Eaton powerware 9390 руководство

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Powerware 9390 UPS

®

20–80 kVA

Installation and Operation Manual

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Summary of Contents for Eaton Powerware 9390

  • Page 1
    Powerware 9390 UPS ® 20–80 kVA Installation and Operation Manual…
  • Page 2: Important Safety Instructions

    Schneider Electric. National Electrical Code and NEC are registered trademarks of National Fire Protection Association, Inc. All other trademarks are property of their respective companies. ECopyright 2004-2008 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton Corporation.

  • Page 3: Special Symbols

    Special Symbols The following are examples of symbols used on the UPS or accessories to alert you to important information: RISK OF ELECTRIC SHOCK — Observe the warning associated with the risk of electric shock symbol. CAUTION: REFER TO OPERATOR’S MANUAL — Refer to your operator’s manual for additional information, such as important operating and maintenance instructions.

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  • Page 5: Table Of Contents

    …………….. . . 4-10 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

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    …………… . 8-31 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…
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    …………….13-3 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…
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    …………® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual…
  • Page 9
    …………Figure 3‐1. Powerware 9390 UPS (100–160 kVA) Cabinet as Shipped on Pallet .
  • Page 10
    …………… . 12-2 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…
  • Page 11: Introduction

    AC power to protect the customer’s load from all nine power failures. The Powerware 9390 UPS is available as a single module or a multiple module parallel system (see paragraph 1.3).

  • Page 12: Ups Standard Features

    Powerware LanSafe Power Management Software is bundled as part of the ® Software Suite CD shipped with the UPS. See Chapter 12, “Communication,” for additional information. ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 13: Installation Features

    UPS cabinet. NOTE NiCad batteries can also be used with the UPS , although firmware and EEP settings would need modification for proper operation. Please consult your local Eaton Service repreenswtative for additional information. 1.2.2…

  • Page 14: Powerware Hot Sync Parallel System

    Sync Control An optional Sync Control maintains the critical load outputs of two separate single module Powerware 9390 UPS systems in synchronization. This option facilitates the uninterrupted transfer of the load from one load bus to another by means of transfer switches.

  • Page 15: Basic System Configurations

    — Four capacity (4+0) The UPS system configuration can be enhanced by adding optional accessories such as a Remote Emergency Power-off (REPO) control, RMP, or X-Slot communication cards. ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 16: Conventions Used In This Manual

    For More Information Refer to the Powerware 9390 Integrated Battery Cabinet (Models IBC-S and IBC-L) Installation Manual for the following additional information: Integrated Battery Cabinet (IBC) installation instructions, including site preparation, planning for installation, wiring, and safety information.

  • Page 17: Getting Help

    Scheduling initial startup Regional locations and telephone numbers A question about any of the information in this manual A question this manual does not answer Please call the Eaton Help Desk for Powerware products at: 1-800-843-9433 1-919-870-3028 United States: 1-800-461-9166 ext 260…

  • Page 18
    INTRODUCTION This page intentionally left blank. ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…
  • Page 19: Safety Warnings

    In order to change the 9390 UPS batteries from lead acid to Nicad or from NiCad to lead acid, the internal firmware setup of the UPS must be changed by your Eaton Service representative. Failure to do so will cause battery pack damage and loss of battery backup capability.

  • Page 20
    Une mise au rebut réglementaire des batteries est obligatoire. Consulter les règlements en vigueur dans votre localité. Ne jamais jeter les batteries au feu. L’exposition aux flammes risque de les faire exploser. ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…
  • Page 21: Section I — Installation

    Section I Installation ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 22
    ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…
  • Page 23: Ups Installation Plan And Unpacking

    Engineer, or the warranty terms specified on page 15-1 become void. This service is offered as part of the sales contract for the UPS. Contact your Eaton service representative in advance (usually a two-week notice is required) to reserve a preferred startup date.

  • Page 24: Preparing For Wiring The Ups System

    Inspecting and Unpacking the UPS Cabinet The cabinet is shipped bolted to a wooden pallet and protected with outer protective packaging material (see Figure 3‐1). Figure 3‐1. Powerware 9390 UPS (20–80 kVA) as Shipped on Pallet ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual…

  • Page 25
    C A U T I O N Do not install a damaged cabinet. Report any damage to the carrier and contact your Eaton service representative immediately. Do not tilt the UPS cabinet more than 10° from vertical or the cabinet may tip over.
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    UPS INSTALLATION PLAN AND UNPACKING This page intentionally left blank. ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…
  • Page 27: Installing The Ups System

    Additional battery cabinets are supplied without cosmetic covers. Cosmetic covers must be ordered for the UPS cabinet and/or other ancillary cabinets. Unloading the Powerware 9390 UPS Cabinet from the Pallet The UPS cabinet is bolted to a wooden pallet supported by wood skids. To remove…

  • Page 28
    Do not discard the front anti-tip/shipping bracket. This bracket is required for installation. Remove three bolts securing the removable skid and remove the skid (see Figure 4‐2 on page 4-4). ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…
  • Page 29: Front View

    Shipping Bracket Bolts Pallet Front Anti‐tip/Shipping Bracket Shipping Bracket Bolts (note wide base) Figure 4‐1. Removing the Front Shipping Bracket on the Powerware 9390 UPS ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 30
    Shipping Bracket Bolts Rear Shipping Bracket Figure 4‐2. Removing the Rear Shipping Bracket on the Powerware 9390 UPS NOTE In the following step the pallet tilts and acts as a ramp once the cabinet is rolled beyond the center of the pallet. Be sure to restrain the cabinet as it continues to roll down the pallet/ramp.
  • Page 31: Battery Cabinet Installation

    4.7 to complete the UPS cabinet wiring. Integrated Accessory Cabinet Installation To install and wire an IAC, refer to the Powerware 9390 Integrated Accessory Cabinet (IAC-B and IAC-T Configurations) Installation and Operation Manual or the Powerware 9390 Integrated Accessory Cabinet (IAC-D Configuration) Installation and Operation Manual.

  • Page 32: Installing Ups External And Battery Power Wiring

    UPS. Install the conduit plate and install all conduit runs into the plate. Pull wiring through the conduit into the UPS wiring area. ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 33
    21. Connect phase A, B, and C, and Neutral (if required) power wiring from the output and neutral terminals to the critical load. See Appendix A for wiring and termination requirements and wiring access information. ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…
  • Page 34: Installing Interface Connections

    INSTALLING THE UPS SYSTEM 22. Route and connect the battery cables between the UPS and battery cabinets in accordance with the instructions in the Powerware 9390 Integrated Battery Cabinet (Models IBC-S and IBC-L) Installation Manual. See Appendix A for UPS cabinet wiring access information.

  • Page 35
    Route the UV trip and Aux wiring harness supplied with the battery cabinet from the battery cabinet to the UPS cabinet. Refer to Appendix A and to the Powerware 9390 Integrated Battery Cabinet (Models IBC-S and IBC-L) Installation Manual for wiring access information.
  • Page 36
    X-Slot terminals, route the wiring through the internal opening in the X-Slot communication bay. For installation and setup of an X-Slot card, please contact Eaton (see page 1-7). To install wiring for connections: If not already installed, install the LAN and telephone drops.
  • Page 37: Installing Accessories And Parallel System Control Wiring

    4.10 Initial Startup Startup and operational checks must be performed by an authorized Eaton Customer Service Engineer, or the warranty terms specified on page 15-1 become void. This service is offered as part of the sales contract for the UPS. Contact service in advance (usually a two-week notice is required) to reserve a preferred startup date.

  • Page 38: Installation Checklist

    — A ground conductor is properly installed. — Air conditioning equipment is installed and operating correctly. — The area around the installed UPS system is clean and dust‐free. (Eaton recommends that the UPS be installed on a level floor suitable for computer or electronic equipment.) — Adequate workspace exists around the UPS and other cabinets.

  • Page 39
    — Controller Area Network (CAN) wiring between the UPMs is properly installed. — Pull chain wiring between the UPMs is properly installed. — Adequate workspace exists around the UPMs, parallel tie cabinet, and other cabinets. — Startup and operational checks are performed by an authorized Eaton Customer Service Engineer. ® 4-13 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual…
  • Page 40
    INSTALLING THE UPS SYSTEM Notes _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ 4-14 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…
  • Page 41: Installing A Remote Emergency Power-Off Control

    A latching-type Remote Emergency Power-off (REPO) switch can be used in an emergency to shut down the UPS and remove power to the critical load from a location away from where the UPS is installed. Figure 5‐1 shows an Eaton REPO switch.

  • Page 42: Figure 5-2. Repo Wiring

    REPO switch wiring must be according to UL Class I requirements. Secure the UPS by reversing all steps taken to prepare it for a REPO station installation. ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 43: Figure 6-1. Powerware Hot Sync Can Bridge Card

    If not already open, unfasten the front door latch and swing the door open. Remove the X-Slot cover. See Drawing 164201603-8 starting on page A-42 for location of the X-Slot communication bay. ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 44: Installing Parallel System Control Wiring

    11. Install parallel system backup control (pull chain) wiring between UPMs. See Drawing 164201603-8 starting on page A-42 for terminal locations and wiring information. ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 45: Installing An Rmp

    CAN Bridge Card for parallel operation must be performed by an ® authorized Eaton Customer Service Engineer. Contact service to schedule a date. 13. When all wiring is complete, reinstall the safety shield panels removed in previous steps. Secure with the retained hardware.

  • Page 46: Installing An Rim

    If all connections are secure but the RMP continues to self‐test, replace the fuse with the spare included in the hardware kit. If a fuse replacement does not correct the problem, contact your Eaton service representative for verification that the RMP is working correctly.

  • Page 47
    INSTALLING OPTIONAL ACCESSORIES Contact your Eaton service representative for verification and testing of the RIM and its connections prior to making connections with J1 through J4 (see Table 6‐1 and Drawing 164201603-12 on page A-63). You can order interface cables separately for connecting to the 15‐Pin D‐Sub Connectors.
  • Page 48: Installing An Scm

    Install 120 Vac power wiring from the critical bus to the SCM. See Drawing 164201603-8 starting on page A-42 for terminal location and wiring information. NOTE Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an authorized Eaton ® Customer Service Engineer. Contact service to schedule a date.

  • Page 49: Figure 6-2. Supervisory Contact Module Tb2

    NOTE Supervisory contacts are rated at 2.0A at 28 Vdc or 120 Vac and 0.15A at 115 Vdc. NOTE Supervisory contacts require an external power supply. Internal 24 Vdc is not capable of supplying contact current. ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 50
    INSTALLING OPTIONAL ACCESSORIES This page intentionally left blank. ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…
  • Page 51: Section Ii Operation

    Section II Operation ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 52
    6-10 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…
  • Page 53: Understanding Ups Operation

    Chapter 7 Understanding UPS Operation Figure The Powerware 9390 UPS is a continuous-duty, solid‐state, transformerless (at 208, 380, 400, 414, and 480 Vac), three-phase, true online system that provides conditioned and uninterruptible AC power to the UPS system’s output. The UPS supports process control, data processing, telecommunications/PBX, research, and non-patient medical equipment.

  • Page 54: Single Module Reverse Transfer (Rt)

    7.1.1 Single Module RT Modes The Powerware 9390 UPS supports a critical load in three different modes of operation. The UPS can automatically use all three modes, as required. The standard operation modes are: Normal mode –…

  • Page 55: Normal Mode — Rt

    The UPS monitors the battery charge condition and reports the status on the control panel. The battery is always connected to the UPS and ready to support the inverter should the utility input become unavailable. ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 56: Bypass Mode — Rt

    Main Power Flow Breakers Contactors Trickle Current Closed Battery Breaker Energized Open De-Energized Battery Figure 7‐3. Path of Current Through the UPS in Bypass Mode – RT ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 57
    Bypass mode is a normal operating mode, not an alarm condition. However, if the UPS is unable to return to Normal mode following an automatic transfer to Bypass mode, an alarm condition is recorded. ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…
  • Page 58: Battery Mode — Rt

    If the bypass source is available, the UPS transfers to bypass instead of shutting down. ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 59: Multiple Module Parallel System

    Decreasing the load generally increases the battery support time. Multiple Module Parallel System Parallel operation extends the normal operation of Powerware 9390 UPS units by offering increased capacity and/or redundant capability. The parallel system continues to maintain power to the critical loads during commercial electrical power brownout, blackout, overvoltage, undervoltage, and out‐of‐tolerance frequency conditions.

  • Page 60: Multiple Module Parallel System Modes

    UNDERSTANDING UPS OPERATION 7.2.1 Multiple Module Parallel System Modes Similar to the single module system, the Powerware 9390 UPS parallel system supports a critical load in three different modes of operation. The standard operation modes are: In Normal mode, the paralleled UPMs supply the critical load with clean, filtered power.

  • Page 61: Normal Mode — Parallel

    If the UPMs become overloaded or unavailable, the parallel system switches to Bypass mode. The parallel system automatically returns to Normal mode when the overload condition is cleared and system operation is restored within specified limits. ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 62: Bypass Mode — Parallel

    If more modules than can support the load must be taken offline, the load must be transferred to maintenance bypass or shut down. 7-10 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 63
    In the Parallel Capacity (N + 0) arrangement, if one unit trips offline and goes to bypass, the remaining units also go to bypass. ® 7-11 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…
  • Page 64: Battery Mode — Parallel

    When this event occurs, the system shuts down. If the bypass source is available, the system transfers to bypass instead of shutting down. 7-12 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 65: Functional Description

    672 hours (28 days) maximum rest time. If the battery voltage falls below the opportunity charge level of 2.1 volts/cell during the first 240 hours of the rest period, an alarm sounds. ® 7-13 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 66: Bypass

    A backfeed contactor is also provided. 7.3.5 Batteries The UPS operates from battery strings from 192 cells (384V nominal) to 240 cells (380V/400V/415V/480V nominal). 7-14 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 67: Using The Control Panel

    See Chapter 9, “UPS Operating Instructions,” for use of the operational controls. When the unit powers up, the screen displays the Eaton Powerware logo as shown in Figure 8‐1. To advance to the Main Menu and Mimic screen, press any control panel pushbutton once.

