Jcb 540 170 руководство по эксплуатации

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Service Manual

Side Engine Loadalls

Section 1 — General Information

Section 2 — Care and Safety

Section 3 — Routine Maintenance

Section B — Body and Framework

Section C — Electrics

Section E — Hydraulics

Section F — Transmission

Section G — Brakes

Section H — Steering

Section K — Engine

Section M — Electronic Data Systems

Publication No.

9803/3750-05

World Class

Customer Support

Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means,

electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE.

Issued by JCB Technical Publications, JCB Aftermarket Training, Woodseat, Rocester, Staffordshire, ST14 5BW, England. Tel +44 1889 591300 Fax +44 1889 591400

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Summary of Contents for jcb 540-170

Detail Specifications:

1915/1915418-540170.pdf file (07 Apr 2023)

Accompanying Data:

jcb 540-170 Compact Loader PDF Service Manual (Updated: Friday 7th of April 2023 06:08:06 PM)

Rating: 4.4 (rated by 6 users)

Compatible devices: 210 Series, 215, 3DX Super, 214e, 135 HD, 1CX, 300, 406.

Recommended Documentation:

Text Version of Service Manual

(Ocr-Read Summary of Contents, UPD: 07 April 2023)

  • 29, Section 1-3 — General Information Machine Identification Component Identification Plates 1-3-5 1-3-5 9803/3750-05 (1-02-01) Component Identification Plates Typical Engine Identification Number Engine data labels 2A are located on the cylinder block at position 2C and rocker cover 2D (if fitted). The data label contains important engine information and includes the engine…

  • 17, jcb 540-170 Section 1-1 — General Information Applications Tables 1-1-11 1-1-11 9803/3750-05 (1-14-01) Section K — Engine Machine models Topic Ref Title Variant 540-170 5AF 550-140 5AG 540-140 5AL 550-170 5AM 535-125 HiViz 5AN 535-140 HiViz 5AP K1 Stop and Start SYSTEM (Mechanical F.I. Engines) zzzzzz K2 Stop and Start SYSTEM (Electronic F.I. Engines) zzzz K3 C…

  • 145, jcb 540-170 Section 3-4 — Routine Maintenance Fluids, Lubricants and Capacities Specifications 3-4-2 3-4-2 9803/3750-05 (3-23-01) Specifications Table 2. ITEM CAPACITY Litres (Gal) FLUID/LUBRICANT SPECIFICATION INTERNATIONAL JCB Fuel Tank Diesel Oil K Related Topics ( T 3-4-1) Machines up to August 2010 535-125 HiViz, 535-140 HiViz, 540-140, 540-170 125 (27.5) Machines fr…

  • 112, Section 2-2 — Care and Safety General Procedures Hydraulic Contamination 2-2-11 2-2-11 9803/3750-05 (2-02-01) Hydraulic Contamination TE-002_2 Hydraulic Fluid Quality Construction machinery uses a large volume of fluid in the hydraulic system for power transmission, equipment lubrication, rust prevention and sealing. According to a survey conducted by a pump manufacturer, se…

  • 64, Section 1-5 — General Information Service Tools Tool Detail Reference 1-5-22 1-5-22 9803/3750-05 (1-06-00) Fig 63. 320/20050 Lifting Bracket Kit Fig 64. 892/01174 Data Link Adaptor Kit A USB PC Cable 718/20235 B Serial PC Cable 718/20236 C USB DLA 728/26500 D Machine Cable 718/20237 Kit 892/01174 (includes items A,B,C and D) A B D C ProCarManuals.com

  • 30, jcb 540-170 Section 1-3 — General Information Machine Identification Component Identification Plates 1-3-6 1-3-6 9803/3750-05 (1-02-01) Transmission Identification Numbers The transmission components have a serial number stamped on a data plate A as shown. A710840-C1 Fig 3. Front Axle A710830-C1 Fig 4. Rear Axle 263370-C1 Fig 5. PS750 Powershift Transmission A401030-C2 Fig …

  • 79, Section 1-8 — General Information 1-8-1 1-8-1 9803/3750-05 (1-15-01) Stall Speed Combinations Introduction If the operator reports poor machine performance the stall speed test is a very useful way to quickly and easily determining if the engine, transmission or hydraulic system is faulty. Do the stall speed tests to help diagnose which system is at fault. Refer to the applicable section (Hydra…

  • 74, Section 1-7 — General Information Fuel Acceptable and Unacceptable Fuels 1-7-4 1-7-4 9803/3750-05 (1-08-00) Additives The additives listed below are advertised as being suitable for bringing the lubricity levels of kerosene/low sulphur fuels up to those of diesel fuels. They must be used as specified by your fuel supplier who will understand the concentration level necessary. – Elf 2S 175…

