Caterpillar Cat 3054 Engine Workshop Service Repair Manual Download
Buy and Download this COMPLETE Service and Repair Manual. It covers every single detail on your Caterpillar Cat 3054 Engine Workshop Service Repair Manual. This is the authentic factory service manual from Caterpillar which covers every repair and service procedure.
Designed for use in heavy equipment and construction vehicles, the Caterpillar (Cat) 3054 is a diesel-powered naturally aspirated engine.
The 3054 engine is used in the following Caterpillar machines….
Caterpillar 416B Backhoe Loader
Caterpillar 416C Backhoe Loader
Caterpillar 430D Compact Track Loader
Years:- All years included
Filesize:- 41 MB
Model Specific
Model Year: All
LANGUAGE: English
FORMAT: PDF
ZOOM IN/OUT: YES Instant Download: YES
COMPATIBLE: All Versions of Windows & Mac
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This is not generic repair information! It is vehicle specific. This is the exact same manual used by technicians at the dealership to maintain, service, diagnose and repair your Caterpillar 3054 engine .
Complete step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications to completely repair your Caterpillar with ease!
You get everything you will ever need in one easy-to-use Caterpillar pdf manual. No more flipping through books to find what you need. Print only the pages and diagrams you require. No more greasy pages or torn/lost paper manuals again.
All pages are printable, so print off what you need and take it with you to your vehicle or workshop. You can blow-up images and then print off enlarged copies!
This is the factory specific, highly detailed repair manual, with complete instructions and illustrations, wiring schematics and diagrams to completely service and repair your Caterpillar.
All Manuals Are Windows and Mac compatible!
YOU WILL BE GIVEN THE CAT 3054 MANUAL DOWNLOAD IMMEDIATELY UPON RECEIPT OF YOUR PAYMENT.. NO WAITING!
FIND IT…PRINT IT…USE IT…then Trash it.
Tons of pictures and diagrams at your fingertips!!
Save Money $$ By doing your own repairs! These manuals make it easy for any skill level WITH THESE VERY EASY TO FOLLOW, STEP-BY-STEP INSTRUCTIONS!
INSTANT DOWNLOAD means NO SHIPPING COST or WAITING FOR A BOOK OR CD TO ARRIVE IN THE MAIL…YOU WILL RECEIVE THIS CATERPILLAR 3054 ENGINE MANUAL TODAY VIA DOWNLOAD ON COMPLETION OF PAYMENT VIA OUR SECURE PAYMENT PROCESSOR. WE ACCEPT ALL MAJOR CREDIT/DEBIT CARDS
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Source: CAT MANUAL
Caterpillar Cat 3054 Engine Workshop Service Repair Manual Download
Idler Gear — Remove and Install — Bosch EPVE Fuel Injection Pump
Removal Procedure
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| Required Tools | |||
| Tool | Part Number | Part Name | Qty |
| A | 9U-6198 | Crankshaft Turning Tool | 1 |
| B | 230-6284 | Timing Pin (Camshaft) | 1 |
| C | 230-6283 | Timing Pin (Crankshaft) | 1 |
| D | 1P-2320 | Combination Puller | 1 |
| E | 1P-0510 | Driver Group | 1 |
Start By:
- Remove the crankshaft pulley. Refer to Disassembly and Assembly, «Crankshaft Pulley — Remove and Install».
- Remove the front cover. Refer to Disassembly and Assembly, «Front Cover — Remove and Install».
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| NOTICE |
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Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
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Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, «Dealer Service Tool Catalog» for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. |
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- Use Tooling (A) to ensure that the No. 1 cylinder is at the top center compression stroke. Refer to Testing and Adjusting, «Finding Top Center Position for No. 1 Piston».
Note: Install Tooling (B) through the camshaft gear. Install Tooling (C) into the crankshaft web.
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NOTICE
The valve timing and the fuel injection pump timing will be lost if the crankshaft is rotated when the idler gear is removed.
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Illustration 1 g00997729 - Loosen bolt (2). Remove spacer (1) in order to allow bolt (2) to tighten against the shaft of the fuel injection pump. Rotate the fuel injection pump gear in a counterclockwise direction in order to remove the backlash. Tighten bolt (2) to a torque of 31 N·m (23 lb ft).
Note: Bolt (1) must be tightened in order to prevent the shaft of the fuel injection pump from rotating.
