Ktm 990 smt мануал

Brand: KTM
|
Category: Motorcycle
|
Size: 30.17 MB

• Important Information/Updating Instructions

  7

• Storing the Repair Manual in the Binder

  7

• General Information

  15

• Oil System

  17

• Intake System

  18

• Secondary Air System

  19

• Cooling System

  20

• Closed Thermostat

  20

• Open Thermostat

  20

• ABS (Antilock Brake System)

  21

• ABS Warning Lamp

  21

• ABS Button

  21

• Special Tools – Engine

  22

• Special Tools – Chassis

  24

• Checking the Oil Level of the Hydraulic Clutch

  25

• Bleeding of the Hydraulic Clutch

  25

• Resetting the Control Unit after Replacing/Repairing the Engine

  26

• Adjusting the Throttle Cable for Models with Fuel Injection

  27

• ECU Software Update/Mapping

  28

• Starting the DMT (Data Maintenance Tool)

  29

• Starting the FAN (Flash Download System)

  29

• Checking the Oil Pressure

  30

• Table of Contents

  31

• Removing and Refitting Engine

  31

• Removing the Engine — 950 Adventure

  33

• Refitting the Engine — 950 Adventure

  38

• Removing the Engine — 990 Adventure

  43

• Refitting the Engine

  49

  • Dismounting the Engine — 990 Super Duke

    55

  • Mounting the Engine — 990 Super Duke

    56

  • Dismounting the Engine — 990 Super Duke R

    63

  • Removing the Engine — 990 Supermoto

    66

  • Refitting the Engine — 990 Supermoto

    71

  • Disassembling the Engine

    77

  • Valve Covers

    79

  • Spark Plug Shaft Inserts

    79

  • Starter Motor

    79

  • Setting Cylinder Rear to TDC

    80

  • Camshafts Cylinder Rear

    80

  • Chain Tensioner Cylinder Rear

    81

  • Timing Chain Cylinder Rear

    81

  • Setting Cylinder Front to TDC

    82

  • Double Timing Gear

    82

  • Cylinder Head Rear with Cylinder

    82

  • Camshafts Cylinder Front

    83

  • Oil Pressure Switch

    83

  • Chain Tensioner Cylinder Front

    83

  • Timing Chain Cylinder Front

    84

  • Cylinder Head Front with Cylinder

    84

  • Water Pump

    85

  • Oil Screen

    85

  • Clutch Cover

    85

  • Clutch

    86

  • Primary Pinion and Clutch

    87

  • Rotor

    88

  • Freewheel

    89

  • Balancer Shaft

    89

  • Shift Mechanism

    89

  • Engine Case Half

    90

  • Transmission

    91

  • Oil Pumps

    92

  • Servicing Individual Components

    93

  • Replacing the Roller Bearing

    95

  • Replacing the Main Bearings-General Information

    96

  • Replacing Bearing Shells, Output End

    97

  • Replacing Bearing Shells, Generator End

    97

  • Replacing the Conrod Bearings

    98

  • Selecting the Bearing Shells

    98

  • Replacing the Supporting Bearings in the Clutch Cover

    99

  • Overhauling the Water Pump

    100

  • Checking the Pressure Pump for Wear

    101

  • Checking the Suction Pump for Wear

    101

  • Disassembling the Cylinder Head and Checking Parts for Wear

    102

  • Sealing Area

    102

  • Valve Seats

    102

  • Valve Guides

    102

  • Checking the Pistons

    103

  • Checking the Piston Ring End Gap

    103

  • Assembly Instructions for Piston Rings

    103

  • Measuring Pistons and Cylinders, Establishing the Piston Mounting Clearance

    103

  • Assembling the Cylinder Head

    104

  • Piston and Cylinder Identification

    104

  • Generator Cover

    106

  • Torque Limiter

    106

  • Valve Gear – Checking Parts for Wear

    106

  • Preassembling the Spreader Drive

    107

  • Clutch – Checking Parts for Wear

    108

  • Shift Mechanism – Checking Parts for Wear

    109

  • Preassembling the Shift Shaft

