Abb ach580 руководство

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ABB DRIVES FOR HVAC

ACH580 HVAC control program

Firmware manual

Table of contents 5

Table of contents

Part 1

1. Introduction to the manual

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Applicability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Target audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Purpose of the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Contents of this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Related documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Categorization by frame (size) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Cybersecurity disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

2. Start-up, control with I/O and ID run

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 How to start up the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 How to start up the drive using the First start assistant on the Hand-Off-Auto control panel

26

How to control the drive through the I/O interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 How to perform the ID run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 ID run procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

3. Control panel

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Removing and reinstalling the control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Layout of the standard Hand-Off-Auto panel control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Layout of the control panel display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Home view displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Key shortcuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

4. Settings, I/O and diagnostics on the control panel

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Primary settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 HVAC quick setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Start, stop, reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Ramps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 PID control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

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Fault functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Advanced functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 Clock, region, display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Reset to defaults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

I/O menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Diagnostics menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 System info menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 Energy efficiency menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Backups menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

8 Table of contents

Application example 6: Cooling tower, PID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174 Application example 7: Chilled water pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178 Application example 8: Condenser water pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180 Energy efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182 Energy optimization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182 Energy saving calculators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182 Load analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183 Managing settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185 User parameter sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185 Safety and protections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186 Fixed/Standard protections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186 Programmable protection functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186 Emergency stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189 Diagnostics menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189 Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190 Backup and restore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190 Data storage parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191 Parameter checksum calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191 User lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193 Sine filter support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193

7. Fault tracing

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195 Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195 Warnings and faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195 Pure events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196 Editable messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196 Warning/fault history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196 Event log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196 Viewing warning/fault information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197 QR code generation for mobile service application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197 Warning messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198 Fault messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209 Warnings and faults from the LSU supply unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221 Warning messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221 Fault messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222

8. Modbus RTU control through the embedded fieldbus interface (EFB)

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225 System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225 Connecting the drive to the fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226 Setting up the embedded fieldbus interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228 Setting the drive control parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229 Basics of the embedded fieldbus interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231

Control word and Status word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232 Actual values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232

9. BACnet MS/TP control through the embedded fieldbus interface (EFB)

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255 BACnet overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255 Hardware installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256 Connecting devices to a BACnet MS/TP EIA-485 network . . . . . . . . . . . . . . . . . . . . . . . 256 Connecting the drive to the building automation controller . . . . . . . . . . . . . . . . . . . . . . . 256 Starting up BACnet communication through the Primary settings menu . . . . . . . . . . . . . . . . 257 Starting up fieldbus communication with parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261 Activating drive control functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262 Drive control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262 Miscellaneous drive control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264 Communication fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266 Drive feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266 Parameter setting example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269 Frequency control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269 BACnet protocol implementation conformance statement . . . . . . . . . . . . . . . . . . . . . . . . . . 270 Product description: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270 BACnet standardized device profile (Annex L): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270 List all BACnet interoperability building blocks supported (Annex K): . . . . . . . . . . . . . . . 270 Segmentation capability: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271 Standard object types supported: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271 Data link layer options: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271 Device address binding: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271 Networking options: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271 Network security options: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272 Character sets supported: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272

10 Table of contents

Object/Property support matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273 Device object instance summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273 Binary input object instance summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274 Binary output object instance summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275 Binary value object instance summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275 Analog input object instance summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277 Analog output object instance summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277 Analog value object instance summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278 Multistate value object instance summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282 Loop object instance summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284 Mailbox function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285

10. N2 control through the embedded fieldbus interface (EFB)

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287 N2 overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287 Supported features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288 Metasys integration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289 Drive device type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290 Hardware installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291 Connecting devices to a N2 EIA-485 network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291 Connecting the drive to the building automation controller . . . . . . . . . . . . . . . . . . . . . . 291 N2 analog input objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291 N2 binary input objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293 N2 analog output objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294 N2 binary output objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295 DDL file for NCU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297

