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Title : Honda Vtz 250 Service Manual
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- VT250F
Manuals and User Guides for Honda VT250F. We have 3 Honda VT250F manuals available for free PDF download: Shop Manual, Owner’s Manual
Honda VT250F Shop Manual (306 pages)
Brand: Honda
|
Category: Motorcycle
|
Size: 48.85 MB
Table of Contents
-
Contents
2
-
General Information
3
-
General Safety
3
-
Service Rules
3
-
Specifications
4
-
Torque Values
6
-
Tools
8
-
Cable and Harness Routing
10
-
Lubrication
16
-
Lubrication Troubleshooting
17
-
Oil Level too Low
17
-
Oil Contamination
17
-
Engine Oil Level
18
-
Engine Oil & Filter Change
18
-
Oil Pressure Check
19
-
Oil Strainer Cleaning
19
-
Oil Pump Removal
21
-
Oil Pump Disassembly
22
-
Oil Pump Inspection
23
-
Oil Pump Assembly
24
-
Oil Pump Installation
25
-
Control Cable Lubrication
26
-
Lubrication Points
26
-
Maintenance
27
-
Maintenance Service Information
27
-
Maintenance Tools
28
-
Maintenance Schedule
29
-
Fuel Lines
30
-
Fuel Strainer
30
-
Throttle Operation
31
-
Carburetor Chock
32
-
Air Cleaner
32
-
Crankcase Breather
33
-
Spark Plugs
33
-
Recommended Spark Plug
33
-
Ignition System
34
-
Valve Clearance
34
-
Carburetor Synchronization
37
-
Carburetor Idle Speed
38
-
Radiator Coolant
38
-
Radiator Core
38
-
Cooling System Hoses and Connections
39
-
Cylinder Compression
39
-
Compression Pressure
39
-
Drive Chain
40
-
Battery
41
-
Brake Fluid
41
-
Brake Pad/Shoe Wear
42
-
Brake Pad Wear
42
-
Brake Shoe Inspection
42
-
Rear Brake Pedal
43
-
Brake Light Switch
43
-
Brake Pedal Height
43
-
Brake Pedal Free Play
43
-
Headlight Aim
44
-
Clutch
44
-
Side Stand
44
-
Suspension
45
-
Wheels
46
-
Recommended Tires and Tire Pressures
46
-
Steering Head Bearings
47
-
Nuts, Bolts, Fasteners
47
-
Fuel System Service Information
49
-
Fuel System Tools
49
-
Fuel System Specifications
49
-
Fuel System Troubleshooting
50
-
Engine Cranks but Won’t Start
50
-
Hard Starting or Stalling after Starting
50
-
Lean Mixture
50
-
Carburetor Removal
51
-
Vacuum Chamber Removal
52
-
Vacuum Chamber Inspection
53
-
Vacuum Chamber Disassembly
53
-
Float Chamber Removal
54
-
Vacuum Chamber Assembly
54
-
Float Chamber Assembly
56
-
Float Level Inspection
57
-
Carburetor Separation
58
-
Carburetor Assembly
59
-
Carburetor Installation
61
-
Pilot Screw Adjustment
62
-
Idle Drop Procedure
62
-
Automatic Fuel Valve
63
-
Engine Removal/Installation Service Information
65
-
Engine Removal
66
-
Engine Installation
73
-
Cooling System Service Information
75
-
Cooling System Troubleshooting
75
-
Cooling System Specifications
75
-
Cooling System Testing
76
-
Coolant
76
-
Radiator Cap Inspection
76
-
Coolant Replacement
77
-
Radiator/Cooling Fan Removal
78
-
Radiator/Cooling Fan Disassembly
80
-
Radiator/Hose Inspection
81
-
Radiator/Hose Assembly
82
-
Radiator/Hose Installation
82
-
Thermostat Removal
83
-
Thermostat Inspection
84
-
Thermostat Installation
84
-
Temperature Sensor Removal
84
-
Temperature Sensor Inspection
85
-
Temperature Sensor Installation
85
-
Water Pump
85
-
Mechanical Seal Inspection
85
-
Water Pump Inspection
87
-
Water Pump Installation
87
-
Clutch Service Information
91
-
Clutch Specifications
91
-
Clutch Torque Values
91
-
Clutch Tools
91
-
Clutch Troubleshooting
92
-
Clutch Fluid Replacement/Air Bleeding
93
-
Clutch Fluid Draining
93
-
Clutch Fluid Filling
93
-
Clutch Master Cylinder
94
-
Master Cylinder I.D. Inspection
95
-
Master Piston O.D. Inspection
95
-
Clutch Slave Cylinder
97
-
Piston O.D. Inspection
98
-
Cylinder I.D. Inspection
98
-
Clutch Cover Removal
100
-
Starter Clutch Removal
100
-
Starter Clutch Disassembly
101
-
Starter Driven Gear Inspection
102
-
Starter Clutch Installation
102
-
Starter Clutch Assembly
103
-
Clutch Removal
104
-
Clutch Spring Inspection
106
-
Clutch Disc Inspection
106
-
Clutch Plate Inspection
106
-
Clutch Outer Inspection
107
-
Clutch Outer Installation
107
-
Clutch Cover Installation
110
-
Gearshift Linkage
111
-
Gearshift Linkage Service Information
112
-
Gearshift Linkage Troubleshooting
112
-
Hard to Shift
112
-
Transmission Jumps out of Gear
112
-
