Acs 300 руководство по эксплуатации

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  ACS 300 User’s Manual ACS 300 AC Drives for Speed Control of 1/2 Hp to 15 Hp Squirrel Cage Motors…
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  ACS 300 AC Drives for Speed Control of 1/2 Hp to 15 Hp Squirrel Cage Motors User’s Manual ACS300-US-04 Effective: 1/1/1998 Valid from software version CDS02E.1 / CDH02E.1 © 1996 ABB Industrial Systems All Rights Reserved.

• Page 3: Safety Instructions

  Overview This chapter states the safety instructions which must be fol- lowed when installing, operating and servicing the ACS 300. If neglected, physical injury and death may follow, or dam- age may occur to the AC drive, the motor and driven equip- ment.

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  ACS 300 should be carried out by qualified electricians. Do not attempt any work on a powered ACS 300. After switching off the power, always allow the DC bus capacitors 5 minutes to discharge before working on the AC drive, the motor or the motor wiring.
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  Do not make any voltage tolerance tests (Hi Pot or Meggar) on any part of the ACS 300. Disconnect motor wires from the ACS 300 before making any such tests on the motor or motor wiring. Failure to follow these instructions can result in permanent damage to the ACS 300.

• Page 6: Disconnect Device

  Disconnect Device A supply disconnecting device shall be installed in each sup- ply, by which the electric parts of ACS 300 can be discon- nected from the AC line during installation and maintenance work. The disconnecting device shall conform to the require- ments of all applicable electrical codes.

• Page 7: Table Of Contents

  General Information About ACS 300 ……..

• Page 8
  Cable Installation ……….. .87 ACS 300 User’s Manual…

• Page 9: Chapter 1 — Overview Of This Manual

  • Have no prior experience of ABB products. • Have no prior experience of the ACS 300 family. • Have no prior experience of installing, commissioning, operating and servicing the ACS 300.

• Page 10: How To Use This Manual

  Chapter 7 — Drive Parameters , lists and explains the drive parameters . Chapter 8 — Fault Tracing , describes ACS 300 fault indica- tions, fault memory and how to trace faults. Chapter 9 — Technical Data , lists ACS 300 technical specifi- cations and other useful data.

• Page 11: Limitation Of Liability

  Equipment or part thereof or services which give rise to the Claim. All clauses of action against ABB arising out of or relating to the contract or the performance or breach hereof shall expire unless brought within one year of the time of accrual thereof.

• Page 12: Delivery Checks

  5220053 where 5 means 1995 and 22 manufacturing week and the rest of the digits are for internal use. Inspection Labels Every ACS 300 has a Pass sticker to show that it is inspected and qualified. ACS 300 User’s Manual…

• Page 13: Identification Labels

  Power Wall mounted 0 — internal RFI-filter 1 — without RFI-filter Figure 1-1 Type designation of the ACS 300 frame sizes R0 and R1 (code printed on the nameplate located at the right side of the heatsink). Wall mounted Power 3 = 380…480 V and 1 = 200…

• Page 14: General Information About Acs 300

  General Information About ACS 300 Overview of ACS 300 ACS 300 is a PWM AC drive using the latest technology. Product Family Concept ACS 300 refers to ACS 300 product family. There are options available besides the basic unit. For instance…

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  R0, R1 and R2 are used to identify the enclosure sizes and other characteristics of the various models. Table 1-1 ACS 300 AC drive types for 50 Hz and 60 Hz supplies. Input power supply 200 to 240 V. Maximum…
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  Chapter 1 — Overview of This Manual Table 1-2 ACS 300 AC drive types for 50 Hz and 60 Hz supplies. Input power supply 380 to 480 V. Maximum Output current permissible rated Weight Rated motor power input Type Frame…
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  (R0, R1) L1(L1) (R2) L2(N) RFI Filter RFI Filter (option, R0) Inverter Rectifier Precharge (R1, R2) Circuit BRAKE MAIN CIRCUIT Brake Resistor Brake Unit (option, R0, R1, R2) (option, R2) Figure 1-4 ACS 300 block diagram. ACS 300 User’s Manual…
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  Chapter 1 — Overview of This Manual ACS 300 User’s Manual…

• Page 19: Chapter 2 — Mechanical Installation

  If the cooling air contains dust, clean the cooling surfaces of the unit regularly using compressed air and a brush. ACS 300 AC drives are to be used in a heated, indoor, con- trolled environment that is free of moisture and conductive contaminates such as condensation, carbon dust and the like.