11. Fieldbus control through a fieldbus adapter

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301 System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301 Basics of the fieldbus control interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303 Control word and Status word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305 Actual values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306 Contents of the fieldbus Control word (ABB Drives profile) . . . . . . . . . . . . . . . . . . . . . . 307 Contents of the fieldbus Status word (ABB Drives profile) . . . . . . . . . . . . . . . . . . . . . . . 308 The state diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309 Setting up the drive for fieldbus control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 310 Parameter setting example: FPBA (PROFIBUS DP) with ABB Drives profile . . . . . . . . 311 Parameter setting example: FPBA (PROFIBUS DP) with PROFIdrive profile . . . . . . . . 313 Automatic drive configuration for fieldbus control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315

12. Control chain diagrams

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 319 Frequency reference selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 320 Frequency reference modification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 321 Speed reference source selection I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 322 Speed reference source selection II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323

Table of contents 11

Speed reference ramping and shaping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324 Speed error calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325 Speed feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 326 Speed controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327 Torque limitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 328 PID flow calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 329 PID setpoint compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 330 Process PID setpoint and feedback source selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331 Process PID controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 332 External PID setpoint and feedback source selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333 External PID controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 334 Direction lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335 Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 336

14. Additional parameter data

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 591 Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 591 Fieldbus addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 592 Parameter groups 1…9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 593 Parameter groups 10…99 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 597

Further information

Product and service inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 631 Product training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 631 Providing feedback on ABB Drives manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 631 Document library on the Internet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 631

Corresponds to

3AXD50000209811 Rev B 2019 ABB Oy. All Rights Reserved. EN

EFFECTIVE: 2019-01-11

Introduction to the manual 15

1 1

Introduction to the manual

Contents of this chapter

The chapter describes applicability, target audience and purpose of this manual. It also describes the contents of this manual and refers to a list of related manuals for more information.

Applicability

The manual applies to the ACH580 HVAC control program (version 2.08).

To check the firmware version of the control program in use, see system information (select Menu > System info > Drive) or parameter 07.05 Firmware version on the control panel.

For ACH580-31, to check the ISU firmware version in use, select Menu > Exit > Options > Select drive > QCON-21 and then select Menu > System info > Drive, or see parameters 07.106 LSU loading package name and 07.107 LSU loading package version on the control panel.

Safety instructions

Follow all safety instructions.

•Read the complete safety instructions in the Hardware manual of the drive before you install, commission, or use the drive.

•Read the firmware function-specific warnings and notes before changing parameter values. These warnings and notes are included in the parameter descriptions presented in chapter Parameters on page 195.

16 Introduction to the manual

1 Target audience

The reader is expected to know the fundamentals of electricity, wiring, electrical components and electrical schematic symbols.

The manual is written for readers worldwide. Both SI and imperial units are shown. Special US instructions for installations in the United States are given.

Purpose of the manual

This manual provides information needed for designing, commissioning, or operating the drive system.

Contents of this manual

The manual consists of the following chapters:

•Introduction to the manual (this chapter) describes applicability, target audience, purpose and contents of this manual. At the end, it lists terms and abbreviations.

•Start-up, control with I/O and ID run (page 25) describes how to start up the drive as well as how to start, change the direction of the motor rotation and adjust the motor speed through the I/O interface.

•Control panel (page 45) contains instructions for removing and reinstalling the assistant control panel and briefly describes its display, keys and key shortcuts.

•Settings, I/O and diagnostics on the control panel (page 53) describes the simplified settings and diagnostic functions provided on the assistant control panel.

•Default I/O configuration (page 83) contains the connection diagram of the HVAC default configuration together with a connection diagram. The predefined default configuration will save the user time when configuring the drive.

•Program features (page 89) describes program features with lists of related user settings, actual signals, and fault and warning messages.

•Modbus RTU control through the embedded fieldbus interface (EFB) (page 225) describes the communication to and from a fieldbus network using the drive embedded fieldbus interface with the Modbus RTU protocol.

•BACnet MS/TP control through the embedded fieldbus interface (EFB) (page 255) describes the communication to and from a fieldbus network using the drive embedded fieldbus interface with the BACnet MS/TP protocol.

•N2 control through the embedded fieldbus interface (EFB) (page 287) describes the communication to and from a fieldbus network using the drive embedded fieldbus interface with the BACnet MS/TP protocol.

•Fieldbus control through a fieldbus adapter (page 301) describes the communication to and from a fieldbus network using an optional fieldbus adapter module.

