Хонда шадов 1100 спирит мануал

Brand: Honda
|
Category: Motorcycle
|
Size: 24.73 MB

• Contents

  1

• Honda Shadow VT1100 View

  2

• About this Manual

  3

• Identification Numbers

  4

• Buying Parts

  5

• General Specifications

  5

• Maintenance Techniques, Tools and Working Facilities

  7

• Maintenance and Minor Repair Tool Kit

  8

• Repair and Overhaul Tool Set

  11

• Care and Maintenance of Tools

  12

• Working Facilities

  12

• Safety First

  13

• Motorcycle Chemicals and Lubricants

  15

• Troubleshooting

  16

• Index

  25

• Common Spark Plug Conditions

  31

• Models Covered by this Manual

  32

• Tune-Up and Routine Maintenance

  33

• Honda Shadow Routine Maintenance Intervals

  35

• Introduction to Tune-Up and Routine Maintenance

  36

• Fluid Levels-Check

  36

• Engine Oil

  36

• Brake Fluid

  36

• Clutch Fluid

  37

• Coolant

  37

• Battery Electrolyte Level/Specific Gravity-Check

  38

• Brake Pads and Shoes-Wear Check

  38

• Brake System-General Check

  39

• Brake Pedal Height and Freeplay (Drum Brake Models)-Check and Adjustment

  39

• Tires/Wheels-General Check

  39

• Throttle Cable and Choke Operation-Check and Adjustment

  40

• Clutch-Check and Adjustment

  42

• Final Drive Oil-Check and Change

  42

• Engine Oil/Filter-Change

  43

• Air Filter Element-Servicing

  44

• Cylinder Compression-Check

  45

• Spark Plugs-Replacement

  45

• Lubrication-General

  46

• Idle Speed-Check and Adjustment

  47

• Carburetor Synchronization-Check and Adjustment

  47

• Cooling System-Check

  47

• Cooling System-Draining, Flushing and Refilling

  48

• Evaporative Emission Control System (California Models Only)-Inspection

  49

• Exhaust System-Check

  50

• Steering Head Bearings-Check, Adjustment and Lubrication

  50

• Fasteners-Check

  50

• Fuel System-Check and Filter Replacement

  50

• Suspension-Check

  51

• Suspension Adjustments

  51

• Engine, Clutch and Transmission

  53

• Torque Specifications

  59

• General Information

  60

• Operations Possible with the Engine in the Frame

  60

• Operations Requiring Engine Removal

  60

• Major Engine Repair-General Note

  60

• Engine-Removal and Installation

  61

• Engine Disassembly and Reassembly-General Information

  62

• Cylinder Head Cover and Rocker Arm Assembly-Removal, Inspection and Installation

  65

• Reassembly

  68

• Bleeding the Hydraulic Tappets

  68

• Adjusting the Hydraulic Tappets

  68

• Valve Adjustment Shim Selection Chart

  69

• Camshaft and Sprocket-Removal, Inspection and Installation

  70

• Front Cylinder Camshaft

  72

• Rear Cylinder Camshaft

  73

• Front or Rear Camshaft

  73

• Cam Chain Tensioner-Removal, Inspection and Installation

  74

• Cylinder Head-Removal and Installation

  74

• Valves/Valve Seats/Valve Guides-Servicing

  75

• Cylinder Head and Valves-Disassembly, Inspection and Reassembly

  76

• Cam Chain Guide-Removal, Inspection and Installation

  79

• Cylinder-Removal, Inspection and Installation

  79

• Pistons and Oil Jets-Removal, Inspection and Installation

  82

• Piston Rings-Installation

  84

• Clutch Release System-Bleeding, Removal and Installation

  86

• Hydraulic System (1985 through 1996 VT1100C Models)

  86

• Bleeding the Hydraulic Release System

  86

• Master Cylinder Overhaul

  86

• Clutch Master Cylinder (Hydraulic Clutch Models)-Exploded View

  87

• Master Cylinder Installation

  87

• Stave Cylinder Removal

  87

• Slave Cylinder Overhaul

  87

• Cable System (VT1100C2, VT1100T and 1997-On VT1100C Models

  88

• Slave Cylinder Installation

  88

• Cable Removal and Installation

  88

• Lifter Arm Removal

  88

• Lifter Arm Inspection

  89

• Clutch-Removal, Inspection and Installation

  91

• 1985 Through 1996 VT1100C Models

  91

• VT1100C2, VT1100T and 1997-On VT1100C

  92

• Clutch Disc Details

  94

• Oil Pump Drive Chain and Sprockets-Removal, Inspection and Installation

  96

• Primary Drive Gear-Removal, Inspection and Installation

  98

• Cam Chains and Rear Cam Chain Drive Sprocket-Removal, Inspection and Installation

