Jcb 540 170 инструкция по эксплуатации

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Summary of Contents for jcb 540-170

This manual contains topics that relate to some or all JCB

Loadall machines in the 5A group. There are several machine

model codes in the family.

Machine variants: There are different machine variants within the same model name. This happens because of market

requirements, or when the machine specification changes after a period of time. Information relating specifically to

different variants of the same model is given in the applications tables and in the Topics throughout the manual where

applicable.

Use the applications tables to see which topics relate to which machine models and variants.

Important: The machine model names are NOT referred to in the topics. You must refer to the applications tables for the

applicable machine models.

K Tables ( T 1-1-2)

K Section 1 — General Information ( T 1-1-2)

K Section 2 — Care and Safety ( T 1-1-3)

K Section 3 — Routine Maintenance ( T 1-1-4)

K Section B — Body and Framework ( T 1-1-5)

K Section C — Electrics ( T 1-1-6)

K Section E — Hydraulics ( T 1-1-7)

K Section F — Transmission ( T 1-1-8)

K Section G — Brakes ( T 1-1-9)

K Section H — Steering ( T 1-1-10)

K Section K — Engine ( T 1-1-11)

K Section M — Electronic Data Systems ( T 1-1-12)

1-1-1

Section 1-1 — General Information

Applications

Machine Group

5A

5A

5A

5A

5A

5A

9803/3750-05 (1-14-01)

Model Code

Model Name

F

540-170

G

550-140

L

540-140

M

550-170

N

535-125 Hi Viz

P

535-140 Hi Viz

1-1-1

• John Deere 210C

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• Toro TX 427

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• OverBilt SportLoader

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• Toro 22323

  FormNo.3360-389RevBTX525CompactUtilityLoaderModelNo.22323—SerialNo.290000001andUpModelNo.22324—SerialNo.290000001andUpG004222ToregisteryourproductordownloadanOperator’sManualorPartsCatalogatnocharge,gotowww.Toro.com.OriginalInstructions(EN) …

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• Section 1-5 — General Information Service Tools Tool Detail Reference 1-5-8 1-5-8 9803/3750-05 (1-06-00) Fig 15. 4104/1310 Hand Cleaner Special blend for the removal of polyurethane adhesives (454g; 1 lb tub). Fig 16. 992/01100 Glazing Tool, used to insert aperture seal expansion strip. Fig 17. 892/00844 Long Knife Used to give extended reach for normally inaccessible areas. Fig 18. 892/00298 Fluke Meter Fig 19. 892/00285 Hydraulic Temperature Probe Fig 20. 892/00284 Ventur

• Section 3-1 — Routine Maintenance Introduction Health and Safety 3-1-2 3-1-2 9803/3750-05 (3-22-00) c Use special hand cleansers to help clean dirty hands. d Never use petrol, diesel fuel, or paraffin for washing. 3 Avoid skin contact with oil soaked clothing. 4 Don’t keep oily rags in pockets. 5 Wash dirty clothing before re-use. 6 Throw away oil-soaked shoes. First A

• Section 1-5 — General Information Service Tools Tool Detail Reference 1-5-12 1-5-12 9803/3750-05 (1-06-00) Note: No longer available, refer to 998/11046 JCB ServiceMaster Flow Test Kit. K Fig 28. ( T 1-5-12). 892/00268 Flow Monitoring Unit Fig 27. Flow Test Equipment 892/00269 Sensor Head 0 — 100 l/min (0 — 22 UK gal/min) 892/00273 Sensor Head 0 — 380 l/min (0 — 85.5 UK gal/min) 892/00293 Connector Pipe 892/00270 Load Valve 1406/0021 Bonded Washer 1604/0006A Adapter 3/4 in M x 3/4 in M BSP 1612/2054 Adapter 3/4 in F x 3/4 in M BSP 892/00271 Adapter 3/4 in F

• Section 2-2 — Care and Safety General Procedures Quick Release Couplings 2-2-10 2-2-10 9803/3750-05 (2-02-01) Connecting Quick Release Couplings 1 Remove any residual hydraulic pressure trapped in the service line hose. 2 Wipe the two faces of the male and female couplings and make sure they are clean. 3 Make sure that ball 4-C in the female coupling is located in one of its slots. 4 Fit the male coupling into the female coupling; To ensure

• Section 1-5 — General Information Service Tools Tool Detail Reference 1-5-14 1-5-14 9803/3750-05 (1-06-00) Fig 32. Male Adaptors Male Adapters — BSP x BSP 1606/2052 3/8 in. x 1/4 in. 1604/0003A 3/8 in. x 3/8 in. 892/00071 3/8 in. x 3/8 in. taper 1606/0004 1/2 in. x 1/4 in. 1606/0007A 1/2 in. x 3/8 in. 1604/0004A 1/2 in. x 1/2 in. 1606/0017 5/8 in. x 1/2 in. 1606/0008 3/4 in. x 3/8 in. Male Adapters — BSP x NPT (USA only) 1606/000

