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ACS 300 User’s Manual

ACS 300 AC Drives for Speed Control of1/2 Hp to 15 Hp Squirrel Cage Motors

ACS 300 AC Drives for Speed Control of1/2 Hp to 15 Hp Squirrel Cage Motors

User’s Manual

ACS300-US-04Effective: 1/1/1998

Valid from software version CDS02E.1 / CDH02E.1

© 1996 ABB Industrial Systems All Rights Reserved.

ACS 300 User’s Manual v

Safety Instructions

Overview This chapter states the safety instructions which must be fol-lowed when installing, operating and servicing the ACS 300. If neglected, physical injury and death may follow, or dam-age may occur to the AC drive, the motor and driven equip-ment. The material in this chapter must be studied before attempting any work on or with the unit.

Warnings and Notes This manual distinguishes two sorts of safety instructions. Warnings are used to inform of conditions which can, if proper steps are not taken, lead to a serious fault condition, physical injury and death. Notes are used when the reader is required to pay special attention or when there is addi-tional information available on the subject. Notes are less crucial than warnings, but should not be disregarded.

Warnings Readers are informed of situations that can result in serious physical injury and/or serious damage to equipment with the following symbols:

Dangerous Voltage Warning warns of situations in which a high voltage can cause physical injury and/or damage equipment. The text next to this symbol describes ways to avoid the danger.

General Warning warns of situations which can cause physical injury and/or damage equipment by means other than electrical. The text next to this symbol describes ways to avoid the danger.

vi ACS 300 User’s Manual

Safety Instructions

Notes Readers are notified of the need for special attention or additional information available on the subject with the fol-lowing symbols:

General Safety Instructions

These safety instructions are intended for all work on the ACS 300.

WARNING! All electrical installation and maintenance work on the ACS 300 should be carried out by qualified electricians.

The ACS 300 and adjoining equipment must always be properly grounded. The motor and all accessories must be grounded through ACS 300.

All the ACS 300 units include capacitors connected between the main circuit and the frame. These capacitors increase the ground leakage current through the ground connection to the power line and may cause some ground fault circuit breakers to trip.

WARNING! All electrical installation and maintenance work on the ACS 300 should be carried out by qualified electricians.

Do not attempt any work on a powered ACS 300. After switching off the power, always allow the DC bus capacitors 5 minutes to discharge before working on the AC drive, the motor or the motor wiring. It is good practice to check (with a voltage indicating instrument) that the AC drive is in fact unpowered before beginning work.

CAUTION! Caution emphasizes a matter in order to draw special attention to it.

Note! Note gives additional information or points out more information available on the subject.

ACS 300 User’s Manual vii

Safety Instructions

WARNING! The ACS 300 motor cable terminals are at a dangerously high voltage when power is applied regardless of motor operation.

There can be dangerous voltages inside the ACS 300 from external control circuits when the ACS 300 AC line power is shut off. Exercise appropriate care when working with the unit. Negligence to these instructions can cause physical injury and death.

WARNING! The ACS 300 may introduce electric motors, drive train mechanisms and driven machines to an extended operating range. It should be confirmed that all equipment is suitable for these conditions.

Do not make any voltage tolerance tests (Hi Pot or Meggar) on any part of the ACS 300. Disconnect motor wires from the ACS 300 before making any such tests on the motor or motor wiring.

Failure to follow these instructions can result in permanent damage to the ACS 300.

WARNING! Certain parameter settings and external control signals may cause the ACS 300 to start up automatically after an input power failure.

The motor rotational direction can be locked to forward only by using the DIR parameter. See page 64 for more details.

Mechanical faults on the motor, power failure or other faults may cause stoppages. Correcting the fault may cause the motor to restart. Take all necessary precautions to ensure personnel safety and to avoid damage to equipment and property before motor restart.

viii ACS 300 User’s Manual

Safety Instructions

Disconnect Device A supply disconnecting device shall be installed in each sup-ply, by which the electric parts of ACS 300 can be discon-nected from the AC line during installation and maintenance work. The disconnecting device shall conform to the require-ments of all applicable electrical codes. The supply discon-necting device shall be locked in the open position while installation and maintenance work is going on.

Emergency Stop Devices

The ACS 300 start/stop control circuitry consists of elec-tronic components. An additional hardwired electromechani-cal stop circuit is required to remove AC line power from the drive if there are hazards of personnel accidently contacting the moving parts of the driven machinery or if there is any other potential hazard that requires the installation of emer-gency stop devices. When the drive is stopped by discon-necting power, no braking is available and the motor will coast to a stop. If emergency stop braking is required, a spring set friction brake should be used.

ACS 300 User’s Manual ix

Table of Contents

Safety InstructionsOverview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vWarnings and Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vGeneral Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viDisconnect Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viiiEmergency Stop Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viii

Chapter 1 — Overview of This ManualIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1How to Use This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Limitation of Liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Delivery Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Identification Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5General Information About ACS 300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Chapter 2 — Mechanical InstallationCooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Chapter 3 — Power ConnectionsLine Voltage Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Power Wiring Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Input Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Motor Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Insulation Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Grounding and Ground Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Chapter 4 — Control ConnectionsControl Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Control Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Parameter Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Analog Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Relay Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

x ACS 300 User’s Manual

Table of Contents

Chapter 5 — Start-upFlowchart Commissioning Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35Checking the Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

Chapter 6 — Control and Parameter LogicControl Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37Panel Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39Parameter Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42Example. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

Chapter 7 — Drive ParametersParameter Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45Detailed Parameter Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48

Chapter 8 — Fault TracingFault Indications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73Fault Resetting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73Fault Memory. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73Fault Tracing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74

Chapter 9 — Technical DataIncoming Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79Output Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79Environmental Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80External Control Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82

Appendix A — Product Conformity in EEAGeneral Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83Electromagnetic Compatibility, EMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83Low Voltage Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84Machinery Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85Mains Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86Motor Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87Cable Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87

ACS 300 User’s Manual 1

Chapter 1 — Overview of This Manual

Introduction This chapter describes the purpose and the contents of this manual and explains the conventions used within. This chapter also identifies the intended audience and lists the related docu-mentation.

The purpose of this manual is to provide you with the informa-tion necessary to install, start-up, operate and service an ACS 300 AC drive. This manual also describes features and func-tions of the AC drive, as well as requirements for external con-trol connections, cabling, cable sizes and routing.

Intended Audience This manual is intended for those who are responsible for installing, commissioning and servicing the ACS 300 AC drive. The audience is expected to:

• Have a basic knowledge of physical and electrical fundamentals, electrical wiring practices, electrical components and electrical schematic symbols.

• Have no prior experience of ABB products.

• Have no prior experience of the ACS 300 family.

• Have no prior experience of installing, commissioning, operating and servicing the ACS 300.

With the help of this manual you will be able to install, start-up operate and service the ACS 300.

2 ACS 300 User’s Manual

Chapter 1 — Overview of This Manual

How to Use This Manual

Safety instructions are at the beginning of this manual. In this chapter the general instructions are stated and various warnings and notations are described.

Chapter 1 — Introduction to This Manual, the chapter you are reading now, contains general information on the purpose and contents of this manual.

Chapter 2 — Mechanical Installation, describes the require-ments and provides instructions for the mechanical mount-ing of ACS 300 and the optional keypad control panel.

Chapter 3 — Power Connections, describes the requirements and provides instructions for connecting wiring for input power, output power to the motor, dynamic braking compo-nents and grounding the equipment.

Chapter 4 — Control Connections, describes how ACS 300 can be controlled by the optional keypad control panel or by external control signals. Instructions are provided for con-necting the external control wiring.

Chapter 5 — Commissioning, includes safety precautions, start-up check list and keypad control tests.

Chapter 6 — Control and Parameter Logic, describes how to use the control panel.

Chapter 7 — Drive Parameters, lists and explains the drive parameters.

Chapter 8 — Fault Tracing, describes ACS 300 fault indica-tions, fault memory and how to trace faults.

Chapter 9 — Technical Data, lists ACS 300 technical specifi-cations and other useful data.

Appendix A — Product Conformity in EEA, provides informa-tion regarding the installation of the ACS 300 in conform-ance with the requirements of the European Economic Area.

ACS 300 User’s Manual 3

Chapter 1 — Overview of This Manual

Limitation of Liability IN NO EVENT SHALL ABB, ITS SUPPLIERS OR SUB-CONTRACTORS BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES, WHETHER IN CONTRACT, GUARANTEE, TORT, NEGLI-GENCE, STRICT LIABILITY OR OTHERWISE, including, but not limited to loss of profits or revenue, loss of use of the Equipment or any associated equipment, cost of capital, cost of substitute equipment, facilities or services, downtime costs, delays, or claims of customers of the Purchaser or other third parties for such or other damages. ABB´s liability on any claim whether in contract, warranty, negligence, tort, strict liability, or otherwise for any loss or damage arising out of, connected with, or resulting from the contract or the per-formance or breach thereof, or from the design, manufac-ture, sale, delivery, resale, repair, replacement, installation, technical direction of installation, inspection, operation or use of any equipment covered by or in connection therewith, shall in no case exceed the purchase price of the Equipment or part thereof or services which give rise to the Claim.

All clauses of action against ABB arising out of or relating to the contract or the performance or breach hereof shall expire unless brought within one year of the time of accrual thereof.

In no event, regardless of cause, shall ABB assume respon-sibility for or be liable for penalties or penalty clauses of any description or for indemnification of customer or others for costs, damages, or expenses each arising out of or related to the goods or services of the order.

Your local distributor or ABB office may hold different guarantee details, which are specified in the sales terms, conditions, or guarantee terms. These terms are available at request.

If you have any questions concerning your ABB AC drive, please contact the local distributor or ABB office. The techni-cal data, information and specifications are valid at the time

4 ACS 300 User’s Manual

Chapter 1 — Overview of This Manual

of printing. The manufacturer reserves the right to modifica-tions without prior notice.

Delivery Checks Please verify that the delivery is complete and correct, when you receive the ACS 300. Verify also that the AC drive is undamaged. In the event of damage, please contact the car-rier involved or the supplier. If the delivery is not in compli-ance with the order, please contact the supplier immediately.

ACS 300 is always delivered with the dummy control panel insert installed in the cover.

A drip shield is provided to prevent falling dirt and dripping fluids from entering the ventilation slots at the top of the enclosure. The enclosure rated NEMA 1 with the drip shield installed.

Manufacturing date is determined by unit´s serial number in the name plate. First digit shows the last figure of the year. Digits two and three tell the manufacturing week. For exam-ple 5220053 where 5 means 1995 and 22 manufacturing week and the rest of the digits are for internal use.

Inspection Labels Every ACS 300 has a Pass sticker to show that it is inspected and qualified.

ACS 300 User’s Manual 5

Chapter 1 — Overview of This Manual

Identification Labels

Type Designation

Figure 1-1 Type designation of the ACS 300 frame sizes R0 and R1(code printed on the nameplate located at the right side of the heatsink).

Figure 1-2 Type designation of the ACS 300 frame size R2.

Internal numberWeek

Year

Voltage 3 — 380…480 V1 — 200…240 V

PowerWall mounted

0 — internal RFI-filter1 — without RFI-filter

SERIALNUMBER

TYPECODE

ABB Industry Oy

Type ACS30108P73DE U1 U2

I1n I2n

f1 f2

3~0- 380…480 V3~ 380…480 V

10.6 A 13.2 A

48…63 Hz 0…500 HzSerno *96010001*

Internal numberWeek

Year

0 = Internal

1 = No RFI-filter

3 = 380…480 V and 1 = 200… 240 VPowerWall mounted

RFI-filter

6 ACS 300 User’s Manual

Chapter 1 — Overview of This Manual

General Information About ACS 300

Overview of ACS 300Product Family

ACS 300 is a PWM AC drive using the latest technology. Concept ACS 300 refers to ACS 300 product family. There are options available besides the basic unit. For instance keypad control panel, keypad control panel remote mount-ing kit, serial communication adapter, braking resistor and braking chopper. Ask for related documents.

The ACS 300 must always be connected to a three phase motor.

Figure 1-3 ACS 300 options.

ACS 300 User’s Manual 7

Chapter 1 — Overview of This Manual

Type Series Table 1-1 and Table 1-2 list the principal input and output rat-ings for each of the various ACS 300 type designations. The frame size assignments R0, R1 and R2 are used to identify the enclosure sizes and other characteristics of the various models.

Table 1-1 ACS 300 AC drive types for 50 Hz and 60 Hz supplies.Input power supply 200 to 240 V.

1) Allowed for one minute every ten minutes at 50°C ambient.2) The impedance of input power supply affects the input current.3) The single underline (_) in the type designation

stands for “0” or “1”.

