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Warrior™ Feed 304,
Warrior™ Feed 304w
Instruction manual
Valid for: serial no. 540-xxx xxxx
0463 363 101 GB 20190826
Related Manuals for ESAB Warrior Feed 304
Summary of Contents for ESAB Warrior Feed 304
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Page 1
Warrior™ Feed 304, Warrior™ Feed 304w Instruction manual Valid for: serial no. 540-xxx xxxx 0463 363 101 GB 20190826… -
Page 3: Table Of Contents
Changing and loading wire…………..Changing feed rollers…………….MAINTENANCE ………………. Overview ………………..Inspection and cleaning…………….. ORDERING SPARE PARTS ……………. DIAGRAM ………………….WEAR PARTS…………………. ORDERING NUMBERS ………………25 ACCESSORIES ………………..26 Rights reserved to alter specifications without notice. 0463 363 101 © ESAB AB 2019…
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Page 4: Safety
Safety Data Sheets (SDSs). Safety precautions Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace.
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Page 5
If equipped with ESAB cooler Use ESAB approved coolant only. Non-approved coolant might damage the equipment and jeopardize product safety. In case of such damage, all warranty undertakings from ESAB cease to apply. Recommended ESAB coolant ordering number: 0465 720 002. -
Page 6
There may be potential difficulties in ensuring electromagnetic compatibility of class A equipment in those locations, due to conducted as well as radiated disturbances. 0463 363 101 — 6 — © ESAB AB 2019… -
Page 7
For further information contact the nearest ESAB dealer. ESAB has an assortment of welding accessories and personal protection equipment for purchase. For ordering information contact your local ESAB dealer or visit us on our website. 0463 363 101 — 7 — ©… -
Page 8: Introduction
2 INTRODUCTION INTRODUCTION Overview The Warrior Feed 304, Warrior Feed 304w wire feed unit is intended for MIG/MAG-welding together with welding power sources: • Warrior 400i CC/CV • Warrior 500i CC/CV They come in different variants, see chapter «Order Number».
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Page 9: Technical Data
3 TECHNICAL DATA TECHNICAL DATA Warrior Feed 304, Warrior Feed 304w Power Supply voltage 42 V AC, 50–60 Hz Power requirement 252 VA Rated supply current I Settings data Wire feed speed 1.5–25.0 m/min (4.9–82 ft/min) Creep start OFF or ON…
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Page 10
The IP code indicates the enclosure class, i.e. the degree of protection against penetration by solid objects or water. Equipment marked IP23 is intended for indoor and outdoor use. Equipment marked IP2X is intended for indoor use. 0463 363 101 — 10 — © ESAB AB 2019… -
Page 11: Installation
Ordering number for the lifting eye can be found in chapter «Order Number». NOTE! If another mounting device is used, this should be insulated from the wire feed unit. 0463 363 101 — 11 — © ESAB AB 2019…
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Page 12: Operation
Before threading welding wire, make sure the chisel point and burrs have been removed from the end of the wire to prevent the wire from jamming in the torch liner. 0463 363 101 — 12 — © ESAB AB 2019…
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Page 13
The duty cycle refers to the time as a percentage of a ten-minute period that you can weld or cut at a certain load without overloading. The duty cycle is valid for 40 °C / 104 °F, or below. 0463 363 101 — 13 — © ESAB AB 2019… -
Page 14: Connections And Control Devices
The wire feed continues until the welding torch’s switch is switched off. Function explanations Open the lid for access to the 4 stroke/2 stroke, the Cored/Solid wire and the Creep start functions. 0463 363 101 — 14 — © ESAB AB 2019…
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Page 15: Wire Feed Pressure
Start by making sure that the wire moves smoothly through the wire guide. Then set the pressure of the wire feeder’s pressure rollers. It is important that the pressure is not too high. 0463 363 101 — 15 — © ESAB AB 2019…
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Page 16: Changing And Loading Wire
During installation, repeat the above in the reverse order. Choice of track in the feed rollers Turn the feed roller with the dimensioning mark for the required track towards you. 0463 363 101 — 16 — © ESAB AB 2019…
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Page 17: Maintenance
Cleaning and replacement of the welding torch’s wear parts should take place at regular intervals in order to achieve trouble-free wire feed. Blow the wire guide clean regularly and clean the contact tip. 0463 363 101 — 17 — © ESAB AB 2019…
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Page 18: Ordering Spare Parts
Repair and electrical work should be performed by an authorised ESAB service technician. Use only ESAB original spare and wear parts. The Warrior Feed 304 is designed and tested in accordance with international and European standards IEC/EN 60974-5 and IEC/EN 60974-10 Class A, Canadian standard CAN/CSA-E60974-5 and US standard ANSI/IEC 60974-5.