  99

• Gearshift Linkage-Removal, Inspection and Installation

  99

• Externa, Gearshift Linkage (VT1100C Models)

  101

• Internal Gearshift Mechanism

  101

• Oil Pump-Removal, Inspection and Installation

  102

• Oil Pressure Relief Valve Details

  103

• Oil Pump Details

  103

• Crankcase-Disassembly and Reassembly

  105

• Right Crankcase Bolts

  105

• Crankcase Components-Inspection and Servicing

  107

• Main and Connecting Rod Bearings-General Note

  107

• Connecting Rods and Bearings-Removal, Inspection and Installation

  107

• Connecting Rod Bearing Selection Chart

  109

• Connecting Rod Weight Selection

  109

• Connecting Rod Weight Selection Chart

  110

• Crankshaft and Main Bearings-Removal, Inspection and Installation

  110

• Crankcase Bearing Diameter Selection Chart

  111

• Transmission-Removal, Inspection and Installation

  112

• Shift Drum, Shift Forks and Shift Fork Shaft

  113

• Countershaft and Mainshaft

  113

• The Assembled Mainshaft and Countershaft

  114

• Output Gear Assembly-Removal and Installation

  115

• Initial Start-Up after Overhaul

  117

• Recommended Break-In Procedure

  117

• Cooling System

  118

• Radiator Cap-Check

  119

• Radiator-Removal and Installation

  119

• Cooling Fan and Thermostatic Fan Switch-Check and Replacement

  120

• Fan Motor

  121

• Thermostatic Fan Switch

  121

• Coolant Temperature Warning System-Check and Component Replacement

  121

• Coolant Temperature Sensor

  122

• Thermostat-Removal, Check and Installation

  122

• Thermostat Housing-Removal and Installation

  123

• Coolant Reservoir-Removal and Installation

  123

• Water Pump-Check, Removal and Installation

  124

• Removal, Inspection and O-Ring Replacement

  124

• Fuel and Exhaust Systems

  128

• Fuel Tank-Removal and Installation

  129

• Main Fuel Tank

  130

• Auxiliary Fuel Tank

  130

• Fuel Tank-Cleaning and Repair

  131

• Crankcase Emission Control System-Description, Check and Component Replacement

  131

• Crankcase Breather Separator

  131

• Left Crankcase Cover Breather Pipe Adapter O-Ring

  131

• Breather Hoses

  132

• Evaporative Emission Control System (California Models)-Description, Check and Component Replacement

  132

• Purge Control Valve

  133

• Carburetor Air Vent Control Valve (California Models)

  133

• Purge Control Valve (California Models)

  134

• EVAP Canister

  134

• Air Cleaner Housing-Removal and Installation

  134

• Air Intake Ducts-Removal and Installation

  135

• Sub-Air Cleaner-Removal and Installation

  135

• Fuel Pump System-Check and Component Replacement

  135

• Fuel Pump Discharge Volume Check

  136

• Fuel Pump Relay

  136

• Throttle Cables and Grip-Removal, Installation and Adjustment

  137

• Carburetor Overhaul-General Information

  137

• Carburetors-Removal and Installation

  138

• Carburetors-Disassembly, Inspection, Cleaning and Reassembly

  140

• Float Assembly, Jets and Pilot Screw Assembly

  143

• Vacuum Chamber and Air Cut-Off Diaphragm Assemblies

  143

• Idle Fuel/Air Mixture-Adjustment

  145

• Exhaust System-Removal and Installation

  145

• Ignition System

  148

• Ignition System-Check

  149

• Engine will Not Start

  149

• Engine Starts but Misfires

  149

• Ignition Coils-Check and Replacement

  150

• Ignition Coil Test (1985 through 1986 Models)

