Deutz руководство по эксплуатации 914

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  Operation Manual…
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  ● When carrying out maintenance/repair op- ● Use in accordance with the intended pur- erations on the engine, the use of DEUTZ pose also implies compliance with the con- original parts is prescribed. These are spe-…
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  Operation Manual 0312 0382 en Engine Serial Number Technical modifications required to improve our engines are reserved with regard to speci- fication data and other technical information contained in this Operation Manual. No parts of this Manual may be reproduced in any form or by any means without our written approval.
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  Foreword Dear Customer, Air / liquid-cooled Deutz engines are designed for a large number of applications. Conse- quently, a wide range of variants is offered to meet the requirements of specific cases. Your engine is appropriately equipped for the installation concerned, which means that not…

• Page 5: Table Of Contents

  (adjust if necessary) 2.2.5 Operation side BF6L 914 Operating Media Accessories Intercooler over air-intake line Lube Oil 6.7.1 Battery 2.2.6 Air outlet side BF6L 914 C 4.1.1 Quality 6.7.2 Rotary Current Alternator Intercooler over air-intake line 4.1.2 Viscosity 6.7.3 Transportation Shackles 2.2.7…

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  It goes without saying that DEUTZ Diesel Engines Special care should be taken under abnormally Original parts from DEUTZ AG are always produced meet the highest standards for environmental demanding operating conditions.
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  Engine Description 2.1 Model 2.2 Engine Illustrations 2.3 Lube Oil Circuit Schematic 2.4 Fuel System Plan 2.5 Engine cooling…

• Page 9: Engine Description

  Engine Description 2.1 Model 2.1.1 Rating Plate 2.1.2 Position of the Rating 2.1.3 Engine Serial Number Plate © 34 570 0 © 34 571 0 © 34 572 0 The model A, the engine serial number B and The rating plate C is attached to the crankcase. The engine serial number is stamped on the the performance data are stamped on the Depending on the model, a second rating…