Gearshift Linkage Removal
113
-
Gearshift Linkage Installation
115
-
Shift Linkage Inspection
115
-
Alternator Service Information
120
-
Alternator Torque Valve
120
-
Alternator Tools
120
-
Flywheel Removal
121
-
Stator Removal
122
-
Stator Installation
122
-
Flywheel Installation
123
-
Cylinder Head/Valves Service Information
125
-
Cylinder Head/Valves Specifications
125
-
Cylinder Head/Valves Troubleshooting
126
-
Cylinder Head/Valves Tools
126
-
Camshaft Removal
127
-
Camshaft/Cam Holder Inspection
128
-
Camshaft Runout
129
-
Cam Inspection
129
-
Camshaft Oil Clearance Inspection
129
-
Cylinder Head Removal
130
-
Cylinder Head Disassembly
133
-
Cam Chain Guide and Cam Chain Tensioner Inspection
133
-
Cylinder Head Inspection
134
-
Rocker Arm Inspection
134
-
Rocker Arm Shaft and Spring Inspection
135
-
Valve Stem-To-Guide Clearance
135
-
Valve Guide Replacement
136
-
Valve Seat Inspection/Refacing
137
-
Cylinder Head Assembly
138
-
Cylinder Head Installation
140
-
Camshaft Installation
141
-
Crankcase
146
-
Crankcase Service Information
147
-
Crankcase Torque Values
147
-
Crankcase Disassembly
148
-
Crankcase Assembly
150
-
Crankshaft/Piston
152
-
Crankshaft/Piston Service Information
153
-
Crankshaft/Piston Specifications
153
-
Crankshaft/Piston Troubleshooting
154
-
Excessive Noise
154
-
Excessive Smoke
154
-
Overheating
154
-
Connecting Rod Removal
155
-
Piston Removal
156
-
Piston/Piston Ring Inspection
156
-
Crankshaft Removal
158
-
Bearing Inspection
159
-
Crankshaft Inspection
159
-
Cam Chain Length Measurement
159
-
Main Bearings
160
-
Bearing Selection
161
-
Connecting Rod Bearing Inserts
161
-
Main Bearing
162
-
Bearing Insert Thickness
162
-
Crankshaft Installation
163
-
Piston and Rod Installation
164
-
Transmission
167
-
Transmission Service Information
168
-
Transmission Specifications
168
-
Transmission Troubleshooting
168
-
Transmission Tools
168
-
Transmission Disassembly
170
-
Front Wheel/Suspension
171
-
Front Wheel/Suspension Service Information
172
-
Front Wheel/Suspension Specifications
172
-
Front Wheel/Suspension Torque Values
172
-
Front Wheel/Suspension Tools
172
-
Front Wheel/Suspension Troubleshooting
173
-
Hard Steering
173
-
Front Wheel Wobbling
173
-
Soft Suspension
173
-
Headlight Bulb Replacement
174
-
Instruments
176
-
Meter Bulb Replacement
176
-
Ignition Switch/Fuse Holder
178
-
Fuse Holder Installation
178
-
Ignition Switch Removal
179
-
Ignition Switch Disassembly
179
-
Ignition Switch Installation
179
-
Handlebars Removal
180
-
Handlebars Installation
182
-
Axle Inspection
186
-
Wheel Inspection
186
-
Wheel Bearing Inspection
187
-
Front Wheel Disassembly
187
-
Front Wheel Assembly
188
-
Front Wheel Installation
190
-
Front Fork Removal
191
-
Front Fork Disassembly
192
-
Inspection Fork Spring Free Length
194
-
Fork Tube/Fork Slider/Piston
194
-
Fork Tube
195
-
Bushing/Back-Up Ring
195
-
Steering Stem Removal
199
-
Ball Race Replacement
200
-
Bottom Cone Race Replacement
200
-
Hydraulic Brake
202
-
Hydraulic Brake Service Information
203
-
Hydraulic Brake Troubleshooting
203
-
Hydraulic Brake Specifications
203
-
Hydraulic Brake Torque Values
203
-
Brake Fluid Replacement/Air Bleeding
204
-
Brake Fluid Draining
204
-
Brake Fluid Filling
204
-
Brake Pad/Disc
206
-
Pad Replacement
206
-
Brake Master Cylinder
207
-
Brake Master Cylinder Disassembly
207
-
Master Cylinder O.D. Inspection
208
-
Master Cylinder Assembly
208
-
Brake Disk Thickness
209
-
Brake Disk Run-Out
209
-
Brake Caliper Removal
210
-
Brake Caliper Disassembly
210
-
Caliper Piston O.D. Inspection
211
-
Caliper Cylinder I.D. Inspection
211
-
Front Brake Caliper Assembly
212
-
Brake Caliper Installation
213
-
Rear Wheel/Suspension/Brake Service Information
215
-
Rear Wheel/Suspension/Brake Specifications
215
-
Rear Wheel/Suspension/Brake Torque Values
215
-
Rear Wheel/Suspension/Brake Troubleshooting
216
-
Rear Wheel/Suspension/Brake Tools
216
-
Rear Wheel Removal
217
-
Rear Wheel Disassembly
217
-
Rear Wheel Axle Inspection
217
-
Rear Wheel Bearing Play Inspection
218
-
Rear Wheel Rin Runout Inspection
218
-
Final Driven Sprocket Inspection
218
-
Damper Rubber Inspection
219
-
Brake Drum I.D.
