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BRP can-am OUTLANDER 2021 Series Operator's Manual

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OUTLANDER

TM

Series

WARNING

Read this guide thoroughly.

It contains important safety information.

Minimum recommended age: Operator: 16 years old.

Keep this Operator’s Guide in the vehicle.

2 1 9 0 0 2 0 9 3

Original Instructions

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Summary of Contents for BRP can-am OUTLANDER 2021 Series

  • Page 1
    OUTLANDER Series WARNING Read this guide thoroughly. It contains important safety information. Minimum recommended age: Operator: 16 years old. Keep this Operator’s Guide in the vehicle. 2 1 9 0 0 2 0 9 3 Original Instructions…
  • Page 2
    – QS3 is a trademark of Fox Factory, Inc. † 219002093 en COJT ®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates. ©2020 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved.
  • Page 3: Foreword

    FOREWORD OPERATOR’S GUIDE 2021 Outlander 650 Outlander 850 Outlander DPS 650 Outlander DPS 850 Outlander XU 650 Outlander XT 650 Outlander XT 850 Outlander XT 1000R Outlander North Edition 850 Outlander Mossy Oak Hunting Edition 650 Outlander XT-P 850 Outlander XT-P 1000R Outlander X xc 1000R Outlander MAX DPS 650 Outlander MAX XT 650…

  • Page 4
    Can-Am ® ATV. It is backed by the servicing information, please ask your BRP warranty and a network of autho- dealer. rized Can-Am dealers ready to provide At delivery, you were also informed of the parts, service or accessories you the warranty coverage and signed the may require.
  • Page 5: Know Before You Go

    Also, read all safety labels on your a potential injury hazard. watch attentively SAFETY VIDEO located at https://can- am.brp.com/off-road/safety. WARNING Indicates a potential hazard, if not avoided, could result in serious in- jury or death. CAUTION Indicates a hazard situation which, if not avoided, This vehicle is for off road use only.

  • Page 6
    Due to late changes, some differences be- tween the manufactured product and the descriptions and/or specifications in this guide may occur. BRP reserves the right at any time to discontinue or change specifications, designs, fea- tures, models or equipment without incurring any obligation upon itself.
  • Page 7: Table Of Contents

    TABLE OF CONTENTS FOREWORD …………….1 Know Before you Go ..

  • Page 8
    TABLE OF CONTENTS VEHICLE INFORMATION CONTROLS …………….92 1) Throttle Lever .
  • Page 9
    TABLE OF CONTENTS BASIC PROCEDURES …………126 Starting the Engine.
  • Page 10
    US EPA EMISSION-RELATED WARRANTY ……..207 BRP INTERNATIONAL LIMITED WARRANTY: 2021 CAN-AM ® ATV ..210 BRP LIMITED WARRANTY FOR THE EUROPEAN ECONOMIC AREA, THE COMMONWEALTH OF THE INDEPENDENT STATES AND TURKEY: 2021 CAN-AM ®…
  • Page 11
    TABLE OF CONTENTS CONTACT US…………..225 Asia.
  • Page 12
    TABLE OF CONTENTS ______________…
  • Page 13: Safety Information

    SAFETY INFORMATION ________ ________ SAFETY INFORMATION…

  • Page 14: General Precautions

    BRP for the vehicle. These modifications have not Avoid Gasoline Fires and been tested by BRP and they may in- Other Hazards crease the risk of injury or loss of con- trol, or render the vehicle illegal to ride.

  • Page 15: Special Safety Messages

    SPECIAL SAFETY MESSAGES THIS VEHICLE IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. – This vehicle handles differently from other vehicles including motorcycles and cars. A collision or rollover can occur quickly, if you fail to take proper precautions, even during routine maneuvers such as turning and driving on hills or over obstacles.

  • Page 16
    When it is safe to proceed in reverse, go slowly. Take into account that on a 2-UP model the passenger can obstruct your view. – BRP recommends sitting on your ATV when operating in reverse. Avoid stand- ing up. Your weight could shift forward against throttle lever, causing an unex- pected acceleration and may lead to a loss of control.
  • Page 17
    SPECIAL SAFETY MESSAGES 2-UP Models Driver must: – Not forget is responsible for the safety of the passenger. – Inform the passenger concerning the basic rules for a safe ride. – Instruct the passenger to read the vehicle’s safety labels and to watch the SAFETY VIDEO –…
  • Page 18: Operation Warnings

    OPERATION WARNINGS The following warning and their format have been requested by the United States Consumer Product Safety Commission and are required to be in the Operator’s Guide for all ATVs. NOTE: The following illustrations are general representations only. Your model may differ.

  • Page 19
    OPERATION WARNINGS WARNING V00A1AQ POTENTIAL HAZARD Failure to follow the age recommendations for this vehicle. WHAT CAN HAPPEN A lack of respect for this age recommendation can lead to severe injury or death of the child. Even though a child may be within the age group for which this vehicle is recommended, he may not have the skills, abilities, or judgment needed to operate this vehicle safely and may be involved in a serious accident.
  • Page 20
    OPERATION WARNINGS 2-UP Models Only WARNING vmo2014-005-100 POTENTIAL HAZARD Failure to respect the physical limitations of the passeng er on 2-UP models. WHAT CAN HAPPEN A passenger that cannot completely lean his feet on footrests can be ejected when riding on uneven terrain. HOW TO AVOID THE HAZARD The passenger must be capable of keeping his feet on the footrests and his hands on grab handles at all times when he is seated on the vehicle.
  • Page 21
    OPERATION WARNINGS 1-UP Models Only WARNING V00A02Q POTENTIAL HAZARD Carrying a passenger on this vehicle. WHAT CAN HAPPEN Greatly reduces your ability to balance and control this vehicle. Could cause an accident, resulting in harm to you and/or your passenger. HOW TO AVOID THE HAZARD Never carry passenger.
  • Page 22
    OPERATION WARNINGS 2-UP Models Only WARNING V00A1CQ POTENTIAL HAZARD Carrying more than one (1) passenger on this vehicle. WHAT CAN HAPPEN Carrying more than one (1) passenger reduces your ability to balance and control this vehicle. Could cause an accident, resulting in harm to you and/or your passengers. HOW TO AVOID THE HAZARD Never carry more than one (1) passenger.
  • Page 23
    OPERATION WARNINGS WARNING V00A2DQ POTENTIAL HAZARD Allowing passenger(s) to sit on front or rear racks on this vehicle. WHAT CAN HAPPEN Allowing a passenger could: – Impair vehicle stability which could lead to a loss of control. – Result in injury to passenger(s) from impact on hard surfaces. –…
  • Page 24
    OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating this vehicle on public streets, roads or highways. WHAT CAN HAPPEN You can collide with another vehicle. HOW TO AVOID THE HAZARD Never operate this vehicle on any public street, road or highway, even a dirt or gravel one.
  • Page 25
    OPERATION WARNINGS WARNING POTENTIAL HAZARD Riding this vehicle without wearing an approved helmet, eye protection and protective gear. On 2-UP models, passenger should also have an approved helmet with a rigid chin guard. WHAT CAN HAPPEN – Riding without an approved helmet increases the chances of a severe head injury or death in the event of an accident.
  • Page 26
    OPERATION WARNINGS WARNING V00A07Q POTENTIAL HAZARD Using this vehicle with drugs or alcohol. WHAT CAN HAPPEN Could cause the passenger to fall off (2-UP models). Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident or death.
  • Page 27
    OPERATION WARNINGS WARNING V00A08Q POTENTIAL HAZARD Operating this vehicle at excessive speeds. WHAT CAN HAPPEN Increases your chances of losing control of the vehicle, which can result in an accident. HOW TO AVOID THE HAZARD Always travel at a speed which is appropriate for the terrain, visibility and operating conditions, and your experience.
  • Page 28
    OPERATION WARNINGS WARNING POTENTIAL HAZARD Attempting wheelies, jumps and other stunts. WHAT CAN HAPPEN Increases the chance of an accident, including an overturn. HOW TO AVOID THE HAZARD Never attempt stunts, such as wheelies or jumps. Do not try to show off. WARNING POTENTIAL HAZARD Failure to inspect the vehicle before operating.
  • Page 29
    OPERATION WARNINGS WARNING POTENTIAL HAZARD Riding on frozen waterways. WHAT CAN HAPPEN Breaking through the ice can lead to severe injury or death. HOW TO AVOID THE HAZARD Never ride this vehicle on a frozen surface before you are sure the ice is thick enough and sound enough to support the vehicle and its load, as well as the force that is created by a moving vehicle.
  • Page 30
    OPERATION WARNINGS WARNING POTENTIAL HAZARD Failure to use extra care when operating this vehicle on unfamiliar terrain. WHAT CAN HAPPEN You can come upon hidden rocks, bumps, or holes, without enough time to react. Could result in the vehicle overturning, passenger ejection (2-UP models) or loss of control.
  • Page 31
    OPERATION WARNINGS WARNING POTENTIAL HAZARD Failure to use extra care when operating on excessively rough, slippery or loose terrain. WHAT CAN HAPPEN Could cause loss of traction or vehicle control, which could result in an acci- dent, including an overturn or passenger ejection (2-UP models). HOW TO AVOID THE HAZARD Do not operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to control this vehicle on…
  • Page 32
    OPERATION WARNINGS WARNING POTENTIAL HAZARD Turning improperly. WHAT CAN HAPPEN Vehicle could go out of control, causing a collision or an overturn or a pas- senger ejection (2-UP models). HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in this Operator’s Guide.
  • Page 33
    OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating on excessively steep hills. WHAT CAN HAPPEN The vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills. HOW TO AVOID THE HAZARD Never operate this vehicle on hills too steep for the vehicle or for your abili- ties.
  • Page 34
    OPERATION WARNINGS WARNING POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control, passenger ejection (2-UP models) or cause ve- hicle to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in this Op- erator’s Guide.
  • Page 35
    OPERATION WARNINGS WARNING POTENTIAL HAZARD Going down a hill improperly. WHAT CAN HAPPEN Could cause loss of control, passenger ejection (2-UP models) or cause ve- hicle to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described in this Operator’s Guide.
  • Page 36
    OPERATION WARNINGS WARNING POTENTIAL HAZARD Improperly crossing hills or turning on hills. WHAT CAN HAPPEN Could cause loss of control, passenger ejection (2-UP models) or cause ve- hicle to overturn. HOW TO AVOID THE HAZARD Never attempt this maneuver on 2-UP models when the passenger is on board.
  • Page 37
    OPERATION WARNINGS WARNING V00A1PQ POTENTIAL HAZARD Stalling, rolling backwards or improperly dismounting while climbing a hill. WHAT CAN HAPPEN Could result in vehicle overturning. HOW TO AVOID THE HAZARD Use low gear and maintain steady speed when climbing a hill. If you lose all forward speed: Operator and passenger (2-UP models) must keep their weight uphill.
  • Page 38
    OPERATION WARNINGS WARNING POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN Could cause loss of control (passenger ejection on 2-UP models), or a colli- sion. Could cause the vehicle to overturn. HOW TO AVOID THE HAZARD Before operating in a new area, check for obstacles. Never attempt to ride over large obstacles, such as large rocks or fallen trees.
  • Page 39
    OPERATION WARNINGS WARNING POTENTIAL HAZARD Skidding or sliding improperly. WHAT CAN HAPPEN You may lose control of this vehicle. You may also regain traction unexpectedly, which may cause the vehicle to overturn or passenger ejection (2-UP models). HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain.
  • Page 40
    OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating this vehicle through deep or fast flowing water. WHAT CAN HAPPEN Tires may float, causing loss of traction and loss of control, which could lead to an accident. HOW TO AVOID THE HAZARD Never operate this vehicle in fast flowing water or in deep water. Check water depth and current before you attempt to cross any water.
  • Page 41
    OPERATION WARNINGS WARNING POTENTIAL HAZARD Improperly operating in reverse. WHAT CAN HAPPEN You could hit an obstacle or person behind the vehicle, resulting in serious injury. HOW TO AVOID THE HAZARD When you select reverse gear, make sure there are no obstacles or people behind the vehicle.
  • Page 42
    OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating this vehicle with improper tires, or with improper or uneven tire pressure. WHAT CAN HAPPEN Use of improper tires on this vehicle, or operation of this vehicle with improper or uneven tire pressure, may cause loss of control, tire blow outs, tire to move around on its rim, and increases the risk of an accident.
  • Page 43
    Never modify this vehicle through improper installation or use of acces- sories. All parts and accessories added to this vehicle should be approved by BRP and should be installed and used according to instructions. If you have questions, consult an authorized Can-Am dealer.
  • Page 44
    OPERATION WARNINGS WARNING POTENTIAL HAZARD Overloading this vehicle, carrying or towing cargo improperly. WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident. HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this vehicle including operator and passenger (2-UP models) as well as other loads and added accessories.
  • Page 45
    OPERATION WARNINGS WARNING V03M01Q POTENTIAL HAZARD Transporting flammable or dangerous material can lead to explosions. WHAT CAN HAPPEN This can cause serious injury or death. HOW TO AVOID THE HAZARD Never transport flammable or dangerous material. ________ ________ SAFETY INFORMATION…
  • Page 46: Pre-Ride Inspection

