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Web Guiding System
Installation and
Operating Manual
ekr 500 digital Unit Touch
Application with Wide Array Edge Sensors
MD.503.EN.01
Translation of the Original Manual
Related Manuals for BST ekr 500 digital Unit Touch
Summary of Contents for BST ekr 500 digital Unit Touch
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Page 1
Web Guiding System Installation and Operating Manual ekr 500 digital Unit Touch Application with Wide Array Edge Sensors MD.503.EN.01 Translation of the Original Manual… -
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BST GmbH Remusweg 1 D-33729 Bielefeld Tel.: +49 (0) 521 400 70 0 Fax: +49 (0) 5206 999 999 E-Mail: info@bst.group Internet: www.bst.group This documentation is protected by copyright. The translation as well as reproduction and distribution in any form is forbidden without the approval… -
Page 3
Checking Correct Connection……………… 25 8 Commissioning……………….. 26 Safety Instructions …………………. 26 Requirements…………………. 27 Performing the Material Setup ………………. 27 9 Operation …………………. 28 Safety Instructions …………………. 28 Operation Display ………………….. 28 ekr 500 digital Unit Touch – Application with Wide Array Edge Sensors… -
Page 4
Maintenance and Cleaning work ……………. 36 10.3.1 Cleaning the Wide Array Edge Sensor Housing………… 36 11 Troubleshooting……………….. 37 12 Accessories and Spare Parts ……………. 38 12.1 Order Address …………………. 38 12.2 Accessories…………………… 38 Index…………………… 39 ekr 500 digital Unit Touch – Application with Wide Array Edge Sensors… -
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These instructions and all other applicable documents are a com- ponent of the product and must be handed over to the operating company of the system. ekr 500 digital Unit Touch – Application with Wide Array Edge Sensors 5/39… -
Page 6
Operations using the keys are indicated by the following symbols: Press key ①. ► Press key ① or key ②. ► Press key ① and key ② at the same time. ► 6/39 ekr 500 digital Unit Touch – Application with Wide Array Edge Sensors… -
Page 7
500 digital Unit Touch Installation and commissioning manual MD.497 ekr 500 digital Unit Touch The latest version of these instructions can be obtained in all available languages at: www.bst.help ekr 500 digital Unit Touch – Application with Wide Array Edge Sensors 7/39… -
Page 8
Combined with ultrasonic wide array edge sensors of type US SEN 300 … 309 or infrared wide array edge sensors of type IR SEN 400 … 409 the ekr 500 digital Unit Touch web guiding controller is only determined for web guiding. It permits guiding according to the web edges and the web center-line. -
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Wide array edge sensor 1 Wide array edge sensor 2 Fig. 1: ekr 500 digital Unit Touch controller with wide array edge sensors The wide array edge sensors are connected to the CAN bus inter- face of the controller as Sensor 1 or Sensor 2 using a special con- nection box. -
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Infrared wide array edge sensors are available with two fork widths (38 mm and 101 mm) and various measuring ranges (30 mm to 467 mm) (see Infrared Wide Array Edge Sensors IR SEN 400 … 409, page 16). 10/39 ekr 500 digital Unit Touch – Application with Wide Array Edge Sensors… -
Page 11
The web of material should be placed in the middle of the sensor fork (in the middle between the two measuring transducers) for optimum guiding results. ekr 500 digital Unit Touch – Application with Wide Array Edge Sensors 11/39… -
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Colour of Signification the LED The sensor has detected no web edge. The sensor has detected one web edge. GREEN The sensor has detected two web edges. 12/39 ekr 500 digital Unit Touch – Application with Wide Array Edge Sensors… -
Page 13
Guiding to the right web edge Web center-line guiding with two wide array edge sensors Web center-line guiding Web center-line guiding with one wide array edge sensor ekr 500 digital Unit Touch – Application with Wide Array Edge Sensors 13/39… -
Page 14
Ambient temperature 0 to +75 °C during operation Storage temperature 0 to +75 °C Protection category IP 40 Noise emission < 70 dB Housing dimensions See dimensional drawing RoHS conformity * in preparation 14/39 ekr 500 digital Unit Touch – Application with Wide Array Edge Sensors… -
Page 15
Fig. 4: Dimensions of the ultrasonic wide array edge sensors US SEN 300 … 309 Sensor Dimension US SEN 300 US SEN 301 US SEN 302 US SEN 303 US SEN 304 US SEN 305 US SEN 306* US SEN 307 US SEN 308* US SEN 309 * in preparation ekr 500 digital Unit Touch – Application with Wide Array Edge Sensors 15/39… -
Page 16
Ambient temperature 0 to +75 °C during operation Storage temperature 0 to +75 °C Protection category IP 40 Noise emission < 70 dB Housing dimensions See dimensional drawing RoHS conformity * in preparation 16/39 ekr 500 digital Unit Touch – Application with Wide Array Edge Sensors… -