    109

  • Assembling the Main Shaft

    110

  • General Information on Servicing the Transmission

    110

  • Assembling the Countershaft

    111

  • Checking the Freewheel

    112

  • Replacing the Freewheel Hub

    112

  • Starter

    112

  • Assembling the Engine

    113

  • Axial Clearance of the Main Shaft

    116

  • Case Half

    118

  • Aligning the Return Spring

    119

  • Timing Chain and Balancing Weight

    121

  • Outer Clutch Hub

    122

  • Primary Pinion

    122

  • Clutch Disks

    123

  • Water Pump

    125

  • Cylinder Head Rear with Timing Chain

    126

  • Electrical

    137

  • Abs-System

    139

  • Checking for Loss of Current

    141

  • Checking the Charging Voltage / Rectifier Regulator

    141

  • Checking the Generator Coils

    141

  • Electric Starter System 950 Adventure

    142

  • Electric Starter System 990 Super Duke/R

    143

  • Electric Starter System 950 Supermoto/R, 950 Super Enduro

    144

  • Electric Starter System 990 Adventure -2007

    145

  • Starting System 990 Adventure 2007-

    146

  • Starting System 990 Supermoto

    147

  • Checking the Auxiliary Starter Relay

    148

  • Functional Check of the Auxiliary Starter Relay (950 Adventure)

    149

  • Functional Check of the Auxiliary Start Relay (990 Adventure/ 990 Super Duke/R)

    149

  • Functional Check of the Auxiliary Start Relay (950 Supermoto/R, 990 Supermoto)

    149

  • Checking the Diodes

    150

  • Checking the Starter Relay

    151

  • Checking the Starter Motor

    151

  • Checking the Clutch Switch

    152

  • Checking the Tip Switch and Emergency off Switch

    153

  • Troubleshooting in the Starter System

    153

  • Ignition System, ECU 950 Adventure

    154

  • Ignition System, ECU 950 Supermoto

    155

  • Ignition System, ECU 950 Super Enduro

    156

  • Checking the Pulse Generator 950 Adventure/950 Supermoto

    157

  • ECU 950 Adventure/Supermoto/Super Enduro

    157

  • Checking the Fuel Pump Relay 950 Adventure/950 Supermoto

    158

  • Checking the Ignition Coils 950 Adventure/Supermoto/Super Enduro

    158

  • Troubleshooting in the Ignition System 950 Adventure/950 Supermoto

    159

  • The EPC System 950 Adventure

    160

  • The EPC System 950 Supermoto/R

    161

  • EPC System 950 Super Enduro

    162

  • Checking the Solenoid Valve for the EPC 950 Adventure, 950 Supermoto/R, 950 Super Enduro

    163

  • Checking the Gear Sensor 950 Adventure, 950 Supermoto/R, 950 Super Enduro

    163

  • Checking the Temperature Switch

    164

  • Checking the Heating Elements

    164

  • Adventure Carburetor Heater 950 Adventure, 950 Supermoto/R, 950 Super Enduro

    164

  • Injection/Ignition System

    165

  • Establishing the Injection Period (Injection Volume)

    165

  • Correction Sensors and Inputs

    165

  • System Diagram

    166

  • Wiring Diagram 990 Super Duke

    168

  • Schaltplan 990 Super Duke R

    169

  • Wiring Diagram 990 Supermoto

    170

  • Wiring Diagram 990 Adventure -2007

    171

  • Wiring Diagram 990 Adventure 2007-

    172

  • Block Diagram

    173

  • Description of the Electric System

    174

  • Fuel Pump Relay

    174

  • Main Relay

    174

  • Sensors

    174

  • Description of the Components

    175

  • Fuel Pump

    175

  • Pressure Regulator

    175

  • Injection Valves

    175

  • Sensor for the 2Nd Throttle Valve

    176

  • Manifold Air Pressure Sensor

    176

  • Throttle Valve Sensor

    176

  • Ambient Air Pressure Sensor

    176

  • Pulse Generator (Crankshaft)