    PRE-RIDE INSPECTION WARNING Perform a pre-ride inspection before each ride to detect any potential prob- lem that could occur during operation. The pre-ride inspection can help you monitor component wear and deterioration before they become a problem. Correct any problem that you discover to reduce the risk of a breakdown or crash.

  • Page 47
    PRE-RIDE INSPECTION ITEMS TO BE ✔ INSPECTION TO PERFORM INSPECTED If you transport a cargo, respect the load capacity. LOADING THE CARGO RACKS Refer to Ensure cargo is properly secured to the racks If you are pulling a trailer or another equipment: Cargo –…
  • Page 48
    PRE-RIDE INSPECTION What to Do After the Engine is Started ITEMS TO BE ✔ INSPECTION TO PERFORM INSPECTED Check if steering operates freely by completely turning it Steering from side to side Shift lever Check operation of shift lever (P, R, N, H and L) 2WD/4WD selector Check operation of 2WD/4WD selector Drive forward slowly a few feet and apply brake lever…
  • Page 49: Riding The Vehicle

    BRP dealer performs the preseason preparation of your vehicle. Each visit to your authorized BRP dealer is a great opportunity for your dealer to verify if your vehicle is included in any safety campaign. We also urge you to visit your authorized BRP dealer in a timely manner if you become aware of any safety related campaigns.

  • Page 50: Riding Gear

    RIDING THE VEHICLE Riding Gear Actual weather conditions should help you decide how to dress. Dress for the coldest weather expected. Thermal underwear next to the skin also provides a good insulation. It is important that the operator always wears the appropriate protective riding gear and apparel, including an approved helmet, eye protection, boots, gloves, a long sleeved shirt and pants.

  • Page 51: Carrying A Passenger

    NEVER install other passenger’s seat other than the one recommended by BRP. Do not use the racks or their location to carry passenger(s). Carrying more than one (1) passenger may affect the stability and your control of the vehicle.

  • Page 52: Environment

    RIDING THE VEHICLE First aid kit Adjustable wrench Mobile phone Knife Friction tape Flashlight A rope Colored lens goggles Trail map Spare light bulbs Provided tool kit Snack Environment One of the benefits of this vehicle is that it can take you off the beaten path away from most communities.

  • Page 53: Riding Techniques

    RIDING THE VEHICLE An operator who takes a vehicle off-road should always exercise the utmost care in selecting the safest path and keeping close watch on the terrain ahead of him. On no account should the vehicle be operated by anyone who is not completely famil- iar with the driving instructions applicable to the vehicle, nor should it be operated on steep or treacherous terrain.

  • Page 54
    RIDING THE VEHICLE vmo2012-012-520 2 2 -UP Models The passenger must keep his hands on the grab handles and his feet on footrests at all times. The passenger must synchronize his movements with the operator. Crossing Roads If you have to cross a road, the lead driver should get off his vehicle, then observe and give directions to the other riders.
  • Page 55
    RIDING THE VEHICLE Avoid sudden inputs to steering, throttle or brakes while turning. WARNING Do not attempt turns at excessive speed. vmo2012-012-525 If you do get into a slide or skid, it may help to turn the handlebar in the direction of the skid until you regain control.
  • Page 56
    RIDING THE VEHICLE Reverse Operation When operating in reverse, check that the path behind the vehicle is free of people or obstacles. Proceed slowly and avoid sharp turns. When riding on a 2-UP model, take into account that the passenger can obstruct your view.
  • Page 57
    RIDING THE VEHICLE vmo2012-012-526 2 2 -UP Models The passenger must synchronize his movements with the operator. The passen- ger must remain seated at all times. Do not forget, the operator is responsible for the safety of the passenger. In doubt, disembark the passenger before climbing a hill.
  • Page 58
    RIDING THE VEHICLE V00A1XL Vehicle Behaviors Due to configuration, this vehicle has excellent climbing ability, so much so that it is possible to tip over before traction is lost. For example, it is common to encounter terrain situations where the top of the hill has eroded to a point that the hill peak rises very sharply.
  • Page 59
    RIDING THE VEHICLE Decelerating while negotiating a slippery downhill slope could “toboggan” the vehicle. Maintain steady speed and/or accelerate slightly to regain control. Try to avoid steep inclines. If you’re not careful, you could tip over when going down hills. vmo2012-012-523 2 2 -UP Models The operator is responsible for the safety of the passenger;…
  • Page 60
    RIDING THE VEHICLE Vehicle Behaviors This vehicle can climb slopes that are steeper than it can safely descend. There- fore, it is essential to ensure that a safe route exists to descend a slope before you climb it. Side Hilling This is one of the most risky types of riding since it may drastically change the bal- ance of the vehicle.
  • Page 61
    RIDING THE VEHICLE Drop-Offs This vehicle will “bottom-out” and usually stop if either the front or rear wheels are driven over a drop-off. If the drop is sharp or deep, the vehicle will nose dive and tip over. When riding on a 2-UP model, the operator is responsible for the safety of the pas- senger;…
  • Page 62
    RIDING THE VEHICLE On 2-UP models, the operator is responsible for the safety of the passenger; in doubt, do not attempt to cross. Ice will also affect the control of the vehicle. Slow down and do not “gun” the throttle. This will only result in spinning of the tires and possible tip over of the vehicle or passenger ejection (2-UP models).
  • Page 63
    RIDING THE VEHICLE At the end of each ride it is a good practice to clean the vehicle body and all moving components (brakes, steering components, drivelines, controls, radiator fan etc.) from any snow or ice accumulations. Wet snow will turn to ice during the shut down period and become more difficult to remove at the next pre-ride inspection.
  • Page 64: Moving Loads And Doing Work

    MOVING LOADS AND DOING WORK Working with your Vehicle WARNING Your vehicle can help you perform a The vehicle handling, stability and number of different LIGHT tasks rang- braking distance are affected when ing from snow removal to pulling wood loading racks and using the vehi- or carrying cargo.

  • Page 65: Loading The Cargo Racks

    MOVING LOADS AND DOING WORK MAXIMUM LOAD TABLE 235 kg 1-UP TOTAL Includes weight of operator, passenger, MODELS (517 lb) LOAD cargo, accessories and trailer tongue 2-UP 272 kg ALLOWED weight. MODELS (600 lb) 45 kg FRONT LOAD Evenly distributed. (100 lb) Evenly distributed.

  • Page 66: Pulling A Trailer (If Equipped With Hitch)

    (if Equipped with Hitch) the label on the hitch. NOTICE A BRP approved rear hitch must be properly installed on the vehicle for hauling trailers. Riding this vehicle with a trailer sub- stantially increases the risk of toppling, especially on inclined slopes.