Page 17
Fig. 5: Dimensions of the infrared wide array edge sensors IR SEN 400 … 409 Sensor Dimension IR SEN 400 IR SEN 401 IR SEN 402 IR SEN 403 IR SEN 404 IR SEN 405 IR SEN 406 IR SEN 407 IR SEN 408* IR SEN 409* * in preparation ekr 500 digital Unit Touch – Application with Wide Array Edge Sensors 17/39… -
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Dimensions [mm] CAN bus connection to the controller Cable diameter = 7 mm min. bend radius = 70 mm = Fixing dimensions Fig. 6: Dimensions of the connection box 18/39 ekr 500 digital Unit Touch – Application with Wide Array Edge Sensors… -
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Observe the following Conditions: ► Ambient Conditions Permissible values Storage temperature 0 … 75 °C (+32 … +167 °F) Air humidity 5 … 90 % , non-condensing ekr 500 digital Unit Touch – Application with Wide Array Edge Sensors 19/39… -
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Installation location dry, vibration-free and level ■ Minimum clearance of 100 mm to electro-magnetic fields ■ (energy sources or high voltage lines) No sources of heat in the immediate vicinity ■ 20/39 ekr 500 digital Unit Touch – Application with Wide Array Edge Sensors… -
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(in the middle between the two measuring transducers). Minimize vertical fluctuations (flutter) of the web of material ► within the sensor measuring range. ekr 500 digital Unit Touch – Application with Wide Array Edge Sensors 21/39… -
Page 22
1. Add the threaded boreholes M3 to the machine frame accord- ing to the picture. 2. Using four screws M3, attach the connection box to the machine frame. 22/39 ekr 500 digital Unit Touch – Application with Wide Array Edge Sensors… -
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Please also read and follow all safety instructions contained in ► the operating manual for the ekr 500 digital Unit Touch controller (document number MD.492). ekr 500 digital Unit Touch – Application with Wide Array Edge Sensors 23/39… -
Page 24
500 digital Unit Touch Connection box Connection box Wide array edge sensor 1 Wide array edge sensor 2 Fig. 9: Connection diagram for wide array edge sensors 24/39 ekr 500 digital Unit Touch – Application with Wide Array Edge Sensors… -
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(Sensor 1, Sensor 2) depending on the sensor type: Sensor type Text displayed Ultrasonic wide array edge sensor WdeArUS US SEN 300 … 309 Infrared wide array edge sensor WdeArIR IR SEN 400 … 409 ekr 500 digital Unit Touch – Application with Wide Array Edge Sensors 25/39… -
Page 26
Commissioning This manual only describes the steps that are required to commis- sion wide array edge sensors on the ekr 500 digital Unit Touch con- troller. Any further necessary commissioning work is described in the installation and commissioning manual for the ekr 500 digital Unit Touch controller (document number MD.497). -
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(see Performing the Material Setup, page 32). During the material setup the controller is automatically adjusted to the properties of the material to be scanned. ekr 500 digital Unit Touch – Application with Wide Array Edge Sensors 27/39… -
Page 28
The appearance of the operation display depends on the number of connected wide array edge sensors. Operation with one wide array edge sensor Fig. 11: Operation with one wide array edge sensor (connected as Sensor 1) 28/39 ekr 500 digital Unit Touch – Application with Wide Array Edge Sensors… -
Page 29
Fig. 12: Operation with one wide array edge sensor (connected as Sensor 2) Operation with two wide array edge sensors Fig. 13: Operation with two wide array edge sensors ekr 500 digital Unit Touch – Application with Wide Array Edge Sensors 29/39… -
Page 30
The numeric value indicates the current position of the right web edge in the sensor measuring range. The displayed ③ value is based on the center of the sensor measuring range (position 0). 30/39 ekr 500 digital Unit Touch – Application with Wide Array Edge Sensors… -
Page 31
Edge 1 Edge 2 Measuring range (e.g. 162 mm) Edge 1 Edge 2 Measuring range (e.g. 162 mm) Edge 1 Edge 2 Measuring range (e.g. 162 mm) ekr 500 digital Unit Touch – Application with Wide Array Edge Sensors 31/39… -
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(material within the sensor measuring range). After recording the signal levels the microprocessor uses the two values to calculate the opacity of the material. 32/39 ekr 500 digital Unit Touch – Application with Wide Array Edge Sensors… -
Page 33
(Sensor 1 here). 6. Completely clear the selected sensor’s scanning area (no material in the sensor scanning area). 7. Press the > button. ekr 500 digital Unit Touch – Application with Wide Array Edge Sensors 33/39… -
