Cat c9 acert руководство по ремонту

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  SEBP4001-40May 2009

  Parts

  Manual See General Information

  for New Parts Manual

  Features.

  C9 Marine Auxiliary and Gen Set Engine

  C9A1-Up (Engine)

  This Parts Manual is also Available in .PDF Format on Compact
  Disc(CD-ROM) — Caterpillar Form No. SERP4001

  SAFETY.CAT.COM

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  Product and Dealer Information

  Note: For product identification plate locations, see the
  section Product Identification Information in the Operationand
  Maintenance Manual.

  Delivery Date:

  Product Information

  Model:

  Product Identification Number:

  Engine Serial Number:

  Transmission Serial Number:

  Generator Serial Number:

  Attachment Serial Numbers:

  Attachment Information:

  Customer Equipment Number:

  Dealer Equipment Number:

  Dealer InformationName: Branch:

  Address:

  Dealer Contact Phone Number Hours

  Sales:

  Parts:

  Service:

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  MEMORANDA

  MEMORANDA SEBP4001-40

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  TABLE OF CONTENTSName Page Name

  GENERAL INFORMATION. . . . . . . . . . . . . . . . . . A3

  REPAIR ALTERNATIVES . . . . . . . . . . . . . . . . . . . .
  A5

  SUPPLEMENTAL COOLANT ADDITIVES . . . . . . A6

  MAINTENANCE PARTS . . . . . . . . . . . . . . . . . . . . . .
  A7

  INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . A9

  ENGINE ARRANGEMENT . . . . . . . . . . . . . . . . . . . . 1

  ENGINE AR-CORE . . . . . . . . . . . . . . . . . . . . . . . .
  1

  BASIC ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . 7

  BELT GP-SERPENTINE . . . . . . . . . . . . . . . . . . . . 7

  BELT TENSIONER GP . . . . . . . . . . . . . . . . . . . . 8

  CAMSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . .
  9

  COVER GP-ENGINE . . . . . . . . . . . . . . . . . . . . . .
  10COVER GP-FLYWHEEL HOUSING . . . . . . . . 11

  COVER GP-FRONT HOUSING . . . . . . . . . . . . 12

  COVER GP-VALVE MECHANISM . . . . . . . . . . 14

  CRANKSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . .
  20

  CYLINDER BLOCK AS . . . . . . . . . . . . . . . . . . . . 21

  CYLINDER BLOCK GP . . . . . . . . . . . . . . . . . . . . 23

  CYLINDER HEAD AS . . . . . . . . . . . . . . . . . . . . . .
  25

  CYLINDER HEAD GP . . . . . . . . . . . . . . . . . . . . . .
  28

  DAMPER GP . . . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . 33

  DRAIN GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . .
  34

  FASTENER GP-CYLINDER HEAD . . . . . . . . . . 36

  FASTENER GP-FRONT COVER . . . . . . . . . . . . 39FLYWHEEL GP .
  . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

  GEAR GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . .
  41

  HOUSING GP-FLYWHEEL . . . . . . . . . . . . . . . . 43

  HOUSING GP-FRONT . . . . . . . . . . . . . . . . . . . . 46

  IDLER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . 48

  LIFTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . .
  49

  MOUNTING GP-ENGINE FLEXIBLE . . . . . . . . 50

  PAN GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . 51

  PISTON & ROD GP . . . . . . . . . . . . . . . . . . . . . .
  . . 54

  PLUG GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . .
  56

  PULLEY GP-CRANKSHAFT . . . . . . . . . . . . . . . . 58

  PULLEY GP-IDLER . . . . . . . . . . . . . . . . . . . . . . . .
  60

  ROCKER ARM GP . . . . . . . . . . . . . . . . . . . . . . . .
  62SEAL GP-CRANKSHAFT . . . . . . . . . . . . . . . . . . 64

  SHAFT GP-STUB . . . . . . . . . . . . . . . . . . . . . . . . .
  . 65

  SPACER GP-DAMPER . . . . . . . . . . . . . . . . . . . . 67

  SUPPORT GP-ENGINE . . . . . . . . . . . . . . . . . . . . 68

  VALVE MECHANISM GP . . . . . . . . . . . . . . . . . . 69

  LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . . . .
  71

  ADAPTER GP-OIL FILTER . . . . . . . . . . . . . . . . 71

  BREATHER GP . . . . . . . . . . . . . . . . . . . . . . . . . .
  . . 72

  COVER GP-OIL FILLER . . . . . . . . . . . . . . . . . . . .
  73

  FILLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . 74

  FILTER GP-ENGINE OIL . . . . . . . . . . . . . . . . . .

  GAUGE GP-OIL LEVEL (DIPSTICK) . . . . . . . .

  LINES GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . .

  LINES GP-TURBOCHARGER OIL . . . . . . . . . .

  PUMP GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . .

  PUMP GP-SUMP . . . . . . . . . . . . . . . . . . . . . . . . .
  .

  COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . .
  .

  COOLER GP-ENGINE OIL . . . . . . . . . . . . . . . .

  DRAIN GP-COOLANT . . . . . . . . . . . . . . . . . . . .

  FLANGE GP-COOLANT LINES . . . . . . . . . . . .

  HEAT EXCHANGER GP-SEA WATER . . . . . .

  HOUSING & REGULATOR GP . . . . . . . . . . . . . .

  LINES GP-AUXILIARY SEA WATER . . . . . . . .

  LINES GP-WATER . . . . . . . . . . . . . . . . . . . . . . .
  .

  PLUG GP-EXPANSION TANK . . . . . . . . . . . . . .

  PLUG GP-WATER LINES . . . . . . . . . . . . . . . . . .

  PUMP GP-AUXILIARY SEA WATER . . . . . . . .

  PUMP GP-WATER . . . . . . . . . . . . . . . . . . . . . . .
  .

  RECOVERY GP-COOLANT . . . . . . . . . . . . . . . .

  SEPARATOR GP-AIR . . . . . . . . . . . . . . . . . . . . . .

  AIR INLET AND EXHAUST SYSTEM . . . . . . . . . .

  AFTERCOOLER GP . . . . . . . . . . . . . . . . . . . . . .

  AFTERCOOLER GP-RAW WATER . . . . . . . . . .

  AIR CLEANER GP . . . . . . . . . . . . . . . . . . . . . . .
  .

  CAP AS-RAIN . . . . . . . . . . . . . . . . . . . . . . . . . .
  . .

  ELBOW GP-AIR INLET . . . . . . . . . . . . . . . . . . . .

  ELBOW GP-EXHAUST . . . . . . . . . . . . . . . . . . . .

  ELBOW-EXHAUST . . . . . . . . . . . . . . . . . . . . . . .
  .

  FITTING GP-EXHAUST . . . . . . . . . . . . . . . . . . . .
  FLANGE GP-EXHAUST . . . . . . . . . . . . . . . . . . . .

  LINES GP-AIR . . . . . . . . . . . . . . . . . . . . . . . . . .
  . .

  MANIFOLD GP-EXHAUST . . . . . . . . . . . . . . . .

  MOUNTING GP-AIR CLEANER . . . . . . . . . . . .

  MUFFLER . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . .

  MUFFLER GP-SPARK ARRESTOR . . . . . . . .

  PIPE GP-EXHAUST . . . . . . . . . . . . . . . . . . . . . .

  TURBOCHARGER GP . . . . . . . . . . . . . . . . . . . .

  FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . .

  CONTROL AS-GOVERNOR . . . . . . . . . . . . . . . .

  COOLER GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . .
  FILTER GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . .
  .

  FITTING GP-FUEL LINES . . . . . . . . . . . . . . . . . .

  INJECTOR GP-FUEL . . . . . . . . . . . . . . . . . . . . . .

  LINES GP-FLEXIBLE FUEL . . . . . . . . . . . . . . . .

  LINES GP-FUEL FILTER . . . . . . . . . . . . . . . . . .

  PUMP & MTG GP-UNIT INJ HYD . . . . . . . . . .

  PUMP GP-FUEL INJECTION . . . . . . . . . . . . . .

  PUMP GP-FUEL PRIMING . . . . . . . . . . . . . . . .

  PUMP GP-UNIT INJECTOR HYD . . . . . . . . . .

  REGULATOR GP-FUEL PRESSURE . . . . . . . .

  SHIELD GP-FUEL LINES . . . . . . . . . . . . . . . . . .

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  TABLE OF CONTENTSName Page Name Page

  ELECTRICAL AND STARTING SYSTEM . . . . . . 210

  ALTERNATOR GP-CHARGING . . . . . . . . . . . . 210

  CONTROL & MTG GP-ENGINE ELEK . . . . . . 218

  CONTROL GP-ENGINE ELECTRONIC . . . . . . 219

  CONTROL GP-ENGINE SPEED . . . . . . . . . . . . 223

  GUARD GP-ALTERNATOR . . . . . . . . . . . . . . . . 224HARNESS
  AS-PANEL . . . . . . . . . . . . . . . . . . . . 226

  HARNESS AS-WIRING . . . . . . . .. . . . . . . . . .. . 227

  SENSOR GP-COOLANT LEVEL . . . . . . . . . . . . 228

  SENSOR GP-ENGINE . . . . . . . . . . . . . . . . . . . . 230

  SENSOR GP-LIQUID LEVEL . . . . . . . . . . . . . . 232

  SENSOR GP-PRESSURE . . . . . . . . . . . . . . . . . . 236

  SENSOR GP-SPEED . . . . . . . . . . . . . . . . . . . . . .
  241

  SENSOR GP-TEMPERATURE . . . . . . . . . . . . . . 242

  SILENCER-AIR STARTING . . . . . . . . . . . . . . . . 247

  STARTING MOTOR GP-AIR . . . . . . . . . . . . . . . . 249

  STARTING MOTOR GP-ELECTRIC . . . . . . . . 253

  SWITCH GP-MAGNETIC . . . . . . . . . . . . . . . . . . 259

  VALVE GP-AIR STARTING . . . . . . . . . . . . . . . . 266WIRE AS
  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  267

  WIRING GP-ALTERNATOR . . . . . . . . . . . . . . . . 271

  WIRING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . .
  272

  WIRING GP-INSTRUMENT PANEL . . . . . . . . 309

  WIRING GP-PANEL . . . . . . . . . . . . . . . . . . . . . . . .
  309

  OPERATOR STATION . . . . . . . . . . . . . . . . . . . . . . . .
  310

  BRACKET GP-MOUNTING . . . . . . . . . . . . . . . . 310

  CONTROL GP-UNPRGMED MONITOR. . . .. . 311

  DISPLAY GP-MONITOR . . . . . . . . . . . . . . . . . . . .
  312

  METER GP-SERVICE . . . . . . . . . . . . . . . . . . . . . .
  317

  MODULE GP-DISPLAY . . . . . . . . . . . . . . . . . . . .
  319

  MOUNTING GP-CONTROL PANEL . . . . . . . . 320POTENTIOMETER . . .
  . . . . . . . . . . . . . . . . . . . . . 321

  VOLTMETER GP . . . . . . . . . . . . . . . . . . . . . . . . . .
  322

  SERVICE EQUIPMENT AND SUPPLIES. . . . . . 323

  CHART-PLATE & FILM . . . . . . . . . . . . . . . . . . . .
  323

  COVER-PROTECTION . . . . . . . . . . . . . . . . . . . . 325

  KIT-CONTROL PANEL INSTALLATION . . . . . . 326

  KIT-ENGINE PARTS . . . . . . . . . . . . . . . . . . . . . .
  327

  KIT-GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . 328

  PARTS GP-MISCELLANEOUS . . . . . . . . . . . . . . 328

  SERVICE GP-MONITOR . . . . . . . . . . . . . . . . . . 329

  PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . .
  B1

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  GENERAL INFORMATION

  1. ENGINE IDENTIFICATION

  Caterpillar engines are identified with Serial Numbers

  and Arrangement Numbers. In some cases, Modification

  Numbers are also used. The serial number plate which

  shows these numbers is mounted on the engine.

  Caterpillar dealers need this information to determinewhich
  components were included on the engine when

  it was assembled at the factory. This permits accurate

  identification of replacement part numbers.

  2. ORDERINGPARTS

  Quality Caterpillar replacement parts are available from

  Caterpillar dealers throughout the world. Their parts

  inventories are up to date and include all parts normally

  required to protect your investment in Caterpillar

  Engines. Dealers may offer repair kits or remanufactured

  parts to allow selection of the most effective repair

  alternative for a particular situation. When ordering parts,

  your order should specify the quantity, part number,

  part name, and the serial number/product identification

  number of the engine for which the parts are needed.

  3. PARTS MANUAL ORGANIZATION

  Product information in this manual is presented

  as «information elements» that represent all of the

  components for the specific model. An Engine

  Arrangement is an example of an information element.

  The information elements are organized alphabetically

  by part name and secondarily by part number within

  each major section of the manual.

  4. TABLE OF CONTENTS

  A table of contents (TOC) is found at the beginning of the

  manual. The TOC lists each section of the manual with

  a complete list of all information elements organized as

  they appear in the manual. Page numbers are provided

  for quick reference to detailed parts identification

  illustrations and serviceable consist lists.

  5. MAINTENANCEPARTS INDEX

  The Maintenance Parts Index, located near

  beginning of the manual, references most freque

  used maintenance part numbers, providing descrip

  quantity, usage and page number. This informatio

  organized alphabetically by part description.

  6. INDEX

  The index located near the front of the manual is

  alphabetical listing of all information elements inclu

  in the manual. Page numbers are provided for q

  reference to detailed parts identification illustrations

  serviceable consist lists.

  7. PART NUMBER INDEX

  A numerical index listing all part numbers and

  corresponding page number(s) appears at the bacthe manual.

  8. CAPTIONS

  Captions located at the beginning each informa

  element identify the part number and part n

  along with additional descriptive information.

  information found in each caption should be u

  to select correct information for a specific eng

  Field replacement options, identification of opti

  attachment components, and where used («part

  information is also provided.

