Jcb 540 170 руководство по эксплуатации

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Service Manual

Side Engine Loadalls

Section 1 — General Information

Section 2 — Care and Safety

Section 3 — Routine Maintenance

Section B — Body and Framework

Section C — Electrics

Section E — Hydraulics

Section F — Transmission

Section G — Brakes

Section H — Steering

Section K — Engine

Section M — Electronic Data Systems

Publication No.

9803/3750-05

World Class

Customer Support

Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means,

electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE.

Issued by JCB Technical Publications, JCB Aftermarket Training, Woodseat, Rocester, Staffordshire, ST14 5BW, England. Tel +44 1889 591300 Fax +44 1889 591400

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Summary of Contents for jcb 540-170

This manual contains topics that relate to some or all JCB

Loadall machines in the 5A group. There are several machine

model codes in the family.

Machine variants: There are different machine variants within the same model name. This happens because of market

requirements, or when the machine specification changes after a period of time. Information relating specifically to

different variants of the same model is given in the applications tables and in the Topics throughout the manual where

applicable.

Use the applications tables to see which topics relate to which machine models and variants.

Important: The machine model names are NOT referred to in the topics. You must refer to the applications tables for the

applicable machine models.

K Tables ( T 1-1-2)

K Section 1 — General Information ( T 1-1-2)

K Section 2 — Care and Safety ( T 1-1-3)

K Section 3 — Routine Maintenance ( T 1-1-4)

K Section B — Body and Framework ( T 1-1-5)

K Section C — Electrics ( T 1-1-6)

K Section E — Hydraulics ( T 1-1-7)

K Section F — Transmission ( T 1-1-8)

K Section G — Brakes ( T 1-1-9)

K Section H — Steering ( T 1-1-10)

K Section K — Engine ( T 1-1-11)

K Section M — Electronic Data Systems ( T 1-1-12)

1-1-1

Section 1-1 — General Information

Applications

Machine Group

5A

5A

5A

5A

5A

5A

9803/3750-05 (1-14-01)

Model Code

Model Name

F

540-170

G

550-140

L

540-140

M

550-170

N

535-125 Hi Viz

P

535-140 Hi Viz

1-1-1

Detail Specifications:

1915/1915418-540170.pdf file (21 Nov 2022)

Accompanying Data:

jcb 540-170 Compact Loader PDF Service Manual (Updated: Monday 21st of November 2022 04:14:04 AM)

Rating: 4.3 (rated by 6 users)

Compatible devices: 215, 1CX, 406, 2CX, 225, 5.5-21 ROTO, 300, 215T.

Recommended Documentation:

Text Version of Service Manual

(Ocr-Read Summary of Contents, UPD: 21 November 2022)

  • 67, Section 1-5 — General Information Service Tools Slide Hammer Kit 1-5-25 1-5-25 9803/3750-05 (1-06-00) Slide Hammer Kit TB-003 Fig 69. Typical M/c. Installation The slide hammer kit is used to remove pivot pins that must be extracted, i.e. cannot be ‘knocked through’. The purpose of this description is to explain how the kit and the various componen…

  • 126, Section 3-1 — Routine Maintenance Introduction Health and Safety 3-1-3 3-1-3 9803/3750-05 (3-22-00) Battery T3-061 !MWARNING Batteries give off an explosive gas. Do not smoke when handling or working on the battery. Keep the battery away from sparks and flames. Battery electrolyte contains sulphuric acid. It can burn you if it touches your skin or eyes. Wear goggles. Handle the battery car…

  • 60, jcb 540-170 Section 1-5 — General Information Service Tools Tool Detail Reference 1-5-18 1-5-18 9803/3750-05 (1-06-00) Fig 49. Spool Clamps 992/09100 Spool Clamp 892/00011 Spool Clamp Fig 50. 892/00180 — Seal Fitting Tool Seal Fitting Tool for fitting ‘O’ ring and back-up ring to Danfoss Orbitrol Unit. 892/00181 — Replacement Plastic Boss Fig 51. Ram Piston Nut Removal/Fitting S…

  • 5, Page No.Contents Section 1 — General Information 1-i 1-i Applications Introduction ………………………………………………………………………………… 1-1-1 Tables ……………………………………………………………………………………….. 1-1-2 Use Introduction …………………………………………………………………