Type designation3) Frame

Rated input current2) Output current

Maximum permissible rated motor

power

Weight

1-phaseI1 [A]

3-phaseI1 [A]

Rated currentIN [A]

Short-term overload current

IOVER [A]1)

PN [Hp]

PN [kW] [lbs.] [kg]

ACS 311-1P1-1 R0 6.6 — 3.0 4.5 1/2 0.55 6.8 3.1

ACS 311-1P6-1 R0 8.9 — 4.3 6.5 1 0.75 6.8 3.1

ACS 301-2P1-1 R1 12.2 — 5.5 8.3 1-1/2 1.1 10.1 4.6

ACS 311-2P1-1 R1 12.2 8.4 5.5 8.3 1-1/2 1.1 10.1 4.6

ACS 301-2P7-1 R1 15.7 — 7.1 10.7 2 1.5 10.1 4.6

ACS 311-2P7-1 R1 15.7 9.8 7.1 10.7 2 1.5 10.1 4.6

ACS 301-4P1-1 R1 22.4 — 10.7 13.0 3 2.2 10.1 4.6

ACS 311-4P1-1 R1 22.4 12.9 10.7 13.0 3 2.2 10.1 4.6

8 ACS 300 User’s Manual

Chapter 1 — Overview of This Manual

Table 1-2 ACS 300 AC drive types for 50 Hz and 60 Hz supplies.Input power supply 380 to 480 V.

1) Allowed for one minute every ten minutes at 50°C ambient.2) The impedance of input power supply affects the input current.3) The single underline (_) in the type designation

stands for “0” or “1”.

Type designation3) Frame

Rated input

current2)

3-phaseI1 [A]

Output currentMaximum

permissible rated motor power

Weight

Rated currentIN [A]

Short-term overload current

IOVER [A]1)

PN [Hp] PN [kW] [lbs] [kg]

ACS 3_1-1P6-3 R1 3.0 2.5 3.8 1 0.75 10.1 4.6

ACS 3_1-2P1-3 R1 3.9 3.2 4.8 1-1/2 1.1 10.1 4.6

ACS 3_1-2P7-3 R1 5.0 4.1 6.2 2 1.5 10.1 4.6

ACS 3_1-4P1-3 R1 7.5 6.2 9.3 3 2.2 10.1 4.6

ACS 3_1-4P9-3 R1 9.1 7.5 11.0 5 3.0 10.1 4.6

ACS 3_1-6P6-3 R1 12.1 10.0 15.0 7-1/2 4.0 10.1 4.6

ACS 3_1-8P7-3 R2 10.6 13.2 19.8 10 5.5 28.7 13.0

ACS 3_1-016-3 R2 21.0 24.0 27.0 15 11.0 28.7 13.0

ACS 300 User’s Manual 9

Chapter 1 — Overview of This Manual

Figure 1-4 ACS 300 block diagram.

Control Panel(option)

+10V

ref,

max

10m

AG

ND

AI 0

/4-2

0mA

, 0/2

-10V

GN

D

+24V

, max

50

mA

DI1

DI2

DI3

DI4

DI5

Max

+48

Vdc

0: U

in <

3V

1: U

in>1

0V

AO

, 0-2

0mA

, R<5

00oh

m

RO

1

RO

2

Max

:30

0Vdc

250V

ac2k

VA

sw

itchi

ng2A

rms

cont

.

CONTROLBOARD

MAIN CIRCUIT

Galvanic

Analog inputconfigured by

X5

Digital inputsconfigured by

S1 ABC

I

Control Block* uC* ROM* RAM* EEPROM* modulator

X10

X1X2

RFI Filter(option, R0)

PE

L1(L1)

L2(N)

L3RFI Filter(R1, R2)

Line Choke(R2)

Rectifier

PowerSupply

PrechargeCircuit

BrakeChopper(R0, R1)

BRAKERES

I, U Feedback Gate control

Inverter

U2

V2

W2

3 ~

Brake Unit(option, R2)

Brake Resistor(option, R0, R1, R2)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 181..6

GN

D

I U

250 200k

50k

6k8

8V2

27V

22k

PTC

UD

C+

UD

C-

PE

R191

10M

Fan (R1.R2 only)

PE PE

U

Relay outputs(programmable)

Isolation

Analogoutput

(programmable)

10 ACS 300 User’s Manual

Chapter 1 — Overview of This Manual

ACS 300 User’s Manual 11

Chapter 2 — Mechanical Installation

Cooling Cooling of the ACS 300 is based on natural air circulation or by fan, depending on the type.

The maximum allowable ambient operating temperature is 50°C when the load current is lower than or equal to the con-tinuous maximum load current IN and switching frequency is lower than or equal to 8 kHz (3 kHz for model ACS 3_1-016-3). See Figure 2-1 below for power derating curves.

The cooling air must be clean and free from corrosive materi-als. If the cooling air contains dust, clean the cooling surfaces of the unit regularly using compressed air and a brush.

ACS 300 AC drives are to be used in a heated, indoor, con-trolled environment that is free of moisture and conductive contaminates such as condensation, carbon dust and the like.

Figure 2-1 Power derating curves by switching frequency.

1P6-3 — 012-3016-3

162 4 6 8 10 12 140

0.2

0.4

0.6

0.8

1.0

POUT/PN

f [kHz]ACS 3_1-1P6-3 to 016-3

(400 V series)ACS 3_1-1P1-1 to 4P1-1

162 4 6 8 10 12 140

0.2

0.4

0.6

0.8

1.0

POUT/PN

f [kHz]

1P1-1, 2P1-1

1P6-1, 4P1-1

(200 V series)

2P7-1

12 ACS 300 User’s Manual

Chapter 2 — Mechanical Installation

Mounting

Mounting theACS 300

To ensure proper cooling and safe installation, check that the mounting surface is relatively flat and that there are no openings allowing entrance to the back of the unit. The max-imum size of the mounting bolts for ACS 300 units is 1/4” (M6), except for frame size R2 it is #12 (M5).

If multiple units are installed adjacent to or above each other, the following minimum distances apply:

• Units side by side, clearance 1/2 inch (12 mm)

• Units above each other, clearance 12 inches (300 mm)

Figure 2-2 ACS 300 Dimensional drawing.

7.5”

9.25”

7.0”

11.0”

13.8”

6.25”6.25”7.5”

8.25”

7.0”

5.15”

12.9”

9.258.55”

7.5”3.75”

R2R1R0

6.5”

ACS 300 User’s Manual 13

Chapter 2 — Mechanical Installation

Mounting the OptionalControl Panel

The optional keypad control panel can be mounted to the front of the AC drive by removing the dummy control panel insert from the front of the drive and replacing it with the control panel. The electrical connection is made using a double ended modular phone plug that is about 1.25” long. Insert the latching end of the plug into the jack on the back of the keypad. As the control panel is set in position, insert the other end of the phone plug through the opening in the drive cover into the jack on the front of the drive. Secure the control panel in place using the screws provided.

An optional mounting kit is available for mounting the control panel remotely from the drive. For example, when the drive is mounted inside a larger enclosure, the mounting kit is used to mount the control panel on the enclosure door. The mounting kit includes a cable about 10 feet (3 m) long and a gasket that is suitable for NEMA 4 sealing. Mounting instruc-tions are provided with the kit.

Note! The dummy control panel insert cannot be mounted on the ACS 300 when the Control Panel connection cable is connected.

Note! Use only a connection cable equivalent to the one in the kit. Check the plug polarity. Pin one of the plug at one end of the cable is connected to pin 6 of the plug at the other end. The remainder of the connections are pins 2 to 5 and 3 to 4. If the cable is not correct, the control panel will be dam-aged.

To minimize radiated RFI emissions, use a metal conduit for the control panel cable if it is not enclosed by a metal enclo-sure.

Mounting theOptional RFI Filter

The optional RFI filter for frame R0 must be mounted as close as possible the ACS 300. The metal housing of the fil-ter must be grounded to the drive. If the drive and filter are not mounted in the same enclosure, the filter should be mounted in a small enclosure adjacent to the drive. The wir-

14 ACS 300 User’s Manual

Chapter 2 — Mechanical Installation

ing connecting the filter to the drive must be run in metallic conduit.

Mounting theDrip Shield

A drip shield is provided to prevent falling dirt and dripping fluids from entering the ventilation slots at the top of the drive enclosure. The drip shield snaps into place at the top of the enclosure. The enclosure is rated NEMA 1 only when the drip shield is installed.

ACS 300 User’s Manual 15

Chapter 3 — Power Connections

Line Voltage Ratings

The ACS 300 product line includes models for use on 200 to 240 V and models for use on 380 to 480 V supplies. Tables 3-1 and 3-2 list the available models.

WARNING! NEVER connect voltage higher than 240 V to the input power terminals of the 200 to 240 V model ACS 300 drives.

Note! The Factory setting of the 400 V series ACS 300 supply voltage is 480 V. If your voltage is much lower than 480 V, for example 380 V or 400 V, you may get an undervoltage fault message when first using the ACS 300. After connecting the input power, change the value to correspond to the supply voltage. Press the Start/Stop key to reset the fault message.

Power Wiring Requirements

Power wiring includes input power wiring, motor wiring, ground-ing connections and dynamic braking circuit wiring (optional). Table 3-1 and Table 3-2 provide wire size and input line fuse recommendation. Power wire insulation must be rated 60°C for use in ambient temperatures up to 45°C or 75°C for use in ambient temperatures between 45°C and 50°C.

To gain access to the input power, motor and control terminals, remove the front cover of the unit by loosening the two screws at the bottom. Figure 3-1 shows the locations of the power con-nection terminals.

Cable clamps that are provided for use with shielded power cables can be removed if shielded power cables are not used. Refer to Appendix A — Product Conformity in EEA for informa-tion regarding the installation of the ACS 300 in conformance with the requirements of the European Economic Area includ-ing recommendations regarding the use of shielded power cables to suppress RFI emissions.

16 ACS 300 User’s Manual

Chapter 3 — Power Connections

Note! To avoid interfering with control signals, route the control wiring away from the power wiring. Avoid long runs of control wiring parallel with power wiring.

Input Power Wiring The ACS 300 is suitable for use on a circuit capable of deliv-ering not more than 65,000 RMS symmetrical amperes at 240 or 480 volts maximum for the 200 — 240 volt or 380 — 480 volt models respectively.

Caution! The maximum permissible number of DC bus chargings per minute is four. This has to be taken in consideration when using an input power contactor.

Motor Wiring The ACS 300 provides solid-state motor overload protec-tion. Motor thermal protection is activated using the TEMP LIM parameter. If this feature is not used, the motor con-nected to the ACS 300 requires overload protection in accordance with the National Electric Code (U.S.A).

The rapid voltage changes cause capacitive current in the motor cable. This current increases with the switching fre-quency and motor cable length. This phenomenon can cause substantially higher current measured by the ACS 300 than the actual motor current, and can cause over-current tripping. Do not exceed 300 ft. motor cable length. The capacitive current can be reduced by installing an out-put choke. If the motor cable length exceeds 300 ft., please contact your local distributor or ABB office.

ACS 300 User’s Manual 17

Chapter 3 — Power Connections

Insulation ChecksWarning! Do not make any voltage tolerance tests (Hi Pot or Meggar) on any part of the ACS 300. Disconnect motor wires from the ACS 300 before making any such tests on the motor or motor wiring. Failure to follow these instructions can result in permanent damage to the ACS 300.

Grounding and Ground Faults

The ACS 300 must always be grounded through an ground-ing conductor connected to the ground terminal, PE. The grounding conductor should be the same wire size as the input power wires. Metallic conduit is not suitable for use as a grounding conductor.

WARNING! Make sure that the drive is securely grounded before applying power. If the drive is not properly grounded, a dangerous voltage level can develop between the conductive parts of the drive housing and ground due to high leakage current.

The ACS 300 ground fault protection guards only the AC drive itself against ground faults occurring in the motor or the motor wiring. It is NOT designed to protect personnel if they come in contact with the motor wiring.

Ground fault protective devices do not necessarily operate properly with AC drives. Normally occurring high frequency ground leakage currents can cause nuisance tripping. When using such devices, check their performance while the drive is operating during commissioning.

The ACS 300 should be connected only to a grounded power system. If the power system is ungrounded or grounded through a high resistance, please contact ABB for assistance.

18 ACS 300 User’s Manual

Chapter 3 — Power Connections

Figure 3-1 Power Connection Terminals

Note: The relative positions of the terminal blocks vary from model to model.

X2 X1

U2 V2 W2 L1 L2 L3BRAKE RES

AC LineMotor Only!BrakingResistor

X1 X2

L U2 V2 W2BRAKE RESN

ACLine Motor Only!Braking

Resistor

N L1

X2 X1

U2 V2 W2 L1 L2 L3BRAKERES

AC LineMotor Only!BrakingResistor

R0 Models

R1, 200 to 240V Models

R1, 380 to 480V Models

R2 ModelsX1 X2

U2 V2 W2L1 L2 L3

AC Line Motor Only!BrakingChopper

PE PE PE + — PE

Tighten connectionsto 9 lbs. — in. torque

Tighten connectionsto 9 lbs. — in. torque

Tighten connectionsto 9 lbs. — in. torque

Tighten connectionsto 18 lbs. — in. torque

ACS 300 User’s Manual 19

Chapter 3 — Power Connections

Table 3-1 Wire size and fuse recommendations, 200-240 V.

Table 3-2 Wire size and fuse recommendations, 380-480 V.