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  Engine Description 2.1 Model 2.1.4 Cylinder numbering 2.1.5 Direct injection B/FL 914 © 34 599 0 © 35 215 0 Cylinders are numbered consecutively, Engines with direct injection are used if high beginning at the flywheel. output is required.
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  Engine Description 2.2 Engine Illustrations 2.2.1 Operation side BF3L 914 1 Cooling fan 2 V-Belts (fan) 3 Optional attachment of hydraulic pumps 4 V-belt washer 5 Tension roller 6 Oil pan 7 Oil drain screw 8 Oil filler neck 9 Oil dipstick…
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  Engine Description 2.2 Engine Illustrations 2.2.2 Exhaust side BF3L 914 16 Air-intake line 17 Shielding plate 18 Flywheel 19 Oil drain screw 20 Starter 21 Exhaust turbocharger manifold © 34 576 0…
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  Engine Description 2.2 Engine Illustrations 2.2.3 Operation side F4L 914 1 Cooling fan 2 V-Belts (fan) 3 Optional attachment of hydraulic pumps 4 V-belt washer 5 Tension roller 6 Oil filler neck 7 Fuel pump 8 Fuel change filter 9 Injection pump…
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  Engine Description 2.2 Engine Illustrations 2.2.4 Exhaust side F4L 914 16 Date plate 17 Flywheel 18 Oil drain screw 19 Starter 20 Oil pan 21 Air-intake manifold 22 Crankcase ventilation © 34 576 0…
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  Engine Description 2.2 Engine Illustrations 2.2.5 Operation side BF6L 914 C- intercooler over air-intake line 1 Cooling fan 2 V-Belts (fan) 3 V-belt pulley on crankshaft 4 Tension roller 5 Oil filler neck 6 Oil drain screw 7 Fuel pump with fuel precleaning…
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  Engine Description 2.2 Engine Illustrations 2.2.6 Exhaust side BF6L 914 C- intercooler over air-intake line 17 Intercooler 18 Air-intake line 19 Exhaust manifold line 20 Date plate 21 Flywheel 22 Starter 23 Oil drain screw 24 Turbocharger 25 Air-intake manifold to exhaust turbocharger 26 Alternator ©…
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  Engine Description 2.2 Engine Illustrations 2.2.7 Operation side BF6L 914 C- intercooler over flywheel 1 Cooling fan 2 V-Belts (fan) 3 V-belt pulley on crankshaft 4 Tension roller 5 Oil filler neck 6 Oil drain screw 7 Fuel pump with fuel precleaning…
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  Engine Description 2.2 Engine Illustrations 2.2.8 Exhaust side BF6L 914 — intercooler over flywheel 17 Intercooler 18 Flywheel 19 Starter 20 Oil drain screw 21 Alternator 22 Exhaust connection supports 23 Exhaust manifold line 24 Air-intake manifold to exhaust turbocharger…
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  22 Connection for oil pressure gauge 23 Oil pressure gauge 24 Injection pump connected to lube oil circuit schematic 25 Connection option for oil heater ** ** here the filter carrier must be exchanged. Please contact DEUTZ Service when changing-over. © 34 581 0…
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  24 Bypass lube oil fine filter 25 Connection option for oil heater ** 26 Injection pump connected to lube oil circuit schematic ** here the filter carrier must be exchanged. Please contact DEUTZ Service when changing-over. © 35 583 0…
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  Engine Description 2.4 Fuel System Schematic 2.4.1 Fuel System 1 Fuel tank 2 Fuel line from tank to fuel pump 3 Fuel pump 4 Fuel change filter 5 Injection pump 6 Injection line 7 Injection valve 8 Fuel overflow pipe A Distance: must be routed as far away from each other as possible ©…
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  Engine Description 2.5 Engine cooling 2.5.1 Amount of cool air regulated by exhaust thermostat 1 Pressure oil line from engine to exhaust thermostat 2 Air line to exhaust thermostat 3 Exhaust manifold line 4 Exhaust thermostat 5 Control line to hydraulic coupling 6 Hydraulic coupling 7 Cooling fan 8 Cooling fan drive…
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  Engine Description 2.5 Engine cooling 2.5.2 Amount of cool air regulated by exhaust thermostat and soleno- id valve 1 Pressure oil line from engine to exhaust thermostat 2 Air line to exhaust thermostat 3 Exhaust manifold line 4 Exhaust thermostat 5 Control line to hydraulic coupling 6 Hydraulic coupling 7 Cooling fan…
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  Engine Operation 3.1 Commissioning 3.2 Starting 3.3 Monitoring Operation 3.4 Shutting off 3.5 Operating Conditions…

• Page 25: Pour In Engine Oil

  Engine Operation 3.1 Commissioning 3.1.1 Pour in Engine Oil 3.1.2 Oil Bath Air Filter with 3.1.3 Pour in Fuel Engine Oil © 35 201 © 26 398 © 24 980 As a rule, engines are delivered without oil. Fill oil cup 1 of the oil bath air cleaner with oil Use only commercial-grade diesel fuel.

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  Engine Operation 3.1 Commissioning 3.1.4 Bleed Model: “Motorpal” model © 35 212 ● Position collecting tank below the injection pump. ● Unscrew ventilation valve 1 with screw- driver. ● Move hand hump 2 in the direction of the arrow until bubble-free fuel escapes from the ventilation valve 1.

• Page 27: Other Preparations

  Engine Operation 3.1 Commissioning 3.1.5 Other Preparations 3.1.6 Additional maintenance 3.1.7 Change-over switch for oil work heater ● Checking battery and cable connectors After 50-150 operating hours, the following see 6.7.1 maintenance work is to be carried out: ● Transport hooks ●…

• Page 29: Engine Operation

  Engine Operation 3.2 Starting 3.2.1 Electric Starting without cold start assistance Before starting, make sure that nobody is standing in the imme- diate vicinity of the engine or driven machine. After repair work: Check that all guards have been replaced and that all tools have been removed from the engine.