    177

  • Lambda Probes

    177

  • Catalytic Converter

    178

  • Idle Speed Control Motor

    178

  • Servomotor for the 2Nd Throttle Valve

    178

  • Octane Selector Connections (990 Adventure Only)

    179

  • Secondary Air Valve

    179

  • Ignition Coils

    179

  • Roll Angle Sensor

    180

  • Diagnostics Connector

    180

  • Side Stand Switch

    180

  • Clutch Switch

    180

  • Safety against Failure/Emergency Operation

    181

  • Component Tests

    182

  • Coolant Temperature Sensor

    183

  • Air Temperature Sensor

    183

  • Intake Pressure Sensors

    184

  • Sensor for 2Nd Throttle Valve

    185

  • Pulse Generator

    186

  • Control Motor for the 2Nd Throttle Valve

    187

  • Gear Sensor (Neutral, 2, 3)

    191

  • Error Lamp

    191

  • Speed Signal

    192

  • Coolant Temperature Signal

    192

  • Diagnostics Line

    192

  • Abbreviations, Limit Values 990 Super Duke/R

    194

  • Abbreviations, Limit Values 990 Adventure / 990 Supermoto

    195

  • Alarm System for 990 Super Duke/R (Optional)

    196

  • Order for Additional Hand-Held Transmitters

    197

  • Adapting the Hand-Held Transmitter

    197

  • Starting with the Emergency Code

    198

  • ABS System 990 Adventure

    199

  • Checking the Fuses

    199

  • Checking the ABS Fault Memory Using the KTM Diagnostics Tool

    199

  • Checking the ABS Sensor with the KTM Diagnostics Tool

    199

  • Fuel System

    200

  • Carburator — Keihin Cvrd 43

    202

  • Description of the ACV (Air Cut Valve) System

    203

  • Disassembling the Carburetor

    204

  • Assembling the Carburetor

    207

  • Adjusting the Float Level

    210

  • Adjusting the Idle Mixture Control Screw

    210

  • Checking the Throttle Sensor

    211

  • Adjusting the Throttle Sensor

    211

  • Adjusting the Choke Cable

    211

  • Adjusting the Throttle Cable (Carburetor Models Only)

    211

  • Carburetor Heater

    212

  • Replacing the Fuel Filter

    213

  • Dismounting/Mounting the Throttle Body

    213

  • Dismounting/Mounting the Fuel Pump with Pressure Regulator

    213

  • Checking the Fuel Pressure

    214

  • Trouble Shooting

    216

  • Chassis

    220

  • Dismounting/Mounting the Front Wheel

    222

  • Dismounting/Mounting the Rear Wheel

    223

  • Replacing the Front Wheel Bearing

    224

  • Replacing the Rear Wheel Bearing

    225

  • Replacing the Front Brake Pads (950/990 Adventure)

    226

  • Replacing the Rear Brake Pads (990 Super Duke/R)

    227

  • Replacing the Fork Legs

    228

  • Replacing the Shock Absorber (950/990 Adventure)

