Dairy plan c21 инструкция на русском - RukovodstvoRus.ru - инструкции пользования и руководства

Программное обеспечение управления стадом DairyPlan C21

Наибольшая эффективность в управлении стадом обеспечивается при использовании программного обеспечения DairyPlan C21. Данный продукт регулярно обеспечивает Вас важной информацией для принятия ключевых решений.

Программное обеспечение управления стадом DairyPlan C21

Обзор

В современных условиях для успешного ведения молочного хозяйства на профессиональном уровне необходимо учитывать все решающие факторы и контролировать их динамику. Для планирования деятельности, ведения и мониторинга молочного производства, воспроизводства поголовья, кормления и здоровья коров необходимо располагать подробной информацией, полученной из надежных источников. Полученные данные анализируются и далее оптимальным образом интегрируются в существующую систему управления стадом. Такой подход позволяет принимать правильные решения и своевременно их выполнять.

Большая эффективность за счет экономии времени: Многие задачи, связанные с управлением стадом, можно автоматизировать

Программное обеспечение для управления стадом DairyPlan C21 — это комплексное решение с модульной архитектурой, благодаря которой оно легко адаптируется под молочную ферму любого размера и Ваши индивидуальные потребности. Очевидные преимущества:

Централизация управления стадом с полным комплектом данных по животным и их производственных показателей
Функции по управлению доением, воспроизводством, кормлением и здоровьем животных
Широкие возможности по проведению индивидуальной оценки и представление результатов анализа данных в виде графиков и таблиц
Органичная интеграция индивидуально настроенных систем для расчета молочной продуктивности
Также выпускается в версиях G21 и S21 для управления поголовьем коз и овец

Наиболее важные элементы системного решения по эффективному управлению стадом включают в себя изготавливаемую по индивидуальным требованиями систему управления доением, систему точного распознавания животных, систему автоматической раздачи кормов, системы сортировки животных AutoSelect и FeedSelect и систему автоматического определения половой охоты.

Ключевым элементом системы является программное обеспечение для управления стадом DairyPlan C21. Это удобная в эксплуатации и понятная программа для любого поголовья. Вы моментально получаете комплексную картину молочной продуктивности и поведения каждой коровы. Программное обеспечение предоставляет Вам подробные данные о надоях, плодовитости, здоровье и питании всего стада.

Наличие четких показателей по каждому отдельному животному, группе животных и стаду в целом составляют основу повседневной деятельности хозяйства. Таким образом, наблюдение за здоровьем животных всегда остается первоочередной задачей. Независимо от уровня эффективности хозяйства широкий спектр функций мониторинга и тревожных оповещений DairyPlan C21 позволяет определить способы улучшить показатели производства, а также обеспечить индивидуальный уход за каждым животным.

DPVet — неотъемлемый элемент программы управления стадом DairyPlan C21

Важное условие успешной работы молочной фермы — возможность выявления заболеваний на ранней стадии. Идет ли речь об анализе отклонений от нормы у животного, назначении или проведении необходимого лечения, программа DPVet обеспечивает постоянный контроль за состоянием животного и одновременно ведет журнал учета лекарственных препаратов. Автоматизация процесса мониторинга здоровья и лечения заболеваний у коров позволяет фермеру эффективно использовать свои возможности и направлять больше усилий на другие рабочие процессы и управление стадом.

Очевидные преимущества:

Точное и своевременное определение необходимости проведения лечения больных животных
Назначение, проведение и проверка хода лечения каждого отдельного животного

Управляемое с компьютера автоматизированное управление стадом при помощи системы распознавания DPSingle

Электронное распознавание животных — необходимое условие для автоматической регистрации и обработки данных по всем животным и, соответственно, успешного управления стадом, осуществляемого при помощи программы DairyPlan C21.

При помощи виртуальной картотеки DPSingle позволяет автоматически распознавать в том числе и животных с низкой нормой надоев и явными признаками мастита. DPSingle обеспечивает регулярное получение основных данных по всем животным, а также важной информации о ходе лактации в стандартном представлении и даже в виде графиков.

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Источник

Наибольшая эффективность в управлении стадом обеспечивается при использовании программного обеспечения DairyPlan C21. Данный продукт регулярно обеспечивает Вас важной информацией для принятия ключевых решений.

Большая эффективность за счет экономии времени: Многие задачи, связанные с управлением стадом, можно автоматизировать

План/фактный анализ и графические индикаторы в MS Project 2013

Централизация управления стадом с полным комплектом данных по животным и их производственных показателей
Функции по управлению доением, воспроизводством, кормлением и здоровьем животных
Широкие возможности по проведению индивидуальной оценки и представление результатов анализа данных в виде графиков и таблиц
Органичная интеграция индивидуально настроенных систем для расчета молочной продуктивности
Также выпускается в версиях G21 и S21 для управления поголовьем коз и овец

Автоматический календарь-планировщик смен в Excel

DPVet — неотъемлемый элемент программы управления стадом DairyPlan C21

Точное и своевременное определение необходимости проведения лечения больных животных
Назначение, проведение и проверка хода лечения каждого отдельного животного

Управляемое с компьютера автоматизированное управление стадом при помощи системы распознавания DPSingle

Источник: www.modernfarms.ru

GEA Программное обеспечение управления стадом

Большая эффективность за счет экономии времени: Многие задачи, связанные с управлением стадом, можно автоматизировать

Программное обеспечение для управления стадом DairyPlan C21 – это комплексное решение с модульной архитектурой, благодаря которой оно легко адаптируется под молочную ферму любого размера и Ваши индивидуальные потребности. Очевидные преимущества:

Централизация управления стадом с полным комплектом данных по животным и их производственных показателей
Функции по управлению доением, воспроизводством, кормлением и здоровьем животных
Широкие возможности по проведению индивидуальной оценки и представление результатов анализа данных в виде графиков и таблиц
Органичная интеграция индивидуально настроенных систем для расчета молочной продуктивности
Также выпускается в версиях G21 и S21 для управления поголовьем коз и овец

DPVet – неотъемлемый элемент программы управления стадом DairyPlan C21

Важное условие успешной работы молочной фермы – возможность выявления заболеваний на ранней стадии. Идет ли речь об анализе отклонений от нормы у животного, назначении или проведении необходимого лечения, программа DPVet обеспечивает постоянный контроль за состоянием животного и одновременно ведет журнал учета лекарственных препаратов. Автоматизация процесса мониторинга здоровья и лечения заболеваний у коров позволяет фермеру эффективно использовать свои возможности и направлять больше усилий на другие рабочие процессы и управление стадом.

Точное и своевременное определение необходимости проведения лечения больных животных
Назначение, проведение и проверка хода лечения каждого отдельного животного

Управляемое с компьютера автоматизированное управление стадом при помощи системы распознавания DPSingle

Электронное распознавание животных – необходимое условие для автоматической регистрации и обработки данных по всем животным и, соответственно, успешного управления стадом, осуществляемого при помощи программы DairyPlan C21.

Источник: ag-res.ru

Программное обеспечение управления стадом DairyPlan C21

Большая эффективность за счет экономии времени: Многие задачи, связанные с управлением стадом, можно автоматизировать

Централизация управления стадом с полным комплектом данных по животным и их производственных показателей
Функции по управлению доением, воспроизводством, кормлением и здоровьем животных
Широкие возможности по проведению индивидуальной оценки и представление результатов анализа данных в виде графиков и таблиц
Органичная интеграция индивидуально настроенных систем для расчета молочной продуктивности
Также выпускается в версиях G21 и S21 для управления поголовьем коз и овец

DPVet — неотъемлемый элемент программы управления стадом DairyPlan C21

Точное и своевременное определение необходимости проведения лечения больных животных
Назначение, проведение и проверка хода лечения каждого отдельного животного

Управляемое с компьютера автоматизированное управление стадом при помощи системы распознавания DPSingle

Источник: www.gea.com

ПО для менеджмента стада DairyPlan C21

Программа управления стадом Юниформ-Агри — это удобный и полезный инструмент для любого молочного фермера. Юниформ-Агри используют фермеры со всего мира. В независимости от размера стада или языка, на котором вы говорите, мы готовы предложить вам наилучшее решение для вашего хозяйства.

Задача Юниформ-Агри – облегчить работу фермеров и избавить их от административной работы. Вам нужно будет внести данные в программу только один раз, а дальше они будут обрабатываться автоматически во всех анализах и отчётах, а также отображаться в карточках коров. Внесение данных упростилось до введения всех ежедневных событий в одном окне (меню) и не имеет значения, вводите ли вы данные по воспроизводству, здоровью, изменению группы, продаже и т. д.

Программа содержит встроенную проверку данных, которая поможет обеспечить принятие решений, приносящих прибыль. Фермеры могут быть спокойны, зная, что данные в программе являются точными. Актуальность данных имеет большое значение для анализа качества.

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Работает в режиме Online (требуется подключение к Интернет). При помощи этого модуля вы сможете:

1. Изменять цену или СВ ингредиента;

2. Автоматически пересчитывать рационы, группы кормления;

3. Обновлять план кормления и аналитические отчеты по ферме одной кнопкой;

4. Отслеживать точность разгрузки и загрузки в разрезе ингредиентов, групп кормления и операторов;

5. Выявлять отклонения от заданного веса, время начала и окончания смешивания;

6. Анализировать остатки с кормовых столов, осуществлять их отгрузку в хранилище и использование в рационах;

7. Рассчитывать стоимость кормления на голову, конверсию корма и фактические затраты на кормл.

Источник: agroserver.ru

Источник

DairyPlan C21 — програмное обеспечение для успешного управления стадом молочного хозяйства на профессиональном уровне. Это комплексное решение, легко интегрируемое в молочную ферму любого размера и адаптируемое под ваши потребности.

Основные преимущества DairyPlan C21:
1. Централизация управления стадом .
2. Надёжное хранения данных о животных и их производственных показателях.
3. Функции по управлению доением, воспроизводством, кормлением и здоровьем животных.
4. Расширенные возможности по анализированию и статистической обработке данных.
5. Ограниченная интеграция индивидуально настроенных систем для расчета молочной продуктивности.
6. Наличие адаптированных систем для управления стадом коз и овец — G21 и S21.
7. Удобное и простое управление.

Основой системы служит программное обеспечение DairyPlan C21. Это удобная и простая в использовании программа, рассчитанная на любое поголовье. При работе с DairyPlan C21 Вы быстро и наглядно получаете подробную информацию о надоях, плодовитости, здоровье и питании всего стада.
Широкий спектр функций мониторинга позволяет следить за состоянием каждого отдельного животного, групп животных или стада в целом. А система тревожных оповещений позволяет определить способы улучшения производства и обеспечить индивидуальный контроль за каждым животным.

Неотъемлемой частью программного обеспечения DairyPlan C21 является DPVet. DPVet не только контролирует состояние каждого животного, но и ведёт учёт дачи лекарственных препаратов.
Преимущества:
1. Точное и своевременное определение необходимости проведения ветеринарных мероприятий.
2. Назначение, проведение и проверка хода лечения каждого животного.

Также, в состав DairyPlan C21 входит автоматизированное управление стадом при помощи системы распознавания DPSingle. Виртуальная картотека DPSingle позволяет автоматически обрабатывать данные по всем животным. Кроме того, DPSingle распознаёт животных с низкой нормой надоев и признаками мастита, обеспечивает регулярное получение основных данных по всем животным, а также важной информацией о ходе лактации. Хотели бы получить профессиональную консультацию?

Напишите нам

Источник

Большая эффективность за счет экономии времени: Многие задачи, связанные с управлением стадом, можно автоматизировать

Централизация управления стадом с полным комплектом данных по животным и их производственных показателей
Функции по управлению доением, воспроизводством, кормлением и здоровьем животных
Широкие возможности по проведению индивидуальной оценки и представление результатов анализа данных в виде графиков и таблиц
Органичная интеграция индивидуально настроенных систем для расчета молочной продуктивности
Также выпускается в версиях G21 и S21 для управления поголовьем коз и овец

DPVet – неотъемлемый элемент программы управления стадом DairyPlan C21

Очевидные преимущества:

Точное и своевременное определение необходимости проведения лечения больных животных
Назначение, проведение и проверка хода лечения каждого отдельного животного

Управляемое с компьютера автоматизированное управление стадом при помощи системы распознавания DPSingle