  The first line of a caption is shown in larger type

  to indicate the beginning of an information elem

  Captions for additional pages that may be requ

  to illustrate an information element will be show

  standard type font and will include the term(contd.)

  9. NON-SERVICED PARTS

  In some instances it is necessary to display non-serv

  parts that are a link to lower level serviceable consist l

  These non-serviced part numbers are shown in italic

  indicating that they are not available. All consist lists h

  notbeen converted to reflect this enhancement.

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  GENERAL INFORMATION

  10. PARTS LIST REFERENCE NUMBERS

  Numbers shown in the Ref No column correspond

  to numbers used in the associated graphic(s). An

  alphabetic suffix may be added to a reference number to

  identify lower level consist items. Numbers shown in the

  Graphic Ref column refer to the graphic number identifier

  displayed inthe lower left corner of each illustration. The

  Graphic Ref number may be used in combination with

  the item Ref No to determine the correct part number.

  There may be intentional omission of a Ref No in a

  consist list as information is updated to reflect the latest

  serviceable part numbers.

  11. INDENTED PART NAMES

  When a part name is indented in a parts list, it is part

  of (included in) the group or assembly under which it is

  indented.

  12. ILLUSTRATION REFERENCE LETTERS

  When necessary, illustrations contain reference letters

  (A, B, C etc.) that are intended to track lines and

  harnesses from one point to another. They are also used

  to show where to reconnect illustrations that have been

  separated.

  13. ABBREVIATIONS AND SYMBOLS

  O.D. Outside Diameter

  I.D. Inside Diameter

  A Not Part Of This GroupB UseAs Required

  C Change From Previous Type

  D Order By The Meter

  E Order By The Centimeter

  F NotShown

  G Order By The Inch

  I Refer To Hydraulic Information System

  M Metric Part

  R Remfg Part May Be Available

  Y Separate Illustration

  Z Not Serviced Separately

  14. DESCRIPTION OF TYPE CHANGES

  Type — A type is defined as any configuration change

  that requires an additional Information Element for an

  Arrangement, Group, or Assembly. If serial numberbreaks for
  types are not available, a type # ( Type 1,

  Type 2, etc.) will be displayed in the caption. These

  «type» changes are identified with a «C» note (change

  from previous type) in the Parts List. Only the «types» that

  apply to this Parts Manual will be included. Additional

  types may exist causing «C» notes to appear on an

  Information Element when no other types are shown.

  15.

  This symbol indicates the end of an information element.

  NOTE:

  Continuing improvement and advancement of

  product design may cause changes to your engine

  which may not be included in this publication.

  Whenever a question arises regarding your

  Caterpillar product or this publication, please

  consult your Caterpillar dealer for the latest available

  information.

  A4 GENERAL INFORMATION SEBP4001-40

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  REPAIR ALTERNATIVES

  REMANUFACTURED COMPONENTS

  As an option when making repairs consider Caterpillar
  Remanufactured Components. Components that are avail

  through the Caterpillar Remanufactured Program are identified
  three ways in the parts book:

  with the letter R in the note field of the parts list

  with an R* at the beginning of the first line of the caption

  with an *R at the end of the first line of the caption

  Typical components included in the Remanufacturing Program
  include:

  ALTERNATORS

  CONNECTING RODS

  CRANKSHAFTS — UNDERSIZE

  CRANKSHAFTS — UPGRADE TO NEW

  CYLINDER HEADS

  ELECTRONIC CONTROL MODULES (ECM)

  ELECTRONIC SENSORS

  FUEL INJECTORS

  FUEL NOZZLES

  FUEL PUMPS

  GOVERNORS

  OIL PUMPS

  PISTONS

  SHORT BLOCKS

  STARTERS

  TURBOCHARGERS — COMPLETE

  TURBOCHARGER CARTRIDGES

  WATER PUMPS

  Caterpillar Remanufactured engines for many engine arrangements
  are also available.

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  SUPPLEMENTAL COOLANT ADDITIVES

  CUSTOMER BENEFITS:

  Protects against cavitation, foam, erosion, corrosion, and scale
  buildup in cooling systems.

  Provides measured coolant conditioner.

  DESCRIPTION:

  Additives deplete from the coolant with normal operation. For
  this reason, Supplemental Coolant Additives (SCA) must

  be added to all heavy duty coolants at regular intervals. In
  addition, when not using a fully formulated, pre-charged

  antifreeze, like Caterpillar’s DEAC, an initial charge of SCA
  must be added to the cooling system. The amount of SCA

  added to thesystem is dependent on the capacity of the
  system.

  The SCA for initial fill is provided as a liquid. SCA’s for
  maintenance intervals are available in liquid form and as a

  spin-on element. (No Spin-on available for 3600 Family of
  Engines)

  NOTE:

  The amountof SCA added at initial fill is not the same as the
  amount added at maintenance intervals.

  The coolant additive elements can be used with any ethylene or
  propylene glycol type antifreeze which meets ASTM

  D4985 or ASTM D5345 Specifications.

  NOTE:

  For use with standard heavy duty coolant only, not for use with
  Extended Life Coolant.

  PARTS NEEDED:

  Cooling System Capacity

  Liters GallonsLiquid SCA at Initial Fill

  Liquid SCA atMaintenance*

  Spin-on SCAMaintenance Element*

  22-30 (6-8) 3P-2044 (1) 6V-3542 (1) 111-2370 (1)

  30-38 (8-10) 3P-2044 (1)6V-3542 (1) 111-2372 (1) 111-2369
  (1)

  38-49 (10-13) 3P-2044 (1)

  8T-1589 (1) 111-2372 (1) 111-2369 (1)

  49-64 (13-17) 3P-2044 (2) 8T-1589 (1) 9N-3368 (1)

  64-83 (17-22) 3P-2044 (2)

  8T-1589 (1)111-2372 (1)6V-3542 (1)

  111-2371 (1)

  83-114 (22-30) 3P-2044 (3)

  8T-1589 (1) 3P-2044 (1) 9N-3718 (1)

  114-163 (30-43) 3P-2044 (5) 3P-2044 (1)

  6V-3542 (1) 111-2371 (2)

  163-242 (43-64) 3P-2044 (8) 3P-2044 (2) 9N-3718 (2)

  * Normal maintenance period is 250 hrs. See your Operation and
  Maintenance Manual for complete coolant

  maintenance instructions.

  ( ) Indicates quantity required.

  A6 SUPPLEMENTAL COOLANT ADDITIVES SEBP4001-40

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  MAINTENANCE PARTS

  DESCRIPTION

  PART

  NUMBER QTY WHERE USED PAG

  AIR INLET AND EXHAUST SYSTEM

  FILTER ELEMENT AS-AIR (PRIMARY)

  (AIR CLEANER)

  4L-9852 1 AIR CLEANER GP 1

  FILTER ELEMENT-AIR (PRIMARY) 243-6350 1 AIR CLEANER GP 1

  BASIC ENGINE

  BELT-SERPENTINE 192-2169 1 BELT GP-SERPENTINE

  1 IDLER GP

  CAP AS-ENGINE OIL FILLER 227-4531 1 COVER GP-VALVE MECHANISM

  1 COVER GP-VALVE MECHANISM

  1 COVER GP-VALVE MECHANISM

  1 COVER GP-VALVE MECHANISM

  1 COVER GP-VALVE MECHANISM

  PLUG-MAGNETIC

  (ENGINE OIL PAN DRAIN)

  118-3619 1 DRAIN GP-ENGINE OIL

  SEAL-VALVE COVER 268-3490 1 COVER GP-VALVE MECHANISM

  1 COVER GP-VALVE MECHANISM 285-4106 1 COVER GP-VALVE
  MECHANISM

  COVER GP-VALVE MECHANISM

  COOLING SYSTEM

  CAP-RADIATOR

  (SEA WATER HEAT EXCHANGER)

  125-5274 1 HEAT EXCHANGER GP-SEA WATER 1

  CAP-VENTED (COOLANT TANK) 336-2022 1 RECOVERY GP-COOLANT 1

  GASKET (TEMPERATURE REGULATOR

  HOUSING)

  245-7420 1 LINES GP-WATER 1

  245-7421 1 LINES GP-WATER 1

  GASKET

  (TEMPERATURE REGULATOR)

  245-7420 1 HOUSING & REGULATOR GP 1

  1 LINES GP-WATER 1245-7421 1 HOUSING & REGULATOR GP 1

  1 LINES GP-WATER 1

  PLUG-DRAIN

  (SEA WATER HEAT EXCHANGER)

  5B-9169 1 HEAT EXCHANGER GP-SEA WATER 1

  PLUG-ZINC

  (SEA WATER HEAT EXCHANGER)

  5B-9651 1 HEAT EXCHANGER GP-SEA WATER 1

  REGULATOR-WATER TEMPERATURE

  (98-DEG C)

  247-7133 1 HOUSING & REGULATOR GP 1

  1 LINES GP-WATER 1

  ROD-ZINC

  (AUXILIARY SEA WATER PUMP)

  6L-2280 1 PUMP GP-AUXILIARY SEA WATER 1

  1 PUMP GP-AUXILIARY SEA WATER 1SEAL-LIP TYPE (WATER

  TEMPERATURE REGULATOR)

  3S-9643 1 HEAT EXCHANGER GP-SEA WATER 1

  SEBP4001-40 MAINTENANCE PARTS

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  MAINTENANCE PARTS

  DESCRIPTION

  PART

  NUMBER QTY WHERE USED PAGE

  ELECTRICAL AND STARTING SYSTEM

  BELT-SERPENTINE 192-2169 1 ALTERNATOR GP-CHARGING 210

  1 ALTERNATOR GP-CHARGING 212

  CIRCUIT BREAKER AS (135-AMPERE) 171-2213 2 WIRING GP-ENGINE 2722
  WIRING GP-ENGINE 275

  1 WIRING GP-ENGINE 279

  1 WIRING GP-ENGINE 283

  1 WIRING GP-ENGINE 297

  1 WIRING GP-ENGINE 304

  CIRCUIT BREAKER AS (135-AMPERE)

  (ALTERNATOR)

  171-2213 1 WIRING GP-ENGINE 303

  CIRCUIT BREAKER AS (90-AMPERE) 171-2211 1 WIRING GP-ENGINE
  279

  1 WIRING GP-ENGINE 283

  1 WIRING GP-ENGINE 289

  1 WIRING GP-ENGINE 291

  1 WIRING GP-ENGINE 293

  1 WIRING GP-ENGINE 2951 WIRING GP-ENGINE 297

  1 WIRING GP-ENGINE 305

  CIRCUIT BREAKER AS (90-AMPERE)

  (ALTERNATOR)

  171-2211 1 WIRING GP-ENGINE 302

  FUEL SYSTEM

  FILTER (ADVANCED EFFICIENCY) 1R-0751 1 LINES GP-FUEL FILTER
  180

  1 LINES GP-FUEL FILTER 182

  FILTER-FUEL

  (ADVANCED EFFICIENCY)

  1R-0750 2 FILTER GP-FUEL 172

  2 FILTER GP-FUEL 174

  GASKET (FUEL PRIMING PUMP) 1P-0436 1 LINES GP-FUEL FILTER
  184

  1 LINES GP-FUEL FILTER 188GASKET (FUEL PRIMING PUMP)

  (FUEL PRIMING PUMP)

  1P-0436 1 PUMP GP-FUEL PRIMING 200

  LUBRICATION SYSTEM

  BREATHER AS (CRANKCASE) 193-4680 1 BREATHER GP 72

  CAP-OIL FILLER (ENGINE OIL) 068-4497 1 FILLER GP-ENGINE OIL
  74

  FILTER-ENGINE OIL

  (ADVANCED EFFICIENCY)

  1R-1808 1 FILTER GP-ENGINE OIL 75

  2 FILTER GP-ENGINE OIL 76

  2 FILTER GP-ENGINE OIL 79

  2 FILTER GP-ENGINE OIL 82

  1 FILTER GP-ENGINE OIL 85

  A8 MAINTENANCE PARTS SEBP4001-40

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  INDEXName Page Name

  AADAPTER GP-OIL FILTERENGINE . . . . . . . . . . . . 71

  AFTERCOOLER GP . . . . . . . . . . . . . . . . . . . . . . . . .
  . . 135

  AFTERCOOLER GP-RAW WATER . . . . . . . . . . . . . 137

  139

  AIR CLEANER GP . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . 141

  142

  144

  145

  ALTERNATOR GP-CHARGING . . . . . . . . . . . . . . . . . 210

  212

  214

  216

  BBASE GP-VALVE COVER . . . . . . . . . . . . . . . . . . . . . .
  15

  1617

  19

  BELT GP-SERPENTINEALTERNATOR . . . . . . . . 7

  BELT TENSIONER GP . . . . . . . . . . . . . . . . . . . . . . .
  . 8

  BELT-SERPENTINE . . . . . . . . . . . . . . . . . . . . . . . .
  . . . 7

  48

  210

  212

  BRACKET GP-MOUNTING

  MESSENGER DISPLAY . . . . . . . . . . . . . . . . . . . . .
  310

  BREATHER AS (CRANKCASE) . . . . . . . . . . . . . . . . 72

  BREATHER GPCRANKCASE . . . . . . . . . . . . . . . . . 72

  CCAMSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . 9

  CAP AS-ENGINE OIL FILLER . . . . . . . . . . . . . . . . . .
  14

  15

  16

  17

  19

  CAP AS-RAIN . . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . 146

  CAP-OIL FILLER (ENGINE OIL) . . . . . . . . . . . . . . . .
  74

  CAP-RADIATOR

  (SEA WATER HEAT EXCHANGER) . . . . . . . . . . 107CAP-VENTED
  (COOLANT TANK) . . . . . . . . . . . . . . 132

  CHART-PLATE & FILM . . . . . . . . . . . . . . . . . . . . .
  . . . 323

  CIRCUIT BREAKER AS (135-AMPERE). . . . . . . . . 272

  275

  279

  283

  297

  304

  CIRCUIT BREAKER AS (135-AMPERE)

  (ALTERNATOR) . . . . . . . . . . . . . . . . . . . . . . . . . .
  . . 303

  CIRCUIT BREAKER AS (90-AMPERE) . . . . . . . . . . 279

  CIRCUIT BREAKER AS (90-AMPERE)

  (ALTERNATOR) . . . . . . . . . . . . . . . . . . . . . . . . . .
  . .