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  Engine Operation 3.2 Starting with cold start assistance/glow with cold start assistance/glow lamps lamps FR 60 = 9,5 and 19 Volt FR 20/30 = 11 and 23 Volt © 25 746 © 25 746 ● Insert key ● Insert key –…

• Page 31: Monitoring Operation

  Engine Operation 3.3 Monitoring Operation 3.3.1 Engine Oil Pressure Oil pressure pilot lights Oil Pressure Indicator Oil Pressure Gauge © 25 752 © 25 753 © 25 754 ● The oil pressure pilot light comes on with ● The pointer must remain in the green sector ●…

• Page 32: Engine Temperature

  Engine Operation 3.3 Monitoring Operation 3.3.2 Engine temperature 3.3.3 Cooling fan drive Engine Temperature Gauge © 24 985 © 24 590 ● The engine temperature gauge pointer ● When the V-belt is torn, the pressure pin 1 should remain in the green sector most of of electrical switch is actuated by the ten- the time.

• Page 33: Shutting Off

  Engine Operation 3.4 Shutting Off 3.4.1 Mechanical shut-off 3.4.2 Electrical shut-off Ignition key © 25 746 © 35 588 ● Move speed adjustment lever 1 to low idle. ● Turn key counterclockwise (to position 0) ● Move shut-off lever 2 in the direction of “0” and remove.

• Page 34: Operating Conditions

  Engine Operation 3.5 Operating Conditions 3.5.1 Winter Operation ● Lube Oil Viscosity ● Battery – Select the oil viscosity (SAE grade) ac- – Efficient cold starting requires the battery cording to the ambient temperature when to be well-charged, see 6.7.1. starting the engine, see 4.1.2.

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  ● If you have any doubts about engine opera- tion under these or similar conditions, ask your engine or equipment supplier whether the engine has been derated in the interests © 25 901 1 of reliability, service life and exhaust gas quality (smoke). Otherwise contact DEUTZ SERVICE.
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  Operating Media 4.1 Lube Oil 4.2 Fuel…

• Page 37: Operating Media

  It is recommended to operate the engines extended periods of time. with Deutz Oil TLX10W-40FE Europe. If Oil changes dictated by the seasons can be this is not available, use the appropriate oil as avoided by using multi-grade lube oils.

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  Turbocharged engines with increased out- Manufacturer Lube oil type SAE Class Availability put and engines with high capacity. DEUTZ Deutz TLX Oil 10W-40FE Europe For the following engines, or applications: AGIP Agip Sigma Ultra TFE 10W-40 worldwide ●…

• Page 39: Winter Fuel

  In most cases, adequate resistance to cold BS 2869 Class D can be obtained by adding a flow improver I Summer-grade diesel fuel (additive). Please ask your DEUTZ partner. ● Jet fuel II Winter-grade diesel fuel — F34/F35/F44 (Kerosene) — F54 (corresponds to diesel fuel in accord-…

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  Routine Maintenance 5.1 Maintenance Plan 5.2 Maintenance Schedules 5.3 Maintenance Work Completed…

• Page 41: Routine Maintenance

  Routine Maintenance 5.1 Maintenance Schedule check = ● adjust = ❍ clean = ◆ replace = ■ Industrial engines prior to or during 1st trial run, check 2x daily during the breaking in phase or when The specified engine maintenance values are commissioning new and overhauled engines permissible recommended maximums.

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  Routine Maintenance 5.1 Maintenance Schedule check = ● adjust = ❍ clean = ◆ replace = ■ Additions and modifications max. recommended standard times in operating hours (HO) of all for engines with EPA approval prior to or during 1st trial run, check 2x daily during the breaking in phase or when The specified engine maintenance values are permissible commissioning new and overhauled engines recommended maximums.
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  Maintenance 5.2 Routine maintenance work plan 5.2.1 Routine maintenance work plan Intervals Maintenance Activity Plan executed by: Comments with/after levels 50 [OH] E 10 after operation and E 50 — E 70 authorised specialised staff daily E 20 daily inspection the user 250 [OH] E 25…