  • Page 67: Important On-Product Labels (Canada/United States)

    IMPORTANT ON-PRODUCT LABELS (CANADA/UNITED STATES) Hang Tag This vehicle comes with a hang tag and labels containing important safety informa- tion. Any person who rides this vehicle should read and understand this information be- fore riding. 704903310 TYPICAL — 1-UP MODELS ________ ________ SAFETY INFORMATION…

  • Page 68
    IMPORTANT ON-PRODUCT LABELS (CANADA/UNITED STATES) NEVER USE WITH DRUGS OR ALCOHOL. 704903314 704903314 TYPICAL — 2-UP MODELS . Operating, servicing and WARNING maintaining an off-road vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm.
  • Page 69: Vehicle Safety Labels

    IMPORTANT ON-PRODUCT LABELS (CANADA/UNITED STATES) Vehicle Safety Labels Read and understand all the safety la- bels on your vehicle. These labels are affixed to the vehicle for the safety of the operator, passen- ger (2-UP) or bystanders. The safety labels on your vehicle should be considered permanent parts of the vehicle.

  • Page 70
    IMPORTANT ON-PRODUCT LABELS (CANADA/UNITED STATES) vmo2012-012-044_a vmo2012-012-045_c vmo2013-007-004_e TYPICAL _______ ________ SAFETY INFORMATION…
  • Page 71
    QR code link or visit Can-am web site before operation. LOCATE AND READ OPERATOR’S GUIDE FOLLOW ALL INSTRUCTIONS & WARNINGS. 8010 Patent : www.brp.com/en/about-brp/patents.html EN-704908010-DEC LABEL 1 — 1-UP MODELS ________ ________ SAFETY INFORMATION…
  • Page 72
    Read and understand all safety labels, locate and read operator’s guide and watch the safety video using the QR code link or visit Can-am web site before operation. Patent : www.brp.com/en/about-brp/patents.html 8014 EN-704908014-DEC LABEL 1 — 2-UP MODELS…
  • Page 73
    IMPORTANT ON-PRODUCT LABELS (CANADA/UNITED STATES) NEVER ride as a passenger. Passengers can cause a UNDER loss of control, resulting in SEVERE INJURY or DEATH. 704906851 EN-704906851-DEC Operating this ATV if you are under the LABEL 4 — 1-UP MODELS age16 increases the chance of SEVERE INJURYor DEATH.
  • Page 74
    IMPORTANT ON-PRODUCT LABELS (CANADA/UNITED STATES) PASSENGER SAFETY To reduce the risk of SEVERE INJURY or DEATH NEVER RIDE NEVER CARRY AFTER USING MORE THAN DRUGS OR 1 PASSENGER. OR ALCOHOL. NEVER carry a passenger too small to firmly plant feet on footrests and securely grasp hand holds.
  • Page 75
    IMPORTANT ON-PRODUCT LABELS (CANADA/UNITED STATES) • NEVER carry a passenger on this carrier. • MAXIMUM FRONT LOAD: 45 kg (100 lb) evenly distributed. • MAXIMUM REAR LOAD: 90 kg (200 lb) evenly distributed. (Includes trailer tongue weight if applicable). EN-704905995-DEC LABEL 6 ALWAYS use the trailer hitch or the recovery hook to pull…
  • Page 76
    IMPORTANT ON-PRODUCT LABELS (CANADA/UNITED STATES) Improper tire pressure or overloading can cause loss of control, resulting in SEVERE INJURY or DEATH. ALWAYS maintain proper tire pressure according to the load on the vehicle. Refer to table. NEVER underinflate tire as it could cause the tire to disloge from the rim. NEVER exceed the vehicle load capacity of 235 kg (517 lb), NEVER…
  • Page 77
    IMPORTANT ON-PRODUCT LABELS (CANADA/UNITED STATES) This vehicle is an all terrain vehicle and is not intended for use on public roads. 704905680 Ce véhicule est un véhicule tout terrain qui n’est pas destiné a être utilisé sur les vmo2010-010-100_a voies publiques. LABEL 11 EN_704905680_DEC LABEL 9…
  • Page 78: Compliance Labels

    IMPORTANT ON-PRODUCT LABELS (CANADA/UNITED STATES) 704905706 EN-704905706-DEC LABEL 13 — LOCATED ON COOLANT RESERVOIR Compliance Labels These labels indicate vehicle’s compli- ance. EMISSION CONTROL INFORMATION EN-EPA-DEC TYPICAL — UNDER SEAT — APPLICABLE WHEN EQUIVALENT TO A MODEL CERTIFIED TO US EPA STANDARDS Bombarider Recreational Products Inc.

  • Page 79: Technical Information Labels

    IMPORTANT ON-PRODUCT LABELS (CANADA/UNITED STATES) Technical Information Labels 707800373 UNDER SEAT Unleaded fuel only Recommended: PREMIUM 91 (min (R+M)/2) SUPER 95 704907508 (min RON) EN-704907508-DEC NEAR GAS CAP OF 1000R ENGINES < 750 kg (1654 lb) 7355 N < 75 kg (165 lb) 736 N EN-704908748-DEC ON TRAILER HITCH — IF EQUIPPED ________…

  • Page 80: Important On-Product Labels

    IMPORTANT ON-PRODUCT LABELS (ALL COUNTRIES EXCEPT CANADA/UNITED STATES) Vehicle Safety Labels Read and understand all the safety la- bels on your vehicle. These labels are affixed to the vehicle for the safety of the operator, passen- ger (2-UP) or bystanders. The safety labels on your vehicle should be considered permanent parts of the vehicle.

  • Page 81
    IMPORTANT ON-PRODUCT LABELS (ALL COUNTRIES EXCEPT CANADA/UNITED STATES) 219002093-002 TYPICAL 219002093-003 ________ ________ SAFETY INFORMATION…
  • Page 82
    – Never carry a passenger on 1-up models and NEVER carry more than one passenger on 2-up models. – Never use with drugs or alcohol. Safety Video https:// can-am.brp.com /off-road/safety Patent : www.brp.com/en/about-brp/patents.html 8012 EN-704908012-DEC LABEL 1 — 1-UP MODELS _______ ________ SAFETY INFORMATION…
  • Page 83
    IMPORTANT ON-PRODUCT LABELS (ALL COUNTRIES EXCEPT CANADA/UNITED STATES) Safety Video https:// can-am.brp.com Patent : www.brp.com/en/about-brp/patents.html 8015 EN-704908015-DEC LABEL 1 — 2-UP MODELS L L abel 2 WARNING Operating this ATV if you are under the age of 16 increases the chance…
  • Page 84
    IMPORTANT ON-PRODUCT LABELS (ALL COUNTRIES EXCEPT CANADA/UNITED STATES) Label 3 NOTICE This vehicle must be stopped before shifting lever. AL- WAYS apply foot brake to shift from Park (P) and Neutral (N). EN-704905694-DEC LABEL 4 — 2-UP MODELS STOP EN-704908379-DEC LABEL 3 L L abel 4 WARNING…
  • Page 85
    IMPORTANT ON-PRODUCT LABELS (ALL COUNTRIES EXCEPT CANADA/UNITED STATES) Label 5 WARNING – NEVER carry a passenger on this carrier. – MAXIMUM FRONT LOAD: 45 kg (100 lb) evenly distributed. – MAXIMUM REAR LOAD: 90 kg (200 lb) evenly distributed (including trailer tongue weight if applicable).
  • Page 86
    IMPORTANT ON-PRODUCT LABELS (ALL COUNTRIES EXCEPT CANADA/UNITED STATES) Label 7 WARNING – Locate and read operator’s guide. Improper tire pressure or overloading can cause loss of control, resulting in SEVERE INJURY or DEATH. – ALWAYS maintain proper tire pressure as shown. –…
  • Page 87
    IMPORTANT ON-PRODUCT LABELS (ALL COUNTRIES EXCEPT CANADA/UNITED STATES) < 272 kg (600 lb) 68.9 kpa 68.9 kpa (10 psi) (10 psi) km/h 750 kg (1654 lb) km/h 75 kg (165 lb) > 132 kg (290 lb) EN-704907619-DEC LABEL 7 — 2-UP MODELS L L abel 8 Label 9 WARNING…
  • Page 88: Compliance Labels

    IMPORTANT ON-PRODUCT LABELS (ALL COUNTRIES EXCEPT CANADA/UNITED STATES) Compliance Labels Label 10 These labels indicate vehicle’s compli- WARNING ance. – 1) Ensure the latch lever is in the open position by pulling it to- wards the front of seat. EMISSION CONTROL INFORMATION –…

  • Page 89: Technical Information Labels

    IMPORTANT ON-PRODUCT LABELS (ALL COUNTRIES EXCEPT CANADA/UNITED STATES) Technical Information Labels 707800373 UNDER SEAT Unleaded fuel only Recommended: PREMIUM 91 (min (R+M)/2) SUPER 95 704907508 (min RON) EN-704907508-DEC NEAR GAS CAP OF 1000R ENGINES ________ ________ SAFETY INFORMATION…

  • Page 90
    IMPORTANT ON-PRODUCT LABELS (ALL COUNTRIES EXCEPT CANADA/UNITED STATES) This page is intentionally blank _______ ________ SAFETY INFORMATION…
  • Page 91: Reporting Safety Defects

    REPORTING SAFETY DEFECTS In Canada, if you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform Transport Canada in addition to notifying Bombardier Recreational Products Inc. If Transport Canada receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.

  • Page 92
    REPORTING SAFETY DEFECTS This page is intentionally blank _______ ________ SAFETY INFORMATION…
  • Page 93
    VEHICLE INFORMATION _______________…
  • Page 94: Controls

    CONTROLS All Models 219002093-005 TYPICAL 1) Throttle Lever The throttle lever is located on the RH side of the handlebar. The throttle lever controls the engine speed. To increase or maintain vehicle speed, press the throttle lever with your right thumb.

  • Page 95: Lh Brake Lever

    CONTROLS 2) LH Brake Lever The brake lever is located on the LH side of the handlebar. 219001872-001_c TYPICAL 1. Brake lever 2. Parking brake lever The parking brake function is to main- 219001872-001_d tain brakes to all wheels to prevent ve- 1.