  • Page 68: Using The Lcd And Pushbuttons

    LOAD OFF Figure 8‐2. Parts of the LCD The UPS status area automatically scrolls between the Eaton model number, current date and time, active alarms, active notices, and load percent and battery runtime for the UPS. Shown is a typical alarm message. For more information about alarms and notices, see Chapter 11, “Responding to System Events.”…

  • Page 69: Using The Main Menu

    DATE: 02 / 25 / 2004 INPUT BATT OUTPUT BYPASS CONTROLS LOAD OFF EVENTS METERS SETUP Figure 8‐3. Main Menu and Mimic Screen (Normal Mode) ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 70: Event Screens

    BYPASS AC UNDER VOLTAGE NOTICE: BATTERY VOLTAGE LOW NOTICE: NO SYNC ON NOTICE: BYPASS NOT AVAILABLE NOTICE: CONFIGURATION ERROR HISTORY Figure 8‐4. Active Events Screen ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 71: Figure 8-5. History Screen

    TO BYPASS COMMAND UPS OFF NOTICE: 5 of 29 02 / 26 / 2004 10 : 20 : 03 . 539 EVENTS Figure 8‐5. History Screen ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 72: Unit Meter Screens

    The Unit Meter screens show the UPS meter readings for the unit (or units, if a parallel system is installed). The default voltage displayed on these screens is phase-to-neutral. However, an authorized Eaton Customer Service Engineer can change the screens to display the voltage phase-to-phase (A-B, B-C, C-A).

  • Page 73: Figure 8-7. Unit Input Meter Screen

    (each phase), and frequency of the incoming utility source, as well as the kVA, kW, and power factor measurements. BYPASS — UNIT FREQ LEAD SYSTEM UNIT Figure 8‐8. Unit Bypass Meter Screen ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 74: Figure 8-9. Unit Battery Meter Screen

    The Battery screen displays the battery voltage (Vdc), the battery current (Idc), the minutes of battery time remaining, and battery temperature. Battery temperature must be set up by an authorized Eaton Customer Service Engineer. When battery life decreases to less than 20%, Check Battery is displayed.

  • Page 75: Battery Discharge Log

    LAST LOG RESET 07/28/2005 AVERAGE TIME ON BATTERY ** M ** S TOTAL TIME ON BATTERY ** H ** M Figure 8‐11. Battery Discharge Log Summary Screen ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 76: Battery Discharge Log

    TIME ON BATTERY ** M ** S LOAD WHEN ON BATTERY ***.** KW END VOLTAGE : ***.** V RESET SUMMARY Figure 8‐12. Battery Discharge Log Screen 8-10 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 77: Figure 8-13. Kw Demand Log Summary Screen

    *** . ** KW TOTAL TIME OVER LIMIT ** MINUTES TOTAL KWH USED OVER LIMIT *** . ** KWH SETUP Figure 8‐13. kW Demand Log Summary Screen ® 8-11 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 78: Kw Demand Log

    TIME OVER LIMIT 2 MINUTES KWH USED OVER LIMIT *** . ** NUM TIMES OVER THIS INTERVAL RESET SUMMARY Figure 8‐14. kW Demand Log Screen 8-12 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 79: Figure 8-15. Current Kw Demand Log Setup Screen 1

    CURRENT KW DEMAND LOG SETUP TIME INTERVAL MONITORED 3 MINUTES MAXIMUM LEVEL (KW) *** KW CHANGE Figure 8‐15. Current kW Demand Log Setup Screen 1 ® 8-13 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 80: Figure 8-16. Current Kw Demand Log Setup Screen 2

    CURRENT KW DEMAND LOG SETUP TIME INTERVAL MONITORED MAXIMUM LEVEL (KW) SELECT Figure 8‐16. Current kW Demand Log Setup Screen 2 8-14 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 81: Figure 8-17. Time Interval Monitored Setup Screen

    Current kW Demand Log Setup screen 2 displays. If RETRY is pressed, the Time Interval Monitored Setup screen is redisplayed. TIME INTERVAL MONITORED SETUP 0000 ABORT SAVE RETRY Figure 8‐18. Time Interval Monitored Setup Save Screen ® 8-15 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 82: Figure 8-19. Maximum Level (Kw) Setup Screen

    Current kW Demand Log Setup screen 2 displays. If RETRY is pressed, the Maximum Level (kW) Setup screen is redisplayed. MAXIMUM LEVEL (KW) SETUP 0000 SAVE RETRY ABORT Figure 8‐20. Maximum Level (kW) Setup Save Screen 8-16 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 83: Maximum Current Log

    *** . ** % *** . ** % MAXIMUM % OF FULL LOAD TOTAL TIME OVER LIMIT ** MINUTES SETUP Figure 8‐21. Maximum Current Log Summary Screen ® 8-17 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 84: Maximum Current Log

    TIME OVER LIMIT 2 MINUTES NUM TIMES OVER THIS INTERVAL PHASES OVER THIS INTERVAL RESET SUMMARY Figure 8‐23. Maximum Current Log Screen (Individual Phase Measurement) 8-18 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 85: Figure 8-24. Maximum Current Log Setup Screen 1

    3 MINUTES MAXIMUM % OF FULL LOAD *** % LEVEL BASED ON 3 PHASE AVERAGE CHANGE Figure 8‐24. Maximum Current Log Setup Screen 1 ® 8-19 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 86: Figure 8-25. Maximum Current Log Setup Screen 2

    MAXIMUM CURRENT LOG SETUP TIME INTERVAL MONITORED MAXIMUM % OF FULL LOAD CALCULATION METHOD SELECT Figure 8‐25. Maximum Current Log Setup Screen 2 8-20 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 87: Figure 8-26. Time Interval Monitored Setup Screen

    Maximum Current Log Setup screen 2 displays. If RETRY is pressed, the Time Interval Monitored Setup screen is redisplayed. TIME INTERVAL MONITORED SETUP 0000 ABORT SAVE RETRY Figure 8‐27. Time Interval Monitored Setup Save Screen ® 8-21 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 88: Figure 8-29. Maximum % Of Full Load Setup Save Screen

    Maximum % of Full Load Setup screen is redisplayed. MAXIMUM % OF FULL LOAD SETUP SAVE RETRY ABORT Figure 8‐29. Maximum % of Full Load Setup Save Screen 8-22 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 89: Figure 8-30. Calculation Method Setup Screen

    MAXIMUM CURRENT LOG SETUP LEVEL BASED ON 3 PHASE AVERAGE LEVEL BASED ON INDIVIDUAL PHASES SELECT Figure 8‐30. Calculation Method Setup Screen ® 8-23 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 90: System Meters Screens

    The System Meters screens show the total system and individual UPS unit meter readings from any unit, when a parallel system is installed. The default voltage displayed on these screens is phase-to-neutral. However, an authorized Eaton Customer Service Engineer can change the screens to display the voltage phase-to-phase (A-B, B-C, C-A).

  • Page 91: Figure 8-32. Total System Output Meter Screen

    PF is calculated from the total values for the kVA and kW. OUTPUT TOTAL SYSTEM FREQ LEAD SYSTEM UNIT Figure 8‐32. Total System Output Meter Screen ® 8-25 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 92: Figure 8-33. Output Unit X Meter Screen

    UPS, as well as the kVA, kW, and power factor measurements for the selected unit. OUTPUT UNIT X FREQ LEAD SYSTEM UNIT Figure 8‐33. Output Unit X Meter Screen 8-26 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 93: Figure 8-34. Input Unit X Meter Screen

    (each phase), and frequency of the incoming utility source, as well as the kVA, kW, and power factor measurements for the selected unit. BYPASS UNIT X FREQ LEAD SYSTEM UNIT Figure 8‐35. Bypass Unit X Meter Screen ® 8-27 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 94: Figure 8-36. Battery Unit X Meter Screen

    The Battery screen displays the battery voltage (Vdc), the battery current (Idc), the minutes of battery time remaining, and battery temperature. Battery temperature must be set up by an authorized Eaton Customer Service Engineer When battery life decreases to less than 20%, Check Battery is displayed.

  • Page 95: System Setup Level 0 Screens

    SELECT pushbutton to display the function screen. SYSTEM SETUP LEVEL 0 ENTER PASSWORD CONTRAST ADJUST VERSIONS UNIT TYPE SELECT Figure 8‐38. System Setup Level 0 Screen ® 8-29 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 96: Figure 8-39. Contrast Adjust Screen

    To return to the System Setup screen, press the pushbutton. VERSIONS 57.00 DISPLAY 0.54 MINI CSB 3.00 GATE DRIVE 0.00 BOOTLOADER 0.00 Figure 8‐40. Versions Screen 8-30 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 97: System Setup Level 1 Screens

    The Unit Type screen provides the model, CTO, and serial numbers of the UPS unit. Figure 8‐41 shows the Unit Type screen. To return to the System Setup screen, press the pushbutton. UNIT TYPE MODEL: 0000000000000000 Powerware 9390 CTO: SERIAL: 0000000000000000 Figure 8‐41. Unit Type Screen 8.2.9 System Setup Level 1 Screens A password is required to access the Level 1 functions.

  • Page 98: Figure 8-43. System Setup Level 1 Screen

    SYSTEM SETUP LEVEL 1 LOG OUT ENTER PASSWORD CHANGE PASSWORD ENTER PASS­ CONTRAST ADJUST WORD VERSIONS UNIT TYPE SELECT Figure 8‐43. System Setup Level 1 Screen 8-32 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 99: Figure 8-44. Change Password Screen

    System Setup screen displays. If RETRY is pressed, the Change Password screen is redisplayed. CHANGE PASSWORD OLD: NEW: SAVE RETRY ABORT Figure 8‐45. Change Password Save Screen ® 8-33 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 100: 9390 Ups (20-80 Kva) Installation And Operation Manual S 164201603 Rev 2 Www.powerware.com

    Set Date and Time screen. To return to the System Setup screen, press the pushbutton. TIME FORMAT SETUP MM/DD/YYYY DD/MM/YYYY SELECT Figure 8‐46. Time Format Screen 8-34 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 101: Figure 8-47. Set Date And Time Mm/Dd/Yyyy Screen

    System Setup screen, select the pushbutton. SET DATE AND TIME MM/DD/YYYY MONTH DATE YEAR HOUR MINUTE SAVE 2004 Figure 8‐47. Set Date and Time MM/DD/YYYY Screen ® 8-35 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 102: Figure 8-48. Set Date And Time Dd/Mm/Yyyy Screen

    System Setup screen, select the pushbutton. SET DATE AND TIME DD/MM/YYYY DATE MONTH YEAR HOUR MINUTE SAVE 2004 Figure 8‐48. Set Date and Time DD/MM/YYYY Screen 8-36 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 103: Figure 8-49. Com Port Setup Screen

    SELECT pushbutton. To return to the System Setup screen, press the pushbutton. COM PORT SETUP COM 1 COM 2 COM 3 SELECT Figure 8‐49. COM Port Setup Screen ® 8-37 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 104: Figure 8-50. Com Setup Screen

    SAVE or ABORT. Once the action is completed, the COM Port Setup screen appears. COM 1 SETUP BAUD RATE 19200 DATA BITS STOP BITS NONE PARITY ABORT SAVE Figure 8‐50. COM Setup Screen 8-38 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 105: Figure 8-51. System Controls Screen 1

    PM pushbutton switch toggles the power module function On and Off. For detailed information about using the System Controls, see Chapter 9, “UPS Operating Instructions.” ® 8-39 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 106: Figure 8-53. Load Off Screen

    LOAD OFF and Shutdown screens, see Chapter 9, “UPS Operating Instructions.” HOLD LOAD OFF BUTTON FOR 3 SECONDS TO TURN OFF LOAD CANCEL LOAD OFF Figure 8‐53. Load Off Screen 8-40 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 107: Reading The Status Indicators

    The indicator flashes until acknowledged by pressing any control panel pushbutton once. For more information about audible horns, see “System Event Horns” on page 11-1. ® 8-41 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 108
    USING THE CONTROL PANEL This page intentionally left blank. 8-42 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…
  • Page 109: Ups Operating Instructions

    DC STARTING INVERTER STARTING INVERTER SYNCING READY ONLINE The rectifier and inverter turn on. The inverter continues to ramp up to full voltage. ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 110: Starting The Ups In Bypass Mode

    On the System Controls screen, the power module (PM) status should indicate SHUTDOWN. Press the pushbutton to display System Controls Screen 2. Press the PM ON pushbutton on the System Controls menu bar. ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 111: Transfer From Normal To Bypass Mode

    The UPS is now operating in Normal mode, and the NORMAL status indicator is illuminated. us indicates power module (PM) stat ONLINE. ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 112: Transfer From Normal To Bypass Mode And Shut Down Ups

    System Controls Screen 2. Press the CHGR ON or CHGR OFF pushbutton on the System Controls menu bar to toggle the charger on or off. ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 113: Using The Ups Load Off Pushbutton

    DO NOT attempt to restart the system after Load Off until the cause of the shutdown has been identified and cleared. To restart the UPS after pressing the LOAD OFF pushbutton, follow the procedure in paragraph 9.1.1 or 9.1.2. ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 114: Using The Remote Emergency Power-Off Switch

    NOTE The following instructions are for the Eaton-supplied REPO switch. If a customer-supplied REPO switch is used, it may not activate in the same manner; refer to the operating instructions provided with the switch.

  • Page 115: Multiple Module Parallel Operation

    Normal mode. It takes approximately 1 minute for the UPMs to achieve Normal mode. The UPMs are now operating in Normal mode and the NORMAL status indicator on each UPM is illuminated. ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 116: Starting The Parallel System In Bypass Mode

    The power module (PM) status indicates READY on each UPM. The system is now on bypass and the UPM power processors remain on. W A R N I N G Power is present inside the UPM cabinets. ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 117: Transfer Parallel System From Bypass To Normal Mode

    Observe the UPM control panel display becoming active, indicating logic power. UPM logic is being powered from the critical bus. ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 118: Parallel System And Critical Load Shutdown

    The bypass source supplies the critical load. Repeat Steps 2, 4, and 5 for each UPM except the last UPM 9-10 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 119: Using The Ups Load Off Pushbutton

    DO NOT attempt to restart the system after Load Off until the cause of the shutdown has been identified and cleared. To restart the UPS after pressing the LOAD OFF pushbutton, follow the procedure in paragraph 9.2.1 or 9.2.2. ® 9-11 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 120: Using The Parallel System Remote Emergency Power-Off Switch

    NOTE The following instructions are for the Eaton-supplied REPO switch. If a customer-supplied REPO switch is used, it may not activate in the same manner; refer to the operating instructions provided with the switch.