• Page 20: Mounting

  The max- imum size of the mounting bolts for ACS 300 units is 1/4” (M6), except for frame size R2 it is #12 (M5).

• Page 21
  The optional RFI filter for frame R0 must be mounted as Optional RFI Filter close as possible the ACS 300. The metal housing of the fil- ter must be grounded to the drive. If the drive and filter are not mounted in the same enclosure, the filter should be mounted in a small enclosure adjacent to the drive.
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  The drip shield snaps into place at the top of the enclosure. The enclosure is rated NEMA 1 only when the drip shield is installed. ACS 300 User’s Manual…

• Page 23: Chapter 3 — Power Connections

  Chapter 3 — Power Connections Line Voltage The ACS 300 product line includes models for use on 200 to 240 V and models for use on 380 to 480 V supplies. Tables 3-1 Ratings and 3-2 list the available models.

• Page 24: Input Power Wiring

  Input Power Wiring The ACS 300 is suitable for use on a circuit capable of deliv- ering not more than 65,000 RMS symmetrical amperes at 240 or 480 volts maximum for the 200 — 240 volt or 380 — 480 volt models respectively.

• Page 25: Insulation Checks

  Insulation Checks Warning! Do not make any voltage tolerance tests (Hi Pot or Meggar) on any part of the ACS 300. Disconnect motor wires from the ACS 300 before making any such tests on the motor or motor wiring. Failure to follow these instructions can result in permanent damage to the ACS 300.

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  R2 Models Braking AC Line Motor Only! Chopper Tighten connections to 18 lbs. — in. torque U2 V2 W2 Figure 3-1 Power Connection Terminals Note: The relative positions of the terminal blocks vary from model to model. ACS 300 User’s Manual…
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  Bussman type KTK-R and ground [AWG] 380-480 V or FWH 3 phase 3 phase 3 phase ACS 3_1-1P6-3 ACS 3_1-2P1-3 ACS 3_1-2P7-3 ACS 3_1-4P1-3 ACS 3_1-4P9-3 ACS 3_1-6P6-3 12.1 ACS 3_1-8P7-3 10.6 ACS 3_1-012-3 14.4 ACS 3_1-016-3 ACS 300 User’s Manual…
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  Chapter 3 — Power Connections ACS 300 User’s Manual…

• Page 29: Chapter 4 — Control Connections

  Chapter 4 — Control Connections Control Locations The ACS 300 can be controlled by the optional keypad control panel or by external control signals connected to the terminal block X1 of the control card. Serial communication interface is also available.

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  I = current 0(4) to 20 mA and U = voltage 0(2) to 10 V. S1 = I/O option switch for selecting digital input functions DI1 to DI5 and parameter lock. R191 = 0 ohm resistor (jumper wire). Cut to disconnect logic common from chassis ground. ACS 300 User’s Manual…

• Page 31: Parameter Lock

  C of I/O option switch S1 on the control card. If S1, C is in the OFF (0) position, parameter values can be changed and the control location can be switched to local (control panel keypad control). ACS 300 User’s Manual…

• Page 32: Analog Input

  DI 5 Param set 2 Param set 2 Param set 2 Param set 2 RO 11 Relay 1 output RO 12 RO 13 RO 21 Relay 2 output RO 22 RO 23 Figure 4-3 Digital Input Configurations ACS 300 User’s Manual…

• Page 33: Digital Inputs

  Chapter 4 — Control Connections Digital Inputs The ACS 300 digital inputs can be configured for eight differ- ently wired control modes. The control modes are config- ured using the PARAM SET parameter and sections A and B of the I/O option switch, S1 on the control card. The eight configurations are summarized in Figure 4-3.