Introduction to the manual 17

18 Introduction to the manual

Introduction to the manual 19

ACH580-01 manuals

Categorization by frame (size)

The ACH580 is manufactured in several frames (frame sizes), which are denoted as RN, where N is an integer. Some information which only concern certain frames are marked with the symbol of the frame (RN).

The frame is marked on the type designation label attached to the drive, see chapter

Operation principle and hardware description, section Type designation label in the Hardware manual of the drive.

22 Introduction to the manual

Introduction to the manual 23

24 Introduction to the manual

1

Start-up, control with I/O and ID run 25

2 2

Start-up, control with I/O and ID run

Contents of this chapter

The chapter describes how to:

•perform the start-up

•start, stop, change the direction of the motor rotation and adjust the speed of the motor through the I/O interface

•perform an Identification run (ID run) for the drive.

26 Start-up, control with I/O and ID run

How to start up the drive

Note: Automatic selection of supply voltage is not supported in ACH580-31. You must select the supply voltage manually using parameter 95.01 Supply voltage.

2Follow the instructions below.

How to start up the drive using the First start assistant on the Hand- Off-Auto control panel

Safety

Do not start-up the drive unless you are a qualified electrician.

Read and obey the instructions in chapter Safety instructions at the beginning of the Hardware manual of the drive. Ignoring the instructions can cause physical injury or death, or damage to the equipment

Check the installation. See chapter Installation checklist in the Hardware manual of the drive.

Make sure there is no active start on (DI1 in factory settings, that is, HVAC default). The drive will start up automatically at power-up if the external run command is on

and the drive is in the external control mode.

Check that the starting of the motor does not cause any danger.

De-couple the driven machine if

•there is a risk of damage in case of an incorrect direction of rotation, or

•a Normal ID run is required during the drive start-up, when the load torque is higher than 20% or the machinery is not able to withstand the nominal torque transient during the ID run.

Hints on using the assistant control panel

The two commands at the bottom of the display (Options and Menu in the figure on the right), show the functions of the two softkeys and located below the display. The commands assigned to the softkeys vary depending on the context.

Use keys , , and to move the cursor and/or change values depending on the active view.

Key shows a context-sensitive help page.

For more information, see ACX-AP-x assistant control panels user’s manual (3AUA0000085685 [English]).

1 – First start assistant guided settings: Language, motor nominal values, and date and time

Have the motor name plate data at hand.

Power up the drive.

Start-up, control with I/O and ID run 27

28 Start-up, control with I/O and ID run

Select the localization you want to use and press (Next).

2

Change the units shown on the panel if needed.

•Go to the edit view of a selected row by pressing .

•Scroll the view with and .

Go to the next view by pressing (Next).

To select a value in an edit view:

• Use and to select the value.

Press (Save) to accept the new setting, or press (Cancel) to go back to the previous view without making changes.

Set the date and time as well as date and time display formats.

•Go to the edit view of a selected row by pressing .

•Scroll the view with and .

Go to the next view by pressing (Next).

Start-up, control with I/O and ID run 29

Refer to the motor nameplate for the following nominal value settings of the motor. Enter the values exactly as shown on the motor nameplate.

Check that the motor data is correct. Values are predefined on the basis of the drive size but you should verify that they correspond to the motor.

Start with the motor type.

•Go to the edit view of a selected row by pressing .

•Scroll the view with and .

Motor nominal cos Φ and nominal torque are optional.

Press (Next) to continue.

To change a value in an edit view:

•Use and to move the cursor left and right.

•Use and to change the value.

Press (Save) to accept the new setting, or press (Cancel) to go back to the previous view without making changes.

This step is optional, and requires rotating the motor. Do not do this if it could cause any risk, or if the mechanical set-up does not allow it.

To do the direction test, select Spin the motor and press (Next).

30 Start-up, control with I/O and ID run

2

Check the direction of the motor.

If it is forward, select Yes, motor is spinning forward and press (Next) to continue.

If the direction is not forward, select No, fix direction and press (Next) to continue.

The first start is now complete and the drive is ready for use.

Press (Done) to enter the Home view.

The Home view 1 monitoring the values of the selected signals is shown on the panel.

There are eight different Home view displays. Home view 1 is the default Home view. You can browse them with keys and . See section

Home view displays on page 49.