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Illustration 2 g00997731 - Remove nut (3) and the washer from the shaft of the fuel injection pump.
- Install Tooling (D) and remove fuel injection pump gear (4).
Note: Do Not pry the fuel injection pump gear from the shaft of the fuel injection pump.
- Remove bolts (7) and retaining plate (6).
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Illustration 3 g00992822 - Remove idler gear (5) and idler gear hub (9).
- Use Tooling (E) and remove bushings (8) from each side of the idler gear.
Installation Procedure
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| A | 9U-6198 | Crankshaft Turning Tool | 1 |
| B | 230-6284 | Timing Pin (Camshaft) | 1 |
| C | 230-6283 | Timing Pin (Crankshaft) | 1 |
| E | 1P-0510 | Driver Group | 1 |
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| NOTICE |
|---|
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Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
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- Use Tooling (A) to ensure that the No. 1 cylinder is at the top center compression stroke. Refer to Testing and Adjusting, «Finding Top Center Position for No. 1 Piston».
Note: Install Tooling (B) through the camshaft gear. Install Tooling (C) into the crankshaft web.
Show/hide table
NOTICE
The valve timing and the fuel injection pump timing will be lost if the crankshaft is rotated when the idler gear is removed.
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Illustration 4 g00943872 - Position idler gear hub (9) and install bolts (7) in order to locate the idler gear hub. Tighten the bolts in order to seat the idler gear hub.
Note: The Lubrication Hole (X) of the idler gear hub must be positioned at the top of the idler gear hub.
- Use a suitable press and Tooling (E) to install bushings (8) on each side of idler gear (5).
- Remove bolts (7) from the idler gear hub. Install idler gear (5) on idler gear hub (9).
Note: When you install the idler gear, ensure that the marked teeth are facing toward the front.
- Install retainer plate (6) and bolts (7). Tighten the bolts to a torque of 44 N·m (32 lb ft).
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Illustration 5 g00944081 - Check the end play for the idler gear. The end play for the idler gear is 0.10 to 0.20 mm (0.004 to 0.008 inch).
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Illustration 6 g00944084 - Check the backlash between the idler gear and the camshaft gear. The backlash for the gears is 0.052 to 0.107 mm (0.0020 to 0.0042 inch).
- Check the backlash between the idler gear and the crankshaft gear. The backlash for the gears is 0.064 to 0.124 mm (0.0025 to 0.0049 inch).
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Illustration 7 g00992853 Note: Ensure that the mating surfaces of the fuel injection pump gear and the shaft of the fuel injection pump are clean. Lubricate the threads of the shaft for the fuel injection pump. The nut must turn freely until contact is made with the fuel injection pump gear.
- Position fuel injection pump gear (4) on the shaft of the fuel injection pump. Rotate the fuel injection pump gear in a counterclockwise direction in order to remove the backlash. Install the washer and nut (3). Tighten the nut to a torque of 24 N·m (17 lb ft).
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Illustration 8 g00997729 - Loosen bolt (1). Move spacer (2) in order to prevent bolt (1) from tightening against the shaft of the fuel injection pump. Tighten bolt (1) to a torque of 12 N·m (106 lb in).
Note: Spacer (2) must be correctly positioned and bolt (1) must be tightened in order to prevent the bolt from contacting the shaft of the fuel injection pump.
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Illustration 9 g00992883 - Tighten nut (3) to a torque of 88 N·m (65 lb ft).
- Remove Tooling (B) and Tooling (C).
End By:
- Install the front cover. Refer to Disassembly and Assembly, «Front Cover — Remove and Install».
- Install the crankshaft pulley. Refer to Disassembly and Assembly, «Crankshaft Pulley — Remove and Install».
