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Manuals and User Guides for Volkswagen Golf Plus 2005. We have 5 Volkswagen Golf Plus 2005 manuals available for free PDF download: Workshop Manual, Service Manual, Service Training Manual

Volkswagen Golf Plus 2005 Workshop Manual

Volkswagen Golf Plus 2005 Workshop Manual (299 pages)

Brand: Volkswagen
|
Category: Automobile
|
Size: 7.58 MB

Table of Contents
  • Table of Contents

    3

  • Technical Data

    7

  • Engine Number

    7

  • Engine Data

    7

  • Removing and Installing Engine

    9

  • Removing Engine

    10

  • Securing Engine to Assembly Stand

    17

  • Notes on Installing

    19

  • Assembly Mountings

    20

  • Crankshaft Group

    21

  • Dismantling and Assembling Engine

    21

  • Assembly Overview — Poly V-Belt Drive

    21

  • Removing and Installing Poly V-Belt

    22

  • Assembly Overview — Toothed Belt Drive

    24

  • Assembly Overview — Crankcase

    29

  • Removing and Installing Sealing Flange and Flywheel

    30

  • Renewing Crankshaft Sealing Flange — Flywheel End

    31

  • Renewing Crankshaft Oil Seal — Pulley End

    39

  • Removing and Installing Sealing Flange — Pulley End

    41

  • Removing and Installing Engine Speed Sender G28

    43

  • Pistons and Conrods

    45

  • Assembly Overview — Pistons and Conrods

    45

  • Piston and Cylinder Dimensions

    46

  • Checking Piston Projection at TDC

    46

  • Piston Rings, Cylinder Bore and Piston Installation Position

    48

  • Crankshaft

    50

  • Assembly Overview — Crankshaft

    50

  • Crankshaft Dimensions

    50

  • Pulling Needle Bearing out of and Driving into Crankshaft

    51

  • Cylinder Head, Valve Gear

    53

  • Cylinder Head

    53

  • Assembly Overview — Cylinder Head

    53

  • Removing and Installing Cylinder Head Cover

    55

  • Removing, Installing and Tensioning Toothed Belt

    57

  • Removing and Installing Cylinder Head

    72

  • Checking Compression

    77

  • Valve Gear

    78

  • Assembly Overview — Valve Gear

    78

  • Removing and Installing Roller Rocker Finger

    80

  • Valves

    82

  • Removing and Installing Camshafts

    85

  • Removing and Installing Camshaft Oil Seal

    90

  • Lubrication

    92

  • Engine Oil

    92

  • Oil Capacities — Golf, Golf Plus, Touran

    92

  • Oil Capacities — Passat

    92

  • Checking Engine Oil Level

    92

  • Parts of Lubrication System (Golf, Golf Plus, Touran)

    93

  • Assembly Overview — Oil Pump, Sump

    93

  • Removing and Installing Oil Sump

    95

  • Parts of Lubrication System (Passat)

    98

  • Assembly Overview — Oil Pump, Sump, Balancer Shaft Module with Chain Drive

    99

  • Removing and Installing Oil Pump (for Balancer Shaft Module with Chain Drive)

    101

  • Removing and Installing Balancer Shaft Module with Chain Drive

    104

  • Retrofitting Spur Gear Drive for Balancer Shaft Module

    107

  • Assembly Overview — Oil Pump, Sump, Balancer Shaft Module with Spur Gear Drive

    110

  • Removing and Installing Oil Pump (for Balancer Shaft Module with Spur Gear Drive)

    113

  • Removing Balancer Shaft Module with Spur Gear Drive

    113

  • Renewing Spur Gear for Crankshaft

    114

  • Installing Balancer Shaft Module

    117

  • Removing and Installing Oil Sump

    123

  • Oil Filter Bracket, Oil Cooler, Oil Pressure and Oil Supply Line

    126

  • Assembly Overview — Oil Filter Bracket and Oil Cooler

    126

  • Checking Oil Pressure and Oil Pressure Switch

    127

  • Assembly Overview — Oil Supply Line to Turbocharger

    129

  • Removing and Installing Oil Supply Line to Turbocharger

    129

  • Cooling

    131

  • Parts of Cooling System

    131

  • Parts of Cooling System, Body Side

    132

  • Assembly Overview — Parts of Cooling System, Engine Side (Golf, Golf Plus, Touran)

    133

  • Assembly Overview — Parts of Cooling System, Engine Side (Passat)