    229

  • Replacing the Steering Head Bearing

    231

  • Replacing the Swing Arm Bearing

    232

  • Replacing the Chain, Pinion and Rear Sprocket

    233

  • Opening the Chain with a Separating/Rivet Tool

    234

  • Riveting the Chain

    234

  • Replacing the Rear ABS Sensor

    235

  • Replacing the Front ABS Sensor

    235

  • Replacing the ABS Unit

    235

  • Technical Specifications

    236

  • Technical Specifications – Engine 950 Adventure

    238

  • Basic Carburetor Setting

    238

  • Technical Specifications – Chassis 950 Adventure/Adventure S

    239

  • Technical Specifications – Engine 990 Super Duke / Super Duke R

    241

  • Technical Specifications – Chassis 990 Duke / Super Duke R

    242

  • Technical Specifications – Engine 950 Supermoto / Supermoto R

    244

  • Technical Specifications – Chassis 950 Supermoto / Supermoto R

    245

  • Technical Specifications – Engine 990 Adventure

    247

  • Technical Specifications – Chassis 990 Adventure/Adventure S

    248

  • Technical Specifications – Engine 990 Supermoto

    250

  • Technical Specifications – Chassis 990 Supermoto

    251

  • Technical Specifications – Engine 950 Super Enduro

    253

  • Technical Specifications – Chassis 950 Super Enduro

    254

  • Tolerances and Fitting Clearances

    256

  • Tightening Torques – Engine

    258

  • Tightening Torques – Chassis

    259

  • Periodic Maintenance Schedule

    260

  • Lubrication and Maintenance Work — Engine

    273

  • Engine Oil

    274

  • Checking the Engine Oil Level

    275

  • Replacing the Spark Plugs

    275

  • Checking and Adjusting the Valve Clearance

    276

  • Number/Thickness of the Demounted Compensating Washer (Shim) in MM

    277

  • Checking the Clutch Lining

    279

  • Checking the Clutch Pressure Booster System

    279

  • Cleaning the Oil Jet for the Clutch Lubrication

    279

  • Checking the Idle Setting (950 Adventure)

    280

  • Check the Carburetor Synchronization with an Vacuum Gauge and Adjust if Necessary

    280

  • Lubrication and Maintenance Work – Carburetor

    280

  • Lubricating the Cables

    281

  • Checking the Idle Setting (950 Supermoto/Super Enduro)

    281

  • Lubrication and Maintenance Work – Add-On Parts

    281

  • Lubrication and Maintenance Work — Injection

    281

  • Changing the Front Brake Fluid

    282

  • Changing the Rear Brake Fluid

    283

  • Lubrication and Maintenance Work — Chassis

    284

  • Checking/Adjusting the Steering Head Bearing

    284

  • Lubrication and Maintenance Work — Wheels

    285

  • Checking the Spoke Tension and Rim Run-Out

    285

  • Completely Servicing the Shock Absorber

    286

  • Lubrication and Maintenance Work – Additional Work

    286

  • Changing the Cooling Liquid

    287

  • Wiring Diagrams

    288

  • Multifunctional Digital Speedometer

    315

  • Start/Stop/Light Switch

    315

  • Front Light

    315

  • Light/Turn Signal/Horn Switch

    315

  • Left Front Turn Signal

    316

  • Tachometer

    316

  • Rear Brake Light Switch

    316

  • Turn Signal Relay

    316

  • Diode Neutral Switch

    317

  • Diode Side Stand Switch

    317

  • Rear Lighting

    317

  • Right Front Turn Signal

    317

  • Gear Sensor

    318

  • Carburetor Potentiometer

    318

  • Pick up

    318

  • Tripmaster Switch

    319

  • ECU (Control Unit)