Page 34
The bar indicator shows the dark value measured. 11. Press the button. The dark value will be saved. The material setup for the selected sensor is completed. The setup menu is displayed. 34/39 ekr 500 digital Unit Touch – Application with Wide Array Edge Sensors… -
Page 35
Never use cleaning agents containing solvents, not even with ► intensive soiling, unless the respective cleaning agent is explicitly listed in the instructions. Follow the cleaning instructions. ► ekr 500 digital Unit Touch – Application with Wide Array Edge Sensors 35/39… -
Page 36
Clean carefully using a dry, clean and soft cloth (e.g. glasses ► wipe). Use a commercially available liquid cleaner in event of intensive ► soiling. Perform the material setup after cleaning. ► 36/39 ekr 500 digital Unit Touch – Application with Wide Array Edge Sensors… -
Page 37
The web edge to be scanned is located outside the Correct the position of the wide array edge ► measuring range of the wide array edge sensor. sensor across the web running direction. ekr 500 digital Unit Touch – Application with Wide Array Edge Sensors 37/39… -
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Cable extension 2 m 131 994 Cable extension 5 m Connection of wide array edge sensors (CAN bus) 131 995 Cable extension 10 m 168 176 Spiral cable 0.5 m / 2 m 38/39 ekr 500 digital Unit Touch – Application with Wide Array Edge Sensors… -
Page 39
Function ………… 32 Types………….. 10 performing …………. 33 Operating manual Distribution ………… 5 Latest version……….. 7 Storage…………. 5 Operation display Display of the edge position …… 31 ekr 500 digital Unit Touch – Application with Wide Array Edge Sensors 39/39…
Компания «Юман» предлагает регулирующие устройства для управления движением полотна (пульты управления) производства BST International GmbH (Германия). Цифровые регулирующие устройства серии BST ekr и ekrPro сочетают компактный дизайн и инновационную архитектуру шины локальной сети контроллеров CAN с простотой в обслуживании.
Преимущества регулирующих устройств серии BST:
- Максимальное удобство в эксплуатации: автоматическая подстройка всех релевантных параметров; оператор выбирает режим работы регулирующего устройства (автоматический, ручной или промежуточный) и вид сканирования (регулировка по левой или правой кромке полотна, регулировка по средней линии).
- Компактный дизайн: установка непосредственно рядом с исполнительным элементом или в исполнительном элементе.
- Универсальные возможности применения: регулирующие приборы оборудованы устройствами подключения к различным сенсорам (ультразвуковым, инфракрасным, сенсорам измерения линий в отражённом свете, а также построчным камерам) и сервоприводами различной мощности (с и без сигнала позиционной обратной связи).
BST Eltromat ekr 500 — простые и надежные цифровые контроллеры для управления движением полотна. Объём функций этого недорогого регулирующего прибора приспособлен к выполнению стандартных задач системы контроля движения полотна.
Компактный дизайн контроллера BST ekr 500 и съёмная панель управления позволяют удобно использовать его даже при установке в труднодоступных местах машины. На ЖК-дисплее отображаются все релевантные данные, напр., положение полотна, зона охвата сенсора и позиция сервопривода.
Принцип работы: устройство получает измеренную сенсорами информацию о фактическом положении полотна и сравнивает её с заданными значениями. Если контроллер распознает отклонение, он посылает сигнал о необходимости корректуры в привод исполнительного элемента, и отклонение устраняется.
Преимущества использования Eltromat ekr 500:
- Быстрый запуск («подключи и используй»)
- Легкая заменяемость
- Простое управление
- Обслуживание через USB
- Интерфейс CAN
- Дистанционное управление
Технические параметры:
- Напряжение питания: 24 В
- Цифровой дисплей, LED подсветка фона
- Параметры: вес контроллера 1,5 кг, панель управления 0,4 кг
- Класс защиты: IP 54
Организация сети:
Пульты управления BST серийно оснащаются интерфейсом CAN, что обеспечивает следующие преимущества:
- надежная и быстрая передача данных
- объединение регулирующих устройств во внутреннюю сеть
- подключение к различным системам с передачей данных по шине через интерфейсные модули фирмы BST (внешняя сеть)
- беспроблемное подключение к системам верхнего уровня (программируемый контроллер PLC или ПК) через соответствующие межсетевые шлюзы
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Detail Specifications: 2257/2257761-ekr_500.pdf file (18 Mar 2023) |
Accompanying Data:
BST ekr 500 Controller PDF Operating Manual (Updated: Saturday 18th of March 2023 02:01:21 AM)
Rating: 4.8 (rated by 2 users)
Compatible devices: C929-A, J3-35, TRACON FPT 130, RMFPX-2R, VENTERGY BVS120, Colorado Time Systems WTTC-1, EFC-P, i300.