Type designation208-240 V

Rated input current I1[A]

Recommendedinput fuse [A]Bussman typeKTK-R or FWX

Recommended wire size for input power, motor,

braking and ground [AWG]

1 phase 3 phase 1 phase 3 phase 1-phase 3-phase

ACS 311-1P1-1 6.6 — 10 — 14 14

ACS 311-1P6-1 8.9 — 10 — 14 14

ACS 301-2P1-1 12.2 — 16 10 12 14

ACS 311-2P1-1 12.2 8.4 16 10 12 14

ACS 301-2P7-1 15.7 — 16 10 12 14

ACS 311-2P7-1 15.7 9.8 16 10 12 14

ACS 301-4P1-1 22.4 — 32 16 8 14

ACS 311-4P1-1 22.4 12.9 32 16 8 12

Type designation380-480 V

Rated input currentI1[A]

Recommended input fuse [A]

Bussman type KTK-R or FWH

Recommended wire size for input power, motor, braking

and ground [AWG]

3 phase 3 phase 3 phase

ACS 3_1-1P6-3 3.0 10 14

ACS 3_1-2P1-3 3.9 10 14

ACS 3_1-2P7-3 5.0 10 14

ACS 3_1-4P1-3 7.5 16 12

ACS 3_1-4P9-3 9.1 16 12

ACS 3_1-6P6-3 12.1 16 12

ACS 3_1-8P7-3 10.6 16 8

ACS 3_1-012-3 14.4 16 8

ACS 3_1-016-3 21 25 6

20 ACS 300 User’s Manual

Chapter 3 — Power Connections

ACS 300 User’s Manual 21

Chapter 4 — Control Connections

Control Locations The ACS 300 can be controlled by the optional keypad control panel or by external control signals connected to the terminal block X1 of the control card. Serial communication interface is also available.

Control Wiring AWG No. 18 or 20 multiconductor shielded cables should be used for all ACS 300 control wiring. Tighten the connections to 4.5 lbs.-in. torque.

Note! The control connections of the ACS 300 are galvanically isolated from the power circuitry but not from the chassis ground. This is the factory default setting. Control circuit common can be disconnected from chassis ground by cutting the 0 ohm resistor (jumper wire) R191.

Figure 4-1 shows the location of the control terminal block, X1 and the configuration switches and jumpers on the ACS 300 control card.

Figure 4-2 shows the control terminal block connections and summarizes the control terminal functions.

22 ACS 300 User’s Manual

Chapter 4 — Control Connections

Figure 4-1 Control Card

Notes for Figure 4-1 X1 = Terminal block for control connections.

X2 = Plug connection to control panel.

X5 = Jumper for selecting analog input signal. See detail A.I = current 0(4) to 20 mA and U = voltage 0(2) to 10 V.

S1 = I/O option switch for selecting digital input functionsDI1 to DI5 and parameter lock.

R191 = 0 ohm resistor (jumper wire). Cut to disconnect logic common from chassis ground.

S1

X2

X1

R191

X5

A:U

I

ACS 300 User’s Manual 23

Chapter 4 — Control Connections

Figure 4-2 Control Card Connections.

1) Refer to Figure 4-1 “Control Card” on page 22 for voltage/cur-rent reference selection.

2) Tighten terminal connections to 4.5 lbs.-in. torque.

Parameter Lock Keypad access to the parameter settings can be locked using section C of I/O option switch S1 on the control card.

If S1, C is in the OFF (0) position, parameter values can be changed and the control location can be switched to local (control panel keypad control).

Terminal block X1

Function

1 REF Reference for potentiometer +10 V DC, maximum permitted burden 10 mA, 1 kΩ < R < 10 kΩ2 GND

3 AI+ Analogue input, reference 0 to 10 V (or 0 to 20 mA)1) or 2 to10 V (or 4 to 20 mA), Ri= 200 kΩ (voltage signal) & Ri= 250 Ω (current signal)

4 GND

5 +24 V Auxiliary voltage output +24 V DC, max. permitted burden 50 mA

6 DI1 Digital inputs 1- 5Digital input functions are selected by I/O option switch S1, refer to page 25 for a more detailed description.

Control voltage 24 — 48 V

7 DI2

8 DI3

9 DI4

10 DI5

11 AO+ Analogue output, signal 0 to 20 mA or 4 to 20 mA (minimum selected by Page 2 parameter A. OUT OFFS), RL <500 Ω12 GND

13 RO 11 Relay output, programmable (factory setting is Fault). Refer to page 33 for a more detailed description.14 RO 12

15 RO 13

16 RO 21 Relay output, programmable (factory setting is Fault). Refer to page 33 for a more detailed description.17 RO 22

18 RO 23

24 ACS 300 User’s Manual

Chapter 4 — Control Connections

If S1, C is in the ON (1) position, the parameter settings are locked and parameter values cannot be changed, but can be displayed. When locked, control panel keypad control is not allowed and “HARDWARE LOCK S1” message appears on the control panel display if you try to use the panel keys.

Analog Input The analog input, AI, is used to set the speed reference using an external potentiometer or analog signal. By setting jumper X5, the input can be configured to accept either a voltage signal of 0(2) to 10 V or a current signal of 0(4) to 20 mA. Refer to Figure 4-1. The analog input can scaled and configured for joystick operation using the REF OFFSET parameter as described on page 55. The AI FAULT parame-ter described on page 64 is used to enable and disable sig-nal loss protection. When the PI controller is activated, the analog input is used only as the actual value (process feed-back) input. Refer to the PI GAIN parameter on page 68.

Figure 4-3 Digital Input Configurations

Relay 1 output

Relay 2 output

1 2 3 4 5 6 7 8 9101112

131415

161718

REFGNDAI+GND+24 VDI1DI2DI3DI4DI5AO+GND

RO 11RO 12RO 13

RO 21RO 22RO 23

Terminalblock X1

Standard

Start/StopReverseConstant speedConstant speedACC2/DEC2

3-wire

StartStopReverseConstant speedConstant speed

MotorPotentio-meter

StartReverseIncrement frequencyDecrement frequencyConstant speed

OFF ON

0 1 0 1

OFF ON

0 1

OFF ON

Alternate

Start forwardStart reverseConstant speedConstant speedACC2/DEC2

OFF ON

0 1

Param set 2 Param set 2 Param set 2 Param set 2DI 5

ACS 300 User’s Manual 25

Chapter 4 — Control Connections

Digital Inputs The ACS 300 digital inputs can be configured for eight differ-ently wired control modes. The control modes are config-ured using the PARAM SET parameter and sections A and B of the I/O option switch, S1 on the control card. The eight configurations are summarized in Figure 4-3. The following list indicates the locations of detailed information covering each configuration.

For PARAM SE = 1, the following configurations can be selected by S1, A and S1, B settings:

• Standard (Factory Setting), refer to page 26, Figure 4-4, Table 4-1 and Table 4-2.

• 3-wire, refer to page 27, Figure 4-5, Table 4-5 and Table 4-6.

• Alternate, refer to page 30, Figure 4-6 and Table 4-9 to Table 4-11.

• Motor potentiometer, refer to page 30, Figure 4-7 and Table 4-14.

For PARAM SET = 2, the following configurations can be selected by S1, A and S1, B settings:

• Standard 2, refer to page 27, Figure 4-4, Table 4-3 and Table 4-4.

• 3-wire 2, refer to page 29, Figure 4-5, Table 4-7 and Table 4-8.

• Alternate 2, refer to page 31, Figure 4-6 and Table 4-12 to Table 4-13.

• Motor potentiometer 2, refer to page 33, Figure 4-7 and Table 4-15.

Digital Input Voltage Digital inputs are activated by closing a switch or relay con-tact to apply +24 V DC to the input as shown in Figure 4-2 or by applying +24 to +48 V DC from an external source. The following discussion assumes that inputs are activated using

26 ACS 300 User’s Manual

Chapter 4 — Control Connections

the internal 24 V DC supply, but the functions are similar when an external voltage source is used. Where input status is indicated as “0” or “1” in the following tables, ‘”0” desig-nates an open contact or no voltage applied and “1” desig-nates a closed contact or 24 — 48 V DC applied.

Standard The ACS 300 comes from the factory preset to standard. Table 4-1 shows the functions of the digital inputs in stan-dard mode.

Table 4-1 Standard digital input functions.

Figure 4-4 Standard switch S1 selection.

Table 4-2 Constant speed selection.

Digital input Function Notes

DI1 Start / Stop Connect +24 V DC to start

DI2 Reverse Connect +24 V DC to reverse

DI3 CS Constant speed (= CS) selection,refer to table 4-2DI4 CS

DI5 ACC2/DEC2 0 V = ramp1 and +24 V DC = ramp2

DI3 DI4 Result

0 0 Speed reference from AI1

1 0 Constant speed 1

0 1 Constant speed 2

1 1 Constant speed 3

OFF ON0 1

Standard (Default)

AB

C

ACS 300 User’s Manual 27

Chapter 4 — Control Connections

Standard 2 Switch S1 is in the same position as in Standard selection. Parameter PARAM SET has value 2.

Table 4-3 Standard 2 digital input functions.

Table 4-4 Standard 2 Constant speed selection

3-wire 3-wire is for general industrial applications which usually require a three wire start/stop signal for safety reasons. With 3-wire control, momentary start and stop push-buttons are used. The start button is normally open, and the stop button is normally closed. When operating from external momen-tary push-buttons, the ACS 300 requires a start command to be given after power is applied.

The stop input is active even when operating from the key-pad, allowing the normally closed contact from a motor over-load relay or other external interlock to stop the frequency

Digital input Function Notes

DI1 Start / Stop Connect +24 V DC to start

DI2 Reverse Connect +24 V DC to reverse

DI3 CS Constant speed (=CS) selection,refer to table 4-4DI4 CS

DI5 Parameter setselection

0 V =set 1 and +24 V =set 2

DI3 DI4 DI5 Result

0 0 0 Speed reference from AI1

1 0 0 CS1 (parameter Page 2)

0 1 0 CS2 (parameter Page 2)

1 1 0 CS3 (parameter Page 2)

0 0 1 Speed reference from AI1

1 0 1 CS1 (parameter Page 4)

0 1 1 CS2 (parameter Page 4)

1 1 1 CS3 (parameter Page 4)

28 ACS 300 User’s Manual

Chapter 4 — Control Connections

converter when operating from the keypad. Control voltage is connected to X1:7.

Parameter PARAM SET has value 1.

Table 4-5 3-wire digital input functions.

1) Minimum Start pulse is 50 ms. Stop must be connected to +24 V for Start to function.

2) Minimum Stop pulse is 50 ms. If Start is active (+24 V), the ACS 300 will restart after Stop pulse is connected to +24 V

Figure 4-5 3-wire recommended wiring andswitch S1 selection.

Digital input Function Notes

DI1 Start 1) Connect momentary +24 V DC to Start.

DI2 Stop 2) Connect momentary 0V DC to Stop.

DI3 Reverse Connect +24 V DC to Reverse.

DI4 CS1 Constant speed (=CS) selection,refer to Table 4-6.DI5 CS2

+24 V

DI1 Start

DI2 Stop

DI3 Reverse

DI4 CS1

DI5 CS2

MOL orExternalInterlock

Start n.o.

Stop n.c.

3.Wire

OFF ON0 1

AB

C

ACS 300 User’s Manual 29

Chapter 4 — Control Connections

Table 4-6 Constant speed selection.

3-wire 2 Switch S1 is in the same position as in 3-wire selection. Parameter PARAM SET has value 2.

Table 4-7 3-Wire 2 selection

Table 4-8 Constant speed selection

DI4 DI5 Result

0 0 Speed reference from AI1

1 0 Constant speed 1

0 1 Constant speed 2

1 1 Constant speed 3

Digital input

Function Notes

DI1 Start Connect momentary +24 V DC to Start.

DI2 Stop Connect momentary 0V DC to Stop.

DI3 Reverse Connect +24 V DC to Reverse.

DI4 CS1 Constant speed (=CS) selection,refer toTable 4-8

DI5 Parameter Set Selection

0 V= set 1 and +24 V= set 2

DI4 DI5 Result

0 0 Speed reference from AI1

1 0 CS1 from parameter Page 2

0 1 Speed reference from AI1

1 1 CS1 from parameter Page 4

30 ACS 300 User’s Manual

Chapter 4 — Control Connections

Alternate Alternate mode has both Start forward and Start reverse inputs (+24 V). The drive is stopped if both inputs are con-nected to 0 V or +24 V. Parameter PARAM SET has value 1.

Table 4-9 Alternate digital input functions.

Figure 4-6 Alternate switch S1 selection.

Table 4-10 Start functions for Alternate.

Digital input

Function Notes

DI1 Start Forward Connect +24 V DC to Start Forward/Reverse

refer to Table 4-10.DI2 Start Reverse

DI3 CS1 Constant speed (=CS) selection,refer to Table 4-11.DI4 CS2

DI5 ACC2/DEC2 0 V = ramp 1 and +24 V DC = ramp 2

DI1 DI2 Result

0 0 Drive stopped

1 0 Run forward

0 1 Run reverse

1 1 Drive stopped

Alternate

OFF ON0 1

AB

C

ACS 300 User’s Manual 31

Chapter 4 — Control Connections

Table 4-11 Constant speed selection.

Alternate 2 Switch S1 is in the same position as in Alternate selection. Parameter PARAM SET has value 2.

Table 4-12 Alternate 2 digital input functions.

Table 4-13 Constant speed and parameter set selection.