• Section 1-3 — General Information Machine Identification Component Identification Plates 1-3-5 1-3-5 9803/3750-05 (1-02-01) Component Identification Plates Typical Engine Identification Number Engine data labels 2A are located on the cylinder block at position 2C and rocker cover 2D (if fitted). The data label contains important engine information and includes the engine identification number 2E. A typical engine identification number is explained as follows: 1 Engine Type SD = turbocharged SE = electronic common rail fuel injection, turbocharged and intercool

• Section 2-2 — Care and Safety General Procedures Hydraulic Rams 2-2-16 2-2-16 9803/3750-05 (2-02-01) Hydraulic Rams Installation 1 Precautions when installing the ram on the machine. a When installing and removing from the machine, suspend the ram safely. b Suspending the ram by the piping is not only dangerous, but can also cause damage to the cylinder. c Secure the piston rod with a band. It is very dangerous if the rod extends unexpectedly. Also, the rod can be damaged and become unusable. 2 Welding after installing the

• Page No.Contents Section 3 — Routine Maintenance 3-i 3-i Introduction Health and Safety ……………………………………………………………………….. 3-1-1 Service Schedules — Machines with SD and SF Engines Related Topics ……………………………………………………………………………. 3-2-1 Introduction ………………………………………………………………………………… 3-2-2 Pre-start Cold Checks, Service Points and Fluid Leve

• Section 2-2 — Care and Safety General Procedures Boom Safety Strut 2-2-5 2-2-5 9803/3750-05 (2-02-01) 807540-1 Fig 2. T012120-2 Fig 3. ProCarManuals.com
  

• Section 1-1 — General Information Applications Tables 1-1-11 1-1-11 9803/3750-05 (1-14-01) Section K — Engine Machine models Topic Ref Title Variant 540-170 5AF 550-140 5AG 540-140 5AL 550-170 5AM 535-125 HiViz 5AN 535-140 HiViz 5AP K1 Stop and Start SYSTEM (Mechanical F.I. Engines) zzzzzz K2 Stop and Start SYSTEM (Electronic F.I. Engines) zzzz K3 Cold Start Heater SYSTEM Mechani cal F.I. Engines zzzzzz K4 Starter Motor zzzzzz K5 Cooling Pack — (Non Intercooled) zzz K6 C

• Section 2-2 — Care and Safety General Procedures Boom Safety Strut 2-2-6 2-2-6 9803/3750-05 (2-02-01) Removing !MWARNING You could be killed or injured if the boom drops while you are working under it. Fit the boom maintenance strut as instructed before doing any maintenance work with the boom raised. Keep people away from the machine while you fit or remove the boom maintenance strut. 5-3-1-2_2 1 Lift the boom to remove the w

• Section 3-2 — Routine Maintenance Service Schedules — Machines with SD and SF Engines Pre-start Cold Checks, Service Points and Fluid Levels 3-2-3 3-2-3 9803/3750-05 (3-20-00) Pre-start Cold Checks, Service Points and Fluid Levels Operation 10 50 100 (1) 500 1000 2000 6000 ENGINE Coolant Quality and Level — Check  Cooling System — Drain and Refill  Oil level — Check  Oil and Filter (2)(3)(4) — Change  Air Cleaner Dust Valve (5) — Clean 

• Section 2-1 — Care and Safety Safety Notices Safety Check List 2-1-8 2-1-8 9803/3750-05 (2-01-01) !MWARNING Ramps and Trailers Water, mud, ice, grease and oil on ramps or trailers can cause serious accidents. Make sure ramps and trailers are clean before driving onto them. Use extreme caution when driving onto ramps and trailers. INT-2-2-6 !MWARNING Safety Barriers Unguarded machines in public places can be dangerous. In public places, or where your visibility is reduced, place barriers around th

• Section 2-2 — Care and Safety General Procedures Venting Hydraulic Pressure 2-2-7 2-2-7 9803/3750-05 (2-02-01) Venting Hydraulic Pressure !MWARNING Hydraulic Pressure Hydraulic fluid at system pressure can injure you. Before disconnecting or connecting hydraulic hoses or couplings, vent the pressure trapped in the hoses in accordance with the instructions given in this publication. HYD-1-5 Important: This procedure is only to be used before disconnecting hydraulic hoses. Before removing other hydraulic components refer to the correct Removal procedure. 1 P

• Section 1-5 — General Information 1-5-1 1-5-1 9803/3750-05 (1-06-00) Service Tools Introduction The tools listed in the table are special tools required for carrying out the procedures described in this manual. These tools are available from JCB Service or, in some instances, can be manufactured locally from the specifications given in this section. Note: Tools other than those listed will be required. It is expected that such general tools will be available in any well equipped workshop or be available locally from any good tool supplier. K Numerical List ( T 1-