  • Page 96: Brake Pedal

    CONTROLS WARNING Make sure parking brake is re- leased before operating the ve- hicle. If parking brake is left ON while riding, it may cause damage to the brake system and cause loss of braking capacity and/or fire. 4) Brake Pedal The brake pedal is located on the RH side footrest.

  • Page 97: Keys

    CONTROLS NOTICE P: Park Use the low speed range to pull a trailer, carry heavy cargo, The park position locks the gearbox to go over obstacles or drive uphill and help prevent vehicle movement. downhill. WARNING 6) Keys Always use the PARK (P) position when the vehicle is not in oper- D.E.S.S.

  • Page 98: Lh Handlebar Switches

    CONTROLS 7) LH Handlebar Switches priate. For example, in wide-open straight trails, operators may prefer the performance key. Normal Key The normal key limits the vehicle rate of acceleration and/or the vehicle speed to 70 km/h (43 MPH). WARNING On steep downhills, the engine speed limiter may not prevent the 219001854-002_a vehicle from accelerating beyond…

  • Page 99
    CONTROLS Engine Start Button 219001733-003_a HEADLIGHT SWITCH FUNCTIONS 1. Lights OFF 2. Low beam and taillight 219001731-001_d 3. High beam and taillight TYPICAL 1. Engine start button 2. Engine stop switch Engine Stop Switch When engine start button is pressed and held, it starts the engine.
  • Page 100: 2Wd/4Wd And Driving Modes (If Equipped) Selector Switch

    CONTROLS DPS Function (Models with DPS) This button is also used to change the DPS (Dynamic Power Steering) mode. For complete information on DPS TUNE YOUR RIDE modes, refer to 9) 2WD/4WD and Driving Modes (if equipped) Selector Switch The 2WD/4WD and Driving Modes se- 219001731-001_c lector is located on the RH side of the TYPICAL…

  • Page 101
    CONTROLS 219001961-004_b 219001961-004_e 4WD MODE — TYPICAL The SPORT mode provides a crisper throttle response. Press LEFT to acti- To engage the 2WD mode, press the vate, RIGHT to deactivate. switch up. NOTE: The SPORT mode can be acti- vated with all key types and provides the maximum power with the used key.
  • Page 102: Horn Switch (On Applicable Vehicles)

    CONTROLS NOTE: For a smoother ride on bumpy trails, do not activate Sport mode. 10) Horn Switch (On applicable vehicles) For vehicles sold in Finland Press on the horn switch to activate the horn. 219002093-004 While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious injury or death.

  • Page 103: Digital Display

    4.5″ DIGITAL DISPLAY Multifunction Display Left Lateral Display Lower Display 219001961-711 The left lateral display includes: 219001961-710 – Fuel level indicator May display the following: – 2X4 / 4X4 telltale – RPM – Speed – Engine Temperature – Battery Voltage –…

  • Page 104: Warning Lamps And Indicators

    4.5″ DIGITAL DISPLAY Central Display The MODE display indicates the se- lected mode of operation: – SPORT – WORK A message of the selected mode will be displayed on the lower display at activation and deactivation as follow: MESSAGE DRIVE MESSAGE AT MODE DEACTIVATION…

  • Page 105: Settings

    4.5″ DIGITAL DISPLAY NOTE: Some warning indicators ap- Icons and Indicators — Multifunction pear in the display of the multifunction Display gauge and function the same as an in- ICONS AND INDICATORS dicator lamp but do not display when starting the vehicle. Denotes SPORT mode is selected.

  • Page 106
    4.5″ DIGITAL DISPLAY Setting Brightness Using LOWER (MENU) button, se- lect BRIGHTNESS and hold button to change brightness. Using LOWER (MENU) button, adjust brightness then push and hold LOWER (MENU) button to acknowledge selec- tion. Setting Clock Using LOWER (MENU) button, Select CLOCK and hold to change units.
  • Page 107: Digital Display

    7.6″ DIGITAL DISPLAY Basic Functions Left Lateral Display Multifunction Gauge Description WARNING iVTS Do not adjust the display while rid- ing, you could lose control. General View 219002027-302 The left lateral display includes: – Fuel level indicator – Tripmeter (A — B) iVTS –…

  • Page 108
    7.6″ DIGITAL DISPLAY May display the following: – RPM – Vehicle speed Transmission Position Display iVTS 219001961-004_d RH SIDE OF HANDLEBAR 1. Driving modes selector 219002027-305 A message of the selected mode will This display shows gears position of be displayed on the lower display at gearbox: activation and deactivation as follow: –…
  • Page 109: Settings

    7.6″ DIGITAL DISPLAY WARNING AND TELLTALE LIGHTS RED — (Steady ON) Low Brake Fluid 219001961-717 4X4 ICON FOR ALL OTHER COUNTRIES BLUE — High Beam Middle Left Display GREEN — Neutral GREEN — Flashers (T Category iVTS models only) Icons and Indicators 219002027-308 ICONS AND INDICATORS The middle left lateral display includes:…

  • Page 110
    7.6″ DIGITAL DISPLAY As you proceed under a constant speed setting, keep your attention level up to maintain good situational awareness. Slowing down is a matter of releasing the throttle. Activating Speed Limiter Mode 1. Press the Gauge Switch to go to the SETTINGS menu.
  • Page 111
    7.6″ DIGITAL DISPLAY Hold menu button to confirm selected Setting Clock speed limit. Using MENU button, Select CLOCK NOTE: Activating speed limiter mode and hold to change time. of operation only limits the maximum 1. Press MENU button to select clock speed available when depressing the display.
  • Page 112: Equipment

    EQUIPMENT 219002027-403_a TYPICAL — 1-UP MODELS ______________…

  • Page 113
    EQUIPMENT 219002027-402_a TYPICAL — 2-UP MODELS ______________…
  • Page 114: Windshield (If Equipped)

    EQUIPMENT 1) Windshield (If Equipped) Windshield Removal and Installation To remove the windshield, completely unscrew both knobs, then pull the windshield forward. vmo2012-012-020_a 1. Seat latch Pull seat upward then rearward. Con- tinue lifting movement until you can release the front retaining device then completely remove seat.

  • Page 115
    EQUIPMENT WARNING Without its passenger’s seat, the vehicle becomes a ONE RIDER ve- hicle (1-UP model) and NO PAS- SENGER must be allowed on ve- hicle. NEVER carry passenger on glove box and NEVER ride without a passenger seat if no glove box is installed.
  • Page 116
    EQUIPMENT Passenger’s Seat Installation 3. Align and insert glove box latching system into this vehicle’s «LINQ» 1. Ensure the latch lever is in the open opening. position by pulling it towards the front of seat. 2. Using a forward motion, insert both front tabs of the seat into the vehicle anchor housings.
  • Page 117: Footpegs

    EQUIPMENT vmo2013-007-010_a vmo2013-007-007_a TYPICAL — 2-UP SHOWN TYPICAL 1. Operator’s LH footpeg 1. Latch 2. Passenger’s LH footpeg 3. Remove glove box. WARNING 4. Reinstall passenger’s seat. Refer to Passenger must have both feet on PASSENGER’S SEAT in this section. footpegs at all time during vehicle operation.

  • Page 118: Heated Throttle Lever (If Equipped)

    EQUIPMENT 219001854-002_c 219001854-002_e 1. Heated grips switch 1. Heated throttle lever switch Press the switch again to increase the Press the switch again to increase the heat level. Each time the switch is heat level. Each time the switch is pressed, the heat level increases.

  • Page 119: Passenger’s Heated Grips (If Equipped)

    EQUIPMENT 8) Passenger’s Heated 10) Heated Visor Grips (If Equipped) Connector (If Equipped) The heated grips have 2 levels of heat. Connector specifically designed to The switch is located on the RH grab power a heated helmet visor. handle. Front Connector 219001854-003_a 1.

  • Page 120: Cargo Racks

    EQUIPMENT 12) Cargo Racks Cargo racks are convenient for carry- ing equipment and various other cargo. They must never be used to carry a passenger. vmo2012-012-023_b 1. Rear storage compartment cover WARNING Always engage the PARK position on the shift lever before opening cover.

  • Page 121: Trailer Hitch

    EQUIPMENT 13) Trailer Hitch Convenient hitch to install a ball to tow a trailer or other equipment. Install the proper ball size as per trailer man- ufacturer recommendations. Refer to SPECIFICATIONS for carrying loads and towing recommendations. 219001731-001_f TYPICAL 1. Rewind 2.

  • Page 122: Gps Receiver (Global Positioning System) (If Equipped)

    EQUIPMENT Also, when winching for more than The GPS comes from factory with 30 seconds, it is recommended to in- all the necessary accessories to be crease engine RPM in the range of specifically used on this vehicle. It in- 3000 RPM to increase charging power cludes: to the battery.

  • Page 123: Recovery Hook

    EQUIPMENT WARNING Remember, the data provided by the GPS receiver is for reference only. For your safety, NEVER rely solely on this information. GPS Receiver Installation Remove tamper resistant screw on front of GPS receiver. 219001961-005_b Insert GPS receiver onto the lower tab 1.

  • Page 124: Additional Accessories

    ADDITIONAL ACCESSORIES Some models are equipped with factory installed accessories. 219002027-401 1) Underbody Protective Plates Aluminum plates that provide protec- tion to underbody and suspension arms. 219001854-007 ______________…

  • Page 125: Fuel

    FUEL Fuel Requirements For 1000R engines use premium un- leaded gasoline with an AKI (R+M)/2 NOTICE Always use fresh gaso- octane rating of 91, or a RON octane line. Gasoline will oxidize; the re- rating of 95. sult is loss of octane, volatile com- pounds, and the production of gum and varnish deposits which can damage the fuel system.

  • Page 126
    FUEL 3. Unscrew slowly the fuel reservoir cap counterclockwise to remove it. vmo2012-012-027_a 1. Fuel reservoir cap WARNING If a differential pressure condition is noticed (whistling sound heard when loosening fuel reservoir cap) have vehicle inspected and/or re- paired before further operation. 4.
  • Page 127: Break-In Period

    BREAK-IN PERIOD Operation During Break-In A break-in period of 10 operating hours or 300 km (200 mi) is required for the vehicle. Engine During the break-in period: – Avoid full throttle operation – Maximum throttle should not ex- ceed 3/4 –…

  • Page 128: Basic Procedures

    BASIC PROCEDURES Starting the Engine Changing Gear Selection The shift lever must be set to PARK or Apply brakes and immobilize vehicle, NEUTRAL. then select the desired shift lever posi- tion. NOTE: For your convenience, an over- ride mode allows the engine to be Release brakes.