    319

  • Ignition Lock

    319

  • Connector for Auxiliary Devices

    319

  • Speed Sensor

    320

  • Rear Ignition Coil

    320

  • Fuel Sender

    320

  • EPC Front Cylinder

    321

  • Temperature Switch for the Radiator Fan

    321

  • Regulator

    321

  • Radiator Fan Motor

    321

  • Temperature Sensor for the Multifunctional Digital Speedometer

    322

  • Rear Turn Signal

    322

  • Octane Selector

    322

  • 990 Super Duke 2005/06 Wiring Diagram

    325

  • Battery Generator Starter Diagram

    327

  • ECU Diagram

    331

  • Turn Signal, Horn, Fan Diagram

    335

  • Light-Brake System Diagram

    337

  • Instruments-Tachometer Diagram

    339

  • Ground Connection

    343

  • Positive Connection

    344

  • Controller Outlet

    380

  • Temperature Switch

    380

  • Front EPC

    380

  • 950 Super Enduro 2006/07 Diagram

    420

  • 950 Super Enduro 2007-2008 Wiring Diagram

    422

  • 990 Supermoto 2008 Diagram

    445

Brand: KTM
|
Category: Motorcycle
|
Size: 3.37 MB

• Table of Contents

  5

• Table of Contents

  8

• Means of Representation

  9

• Important Information

  10

  • Overview of Labels

    14

• View of Vehicle

  24

  • View of Vehicle, Front Left Side (Vehicle Differs Slightly from Photo)

    24

  • View of Vehicle, Rear Right Side (Vehicle Differs Slightly from Photo)