  150

• Ignition Pulse Generator(S)-Check and Replacement

  151

• Ignition Pulse Generator Details

  151

• Timing Rotor-Removal and Installation

  152

• Ignition Control Module-Check and Replacement

  152

• Ignition Timing-Check

  152

• Steering, Suspension and Final Drive

  154

• Handlebar-Removal and Installation

  155

• Fork Oil Change

  156

• Forks-Removal and Installation

  156

• Forks-Disassembly, Inspection and Reassembly

  157

• Front Fork Details

  158

• Steering Stem and Bearings-Removal, Inspection and Installation

  161

• Steering Stem/Lower Triple Clamp Details

  163

• Rear Shock Absorbers-Removal, Inspection and Installation

  164

• Swingarm-Removal and Installation

  165

• Swingarm Bearings-Replacement

  166

• Brakes, Wheels, Tires and Final Drive

  167

• Brake Pads-Replacement

  169

• Brake Caliper-Removal, Overhaul and Installation

  170

• Front Brake Caliper Assembly

  172

• Brake Disc-Inspection, Removal and Installation

  173

• Brake Master Cylinder-Removal, Overhaul and Installation

  174

• Master Cylinder Details

  175

• Brake Hose-Inspection and Replacement

  177

• Brake System Bleeding

  177

• Drum Brake-Removal, Overhaul and Installation

  178

• Rear Brake Pedal and Linkage-Removal and Installation

  180

• Wheels-Inspection and Repair

  182

• Rear Wheel-Removal and Installation

  183

• Front Wheel-Removal and Installation

  184

• Left Fork Leg Details

  184

• Wheel Bearings-Inspection and Maintenance

  185

• Front Wheel Bearings

  185

• Rear Wheel Bearings

  186

• Tires-General Information

  187

• Frame and Bodywork

  189

• Frame-Inspection and Repair

  189

• Footpegs-Removal and Installation

  189

• Sidestand-Maintenance

  190

• Sidestand-Removal and Installation

  190

• Seat-Removal and Installation

  190

• Steering Head Covers-Removal and Installation

  191

• Side Covers-Removal and Installation

  191

• Saddlebags (VT1100C2 Models)-Removal and Installation

  192

• Rear Fender-Removal and Installation

  192

• Rear Grab Rails and Fender Stays-Removal and Installation

  192

• Windshield (VT1100C2 Models)-Removal and Installation

  192

• Electrical System

  193

• Electrical Troubleshooting

  194

• Battery-Removal, Inspection, Maintenance and Installation

  195

• Battery-Charging

  195

• Conventional Batteries

  195

• Battery Charge-Time Table (Maintenance-Free Batteries)

  196

• Fuses-Check and Replacement

  196

• Lighting System-Check

  197

• Turn Signal Lights/Brake Light/Taillight/License Plate Light

  197

• Instrument and Indicator Lights

  197

• Headlight Bulb-Replacement

  197

• Headlight Aim-Check and Adjustment

  198

• Headlight Assembly-Removal and Installation

  198

• Turn Signal, Tail/Brake Light and License Plate Bulbs-Replacement

  198

• Turn Signal Circuit and Relay-Check

  200

• Brake Light Switches-Check and Replacement

  200

• Turn Signal Assembly-Removal and Installation

  201

• Taillight Assembly-Removal and Installation

  202

• Instruments and Speedometer Cable-Removal and Installation

  203

• Instrument and Indicator Lights-Replacement

  203

• Ignition Main (Key) Switch-Check and Replacement

  204

• Handlebar Switches-Check

  205

• Left Handlebar Switches

  205

• Right Handlebar Switches

  206

• Handlebar Switches-Removal and Installation

  206

• Neutral Switch-Check and Replacement

  206

• Oil Pressure Switch-Check and Replacement

  207

• Sidestand Switch-Check and Replacement

  208

• Clutch Switch-Check and Replacement

  208

• Horn-Check and Replacement

  208

• Starter Relay Switch-Check and Replacement

  209

• Clutch Diode-Check and Replacement

  209

• Starter Motor, Drive Gear and Torque Limiter-Removal and Installation

  210

• Charging System Testing-General Information and Precautions

  211

• Charging System-Check

  211

• Alternator-Check and Replacement

  211

• Flywheel (Rotor)

  212

• Voltage Regulator/Rectifier-Check and Replacement

  213

• Starter Clutch Assembly-Removal, Inspection and Installation

  213

• Wiring Diagrams

  215

• Honda VT1100 Wiring Diagram-1985 and 1986 Models

  216

• Honda VT1100 Wiring Diagram-1985 through 1986 Models

  217

• Honda VT1100 Wiring Diagram-1987 through 1993 Models

  218

• Honda VT1100 Wiring Diagram-1994 and 1995 Models

  220

• Honda VT1100 Wiring Diagram-1996 and Later Models

  222

• Conversion Factors

  224