  • Page 129
    BASIC PROCEDURES Set shift lever in PARK position. Use the vehicle engine stop switch to stop the vehicle Remove D.E.S.S. key from D.E.S.S. post. If you must park on a steep incline or if the vehicle is carrying cargo, block the wheels using rocks or bricks.
  • Page 130: Special Procedures

    SPECIAL PROCEDURES What to Do if Water Entered the CVT The CVT drain plug is located on the rear portion of the CVT cover. It is ac- cessible from the rear LH fender. Inspect the CVT drain plug to validate if water is present.

  • Page 131: What To Do If Vehicle Is Turned Over

    SPECIAL PROCEDURES What to Do if Vehicle is NOTICE Immersion of the vehi- cle can cause serious damage if the Turned Over correct restart procedure is not fol- When vehicle is turned over or stays lowed. tilted on the side, put the vehicle back on its wheel.

  • Page 132: Tune Your Ride

    TUNE YOUR RIDE WARNING FRONT SUSPENSION FACTORY PRELOAD SETTINGS Suspension adjustment could af- fect vehicle handling. Always take FACTORY ADJUSTMENT MODEL time to familiarize yourself with SETTING the vehicle’s behavior after any suspension adjustment have been models made. except XT-P, position 3 Following are guidelines to fine-tune X xc and…

  • Page 133
    TUNE YOUR RIDE Spring Preload Adjustment WARNING The left and right shock adjust- ment on front or rear suspension must always be set to the same position. Never adjust one only. Uneven adjustment can cause poor handling and loss of stability, which could lead to an accident.
  • Page 134
    TUNE YOUR RIDE Shock Absorber Damping (X xc Model) FRONT SUSPENSION DAMPING FACTORY SETTINGS 12 clicks CCW from Rebound full stop High Speed 2.25 turn CCW from 219001682-007_a Compression full stop 1. Position 1 2. Position 2 Slow Speed 2.25 turn CCW from 3.
  • Page 135: Dynamic Power Steering (Dps) Assist Level Adjustment

    TUNE YOUR RIDE the vehicle’s speed and rider’s de- ACTION RESULT mand, in order to provide maximum Increasing Firmer steering power at lower speed where compression compression the demand is normally higher. As damping force damping speed increases, the assistance is pro- gressively reduced to keep maximum Decreasing Softer…

  • Page 136
    TUNE YOUR RIDE 219001731-001_e 1. Override/DPS button 2. Check the multifunction gauge to confirm the active DPS mode. 219001961-710 4.5″ DIGITAL DISPLAY iVTS 219002027-301 7.6″ DIGITAL DISPLAY To change the DPS mode, proceed as follows: 1. Press and hold Override/DPS but- ton for 2 seconds to go to the next setting.
  • Page 137: Transporting The Vehicle

    TRANSPORTING THE VEHICLE When contacting a towing or trans- SAFETY PRECAUTIONS porting service, be sure to ask if they Ensure you have a good have a flatbed trailer, loading ramp or Visibility visibility during the entire power ramp to safely lift the vehicle maneuver.

  • Page 138: Using A Winch To Pull Vehicle Onto Trailering Equipment

    TRANSPORTING THE VEHICLE 3. Back off the vehicle, verify ramps 3. If the vehicle is not equipped with a are still secure, then proceed at winch, proceed as follows: proper speed. 3.1 Attach strap to lower front 4. Carefully drive vehicle onto platform bumper anchor.

  • Page 139: Getting Vehicle Out Of Trailer

    TRANSPORTING THE VEHICLE vmo2013-007-014_a TYPICAL 1. Front tie-down point location vmo2013-007-003_a TYPICAL 1. Rear tie-down point location NOTICE Securing vehicle at other locations may damage the vehicle. Getting vehicle out of trailer WARNING Vehicle may have moved during transport. Ensure vehicle is prop- erly aligned with ramps before proceeding.

  • Page 140
    TRANSPORTING THE VEHICLE This page is intentionally blank ______________…
  • Page 141
    MAINTENANCE ______________…
  • Page 142: Maintenance Schedule

    For emission-related warranty claims, BRP is limiting the diagnosis and repair of emission-related parts to the authorized Can-Am Off-Road dealers. For more US EPA EMISSION-RELATED WARRANTY…

  • Page 143: Maintenance Schedule Legend

    MAINTENANCE SCHEDULE MAINTENANCE SCHEDULE LEGEND Operation in trail riding conditions Operation in severe riding conditions (dusty or muddy) or carrying heavy loads condition MAINTENANCE SCHEDULE Make sure to perform proper maintenance at recommended intervals as indicated in the tables. Some items of the maintenance schedule must be performed in function of the calendar, regardless of the distance or time of operation.

  • Page 144
    MAINTENANCE SCHEDULE EVERY 3 000 KM (2,000 MI) OR 100 HOURS (whichever comes first) EVERY 1 500 KM (1,000 MI) OR 50 HOURS (whichever comes first) The following must be performed at least once a year: Change engine oil and filter Lubricate throttle cable Inspect and clean brake system Inspect battery condition…
  • Page 145
    MAINTENANCE SCHEDULE EVERY 12 000 KM (8,000 MI) OR 5 YEARS (whichever comes first) EVERY 6 000 KM (4,000 MI) OR 5 YEARS (whichever comes first) Replace engine coolant ______________…
  • Page 146: Maintenance Procedures

    MAINTENANCE PROCEDURES This section includes instructions for Air Filter Removal basic maintenance procedures. NOTICE Never remove or mod- ify any component in the air filter WARNING housing. Otherwise, engine perfor- Unless otherwise indicated, al- mance degradation or damage can ways remove D.E.S.S. key from occur.

  • Page 147
    MAINTENANCE PROCEDURES vmr2012-010-017_a vmo2012-012-039_a TYPICAL — SOME PARTS REMOVED FOR 1. Air filter cover CLARITY 1. Air filter housing inlet drain tube Remove air filter. 3. Check air filter dirty chamber for cleanliness. – If any debris or water are found, clean air filter chamber using a vacuum cleaner.
  • Page 148
    MAINTENANCE PROCEDURES Air Filter Cleaning and Oiling CAUTION Always wear propriate skin and eye protection. Chemicals can cause a skin rash and eye injury. Paper Filter Cleaning 1. Ensure that the foam filter is re- vbs2009-012-005 moved from paper filter. TYPICAL — DRY 2.
  • Page 149: Engine Oil

    MAINTENANCE PROCEDURES sorbent cloth and squeezing gently. Install console as the reverse of re- This will also ensure a full oil cover- moval. However, pay attention to the age on foam filter. following. 5. Reinstall the foam filter over the pa- Align console front tabs with slots, per filter.

  • Page 150
    Properly tighten dipstick. Recommended Engine Oil Rotax ® engines were developed and validated using the XPS™ oil. BRP rec- ommends the use of its XPS engine oil vmo2006-007-013_a or an equivalent at all time. Damages TYPICAL — RH SIDE OF ENGINE caused by the use of an oil not suitable 1.
  • Page 151: Oil Filter

    MAINTENANCE PROCEDURES XPS RECOMMENDED ENGINE OIL Scandinavia: 4T 10W50 SYNTHETIC OIL (EUR) Warm (P/N 779240) temperature Other Countries: 4T 10W50 vmo2012-012-058_a SYNTHETIC OIL 1. Drain plug (P/N 779234) Allow enough time for oil to flow out of IF THE RECOMMENDED XPS oil filter.

  • Page 152: Radiator

    MAINTENANCE PROCEDURES 4. Remove oil filter. vmr2006-008-001_a 1. Slightly oil tmr2011-010-004_a 2. Slightly oil 1. Oil filter screw 2. Oil filter cover 5. Install the cover on the engine. 3. O-ring 4. Oil filter 6. Tighten oil filter cover screws to rec- ommended specification.

  • Page 153: Engine Coolant

    MAINTENANCE PROCEDURES Inspect radiating fins. They must be clean, free of mud, dirt, leaves and any other deposit that would prevent the radiator to cool properly. Remove as much deposits as you can with your hands. If water is available in proximity, try rinsing the radiating fins.

  • Page 154
    MAINTENANCE PROCEDURES Engine Coolant Replacement Cooling System Draining Remove the gauge support. 219001854-001_b Step 1: Hook Step 2: Engage retaining tab WARNING In order to avoid potential burns, 219001854-001_a do not remove the radiator cap if Step 1: Pull up the engine is hot.
  • Page 155
    MAINTENANCE PROCEDURES vmo2012-012-058_b 1. Coolant drain plug NOTE: Do not unscrew the coolant tmo2011-001-501_a drain plug completely. TYPICAL 1. Front cylinder bleed screw 650 Models Disconnect the lower radiator hose and drain the remaining coolant into a suitable container. NOTE: Take note of the position of the hose clamp on the lower radiator hose at the radiator.
  • Page 156: Muffler Spark Arrester

    MAINTENANCE PROCEDURES 5. Continue adding coolant until sys- tem is full up to the pressure cap. 6. Refill coolant tank up to MAX level mark. 7. Run engine at idle with the radiator cap off. Slowly add coolant if neces- sary.

  • Page 157: Cvt Air Filter (850/1000R)

    MAINTENANCE PROCEDURES Remove carbon deposits from the TIGHTENING TORQUE spark arrester using a brush. Tail pipe NOTICE Use a soft brush and be screws careful to avoid damaging spark ar- 11 N•m ± 1 N•m rester mesh. (97 lbf•in ± 9 lbf•in) Cover screws CAUTION Wear eye protection and gloves.