DI3 DI4 Result

0 0 Speed reference from AI1

1 0 Constant speed 1

0 1 Constant speed 2

1 1 Constant speed 3

Digital input Function Notes

DI1 Start forward Connect +24 V DC to Start/Reverse,

refer to Table 4-10DI2 Start reverse

DI3 CS1 Constant speed (=CS) selection,refer to Table 4-13DI4 CS2

DI5 Parameter setselection

0 V= set 1 and +24 V= set 2

DI3 DI4 DI5 Result

0 0 0 Speed reference from AI1

1 0 0 CS1 (parameter Page 2)

0 1 0 CS2 (parameter Page 2)

1 1 0 CS3 (parameter Page 2)

0 0 1 Speed reference from AI1

1 0 1 CS1 (parameter Page 4)

0 1 1 CS2 (parameter Page 4)

1 1 1 CS3 (parameter Page 4)

32 ACS 300 User’s Manual

Chapter 4 — Control Connections

Motor Potentiometer Motor Potentiometer mode has motor potentiometer func-tion programmed to digital inputs 3 and 4. Parameter PARAM SET has value 1. Table 4-14 shows the functions of the digital inputs when in Motor Potentiometer mode.

Table 4-14 Motor Potentiometer digital input functions.

If you select Start, ACS 300 is set to minimum frequency. If you use Reverse, the drive will continue with a frequency that is the negative value of the valid reference frequency.

The ACS 300 accelerates/decelerates using Page 1 param-eters ACC 1/ DEC 1 when changing rotation direction. Acceleration from 0 Hz to MIN FREQ is also done with ramp 1.

Note! AI is disabled when Motor potentiometer control mode is selected.

Note! STOP command (power off) resets parameter REF FREQ.

Digital input Function Notes

DI1 Start Connect +24 V DC to Start

DI2 Reverse Connect +24 V DC to Reverse

DI3 Increment fr. Connect +24 V DC to increment fr. (ramp 2)

DI4 Decrement fr. Connect +24 V DC to decrement fr. (ramp 2)

DI5 CS1 Connect +24 V DC to select constant speed 1

ACS 300 User’s Manual 33

Chapter 4 — Control Connections

Figure 4-7 Motor Potentiometer switch S1 selection.

Motor Potentiometer 2 Switch S1 is in the same position as in Motor potentiometer selection. Parameter PARAM SET has value 2.

Table 4-15 Motor Potentiometer 2 selection.

The ACS 300 accelerates/decelerates using Page 1/ Page 4 parameters ACC 1/ DEC 1 when changing rotation direction. Acceleration from 0 Hz to MIN FREQ is also done with ramp 1.

Relay Outputs Two relays are provided for indicating drive operating status. Refer to Figure 4-2.

Relay 1 is connected to terminals X1:13, X1:14 and X1:15.Relay 2 is connected to terminals X1:16, X1:17 and X1:18.

Motor potentiometer

OFF ON0 1

AB

C

Digital input

Function Notes

DI1 Start Connect +24 V DC to Start

DI2 Reverse Connect +24 V DC to reverse

DI3 Increment fr. Connect +24 V DC to increment fr. (ramp 2)

DI4 Decrement fr. Connect +24 V DC to decrement fr. (ramp 2)

DI5 Parameter set selection

0 V= set 1 and +24 V= set 2

34 ACS 300 User’s Manual

Chapter 4 — Control Connections

When relay 1 is de-energized, there is continuity between terminals X1:13 and X1:14. Relay 1 is de-energized, if theACS 300 is not connected to input power. When relay 1 is energized, there is continuity between terminals X1:14 and X1:15.

Relay 2 is similar to relay 1 and the corresponding terminals are X1:16, X1:17 and X1:18.

The information indicated with relay outputs can be selected by setting parameters 1. RELAY and 2. RELAY. Refer to Chapter 7 page 64 for further information.

ACS 300 User’s Manual 35

Chapter 5 — Start-up

Flowchart Commissioning Checklist

SAFETY

• Read and follow the safety instructions on page v.

INSTALLATION

• Check for proper grounding.

• Check power wiring.

• Check motor connection.

• Check control wiring.

• Verify availability and quality of cooling air.

PARAMETERS

• Check and complete the parameter values.

TEST RUNS

• Check the operation of the ACS 300 without motor.

• Check the operation of the ACS 300 with motor connected.

• Check external controls and emergency stop.

• Check the rotation direction.

36 ACS 300 User’s Manual

Chapter 5 — Start-up

Checking the Parameters

The parameter tables starting on page 45 provide a brief description of each parameter and include a space to write down your customized settings. For each parameter, the table lists the page number on which a detailed explanation of the parameter can be found.

Start-up data Before proceeding with the commissioning, check and com-plete the following Page 1 and Page 4 parameters which define the motor connected to the ACS 300 and input power supply (400 V series only):

NOM RPM = Nominal motor speed Code 113

2NOM RPM = Nominal motor speed Code 803

NOM FREQ = Nominal motor frequency Code 114

2NOM FREQ = Nominal motor frequency Code 804

NOM VOLT = Nominal motor voltage Code 115

2NOM VOLT = Nominal motor voltage Code 805

COS PHI = Cos phi of the motor Code 116

2COS PHI = Cos phi of the motor Code 806

SUPPLY VOLT = Supply voltage Code 117(400 V series only)

Note! Supply voltage (SUPPLY VOLT) should be set before setting the nominal voltage of the motor (NOM VOLT). Refer to the detailed descriptions of these parameters in Chapter 7 on page 51.

Note! The page 4 settings (2NOM RPM, 2NOM FREQ, 2NOM VOLT and 2COS PHI) should be set to match the corresponding page 1 settings unless special application cir-cumstances require 2 sets of motor characteristic settings.

ACS 300 User’s Manual 37

Chapter 6 — Control and Parameter Logic

Control Panel The control panel incorporates a 16 character alphanumeric LCD and keypad. The features are shown in Figure 6-1 on page 38.

Control paneldisplay

Operational information, parameters and fault indications are displayed in nine languages. Language selections are: English, Finnish, Swedish, German, Italian, French, Spanish, Dutch and Danish. The language selection is made in Page 1 parameter LANGUAGE (refer to chapter 7, on page 45).

Display contrast To adjust the display contrast, hold down and press

for darker or for lighter contrast.

38 ACS 300 User’s Manual

Chapter 6 — Control and Parameter Logic

Figure 6-1 ACS 300 Control Panel.

Blinking Indicates Setting Mode after pressing

REMOTE LED lights when drive is under I/O (remote) control. LED is off when drive is under panel (local) control.

FAULT LED lights if a fault has occurred in the drive.

DIRECTION LEDs light to indicate the direction the motor is running or will run when started. LED blinks slowly if drive is stopped. LED blinks fast when the drive is changing direction.

DECREMENT & INCREMENT keys, used for scrolling through parameter lists and setting parameter values.

MODE key, used to toggle between parameter scrolling and setting.

START/STOP key, used to toggle motor on and off.

DIRECTION key, used to select the motor rotation direction. LEDs indicate selected direction.

Parameter name Parameter value

REMOTE key, toggles between wired and panel control. Key must be pressed for three seconds to change from remote to local control. Back to remote control you get by pressing Remote key.

ACS 300 User’s Manual 39

Chapter 6 — Control and Parameter Logic

Panel Operation The ACS 300 frequency converter can be operated from external controls or directly from the control panel. The panel is an option. The first time the ACS 300 is connected to input power, the default control location is Remote. You can change the control location to Local (panel control) by

pressing and holding the key down for three seconds. The associated LED will turn off indicating that the ACS 300 is not under remote control.

Remote When the key is pressed, the associated led will turn on indicating that the ACS 300 is under remote control. The ACS 300 is then controlled from the devices connected to the terminal block X1 on the Control Card.

Local Operation can be changed from Remote to Local in two ways. The first method allows you to transfer running infor-mation from external devices to the control panel while the ACS 300 is operating and without interrupting operation.

Press and hold the key and the key simultaneously for three seconds. This will transfer the current external ref-erence to Page 1 parameter REF FREQ/LOC FREQ. For example, if the drive is running in reverse at 45.7 Hz refer-ence from the analog input, the panel frequency reference will now be 45.7 Hz. The panel direction will be reverse and the panel run status will be run. The operator can now change the frequency, direction and run status of the drive from the control panel.

If only the key is pressed, the motor stops and the ana-log input reference value REF FREQ is transferred to LOC FREQ. Note! Constant speed reference is also transferred. The motor can be started from the control panel within the limits established by parameter settings.

40 ACS 300 User’s Manual

Chapter 6 — Control and Parameter Logic

Home Press and hold the key and the key simulta-

neously for three seconds to move to the OUTPUT f param-eter from any parameter location.

Table 6-1 Control panel keys.

Control Panel Key

Secondary Key

Function

Press to change between Display mode and Setting mode.

Hold down to set the display contrast and:Press to adjust contrast darker

orPress to adjust contrast lighter.

Press and hold for three seconds to change between remote control and local control. Refer to “Panel Operation” on page 39 for an explanation.Note! Hardware panel lock prevents local control. Message if key is pressed: “HARDWARE LOCK S1”.

Hold down for 3 seconds to select the Local control mode:Transfers the running data to local control (current speed/direction/start).

Press to start or stop the driveorPress to reset an active fault. (Fault is active when the fault LED is illuminated.)

Press to set motor rotation direction.Note! This procedure reverses the motor only when the drive is running in Local control mode. Refer to “Local” on page 39 for additional information.

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Chapter 6 — Control and Parameter Logic

Hold down to scroll up in Display and Setting modes.

Hold down to scroll down in Display and Setting modes.

Press to change up to the next parameter in Display modeorPress to increment the current parameter value in Setting mode.

Press to change down to the next parameter in Display modeorPress to decrement the current parameter value in Setting mode.

Press and hold both keys simultaneously for three seconds to move directly to the OUTPUT f parameter.

LED’s Remote light indicates the ACS 300 is under remote control.When the remote light blinks slowly, an option is selected as the master device.

Direction light indicates the current motor rotation direction. When the direction light flashes slowly, the ACS 300 is in Stop status. When the direction light flashes fast, the ACS 300 is changing rotational direction.

Control Panel Key

Secondary Key

Function

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Chapter 6 — Control and Parameter Logic

Parameter Logic The parameters are divided into four pages. A complete table of parameters is presented in chapter 7 on page 45

.

Figure 6-2 Menu system of parameters.

PAGE 1 (*P2)OUTPUT fREF FREQSPEED RPM.

PAGE 2 (*P3)OUTPUT V…

PAGE 3 (*P4)DC HOLD..

PAGE 4 (*P1)ACC t1…

I LIMITIR COMP

VERSIONP.LOCK

2. REL FF SUPERV

TEMP MODHOURS

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Chapter 6 — Control and Parameter Logic

Example Let us suppose that you want to set Page 2 parameterCON f1 to 15 Hz. The following example explains the proce-dure required starting from the Page 1 parameter SPEED.

Figure 6-3 Example of Control Panel operation.

Note! To accelerate the rate of change of parameter value,

press and hold the or key.

To change to Page 2, press

Select the required Parameter by pressing

Change to Setting mode.

Blinking indicates that the parameter

Set the parameter value.

Save the selected value to permanent

Blinking stops, indicating that the

)(

)(

value can now be changed.

parameter value is stored in memory.

memory.

Scroll to the top of Page 1.

44 ACS 300 User’s Manual

Chapter 6 — Control and Parameter Logic

ACS 300 User’s Manual 45

Chapter 7 — Drive Parameters

Parameter Tables The following parameter tables list the drive parameters, adjustment ranges and default values. A space is provided for recording customer settings. The tables include a short description of each parameter and lists the page numbers where a detailed explanation can be found.

Note! The factory setting for display language is English, refer to Page 1 parameter LANGUAGE for display language selec-tion. Parameters marked with (0) can only be altered with the ACS 300 stopped otherwise START IS ACTIVE message is displayed. (L) indicates that the parameter can be altered in Local control mode only.

Table 7-1 Page 1 Drive parameters and their factory settings.

Code Parameter Range Default Customer Page Description

PAGE 1 (*P2) Display only – – 48 Press to change to page 2

101 OUTPUT f Display only – – 48 Frequency to motor

102 REF FREQ/LOC FREQ (L)

fMIN – fMAX 0 Hz 49 Frequency reference from remote or control panel

103 SPEED Display only – – 49 Calculated motor speed

104 OUTPUT I Display only – – 49 Motor current

105 COPY Exit/Read/Write/Set Factory Def.

Exit – 49 Transfers all settings to and from panel

106 MIN FREQ 0.0 – 200/500 Hz 1) 0.0 Hz 49 Reference input minimum frequency

107 MAX FREQ 0.0 – 200/500 Hz 1) 50 Hz 49 Maximum output frequency

108 ACC 1 0.1 – 1800 s2) 3 s 49 Time for Ref Min f — Ref Max f acceleration ramp

109 DEC 1 0.1 – 1800 s 2) 3 s 49 Time for Ref Max f — Ref Min f deceleration ramp

110 ACC 2 0.1 – 1800 s 2) 3 s 49 Time for Ref Min f — Ref Max f acceleration ramp

111 DEC 2 0.1 – 1800 s 2) 3 s 49 Time for Ref Max f — Ref Min f deceleration ramp

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Chapter 7 — Drive Parameters

1) Depends on the selected nominal motor frequency (Page 1 parameter NOM FREQ)2) Note! The maximum value for ACC/DEC time is going to be lower than 1800 s, when the

absolute value of MIN FREQ – MAX FREQ is <100Hz.3) Only 400 V series

Table 7-2 Page 2 Drive parameters and their factory settings.