Start-up, control with I/O and ID run 31

2 – Completion of commissioning

You can complete the commissioning in five different ways:

Start/stop, reference and scaling

32 Start-up, control with I/O and ID run

Start-up, control with I/O and ID run 33

34 Start-up, control with I/O and ID run

4 – Diagnostics menu

After making the additional adjustments and checking the I/O connections, use the

2Diagnostics menu to make sure that the setup is functioning correctly.

In the Main menu, select Diagnostics and press

(Select) (or ).

Select the diagnostics item you want to view and press (Select).

Return to the Diagnostics menu by pressing (Back).

36 Start-up, control with I/O and ID run

How to perform the ID run

The drive automatically estimates motor characteristics using Standstill ID run when the drive is started for the first time in vector control and after any motor parameter

2(group 99 Motor data) is changed. This is valid when

•parameter 99.13 ID run requested selection is Standstill and

•parameter 99.04 Motor control mode selection is Vector.

In most applications there is no need to perform a separate ID run. The ID run should be selected manually if:

•vector control mode is used (parameter 99.04 Motor control mode is set to

Vector), and

•permanent magnet motor (PM) is used (parameter 99.03 Motor type is set to

Permanent magnet motor), or

•synchronous reluctance motor (SynRM) is used (parameter 99.03 Motor type is set to SynRM), or

•drive operates near zero speed references, or

•operation at torque range above the motor nominal torque, over a wide speed range is needed.

Do the ID run with the ID run assistant by selecting Menu > Primary settings > Motor > ID run (see page 37) or with parameter 99.13 ID run requested (see page

41).

Note: If motor parameters (99 Motor data) are changed after the ID run, it must be repeated.

Note: If you have already parameterized your application using the scalar motor control mode (99.04 Motor control mode is set to Scalar) and you need to change motor control mode to Vector,

•change the control mode to vector with the Control mode assistant (go to Menu > Primary settings > Motor > Control mode) and follow the instructions. The ID run assistant then guides you through the ID run.

or

•set parameter 99.04 Motor control mode to Vector, and

•for I/O controlled drive, check parameters in groups 22 Speed reference selection, 23 Speed reference ramp, 12 Standard AI, 30 Limits and 46 Monitoring/scaling settings.

Start-up, control with I/O and ID run 37

38 Start-up, control with I/O and ID run

If the control modes is scalar, select Control mode and press (Select) (or ) and continue to the next step.

2

Select Vector control and press (Select) (or ).

Warning message Identification run is shown. Press (Hide) to continue.

Check the motor speed limits. The following must be true:

•Minimum speed < 0 rpm

•Maximum speed = motor rated speed.

Check the motor current as well as torque limits. The following must be true:

•Maximum current > IHD

•Maximum torque > 50%. Press (Next).

Start-up, control with I/O and ID run 39

40 Start-up, control with I/O and ID run

After the ID run is completed, text Done is shown on row ID run.

2

Start-up, control with I/O and ID run 43

44 Start-up, control with I/O and ID run

2

Control panel 45

Control panel 47

Layout of the control panel display

In most views, the following elements are shown on the display:

1. Control location and related icons: Indicates how the drive is controlled:

• No text: The drive is in local control, but controlled from another device. The icons in the top pane indicate which actions are allowed:

• Local: The drive is in local control, and controlled from this control panel. The icons in the top panel indicate which actions are allowed:

50 Control panel

Home view 5:

•Control board temperature (°C): Parameter 05.10 Control board temperature

•Inverter temperature (%): Parameter 05.11 Inverter temperature

•DC voltage (V): Parameter 01.11 DC voltage

3

Home view 6:

•On-time counter (days): Parameter 05.01 On-time counter

•Run-time counter (days): Parameter 05.02 Runtime counter

Home view 7:

•DI delayed status, that is, status of DI6…DI1 (DI1 is bit 0, the rightmost bit): Parameter 10.02 DI delayed status

•RO status, that is, status of RO3…RO1 (RO1 is bit 0, the rightmost bit): Parameter 10.21 RO status

•Communication diagnostics: Parameter 58.07 Communication diagnostics

Home view 8:

•Process PID setpoint actual (PID unit 1): Parameter 40.03 Process PID setpoint actual

•Process PID feedback actual (PID unit 1): Parameter 40.02 Process PID feedback actual

•Output frequency (Hz): Parameter 01.06 Output frequency