  • Page 158: Gearbox Oil

    MAINTENANCE PROCEDURES CVT Air Filter Installation Models with Slip-On Air Filter Install air filter on CVT inlet by stretch- ing its sides. Models with Clip-On Air Filter Install air filter on CVT by inserting tabs in their slots and push on air filter until it clicks.

  • Page 159
    NOTE: The XPS oil is specially formu- lated to meet the lubrication require- NOTE: Clean drain plug from any ments of this gearbox. BRP strongly metallic particles prior to installation. recommends the use of its XPS oil. Refill gearbox with recommended oil.
  • Page 160: Throttle Cable

    MAINTENANCE PROCEDURES TIGHTENING TORQUE 5 N•m ± 0.6 N•m Oil level plug (44 lbf•in ± 5 lbf•in) Wipe off any spillage. Throttle Cable Throttle Cable Lubrication (If applicable) V07I0GY The throttle cable must be lubricated with a silicone based lubricant or an 1.

  • Page 161
    MAINTENANCE PROCEDURES V07I0JY TYPICAL V07I0IY NOTE: Place a rag around the throttle Remove the throttle body side cover. cable adjuster to prevent the lubricant from splashing. Add lubricant until it runs out at throttle body end of the throttle cable. Reinstall and adjust the cable.
  • Page 162: Spark Plugs

    MAINTENANCE PROCEDURES 219001737-010_a RH SIDE — REAR CYLINDER 1. Spark plug V07I010 1. Throttle lever A. 2 mm (.079 in) Tighten lock nut and reinstall protector. With the shift lever on PARK position, start the engine. Check if the throttle cable is adjusted correctly by turning handlebar fully to the right then fully to the left.

  • Page 163: Cvt Cover

    MAINTENANCE PROCEDURES CAUTION Do not overtighten spark plugs, engine damage can oc- cur. TIGHTENING TORQUE Spark plug 20 N•m ± 2.4 N•m (15 lbf•ft ± 2 lbf•ft) (650) Spark plug (850 11 N•m ± 1 N•m and 1000R) (97 lbf•in ± 9 lbf•in) 219002021-101 TYPICAL 1.

  • Page 164: Drive Belt

    MAINTENANCE PROCEDURES Vmr2012-018-005_a Vmr2012-018-003_a 1. Puller/locking tool CVT COVER TIGHTENING SEQUENCE 2. Fixed sheave of driven pulley TIGHTENING TORQUE Slide the belt over the top edge of fixed sheave to remove it. CVT cover 7 N•m ± 0.8 N•m (62 lbf•in ± 7 lbf•in) screws Drive Belt Removing the Drive Belt…

  • Page 165: Drive And Driven Pulleys

    MAINTENANCE PROCEDURES Driven Pulley Inspect the bushings of the cam and of the sliding sheave of the driven pulley, replace worn parts. Battery CAUTION Never charge a bat- tery while installed in vehicle. vmr2007-051-006_a These vehicles are equipped with a 1.

  • Page 166: Fuses

    MAINTENANCE PROCEDURES Remove corrosion from battery cable terminals and battery posts using a firm wire brush. Battery Installation Battery installation is the reverse of the removal procedure. NOTICE Always connect RED (+) battery cable first. 219001854-001_a Step 1: Pull up Fuses Step 2: Slide CAUTION Always remove key…

  • Page 167
    MAINTENANCE PROCEDURES Rear Fuse Holder(s) FRONT FUSE BOX All except X xc models and NRMM DESCRIPTION RATING compliant models Relays 10 A All except Base and DPS equipped Gauge (Speedo) with 850 engines Injectors/ 10 A The rear fuse holder is located under Ignition coils, seat near battery.
  • Page 168: Lights

    MAINTENANCE PROCEDURES Headlight Bulb Replacement NOTICE Never touch glass portion of a halogen bulb with bare fingers, it shortens its operating life. If glass is touched, clean it with isopropyl al- cohol which will not leave a film on the bulb. Unplug connector from bulb.

  • Page 169: Drive Shaft Boot And Protector

    MAINTENANCE PROCEDURES Rotate light bulb counterclockwise to remove it from taillight. vmo2012-012-059_b LOW BEAM ADJUSTMENT 1. Adjustment knobs vmo2012-012-062_a Remove bulb socket from taillight. Installation is the reverse of the re- moval procedure. Drive Shaft Boot and Protector Drive Shaft Boot and Protector Inspection Visually inspect drive shaft protectors vmo2012-012-060_a…

  • Page 170: Wheel Bearing

    MAINTENANCE PROCEDURES Wheels and Tires Tire Pressure WARNING Tire pressure greatly affects vehi- cle handling and stability. Insuf- ficient pressure may cause tire to deflate and rotate on wheel. Overpressure may burst the tire. 219001961-010_a Always follow recommended TYPICAL — REAR OF VEHICLE pressure.

  • Page 171
    MAINTENANCE PROCEDURES Tire Replacement Tires replacement should be per- formed by an authorized Can-Am dealer. WARNING – Replace tires only with the same type and size as original tires. – For unidirectional tread pat- tern, ensure that the tires are installed in the correct direction vmo2008-001-002_a of rotation.
  • Page 172
    MAINTENANCE PROCEDURES NOTE: It is normal that the beadlock clamp ring flexes slightly to match the tire bead. Wheel Beadlock Gap Verification 1. Verify the gap between tire and beadlock clamp ring, it should be 219001737-003_a practically equal all around the ring. TYPICAL 1.
  • Page 173
    MAINTENANCE PROCEDURES 219001737-004_a 1. Tire 219001737-001_b 2. Beadlock clamp ring edge TYPICAL — TIGHTENING SEQUENCE A. Gap equal all around beadlock clamp ring 4. At this time check if the tire is still If the gap is not acceptable, centered on wheel. Reposition it if –…
  • Page 174: Steering

    MAINTENANCE PROCEDURES Rear Suspension Lubrication WARNING Lubricate rear stabilizer bar links and Never exceed tire’s recommended pivot bushing at grease fittings. maximum pressure for seating beads. SUSPENSION GREASE SYNTHETIC Steering SUSPENSION Scandinavia GREASE (EUR) Steering Inspection (P/N 779226) Tie-Rod Ends SYNTHETIC Place vehicle on a level surface.

  • Page 175: Brakes

    MAINTENANCE PROCEDURES Check the brake fluid level, the reser- voir is full when the fluid reaches of the top of window. Visually inspect lever boot condition. Check for cracks, tears, etc. Replace if damaged. tmo2011-001-131_a TYPICAL WARNING The ball joint must be replaced if the boot is cracked or it shows an abnormal play.

  • Page 176
    MAINTENANCE PROCEDURES WARNING WARNING Clean filler cap before removing. The brake fluid replacement or brake system maintenance and repairs should be performed by an Remove screws retaining the reservoir authorized Can-Am dealer. cap. Remove reservoir cap. Add fluid as required using a clean fun- nel.
  • Page 177: Vehicle Care

    VEHICLE CARE Post-Operation Care Non Compatible Cleaning Products When vehicle is used in salt-water en- NON-COMPATIBLE MATERIAL vironment (beach area, launching and CLEANING TYPE loading boats etc.), rinsing the vehi- PRODUCTS cle with fresh water is necessary to preserve vehicle and its components. ANY PETROLEUM Metallic parts lubrication is highly rec- BASE CLEANING…

  • Page 178
    VEHICLE CARE vbs2012-006-001 SAFE FOR POLYPROPYLENE ______________…
  • Page 179: Storage And Preseason Preparation

    STORAGE AND PRESEASON PREPARATION When a vehicle is not in use for more than four (4) months, proper storage is a necessity. When using your vehicle after storage, a preparation is required. See an authorized Can-Am dealer, re- pair shop or person of your own choos- ing to have your vehicle prepared for either storage or the preseason.

  • Page 180
    STORAGE AND PRESEASON PREPARATION This page is intentionally blank ______________…
  • Page 181: Technical Information

    TECHNICAL INFORMATION ______________…

  • Page 182: Vehicle Identification

    VEHICLE IDENTIFICATION Engine Identification The main components of your vehicle (engine and frame) are identified using Number (EIN) different serial numbers. It may some- times become necessary to locate these numbers for warranty purposes or to trace your vehicle in the event of loss.

  • Page 183: Radio Frequency Digitally Encoded Security System (Rf D.e.s.s. Key)

    VEHICLE IDENTIFICATION Radio Frequency Digitally Encoded Security System (RF D.E.S.S. key) This device complies with FCC Part 15 and Industry Canada license exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any in- terference, including interference that may cause undesired operation of the…

  • Page 184: Noise Emission Control System Regulation

    NOISE EMISSION CONTROL SYSTEM REGULATION (CANADA/UNITED STATES) Tampering with Noise Control Sys- tem Is Prohibited! U.S. Federal law and Canadian provin- cial laws may prohibit the following acts or the causing there of: 1. The removal or rendering inoper- ative by any person other than for purposes of maintenance, repair or replacement of any device or ele- ment of design incorporated into…

  • Page 185: Canada/United States)

    NOISE EMISSION AND VIBRATION VALUES (ALL COUNTRIES EXCEPT CANADA/UNITED STATES) MODEL 1000R NOISE EMISSION AND VIBRATION VALUES 78 dB(A) @ 3600 80 dB(A) @ 4000 80 dB(A) @ 4000 Sound pressure Noise RPM (Uncertainty RPM (Uncertainty RPM (Uncertainty ) 3 dB(A)) ) 3 dB(A)) ) 3 dB(A)) 3.5 m/s…

  • Page 186: Ec-Declaration Of Conformity

    EC-DECLARATION OF CONFORMITY DoC_ATV_MY21-EN 15997 ______________…

  • Page 187: Eac Declaration Of Conformity

    EAC DECLARATION OF CONFORMITY Left blank for Eurasian Conformity mark where applicable ______________…

  • Page 188: Specifications

    976 cm³ (59.6 in³) Spark arrestor approved Exhaust system by USDA Forest Service Catalyst on NRMM models Air filter Synthetic paper filter with foam LUBRICATION SYSTEM Wet sump. Replaceable Type cartridge oil filter Oil filter BRP Rotax paper type, replaceable ______________…