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Page 19: Diagram
DIAGRAM DIAGRAM 0463 363 101 — 19 — © ESAB AB 2019…
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Page 20
DIAGRAM 0463 363 101 — 20 — © ESAB AB 2019… -
Page 21: Wear Parts
1.2 A2 & 1.6 A2 Only use pressure and feed rollers marked A2, R2 or S2. The rollers are marked with wire dimension in mm, some are also marked with inch. 0463 363 101 — 21 — © ESAB AB 2019…
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Page 22
WEAR PARTS 0463 363 101 — 22 — © ESAB AB 2019… -
Page 23
In order to weld with aluminium wire, U-shaped rollers, nozzles and liners for aluminium wire must be used. It is recommended to use 3 m long welding torch for aluminium wire, equipped with appropriate wear parts. 0463 363 101 — 23 — © ESAB AB 2019… -
Page 24
WEAR PARTS 0463 363 101 — 24 — © ESAB AB 2019… -
Page 25: Ordering Numbers
0465 250 880 Warrior ™ Feed 304 0465 250 881 Warrior ™ Feed 304w with water cooling 0459 839 085 Spare parts list Technical documentation is available on the Internet at: www.esab.com. 0463 363 101 — 25 — © ESAB AB 2019…
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Page 26: Accessories
Wheel kit 0459 233 880 Adapter for Ø 440 mm bobbin Note! IP23 not valid for wire feeder with Ø 17,32 Inch (400 mm) bobbin. 0458 706 880 Lifting eye 0463 363 101 — 26 — © ESAB AB 2019…
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Page 27
0459 234 880 Strain relief bracket for connection set 0465 451 880 Remote kit 0459 491 895 Remote control unit M1 MIG/MAG: wire feed speed and voltage 0465 510 880 Trolley 0463 363 101 — 27 — © ESAB AB 2019… -
Page 28
Note! For use of the counter balance device, a stabilizer kit (see below) is required! Note! IP23 not valid for wire feeder with counterbalance arm. 0465 509 880 Stabilizer kit Warrior™ (1) 0463 363 101 — 28 — © ESAB AB 2019… -
Page 29
Connection set water, 70 mm², 19 poles 0459 836 890 0459 836 891 0459 836 892 10 m 0459 836 893 15 m 0459 836 894 25 m 0459 836 895 35 m 0463 363 101 — 29 — © ESAB AB 2019… -
Page 30
Connection set water, 95 mm², 19 poles 0459 836 990 0459 836 991 0459 836 992 10 m 0459 836 993 15 m 0459 836 994 25 m 0459 836 995 35 m 0463 363 101 — 30 — © ESAB AB 2019… -
Page 31
ACCESSORIES 0463 363 101 — 31 — © ESAB AB 2019… -
Page 32
For contact information visit esab.com ESAB AB, Lindholmsallén 9, Box 8004, 402 77 Gothenburg, Sweden, Phone +46 (0) 31 50 90 00 http://manuals.esab.com…
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Detail Specifications: 1868/1868433-warrior_feed_304.pdf file (26 Apr 2023) |
Accompanying Data:
ESAB Warrior Feed 304 Industrial Equipment, Welding Accessories PDF Instruction Manual (Updated: Wednesday 26th of April 2023 06:06:13 PM)
Rating: 4.4 (rated by 13 users)
Compatible devices: ESP-50, PSF 315M, HandyPlasma 250, A2 Multitrac, Origo Feed 302N P0, Origo Mig 320, Mig 4004i, PT-19A.