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  “1” desig- nates a closed contact or 24 — 48 V DC applied. Standard The ACS 300 comes from the factory preset to standard. Table 4-1 shows the functions of the digital inputs in stan- dard mode.
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  The start button is normally open, and the stop button is normally closed. When operating from external momen- tary push-buttons, the ACS 300 requires a start command to be given after power is applied. The stop input is active even when operating from the key-…
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  Minimum Start pulse is 50 ms. Stop must be connected to +24 V for Start to function. Minimum Stop pulse is 50 ms. If Start is active (+24 V), the ACS 300 will restart after Stop pulse is connected to +24 V +24 V 3.Wire Start n.o.
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  Parameter Set 0 V= set 1 and +24 V= set 2 Selection Table 4-8 Constant speed selection Result Speed reference from AI1 CS1 from parameter Page 2 Speed reference from AI1 CS1 from parameter Page 4 ACS 300 User’s Manual…
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  Table 4-11. ACC2/DEC2 0 V = ramp 1 and +24 V DC = ramp 2 Alternate Figure 4-6 Alternate switch S1 selection. Table 4-10 Start functions for Alternate. Result Drive stopped Run forward Run reverse Drive stopped ACS 300 User’s Manual…
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  Table 4-13 Constant speed and parameter set selection. Result Speed reference from AI1 CS1 (parameter Page 2) CS2 (parameter Page 2) CS3 (parameter Page 2) Speed reference from AI1 CS1 (parameter Page 4) CS2 (parameter Page 4) CS3 (parameter Page 4) ACS 300 User’s Manual…
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  Connect +24 V DC to select constant speed 1 If you select Start, ACS 300 is set to minimum frequency. If you use Reverse, the drive will continue with a frequency that is the negative value of the valid reference frequency.

• Page 41: Relay Outputs

  0 V= set 1 and +24 V= set 2 selection The ACS 300 accelerates/decelerates using Page 1/ Page 4 parameters ACC 1/ DEC 1 when changing rotation direction. Acceleration from 0 Hz to MIN FREQ is also done with ramp Relay Outputs Two relays are provided for indicating drive operating status.

• Page 42
  When relay 1 is de-energized, there is continuity between terminals X1:13 and X1:14. Relay 1 is de-energized, if the ACS 300 is not connected to input power. When relay 1 is energized, there is continuity between terminals X1:14 and X1:15.

• Page 43: Chapter 5 — Start-Up

  • Check and complete the parameter values. TEST RUNS • Check the operation of the ACS 300 without motor. • Check the operation of the ACS 300 with motor connected. • Check external controls and emergency stop. • Check the rotation direction.

• Page 44: Checking The Parameters

  Start-up data Before proceeding with the commissioning, check and com- plete the following Page 1 and Page 4 parameters which define the motor connected to the ACS 300 and input power supply (400 V series only): NOM RPM…

• Page 45: Chapter 6 — Control And Parameter Logic

  Finnish, Swedish, German, Italian, French, Spanish, Dutch and Danish. The language selection is made in Page 1 parameter LANGUAGE (refer to chapter 7, on page 45). Display contrast To adjust the display contrast, hold down and press for darker or for lighter contrast. ACS 300 User’s Manual…

• Page 46
  LED blinks fast when the from remote to local control. Back to drive is changing direction. remote control you get by pressing Remote key. Figure 6-1 ACS 300 Control Panel. ACS 300 User’s Manual…

• Page 47: Panel Operation

  The ACS 300 frequency converter can be operated from external controls or directly from the control panel. The panel is an option. The first time the ACS 300 is connected to input power, the default control location is Remote. You…

• Page 48
  Press to reset an active fault. (Fault is active when the fault LED is illuminated.) Press to set motor rotation direction. Note! This procedure reverses the motor only when the drive is running in Local control mode. Refer to “Local” on page 39 for additional information. ACS 300 User’s Manual…
• Page 49
  When the remote light blinks slowly, an option is selected as the master device. Direction light indicates the current motor rotation direction. When the direction light flashes slowly, the ACS 300 is in Stop status. When the direction light flashes fast, the ACS 300 is changing rotational direction. ACS 300 User’s Manual…

• Page 50: Parameter Logic

  (*P4) PAGE 4 (*P1) OUTPUT f OUTPUT V DC HOLD ACC t1 REF FREQ SPEED RPM TEMP MOD 2. REL F I LIMIT VERSION HOURS F SUPERV IR COMP P.LOCK Figure 6-2 Menu system of parameters. ACS 300 User’s Manual…

• Page 51: Example

  Save the selected value to permanent memory. Blinking stops, indicating that the parameter value is stored in memory. Figure 6-3 Example of Control Panel operation. Note! To accelerate the rate of change of parameter value, press and hold the key. ACS 300 User’s Manual…

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  Chapter 6 — Control and Parameter Logic ACS 300 User’s Manual…

• Page 53: Chapter 7 — Drive Parameters

  Page 1 parameter LANGUAGE for display language selec- tion. Parameters marked with (0) can only be altered with the ACS 300 stopped otherwise START IS ACTIVE message is displayed. (L) indicates that the parameter can be altered in Local control mode only.