  • Page 189
    SPECIFICATIONS LUBRICATION SYSTEM Capacity (oil change with 2.0 L (2.1 qt (U.S. liq.)) filter) 4T 10W50 SYNTHETIC OIL (EUR) (P/N 779240) 4T 5W40 SYNTHETIC Recommended oil BLEND OIL (EUR) (P/N 779290) Scandinavia 4T 0W40 SYNTHETIC OIL (EUR) (P/N 779286) 4T 10W50 SYNTHETIC Engine oil OIL (P/N 779234) 4T 5W40 SYNTHETIC…
  • Page 190
    SPECIFICATIONS GEARBOX Dual range (HI-LO) with park, Type neutral and reverse Capacity 450 ml (15.22 U.S. oz) 75W140 Scandinavia: SYNTHETIC GEAR OIL (EUR) (P/N 779215) Gearbox oil All other countries: Recommended 75W140 SYNTHETIC GEAR OIL (P/N 779160) or a 75W140 API GL-5 synthetic gear oil ELECTRICAL SYSTEM Without DPS…
  • Page 191
    SPECIFICATIONS FUEL SYSTEM Electronic Fuel Injection (EFI), 46 Type (650) mm throttle body, 1 injector per cylinder Fuel delivery Electronic Fuel Injection (EFI), 54 Type mm throttle body, 1 injector (850-1000R) per cylinder Fuel pump Type Electrical (in fuel tank) 1400 RPM Idle speed 850/1000R…
  • Page 192
    SPECIFICATIONS DRIVE SYSTEM Capacity 250 ml (8.45 U.S. oz) 75W140 Scandinavia: SYNTHETIC GEAR OIL (EUR) (P/N 779215) Rear final drive oil All other countries: Type 75W140 SYNTHETIC GEAR OIL (P/N 779160) or synthetic gear oil 75W140 API GL-5 CV JOINT GREASE (P/N 293 CV joint grease 550 062) or an equivalent…
  • Page 193
    SPECIFICATIONS REAR SUSPENSION XT-P and Fox QS3† shocks with piggyback Limited Type reservoir, quick switch 3 positions Fox RC2 shock with piggyback Shock absorber X xc reservoir, dual speed compression Type damping adjustment and rebound adjustment. All other models Type XT-P, X xc and Limited Threaded Preload adjustment type…
  • Page 194
    SPECIFICATIONS TIRES Base models 26×8-12 Mossy Oak (205/90-12) Hunting edition Front 27x9R14 MAX Limited (240/70R14) 26x8R14 All other models (205/75R14) Size Base models Mossy Oak 26×10-12 Hunting edition (255/70-12) Rear 27x11R14 MAX Limited (280/60R14) 26x10R14 All other models (255/65R14) WHEELS Base, DPS and Steel Type…
  • Page 195
    SPECIFICATIONS DIMENSIONS 1-UP 218.4 cm (86 in) Overall length 2-UP 238.8 cm (94 in) Overall width 121.9 cm (48 in) 1-UP without windshield 126 cm (49.5 in) Overall height 2-UP without windshield 135 cm (53 in) All models with windshield 156.4 cm (61.6 in) 1-UP 129.5 cm (51 in)
  • Page 196
    SPECIFICATIONS This page is intentionally blank ______________…
  • Page 197: Troubleshooting

    TROUBLESHOOTING ______________…

  • Page 198: Troubleshooting Guidelines

    TROUBLESHOOTING GUIDELINES ENGINE DOES NOT TURN 1. D.E.S.S. key is not installed on D.E.S.S. post. – Securely install D.E.S.S. key to D.E.S.S. post. 2. Engine stop switch. – Make sure that engine stop switch is in ON position. 3. Transmission is not set on PARK or NEUTRAL. –…

  • Page 199
    TROUBLESHOOTING GUIDELINES ENGINE TURNS OVER BUT FAILS TO START (cont’d) 2. No fuel to the engine (spark plug dry when removed). – Check fuel tank level. – A failure of the fuel pump may have occurred. – Check fuel pump fuse and relay. –…
  • Page 200
    TROUBLESHOOTING GUIDELINES ENGINE LACKS ACCELERATION OR POWER (cont’d) 5. CVT dirty or worn-out. – Contact an authorized Can-Am dealer. 6. Engine is under a protection (limp home) mode. – Check multifunction gauge display for messages. – Multifunction gauge CHECK ENGINE indicator lamp is on and display shows CHECK ENGINE or LIMP HOME, seek service from an authorized Can-Am dealer, repair shop or person of your own choosing for maintenance, repair or replacement.
  • Page 201
    TROUBLESHOOTING GUIDELINES VEHICLE CANNOT REACH FULL SPEED 1. Engine. – Refer to ENGINE LACKS ACCELERATION OR POWER. 2. Parking Brake. – Ensure parking brake is completely removed. 3. Air filter/housing plugged or dirty. – Check air filter and clean if necessary. –…
  • Page 202: Multifunction Gauge Messages

    MULTIFUNCTION GAUGE MESSAGES PILOT LAMP(S) MESSAGE DESCRIPTION Indicates that you have used the wrong D.E.S.S. key, use BAD KEY Check engine the proper key for this vehicle. DESS KEY NOT Indicates that there possibly is a bad contact, remove and Check engine RECOGNIZED clean key.

  • Page 203
    MULTIFUNCTION GAUGE MESSAGES MAINTENANCE None Displayed in gauge when vehicle is due for a maintenance. REQUIRED Throttle position sensor does not work properly. Seek service from an authorized Can-Am dealer, repair shop or TPS FAULT PRESS person of your own choosing for maintenance, repair or OVERRIDE BUTTON TO Check engine replacement.
  • Page 204
    MULTIFUNCTION GAUGE MESSAGES This page is intentionally blank ______________…
  • Page 205: Warranty

    WARRANTY ______________…

  • Page 206: Brp Limited Warranty Usa And Canada: 2021 Can-Am Atv

    BRP. BRP reserves the right to modify this limited warranty at any time, be- ing understood that such modification will not alter the warranty conditions appli- cable to the products sold while this warranty is in effect.

  • Page 207
    BRP will not honor this limited warranty to any private use owner or commercial use owner if one of the preceding conditions has not been met. Such limitations are necessary in order to allow BRP to preserve both the safety of its products, and also that of its consumers and the general public.
  • Page 208
    BRP reserves the right to improve or modify products from time to time without as- suming any obligation to modify products previously manufactured.
  • Page 209: Epa Emission-Related Warranty

    2. It is free from defects in materials and workmanship that may keep it from meeting the requirements of 40 CFR 1051 and 40 CFR 1060. Where a warrantable condition exists, BRP will repair or replace, as it elects, any part or component with a defect in materials or workmanship that would increase the engine’s emissions of any regulated pollutant within the stated warranty…

  • Page 210
    Components Covered The emission-related warranty covers all components whose failure would in- crease an engine’s emissions of any regulated pollutant, including the following listed components: 1. For exhaust emissions, emission-related components include any engine parts related to the following systems: –…
  • Page 211
    If you have any question regarding your warranty rights and responsibility, you should contact Bombardier Recreational Products at 1-888-272-9222. * In the USA, products are distributed and serviced by BRP US Inc. ______________…
  • Page 212: Brp International Limited Warranty: 2021 Can-Am Atv

    BRP. BRP reserves the right to modify this warranty at any time, being understood that such modification will not alter the warranty conditions applicable to the products sold while this warranty is in effect.

  • Page 213
    – Damage resulting from removal of parts, improper repairs, service, main- tenance, modifications or use of parts or accessories not manufactured or approved by BRP which in its reasonable judgement are either incompatible with the product or adversely affect its operation, performance and durability, or resulting from repairs done by a person that is not an authorized servicing Can-Am ATV Distributor/Dealer;…
  • Page 214
    BRP will not honour this limited warranty to any private use owner or commercial use owner if one of the preceding conditions has not been met. Such limitations are necessary in order to allow BRP to preserve both the safety of its products, and also that of its consumers and the general public.
  • Page 215
    BRP reserves the right to improve or modify products from time to time without as- suming any obligation to modify products previously manufactured. 8) TRANSFER If the ownership of a product is transferred during the warranty coverage period, this warranty shall also be transferred and be valid for the remaining coverage pe-…
  • Page 216: Brp Limited Warranty For The European Economic Area, The Commonwealth Of The Independent States And Turkey: 2021 Can-Am Atv

    BRP. BRP reserves the right to modify this warranty at any time, being understood that such modification will not alter the warranty conditions applicable to the products sold while this warranty is in effect.

  • Page 217
    Can-Am ATV Distributor/Dealer authorized to distribute Can-Am ATVs in the country in which the sale occurred; – The BRP specified pre-delivery inspection process must be completed and doc- umented; – The product must have undergone proper registration by an authorized Can-Am ATV Distributor/Dealer;…
  • Page 218
    BRP will not honour this limited warranty to any private use owner or commercial use owner if one of the preceding conditions has not been met. Such limitations are necessary in order to allow BRP to preserve both the safety of its products, and also that of its consumers and the general public.
  • Page 219
    Can-Am ATV Distributor/Dealer’s service manager or owner. If the matter still remains unresolved, contact BRP by filling out the customer con- tact form at www.brp.com or contact BRP by mail at one of the addresses listed CONTACT US under the section of this guide.
  • Page 220
    ADDITIONAL TERMS AND CONDITIONS FOR FRANCE ONLY The following terms and conditions are applicable to products sold in France only: The seller shall deliver goods that are complying with the contract and shall be re- sponsible for defects existing upon delivery. The seller shall also be responsible for defects resulting from packaging, assembling instructions or the installation when it is its responsibility per the contract or if accomplished under its responsibility.
  • Page 221: Maintenance Records

    MAINTENANCE RECORDS Send photocopy of maintenance record to BRP if needed. PREDELIVERY Serial number: Signature/Print: Mileage / km: Hours: Date: Dealer no: Notes: Refer to vehicle Pre-Delivery Bulletin for detailed installation procedures FIRST INSPECTION Mileage / km: Signature/Print: Hours: Date:…

  • Page 222
    SERVICE Mileage / km: Signature/Print: Hours: Date: Dealer no: Notes: For maintenance schedule refer to Maintenance Information section of this operator’s guide SERVICE Mileage / km: Signature/Print: Hours: Date: Dealer no: Notes: For maintenance schedule refer to Maintenance Information section of this operator’s guide SERVICE Mileage / km: Signature/Print:…
  • Page 223
    SERVICE Mileage / km: Signature/Print: Hours: Date: Dealer no: Notes: For maintenance schedule refer to Maintenance Information section of this operator’s guide SERVICE Mileage / km: Signature/Print: Hours: Date: Dealer no: Notes: For maintenance schedule refer to Maintenance Information section of this operator’s guide SERVICE Mileage / km: Signature/Print:…
  • Page 224
    SERVICE Mileage / km: Signature/Print: Hours: Date: Dealer no: Notes: For maintenance schedule refer to Maintenance Information section of this operator’s guide SERVICE Mileage / km: Signature/Print: Hours: Date: Dealer no: Notes: For maintenance schedule refer to Maintenance Information section of this operator’s guide ______________…
  • Page 225: Customer Information

    CUSTOMER INFORMATION ______________…

  • Page 226: Privacy Information

    PRIVACY INFORMATION BRP wishes to inform you that your coordinates will be used for safety and war- ranty related purposes. Furthermore, BRP and its affiliates may use its customer list to distribute marketing and promotional information about BRP and related products.