Источник

GEA Farm Technologies
DairyManagementSystem 21
”DairyPlan C21” (Version 5.2)
Installation and commissioning
Instruction Manual / Installation Instructions / Parts List
7160-9001-531
01-2011
GEA Farm Technologies - The right choice.
Contents
1
Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
1.1
1.2
1.3
Information on the instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manufacturer's address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Customer service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
6
6
2
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
2.1
2.2
2.3
2.4
2.5
Backing up data with DPBackup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Owner's obligation of care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Explanation of the safety symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Basic safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Personnel qualification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
8
9
9
9
3
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1
3.2
3.3
3.4
3.5
DairyPlan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DPNet PCI/USB Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DMS 21 GateWay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Multi-Port Connection Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Default Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
11
12
13
16
4
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.1
4.2
4.3
Checking what has been delivered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Storage conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Information on disposing of packing material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5
Installation guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.1
5.2
Special personnel qualification required for installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Safety instructions for installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6
System requirements (recommendations) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
7
Installation of the interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
7.1
7.2
7.3
7.3.1
7.3.2
7.3.3
7.3.4
7.3.5
Installation of DPNet PCI interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation of the network connection to the DMS 21 GateWay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the multi-port connection set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting the Multi-Port connection set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting the Uno-Port connection set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation of the driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking data connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setting up the multi-port card in DairyPlan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
26
28
29
31
32
38
38
8
Installing DairyPlan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
8.1
8.2
8.3
8.4
System levels and different types of installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DairyPlan network installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DairyPlan licensing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Uninstalling DairyPlan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
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52
55
58
9
Start-up DairyPlan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
9.1
9.2
9.2.1
9.2.2
9.2.3
9.2.4
9.3
9.4
9.5
9.6
9.7
9.8
Special personnel qualification required for initial commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Settings in DPSetup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setting up the Multi Port Card with DPSetup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setting up the DMS 21 GateWay with DPSetup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Changing the connection of VC3 units from MultiPort card to DMS 21 GateWay . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Changing the connection of DPNetA devices from DPNet PCI/USB card to DMS 21 GateWay . . . . . . . . . . . . . . . .
Feed Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the feeder system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Milking Parlour and Milking Place Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the milking parlour units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Minimum entry of animal records (for functional test) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Automatic functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
60
60
60
61
67
69
71
78
80
83
85
86
10
DPService . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
10.1
10.1.1
10.2
10.3
10.4
10.5
User interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Creating a new farm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Creating components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setting up components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adding to farms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
88
97
99
100
101
102
11
DPNet Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
11.1
11.2
11.3
11.3.1
11.3.2
11.3.3
11.3.4
11.4
DPNetInstall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DPNet network installation / Update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assigning addresses to DPNet devices (network installation) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Downloading equipment software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Group download . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Scan the network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Equipment information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
Installation of DPCalfFeeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
13
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
14
DairyPlan programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
14.1
14.2
14.3
14.4
14.5
14.6
14.7
General remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DPBackup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DPDataTest ‐ Test Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DPDataConfig . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DPPort ‐ Help Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DPAlarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DPProcessControl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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107
111
111
113
117
120
121
125
126
130
132
133
135
138
3
15
Operating faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
15.1
15.2
15.3
15.4
15.5
15.6
15.7
15.8
15.9
Special personnel qualification required for troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety instructions for troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Computer System - Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Computer system - DairyPlan software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Feeding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DairyPlan Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Multi-Port Connection Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DPNet PCI/USB Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
139
139
140
141
142
143
144
154
155
16
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
16.1
16.2
Special personnel qualification required for maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Safety instructions for maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
17
Deinstallation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
18
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
18.1
18.2
18.3
18.4
Milking control unit settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DairyPlan information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specialist terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
”DairyPlan System Description” form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
159
169
173
174
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Preface
Information on the instructions
1
Preface
1.1
Information on the instructions
These instructions are supplied with the product.
D
They are designed modular and are only in relation to the mentioned
product.
For details of the components which are relevant to the product, please refer
to the appropriate manuals.
This applies especially for safety information!
D
They should be kept close at hand and remain with the equipment even if
the equipment is sold.
D
This manual is not subject to an amendment service. The most recent
version at any time can be obtained through the technical dealer or directly
from the manufacturer.
The manufacturer reserves the right to make changes due to technical
developments in the data and images given in this manual.
Reproductions, translations and copies of any kind, even of extracts, require
written authorization from the manufacturer.
Abbreviations, units, specialist terms, special names or specialist terminology
are explained in more detail in the ”Appendix”.
Pictograms used
This pictogram indicates information that will help towards a better
understanding of the working processes.
A correction bar in the margin indicates changes to the previous
edition.
This pictogram refers to another document or chapter.
If a manual number is given, the middle 4 figures indicate the language, as
follows:
Language
Language
Language
-9000-9001-
German
English (Great
Britain)
-9013- Dutch
-9015- English (America)
-9032-9034-
Serbian
Slovakian
-9002-9003-9004-9005-9007-9008-
French (France)
Italian
Romanian
Spanish
Swedish
Norwegian
-9016-9021-9022-9023-9024-9025-
-9036-9038-9039-9040-9041-9043-
Lithuanian
Portuguese (Brazil)
French (Canada)
Latvian
Estonian
Spanish (North
America)
Polish
Danish
Hungarian
Czech
Finnish
Croatian
-9009- Russian
-9027- Bulgarian
-9010- Greek
-9029- Slovene
Possibly not all above-mentioned languages are available.
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5
Preface
Customer service
1.2
Manufacturer's address
GEA Farm Technologies GmbH
Siemensstraße 25-27
D-59199 Bönen
+49 (0) 2383 / 93-70
+49 (0) 2383 / 93-80
[email protected]
www.gea-farmtechnologies.com
1.3
Customer service
Authorised Technical Dealer
If necessary, please contact your nearest authorised technical dealer.
There is a comprehensive dealer Internet search function on our website at the
following address:
D
www.gea-farmtechnologies.com
European Contact Information:
GEA Farm Technologies GmbH
Siemensstraße 25-27
D-59199 Bönen
+49 (0) 2383 / 93-70
+49 (0) 2383 / 93-80
[email protected]
www.gea-farmtechnologies.com
US Contact Information:
GEA Farm Technologies, Inc.
1880 Country Farm Dr.
Naperville, IL 60563
+1 630 369 - 8100
+1 630 369 - 9875
[email protected]
www.gea-farmtechnologies.com
6
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Safety
Backing up data with DPBackup
2
Safety
2.1
Backing up data with DPBackup
Attention!
Loss of the whole data base.
Data records on the computer hard disk or on the back-up media can
get damaged and become unreadable.
So save the data on different data carriers. It is best to backup the data
every day!
Data is to be saved after and before amendments are carried out.
In general, backups should be made at regular intervals and stored in a safe
place.
For more information on this subject see section on
DairyPlan programs; DPBackup
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7
Safety
Owner's obligation of care
2.2
Owner's obligation of care
Notes for the owner
Working with DairyPlan requires a basic knowledge of computers with the
WINDOWS operating system.
To fully understand and make full use of the benefits offered by the DairyPlan
system, the user must be familiar with the process of milk production.
Such knowledge cannot be provided by these instructions.
The owner is responsible for ensuring that all safety instructions are followed
and that this software is used in accordance with the intended purpose.
He must make sure that every user knows how to use the software/computer
and can operate them safely.
Only use computers which are in perfect working condition.
Make sure that only ”authorized personnel” have access to the computer.
In particular, the owner must ensure that
D
Anyone who is involved in the operation, maintenance, inspection or
handling of this product in any other way reads and understands this manual
(especially the safety information and warnings).
D
A full set of legible instructions is always kept by the product.
D
Anyone who has to carry out work on the product can look at the instructions
at any time.
D
The instructions in the section entitled ”Basic safety instructions” are
observed.
D
The legal requirements are observed.
D
The work to be carried out is performed by a sufficiently qualified person!
Attention!
Particular qualifications are described in the corresponding
chapters!
Work which may only be performed by authorized personnel:
-
8
Installation
Commissioning
Troubleshooting
Deinstallation
D
These personnel are regularly instructed in all relevant matters of safety at
work and protection of the environment and be familiar with the manual,
particularly the safety instructions it contains.
D
Operating personnel who require training only work on the product under the
supervision of an experienced person. The successful completion of training
is to be confirmed in writing.
D
Operating instructions are produced for the farm. These must be especially
adapted to the conditions of the business, once again, expressly taking
account of safety aspects.
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Safety
Personnel qualification
2.3
Explanation of the safety symbols used
Safety symbols draw attention to the importance of the adjacent text.
Safety symbols and signaling word
DANGER!
The word ”Danger” together with a symbol signals a danger to people's
and/ or animals` lives and health.
Attention!
The word ”Attention” together with a symbol signals a danger for
product, material or the environment.
2.4
Basic safety instructions
DANGER!
There are warnings about specific residual dangers in the
corresponding chapters.
Attention!
If the work requires special qualifications, these are described in the
corresponding chapters!
2.5
D
When working with products from other manufacturers always observe the
warnings from the safety data sheets and operating instructions from the
product manufacturer!
D
Disconnect electrical installations or equipment before working on them.
Lock any main or emergency stop switches to prevent them from being
switched on again and put up a warning sign.
D
Note that electronic components can be destroyed by electrostatic
processes.
D
Work should only be carried out on the installation when it is disconnected
from the power supply.
D
”Unnecessary software and hardware (games, Internet, ...) puts an extra
load on the computer.
In the worst case this may cause the computer to crash resulting in data loss.
Personnel qualification
Anyone who performs work or activities relating to the Magnum 90 Autorotor
must carefully read the manual and sign to confirm that they have understood
it and will be act accordingly!
D
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Participation in corresponding product training is necessary.
9
Description
DairyPlan
3
Description
For further information on the subject, see the manual
7160-90 . . -530
3.1
DairyPlan
DairyPlan is a herd management program for the comprehensive management,
analysis and monitoring of a herd from the point of view of:
D
Income from milk
D
Feeding
D
Assessing
D
Insemination / Pregnancy
For further information on the subject, see the manual
7160-90 . . -530
DairyPlan can be operated with one or more PCs (network)..
Structure of the program
DairyPlan has a modular structure.
This means that the program can be expanded according to the farmer's
requirements.
If, for example, a milking installation is expanded with a milk metering system,
the P-M option must then be added to DairyPlan.
Note!
Each additional option requires a new software key. The costs of the
new options are calculated by the Technical Centre or the dealer if they
have not been obtained before.
Network structure
In a network several computers are connected together. This means that all
users can work with one data source (databank).
In the centre there is the main computer (also called a server or master
computer) on which DairyPlan is installed with the databank.
All of the other computers (also called slave computers, clients or work stations)
use DairyPlan without it being installed on their own hard disks.
The size of the network depends upon the network software and the network
hardware used. There are networks on which between 2 and over 255 users or
computers can be connected.
For more information on this subject see section on
”DairyPlan Network Installation”
10
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Description
DPNet PCI/USB Interface
3.2
DPNet PCI/USB Interface
The DPNet interface is used in DPNet network technology based systems.
It is intended only for creating a data connection between the ”DairyPlan”
program and the connected devices.
Note!
The DPNet interface is not designed for use in any types of application
other than the ones listed here!
This would be considered as use not in accordance with the intended
purpose!
Technical data
DPNet interface XLON PCI
Operating systems:
Win 2000 / XP / Vista
Connection:
PCI
Dimensions:
4,7cm x 13.2cm (HxL)
CE: ‐ Interference immunity
EN61000-6-1
‐ Emitted interference
EN61000-6-3 / EN55022
Includes
D
DPNet interface
Part No.
7300-9047-110
Description
DPNet interface
XLON PCI
Note!
Alternatively there is a USB port for use with a portable computer.
D
Driver software on diskette
Note!
The driver for the DPNet interface can also be found on the
”DairyPlan” CD (to be ordered separately).
Or download from: www.gea-farmtechnologies.com
Bearings
Storage temperature:
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-45 _C .... +60 _C
11
Description
DMS 21 GateWay
3.3
DMS 21 GateWay
The DMS 21 GateWay is used in milking parlours that work with DPNetB
network technology.
D
It has 4 DPNetB/ 3 VC3/ 1 Ethernet and one DPNet-A channel.
D
It is intended only for creating a network in a GEA Farm Technologies GmbH
milking parlour.
The devices are connected to the computer via the Ethernet channel.
No driver software is needed for the DMS 21 GateWay.
For further information on the subject, see the manual
7300-90..-008 DMS 21 GateWay
12
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Description
Multi-Port Connection Set
3.4
Multi-Port Connection Set
The Multi-Port connection set is intended only for creating a data connection
between the ”DairyPlan” program and connected GEA Farm Technologies
GmbH devices with VC4/3 communication technology (e.g. feed stations).
Each Multi-Port connection set has 4 DairyPlan channels (current loop) to each
of which up to 16 peripherals can be connected.
Systems that only need one DairyPlan channel (current loop) to connect one
type of GEA Farm Technologies GmbH peripheral can use the ”Uno-Port
connection set”.
This is connected to an existing ”COM interface” (see ”Connecting the Uno-Port
connection set”).
Note!
The Multi-Port connection set is not intended for applications other
than those listed here - and that would be considered as improper use!
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13
Description
Multi-Port Connection Set
Technical data
Multi-Port card 41094B (7162-9047-170)
Compatibility:
PCI 32-bit serial card for Pentium / MMX /
Pentium II / III / IV
Operating systems:
Win 2000, Win XP, Vista
Modules:
4x FIFO 16C950 serial module with PCI bridge
Connection:
SUB-D 37 socket
PCB:
2-layer 120mm x 79mm
CE:
‐ Interference immunity
‐ Emitted interference
EN61000-6-1
EN61000-6-3 / EN55022
Data cable 37/37
Length:
1.8 m
Assignment:
37-pole 1:1, screened
CL transformer box
Data input:
37-pole SUB-D from Multi-Port card
Data output:
4 x current loop (CL)
Supply voltage:
9V AC / min. 150 mA
Over-voltage protection:
Diverted to earth connection via varistors
(earth circuit connector)
Connection line min. [email protected] (Cu)
Dimensions:
160mm x 120mm x 90mm
Plug-in power pack
14
Input data:
230V ~ / 50 Hz / (USA: 115V)
Output data:
9V AC / 300 mA
Connection line (sec.):
approx. 2m
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Description
Multi-Port Connection Set
Includes
Individual parts of the Multi-Port connection set
D
C
A
B
E
Pos.
A
B
B
C
D
D
E
Part No.
Description
7162-9046-020
Electronic card, complete
(Multi-Port-Anschluss-Set)
PCI, 230V
7162-9046-030
Electronic card, complete
(Multi-Port-Anschluss-Set)
PCI, 115V
7162-9046-040
Electronic card, complete
(Uno-Port-Anschluss-Set)
COM, 230V
7162-9047-170
7162-2380-060
7162-2380-050
7162-2680-040
7162-5986-000
7162-5986-010
Multi-Port card (type 41094B)
Data cable
Data cable
CL transformer box
Plug-in power pack
Plug-in power pack
[email protected] Line for connection to the earth circuit
connector (green/yellow)
PCI
37/37
37/9
230V / 9V
115V / 9V
Note!
The driver for the Multi-Port Card 7162-9047-170 is on the DairyPlan
CD.
If required, current driver versions are available on the GEA Farm
Technologies GmbH website.
Bearings
Storage temperature:
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-10 oC .... +70 oC
15
Description
Default Settings
3.5
Default Settings
Other settings can be used!
Changes may only be made by authorized personnel!
Check all factory settings before commissioning and adjust in line with the
individual requirements of the installation or animal if necessary.
Attention!
Incorrect settings can have a negative effect on the health of the
animals, the quality of the milk and milking results!
16
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Transport
Information on disposing of packing material
4
Transport
4.1
Checking what has been delivered
D
Installation CD
Note!
Always keep the CD safe after installation because the serial
number may be needed.
D
Installation instructions
Part No.
7162-2362-080
7162-2362-090
7162-2362-100
4.2
Description
The DairyPlan CD ROM contains all languages, all modules, types of
installation include new, demo, update, upgrade
CD ROM manual
DVD-ROM for ”acapela” speech output
Storage conditions
D
Storage temperature
Store the CD at room temperature.
When storing the goods supplied, the location must provide protection against:
4.3
D
Moisture
D
External damage (jolts, knocks, rodents, insects, . . . )
D
Direct sunlight
Information on disposing of packing material
After unpacking, the packing material is to be handled properly and disposed
of carefully in accordance with the valid local regulations on waste disposal and
utilisation.
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17
Installation guide
5
Installation guide
The following steps are required to install or start up DairyPlan:
D
Check system requirements.
To make sure that all of DP's features can be taken advantage of.
Section:
D
System requirements (recommendations)
Fitting the interfaces and installing the corresponding drivers.
Section:
Interface installation
‐ DPNet PCI/USB-Interface
(Beschreibung siehe entsprechendes Kapitel)
Section:
DPNet Interface
- DMS 21 GateWay
(See relevant section for explanation)
- Multi-Port Connection Set
(See relevant section for explanation)
Section:
D
Multi-Port Connection Set Installation
Installation of the DairyPlan herd management program
Section:
DairyPlan installation
- Obtain authorization (software key) through the specialist dealer
D
Start-up DairyPlan
Enter basic settings for DairyPlan
Adjusting the program to the conditions of the installation.
Section:
D
Installation and start-up of DPNet components with DPNetInstall
(See relevant section for explanation)
Section:
D
Starting up DairyPlan
DPNet installation
Functional test for the peripheral units.
Section:
Feed System Test
Section:
Testing Metatron
These steps are described in the following sections in chronological order.
If necessary, please contact your nearest authorised technical dealer.
18
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Installation guide
Safety instructions for installation
5.1
Special personnel qualification required for installation
Installation may only be carried out by specially qualified personnel in
accordance with the safety instructions.
Also see the section on ”Personnel qualification”.
5.2
Safety instructions for installation
Also read the chapter on ”Safety”.
Special hazards during installation:
D
Electrostatic processes can cause damage to electronic components.
Attention!
Only touch the edge of the printed circuit board and avoid static
caused for example by clothing.
D
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Before working on electrical installations or equipment (components,
housings, etc.), they are to be disconnected from the mains.
Any on/off or emergency stop switches are to be fitted with a lock to
immobilise them in the open position and a warning sign is to be put up.
19
System requirements (recommendations)
6
System requirements (recommendations)
Voltage stabiliser
Since the power supply in agricultural establishments frequently fluctuates
heavily, it is advisable to use a voltage stabiliser to protect your PC and ensure
there are no interruptions in the supply.
PC‐Protective Measures
PC‐These measures (e.g. surge voltage protection, lightning protection) should
be agreed with your supplier.
Check the computer configuration
Note!
A note on working with DairyPlan 5
GEA Farm Technologies GmbH can only guarantee problem-free
working with DairyPlan if it has been installed in accordance with the
installation instructions. Other programs installed on the PC do not
generally interfere with the operation of DairyPlan. But it is necessary
to check in each individual case.
The first step in the installation is to check the configuration of the computer.
This step is necessary to ensure that all of DairyPlan's features will be able to
be used later on. After checking, please enter the computer's configuration in
the installation description at the end of the instructions.
Information on the computer configuration is available from the Windows Start
Button under ”Settings-> Control Panel-> System”.
Note!
Please note the ”Recommended computer equipment” in the current
Technical Information sheets from GEA Farm Technologies GmbH.
20
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System requirements (recommendations)
PC requirements / recommendations
The following basic configuration is recommended for using DairyPlan:
Minimum requirement / Recommendation
Operating system
PCI slots
Processor
D
Windows 2000
D
Windows XP
D
Windows Vista
Free PCI slots for the peripherals connected
(see also section on ”DairyPlan information / slots”).
1 multi-port connection set = 4 channels (VC3)
D
RAM (working
memory)
Pentium 4 (at least 2 GHz) or comparable processors
Animals
500
500 - 1000
1000 - 2500
2500 - . . .
Win2000/XP
Windows Vista
256 MB
384 MB
512 MB
1024 MB
1 GB
1 GB
2 GB
2 GB
Comment:
The amount of RAM depends upon the number of animal data
records and the choice/amount of data to be stored on each animal.
The number of animal data records is calculated from the total
number of active (living) animals and inactive (dead) animals.
Include an annual herd growth of approximately 30% if the outgoing
animals are to be archived in the DairyPlan data record.
The working memory required also depends upon the hardware
configuration, the operating system and the software installed on the
computer.
Please contact the PC dealer if you have any questions regarding
the computer configuration.
Hard disk
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4 GByte and larger. For DP, at least the following is required:
D
500 MB (up to 1000 animals)
D
+ 100 MB for every further 1000 animals
Printer
Graphics printer for Windows
Modem
Internet access for the DairyPlan online update
Drives for alternative
data carriers
24x (4x)
At least one CD ROM drive is required for installing the DairyPlan
programs.
One DVD drive is required for installing speech output
(TextToSpeech).
Drives and data
carriers for data
backup:
CD / DVD burner
Monitor / Graphics
card
17” Monitor
Monitor and graphics card should support a screen resolution of at
least 1024*768 (800*600) pixels with „True color -16 bit” (256)
colours.
Network card
100 MB network card for connecting the PC to a DMS 21 GateWay
USB storage media
21
System requirements (recommendations)
Information on network operation
Note!
Because of the large quantities of data, the network transmission rate
required is at least 100 Mbit/sec.
D
additional network card for the PC (e.g. 100 MBit/s NE2000 or compatible)
D
100Mbit cable (e.g. CAT.5) for connection to other computers.
Connection of 2 PCs with cross-over cable (special cable for connecting PCs
without a HUB).
A network hub/switch and corresponding cable is required if there are 3 or
more PCs.
Cable type
CAT.5
Shield Twisted
Pair
max.
distance
Transmission
speed
80-100 m
100 MBit/s
PC requirements
Network card and network software
must be available on each
computer. A network distributor
(HUB/Switch) is required for each
network.
Network design using CAT.5 cable
PC 1
PC 2
PC n
Cable type CAT.5
maximum length: 100
m
Network distributor
(HUB/Switch)
Attention!
The use of 10 Mbit cables is not recommended!
An efficient network is necessary if DairyPlan is to be used
effectively. A transmission speed of at least 100 MBit/s is required
for this.
22
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Installation of the interfaces
Installation of DPNet PCI interface
7
Installation of the interfaces
A DPNet interface or Multi-Port connection set is installed to enable data
exchange with the DPNet peripherals.
A corresponding driver is then installed, or a DMS 21 GateWay connected.
7.1
Installation of DPNet PCI interface
Handle all electronic components correctly to prevent electrostatic damage.
Conditions of application
Note!
The system voltage (230 VAC) must be stable!
If the system voltage is not stable (significant fluctuations or voltage
dips), an uninterruptible power supply (UPS) must be connected
upstream.
Ambient temperature:
0 _C ... 50 _C
Installing the DPNet interface
Attention!
When installing the DPNet interface, switch off the PC and disconnect
it from the mains (230 V)!
D
Disconnect the mains and all connected peripherals from the mains.
D
Carefully open the PC casing.
D
Carefully install the DPNet interface in a free PCI slot and screw to the
housing.
D
Close the PC again.
Note!
D
With some motherboards, the AGP slot and the first PCI slot share
an Interrupt (IRQ). It is recommended that you start with the second
PCI slot.
Data line
Attention!
When connecting the lines, the whole installation is to be disconnected
from the power supply so that no short-circuits can occur due to
uninsulated cable ends.
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23
Installation of the interfaces
Installation of DPNet PCI interface
Installation of the driver
Windows 2000 / XP / Vista