    135

  • Coolant Hose Schematic Diagram

    137

  • Draining and Filling Coolant

    140

  • Removing and Installing Fan Support with Fans

    145

  • Removing and Installing Radiator

    146

  • Removing and Installing Coolant Pump

    148

  • Removing and Installing Thermostat

    150

  • Checking Cooling System for Leaks

    152

  • Checking Oil Cooler for Leaks

    154

  • Fuel Supply System

    156

  • Safety Precautions

    156

  • Safety Precautions When Working on Fuel Supply System

    156

  • Rules for Cleanliness

    157

  • Rules for Cleanliness When Working on Fuel Supply System

    157

  • Parts of Fuel Supply System (Golf, Golf Plus)

    158

  • Fuel Tank, Vehicles with Front-Wheel Drive

    158

  • Fuel Tank, Vehicles with Four-Wheel Drive

    162

  • Emptying Fuel Tank

    168

  • Removing and Installing Fuel Delivery Unit

    170

  • Removing and Installing Fuel Gauge Sender

    172

  • Checking Fuel Pump

    172

  • Assembly Overview — Fuel Filter

    177

  • Removing and Installing Fuel Cooler

    179

  • Parts of Fuel Supply System (Touran)

    181

  • Assembly Overview — Fuel Tank with Attachments

    182

  • Emptying Fuel Tank

    183

  • Removing and Installing Fuel Tank

    186

  • Assembly Overview — Fuel Filter

    188

  • Removing and Installing Fuel Cooler

    189

  • Removing and Installing Fuel Delivery Unit

    190

  • Removing and Installing Fuel Gauge Sender

    192

  • Checking Fuel Pump

    192

  • Parts of Fuel Supply System (Passat)

    198

  • Fuel Tank, Vehicles with Four-Wheel Drive

    198

  • Emptying Fuel Tank, Vehicles with Four-Wheel Drive

    208

  • Fuel Tank, Vehicles with Front-Wheel Drive

    212

  • Emptying Fuel Tank, Vehicles with Front-Wheel Drive

    219

  • Checking Fuel Pump

    221

  • Assembly Overview — Fuel Filter

    225

  • Removing and Installing Fuel Cooler

    227

  • Accelerator Mechanism

    229

  • Assembly Overview — Accelerator Mechanism

    229

  • Tandem Pump

    231

  • Checking Tandem Pump

    231

  • Removing and Installing Tandem Pump

    233

  • Turbocharging/Supercharging

    236

  • Charge Air System with Turbocharger

    236

  • Safety Precautions

    236

  • Rules for Cleanliness

    236

  • Hose Connections

    237

  • Assembly Overview — Turbocharger with Attachments

    238

  • Removing and Installing Turbocharger

    241

  • Assembly Overview — Charge Air Cooling

    243

  • Checking Charge Air System for Leaks

    244

  • Vacuum Hose Schematic Diagram

    246

  • Mixture Preparation — Injection

    248

  • Diesel Direct Injection System

    248

  • Safety Precautions

    248

  • Rules for Cleanliness

    249

  • Assembly Overview — Intake Manifold with Attachments

    250

  • Assembly Overview — Pre-Wired Wiring Harness for Unit Injectors and Glow Plugs

    252

  • Removing and Installing Pre-Wired Wiring Harness for Unit Injectors and Glow Plugs

    252

  • Assembly Overview — Unit Injector

    255

  • Removing and Installing Unit Injector

    257

  • Cleaning Unit Injectors (Engine Codes BMN, BKP, BMA, BUZ and BMR)

    261

  • Removing and Installing O-Rings for Unit Injector

    263

  • Assembly Overview — Air Filter

    265

  • Engine Control Unit (Golf)

    266

  • Removing and Installing Engine Control Unit

    266

  • Removing and Installing Anti-Theft Engine Control Unit

    266

  • Engine Control Unit (Golf Plus, Touran)

    270

  • Removing and Installing Engine Control Unit

    270

  • Removing and Installing Anti-Theft Engine Control Unit

    271

  • Engine Control Unit (Passat)

    274

  • Removing and Installing Engine Control Unit

    274

  • Removing and Installing Anti-Theft Engine Control Unit

    275

  • Exhaust System

    279

  • Front Exhaust Pipe

    279

  • Assembly Overview — Front Exhaust Pipe with Catalytic Converter

    279

  • Assembly Overview — Front Exhaust Pipe with Particulate Filter

    280

  • Silencer (Golf, Golf Plus)