112 FAULT MEMORY Display only — 50 The last three fault indications

113 NOM RPM (0) 0 – 19999 1500 50 Nominal motor speed

114 NOM FREQ (0) 50 – 400 Hz 50 Hz 51 Nominal motor frequency

115 NOM VOLT (0) 200 – 240V or360 — 500 V 3)

220V or480 V 3)

51 Nominal motor voltage

116 COS PHI (0) 0.40 – 0.99 0.75 51 Motor power factor

117 SUPPLY VOLT3)(0) 380 to 480 V 480 V 51 Supply voltage selection

118 LANGUAGE GB,SF,S,D,I,F,E,NL,DK

English 51 Display language selection

119 TEMP MOD Display only — 51 Calculated motor temperature

120 HOURS Display only — 51 Operation timer

Code Parameter Range Default Customer Page Description

Code Parameter Range Default Customer Page Description

PAGE 2 (* P3) Display only – – 51 Press to change to page 3

201 OUTPUT V Display only – – 52 Output voltage to motor

202 CON f 1 0.0 – 200/500 Hz 1) 5.0 Hz 52 Preset speed 1

203 CON f 2 0.0 – 200/500 Hz 1) 25.0 Hz 52 Preset speed 2

204 CON f 3 0.0 – 200/500 Hz 1) 50.0 Hz 52 Preset speed 3

205 I LIMIT 0.5 – 1.5 x IN 1.5 x IN 52 Output current limit

206 START (0) Acc Ramp/Flying/Auto Boost/ Fly+Boost

Acc Ramp 52 Starting mode selection

207 STOP (0) Coasting/Dec Ramp/DC Brake/Dec+Brake/Dec+Hold

Coasting 53 Stopping mode selection

208 RAMP (0) Linear/Fast S/Medium S/Slow S

Linear 54 Acceleration/deceleration ramp shape selection

209 REF OFFSET (0) 0V 0mA/2V 4mA/Joystk/Custom

0 V 0 mA 55 Analog input minimum and type selection

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Chapter 7 — Drive Parameters

Table 7-3 Page 3 Drive parameters and their factory settings.

210 A. OUT None/Out Freq/Ref Freq/Motor Curr

None 57 Analog output function selection

211 A. OUT OFFS 0 mA/4 mA 0 mA 57 Analog output minimum

212 SWITCH f 1.0 – 16.0 kHz 4 kHz 58 Switching frequency

213 CRIT f1L 0.0 – 200/500 Hz 1) 0.0 Hz 58 Critical frequency 1 start

214 CRIT f1H 0.0 – 200/500 Hz 1) 0.0 Hz 58 Critical frequency 1 end

215 CRIT f2L 0.0 – 200/500 Hz 1) 0.0 Hz 58 Critical frequency 2 start

216 CRIT f2H 0.0 – 200/500 Hz 1) 0.0 Hz 58 Critical frequency 2 end

217 IR-COMP Off/0.1 – 60 V/ Auto Off 60 Low speed torque boost value

218 DC BRAKE 0 – 250 s 3 s 61 Duration of DC braking/DCHold

219 U/f RATIO (0) Linear/Square/Optim Linear 61 Voltage to frequency ratio

220 RESTART # Off/1 — 10/Cont Linear 62 Nr. of start attempts after fault

221 TEMP LIM Off/1 to 500 Hz Off 62 Motor Thermal Protection

222 Motor I 0.5 to 1.5* IN IN 63 INMOT for thermal protection

223 DIR FWD/REV: FWD only FEW?REV 64 Reverse lock-out

224 AI-FAULT Enable/Disable Enable 64 AI fault if AI < 2 V/ 4mA

225 1. RELAY 1 — 11 1 64 Relay 1 function selection

226 2. RELAY 1 — 11 7 64 Relay 2 function selection

227 F SUPERV 0.0 to 500 Hz 66 Relay function output freq. limit

Code Parameter Range Default Customer Page Description

Code Parameter Range Default Customer Page Description

Page 3 (*P4) – – – 66 Press to change to page 4

701 DC HOLD 0/ 1/ 2 0 66 None/ Normal/ Strong DC hold

702 PARAM SET 1/ 2 1 67 Enables/disables extended I/O configuration/ Parameter set 2

703 PI-GAIN (0) 0 — 800 % 0 68 PI-Controller Gain selection

704 PI-ITIME 0.0 — 320.0 s 0 68 PI-Controller I-time selection

705 PI-SCMIN -999.9 — 999.9% 0 69 Minimum scaling factor of Actual value

706 PI-SCMAX -999.9 — 999.9% 100 69 Maximum scaling factor of Actual value

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Chapter 7 — Drive Parameters

Table 7-4 Page 4 Drive parameters and their factory settings.

Detailed Parameter Information

The remainder of this chapter is devoted to detailed expla-nations of each parameter.

Page 1 parameters

PAGE 1 (*P2) Press to change to Page 2.

OUTPUT f Frequency to motor. This parameter is display only. Jump directly to local frequency reference setting, parameter LOC

FREQ, by pressing .

707 PI-REF(L) 0.0 — 100.0 0 70 PI-Controller Reference value

717 VERSION Display only 71 Displays program version

718 P. LOCK Open/ Locked Open 71

Code Parameter Range Default Customer Page Description

PAGE 4 (*P1) – – – 71 Press to change to page 1

801 2ACC 1 0.1 — 1800 s 3 49 Parameter set 2 parameters are similar to the parameters in pages 1 and 2.

802 2DEC 1 0.1 — 1800 s 3 49

803 2NOM RPM (0) 0 — 19999 1500 50

804 2NOM FREQ (0) 50 — 400 Hz 50 51

805 2NOM VOLT (0) 200 — 240 V or360 — 480 V

220/480V 51

806 2COS PHI (0) 0.40 — 0.90 0.75 51

807 2CON f 1 0.0-200/500Hz 5 52

808 2CON f 2 0.0-200/500Hz 25 52

809 2CON f 3 0.0-200/500Hz 50 52

810 2I LIMIT 0.5 — 1.5 x IN 1.5*IN 52

811 2IR-COMP Off/0.1 – 60 V/ Auto Off 60

Code Parameter Range Default Customer Page Description

ACS 300 User’s Manual 49

Chapter 7 — Drive Parameters

REF FREQ/LOC FREQ

The frequency reference input or local frequency reference.

SPEED Motor speed in RPM. The indicated value is valid only if parameter NOM RPM has been set correctly. The motor speed slip is not compensated. Information is updated four times per second.

OUTPUT I Calculated motor phase current. Accuracy ±10%. Includes cable losses.

Note! This display is not for accurate measurement.

COPY Copy is used to transfer all parameter settings from one ACS 300 to another.

EXITCopy function not selected.

READReads all parameter values from the ACS 300 to the control panel memory.

WRITECopies all parameter values from the control panel memory to the ACS 300.

SET FACTORY DEF

If you select SET FACTORY DEF and press the key, all the parameters will be reset to the factory settings.

MIN FREQMAX FREQ

Reference input minimum and maximum frequency.

Note! MIN can be set higher than MAX for analog input sig-nal inverse operation.

ACC TIME 1DEC TIME 1ACC TIME 2DEC TIME 2

These times correspond to the time required for the output frequency to change from MIN FREQ to MAX FREQ and vice versa. Regardless of the settings, the maximum theo-retical frequency changing speed is 120 Hz/0.1 s and the minimum

50 ACS 300 User’s Manual

Chapter 7 — Drive Parameters

100 Hz/1800 s. The time required for acceleration from zero to minimum frequency depends on ACC 1.

When the selected I/O mode is Standard or Alternate, DI5 selects ACC/DEC 1 or 2. 0 V = ramp 1 and +24 V = ramp 2. Refer to page 25 for a detailed explanation of I/O modes.

Note! The ACS 300 incorporates a controller that prevents over current and overvoltage trips caused by too rapid acceleration and deceleration settings for a given system, by slowing down the acceleration/deceleration.

If a short time is entered for acceleration time in a system with high inertia, the acceleration time will be limited by the I LIMIT parameter. Conversely, if a short time is entered for deceleration time in such a system, the deceleration time will be limited by the DC link bus regulator. In some cases, the motor will take a long time to come to a stop. If the sys-tem inertia is high, an OVERVOLTAGE fault may occur if the deceleration time is too short. The ACS 300 can deliver about 15 % braking torque without an external braking resis-tor. If a short deceleration time is critical to your system, we suggest you add a dynamic braking resistor to your system. Brake Resistor is available as an option for all frame sizes. Chopper is available as an option for frame size R2.

If the reference signal changes at a slower rate than the acceleration or deceleration time, the output frequency change will follow the reference signal. If the reference sig-nal changes faster than the acceleration or deceleration time, the output frequency change will be limited by the parameters.

FAULT MEMORY The ACS 300 continuously monitors itself for faulty opera-tion. The last three faults are stored on Page 1 parameter FAULT MEMORY. Refer to “Chapter 8 — Fault Tracing” on page 71, for further information on fault memory.

NOM RPM Nominal motor rpm from the motor rating plate.

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Chapter 7 — Drive Parameters

NOM FREQ Nominal motor frequency from the motor rating plate (some-times called the field weakening point). The maximum out-put frequency of the ACS 300 is determined according to the nominal motor frequency: 50-100 Hz => fmax = 200 Hz; 101-400 Hz => fmax = 500 Hz

NOM VOLT Nominal motor voltage (from the motor rating plate). NOM VOLT sets the maximum output voltage supplied to the motor by the ACS 300. NOM FREQ sets the frequency where the voltage to the motor is equal to NOM VOLT. With these two parameters, it is possible to adapt the ACS 300 to the motor.

The ACS 300 cannot supply the motor with a voltage greater than the incoming line voltage. When driving a motor that has a nominal voltage lower than the supply voltage, it may not be possible to drive the motor at full torque because of current limitations.

COS PHI Power factor (Cos phi) of the motor from the motor rating plate.

SUPPLY VOLT Incoming power line supply voltage. This parameter exists only in the 400 series units.Note! NOM VOLT can only be set within ±20 V of SUPPLY VOLT.

LANGUAGE Select the preferred display language.

TEMP MOD Calculated temperature of the motor as a percentage (%) of nominal temperature. Motor temperature is calculated from the motor current. MOTOR TEMP fault occurs when TEMP MOD signal is equal to 115 %.

HOURS Operation timer shows in hours how long the drive has been running.

Page 2 parameters

PAGE 2 (*P3) Press to change to Page 3.

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Chapter 7 — Drive Parameters

OUTPUT V The voltage applied to the motor. This parameter is display only.

CON f1CON f2CON f3

Constant frequency (preset speed) 1, 2 and/or 3. Constant frequencies override the analog input reference. Constant frequencies are activated with Digital Inputs 3 and 4 or Digi-tal Inputs 4 and 5 depending on the control mode selected. For constant frequency selection, refer to I/O mode descrip-tions on pages 26 to 31.

Note! Min and Max Freq parameters are ignored when con-stant speed is used.

I LIMIT This setting is the maximum output current the ACS 300 will supply to the motor.

START(FUNCTION) ACC RAMPRamp acceleration as set on Page 1 / Page 4 parameter ACC 1 (or ACC 2 as selected by digital inputs in Standard and Alternate I/O mode, refer to page 26 and page 30).

FLYINGUse this setting to start the motor if it is already rotating, as in a fan drive. The drive will start smoothly at the current fre-quency instead of starting at 0 Hz. By selecting FLYING, the drive will be able to ride through short interruptions of the AC line supply.

Note! Flying start searches for the running speed by apply-ing a small torque to the load at the maximum frequency and decreasing the output frequency until the load speed is found. If the motor is not coupled to a load or the load has low inertia, the motor will start at a speed higher than the set reference.

Note! If the motor and load are rotating in a direction oppo-site to the commanded rotation, the ACS 300 will start the motor from 0 Hz and accelerate according to the selected acceleration ramp.

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Chapter 7 — Drive Parameters

AUTO BOOSTAutomatic start current boost, which may be necessary in drives with high starting torque. Automatic torque boost is active only from 0 Hz to 20 Hz or until the reference speed is reached. Torque boost is not activated if the output fre-quency falls below 20 Hz while running. See also Page 2 parameter IR COMP.

FLY+BOOSTActivates both the Flying Start and Automatic Start Current Boost.

STOP (FUNCTION) COASTINGThe ACS 300 stops supplying voltage when a Stop com-mand is given and the motor coasts to a stop.

DEC RAMPRamp deceleration as set in Page 1 / Page 4 parameter DEC 1 (or DEC 2) as selected by digital inputs in Standard and AlternateI/O mode, refer to page 26 and page 30.

DC BRAKEDC injection braking stops the motor by applying DC voltage to the stator windings. By using DC braking, the motor can be stopped in the shortest time possible, without using a dynamic braking resistor.