(DPNet interface ”XLON-PCI”)
D
Once the interface has been installed, restart the computer.
Windows will identify the new interface as it boots up.
D
Install the driver by following the instructions on the screen
(see following section).
D
PC configuration will be updated.
The entry ”XLON Lonworks Network Interfaces” has been applied
Note!
+ Pause
The system properties (Hardware-> Device
Manager) can also be called up with this key
combination.
Call up the index card according
to the operating system in each
case under:
Win2000:
”Start > Settings > System control
> System > Hardware > Device
Manager”
Windows XP:
”Start > System control > Printer
and other hardware > See also
System > Hardware > Device
Manager”
Select ”Properties” to check that
installation has been carried out
correctly.
”Properties” index card
D
Transceiver ID:
Set as shown in the diagram
opposite!
D Service PIN:
Service PIN - message is sent
D Test Device:
A functional test of the card is
carried out.
D Reboot:
The card is restarted.
24
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Installation of the interfaces
Installation of DPNet PCI interface
Deinstallation
If you want to uninstall the DPNet interface driver, select the entry in the index
card and then click on the ”Remove” button.
The driver is then removed.
Note!
The computer must be restarted in order to accept the changes.
Set-up with DPNetInstall
Once the DPNet interface has been successfully fitted and the driver installed,
after installing the DairyPlan herd management program the settings have to be
made with DPNetInstall.
For more information on this subject see section on
Installing DPNet-> Setting up DPNet Interface
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25
Installation of the interfaces
Installation of the network connection to the DMS 21 GateWay
7.2
Installation of the network connection to the DMS 21 GateWay
The DMS 21 GateWay is connected with a network cable (Ethernet cable Cat
5 cable Part No. 0005-3999-078).
The computer must have a network card that supports 100 MB/s.
On the computer make the following setting in the network connection:
- Set IP Address: 192.168.1.2 (example)
- Subnet Mask: 255.255.255.0
In Microsoft Windows XP this is through:
- System control Start ->right mouse-click on the connection required
->Properties
The following dialogue appears:
Select Internet Protocol (TCP/IP) and click on ”Properties”.
Attention!
The IP address xxx.xxx.xxx.240 is reserved for the GateWay.
Do not use the final number 240 as an IP address for a PC or other
device in the network.
26
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Installation of the interfaces
Installation of the network connection to the DMS 21 GateWay
Enter the settings shown for IP address and Subnet mask.
If the computer is also in a company or office network, an additional network
card must be fitted.
The address ranges for the networks must differ at at least the third point.
Example:
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Gateway network
192.168.1.xxx
Company network
192.168.55.xxx
27
Installation of the interfaces
Installing the multi-port connection set
7.3
Installing the multi-port connection set
Note!
The ”Uno-Port connection set” can be used in installations that only
need one DairyPlan channel (current loop) to connect one type of GEA
Farm Technologies peripheral.
When installing, make sure that the data lines are connected while the device
is disconnected from the power supply so that no short circuits can occur
through the uninsulated cable ends.
Attention!
When fitting the Multi-Port card the PC should be switched off and
separated from the mains (230V).
Handle all electronic components correctly to prevent electrostatic damage.
Conditions of application
The Multi-Port connection set should be installed in an office environment in the
direct vicinity of the PC.
The CL transformer box is to be mounted on a wall.
Ambient temperature:
0 °C ... 40 °C
supply connections
A mains socket (230V AC) is required to supply the transformer box. This should
be provided by the client.
The mains voltage must be stable.
If the mains voltage is polluted by large fluctuations or voltage dips, an
uninterruptible power supply (UPS) must be connected in series.
28
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Installation of the interfaces
Installing the multi-port connection set
7.3.1
Connecting the Multi-Port connection set
Attention!
If several cards are required, then these are to be installed individually,
one after the other.
D
C
A
1
B
E
D
Plug in jumper (1) as shown (Multi-Port Card 7162-9047-170).
Multi-Port card (A)
The Multi-Port card is inserted in a free PCI slot. This requires the following
steps:
D
Disconnect the mains and all connected peripherals from the mains.
D
Loosen the screws on the back of the PC and carefully open the housing.
D
Carefully insert the Multi-Port card in a free PCI slot and fasten to the
housing with a screw.
Attention!
On most motherboards the AGP slot and the first PCI slot share an
interrupt (IRQ). It is recommended to start with the second PCI slot.
D
Close the PC again.
Data cable (B)
The data cable (37/37-pole) is used to connect the Multi-Port card to the
transformer box. It is to be inserted into the 37-pole plug connector and fixed
with screws.
Transformer box (C)
The transformer box is to be mounted on a wall. Make sure that the housing is
mounted with the openings at the bottom. The lines are fed through a cable
gland into the inside of the box.
Attention!
D When connecting the lines the device and the whole installation
should be disconnected from the power supply so that no
short-circuits can occur due to the uninsulated cable ends.
D
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The shielding used for the data lines may not be connected to the
CL wall box. It is to be connected to the fuse block in the power
supply at one end.
29
Installation of the interfaces
Installing the multi-port connection set
In order to increase the protection against overvoltages on the data lines, the
green and yellow equipotential bonding conductor ([email protected]) is to be connected
to the equipotential bonding strip (EBS) from the customer's electrical
installation. It can be made shorter or longer as required.
The connection facility should be provided by the client.
All work on the electrical system should only ever be carried out by trained
electricians.
Installation diagram for Multi-Port Connection Set
A Multi-Port card TYPE 41094 Rev. C
B PCI contact strip
C SUB D 37 connection to the CL converter
D
E
F
G
Connection via data cable 7162-2380-060
Power supply
LED supply voltage
Equipotential bonding connection (PA) min 4 mm2
H SUB D 37 connection to the Multi-Port card
J Cable green/yellow 4 mm2, 2m, equipotential bonding connection
K Power supply for test plug (7162-9047-080)
L Channel 1...4, connection of peripherals (to fuse block DS, DR, -)
30
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Installation of the interfaces
Installing the multi-port connection set
7.3.2
Connecting the Uno-Port connection set
D
Install the transformer box (as described in the section entitled ”Multi-Port
connection set”).
D
Use the data cable (37/9-pole) to connect the transformer box to a free COM
port (COM1, COM2).
Note!
D
Only channel ”1” can be used on the transformer box!
D
It is not necessary for a driver to be installed.
D
The Single Port Connection Set can be combined with a Multi-Port
Connection Set.
Make sure that the DP channels are correctly assigned to the COM
ports.
Installation diagram for Single Port Connection Set
Legend
D
E
F
G
Connect with data cable 7162-2380-050 (to the PC COM port)
Power supply
LED supply voltage
Equipotential bonding connection (PA) min 4 mm2
H SUB D 37 connection to COM interface (PC)
J Cable green/yellow 4 mm2, 2m, equipotential bonding connection
K Power supply for test plug (7162-9047-080)
L Channel 1, connection of peripherals (to fuse block DS, DR, -)
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31
Installation of the interfaces
Installing the multi-port connection set
7.3.3
Installation of the driver
Multi-Port card TYPE 41094 Rev. C (7162-9047-170)
When the computer is switched on the PC devices installed are displayed.
The scrolling display can be stopped with the ”Pause” key so that, for example,
the ”PCI / AGP device listing” can be viewed:
Bus No
Device No
Func No
Vendor ID
Device ID
Device Class
IRQ
0
11
0
1415
9501
Simple COMM.
Controller
11
Note!
The display for ”Device No” and ”IRQ” depends upon which slot the
Multi-Port card is in!
Press any key for the display to continue.
32
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Installation of the interfaces
Installing the multi-port connection set
Windows 2000
After starting the Windows 2000 operating system, a new ”16C95x serial port”
will be identified. The procedure for installating the driver is as follows.
The automatic hardware identification identifies the Multi-Port card and starts
the installation assistant.
In order to install the correct
driver, it is necessary to
specify its position.
D
The driver is on the
DairyPlan CD in the
directory:
”DriverPCI41094Win9
x_2K_XP”
D
The driver can also be
downloaded from the
GEA Farm Technologies
GmbH website.
www.gea-farmtechnolog
ies.com
Carry out the installation step by step. At the end click on ”End”.
Next install the driver for the ”PCI parallel port”. Installation should be carried out
as described above.
Once the driver has been installed, you will need to reboot the computer.
Note!
It is possible that Windows may find ”new hardware” again. If so, the
details are to be specified as described above.
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Installation of the interfaces
Installing the multi-port connection set
After installation
Then, in ”Start > Settings > Control
Panel > System > Hardware > Device
Manager” under ”Ports (COM and
LPT)” check whether all of the ports
have been installed correctly.
Example:
COM3 ... COM6 are to be entered
under ”Connections (COM and LPT)”.
The relevant settings for the ports are
to be entered in DPSetup (see
”Settings
under
DairyPlan
(DPSetup)”).
Note!
+ Pause
The system properties (Device Manager) can also
be called up with this key combination.
Once the driver has been
installed correctly, the FIFO
settings for each new COM
port installed will have to be
adjusted. To do this, the slide
controllers are to be moved
over to the left.
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Installation of the interfaces
Installing the multi-port connection set
Windows XP / Vista
The newly installed multi-port card is identified when the Windows XP / Vista
operating system starts. Install the driver as follows.
Note!
The installation can be performed automatically (driver is searched for
on all available media) or manually (driver location is specified)!
Automatic installation
This installation should be
performed for the multi-port
card and the COM ports.
Note!
For the driver to be installed automatically, make sure that the
DairyPlan CD is in the CD ROM drive!
D
To conclude installation click on ”Finish”.
D
Restart the computer after installation.
Note!
It is possible that Windows may find ”new hardware” again. If so, the
installation should be repeated!
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Installation of the interfaces
Installing the multi-port connection set
Manual installation
This installation should be
performed for the multi-port
card and the COM ports.
In order to install the correct
driver, it is necessary to
specify its position.
D
The driver is on the
DairyPlan CD in the
directory:
”DriverPCI41094Win
XP”
D
The driver can also be
downloaded from the
GEA Farm Technologies
GmbH website.
www.gea-farmtechnolog
ies.com
D
To conclude installation click on ”Finish”.
D
Restart the computer after installation.
Note!
It is possible that Windows may find ”new hardware” again. If so, the
installation should be repeated!
36
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Installation of the interfaces
Installing the multi-port connection set
After installation
Then, in the Windows-Device Manager,
under ”Ports (COM and LPT)” check
whether all of the ports have been
installed correctly.
Note!
+ Pause
The system properties (Device Manager) can also
be called up with this key combination.
Example:
COM3 ... COM6 are to be entered under ”Connections (COM and LPT)”. The
relevant settings for the ports are to be entered in DPSetup (see ”Settings under
DairyPlan (DPSetup)”).
Once the driver has been
installed correctly, the ”FIFO
settings” (COM port properties)
for each new COM port installed
will have to be adjusted.
Move the slide control (as shown
in the figure) over to the left.
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Installation of the interfaces
Installing the multi-port connection set
Uninstallation of driver for Multi-Port card TYPE 41094 Rev.C (7162-9047-170)
Note!
The computer must be restarted after uninstalling so that the changes
can be registered.
The Windows drivers for the multi-port card (7162-9047-170) are uninstalled
directly in Device Manager.
Windows 2000
Under ”Multi-function adapters” mark the entry for the multi-port card
(OX16PCI954 PCI UARTs) and remove in the menu ”Process > Uninstall”.
Windows XP
Under ”Multi-function adapters” mark the entry for the multi-port card
(OX16PCI954 PCI UARTs) and remove in the menu ”Process > Uninstall”.
7.3.4
Checking data connection
When DairyPlan has been installed and configured and all peripherals have
been started, it is possible to check the data connection in the program
”DPProcessControl”.
A detailed display of all of the devices connected with VC4/3 communication
appears in the program ”DPPort.exe”. The channels on which the devices are
displayed must also be shown on the ”DPSetup” main screen.
Note!
The DOS program ”Port.exe” cannot be used to check communication
in systems with multi-port cards. Use the Windows program
”DPPort.exe”.
7.3.5
Setting up the multi-port card in DairyPlan
The multi-port card is set up when DairyPlan is started up.
For more information on this subject see section on
Setting up the multi-port card with DPSetup
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Installing DairyPlan
8
Installing DairyPlan
To install the DairyPlan herd management program, have ready the unopened
DairyPlan CD.
If the sticker with the serial number has already been removed it can be
assumed that this CD has already been installed once before.
Serial Numbers
Why a serial number?
D
The serial number is an encoded number that clearly identifies the
installation (not the customer).
D
The installation, together with the modules installed, is registered under the
serial number.
D
An installation is identified by the serial number of the first-time installation.
D
The serial number is carried over from the previous program version if the
software is upgraded.
When is a serial number needed?
The serial number will be asked for when the HerdManager or DairyMonitor
system level is installed (see explanation on system levels).
Note!
DairyPlan cannot be installed if the serial number is incorrect or
missing.
If problems are encountered when installing in Windows Vista, it may
be that the User Account Manager has to be switched off.
Where do I find the serial number?
On the CD packaging there is a sticker with the so-called CD key.
The first figures in the CD key are the serial number.
The other figures are a kind of check sum to check that the serial number has
been entered correctly.
The whole CD key should be entered at this point.
If the sticker has already been opened, it can be assumed that this CD has
already been installed and that the serial number has already been assigned
therefore.
A new serial number must be obtained for another first-time installation.
By opening the CD packaging by tearing the sticker with the serial number, the
customer declares that he agrees with the GEA Farm Technologies GmbH
licence conditions.
For more information on this subject see section on
DairyPlan licence
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Installing DairyPlan
Networks
Note!
If DairyPlan is to be installed in a network, see the section on
”DairyPlan Network Installation”.
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Installing DairyPlan
System levels and different types of installation
8.1
System levels and different types of installation
System level
The ”DairyPlan C21” product is offered in different system levels.
D
DairySetup ”installation setup”
D
DairyMonitor ”installation monitoring”
D
HerdManager ”Installation and herd management” (full version) with the
different module options:
- P-M automatic milk metering and conductivity measurement
- P-F feed station control from DP (excluding feeding in the milking
parlour)
- P-S activity measurement and segregation/scales control
- HM-D data exchange
- HM-M2 connection of a handheld computer
- HM-J connection of certain standalone calf feeders
Note!
For the sake of simplicity, the term ”DairyPlan” and also the
abbreviation ”DP” often refers to the whole DairyManagementSystem
21 product's program system ”DairyPlan C21” regardless of the
system level and module options installed in each case.
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Installing DairyPlan
System levels and different types of installation
F
DP constantly connected to installation
Demo
HM-M2
HM-D
HM-J
P-C
P-S
HerdManager *)
P-F
Dairy
Monitor
P-M
Dairy
Setup
F F F F
F
Time restriction
Modifications and settings with mobile laptops
F
Subject to a charge (second software key
required)
F
F F F F F F F
(5 animals)
(5 animals)
F F F F F F F
F
F
F
F
F
F
F
Feeding in the milking parlour (rotary or PF21,
without animals only basic ration)
F
F
Identification
F F F
F
F
F
Enter and manage animals
Milking parlour installation and setup
Installation monitoring, recording installation data
- milking parlour
Activity measurement
Milking parlour controlled segregation, input in
the milking parlour (previously only new types of
Capri)
F
F
Automatically record milk quantities
F
F
F
F
F
Segregation/scales controlled from DP
Connection of feed stations and calf feeders with
DP connection
F
demo data
only
F
Connection of standalone calf feeders C400,
V600, V640
Installation monitoring, recording installation data
- tank control
Certain, mostly
functions
national,
F
F
Install and setup tank control
data
exchange
F
F
F
F
F
F
F
DPMobil, connection of a handheld computer,
version 5.230 or higher
*)
42
F
(restricted)
F
F
F
Animal capacity greater than zero (K>0), more than 5 animals can be set up
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Installing DairyPlan
System levels and different types of installation
Different types of installation
7160-9001-531
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D
First Time Installation
DairyPlan C 21 has not been installed on the computer before.
D
Version Upgrade
An older main version is installed on the computer and a new main version
is to be installed over it.
For example, Version 5.112 to Version 5.230 is an upgrade.
D
Update
DairyPlan C21 is installed on the computer and a newer program version is
to be installed over it, but the main version is the same.
For example from 5.200 to 5.230 is an update.
D
Online Update
Technical dealers can download program updates from the Internet and
these can then be installed as an update over an existing installation with
the same main version.
End customers can download a language installation from the Internet and
either update the language they have installed or install another language.
D
Module Upgrade
For existing systems with the Herdmanager system level (full version):
A new module is added to the existing installation.
An example of a module is ”P-M” for milk metering.
D
Language Installation
For existing installations:
Update a language that is already installed or add further languages to it.
D
System Level Upgrade
For an existing installation of the DairySetup or DairyMonitor system level:
Install the higher system level that has been purchased.
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Installing DairyPlan
System levels and different types of installation
First Time Installation
44
D
Place the DairyPlan 5 CD in the CD drive.
The DairyPlan installation program starts automatically.
If it does not, select the DairyPlan CD with Windows Explorer and start the
program ”CDAutoPlay” on the CD.
D
The display now shows the opening screen of the installation program with
information on the version. Click on ”Install” to continue.
D
Select the language and type of animal (cows, goats, sheep or buffalo)
required.
Click on ”Next” to continue.
D
The ”Program installation” program window appears
1
2
3
4
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Installing DairyPlan
System levels and different types of installation
1
2
”New Installation: Select System Level”
D
If there is still no installation, select system level.
D
With the ”DairySetup” or ”DEMO Version” system level, further
installation is performed without the serial number, etc. being asked
for.
”For existing installations”
Nothing should be selected for a new installation.
Note!
In the case of existing installations the type of installation required can be
selected.
(For explanation see section on ”Different types of installation”)
3
”File locations”
Select the directory in which DairyPlan is to be installed. The specifications
should only be changed in exceptional cases!
4
”Windows task bar and autostart folder”
With the option in ”Start Menu / Create program” DairyPlan is copied into
the computer system's program menu.
A desktop icon (shortcut) is also set up for direct access.
With the ”Start DPProcessControl” option, process control starts
automatically when the computer is started. This option should also be set
in HerdManager and DairyMonitor systems where process control has to
be constantly running.
This function is not used in a Demo version or DairySetup level.
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D
When all of the options have been set, confirm the details with the ”Next” key.
During the installation, amongst other things, the hard disk capacity is now
checked. A warning is given if there is not enough storage capacity
available.
D
Entry of the serial number for DairyMonitor and DairyPlan systems.
The CD key, the first figures of which correspond to the serial number,
should be entered. The CD key is on the sticker on the back of the CD sleeve.
Enter in the field provided (with no empty spaces) and then click on ”Install”.
D
With DairyPlan Version 5.230 or
higher, the installation of some
necessary additional Microsofte files
is requested.
In this case the window ”Microsoft
Visual C++ Redistributable” appears
on the screen.
This installation stage may last a
while, do not interrupt.
45
Installing DairyPlan
System levels and different types of installation
D
Once the individual program parts have been copied from the CD ROM to
the hard disk, for systems with HerdManager or DairyMonitor level, or when
changing a DairySetup system, the ”Module Options” window appears.
D
Enter details in the ”Module Options” window:
1
2
3
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Installing DairyPlan
System levels and different types of installation
1
”Program Options - DairyMonitor”
Change DairySetup system to a DairyMonitor system or run tank
control in a system with HerdManager system level.
2
”Number of animal records”
Select the maximum number of animals envisaged for operation.
Note!
If increasing the number of animal data records, check whether the
computer has sufficient capacity as described in the section on
”System Requirements (Recommendations)”.
The options selected are shown below in the ”Program Options”
window.
3
D
”Purchase Options - DairyPlan”
The window offers modules to choose from such as, for example:
”P-F” for controlling the feed boxes/calf feeders.
Select the options planned for the farm.
Multiple selections can be made.
These options are only possible in systems with the HerdManager
level (full DairyPlan version). A P-M option is not necessary to setup
a milking parlour in DairySetup or DairyMonitor systems.
Once the details have been confirmed with the ”Next” button, in DairyMonitor
and HerdManager system levels, a message appears saying that the
required module options are available to purchase. The program is
protected by the so-called software key.
Note!
To protect its rights, GEA Farm Technologies GmbH has given
DairyPlan a software key. This is used to authorize your program.
Without authorization, the program can only be used to a limited
extent once the introductory period has ended.
Request approval or the second software key from the specialist
dealer.
The program will only be approved if the modules installed
have actually been purchased.
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Installing DairyPlan
System levels and different types of installation
D
Confirm the instruction window.
D
The installation is now complete and the following window appears:
A
B
C
Press the keys indicated to choose from the following options:
A Start the DairyPlan program or call up the main menu.
B Request registration form (if options that are subject to a charge
have been added / after a new installation).
C End installation process.
For ”Starting out” with DairyPlan, please see
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Installing DairyPlan
System levels and different types of installation
Upgrade to DairyPlan 21
Update an existing version of DP to DairyPlan 21.
D
Start the ”Test Data Base” function.
Correct any errors before starting the update.
D
Note the number of animal data records and check whether the ”Licensing”
is sufficient.
D
Make a backup of the current (present) data set with the corresponding
backup function in the old DairyPlan version.
Or, the whole DairyPlan directory can be copied into a special security
directory.
D
End all DairyPlan programs.
D
Insert the DairyPlan CD to install the upgrade.
D
The installation program automatically identifies that there is already a
version of DairyPlan on the system and therefore sets the installation option
to ”Upgrade DairyPlan”. Confirm by pressing the ”Install” button.
D
Follow the steps for ”New installation” until the ”Program installation” window
appears.
D
Now follow the instructions in the section on ”Installation”.
Attention!
Upgrade from DairyPlan 4 versions:
The old Dairy Plan 4 entries must be manually removed from the
”Autostart” program group.
The settings in the ”Autoexec.bat” file might have to be changed or
deleted.
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Installing DairyPlan
System levels and different types of installation
Update from DairyPlan C21
Replace an installed DairyPlan system with the same main version.
D
Start ”Check system data records”.
Correct any errors before performing the update.
D
Backup the current data record with the backup function.
D
End all DairyPlan programs including process control ”DPProcessControl”.
D
Follow the installation steps until the ”Program installation” window appears.
The ”Module Options” window is not shown because the installation
program automatically identifies that a DairyPlan version is already on the
system and therefore sets the installation option to ”Update DairyPlan”.
Confirm the details by pressing the ”Install” button.
D
Continue with the installation.
Online‐Update
Information on DP Online Update
Free DairyPlan update files can be downloaded quickly and easily from the
DairyPlan update website.
There are free online update files for the individual languages, interface card
driver programs and demo data records.
Program update files can only be accessed online by customer service
managers and technical dealers.
Please contact your customer service manager or technical dealer to obtain an
online program update.
Note!
A main version of DairyPlan cannot be updated with an on-line update
(no upgrade)!
The requirements for an Online Update are as follows:
D Internet connection
D
Internet browser
How do I carry out an online update?
50
D
Go to the GEA Farm Technologies GmbH website in the relevant language:
www.gea-farmtechnologies.com
D
In the Download area, select:
Home > Products & Services > ProFormance Milking Technology >
Products > Milking/Herd Management > Software > DairyPlan C21
D
Select ”Download Demo Versions and Update”.
Another page opens offering the different update versions in different
languages.
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System levels and different types of installation
Installation of module options
The HerdManager system level (e.g. the full DairyPlan C21 version) is modular.
If, for example, a milking installation is expanded with a milk metering system,
the P-M option must then be added to DairyPlan.
Note!
Each additional option requires a new software key. The costs of the
new options are calculated by the Technical Centre or the dealer if they
have not been obtained before.
This requires the following steps:
D
Insert the DairyPlan CD into the CD ROM drive and start the installation
program.
D
The ”Program Installation” window opens. Activate the ”Module Options”
field and click on ”Next”.
D
Activate the new option required and confirm the details.
D
Continue to follow the instructions
Language Installation
DairyPlan can be installed in various languages.
All of the languages are on the DairyPlan CD. So a language can be installed
later.
This requires the following steps:
D
Select installation language.
D
In the ”Installation Options” dialogue box that appears later, select ”Only
install languages”.
Another language can also be installed using the online update.
Note!
The language version and the DP version installed must correspond.
If the language version is newer than the installed version of DairyPlan, a
program update has to be installed first (only available from GEA Farm
Technologies engineers).
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Installing DairyPlan
DairyPlan network installation
8.2
DairyPlan network installation
Note!
Because of the large quantities of data, the network transmission rate
required is at least 100 Mbit/sec.
The DairyPlan system can be used on different computers (PCs) at the same
time in a local network. Only one PC is connected to the peripherals and
performs process control.
This PC is referred to below as the ”Master”.
Other PCs have access only to the database. These PCs can view and also edit
data.
These PCs are referred to below as ”Slaves”.
The following should be noted for a network installation:
Note!
Installing the network (wiring and setting up the network in the PC
operating system) and setting the authorizations is not part of the
DairyPlan installation.
We recommend consulting a specialist.
- Make sure that the first PC in the network, the one that starts the
DairyPlan program, is the Master PC.
- Make sure that the Slave PCs have authorized read and write access to
the whole of the Master PC's hard disk.
- The Slave PC must have the Master PC's hard drive connected as a