3500B and 3500C Marine Propulsion Engines MID 036 — CID 0277 — FMI 08 Timing Calibration signal abnormal
Recommendations for Caterpillar Gas Engine Cooling Systems{1350} Recommendations for Caterpillar Gas Engine Cooling Systems{1350}
3500B and 3500C Marine Propulsion Engines MID 036 — CID 0091 — FMI 13 Throttle Position calibration required
3406C Generator Sets Model View Illustrations
Installation of Double Lip Wiper Seal{7562} Installation of Double Lip Wiper Seal{7562}
3406C Generator Sets Safety Messages
2003/10/06 Installation of the Correct Dust Seal in the Swing Gear and Bearing {7063}
G3304 and G3306 Engines Magneto — Assemble
C1.5 and C2.2 Marine Generator Set Engines Engine Oil Line — Remove and Install
G3520C and G3520E Generator Set Engines Cylinder Head — Install
G3520C and G3520E Generator Set Engines Cylinder Head — Remove
Procedure for Tagging Rental Fleet {1000, 6000, 6700, 7000} Procedure for Tagging Rental Fleet {1000, 6000, 6700, 7000}
G3520C and G3520E Generator Set Engines Thermostatic Valve — Disassemble
G3520C and G3520E Generator Set Engines Thermostatic Valve — Assemble
Caterpillar has released a new Cylinder Head, a new Cylinder Block, a new Cylinder Head Gasket, and a new Bracket for the Camshaft Follower on the C-10 and C-12 Truck Engines{1101, 1124, 1201, 1209} Caterpillar has released a new Cylinder Head, a new Cylinder Block, a new Cylinder Head Gasket, and a new Bracket for the Camshaft Follower on the C-10 and C-12 Truck Engines{1101, 1124, 1201, 1209}
G3520C and G3520E Generator Set Engines Crankcase Breather — Remove and Install
G3520C and G3520E Generator Set Engines Thermostatic Valve — Remove
G3520C and G3520E Generator Set Engines Thermostatic Valve — Install
G3304 and G3306 Engines Magneto Drive — Remove and Install
G3520C and G3520E Generator Set Engines Exhaust Manifold — Remove
G3520C and G3520E Generator Set Engines Exhaust Manifold — Install
2003/06/01 SOLAS Requirement for Screening Fuel and Oil Line Connections on Marine Engines {1274, 1307}
3500B Marine Engines MID 036 — CID 0267 — FMI 02 Incorrect Engine Shutdown Switch inputs
3500B Marine Engines MID 036 — CID 0267 — FMI 03 Remote Shutdown Input open/short to +batt
- Артикул: 5256 — назовите при заказе по телефону
- Издательство: СпецИнфо
- ISBN: 978-5-86234-056-3
- Число страниц: 84
- Формат: А5
- Переплет: Мягкий
Цена в интернет-магазине: 2 291 руб.
Книга Двигатели Caterpillar 3054 и 3056. Руководство по ремонту двигателей.
В книге описаны двигатели Caterpillar 3054 и 3056. Представлено руководство по ремонту.
Книга предназначена для широкого круга читателей — водителей, специалистов, техников, работающих в области авторемонта, а также может использоваться в качестве учебного пособия для персонала автосервисов, автомастерских и станций технического обслуживания.
Купить книгу по ремонту и эксплуатации двигателей Caterpillar 3054 и 3056 Вы можете в нашем интернет-магазине с доставкой Почтой России или курьером по Москве.
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Description
Caterpillar CAT 3054C Engine Service Repair Manual (33400001 and up)
Engine Model: 3054C
Serial Applicable: 33400001 and up
Language English
Format: PDF
- Caterpillar CAT 3054C Engine Service Repair Manual – 1095 Pages
Caterpillar 3054C Manual Table of Content:
- Disassembly and Assembly
- Testing and Adjusting
- Troubleshooting
- Systems Operation
- Torque Specifications
- Specifications
- Schematic
This service manual is a guide to servicing and repairing of the Caterpillar 3054C Engine. The instructions are grouped by systems to serve the convenience of your ready reference.
Long productive life of your Engine depends to a great extent on correct servicing. The servicing consistent with what you will learn from this manual carefully and know all the components you will work on before attempting to start a test, repair or rebuild job.
Instructions are necessary before operating or servicing machine. Read and understand the Operation & Maintenance Manual, Operator’s Handbook and signs (decals) on machine. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing. Check for correct function after adjustments, repairs or service. Untrained operators and failure to follow instructions can cause injury or death.
Книга Двигатели Caterpillar 3054 и 3056. Руководство по ремонту двигателей.
В книге описаны двигатели Caterpillar 3054 и 3056. Представлено руководство по ремонту.
Книга предназначена для широкого круга читателей — водителей, специалистов, техников, работающих в области авторемонта, а также может использоваться в качестве учебного пособия для персонала автосервисов, автомастерских и станций технического обслуживания.