  • Page 121: Using Features And Options

    UPS horn may not be heard immediately. C A U T I O N Contacts should not be operated in excess of 120 Vac @ 5A maximum. ® 10-1 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 122
    UPS. The RMP contains backlit status indicators and a local horn. The RMP can be flush‐mounted or surface‐mounted on a desktop, or secured to a wall. Figure 10‐1 shows an RMP. Figure 10‐1. Remote Monitor Panel 10-2 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…
  • Page 123
    The UPS is preparing to shut down because the UPS is in Battery mode and the DC voltage is approaching its low limit. This indicator is accompanied by a horn. ® 10-3 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…
  • Page 124: Figure 10-2. Relay Interface Module

    WEAK time is remaining, before the critical load is lost. UTILITY Pins 6 and 15 Contacts are closed when Utility Failure is detected. FAILURE 10-4 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 125: Figure 10-3. Supervisory Contact Module

    BYPASS NOT AVAILABLE TB2‐10 through TB2‐12 ON BATTERY TB2‐13 through TB2‐15 UPS ALARM TB2‐16 through TB2‐18 ON BYPASS TB2‐19 through TB2‐21 SHUTDOWN IMMINENT TB2‐22 through TB2‐24 ® 10-5 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 126
    USING FEATURES AND OPTIONS This page intentionally left blank. 10-6 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…
  • Page 127: Responding To System Events

    History log. The messages are divided into four categories: alarms, notices, status, and commands. The following tables contain the events displayed on the Events screen of the control panel. ® 11-1 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 128
    * Log codes indicate where the UPS records the event: H = History log, HA = History and Active logs, and A = Active log only. 11-2 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…
  • Page 129
    * Log codes indicate where the UPS records the event: H = History log, HA = History and Active logs, and A = Active log only. ® 11-3 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…
  • Page 130
    * Log codes indicate where the UPS records the event: H = History log, HA = History and Active logs, and A = Active log only. 11-4 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…
  • Page 131
    * Log codes indicate where the UPS records the event: H = History log, HA = History and Active logs, and A = Active log only. ® 11-5 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…
  • Page 132
    * Log codes indicate where the UPS records the event: H = History log, HA = History and Active logs, and A = Active log only. 11-6 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…
  • Page 133
    * Log codes indicate where the UPS records the event: H = History log, HA = History and Active logs, and A = Active log only. ® 11-7 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…
  • Page 134
    * Log codes indicate where the UPS records the event: H = History log, HA = History and Active logs, and A = Active log only. 11-8 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…
  • Page 135: Communication

    LAN and telephone drops for use with X-Slot cards must be provided by facility planners or the customer. For installation and setup of an X-Slot card, please contact Eaton (see page 1-7). Refer to the manual supplied with the X-Slot card for user instructions.

  • Page 136: Powerware Lansafe Power Management Software

    Figure 12‐1. Optional X-Slot Cards 12.2 Powerware LanSafe Power Management Software Each Powerware 9390 UPS ships with Powerware LanSafe Power Management Software. To begin installing Powerware LanSafe software, see the instructions accompanying the Software Suite CD. Powerware LanSafe software uses an RS-232 serial link to communicate with the UPS.

  • Page 137
    Numeric paging support allows the UPS to call a paging service and send numeric messages. Housekeeping – The Housekeeping function maintains the link between the UPS and modem. ® 12-3 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…
  • Page 138
    COMMUNICATION This page intentionally left blank. 12-4 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…
  • Page 139: Maintaining The Ups System

    TO ACCESS ANY INTERNAL AREA OF THE BATTERY STRING YOURSELF. VOLTAGES ARE ALWAYS PRESENT IN THE BATTERY STRING. If the string requires service, refer to the battery manufacturer’s operating manual for instructions on battery maintenance, or contact your Eaton service representative. ® 13-1 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual…

  • Page 140: Performing Preventive Maintenance

    13.2.3 Annual Maintenance Annual preventive maintenance should be performed only by authorized service personnel familiar with maintenance and servicing of the UPS system. Contact your Eaton service representative for more information about service offerings. 13-2 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual…

  • Page 141: Battery Maintenance

    13.4 Maintenance Training A basic training course, available from Eaton, gives you a competent working knowledge of the UPS system operation and teaches you how to perform first level corrective maintenance. For more information about training and other services, contact the Eaton Help Desk for Powerware products (see page 1-7).

  • Page 142
    MAINTAINING THE UPS SYSTEM This page intentionally left blank. 13-4 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…
  • Page 143: Product Specifications

    The UPS systems are housed in free‐standing cabinets with safety shields behind the doors. The UPS systems are available in 50/60 Hz with various output power ratings. Models Power Rating Frequency Powerware 9390-40/20 20 kVA 50/60 Hz Powerware 9390-40/30 30 kVA…

  • Page 144: Ups System Output

    Meets IEC 801‐2 specifications. Withstands up to 25 kV pulse without Immunity damage and with no disturbance or adverse effect to the critical load. 14-2 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 145: Multiple Module Parallel Specifications

    415 Vac nominal, adjustable from 403 Vac to 428 Vac 480 Vac nominal, adjustable from 466 Vac to 494 Vac Operating Output Current See Appendix A, Table S through Table V. ® 14-3 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 146
    PRODUCT SPECIFICATIONS This page intentionally left blank. 14-4 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…
  • Page 147: Warranty

    Powerware-built battery cabinets (individually and collectively, the ”Warranted Items”) are free from defects in material and workmanship. If, in the opinion of Eaton, a Warranted Item is defective and the defect is within the terms of this Warranty, Eaton’s sole obligation will be to repair or replace such defective item (including by providing service, parts, and labor, as applicable), at the option of Eaton.

  • Page 148
    WARRANTY This page intentionally left blank. 15-2 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…
  • Page 149: Appendix A Installation Information

    Installation Information The information in this appendix is helpful during the planning and instal­ lation of the UPS system. This appendix contains the following drawings: 164201603-1 Typical Powerware 9390 UPS System 164201603-2 Physical Features and Requirements 164201603-3 UPS System Oneline Configurations…

  • Page 150: Battery Cabinet

    INSTALLATION INFORMATION BATTERY CABINET UPS CABINET DESCRIPTION: TYPICAL Powerware 9390 UPS SYSTEM DRAWING NO: SHEET: 164201603-1 1 of 1 REVISION: DATE: 091505 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 151
    Table A. UPS Cabinet Weight Weight Voltage kg (lb) Model Input Output Shipping Installed Point Loading 208V/220V 208V/220V Powerware 9390-40/20 231 (508) 208 (458) 4 at 52.2 (115) 380V/400V/ 380V/400V/ 415V/480V 415V/480V 208V/220V 208V/220V Powerware 9390-40/30 231 (508) 208 (458) 4 at 52.2 (115)
  • Page 152
    Ventilation required for cooling air exhaust: approximately 472 liter/sec (1000 cfm). DESCRIPTION: PHYSICAL FEATURES AND REQUIREMENTS DRAWING NO: SHEET: 164201603-2 2 of 2 REVISION: DATE: 071608 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…
  • Page 153
    3+1 and 4+0 Configurations 9390-80/50 380/400/ 380/400/ 9390-80/60 415/480 415/480 9390-80/80 DESCRIPTION: UPS SYSTEM ONELINE CONFIGURATIONS DRAWING NO: SHEET: 164201603-3 1 of 1 REVISION: DATE: 071608 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…
  • Page 154
    OUTPUT CONTACTOR BREAKER (K3) FUSE INVERTER UPS CABINET Powerware 9390 20–80 kVA UPS SYSTEM 208V/220V INPUT AND 208V/220V OUTPUT 380V/400V/415V/480V INPUT AND 380V/400V/415V/480V OUTPUT SINGLE‐FEED OR DUAL‐FEED NOTE 1. See Paragraph 4.7 on page 4-6 DESCRIPTION: UPS SYSTEM ONELINE DRAWING for dual‐feed.
  • Page 155
    DO NOT use one feed or a single‐feeder breaker to supply both the UPS and the maintenance bypass. DESCRIPTION: UPS SYSTEM ONELINE DRAWING DRAWING NO: SHEET: 164201603-4 2 of 5 REVISION: DATE: 091505 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…
  • Page 156
    UPS SYSTEM ONELINE DRAWING DRAWING NO: SHEET: 3 of 5 164201603-4 3. See Note 28 on page A-27 for neutral bonding instructions. REVISION: DATE: 091505 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…
  • Page 157
    UPS SYSTEM ONELINE DRAWING DRAWING NO: SHEET: 4 of 5 3. See Note 28 on page A-27 for 164201603-4 neutral bonding instructions. REVISION: DATE: 091505 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…
  • Page 158
    UPS SYSTEM ONELINE DRAWING DRAWING NO: SHEET: 5 of 5 3. See Note 28 on page A-27 for 164201603-4 neutral bonding instructions. REVISION: DATE: 091505 A-10 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…
  • Page 159
    INSTALLATION INFORMATION Table E. INPUT/OUTPUT Ratings & External Wiring Requirements for the Powerware 9390-40/20 Units Rating 50/60 Hz Basic Unit Rating at 0.9 lagging pF load Input and Bypass Input VOLTS 208/220 Output VOLTS 208/220 AC Input to UPS Rectifier (0.98 min.
  • Page 160
    INSTALLATION INFORMATION Table F. INPUT/OUTPUT Ratings & External Wiring Requirements for the Powerware 9390-40/30 Units Rating 50/60 Hz Basic Unit Rating at 0.9 lagging pF load Input and Bypass Input VOLTS 208/220 Output VOLTS 208/220 AC Input to UPS Rectifier (0.98 min.
  • Page 161
    C A U T I O N DELTA SOURCES (TN‐S) — The Powerware 9390 UPS system can be operated only from a delta supply source that is fully floating and if the neutral‐forming transformer kit (PN 103005400) is installed in the UPS. The UPS cannot be operated from a mid‐point or end‐point grounded delta supply source.
  • Page 162
    INSTALLATION INFORMATION Table H. INPUT/OUTPUT Ratings & External Wiring Requirements for the Powerware 9390-80/50 Units Rating 50/60 Hz Basic Unit Rating at 0.9 lagging pF load Input and Bypass Input VOLTS 208/220 Output VOLTS 208/220 AC Input to UPS Rectifier (0.98 min.
  • Page 163
    INSTALLATION INFORMATION Table I. INPUT/OUTPUT Ratings & External Wiring Requirements for the Powerware 9390-80/60 Units Rating 50/60 Hz Basic Unit Rating at 0.9 lagging pF load Input and Bypass Input VOLTS 208/220 Output VOLTS 208/220 AC Input to UPS Rectifier (0.98 min.
  • Page 164
    INSTALLATION INFORMATION Table J. INPUT/OUTPUT Ratings & External Wiring Requirements for the Powerware 9390-80/80 Units Rating 50/60 Hz Basic Unit Rating at 0.9 lagging pF load Input and Bypass Input VOLTS 208/220 Output VOLTS 208/220 AC Input to UPS Rectifier (0.98 min.
  • Page 165
    Table N for conduit requirements. Drawing 164201603-7 shows the location of the power cable terminals inside the UPS cabinet. Table K. UPS Cabinet Power Cable Terminations for the Powerware 9390-80/40, 9390-80/50, 9390-80/60, and 9390-80/80 (208V/220V Input and 208V/220V Output)
  • Page 166
    INSTALLATION INFORMATION Table L. UPS Cabinet Power Cable Terminations for the Powerware 9390-40/20, 9390-40/30, and 9390-40/40 (208V/220V Input and 208V/220V Output and 380V/400V/415V/480V Input and 380V/400V/415V/480V Output) Tightening Size of Pressure Type Terminal Function Terminal Function Torque Termination Screw Nm (lb in) 13.5 (120)
  • Page 167
    INSTALLATION INFORMATION Table M. UPS Cabinet Power Cable Terminations for the Powerware 9390-80/40, 9390-80/50, 9390-80/60, and 9390-80/80 (380V/400V/415V/480V Input and 380V/400V/415V/480V Output) Tightening Size of Pressure Type Terminal Function Terminal Function Torque Termination Screw Nm (lb in) 13.5 (120) AC Input to UPS Rectifier…
  • Page 168
    Table N. All Powerware 9390 products can accommodate a double size neutral. Conduit sizes were chosen from NEC Table C1, type letters RHH, RHW, RHW‐2, TW, THW, THHW, THW‐2.
  • Page 169
    (A, B, C, Neut, Gnd) Battery 1‐1/2 (Positive), (Negative), Gnd DESCRIPTION: POWER WIRING INSTALLATION NOTES DRAWING NO: SHEET: 11 of 23 164201603-5 REVISION: DATE: 110106 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com A-21…
  • Page 170
    (A, B, C, Neut, Gnd) Battery (Positive), (Negative), Gnd DESCRIPTION: POWER WIRING INSTALLATION NOTES DRAWING NO: SHEET: 164201603-5 12 of 23 REVISION: DATE: 110106 A-22 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…
  • Page 171
    (A, B, C, Neut, Gnd) Battery (Positive), (Negative), Gnd DESCRIPTION: POWER WIRING INSTALLATION NOTES DRAWING NO: SHEET: 164201603-5 13 of 23 REVISION: DATE: 071608 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com A-23…
  • Page 172
    (A, B, C, Neut, Gnd) Battery (Positive), (Negative), Gnd DESCRIPTION: POWER WIRING INSTALLATION NOTES DRAWING NO: SHEET: 164201603-5 14 of 23 REVISION: DATE: 071608 A-24 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…
  • Page 173
    Table P. Table O. Maximum Input Circuit Breaker Ratings Input Voltage Rating UPS Model % Rating 208V/220V 380V 400V 415V 480V Powerware 9390-40/20 100% 125A Powerware 9390-40/30 100% 100A 175A Powerware 9390-40/40 Powerware 9390-80/40 100% 150A…
  • Page 174
    Table P. Maximum Bypass and Output Circuit Breaker Ratings Output Voltage Rating UPS Model % Rating 208V/220V 380V 400V 415V 480V Powerware 9390-40/20 100% 125A Powerware 9390-40/30 100% 100A 175A Powerware 9390-40/40 Powerware 9390-80/40 100%…
  • Page 175: Battery Wiring

    C A U T I O N DELTA SOURCES (TN‐S) — The Powerware 9390 UPS system can be operated only from a delta supply source that is fully floating and if the neutral‐forming transformer kit (PN 103005400) is installed in the UPS. The UPS cannot be operated from a mid‐point or end‐point grounded delta supply source.