network drive.
- The authorized drive on the master PC appears on the Slave PC as a
network drive with a drive letter and details of the path (for example
”N:DairyPln”).
At first it advisable to run DairyPlan without being connected to a network. If
there are starting problems, these will be easier to solve without any complex
network connections.
Moving on to the network can take place when the system is running smoothly
with the peripherals and the user is familiar with the PC and the DairyPlan
program.
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DairyPlan network installation
Installing DairyPlan on a ”Slave PC”
The ”DairyPlan” program is installed on the Slave PC in the same way as on an
individual PC.
Place the installation CD in the Slave PC's CD drive and start installation.
The installation program will start as for a new installation because DairyPlan
is not on the PC.
The following installation steps are different for installing Slave PCs in a
network:
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Installing DairyPlan
DairyPlan network installation
A Change target directory:
Enter the path and directory name of the DairyPlan directory on the Master
PC as it will be reached through the network.
Example:
If the Master PC's hard disk is shown on the Slave PC as network drive
”N:”, then the entry should read ”N:DairyPln”.
B Conclude the entry of the directory name by clicking on another dialogue
field.
(for example on the field with the directory from which the installation is
being performed.)
This changes the installation dialogue and the other steps can be
performed.
C Once this has been entered, the farm's name will appear, as it is entered
on the Master PC.
D Select the ”Set up start menu and registry entries” option.
E Make sure that the ”Run DPProcessControl” option is not activated for
installation on the Slave PC.
(this option may only be selected for installation on a Master PC!)
F Continue with the installation.
The program start folder and the necessary Windows registry entries are
created on the Slave PC.
Attention!
A new main version or a new program must also be installed on the
Slave PCs so that the correct Windows taskbar entries are created for
new program parts.
Otherwise it may be that individual DairyPlan programs will not work
correctly.
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Installing DairyPlan
DairyPlan licensing
8.3
DairyPlan licensing
Licence rights
DairyPlan 5 is protected by copyright.
To protect its rights, GEA Farm Technologies GmbH has given DairyPlan a
software key. This is used to authorize the program.
Without authorization, once the input period has expired, it will only be possible
to use the program to a limited extent.
Obtain authorization (software key) through the specialist dealer.
Note!
The program is only authorized if the options installed have actually
been purchased.
Only the DairyMonitor and HerdManager system levels are subject to
a charge. There are no licence fees for DairySetup or a Demo version.
Approval
Approval is given either by the Technical Centre of by the dealer if:
D
the serial number is the right one,
D
if software key 2 has been issued.
Software key 1 / Software key 2
When is a new software key required?
Software key 2 is a coded number which is keyed in within 30 days and is always
asked for if:
D
a new installation has been performed.
D
an upgrade installation has been performed.
D
the installed module or animal capacities have been changed.
D
the DairyPlan program recognises that it is running on another hard disk.
This may occur if:
- the files have been copied onto another computer,
- the hard disk has been re-formatted, or if
- a new version of Windows has been installed on the hard disk.
How does the software key system work?
For the first 30 days after a new installation, you can access the required part
of the program and work using the ”Close” key.
After this time all of the data management program functions (e.g. list and graph
display) will be blocked until the 2nd software key is entered..
The program functions for data communication and data collection
(DPProcessControl) will still be performed.
The serial number, the options installed and the 1st software key will be
displayed. The 2nd software key should be entered in the empty field.
If the application is to be processed on the 2nd software key, click on the
”Process request” field.
The application is processed through this field with a corresponding form.
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Installing DairyPlan
DairyPlan licensing
Entering the fax number and e-mail
address is optional. However, giving
them makes allocation of the 2nd
software key quicker and more secure.
Note!
Obligatory
fields
are
highlighted
in
yellow.
Information must always be
entered in these.
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DairyPlan licensing
Application Form for Second Software Key
With the details given, DairyPlan generates the following application form. This
form can be printed out directly.
If there is no printer available, in emergencies the form can also be saved in a
file so that it can be printed from another PC.
Alternatively, the second software key can be applied for by e-mail to your
dealer (see following explanations ”Applying for a 2nd software key by e-mail”).
Application Form
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Installing DairyPlan
Uninstalling DairyPlan
Signing the form confirms that the information given is correct and you agree
with the conditions for requesting the software key.
The 2nd software key from GEA Farm Technologies GmbH is entered in the
application form submitted and assigned to the customer through the technical
centre/dealer.
On receipt the second key is entered in the entry window described above.
Requesting a 2nd software key by e-mail
On PCs with an e-mail connection, the software key can also be requested from
the specialist dealer by e-mail.
8.4
D
To do this, click on the envelope symbol in the symbol bar. An e-mail
containing all of the necessary data and the dealer's e-mail address will be
created and opened in the standard e-mail program.
D
Before sending, check all of the details and especially the e-mail address
one more time.
Uninstalling DairyPlan
D
End all DairyPlan programs (see also section on ”DairyPlan information /
Ending DairyPlan”).
D
In Windows ”Start - Programs - DairyPlan”, start the ”DPUninstall” program.
D
Confirm deletion of all files with the button ”yes - remove”.
D
Delete the ”dairypln” directory using Windows-Explorers.
Note!
Uninstall is also possible via the DairyPlan CD. Start CD installation
and select ”Uninstall DairyPlan” from the menu.
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Start-up DairyPlan
9
Start-up DairyPlan
Once DairyPlan has been installed on the computer, the necessary settings
have to be made.
D
Start DairyPlan.
D
You may be asked for a ”software key”.
For more information on this subject see section on
DairyPlan licence
- To temporarily pass over entering the second software key, click on
”Close”.
- The question about the 2nd software key appears whenever DairyPlan
programs or functions are started or data have been entered.
- Enter the second software key before the expiry date.
Note!
If the 2nd software key has not been entered at the right time,
DairyPlan programs for evaluating data and entering data will be
blocked. Process control continues to work (feeding and milking
parlour control continue to work).
Base Setting
When DairyPlan is installed on the computer, the basic settings are required to
control the connected peripherals.
Make or check the following settings:
D
The settings in DPSetup
Note!
For a first-time installation the settings are made with the
installation wizard. This goes through the settings that have to be
made.
D
Settings for feeding and calf feeder system (if installed)
D
Settings for milking control (if installed)
D
Settings for DPNet components (if present).
D
Minimum input of animal records for functional test
D
Setting up the Multi Port Card
D
Setting up the DPNet PCI/USB interface card
D
Setting up the DMS 21 GateWay
To ensure that DairyPlan starts automatically when the PC is switched on, there
must be a link from DPProcessControl in the Windows Autostart directory.
Note!
The link is generally created by the installation routine.
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9.1
Special personnel qualification required for initial commissioning
Initial commissioning may only be performed by specially qualified personnel in
accordance with the safety instructions.
Also see the section on ”Personnel qualification”.
Special risks involved in initial commissioning:
D
Electrostatic processes/interference may endanger electronic components
and also lead to software faults and data loss. Back up data regularly
therefore.
Attention!
Only touch the edge of the printed circuit board and avoid static
caused for example by clothing.
9.2
Settings in DPSetup
9.2.1
Setting up the Multi Port Card with DPSetup
A few settings are required so that DairyPlan can operate with the Multi Port
Card.
These are in the ”Devices -> Select interface” dialogue.
D
Activate ”Use COM Ports”.
D
For the channels used by DairyPlan (e.g. COM5 ... COM8), set the maximum
number of devices or transceivers on that channel.
It is generally sufficient to enter ”16” as the maximum. The number of devices
actually connected may be lower.
Attention!
All channels before the first channel used by DP (e.g. COM1 .... COM4)
should be set to ”0” unless they are being used for a ”Uno Port”
connection.
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Note!
Some of the settings for the VC3 channels will be processed when the
installation settings are created with the Wizard.
However, check afterwards that these settings are correct.
9.2.2
Setting up the DMS 21 GateWay with DPSetup
From Version 0.50, the DMS 21 GateWay provides the following:
- 3 channels for connecting DPNetB controllers (DemaTron for example)
- 3 channels for VC3 units (all VC3 units except for Metatron 12)
- 1 channel for DPNetA devices
If a system has DPNetA devices, they must all be connected to the DPNetA
channel on the DMS 21 GateWay or they must all be connected to the DPNetA
channel on the DPNet PCI/USB interface card.
Attention!
DPNetA devices in an installation CANNOT be divided between the
DMS 21 GateWay and the PCI-USB interface card!
It is possible to place DemaTron controllers on the DPNetB channels
of a DMS 21 GateWay and all DPNetA devices in the system to a
DPNet PCI/USB interface card.
A DMS 21 GateWay is essential for the following devices:
- DemaTron and DeMax
- new generation DPNetA nodes
A few older versions of DPNetA devices cannot be connected to a DMS 21
GateWay.
These devise must have a DPNet PCI/USB interface card.
DPNet devices and interface cards
Version number
Abbre‐
viation
Description
DPNetA or
DPNetB
device
for DPNetA proto‐
col, via DPNet PCI/
USB card
for DPNetB proto‐
col, via DMS 21
GateWay
BOA
AutoTandem box control system
A
lower than 6.0
6.0 or higher
DCR
Cluster removal in AutoRotor
Magnum 90
A
lower than 6.0
-
DMX055
DeMax 55
B
-
6.20 or higher
DMX060
DeMax 60
B
-
6.20 or higher
DMT060
DemaTron 60
B
-
6.20 or higher
DMT070
DemaTron 70
B
-
6.20 or higher
FTM
Milking parlour feeding module
A
lower than 6.0
6.0 or higher
JTC
Expert tank control connection
A
lower than 6.0
6.0 or higher
MCR
Motor control
Magnum 90
AutoRotor
A
lower than 6.0
-
MCR
Motor control in AutoRotor
Magnum 40 / Global 90
A
-
6.0 or higher
OCR
User interface
Magnum 90
AutoRotor
A
lower than 6.0
-
OPR
User interface in AutoRotor
Magnum 40 / Global 90
A
-
6.0 or higher
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in
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Settings in DPSetup
Abbre‐
viation
Description
for DPNetA proto‐
col, via DPNet PCI/
USB card
for DPNetB proto‐
col, via DMS 21
GateWay
OPG
User interface in AR Capri
(retaining rail via cylinder and
control unit without RIO)
A
lower than 6.0
-
OPG
User interface in AR Capri
(retaining rail via cylinder and
control unit with RIO)
A
-
6.0 or higher
OPG
User interface in AR Capri
(retaining rail via curved track)
A
-
6.0 or higher
A
all
Host version 2.10 or
higher
P21/WMP Metatron 21
62
DPNetA or
DPNetB
device
PAR
Identification module in older
AutoRotor Magnum 90
A
lower than 6.0
-
PBG
Retaining rail control in AR Capri
via cylinder and control unit
without RIO
A
lower than 6.0
-
PBG
Retaining rail control in AR Capri
via cylinder and control unit with
RIO
A
-
6.0 or higher
RIO
I/O control in AutoRotor Magnum
40 or some AR Capri
A
-
6.0 or higher
ROC
Rotation control in AutoRotor
Magnum 90
A
lower than 6.0
-
ROC
Rotation control in AutoRotor
Magnum 40 / Global 90
A
-
6.0 or higher
SCR
Rotation transmission
AutoRotor Magnum 90)
A
lower than 6.0
-
STB
Standby module
A
lower than 6.0
6.0 or higher
TIA
AutoTandem gate controller
A
lower than 6.0
6.0 or higher
TIF
Gate controller, old (1 per row) in
group
milking
parlours,
conventional exit
A
lower than 6.0
-
TIX
Gate controller (1 for every 2 rows)
in
group
milking parlours,
conventional exit
A
lower than 6.0
6.0 or higher
TFE
FastExit group milking parlour
gate controller
A
lower than 6.0
6.0 or higher
XCR
Exit controller
Magnum 90
A
lower than 6.0
-
in
(older
AutoRotor
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Settings in DPSetup
VC3 units, except for Metatron 12, can either be all connected to the VC3
channels on the DMS 21 GateWay or all connected to a MultiPort card.
Installations with Metatron 12 CANNOT be operated via the DMS 21 GateWay.
Note!
When setting up the installation settings with the Wizard in DPSetup,
most of the settings for the DMS 21 GateWay will be asked for or set
automatically.
Check the VC3 connection, especially if changes have been made or
in the case of more complex installations.
When the interfaces have been set up
manually, the function ”Check PC
interfaces” in the ”Help” can be used to
check the settings. Further instructions
are given if there are any errors.
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Settings in DPSetup
Settings for VC3 units on DMS 21 GateWay
If VC3 units are connected to the DMS 21 GateWay, ”Use VC3 channels on the
DMS21” must be set (”Select interface” dialogue box from the ”Devices” menu):
In this example, for wiring reasons, the first four of a total of six feed stations are
on the first VC3 channel, separate from the other two stations. The maximum
number on the first VC3 channel is therefore set to 4. DP automatically shifts
feed stations 5 and 6 to the second channel.
Note!
If a maximum number is set as zero, the corresponding VC3 channel
on that DMS 21 GateWay will not be used.
If there is a change from Multiport to GateWay, it is necessary to check
the maximum number of devices per channel.
The DPSetup main window below in the section on ”Wiring Assignments” shows
the VC3 channel assignments.
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Settings in DPSetup
Settings in DMS 21 GateWay for VC3
The settings for the DMS 21 GateWay are reached via ”More DPNet
components” in the ”Devices” menu:
Note!
Transfer revised VC3 settings to DMS 21 GateWay
If settings for VC3 channels or Baud rates are changed, a DMS 21
GateWay installation stage has to be performed with DPNetInstall in
order to transfer the changes.
- ”Network Installation” menu
”Address Specification” submenu
”Install Gateway” point
If no further node connections or network settings are changed, the
other ”Address Specification” and ”Close Gateway network
installation” stages do not have to be performed.
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Settings in DPSetup
The number of transceiver units connected to a channel is set in the DMS 21
GateWay.
The code for the type of communication has to be given for each channel. With
the standard methods of connecting VC3 to the DMS 21 GateWay in DairyPlan
version 5.230 or higher, there should be a ”0” here.
VC3 units with Baud rate 4800
On the DMS 21 GateWay ”Baud rate VC3 channels” setup page, the standard
1200 Baud rate can be changed to the higher rate of 4800.
D
The setting for the Baud rate on the VC3 peripheral must match the setting
in DPSetup.
Note!
Only the latest chip versions for VC3 peripheral units support the
higher Baud rate.
D
The setting must be the same for all VC3 units on one channel.
If Baud rate settings are changed, they must be transferred to the DMS 21
GateWay with DPNetInstall (see note on ”Transferring revised VC3 settings to
DMS 21 GateWay”).
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9.2.3
Changing the connection of VC3 units from MultiPort card to DMS 21 GateWay
Farms that previously had VC3 peripherals connected to the PC with a MultiPort
or UnoPort card and now have a DMS 21 GateWay can connect the VC3 units
to the three VC3 channels on the DMS 21 GateWay.
Note!
If the connection is changed, all of the VC3 units in the whole farm must
be placed on the DMS 21 GateWay.
For example, the VC3 units in one milking parlour cannot be on a
MultiPort card and those in another milking parlour on the DMS 21
GateWay.
Note!
Metatron 12 cannot communicate with DairyPlan via the DMS 21
GateWay. If there are Metatron 12 units on the farm then no VC3 units
can be placed on the DMS 21 GateWay.
Changing the connection
In DPSetup in the ”Devices” menu, in the ”Select Interface” dialogue box
D
Activate the ”Use VC3 channels on the DSM 21 GateWay” setting.
D
The first two channels on the MultiPort card are usually empty because,
otherwise, they are in conflict the PC's serial interfaces COM1 and COM2.
For DMS 21 GateWay, enter a suitable maximum number so that the first
two VC3 channels on the GateWay can be used.
See section on ”Setting up DMS 21 GateWay with DPSetup”.
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Settings in DPSetup
Installing and setting up DMS 21 GateWay in DPSetup
Case 1:
There is no DMS 21 GateWay or not enough DMS 21 GateWays set up in
DPSetup.
D
DPSetup notices they are missing.
- Setup error 101 is reported in the main window with the suggestion to run
the ”Check PC interfaces” function.
Case 2:
There is already one DMS 21 GateWay set up in DPSetup (for example if it has
already been set up for DPNet units).
D
DPSetup notices that the DMS 21 GateWay does not have the right VC3
settings.
- Setup error 102 is reported in the main window with the suggestion to run
the ”Check PC interfaces” function.
In both cases:
D
Call up the ”Check PC interfaces” function from the DPSetup ”Help” menu
and confirm the messages.
D
Answer ”Yes” to the question whether the VC3 settings in the DMS 21
GateWay should be calculated.
D
The settings for all VC3 channels on all DMS GateWays in the system are
overwritten.
Check VC3 settings
Information on this subject is given in the section on ”Setting up DMS
21 GateWay with DPSetup”.
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Settings in DPSetup
9.2.4
Changing the connection of DPNetA devices from DPNet PCI/USB card to DMS 21
GateWay
From DP version 5.230, farms with DPNetA devices connected to the PC via a
DPNet PCI/USB card can also connect all of the DPNetA devices to the DPNetA
channel on the DMS 21 GateWay.
Note!
If the connection is changed, all of the DPNetA devices in the whole
farm must be placed on the DMS 21 GateWay.
For example, the DPNetA devices in one milking parlour cannot be on
a DPNet PCI/USB card and those in another milking parlour on the
DMS 21 GateWay.
Note!
If there is more than 1 DMS 21 GateWay being used on the farm, all
of the DPNetA devices must be connected to the PDNetA channel on
the first DMS 21 GateWay.
Changing the connection
Remove the DPNet PCI/USB card from DPSetup
D
In the ”Devices” menu, call up the ”More DPNet components” dialogue box.
D
Press the ”Device Setup” button.
D
In the ”More device settings” dialogue box, select ”DPNet PCI/USB” (by
double clicking on it, or by marking the line and confirming with ”OK”).
D
The DPNet PCI/USB card set up dialogue box will open.
D
Press the ”Remove device” button to delete the DPNet PCI/USB from
DPSetup.
Setting up a type DMS 21 Gateway PC interface
D
When the dialogue box is closed, DPSetup checks the setting and notes that
there is no PC interface.
- Setup error 101 is reported in the main window with the suggestion to run
the ”Check PC interfaces” function.
D
Call up the ”Check PC interfaces” function from the DPSetup ”Help” menu
and confirm the messages.
D
Answer ”Yes” to the question of whether the controllers are connected via
DMS 21 GateWay.
Installing DMS 21 GateWay with DPNetInstall
Information on this subject is given in the section on ”DPNetInstall”.
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Settings in DPSetup
Scanning the network with DPNetInstall
D
Scan the network to obtain information on the software versions to be
updated.
Information on this subject is given in the section on ”DPNetInstall”.
Updating equipment software
D
Update the software for all DPNetA devices.
Information on this subject is given in the section on ”DPNetInstall”.
Completing DMS 21 GateWay installation
Information on this subject is given in the section on ”DPNetInstall”.
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Feed Settings
9.3
Feed Settings
The following settings should be made in order to guarantee correct feeding.
Device-specific set-up for feeding
In the menu ”Device management Feed station set-up” first of all specify
the number of stations connected
(feed concentrate and drinking
stations).
The following settings can be made for each feeder and feeder motor via the
”Feeder Setup” button:
On the ”Feeder Setup - General” page:
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Type of feeding
D
Number of feeder motors
D
Name can be given
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Feed Settings
On the ”Feeder Setup - Motor 1-3” page or, if appropriate, the ”Feeder Setup
- Motor 4-6” page:
D
Portion weight
D
Pause time
D
type of feed allocated
D
type of feed for silo
D
type of feed if from another bin
Note!
If more than three different types of feed are provided, the feed lists
used by the customer might have to be supplemented.
For list processing, see manual
7160-90 . . -530
Section on ”DairyPlan Programs” - ”DPList - List Generator”.
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Feed Settings
Feed Types and Bins
Details on types of feed and interval feeding can be set up from the ”System Feed Type Setup”.
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Feed Settings
Responder settings
Menu ”Device - Responder and activity setup”
The following types of responder can be set:
D
4-figure
4-figure X-responder and Rescounter (amplitude and phase modulated)
D
8-figure
15-figure ISO responders (only the last 8 figures are used).
D
15-figure
15-figure ISO responders (all 15 figures are used).
Note!
ISO responders and the Rescounter II option must be selected for
activity measurement with Rescounter II.
8- and 15- figure responder types require an ISO transceiver with
corresponding program chip!
If there is activity measurement and both 120kHz and ISO responders
are being used, only one type of responder can be selected for activity
measurement.
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Feed Settings
System-specific settings for feeding
”System - feed schedule and general setup” menu
The system-specific settings include specifications for the delivery of a test
portion, feed times, settings for scanning and report files.
On the ”Feeding times” record card the ”Feed cycle start time” can be adapted
to the conditions of the farm.
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Feed Settings
Determining and entering the portion weight for a feed type (Feeder Calibration
Wizard)
For the following types of feeder, the portion weight for a type of feed can be
found using the Feeder Calibration Wizard:
- VC4/VC3 feed stations (including Junior box)
- VC4/VC3 carousel feeders with feed screw
- Feeders in DPNet-controlled rotary parlours (AutoRotor II).
- DPNet-controlled milking parlour feeders (PF21, PF21 Basic)
Starting the Feeder Calibration Wizard
The Feeder Calibration Wizard can only be started if DPProcessControl is
running.
D
From the main menu
”System”, ”Feeder Setup”, Feeder Calibration Wizard
D
From DPProcessControl via:
- the ”Extras - Feeder Calibration Wizard” menu
-
D
76
the button shown opposite
From DPSetup
The set-up dialogue ”General Feeder Control” (”System” menu), the
”Feeder Calibration Wizard” record card
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Feed Settings
Entering settings
For the Feeder Calibration Wizard, select the feeder for which a portion weight
is to be determined.
1
2
3
1
Select the motor for which the portion weight is to be calibrated.
2
Enter the total reference quantity given.
The portion weights for setting up the feeder motors are automatically
determined from this and entered in the Feeder Setup.
3
Use the ”Next” button to go through the dialogue step by step, following
the instructions.
See Online Help for details.
For VC4/VC3 feeders a test responder is used which is to be kept for the ejection
of feed into the identification field.
Attention!
The test responder must never be attached to an animal because that
animal would then receive unlimited feed!
Note!
If another responder is brought into the identification field during the
delivery of feed, this will abort the calibration process.
Attention!
This procedure should be performed for each type of feed, each feed
station and for each new delivery of feed in order to ensure correct
calculation of the feed quantities!
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Checking the feeder system
9.4
Checking the feeder system
Note!
If no feeder system is installed, pass on to the section headed ”Testing
Metatron”.
A test should be carried out to check whether all of the feed stations and calf
feeders connected have the correct electrical and logical connection to the PC
or DairyPlan.
If there is a connection a ”Feeder motor test” should be carried out.
Checking the connection
D
From Windows ”Start - Programs - DairyPlan”, start ”Process Control
(DPProcessControl)”.
Alternatively, in the DairyPlan main menu click on ”S-> System programs->
Process control (DPProcessControl)”.
A process control window appears with the following tool bar (see also
section on ”DairyPlan Programs / DPProcessControl”).
78
D
The button shown opposite can be used to call up the status
display for feeder stations and feeders. Errors in communication
with the peripherals are shown in the ”Error” column.
D
Possible error messages in the ”Error” column:
OFF
No response from the transceiver
RESPOND?
Unknown responder number
XM EOF
Transmission error (end of file not received)
XM ECHO
Transmission error (character transmitted not the same as the one sent)
(Note: may also be displayed in XMMonitor is running)
XM TIME
Transmission error (the unit is not responding within the permitted time)
XM EXTRA
Transmission error (”unusual” data)
DUP ADDR
Address possibly duplicated
NO PORT
VC3/4 interface card is not working correctly
BAD
No return message from motors after starting a motor test.
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Checking the feeder system
Note!
Occasional error messages (especially after the system has been
restarted) are not significant.
These errors often occur. Check wiring.
The faults may also be caused by defective electrical components.
Testing the Feeder Motors
D
Select ”Test Feeder Motor” from the ”Actions” menu or click on the
button shown opposite with the information text ”Test Feeder
Motor”.
D
Alternatively, the test may be performed using the Feeder
Calibration Wizard. (Icon Futterkalibrierwizard.jpg)
For further information on the subject, see the manual
7160-90 . . -530
D
In the following window select the feed station required. Then click on ”Start
Motor Test”.
D
This also checks the weight of the feed portion.
If the function test has been successful for all feeder motors and stations, you
can start working with the feeding system.
Alternatively the test may be performed using the feeding calibration
wizard.
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Milking Parlour and Milking Place Settings
9.5
Milking Parlour and Milking Place Settings
In addition to the main settings which have been made using the Wizard, other
information on the milking parlour can also be given.
Fine settings can be made in the DairyPlan menu.
”S-> Settings-> General (DPSetup)-> Devices -> Parlour and Stall ”.
When this menu point is selected, the following dialogue box appears:
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Setting milking control of stalls
This function can be used to make the farm-specific settings for the milking
places and milk meters.
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D
The specifications can be entered for one or several milking control units
(e.g. 1-5).
D
Whenever the milking control unit are changed to ”Rinse” DairyPlan checks
whether the setting for the milk meters in the milking parlour agree with the
values entered.
D
If DairyPlan finds differences between the settings in the PC and the devices
in the milking parlour, the values saved in DairyPlan will be transferred to the
milking controllers.
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Milking Parlour and Milking Place Settings
Settings for milking parlour and milking places
Most of the settings under ”Milking Parlour and Milking Place” are performed by
the Wizard according to the type of milking parlour.
D
To make individual settings later, start the ”Milking Parlour and Milking
Place” dialogue from the ”Milking Parlour Setup” button.
D
To set up the rows in a specific milking parlour, call up the first record card
”General” in Milking Parlour Setup.
Amongst other things, this record card contains:
- ”ID Parameter” setup (only needed for VC3 milking parlours)
Must be set individually for each transceiver.
In earlier versions ”ID Parameter” has also been called ”Calibration
Value and Pause Times”.
- Transceiver setup for row
Two different rows of a milking parlour must have the same type of
transceiver. In exceptional, rare cases however, one transceiver, with its
own settings, may be installed for each row.
- The ID parameters of rotary parlours that are controlled conventionally
with VC4/3 transceivers are also in the settings for the (one) milking
parlour row.
More details in Online Help.
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Checking the milking parlour units
9.6
Checking the milking parlour units
Note!
If there are no milking parlour units, please continue with the section
on ”Minimum DairyPlan Settings”.
A check is performed as to whether all of the milking control units and milking
places have the correct electrical and logical connection to the PC and to
DairyPlan.
With regard to Metatron 12 milking parlour control units:
If there is a connection, individual devices can be switched off and on with the
main switch in order to check the addressing of the devices.
Checking the connection
