Bonfiglioli act 401 руководство

Brand: Bonfiglioli
|
Category: DC Drives
|
Size: 4.71 MB

• Installation Instructions

  3

• Table of Contents

  4

• Operating Instructions ACTIVE Operating Instructions ACTIVE 5

  7

• Operating Instructions ACTIVE Operating Instructions ACTIVE 7

  9

• 1 General Safety Instructions and Information on Use

  10

  • General Information

    10

  • Purpose of the Frequency Inverters

    11

  • Transport and Storage

    11

  • Handling and Installation

    11

  • Electrical Connection

    12

  • Information on Use

    12

  • Maintenance and Service

    12

• 2 Scope of Supply

  13

  • ACT 201 (up to 3.0 Kw) and ACT 401 (up to 4.0 Kw)

    13

  • ACT 201 (4.0 up to 9.2 Kw) and ACT 401 (5.5 up to 15.0 Kw)

    14

  • ACT 401 (18.5 up to 30.0 Kw)

    15

  • ACT 401 (37.0 up to 65.0 Kw)

    16

  • ACT 401 (75.0 up to 132.0 Kw)

    17

• 3 Technical Data

  18

  • General Technical Data

    18

  • Technical Data of Control Electronics

    19

  • ACT 201 (0.55 up to 3.0 Kw, 230 V)

    20

  • ACT 201 (4.0 up to 9.2 Kw, 230 V)

    21

  • ACT 401 (0.55 up to 4.0 Kw, 400 V)

    22

  • ACT 401 (5.5 up to 15.0 Kw, 400 V)

    23

  • ACT 401 (18.5 up to 30.0 Kw, 400 V)

    24

  • ACT 401 (37.0 up to 65.0 Kw, 400 V)

    25

  • ACT 401 (75.0 up to 132.0 Kw, 400 V)

    26

  • Operation Diagrams

    27

• 4 Mechanical Installation

  28

  • ACT 201 (up to 3.0 Kw) and ACT 401 (up to 4.0 KW)

    28

  • ACT 201 (4.0 up to 9.2 Kw) and ACT 401 (5.5 up to 15.0 Kw)

    29

  • ACT 401 (18.5 up to 30.0 Kw)

    30

  • ACT 401 (37.0 up to 65.0 Kw)

    31

  • ACT 401 (75.0 up to 132.0 Kw)

    32

• 5 Electrical Installation

  33

  • EMC Information

    34

  • Block Diagram

    35

  • Optional Components

    36

  • Connection of the Device

    37

    • Dimensioning of the Conductor Cross Section

      37

      • Typical Conductor Cross Sections

        37

    • Mains Connection

      38

    • Motor Connection

      39

      • Motor Cable Length, Without Filter

        39

      • Motor Cable Length, with Output Filter Du/Dt

        39

      • Motor Cable Length, with Sine Filter

        39

      • Group Drive

        40

      • Speed Sensor Connection

        40

    • Connection of a Brake Resistor

      40

  • Connection of the Construction Sizes

    41

    • ACT 201 (up to 3.0 Kw) and ACT 401 (up to 4.0 Kw)

      41

    • ACT 201 (4.0 up to 9.2 Kw) and ACT 401 (5.5 up to 15.0 Kw)

      43

    • ACT 401 (18.5 up to 30.0 Kw)

      45

    • ACT 401 (37.0 up to 65.0 Kw)

      47

    • ACT 401 (75.0 up to 132.0 Kw)

      49

  • Control Terminals

    51

    • Relay Output

      52

    • Control Terminals — Terminal Diagram

      53

      • Configuration 110 — Sensorless Control

        53

      • Configuration 111 — Sensorless Control with Technology Controller

        54

      • Configuration 410 — Sensorless Field-Oriented Control

        54

      • Configuration 411 — Sensorless Field-Oriented Control with Technology Controller

        55

      • Configuration 430 — Sensorless Field-Oriented Control, Speed or Torque Controlled