  • Page 176
    Setup of the CAN Bridge card for parallel operation must be performed by an authorized Eaton Customer Service Engineer . Contact service to schedule a date. For parallel system circuit breaker ratings, see appropriate information in Table R.
  • Page 177
    INSTALLATION INFORMATION Table S. INPUT/OUTPUT Ratings for Powerware 9390-40/20, 9390-40/30, 9390-40/40 and 9390-80/40 Parallel Systems Config­ Units Rating 50/60 Hz uration Basic Unit Rating at 0.9 lagging pF load Input and Bypass Input VOLTS 208/220 Output VOLTS 208/220 AC Input from UPM…
  • Page 178
    INSTALLATION INFORMATION Table T. INPUT/OUTPUT Ratings for Powerware 9390-80/50 Parallel System Config­ Units Rating 50/60 Hz uration Basic Unit Rating at 0.9 lagging pF load Input and Bypass Input VOLTS 208/220 Output VOLTS 208/220 AC Input from UPM Amps 139/131…
  • Page 179
    INSTALLATION INFORMATION Table U. INPUT/OUTPUT Ratings for Powerware 9390-80/60 Parallel System Configu­ Units Rating 50/60 Hz ration Basic Unit Rating at 0.9 lagging pF load Input and Bypass Input VOLTS 208/220 Output VOLTS 208/220 AC Input from UPM Amps 167/158…
  • Page 180
    INSTALLATION INFORMATION Table V. INPUT/OUTPUT Ratings for Powerware 9390-80/80 Parallel System Configu­ Units Rating 50/60 Hz ration Basic Unit Rating at 0.9 lagging pF load Input and Bypass Input VOLTS 208/220 Output VOLTS 208/220 AC Input from UPM Amps 222/210…
  • Page 181
    UPM 3 Outputs from UPMs Battery UPM 4 Battery DESCRIPTION: POWER WIRING INSTALLATION NOTES DRAWING NO: SHEET: 164201603-5 23 of 23 REVISION: DATE: 110106 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com A-33…
  • Page 182
    (REMOVE PANELS TO DRILL OR PUNCH CONDUIT HOLES.) TOP VIEW DESCRIPTION: CONDUIT AND WIRE ENTRY LOCATIONS DRAWING NO: SHEET: 164201603-6 1 of 2 REVISION: DATE: 091505 A-34 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…
  • Page 183
    KNOCKOUTS. REMOVE KNOCKOUTS, AS REQUIRED, TO ROUTE WIRES BETWEEN CABINETS. DESCRIPTION: CONDUIT AND WIRE ENTRY LOCATIONS DRAWING NO: SHEET: 164201603-6 2 of 2 REVISION: DATE: 091505 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com A-35…
  • Page 184
    UPS POWER TERMINAL LOCATIONS opened to gain access to DRAWING NO: SHEET: 164201603-7 1 of 6 terminals. REVISION: DATE: 032406 A-36 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…
  • Page 185
    MODELS 80/40, 80/50, 80/60, AND 80/80 208V/220V INPUT AND 208V/220V OUTPUT DESCRIPTION: UPS POWER TERMINAL LOCATIONS DRAWING NO: SHEET: 164201603-7 2 of 6 REVISION: DATE: 091505 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com A-37…
  • Page 186
    UPS POWER TERMINAL LOCATIONS wiring terminals must be DRAWING NO: SHEET: 164201603-7 3 of 6 removed or opened to gain access to terminals. REVISION: DATE: 071608 A-38 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…
  • Page 187
    208V/220V INPUT AND 208V/220V OUTPUT 380V/400V/415V/480V INPUT AND 380V/400V/415V/480V OUTPUT DESCRIPTION: UPS POWER TERMINAL LOCATIONS DRAWING NO: SHEET: 164201603-7 4 of 6 REVISION: DATE: 071608 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com A-39…
  • Page 188
    UPS POWER TERMINAL LOCATIONS wiring terminals must be DRAWING NO: SHEET: 164201603-7 5 of 6 removed or opened to gain access to terminals. REVISION: DATE: 071608 A-40 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…
  • Page 189
    MODELS 80/40, 80/50, 80/60, AND 80/80 380V/400V/415V/480V INPUT AND 380V/400V/415V/480V OUTPUT DESCRIPTION: UPS POWER TERMINAL LOCATIONS DRAWING NO: SHEET: 164201603-7 6 of 6 REVISION: DATE: 071608 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com A-41…
  • Page 190
    TO COMMON SIDE OF ISOLATED RELAY CONTACT. DESCRIPTION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 164201603-8 1 of 15 REVISION: DATE: 032406 A-42 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…
  • Page 191
    NOTES AND TERMINAL LOCATIONS removed or opened to gain DRAWING NO: SHEET: 2 of 15 access to terminals. 164201603-8 REVISION: DATE: 071608 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com A-43…
  • Page 192
    EPO contact is not used. DESCRIPTION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 3 of 15 164201603-8 REVISION: DATE: 032406 A-44 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…
  • Page 193
    2. The building alarms can be programmed to display the alarm functional name. DESCRIPTION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 4 of 15 164201603-8 REVISION: DATE: 091505 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com A-45…
  • Page 194
    Relays are shown in de‐energized state. Relays change state when the UPS is in Normal mode. DESCRIPTION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 5 of 15 164201603-8 REVISION: DATE: 032406 A-46 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…
  • Page 195
    The REPO switch must be a latching‐type switch with a dedicated circuit. DESCRIPTION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 6 of 15 164201603-8 REVISION: DATE: 032406 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com A-47…
  • Page 196
    Minimum Wire Size: 22 AWG for auxiliary contact ratings. DESCRIPTION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 7 of 15 164201603-8 REVISION: DATE: 032406 A-48 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…
  • Page 197
    240 Vac at 4A Maximum 24 Vdc at 6A Maximum DESCRIPTION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 8 of 15 164201603-8 REVISION: DATE: 091505 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com A-49…
  • Page 198: Powerware Hot Sync Can Bridge Card

    NOTES AND TERMINAL LOCATIONS NOTE All interface wiring is to be DRAWING NO: SHEET: 9 of 15 164201603-8 provided by the customer. REVISION: DATE: 091505 A-50 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…

  • Page 199
    (IF INSTALLED) PARALLEL SYSTEM CAN WIRING DESCRIPTION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 10 of 15 164201603-8 REVISION: DATE: 091505 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com A-51…
  • Page 200
    PARALLEL SYSTEM BACKUP DESCRIPTION: INTERFACE WIRING INSTALLATION CONTROL (PULL CHAIN) WIRING NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 11 of 15 164201603-8 REVISION: DATE: 032406 A-52 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…
  • Page 201
    INTERFACE WIRING INSTALLATION CONTROL (PULL CHAIN) WIRING NOTES AND TERMINAL LOCATIONS WITH CUSTOMER SUPPLIED TIE DRAWING NO: SHEET: 12 of 15 PANEL 164201603-8 REVISION: DATE: 071608 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com A-53…
  • Page 202
    INTERFACE WIRING INSTALLATION CONTROL (PULL CHAIN) WIRING NOTES AND TERMINAL LOCATIONS FOR CUSTOMER–SUPPLIED DRAWING NO: SHEET: 13 of 15 TIE PANEL 164201603-8 REVISION: DATE: 071608 A-54 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…
  • Page 203: Figure 10-1. Remote Monitor Panel

    FROM THE UPS SUPERVISORY CONTACT MODULE TERMINAL LOCATIONS DESCRIPTION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 14 of 15 164201603-8 REVISION: DATE: 091505 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com A-55…

  • Page 204
    RMP , RIM, OR SCM TWISTED PAIR DESCRIPTION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 15 of 15 164201603-8 REVISION: DATE: 091505 A-56 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…
  • Page 205
    FRONT VIEW RIGHT SIDE VIEW DESCRIPTION: UPS CABINET DIMENSIONS DRAWING NO: SHEET: 164201603-9 1 of 4 REVISION: DATE: Dimensions are in millimeters [inches] 091505 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com A-57…
  • Page 206
    LEFT SIDE FRONT BOTTOM VIEW DESCRIPTION: UPS CABINET DIMENSIONS DRAWING NO: SHEET: 2 of 4 164201603-9 REVISION: DATE: Dimensions are in millimeters [inches] 091505 A-58 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…
  • Page 207
    BOTTOM VIEW with OPTIONAL FLOOR MOUNTING BRACKETS DESCRIPTION: UPS CABINET DIMENSIONS DRAWING NO: SHEET: 3 of 4 164201603-9 REVISION: DATE: 091505 Dimensions are in millimeters [inches] EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com A-59…
  • Page 208
    BOTTOM VIEW with OPTIONAL SEISMIC MOUNTING BRACKETS DESCRIPTION: UPS CABINET DIMENSIONS DRAWING NO: SHEET: 4 of 4 164201603-9 REVISION: DATE: Dimensions are in millimeters [inches] 091505 A-60 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…
  • Page 209
    Minimum wire size #22 AWG. DESCRIPTION: OPTIONAL REMOTE EMERGENCY POWER‐OFF DRAWING NO: SHEET: 164201603-10 1 of 1 Dimensions are in millimeters [inches] REVISION: DATE: 071608 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com A-61…
  • Page 210
    HOLES FACING UP) DESCRIPTION: OPTIONAL REMOTE MONITOR PANEL (RMP) DRAWING NO: SHEET: 164201603-11 1 of 1 REVISION: DATE: 091505 Dimensions are in millimeters [inches] A-62 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…
  • Page 211
    HOLES FACING UP) DESCRIPTION: OPTIONAL RELAY INTERFACE MODULE (RIM) DRAWING NO: SHEET: 164201603-12 1 of 2 REVISION: DATE: Dimensions are in millimeters [inches] 091505 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com A-63…
  • Page 212
    INSTALLATION INFORMATION 15–PIN D–SUB CONNECTORS DESCRIPTION: OPTIONAL RELAY INTERFACE MODULE (RIM) DRAWING NO: SHEET: 164201603-12 2 of 2 REVISION: DATE: 091505 A-64 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…
  • Page 213
    HOLES FACING UP) DESCRIPTION: OPTIONAL SUPERVISORY CONTACT MODULE (SCM) DRAWING NO: SHEET: 164201603-13 1 of 1 Dimensions are in millimeters [inches] REVISION: DATE: 091505 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com A-65…
  • Page 214
    INSTALLATION INFORMATION This page intentionally left blank. A-66 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com…
  • Page 216
    *1642016032* 164201603 2…

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Powerware 9390 UPS

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Summary of Contents for Eaton Powerware 9390

  • Page 1
    Powerware 9390 UPS ® 20–80 kVA Installation and Operation Manual…
  • Page 2: Important Safety Instructions

    Powerware and X-Slot are registered trademarks and ConnectUPS is a trademark of Eaton Electrical Inc. Modbus is a registered trademark of Modicon. IBM and AS/400 are registered trademarks of International Business Machines Corp.

  • Page 3: Table Of Contents

    ……….. . 3.2.1 Unloading the Powerware 9390 UPS Cabinet from the Pallet ….

  • Page 4
    …………. . 7-16 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com…
  • Page 5
    ……….9-36 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com…
  • Page 6
    ……….. . . 12-1 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com…
  • Page 7
    …………..EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com…
  • Page 8
    Table of Contents This page intentionally left blank. EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 9
    ……..Figure 2-1. Powerware 9390 UPS (40–80 kVA) Cabinet as Shipped on Pallet .
  • Page 10
    ……….13-5 viii EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 11: Introduction

    AC power to protect the customer’s load from all nine power failures. The Powerware 9390 UPS is available as a single module or a multiple module parallel system (see paragraph 1.1).

  • Page 12: Basic System Configurations

    The UPS system configuration can be enhanced by adding optional accessories such as a Remote Emergency Power-off (REPO) control, Remote Monitor Panel II (RMP II), or X-Slot ® communication cards. EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 13: Using This Manual

    Introduction 1.2 Using This Manual This manual describes how to install and operate the Powerware 9390 UPS (20–80 kVA) cabinet. Read and understand the procedures described in this manual to ensure trouble-free installation and operation. In particular, be thoroughly familiar with the REPO procedure (see page 10-7).

  • Page 14: Conventions Used In This Manual

    In this manual, the term UPS refers only to the UPS cabinet and its internal elements. The term UPS system refers to the entire power protection system – the UPS cabinet, the battery cabinet, and options or accessories installed. EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 15: Safety Warnings

    Keep surroundings uncluttered, clean, and free from excess moisture. Observe all DANGER, CAUTION, and WARNING notices affixed to the inside and outside of the equipment. EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 16: For More Information

    Configurations) Installation and Operation Manual, the Powerware 9390 Integrated Accessory Cabinet (IAC-D Configuration) Installation and Operation Manual, the Powerware 9390 UPS Sidecar Installation and Operation Manual, or the Powerware 9390 Sync Control Installation and Operation Manual, as applicable, for the following additional information: Installation instructions, including site preparation, planning for installation, and wiring and safety information.

  • Page 17: Section I — Installation

    Section I Installation EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 18
    This page intentionally left blank. EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 19: Ups Installation Plan And Unpacking

    For the UPS system to operate at peak efficiency, the installation site should meet the environmental parameters outlined in this manual. If the UPS is to be operated at an altitude higher than 1500m (5000 ft), contact your Eaton service representative for important information about high altitude operation. The operating environment must…

  • Page 20: Environmental Considerations

    UPS. LAN and telephone drops, for use with X-Slot connectivity cards, must be supplied by facility planners or the customer. EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 21: Inspecting And Unpacking The Ups Cabinet

    The cabinet is shipped bolted to a wooden pallet and protected with outer protective packaging material (see Figure 2-1). Figure 2-1. Powerware 9390 UPS (20–80 kVA) Cabinet as Shipped on Pallet C A U T I O N The UPS cabinet is heavy (see Table A on page A-3). If unpacking instructions are not closely followed, the cabinet may tip and cause serious injury.