  CONTROL & MTG GP-ENGINE ELEK . . . . . . . . . .

  CONTROL AS-GOVERNORLOAD SHARE . . . . .

  CONTROL GP-ENGINE ELECTRONIC . . . . . . . . .

  CONTROL GP-ENGINE SPEED . . . . . . . . . . . . . . . .

  CONTROL GP-UNPRGMED MONITOR . . . . . . . . .

  COOLER AS-FUEL . . . . . . . . . . . . . . . . . . . . . . . . .
  . . .

  COOLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . .
  .

  COOLER GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . .
  . .

  CORE AS (SEA WATER HEAT EXCHANGER) . . .

  CORE AS-AFTERCOOLER . . . . . . . . . . . . . . . . . . . .

  CORE AS-OIL COOLER (ENGINE) . . . . . . . . . . . . .

  COVER GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . .
  . .

  COVER GP-FLYWHEEL HOUSING . . . . . . . . . . . . .

  COVER GP-FRONT HOUSING . . . . . . . . . . . . . . . . .

  COVER GP-OIL FILLERLH . . . . . . . . . . . . . . . . . . .

  COVER GP-VALVE MECHANISM . . . . . . . . . . . . . .

  COVER-PROTECTION . . . . . . . . . . . . . . . . . . . . . . .
  .

  CRANKSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . .
  . . .

  CYLINDER BLOCK AS . . . . . . . . . . . . . . . . . . . . . . .
  .

  CYLINDER BLOCK GP . . . . . . . . . . . . . . . . . . . . . . .
  .

  CYLINDER HEAD AS . . . . . . . . . . . . . . . . . . . . . . . .
  . .

  CYLINDER HEAD GP . . . . . . . . . . . . . . . . . . . . . . . .
  .

  SEBP4001-40 INDEX

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  INDEXName Page Name Page

  DDAMPER GP . . . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . 33

  DISPLAY GP-MONITOR . . . . . . . . . . . . . . . . . . . . . . .
  314

  315

  316

  DISPLAY GP-MONITOR

  MARINE POWER DISPLAY . . . . . . . . . . . . . . . . . . 312

  DISPLAY GP-MONITORUNPROGRAMMED . . . 313

  DRAIN GP-COOLANTAFTERCOOLER . . . . . . . . 101

  102

  103

  104

  DRAIN GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . .
  . 34

  35

  EELBOW GP-AIR INLET . . . . . . . . . . . . . . . . . . . . . .
  . . 147ELBOW GP-EXHAUSTDRY . . . . . . . . . . . . . . . . . . .
  148

  ELBOW-EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . 149

  ENGINE AR-CORE . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . 1

  2

  3

  4

  5

  6

  F

  FASTENER GP-CYLINDER HEAD . . . . . . . . . . . . . . 3637

  38

  FASTENER GP-FRONT COVER . . . . . . . . . . . . . . . 39

  FILLER GP-ENGINE OILFRONT FILL . . . . . . . . . 74

  FILTER (ADVANCED EFFICIENCY) . . . . . . . . . . . . 180

  182

  FILTER ELEMENT AS-AIR (PRIMARY)

  (AIR CLEANER) . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . 141

  FILTER ELEMENT-AIR (PRIMARY). . . . . . . . . . . . . 145

  FILTER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . .
  . 75

  76

  79

  8285

  FILTER GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . 172

  174

  FILTER-ENGINE OIL

  (ADVANCED EFFICIENCY) . . . . . . . . . . . . . . . . . . 75

  76

  79

  82

  85

  FILTER-FUEL (ADVANCED EFFICIENCY) . . . . . . 172

  174

  FITTING GP-EXHAUST . . . . . . . . . . . . . . . . . . . . . . .
  . 150

  FITTING GP-FUEL LINES . . . . . . . . . . . . . . . . . . . . .
  . 176

  FLANGE GP-COOLANT LINES . . . . . . . . . . . . . . . . .
  105

  FLANGE GP-COOLANT LINESTHREADED . . . . 106

  FLANGE GP-EXHAUST . . . . . . . . . . . . . . . . . . . . . . .
  151

  152FLYWHEEL GP . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . 40

  GGASKET (FUEL PRIMING PUMP) . . . . . . . . . . . . . . 184

  188

  GASKET (FUEL PRIMING PUMP)

  (FUEL PRIMING PUMP) . . . . . . . . . . . . . . . . . . . . .
  200

  GASKET

  (TEMPERATURE REGULATOR HOUSING) . . . 114

  GASKET (TEMPERATURE REGULATOR) . . . . . . 110

  118

  GAUGE GP-OIL LEVEL (DIPSTICK)ENGINE . . . 8687

  GAUGE-OIL LEVEL (DIPSTICK) (ENGINE) . . . . . . 87

  GEAR GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . 41

  GUARD GP-ALTERNATOR . . . . . . . . . . . . . . . . . . . .
  224

  225

  HHARNESS AS-ENGINE . . . . . . . . . . . . . . . . . . . . . . .
  . 272

  279

  289

  293HARNESS AS-ENGINE

  (CUSTOMER CONNECTION) . . . . . . . . . . . . . . . 287

  HARNESS AS-ENGINE (UNIT INJECTOR) . . . . . . 272

  275

  279

  283

  289

  291

  293

  295

  297

  300

  HARNESS AS-PANEL . . . . . . . . . . . . . . . . . . . . . . . .
  . 226HARNESS AS-SENSOR . . . . . . . . . . . . . . . . . . . . . .
  . 275

  283

  291

  295

  300

  HARNESS AS-WIRING . . . . . . . . . . . . . . . . . . . . . . .
  . 227

  306

  307

  HARNESS AS-WIRING (STARTING MOTOR) . . . 272

  275

  279

  A10 INDEX SEBP4001-40

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  INDEXName Page Name

  283

  289

  291

  293

  295

  HEAT EXCHANGER GP-SEA WATER . . . . . . . . . . 107108

  HOUSING & REGULATOR GP . . . . . . . . . . . . . . . ..
  110

  HOUSING GP-FLYWHEEL . . . . . . . . . . . . . . . . . . . . .
  43

  45

  HOUSING GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . .
  . 46

  47

  IIDLER GP . . . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . 48

  INDICATOR AS (ENGINE OIL PRESSURE) . . . . . 76

  79

  82INDICATOR AS (FUEL PRESSURE) . . . . . . . . . . . . 174

  INDICATOR-AIR FILTER CHANGE . . . . . . . . . . . . . 144

  INDICATOR-FUEL PRESSURE . . . . . . . . . . . . . . . . 172

  INJECTOR GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . .
  . . 177

  178

  KKIT-CONTROL PANEL INSTALLATION . . . . . . . . . 326

  KIT-ENGINE PARTS

  MARINE CLASSIFICATION SOCIETY . . . . . . . . 327

  KIT-GASKETWATER PUMP . . . . . . . . . . . . . . . . . .
  328KIT-RECEPTACLE (2-PIN) . . . . . . . . . . . . . . . . . . . . .
  272

  275

  279

  283

  289

  LLIFTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . .
  . . . 49

  LINES GP-AIR . . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . 153

  LINES GP-AUXILIARY SEA WATER . . . . . . . . . . . . 111

  LINES GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . .
  . . 88

  9192

  93

  94

  95

  LINES GP-ENGINE OILLH . . . . . . . . . . . . . . . . . . .
  89

  LINES GP-ENGINE OILRH . . . . . . . . . . . . . . . . . . .
  90

  LINES GP-FLEXIBLE FUEL . . . . . . . . . . . . . . . . . . . .
  179

  LINES GP-FUEL FILTER . . . . . . . . . . . . . . . . . . . . . .
  . 180

  182

  184

  188

  LINES GP-TURBOCHARGER OIL . . . . . . . . . . . . . .

  LINES GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . .
  . . .

  LINES GP-WATERHEAT EXCHANGER . . . . . . . .

  MMANIFOLD GP-EXHAUST . . . . . . . . . . . . . . . . . . . .
  .

  METER GP-SERVICERED BACKLIGHT . . . . . . .

  METER GP-SERVICEWHITE BACKLIGHT . . . . .

  MODULE GP-DISPLAYMESSENGER . . . . . . . . .

  MOUNTING GP-AIR CLEANER . . . . . . . . . . . . . . . .

  MOUNTING GP-CONTROL PANEL

  MARINE POWER DISPLAY . . . . . . . . . . . . . . . . . .

  MOUNTING GP-ENGINE FLEXIBLE . . . . . . . . . . . .

  MUFFLER . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . .

  MUFFLER GP-SPARK ARRESTOR . . . . . . . . . . . . .

  PPAN GP-OILLH — ENGINE . . . . . . . . . . . . . . . . . . .
  .

  PAN GP-OILRH — ENGINE . . . . . . . . . . . . . . . . . . .
  .

  PARTS GP-MISCELLANEOUS . . . . . . . . . . . . . . . . .

  PIPE GP-EXHAUST . . . . . . . . . . . . . . . . . . . . . . . .
  . . .

  PISTON & ROD GP . . . . . . . . . . . . . . . . . . . . . .
  . . . . .

  PLUG GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . .
  . . .

  PLUG GP-EXPANSION TANK . . . . . . . . . . . . . . . . . .

  PLUG GP-WATER LINES . . . . . . . . . . . . . . . . . . . . . .
  PLUG-DRAIN

  (SEA WATER HEAT EXCHANGER) . . . . . . . . . .

  PLUG-MAGNETIC (ENGINE OIL PAN DRAIN) . . .

  PLUG-PIPE . . . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . .

  PLUG-ZINC

  (SEA WATER HEAT EXCHANGER) . . . . . . . . . .

  POTENTIOMETER . . . . . . . . . . . . . . . . . . . . . . . . .
  . . .

  PULLEY GP-CRANKSHAFT . . . . . . . . . . . . . . . . . . .

  PULLEY GP-IDLER . . . . . . . . . . . . . . . . . . . . . . . .
  . . .

  PUMP & MTG GP-UNIT INJ HYD . . . . . . . . . . . . . . .

  PUMP GP-AUXILIARY SEA WATER . . . . . . . . . . . .

  PUMP GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . .
  .

  PUMP GP-FUEL INJECTION . . . . . . . . . . . . . . . . . . .

  PUMP GP-FUEL PRIMING . . . . . . . . . . . . . . . . . . . .
  .

  PUMP GP-FUEL PRIMING (HAND) . . . . . . . . . . . . .

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  INDEXName Page Name Page

  188

  PUMP GP-FUEL TRANSFER . . . . . . . . . . . . . . . . . .
  201

  202

  203

  PUMP GP-SUMP (ENGINE OIL) . . . . . . . . . . . . . . . . 98

  99PUMP GP-SUMPENGINE OIL . . . . . . . . . . . . . . . . 98

  99

  PUMP GP-UNIT INJECTOR HYD . . . . . . . . . . . . . . . 201

  202

  203

  PUMP GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . 129

  130

  RRECOVERY GP-COOLANT . . . . . . . . . . . . . . . . . . . .
  131

  132

  REGULATOR AS-VOLTAGE (12-VOLT) . . . . . . . . . 214REGULATOR
  GP-FUEL PRESSURE . . . . . . . . . . . 204

  205

  REGULATOR-TEMPERATURE (98-DEG C) . . . . . 107

  REGULATOR-TEMPERATURE (98-DEG C)

  (WATER, COOLANT) . . . . . . . . . . . . . . . . . . . . . . .
  114

  REGULATOR-WATER TEMPERATURE

  (98-DEG C) . . . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . 110

  118

  ROCKER ARM GPEXHAUST . . . . . . . . . . . . . . . . . 62

  ROCKER ARM GPINLET . . . . . . . . . . . . . . . . . . . . .
  63

  ROD-ZINC (AUXILIARY SEA WATER PUMP) . . . . 127

  128

  SSEAL GP-CRANKSHAFT . . . . . . . . . . . . . . . . . . . . . .
  64

  SEAL-LIP TYPE

  (WATER TEMPERATURE REGULATOR) . . . . . 107

  SEAL-VALVE COVER . . . . . . . . . . . . . . . . . . . . . . . .
  . 16

  19

  SENSOR AS-PRESSURE . . . . . . . . . . . . . . . . . . . . . .
  237

  SENSOR GP-COOLANT LEVEL . . . . . . . . . . . . . . . . 228

  232

  SENSOR GP-COOLANT LEVEL

  WATER, COOLANT . . . . . . . . . . . . . . . . . . . . . . . . .
  229SENSOR GP-ENGINE

  ELECTRONIC CONTROL . . . . . . . . . . . . . . . . . . . 230

  SENSOR GP-LIQUID LEVEL . . . . . . . . . . . . . . . . . . .
  232

  233

  234

  SENSOR GP-LIQUID LEVEL (COOLANT) . . . . . . . 228

  SENSOR GP-LIQUID LEVEL

  COOLANT LOSS . . . . . . . . . . . . . . . . . . . . . . . . . .
  . 235

  SENSOR GP-PRESSURE . . . . . . . . . . . . . . . . . . . . .
  236

  237

  238

  239

  240

  SENSOR GP-PRESSURE (ATMOSPHERIC) . . . . 230

  SENSOR GP-PRESSURE (BOOST) . . . . . . . . . . . . 230

  SENSOR GP-PRESSURE (ENGINE OIL) . . . . . . . 230

  SENSOR GP-PRESSURE (FUEL) . . . . . . . . . . . . . . 230SENSOR
  GP-PRESSURE

  (INJECTION ACTUATION) . . . . . . . . . . . . . . . . . .
  230

  SENSOR GP-SPEED . . . . . . . . . . . . . . . . . . . . . . . .
  . . 241

  SENSOR GP-SPEED (ENGINE TIMING) . . . . . . . . 230

  SENSOR GP-TEMPERATURE. . . . . . . . . . . . . . . . . 242

  243

  244

  245

  SENSOR GP-TEMPERATURE

  (AIR INLET MANIFOLD) . . . . . . . . . . . . . . . . . . . . .
  230

  SENSOR GP-TEMPERATURE (FUEL) . . . . . . . . . . 246

  SENSOR GP-TEMPERATURE

  (WATER, COOLANT) . . . . . . . . . . . . . . . . . . . . . . .
  230SENSOR GP-TEMPERATUREFUEL . . . . . . . . . . . 246

  SEPARATOR GP-AIR . . . . . . . . . . . . . . . . . . . . . . . .
  . . 133

  134

  SERVICE GP-MONITOR . . . . . . . . . . . . . . . . . . . . . . .
  329

  330

  331

  SHAFT GP-STUB . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . 65

  66

  SHIELD GP-FUEL LINES . . . . . . . . . . . . . . . . . . . . . .
  206

  208

  SILENCER-AIR STARTING . . .. . . . .. . . . .. . . . .. .
  247

  248

  SPACER GP-DAMPER . . . . . . . . . . . . . . . . . . . . . . . .
  67STARTING AID GP (HEATER) . . . . . . . . . . . . . . . . . .
  139