Recommended Documentation:
Text Version of Instruction Manual
(Ocr-Read Summary of Contents, UPD: 26 April 2023)
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3, TABLE OF CONTENTS 0463 363 101 © ESAB AB 2019 1 SAFETY …………………………………………………………………………………………. 4 1.1 Meaning of symbols……………………………………………………………………. 4 1.2 Safety precautions ……………………………………………………………………… 4 2 INTRODUCTION……….…
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18, 7 ORDERING SPARE PARTS 0463 363 101 — 18 — © ESAB AB 2019 7 ORDERING SPARE PARTS CAUTION! Repair and electrical work should be performed by an authorised ESAB service technician. Use only ESAB original spare and wear parts. The Warrior Feed 304 is designed and tested in accordance with international and European standards IEC/EN60974-5 and IEC/EN60974-10 Class A, Can…
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17, 6 MAINTENANCE 0463 363 101 — 17 — © ESAB AB 2019 6 MAINTENANCE 6.1 Overview NOTE! Regular maintenance is important for safe and reliable operation. CAUTION! All warranty undertakings from the supplier cease to apply if the customer attempts any work to rectify any faults in the product during the warranty period. 6.2 Inspection and cleaning Wire feed unit Check regularly that …
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10, 3 TECHNICAL DATA 0463 363 101 — 10 — © ESAB AB 2019 Duty cycle The duty cycle refers to the time as a percentage of a ten-minute period that you can weld or cut at a certain load without overloading. The duty cycle is valid for 40°C. Enclosure class The IP code indicates the enclosure class, i.e. the degree of protection against penetration by solid objects or water. Equipment marked IP23 i…
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30, ESAB Warrior Feed 304 ACCESSORIES 0463 363 101 — 30 — © ESAB AB 2019 Connection set, 95 mm², 19 poles 0459 836 980 0459 836 981 0459 836 982 0459 836 983 0459 836 984 0459 836 985 2 m 5 m 10 m 15 m 25 m 35 m Connection set water, 95 mm², 19 poles 0459 836 990 0459 836 991 0459 836 992 0459 836 993 0459 836 994 0459 836 995 2 m 5 m 10 m 15 m 25 m 35 m
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9, ESAB Warrior Feed 304 3 TECHNICAL DATA 0463 363 101 — 9 — © ESAB AB 2019 3 TECHNICAL DATA Warrior Feed 304, Warrior Feed 304w Power Supply voltage 42 V AC, 50–60 Hz Power requirement 252 VA Rated supply current I 1 6 A Settings data Wire feed speed Creep start 2/4 stroke Wire selection 1.5–25.0 m/min (4.9–82 ft/min) OFF or ON 2 stroke or 4 stroke Solid or Cored Torch connection EURO Max. diameter…
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1, Instruction manual 0463 363 101 GB 20190826 Valid for: serial no. 540-xxx xxxx Warrior™Feed304, Warrior™Feed304w
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23, WEAR PARTS 0463 363 101 — 23 — © ESAB AB 2019 Item Ordering number Denomination Notes HI 6 Washer Ø 16/5×1 HI 7 Screw M4×12 HI 8 Screw M6×12 HI 9 Washer Ø 16/8.4×1.5 HI 10 0469 838 001 Cover HI 11 0458 722 880 Axle and Nut HI 12 0459 441 880 Gear adapter HI 13 0455 049 001 Inlet nozzle Ø 3mm for 0.6-1.6mm Fe, Ss, Al and cored wire 0460 007 001 Inlet …