  • Page 22
    1. Carefully inspect the outer packaging for evidence of damage during transit. C A U T I O N Do not install a damaged cabinet. Report any damage to the carrier and contact your Eaton service representative immediately. 2. Use a forklift or pallet jack to move the packaged cabinet to the installation site, or as close as possible, before unpacking.
  • Page 23: Installing The Ups System

    Additional battery cabinets are supplied without cosmetic covers. Cosmetic covers must be ordered for the UPS cabinet and/or other ancillary cabinets. EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 24: Unloading The Powerware 9390 Ups Cabinet From The Pallet

    Installing the UPS System 3.2.1 Unloading the Powerware 9390 UPS Cabinet from the Pallet The UPS cabinet is bolted to a wooden pallet supported by wood skids. To remove the pallet, perform the following procedure: W A R N I N G The UPS cabinet is heavy.

  • Page 25: Figure 3-1. Removing The Front Shipping Bracket On The Powerware 9390 Ups

    Bracket Bolts Pallet Shipping Bracket Bolts Front Anti-tip/Shipping Bracket (note wider base) Figure 3-1. Removing the Front Shipping Bracket on the Powerware 9390 UPS EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 26: Figure 3-2. Removing The Rear Shipping Bracket On The Powerware 9390 Ups

    Removable Skid Shipping Bracket Bolts Pallet Shipping Bracket Bolts Rear Shipping Bracket Figure 3-2. Removing the Rear Shipping Bracket on the Powerware 9390 UPS EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 27: Battery Cabinet Installation

    3.2.3; otherwise, proceed to paragraph 3.2.6. 3.2.2 Battery Cabinet Installation To install the battery cabinet, refer to the Powerware 9390 Integrated Battery Cabinet (Models IBC-S and IBC-L) Installation Manual. After the battery cabinet is installed, return to paragraph 3.2.6 to wire the UPS and battery cabinet.

  • Page 28: Integrated Distribution Cabinet Installation

    3.2.6 to complete the UPS cabinet wiring. 3.2.4 Integrated Accessory Cabinet Installation To install and wire an IAC, refer to the Powerware 9390 Integrated Accessory Cabinet (IAC-B and IAC-T Configurations) Installation and Operation Manual or the Powerware 9390 Integrated Accessory Cabinet (IAC-D Configuration) Installation and Operation Manual.

  • Page 29
    11. Disconnect the single-feed jumpers from phase A, B, and C terminals on rectifier input terminals and bypass input terminals. Remove the jumpers from the cabinet. EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com…
  • Page 30
    22. Route and connect the battery cables between the UPS and battery cabinets in accordance with the instructions in the Powerware 9390 Integrated Battery Cabinet (Models IBC-S and IBC-L) Installation Manual. See Appendix A for UPS cabinet wiring access information.
  • Page 31: Installing Interface Connections

    8. Remove the UPS cabinet top or bottom conduit landing plate to drill or punch conduit holes (see Drawing 164201603-6 on page A-32). 9. Reinstall the conduit landing plate and install the conduit. EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 32: Tb1 Battery Cabinet Connections

    9390 Integrated Battery Cabinet (Models IBC-S and IBC-L) Installation Manual for wiring access information. 9. Connect the wiring to TB1 terminals. 10. Proceed to Step 17. 3-10 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 33: X-Slot Connections

    3. Remove the UPS cabinet X-Slot conduit landing plate to drill or punch conduit holes (see Drawing 164201603-6 on page A-32). 4. Reinstall the conduit landing plate and install the conduit. 3-11 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 34: Installing Accessories And Parallel System Control Wiring

    “Installing Options and Accessories.” 3.3 Initial Startup Startup and operational checks must be performed by an authorized Eaton Customer Service Engineer, or the warranty terms specified on page W-1 become void. This service is offered as part of the sales contract for the UPS. Contact service in advance (usually a two-week notice is required) to reserve a preferred startup date.

  • Page 35: Installation Checklist

    — Accessories are mounted in installed locations and wiring is terminated inside the UPS cabinet. (OPTIONAL) — The debris shield covering the UPS cabinet ventilation grill is removed. — Startup and operational checks are performed by an authorized Eaton Customer Service Engineer. 3-13 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com…

  • Page 36
    — Pull chain wiring between the UPMs is properly installed. — Adequate workspace exists around the UPMs, parallel tie cabinet, and other cabinets. — Startup and operational checks are performed by an authorized Eaton Customer Service Engineer. 3-14 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com…
  • Page 37
    Installing the UPS System Notes _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ 3-15 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 38
    Installing the UPS System This page intentionally left blank. 3-16 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 39: Batteries

    Proper disposal of batteries is required. Refer to your local codes for disposal requirements. Never dispose of batteries in a fire. Batteries may explode when exposed to flame. EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com…

  • Page 40: Installing Batteries

    C A U T I O N Do not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center. EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 41: Installing A Remote Emergency Power-Off Switch

    5. Remove the screws securing the control panel door and swing the door open. Retain the hardware for later use. EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 42
    REPO switch rating is 24 Vdc. 1A minimum if supplied by customer. NOTE The REPO switch must be a latching-type switch with a dedicated circuit. EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com…
  • Page 43
    16. Close the control panel door and secure with the retained hardware. 17. Reinstall the door removed in Step 4 and secure with the retained hardware. 18. Close the door and secure the latch. EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 44
    Installing a Remote Emergency Power-off Switch This page intentionally left blank. EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 45: Installing Options And Accessories

    UPS. Remove the X-Slot cover panel to gain access to the X-Slot. See Drawing 164201603-8 starting on page A-40 for location of the X-Slot communication bay. EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 46: Installing Parallel System Control Wiring

    10. Install CAN wiring between UPMs. See Drawing 164201603-8 starting on page A-40 for Powerware Hot Sync CAN Bridge Card location, terminal location, and wiring information. EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 47: Installing A Remote Monitor Panel

    NOTE Setup of the Powerware Hot Sync CAN Bridge Card for parallel operation must be performed by an authorized Eaton Customer Service Engineer. Contact service to schedule a date. 13. When all wiring is complete, reinstall the safety shield panels removed in previous steps.

  • Page 48: Installing A Relay Interface Module

    Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an NOTE authorized Eaton Customer Service Engineer. Contact service to schedule a date. 9. To check the operation of the RMP II, ensure that the UPS is supplying the load via inverter or bypass.

  • Page 49
    Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an authorized Eaton Customer Service Engineer. Contact service to schedule a date. 9. Contact your Eaton service representative for verification and testing of the RIM II and its connections prior to making connections with J1 through J4 (see Table 6-1 and Drawing 164201603-12 on page A-59).
  • Page 50: Installing A Supervisory Contact Module

    Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an NOTE authorized Eaton Customer Service Engineer. Contact service to schedule a date. EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com…

  • Page 51: Figure 6-2. Supervisory Contact Module Ii Tb2

    Supervisory contacts are rated at 2.0A at 28 Vdc or 120 Vac and 0.15A at 115 Vdc. Supervisory contacts require an external power supply. Internal 24 Vdc is not NOTE capable of supplying contact current. EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 52
    Installing Options and Accessories This page intentionally left blank. EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 53: Section Ii — Operation

    Section II Operation EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 54
    This page intentionally left blank. 6-10 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 55: Understanding Ups Operation

    Understanding UPS Operation 7.1 Looking Inside the UPS System The Powerware 9390 UPS is a continuous-duty, solid-state, transformerless (at 208 and 480 Vac), three-phase, true online system that provides conditioned and uninterruptible AC power to the UPS system’s output. The UPS supports process control, data processing, telecommunications/PBX, research, and non-patient medical equipment.

  • Page 56: Single Module Reverse Transfer (Rt)

    7.2.1 Single Module RT Modes The Powerware 9390 UPS supports a critical load in three different modes of operation. The UPS can automatically use all three modes, as required. The standard operation…

  • Page 57
    The following paragraphs describe the differences in the three UPS operating modes, using block diagrams to show the power flow during each mode of operation. EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com…
  • Page 58: Normal Mode — Rt

    The UPS monitors the battery charge condition and reports the status on the control panel. The battery is always connected to the UPS and ready to support the inverter should the utility input become unavailable. EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 59
    If the UPS suffers an internal failure, it switches automatically to Bypass mode and remains in that mode until the failure is corrected and the UPS is back in service. EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com…
  • Page 60: Figure 7-3. Path Of Current Through The Ups In Bypass Mode — Rt

    K3 opens to isolates the inverter. The backfeed protection contactor is normally always closed, ready to support the static switch unless the bypass input source becomes unavailable. EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 61
    Bypass mode is a normal operating mode, not an alarm condition. However, if the UPS is unable to return to Normal mode following an automatic transfer to Bypass mode, an alarm condition is recorded. EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 62: Figure 7-4. Path Of Current Through The Ups In Battery Mode — Rt

    The UPS remains in this operating mode until the input power to the rectifier is again within the specified voltage or frequency acceptance windows. EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 63: Multiple Module Parallel System

    7.3 Multiple Module Parallel System Parallel operation extends the normal operation of Powerware 9390 UPS units by offering increased capacity and/or redundant capability. The parallel system continues to maintain power to the critical loads during commercial electrical power brownout, blackout, overvoltage, undervoltage, and out-of-tolerance frequency conditions.

  • Page 64: Multiple Module Parallel System Modes

    UPMs online than required to support the load. 7.3.1 Multiple Module Parallel System Modes Similar to the single module system, the Powerware 9390 UPS parallel system supports a critical load in three different modes of operation. The standard operation modes are: In Normal mode, the paralleled UPMs supply the critical load with clean, filtered power.

  • Page 65: Normal Mode — Parallel

    The parallel system automatically returns to Normal mode when the overload condition is cleared and system operation is restored within specified limits. 7-11 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 66: Bypass Mode — Parallel

    If more modules than can support the load must be taken offline, the load must be transferred to maintenance bypass or shut down. 7-12 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 67
    In the Parallel Capacity (N + 0) arrangement, if one unit trips offline and goes to bypass, the remaining units also go to bypass. 7-13 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 68: Battery Mode — Parallel

    The UPMs remain in this operating mode until the input power to the rectifier is again within the specified voltage or frequency acceptance windows. 7-14 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 69: Functional Description

    ABM extends battery life by keeping the batteries charged and performing periodic battery testing. 7-15 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 70: Bypass

    A backfeed contactor is also provided. 7.4.5 Batteries The UPS operates from battery strings from 192 cells (384V nominal) to 240 cells (480V nominal). 7-16 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 71: Using Features And Options

    A ConnectUPS -X Web/SNMP Card is provided as standard equipment and provides remote monitoring through a Web browser interface, e-mail, and a network management system (NMS) using SNMP. See Chapter 13, “Communication,” for additional information. EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 72: Advanced Battery Management

    Optional X-Slot connectivity cards are quickly installed at the front of the unit and are hot-pluggable. 8.2 Options and Accessories Contact an Eaton sales representative for information about the following options. 8.2.1 Integrated Battery Cabinets Battery backup protection can be enhanced by equipping the UPS system with up to four Powerware 9390 battery cabinets containing sealed lead-acid, maintenance-free batteries.

  • Page 73: Integrated Accessory Cabinet (Iac-B, Iac-T, And Iac-D)

    Features, Options, and Accessories 8.2.3 Integrated Accessory Cabinet (IAC-B, IAC-T, and IAC-D) The following IACs are designed for use with the Powerware 9390 three-phase Uninterruptible Power Systems: The IAC-B provides maintenance bypass functions. The IAC-T provides parallel tie cabinet or parallel tie cabinet with maintenance bypass functions.

  • Page 74: Remote Monitor Panel

    This symbol indicates that you should not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center. EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 75: Using The Control Panel

    Chapter 10, “UPS Operating Instructions,” for use of the operational controls. When the unit powers up, the screen displays the Eaton | Powerware logo as shown in Figure 9-1. To advance to the Main Menu and Mimic screen, press any control panel pushbutton once.

  • Page 76: Using The Lcd And Pushbuttons

    Set UPS parameters (see paragraphs 9.2.8 and 9.2.9) Control UPS operation (see paragraph 9.3) After approximately 30 minutes, the display screen darkens. To restore the screen, press any pushbutton once. EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 77: Using The Main Menu

    02 / 25 / 2004 INPUT BATT STSW OUTPUT BYPASS EVENTS METERS CONTROLS SETUP LOAD OFF Figure 9-3. Main Menu and Mimic Screen (Normal Mode) EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 78: Figure 9-4. Active Events Screen

    BYPASS AC UNDER VOLTAGE NOTICE: BATTERY VOLTAGE LOW NOTICE: NO SYNC ON NOTICE: BYPASS NOT AVAILABLE NOTICE: CONFIGURATION ERROR HISTORY Figure 9-4. Active Events Screen EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 79: Figure 9-5. History Screen

    TO BYPASS COMMAND UPS OFF NOTICE: 5 of 29 02 / 26 / 2004 10 : 20 : 03 . 539 EVENTS Figure 9-5. History Screen EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 80: Figure 9-6. Unit Output Meter Screen

    The Unit Meter screens show the UPS meter readings for the unit (or units, if a parallel system is installed). The default voltage displayed on these screens is phase-to-neutral. However, an authorized Eaton Customer Service Engineer can change the screens to display the voltage phase-to-phase (A-B, B-C, C-A).

  • Page 81: Figure 9-7. Unit Input Meter Screen

    BYPASS — UNIT FREQ LEAD SYSTEM UNIT Figure 9-8. Unit Bypass Meter Screen EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 82: Figure 9-9. Unit Battery Meter Screen

    The Battery screen displays the battery voltage (Vdc), the battery current (Idc), the minutes of battery time remaining, and battery temperature. Battery temperature must be set up by an authorized Eaton Customer Service Engineer. When battery life decreases to less than 20%, Check Battery is displayed.