  STARTING MOTOR GP-AIR . . . . . . . . . . . . . . . . . . .
  249

  251

  STARTING MOTOR GP-ELECTRIC . . . . . . . . . . . . . 253

  254

  255

  257

  SUPPORT GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . .
  . 68

  SWITCH AS-LIQUID LEVEL (ENGINE OIL) . . . . . . 35

  SWITCH AS-MAGNETIC (12-VOLT)

  (START RELAY) . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . 261

  SWITCH AS-MAGNETIC (24-VOLT) . . . . . . . . . . . . 263SWITCH
  GP-MAGNETIC . . . . . . . . . . . . . . . . . . . . . . 259

  260

  261

  SWITCH GP-MAGNETIC (24-VOLT)

  (START RELAY) . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . 297

  307

  SWITCH GP-MAGNETIC (24-VOLT)

  (STARTER RELAY) . . . . . . . . . . . . . . . . . . . . . . . .
  . 279

  283

  289

  293

  A12 INDEX SEBP4001-40

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  INDEXName Page Name

  295

  SWITCH GP-MAGNETIC (STARTER RELAY) . . . . 272

  275

  291

  SWITCH GP-MAGNETICAIR INLET HEATER . . . 264

  SWITCH GP-MAGNETICSTART RELAY . . . . . . . 259262

  263

  SWITCH GP-MAGNETIC

  STARTING AID HEATER RELAY . . . . . . . . . . . . . 265

  TTURBOCHARGER GP . . . . . . . . . . . . . . . . . . . . . . . .
  . 159

  160

  VVALVE GP

  (AFTERCOOLER COOLANT DRAIN) . . . . . . . . . 101

  102

  VALVE GP-AIR STARTING . . . . . . . . . . . . . . . . . . . . .
  266

  VALVE GP-FLUID CONTROL (ENGINE OIL) . . . . 76

  79

  82

  VALVE MECHANISM GP . . . . . . . . . . . . . . . . . . . . . . .
  69

  70

  VOLTMETER GP . . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . 322

  WWIRE AS . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . 267

  268

  269

  270

  WIRING GP-ALTERNATOR . . . . . . . . . . . . . . . . . . . .
  271

  WIRING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . .
  . . 272

  275

  279

  283

  289

  291

  293

  295297

  300

  WIRING GP-ENGINEAIR INLET HEATER . . . . . . 304

  305

  WIRING GP-ENGINE

  AIR INLET HEATER, STARTING MOTOR . . . . . 308

  WIRING GP-ENGINE

  ALTERNATOR CIRCUIT BREAKER . . . . . . . . . . 302

  303

  WIRING GP-ENGINE

  CUSTOMER CONNECTION . . . . . . . . . . . . . . . . . 287

  WIRING GP-ENGINESTART RELAY . . . . . . . . . . .

  WIRING GP-INSTRUMENT PANEL . . . . . . . . . . . . .

  WIRING GP-PANEL . . . . . . . . . . . . . . . . . . . . . . . .
  . . .

  SEBP4001-40 INDEX

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  MEMORANDA

  A14 MEMORANDA SEBP4001-40

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  ENGINE ARRANGEMENT

  242-3450 ENGINE AR-CORE162 BRAKE KW (217 BHP) AT 1500 RPM

  SMCS-1000 i02514

  NOTE PART NUMBER QTYPART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

  SPA

  Y 215-6407 1 CAMSHAFT GP

  Y 246-8661 1 CONTROL & MTG GP-ENGINE ELEK 2

  Y 188-3826 1 COOLER GP-ENGINE OIL 1Y 204-2475 1 BREATHER GP
  (CRANKCASE)

  Y 173-1816 1 COVER GP-FRONT HOUSING

  Y 164-6148 1 CRANKSHAFT GP

  Y 161-3406 1 CYLINDER BLOCK GP

  Y 214-1980 1 CYLINDER HEAD GP

  Y 211-4336 1 DAMPER GP

  Y 7C-4566 1 DRAIN GP-ENGINE OIL

  Y 213-4363 1 FASTENER GP-CYLINDER HEAD

  Y 205-5294 1 FILTER GP-ENGINE OIL

  S/N: C9A1-516

  Y 205-1321 1 GEAR GP-FRONT

  Y 209-0758 1 HOUSING GP-FRONT

  S/N: C9A1-425

  Y 270-7524 1 HOUSING GP-FRONT S/N: C9A426-UP

  Y 197-6017 1 LIFTING GP-ENGINE

  Y 241-8901 1 LINES GP-AIR 1

  Y 195-0329 1 LINES GP-ENGINE OIL

  Y 241-7783 1 LINES GP-TURBOCHARGER OIL

  Y 197-5987 1 MANIFOLD GP-EXHAUST (WATER COOLED) 1

  Y 226-9993 1 PISTON & ROD GP

  Y 174-2050 1 PLUG GP-ENGINE

  Y 242-3119 1 PUMP & MTG GP-UNIT INJ HYD 1

  Y 195-8098 1 PUMP GP-ENGINE OIL

  Y 242-3456 1 PUMP GP-FUEL INJECTION 1

  Y 209-4600 1 PUMP GP-WATER 1

  Y 187-6508 1 SEAL GP-CRANKSHAFT

  Y 246-4414 1 SENSOR GP-ENGINE 2Y 197-5990 1 SEPARATOR GP-AIR
  1

  S/N: C9A1-242

  Y 242-3580 1 TURBOCHARGER GP 1

  Y 155-7927 1 VALVE MECHANISM GP

  Y-SEPARATE ILLUSTRATION

  SEBP4001-40 1 of 1 ENGINE ARRANGEMENT

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  ENGINE ARRANGEMENT

  242-3451 ENGINE AR-CORE189 BRAKE KW (253 BHP) AT 1500 RPM

  SMCS-1000 i02514616

  NOTE PART NUMBER QTYPART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

  SEEPAGE

  Y 215-6407 1 CAMSHAFT GP 9

  Y 246-8661 1 CONTROL & MTG GP-ENGINE ELEK 218

  Y 188-3826 1 COOLER GP-ENGINE OIL 100Y 204-2475 1 BREATHER GP
  (CRANKCASE) 72

  Y 173-1816 1 COVER GP-FRONT HOUSING 12

  Y 164-6148 1 CRANKSHAFT GP 20

  Y 161-3406 1 CYLINDER BLOCK GP 23

  Y 214-1980 1 CYLINDER HEAD GP 28

  Y 211-4336 1 DAMPER GP 33

  Y 7C-4566 1 DRAIN GP-ENGINE OIL 34

  Y 213-4363 1 FASTENER GP-CYLINDER HEAD 37

  Y 205-5294 1 FILTER GP-ENGINE OIL 75

  S/N: C9A1-516

  Y 205-1321 1 GEAR GP-FRONT 41

  Y 209-0758 1 HOUSING GP-FRONT 46

  S/N: C9A1-425

  Y 270-7524 1 HOUSING GP-FRONT 47S/N: C9A426-UP

  Y 197-6017 1 LIFTING GP-ENGINE 49

  Y 241-8901 1 LINES GP-AIR 153

  Y 195-0329 1 LINES GP-ENGINE OIL 88

  Y 241-7783 1 LINES GP-TURBOCHARGER OIL 96

  Y 197-5987 1 MANIFOLD GP-EXHAUST (WATER COOLED) 154

  Y 226-9993 1 PISTON & ROD GP 55

  Y 174-2050 1 PLUG GP-ENGINE 56

  Y 242-3119 1 PUMP & MTG GP-UNIT INJ HYD 191

  Y 195-8098 1 PUMP GP-ENGINE OIL 97

  Y 242-3456 1 PUMP GP-FUEL INJECTION 199

  Y 209-4600 1 PUMP GP-WATER 129

  Y 187-6508 1 SEAL GP-CRANKSHAFT 64

  Y 246-4414 1 SENSOR GP-ENGINE 230Y 197-5990 1 SEPARATOR GP-AIR
  133

  S/N: C9A1-242

  Y 242-3580 1 TURBOCHARGER GP 160

  Y 155-7927 1 VALVE MECHANISM GP 69

  242-7144 1 ELECTRONICS GP-ENGINE RATINGS

  Y-SEPARATE ILLUSTRATION

  2 ENGINE ARRANGEMENT 1 of 1 SEBP4001-40

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  ENGINE ARRANGEMENT

  242-3452 ENGINE AR-CORE215 BRAKE KW (288 BHP) AT 1500 RPM

  SMCS-1000 i02514

  NOTE PART NUMBER QTYPART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

  SPA

  Y 215-6407 1 CAMSHAFT GP

  Y 246-8661 1 CONTROL & MTG GP-ENGINE ELEK 2

  Y 188-3826 1 COOLER GP-ENGINE OIL 1Y 204-2475 1 BREATHER GP
  (CRANKCASE)

  Y 173-1816 1 COVER GP-FRONT HOUSING

  Y 164-6148 1 CRANKSHAFT GP

  Y 161-3406 1 CYLINDER BLOCK GP

  Y 214-1980 1 CYLINDER HEAD GP

  Y 211-4336 1 DAMPER GP

  Y 7C-4566 1 DRAIN GP-ENGINE OIL

  Y 213-4363 1 FASTENER GP-CYLINDER HEAD

  Y 205-5294 1 FILTER GP-ENGINE OIL

  S/N: C9A1-516

  Y 205-1321 1 GEAR GP-FRONT

  Y 209-0758 1 HOUSING GP-FRONT

  S/N: C9A1-425

  Y 270-7524 1 HOUSING GP-FRONT S/N: C9A426-UP

  Y 197-6017 1 LIFTING GP-ENGINE

  Y 241-8901 1 LINES GP-AIR 1

  Y 195-0329 1 LINES GP-ENGINE OIL

  Y 241-7783 1 LINES GP-TURBOCHARGER OIL

  Y 197-5987 1 MANIFOLD GP-EXHAUST (WATER COOLED) 1

  Y 226-9993 1 PISTON & ROD GP

  Y 174-2050 1 PLUG GP-ENGINE

  Y 242-3119 1 PUMP & MTG GP-UNIT INJ HYD 1

  Y 195-8098 1 PUMP GP-ENGINE OIL

  Y 242-3456 1 PUMP GP-FUEL INJECTION 1

  Y 209-4600 1 PUMP GP-WATER 1

  Y 187-6508 1 SEAL GP-CRANKSHAFT

  Y 246-4414 1 SENSOR GP-ENGINE 2Y 197-5990 1 SEPARATOR GP-AIR
  1

  S/N: C9A1-242

  Y 242-3580 1 TURBOCHARGER GP 1

  Y 155-7927 1 VALVE MECHANISM GP

  242-7145 1 ELECTRONICS GP-ENGINE RATINGS

  Y-SEPARATE ILLUSTRATION

  SEBP4001-40 1 of 1 ENGINE ARRANGEMENT

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  ENGINE ARRANGEMENT

  242-3453 ENGINE AR-CORE189 BRAKE KW (253 BHP) AT 1800 RPM

  SMCS-1000 i02514579

  NOTE PART NUMBER QTYPART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

  SEEPAGE

  Y 215-6407 1 CAMSHAFT GP 9

  Y 246-8661 1 CONTROL & MTG GP-ENGINE ELEK 218

  Y 188-3826 1 COOLER GP-ENGINE OIL 100Y 204-2475 1 BREATHER GP
  (CRANKCASE) 72

  Y 173-1816 1 COVER GP-FRONT HOUSING 12

  Y 164-6148 1 CRANKSHAFT GP 20

  Y 161-3406 1 CYLINDER BLOCK GP 23

  Y 214-1980 1 CYLINDER HEAD GP 28

  Y 211-4336 1 DAMPER GP 33

  Y 7C-4566 1 DRAIN GP-ENGINE OIL 34

  Y 213-4363 1 FASTENER GP-CYLINDER HEAD 37

  Y 205-5294 1 FILTER GP-ENGINE OIL 75

  S/N: C9A1-516

  Y 205-1321 1 GEAR GP-FRONT 41

  Y 209-0758 1 HOUSING GP-FRONT 46

  S/N: C9A1-425

  Y 270-7524 1 HOUSING GP-FRONT 47S/N: C9A426-UP

  Y 197-6017 1 LIFTING GP-ENGINE 49

  Y 241-8901 1 LINES GP-AIR 153

  Y 195-0329 1 LINES GP-ENGINE OIL 88

  Y 241-7783 1 LINES GP-TURBOCHARGER OIL 96

  Y 197-5987 1 MANIFOLD GP-EXHAUST (WATER COOLED) 154

  Y 226-9993 1 PISTON & ROD GP 55

  Y 174-2050 1 PLUG GP-ENGINE 56

  Y 242-3119 1 PUMP & MTG GP-UNIT INJ HYD 191

  Y 195-8098 1 PUMP GP-ENGINE OIL 97

  Y 242-3456 1 PUMP GP-FUEL INJECTION 199

  Y 209-4600 1 PUMP GP-WATER 129

  Y 187-6508 1 SEAL GP-CRANKSHAFT 64

  Y 246-4414 1 SENSOR GP-ENGINE 230Y 197-5990 1 SEPARATOR GP-AIR
  133

  S/N: C9A1-242

  Y 242-3580 1 TURBOCHARGER GP 160

  Y 155-7927 1 VALVE MECHANISM GP 69

  242-7146 1 ELECTRONICS GP-ENGINE RATINGS

  Y-SEPARATE ILLUSTRATION

  4 ENGINE ARRANGEMENT 1 of 1 SEBP4001-40

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  ENGINE ARRANGEMENT

  242-3454 ENGINE AR-CORE232 BRAKE KW (311 BHP) AT 1800 RPM

  SMCS-1000 i02514

  NOTE PART NUMBER QTYPART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

  SPA

  Y 215-6407 1 CAMSHAFT GP

  Y 246-8661 1 CONTROL & MTG GP-ENGINE ELEK 2

  Y 188-3826 1 COOLER GP-ENGINE OIL 1Y 204-2475 1 BREATHER GP
  (CRANKCASE)