    26

• Serial Numbers

  28

  • Chassis Number/Type Label

    28

  • Key Number

    29

  • Engine Number

    30

  • Fork Part Number

    30

  • Shock Absorber Part Number

    31

• Controls

  32

  • Clutch Lever

    32

  • Hand Brake Lever

    32

  • Throttle Grip

    33

  • Light Switch

    33

  • Headlight Flasher Switch

    34

  • Turn Signal Switch

    34

  • Horn Button

    35

  • Ignition/Steering Lock

    35

  • Immobilizer

    36

  • Emergency off Switch

    36

  • Electric Starter Button

    37

  • Combination Instrument

    37

  • Combination Instrument — Function Buttons

    38

  • Combination Instrument — Tachometer

    38

  • Combination Instrument — Indicator Lamps

    39

  • Combination Instrument — Display

    40

  • Combination Instrument — Speedometer

    41

  • Setting Kilometers or Miles

    41

  • Combination Instrument — Time

    42

  • Setting the Clock

    42

  • Combination Instrument — ODO Display

    43

  • Combination Instrument — Setting/Resetting TRIP 1

    43

  • Combination Instrument — Setting/Resetting TRIP 2

    44

  • Combination Instrument — TRIP F Display

    45

  • Combination Instrument — Ambient Temperature Display

    45

  • Setting the Temperature Units

    46

  • Combination Instrument — Warning of Slippery Roads

    46

  • Combination Instrument — Coolant Temperature Indicator

    47

  • Opening the Filler Cap

    47

  • Closing the Filler Cap

    48

  • Handrails

    49

  • Seat Lock

    49

  • Tool Set

    50

  • Helmet Lock

    50

  • Passenger Footrests

    51

  • Shift Lever

    51

  • Foot Brake Lever

    52

  • Side Stand

    53

• Preparing for Use

  54

  • Information on First Use

    54

  • Running in the Engine

    55

  • Loading the Vehicle

    55

• Riding Instructions

  58

  • Checks and Maintenance Measures When Preparing for Use

    58

  • Starting

    59

  • Starting off

    60

  • Shifting, Riding

    61

  • Braking

    64

  • Stopping, Parking

    65

  • Refueling

    67

• Service Schedule

  69

• Tuning the Chassis

  72

  • Fork/Shock Absorber

    72

  • Adjusting the Compression Damping of the Fork

    72

  • Adjusting the Rebound Damping of the Fork

    73

  • Adjusting the Spring Preload of the Fork

    74

  • Compression Damping of the Shock Absorber

    76

  • Adjusting the Low-Speed Compression Damping of the Shock Absorber

    76

  • Adjusting the High-Speed Compression Damping of the Shock Absorber

    77

  • Adjusting the Rebound Damping of the Shock Absorber

    78

  • Adjusting the Spring Preload of the Shock Absorber

    79

  • Service Work on the Chassis

    81

  • Raising the Motorcycle with the Front Wheel Stand

    81

  • Taking the Motorcycle off of the Front Wheel Stand

    81

  • Raising the Motorcycle with the Rear Wheel Stand

    82

  • Taking the Motorcycle off of the Rear Wheel Stand

    82

  • Bleeding the Fork Legs

    83

  • Removing the Seat

    83

  • Mounting the Seat

    84

  • Mounting the Helmet Lock on the Vehicle

    84

  • Reinstalling the Fuel Tank

    85

  • Positioning the Fuel Tank

    86

  • Checking the Chain for Dirt

    88

  • Cleaning the Chain

    88

  • Checking the Chain Tension

    89

  • Adjusting the Chain Tension

    90

  • Checking the Chain, Rear Sprocket and Engine Sprocket

    92

  • Adjusting the Basic Position of the Clutch Lever