  • 116, Section 2-2 — Care and Safety General Procedures Battery Charging System Precautions 2-2-15 2-2-15 9803/3750-05 (2-02-01) Battery Charging System Precautions Obey the procedures below to prevent damage to the alternator and battery. 1 Ensure that the battery negative terminal is connected to the earthing cable. 2 Never make or break connections to the batt…

  • 33, Section 1-4 — General Information 1-4-1 1-4-1 9803/3750-05 (1-05-00) Torque Settings Introduction This topic contains information about torques. Torque values are given for types and sizes of bolts and hydraulic connectors and adapters. Where a torque is given as a single figure it may be varied by plus or minus 3%. Torque figures are given for fasteners with different surface treatments. M…

  • 14, Section 1-1 — General Information Applications Tables 1-1-8 1-1-8 9803/3750-05 (1-14-01) Section F — Transmission Machine models Topic Ref Title Variant 540-170 5AF 550-140 5AG 540-140 5AL 550-170 5AM 535-125 HiViz 5AN 535-140 HiViz 5AP F1 CONFIGURATION zzzzzz F2 Wheels and Tyres zzzzzz F3 Front Axles SD80 Pivot sway zzzz SD80 Trunnion sway zz F4 Rear Axles SD80 Pivot sway zzzz SD…

Recommended Instructions:

AT4060, PDX-2000MkII Pro, KD-HDMI2X1, FB 515M

  • 644JLoaderOperation and Test(Serial No. 611232- )TECHNICAL MANUAL644J Loader Operation and Test(S.N. 611232— )TM10231 14JAN08 (ENGLISH)For complete service information also see:644J Loader Repair Manual (S.N.611232— ) ……………………… TM10246644J Loader Operator’s Manual (S.N.611232— ) ………………………OMT229851Alternators and Starting Motors………. CTM7 …

    644J 20

  • DC Programmable Electronic Loads Series IT8700 Programming Guide Model: IT8722/IT8723/IT8731/IT8732/IT8733/ IT8722B/IT8732B/IT8733B/IT8701/IT8702/IT8703 Version: 2.2 …

    IT8700 Series 133

  • PrintedinU.S.A.Copyright © 2012 CNHAmerica LLC. All Rights Reserved.CaseisaregisteredtrademarkofCNH America LLC.Racine Wisconsin 53404 U.S.A.Part number 473924611st edition EnglishJuly 2012SERVICE MANUAL1021F1121FTier 2Wheel Loader …

    1021F 51

  • OWNER’S/OPERATOR’SMANUALMODEL NO.’sSSPF-3742SSPF-3748WHEN ORDERING REPAIRPARTS, ALWAYS GIVE THEFOLLOWING INFORMATION:1. PART NUMBER2. PART DESCRIPTION3. MODEL NUMBER4. NAME OF ITEMJANUARY 2003WS-SSA004-OGU Keep children away from danger all day, everyday.U Equip tractors with roll-over protection (ROPS)and keep all machinery guards in place.U Please work …

    SSPF-3742 20

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Table of Contents for jcb 540-170:

  • Section 1-5 — General Information Service Tools Tool Detail Reference 1-5-17 1-5-17 9803/3750-05 (1-06-00) Fig 46. 460/15708 Flow Test Adaptor Note: Components listed below also required: Item Description 1 460/15707 Banjo bolt 2 2401/0222 O-ring 3 2403/0110 O-ring 4 2403/0108 O-ring 5 1604/0004 Adaptor — 2 off 6 1406/0018 Sealing washer — 2 off A313250-C1 1 3 4 2 6 5 Fig 47. 892/00301 Flow Test Adaptor Note: Components listed as follows also required: Item Description 1 892/00920 Adaptor 2 892/00302 Adaptor Fig 48. Nitrogen Charging Kit 892/00948 Charging Kit (wi

  • Section 3-3 — Routine Maintenance Service Schedules — Machines with SE Engines Introduction 3-3-6 3-3-6 9803/3750-05 (3-21-00) Functional Test and Final Inspection Operation 10 50 100 (1) 500 1000 2000 8000 ENGINE Idle Speed (2) — Check and Adjust  Torque Converter Stall Speed (2) — Check  Max. No-Load Speed (2) — Check and Adjust  Exhaust System Security (2) — Check  Air Inlet System Security — Check  TRANSMISSION, AXLES AND STEERING Steering — Operation/Phasing — Check �

  • Section 3-2 — Routine Maintenance Service Schedules — Machines with SD and SF Engines Pre-start Cold Checks, Service Points and Fluid Levels 3-2-3 3-2-3 9803/3750-05 (3-20-00) Pre-start Cold Checks, Service Points and Fluid Levels Operation 10 50 100 (1) 500 1000 2000 6000 ENGINE Coolant Quality and Level — Check  Cooling System — Drain and Refill  Oil level — Check  Oil and Filter (2)(3)(4) — Change  Air Cleaner Dust Valve (5) — Clean  Air Cleaner Outer Element (5)

  • Section 1-1 — General Information Applications Tables 1-1-12 1-1-12 9803/3750-05 (1-14-01) Section M — Electronic Data Systems Machine models Topic Ref Title Variant 540-170 5AF 550-140 5AG 540-140 5AL 550-170 5AM 535-125 HiViz 5AN 535-140 HiViz 5AP M1 CANbus SYSTEM zzzzzz M2 Loadall Monitoring SYSTEM zzzzzz M3 Fault Code SYSTEM zzzzzz M4 Servicemaster SYSTEM zzzzzz M5 Servicemaster Tools zzzzzz M6 Electronic Control Unit Theory zzzzzz M7 Pulse Width Modulation Theory zzzzzz ProCarManuals

  • Section 2-2 — Care and Safety General Procedures Related Topics 2-2-2 2-2-2 9803/3750-05 (2-02-01) Related Topics Table 1. Related Topics in This Publication The table lists other topics in the manual that contain information related to this topic. Refer to the applicable topics to complete your procedures. Where applicable the text in this section contains cross references to this page to help you find the correct information. Some machines have different systems

  • Section 2-1 — Care and Safety 2-1-1 2-1-1 9803/3750-05 (2-01-01) Safety Notices Introduction In this publication and on the machine, there are safety notices. Each notice starts with a signal word. The signal word meanings are given below. !MDANGER Denotes an extreme hazard exists. If proper precautions are not taken, it is highly probable that the operator (or others) could be killed or seriously injured. INT-1-2-1 !MWARNING Denotes a hazard exists.

  • Section 3-2 — Routine Maintenance Service Schedules — Machines with SD and SF Engines Pre-start Cold Checks, Service Points and Fluid Levels 3-2-5 3-2-5 9803/3750-05 (3-20-00) Lift/Displacement/Tilt/Steer Ram Pivot Pins — Grease   Extension Ram Piston Rod Pivot Pin — Grease  All Other Pivot Pins — Grease  Fire Extinguisher (if fitted) — Check   Wing Mirrors Condition and Security — Check   ROPS/FOPS Str

  • Section 1-1 — General Information Applications Tables 1-1-2 1-1-2 9803/3750-05 (1-14-01) Tables Section 1 — General Information Machine models Topic Ref Title Variant 540-170 5AF 550-140 5AG 540-140 5AL 550-170 5AM 535-125 HiViz 5AN 535-140 HiViz 5AP 1-2 Use All Machines 1-3 Machine Identification All Machines 1-4 Torque Settings All Machines 1-5 Service Tools All Machines 1-6 Service Consumables All Machines 1-7 Fuel All Machines 1-8 Stall Speed Combinations All Machines ProCarManuals.com

  • Section 1-2 — General Information Use Scope 1-2-2 1-2-2 9803/3750-05 (1-01-00) Scope Personnel This publication is designed for the benefit of JCB Distributor Service Engineers who are receiving, or have received, training by JCB Technical Training Department. These personnel should have a sound knowledge of workshop practice, safety procedures, and general techniques associated with the maintenance and repair of hydraulic earthmoving equipment. Finally, please remember a

  • Section 1-1 — General Information Applications Tables 1-1-7 1-1-7 9803/3750-05 (1-14-01) Section E — Hydraulics Machine models Topic Ref Title Variant 540-170 5AF 550-140 5AG 540-140 5AL 550-170 5AM 535-125 HiViz 5AN 535-140 HiViz 5AP E1 Systems and Schematics zzzzzz E2 Parallel Hydraulic SYSTEM zz zz E3 Parallel Servo Hydraulic SYSTEM zz E4 Hydraulic Interlock SYSTEM zz E5 Parallel Control Valve — 6 Section To January 2009 zz To January 2009 zz E6 Parallel Control Valve — 5 Section From January 2009 From January 2009 E7 Parallel Control Valve — 2 Sect

  • Section 1-4 — General Information Torque Settings `Positional Type’ Hydraulic Adaptors 1-4-10 1-4-10 9803/3750-05 (1-05-00) `Positional Type’ Hydraulic Adaptors Fitting Procedure On a typical machine, some hydraulic components may utilise `Positional Type’ SAE Hydraulic Adaptors. When fitting `Positional Type’ Hydraulic Adaptors it is important to adopt the following procedure. If this procedure is not followed correctly, damage to the `O&ap

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