  Y 173-1816 1 COVER GP-FRONT HOUSING

  Y 164-6148 1 CRANKSHAFT GP

  Y 161-3406 1 CYLINDER BLOCK GP

  Y 214-1980 1 CYLINDER HEAD GP

  Y 211-4336 1 DAMPER GP

  Y 7C-4566 1 DRAIN GP-ENGINE OIL

  Y 213-4363 1 FASTENER GP-CYLINDER HEAD

  Y 205-5294 1 FILTER GP-ENGINE OIL

  S/N: C9A1-516

  Y 205-1321 1 GEAR GP-FRONT

  Y 209-0758 1 HOUSING GP-FRONT

  S/N: C9A1-425

  Y 270-7524 1 HOUSING GP-FRONT S/N: C9A426-UP

  Y 197-6017 1 LIFTING GP-ENGINE

  Y 241-8901 1 LINES GP-AIR 1

  Y 195-0329 1 LINES GP-ENGINE OIL

  Y 241-7783 1 LINES GP-TURBOCHARGER OIL

  Y 197-5987 1 MANIFOLD GP-EXHAUST (WATER COOLED) 1

  Y 226-9993 1 PISTON & ROD GP

  Y 174-2050 1 PLUG GP-ENGINE

  Y 242-3119 1 PUMP & MTG GP-UNIT INJ HYD 1

  Y 195-8098 1 PUMP GP-ENGINE OIL

  Y 242-3456 1 PUMP GP-FUEL INJECTION 1

  Y 209-4600 1 PUMP GP-WATER 1

  Y 187-6508 1 SEAL GP-CRANKSHAFT

  Y 246-4414 1 SENSOR GP-ENGINE 2Y 197-5990 1 SEPARATOR GP-AIR
  1

  S/N: C9A1-242

  Y 242-3580 1 TURBOCHARGER GP 1

  Y 155-7927 1 VALVE MECHANISM GP

  242-7147 1 ELECTRONICS GP-ENGINE RATINGS

  Y-SEPARATE ILLUSTRATION

  SEBP4001-40 1 of 1 ENGINE ARRANGEMENT

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  ENGINE ARRANGEMENT

  242-3455 ENGINE AR-CORE269 BRAKE KW (361 BHP) AT 1800 RPM

  SMCS-1000 i02514607

  NOTE PART NUMBER QTYPART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

  SEEPAGE

  Y 215-6407 1 CAMSHAFT GP 9

  Y 246-8661 1 CONTROL & MTG GP-ENGINE ELEK 218

  Y 188-3826 1 COOLER GP-ENGINE OIL 100Y 204-2475 1 BREATHER GP
  (CRANKCASE) 72

  Y 173-1816 1 COVER GP-FRONT HOUSING 12

  Y 164-6148 1 CRANKSHAFT GP 20

  Y 161-3406 1 CYLINDER BLOCK GP 23

  Y 214-1980 1 CYLINDER HEAD GP 28

  Y 211-4336 1 DAMPER GP 33

  Y 7C-4566 1 DRAIN GP-ENGINE OIL 34

  Y 213-4363 1 FASTENER GP-CYLINDER HEAD 37

  Y 205-5294 1 FILTER GP-ENGINE OIL 75

  S/N: C9A1-516

  Y 205-1321 1 GEAR GP-FRONT 41

  Y 209-0758 1 HOUSING GP-FRONT 46

  S/N: C9A1-425

  Y 270-7524 1 HOUSING GP-FRONT 47S/N: C9A426-UP

  Y 197-6017 1 LIFTING GP-ENGINE 49

  Y 241-8901 1 LINES GP-AIR 153

  Y 195-0329 1 LINES GP-ENGINE OIL 88

  Y 241-7783 1 LINES GP-TURBOCHARGER OIL 96

  Y 197-5987 1 MANIFOLD GP-EXHAUST (WATER COOLED) 154

  Y 226-9993 1 PISTON & ROD GP 55

  Y 174-2050 1 PLUG GP-ENGINE 56

  Y 242-3119 1 PUMP & MTG GP-UNIT INJ HYD 191

  Y 195-8098 1 PUMP GP-ENGINE OIL 97

  Y 242-3456 1 PUMP GP-FUEL INJECTION 199

  Y 209-4600 1 PUMP GP-WATER 129

  Y 187-6508 1 SEAL GP-CRANKSHAFT 64

  Y 246-4414 1 SENSOR GP-ENGINE 230Y 197-5990 1 SEPARATOR GP-AIR
  133

  S/N: C9A1-242

  Y 242-3580 1 TURBOCHARGER GP 160

  Y 155-7927 1 VALVE MECHANISM GP 69

  242-7148 1 ELECTRONICS GP-ENGINE RATINGS

  Y-SEPARATE ILLUSTRATION

  6 ENGINE ARRANGEMENT 1 of 1 SEBP4001-40

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  BASIC ENGINE

  249-7167 BELT GP-SERPENTINEALTERNATORFOR USE WITH 245-4596PAGE
  8. CANNOT BE USED WITH 197-6014PAGE 210,

  206-2650PAGE 212

  AN ATTACHMENT

  SMCS-1397 i02834

  NOTEREFNO

  GRAPHICREF PART NUMBER QTY

  PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

  SPA

  1 1 192-2169 1 BELT-SERPENTINE2 1 238-0364 1 PULLEY-ALTERNATOR
  (8-GROOVE)

  GRAPHIC #1 g0107

  SEBP4001-40 1 of 1 BASIC ENGINE

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  BASIC ENGINE

  245-4596 BELT TENSIONER GPCANNOT BE USED WITH 197-6014PAGE 210,
  206-2650PAGE 212

  AN ATTACHMENT

  SMCS-1358 i02585862

  NOTEREFNO

  GRAPHICREF PART NUMBER QTY

  PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

  SEEPAGE

  1 1 173-1498 1 PULLEY AS-IDLER (8-GROOVE)

  M 1 151-2900 1 BOLT (M10X1.5X54.25-MM)1 166-6358 1
  COVER-DUST

  3 1 194-4827 1 BRACKET AS-ALTERNATOR

  4 1 206-9790 1 BRACKET

  5 1 206-9791 1 BRACKET-MOUNTING

  6 1 211-2101 2 SLEEVE

  8 1 201-6699 1 BELT TENSIONER

  9 1 3E-4353 2 WASHER-HARD (11X25X3-MM THK)

  M 10 1 6V-1820 2 BOLT (M10X1.5X30-MM)

  M 11 1 6V-4248 1 BOLT (M10X1.5X25-MM)

  12 1 6V-5839 3 WASHER (11X21X2.5-MM THK)

  M 13 1 6V-5843 1 BOLT (M10X1.5X45-MM)

  M 14 1 8T-0643 1 BOLT (M10X1.5X80-MM)

  M 15 1 8T-4137 1 BOLT (M10X1.5X20-MM)

  M 16 1 8T-4195 2 BOLT (M10X1.5X30-MM)M-METRIC PART

  GRAPHIC #1 g01065781

  8 BASIC ENGINE 1 of 1 SEBP4001-40

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  BASIC ENGINE

  215-6407 CAMSHAFT GPSMCS-1210 i01972

  NOTEREFNO

  GRAPHICREF PART NUMBER QTY

  PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

  SPA

  1 1 107-7694 1 PLATE-THRUST

  R 2 1 216-8193 1 CAMSHAFT AS

  2A 1 1B-8705 1 KEY-WOODRUFF

  2B 1 224-3247 1 GEAR (100-TEETH)M 3 1 6V-3940 2 BOLT
  (M8X1.25X25-MM)

  M-METRIC PARTR-REMFG PART MAY BE AVAILABLE

  GRAPHIC #1 g0062

  SEBP4001-40 1 of 1 BASIC ENGINE

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  BASIC ENGINE

  252-9266 COVER GP-ENGINETO PROVIDE A RH OIL FILLER GP

  AN ATTACHMENT

  SMCS-1000 i02154780

  NOTEREFNO

  GRAPHICREF PART NUMBER QTY

  PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

  SEEPAGE

  1 1 4F-9720 1 GASKET

  M 2 1 6V-5217 2 BOLT (M8X1.25X20-MM)3 1 7W-6244 1 COVER

  4 1 9M-1974 2 WASHER-HARD (8.8X16X2-MM THK)

  M-METRIC PART

  GRAPHIC #1 g01092922

  10 BASIC ENGINE 1 of 1 SEBP4001-40

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  BASIC ENGINE

  127-5728 COVER GP-FLYWHEEL HOUSINGLEFT STARTER BORE

  AN ATTACHMENT

  SMCS-1157 i00830

  NOTEREFNO

  GRAPHICREF PART NUMBER QTY

  PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

  SPA

  1 1 9Y-6089 1 GASKET

  2 1 0S-1589 3 BOLT (5/8-11X1.75-IN)3 1 4D-3704 3 WASHER-HARD
  (17X30X5-MM THK)

  4 1 4N-1114 1 COVER

  GRAPHIC #1 g0026

  SEBP4001-40 1 of 1 BASIC ENGINE

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  BASIC ENGINE

  173-1816 COVER GP-FRONT HOUSINGSMCS-1151, 1166 i01972242

  NOTEREFNO

  GRAPHICREF PART NUMBER QTY

  PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

  SEEPAGE

  1 1 209-0760 1 COVER AS-FRONT

  1A 1 126-1757 2 WASHER (10.85X19.30X1.27MM THK)

  1B 1 136-0822 2 STUD

  2 1 209-0762 1 GASKET ASM 3 1 6V-2317 11 BOLT (M8X1.25X30MM)

  M 4 1 8T-0100 1 BOLT (M8X1.25X60MM)

  M-METRIC PART

  GRAPHIC #1 g00946273

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  BASIC ENGINE

  197-6010 COVER GP-FRONT HOUSINGCANNOT BE USED WITH 172-8733PAGE
  74

  AN ATTACHMENT

  SMCS-1151, 1166 i01986

  NOTEREFNO

  GRAPHICREF PART NUMBER QTY

  PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

  SPA

  1 1 7C-1445 1 COVER

  2 1 061-9455 1 SEAL-O-RINGM 3 1 5C-7261 2 NUT (M8X1.25-THD)

  4 1 8T-4224 2 WASHER-HARD (8.8X16X2-MM THK)

  M-METRIC PART

  GRAPHIC #1 g0094

  SEBP4001-40 1 of 1 BASIC ENGINE

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  BASIC ENGINE

  164-6490 COVER GP-VALVE MECHANISMAN ATTACHMENT

  TYPE 1

  SMCS-1107 i02585858

  NOTEREFNO

  GRAPHICREF PART NUMBER QTY

  PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

  SEEPAGE

  1 1 227-4531 1 CAP AS-ENGINE OIL FILLER

  1 7F-8268 1 SEAL-O-RING2 1 208-0039 9 FASTENER AS

  3 1 218-0397 1 COVER AS-BASE

  J 3A 1 217-5701 SEAL-BULK (23-DM)

  4 1 230-6156 1 COVER GP (TOP)

  D 4A 1 5P-5678 SEAL (2.4-M)(VALVE COVER)

  M 5 1 6V-5219 11 BOLT (M8X1.25X40-MM)

  6 1 9M-1974 11 WASHER-HARD (8.8X16X2-MM THK)

  D-ORDER BY THE METERJ-SOLD BY THE DECIMETERM-METRIC PART

  GRAPHIC #1 g00901578

  14 BASIC ENGINE 1 of 1 SEBP4001-40

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  BASIC ENGINE

  164-6490 COVER GP-VALVE MECHANISMAN ATTACHMENT

  TYPE 2

  SMCS-1107 i02586

  NOTEREFNO

  GRAPHICREF PART NUMBER QTY

  PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

  SPA

  1 1 227-4531 1 CAP AS-ENGINE OIL FILLER

  1 7F-8268 1 SEAL-O-RINGC 2 1 244-4500 9 SPRING

  C 3 1 248-5719 1 COVER GP-VALVE MECHANISM

  D 3A 1 5P-5678 SEAL (2.3-M)

  C 4 1 271-2418 1 BASE GP-VALVE COVER

  4A 1 268-3490 1 SEAL-VALVE COVER

  M 5 1 6V-5219 11 BOLT (M8X1.25X40-MM)