  • Page 83: Figure 9-11. Battery Discharge Log Summary Screen

    07/28/2005 AVERAGE TIME ON BATTERY ** M ** S TOTAL TIME ON BATTERY ** H ** M Figure 9-11. Battery Discharge Log Summary Screen EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 84: Figure 9-12. Battery Discharge Log Screen

    ** M ** S LOAD WHEN ON BATTERY ***.** KW END VOLTAGE : ***.** V RESET SUMMARY Figure 9-12. Battery Discharge Log Screen 9-10 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 85: Figure 9-13. Kw Demand Log Summary Screen

    TOTAL TIME OVER LIMIT ** MINUTES TOTAL KWH USED OVER LIMIT *** . ** KWH SETUP Figure 9-13. KW Demand Log Summary Screen 9-11 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 86: Figure 9-14. Kw Demand Log Screen

    TIME OVER LIMIT 2 MINUTES KWH USED OVER LIMIT *** . ** NUM TIMES OVER THIS INTERVAL RESET SUMMARY Figure 9-14. KW Demand Log Screen 9-12 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 87: Figure 9-15. Current Kw Demand Log Setup Screen 1

    CURRENT KW DEMAND LOG SETUP TIME INTERVAL MONITORED 3 MINUTES MAXIMUM LEVEL (KW) *** KW CHANGE Figure 9-15. Current KW Demand Log Setup Screen 1 9-13 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 88: Figure 9-16. Current Kw Demand Log Setup Screen 2

    CURRENT KW DEMAND LOG SETUP TIME INTERVAL MONITORED MAXIMUM LEVEL (KW) SELECT Figure 9-16. Current KW Demand Log Setup Screen 2 9-14 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 89: Figure 9-17. Time Interval Monitored Setup Screen

    The Time Interval Monitored Setup Save screen is displayed. TIME INTERVAL MONITORED SETUP 0000 DONE Figure 9-17. Time Interval Monitored Setup Screen 9-15 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 90: Figure 9-18. Time Interval Monitored Setup Save Screen

    Current KW Demand Log Setup screen 2 displays. If RETRY is pressed, the Time Interval Monitored Setup screen is redisplayed. TIME INTERVAL MONITORED SETUP 0000 SAVE RETRY ABORT Figure 9-18. Time Interval Monitored Setup Save Screen 9-16 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 91: Figure 9-19. Maximum Level (Kw) Setup Screen

    The Maximum Level (KW) Setup Save screen is displayed. MAXIMUM LEVEL (KW) SETUP 0000 DONE Figure 9-19. Maximum Level (KW) Setup Screen 9-17 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 92: Figure 9-20. Maximum Level (Kw) Setup Save Screen

    Current KW Demand Log Setup screen 2 displays. If RETRY is pressed, the Maximum Level (KW) Setup screen is redisplayed. MAXIMUM LEVEL (KW) SETUP 0000 SAVE RETRY ABORT Figure 9-20. Maximum Level (KW) Setup Save Screen 9-18 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 93: Figure 9-21. Maximum Current Log Summary Screen

    MAXIMUM % OF FULL LOAD *** . ** % TOTAL TIME OVER LIMIT ** MINUTES SETUP Figure 9-21. Maximum Current Log Summary Screen 9-19 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 94: Figure 9-22. Maximum Current Log Screen (Three-Phase Measurement)

    *** . ** % TIME OVER LIMIT 2 MINUTES NUM TIMES OVER THIS INTERVAL RESET SUMMARY Figure 9-22. Maximum Current Log Screen (Three-Phase Measurement) 9-20 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 95: Figure 9-23. Maximum Current Log Screen (Individual Phase Measurement)

    3 MINUTES MAXIMUM % OF FULL LOAD *** % LEVEL BASED ON 3 PHASE AVERAGE CHANGE Figure 9-24. Maximum Current Log Setup Screen 1 9-21 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 96: Figure 9-25. Maximum Current Log Setup Screen 2

    MAXIMUM CURRENT LOG SETUP TIME INTERVAL MONITORED MAXIMUM % OF FULL LOAD CALCULATION METHOD SELECT Figure 9-25. Maximum Current Log Setup Screen 2 9-22 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 97: Figure 9-26. Time Interval Monitored Setup Screen

    The Time Interval Monitored Setup Save screen is displayed. TIME INTERVAL MONITORED SETUP 0000 DONE Figure 9-26. Time Interval Monitored Setup Screen 9-23 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 98: Figure 9-27. Time Interval Monitored Setup Save Screen

    Maximum Current Log Setup screen 2 displays. If RETRY is pressed, the Time Interval Monitored Setup screen is redisplayed. TIME INTERVAL MONITORED SETUP 0000 SAVE RETRY ABORT Figure 9-27. Time Interval Monitored Setup Save Screen 9-24 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 99: Figure 9-28. Maximum % Of Full Load Setup Screen

    The Maximum % of Full Load Setup Save screen is displayed. MAXIMUM % OF FULL LOAD SETUP DONE Figure 9-28. Maximum % of Full Load Setup Screen 9-25 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 100: Figure 9-29. Maximum % Of Full Load Setup Save Screen

    Full Load Setup screen is redisplayed. MAXIMUM % OF FULL LOAD SETUP SAVE RETRY ABORT Figure 9-29. Maximum % of Full Load Setup Save Screen 9-26 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 101: Figure 9-30. Calculation Method Setup Screen

    MAXIMUM CURRENT LOG SETUP LEVEL BASED ON 3 PHASE AVERAGE LEVEL BASED ON INDIVIDUAL PHASES SELECT Figure 9-30. Calculation Method Setup Screen 9-27 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 102: Figure 9-31. System Meters Screen

    The System Meters screens show the total system and individual UPS unit meter readings from any unit, when a parallel system is installed. The default voltage displayed on these screens is phase-to-neutral. However, an authorized Eaton Customer Service Engineer can change the screens to display the voltage phase-to-phase (A-B, B-C, C-A).

  • Page 103: Figure 9-32. Total System Output Meter Screen

    PF is calculated from the total values for the kVA and kW. OUTPUT TOTAL SYSTEM FREQ LEAD SYSTEM UNIT Figure 9-32. Total System Output Meter Screen 9-29 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 104: Figure 9-33. Output Unit X Meter Screen

    UPS, as well as the kVA, kW, and power factor measurements for the selected unit. OUTPUT UNIT X FREQ LEAD SYSTEM UNIT Figure 9-33. Output Unit X Meter Screen 9-30 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 105: Figure 9-34. Input Unit X Meter Screen

    BYPASS UNIT X FREQ LEAD SYSTEM UNIT Figure 9-35. Bypass Unit X Meter Screen 9-31 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 106: Figure 9-36. Battery Unit X Meter Screen

    The Battery screen displays the battery voltage (Vdc), the battery current (Idc), the minutes of battery time remaining, and battery temperature. Battery temperature must be set up by an authorized Eaton Customer Service Engineer When battery life decreases to less than 20%, Check Battery is displayed.

  • Page 107: Figure 9-38. System Setup Level 0 Screen

    SELECT pushbutton to display the function screen. SYSTEM SETUP LEVEL 0 ENTER PASSWORD CONTRAST ADJUST VERSIONS UNIT TYPE SELECT Figure 9-38. System Setup Level 0 Screen 9-33 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 108: Figure 9-39. Contrast Adjust Screen

    Setup screen displays. To return to the System Setup screen without saving the setting, press the pushbutton. CONTRAST ADJUST SAVE Figure 9-39. Contrast Adjust Screen 9-34 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 109: Figure 9-40. Versions Screen

    The Unit Type screen provides the model, CTO, and serial numbers of the UPS unit. Figure 9-41 shows the Unit Type screen. To return to the System Setup screen, press the pushbutton. UNIT TYPE MODEL: POWERWARE 9390 CTO: 0000000000000000 SERIAL: 0000000000000000 Figure 9-41.

  • Page 110: Figure 9-42. Enter Password Screen

    DONE pushbutton. The System Setup Level 1 menu screen is displayed. The default password is L1. ENTER PASSWORD DONE Figure 9-42. Enter Password Screen 9-36 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 111: Figure 9-43. System Setup Level 1 Screen

    SYSTEM SETUP LEVEL 1 LOG OUT ENTER PASSWORD CHANGE PASSWORD ENTER PASS- CONTRAST ADJUST WORD VERSIONS UNIT TYPE SELECT Figure 9-43. System Setup Level 1 Screen 9-37 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 112: Figure 9-44. Change Password Screen

    Once the new password is entered, press the DONE pushbutton. The Change Password Save screen is displayed. CHANGE PASSWORD OLD: NEW: DONE Figure 9-44. Change Password Screen 9-38 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 113: Figure 9-45. Change Password Save Screen

    System Setup screen displays. If RETRY is pressed, the Change Password screen is redisplayed. CHANGE PASSWORD OLD: NEW: ABORT SAVE RETRY Figure 9-45. Change Password Save Screen 9-39 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 114: Figure 9-46. Time Format Screen

    Set Date and Time screen. To return to the System Setup screen, press the pushbutton. TIME FORMAT SETUP MM/DD/YYYY DD/MM/YYYY SELECT Figure 9-46. Time Format Screen 9-40 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 115: Figure 9-47. Set Date And Time Mm/Dd/Yyyy Screen

    System Setup screen, select the pushbutton. SET DATE AND TIME MM/DD/YYYY MONTH DATE YEAR HOUR MINUTE SAVE 2004 Figure 9-47. Set Date and Time MM/DD/YYYY Screen 9-41 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 116: Figure 9-48. Set Date And Time Dd/Mm/Yyyy Screen

    System Setup screen, select the pushbutton. SET DATE AND TIME DD/MM/YYYY DATE MONTH YEAR HOUR MINUTE SAVE 2004 Figure 9-48. Set Date and Time DD/MM/YYYY Screen 9-42 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 117: Figure 9-49. Com Port Setup Screen

    SELECT pushbutton. To return to the System Setup screen, press the pushbutton. COM PORT SETUP COM 1 COM 2 COM 3 SELECT Figure 9-49. COM Port Setup Screen 9-43 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 118: Figure 9-50. Com Setup Screen

    Once the action is completed, the COM Port Setup screen appears. COM 1 SETUP BAUD RATE 19200 DATA BITS STOP BITS PARITY NONE ABORT SAVE Figure 9-50. COM Setup Screen 9-44 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 119: Figure 9-51. System Controls Screen 1

    System Controls screens. SYSTEM CONTROLS MAINTENANCE BYPASS BYPASS ONLINE POWER MODULE (PM) CHARGER LOAD OFF NORMAL BYPASS Figure 9-51. System Controls Screen 1 9-45 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 120: Figure 9-52. System Controls Screen 2

    On and Off. For detailed information about using the System Controls, see Chapter 10, “UPS Operating Instructions.” 9-46 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 121: Figure 9-53. Load Off Screen

    Chapter 10, “UPS Operating Instructions.” HOLD LOAD OFF BUTTON FOR 3 SECONDS TO TURN OFF LOAD CANCEL LOAD OFF Figure 9-53. Load Off Screen 9-47 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 122: Reading The Status Indicators

    The indicator flashes until acknowledged by pressing any control panel pushbutton once. For more information about audible horns, see “System Event Horns” on page 12-1. 9-48 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 123: Ups Operating Instructions

    Normal mode. The status indicator on the UPS control panel indicates the UPS is in Bypass mode. If Auto Bypass is not enabled, the UPS output remains off until the UPS transfers to Normal mode. 10-1 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 124: Starting The Ups In Bypass Mode

    The critical load is immediately supplied by the bypass source, in Bypass mode. 7. The UPS is now operating in Bypass mode and the BYPASS status indicator is illuminated. 10-2 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 125: Starting The Power Module

    The UPS transfers to Bypass mode and the critical load is immediately supplied by the bypass source. If the bypass source is not available, the power processor remains on and an alarm sounds. 10-3 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 126: Transfer From Bypass To Normal Mode

    The bypass source supplies the critical load. W A R N I N G Power is present inside the UPS cabinets. 10-4 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 127: Ups And Critical Load Shutdown

    System Controls Screen 2. 3. Press the CHGR ON or CHGR OFF pushbutton on the System Controls menu bar to toggle the charger on or off. 10-5 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 128: Using The Ups Load Off Pushbutton

    W A R N I N G Power is present inside the UPS cabinet until the upstream input feeder circuit breaker is opened. 10-6 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 129: Using The Remote Emergency Power-Off Switch

    W A R N I N G Power is present inside the UPS cabinet until the upstream input feeder circuit breaker is opened. 10-7 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 130: Multiple Module Parallel Operation

    Normal mode. 9. The UPMs are now operating in Normal mode and the NORMAL status indicator on each UPM is illuminated. 10-8 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 131: Starting The Parallel System In Bypass Mode

    The critical load is immediately supplied by the bypass source, in Bypass mode. 7. The UPMs are now operating in Bypass mode and the BYPASS status indicator on each UPM is illuminated. 10-9 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 132: Transfer Parallel System From Normal To Bypass Mode

    3. The UPMs are now operating in Normal mode, and the NORMAL status indicator on each UPM is illuminated. The power module (PM) status indicates ONLINE on each UPM. 10-10 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 133: Single Upm Shutdown

    5. Press the CONTROLS pushbutton on the main menu bar of the UPM. The System Controls screen appears. 6. On the System Controls screen, the power module (PM) status should indicate SHUTDOWN. 10-11 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 134: Parallel System And Critical Load Shutdown

    The bypass source supplies the critical load. 6. Repeat Steps 2, 4, and 5 for each UPM, except the last UPM. 10-12 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 135: Using The Ups Load Off Pushbutton

    When LOAD OFF is selected and held for three seconds, the input, output, and bypass backfeed contactors open, the battery breaker or disconnect is tripped, and the power module is turned off. 10-13 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 136: Using The Parallel System Remote Emergency Power-Off Switch

    2. To restart the UPMs after using the REPO pushbutton, reset the REPO switch and then follow the procedure in paragraph 10.2.1 or 10.2.2. 10-14 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 137: General Purpose Relay Contact

    UPS horn may not be heard immediately. C A U T I O N Contacts should not be operated in excess of 120 Vac @ 5A maximum. 11-1 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 138: Figure 11-1. Remote Monitor Panel Ii

    Figure 11-1 shows an RMP II. Figure 11-1. Remote Monitor Panel II 11-2 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 139
    The UPS is preparing to shut down because the UPS is in Battery mode and the DC voltage is approaching its low limit. This indicator is accompanied by a horn. 11-3 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 140: Figure 11-2. Relay Interface Module Ii

    UTILITY FAILURE Pins 6 and 15 Contacts are closed when Utility Failure is detected. 11-4 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 141: Figure 11-3. Supervisory Contact Module Ii

    TB2-10 through TB2-12 ON BATTERY TB2-13 through TB2-15 UPS ALARM TB2-16 through TB2-18 ON BYPASS TB2-19 through TB2-21 SHUTDOWN IMMINENT TB2-22 through TB2-24 11-5 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 142
    Using Features and Options This page intentionally left blank. 11-6 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 143: Responding To System Events

    The messages are divided into four categories: alarms, notices, status, and commands. The following tables contain the events displayed on the Events screen of the control panel. 12-1 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 144
    *Log codes indicate where the UPS records the event: H = History log; HA = History and Active logs; and A = Active log only. 12-2 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 145
    *Log codes indicate where the UPS records the event: H = History log; HA = History and Active logs; and A = Active log only. 12-3 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 146
    *Log codes indicate where the UPS records the event: H = History log; HA = History and Active logs; and A = Active log only. 12-4 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 147
    *Log codes indicate where the UPS records the event: H = History log; HA = History and Active logs; and A = Active log only. 12-5 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 148
    *Log codes indicate where the UPS records the event: H = History log; HA = History and Active logs; and A = Active log only. 12-6 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 149
    *Log codes indicate where the UPS records the event: H = History log; HA = History and Active logs; and A = Active log only. 12-7 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 150
    *Log codes indicate where the UPS records the event: H = History log; HA = History and Active logs; and A = Active log only. 12-8 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 151
    *Log codes indicate where the UPS records the event: H = History log; HA = History and Active logs; and A = Active log only. 12-9 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 152
    Responding to System Events This page intentionally left blank. 12-10 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 153: Communication

    Chapter 13 Communication This chapter describes the communication features of the Powerware 9390 20–80 kVA UPS and provides information about connecting hardware and using Terminal mode. 13.1 X-Slot Cards The Powerware 9390 UPS has a standard, factory-installed X-Slot communication bay with two slots.