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29, ESAB Warrior Feed 304 ACCESSORIES 0463 363 101 — 29 — © ESAB AB 2019 0465 451 881 Remote Kit Railtrac / Miggytrac Welding torch MXH 400w PP Note! MXH PP only recommended for Feed304/3004/L3004 0700 200 015 0700 200 016 0700 200 019 6 m 10 m 10 m, 45° Welding torch MXH 300w PP Note! MXH PP only recommended for Feed304/3004/L3004 0700 200 017 0700 200 018 0700 200 020 6 m 10 m 10 m, 45° Connection set, 70 mm…
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5, 1 SAFETY 0463 363 101 — 5 — © ESAB AB 2019 4. Personal safety equipment: ○ Always wear recommended personal safety equipment, such as safety glasses, flame-proof clothing, safety gloves ○ Do not wear loose-fitting items, such as scarves, bracelets, rings, etc., which could become trapped or cause burns 5. General precautions: ○ Make sure the return cable is connected securely �…
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■ご使用の前に、この取扱･施工説明書を必ずお読みのうえ、正しくお 使いください。■この取扱･施工説明書は、必ず保管してください。■本設備のトラブル処理などのメンテナンスは電気工事業者に依頼してください。 なおその際には、必ずこの取扱･施工説明書をお渡しく� …
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Download Instruction manual of ESAB Origo M13 Feed 304 Welding System for Free or View it Online on All-Guides.com.
GB
Valid for serial no. 620-xxx-xxxx, 917-xxx-xxxx0459 162 101 GB 20120621
Origo™ M13
Feed 304
Feed 484
Instruction manual
Блоки подачи проволоки Feed 304 и Feed 484 с пультом управления М13 предназначены для сварки в инертном газе с применением сварочного источника питания с плавной регулировкой.
Блоки подачи проволоки являются герметичными и содержат четырехроликовые механизмы подачи проволоки и электронную схему управления.
Их можно использовать для проволоки на ESAB’s MarathonPac™ или на катушке (стандартный диаметр 300 мм, с принадлежностью диаметр 440 мм).
Блок подачи проволоки можно установить либо на блоке питания, подвешенном над рабочим местом, на опорном кронштейне, либо на полу с использованием комплекта колес или без колес.
Преимущества
- Подходит для Mig 402c/502c и 652c
- 2/4 хода – упрощает работу с газовой горелкой
- Небликующие цифровые индикаторы значения В/А и скорости подачи электрода
- Система TrueArcVoltage™ – измеряет правильное значение напряжения дуги независимо от длины соединительного кабеля или сварочной горелки
Габаритные размеры
| Dimensions | 690 x 275 x 420 mm |
| Модель | All Models |
Масса
| Описание (Классификатор) | Origo Feed 304 | Origo Feed 484 |
| Масса | 15 kg | 19 kg |
Тех. характеристики блока подачи проволоки
| Origo Feed 484 | Origo Feed 484 | Origo Feed 484 | Origo Feed 484 | Origo Feed 304 | Origo Feed 304 | Origo Feed 304 | Origo Feed 304 | ||
| Макс. диаметр барабана | 300 (440**) mm | ||||||||
| Диаметр проволоки | 0.6 — 1.6 mm | 0.6 — 1.6 mm | 1.0 — 1.6 mm | 0.8 — 1.6 mm | 0.6 — 2.4 mm | 0.6 — 2.4 mm | 1.0 — 2.4 mm | 0.8 — 2.4 mm | 18 (30**) mm |
| Скорость подачи проволоки | 1.9 — 25.0 m/min | ||||||||
| Емкость бобины с проволокой | 18 kg | ||||||||
| Металл | unall. solid | Stainless Steel | Aluminum | Cored Wire | unall. solid | Stainless Steel | Aluminum | Cored Wire | |
Потребляемое напряжение
Тех. характеристики
Как приобрести Origo Feed 304/484, M13
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Номера деталей и комплектующие
ESAB Manuals and Guides:
The main types of ESAB Warrior Feed 304 instructions: user guide — rules of useing and characteristics, service manual — repair, diagnostics, maintenance, operation manual — description of the main functions of ESAB Warrior Feed 304 equipment, etc.
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