  CM 6 1 8T-0100 9 BOLT (M8X1.25X60-MM)

  7 1 9M-1974 11 WASHER-HARD (8.8X16X2-MM THK)

  C 8 1 9N-0869 9 WASHER-HARD (8.8X25.5X2-MM THK)

  C-CHANGE FROM PREVIOUS TYPED-ORDER BY THE METERM-METRIC PART

  GRAPHIC #1 g0125

  SEBP4001-40 1 of 1 BASIC ENGINE

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  BASIC ENGINE

  164-6490 COVER GP-VALVE MECHANISMAN ATTACHMENT

  TYPE 3

  SMCS-1107 i02778296

  NOTEREFNO

  GRAPHICREF PART NUMBER QTY

  PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

  SEEPAGE

  1 1 227-4531 1 CAP AS-ENGINE OIL FILLER

  1 7F-8268 1 SEAL-O-RINGC 2 1 244-4500 9 SPRING

  C 3 1 295-7559 1 COVER GP-VALVE MECHANISM

  3A 1 285-4106 1 SEAL-VALVE COVER

  C 4 1 271-2418 1 BASE GP-VALVE COVER

  L 4A 1 268-3490 1 SEAL-VALVE COVER

  M 5 1 6V-5219 11 BOLT (M8X1.25X40-MM)

  CM 6 1 8T-0100 9 BOLT (M8X1.25X60-MM)

  7 1 9M-1974 11 WASHER-HARD (8.8X16X2-MM THK)

  C 8 1 9N-0869 9 WASHER-HARD (8.8X25.5X2-MM THK)

  C-CHANGE FROM PREVIOUS TYPEL-ORDER BY THE DECIMETERM-METRIC
  PART

  GRAPHIC #1 g01257527

  16 BASIC ENGINE 1 of 1 SEBP4001-40

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  BASIC ENGINE

  284-6669 COVER GP-VALVE MECHANISMAN ATTACHMENT

  TYPE 1

  SMCS-1107 i02778

  NOTEREFNO

  GRAPHICREF PART NUMBER QTY

  PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

  SPA

  1 1 227-4531 1 CAP AS-ENGINE OIL FILLER

  1A 1 7F-8268 1 SEAL-O-RING2 1 244-4500 9 SPRING

  3 1 248-5719 1 COVER GP-VALVE MECHANISM

  D 3A 1 5P-5678 SEAL (2.3-M)

  4 1 271-2418 1 BASE GP-VALVE COVER

  4A 1 268-3490 1 SEAL-VALVE COVER

  5 1 162-3148 5 STUD (M8X1.25X62.75-MM)

  M 6 1 6V-5219 6 BOLT (M8X1.25X40-MM)

  M 7 1 8T-0100 9 BOLT (M8X1.25X60-MM)

  8 1 9M-1974 11 WASHER-HARD (8.8X16X2-MM THK)

  9 1 9N-0869 9 WASHER-HARD (8.8X25.5X2-MM THK)

  D-ORDER BY THE METERM-METRIC PART

  SEBP4001-40 1 of 2 BASIC ENGINE

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  BASIC ENGINE

  284-6669 COVER GP-VALVE MECHANISM (contd. ) i02778300

  GRAPHIC #1 g01223680

  18 BASIC ENGINE 2 of 2 SEBP4001-40

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  BASIC ENGINE

  284-6669 COVER GP-VALVE MECHANISMAN ATTACHMENT

  TYPE 2

  SMCS-1107 i02626

  NOTEREFNO

  GRAPHICREF PART NUMBER QTY

  PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

  SPA

  1 1 227-4531 1 CAP AS-ENGINE OIL FILLER

  1A 1 7F-8268 1 SEAL-O-RING2 1 244-4500 9 SPRING

  C 3 1 295-7559 1 COVER GP-VALVE MECHANISM

  3A 1 285-4106 SEAL-VALVE COVER

  4 1 271-2418 1 BASE GP-VALVE COVER

  4A 1 268-3490 1 SEAL-VALVE COVER

  5 1 162-3148 5 STUD (M8X1.25X62.75-MM)

  M 6 1 6V-5219 6 BOLT (M8X1.25X40-MM)

  M 7 1 8T-0100 9 BOLT (M8X1.25X60-MM)

  8 1 9M-1974 11 WASHER-HARD (8.8X16X2-MM THK)

  9 1 9N-0869 9 WASHER-HARD (8.8X25.5X2-MM THK)

  C-CHANGE FROM PREVIOUS TYPEM-METRIC PART

  GRAPHIC #1 g0131

  SEBP4001-40 1 of 1 BASIC ENGINE

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  BASIC ENGINE

  164-6148 CRANKSHAFT GPSMCS-1202 i03592341

  NOTEREFNO

  GRAPHICREF PART NUMBER QTY

  PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

  SEEPAGE

  J 1 1 151-2939 7 BEARING-MAIN (STANDARD)

  AB 282-1771 7 BEARING-MAIN (0.25-MM US)

  AB 282-1772 7 BEARING-MAIN (0.51-MM US)

  R 2 1 261-1544 1 CRANKSHAFT AS2A 1 1B-8705 1 KEY-WOODRUFF

  2B 1 2W-8147 1 GEAR (50-TEETH)

  2C 1 9Y-0810 1 SLEEVE-WEAR

  J 3 1 246-3150 2 PLATE-THRUST

  AVAILABLE REPAIR KIT(S):

  AJ 243-6716 BEARING GP-MAIN (STANDARD)

  (INCLUDES A COMPLETE SET OF MAIN BEARINGS ANDTHRUST PLATES)

  A-NOT PART OF THIS GROUPB-USE AS REQUIREDJ-KIT MARKED J INCLUDES
  PARTS MARKED JR-REMFG PART MAY BE AVAILABLE

  GRAPHIC #1 g00789955

  20 BASIC ENGINE 1 of 1 SEBP4001-40

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  BASIC ENGINE

  325-3915 CYLINDER BLOCK ASPART OF 220-1952 CYLINDER BLOCK GP

  SMCS-1201 i03235

  NOTEREFNO

  GRAPHICREF PART NUMBER QTY

  PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

  SPA

  1 1 0L-1026 2 PLUG-CUP

  2 1 3B-0623 2 PLUG-CUP

  3 1 4F-5695 4 PLUG-CUPM 4 1 175-0454 14 BOLT (M16X2X160-MM)

  5 1 203-5805 2 BEARING-SLEEVE

  6 1 203-6090 1 BEARING-SLEEVE

  7 1 212-7002 7 CAP-BEARING

  8 1 216-5586 1 BEARING-SLEEVE (CAMSHAFT)

  10 1 9X-8268 14 WASHER (17.5X30X3.5-MM THK)

  M-METRIC PART

  SEBP4001-40 1 of 2 BASIC ENGINE

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  BASIC ENGINE

  325-3915 CYLINDER BLOCK AS (contd. ) i03235785

  GRAPHIC #1 g00920253

  22 BASIC ENGINE 2 of 2 SEBP4001-40

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  BASIC ENGINE

  161-3406 CYLINDER BLOCK GPSMCS-1201 i01988

  NOTEREFNO

  GRAPHICREF PART NUMBER QTY

  PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

  SPA

  1 1 0S-0519 1 PLUG-CUP

  2 1 1W-8407 2 SLEEVE

  3 1 4G-4972 1 SEAL-O-RING

  CY 4 1 220-1952 1 CYLINDER BLOCK GP 5 1 6V-3538 2 DOWEL

  6 1 7N-5683 2 DOWEL

  C-CHANGE FROM PREVIOUS TYPEY-SEPARATE ILLUSTRATION

  GRAPHIC #1 g0083

  SEBP4001-40 1 of 1 BASIC ENGINE

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  BASIC ENGINE

  220-1952 CYLINDER BLOCK GPPART OF 161-3406 CYLINDER BLOCK GP

  SMCS-1201 i03235608

  NOTEREFNO

  GRAPHICREF PART NUMBER QTY

  PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

  SEEPAGE

  1 1 167-0024 6 SEAL-LINER

  2 1 190-3562 6 LINER-CYLINDER

  Y 3 1 325-3915 1 CYLINDER BLOCK AS 21Y-SEPARATE ILLUSTRATION

  GRAPHIC #1 g01032547

  24 BASIC ENGINE 1 of 1 SEBP4001-40

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  BASIC ENGINE

  255-4961 CYLINDER HEAD ASPART OF 273-3033 CYLINDER HEAD GP

  SMCS-1100, 1101 i03601

  NOTEREFNO

  GRAPHICREF PART NUMBER QTY

  PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

  SPA

  1 1 6V-7604 6 PLUG-CUP

  2 1 8M-5860 18 PLUG-CUP

  3 1 212-8917 12 INSERT-VALVE SEAT (EXHAUST)AB 1 254-3947
  INSERT-VALVE SEAT (EXHAUST 0.508-MM OS OD)

  AB 1 317-7210 INSERT-VALVE SEAT (EXHAUST 0.127-MM OS OD)

  AB 1 317-7211 INSERT-VALVE SEAT (EXHAUST 0.254-MM OS OD)

  4 1 212-8918 12 INSERT-VALVE SEAT (INLET)

  AB 1 317-7207 SEAT-VALVE (INLET 0.127-MM OS OD)

  AB 1 317-7208 SEAT-VALVE (INLET 0.254-MM OS OD)

  AB 1 317-7209 SEAT-VALVE (INLET 0.508-MM OS OD)

  6 1 227-1200 6 SLEEVE-INJECTOR

  7 1 8C-0563 12 SEAL-O-RING

  A-NOT PART OF THIS GROUPB-USE AS REQUIRED

  SEBP4001-40 1 of 2 BASIC ENGINE

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  BASIC ENGINE

  255-4961 CYLINDER HEAD AS (contd. ) i03601378

  GRAPHIC #1 g00988683

  26 BASIC ENGINE 2 of 2 SEBP4001-40

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  BASIC ENGINE

  311-7228 CYLINDER HEAD ASPART OF 273-3033 CYLINDER HEAD GP

  SMCS-1100, 1101 i03598

  NOTEREFNO

  GRAPHICREF PART NUMBER QTY

  PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

  SPA

  1 1 6V-7604 6 PLUG-CUP

  2 1 8M-5860 18 PLUG-CUP

  3 1 212-8917 12 INSERT-VALVE SEAT (EXHAUST) (STANDARD)AB 1
  254-3947 1 INSERT-VALVE SEAT (EXHAUST 0.508-MM OS OD)

  AB 1 317-7210 1 INSERT-VALVE SEAT (EXHAUST 0.127-MM OS OD)

  AB 1 317-7211 1 INSERT-VALVE SEAT (EXHAUST 0.254-MM OS OD)

  4 1 212-8918 12 INSERT-VALVE SEAT (INLET) (STANDARD)

  AB 1 317-7207 1 SEAT-VALVE (INLET 0.127-MM OS OD)

  AB 1 317-7208 1 SEAT-VALVE (INLET 0.254-MM OS OD)

  AB 1 317-7209 1 SEAT-VALVE (INLET 0.508-MM OS OD)

  5 1 227-1200 6 SLEEVE-INJECTOR

  6 1 310-7255 6 SEAL-O-RING

  7 1 310-7257 6 SEAL-O-RING

  A-NOT PART OF THIS GROUPB-USE AS REQUIRED

  GRAPHIC #1 g0143

  SEBP4001-40 1 of 1 BASIC ENGINE

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  BASIC ENGINE

  214-1980 CYLINDER HEAD GPSMCS-1100 i02381132

  NOTEREFNO

  GRAPHICREF PART NUMBER QTY

  PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

  SEEPAGE

  1 1 187-1315 1 GASKET AS

  Y 2 1 273-3033 1 CYLINDER HEAD GP 29

  3 1 2A-3746 1 PLUG-CUP

  Y-SEPARATE ILLUSTRATION

  GRAPHIC #1 g01025652

  28 BASIC ENGINE 1 of 1 SEBP4001-40

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  BASIC ENGINE

  273-3033 CYLINDER HEAD GPPART OF 214-1980 CYLINDER HEAD GP

  TYPE 1

  SMCS-1100 i03601

  NOTEREFNO

  GRAPHICREF PART NUMBER QTY

  PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

  SPA

  1 1 271-7442 2 PLUG

  2 1 2A-4429 48 LOCK-RETAINER3 1 163-2478 24 SEAL-VALVE STEM

  4 1 183-3407 4 PLUG AS

  (EACH INCLUDES)

  1 9S-8004 1 PLUG-O-RING

  1 153-4906 1 SEAL-O-RING

  5 1 187-4123 12 VALVE-INLET

  6 1 188-3122 12 VALVE-EXHAUST

  7 1 190-6115 24 SPRING-VALVE (INNER)

  8 1 190-6117 24 SPRING-VALVE (OUTER)

  9 1 211-2134 24 RETAINER

  10 1 217-0609 12 SEAT-VALVE SPRING

  Y 11 1 255-4961 1 CYLINDER HEAD AS

  12 1 260-4856 24 GUIDE-VALVE

  AB 1 203-3237 GUIDE-VALVE (0.13-MM OS OD)AB 1 203-3238
  GUIDE-VALVE (0.5-MM OS OD)

  13 1 148-8395 2 PLUG AS

  (EACH INCLUDES)

  1 3K-0360 1 SEAL-O-RING

  1 9S-8005 1 PLUG-O-RING

  14 1 183-2317 2 SEAL-O-RING

  15 1 8T-6764 2 PLUG-PIPE

  A-NOT PART OF THIS GROUPB-USE AS REQUIREDY-SEPARATE
  ILLUSTRATION

  SEBP4001-40 1 of 2 BASIC ENGINE

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  BASIC ENGINE

  273-3033 CYLINDER HEAD GP (contd. ) i03601398

  GRAPHIC #1 g01255166

  30 BASIC ENGINE 2 of 2 SEBP4001-40

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  BASIC ENGINE

  273-3033 CYLINDER HEAD GPPART OF 214-1980 CYLINDER HEAD GP

  TYPE 2

  SMCS-1100 i03601

  NOTEREFNO

  GRAPHICREF PART NUMBER QTY

  PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

  SPA

  1 1 319-6237 2 PLUG AS

  (EACH INCLUDES)1A 1 228-7096 1 SEAL-O-RING

  1 271-7442 1 PLUG

  2 1 2A-4429 48 LOCK-RETAINER

  3 1 163-2478 24 SEAL-VALVE STEM

  4 1 321-8638 4 PLUG AS

  (EACH INCLUDES)