    94

  • Checking/Rectifying the Fluid Level of the Hydraulic Clutch

    95

• Brakes

  96

  • Adjusting the Basic Position of the Hand Brake Lever

    96

  • Checking the Front Brake Discs

    96

  • Checking the Front Brake Fluid Level

    97

  • Adding Front Brake Fluid

    98

  • Brake Linings

    99

  • Checking the Front Brake Linings

    99

  • Checking the Free Travel of the Foot Brake Lever

    100

  • Checking the Rear Brake Disc

    101

  • Checking the Rear Brake Fluid Level

    102

  • Adding Rear Brake Fluid

    103

  • Checking the Rear Brake Linings

    104

• Wheels, Tires

  106

  • Removing the Front Wheel

    106

  • Installing the Front Wheel

    107

  • Removing the Rear Wheel

    109

  • Installing the Rear Wheel

    110

  • Checking Rear Hub Shock Absorbers

    111

  • Checking the Tire Condition

    112

  • Checking the Tire Air Pressure

    114

• Electrical System

  116

  • Removing the Battery

    116

  • Installing the Battery

    117

  • Recharging the Battery

    118

  • Changing the Main Fuse

    120

  • Changing the Fuses of Individual Power Consumers

    122

  • Changing the Headlight Bulb

    124

  • Changing the Parking Light Bulb

    126

  • Changing the Turn Signal Bulb

    129

  • Changing the Brake Light Bulb

    130

  • Changing the Tail Light Bulbs

    134

  • Changing the License Plate Lamp

    138

  • Checking the Headlight Setting

    139

  • Adjusting Headlight Range

    140

  • Activating/Deactivating the Ignition Key

    140

• Cooling System

  145

  • Checking the Antifreeze and Coolant Level

    145

  • Checking the Coolant Level in the Compensating Tank

    147

  • Draining the Coolant

    149

  • Filling/Bleeding the Cooling System

    150

• Checking the Play in the Throttle Cable

  153

• Tuning the Engine

  153

• Adjusting the Play in the Throttle Cable

  154

  • Ignition Curve Plug-In Connector

    154

  • Adjusting the Ignition Curve to the Fuel Quality

    155

  • Checking the Basic Position of the Shift Lever

    155

  • Adjusting the Basic Position of the Shift Lever

    156

• Service Work on the Engine

  157

  • Checking the Engine Oil Level

    157

  • Changing the Engine Oil and Filter, Cleaning the Oil Screens X

    158

  • Draining the Engine Oil and Filter, Cleaning the Oil Screens X

    158

  • Filling up with Engine Oil

    163

  • Adding Engine Oil

    164

• Cleaning, Care

  165

  • Cleaning Motorcycle

    165

  • Protective Treatment for Winter Operation

    167

• Storage

  168

  • Preparing for Use after Storage

    169

• Troubleshooting

  170

• Immobilizer Blink Code

  173

• Engine Control Blink Code

  175

• Technical Data — Engine

  181

  • Capacity- Engine Oil

    182

  • Capacity — Coolant

    182

• Technical Data — Engine Tightening Torques

  183

• Technical Data — Chassis

  187

  • Lighting Equipment

    188

  • Tires

    189

  • Capacity — Fuel

    189

• Technical Data — Fork

  190

• Technical Data — Shock Absorber

  191

• Technical Data — Chassis Tightening Torques

  193

• Substances

  196

• Auxiliary Substances

  200

• Standards

  202

• Index

  203

Brand: KTM
|
Category: Motorcycle
|
Size: 3.18 MB

• Table of Contents

  5

• Means of Representation

  9

• Important Information

  10

• View of Vehicle

  14

  • View of Vehicle, Front Left Side (Vehicle Differs Slightly from Photo)