D
From the DairyPlan menu, click on ”S-> System Programs-> Process
Control (DPProcessControl)”.
D
A process control window appears with the following toolbar.
D
Click on the icon with the ”Milking control unit” info text in order to
list milking control units.
The status of communication between the peripherals and
DairyPlan is shown in the ”Error” column. If everything is working
correctly, the ”Error” column will be empty, otherwise an error
message or the status of the devices will be shown.
D
If no equipment is displayed you must check to see if the system is set to
measure milk yield.
D
In conjunction with Metatron:
If milking has been performed without a connection to the computer, remove
the bridge from the ”DS” to ”‐” data lines on the Metatron connection card.
D
Switch on the vacuum pump.
If some or all units display ”OFF” for more than three minutes, proceed as
described in the Section entitled ”DairyPlan Programs”; ”DPPORT ‐ Help
Program”.
Note!
The fact that Metatron 12 displays ”OFF” when the vacuum pump is not
running is not a fault.
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Checking the milking parlour units
Testing a METATRON 12 ‐ device
Note!
The test described does not apply to Metatron P21/S21!
The previous test showed how the electrical connection for the Metatron
devices is checked. This next ”check” can be performed if, for example, two
Metatron devices are mixed up because their addresses are incorrect. This also
checks the logical connection.
D
Switch some of the Metatron units off at the main switch.
D
In the ”Error” column, the changes must be identified at the correct units.
If not set the address correctly.
D
This completes the check on the Metatron units.
Possible error messages in the ”Error” column:
ID Off
No response from ID (S/E switched off?)
COW# ?
Unknown animal ID received
MATCH ?
Animal ID and milk quantity do not match
REPEAT?
Animal has already been milked at another milking place
1111?
Unknown responder number 1111
XM EOF
Transmission error (end of file not received)
XM ECHO
Transmission error (character transmitted not the same as the
one sent)
XM TIME
Transmission error (the unit is not responding within the
permitted time)
XM EXTRA Transmission error (unusual data)
84
DUP
ADDR
Address may have been duplicated
NO PORT
Dual‐Port card is not working correctly
ID ADDR
ID address may have been duplicated
ID PORT?
Interface card is not working correctly for identification
MAN
ENTR
Manual milk entries not permitted on Metatron
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Start-up DairyPlan
Minimum entry of animal records (for functional test)
9.7
Minimum entry of animal records (for functional test)
Once the PCs and peripherals have been connected, the animal data have to
be entered.
To check that the system is operating between three and ten animals have to
be entered, depending on the size of the installation.
For further information on the subject, see the manual
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Entering Information on Livestock
Enter new animals with ”DPMenu -> Animal Data -> Manage Animals ->Save”:
To run the installation the following minimum entries are absolutely essential:
for cows / goats / sheep
Animal ID
Responder number
Group ID number
Date of birth
Last birth date
Lactation number
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for young animals
Animal ID
Group ID number
Date of birth
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Start-up DairyPlan
Automatic functions
9.8
Automatic functions
In DPProcessControl, in the menu
”Actions-> autom. functions” exact
details must be given on the functions
that are to be performed automatically
(see ”Installation Report”).
For more information press ”F1”.
D
Feed-> Feed times:
Enter a suitable start time for the feeding cycle.
D
Milk:
Enter the milking times. The actual milking times must be within the times
set.
D
Autom. reports:
Select or enter reports which are to be printed automatically at specific times.
Note!
DairyPlan provides a number of pre-set lists in the directory
”dairypln - FactOrig - XX (= language that has been installed and
set)”.
Examples of monitoring lists:
Report name
86
Recommended printing
time
Purpose
Feed monitoring
after start of feed
Feed monitoring
Observe
daily / weekly
Heat monitoring
Heifer about to calve
weekly
Calved heifer overview
Animals due to calve
weekly
Calving overview
Vet action
weekly
scheduled vet action
Unidentified animals in the
milking parlour
Post milking
Animals with no milk
quantity
Conductivity value and milk
alarm
Post milking
Conductivity value and milk
monitoring
Activity monitoring
2 daily
Activity monitoring
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Start-up DairyPlan
Automatic functions
D
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Back-up:
Enter the time and filename
(including path) for the scheduled file
back-up.
The data is then saved at the time
specified every day.
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DPService
User interface
10
DPService
DPService is a program that dairy farms can use to create and set up all of their
corresponding devices and components. The graphical interface not only
makes it easier to configure new dairy farms, it also enables the user to import,
display and edit operating data that have already been created, from the
DairyPlan database.
Call up
DPService
Start the DPService program
10.1
User interface
The user interface is divided into different areas representing different program
functions and providing interaction.
A
B
D
C
Example: View of a new farm
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DPService
User interface
A
Functional area
In the current version of DPService, the function area includes a configurable
icon bar, the ”General” tab and menu bar. More tabs will be added in future
versions.
Functional area version 1.026
Symbol bar
In the symbol bar click on an icon in the menu
bar, the illustrated functions can be performed.
The displayed dropdown menu right above the
icons can either be shown the symbol bar above
or below the menu bar.
General
Clicking on the ”General” tab, the menu bar can
be fade in and out.
Menu bar
The menu bar is divided into the following DPService functions:
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DPService
User interface
Farm details
This menu is for creating new farms and storing the operating data entered.
D
New
An ”empty” milking parlour is created. Any
data saved for a previously created milking
parlour will be lost. The devices and
components of the new milking parlour have
to be created again (configured and set up).
D
Save
Saves
the current milking parlour
configuration in the DairyPlan database.
This function can be executed from the icon
in the menu bar and also from the ”Save”
button in the properties area.
database
D
Import
This function is used to import a
configuration file that has already been
created.
D
Export
Saves a configuration with any name in the
file system, not in the DairyPlan database.
The configuration can then be sent to
Technical Support for example.
D
Reload
The configuration stored in the local DP
database is re-imported. Any settings that
have not been saved at that time will be lost.
D
Pass Code
Protects the operating data entered against
unauthorized access by third parties. The
pass code can consist of up to 13
alphanumerical characters. The pass code
also applies to the settings in DPSetup.
View
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DPService
User interface
D
Quick navigation
The graphical overview of the farm created
can be displayed and hidden again by a
checkbox in the Graphics area.
D
Description
The background colour can be changed from
white to black with a dropdown menu.
Mode
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D
Configure
All of the components in a newly created farm
must first be defined in full in the Properties
area (configured).
D
Setting
When all of the components have been
defined (the corresponding icons are green),
if necessary more parameters can be
adjusted in the Properties area. However,
because the configured components already
have standard parameters, this is only
necessary if there are any system-related
deviations from the standard parameters.
91
DPService
User interface
B
Graphics area
The Graphics area is for quick navigation. The icons shown here can be used
to select faulty components directly with a click of the mouse and show the
corresponding Properties area without having to laboriously search for them in
the tree structure of the Components area.
Grafikbereich, Version 1.026
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DPService
User interface
C
Components area
In the Components area, all devices and components in a created milking
parlour are displayed hierarchically in a tree structure.
Komponentenbereich, Version 1.026
Component groups
In the Components area the devices belonging to a milking parlour are
displayed in groups in a tree structure.
Clicking on the plus sign in front of a component icon
(milking parlour example), or double clicking on the
milking parlour icon, expands the component tree.
There will be a minus sign in front of the component tree
that is opened. Clicking on the minus sign closes the
tree.
Call up the DPSetup dialogue window
In the component tree, for a few components (e.g. feed
station), the corresponding dialogue window in
DPSetup can be called up by clicking on it with the right
mouse button. This is so that herd management data
can be processed quickly. For direct access, it is
necessary for the data to be stored in the database and
for the components to be in ”Set-up” mode (see
description of the Mode function area).
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DPService
User interface
D
Properties area
In the Properties area, depending on the mode selected, the basic configuration
(configuration mode) and the parameter settings (set-up mode) of the operating
components can be displayed and edited. Grey fields are for information only
and cannot be edited. The input fields to be configured are highlighted in yellow.
Help window
Eigenschaftsbereich, Version 1.026
Data entry
To facilitate data entry, in some windows, predefined configuration data can be
selected from a dropdown menu. Other data must be entered by hand. The
completed entry can be confirmed by clicking on the ”Accept” button or deleted
with ”Reject”.
Only when there is data in all of the necessary input fields will the colour of the
icon for the corresponding component turn green and the component data can
be saved in the DP database. Any values that differ from the standard values
will be subjected to a logical check. If a value is above or below a valid range,
the last valid value saved for the farm in the database will be used. If there is
no suitable value in the database, the standard value will be selected.
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DPService
User interface
Multiple selection
If a milking parlour has several of the same kind of device, (milking controllers,
feeding systems, etc.), these can be selected from the component tree together
and configured as follows:
A
With the right mouse button click on the milking parlour or milking
parlour row icon and choose ”Select all milking controllers”.
As with Windows file manager, either:
B
Click on the first and last device group while holding down the SHIFT
key and select all of the groups in between, or:
C
Hold down the control key (Ctrl) and select the device groups individually
with the left mouse button.
Help text
For each component selected, help text appears
at the bottom of the Properties area above the
buttons.
Automatic data save
If the DPService program is ended without
first saving the edited data, a popup window
appears to say that the data have not been
saved. The user can then either reject the
changes, save them in the DP database or
save them with automatic temporary buffer
storage.
With buffer storage, the data are saved in the file ”Autosave.sav” in the
DPService program folder. However, the file should not be edited manually
because otherwise it might not be possible for it to be loaded when DPService
is started again.
When DPService is restarted, the program
checks whether there is an Autosave file in
the buffer. The user can then decide
whether to load the last unsaved status from
the buffer or the last saved status from the
database.
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DPService
User interface
Save
Once all of the components have been configured and set up, the operating
data must be saved in the DairyPlan database. To do this, select the ”Save” icon
in the menu bar or click on the ”Save” button at the bottom of the Properties area.
Note!
If new data are to be saved for later use and not stored in the database,
they can be transferred to a file with the ”Export” option.
The saved data are stored in the DP database and can be transferred in the next
step (open DPSetup and start DPNetInstall).
For more information on this subject, please refer to the section: ”DP
Setup”.
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DPService
User interface
10.1.1 Symbols
In the graphics and components area, operating areas and components are
represented hierarchically by the following icons.
Farm details
Farm details
Operating areas
Gateway / PC connection
AutoRotor milking parlour
AutomTandem milking parlour
Group milking parlour
Automatic milking systems (MIone)milking parlour
Components
Control panel
Milking controller
Standby module
Other components / controllers
Milking parlour row group milking parlour:
one-row ready for operation
Milking parlour row (AutoTandem):
one row ready for operation.
The icon is the same for the right and left-hand row
Milking parlour row (AutoRotor)
Milking box (MIone)
Selection
Scales
Feeding
Tank controller
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DPService
User interface
Operating status
The operating status of each operating area and each component is indicated
by one of three colours.
D
Green
All of the fields for the component and all of the fields in the
subordinate tree structure have valid values. The component
is ready for operation
D Yellow
One or more subordinate devices still have empty fields. But
the component has been filled out completely.
D Red
Some fields for the component are still empty. The component
is not ready for operation.
D Milking parlour type not defined.
Once the required milking parlour type has been selected, the
icon shown on the right changes to red operating status for the
milking parlour selected.
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DPService
Creating a new farm
10.2
Creating a new farm
To create a new farm, one row of basic settings must first be entered and the
operating areas and their components set up.
Start DPService
Call up the program with the DPService icon in the DairyPlan
user interface.
Um einen neuen Betrieb anzulegen müssen zunächst einige
Grundeinstellungen vorgenommen und die Betriebsbereiche
und deren Komponenten eingerichtet werden.
1.
Under mode, select the option ”Configure”.
2.
Under ”Farm” click on the option ”New”.
3.
The ”Farm” and ”Gateway” icons are now displayed in the
Components area.
Create operating areas
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1.
Select the ”Farm” icon. The corresponding input fields
appear in the Properties area of the user interface.
2.
Enter the number of operating areas.
3.
Eingaben übernehmen.
Once the settings have been accepted, the icons appear
for the operating areas created.
99
DPService
Creating components
10.3
Creating components
The ”Create components” procedure is the same for the individual operating
areas and is described here with one example.
1.
Select icon (example: milking parlour).
2.
Enter the corresponding milking parlour details in the fields
that appear in the Properties area.
3.
Confirm each entry with ENTER or by clicking on the
”Accept” button.
Other input fields open with a yellow background.
Note!
In group and AutoTandem milking parlours, the number
of milking places is entered for each row.
4.
Repeat the procedure until all of the input fields have
been completed and the details accepted.
5.
When the entry is correct and complete, the icon turns
green.
6.
Create components for all other operating areas.
7.
Save configuration in the DairyPlan database.
Update software and specify addresses (DPNetInstall)
For all of the components that have been created, the software now has to be
updated and a device address specified.
D
Starting DPNetInstall
For more information on this subject, please refer to the section on:
”DPNet Installation”.
Provided no entries have to be made that are different from the
specifications, the milking installation is now ready for operation with the
factory settings.
For more information on this subject, please refer to the section on:
”Setting up components”.
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DPService
Setting up components
10.4
Setting up components
The setting up of component parameters is the same for the individual
components and is described here with the example of a milking controller.
1.
If not already active, change to ”Set-up” mode.
2.
In the Components area, navigate to the Components to
be set up.
3.
Select the ”Milking controller” icon.
Input fields appear in the Properties area.
Note!
It is possible to select multiple components with the
mouse. (same as Windows Explorer)
D Specific selection by holding down the ”Ctrl” key
D Mark range with the Shift key
4.
Adjust settings individually.
Input fields appear in the Properties area
Example:
D Threshold for removal (050/040/010)
D Number of pulses (050/020/010)
5.
6.
Accept and save settings.
Repeat the procedure until the components in all of the
operating areas have been set up.
Send the settings to the components (DPNetInstall)
The individual settings must now be sent to the components.
For more information on this subject, please refer to the section on
”Installation DPNet”.
The milking installation is then ready for operation with the individual
settings.
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DPService
Adding to farms
10.5
Adding to farms
Operating areas and components can be added to an existing farm.
The ”Add to farm” procedure is the same for operating areas and components
and is described below with one example.
1.
Start DPService.
2.
In the Components area navigate to the components to be
set up.
3.
Click on the Farm icon.
The corresponding input fields appear in the Properties
area.
Change number of Expert tank controllers.
Accept settings.
The icon appears in the Components area
Save settings.
4.
5.
6.
Note!
Alternatively, to add a component, proceed as follows:
7.
8.
9.
In the Components area, navigate to the operating area.
Select operating area
(e.g. milking parlour)
Input fields appear in the Properties area
Add component
(e.g. automatic stripping unit)
Update software and specify addresses (DPNetInstall)
The software has to be updated for the components that have been created or
expanded, and a device address specified.
For more information on this subject, please refer to the section on
Starting DPNetInstall
The milking installation is ready for operation with the settings selected.
For more information on this subject, please refer to the section on
Setting up components
Note!
Once a farm has been set up in DPService and the details saved in the
database, the devices created must be given an address via
DPNetInstall.
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DPNet Installation
DPNetInstall
11
DPNet Installation
11.1
DPNetInstall
Note!
DPNetInstall is included on the DairyPlan installation CD from Version
5.100.
The DPNetInstall program is for installing and commissioning DPNet networks
and modifying them in the event of any version-related hardware or software
changes. Various settings are made for DPNet devices.
DPNetInstall also offers the following functions:
D
Scanning the network in order to find out the current status of the installation.
D
Updating of the equipment software by transferring Neuron and host
software.
D
Displaying component information.
Only when all of the connected devices have been correctly installed is the
milking parlour fully functional. Thanks to the installation process,
communication becomes possible between the individual devices and between
the individual devices and DairyPlan.
The following steps need to be taken in order to operate a DPNet network:
D
Install DPNet equipment in the installation as well as the cabling required
(see relevant user manual and assembly instructions for the equipment).
D
Install DairyPlan on PC.
D
If necessary, fit a Multiport card and install drivers.
D
If necessary, fit DPNet Interface PCI or USB and install DPNet driver
software.
D
Make milking parlour settings with DPSetup/DPService.
D
Configure network card in the PC.
D
Enter settings in DPSetup for DPNet.
D
Start the ”DPNetInstall” program.
- Install Gateway.
- Download device software (gate control only or other applications that
are based on the hardware of a gate control card).
- Close Gateway network installation.
- Download other devices.
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DPNet Installation
DPNetInstall
Start program for the first time
The DPNetInstall program can be started as follows after installation:
D Directly from this DairyPlan directory
D From DPSetup under the menu ”Devices->DPNetInstall”
Special features of the initial start-up process
The window shown below opens automatically when the program is started for
the first time (only if there is a DPNet-PCI/USB interface card).
The following details on the DPNet interface have to be entered here once:
D DPNet interface: ”Xlon PCI”
In exceptional cases, it may be necessary to select a different interface.
D Interface no.: ”0”
The first card fitted has the number ”0”.
D If ”PCLTA-20” is selected, the number ”1” should be entered for the first card
fitted.
The following selection dialogue box will be displayed when devices in the
DPNetB network are triggered for the first time via a DMS 21 GateWay.
Note!
The GateWay must be connected to the PC and to the power supply
for the corresponding network card to appear in the dialogue box.
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DPNetInstall
The network card that is to be used for data traffic via the DMS 21 GateWay
should be selected here.
Then install the DMS 21 GateWay via Network Installation ->Address
Specification->Gateway. Only then will communication be possible with the
DPNetB devices.
During the start-up procedure the program window appears showing the
installation tree resulting from the information given in DPSetup.
Because their status is still unknown the devices will be shown in grey or red.
The PC (PC system) shown in the tree must be highlighted in green.
Only then will a DPNet interface have been identified and correctly set up.
If the icon is red, check the settings in ”Network Installation->Interface-Setup”!
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DPNet Installation
DPNetInstall
Program symbols
The following pictograms might appear in the tree for example.
Gate control
Box control unit
PC
DemaTron
Metatron
Stand-By
Close/open
directory
Here, the background colour provides information on the installation status.
Background colour
106
gree
n
Installation OK
grey
Installation incomplete - Install
device (address specification).
red
Installation incorrect - Note the
information shown for the
device!
Example
DPNet Installation-Metatron
Interface O.K.
Metatron installation Metatron
incomplete. Install device
(address specification).
Gate controller installation
incorrect. Note the information
shown for the device!
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DPNet Installation
DPNet network installation / Update
11.2
DPNet network installation / Update
Requirements
D
DairyPlan/DPNetInstall are installed.
D
The DPNet PCI/USB interface, including driver and/or the Ethernet network
card for connecting the DMS 21 GateWay, is installed and configured.
D
The equipment for the DPNet network which is to be put into operation, (eg
a milking parlour or a feed box unit), must be assembled in the milking
parlour and connected to the DPNet interface of the PC.
D
Settings have been entered in DPSetup for DPNet.
Before the network can be installed the installation has to be configured in
DPSetup. To do this start the Wizard with ”DPSetup->Wizard->Start”.
Once all the forms have been filled in, the milking parlour is configured and
DPNetInstall can be started up.
Installing/updating
In order to install or update a network, the following points are to be carried out
in the order specified:
Note!
The installation described is restricted to essential components.
If necessary, detailed information/instructions on the points can be
taken from the section entitled ”Installation steps”!
D
Start up the DPNetInstall program
- Directly from this DairyPlan directory
- From DPSetup under the menu ”Devices->DPNetInstall”
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DPNet Installation
DPNet network installation / Update
GateWay installation for DPNetB installations.
Note!
In the case of a network installation that needs more than one DMS 21
GateWay, note that, when installed for the first time, the address
specification for the GateWays takes place individually, one after the
other.
Any others should be switched off in order to avoid address conflicts.
Only one DMS 21 GateWay should be connected to the network for
first-time installation.
D
Assign addresses to DPNet devices
Attention!
Please follow the relevant user manual for the device when
installing DPNet equipment! (eg for Metatron)
- Print out the installation tree (to help with installation)
- In the „Network installation” menu, choose between „Address
assignment->All” (Installation of all devices) and ”Address
assignment->Single” (Installation of single devices).
- Send the PIN to DP for each device one after the other (in the order
shown in the installation tree).
- After sending the PIN, wait for the „signal” from the device (eg Metatron
will flash 3 times).
- Next device.
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DPNet Installation
DPNet network installation / Update
D
Download equipment software (for new device or update).
Note!
With a first-time installation a Neuron download only has to be
performed for the gate / box control unit because the software has
to be adapted specifically for the milking parlour.
- Select the gate control unit to be installed from the tree (background
colour red or grey).
- In the ”Device Software” menu, select ”Neuron Processor”.
- Call up the device with Service Pin (first-time installation).
Attention!
During initial commissioning, call up the device using the
Service PIN!
(see corresponding user manual for the device).
- The program will propose the correct software automatically.
If necessary, a message will appear indicating that the latest software
version is already available.
- Carry out the download.
- Download the next device.
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DPNet Installation
DPNet network installation / Update
D
Download more updates
Note!
With a first-time installation a Neuron download only has to be
performed for the gate / box control unit because the software has
to be adapted specifically for the milking parlour.
- Select the device to be installed in the tree (background colour red or
grey).
- In the ”Device Software” menu, select ”Host/Application Software”.
- Call up device from tree (update).
Attention!
During initial commissioning, call up the device using the
Service PIN!
(see corresponding user manual for the device).
- The program will propose the correct software automatically.
If necessary, a message will appear indicating that the latest software
version is already available.
- Carry out the download.
- Download the next device.
D
Complete installation
(only for installations with DMS 21 GateWay)
D
Scan network
Once all devices have been linked up, a final check will be carried out on the
network.
If installed correctly, all pictograms will have a green background!
D
Close program
”Close” in the ”File” menu
Note!
Once the devices have been installed, finally check the settings on the
device and retransmit if necessary!
The installation/update is complete.
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Installation procedure
11.3
Installation procedure
11.3.1 Assigning addresses to DPNet devices (network installation)
Attention!
Please follow the relevant user manual for the device when installing
DPNet equipment! (eg for Metatron)
When installing the system, each device will be allocated an address in the
network and the devices will be configured.
First of all, install all the DPNet devices within an installation.
Installation procedure
D
In order to ensure that the individual Service Pins are sent in the correct
order, you can print out the installation tree to help you by clicking on ”File
-> Print”.
D
In the „Network installation” menu, choose:
- „Address assignment->All” in order to install all the devices in the tree.
- ”Address assignment->Single” in order to install a single device selected
D
Send the Service Pin from each device to DP one after the other (in the order
of the installation tree).
Attention!
Make sure that you send the Service Pin for the right device as
otherwise this will cause malfunctions in network communications.
D
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After sending the Service PIN wait for the device to „Wink” (e.g. Metatron will
flash three times).
If this does not happen, then check progress on the PC.
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DPNet Installation
Installation procedure
D
Continue with the next device until all the devices have been installed.
After installing the last device, a corresponding message will appear in
DPNetInstall.
Attention!
When all of the device addresses have been specified the
installation must be completed again.
This is performed through Network Installation-> Address
Specification-> Complete Gateway Network Installation.
D
112
Scan the network
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Installation procedure
11.3.2 Downloading equipment software
DPNetA devices work with a neuron processor (Metatron 21 with neuron and
host), on which any relevant software has to be installed.
D
for first time installation
D
for an update
For several areas of application, a standard control module, supplied with
universal DPNetA software, is used.
Only when the right equipment software is downloaded will this control module
become e.g. an AutoTandem box controller.
DPNetB devices have bootloader and application software.
The bootloader software makes it possible to update the application software.
The type of download will depend on the processor for the DPNet device used
to run the equipment software.
- Neuron/bootloader software
Network processor used to run programs for single devices.
- Host/application software