        55

      • Configuration 210 — Field-Oriented Control, Speed Controlled

        56

      • Configuration 211 — Field-Oriented Control, with Technology Controller

        56

      • Configuration 230 — Field-Oriented Control, Speed and Torque Controlled

        57

• 6 Control Unit KP500

  58

  • Menu Structure

    59

  • Main Menu

    59

  • Actual Value Menu (VAL)

    60

  • Parameter Menu (PARA)

    61

  • Copy Menu (CPY)

    62

    • Reading the Stored Information

      62

    • Menu Structure

      63

    • Selecting the Source

      63

    • Selecting the Destination

      64

    • Copy Operation

      64

    • Error Messages

      65

  • Read Data from the KP 500 Control Unit

    66

    • Activating

      66

    • Transfer Data

      67

    • Reset to Normal Mode

      68

  • Control Menu (CTRL)

    68

  • Controlling the Motor Via the Control Unit

    69

• 7 Commissioning of the Frequency Inverter

  72

  • Switching on Mains Voltage

    72

  • Setup Using the Control Unit

    72

    • Configuration

      73

    • Data Set

      74

    • Motor Type

      74

    • Machine Data

      75

    • Plausibility Check

      76

    • Parameter Identification

      77

    • Application Data

      79

      • Acceleration and Deceleration

        79

      • Set Points at Multi-Functional Input

        80

      • Selection of an Actual Value for Display

        80

  • Check Direction of Rotation

    81

  • Speed Sensor

    82

    • Speed Sensor 1

      82

    • Speed Sensor 2

      83

  • Set-Up Via the Communication Interface

    84

• 8 Inverter Data

  86

  • Serial Number

    86

  • Optional Modules

    86

  • Inverter Software Version

    86

  • Set Password

    86

  • Control Level

    87

  • User Name

    87

  • Configuration

    87

  • Language

    90

  • Programming

    90

• 9 Machine Data

  91

  • Rated Motor Parameters

    91

  • Further Motor Parameters

    92

    • Stator Resistance

      92

    • Leakage Coefficient

      92

    • Magnetizing Current

      93

    • Rated Slip Correction Factor

      93

  • Internal Values

    94

  • Speed Sensor 1

    94

    • Operation Mode Speed Sensor 1

      94

    • Division Marks, Speed Sensor 1

      95

• 10 System Data

  96

  • Actual Value System

    96

  • Volume Flow and Pressure

    96

• 11 Operational Behavior

  97

  • Starting Behavior

    97

    • Starting Behavior of Sensorless Control System

      97

      • Starting Current

        99

      • Frequency Limit

        99

    • Flux Formation

      99

  • Stopping Behavior

    100

    • Switch-Off Threshold

      102

    • Holding Time

      102

  • Direct Current Brake

    102

  • Auto Start

    103

  • Search Run

    104

  • Positioning

    105

    • Reference Positioning

      106

      • Error and Warning Behavior

        111

  • Overload Ixt

    111

  • Temperature

    111

  • Controller Status

    112

  • IDC Compensation Limit

    112

  • Frequency Switch-Off Limit

    112

  • Motor Temperature

    113

  • Phase Failure

    113

  • Automatic Error Acknowledgment

    114

• 13 Reference Values

  115

  • Frequency Limits

    115

  • Slip Frequency

    115

  • Percentage Value Limits

    115

  • Frequency Reference Channel

    116

    • Block Diagram

      117

  • Reference Percentage Channel

    119

    • Block Diagram

      119

  • Fixed Reference Values

    121

    • Fixed Frequencies

      121

    • JOG-Frequency

      121

    • Fixed Percentages

      122

  • Frequency Ramps

    122

  • Percentage Value Ramps

    125

  • Block Frequencies

    125

  • Motor Potentiometer

    126

    • Motorpoti (MP)

      127

    • Motorpoti (KP)