DEC+BRAKEThis should be used only when a Braking Resistor (and with frame size R2+Braking Chopper) is connected in order to get the best result.

DEC+HOLDRamp deceleration as set in Page 1 / Page 4. After ramp DC HOLD is set on for a period defined by parameter DC BRAKE. Parameter DC HOLD defines the intensity of the DC HOLD.

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Chapter 7 — Drive Parameters

RAMP This parameter allows you to select the shape of the accel-eration/deceleration ramp as shown in Figure 7-1. The avail-able options are:

LINEAR Suitable for drives requiring steady acceleration/decelera-tion.

FAST SSuitable for ramp times less than one second.

MEDIUM SSuitable for ramp times less than 1.5 seconds.

SLOW SSuitable for ramp times up to 15 seconds.

Figure 7-1 Acceleration/deceleration ramp shapes.

t [s]

[Hz]

Fast S

Medium S

Slow S

fout

Linear

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Chapter 7 — Drive Parameters

REF OFFSET 0 V/0 mA2 V/4 mAReference input signal minimum level can be set to either 0 V / 0 mA or 2 V / 4 mA. The latter value provides a “living zero” function. The drive will stop if the reference drops below the minimum limit. Refer to Figure 4-1on page 22 for selection between current and voltage input.

JOYSTK 0V0mAJOYSTK 2V4mAJoystick type reference has 0 Hz at 50% reference. Refer to Figure 7-2, below.

WARNING! If a 0-10 V (0-20 mA) signal is used in joystick control, the drive will run at MAX FREQ Reverse if the control signal is lost. For joystick control, we recommend that you use JOYSTK 2 V/4 mA offset which will cause the drive to stop if parameter AI-FAULT has been enabled (refer to page 64) and the control signal is lost.

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Chapter 7 — Drive Parameters

Figure 7-2 Joystick control.

CUSTOMUse this setting if you want to set and use customized mini-mum and maximum limits for the reference input. The cus-tomized limits are valid when CUSTOM is selected.

To set the limits, refer to selections SET MIN and SET MAX below.

SET MIN (displayed in % of the full input signal range)SET MAX (displayed in % of the full input signal range)Sets the minimum/maximum limit for the reference input sig-nal. To set the minimum reference signal level, scroll to SET MIN and apply the analog input signal that represents mini-

mum frequency in your system. Press and hold the key for three seconds. The setting is accepted when * blinks once on the Control Panel display. To set the maximum ref-

MAX FREQ

MID +2%-2%

MIN FREQ

— MIN FREQ

— MAX FREQ

2V / 4mA0V / 0mA

MIN FREQ

— MIN FREQ10V / 20mA

Hysteresis 4% ofFull Scale

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Chapter 7 — Drive Parameters

erence signal level, scroll to SET MAX and repeat the pro-cedure as for SET MIN.

Note! The drive will stop, a fault message “LOW AI-SIG-NAL” appears and the fault LED lights if parameter AI-FAULT (refer to page 64) has been enabled and the refer-ence drops below the selected minimum limit.

Figure 7-3 Customized minimum and maximum limits for the reference input.

A. OUT This parameter selects which signal is connected to analog output.

NONE – Analog output is 0 mA.OUT FREQ – Output frequency

(0 to the selected maximum frequency)REF FREQ – Reference frequency

(0 to the selected maximum frequency)MOTOR CUR – Motor current

(0 to 1.5 x IN, see Table 1-1 and Table 1-2)

A. OUT OFFS The analog output signal minimum can be set to 0 mA or 4 mA. The maximum output remains 20 mA. Selecting 4 mA provides a “living zero” function. If a fault occurs, the output current will drop to 0 mA as an alternate fault indicator sig-nal.

Hysteresis2 %

Output frequency

Analog Input

MAX FREQ

MIN FREQ

0 CUSTOMMIN

CUSTOMMAX

10 v/ 20mA(100%)

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Chapter 7 — Drive Parameters

SWITCH f Motor noise can be minimized by adjusting the switching fre-quency to a value that does not create resonances in the motor system. The optimum switching frequency is the low-est frequency at which the noise is acceptable. This fre-quency may not be the same for identical motor systems. As the switching frequency goes up, the inverter efficiency goes down, so it is best to use a low switching frequency if the application can tolerate noise.

Note! At output frequencies less than 12 Hz, the switching frequency may be automatically reduced.

CRIT f1L(CRIT f1H)(CRIT f2L)(CRIT f2H)

In some systems it may be necessary to avoid certain fre-quencies because of mechanical resonance problems. With these parameters it is possible to set up two different fre-quency ranges that the ACS 300 will skip over. It is not nec-essary that, for example, CRIT f2L be greater than CRIT f1H, just as long as the LOW parameter in one set is lower than the HIGH parameter in the same set. Sets may over-lap, but the skip will be from the lower LOW value to the higher HIGH value.

Example: Fan system with bad vibration from 18 Hz to 23 Hz and from 46 Hz to 52 Hz. Running speed set to 60 Hz with reference. Set the parameters as follows:

CRIT f1L = 18 Hz and CRIT f1H = 23 Hz CRIT f2L = 46 Hz and CRIT f2H = 52 Hz

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Chapter 7 — Drive Parameters

Figure 7-4 Example of critical frequencies setting.

The following is an alternative way to enter the LOW and HIGH settings for critical frequency:

• Run the drive with external reference.

• Using the analog input, set the frequency to the critical frequency LOW value.

• Go to parameter CRIT f1L on Page 2.

• Press and hold the key for three seconds.

• The ACS 300 will respond by updating the frequency set-ting to the current value. The CRIT f1L is now set.

• Increase the analog input reference so that the output fre-quency is just above the critical frequency span.

• Go to parameter CRIT f1H on Page 2.

fmotor[Hz]

fREF[Hz]

f1L18

f1H23

f2L46

f2H52

52

46

23

18

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Chapter 7 — Drive Parameters

• Press and hold the key for three seconds.

• The ACS 300 will respond by updating the frequency set-ting to the current value. The CRIT f1H is now set.

Repeat the procedure for the second critical frequency range if necessary. To erase the critical frequencies, set both to 0 Hz.

IR COMP This parameter allows extra torque at speeds between 0.1 Hz and the nominal motor speed. The parameter differs from the AUTO BOOST option of the START parameter in that it is always valid in the 0.1 Hz to nominal motor speed range.

Keep the compensation voltage as low as possible for the application, as the motor will overheat rapidly or an overcur-rent fault may occur if a high level of compensation is applied.

Small motors can take higher compensation than larger motors because the winding resistance is higher in small motors. If the motor must drive a load with a high starting torque, we recommend using AUTO BOOST starting. If you have trouble with motor overheating, use a motor with more poles and run at a higher frequency.

If the IR compensation is set too high, the motor can “satu-rate” and will not rotate at all, but will draw current.

OFFNo compensation wanted.

0.1 — 60 VThe compensation voltage given by the user.

AUTOThe compensation voltage is automatically given to maintain or reduce current accordingly.

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Chapter 7 — Drive Parameters

Figure 7-5 illustrates the effect of IR compensation. Extra voltage is applied to the motor as shown. Voltage “a” is the IR compensation voltage. Frequency “b” is the nominal motor frequency (NOM FREQ). Voltage c is the nominal motor voltage (UN).

Figure 7-5 IR Compensation.

DC BRAKE When the STOP parameter is set to DC BRAKE or DEC+HOLD, this parameter sets the DC injection time in seconds. If the braking time is too short, the drive stops by coasting after the DC braking time has elapsed.

Note: Injecting DC current into the motor causes the motor to heat up. In applications where long DC BRAKE/ DEC+HOLD times are required, externally ventilated motors should be used.

U/f RATIO The voltage to frequency ratio in the frequency range 0 Hz to nominal motor frequency can be set either LINEAR, SQUARE or OPTIM.

c

a

b

f [Hz]

U [V]

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Chapter 7 — Drive Parameters

LINEARThe voltage of the motor changes linearly with frequency in the constant flux range. Linear U/f (V/Hz) ratio is normally used in constant torque applications, or where the torque characteristics of the load are linear with speed.

SQUARESquared U/f (V/Hz) ratio is normally used in applications where the torque characteristic of the load is proportional to the square of the speed, such as centrifugal pump or fan systems.

OPTIMThe motor voltage is automatically controlled to minimize motor losses and noise. This setting is suitable for a drive which has slowly changing load torque and a motor which operates mainly below nominal load.

Note! Parameter MOTOR I must be set correctly for best results.

Note! OPTIM cannot be used in a system where two or more motors are connected in parallel to one ACS 300.

RESTART # Number of times the ACS 300 will automatically reset the fault and restart after any of the following faults: Undervolt-age, Overvoltage, Overcurrent, Low AI-Signal, Unit Fault. For further information on fault tracing refer to “Chapter 8 — Fault Tracing” on page 71. If you select OFF, the automatic fault reset system is not in operation.

TEMP LIM The ACS 300 motor thermal protection (sometimes called I2t or solid state overload protection) is activated by using the TEMP LIM parameter. When set to OFF, the motor overload protection is deactivated. The TEMP LIM and MOTOR I parameters define the continuous safe operating area for the motor, as illustrated in Figure 7-6.

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Chapter 7 — Drive Parameters

Figure 7-6 Motor thermal protection.

When the motor current exceeds the level determined by the safe operating area, the ACS 300 will begin calculating excessive temperature rise in the motor. When the ACS 300 has determined that the motor has exceeded its allowable temperature rise, it will stop the motor and indicate a “MOTOR TEMP” fault. The fault can be reset, when the motor has cooled down to a safe temperature. The ACS 300 will continue to calculate the motor temperature even if the motor is not running. If the ACS 300 is disconnected from the input power, the overload protection calculation is reset, and the motor is assumed to be at ambient.

The motor thermal protection function is designed to protect motors even at low speeds by decreasing the allowable operation current. This is necessary as the motor´s cooling fan becomes less efficient at low speeds.

For standard 50 Hz squirrel cage motors typical value for this parameter is 35 Hz.

MOTOR I Nominal motor current at full load as indicated on the motor rating plate. See U/f RATIO, TEMP LIM and Figure 7-6. This parameter does not need to be set if TEMP LIM is set to

OUTPUT FREQ[Hz]

OUTPUT CURRENT

TEMP LIMtypically 35 Hz

NOM FREQ

I LIMIT

50 Hz

MOTOR I

Continuous safeoperating area for motor

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Chapter 7 — Drive Parameters

OFF and OPTIM U/f RATIO is not used. MOTOR I does not restrict the I LIMIT parameter.

DIR If DIR parameter is set to FWD ONLY, local and external direction commands are disabled and the motor rotational direction is fixed to forward.

AI-FAULT This parameter allows you to disable Analog Input signal fault detection. If AI-FAULT is set to DISABLE and the refer-ence minimum is set to 2 V / 4 mA, CUSTOM or JOYSTICK 2 V/ 4 mA, the reference is set according to 2V/ 4mA input when the control signal is lost. Analog input fault is not indi-cated and not stored in Fault History.

1. RELAY2. RELAY

This parameter allows you to select the information indi-cated with Relay Output. Factory setting for RELAY 1 is fault function. Factory setting for RELAY 2 is code number 7, “Motor is running”.

1 (Fault)Relay is de-energized (and the Fault LED on the Control Panel illuminates), when a fault occurs.

Code Function

1 Fault

2 Power

3 I>Current limit

4 >Frequency limit

5 <Frequency limit

6 Motor is running forward

7 Motor is running

8 Motor overtemperature trip

9 Under panel control (LOCAL)

10 None

11 Fault (-1)

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Chapter 7 — Drive Parameters

2 (Power)Relay is energized all the time (after initialization of the pro-gram).Note! The relay is energized when this function is selected.

3 (I>Current Limit)Relay is energized for a minimum of 250 ms whenever the output current exceeds I LIMIT. The time is for hysteresis and slow response of indication devices. Relay is de-ener-gized when current is reduced below I LIMIT.

4 (>Frequency limit)Relay is de-energized when the output frequency exceeds the value selected with parameter F SUPERV. Relay is energized when output frequency is below (F SUPERV — hysteresis). If F SUPERV is greater than 10 Hz the hystere-sis is 2 Hz, otherwise hysteresis is 20 % of F SUPERV.

5 (<Frequency limit)Relay is de-energized when the output frequency falls below the value selected with parameter F SUPERV. Relay is energized when output frequency is more than (F SUPERV + hysteresis). If F SUPERV is greater than 10 Hz the hyster-esis is 2 Hz, otherwise hysteresis is 20 % of F SUPERV.

6 (Motor is running forward)Relay is de-energised, when the motor is running and the direction is forward (according to the status of the modulator, not the reference or switches).

7 (Motor is running)Relay is energized, when the motor is running (according to the status of the modulator, not the reference or switches).

8 (Motor overtemperature trip)Relay is de-energised while the Motor Overtemp fault is active. Other faults can also be active while the relay is de-energised.

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9 (Under Panel Control (LOCAL state))Relay is de-energised while the LOCAL state is active (REMOTE LED on the panel is not illuminated).

10 (None)Relay is de-energised.