Processor used to run additional programs for complex devices
(Metatron 21).
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Installation procedure
The following table shows which devices have which software
DPNet device
Host /
application
DemaTron
DMT
X
X
DMS 21 GateWay
GWA
X
X
Standby
STB
X
Stall gate controls
(different types)
TIX /
TFE /
TIA
X
Box control unit
114
Neuron /
bootloader
X
Metatron P21
P21 /
WMP
X
X
Metatron S21
P21 /
WMP
X
X
Motor control unit
MCR
X
X
Control panel
OCR
X
Exit Control Rotary
XCR
X
Revolution cntr
ROC
X
Cluster removal
DCR
X
Place control unit
PBG
X
Control panel
OPG
X
Milking parlour feeding
module
FTM
X
AutoRotor I/O control
RIO
X
AutoRotor user interface
OPR
X
Expert tank control
connection
JTC
X
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DPNet Installation
Installation procedure
Download process
Note!
With a first-time installation a Neuron download only has to be
performed for the gate / box control unit because the software has to
be adapted specifically for the milking parlour.
D
Select the device to be installed in the tree (background colour red or grey).
D
In the menu ”Equipment software”, select the menu point ”Neuron
processor” or ”Host processor” (host only for Metatron).
D
Call up device
Attention!
During initial commissioning, call up the device using the Service
PIN!
(see corresponding user manual for the device).
To do this select whether the device should be called up via the tree or by
pressing Service Pin.
- ”Service-PIN” for first-time installation and update
Is released on the device and sent to DPNetInstall.
DPNetInstall will wait for the Service Pin for the device
When the service pin is actuated, the display will show which file is being
transferred.
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Installation procedure
Press ”OK” to confirm and transfer the software to the device.
When the host software is downloaded a progress display appears
because in this case there is a lot more data to be downloaded than for
the neuron software.
- ”Tree” - only possible for an update (devices already installed)
The whole process can be operated directly from the computer.
You only have this facility if the device selected has already been
installed in the network.
After pressing the ”Tree” button, the file to be transferred will be
displayed. Press ”OK” to confirm.
116
D
The program will propose the correct software automatically.
If the current version is already installed on the device, a message will
appear indicating that no download is necessary.
D
Carry out the download.
D
After the Neuron software has been transferred, the device will have to be
re-installed. DPNetInstall will do this automatically.
D
Continue the download process for the next device.
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Installation procedure
11.3.3 Group download
Note!
Requirements for a group download:
D The devices that are to receive the new software are already
installed.
D All of the devices are of the same type.
A group download enables software to be downloaded to several devices at the
same time.
Attention!
Close all other programs before the download.
The power supply and data communication must not be interrupted
during the process!
Once the group download had been completed, the whole process can be
checked in a progress window.
Group download, Neuron processor
Note!
A group download is not possible for the bootloader software.
To transfer neuron software to several devices:
D
Select the type of device from the ”tree”.
D
Start the group download from
Download->Neuron Processor” menu.
D
Area (1) lists all devices in the
installation which correspond
to the device type selected.
the
”Device
Software->Group
1
D
Copy all of the devices to be
updated into the selection list
with the copy buttons (2).
2
D
Confirm with OK (3).
The neuron software is
automatically transferred to all
of the devices in the selection
list, one after the other.
2
3
Note!
The transfer to the individual devices always takes place one after the
other (sequentially) and not at the same time as in a group download
for the host/application software.
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Installation procedure
Group download, Host processor
Group download enables the host software to be transferred to all of the devices
in a milking parlour row at the same time.
Note!
A group download only saves time if there are at least 6-8 devices to
be updated.
Note!
D A group download is not possible with the Service Pin.
D Only those devices which require the same software version can
be updated at the same time.
D Devices that are not compatible with the software determined (the
guide for this is the device selected) are automatically removed
from the download list and must be transmitted individually
afterwards.
D At least Metatron Host Version 1.20 is required for the group
download.
If this has not yet been installed, all of the devices to be updated
must first be supplied individually with new software.
There is a special host version 1.19 for this that is only suitable for
preparing a group download. This version can be installed in a
much shorter time.
Version 1.19 is not suitable for milking!
Start group download for the host application for DPNetA devices:
D
Select a device for the relevant row
from the ”tree”.
D
Select ”Device Software -> Group
Download-> Host/Application
Software”.
D
The current host software is
transferred to all devices in
corresponding series.
Note!
Devices with host software which could not be updated in the group
download will be automatically updated individually at the end of
the group host download.
When the group download has ended, all of the updated values will be listed.
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DPNet Installation
Installation procedure
Starting group download for the application software for a DPNetB device
D
Select a device of the type required.
- The device selected determines which software is to be transferred to
the device.
D
Select Device Software ->Group Download ->Host/Application Software.
D
The following dialogue box opens:
On the left of this dialogue box is a list of the available devices (as with the
group download for neuron software).
When individual devices are marked, clicking on the ”Add” button moves
them to the list of devices to be updated (right-hand list).
If all of the devices are to be updated, this can be achieved with the ”Add all”
button.
D
The ”OK” button starts the download process.
When the group download has ended, all of the updated values will be listed.
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Installation procedure
11.3.4 Scan the network
When scanning the network, DPNetInstall searches for current devices
(installed in the milking parlour and connected to the interface).
While doing so, the addressing and configuration of all devices found are
checked.
If devices are discovered with addresses that are outside of the permitted range
or which already exist, this is indicated by the background colour for the device.
An error message may also be given.
The software version of the devices is also checked.
If there is a more recent version of the software this will be shown in the text of
the installation tree.
More information is given in the section on ”Program Symbols” in the
”DPNetInstall” section.
If the milking parlour has been installed correctly, the following image will be
shown:
Start scan
D
120
Under ”Network installation”, select the option ”Scan network”.
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DPNet Installation
Equipment information
11.4
Equipment information
Here, you can call up information on a device selected or call up actions.
There are two ways to select the device:
D
By clicking on the Service Pin
D
By making a selection in the tree
Status query
Display of status information on the Neuron
processor (important for fault diagnosis).
‐ ”Node state” value must be the
”Configured/Online” value
If the entry does not match, a new Neuron
download must be carried out.
‐ If any problems occur, note the value of
”ResetCause” and ”NodeState” and give to
the engineer if asked.
Communication table query
Display of the devices with which the device
selected can communicate.
Version query
Display of version information on the device
(including the current version of software and
hardware).
”Host Identifier”, ”Software Version Host” and
”Boot Version” only have entries if the devices
have host/application software (see Metatron
example).
If there are any problems, note the details for
the engineer.
Configuration data query
The configuration data asked for can be compared with those in DairyPlan.
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DPNet Installation
Equipment information
The interactive window displays the configuration data on the device selected
Signals
The signal command for the selected device is triggered by means of ”signals”.
This command is carried out differently by the various devices.
Device
DeMax/DemaTron
Signal command
LEDs will flash 3 times
Metatron P21/S21
LEDs will flash 3 times
Gate control
Gate rattles (only when vacuum
is connected)
Box control unit
Gate rattles (only when vacuum
is connected)
Standby module
No action
Control panel
OCR ”Winking” on the display
Feed module
FTM Gives out a portion of feed.
Setting of configuration parameters
Transfer of configuration data to the device selected without having to carry out
installation.
This action can only be used for installed devices.
Transfer communication partner
Transfer entries in the communication table to the selected device without
having to perform an installation.
This action can only be used for installed devices.
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Installation of DPCalfFeeder
12
Installation of DPCalfFeeder
The DPCalfFeeder program connects DairyPlan to a calf feeder via an FT
GateWay.
The DairyPlan module HM-J is required for this.
A CD supplied with the FT GateWay has the additional program modules
required.
The following programs should be installed from this CD, in the order given:
1. FT COM Server
2. FT Terminal Program
3. Licence file for FT COM Server
D
To do this, start the file com_setup.exe from the CD. This installs the COM
Server and the Terminal Program.
Once the installation has been successfully completed, the program will then
be in the folder specified during the installation.
D
Copy the licence file named dspkm.liz into this folder from the main directory
on the CD.
Then continue with the installation as described in the manual supplied with the
FT GateWay.
Note!
To configure the FT COM Server, start DPCalfFeeder and in the Links
menu, select ”Feeder Connection...”.
Then follow the instructions in the manual supplied with the calf feeder,
section 4.1.1.2, paragraph 3.
When all of the entries have been made, the data for the calf feeder will be
displayed in DPCalfFeeder.
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Installation of DPCalfFeeder
Match animal data in DairyPlan and in the feeder (when commissioning)
If a feeder that already has animals logged in is to be connected to the DairyPlan
programs for the first time, the animal IDs in the feeder have to be assigned to
the animal IDs in DP, once manually.
D
Start DPSingle and, in the ”Responder Number” field, enter the transmitter
number from the feeder.
In the ”Special Animal ID” field, give the machine number of the feeder and
the animal ID in the feeder, as shown in the diagram below.
Machine No. Feeder_Animal ID Feeder
These entries are made automatically for animals that, once the connection has
been set up, are logged onto the feeder via the log-on dialogue box in
DPCalfFeeder.
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Operation
General remarks
13
Operation
For detailed information on operating Dairy Management System 21,
see the following manual:
Effective herd management with Dairy Management System 21
(Version 5.2)
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14
DairyPlan programs
This section describes the areas in which some of the DairyPlan programs can
be used, and how to use them.
14.1
General remarks
Help
In DairyPlan press ”F1” to call up the Online Help.
It appears in the context of what is in the current window.
Enter Date / Time
D current date/time: enter ”-” or ”+” and leave the field.
D
Entering retro-active date: enter ”-3” (date three days previously).
D
Of course the date can also be written out.
D
Other possibilities:
- Enter day: current month/year is added automatically,
- Enter day and month: current year is added automatically.
Data input
To get into the field to be edited, press the Tab key (Backspace with
”SHIFT”-”TAB”),
Pressing the ”Enter” key usually saves the data entered and completes the
function.
Attention!
The data stored in DairyPlan are an extremely important and
practically irreplaceable asset!
Therefore, back up the data every day on an external data carrier (e.g.
writable CD or USB stick).
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DairyPlan programs
DPBackup
14.2
DPBackup
The program ”DPBackup” is available for backing up data or reading an existing
backup.
Note!
Save data regularly and keep in a safe place!
For further information on the subject, see the manual
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Calling up DPBackup
D
Press button (1)
D
Start ”Data backup (DPBackup)” (2).
1
2
D
126
Select next step.
3
Protect data
4
Retrieving data
3
4
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DPBackup
Protect data
D
Call up DPBackup.
D
Select the destination for the back-up.
Data can be backed up on diskette and also on other data media.
For more information on this subject, please refer to the ”Online Help” (F1).
E
A
B
C
D
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A
Set-up for automatic data back-up
B
Floppy disk drive.
File name ”DPBackup.dpb” is given as a default. This can be
changed if necessary
C
The Windows standard window for saving files is opened. Here
any drive/directory on the computer can be specified for data
back-up.
D
You can enter a comment on the back-up here. If the back-up
data is to be retrieved, the relevant comment appears in this line.
E
Option for backing up all data (including special log files).
Important for problem analyses by the service engineer.
D
Confirm entries with ”OK”
D
The data has been backed up.
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DairyPlan programs
DPBackup
Automatic data back-up
Note!
Unlike a manual back-up, to carry out an automatic back-up the
”DPProcessControl” has to be opened in the background.
It is possible to have data backed up on a daily basis.
Click on ”Setup” to open the
window opposite.
1
2
3
128
1
Once a backup has been performed on the specified date, the date will
be moved forward by one day.
2
Under file name, enter the desired name and the path and confirm by
clicking on ”OK”.
No warning will be given if the directory selected already has a previous
backup with the same name, and the file will be overwritten without
confirmation.
3
Multiple backups.
Backups are saved at regular intervals under different names.
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DairyPlan programs
DPBackup
Retrieving data
If necessary (e.g. if the PC is faulty following lightning) it may be necessary to
retrieve old backed-up data.
Note!
With the exception of DPBackup, all DairyPlan programs that are
currently open must be closed. This also includes the main menu and
process control!
the latter can only be closed via ”File close”.
You can specify the extent of the
retrieved files.
Clicking on ”List” will display the
corresponding files which are
marked with a blue tick.
The files are selected in the
same way as when data is
backed up.
Once the old data backup has
been loaded, the PC should then
be shut down and restarted.
Make sure that the process
control starts up at the same
time.
Note!
The data in a backup are always ”historical” and only as current as the
date of the backup.
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DairyPlan programs
DPDataTest ‐ Test Program
14.3
DPDataTest ‐ Test Program
What DPDataTest Does
”DPDataTest” is a test and repair program for DairyPlan data records.
The program analyzes the data record for errors and warnings in each individual
animal record. All messages can be printed out.
Carrying out DPDataTest
130
D
Start program ”S-> System Programs-> Data Base Test (DPDataTest)”
D
In the ”File” call up ”Test Data Base” in order to activate the data
test (alternatively click on the button shown).
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DairyPlan programs
DPDataTest ‐ Test Program
D
The customer data record is opened and analyzed for
errors/warnings.
If the program finds any errors or warnings, the menu point ”Repair
file-data record” can be called (alternatively, click on the button
shown).
The screen will also show whether it has been possible to remove
the errors successfully.
Notes on the ”File-> Repair data record” menu
The dialog box ”DataBase Repair Set-up” selects which errors are to be
corrected. In the standard set-up all possibilities such as string errors, data type
errors, data and time data are selected.
Note!
To correct an error in the table, all three options ”Delete bad index,
Delete bad date, Delete bad date/time” should be selected one after
the other and the corresponding repair tool called up.
Keep repeating the ”Check and Repair Database” procedure until no more
errors are displayed.
Cause of Error when Starting DPDataTest:
D less than 200 megabytes of space on the hard disk
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D
temporarily remove all programs from the ”AutoStart” group
D
please note the exact error message
D
delete the DairyPlan file ”DPNet.DAT”
131
DairyPlan programs
DPDataConfig
14.4
DPDataConfig
When to use ”DPDataConfig”
D
To maintain the DairyPlan data records
D
When the size of the data bank tables for an animal in DairyPlan is to be
changed.
D
To optimize data access (defragmentation)
D
If various tables (e.g. ”Measurements” or ”Weekly Resources”) are to be
extended for certain applications.
Function
The program copies all data from DairyPlan into new files on the hard disk. The
new file is sorted according to animal ID; all deletions and file errors are
eliminated.
”DPDataConfig” checks the settings made for the hardware and the various
graphs if entries have also been made in different tables (e.g. ”Measurements”
or ”Weekly average”). The tables are expanded to take additional data.
Most data record settings are made automatically.
Executing the Program
132
D
End all DairyPlan programs (see also ”Appendix”).
D
Start ”DPDataConfig” from the Windows task bar via the ”Start” button, then
”Programs”, ”DairyPlan”.
D
End the program with the OK button.
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DairyPlan programs
DPPort ‐ Help Program
14.5
DPPort ‐ Help Program
When to use DPPort
D
when the electrical wiring between the interface card and peripheral has to
be checked.
D
to check the addresses of the interface cards or existing COM ports.
D
when a check has to be made to ensure that the peripheral units are
responding correctly
D
when it is necessary to check whether the peripherals are connected to the
right channel (1A, 2A, etc.) / COM Port.
Note!
DPPort works independently of any DairyPlan settings.
DPPort cannot be used for DMS 21 GateWay ports.
Function
Shows a test of the interface connection.
All channels are tested simultaneously. The cable connections can be put
together and taken apart while the program is running so that the results can
be seen.
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DPPort ‐ Help Program
Executing the Program
D
In Windows Explorer, start the program ”DPPort” by double clicking on it.
D
When the relevant icon is clicked on in DPSetup, the screen shows
information on the connection (COM port, channel), speed, device type and
number.
If various peripherals are connected the number of devices will be shown.
Example:
- Metatron COM 6 with 4 connected devices
- Feed box COM 5 with 2 feed stations.
D
If the screen shows ”PORT NOT FOUND” and the interface card actually has
been installed, then check all of the plug-in connections or replace the card.
D
Insert a test plug (7162‐9047‐080) in each available outlet in order to test
the channels on the interface card.
If the ”Test Plug” is not displayed, check the plug connections in the card
and/or replace the card.
Note!
Internal modems may sometimes be shown as a ”Testplug”.
D
Connect the cable to the peripheral's power supply. Each address from 0 to
15 is tested separately. Make sure that the first feed station (or the first milk
meter) has the address 0. If some devices answer with the wrong address
/ answer on the wrong COM port, check the plug connections and feed
stations.
For further information on the subject, see the manual
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Note!
Device 1 has the address 0, device 2 has the address 1, etc.
Device numbers: 1 - 16, Address numbers: 0 - 15
134
D
If none of the connected units replies then disconnect all units (except the
first) from the power supply. Check all wiring and fuses carefully until the first
units works correctly.
D
Once the first unit is working, wire up the additional units one by one. A single
faulty unit can affect the entire system of communication of the entire
channel. Replace any defective units.
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DairyPlan programs
DPAlarm
14.6
DPAlarm
General remarks
Different programs send an alarm signal to DPAlarm as the central alarm
administration if a problem occurs (e.g. problem with a feed box). The program
manages the alarms raised, shows a current alarm in a clearly visible window
and may also give an acoustic alarm. This will need a sound card with
associated loudspeaker boxes.
It is also possible to call up other programs via an alarm (e.g. pager - radio call
- program)
Function
If a message relating to a malfunction has been sent to ”DPAlarm”, the
pre-alarm time is first to be activated. This can be set by the individual user (see
”Set-up”).
In the case of a one-off short malfunction - e.g. brief cut in power supply to feeder
box), an unnecessary alarm can be avoided in this way. Only if the problem is
still present when the pre-alarm time expires will the actual alarm be triggered.
If an alarm is sent several times without being acknowledged in the interim, it
is only displayed once.
1
Optical signal:
Flashes when there is an
alarm signal
2
Details:
Click here to activate the
set-up functions of the
alarm program.
3
Acknowledge
Clicking here clears an
alarm.
4
Pre-alarm time
5
OK:
Clicking on ”OK” closes
the program.
1
2
3
4
5
1
Note!
If the program is terminated without acknowledging a current alarm the
corresponding alarm signal will still be given.
DPAlarm ”DETAILS”
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DairyPlan programs
DPAlarm
1
Alarms:
Only the current alarm
will be indicated
2
Setting:
Call up set-up dialog
3
Inactive
Alarms already confirmed
are indicated.
Double-clicking on the
relevant alarm gives
additional information on
the alarm.
1
2
3
4
4
Comment:
Any comments can be added
5
All:
All alarms and actions (e.g. last update) are shown
6
Test:
Call up flashing and alarm display on the computer
5
6
Settings
”Programs”
Alarms are reported to the DP alarm program in three different levels, the priority
of which is determined by the sending program and cannot be influenced.
Clicking on the appropriate checkbox calls up the program and the name of the
program can then be entered.
If there are several current alarms waiting, the one with the highest priority will
be sent first.
If ”Repeat” is activated the
pre-alarm time will start to run
again and again and each time
the time expires the programs
entered will be called up.
”Sound”
If the ”Special” function is selected, any *.wav (Windows–Sound file) can be
activated when there is an alarm.
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DairyPlan programs
DPAlarm
This requires the entering of the corresponding file name with the appropriate
path specification.
”Time”
In this menu it is possible
D
to enter the pre-alarm time.
D
Number of days after which old alarms can be cancelled.
”Alarm List”
Using this function it is possible to show, copy or export into a file all saved
alarms in accordance with certain selection criteria
If only certain types of alarm
are to be displayed, enter the
type of alarm here (e.g.
”FeedOff”).
Finally, click on ”Update”.
Export: With this function the
alarms can be copied into a
text file.
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DairyPlan programs
DPProcessControl
14.7
DPProcessControl
The ”DPProcessControl” program controls communication between the
peripherals connected and DairyPlan.
Attention!
Process control stops immediately if the ”DPProcessControl” program
is stopped. Then the animals will not receive any feed and the milk
metering and identification systems will cease to work!
DPProcessControl can only be stopped with ”File-> Exit”.
Pressing ”X” minimizes the program
window and places it in the task bar.
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Operating faults
Safety instructions for troubleshooting
15
Operating faults
If necessary, please contact your nearest authorised technical dealer.
15.1
Special personnel qualification required for troubleshooting
Troubleshooting may only be performed by specially qualified personnel in
accordance with the safety instructions.
Also see the section on ”Personnel qualification”.
15.2
Safety instructions for troubleshooting
To prevent damage to property and/or life-threatening injury to personnel
always observe the following:
Also read the chapter on ”Safety”.
Special dangers involved in troubleshooting:
D
Electrostatic processes may damage electronic components.
Attention!
Only touch the edge of the printed circuit board and avoid static
caused for example by clothing.
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Operating faults
Computer System - Hardware
15.3
Computer System - Hardware
Windows provides facilities for checking the computer system.
Information on the hardware can be called up in Device Manager.
Note!
The system properties (Device Manager) can also be called up with this
key combination.
Malfunction
Total failure
Empty screen even
though the system is
working (feed or milk OK
or printer reports)
Empty screen - system
not operating, with
exception of light on
keyboard and/or hard disk
noises
The computer does not
start DairyPlan
Cause
+ Pause
Remedy
Power supply problem
Check all socket outlets and all cable
connections
Wrong supply voltage being used
Voltage setting
Lightning strike
Check the interface card
Hardware problem
Service the unit
No power supply to monitor
Check plug
Not enough brightness or contrast
Change control settings
Loose monitor cable
Secure cable
Defect on the monitor
Replace monitor.
Defective video adapter card in PC
Change adapter card (see PC Operating
Instructions)
Faulty PC motherboard
Have the PC serviced
A faulty adapter card can block all PC
operations
Check the following: remove all additional
cards - especially the interface cards,
modems and serial adapter cards. Replace
any faulty cards.
Screen possibly faulty or the problem
(especially after power failure)
Check monitor
When the unit is switched on the PC would
have to display the memory test otherwise it
is a major hardware problem
Defective PC motherboard or other PC fault
Service the unit
Floppy disk sticking in drive
Remove floppy disk and start again from the
hard disk
DairyPlan has not been set up for automatic
start (another program always appears)
Use the program ”CDAutoPlay” on the
DairyPlan CD to set up ”Automatic Start”
Windows 98 start files have been deleted
from the hard disk (shown by ”Command
not found” or ”Non‐System Disk” or another
system error message)
Call up Windows installation program from
the CD (see Windows manual), then the
program ”CDAutoPlay”.
Interface card faulty or not installed correctly Replace or reinstall interface card
Hard disk fault
140
Switch off PC and allow to cool.
Try again a few times.
If it works then immediately make a backup
on a separate disk!
Start hard disk repair program (e.g.
ScanDisk).
If necessary format the hard disk and
reinstall the whole PC system (see PC
manual for description).
Preferably consult a PC specialist.
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Operating faults
Computer system - DairyPlan software
15.4
Computer system - DairyPlan software
Malfunction
Cause
Animals are not appearing Poorly designed report
on the right lists
Animal data not entered
Unsuitable ”Follow-up vet actions”
Reports not printed
automatically
Automatic functions not set
Report has no animals
Milking animals are being
listed as ”missing”
Animal not identified
Animals are not being
milked but are not being
identified as ”missing”
Wrong setting in ”automatic time event”.
Too short a time has been set for the
time before next ”missing animals”
check.
Another animal has been incorrectly
identified.
Wrong setting in ”automatic functions”
Too much time has been set as the time
before next ”missing animals” check
Animal has the wrong status code
Animal has the wrong lactation number
Remedy
Set-up in list design (DPList) in order to see the
animals included by DairyPlan.
Select a missing animal. Call up DPSingle to
check the data entry. Check all programmed
data as ”List limit” and verify the ”Status code”.
A lot of reports require a ”future vet action” for
the animals to be listed correctly.
Set automatic functions
The report must have at least one animal within
the limit values. Try to start the list manually
and change the ”Report limits”.
No action required. DairyPlan will estimate the
data required.
Correct settings
Correct the time between the first and last
milking of animals within one milking session.
Delete the incorrect animal data
Set the automatic functions correctly
Correct the time between the first and last
milking of animals within one milking session.
”Dry”, ”prepared” or is not being checked. Enter
correct status.
Enter the right lactation number for the animal.
The group of animals has been set to
the wrong number of milking operations.
Lactation totals are not
correct
The milk yield of missing
animals is not being
estimated correctly.
7160-9001-531
01-2011
Change the setting for the animal in ”Group
Setup, Group Parameters” or ”Group
Numbers”.
System still not working long enough.
A full lactation is needed to obtain a proper
production data record. Estimations can be
made by
(a) entering the current estimated values from
the control association ( computer centre, etc.)
or
(b) starting ”estimation of the last lactation
totals” for a rough estimate of the last
production.
””Estimation of lactation totals ” has been The last production will be estimated roughly
started.
based on the actual daily quantity of milk. It
should not be used apart from shortly after the
system starts. If it has been used inadvertently,
then current data may be confused with the