219
-
Lining Thickness Inspection
219
-
Brake Panel Disassembly
220
-
Brake Panel Assembly
220
-
Rear Wheel Bearing Replacement
221
-
Driven Flange Bearing Replacement
221
-
Rear Wheel Assembly
222
-
Rear Wheel Installation
223
-
Shock Absorber Removal
223
-
Shock Absorber Disassembly
224
-
Shock Absorber Assembly
226
-
Rear Shock Absorber Installation
228
-
Suspension Linkage Removal
230
-
Suspension Linkage Disassembly
230
-
Linkage Bushing Inspection
230
-
Suspension Linkage Assembly
231
-
Swing Arm Removal
232
-
Swing Arm Disassembly
233
-
Swing Arm Inspection
234
-
Swing Arm Assembly
234
-
Battery/Charging System Service Information
237
-
Battery/Charging System Specifications
237
-
Battery/Charging System Troubleshooting
238
-
Battery Removal
239
-
Battery Testing Specific Gravity
239
-
Charging System
240
-
Battery Charging
240
-
Current Test
240
-
Stator Continuity Test
241
-
Voltage Regulator/Rectifier Test
241
-
Normal Direction: Continuity
241
-
Reverse Direction: no Continuity
241
-
Voltage Regulator Performance Test
242
-
Ignition System Service Information
243
-
Ignition System Specifications
243
-
Ignition System Troubleshooting
244
-
Engine Cranks but will Not Start
244
-
No Spark at Plug
244
-
Engine Tarts but Runs Poorly
244
-
Ignition Coil Removal
245
-
Ignition Coil Continuity Test
245
-
Ignition Coil Performance Test
245
-
Transistorized Ignition System
246
-
Pulse Generator Test
246
-
Pulse Generator Replacement
246
-
Spark Unit
246
-
Electric Starter Service Information
247
-
Electric Starter Troubleshooting
247
-
Electric Starter Specifications
247
-
Starter Motor will Not Turn
247
-
Starter Motor Removal
249
-
Starter Motor Brush Inspection
250
-
Starter Motor Commutator Inspection
250
-
Fiel Coil Inspection
251
-
Starter Motor Assembly/Installation
251
-
Starter Relay Switch Inspection
252
-
Clutch Diode Removal
252
-
Clutch Diode Inspection
252
-
Switches
253
-
Switches Service Information
253
-
Ignition Switch
254
-
Handle Bar Switch
254
-
Neutral Switch
255
-
Starter Switch
255
-
Engine Stop Switch
255
-
Front Brake Light Switch
256
-
Rear Brakelight Switch
256
-
Clutch Switch
256
-
Thermostatic Switch
257
-
Temperature Gauge
257
-
Tachometer
258
-
Oil Pressure Switch
258
-
Technical Features
259
-
General Vehicle Outline
260
-
Water-Cooled V-2 DOHC Engine
261
-
Cooling System
262
-
Cooling Water Flow
262
-
Planetary Gear-Type Change Mechanism
263
-
Bi-Starter Type Slant CV Carburetor
266
-
Bi-Starter Mechanism
266
-
The Hydraulic Clutch
267
-
Inboard Ventilated Disc Brake
268
-
Prolink Suspension
269
-
Operation and Effects of Prolink Suspension
269
-
Spring Characteristics
269
-
Damping Power Characteristics
270
-
Side Pipe-Type Double Cradle Frame
271
-
Troubleshooting
272
-
Engine Does Not Start or Is Hard to Start
272
-
Engine Lacks Power
273
-
Poor Performance at Low and Idle Speeds
274
-
Poor Performance at High Speed
274
-
Poor Handling
274
-
Electrical Quick Inspection Table
275
-
Carburetor Quick Inspection Table
280
-
Important Safety Notice
290
-
Fairing Service Information
295
-
Fairing Inspection and Adjustment
296
-
Adjustment of Headlight Aim
296
-
Windscreen Replacement
298
-
Removing the Fairing
298
-
Mounting the Fairing
299
-
Wiring Diagram
302
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Honda VT250F Owner’s Manual (96 pages)
Honda VT250F Motorcycle
Brand: Honda
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Category: Motorcycle
|
Size: 1.76 MB
Honda VT250F Owner’s Manual (96 pages)
Honda VT250F Motorcycle
Brand: Honda
|
Category: Motorcycle
|
Size: 1.81 MB
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