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  Coasting Stopping mode selection DC Brake/Dec+Brake/ Dec+Hold RAMP (0) Linear/Fast S/ Linear Acceleration/deceleration ramp Medium S/Slow S shape selection REF OFFSET (0) 0V 0mA/2V 4mA/ 0 V 0 mA Analog input minimum and type Joystk/Custom selection ACS 300 User’s Manual…
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  PI-GAIN (0) 0 — 800 % PI-Controller Gain selection PI-ITIME 0.0 — 320.0 s PI-Controller I-time selection PI-SCMIN -999.9 — 999.9% Minimum scaling factor of Actual value PI-SCMAX -999.9 — 999.9% Maximum scaling factor of Actual value ACS 300 User’s Manual…

• Page 56: Detailed Parameter Information

  Page 1 parameters PAGE 1 (*P2) Press to change to Page 2. OUTPUT f Frequency to motor. This parameter is display only. Jump directly to local frequency reference setting, parameter LOC FREQ, by pressing ACS 300 User’s Manual…

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  COPY Copy is used to transfer all parameter settings from one ACS 300 to another. EXIT Copy function not selected. READ Reads all parameter values from the ACS 300 to the control panel memory. WRITE Copies all parameter values from the control panel memory to the ACS 300.
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  FAULT MEMORY The ACS 300 continuously monitors itself for faulty opera- tion. The last three faults are stored on Page 1 parameter FAULT MEMORY. Refer to “Chapter 8 — Fault Tracing” on page 71 , for further information on fault memory.
• Page 59
  ACS 300. NOM FREQ sets the frequency where the voltage to the motor is equal to NOM VOLT. With these two parameters, it is possible to adapt the ACS 300 to the motor. The ACS 300 cannot supply the motor with a voltage greater than the incoming line voltage.
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  26 to 31. Note! Min and Max Freq parameters are ignored when con- stant speed is used. I LIMIT This setting is the maximum output current the ACS 300 will supply to the motor. START(FUNCTION) ACC RAMP…
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  Activates both the Flying Start and Automatic Start Current Boost. STOP (FUNCTION) COASTING The ACS 300 stops supplying voltage when a Stop com- mand is given and the motor coasts to a stop. DEC RAMP Ramp deceleration as set in Page 1 / Page 4 parameter…
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  Suitable for ramp times less than one second. MEDIUM S Suitable for ramp times less than 1.5 seconds. SLOW S Suitable for ramp times up to 15 seconds. [Hz] Linear Fast S Medium S Slow S t [s] Figure 7-1 Acceleration/deceleration ramp shapes. ACS 300 User’s Manual…
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  For joystick control, we recommend that you use JOYSTK 2 V/4 mA offset which will cause the drive to stop if parameter AI-FAULT has been enabled (refer to page 64) and the control signal is lost. ACS 300 User’s Manual…
• Page 64
  MIN and apply the analog input signal that represents mini- mum frequency in your system. Press and hold the for three seconds. The setting is accepted when * blinks once on the Control Panel display. To set the maximum ref- ACS 300 User’s Manual…
• Page 65
  A. OUT OFFS The analog output signal minimum can be set to 0 mA or 4 mA. The maximum output remains 20 mA. Selecting 4 mA provides a “living zero” function. If a fault occurs, the output current will drop to 0 mA as an alternate fault indicator sig- nal. ACS 300 User’s Manual…
• Page 66
  (CRIT f2H) quency ranges that the ACS 300 will skip over. It is not nec- essary that, for example, CRIT f2L be greater than CRIT f1H, just as long as the LOW parameter in one set is lower than the HIGH parameter in the same set.
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  • Press and hold the key for three seconds. • The ACS 300 will respond by updating the frequency set- ting to the current value. The CRIT f1L is now set. • Increase the analog input reference so that the output fre- quency is just above the critical frequency span.
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  Chapter 7 — Drive Parameters • Press and hold the key for three seconds. • The ACS 300 will respond by updating the frequency set- ting to the current value. The CRIT f1H is now set. Repeat the procedure for the second critical frequency range if necessary.
• Page 69
  In applications where long DC BRAKE/ DEC+HOLD times are required, externally ventilated motors should be used. U/f RATIO The voltage to frequency ratio in the frequency range 0 Hz to nominal motor frequency can be set either LINEAR, SQUARE or OPTIM. ACS 300 User’s Manual…