    283

  • Assembly Overview — Silencer, Vehicles with Front-Wheel Drive

    283

  • Assembly Overview — Silencer, Vehicles with Four-Wheel Drive

    284

  • Cutting Exhaust Pipe

    284

  • Installation Position and Specified Torque of the Clamp

    285

  • Aligning Exhaust System Free of Stress

    286

  • Silencer (Touran)

    288

  • Assembly Overview — Silencers

    288

  • Cutting Exhaust Pipe

    289

  • Aligning Exhaust System Free of Stress

    289

  • Silencer (Passat)

    290

  • Assembly Overview — Silencer, Vehicles with Front-Wheel Drive

    290

  • Assembly Overview — Silencer, Vehicles with Four-Wheel Drive

    291

  • Aligning Exhaust System Free of Stress

    291

  • Exhaust Gas Recirculation System

    293

  • Assembly Overview — Exhaust Gas Recirculation

    293

  • Glow Plug System

    296

  • Optical Characteristics of Metal or Ceramic Glow Plugs

    296

  • Removing and Installing Metal Glow Plug

    296

  • Removing and Installing Ceramic Glow Plugs

    298

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Volkswagen Golf Plus 2005 Service Manual

Volkswagen Golf Plus 2005 Service Manual (207 pages)

4-cylinder diesel engine (1.9 l engine)