  • 123, jcb 540-170 Page No.Contents Section 3 — Routine Maintenance 3-ii 3-ii Changing the Oil and Filter …………………………………………………………. 3-13-3 Checking the Coolant Level ………………………………………………………… 3-13-5 Front End Accessory Drive Belt …………………………………………………… 3-13-9 Eng…

  • 80, Section 1-8 — General Information Stall Speed Combinations Related Topics 1-8-2 1-8-2 9803/3750-05 (1-15-01) Related Topics Table 1. Related Topics in This Publication The table lists other topics in the manual that contain information related to this topic. Refer to the applicable topics to complete your procedures. Where applicable the text in this sectio…

  • 98, Section 2-1 — Care and Safety Safety Notices Safety Check List 2-1-13 2-1-13 9803/3750-05 (2-01-01) !MWARNING Certain seals and gaskets (e.g. crankshaft oil seal) on JCB machines contain fluoroelastomeric materials such as Viton, Fluorel and Technoflon. Fluoroelastomeric materials subjected to high temperatures can produce highly corrosive hydrofluoric acid. THIS…

  • 70, Section 1-6 — General Information Service Consumables Sealing and Retaining Compounds 1-6-2 1-6-2 9803/3750-05 (1-07-00) Sealing and Retaining Compounds T11-001_4 Table 1. Type Description Part No. Quantity JCB Multi-Gasket A medium strength sealant suitable for all sizes of gasket flanges, and for hydraulic fittings of 25-65 mm diameter. 4102/1212 50 ml JCB High Strength Threadloc…

  • 61, jcb 540-170 Section 1-5 — General Information Service Tools Tool Detail Reference 1-5-19 1-5-19 9803/3750-05 (1-06-00) Fig 52. Ram Piston Nut Removal/Fitting Rig 993/99525 Rig Assembly (not including spanners and ram) 993/99522 Anchor Side Plate (supplied loose unwelded) 993/99523 Anchor Cross Member (supplied loose unwelded) 993/99524 Ram Eye End Modification Plate Assembly 556/43400 L…

Recommended Instructions:

HBF-375, CELSIUS R920, PM60, ER 7946B, KBR-M, SD-6915

  • CEBM023002 Shop Manual WA470-6 WA480-6 WHEEL LOADER SERIAL NUMBERS WA470-6 A46001 and up WA480-6 A48001 and up ENGINE 6D125E-5 This material is proprietary to Komatsu America Corp. and is not to be reproduced, used, or disclosed except in accordance with written authorization from Komatsu America Corp. It is our po …

    WA470-6 51

  • Printedin U.S.A.© 2017 CNH Industrial America LLC. All Rights Reserved. Case is a trademark registered in the United States and manyother countries, owned by or licensed to CNH Industrial N.V.,its subsidiaries or affiliates.Part number 481945581st edition EnglishOctober 2017SERVICE MANUAL580N580SN WT580SN590SNTier 4B (final)Tractor Loader Backhoe580N PIN NHC740665 and above …

    580N 81

  • OWNER’S/OPERATOR’SMANUALMODEL NO.’sSSPF-3742SSPF-3748WHEN ORDERING REPAIRPARTS, ALWAYS GIVE THEFOLLOWING INFORMATION:1. PART NUMBER2. PART DESCRIPTION3. MODEL NUMBER4. NAME OF ITEMJANUARY 2003WS-SSA004-OGU Keep children away from danger all day, everyday.U Equip tractors with roll-over protection (ROPS)and keep all machinery guards in place.U Please work, drive, play, …

    SSPF-3742 20

  • Table of contents2TABLE OF CONTENTSINTRODUCTION …………………………………………………………………………………………………3AVANT 500 SERIES WARRANTY ………………………………………………………………………….3EC DECLARATION OF CONFORMITY ………………………………………………………………….4HOW TO W …

    500 Series 26

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Table of Contents for jcb 540-170:

  • Section 1-6 — General Information 1-6-1 1-6-1 9803/3750-05 (1-07-00) Service Consumables Introduction Consumables such as sealing and retaining compounds are necessary to complete some procedures. Before you start work make sure that the consumables show in the tables are available. K Sealing and Retaining Compounds ( T 1-6-2) ProCarManuals.com