• Page 70: Chapter 8 — Fault Tracing

  Note! OPTIM cannot be used in a system where two or more motors are connected in parallel to one ACS 300. RESTART # Number of times the ACS 300 will automatically reset the fault and restart after any of the following faults: Undervolt- age, Overvoltage, Overcurrent, Low AI-Signal, Unit Fault.

• Page 71
  “MOTOR TEMP” fault. The fault can be reset, when the motor has cooled down to a safe temperature. The ACS 300 will continue to calculate the motor temperature even if the motor is not running.
• Page 72
  <Frequency limit Motor is running forward Motor is running Motor overtemperature trip Under panel control (LOCAL) None Fault (-1) 1 (Fault) Relay is de-energized (and the Fault LED on the Control Panel illuminates), when a fault occurs. ACS 300 User’s Manual…
• Page 73
  8 (Motor overtemperature trip) Relay is de-energised while the Motor Overtemp fault is active. Other faults can also be active while the relay is de- energised. ACS 300 User’s Manual…
• Page 74
  This option provides “less” DC current and hold torque to the motor than option 2. We recommend that you try this option first to see if you can get enough hold. 2 (Strong) This option provides adequate DC current and hold torque to the motor. ACS 300 User’s Manual…
• Page 75
  Hz, the ACS 300 will stop generating sinusoidal current and inject DC into the motor. When the reference frequency rises above 1.5 Hz, the DC will be removed and normal ACS 300 function resumed. DC Hold has no effect if the Start signal is deactivated.
• Page 76
  • Critical frequency ranges are ignored. PI-ITIME Defines the integral time of PI Controller. The setting range is 0.0 to 320.0 s. PI Controller operates as a P Controller when the parameter value is 320.0 s. ACS 300 User’s Manual…
• Page 77
  100 %. You can get the corresponding values for parameters PI-SCMIN and PI-SCMAX from the straight line in Figure 7-9. In the example B, PI-SCMIN is -100 % and PI- SCMAX is 150 %. ACS 300 User’s Manual…
• Page 78
  0.0 to 100.0. It is not recommended to set this parameter value higher than 0.8 x measuring scale. This value can be changed through the control panel when in local mode. When the drive is in remote mode this parameter is dis- played only. ACS 300 User’s Manual…
• Page 79
  Page 1. Parameter set 2 parameters. These parameters are effec- tive when parameter PSET is set “2” and digital input 5 is active. These parameters are similar to the respective in Pages 1 and 2. ACS 300 User’s Manual…
• Page 80
  Chapter 7 — Drive Parameters ACS 300 User’s Manual…

• Page 81: Fault Indications

  The ACS 300 continuously monitors itself for faulty operation. If a fault condition should arise, a fault indication is displayed, the fault LED illuminates and the ACS 300 waits for the oper- ator to acknowledge the fault before resuming operation.

• Page 82: Fault Tracing

  = Press once to reset fault. = Switch power off to reset fault. Fault Memory can be erased by pressing simultaneously button and — button while reviewing Fault Memory. Erasing will clear all three fault records. ACS 300 User’s Manual…

• Page 83
  • Check cables and motor times • Use optional output chokes • sudden load torque change • Check dimensioning, use • stalling motor larger ACS 300 and motor if • motor wiring or motor failure necessary. • long motor cable ACS 300 User’s Manual…
• Page 84
  Check the panel connec- tion. (10) BUS COMM FLT Bus communication error • Check bus connections (7) UNIT FAULT ACS 300 heatsink tempera- CHECK: ture too high. • Heatsink dissipation • Dust and dirt • Air flow • Fan •…
• Page 85
  • Check the motor sizing with perature range. respect to the load. (11) UNIT FAULT Charging circuit defective. • Contact your nearest ACS 300 supplier. Failure in reading Analogue/ (12) UNIT FAULT Digital input. (13) UNIT FAULT Modulator error.
• Page 86
  • wrong motor connection FREQUENCY • IR COMP not too high • motor connection Star/Delta • ACS 300 sizing with respect to the load Note! If the fault persists, contact the nearest ACS 300 sup- plier. ACS 300 User’s Manual…