      127

    • Controlling the Motor Via the Control Unit

      128

  • Repetition Frequency Input

    129

• 14 Control Inputs and Outputs

  130

  • Multi-Function Input MFI1

    130

    • Analog Input MFI1A

      130

      • Characteristic

        130

      • Scaling

        132

      • Tolerance Band and Hysteresis

        132

      • Filter Time Constant

        133

      • Error and Warning Behavior

        134

  • Multi-Function Output MFO1

    134

    • Analog Output MFO1A

      135

      • Output Characteristic

        135

    • Frequency Output MFO1F

      136

      • Scaling

        136

  • Digital Outputs

    137

    • Setting Frequency

      138

    • Reference Value Reached

      138

    • 06/07 Operating Instructions ACTIVE

      138

    • Flux Formation Ended

      139

    • Open Brake

      139

    • Current Limitation

      139

    • External Fan

      139

    • Warning Mask

      140

  • Digital Inputs

    142

    • Start Command

      145

    • 3-Wire-Control

      145

    • Error Acknowledgment

      146

    • Timer

      146

    • Thermo-Contact

      146

    • N-/M-Control Change-Over

      146

    • Data Set Change-Over

      147

    • Fixed Value Change-Over

      148

    • Motor Potentiometer

      149

  • Function Modules

    149

    • Timer

      149

      • Time Constant

        150

    • Comparator

      152

    • Logic Modules

      153

• 15 F — Characteristic

  158

  • Dynamic Voltage Pre-Control

    159

• 16 Control Functions

  160

  • Intelligent Current Limits

    160

  • Voltage Controller

    161

  • Technology Controller

    165

  • Functions of Sensorless Control

    173

    • Slip Compensation

      173

    • Current Limit Value Controller

      173

  • Functions of Field-Orientated Control

    174

    • Current Controller

      174

    • Torque Controller

      176

      • Limit Value Sources

        176

    • Speed Controller

      177

      • Limitation of Speed Controller

        179

      • Limit Value Sources

        180

    • Acceleration Pre-Control

      180

    • Field Controller

      181

      • Limitation of Field Controller

        182

    • Modulation Controller

      182

      • Limitation of Modulation Controller

        183

• 17 Special Functions

  184

  • Pulse Width Modulation

    184

  • Fan

    185

  • Bus Controller

    185

  • Brake Chopper and Brake Resistance

    187

    • Dimensioning of Brake Resistor

      188

  • Motor Circuit Breaker

    189

  • V-Belt Monitoring

    190

    • Motor Chopper

      191

    • Temperature Adjustment

      192

    • Encoder Monitoring

      193

    • Actual Values

      194

    • Actual Values of the Frequency Inverter

      194

    • Actual Values of the Machine

      195

    • Actual Value Memory

      196

    • Actual Values of the System

      197

    • Error Protocol

      199

    • Error List Description

      199

    • Error Messages

      199

    • Error Environment

      201

    • Operational and Error Diagnosis

      203

    • Status Display

      203

    • Status of Digital Signals

      203

    • Controller Status

      204

    • Warning Status

      205

    • Parameter List

      206

Brand: BONFIGLIOLI
|
Category: DC Drives
|
Size: 6.97 MB

• Italiano

  3

  • Table of Contents

    3

  • Installazione Meccanica

    4

  • Installazione Elettrica

    7

  • Avvertenze EMI

    7

  • ACT 201 (a 3,0 Kw) E ACT 401 (a 4,0 Kw)

    8

  • ACT 201 (da 4,0 Kw a 9,2 Kw) E ACT 401 (da 5,5 Kw a 15,0 Kw)

    8

  • ACT 401 (da 18,5 Kw a 30,0 Kw)

    9

  • ACT 401 (da 37,0 Kw a 65,0 Kw)

    9

  • ACT 401 (da 75,0 Kw a 132,0 Kw)

    10

  • Messa in Servizio con Unità DI Comando KP500

    11

  • Morsetti DI Comando

    11

  • Funzioni Dei Tasti

    12

  • Messa in Servizio Guidata

    12

  • Impostazioni Dei Parametri

    14

  • Grandezze DI Funzionamento

    17

  • Messaggi Dell’unità DI Comando

    17

  • Messaggi DI Avviso Ed Errore Durante Il Funzionamento

    18

  • Messaggi DI Avviso Ed Errore Durante la Messa in Servizio

    19

• English

  21

  • Mechanical Installation

    22

  • Electrical Installation

    25

  • EMC Information

    25

  • ACT 201 (4.0 Kw to 9.2 Kw) and ACT 401 (5.5 Kw to 15.0 Kw)