• Page 44: Maintenance Charts

  Routine work should be carried out accord- ing to the schedule (see chapter 5.1). 1000 1000 max. 0312 0360 BF L 914/C 0,15 mm 0.006 in Std. ca. 15 mm 0.6 in. 125-…

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  Routine Maintenance 5.3 Maintenance Work Completed Op. hours Date Signature/stamp Op. hours Date Signature/stamp 50-150* – 1000 1250 1125 1375 1500 1750 1625 1875 2000 2115 2250 2375 2500 2625 2750 * following commissioning of new and overhauled engines. Duly completed maintenance jobs can be recorded and signed off in the above chart.
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  Routine Maintenance 5.3 Maintenance Work Completed Op. hours Date Signature/stamp Op. hours Date Signature/stamp 3000 2875 3250 3125 3500 3375 3750 3625 3875 4000 4125 4250 4375 4500 4625 4750 4875 5000 5125 5250 5500 5375 5750 5625 Duly completed maintenance jobs can be recorded and signed off in the above chart.
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  Routine Maintenance 5.3 Maintenance Work Completed Op. hours Date Signature/stamp Op. hours Date Signature/stamp 5875 6000 6125 6250 6500 6375 6750 6625 6875 7000 7125 7250 7500 7375 7625 7750 7875 8000 8125 8250 8500 8375 8625 8750 Duly completed maintenance jobs can be recorded and signed off in the above chart.
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  Routine Maintenance 5.3 Maintenance Work Completed…
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  Service and Maintenance 6.1 Lubrication System 6.2 Fuel System 6.3 Cooling system 6.4 Combustion Air Filter 6.5 Belt Drives 6.6 Adjustments 6.7 Accessories 6.8 Engine cleaning 6.9 Additional Maintenance Work…

• Page 50: Oil Change Intervals

  Service and Maintenance 6.1.1 Oil change intervals Lube oil change intervals in HO Engines for installation Naturally aspirated Turbocharged engines e n g i n e s ● The oil change intervals are dependent on API specification CF-4/CH-4/ CG-4 CF-4 CG-4 / CH-4 Lube oil quality the engine application and the quality of the…

• Page 51: Lubrication System

  Service and Maintenance 6.1 Lubrication System 6.1.2 Checking Oil Level / Changing Engine Oil 6.1.2.1 Checking Oil Level 6.1.2.2 Changing Engine Oil 25 729 0 26 022 0 26 023 0 ● Ensure that the engine or vehicle is on a level ●…

• Page 52: Replace Oil Filter

  Service and Maintenance 6.1 Lubrication System 6.1.3 Replace Oil Filter © 25 880 0 © 25 881 0 © 25 882 0 ● Undo the lube oil filter cartridge using a ● Clean any dirt from the filter carrier sealing ●…

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  Service and Maintenanceen 6.1 Lubrication System 6.1.4 Change bypass-oil filter © 24 511 1 ● Remove oil drain screw 1 and let the oil run out. ● Catch any escaping oil. ● Remove tensioning screw 2. Remove cover. ● Remove soiled filter 3. Clean filter casing. ●…

• Page 54: Fuel System

  Service and Maintenance 6.2 Fuel System 6.2.1 Replace Fuel Filter © 25 880 0 © 25 881 0 © 25 882 0 ● Close the fuel shut-off valve. ● Clean any dirt from the filter carrier sealing ● Tighten the fuel filter cartridge with a final surface.

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  Service and Maintenance 6.2 Fuel System 6.2.2 Fuel precleaning Clean fuel filter “Motorpal” model © 35 213 0 ● Close the fuel shut-off valve. ● Screw out and remove filter cap 4. ● Catch any escaping fuel. ● Remove strainer 3 and clean with fuel. ●…

• Page 56: Cooling System

  Service and Maintenance 6.3 Cooling System 6.3.1 Cleaning Intervals ● The amount of contamination in the cooling system depends on the engine application. Checking or cleaning intervals Engine application ● Oil and fuel residues on the engine in- Standard values crease the risk of contamination.