  4A 1 214-7568 1 SEAL-O-RING

  1 321-8635 1 PLUG

  5 1 187-4123 12 VALVE-INLET

  6 1 188-3122 12 VALVE-EXHAUST

  7 1 190-6115 24 SPRING-VALVE (INNER)

  8 1 190-6117 24 SPRING-VALVE (OUTER)

  9 1 211-2134 24 RETAINER

  10 1 217-0609 12 SEAT-VALVE SPRINGCY 11 1 311-7228 1 CYLINDER
  HEAD AS

  12 1 260-4856 24 GUIDE-VALVE

  AB 1 203-3237 GUIDE-VALVE (0.13-MM OS OD)

  AB 1 203-3238 GUIDE-VALVE (0.5-MM OS OD)

  13 1 148-8395 2 PLUG AS

  (EACH INCLUDES)

  13A 1 3K-0360 1 SEAL-O-RING

  1 9S-8005 1 PLUG-O-RING

  15 1 8T-6764 2 PLUG-PIPE

  A-NOT PART OF THIS GROUPB-USE AS REQUIREDC-CHANGE FROM PREVIOUS
  TYPEY-SEPARATE ILLUSTRATION

  SEBP4001-40 1 of 2 BASIC ENGINE

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  BASIC ENGINE

  273-3033 CYLINDER HEAD GP (contd. ) i03601397

  GRAPHIC #1 g01678133

  32 BASIC ENGINE 2 of 2 SEBP4001-40

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  BASIC ENGINE

  211-4336 DAMPER GPSMCS-1205 i01972

  NOTEREFNO

  GRAPHICREF PART NUMBER QTY

  PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

  SPA

  1 1 2W-7381 1 PLATE-CLAMP

  2 1 153-1036 1 PULLEY-CRANKSHAFT

  3 1 208-9619 1 DAMPER AS

  M 4 1 8T-3666 4 BOLT (M14X2X60-MM)M-METRIC PART

  GRAPHIC #1 g0094

  SEBP4001-40 1 of 1 BASIC ENGINE

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  BASIC ENGINE

  7C-4566 DRAIN GP-ENGINE OILFOR USE WITH ALUMINUM OIL PANS THAT
  REQUIRE ADDITIONAL LONG PLUG

  ALSO AN ATTACHMENT

  SMCS-1302 i02326548

  NOTEREFNO

  GRAPHICREF PART NUMBER QTY

  PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

  SEEPAGE

  1 1 118-3619 1 PLUG-MAGNETIC (ENGINE OIL PAN DRAIN)

  2 1 3K-0360 1 SEAL-O-RING

  GRAPHIC #1 g00125672

  34 BASIC ENGINE 1 of 1 SEBP4001-40

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  BASIC ENGINE

  242-1761 DRAIN GP-ENGINE OILFOR USE WITH 242-7032PAGE 92

  AN ATTACHMENT

  SMCS-1302 i02342

  NOTEREFNO

  GRAPHICREF PART NUMBER QTY

  PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

  SPA

  1 1 7W-2296 1 SWITCH AS-LIQUID LEVEL (ENGINE OIL)

  1 7W-2295 1 COVER AS-SWITCH2 1 242-1762 1 BRACKET AS

  1 9F-6445 2 NUT-WELD (1/4-20-THD)

  I 3 1 242-3115 1 HOSE AS

  I 4 1 242-3116 1 HOSE AS

  M 5 1 100-3866 2 BOLT-SELF-LOCKING (M16X2X40-MM)

  6 1 222-6937 1 CONNECTOR

  7 1 2N-1287 2 ELBOW-FLARED

  8 1 2P-1314 1 CONNECTOR

  9 1 3J-1907 1 SEAL-O-RING

  10 1 4M-5281 2 BOLT (1/4-20X0.75-IN)

  11 1 4M-5317 1 BUSHING-REDUCING

  12 1 5P-0537 2 WASHER-HARD (7.2X14.5X2-MM THK)

  13 1 8B-1931 1 BUSHING-REDUCING

  14 1 9X-8257 2 WASHER (17.5X30X3.5-MM THK)I-REFER TO HYDRAULIC
  INFORMATION SYSTEMM-METRIC PART

  GRAPHIC #1 g0103

  SEBP4001-40 1 of 1 BASIC ENGINE

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  BASIC ENGINE

  167-0171 FASTENER GP-CYLINDER HEADPART OF 213-4363 FASTENER
  GP-CYLINDER HEAD

  SMCS-1100 i02247518

  NOTEREFNO

  GRAPHICREF PART NUMBER QTY

  PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

  SEEPAGE

  M 1 1 183-5163 1 BOLT (M16X2X180-MM)

  2 1 9X-8268 1 WASHER (17.5X30X3.5-MM THK)

  M-METRIC PART

  GRAPHIC #1 g00792849

  36 BASIC ENGINE 1 of 1 SEBP4001-40

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  BASIC ENGINE

  213-4363 FASTENER GP-CYLINDER HEADTYPE 1

  SMCS-1100 i01972

  NOTEREFNO

  GRAPHICREF PART NUMBER QTY

  PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

  SPA

  Y 1 1 167-0171 26 FASTENER GP-CYLINDER HEAD

  M 2 1 8C-4984 5 BOLT (M8X1.25X150-MM)

  3 1 9M-1974 5 WASHER-HARD (8.8X16X2-MM THK)M-METRIC
  PARTY-SEPARATE ILLUSTRATION

  GRAPHIC #1 g0091

  SEBP4001-40 1 of 1 BASIC ENGINE

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  BASIC ENGINE

  213-4363 FASTENER GP-CYLINDER HEADTYPE 2

  SMCS-1100 i02747988

  NOTEREFNO

  GRAPHICREF PART NUMBER QTY

  PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

  SEEPAGE

  C 1 1 290-6884 26 FASTENER GP-CYLINDER HEAD

  1 9X-8268 26 WASHER (17.5X30X3.5-MM THK)

  M 1 263-2915 26 BOLT-12 POINT HEAD (M16X2X180-MM)M 2 1 8C-4984 5
  BOLT (M8X1.25X150-MM)

  3 1 9M-1974 5 WASHER-HARD (8.8X16X2-MM THK)

  C-CHANGE FROM PREVIOUS TYPEM-METRIC PART

  GRAPHIC #1 g00919169

  38 BASIC ENGINE 1 of 1 SEBP4001-40

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  BASIC ENGINE

  206-4729 FASTENER GP-FRONT COVERCANNOT BE USED WITH 206-4583PAGE
  60

  AN ATTACHMENT

  SMCS-1151 i01987

  NOTEREFNO

  GRAPHICREF PART NUMBER QTY

  PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

  SPA

  M 1 1 6V-2317 1 BOLT (M8X1.25X30MM)

  M 2 1 8T-0100 1 BOLT (M8X1.25X60MM)M-METRIC PART

  GRAPHIC #1 g0094

  SEBP4001-40 1 of 1 BASIC ENGINE

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  BASIC ENGINE

  123-0466 FLYWHEEL GPSAE NO. 1

  FOR USE WITH 197-5994PAGE 45

  AN ATTACHMENT

  SMCS-1156 i02247519

  NOTEREFNO

  GRAPHICREF PART NUMBER QTY

  PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

  SEEPAGE

  1 1 132-3141 1 FLYWHEEL AS2 1 4N-2514 1 GEAR (113-TEETH)

  3 1 5P-8247 8 WASHER-HARD (17X32X3.5-MM THK)

  M 4 1 103-6169 8 BOLT (M16X2X60-MM)

  M-METRIC PART

  GRAPHIC #1 g00235469

  40 BASIC ENGINE 1 of 1 SEBP4001-40

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  BASIC ENGINE

  205-1321 GEAR GP-FRONTSMCS-1151, 1162, 1206 i01686

  NOTEREFNO

  GRAPHICREF PART NUMBER QTY

  PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

  SPA

  1 1 113-6069 1 PLATE-THRUST

  2 1 115-4219 1 PLATE-RETAINING

  3 1 200-4495 1 SHAFT-IDLER

  4 1 205-1320 1 GEAR AS-IDLER (50 TEETH)4A 1 115-4072 1
  BEARING

  M 5 1 136-4183 1 BOLT-12 POINT HEAD (M10X1.5X30MM)

  M 6 1 6V-5843 2 BOLT (M10X1.50X45MM)

  M-METRIC PART

  SEBP4001-40 1 of 2 BASIC ENGINE

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  BASIC ENGINE

  205-1321 GEAR GP-FRONT (contd. ) i01686025

  GRAPHIC #1 g00870175

  42 BASIC ENGINE 2 of 2 SEBP4001-40

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  BASIC ENGINE

  189-9374 HOUSING GP-FLYWHEELAN ATTACHMENT

  SMCS-1157 i02512

  NOTEREFNO

  GRAPHICREF PART NUMBER QTY

  PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

  SPA

  C 1 1 233-9770 1 HOUSING-FLYWHEEL

  2 1 9S-4185 3 PLUG-O-RING

  CM 3 1 6V-8197 14 BOLT (M12X1.75X40-MM)C 4 1 5P-8245 14
  WASHER-HARD (13.5X25.5X3-MM THK)

  M 5 1 6V-5219 2 BOLT (M8X1.25X40-MM)

  6 1 9M-1974 2 WASHER-HARD (8.8X16X2-MM THK)

  7 1 7C-1445 1 COVER

  8 1 3K-8460 1 PLUG

  9 1 5P-7814 1 SEAL-O-RING

  10 1 9S-9334 1 PLUG-O-RING

  11 1 5P-7701 1 SEAL-O-RING

  12 1 061-9455 1 SEAL-O-RING

  B 13 1 8C-8422 SEALANT

  14 1 8L-2786 3 SEAL-O-RING

  15 1 106-1565 1 PLUG

  B-USE AS REQUIRED

  C-CHANGE FROM PREVIOUS TYPEM-METRIC PART

  SEBP4001-40 1 of 2 BASIC ENGINE

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  BASIC ENGINE

  189-9374 HOUSING GP-FLYWHEEL (contd. ) i02512570

  GRAPHIC #1 g01007773

  44 BASIC ENGINE 2 of 2 SEBP4001-40

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  BASIC ENGINE

  197-5994 HOUSING GP-FLYWHEELFOR USE WITH 123-0466PAGE 40

  AN ATTACHMENT

  SMCS-1157 i02067

  NOTEREFNO

  GRAPHICREF PART NUMBER QTY

  PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

  SPA

  1 1 1P-1669 2 PLUG-SEAL (FLYWHEEL HOUSING DRAIN)

  2 1 7C-1445 2 COVER3 1 192-2136 1 HOUSING

  4 1 061-9455 2 SEAL-O-RING

  5 1 3K-8460 2 PLUG

  6 1 5P-7814 2 SEAL-O-RING

  7 1 5P-8245 14 WASHER-HARD (13.5X25.5X3-MM THK)

  M 8 1 6V-5219 4 BOLT (M8X1.25X40-MM)

  M 9 1 6V-8197 14 BOLT (M12X1.75X40-MM)

  10 1 9M-1974 4 WASHER-HARD (8.8X16X2-MM THK)

  B 11 1 1U-8846 SEALANT-GASKET

  B-USE AS REQUIREDM-METRIC PART

  GRAPHIC #1 g0106

  SEBP4001-40 1 of 1 BASIC ENGINE

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  BASIC ENGINE

  209-0758 HOUSING GP-FRONTS/N: C9A1-425

  SMCS-1151, 1162, 1206 i02280886

  NOTEREFNO

  GRAPHICREF PART NUMBER QTY

  PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

  SEEPAGE

  1 1 245-3261 1 HOUSING-FRONT

  M 2 1 6V-3918 4 BOLT (M8X1.25X50-MM)

  M 3 1 6V-5217 8 BOLT (M8X1.25X20-MM)4 1 9M-1974 12 WASHER-HARD
  (8.8X16X2-MM THK)

  B 5 1 1U-8846 SEALANT-GASKET

  B-USE AS REQUIREDM-METRIC PART

  GRAPHIC #1 g01141811

  46 BASIC ENGINE 1 of 1 SEBP4001-40

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  BASIC ENGINE

  270-7524 HOUSING GP-FRONTS/N: C9A426-UP

  SMCS-1151, 1162, 1206 i02378

  NOTEREFNO

  GRAPHICREF PART NUMBER QTY

  PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

  SPA

  1 1 236-2215 1 HOUSING-FRONT

  M 2 1 6V-3918 4 BOLT (M8X1.25X50-MM)

  M 3 1 6V-5217 8 BOLT (M8X1.25X20-MM)4 1 9M-1974 12 WASHER-HARD
  (8.8X16X2-MM THK)

  B 1U-8846 SEALANT-GASKET

  B-USE AS REQUIREDM-METRIC PART

  GRAPHIC #1 g0119

  SEBP4001-40 1 of 1 BASIC ENGINE

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  BASIC ENGINE

  267-7503 IDLER GPCANNOT BE USED WITH CHARGING ALTERNATOR

  AN ATTACHMENT

  SMCS-1206 i02585799

  NOTEREFNO

  GRAPHICREF PART NUMBER QTY

  PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

  SEEPAGE

  1 1 173-1498 1 PULLEY AS-IDLER (8-GROOVE)