  • Page 154: Figure 13-1. Optional X-Slot Cards

    Industrial Relay Card Figure 13-1. Optional X-Slot Cards 13.2 LanSafe Power Management Software Each Powerware 9390 UPS ships with LanSafe Power Management Software. To begin installing LanSafe software, see the instructions accompanying the Powerware Software Suite CD. LanSafe software uses an RS-232 serial link to communicate with the UPS. The software provides up-to-date graphics of UPS power and system data and power flow, a complete record of critical power events, and notification of important UPS or power information.

  • Page 155: Terminal Mode

    See Chapter 9, “Using the Control Panel,” for instructions on navigating the control panel. 13-3 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 156: Event History Log

    If a port is operating in Terminal mode and is connected to a computer, you can press [Esc] [H] to print the entire log with a firmware version header. 13-4 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 157: Figure 13-2. Sample Event History Log

    03/12/2004 14:17:25.557 ALARM: Battery Under Voltage OK 03/12/2004 14:19:01.899 CMD: PPU On Command 03/12/2004 14:19:04.089 STATUS: K1 (Input) Closed Figure 13-2. Sample Event History Log 13-5 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 158
    Communication This page intentionally left blank. 13-6 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 159: Maintaining The Ups System

    Eaton service representative. If the string requires service, refer to the battery manufacturer’s operating manual for instructions on battery maintenance or contact your Eaton service representative. Observe these precautions when working on or around batteries: Remove watches, rings, or other metal objects.

  • Page 160: Performing Preventive Maintenance

    2. Ensure the air intakes (vents on the front doors) and exhaust opening (on top of the UPS cabinet sections) are not blocked. 14-2 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 161: Monthly Maintenance

    3. Record the check results and any corrective actions in a suitable log. 14.2.3 ANNUAL Maintenance Annual preventive maintenance should be performed only by authorized service personnel familiar with maintenance and servicing of the UPS system. Contact your Eaton service representative for more information about service offerings. 14.2.4 BATTERY Maintenance Contact your Eaton service representative for battery maintenance.

  • Page 162
    Maintaining the UPS System This page intentionally left blank. 14-4 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 163: Product Specifications

    The UPS systems are housed in free-standing cabinets with safety shields behind the doors. The UPS systems are available in 50/60 Hz with various output power ratings. SModels Power Rating Frequency Powerware 9390-40/20 20 kVA 50/60 Hz Powerware 9390-40/30 30 kVA…

  • Page 164: Ups System Output

    Meets IEC 801-2 specifications. Withstands up to 25 kV pulse without damage and with no disturbance or adverse effect to (ESD) Immunity the critical load. 15-2 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 165: Multiple Module Parallel Specifications

    220 Vac for operation from 187 Vac to 242 Vac 480 Vac for operation from 408 Vac to 528 Vac Operating Output Current See Appendix A, Table S through Table V. 15-3 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 166
    Product Specifications This page intentionally left blank. 15-4 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 167
    Installation Information The information in this appendix is helpful during the planning and installation of the UPS system. This appendix contains the following drawings: 164201603-1 Typical Powerware 9390 UPS System 164201603-2 Physical Features and Requirements 164201603-3 UPS System Oneline Configurations…
  • Page 168: Battery Cabinet

    Installation Information BATTERY CABINET UPS CABINET DESCRIPTION: TYPICAL POWERWARE 9390 UPS SYSTEM DRAWING NO: SHEET: 164201603—1 1 of 1 REVISION: DATE: 091505 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 169
    Table A. UPS Cabinet Weight Weight Voltage kg (lb) Model Input Output Shipping Installed Point Loading 208V/220V 208V/220V Powerware 9390—40/20 231 (508) 208 (458) 4 at 52.2 (115) 480V 480V 208V/220V 208V/220V Powerware 9390—40/30 231 (508) 208 (458) 4 at 52.2 (115)
  • Page 170
    Ventilation required for cooling air exhaust: approximately 472 liter/sec (1000 cfm). DESCRIPTION: PHYSICAL FEATURES AND REQUIREMENTS DRAWING NO: SHEET: 164201603—2 2 of 2 REVISION: DATE: 110106 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 171
    Single-Feed or Dual-Feed 9390—80/50 3+1 and 4+0 Configurations 9390—80/60 9390—80/80 DESCRIPTION: UPS SYSTEM ONELINE CONFIGURATIONS DRAWING NO: SHEET: 164201603—3 1 of 1 REVISION: DATE: 110106 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 172
    OUTPUT CONTACTOR BREAKER (K3) FUSE INVERTER UPS CABINET POWERWARE 9390 20–80 KVA UPS SYSTEM 208V/220V INPUT AND 208V/220V OUTPUT 480V INPUT AND 480V OUTPUT SINGLE-FEED OR DUAL-FEED NOTE: 1. See Paragraph 3.2.6 on page 3 —6 DESCRIPTION: UPS SYSTEM ONELINE DRAWING for dual-feed.
  • Page 173
    DO NOT use one feed or a single-feeder breaker to supply both the UPS and the maintenance bypass. DESCRIPTION: UPS SYSTEM ONELINE DRAWING DRAWING NO: SHEET: 164201603—4 2 of 5 REVISION: DATE: 091505 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 174
    UPS SYSTEM ONELINE DRAWING DRAWING NO: SHEET: 3 of 5 164201603—4 3. See Note 28 on page A —25 for neutral bonding instructions. REVISION: DATE: 091505 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 175
    UPS SYSTEM ONELINE DRAWING DRAWING NO: SHEET: 4 of 5 3. See Note 28 on page A —25 for 164201603—4 neutral bonding instructions. REVISION: DATE: 091505 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 176
    UPS SYSTEM ONELINE DRAWING DRAWING NO: SHEET: 5 of 5 3. See Note 28 on page A —25 for 164201603—4 neutral bonding instructions. REVISION: DATE: 091505 A-10 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 177
    Installation Information Table E. INPUT/OUTPUT Ratings & External Wiring Requirements for the Powerware 9390—40/20 Units Rating 50/60 Hz Basic Unit Rating at 0.9 lagging pF load Input and Bypass Input VOLTS 208/220 Output VOLTS 208/220 AC Input to UPS Rectifier (0.98 min. pF)
  • Page 178
    Installation Information Table F. INPUT/OUTPUT Ratings & External Wiring Requirements for the Powerware 9390—40/30 Units Rating 50/60 Hz Basic Unit Rating at 0.9 lagging pF load Input and Bypass Input VOLTS 208/220 Output VOLTS 208/220 AC Input to UPS Rectifier (0.98 min. pF)
  • Page 179
    3 of 5, 4 of 5, and 5 of 5. C A U T I O N DELTA SOURCES (TN-S) — The Powerware 9390 UPS system can be operated only from a delta supply source that is fully floating and if the neutral-forming transformer kit (PN 103005400) is installed in the UPS.
  • Page 180
    Installation Information Table H. INPUT/OUTPUT Ratings & External Wiring Requirements for the Powerware 9390—80/50 Units Rating 50/60 Hz Basic Unit Rating at 0.9 lagging pF load Input and Bypass Input VOLTS 208/220 Output VOLTS 208/220 AC Input to UPS Rectifier (0.98 min. pF)
  • Page 181
    Installation Information Table I. INPUT/OUTPUT Ratings & External Wiring Requirements for the Powerware 9390—80/60 Units Rating 50/60 Hz Basic Unit Rating at 0.9 lagging pF load Input and Bypass Input VOLTS 208/220 Output VOLTS 208/220 AC Input to UPS Rectifier (0.98 min. pF)
  • Page 182
    Installation Information Table J. INPUT/OUTPUT Ratings & External Wiring Requirements for the Powerware 9390—80/80 Units Rating 50/60 Hz Basic Unit Rating at 0.9 lagging pF load Input and Bypass Input VOLTS 208/220 Output VOLTS 208/220 AC Input to UPS Rectifier (0.98 min. pF)
  • Page 183
    Table N for conduit requirements. Drawing 164201603 —7 shows the location of the power cable terminals inside the UPS cabinet. Table K. UPS Cabinet Power Cable Terminations for the Powerware 9390—80/40, 9390—80/50, 9390—80/60, and 9390—80/80 (208V/220V Input and 208V/220V Output)
  • Page 184
    Installation Information Table L. UPS Cabinet Power Cable Terminations for the Powerware 9390—40/20, 9390—40/30, and 9390—40/40 (208V/220V Input and 208V/220V Output and 480V Input and 480V Output) Tightening Size of Pressure Type Terminal Function Terminal Function Torque Termination Screw Nm (lb in)
  • Page 185
    Installation Information Table M. UPS Cabinet Power Cable Terminations for the Powerware 9390—80/40, 9390—80/50, 9390—80/60, and 9390—80/80 (480V Input and 480V Output) Tightening Size of Pressure Type Terminal Function Terminal Function Torque Termination Screw Nm (lb in) AC Input to UPS Rectifier…
  • Page 186
    Table N. All Powerware 9390 products can accommodate a double size neutral. Conduit sizes were chosen from NEC Table C1, type letters RHH, RHW, RHW-2, TW, THW, THHW, THW-2.
  • Page 187
    (A, B, C, Neut, Gnd) Battery 1-1/2 (Positive), (Negative), Gnd DESCRIPTION: POWER WIRING INSTALLATION NOTES DRAWING NO: SHEET: 11 of 21 164201603—5 REVISION: DATE: 110106 A-21 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 188
    (A, B, C, Neut, Gnd) Battery (Positive), (Negative), Gnd DESCRIPTION: POWER WIRING INSTALLATION NOTES DRAWING NO: SHEET: 164201603—5 12 of 21 REVISION: DATE: 110106 A-22 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 189
    Table P. Table O. Maximum Input Circuit Breaker Ratings Input Voltage Rating UPS Model 208V/220V 480V 80% Rated Powerware 9390—40/20 100% Rated 80% Rated 125A Powerware 9390—40/30 100% Rated 100A 80% Rated…
  • Page 190
    Table P lists the maximum rating for bypass and output circuit breakers satisfying the criteria for both. Table P. Maximum Bypass and Output Circuit Breaker Ratings Output Voltage Rating UPS Model 208V/220V 480V 80% Rated Powerware 9390—40/20 100% Rated 80% Rated 125A Powerware 9390—40/30 100% Rated 100A 80% Rated…
  • Page 191
    UPS. C A U T I O N DELTA SOURCES (TN-S) — The Powerware 9390 UPS system can be operated only from a delta supply source that is fully floating and if the neutral-forming transformer kit (PN 103005400) is installed in the UPS.
  • Page 192
    Setup of the CAN Bridge card for parallel operation must be performed by an authorized Eaton Customer Service Engineer . Contact service to schedule a date. For parallel system circuit breaker ratings, see appropriate information in Table R.
  • Page 193
    Installation Information Table S. INPUT/OUTPUT Ratings for Powerware 9390—40/20, 9390—40/30, 9390—40/40 and 9390—80/40 Parallel Systems Configuration Units Rating 50/60 Hz Basic Unit Rating at 0.9 lagging pF load Input and Bypass Input VOLTS 208/220 Output VOLTS 208/220 AC Input from UPM…
  • Page 194
    Installation Information Table T. INPUT/OUTPUT Ratings for Powerware 9390—80/50 Parallel System Configuration Units Rating 50/60 Hz Basic Unit Rating at 0.9 lagging pF load Input and Bypass Input VOLTS 208/220 Output VOLTS 208/220 AC Input from UPM Amps 139/131 Full Load Current for each Module…
  • Page 195
    Installation Information Table U. INPUT/OUTPUT Ratings for Powerware 9390—80/60 Parallel System Configuration Units Rating 50/60 Hz Basic Unit Rating at 0.9 lagging pF load Input and Bypass Input VOLTS 208/220 Output VOLTS 208/220 AC Input from UPM Amps 167/158 Full Load Current for each Module…
  • Page 196
    Installation Information Table V. INPUT/OUTPUT Ratings for Powerware 9390—80/80 Parallel System Configuration Units Rating 50/60 Hz Basic Unit Rating at 0.9 lagging pF load Input and Bypass Input VOLTS 208/220 Output VOLTS 208/220 AC Input from UPM Amps 222/210 Full Load Current for each Module…
  • Page 197
    UPM 3 Outputs from UPMs Battery UPM 4 Battery DESCRIPTION: POWER WIRING INSTALLATION NOTES DRAWING NO: SHEET: 164201603—5 21 of 21 REVISION: DATE: 110106 A-31 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 198
    (REMOVE PANELS TO DRILL OR PUNCH CONDUIT HOLES.) TOP VIEW DESCRIPTION: CONDUIT AND WIRE ENTRY LOCATIONS DRAWING NO: SHEET: 164201603—6 1 of 2 REVISION: DATE: 091505 A-32 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 199
    AS REQUIRED, TO ROUTE WIRES BETWEEN CABINETS. DESCRIPTION: CONDUIT AND WIRE ENTRY LOCATIONS DRAWING NO: SHEET: 164201603—6 2 of 2 REVISION: DATE: 091505 A-33 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 200
    UPS POWER TERMINAL LOCATIONS opened to gain access to DRAWING NO: SHEET: 164201603—7 1 of 6 terminals. REVISION: DATE: 032406 A-34 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 201
    MODELS 80/40, 80/50, 80/60, AND 80/80 208V/220V INPUT AND 208V/220V OUTPUT DESCRIPTION: UPS POWER TERMINAL LOCATIONS DRAWING NO: SHEET: 164201603—7 2 of 6 REVISION: DATE: 091505 A-35 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 202
    UPS POWER TERMINAL LOCATIONS terminals must be removed or DRAWING NO: SHEET: 164201603—7 3 of 6 opened to gain access to terminals. REVISION: DATE: 032406 A-36 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 203
    208V/220V INPUT AND 208V/220V OUTPUT 480V INPUT AND 480V OUTPUT DESCRIPTION: UPS POWER TERMINAL LOCATIONS DRAWING NO: SHEET: 164201603—7 4 of 6 REVISION: DATE: 091505 A-37 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 204
    UPS POWER TERMINAL LOCATIONS terminals must be removed or DRAWING NO: SHEET: 164201603—7 5 of 6 opened to gain access to terminals. REVISION: DATE: 032406 A-38 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 205
    MODELS 80/40, 80/50, 80/60, AND 80/80 480V INPUT AND 480V OUTPUT DESCRIPTION: UPS POWER TERMINAL LOCATIONS DRAWING NO: SHEET: 164201603—7 6 of 6 REVISION: DATE: 091505 A-39 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 206
    TO COMMON SIDE OF ISOLATED RELAY CONTACT. DESCRIPTION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 164201603—8 1 of 13 REVISION: DATE: 032406 A-40 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 207
    NOTES AND TERMINAL LOCATIONS opened to gain access to DRAWING NO: SHEET: 2 of 13 terminals. 164201603—8 REVISION: DATE: 032406 A-41 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 208
    EPO contact is not used. DESCRIPTION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 3 of 13 164201603—8 REVISION: DATE: 032406 A-42 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 209
    2. The building alarms can be programmed to display the alarm functional name. DESCRIPTION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 4 of 13 164201603—8 REVISION: DATE: 091505 A-43 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 210
    UPS is in Normal mode. DESCRIPTION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 5 of 13 164201603—8 REVISION: DATE: 032406 A-44 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 211
    The REPO switch must be a latching-type switch with a dedicated circuit. DESCRIPTION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 6 of 13 164201603—8 REVISION: DATE: 032406 A-45 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 212
    Minimum Wire Size: 22 AWG for auxiliary contact ratings. DESCRIPTION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 7 of 13 164201603—8 REVISION: DATE: 032406 A-46 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 213
    24 Vdc at 6A Maximum DESCRIPTION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 8 of 13 164201603—8 REVISION: DATE: 091505 A-47 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 214
    NOTES AND TERMINAL LOCATIONS NOTE: All interface wiring is to be provided DRAWING NO: SHEET: 9 of 13 164201603—8 by the customer. REVISION: DATE: 091505 A-48 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 215
    (IF INSTALLED) PARALLEL SYSTEM CAN WIRING DESCRIPTION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 10 of 13 164201603—8 REVISION: DATE: 091505 A-49 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 216
    PARALLEL SYSTEM BACKUP DESCRIPTION: INTERFACE WIRING INSTALLATION CONTROL (PULL CHAIN) NOTES AND TERMINAL LOCATIONS WIRING DRAWING NO: SHEET: 11 of 13 164201603—8 REVISION: DATE: 032406 A-50 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 217: Supervisory Contact Module