Brand: Volkswagen
|
Category: Automobile
|
Size: 7.53 MB

Table of Contents
  • Table of Contents

    3

  • Technical Data

    7

    • Engine Number

      7

    • Engine Data

      7

  • Removing and Installing Engine

    8

    • Removing Engine

      8

    • Securing Engine to Assembly Stand

      13

    • Notes on Installing

      13

    • Assembly Mountings

      16

  • Crankshaft Group

    18

    • Dismantling and Assembling Engine

      18

    • Assembly Overview — Poly V-Belt Drive

      18

    • Removing and Installing Poly V-Belt

      19

    • Assembly Overview — Toothed Belt Drive

      21

    • Assembly Overview — Crankcase

      25

    • Removing and Installing Sealing Flange and Flywheel

      26

    • Assembly Overview — Sealing Flanges and Flywheel

      26

    • Renewing Crankshaft Oil Seal — Pulley End

      27

    • Removing and Installing Sealing Flange — Pulley End

      29

    • Renewing Crankshaft Sealing Flange — Flywheel End

      31

    • Removing and Installing Engine Speed Sender G28

      37

    • Crankshaft

      39

    • Assembly Overview — Crankshaft

      39

    • Crankshaft Dimensions

      44

    • Pistons and Conrods

      45

    • Assembly Overview — Pistons and Conrods

      45

    • Separating New Conrod

      46

    • Checking Piston Projection at TDC

      47

    • Piston and Cylinder Dimensions

      48

    • Piston Rings, Cylinder Bore and Piston Installation Position

      48

  • Cylinder Head, Valve Gear

    50

    • Cylinder Head

      50

    • Assembly Overview — Cylinder Head

      51

    • Removing and Installing Cylinder Head Cover

      54

    • Removing, Installing and Tensioning Toothed Belts

      56

    • Removing and Installing Cylinder Head

      73

    • Checking Compression

      77

    • Valve Gear

      80

    • Assembly Overview — Valve Gear

      80

    • Checking Valve Guides

      82

    • Renewing Valve Stem Seals

      84

    • Removing and Installing Camshaft

      86

    • Removing and Installing Camshaft Oil Seal

      90

  • Lubrication

    92

    • Engine Oil

      92

    • Oil Capacities

      92

    • Checking Engine Oil Level

      92

    • Parts of Lubrication System

      93

    • Assembly Overview — Oil Pump, Sump

      93

    • Removing and Installing Sump

      94

    • Oil Filter Bracket, Oil Pressure, Engine Oil Cooler and Oil Supply Line

      98

    • Assembly Overview — Oil Filter Bracket and Engine Oil Cooler

      98

    • Checking Oil Pressure and Oil Pressure Switch

      99

    • Assembly Overview — Oil Supply Line to Turbocharger

      100

    • Removing and Installing Oil Supply Line to Turbocharger

      101

  • Cooling

    103

    • Parts of Cooling System

      103

    • Parts of Cooling System, Body Side

      104

    • Parts of Cooling System, Engine Side

      105

    • Coolant Hose Schematic Diagram

      107

    • Draining and Filling with Coolant

      108

    • Removing and Installing Radiator

      111

    • Removing and Installing Coolant Pump

      112

    • Removing and Installing Thermostat

      114

    • Checking Cooling System for Leaks

      116

    • Checking Engine Oil Cooler for Leaks

      118

  • Fuel Supply System

    120

    • Safety Precautions When Working on Fuel Supply System

      120

    • Rules for Cleanliness

      121

    • Fuel Tank, Vehicles with Front-Wheel Drive

      122

    • Assembly Overview — Fuel Tank

      122

    • Emptying Fuel Tank

      123

    • Removing and Installing Fuel Tank

      127

    • Removing and Installing Fuel Delivery Unit

      129

    • Removing and Installing Fuel Gauge Sender

      130

    • Checking Fuel Pump

      131

    • Fuel Tank, Vehicles with Four-Wheel Drive

      133

    • Assembly Overview — Fuel Tank

      133

    • Emptying Fuel Tank

      134

    • Removing and Installing Fuel Tank

      138

    • Removing and Installing Fuel Gauge Sender 2 G169

      141

    • Removing and Installing Suction-Jet Pump

      143

    • Checking Fuel Pump

      144

    • Repairing Fuel Supply System

      146

    • Assembly Overview — Fuel Filter

      146

    • Removing and Installing Fuel Cooler

      147

    • Assembly Overview — Accelerator Mechanism

      148

    • Checking Tandem Pump

      149

    • Removing and Installing Tandem Pump

      153

  • Turbocharging/Supercharging

    157

    • Charge Air System with Turbocharger

      157

    • Safety Precautions

      157

    • Rules for Cleanliness

      157

    • Assembly Overview — Turbocharger

      158

    • Removing and Installing Turbocharger

      162

    • Assembly Overview — Parts of Charge Air Cooling

      164

    • Hose Connections

      167

    • Checking Charge Air System for Leaks

      168

    • Vacuum Hose Schematic Diagram

      170

  • Mixture Preparation — Injection

    172

    • Diesel Direct Injection System

      172

    • Safety Precautions

      172

    • Rules for Cleanliness

      173

    • Assembly Overview — Unit Injector

      173

    • Removing and Installing Unit Injector

      175

    • Adjusting Non-Contact Gap of Unit Injectors

      177

    • Removing and Installing O-Rings for Unit Injector

      178

    • Assembly Overview — Intake Manifold

      180

    • Cleaning the Intake Manifold Flap Support, Engine Code BLS and BXJ

      182

    • Assembly Overview — Air Filter

      183

    • Engine Control Unit

      184

    • Reading and Erasing Engine Control Unit Fault Memory

      184

    • Adapting Functions and Components

      185

    • Removing and Installing Engine Control Unit, Golf

      186

    • Removing and Installing Anti-Theft Engine Control Unit, Golf

      186

    • Removing and Installing Engine Control Unit, Golf Plus

      189

    • Removing and Installing Anti-Theft Engine Control Unit, Golf Plus

      189

  • Exhaust System

    192

    • Assembly Overview — Front Exhaust Pipe with Catalytic Converter

      192

    • Assembly Overview — Front Exhaust Pipe with Particulate Filter

      193

    • Assembly Overview — Silencer with Mountings (Vehicles with Front Wheel Drive)

      195

    • Assembly Overview — Silencer with Mountings (Vehicles with Four-Wheel Drive)

      197

    • Aligning Exhaust System Free of Stress

      198

    • Exhaust Gas Recirculation System

      199

    • Assembly Overview — Parts of Exhaust Gas Recirculation

      199

  • Glow Plug System

    204

    • Checking Glow Plug System

      204

    • Removing, Installing and Checking Glow Plugs

      204

    • Characteristics of Ceramic Glow Plugs

      205

    • Removing, Installing and Checking Ceramic Glow Plugs

      206

Volkswagen Golf Plus 2005 Service Manual

Volkswagen Golf Plus 2005 Service Manual (185 pages)