estimated values. For this reason, enter
numbers from old reports.
The animal has no milk yield during
Animals are not identified as missing if they do
lactation.
not have a milk yield from Metatron at least
once a month.
The animal's group has been set to the
Change group set-up or put the animal in
wrong ”Number of milking operations”.
another group.
141
Operating faults
Feeding
15.5
Feeding
Malfunction
Cause
Remedy
”Off” or repeated error
messages on the ”feed
system interface” test
screen.
Equipment fault. Mains voltage or other
electrical faults
Check transceiver
Feed monitoring says that
animals are feeding
although actually they are
not feeding
Feed supply faulty or empty
Fill the silo
Mechanical or electrical problem with feed
dispensing system
Compare feed dispensing service
Wrong amount of feed programmed
See section headed ”Main menu”;
”Feeding”.
Wrong feed calculation programmed
The automatic feed calculation facility
should not be used until the system has
been running on manual for a month.
Weight of portion too small
DairyPlan is not giving out the specified
feed quantities (see Section on ”Starting up
DairyPlan”; ”Settings, Feeding”)
”Maximum feed quantity per Interval” is set
too low
The animals are being prevented from
receiving enough food whenever they visit.
”Number of entitlement intervals” or
”Intervals per day have not been set
correctly.
Start with the setting shown in the Section
”Start-up”; ”Set-up, feed ” according to the
animals; admission to the feed stations.
Insufficient access to the feed stations.
If easy access is provided, approximately
25 animals can feed at one station for 20
hours and more a day.
Check how much it is being used with the
feed lists or the report on visits to the feed
box.
(DPSetup, menu: ”System”, ”General Setup,
Feeding”, record card: ”Other”)
If the animals have only inadequate access
you might try to modify or convert the feed
station.
Feed monitoring (correct)
shows a lot of animals not
calling for food.
142
7160-9001-531
01-2011
Operating faults
Printer
15.6
Printer
Malfunction
Printer not working - no
test printout
Printer not printing - test
printout OK
Cause
Remedy
No voltage
Check the main fuse or switch.
Melted fuse
Replace fuse
Faulty mains cable
Replace mains cable
Faulty printer
Have the printer serviced
Printer not switched on (indicator lights not
coming on)
Switch printer on
Printer is ”OffLine”
Press the ”online” key
Faulty cable, loose connections or
connection made at the wrong point.
Repair the cable or connections (check on
the correct connections in the PC manual).
Wrong printer entered in the System
Control.
PC faults
To check, test another printer and have the
PC checked.
Printer not printing
automatically
Printer switched off
Switch printer on.
”Autom. functions” have not been
programmed into DairyPlan.
See ”DP Start-up DP; Minimum entry ...”
Printout is weak and
illegible
Printer cartridge is empty.
Replace printer cartridge.
7160-9001-531
01-2011
143
Operating faults
DairyPlan Error Messages
15.7
DairyPlan Error Messages
”Internal error number X has occurred”
This message appears if an error has occurred within the DairyPlan 5 family. To rectify the
error, certain actions have to be carried out. Note the action number in the corresponding
line of your error number. The individual actions are described in the table ””What to do in
the event of errors” at the end of this section.
The ”Source” and ”Description” columns are references points for GEA Farm Technologies
GmbH technical personnel when troubleshooting.
144
No.
0
Action
1
Programs
DW
misc
1
1
81
82
83
84
85
86
87
88
Source
Description
error conditions not assigned to a number
D
new operator
out of memory (C++ new operator)
9
9
9
9
9
9
9
9
W
W
W
W
W
W
W
W
ADIS_QuickImport
ADIS_QuickImport
ADIS_QuickImport
ADIS_QuickImport
ADIS_QuickImport
ADIS_QuickImport
ADIS_QuickImport
ADIS_QuickImport
Cannot index to record
Cannot prepare to put data
Cannot prepare subindex to put
Cannot index to sub record
Field does not allow import
Error saving Field
Error saving sub index record
Error saving index record
102
103*
104*
105*
106
107
2
2
2
2
2
1
D
D*
D*
D*
D
D
loadadd:
opencow:
opencow:
opencow:
opencow:
checkleft:
incorrect offset address for pp
can't find cowdata file
data version older than program
data version newer than program
wrong number of file divisions
insufficient memory
115*
116
117
121
5
1
1
3
D*
D
D
D
messup:
messfile:
messload:
loadary:
wrong number of message pointers
insufficient memory
insufficient memory
lastcow pointer out of range
131
132
135
141
142
3
4
4
4
1
D
D
D
D
D
cowadd:
loadary:
saveary:
settdc:
gettdcin:
record number greater than max
out of memory
incorrect count from sort
incorrect memory pointer
insufficient memory
201
202*
203
204
205
4
6
6
4
4
D
D*
D
D
D
closrep:
openrep:
closrep:
closrep:
closrep:
write report form w/ neg file
incorrect report file size
error writing report form file
repfile value error
error closing report form file
221*
231
232
233
234
235
5
4
4
1
4
1
D*
D
D
D
D
D
repask:
groupld:
groupset:
groupset:
lhidset:
lhidset:
branching error
sorted wrong number of cows
missing zero in group rstr array
insufficient memory
sorted wrong number of cows
insufficient memory
241
242
243
4
4
4
D
D
D
mcrgmem:
mcrgmem:
mcrgmem:
null cow structure
null cow pointer array
null sire structure / ptr array
7160-9001-531
01-2011
Operating faults
DairyPlan Error Messages
No.
244
245
246
247
248
249
Action
4
4
4
5
5
5
Programs
D
D
D
D
D
D
Source
mcrgmem:
mcrtmem:
mcremem:
mcrgmem:
mcrgmem:
mcrgmem:
Description
null sorting array
memory reallocation error
memory reallocation error
non-null pointers
non-null pointers
non-null pointers
251
252
253
261
262
263
271
4
4
1
4
4
5
4
D
D
D
D
D
D
D
indivrep:
mcrgpadj:
mcrepload:
mcrsst:
mcrsst:
mcrsst:
getmcrs:
insufficient memory
insufficient memory
insufficient memory
insufficient memory
insufficient memory
null pointers
insufficient memory
301*
302*
303
304
305
306
307*
308*
309
310
6
5
5
5
4
5
1
1
1
5
D*
D*
D
D
D
D
D*
D*
D
D
menurep:
repset:
spcptrs:
mcrepmak:
mcrepmak:
dpreport:
menurep:
menuanal:
dpimport:
mlkcalc:
report format file not found
incorrect number of pointers
incorrect number of pointers
dfmode out of range
mcr not compiled
dfmode out of range
out of memory
out of memory
out of memory
illegal estimates attempted
351*
352*
353
354
355
356
370
371
372
373
374
375
376
377
5
5
5
4
4
4
1
4
4
4
4
4
4
4
D*
D*
D
D
D
D
D
D
D
D
D
D
D
DW
edtcal:
edtfed:
cowptrs:
edwfsav:
edwfres:
dpf34:
edstuff:
askstr:
edstuff:
edstuff:
genpop:
swpolice
swpolice
TarSet
incorrect number of pointers
incorrect number of pointers
incorrect number of pointers
cow number already exists
cow number mismatch
rec34 undefined
insufficient memory
field length <= 0
NULL pointer to data field
itm out of range
attempt to restore before save
ram security check failed
heap security check failed
illegal time entry in table
381
382
383
384
385
391
392
393
394
395
1
1
1
1
1
4
1
6
1
1
D
D
D
D
D
D
D
D
D
D
fastfeed:
feedtabl:
edcfed:
mbackup:
fastmth:
fcv_get_data
fcv_get_fmem
fcv_get_fmem
feedtable
fcv
insufficient memory
insufficient memory
insufficient memory
insufficient memory
insufficient memory
NULL structure pointer
insufficient memory
incorrect number of feeds
insufficient memory
insufficient memory
401
402
411
412
413
1
1
4
1
4
D
D
D
D
D
memsetup:
wwopen:
malint:
malint:
mfrint:
cannot allocate any memory
insufficient memory to open window
pointer was previously defined
cannot allocate sufficient mem
pointer not defined
7160-9001-531
01-2011
145
Operating faults
DairyPlan Error Messages
146
No.
414
416
417
418
419
420
430
Action
4
4
1
4
4
4
4
Programs
D
D
D
D
D
D
D
Source
mfrint:
malrel:
malrel:
mfrrel:
mfrrel:
dumchkgr:
swapres:
Description
error freeing memory
pointer was previously defined
cannot allocate sufficient mem
pointer not defined
error freeing memory
dummy graphics check in gr mode
item pointer error
451
452
453
454
455
461
472
473
1
1
1
1
1
1
4
4
D
D
D
D
D
D
D
D
edbins:
edtfed:
edtmlk:
edhard:
edtime:
grouprep:
edtfedar:
edtmlkar:
insufficient memory
insufficient memory
insufficient memory
insufficient memory
insufficient memory
insufficient memory
incorrect number of pointers
incorrect number of pointers
501*
4
D*
mlkfp:
negative number of days
601
602
603*
604
605
606
607
608
609
610
611
612
613
3
3
3
4
3
4
3
4
1
4
4
4
5
D
D
D*
D
D
D
D
D
D
D
D
D
D
cowload:
cowsave:
savecid:
cowload:
cowload:
cowsave:
cowsave:
cowsave:
cowload:
cowdisk
cowdisk
cowdisk
cowgsiz
read error from cow file
write error in cow file
write error saving cowid in file
record number range error
seek error in cow file
record number range error
seek error in cow file
record number mismatch
out of memory
incorrect substructure count
attempt to write cow, not allowed
function pointer NULL
incorrect cow structure size
651
652
653
661
662
663
664
671
681
682
4
1
1
4
4
4
4
1
4
2
D
D
D
D
D
D
D
D
D
D
cowgmem:
cowgmem:
cowgmem:
cowmchk:
cowmchk:
cowmchk:
cowmchk:
cowrmem:
cowsask:
dpmain
null cow pointer
insufficient memory for cow ptr
too many cow pointers
null cow pointer
null cow->gen pointer
safety variable error
record size error
pointer count error
null pointer
error chaining to DPSIZE program
701*
703*
711*
712*
721*
731
732
733
741
751
1
1
6
6
3
6
3
6
4
4
D*
D*
D*
D*
D*
D
D
D
D
D
cownotes:
cownotes:
cownotes:
cownotes:
cownotes:
cownotes:
cownotes:
cownotes:
edfmth:
edcamlk
error allocating memory
error allocating filler memory
error reading file header
range error in file header
read error
error filling file
error writing to file
error writing file header
assignment to Null pointer
incorrect index array (possibly DPSIZE)
801
802
3
6
D
D
bullload:
bullsave:
read error from bull file
write error in bull file
7160-9001-531
01-2011
Operating faults
DairyPlan Error Messages
No.
803
804
805
806
807
808
810
811
812
Action
4
2
2
4
4
4
4
1
5
Programs
D
D
D
D
D
D
D
D
D
Source
bullsave:
bullopen:
bullopen:
bullload:
bullsave:
bullload:
bullopen:
bullnewr:
siptrs;
Description
file not previously opened
data version older than program
data version newer than program
bull ptr not initialized ok
attempt to save past file end
file not opened first
bullary pointer not null
insufficient memory
incorrect number of pointers
901*
951
952
953
2
4
4
4
D*
DW
DW
D
mbackup:
StringArray
IntSet
mcrgmem
unrecognized backup drive
Allocation Count too high
Allocation Count too high
Allocation Count too high
1001
1002
1011
1101
1
1
1
4
D
D
D
D
setuprt:
setuprt:
dpscales:
scanid;
insufficient memory
insufficient mem for resp array
insufficient memory for gate/scale control
null pointer
1201
1202
1203
1204
4
4
1
4
DW
D
D
D
vetpre;
edcivet;
edcalve;
vetcheck
action number out of range
civary NULL
insufficient memory
incorrect cow number in array
1301
1302
1303
1304
1305
1311
1351
1352
1
1
1
1
1
1
1
1
D
D
D
D
D
D
D
D
dr1cow;
breedgra
vetgraph
duegraph
dr1indiv
dr1group
gqprint
dpgraphs
out of memory
out of memory
out of memory
out of memory
out of memory
out of memory
out of memory
out of memory
1401
1402
1403
1404
1405
1406
1407
1408
1409
1410
1411
1412
1413
1414
1415
1416
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
edcamlk
stitpush
ucopdel
dpimport
dpimport
mcrepsav
mcrptop
fastbull
edfmth
fastgroup
replacemess
writemessfi
edcamlk
vetcheck
fkereplist
fkecow
out of memory
out of memory
out of memory
out of memory
out of memory
out of memory
out of memory
out of memory
out of memory
out of memory
out of memory
out of memory
out of memory
out of memory
out of memory
out of memory
1501
1502
1503
1504
1505
1506
6
7
7
6
6
6
D
DW
DW
D
DW
DW
DPNetfun
DPNetfun
DPNetfun
DPNetfun
DPNetfun
DPNetfun
cannot write to file DPNet.DAT
cannot open file DPNet.DAT
cannot write share-test region
cannot write to file DPNet.DAT
cannot write to file DPNet.DAT
cannot write to file DPNet.DAT
7160-9001-531
01-2011
147
Operating faults
DairyPlan Error Messages
148
No.
1507
1508
1509
1510
Action
6
6
6
6
Programs
DW
DW
DW
W
Source
DPNetfun
DPNetfun
DPNetfun
DPNetFile
Description
cannot write to file DPNet.DAT
cannot write to file DPNet.DAT
cannot write to file DPNet.DAT
UpdateRam: illegal nesting
1601
1602
8
8
W
W
DPDataFile
DPDataFile
OpenMemoryMappedFile, physical file error
OpenMemoryMappedFile, mapped object
2001
2002
2003
2004
2005
2006
2007
2008
2009
2010
2011
2012
2013
2014
2015
2016
2017
2018
4
4
2
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
DW
DW
DW
DW
DW
DW
DW
DW
DW
DW
DW
DW
DW
DW
DW
DW
DW
D5 W
prc
prc
prc
prc
prc
prc
prc
prc
prc
prc
prc
prc
prc
prc
prc
prc
prc
prc
control system already activated
illegal reactivation
too many channels
channel object integrity error
control system integrity error
control system integrity error
control system integrity error
control system integrity error
control system integrity error
channel object integrity error
control system integrity error
control system integrity error
control system integrity error
control system integrity error
peripheral object integrity error
peripheral object integrity error
peripheral object integrity error
Conductivity table is NULL
2201
2202
2203
2204
2205
–
2249
2251
5
5
5
5
1
DW
DW
DW
DW
DW
prc
prc
prc
prc
prc
side controller integrity error
side controller integrity error
side controller integrity error
side controller integrity error
Memory Check prc files
5
W
Prc
Side controller, attempt to use dummy object
2301
2302
2303
1
1
1
DW
DW
DW
TarHG
TarHG
TarHG
2304
1
DW
TarHG
2305
4
DW
TarHG
GroupTable::ResetPrepare memory error
GroupTable::ResetFinalize memory error
TarHerdGroupCorrectionTable::CheckForUpdate
memory error
TarHerdGroupCorrectionTable::ResetPrepare
memory error
Factor table not initialized (null)
24012428
1
W
ADIS_Engine
Memory checks, DPData and ADIS_Engine files
7160-9001-531
01-2011
Operating faults
DairyPlan Error Messages
What to do in the event of errors
Carry out the following procedures if DairyPlan 5 has shown the ”internal error
number X has occurred” error message. See table in this section.
Action
7160-9001-531
01-2011
1
Rare problem that is not serious. DairyPlan did not have enough memory. You
should restart.
2
Installation error. Perform a data backup and install the latest update or installation
CD again with the current system
3
Physical problem in the data files - maybe due to the PC crashing, power failure or
shaking. Make a backup (DPBackup) on an external medium. Use DPDataTest and
DPDataConfig on the data record until, as far as possible, no more error messages
appear. Individual animal data may be lost. Make another backup after the repair.
Check the PC's hard disk with Scandisk.
4
Internal program fault in DairyPlan. Check data record with DPDataTest and
DPDataConfig. If there is no improvement, please note which function led to the
crash and report it to GEA Farm Technologies GmbH customer service. Restart
DairyPlan.
5
Serious program fault in DairyPlan. Please proceed as described in 4.
6
Hard disk fault or hard disk full. Please try data repair with DPDataTest or
DPDataConfig. Delete any superfluous files. Restart DairyPlan.
7
Problem connected with data access by several programs at the same time. End all
programs, restart all computers (the whole network if necessary) and restart
DairyPlan. If the problem persists, delete the file DPNet.dat” from the DairyPlan folder
(this is a temporary file created when the program is started). The file can only be
deleted when there are no DairyPlan programs running. Temporary files can be
deleted with DPDataTest (click on the ”sticking plaster” icon).
8
Problems with the mmp files (”Memory Mapped Files”), that the DairyPlan program
data management memory works with. Close all DairyPlan programs and delete the
files ending with ”*.mmp” in the DairyPlan directory. Can also be deleted with
DPDataTest (click on the ”sticking plaster” icon).
9
Problems saving data for data codes such as those used, for example, for
DPEditData worksheets. Check the settings and data codes for the work sheet.
Check animal data with DPDataTest and DPDataConfig until no more errors are
reported.
149
Operating faults
DairyPlan Error Messages
ADIS Engine error codes
No
Source
2501
ADIS_Engine::
ProcessFileSection
2502
2503
2504
2505
2506
Error Including File
2507
Error Request without
definition
Data Value line without
definition
ADIS_Engine::
ProcessValueLine
2509
Status of Value line does
not match definition line
status
Warning: No Index Field
or no Import Fields
2510
2511
Value Line, Data record
incorrect size
Cannot add sub index
(unknown vet action?)
2512
2513
Cannot Find Index (Cow?)
- or Data Set Full?
2514
Cannot Prepare Indexes
to Put Data
2515
Cannot Save Data
2516
ADIS_Engine::
ProcessAbort
2517
ADIS_Engine::
ProcessDefinitionRecord
Warning: Import of
Manufacturer Specific
Events denied
2518
ADIS_Engine::ProcessSea
rchRecord
ADIS_Engine::ProcessSort
Record
ADIS_Engine::
ProcessWestfaliaRecord
Invalid Search Record
2519
2520
2521
150
Line Status Fault
Unknown Line Status
Unknown control record
Record must be
alphanumeric
Invalid DII Header Record
2508
Error /
Comment
Message Text
Error Returning from
Include File
Invalid Sort Record
ADIS File Wants Version
xx or Higher
Interprets XF line (except
comment CF)
Second char unknown
First Char unknown
First char not
alphanumeric
Wrong length for DII
header
Cannot include file of „IN“
line
Request line without valid
definition
Value line without valid
definition (Event number
not matching?)
Cannot import because of
missing index or no
importable field defined
Wrong length of value line
according to its definition
Sub Index Field cannot be
imported/added, e.g.
because it is an unknown
vet action but main index
„cow“ is valid
Main Index field (Cow,
Bull, Meter,...) cannot be
imported, maybe invalid
value or data set is full
(capacity reached)
Something wrong with the
composition of value and
index fields
Writing Data to DP
Database failed (Access
denied?)
Recursive File Includes do
not return correctly to
higher level
Import of Manufacturer
Specific Events (0 <
Eventnumber < 6 digits)
can be denied
Invalid Search Record
(„SN“ for ADIS)
Sort Record Wrong (only
RFA files)
Version Check Failed
(Westfalia Manufacturer
Specific Command)
C
C
C
C
Processing Westfalia
Record, DELNOTCH no
longer supported since
DP5.0
7160-9001-531
01-2011
Operating faults
DairyPlan Error Messages
No
Source
2522
2523
2524
2525
2526
2527
2528
ADIS_Engine::
ProcessFlagRecord
2529
2530
ADIS_Engine::
ProcessExecuteRecord
2531
ADIS_Engine::
ProcessCreateField
2532
2533
2534
ADIS_Engine::
MasterFieldListDiagnostics
Processing Westfalia
Record, UNLINK not
implemented
Processing Westfalia
Record, DECIMAL no
longer supported since
DP5.0
Processing Westfalia
Record, DEFREC no
longer supported since
DP5.0
Processing Westfalia
Record, UNREC no longer
supported since DP5.0
Processing Westfalia
Record, REPEAT no
longer supported since
DP5.0
Error processing Westfalia
Record
Error processing Control
Flag Record, Option xx
Error processing Control
Flag Record, Option
xx=0/1 unknown
Execute Records no
longer supported since
DP5.0
DPD#2531 Cannot create
fields with DDNumber <=
9999
Cannot create new field
Master Field list contains
xx Fields plus yy
Substitutions
Error: Duplicate
DDNumber xx
2535
Error: Duplicate Mnemonic
yy
2536
Warning: Unknown
IndexDD xx for code yy
2537
Warning: Unknown
ParentDD xx for code yy
2538
Warning: Duplicate Sub
DDNumber xx
2539
Warning: Duplicate Sub
Mnemonic xx
7160-9001-531
01-2011
Error /
Comment
Message Text
Any other error with
Westfalia record
Unknown Option in
Control record
Unknown Flag Mnemonic
These numbers <= 9999
are needed for internal DP
numberings
Somehow the CREATE
failed
Count the different types
of fields defined (only in
diagnostic mode)
same field number defined
twice (only in diagnostic
mode)
Same Mnemonic defined
twice (only in diagnostic
mode)
Something wrong with
field definitions and
mapping to codes or
formulas (only in
diagnostic mode)
Something wrong with the
field definition and
subindex ordering (only in
diagnostic mode)
Something wrong in field
definition with Sub-Index
field numbers (only in
diagnostic mode)
Something wrong in field
definition with Sub-Index
field Mnemonics (only in
diagnostic mode)
C
C
C
C
C
C
C
C
C
151
Operating faults
DairyPlan Error Messages
No
Source
Message Text
2540
Warning: Sub replaces
original xx and/or yy
2541
Warning: Indirect
Substitution for xx
2542
Error: Cannot Resolve
Substitution for xx
2543
2544
2545
2546
2547
2590
ADIS_Engine:: GetBuffer
ADIS_Engine::
CreateHeader
ADIS_Engine::
ErrorMessage
ADIS_UserWin::
UpdateProgressDialog
Checksum Incorrect
This header was created
by DairyPlan
Error reading file xx, line y
DP_ADIS_Engine::Process
WestfaliaDelete
CDPDataExchangeApp::O
urProcessShellCommand
Error attempting to delete
cow number xx
Auto Mode impossible
without Input File
2591
2592
User Break
Input File does not Exist
GStringArray::ToControlMa
x32
CN .... DPD#2592
Additional Lines not
Shown
A Substitution overwrites
another field (only in
diagnostic mode)
The substitution field itself
maps to a substitution
(only in diagnostic mode)
The substitution does not
map to a valid field (only in
diagnostic mode)
(only for DII)
Header not specified by
Request file
May precede an error
message
Shown when user
interrupts the progress
dialog
Cannot delete the given
cow
-A option set but no input
file given (nothing to
process)
Given fiel does not exist,
even with „.ads“ extension
added
The input was longer than
32KB and therefore was
not displayed
Error /
Comment
C
C
C
C
C
C
MessageB
ox
MessageB
ox
DPNetInstall Errors (2700 – 2799)
Note!
Available in online help (press F1).
152
7160-9001-531
01-2011
Operating faults
DairyPlan Error Messages
DPRequest Errors (2800 – 2899)
No
2800
Source
CDPRequestDlg::ExportData ()
Message Text
Internal Error DPR#2800
DPRequestDlg::ExportData ():
TmpRequestFile Name empty
2801
CDPRequestDlg::
ExportRFARequestData ()
2802
CDPRequestDlg::
ExportRFARequestData ()
2803
CDPRequestDlg::ExportADISR
equestData
2804
CDPRequestDlg::ExportADISR
equestData
2805
CDPRequestDlg::ExportADISR
equestData
Internal Error DPR#2801
DPRequestDlg::
ExportRFARequestData
():TmpRequestFile '%s' empty
or invalid
Internal Error DPR#2802
DPRequestDlg::
ExportRFARequestData
():ADISEngine not found
Internal Error DPR#2803
CDPRequestDlg::
ExportADISRequestData ():
ADISEngine not found
Internal Error DPR#2804
CDPRequestDlg::ExportADISR
equestData ():temporary
request file %s not found or
invalid
Internal Error DPR#2805
CDPRequestDlg::ExportADISR
equestData ():No data could be
created?
7160-9001-531
01-2011
The request file modified for
this request is stored in a
temporary file with a certain
name. This name is lost due to
a programming error. Install
system again and restart
The request report definition
file modified for this request is
stored in a temporary file. This
file is empty or does not
contain a valid report definition
Problems with DP database
connection. Shut the
DPRequest application and
start again
Problems with DP database
connection. Shut the
DPRequest application and
start again
The request ADIS file modified
for this request is stored in a
temporary file. This file is empty
or does not contain valid ADIS
request data
No data produced by
processing the ADIS request
file. Maybe the file is not a
request?
153
Operating faults
Multi-Port Connection Set
15.8
Multi-Port Connection Set
Malfunction
No data connection
Cause
Incorrect settings in
DPSetup
Remedy
Check settings
Multi-Port card driver not
installed
Install and check driver
Multi-Port card not fitted
correctly
Check installation
Multi-Port card defective
Replace card
Data cable not connected
correctly
Check data cable
Data cable defective
Replace data cable
No power supply to the CL
transformer
Check plug-in power pack
CL transformer defective
Replace CL transformer
No data connection to
COM3 and COM4
(7162-9047-160)
Problem initialising
DPProcessControl
Update to DairyPlan
Version 5.018 or higher
Possible conflicts with
internal Windows
processes.
Problem initialising
DPProcessControl
Increase COM port
numbers or use higher port
number for DairyPlan
communication.
No data connection when
using an AVM-Fritzcard
(Win 98SE/NT 4.0 7162-9047-160)
AVM-Fritzcard uses internal Free COM4 (DPSetup) or
COM4
use card 7162-9047-170
(installation in Win98 from
COM5).
Conflict with another card
Install card in another slot.
COM ports of several cards Cards have not been
Uninstall all ports, uninstall
are not in the correct order. installed one after the other Multiport cards and then
insert individually one after
the other and install drivers.
Re-start Windows between
each installation.
154
7160-9001-531
01-2011
Operating faults
DPNet PCI/USB Interface
15.9
DPNet PCI/USB Interface
Malfunction
No data connection
7160-9001-531
01-2011
Cause
Incorrect settings in
DPSetup
Remedy
Check settings and adjust if
necessary
Driver for DPNet interface
not installed
Install and check driver
DPNet interface not
installed correctly
Check installation
DPNet interface defective
Replace interface
Data cable not connected
correctly
Check data cable
Data cable defective
Replace data cable
Conflict with another
interface
Install interface in another
slot.
155
Maintenance
Safety instructions for maintenance
16
Maintenance
Make regular backups on different media!
If necessary, please contact your nearest authorised technical dealer.
16.1
Special personnel qualification required for maintenance work
Maintenance work may only be performed by specially qualified personnel in
accordance with the safety instructions.
Also see the section on ”Personnel qualification”.
16.2
Safety instructions for maintenance
To prevent damage to property and/or life-threatening injury to personnel
always observe the following:
D
Only use original replacement parts / original accessories.
It cannot be guaranteed that parts from other manufacturers that have not
been authorized by GEA Farm Technologies GmbH have been designed
and manufactured correctly from the point of view of safety and the stresses
encountered.
Also read the chapter on ”Safety”.
156
7160-9001-531
01-2011
Deinstallation
17
Deinstallation
De-installation is performed with the program ”DPUninstall”. This can either be
via the input dialogue on the DairyPlan CD, or via the Windows task bar.
Attention!
DPUninstall irrevocably deletes the whole stock of data (program files,
lists, analyses, worksheets, data and the entries in the Windows
Registry)!
If necessary, make a backup (with DPBackup) of the data stock.
De-installation using the DairyPlan CD.
7160-9001-531
01-2011
D
Insert the DairyPlan CD.
D
In the ”DairyPlan Installation” dialogue, select the option ”Uninstall
DairyPlan”.
D
After running DPUninstall, delete the program file ”DPUninstall.exe” from
the DairyPlan directory.
157
Deinstallation
De-installation from the Windows task bar.
158
D
”Start”, ”Programs”, ”DairyPlan”, ”Uninstall”
D
At the warning, confirm that
you want to remove
DiaryPlan.
D
After running DPUninstall, delete the program file ”DPUninstall.exe” from
the DairyPlan directory.
7160-9001-531
01-2011
Appendix
Milking control unit settings
18
Appendix
18.1
Milking control unit settings
Note!
More information on the settings is available from DPSetup online
help.
Assignment code
The ”code” from the column of the same name is used:
D
to assign texts in the user manual to the program or menu
D
to assign settings in DPSetup
Examples for a milking sequence
”Normal” milking sequence
Quantity
(kg/min)
Transition time for milk flow
Threshold for removal
(050/040/050)
(050/040/010)
Cluster removal
050/040/020
Minimum milking time
Time (s)
(050/040/060)
Milking time
050/040/150
Illogical milking sequence
Quantity
(kg/min)
Transition time for milk flow
Threshold for removal
(050/040/050)
(050/040/010)
Cluster removal
050/040/020
Milking time
Time (s)
Minimum milking time
(050/040/060)
7160-9001-531
01-2011
050/040/150
159
Appendix
Milking control unit settings
Code
Function
Default (range)
Setting
Control unit*
Milking
The following settings in DPSetup under:
Devices -> Milking Parlour/Milking Stall Setup -> Stall Milking Control Unit -> Milking 1
050/040/070 Minimum milk quantity
0.200
0.050 – 4000 kg(lbs)
The minimum milk yield can be changed so that it is possible to capture low yield animals. The computer will not
consider an animal as having been milked if it has not yet yielded the quantity of milk specified here.
Note!
With the measuring procedure using the Metatron measuring reservoir, the lowest value for the minimum quantity
is limited to 200 grams (filling volume up to the lower sensor).
050/040/050
90
seconds
Transition time for milk flow
(0-240)
Increment: 1 s
The bridging time starts at the start of milking. It is during the bridging time that the animal is stimulated, the
cluster is applied and the milk flow sets in.
At the end of the bridging time, milk flow control will start.
D If the milk flow goes above the removal threshold set (b) after the start, the yellow LED will start to flash.
D When the milk flow falls below the set removal threshold (c), the LED goes out and the flashing time begins.
The factory setting applies to cows. Recommended setting for goats and sheep: 40 s
050/040/060 Minimum milking time
150
30-240 s
If, at the end of milking, the milking time is shorter than the minimum milking time the warning message ”illogical
milking sequence” is given.
050/040/010 Threshold for removal
0.250
0.050 – 4.000 kg(lbs)/min
Milk flow threshold at time of removal.
050/040/020
15
seconds
Flashing time
(0-30)
Increment: 1 s
Indicates imminent cluster removal for the set time.
050/040/040 End of milking time
10
1-120 s
The End of milking time starts when the cluster is removed (the red signal lamps will light up).
During the end of milking time, the current milking process can be reactivated by calling up the ”Restart” function.
Once the end of milking time has ended (red signal lamps no longer on), the measurement values are released for
transmission and the signal is set for the AutoTandem gate controller.
The end of milking time is indefinitely extended for
D manual operation
D Irregularities in the milking process
See the ”Alarm” menu (050/080/000) with regard to this.
0
050/040/080 Milking time until removal
0
60 - 1200 sek
In addition to cluster removal being controlled by milk flow, as is known, it can also be controlled by time (for the
whole herd). If the milk flow threshold is reached before the end of the set milking time, the cluster is removed
immediately, otherwise it is removed at the end of the set milking time.
D 0 = milk flow controlled cluster removal (default setting)
D 60-1200 = time controlled cluster removal (in seconds)
050/040/110
0 = cows
Small amount of milk
0
1 = sheep / goats
DT70
(DemaTron 70)
(0-2)
2 = parameter 0.1 kg
With setting 2 at least the quantity 0.1 kg is sent for each animal so that the animal is assessed as having been
milked.
050/040/110
*
160
0 = cows
1 = no function
Small amount of milk
0
2 = goats
(DemaTron 60)
(0-4)
3 = sheep
4 = sheep, special breeds (milking
pattern with two peaks)
Setting applicable for control unit specified??
D
D
D
DT60
no specification = all control units
DT60 / DT70 = DemaTron 60 / DemaTron 70
DM55 / DM60 = DeMax 55 / DeMax 60