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  Service and Maintenance 6.4 Combustion Air Filter 6.4.1 Cleaning Intervals ● The amount of dirt in the air cleaner de- pends on the amount of dust in the air and the size of the air cleaner used. If a high level of dust is anticipated, a cyclone-type precleaner can be fitted to the air cleaner.

• Page 58: Combustion Air Filter

  Service and Maintenance 6.4 Combustion Air Filter 6.4.2 Emptying Cyclone Type 6.4.3 Clean Oil Bath Air Filter Precleaner © 25 886 0 © 25 887 0 ● Undo wing nut 1 and remove cover 2. ● Turn engine off and wait about 10 minutes ●…

• Page 59: Dry Type Air Cleaner

  Service and Maintenance 6.4 Combustion Air Filter 6.4.4 Dry type air cleaner Dust discharge valvel Filter Cartridge © 25 888 1 © 25 889 0 ● After five cleaner services (or after two ● Empty dust discharge valve 1 by pressing ●…

• Page 60: Service And Maintenance

  Service and Maintenance 6.5 Belt Drives 6.5.1 Check V-belts 6.5.2 Fan V-belt © 35 209 0 © 24 684 1 © 35 203 0 ● Visually inspect entire V-belt for damage. ● To replace the tension roller 1, press in- Read off the value where the indicator ●…

• Page 61: Check Warning System

  Service and Maintenance 6.5 Belt Drives 6.5.3 Alternator belts 6.5.4 Change alternator belt 6.5.5 Check warning system © 35 207 0 © 35 208 0 © 35 202 0 ● Loosen bolts 1, 2 and 3 slightly. ● Remove fan belt, as shown in 6.5.2. ●…

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  Service and Maintenance 6.5 Belt Drives 6.5.6 Tensioning or changing V-belts © 24 598 1 © 24 599 1 ● Unscrew hex screw 1. ● In order to retension, remove one or more ● Remove outer belt pulley half 2. inner washers 3.
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  Service and Maintenance 6.5 Belt Drives 6.5.7 Air compressor model with dual belts © 20 762 2 ● Undo hex nut 1, remove V-belt pulley half 2, V-belt 3 and inner washer kit 7. ● Remove inner washers 4, posterior V-belt 3, inner washer kit 6 and pulley half 5.

• Page 64: Check Valve Clearance

  Service and Maintenance 6.6 Adjustments 6.6.1 Check valve clearance, adjust if necessary © 19 691 2 © 25 893 0 ● Remove the cylinder head cover. ● Adjust valve clearance if necessary: ● Position crankshaft as per schematic, see — Release locknut 4. 6.6.1.1.

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  Service and Maintenance 6.6 Adjustments 6.6.1.1 Schematic for Valve Clearance Adjustments ● Crankshaft Position 1: Turn crankshaft until both valves in cylin- der 1 overlap (exhaust valve about to close, inlet valve about to open). Adjust clearance of valves marked in black on schematic.
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  Service and Maintenance 6.7 Accessories 6.7.1 Battery 6.7.1.2 Check Electrolyte Level 6.7.1.3 Check electrolyte 6.7.1.1 Checking battery and density cable connectors © 25 895 0 © 24 232 3 © 25 896 0 ● Keep battery clean and dry. ● Remove sealing caps 1. ●…
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  Service and Maintenance 6.7 Accessories in [kg/ l] in [°Bé (Baumé scale)*] Charge status Normal Tropical Normal Tropical 1,28 1,23 well charged 1,20 1,12 semi-charged, re-charge 1,12 1,08 discharged, immediately charge * Measurement of electrolyte density in ° Bé (Baumé-scale) is out of date and rarely used today.

• Page 68: Rotary Current Alternator

  Service and Maintenance 6.7 Accessories 6.7.2 Rotary Current Alternator 6.7.3 Transportation Shackles Notes on the three-phase system: ● Never disconnect the cables between battery, alternator and regulator while the engine is running. ● If, however, it is necessary to start and operate the engine without the battery, disconnect the regulator from the alterna- tor before starting.