Golf 2004; Golf Plus 2005

Brand: Volkswagen
|
Category: Automobile
|
Size: 6.79 MB

Table of Contents
  • Table of Contents

    3

  • 1 Engine List

    5

    • Petrol Engines

      5

    • Information on Long-Life Service and Time or Distance Dependent Service

      11

  • 2 Service Work

    11

    • Service Interval Display

      12

    • Service Tables

      13

    • Service Intervals

      14

    • Delivery Inspection

      18

    • Oil Change Service

      20

    • Interval Service ▸2007

      21

    • Interval Service 2008

      22

    • Interval Service Inspection ▸2007

      24

    • Inspection Service 2008

      26

    • Time or Distance Dependent Additional Work

      29

  • 3 General

    33

    • Raising Vehicle with Lifting Platform and Trolley Jack

      33

    • Sticker

      34

    • Service Schedule

      35

    • Connecting Vehicle Diagnostic Tester

      36

    • Entries in Service Schedule

      36

    • Vehicle Identification Number

      38

    • Severe Operating Conditions

      40

    • Vehicle Data Sticker

      40

    • Engine Code and Engine Number

      41

    • RME Fuel (Biodiesel) for Vehicles up to 05.2006

      41

    • Type Plate

      42

  • 4 Descriptions of Work

    43

    • Removable Towing Bracket: Check and Clean if Necessary

      45

    • Driving Light Assist and Cornering Light: Check Function

      47

    • Swivel Joints: Visual Check

      47

    • Automatic Gearbox: Change ATF (09G Gearbox)

      48

    • Automatic Gearbox: Check ATF Level, 09G Gearbox

      48

    • Battery: Check Battery Terminal Clamps for Secure Seating

      49

    • Battery: Check Using Battery Tester with Printer VAS 5097A or VAS 6161

      52

    • Checking Tyres: Condition, Wear Pattern, Tyre Pressure, Tread Depth and Age of Tyres

      52

    • General Notes

      54

    • Brake and Clutch System: Change Brake Fluid

      57

    • Brake Fluid Level: Check

      61

    • Brake System and Shock Absorbers: Perform Visual Check for Leaks and Damage

      62

    • Front and Rear Brake Pads/Linings: Check Thickness

      63

    • Checking Diesel Particulate Filter

      64

    • 6-Speed Dual Clutch Gearbox (DSG) 02E: Change Oil and Filter

      65

    • Electric Windows: Check Positioning (Open and Close Functions)

      65

    • Vehicle System Test: Perform Test

      66

    • Front Passenger Front Airbag: Check Key Switch and «On/Off Function

      67

    • Protective Bellows: Visual Check

      69

    • Haldex Coupling (Golf 4Motion): Change Oil

      70

    • Poly V-Belt: Adjust Tension on Engines Without Automatic Tensioning Roller

      73

    • Poly V-Belt: Check Condition

      74

    • Calibrating Compass (for North American Region)

      75

    • Cooling System: Check Frost Protection and Coolant Level

      76

    • Fuel Filter: Renew

      78

    • Air Filter: Clean Housing and Renew Filter Element

      84

    • Engine Cover -Top-: Removing and Installing

      93

    • Removing and Installing Engine Compartment Cover -Bottom- (Noise Insulation)

      103

    • Engine and Components in Engine Compartment (from above and Below): Perform Visual Check for Leaks and Damage

      104

    • Engine Oil Level: Check

      105

    • Engine Oil: Drain or Extract; Renew Oil Filter and Replenish Engine Oil

      105

    • Performing Road Test (Driving Behaviour, Noises, Air Conditioner Etc.)

      116

    • Wheel Securing Bolts: Tighten to Prescribed Torque Setting

      116

    • Reading Radio Code Using Vehicle Diagnostic Tester

      118

    • Radio/Radio Navigation System: Enter PIN of Anti-Theft Coding and Store Local Radio Stations to Station Buttons

      119

    • Tyre Pressure Monitoring: Perform Basic Setting

      120

    • Dust and Pollen Filter: Clean Housing and Renew Filter Element

      122

    • Tyre Repair Set: Check Bottle for Damage and if Used; Check and Enter Date of Tyre Sealant

      122

    • Headlight Adjustment: Check

      123

    • Adjusting Headlights

      126

    • Service Interval Display: Reset

      130

    • Service Interval Display: Recode

      131

    • Sliding Sunroof Drains: Check Flow and Clean if Necessary

      133

    • Sunroof: Check Function, Clean and Grease Guide Rails

      133

    • Window Wash/Wipe System and Headlight Washer System: Check Function

      135

    • Wiper Blade Protection: Remove

      141

    • Wiper Blades: Check Park Position

      143

    • Auxiliary Heater: Set Weekday in Menu of Combi-Instrument

      144

    • Track Rod Ends: Check Play, Security and Boots

      144

    • Door Arrester: Grease

      145

    • Transportation Mode: Switch off

      145

    • Lines, Plugs Etc

      147

    • Transportation Devices: Remove Blocking Pieces from Front Axle Springs

      147

    • Underbody: Visual Check for Damage to Underbody Sealant, Underbody Panels, Routing of