  • Section 3-2 — Routine Maintenance Service Schedules — Machines with SD and SF Engines Pre-start Cold Checks, Service Points and Fluid Levels 3-2-3 3-2-3 9803/3750-05 (3-20-00) Pre-start Cold Checks, Service Points and Fluid Levels Operation 10 50 100 (1) 500 1000 2000 6000 ENGINE Coolant Quality and Level — Check  Cooling System — Drain and Refill  Oil level — Check  Oil and Filter (2)(3)(4) — Change  Air Cleaner Dust Valve (5) — Clean  Air Cleaner Outer Element (5) — Cha

  • Section 1-3 — General Information Machine Identification Machine Identification Plate 1-3-3 1-3-3 9803/3750-05 (1-02-01) Machine Identification Plate The machine has an identification plate mounted as shown. K Fig 1. ( T 1-3-3). The serial numbers of the machine and its major units are stamped on the plate. Note: The machine model and build specification is indicated by the PIN. The serial number of each major unit is also stamped on the unit itself. If a major unit is replaced by a new

  • Section 2-2 — Care and Safety General Procedures Connecting/Disconnecting Hydraulic Hoses 2-2-8 2-2-8 9803/3750-05 (2-02-01) Connecting/Disconnecting Hydraulic Hoses Introduction The following paragraphs describe how to connect and disconnect hydraulic hoses safely. Connecting the Hoses 1 Connect the hoses. a For Quick Release Couplings refer to the correct data. K Quick Release Couplings ( T 2-2-9) b For all other hose connections, use correct tools and ensure that connections are not cross- threaded. Support the weight of the

  • Section 1 — General Information 1-0 1-0 9803/3750-05 Notes: ProCarManuals.com

  • Page No.Contents Section 3 — Routine Maintenance 3-ii 3-ii Changing the Oil and Filter …………………………………………………………. 3-13-3 Checking the Coolant Level ………………………………………………………… 3-13-5 Front End Accessory Drive Belt …………………………………………………… 3-13-9 Engine Air Filter Related Topics ………………………………………………………………………….. 3-14-1 Cleaning the Air Filter Dust Valve …………………………….

  • Section 2-1 — Care and Safety Safety Notices Safety Labels 2-1-16 2-1-16 9803/3750-05 (2-01-01) Safety Labels Introduction T1-014_2 !MWARNING Safety Labels Safety labels on the machine warn you of particular hazards. You can be injured if you do not obey the safety instructions shown. INT-1-3-11 Safety labels are strategically placed around the machine to remind you of possible hazards. If you need eye-glasses for reading, make sure you wear them when reading the safety labels. Do n

  • Section 2-1 — Care and Safety Safety Notices Safety Check List 2-1-9 2-1-9 9803/3750-05 (2-01-01) !MWARNING Electrical Power Cables You could be electrocuted or badly burned if you get the machine or its attachments too close to electrical power cables. You are strongly advised to make sure that the safety arrangements on site comply with the local laws and regulations concerning work near electric power lines. Before

  • Section 1-4 — General Information Torque Settings `Positional Type’ Hydraulic Adaptors 1-4-10 1-4-10 9803/3750-05 (1-05-00) `Positional Type’ Hydraulic Adaptors Fitting Procedure On a typical machine, some hydraulic components may utilise `Positional Type’ SAE Hydraulic Adaptors. When fitting `Positional Type’ Hydraulic Adaptors it is important to adopt the following procedure. If this procedure is not followed correctly, damage to the `O’ ring seal 4-A can occur

  • Section 3-3 — Routine Maintenance Service Schedules — Machines with SE Engines Introduction 3-3-8 3-3-8 9803/3750-05 (3-21-00) Page left intentionally blank ProCarManuals.com

  • Section 2-1 — Care and Safety Safety Notices Safety Check List 2-1-11 2-1-11 9803/3750-05 (2-01-01) Maintenance Safety !MWARNING Communications Bad communications can cause accidents. If two or more people are working on the machine, make sure each is aware of what the others are doing. Before starting the engine make sure the others are clear of the danger areas; examples of danger areas are: the rotating blades and belt on the engine, the attachments and linkag

  • Section 2-2 — Care and Safety General Procedures Battery Disconnection/Connection 2-2-13 2-2-13 9803/3750-05 (2-02-01) Battery Disconnection/Connection !MWARNING Keep metal watch straps and any metal fasteners on your clothes, clear of the positive (+) battery terminal. Such items can short between the terminal and nearby metal work. If it happens you can get burned. 5-2-2-4 Disconnection 1 Get access to the battery. See K Related

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