• Page 69: Engine Cleaning

  Service and Maintenance 6.8. Engine Cleaning 6.8.1 Engine cleaning Using compressed air Using cold-cleaning compound Using high pressure device © 35 206 0 © 35 204 0 © 35 205 0 ● Switch off the engine. ● Switch off the engine. ●…

• Page 70: Additional Maintenance Work

  Service and Maintenance 6.9 Additional Maintenance Work 6.9.1 Check fastenings 6.9.2 Checking the function of the glow plugs © 26 111 0 © 24 717 1 © 25 746 2 ● Cylinder head cover 1 Test step 1 ● With perfect function, the air-intake pipe 4 ●…

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  ● Fuel must be present on the glow lamps 2, connection. Otherwise, the system and solenoid valve should be checked by a or replace glow lamps 2 if necessary. ● When fitting glow lamps 2, use DEUTZ DW specialist! 47 sealants. ● Reinstall glow lamps to fuel line.
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  Faults, Causes and Remedies 7.1 Fault Table…
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  Faults, Causes and Remedies 7.1 Fault Table Faults Measures Engine does not start or is difficult to start Check Engine starts, but runs irregularly or fails Adjust Engine overheats, temperature warning system responds Replace Engine output is deficient Clean Engine does not run on all cylinders Top up Engine oil pressure is non-existent or excessively low Reduce…
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  Faults, Causes and Remedies 7.1 Fault Table Faults Measures Engine does not start or is difficult to start Check Engine starts, but runs irregularly or fails Adjust Engine overheats, temperature warning system responds Replace Engine output is deficient Clean Engine does not run on all cylinders Top up Engine oil pressure is non-existent or excessively low Reduce…
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  Engine Preservation 8.1 Preservation…

• Page 78: Engine Preservation

  Engine Preservation 8.1 Preservation Preservation 8.1.1 Preserve engine 8.1.2 Remove engine preservation ● Clean engine (with cold cleansing agent if ● Remove anti-corrosion agent from grooves If the engine is to remain idle for an extended period of time, it is necessary to take protec- preferred) using high pressure equipment in V-belt pulleys.

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  Technical Specification 9.1 Engine Specifications and Settings 9.2 Screw Tightening Torques 9.3 Tools…

• Page 80: Technical Specification

  Technical Specification 9.1 Engine Specifications and Settings Model F3L 914 F4L 914 F5L 914 F6L 914 Number of cylinders Cylinder arrangement vertical in line Bore [mm] Stroke [mm] Total displacement 3236 4314 5393 6472 Compression ratio [ε] Working cycle 4-stroke naturally aspirated diesel engine…

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  Technical Specification 9.1 Engine Specifications and Settings 914/C/CT Model BF3L 914 BF4L 914 BF6L 914 BF6L 914 C Number of cylinders Cylinder arrangement vertical in line Bore[mm] Stroke[mm] Total displacement 3236 4314 6472 6472 Compression ratio [ε] Working cycle 4-stroke turbocharged diesel engine…

• Page 82: Torque Wrench Settings

  Technical Specification 9.2 Torque Wrench Settings Installation Pretension Retension Total Comments [Nm] position 2 position 3 position 4 position Securing the alternator 180° – – – 180° M10 x 180 180° – – – 180° M14 x 230 Cylinder head cover –…

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  Technical Specification 9.3 Tools V-belt tension gauge © 26 002 0 The V-belt tension gauge can be obtained under order number 8115 from: WILBÄR Postfach 14 05 80 D-42826 Remscheid…
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  This is why DEUTZ is not only the name for motors which pack a lot of inventive genius. DEUTZ also means reliable service and comprehensive support to enhance your motor’s performance.
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  Imprint: DEUTZ AG Service-Technik Instandhaltungstechnik Motoren Deutz-Mülheimer Straße 147-149 D — 51057 Köln Telefon: 0221 — 822 — 0 Fax: 0221 — 822 — 5358 http://www.deutz.de Printed in Germany Allrights reserved 1st edition, 01/2002 © Order no. 0312 0382 en…

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