    SUPERVISORY CONTACT MODULE TERMINAL LOCATIONS DESCRIPTION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 12 of 13 164201603—8 REVISION: DATE: 091505 A-51 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 218
    RMP II, RIM II, OR SCM II TWISTED PAIR DESCRIPTION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 13 of 13 164201603—8 REVISION: DATE: 091505 A-52 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 219: Front View

    FRONT VIEW RIGHT SIDE VIEW DESCRIPTION: UPS CABINET DIMENSIONS DRAWING NO: SHEET: 164201603—9 1 of 4 REVISION: DATE: Dimensions are in millimeters [inches] 091505 A-53 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…

  • Page 220
    LEFT SIDE FRONT BOTTOM VIEW DESCRIPTION: UPS CABINET DIMENSIONS DRAWING NO: SHEET: 2 of 4 164201603—9 REVISION: DATE: Dimensions are in millimeters [inches] 091505 A-54 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 221
    BOTTOM VIEW with OPTIONAL FLOOR MOUNTING BRACKETS DESCRIPTION: UPS CABINET DIMENSIONS DRAWING NO: SHEET: 3 of 4 164201603—9 REVISION: DATE: 091505 Dimensions are in millimeters [inches] A-55 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 222
    BOTTOM VIEW with OPTIONAL SEISMIC MOUNTING BRACKETS DESCRIPTION: UPS CABINET DIMENSIONS DRAWING NO: SHEET: 4 of 4 164201603—9 REVISION: DATE: Dimensions are in millimeters [inches] 091505 A-56 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 223
    Minimum wire size #22 AWG. DESCRIPTION: OPTIONAL REMOTE EMERGENCY POWER-OFF DRAWING NO: SHEET: 164201603—10 1 of 1 REVISION: DATE: Dimensions are in millimeters [inches] 091505 A-57 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 224
    HOLES FACING UP) DESCRIPTION: OPTIONAL REMOTE MONITOR PANEL DRAWING NO: SHEET: 164201603—11 1 of 1 REVISION: DATE: 091505 Dimensions are in millimeters [inches] A-58 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 225
    HOLES FACING UP) DESCRIPTION: OPTIONAL RELAY INTERFACE MODULE DRAWING NO: SHEET: 164201603—12 1 of 2 REVISION: DATE: Dimensions are in millimeters [inches] 091505 A-59 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 226
    Installation Information 15–PIN D–SUB CONNECTORS DESCRIPTION: OPTIONAL RELAY INTERFACE MODULE DRAWING NO: SHEET: 164201603—12 2 of 2 REVISION: DATE: 091505 A-60 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 227
    HOLES FACING UP) DESCRIPTION: OPTIONAL SUPERVISORY CONTACT MODULE DRAWING NO: SHEET: 164201603—13 1 of 1 Dimensions are in millimeters [inches] REVISION: DATE: 091505 A-61 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 228
    Installation Information This page intentionally left blank. A-62 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 229
    OTHER LIMITATIONS: Eaton’s obligations under this Warranty are expressly conditioned upon receipt by Eaton of all payments due to it (including interest charges, if any). During such time as Eaton has not received payment of any amount due to it for the Product, in accordance with the contract terms under which the Product is sold, Eaton shall have no obligation under this Warranty.
  • Page 230
    Warranty This page intentionally left blank. EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual S 164201603 Rev 1 www.powerware.com ®…
  • Page 232
    *1642016031* 164201603 1…

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Powerware 9390 UPS Sidecar
Installation and Operation Manual

®

For use with 40–80 kVA and 100–160 kVA UPS Models

Eaton Electrical Powerware 9390 User Manual

Powerware 9390 40 — 160 kVA

The industry’s best combination of efficiency, management

ofTHD, power factor, and power protection

With the introduction of the Powerware 9390, you can now enjoy an unmatched combination of power protection features in a single system.The new threephase UPS is the result of comprehensive research and user insight gathered by Eaton to develop the best combination of power performance, battery management, scalable architecture, flexibility, and service.

The Powerware 9390 UPS features innovations that combine to deliver the industry’s best overall power performance. Built on more than 40 years of UPS design expertise, the Powerware 9390 excels in four key factors:

1.Efficiency — maximum usable output power relative to input power

2.Total harmonic distortion (THD) — keeping input current distortion within acceptable limits

3.Power factor — managing phase shifts between voltage applied and current drawn by circuits

4.Double-conversion topology — complete isolation of protected loads from input utility power

High efficiency reduces overall cost of ownership

The efficiency rating of a UPS is a measure of the energy the UPS uses for its own operation and dissipates usually in the form of heat. For example, a UPS that is 90 per cent efficient delivers 90 kW of useful output power for every 100 kW it takes in. The more efficient the UPS, the less you pay to run your protected equipment and to cool the UPS.

With a transformerless design and sophisticated sensing and control circuitry, the Powerware 9390 UPS delivers an efficiency of up to 94 per cent. In addition to dramatic cost savings, this level of system efficiency extends battery run times and

produces cooler operating conditions within the UPS, which extends the life of components and increases overall reliability and performance.

LowTHD enhances compatibility with generators

The Powerware 9390 uses a new input circuit that is uniquely capable of keeping Total Harmonic Distortion (THD) at a low level—less than 5 per cent—without compromising efficiency. A key benefit is that the UPS is therefore compatible with a wide range of generators, even though generator output frequencies will fluctuate when the UPS transitions to generator power and as other loads are started up.

Power factor performance maximises compatibility and meets high power factor load requirements

The closer the power factor is to unity, the more efficient the transfer of power between source and load. With an input power factor of 0.99, the Powerware 9390 UPS is exceptionally compatible

POWERWARE 9390’S EFFICIENCYTRANSLATES INTO BIG SAVINGS:

Competitive UPS,

Powerware 9390,

efficiency 90%

efficiency up to 94%

Utility power dissipated (per year)

87,600 kWh

52,560 kWh

Energy cost €(at 0.08/kWh)

€7,008

€4,205

Cooling cost

€2,336

€1,388

Total

€9,344

€5,593

Annual savings

€3,751

2

TYPICAL APPLICATIONS:

Data centres, server farms

Building, banking and telecommunication systems

Industrial automation equipment

Healthcare systems

with diverse power sources, especially auxiliary generators.

On the output side, the 9390 can also provide its full power capability to loads that have a wide range of leading and lagging power factors, spanning all known computer loads.

Double-conversion topology provides the best protection possible

With the Powerware 9390’s double-conversion process, your sensitive electronic systems are completely isolated from raw utility power and all its irregularities. Double conversion provides

the highest level of protection available and enables equipment to perform to manufacturer specifications.

Whether you are selecting a UPS for a branch office, manufacturing floor, medical facility, or a large data centre, there is a Powerware 9390 model that delivers just the right combination of performance and price for your needs. Visit our website www. powerware.com for more information.

Communication options –connect anywhere

ConnectUPS Web/SNMP card is a complete UPS monitoring, control and shutdown solution in a networked IT environment. In case of alert, the Web/ SNMP card can notify users and administrators through e-mail and SNMP traps.

In case of a prolonged power failure the protected computer systems can be shut down in a graceful manner with NetWatch and LanSafe software.

HTTP, SNMP, e-mail, WAP andTelnet compatibility enable dynamic and versatile support for a large variety of system configurations.

The XSlot card for the 9390 also integrates a 3-port switching hub to support multiple PCs or networking equipment.

Environmental Monitoring Probe (EMP) enables

you to remotely monitor environmental conditions as easily as you monitor power conditions. It adds temperature, humidity and two contact closure monitoring capabilities to ConnectUPS Web/ SNMP card. It can trigger

operating system shutdown if user-defined thresholds

are exceeded or contact closure status changes.

Relay/AS400 card provides an easy connection to IBM AS/400 series computers as well as industrial and building management systems.You can also build a solution for a remote ON/ OFF function with the relay card.

Powerware Software Suite, our exclusive collection of software on a CD-rom, incorporates a full line of shutdown and monitoring software products to enhance the protection provided by Powerware UPSs.The software suite,

conveniently packed on one CD-rom, follows every UPS free of charge.

ConnectUPS

Web/SNMP xHub

Powerware Modbus Card is an XSlotTM UPS connectvity device that provides continuous, reliable and accurate remote monitoring of your UPS system through a Building Management System (BMS) or Industrial Automation System (IAS). The card integrates data from the UPS into the user’s management system using Modicon®‚ Modbus RTU Protocol. Key power quality and UPS status information may be monitored in

real time to aid in the management of the UPS and notification of potential power problems.

Multi-Server card is a power quality connectivity product designed to enable multiple devices connected to a single UPS system to be managed and controlled independently.The MultiServer Card allows separate communication with up to six connected servers with mixed operating systems.

XSlot modem card connects your UPS device to Powerware’s remote monitoring centre for

a 24/7 software based, fully automatic remote UPS inspection over the telephone network.

1.POWER FAILURE

2. POWER SAG

3.POWER SURGE

4.UNDERVOLTAGE

5.OVERVOLTAGE

6.SWITCHINGTRANSIENT

7.LINE NOISE

8.FREQUENCY VARIATION

9.HARMONIC DISTORTION

3

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Eaton Powerware 9390: List of Available Documents

Note for Owners:

Guidesimo.com webproject is not a service center of Eaton trademark and does not carries out works for diagnosis and repair of faulty Eaton Powerware 9390 equipment. For quality services, please contact an official service center of Eaton company. On our website you can read and download documentation for your Eaton Powerware 9390 device for free and familiarize yourself with the technical specifications of device.

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Recommended Documentation:

Eaton Manuals and Guides:

The main types of Eaton Powerware 9390 instructions: user guide — rules of useing and characteristics, service manual — repair, diagnostics, maintenance, operation manual — description of the main functions of Eaton Powerware 9390 equipment, etc.

Most of the instructions, that you can see on the site are uploaded by our users. If you have available a manual or document for Eaton Powerware 9390, which is currently not on the site or present in a different language version, we ask you to upload your document on website, using the «uploading form» available to all registered users.

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