7160-9001-531
01-2011
Appendix
Milking control unit settings
Code
050/040/030
Function
Default (range)
The following settings in DPSetup under:
Devices -> Milking Parlour/Milking Stall Setup -> Stall Milking Control Unit -> Milking 2
Removal delay
1
(0,0-6,0)
Setting
Control unit*
seconds
Increment: 0.1 s
Delay in removal is the time between the route taken by the milk being shut off at the cluster and cluster
removal (e).
In order to enable gentle removal of the cluster, the shut-off valve will be closed at the end of milking
(atmosphere above the cluster). The removal valve will follow after a time delay.
050/040/090 Delay in application at the
0,0
seconds
start of milking
(0,0-6,0)
Increment: 0.1 s
The function which delays application at the start of milking delays the release of the route for the milk in order
to minimise the vacuum fluctuations in the milking installation during the application phase.
When the default setting is changed it should be noted that the vacuum release changes as well.
050/040/130 Manual removal
no
yes/no
All animals will be milked without automatic removal.
The following settings in DPSetup under:
Devices -> Milking Parlour/Milking Stall Setup -> Stall Milking Control Unit -> Milking 3
050/040/150 Shutting off the route taken
0
0 = before removal
by the milk before/after
(0-1)
1 = after removal
removal
Is the route taken by the milk to be shut off before or after removal?
Shut off before removal
Under normal conditions, the route taken by the milk will be shut off before removal.
D Shut off after removal
If the cluster is heavy or the vacuum level is poor, the route taken by the milk should be shut off after removal
so that the cluster does not fall off at the end of milking.
Setting for animals with low milk yield.
050/040/140 Maximum milk duration
no
yes/no
Setting 050/040/080, only for animals with active separation function.
* Setting applicable for control unit specified??
D
D
D
D
7160-9001-531
01-2011
no specification = all control units
DT60 / DT70 = DemaTron 60 / DemaTron 70
DM55 / DM60 = DeMax 55 / DeMax 60
161
Appendix
Milking control unit settings
Code
Function
Default (range)
Setting
Control unit*
Pulsation
The following settings in DPSetup under:
Devices -> Milking Parlour/Milking Stall Setup -> Stall Milking Control Unit -> Pulsation
050/020/010 Number of pulses
62
(30-300)
Pulses/min
Increment: 1
The number of pulses is to be adapted to the cow to be milked.
The default setting for cows is 62 pulses/min. Higher pulse rates are normally required when milking sheep and
goats.
Recommended settings:
D goats: 90/min
D sheep: 120/150/min
Ratio between suction
64:36
050/020/020 phase (SP) and relaxation
(50-70:50-30)
phase (RP)
The fraction for the suction phase (a+b) can
be set within a range of 50-70% of the whole
phase. The fraction for the relaxation phase
(c+d) will change accordingly.
Recommended settings for:
Goats: 60:40
Sheep: 50:50
Increment: 1%
Vacuum
Time
050/020/080 Delay to stimulation start
0
(0-10s)
0 = off
After the start of milking, stimulation can be delayed by the time set here so that it does not start while the cluster
is being applied. Milking pulsation is running during the delay time.
050/020/040
Pulsation stop in manual
mode (manual operation)
1
(0-1)
0 = without
1 = with
In manual mode, you can choose with or without manual pulsation stop at the end of milking.
Without pulsation stop
Pulsator will continue to run continuously, automatic removal is switched off.
D With pulsation stop
Pulsator will stop at the end of milking, automatic removal is switched off.
If set to ”with”, milking can be
D Continued with the ”Hand” key (restart)
D stopped by pressing the ”STOP” key
Alternate/simultaneous
0
0 = asynchronous pulse
050/020/030
pulsation
(0 - 1)
1 = synchronous pulse
D
Alternate pulsation:
With Alternate pulsation, the milk will be extracted from the left half of the udder within the suction phase while
the right half of the udder will be within the relaxation phase during a pulse cycle.
Alternate pulsation also functions accordingly in order to separate the front and rear halves of the udder (see
P4).
A prerequisite for this is a cluster with an air distributor for separating the halves of the udder.
Simultaneous pulsation:
With simultaneous pulsation, the milk will be extracted from all four quarters of the udder at the same time within
the suction phase and in the subsequent relaxation phase all four quarters will be relaxed during a pulse cycle.
* Setting applicable for control unit specified??
D
D
D
162
no specification = all control units
DT60 / DT70 = DemaTron 60 / DemaTron 70
DM55 / DM60 = DeMax 55 / DeMax 60
7160-9001-531
01-2011
Appendix
Milking control unit settings
Code
Function
Default (range)
Setting
Control unit*
0 = End of milking without pulsator
overrun,
1 = End of milking with pulsator
overrun
When the end of milking is reached, the pulsator will overrun for another 5 pulses in order to make it easier for
the cluster to be removed from the teats.
050/020/050 Stimulation time 1
1
0
050/020/060 Stimulation time 2
40
1
20s – 95s
050/020/070 Stimulation time 3
20
Setting options (050/020/050-050/020/070)
Pulsator overrun at the end
050/020/090
of milking
1
(0-1)
Start key assignment (with stimulation time)
Assignment of the start keys
0 no stimulation
can be programmed in any
1 stimulation time for each individual animal or stimulation adjusted
way;
the
following
automatically depending on lactation, as transferred from the
assignments are permitted:
DairyPlan computer,
*
no stimulation if there is no valid animal file present
20-95 fixed stimulation time (in seconds)
Setting applicable for control unit specified??
D
D
D
no specification = all control units
DT60 / DT70 = DemaTron 60 / DemaTron 70
DM55 / DM60 = DeMax 55 / DeMax 60
For guidance on taking measurements on pulsators, please refer to the following manual:
7037-90 . . -033
7160-9001-531
01-2011
163
Appendix
Milking control unit settings
Code
Function
Default (range)
Setting
Control unit*
Cleaning
050/010/020
050/010/030
050/010/040
050/040/100
The following settings in DPSetup under:
Devices -> Milking Parlour/Milking Stall Setup -> Stall Milking Control Unit -> Cleaning
max. fill time
25
20s - 60s
DT70
Limit for rinse cycle, otherwise forced drainage
Flooding time
15
5-60 s
DT70
After the flooding of the upper electrode, drainage will be delayed
Drainage time
5
5-60 s
DT70
Opening time of the drain valve
Lower cluster for rinsing
no
yes/no
To prepare for rinsing at the end of milking, the individual clusters can be lowered for insertion in the cluster
receptacle.
Once the cluster has been lowered the vacuum remains shut off.
This function is called up with the ”Hand” button (alternative to switching directly to the rinsing position).
Call up function by pressing the ”Hand” key (for a long time)
0
0 = off
050/040/120 Central switch to milking
(0-1)
1 = on
If this function is activated, each row can be switched from Rinse mode to Ready for milking by pressing the
Start/Stop key (for a long time).
050/010/062 Central switch to rinsing
0
(0-1)
0 = deactivated
1 = activated
This function switches all of the control units in a milking parlour row to ready for rinsing at the end of milking (instead
of ready for milking).
*
164
If this function is activated central switching is performed by pressing the ”Cleaning” key (press ”Hand” for a long
time).
D milking places that have finished milking switch over immediately.
D milking places that are still milking follow automatically after the end of milking time or after any information
messages have been acknowledged.
Setting applicable for control unit specified??
D
D
D
no specification = all control units
DT60 / DT70 = DemaTron 60 / DemaTron 70
DM55 / DM60 = DeMax 55 / DeMax 60
7160-9001-531
01-2011
Appendix
Milking control unit settings
Code
Function
Default (range)
Setting
Control unit*
Automatic stripping machine
The following settings in DPSetup under:
Devices -> Milking Parlour/Milking Stall Setup -> Stall Milking Control Unit -> Automatic stripping unit
Quantity
(kg/min)
Stripping threshold
(M2)
Threshold for
removal
Time (s)
050/050/010 Stripping function
1
(0-1)
0 = without
1 = with
Work with or without an automatic stripping unit.
0,8
kg/min
050/050/020 Stripping threshold
(0,5-4,00)
Increment: 0.05 kg/min
If the milk flow falls below the stripping threshold set (h), the automatic stripping unit is automatically switched
on and remains active until the end of milking.
The threshold value is recorded during milk flow monitoring.
Special functions
The following settings in DPSetup under:
Devices -> Milking Parlour/Milking Stall Setup -> Stall Milking Control Unit -> Milking 3
040/000/066
Retaining rail signal
inverted
0
(0-1)
0 = signal unchanged
1 = signal changed (inverted)
If the retaining rail closes instead of opening the signal may be inverted.
0 = manual
SwingOver side change
0
1 = automatically at the end of milking
040/000/150
stall
(0-2)
2 = external signal (magnet integrated
in the arm)
How does side change-over switching take place in a SwingOver milking parlour?
0 = deactivated
Remote start input
0
1 = remote start
050/140/010
(IN 1 / IN 2)
(0-3)
2 = EasyStart
3 = Remote start and EasyStart
Connection of an optional remote start or EasyStart.
Remote start debouncing
0,1
seconds
050/140/020
time
(0-1,0)
Increment: 0.01
In order to prevent a fault occurring during the start-up of the controller, a debouncing time of 100 ms will be
operated for the remote start.
The following settings in DPSetup under:
Devices -> Milking Parlour/Milking Stall Setup -> Stall Milking Control Unit -> Special functions
040/000/060
Function of the Segregation
key
1
(1-2)
1 = change segregation marker
2 = change stimulation time
DT60
DT70
Allocate a function that will be performed when the key is pressed.
* Setting applicable for control unit specified??
D
D
D
7160-9001-531
01-2011
no specification = all control units
DT60 / DT70 = DemaTron 60 / DemaTron 70
DM55 / DM60 = DeMax 55 / DeMax 60
165
Appendix
Milking control unit settings
Code
Function
Default (range)
Setting
Control unit*
KickOff
050/060/010
050/060/020
050/060/030
050/060/040
The following settings in DPSetup under:
Devices -> Milking Parlour/Milking Stall Setup -> Stall Milking Control Unit -> KickOff
Activate KickOff
off
on/off
The ”Release Kick‐Off” function must be commissioned by means of this setting.
Transition time
15
5-60 s
Kick‐Off transition time
The time from the start of milking until Kick‐Off monitoring is activatedduring which the cluster can be attached.
Waiting time
1.0
0.1–10.0 s
Kick‐Off wait time
The waiting time is used to compensate for short admissions of air which can occur during the pulsation cycle. If
the switch signal is applied without interruption during this period, this will be indicated by the flashing of the signal
lamps and the ”Kick‐Off” LED.
Flashing time
1.0
0,1s – 20,0s
Kick‐Off flashing time
Duration of the Kick‐Off fault display until removal.
Removal of the cluster and corresponding disconnection of the vacuum only takes place if the signal from the
proximity switch is uninterrupted during the wait and flashing times.
BackFlush
The following settings in DPSetup under:
Devices -> Milking Parlour/Milking Stall Setup -> Stall Milking Control Unit -> BackFlush
050/100/010 Activate ”Save milk”
off
on/off
Activate ”Save milk” function.
Residual milk which is still in the milk tube after the cluster has been removed is sucked in the measuring reservoir.
To do this the shut-off valve is briefly actuated.
Pulsation time for ”Save
050/100/030
2.0
0.1-10.0 s
milk”
”Save milk” impulse time
Time which is made available for extracting the residual milk (control time for shut-off valve Y8).
050/100/020 Time delay for ”Save milk”
1
1-60 s
”Save milk” delay time
Time after cluster removal until the ”Save milk” signal is triggered.
Save milk when switching
off
050/100/035
over to cleaning
(on/off)
When the ”Lower cluster for rinsing” function 050/040/100 is activated, the vacuum valve is shutoff.
The save milk function (briefly opens the vacuum valve) can also be activated when switching over to cleaning in
order to suck out any remaining milk from the milk tube.
The save milk time (050/100/020) and the save milk pulse duration (050/100/020) are used in the same way as for
milking.
050/100/040 Activate ”Lower cluster”
off
on/off
The ”Lower cluster for intermediate rinsing” function (BackFlush) is activated.
Duration for ”Lower
050/100/060
30
0-999 s
cluster”
*
166
Entry of the time during which the cluster is to be lowered.
Setting applicable for control unit specified??
D
D
D
no specification = all control units
DT60 / DT70 = DemaTron 60 / DemaTron 70
DM55 / DM60 = DeMax 55 / DeMax 60
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Appendix
Milking control unit settings
Code
Function
Default (range)
Setting
Control unit*
Shut-off
Extend end of milking time
The following settings in DPSetup under:
Devices -> Milking Parlour/Milking Stall Setup -> Stall Milking Control Unit -> Block
Delay time after a warning
050/080/010
0
0–999 s
message
If any fault occurs, the End of milking time (signal lamps flash ”red”) will be extended by this time.
If irregularities should arise during the milking process (eg if the minimum milking time set (050/040/060) has not
been reached), you can block the opening of the AutoTandem box for the period set (0 to 600 seconds) after the
end of milking so that the cow can be checked (the red signal lamps will flash quickly).
The extended End of milking time can be reset immediately by pressing ”Restart” (Continue milking) or at the end
of the normal End of milking time by pressing ”STOP”.
Block start of milking if no
050/080/040
yes
yes/no
animal ID
When this function is activated the milking process does not begin until an animal has been identified in the stall.
Block end of milking if...
A general block can be placed on the end of milking with the following markers.
050/080/020 Low milk yield
yes
yes/no
Quantity of milk is less than the minimum quantity (see also 070/000/020)
050/080/050 KickOff
no
yes/no
When the Kick-Off function is triggered before the expected milk quantity has been reached.
”KickOff” after the expected
050/080/060 milk quantity has been
reached
in every case.
050/080/070 High conductivity
Block at the end of milking if the current conductivity value is higher than the conductivity value expected (alarm value).
Delay end of milking for warning messages if ...
050/080/080 Low milk yield
yes
yes/no
Quantity of milk is less than the minimum quantity
050/080/100 KickOff
no
yes/no
When the Kick-Off function is triggered before the expected milk quantity has been reached.
”KickOff” after the expected
050/080/110 milk quantity has been
reached
in every case.
050/080/120 High conductivity
Delay end of milking if the conductivity is high.
Display
The following settings in DPSetup under:
Devices -> Milking Parlour/Milking Stall Setup -> Stall Milking Control Unit -> Display
0
010/000/135 Warning message display
(0-3)
DT60
DT70
0 : Alternating display, all warning messages are shown flashing alternately
1 : No warning message display, individual warning messages for each animal are not displayed. Warning
messages from the milking sequence (e.g. manual removal, segregation,ATD box locking,..) continue to be
displayed.
2 : No function
3 : With high priority, only the warning message with the highest priority is displayed.
Alternating display
3
DT60
010/000/130
Animal ID / Milk quantity
(0 - 60)
DT70
Displays alternate between animal ID and milk quantity. Animal ID and milk quantity are each displayed for the time
set.
* Setting applicable for control unit specified??
D
D
D
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no specification = all control units
DT60 / DT70 = DemaTron 60 / DemaTron 70
DM55 / DM60 = DeMax 55 / DeMax 60
167
Appendix
Milking control unit settings
Code
Function
Default (range)
Setting
Control unit*
External alarm
The following settings in DPSetup under:
Devices -> Milking Parlour/Milking Stall Setup -> Stall setup
Give external alarm if ...
050/070/040 No cow number
no
Signal output for warning ”no animal no.”
Animal
marker
(heat,
050/070/060
no
conductivity, etc.)
-> Special functions
yes/no
yes/no
Signal output with ”Animal information” info display at the start of milking (eg Dry, Separation, Milking ban).
050/070/020 Low milk yield
no
yes/no
Signal output for warning ”Milk quantity too low”
050/070/050 Kick-Off
no
yes/no
Signal output for warning ”Kick-Off”
050/070/070 High conductivity
no
yes/no
Give a signal for ”high conductivity” info display
Cluster function
The following settings in DPSetup under:
Devices -> Milking Parlour/Milking Stall Setup -> Parlour setup -> Technical features
050/105/010 Lower cluster after removal
off
on/off
In side-by-side milking parlours, after milking the cluster often gets in the way by hanging in front of the udder. In
order to have better access to the udder, the cluster can be lowered automatically after removal.
At the start of the next milking the cluster is raised (for an adjustable time) to make application easier and is then
lowered again for application.
The lowering function is only activated if the cluster has been removed.
If other functions that affect cluster removal control are also being used (e.g. removal delay, BackFlush), the times
must be coordinated with each other.
Time between removal and
050/105/020
5
1-60 s
lowering
Time between removal (cluster raised) and the cluster being lowered.
This time can only be adjusted if ”Lower cluster after removal” is activated.
Time for raising cluster at
050/105/030
1.5
0.1-10.0 s
the start
The duration time of the raising of the cluster after the ”start of milking” until it is lowered again for application.
This time can only be adjusted if ”Lower cluster after removal” is activated.
0 = current stall
Raise cluster at start of
0
1 = next stall up
050/105/040
milking
(0-2)
2 = next stall down
At which stall should the cluster be raised when the Start key is pressed?
0 = only at the current stall
1 = at the current stall and at the stall with the next number up
2 = at the current stall and at the stall with the next number down
Unit of measurement: kg / lb
The following settings in DPSetup under:
Herd -> General -> Unit of measurement
* Setting applicable for control unit specified??
D
D
D
168
no specification = all control units
DT60 / DT70 = DemaTron 60 / DemaTron 70
DM55 / DM60 = DeMax 55 / DeMax 60
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Appendix
DairyPlan information
18.2
DairyPlan information
Finding out the version number
The DP version number should be given in the event of any technical questions.
DairyPlan
D
In the DiaryPlan menu, click on the ”S” button (top left).
D
Select ”Help-> on DPMenu”.
D
The version will be shown
Other DP programs (e.g. DPList, DPTableGraph, DPView)
D
In the DiaryPlan menu, click on the ”S” button (top left).
D
Call up the corresonding program.
D
Select ”Help‐> on the program”.
Ending DairyPlan
There are always several ways of ending a DP or Windows program.
D
From ”File - Exit” (see also the section on ”DairyPlan Programs /
DPProcessControl”).
D
From the cross icon on the menu bar. Except for ”DPProcessControl”,
because this program can only be closed with ”File - Exit”.
D
If all open DairyPlan programs are to be closed again then, one after the
other, click on all of the DairyPlan programs in the status bar with the right
mouse button. Select ”Close” in the drop-down menu in order to close the
application. The exception is ”DPProcessControl” as this can only be ended
with ”End File”.
D
The key combination ”ALT/Tab” can be used to ”jump” from one Windows
application to the next. Hold down the ”ALT” key and jump from one
application to the next by pressing the ”Tab” key. A small window with all
active programs will appear. Release the ”Tab” key if a DairyPlan program
has been selected. End the DairyPlan application as described in the first
bullet point.
Creating a shortcut
It is sometimes useful to create a shortcut on the desktop to reports/programs
that are frequently used.
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D
Select file in Explorer.
D
Call up the context menu with the right mouse button.
D
Select ”Send to”; ”Desktop (create shortcut)”.
169
Appendix
DairyPlan information
Files used by DairyPlan
170
AscToADS.exe,
AscToAds-install.exe,
Automatic-Import.exe
Program for converting ASCII text data into importable ADIS
data. Must be installed with AscToAds-install.exe before use
CDAutoPlay.exe
Needed on the DairyPlan installation CD for starting up
installation
DP_Data.dll,
DP_General.dll
DLL files with central DairyPlan functions that are used by all
programs
DP_DeviceParameter.dll
DLL file that manages the definition of the configuration
interface with DPNet devices
DP4100.exe,
DP4200.exe,
...
DP5100.exe
Conversion programs that are automatically called up when an
upgrade is performed.
DPAlarm.exe
Program for organizing and displaying alarms and messages,
may start other actions
DPAutoServer.exe
COM server, exchange data and settings on other programs
with DairyPlan
DPBackup.exe
Program for creating and reloading DairyPlan data backups
DPBridgeMonitor.exe
Displays the flow of data between process control and DPNet
devices
DPBridgeNTalk.exe
Used by process control for communication with DPNet devices
DPCalfFeeder.exe
Program for exchanging and displaying data with certain F”rster
StandAlone automatic feeders
DPDairy.dat
DairyPlan database file (animal and system data)
DPDataConfig.exe
Utility program for arranging and setting DairyPlan data. Is run
through automatically whenever process control is started up.
DPDataExchange.exe
Program for exporting and importing ADIS or DII data
DPDataTest.exe
Utility program for testing and repairing DairyPlan data records
DPEditData.exe
Program for viewing and entering data in table form. Works on
so-called work sheets the definition of which is stored in ”*.dpe”
files.
DPEvents.exe
Program for displaying saved events from process control, the
milking routine for example.
DPFeeds.dat
DairyPlan database file (feed calculation settings)
DPFeedTable.exe
Program for feed calculation in DairyPlan
DPHerdStat.exe
Program with herd statistics data
DPHitTransfer.exe
Program for connecting to the DPHit program for sending data
to the HIT Register (Germany only)
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Appendix
DairyPlan information
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DPID.dat
DairyPlan database file (for updates)
DPInstall.exe
Installs DairyPlan systems and updates. On the installation CD
or included in the Internet update file
DPKartenarten.exe
Program for exchanging data with computer centres (East
Germany only)
DPList.exe
Displays analyses and lists defined in the ”*.rfa” files. Specific
analyses can also be printed or saved on the hard disk in an
extra file.
DPLKV.exe
Program for reading in ADIS milk control results and registering
a herd in accordance with DIN 11800 (Germany only)
DpMenue.exe
DairyPlan's main menu window.
DPMiko.exe
Program for starting various milk control data exchange
applications (Germany only
DPMikontroll.exe
Program for milk control data transmission (East Germany only)
DPMobilSetup.exe
Program used for exchanging data with DPMobil (PalmPilot)
DPMsg*.dpm
File with the text entries for a language. The abbreviation for the
language in question will appear instead of ”*”
DPNet.dat
Temporary file for organizing simultaneous data access in
DairyPlan programs. Can be deleted if there are problems if all
DairyPlan programs are closed. Will be regenerated
automatically on start-up.
DPNetInstall.exe
Installation and configuration of DPNet devices
DPNotes.dat
DairyPlan database file (notepad data)
DPPeriph.dat
Temporary process control file. It is installed automatically at
every start.
DPPort.exe
Test program for Multi-Port and Dual Port card connections
DPProcessControl.exe
Process control program: controls all communication between
the installation and DairyPlan
DPProgCoord.exe
Utility program for debugging data access
DPRegConverter.exe
Utility program for processing text data in ear marker numbers,
special animal numbers or responders
DPRegToCow.exe
Program with which new animals can be created from ADIS
animal data with ear marker numbers.
DPReproGraph.exe
Program giving an overview of the reproduction statistics
(history and future events), ”heat circle”
DPRequest.exe
Program with a user interface for data exchange applications
DPScatterGraph.exe
Displays various DairyPlan data series as dot diagrams
171
Appendix
DairyPlan information
172
DPShiftW.exe
Converts data entries and other data. Shifting date entries
should only be used for demo data records!
DPSingle.exe
Program for displaying and editing data on individual animals.
Main window gives a rapid overview of the most important data.
DPSires.dat
DairyPlan database file (bull data)
DPSystemView.exe,
DPSystemViewServer.exe,
DPSystemViewClient.exe
Programs for displaying the installation (particularly Expert tank
control and milk meter rinsing report)
DPTableGraph.exe
Displays series of measurement values (except for Expert tank
control)
DPVet.exe
Program for entering, editing and deleting vet actions and
treatments (medicines)
DPView.exe
Displays information on the milking, feeding or segregation
process taking place at that moment. Additional inputs and
outputs are possible for milking systems.
DPMeasGraph
Shows a series of measurement values, optimized display for
Rescounter 2
FactOrig
This directory contains original files that have been defined by
the manufacturer (”Factory Original”) and which should be
copied first before any major customized changes are made.
Nodetalk32.dll
DLL file for communication with the DPNet devices
Wordpad.exe
Microsoft © program that must certainly be present if
documents are to be displayed
*.adf
Files with other additional data (are recorded with the backup)
*.ads
Files containing data in ADIS format
*.cnt
Contents files for the online help
*.dii
Files containing data in DII format
*.dpb
Files with a DairyPlan backup
*.dpe
Worksheet for DPEditData
*.dpu
This is where the settings for DPMenue are stored
*.dpx
This is where the various DairyPlan programs store their
settings
*.hdi
”Header Inclusion Files”, files with additional definitions for
ADIS data exchange
*.hlp
Online help files
*.mmp
”Memory Mapped Files”, temporary files which DairyPlan uses
to organize access to its data
*.rfa
List definitions for DPList
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Appendix
Specialist terms
18.3
Specialist terms
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Term
Explanation
AR
AutoRotor rotary milking parlour
ATD
AutoTandem milking parlour
Tree
Structure / arrangement of the network of
controllers and devices
DP
”DairyPlan” herd management program
Desktop
Windows desktop
DPNet interface
Interface for the data connection between
”DairyPlan” and the Westfalia peripherals
connected
DPNet equipment
Network components (e.g. Metatron 21, Feeding,
Box, Gate Control)
FGM
Herringbone milking parlour
Host processor
Additional processor for a DPNet device
ISO reader
Identification module for animal identification
system
Neuron processor
Network processor for a DPNet device
Network installation
Addressing in the network
Service Pin / Neuron ID
Unique identification number (48-bit) for a DPNet
device
Peripherals
DPNet components
SBS
Side-By-Side milking parlour
Scanning
Address check on the DPNet devices linked to the
network
Signal
Command from DPNetInstall to the DPNet device
after successful installation
Wizard
Help tool in DairyPlan
173
Appendix
”DairyPlan System Description” form
18.4
”DairyPlan System Description” form
If you report a problem to the service department, please try to supply the following information as
far as possible. This will save time and telephone charges!
DairyPlan 5 installation descriptionDate: ___________
Farm / dealer details
Farm details
Dealer
Name / Address:
Andrew Brown / Manor Farm
59302 Oelde
Grove Road
Name / Address:
John Smith / Dairy Systems
Cullompton / Devon
Tel.:
Tel.:
02522 / 1234
Fax: 02522 / 5678
02520 / 1234
Fax: 02520 / 5678
Details of milking installation
Milking Installation (type, number)
2x6 FGM
Milking places (number) and milking controller
(type)
- Find type on Metatron 12 with 93S
12 x Metatron
Identification (Type - VC3, VC4, DPNet
walk-through, ...)
VC 4
Feed boxes (type, number)
Feed
concentrate
box
Calf feeder
2
1
TWIN Feeder
Calf feeder
DPCalfFeeder
MK‐Feed
Other parts controlled by DairyPlan (segregation
gate, animal scales, ...)
PC Equipment Details
(information gathered from invoice or despatch note from supplier)
Processor (type)
Operating System
(tick or enter under ”Miscellaneous”)
Windows2000
Windows XP
Windows Vista
Miscellaneou
s
X
Memory (RAM, amount shown on start-up)
256MB
Networks
-
Programs running simultaneously with DairyPlan
Word, Internet connection
Details on DairyPlan:
Version number of first installation with date:
DP 4.326, November 1995
last update:
DP 5.020, January 2002
Number of animal data records:
120
Installed modules:
(mark with a cross)
How long have you had the problem?
What happened at the same time? (Power cut,
changes in the installation...)
P‐M
P‐F
P‐S
HM‐D
X
X
X
X
HM‐M2
HM‐J
HM‐SG
since power failed when lightening struck
Description of problem (use extra sheet of paper if necessary)
174
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Appendix
”DairyPlan System Description” form
DairyPlan 5 installation descriptionDate: ___________
Farm / dealer details
Farm details
Dealer
Name / Address:
Name / Address:
Tel.:
Fax:
Tel.:
Fax:
Details of milking installation
Milking Installation (type, number)
Milking places (number) and milking controller
(type)
- Find type on Metatron 12 with 93S
Identification (Type - VC3, VC4, DPNet
walk-through, ...)
Feed
concentrate
box
Feed boxes (type, number)
Calf feeder
TWIN Feeder
Calf feeder
DPCalfFeeder
MK‐Feed
Other parts controlled by DairyPlan (segregation
gate, animal scales, ...)
PC Equipment Details
(information gathered from invoice or despatch note from supplier)
Processor (type)
Operating System
(tick or enter under ”Miscellaneous”)
Windows2000
Windows XP
Windows Vista
Miscellaneou
s
Memory (RAM, amount shown on start-up)
Networks
Programs running simultaneously with DairyPlan
Details on DairyPlan:
Version number of first installation with date:
last update:
Number of animal data records:
Installed modules:
(mark with a cross)
P‐M
P‐F
P‐S
HM‐D
HM‐M2
HM‐J
HM‐SG
How long have you had the problem?
What happened at the same time? (Power cut,
changes in the installation...)
Description of problem (use extra sheet of paper if necessary)
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Appendix
”DairyPlan System Description” form
GEA Farm Technologies
The right choice.
GEA Farm Technologies
GEA Farm Technologies GmbH
176
Siemensstraße 25-27, D-59199 Bönen
Tel. +49 (0) 2383 / 93-70, Fax. +49 (0) 2383 / 93-80
www.gea-farmtechnologies.com
7160-9001-531
01-2011

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