    14

  • View of Vehicle, Rear Right Side (Vehicle Differs Slightly from Photo)

    16

• Serial Numbers

  18

  • Chassis Number/Type Label

    18

  • Engine Number

    19

  • Key Number

    19

  • Fork Part Number

    20

  • Shock Absorber Part Number

    20

• Controls

  21

  • Clutch Lever

    21

  • Hand Brake Lever

    21

  • Throttle Grip

    22

  • Light Switch

    22

  • Headlight Flasher Switch

    23

  • Turn Signal Switch

    23

  • Horn Button

    24

  • Emergency off Switch

    24

  • Electric Starter Button

    25

  • Ignition/Steering Lock

    25

  • Immobilizer

    26

  • Combination Instrument

    26

  • Combination Instrument — Function Buttons

    27

  • Combination Instrument — Tachometer

    27

  • Combination Instrument — Indicator Lamps

    28

  • Combination Instrument — Display

    29

  • Combination Instrument — Speedometer

    30

  • Setting Kilometers or Miles

    30

  • Combination Instrument — Time

    31

  • Setting the Clock

    31

  • Combination Instrument — ODO Display

    32

  • Combination Instrument — Setting/Resetting TRIP 1

    32

  • Combination Instrument — Setting/Resetting TRIP 2

    33

  • Combination Instrument — TRIP F Display

    34

  • Combination Instrument — Ambient Temperature Display

    34

  • Setting the Temperature Units

    35

  • Combination Instrument — Warning of Slippery Roads

    35

  • Combination Instrument — Coolant Temperature Indicator

    36

  • Opening the Filler Cap

    36

  • Closing the Filler Cap

    37

  • Seat Lock

    38

  • Tool Set

    38

  • Handrails

    39

  • Helmet Lock

    39

  • Passenger Footrests

    40

  • Shift Lever

    40

  • Foot Brake Lever

    41

  • Side Stand

    42

• Preparing for Use

  43

  • Information on First Use

    43

  • Running in the Engine

    44

  • Loading the Vehicle

    44

• Riding Instructions

  47

  • Checks and Maintenance Measures When Preparing for Use

    47

  • Starting

    48

  • Starting off

    50

  • Shifting, Riding

    50

  • Braking

    53

  • Stopping, Parking

    55

  • Refueling

    56

• Service Schedule

  58

• Tuning the Chassis

  61

  • Fork/Shock Absorber

    61

  • Adjusting the Compression Damping of the Fork

    61

  • Adjusting the Rebound Damping of the Fork

    62

  • Adjusting the Spring Preload of the Fork

    63

  • Compression Damping of the Shock Absorber

    65

  • Adjusting the Low-Speed Compression Damping of the Shock Absorber

    65

  • Adjusting the High-Speed Compression Damping of the Shock Absorber

    66

  • Adjusting the Rebound Damping of the Shock Absorber

    67

  • Adjusting the Spring Preload of the Shock Absorber

    68

  • Service Work on the Chassis

    70

  • Raising the Motorcycle with the Front Wheel Stand

    70

  • Taking the Motorcycle off of the Front Wheel Stand

    70

  • Raising the Motorcycle with the Rear Wheel Stand

    71

  • Taking the Motorcycle off of the Rear Wheel Stand

    71

  • Bleeding the Fork Legs

    72

  • Removing the Seat

    72

  • Mounting the Seat

    73

  • Mounting the Helmet Lock on the Vehicle

    73

  • Reinstalling the Fuel Tank

    74

  • Positioning the Fuel Tank

    75

  • Checking the Chain for Dirt

    77

  • Cleaning the Chain

    77

  • Checking the Chain Tension

    78

  • Adjusting the Chain Tension

    79

  • Checking the Chain, Rear Sprocket, Engine Sprocket and Chain Guide

    81

  • Adjusting the Basic Position of the Clutch Lever

    84

  • Checking/Rectifying the Fluid Level of the Hydraulic Clutch

    84

• Brakes

  86

  • Abs/Antilock Brake System

    86

  • Adjusting the Basic Position of the Hand Brake Lever

    87

  • Checking the Front Brake Discs

    87

  • Checking the Front Brake Fluid Level

    88

  • Adding Front Brake Fluid

    89

  • Checking the Front Brake Linings

    90

  • Checking the Free Travel of the Foot Brake Lever

    91

  • Adjusting the Basic Position of the Foot Brake Lever

    92

  • Checking the Rear Brake Disc

    93

  • Checking the Rear Brake Fluid Level

    93

  • Adding Rear Brake Fluid

    94

  • Checking the Rear Brake Linings

    96

• Wheels, Tires

  98

  • Removing the Front Wheel

    98

  • Installing the Front Wheel

    99

  • Removing the Rear Wheel

    101

  • Installing the Rear Wheel

    103

  • Checking Rear Hub Shock Absorbers

    106

  • Checking the Tire Condition

    107

  • Checking the Tire Air Pressure

    108

• Electrical System

  110

  • Removing the Battery

    110

  • Installing the Battery

    112

  • Recharging the Battery

    113

  • Changing the Main Fuse

    115

  • Changing the ABS Fuses

    117

  • Changing the Fuses of Individual Power Consumers

    118

  • Changing the Headlight Bulb

    120

  • Changing the Parking Light Bulb

    123

  • Changing the Turn Signal Bulb

    125

  • Changing the Brake Light Bulb

    126

  • Changing the Tail Light Bulbs

    130

  • Changing the License Plate Lamp

    134

  • Checking the Headlight Setting

    136

  • Adjusting the Headlight Range

    136

  • Activating/Deactivating the Ignition Key

    137

• Cooling System

  142

  • Checking the Antifreeze and Coolant Level

    142

  • Checking the Coolant Level in the Compensating Tank

    145

  • Draining the Coolant

    146

  • Filling/Bleeding the Cooling System

    147

• Checking the Play in the Throttle Cable

  150

• Tuning the Engine

  150

• Adjusting the Play in the Throttle Cable

  151

  • Ignition Curve Plug-In Connector

    151

  • Adjusting the Ignition Curve to the Fuel Quality

    152

  • Checking the Basic Position of the Shift Lever

    153

  • Adjusting the Basic Position of the Shift Lever

    153

• Service Work on the Engine

  155

  • Checking the Engine Oil Level

    155

  • Changing the Engine Oil and Filter, Cleaning the Oil Screens X

    156

  • Draining the Engine Oil and Filter, Cleaning the Oil Screens X

    156

  • Filling up with Engine Oil

    161

  • Adding Engine Oil

    162

• Cleaning, Care

  163

  • Cleaning Motorcycle

    163

  • Checks and Maintenance Measures for Winter Operation

    165

• Storage

  166

  • Preparing for Use after Storage

    167

• Troubleshooting

  168

• Immobilizer Blink Code

  171

• Engine Control Blink Code

  173

• Technical Data — Engine

  179

  • Capacity — Engine Oil

    180

  • Capacity — Coolant

    180

• Technical Data — Engine Tightening Torques

  181

• Technical Data — Chassis

  184

  • Lighting Equipment

    185

  • Capacity — Fuel

    186

• Technical Data — Fork

  187

• Technical Data — Shock Absorber

  188

• Technical Data — Chassis Tightening Torques

  190

• Substances

  193

• Auxiliary Substances

  197

• Standards

  199

• Index

  200