• Page 87: Chapter 9 — Technical Data

  360 to 500 V Acceleration time 0.1 to 1800 s see Chapter 7 — Drive Parame- ters Deceleration time 0.1 to 1800 s see Chapter 7 — Drive Parame- ters Check type-specific, refer to Table 1-1 and Table 1-2. ACS 300 User’s Manual…

• Page 88: Environmental Limits

  0 (4) to 20 mA reference Response time min 10 ms typically 30 ms Resolution 10 bit Potentiometer 10 V -0/+2% 10 mA reference Short circuit protected ± Auxiliary +24 V DC max. 50 mA voltage ACS 300 User’s Manual…

• Page 89
  Max switching 2000 VA / 250 V AC power 192 W / 24 V DC Max continuous 2 A rms current Control common Frame ground default setting see page 21 Floating alternate see page 21 ACS 300 User’s Manual…

• Page 90: Protection

  Undervoltage trip limit 0.65 x U 90 °C, heatsink Overtemperature limit Auxiliary voltage short-circuit protected Ground fault protection protects only the ACS 300 when an ground fault occurs at motor output Accessories Keypad Control Panel ACS300CDP-PANEL Control Panel Remote ACD200CBL…

• Page 91: Appendix A — Product Conformity In Eea

  Technical Guide No. 3, EMC Compliant Installation and Configuration for a Power Drive System . Information given here is applicable only for the ACS 300 Frequency Converter with which this information is attached. This information may not be applicable for other ACS 300 Frequency Converters or for ACS 300 User´s Manuals with…

• Page 92: Low Voltage Directive

  Low Voltage Directive 73/23/EEC, as amended by 93/68/ Directive EEC. ACS 300 Frequency Converters including all types, as spec- ified in User’s Manual, Table 1-1 and Table 1-2, are in con- formity with the following harmonised standard: ACS 300 User’s Manual…

• Page 93: Machinery Directive

  — please, refer to “Environmental Limits” on page 80 Machinery Directive Machinery Directive 89/392/EEC, Art. 4.2 and Annex II, Sub ACS 300 Frequency Converters including all types, as spec- ified in User´s Manual, Table 1-1 and Table 1-2 • are intended to be incorporated into machinery to consti- tute machinery covered by this Directive, as amended •…

• Page 94: Mains Cable

  Direc- tive and with national implementing legislation, i.e. as a whole, including ACS 300 frequency converters. Installation Mains Cable…

• Page 95: Motor Cable

  This phenomenon can cause substantially higher current measured by the ACS 300 than the actual motor current, and can cause over- current tripping. Do not exceed cable lengths of 100 m. The capacitive current can be diminished with an output choke coil.

• Page 96
  Clamping alone is insufficient. Note! In addition to clamping the motor cable screen to the clamping plate at the ACS 300, connect the screen to motor earth at the motor. Clamp the control cable at the entry point, see Figure A-3 and Figure A-4.
• Page 97
  Appendix A — Product Conformity in EEA Earthing terminal Figure A-3 The principle of cable connections for frame sizes R0 and R1 (cable connection order according to frame size R1) Figure A-4 Cable connections for frame size R2. ACS 300 User’s Manual…
• Page 98
  3 phase 3 phase 3 phase ACS 3_1-1P6-3 3∗1.5+1.5 ACS 3_1-2P1-3 3∗1.5+1.5 ACS 3_1-2P7-3 3∗1.5+1.5 ACS 3_1-4P1-3 3∗2.5+2.5 ACS 3_1-4P9-3 3∗2.5+2.5 ACS 3_1-6P6-3 12.1 3∗2.5+2.5 ACS 3_1-8P7-3 10.6 3∗6+6 ACS 3_1-012-3 14.4 3∗6+6 ACS 3_1-016-3 3∗10+10 ACS 300 User’s Manual…
• Page 99
  ABB Industrial Systems Inc. 16250 W. Glendale Drive New Berlin, WI 53151 Telephone: (414) 785-3416 (800) 752-0696 Telefax (414) 785-0397…

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