Note! Relay is de-energised, if this function is selected while the relay is energised.

11 (Fault (-1))Relay is energised (and the fault LED on the Control Panel illuminates), when a fault is active.

Note! When planning the application of the programmable relay, do not forget that the relay is always de-energised when the drive power is shut off.

F SUPERV F SUPERV is the frequency limit for relay functions 4 and 5. Please look at the previous parameter.

Page 3 parameters

PAGE 3 (*P4) Press to change to Page 4.

DC HOLD This parameter enables the DC HOLD feature. There are three options for using this parameter.

0 (Off)DC HOLD is disabled.

1 (Normal)This option provides “less” DC current and hold torque to the motor than option 2. We recommend that you try this option first to see if you can get enough hold.

2 (Strong)This option provides adequate DC current and hold torque to the motor.

ACS 300 User’s Manual 67

Chapter 7 — Drive Parameters

Figure 7-7 DC Hold.

When both reference and output frequency drop below 1.5 Hz, the ACS 300 will stop generating sinusoidal current and inject DC into the motor. When the reference frequency rises above 1.5 Hz, the DC will be removed and normal ACS 300 function resumed.

DC Hold has no effect if the Start signal is deactivated.

Note: Injecting DC current into the motor causes the motor to heat up. In applications where long DC Hold times are required, externally ventilated motors should be used. DC Hold cannot keep the motor shaft totally from rotating if a load torque is applied to the motor.

PARAM SET Selecting extended I/O configuration. When you want to use page 4 parameters, parameter PSET must be set to “2” and DI5 must be active.

1Page 4 parameters ignored.

2Page 4 parameters are used if DI5 is active.

1,5 Hz

t

t

fmotor

Reference f

DC Hold

68 ACS 300 User’s Manual

Chapter 7 — Drive Parameters

PI-GAIN This parameter defines the gain of PI Controller. The setting range is 0 to 800 %. If the value is 0 %, the PI Controller is inactive. Changing of PI-GAIN from 0 is possible only when start is inactive. The following table shows how the output frequency changes to a 10 % change in error and a 50 % change in error with different gain selections.

Some points of view must be taken in consideration when this parameter is active:

• The Local Ref parameter is not displayed.

• The analog input, AI is used only as the actual value (pro-cess feedback) input. PI-REF is changed through the con-trol panel when the drive is in the local mode and as described below when the drive is in the remote mode.

• The texts on the control panel display for constant fre-quencies will be CR1, CR2 and CR3. CR = Constant Ref-erence. The unit is %. With these parameters you can give constant reference values in the remote mode.

• Joystick control does not operate. On the other hand PI Control cannot be selected while Joystick control is active.

• Custom settings have no effect.

• The rotation direction cannot be changed.

• Critical frequency ranges are ignored.

PI-ITIME Defines the integral time of PI Controller. The setting range is 0.0 to 320.0 s. PI Controller operates as a P Controller when the parameter value is 320.0 s.

PI-GAINOutput frequency change for a 10 % change in error

Output frequency change for a 50 % change in error

50 % 0.75 Hz 3.75 Hz

100 % 1.5 Hz 7.5 Hz

300 % 4.5 Hz 22.5 Hz

ACS 300 User’s Manual 69

Chapter 7 — Drive Parameters

Figure 7-8 PI Controller Gain, I-Time and Error Value.

PI-SCMIN Minimum scaling factor of the actual value. The setting range is -999.9 to 999.9 %. The value of PI-SCMIN can be higher than the value of PI-SCMAX. See the example A in Figure 7-9. In this example, PI-SCMIN is 400 % and PI-SCMAX is -300 %.

PI-SCMAX Maximum scaling factor of the actual value. The setting range is -999.9 to 999.9 %. See Figure 7-9 and Figure 7-10. In this example B, 4 V is equivalent to 0 % and 8 V is equiv-alent to 100 %. You can get the corresponding values for parameters PI-SCMIN and PI-SCMAX from the straight line in Figure 7-9. In the example B, PI-SCMIN is -100 % and PI-SCMAX is 150 %.

Process Error Value

PI Controller OutputGain

Gain

PI Integration Timet

70 ACS 300 User’s Manual

Chapter 7 — Drive Parameters

Figure 7-9 PI Controller, the scaling of actual value.

Figure 7-10 Operating range, example B.

PI-REF Reference value for the PI Controller. The setting range is 0.0 to 100.0. It is not recommended to set this parameter value higher than 0.8 x measuring scale. This value can be changed through the control panel when in local mode. When the drive is in remote mode this parameter is dis-played only.

Example B

Example A

ACS 300 User’s Manual 71

Chapter 7 — Drive Parameters

VERSION Parameter Version displays the software version. For exam-ple the software version could be CDS02B.2.

P. LOCK Parameter Lock prevents unauthorized persons from alter-ing the parameters.

OPENThe Parameter Lock is open allowing the parameter values to be changed.

LOCKEDThe Parameter Lock is active. The parameter values cannot be changed, except parameters OUTPUT f and LOC REF.

Page 4 parameters

PAGE 4 (*P1) Press to change to Page 1.

Parameter set 2 parameters. These parameters are effec-tive when parameter PSET is set “2” and digital input 5 is active. These parameters are similar to the respective in Pages 1 and 2.

72 ACS 300 User’s Manual

Chapter 7 — Drive Parameters

ACS 300 User’s Manual 73

Chapter 8 — Fault Tracing

This chapter describes the ACS 300 fault indications and fault memory. It also explains how to trace faults.

Fault Indications The ACS 300 continuously monitors itself for faulty operation. If a fault condition should arise, a fault indication is displayed, the fault LED illuminates and the ACS 300 waits for the oper-ator to acknowledge the fault before resuming operation.

Fault Resetting An active fault can be reset either by pressing the keypad button, deactivating the Start input (DI1) or switching the input voltage off for a while. When the fault has been removed, the ACS 300 will resume normal operation. If the fault has not been removed, the ACS 300 will trip again. For automatic fault reset, refer to parameter RESTART # on page 61.

Note! If the Start command is active and the fault has cleared, fault resetting starts the drive.

Some faults require you to cycle the power off and on once before the fault can be cleared. Proper fault reset action is given in “Fault Tracing” on page 74.

Fault Memory When a fault is detected, it is stored so that it can be reviewed at a later date. The last three faults are stored on Page 1 parameter FAULT MEMORY.

Scrolling through the FAULT MEMORY does not erase the FAULT MEMORY. The oldest fault indication is automatically erased when a new fault occurs.

Note! Undervoltage fault is stored in FAULT MEMORY if the fault occurs and automatic restart (RESTART #) is off. If the automatic restart is on, the undervoltage fault is not stored in the FAULT MEMORY unless the fault persists after restart.

74 ACS 300 User’s Manual

Chapter 8 — Fault Tracing

Figure 8-1 Examples of fault indications in the fault memory.

Fault Tracing Table 8-1 shows the displayed fault text (in the FAULT MEM-ORY); the probable cause of the fault; and advice for cor-recting the fault.

= Press once to reset fault.

= Switch power off to reset fault.

Fault Memory can be erased by pressing simultaneously

button and — button while reviewing Fault Memory. Erasing will clear all three fault records.

F1 OVERVOLTAGE F2 UNIT FAULT 12

ACS 300 User’s Manual 75

Chapter 8 — Fault Tracing

Table 8-1 Fault tracing.

Fault indication Possible cause Remedy

(1) NO FAULT This message only appears in the fault memory.

(2) OVERVOLTAGE DC bus voltage has exceeded 130 % nominal voltage. Over-voltage is generally caused when the motor runs as a gen-erator in drives where the load inertia is high and the decelera-tion time is set low. Too high supply voltage may also be the cause.

• In case of temporary supply voltage peak, reset and start.

• Use longer deceleration time or

• Use coasting stop function if it is compatible with the applica-tion.

• If short deceleration time is needed, use external Braking options.

• Check supply voltage (400 V)

(3) UNDERVOLTAGE DC bus voltage has gone below 65 % of the nominal volt-age. Most common reason for low voltage trip is failure in the AC line supply, loss of phase or “brown out” condition.

• In case of temporary supply voltage drop, reset and start.

• Check AC line input.

(4) OVERCURRENT Motor may be too small for the application.Motor current is too high due to• high load inertia/short ramp

times• sudden load torque change• stalling motor• motor wiring or motor failure• long motor cable

• Check ramp times• Remove mechanical problem

causing increased load torque.• Check cables and motor• Use optional output chokes• Check dimensioning, use

larger ACS 300 and motor if necessary.

76 ACS 300 User’s Manual

Chapter 8 — Fault Tracing

(5) LOW AI-SIGNAL Analogue input less than 2 V/4mA and minimum has been set to 2 V/4 mA or Analogue Input less than selected “customized minimum”.

• Input reference has failed or control wire is broken. Check the reference circuit.

(6) PANEL COM ERR Control Panel was removed when control was in Local mode. Due to safety reasons, the drive stops in this fault con-dition.

• Attach the Control Panel and reset the fault, then change to Remote mode and remove Panel.

• Use remote (wired) controls to reset the fault, then start and run with remote controls

• There might be a loose con-tact. Check the panel connec-tion.

(10) BUS COMM FLT Bus communication error • Check bus connections

(7) UNIT FAULT ACS 300 heatsink tempera-ture too high.

CHECK:• Heatsink dissipation• Dust and dirt• Air flow• Fan• Ambient temperature• Reduce switching frequency.• Check load current

Ground faults or short circuits. CHECK:• Terminals• Motor• Wiring

With frame size R2 high load inertia / short ramp

CHECK:• Ramps times• Remove mechanical problems• Dimensioning

Fault indication Possible cause Remedy

ACS 300 User’s Manual 77

Chapter 8 — Fault Tracing

(8) UNIT FAULT Inverter control unsuccessful. • Switch power off.• If fault persists, contact your

nearest ACS 300 supplier.

(9) MOTOR TEMP ACS 300 has calculated that the motor is overheated. As the fault indication is based on cal-culated temperature rise, the motor may be within safe tem-perature range.

• Check the motor temperature. If it is within acceptable range, adjust TEMP LIM and I LIMIT and restart.

• Check the motor sizing with respect to the load.

(11) UNIT FAULT

(12) UNIT FAULT

(13) UNIT FAULT

Charging circuit defective. • Contact your nearest ACS 300 supplier.

Failure in reading Analogue/ Digital input.

Modulator error.

(14) UNIT FAULT

(15) UNIT FAULT

EEPROM error • Disconnect the ACS 300 from the AC line. Wait 30 s.Reconnect the ACS 300 to the AC line and start.

Identification error • Contact your nearest ACS 300 supplier.

THE PANEL DOES NOT FUNCTION

CHECK:• the contrast of the panel• the panel connection

Fault indication Possible cause Remedy

78 ACS 300 User’s Manual

Chapter 8 — Fault Tracing

Note! If the fault persists, contact the nearest ACS 300 sup-plier.

THE DRIVE DOES NOT FUNCTION CORRECTLY IN REMOTE CONTROL

CHECK:• the polarity of the signals• the position of switch S1• the position of jumper X5

CONTROL PANEL Processor incompatible with Control Panel.

• Check the connection between the processor and the panel.

Control card error • Contact your nearest ACS 300 supplier.

WRITE -> ACS ERROR VERSION MISMATCH

Mismatch of ACS 300 soft-ware.

Note! Parameter copying unsuccessful.

• Set the parameters manually.

OUTPUT FRE-QUENCY < REFER-ENCE FREQUENCY

• wrong parameter values• too much load• wrong motor connection

CHECK:• supply voltage (400 V series)• I LIMIT high enough• IR COMP not too high• motor connection Star/Delta• ACS 300 sizing with respect to

the load

Fault indication Possible cause Remedy

ACS 300 User’s Manual 79

Chapter 9 — Technical Data

Incoming Power

Output Power

1) Check type-specific, refer to Table 1-1 and Table 1-2.