      147

    • Clock and Date: Set to Correct Time

      148

    • Camshaft Drive Toothed Belt: Check (4-Cylinder Petrol Engines 1.4 L 55 Kw and 1.6 L 75 Kw)

      149

    • Camshaft Drive Toothed Belt: Renew (Only 2.0 L FSI and TFSI)

      149

    • Toothed Belt and Toothed Belt Tensioning Roller: Renew (TDI Unit Injector)

      149

    • Spark Plugs: Renew

      150

    • Front and Rear Final Drive: Check Oil Level

      163

  • 5 Exhaust Emissions Test

    164

    • Exhaust Emissions Test for Petrol Engines

      164

    • Exhaust Emissions Test for Diesel Engines Without OBD

      171

    • Exhaust Emissions Test for Diesel Engines with OBD

      175

  • 6 Glossary

    184

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Volkswagen Golf Plus 2005 Workshop Manual

Volkswagen Golf Plus 2005 Workshop Manual (180 pages)

Brand: Volkswagen
|
Category: Automobile
|
Size: 1.72 MB

Table of Contents
  • Table of Contents

    5

  • Technical Data

    7

  • 1 General Notes on Air Conditioning Systems

    7

    • Introduction

      7

    • Additional Information

      7

    • Basics of Air Conditioning

      8

    • Vapour Pressure Table for Refrigerant R134A

      9

    • Refrigerant R134A

      10

    • Characteristics of Refrigerant R134A

      11

    • Refrigerant Machine Oil

      13

    • Comfort

      15

    • How Air Conditioning Works

      15

    • General Safety

      16

    • Safety Precautions for When Working on Vehicles with Air Conditioning and When Handling

      19

      • Refrigerant R134A

        19

    • Basics for Working on Refrigerant Circuit

      20

  • 2 General Information on Refrigerant Circuit

    23

    • Refrigerant Circuit Components

      23

    • Design of Refrigerant Circuit

      31

    • Evacuation and Charging Valves for Quick-Release Couplings of Air Conditioner Service Station

      31

      • On Refrigerant Circuit

        31

    • Switch and Sender in Refrigerant Circuit and Related Connections

      33

    • Electrical Components Not Installed in Refrigerant Circuit

      36

    • Pressures and Temperatures in the Refrigerant Circuit

      38

    • Refrigerant Circuit with Expansion Valve

      38

    • Refrigerant Circuit with Restrictor and Reservoir

      40

    • Test and Measurement Work that Can be Performed Using a Pressure Gauge

      42

    • Air Conditioner Service and Recycling Equipment

      43

    • Notes to Repairs on Refrigerant Circuit

      44

  • 3 Statutory Texts and Instructions

    45

    • Statutes and Regulations

      45

    • Recycling and Refuse Law

      50

    • Converting R12 Refrigerant Circuits to R134A Refrigerant Circuits and Repairing Them (Retrofitting)

      51

    • Maintaining Records on Refrigerant

      51

  • 4 Refrigerant Circuit

    52

    • Important Repair Notes on Air Conditioning

      52

    • Retrofitting Refrigerant Circuit from R12 Refrigerant to R134A Refrigerant

      52

  • 5 Working with the Air Conditioner Service Station

    53

    • Important Notes for Working with the Air Conditioner Service Station

      54

    • Connecting Air Conditioner Service Station for Measuring and Checking

      54

    • Draining Refrigerant Circuit Using Air Conditioner Service Station

      55

    • Evacuating Refrigerant Circuit Using Air Conditioner Service Station

      56

    • Charging Refrigerant Circuit Using Air Conditioner Service Station

      57

    • Bringing Air Conditioning System into Service after Charging

      58

    • Charging Container in Air Conditioner Service Station with Refrigerant

      59

    • Draining Air Conditioner Service Station

      59

  • 6 Detecting Leaks in Refrigerant Circuit

    61

    • Leak Detection in Refrigerant Circuit Using Compressed Air or Nitrogen

      62

    • Searching for Leaks in Refrigerant Circuits Using Leak Detector V.A.G 1796

      64

    • Detecting Leaks in Refrigerant Circuit Using Leak Detecting System VAS 6196 or Leak Detecting