    26

  • ACT 201 (up to 3.0 Kw) and ACT 401 (up to 4.0 Kw)

    26

  • ACT 401 (18.5 Kw to 30.0 Kw)

    27

  • ACT 401 (37.0 Kw to 65.0 Kw)

    27

  • ACT 401 (75.0 Kw to 132.0 Kw)

    28

  • Commissioning Via the Control Unit KP500

    29

  • Control Terminals

    29

  • Functions of Keys

    30

  • Guided Commissioning

    30

  • Parameter Settings

    32

  • Actual Values

    35

  • Control Unit Messages

    35

  • Warning and Error Messages During Operation

    36

  • Warning and Error Messages During Guided Commissioning

    37

• Deutsch

  39

  • Mechanische Installation

    40

  • Elektrische Installation

    43

  • EMV — Hinweise

    43

  • ACT 201 (4,0 Kw bis 9,2 Kw) und ACT 401 (5,5 Kw bis 15,0 Kw)

    44

  • ACT 201 (bis 3,0 Kw) und ACT 401 (bis 4,0 Kw)

    44

  • ACT 401 (18,5 Kw bis 30,0 Kw)

    45

  • ACT 401 (37,0 Kw bis 65,0 Kw)

    45

  • ACT 401 (75,0 Kw bis 132,0 Kw)

    46

  • Inbetriebnahme mit der Bedieneinheit KP500

    47

  • Steuerklemmen

    47

  • Geführte Inbetriebnahme

    48

  • Tastenfunktionen

    48

  • Parametereinstellungen

    51

  • Istwerte

    54

  • Meldungen der Bedieneinheit

    54

  • Warn- und Fehlermeldungen während des Betriebs

    55

  • Warn- und Fehlermeldungen während der Inbetriebnahme

    56

• Français

  59

  • Installation Mécanique

    60

  • Avertissements EMI

    63

  • Installation Électrique

    63

  • ACT 201 (de 4,0 Kw À 9,2 Kw) Et ACT 401 (de 5,5 Kw À 15,0 Kw)

    64

  • ACT 201 (À 3,0 Kw) Et ACT 401 (À 4,0 Kw)

    64

  • ACT 401 (de 18,5 Kw À 30,0 Kw)

    65

  • ACT 401 (de 37,0 Kw À 65,0 Kw)

    65

  • ACT 401 (de 75,0 Kw À 132,0 Kw)

    66

  • Bornes de Commande

    67

  • Mise en Service Avec Unité de Commande KP500

    67

  • Fonction des Touches

    68

  • Mise en Service Guidée

    68

  • Configuration des Paramètres

    70

  • Grandeurs de Fonctionnement

    73

  • Messages de L’unité de Commande

    73

  • Messages D’avertissement Et D’erreur Pendant Le Fonctionnement

    74

  • Messages D’avertissement Et D’erreur Pendant la Mise en Service

    75

• Español

  77

  • Instalación Mecánica

    78

  • Advertencias EMI

    81

  • Instalación Eléctrica

    81

  • ACT 201 (a 3,0 Kw) y ACT 401 (a 4,0 Kw)

    82

  • ACT 201 (de 4,0 Kw a 9,2 Kw) y ACT 401 (de 5,5 Kw a 15,0 Kw)

    82

  • ACT 401 (de 18,5 a 30,0 Kw)

    83

  • ACT 401 (de 37,0 Kw a 65,0 Kw)

    83

  • ACT 401 (de 75,0 Kw a 132,0 Kw)

    84

  • Bornes de Control

    85

  • Puesta en Servicio con Consola de Programación KP500

    85

  • Funciones de las Teclas

    86

  • Puesta en Servicio Guiada

    86

  • Ajustes de Los Parámetros

    88

  • Mensajes de la Consola de Programación

    91

  • Valores de Funcionamiento

    91

  • Mensajes de Aviso y Error Durante el Funcionamiento

    92

  • Mensajes de Aviso y Error Durante la Puesta en Servicio

    93