Voltage 1 and 3 phase208 to 240 V

±10 %

1 and 3 phase200 to 240 V

-7% +10%

3 phase380 to 480 V

±10 %

Frequency 48 to 63 Hz

Fundamental power factor approximately 0.98

Voltage 3 phase, 0 to VAC LINE

Frequency 0 to 500 Hz

Switching frequency fs 1.0 to 16.0 kHz

Continuous load capacity, constant torque at a maximum ambient temperature of 50 °C

ACS 300 rated current

see Figure 2-1

Overload capacity at a maximum ambient temperature of 50 °C

Constant torque 1.5 * IN 1 min every 10 min,if switching frequency < 8 kHz1)

Starting duty 1.5 * IN 1 min every 10 min,if switching frequency < 8 kHz1)

Nominal motor voltage 200 to 240 V360 to 500 V

Acceleration time 0.1 to 1800 s see Chapter 7 — Drive Parame-ters

Deceleration time 0.1 to 1800 s see Chapter 7 — Drive Parame-ters

80 ACS 300 User’s Manual

Chapter 9 — Technical Data

Environmental Limits

External Control Connections

Ambient operating temperature

0 — 40 °C output current IN

40 — 50 °C see derating curves,Figure 2-1

Storage temperature

-25 °C to 70 °C

Transport temperature

-40 °C to 70 °C

Cooling method natural air circulation ACS 311-1P1-1 and 1P6-1

internal fan Other types

Relative humidity max. 95 % no condensation allowed

Altitude <1000 m ASL (100 % load capacity)

1.0 % derating every 100 m above 1000 m ASL

Enclosure classes IP 20 without top cover

IP 21 with top cover

analog input frequency reference

Voltage reference

0 (2) to 10 V 200 kΩ single ended

Current reference

0 (4) to 20 mA 250 Ω single ended

Response time min 10 ms typically 30 ms

Resolution 10 bit

Potentiometerreference

10 V -0/+2% 10 mAShort circuit protected

Auxiliaryvoltage

+24 V DC ±15% max. 50 mA

ACS 300 User’s Manual 81

Chapter 9 — Technical Data

One analogoutput

Current output 0 (4) to 20 mA RL <500 Ω

Source (selected by parameter)

Output frequency

scaled 0 to maximum frequency

Output (motor) current

scaled 0 to 1.5 x IN

Output frequency reference

scaled 0 to maximum frequency

Accuracy Frequency out-puts ±2 %

Motor current out-put ±10 %

Ripple 1 %

Response time 50 ms

Five digital inputs

Refer to Chapter 4, on page page 25 for a description of the functions of the digital inputs

Max input 48 V10kΩ<ZIN<30kΩ

VIN low < 3VVIN high > 10 V

Two relay outputs

Programmable, refer to Chapter 7 Page 2 parameters 225 and 226

Max switching voltage

250 V AC/ 150 V DC

Max switchingcurrent

8 A 250 V AC /24 V DC

Max switching power

2000 VA / 250 V AC192 W / 24 V DC

Max continuouscurrent

2 A rms

Control common Frame ground default setting see page 21

Floating alternate see page 21

82 ACS 300 User’s Manual

Chapter 9 — Technical Data

Protection

Accessories

Short-circuit overcurrent trip limit 3.5 x IN

Output current regulation limit 0.5 -1.5 x IN

Overvoltage trip limit 1.35 x U240, 1.3 x U480

Undervoltage trip limit 0.65 x UN

Overtemperature limit 90 °C, heatsink

Auxiliary voltage short-circuit protected

Ground fault protection protects only the ACS 300 when an ground fault occurs at motor output

Keypad Control Panel ACS300CDP-PANEL

Control Panel Remote Mounting Kit, NEMA 4 with 10 foot cable

ACD200CBL

Braking resistor R0, R1, R2

External braking chopper R2

RFI Filter R0 Type S-492-10, (R1,R2 standard)

RS 232 adapter Release pending

Fieldbus adapters Release pending

ACS 300 User’s Manual 83

Appendix A — Product Conformity in EEA

General Information This appendix contains information regarding conformity with the requirements of the European Economic Area. For additional information, refer to ABB Technical Guide No. 2, EU Council Directives and Variable Speed Drives, and ABB Technical Guide No. 3, EMC Compliant Installation and Configuration for a Power Drive System.

Information given here is applicable only for the ACS 300 Frequency Converter with which this information is attached. This information may not be applicable for other ACS 300 Frequency Converters or for ACS 300 User´s Manuals with later revisions than Rev B.

Electromagnetic Compatibility, EMC

This information is valid for the products with CE marking.

Electromagnetic Compatibility (EMC), Directive 89/336/EEC, as Amended by 93/68/EEC

The frequency converters of series ACS 300 are in confor-mity with the harmonised standards as specified below and following the provisions of this Directive, provided that the installation of the converter is done according to instructions and requirements given in this User´s Manual:

Chapter 2 — Mechanical InstallationChapter 3 — Power ConnectionsChapter 4 — Control Connections

ACS 301 Frame Size R1ACS 311 Frame Size R0

The converters with type codes ACS 301-1P6-3, ACS 301-2P1-3, ACS 301-2P7-3, ACS 301-4P1-3, ACS 301-4P9-3, ACS 301-6P6-3, ACS 301-2P1-1 (1-phase), ACS 301-2P7-1 (1-phase), ACS 301-4P1-1 (1-phase) as well ACS 311-1P1-1 and ACS 311-1P6-1 used in the connection of an external RFI Filter, type DUCATI S-

84 ACS 300 User’s Manual

Appendix A — Product Conformity in EEA

492-10 are in conformity with the following harmonised stan-dards:

The converter can be used in residential, commercial and light industrial or industrial electromagnetic environments.

ACS 301 Frame Size R2 The converters with type codes ACS 301-8P7-3, ACS 301-012-3 and ACS 301-016-3 are in conformity with prEN 61800-3: Adjustable speed electrical power drive sys-tems — Part 3: EMC product standard including specific test methods 1995 approved at voting 15.03.1996 to use in first environment class conditions marketed in the restricted dis-tribution mode as well as in the second environment condi-tions.

ACS 311 The Converters of Series ACS 311 (without RFI-filter) are in conformity with the following harmonised standard

The converters are not EMC compliant as such concerning electromagnetic emissions.

CE marking in these converters refer to Low Voltage Direc-tive (73/23/EEC, as amended 93/68/EEC) only.

Low Voltage Directive

Low Voltage Directive 73/23/EEC, as amended by 93/68/EEC.

ACS 300 Frequency Converters including all types, as spec-ified in User’s Manual, Table 1-1 and Table 1-2, are in con-formity with the following harmonised standard:

EN 50081-1: 1992 EMC, Emission Residential, commercial and light industry

EN 50081-2: 1993 EMC, Emission Industrial environment

EN 50081-2: 1995 EMC, Immunity Industrial environment

EN 50082-2: 1995 EMC, Immunity Industrial environment

ACS 300 User’s Manual 85

Appendix A — Product Conformity in EEA

EN 60204-1, October 1992, following the provisions of this Directive with the exceptions per following Clauses ofEN 60204-1:

Machinery Directive Machinery Directive 89/392/EEC, Art. 4.2 and Annex II, Sub B.

ACS 300 Frequency Converters including all types, as spec-ified in User´s Manual, Table 1-1 and Table 1-2

• are intended to be incorporated into machinery to consti-tute machinery covered by this Directive, as amended

• do therefore not in every respect comply with the provi-sions of this Directive

• the following clauses of harmonised standards have been applied:

Clause5.3.1

Supply disconnecting (isolating) device- manufacturer of the machine is responsible of the installation- please, refer to “Disconnect Device” on page viii.

Clause6.2.1

Protection by enclosures- degree of protection is chosen according to the place of use- please refer to “Environmental Limits” on page 80.

Clause9.2.2

Stop functions- manufacturer of the machine is responsible of the installation- please, refer to “Emergency Stop Devices” on page viii.

Clause9.2.5.4

Emergency stop- manufacturer of the machine is responsible of the installation- please, refer to “Emergency Stop Devices” on page viii.

Clause13.3

Degrees of protection- degree of protection is chosen according to the place of use- please, refer to “Environmental Limits” on page 80

EN 60204-1: October 1992 with exceptions as described in the connec-tion of Low Voltage Directive (see above)

86 ACS 300 User’s Manual

Appendix A — Product Conformity in EEA

• the following clauses of technical standards and specifica-tions have been used:

Furthermore it is not allowed to put the equipment into ser-vice until the machinery into which it is to be incorporated or of which it is to be a component has been found and declared to be in conformity with the provisions of this Direc-tive and with national implementing legislation, i.e. as a whole, including ACS 300 frequency converters.

Installation

Mains Cable Note! A three-conductor screened cable (single phase and neutral with protective earth) or four-conductor (three-phase with protective earth) are recommended for the mains cabling, see Figure A-1. Dimension the cables and fuses in accordance with the input/output current. Refer to Table A-1. Always pay attention to local legislation when sizing the cables and fuses.

Figure A-1 Permissible mains cables.

EN 60529: 1991

IEC 664-1: 1992 Installation Category III, Pollution Degree 2

IEC 721-3-1: 1987 Combination of classes 1K4/1Z2/1Z3/1Z5/1B2/1C2/1S3/1M3

IEC 721-3-2: 1985 Combination of classes 2K4/2B2/2C2/2S2/2M3

IEC 721-3-3: 1987 Combination of classes 3K3/3Z2/3Z4/3B1/3C2/3S2/3M1

L

N

PE

SCREEN

PE

L1

L2

L3

1-PHASE 3-PHASE

L

N

SCREEN

L1

L2

L3

ACS 300 User’s Manual 87

Appendix A — Product Conformity in EEA

Motor Cable A symmetrical three conductor screened cable (three phase with consentric protective earth) is recommended, because unscreened cables may lead to unwanted problems of elec-trical noise emission. See Figure A-2.

Figure A-2 Recommended motor cables.

Note! To avoid disturbance, install the motor cable away from the control cable route. Avoid long runs parallel with control cables.

The rapid voltage changes cause capacitive current in the motor cable. This current increases with the switching fre-quency and motor cable length. This phenomenon can cause substantially higher current measured by the ACS 300 than the actual motor current, and can cause over-current tripping. Do not exceed cable lengths of 100 m. The capacitive current can be diminished with an output choke coil. If the cable length exceeds 100 m, please contact your local distributor or ABB office.

Cable Installation To suppress the RFI emission below the limits mandated by the EMC Directive, it is important to pay attention to the fol-lowing:

The mains, motor and brake cables must be clamped at the entry point, see Figure A-3 and Figure A-4. There is a clamping plate for that purpose. Make it certain that the screens of the cables make solid contacts to both parts of the clamp. Leave the individual unscreened wire loops

L1

L2

L3 L1

L2

L3

PEPE

PE

88 ACS 300 User’s Manual

Appendix A — Product Conformity in EEA

between the clamp and the screw terminals as short as pos-sible. Route the mains wires away from the others.

Connect the mains and motor cables according to the layout in Figure 3-1 on page 18.

In case the shield is used also as a protective conductor, you must connect it both to the clamp and to the PE termi-nal. Clamping alone is insufficient.

Note! In addition to clamping the motor cable screen to the clamping plate at the ACS 300, connect the screen to motor earth at the motor.

Clamp the control cable at the entry point, see Figure A-3 and Figure A-4. Make it certain that the screen of the cable makes a solid contact to both parts of the clamp. Leave the individual unscreened wire loops between the clamp and the screw terminals as short as possible. Route the control cable away from the motor cable. Control cables must be multi-core cables with braid shield.

ACS 300 User’s Manual 89

Appendix A — Product Conformity in EEA

Figure A-3 The principle of cable connections for frame sizes R0 and R1(cable connection order according to frame size R1)

.

Figure A-4 Cable connections for frame size R2.

Earthingterminal

PE

90 ACS 300 User’s Manual

Appendix A — Product Conformity in EEA

Table A-1 Cables and fuse recommendations, 200-240 V.

Table A-2 Cables and fuse recommendations, 380-480 V.

Type designation208-240 V

Rated input current

I1[A]

Recommended input fuse

[A]

Recommended mains and motor cable [mm2]

1 phase

3 phase

1 phase

3 phase

1-phase 3-phase

ACS 311-1P1-1 6.6 — 10 — 2∗1.5+1.5 3∗1.5+1.5

ACS 311-1P6-1 8.9 — 10 — 2∗1.5+1.5 3∗1.5+1.5

ACS 301-2P1-1 12.2 — 16 10 2∗2.5+2.5 3∗1.5+1.5

ACS 311-2P1-1 12.2 8.4 16 10 2∗2.5+2.5 3∗1.5+1.5

ACS 301-2P7-1 15.7 — 16 10 2∗2.5+2.5 3∗1.5+1.5

ACS 311-2P7-1 15.7 9.8 16 10 2∗2.5+2.5 3∗1.5+1.5

ACS 301-4P1-1 22.4 — 32 16 2∗6+6 3∗1.5+1.5

ACS 311-4P1-1 22.4 12.9 32 16 2∗6+6 3∗2.5+2.5

ACS 3_1-4P9-1 — 10.6 — 16 — 3∗6+6

ACS 3_1-6P6-1 — 14.4 — 16 — 3∗6+6

ACS 3_1-8P7-1 — 21.0 — 25 — 3∗10+10

Type designation380-480 V

Rated input current

I1[A]

Recommended input fuse

[A]

Recommended mains and motor

cable [mm2]

3 phase 3 phase 3 phase

ACS 3_1-1P6-3 3.0 10 3∗1.5+1.5

ACS 3_1-2P1-3 3.9 10 3∗1.5+1.5

ACS 3_1-2P7-3 5.0 10 3∗1.5+1.5

ACS 3_1-4P1-3 7.5 16 3∗2.5+2.5

ACS 3_1-4P9-3 9.1 16 3∗2.5+2.5

ACS 3_1-6P6-3 12.1 16 3∗2.5+2.5

ACS 3_1-8P7-3 10.6 16 3∗6+6

ACS 3_1-012-3 14.4 16 3∗6+6

ACS 3_1-016-3 21 25 3∗10+10

ABB Industrial Systems Inc.16250 W. Glendale DriveNew Berlin, WI 53151USATelephone: (414) 785-3416

(800) 752-0696Telefax (414) 785-0397

AC

S30

0-U

S-0

43A

UA

489

002B

3207

R01

01 R

EV

BE

FF

EC

TIV

E: 1

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998

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