      65

      • System VAS 6201 or a Later Model

        65

  • 7 Clearing Refrigerant Circuit of Contaminants

    71

    • Blowing through Refrigerant Circuit with Compressed Air and Nitrogen

      71

    • Purging (Cleaning) Refrigerant Circuit with Refrigerant R134A

      73

  • 8 Complaints

    128

    • Possible Complaints about Refrigerant Circuit

      128

    • Smells from Heater and Air Conditioner Unit

      129

  • 9 Connecting Air Conditioner Service Station

    132

    • For Vehicles that Have Connections on both Low-Pressure and High-Pressure Sides of

      132

      • Refrigerant Circuit

        132

  • 10 Checking Pressures on Vehicles

    133

    • Checking Pressures in Refrigerant Circuit (Using Air Conditioner Service Station)

      133

    • Checking Systems with a Restrictor and Collector

      136

      • Compressor

        138

    • Checking Systems with an Expansion Valve and Reservoir (with Internally Regulated Air Conditioner Compressor)

      141

    • Checking Systems with an Expansion Valve and Reservoir

      147

      • Compressor)

        147

    • Checking Systems with a Restrictor and Reservoir and Air Conditioner Compressor Regulating Valve N280 (with Externally Regulated Air Conditioner Compressor)

      149

    • Checking Systems with an Expansion Valve, Receiver and Air Conditioner Compressor

      154

      • Regulating Valve N280 (with Externally Regulated Air Conditioner Compressor)

        154

    • With Expansion Valve, Receiver and Electrical Air Conditioner Compressor

      164

  • 11 Renewing Components

    165

    • In the Event of Leaking or Damaged Components (Apart from the Air Conditioner Compressor, Receiver or Reservoir)

      166

    • Renewing Air Conditioner Compressor

      167

    • Renewing Receiver or Reservoir, and Restrictor

      169

  • 12 Testing Equipment and Tools

    171

    • List of Test Equipment, Tools and Materials

      171

Volkswagen Golf Plus 2005 Service Training Manual

Volkswagen Golf Plus 2005 Service Training Manual (56 pages)

Self-study programme 338

Brand: Volkswagen
|
Category: Automobile
|
Size: 3.8 MB

Table of Contents
  • Table of Contents

    3

  • In Brief

    4

  • Technical Data

    6

  • Body

    8

    • Height Adjustment

      13

    • Pedestrian Protection

      16

  • Occupant Protection

    18

  • Engine-Gearbox Combinations

    20

  • Engines

    22

  • Power Transmission

    26

  • Running Gear

    28

  • Electrical System

    30

  • Trailer Detector Control Unit J345

    34

  • Convenience Electronics

    38

  • Radio and Navigation

    44

  • Climate Control

    48

  • Heater and Air Conditioner

    48

  • Special Tools

    55

  • Service

    55

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Workshop Manual

Bora 1999 ➤ , Bora Variant 1999 ➤ ,

CC 2010 ➤ , Eos 2006 ➤ , Golf 1998 ➤ ,

Golf 2004 ➤ , Golf 2009 ➤ ,

Golf Plus 2005 ➤ , Golf Plus 2009 ➤ ,

Golf Variant 1998 ➤ , Lupo 1999 ➤ ,

Lupo 3L 1999 ➤ , Passat 1997 ➤ ,

Passat 2006 ➤ , Passat CC 2009 ➤ ,

Passat Variant 1997 ➤ , Phaeton 2003 ➤ ,

Polo 1995 ➤ , Polo 2002 ➤ ,

Polo 2010 ➤ , Polo KH IN 2010 ➤ ,

Polo Lim IN 2011 ➤ ,

Polo Lim RUS 2011 ➤ , Scirocco 2009 ➤ ,

Sharan 1996 ➤ , Sharan 2011 ➤ ,

Tiguan 2008 ➤ , Touareg 2003 ➤ ,

Touareg 2010 ➤ , Touran 2003 ➤

Electrical System, General Information

Edition 07.2010

Service

Service Department. Technical Information

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Бренд:
Volkswagen
Продукт:
автомобили
Модель/название:
Golf Plus (2011)
Тип файла:
PDF
Доступные языки:
английский

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