Recommended Documentation:
Text Version of Operating Manual
(Ocr-Read Summary of Contents, UPD: 18 March 2023)
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32, Assembly 4 9 ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 4 with removable control panel Date: 29.07.08 Page: 28/86 2. Unscrew the four control panel securing screws and put them in a safe place. These screws will be needed for the wall mounting later on. 3. Pull the control panel away from the front of the controller. Pull the con…
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75, Operation 7 19 ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 7 with removable control panel Date: 29.07.08 Page: 71/86 7.5 Optimise gain The controller gain is usually set once during start-up of the system (see chapter 6.3). This function is used to set individual gain values for the different guiding modes. If huntings appear during ope…
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93, BST ekr 500 Connecting plan A1 ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: A1 with removable control panel Date: 29.07.08 Page: 1/9 A1 Connecting plan Contact assignments in the plug connector: Connector Coupling Contact Signal 1 +24 V 2 GND Potential e…
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38, BST ekr 500 Installation 5 13 ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 5 with removable control panel Date: 29.07.08 Page: 34/86 5.5 Terminal assignment 5.5.1 Terminal overview Plug (connecting plate) Terminal strip (processor board) Function Remarks X1 Signal input sensor 1 Guiding mode X2 Signal input sens…
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87, Trouble shooting 10 4 ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 10 with removable control panel Date: 29.07.08 Page: 83/86 Pos. Fault Possible cause Solution 21 Undefined controller process. • The length of the connection cable between controller and control panel is longer than 20 m. • The controller or the control pa…
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49, Start-up 6 11 ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 6 with removable control panel Date: 29.07.08 Page: 45/86 6.1.2 Determine sense of motor rotation During start-up the assignment of the arrow keys to the actuating direction (sense of motor rotation) of the actuator must be checked. 1. Press key “Manual mode“. The con…
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4, Content 0 ekr 500 web guiding controller EDV No.: MD.299.01.06 with removable control panel Issue: 29.07.2008 9 Default settings 75 9.1 Device addresses 75 9.1.1 Device address of the controller 75 9.1.2 Device address of the control panel 76 9.2 Keyboard bus terminating resistors 77 9.2.1 Controller terminating resistor 77 9.2.2 Control panel terminat…
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1, BST ekr 500 ekr 500 web guiding controller EDV No.: MD.299.01.06 with removable control panel Issue: 29.07.2008 ekr 500 Web guiding controller with removable control panel Operating Manual BST International GmbH Heidsieker Heide 53 33739 Bielefeld, Germany Phone: +49 5206/999 – 0 Telefax: +49 5206…
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92, Index I 2 ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: I with removable control panel Date: 29.07.08 Page: 2/2 Gain ……………………………………………………….. 53 Optimize gain……………………………………………… 71 Graphical display ……………………………………….. 8 Guiding direction Det…
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35, Installation 5 13 ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 5 with removable control panel Date: 29.07.08 Page: 31/86 5 Installation 5.1 General Attention! Electrical connection must be carried out by qualified personnel. The system must be wired according to the accompanying connection plan or plugged into the appropria…
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74, Operation 7 19 ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 7 with removable control panel Date: 29.07.08 Page: 70/86 Note: The guiding setpoint is saved separately for each guiding mode.
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Additional Information:
Operating Impressions, Questions and Answers:
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Contents
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Table of Contents
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Troubleshooting
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Bookmarks
Content
ekr 500 web guiding controller
with removable control panel
1
1.1
1.1.1
1.1.2
1.1.3
1.2
1.3
1.4
1.4.1
1.4.2
1.4.3
1.5
1.5.1
1.5.2
1.6
1.6.1
1.6.2
Control panel
1.7
1.8
1.9
1.10
2
2.1
2.1.1
2.1.2
2.1.3
2.1.4
2.1.5
2.1.6
2.1.7
2.1.8
2.1.9
2.2
2.2.1
2.2.2
2.2.3
2.2.4
2.2.5
2.3
2.3.1
2.3.2
2.4
2.5
3
3.1
Transport
3.2
4
4.1
4.2
4.2.1
4.2.2
4.2.3
4.2.4
4.2.5
Content
EDV No.: MD.299.01.06
Issue:
29.07.2008
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Быстрый контроллер с технологией CAN-hub, с точным дистанционным управлением.
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Официальные
поставкиПоставки от производителя
Предоставление ГТД
Фирменная гарантия -
Быстрая
обработка запросаОтвет на заявку
в течение 2-х часов -
Техническое
сопровождениеПомощь в подборе
и использовании
оборудования
Описание
Характеристики
| Напр. полотна по краю и по центру | есть |
| Измерение ширины полотна | нет |
| Цифровые I/O | Макс.12 входов, 4 выхода |
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Контроллеры производства BST eltromat International GmbH узнать цену у официального представителя в Москве, Санкт-Петербурге и других городах России. ООО «КДП». Мы с удовольствием подберем продукцию по вашему ТЗ. Заполните форму ниже или позвоните по телефону 8 800 302 57 56.