  M 1 151-2900 1 BOLT (M10X1.5X54.25-MM)1 166-6358 1
  COVER-DUST

  2 1 192-2169 1 BELT-SERPENTINE

  3 1 197-9642 1 PULLEY AS-IDLER (8-GROOVE)

  4 1 206-9790 1 BRACKET

  5 1 206-9791 1 BRACKET-MOUNTING

  6 1 211-2101 2 SLEEVE

  7 1 267-7502 1 PLATE AS

  8 1 201-6699 1 BELT TENSIONER

  9 1 3E-4353 4 WASHER-HARD (11X25X3-MM THK)

  M 10 1 6V-1820 2 BOLT (M10X1.5X30-MM)

  M 11 1 6V-4248 1 BOLT (M10X1.5X25-MM)

  12 1 6V-5839 1 WASHER (11X21X2.5-MM THK)

  M 13 1 6V-5843 1 BOLT (M10X1.5X45-MM)

  M 14 1 8T-0643 1 BOLT (M10X1.5X80-MM)M 15 1 8T-4137 1 BOLT
  (M10X1.5X20-MM)

  M 16 1 8T-4195 2 BOLT (M10X1.5X30-MM)

  M-METRIC PART

  GRAPHIC #1 g01259649

  48 BASIC ENGINE 1 of 1 SEBP4001-40

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  BASIC ENGINE

  197-6017 LIFTING GP-ENGINESMCS-1122 i02196

  NOTEREFNO

  GRAPHICREF PART NUMBER QTY

  PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

  SPA

  1 1 192-2161 1 PLATE-LIFT EYE

  2 1 192-2163 1 PLATE AS

  3 1 8T-4121 5 WASHER-HARD (11X21X2.5-MM THK)

  M 4 1 8T-4195 5 BOLT (M10X1.5X30-MM)5 1 7X-3392 3 WASHER-HARD
  (13.5X22.5X3-MM THK)

  M 6 1 8T-4956 3 BOLT (M12X1.75X35-MM)

  M-METRIC PART

  GRAPHIC #1 g0110

  SEBP4001-40 1 of 1 BASIC ENGINE

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  BASIC ENGINE

  197-6018 MOUNTING GP-ENGINE FLEXIBLEAN ATTACHMENT

  SMCS-1152 i01986934

  NOTEREFNO

  GRAPHICREF PART NUMBER QTY

  PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

  SEEPAGE

  1 1 197-5452 4 MOUNT-ENGINE

  GRAPHIC #1 g00948233

  50 BASIC ENGINE 1 of 1 SEBP4001-40

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  BASIC ENGINE

  173-1815 PAN GP-OILRH — ENGINECANNOT BE USED WITH 197-5995PAGE
  52

  AN ATTACHMENT

  SMCS-1302 i01986

  NOTEREFNO

  GRAPHICREF PART NUMBER QTY

  PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

  SPA

  1 1 190-6114 1 GASKET-OIL PAN

  2 1 192-2824 1 PAN-OILM 3 1 6V-3918 32 BOLT (M8X1.25X50-MM)

  4 1 9M-1974 32 WASHER-HARD (8.8X16X2-MM THK)

  B 5 1 4C-9612 SEALANT-SILICONE

  B-USE AS REQUIREDM-METRIC PART

  GRAPHIC #1 g0094

  SEBP4001-40 1 of 1 BASIC ENGINE

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  BASIC ENGINE

  197-5995 PAN GP-OILLH — ENGINEFOR USE WITH LH ENGINE OIL FILL,
  199-6913PAGE 73. CANNOT BE USED WITH

  173-1815PAGE 51

  AN ATTACHMENT

  SMCS-1302 i01972539

  NOTEREFNO

  GRAPHICREF PART NUMBER QTY

  PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

  SEEPAGE

  1 1 190-6114 1 GASKET-OIL PAN2 1 192-2824 1 PAN-OIL

  M 3 1 6V-3918 32 BOLT (M8X1.25X50-MM)

  4 1 9M-1974 32 WASHER-HARD (8.8X16X2-MM THK)

  B 5 1 4C-9612 SEALANT-SILICONE

  B-USE AS REQUIREDM-METRIC PART

  GRAPHIC #1 g00946199

  52 BASIC ENGINE 1 of 1 SEBP4001-40

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  BASIC ENGINE

  248-6548 PAN GP-OILLH — ENGINEFOR USE WITH MARINE AUXILIARY
  GENSET

  AN ATTACHMENT

  SMCS-1302 i02111

  NOTEREFNO

  GRAPHICREF PART NUMBER QTY

  PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

  SPA

  1 1 190-6114 1 GASKET-OIL PAN

  2 1 248-6547 1 PAN-OILM 3 1 6V-3918 32 BOLT (M8X1.25X50-MM)

  4 1 9M-1974 32 WASHER-HARD (8.8X16X2-MM THK)

  B 5 1 4C-9612 SEALANT-SILICONE

  B-USE AS REQUIREDM-METRIC PART

  GRAPHIC #1 g0094

  SEBP4001-40 1 of 1 BASIC ENGINE

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  BASIC ENGINE

  197-9385 PISTON & R O D G P17:1 RATIO

  PART OF 226-9993 PISTON & ROD GP

  SMCS-1225 i03447864

  NOTEREFNO

  GRAPHICREF PART NUMBER QTY

  PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

  SEEPAGE

  1 1 213-3190 1 BEARING

  R 2 1 160-8199 1 ROD AS2A 1 160-8194 1 BEARING

  M 2B 1 160-8197 2 BOLT

  3 1 166-3648 1 PIN-PISTON

  4 1 168-7211 1 RING-PISTON (OIL CONTROL)

  R 5 1 197-9345 1 CROWN AS-PISTON

  6 1 161-3424 1 RING-PISTON (INTERMEDIATE)

  7 1 197-9367 1 TUBE AS (PISTON COOLING JET)

  8 1 197-9392 1 RING-PISTON (TOP)

  9 1 324-7380 1 SKIRT-PISTON

  M 10 1 6V-3940 1 BOLT (M8X1.25X25-MM)

  11 1 7X-2908 2 RING-RETAINING

  M-METRIC PARTR-REMFG PART MAY BE AVAILABLE

  GRAPHIC #1 g00922644

  54 BASIC ENGINE 1 of 1 SEBP4001-40

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  BASIC ENGINE

  226-9993 PISTON & R O D G P17:1 RATIO

  SMCS-1225 i01972

  NOTE PART NUMBER QTYPART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

  SPA

  Y 197-9385 6 PISTON & ROD GP

  Y-SEPARATE ILLUSTRATION

  SEBP4001-40 BASIC ENGINE

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  BASIC ENGINE

  174-2050 PLUG GP-ENGINESMCS-1100 i02820524

  NOTEREFNO

  GRAPHICREF PART NUMBER QTY

  PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

  SEEPAGE

  1 1 309-5130 2 PLUG AS

  (EACH INCLUDES)

  1A 1 214-7566 1 SEAL-O-RING

  1 9S-4182 1 PLUG-O-RING2 1 148-8407 2 PLUG AS

  (EACH INCLUDES)

  2A 1 3J-1907 1 SEAL-O-RING

  1 9S-4191 1 PLUG-O-RING

  3 1 6V-5050 1 SEAL-O-RING

  4 1 8L-2786 1 SEAL-O-RING

  5 1 9S-4183 1 PLUG-O-RING

  6 1 9S-8005 1 PLUG-O-RING

  GRAPHIC #1 g01407570

  56 BASIC ENGINE 1 of 1 SEBP4001-40

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  BASIC ENGINE

  228-0784 PLUG GP-ENGINEFOR USE WITH TRANSMISSION OIL COOLER

  AN ATTACHMENT

  SMCS-1100 i02509

  NOTEREFNO

  GRAPHICREF PART NUMBER QTY

  PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

  SPA

  1 1 8T-6761 1 PLUG-PIPE

  GRAPHIC #1 g0098

  SEBP4001-40 1 of 1 BASIC ENGINE

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  BASIC ENGINE

  166-4827 PULLEY GP-CRANKSHAFT3 GROOVE

  CANNOT BE USED WITH 222-2771PAGE 67

  AN ATTACHMENT

  SMCS-1205 i02856673

  NOTEREFNO

  GRAPHICREF PART NUMBER QTY

  PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

  SEEPAGE

  1 1 228-3621 1 SPACER (101.5X167X8-MM THK)2 1 291-6237 1
  PULLEY

  3 1 6V-5839 8 WASHER (11X21X2.5-MM THK)

  M 4 1 8T-5030 8 BOLT (M10X1.5X120-MM)

  M-METRIC PART

  GRAPHIC #1 g01437259

  58 BASIC ENGINE 1 of 1 SEBP4001-40

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  BASIC ENGINE

  245-4464 PULLEY GP-CRANKSHAFTCANNOT BE USED WITH 222-2771PAGE
  67, 197-5998PAGE 224

  AN ATTACHMENT

  SMCS-1205 i02686

  NOTEREFNO

  GRAPHICREF PART NUMBER QTY

  PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

  SPA

  1 1 228-3621 1 SPACER (101.5X167X8-MM THK)

  M 2 1 8T-0355 8 BOLT (M10X1.5X110-MM)3 1 291-6237 1 PULLEY

  M-METRIC PART

  GRAPHIC #1 g0103

  SEBP4001-40 1 of 1 BASIC ENGINE

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  BASIC ENGINE

  206-4583 PULLEY GP-IDLERCANNOT BE USED WITH 207-4851PAGE 61,
  206-4729PAGE 39

  AN ATTACHMENT

  SMCS-1358 i03480890

  NOTEREFNO

  GRAPHICREF PART NUMBER QTY

  PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

  SEEPAGE

  1 1 133-7023 1 PULLEY AS-IDLER

  1 151-2898 1 SPACER (10.4X38.1X20-MM THK)M 1 151-2900 1 BOLT
  (M10X1.5X54.25-MM)

  1 166-6358 1 COVER-DUST

  2 1 206-4579 1 BRACKET-IDLER

  3 1 206-4581 1 BRACKET AS

  M 4 1 5P-8347 1 BOLT (M8X1.25X70-MM)

  M 5 1 7X-2537 3 BOLT (M8X1.25X35-MM)

  M 6 1 6V-5219 1 BOLT (M8X1.25X40-MM)

  7 1 9M-1974 2 WASHER-HARD (8.8X16X2-MM THK)

  8 1 8T-4224 3 WASHER-HARD (8.8X16X2-MM THK)

  M-METRIC PART

  GRAPHIC #1 g01826353

  60 BA

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Иллюстрированное руководство. S.-Petersburg: Сервисный центр Caterpillar, 2009. — 1520 с. Язык интерфейса: английский + русский. Авто Книги по ремонту и техническому. Руководство по ремонту Двигатели CATERPILLAR C-15. Books for. How To Change a Cat Water Pump On C7, 3126, and C9 Engines. Компания Теодолит осуществляет профессиональные услуги по ремонту дизельных двигателей Caterpillar, в том числе Caterpillar C9. Компания Caterpillar не в состоянии предвидеть все возможные обстоятельства. эксплуатации, смазки, технического обслуживания и ремонта не. Капитальный ремонт двигателей Caterpillar производится исходя из технического регламента, предоставленного производителем. Дизельный двигатель Caterpillar C9 ACERT. производства Caterpillar (США ) РЕМОНТ ДВИГАТЕЛЕЙ электроагрегатов и силовых приводов · Руководство по эксплуатации на дизельные двигатели производства Caterpillar (США). Бульдозер D7R оснащается двигателем Cat C9 с технологией ACERT™. снятие и ремонт коробки передач, бортовых редукторов. Cat C9 ACERT. 179 кВт. 240 hp. Вот уже более 100 лет компания Caterpillar является мировым. по капитальному ремонту можно получить у дилеров. Двигатель Cat® C9 с технологией ACERT™. новым двигателем Cat C9 с рабочим объемом 8,8 л, шестью. траты на ремонт и время простоя. Верх-. обслуживанию и ремонту изучите правила техники безопасности и инструкции. Руководство по обслуживанию S-60 и S-65. (машины с. Прочная и надежная платформа двигателя Cat C9.3 ACERT соответствует стандартам стандартов на выбросы загрязняющих веществ Tier 2 Агентства. Они созданы для экономии рабочего времени при использовании в сфере дорожного строительства и ремонта дорог. Непревзойденный комфорт. Модели Cat 725C2 вместимостью 15 м3 (19,6 ярда3), 24 тонны (26,5 амер. тонн) обладают надежностью и прочностью, высокой производительностью. ВВЕДЕНИЕ. Настоящее руководство по эксплуатации предназначено для комбайнов фирмы КЛААС. ЛЕКСИОН 480 и ЛЕКСИОН 470. Ремонт и диагностика двигателей: Caterpillar C7 Caterpillar C9 Caterpillar C12 Caterpillar 3126 Caterpillar 3406/3408/3412 и C15. Устанавливаемый на экскаваторы двигатель Cat C9 позволяет машине развивать исключительную мощность при непревзойденной для данного класса. Руководства по эксплуатации. BELARUS 3522 с двигателем CATERPILLAR C9 (2016 г.) (zip, 82 Мб). BELARUS 3522.5 (2012 год). (zip, 65 Мб). Руководство по эксплуатации и техническому обслуживанию автомобилей Freightliner Century Class, оборудованных двигателями Detroit Diesel, Caterpillar, Cummins. CATERPILLAR C9 323. CATERPILLAR C11 327. Ремонт без проблем. Пошаговый ремонт автомобиля, более 3000 цветных фотографий. Injector System). Замена, ремонт и диагностика насос-форсунок CATERPILLAR (UIS). 235-2888, 10R7224, C9, Diagnosis and repair of diesel engines. Запчасти Komatsu, Caterpillar, Cummins. Ремонт · Ремонт техники Caterpillar · Ремонт ТНВД и форсунок · Информация. Caterpillar C7. Индустриальный двигатель Caterpillar C9. Посмотреть спецпредложения для CAT C9.