  • Page 227
    CONTACT US North America www.brp.com 565 de la Montagne Street Asia Valcourt (Québec) J0E 2L0 Canada Room 4609, Tower 2, Grand Gateway 3 Hong Qiao Sa De Cv, Av. Ferrocarril 202 Road Shanghai, Parque Ind. Querétaro, Lote2-B China 200020 76220 Santa Rosa Jáuregui, Qro., Mexico…
  • Page 228
    Notifying BRP, even after the expiration of the limited warranty, is very important as it enables BRP to reach the ATV owner if necessary, like when safety recalls are initiated. It is the owner’s responsibility to notify BRP.
  • Page 229
    CHANGE OF ADDRESS/OWNERSHIP ______________…
  • Page 230
    CHANGE OF ADDRESS/OWNERSHIP This page is intentionally blank ______________…
  • Page 231
    CHANGE OF ADDRESS/OWNERSHIP ______________…
  • Page 232
    CHANGE OF ADDRESS/OWNERSHIP This page is intentionally blank ______________…
  • Page 233
    CHANGE OF ADDRESS/OWNERSHIP NOTES ______________…
  • Page 234
    CHANGE OF ADDRESS/OWNERSHIP NOTES ______________…
  • Page 235
    To be completed by the dealer at the time of the sale. DEALER IMPRINT AREA V00A2IL Please verify with your dealer to ensure your vehicle has been registered with BRP. While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious…
  • Page 236
    OPERATOR’S GUIDE OUTLANDER Series / ENGLISH GUIDE DU CONDUCTEUR Séries OUTLANDER / ANGLAIS FAIT AU / MADE IN CANADA ®TM AND THE BRP LOGO ARE TRADEMARKS OF BOMBARDIER RECREATIONAL PRODUCTS INC. OR ITS AFFILIATES. ©2020 BOMBARDIER RECREATIONAL PRODUCTS INC. ALL RIGHTS RESERVED. PRINTED IN CANADA.

  • Table of Contents

    2

  • Safety Notice

    9

  • General Information

    10

  • Vehicle Information

    11

  • Engine Emissions Information

    11

  • Model Number

    11

  • Vehicle Identification Number (VIN)

    11

  • Self-Locking Fasteners Procedure

    12

  • Loctite Application Procedure

    12

  • Owner Responsibility

    12

  • ERA Emission Regulations

    12

  • Stud in Blind Holes

    13

  • Preassembled Parts

    13

  • Adjusting Screw

    13

  • Stripped Thread Repair

    14

  • Gasket Compound

    14

  • Standard Thread Repair

    14

  • Repair of Small Holes/Fine Threads

    14

  • Tightening Torques

    15

  • Mounting on Shaft

    15

  • Case-In Components

    15

  • Mounting with a Press

    15

  • Fastener Grade/Torque

    16

  • Maintenance Chart

    20

  • Preseason Preparation

    24

  • Storage Procedures

    26

  • Fuel Stabilizer

    26

  • Engine Lubrication

    26

  • Rags Installation

    26

  • Coolant Density

    27

  • Drive and Driven Pulleys Protection

    27

  • Vehicle Cleaning

    27

  • Vehicle Protection

    27

  • Special Procedures

    28

  • Service Products

    28

  • Turn over

    28

  • ATV Immersion

    28

  • Troubleshooting Chart

    30

  • Starter Does Not Turn

    30

  • Starter Turns, but Does Not Crank the Engine

    31

  • Starter Motor Keeps Running

    31

  • High Engine Operating Temperature

    31

  • Battery Not Charging or Charging Voltage Inadequate

    32

  • Low or no Oil Pressure/High Oil Consumption

    33

  • Oil Contamination

    33

  • Unusual Engine Noise And/Or Vibration

    34

  • Oil Contamination on Cylinder And/Or Head

    34

  • Unusual Engine Noise And/Or Vibrations

    34

  • Unusual Gearbox Noise And/Or Vibrations

    34

  • Gear Indication Fails

    35

  • Gear(S) Is (Are) Hard to Shift

    35

  • Wheel Drive Indication Fails

    37

  • Wheel Drive Does Not Engage or Disengage

    37

  • Unusual Acceleration Behavior

    37

  • Engine Maximum RPM Is too High and Top Speed Is Not Reached

    38

  • Drive Pulley Noise in Idle Speed

    38

  • Drive Pulley Noise When Accelerating/Decelerating

    38

  • Vibrations Originating from Drive Pulley

    39

  • Vibrations Originating from Driven Pulley

    39

  • Pulley’s Do Not Down/Up Shift Properly

    39

  • Belt Glazed Excessively or Having Baked Appearance

    39

  • Belt Worn Excessively in Top Width

    40

  • Belt Disintegration

    40

  • Cracks between Cogs

    40

  • Engine Cranks but Fails to Start

    40

  • Engine Does Not Start

    41

  • Engine Hard to Start

    41

  • Engine Suddenly Turns off

    41

  • Engine Backfires

    42

  • Engine Does Not Offer Maximum Power And/Or Does Not Reach Maximum Operating RPM

    43

  • Engine Removal and Installation

    45

  • Service Tools

    45

  • Engine Removal

    46

  • Vehicle and Engine Preparation

    46

  • Engine Installation

    52

  • Final Assembly Procedure

    52

  • Engine Mount Replacement

    53

  • Air Intake System

    55

  • Air Filter Housing

    56

  • Air Filter Removal

    57

  • Air Filter Housing Removal

    57

  • Air Filter Housing Installation

    59

  • Restrictor Removal

    59

  • Restrictor Installation

    59

  • Exhaust System

    61

  • Front Exhaust Pipe Inspection

    62

  • Front Exhaust Pipe Removal

    62

  • Front Exhaust Pipe Installation

    62

  • Muffler Removal

    63

  • Muffler Installation

    63

  • «Y» Exhaust Pipe Removal

    63

  • «Y» Exhaust Pipe Installation

    63

  • Fuel Tank Protector Removal

    64

  • Fuel Tank Protector Installation

    64

  • Lubrication System

    65

  • Lubrication System Components

    66

  • Engine Oil

    68

  • Recommended Oil

    68

  • Engine Oil Viscosity

    68

  • Engine Oil Level Verification

    68

  • Engine Oil Pressure

    69

  • Oil Filter Removal

    69

  • Oil Pressure Switch (OPS)

    70

  • Oil Filter Inspection

    70

  • Oil Filter Installation

    70

  • Oil Pressure Switch Activation

    70

  • Engine Oil Pressure Regulator

    71

  • Oil Pressure Switch Removal

    71

  • Oil Pressure Switch Installation

    71

  • Oil Pump Removal

    72

  • Oil Pump Inspection

    72

  • Oil Pump Installation

    73

  • Engine Oil Strainer Removal

    74

  • Engine Oil Strainer Cleaning and Inspection

    74

  • Reed Valve Removal

    74

  • Reed Valve Inspection

    74

  • Cooling System Service Tools

    75

  • Radiator

    76

  • Water Pump

    77

  • Cooling System Leak Test

    78

  • Coolant Replacement

    79

  • Recommended Coolant

    79

  • Draining the System

    79

  • Refilling the System

    79

  • Thermostat Removal

    80

  • Radiator Cap

    81

  • Coolant Tank

    81

  • Thermostat Installation

    81

  • Radiator Installation

    81

  • Coolant Temperature Sensor (CTS)

    82

  • Radiator Fan Relay (R1)

    82

  • Relay Installation

    82

  • Relay Operation Test

    82

  • Radiator Fan Operation

    83

  • Radiator Fan Test

    84

  • Water Pump Housing

    85

  • Radiator Fan Removal

    85

  • Water Pump Housing Removal

    85

  • Radiator Fan Installation

    85

  • Water Pump Impeller

    86

  • Water Pump Shaft and Seals

    86

  • Water Pump Housing Inspection

    86

  • Water Pump Housing Installation

    86

  • Shaft/Seal Installation

    88

  • Magneto System

    91

  • Magneto Cover Removal

    93

  • Magneto Cover Inspection and Cleaning

    93

  • Magneto Cover Installation

    93

  • Stator Removal

    94

  • Stator Inspection

    94

  • Stator Installation

    94

  • Rotor Removal

    95

  • Rotor Inspection

    95

  • Rotor Installation

    95

  • Sprag Clutch Removal

    96

  • Sprag Clutch Inspection

    96

  • Sprag Clutch Installation

    96

  • Sprag Clutch Gear Removal

    97

  • Sprag Clutch Gear Inspection

    97

  • Starter Drive Gears

    97

  • Sprag Clutch Gear Installation

    97

  • Gear Removal

    98

  • Gear Inspection

    98

  • Gear Installation

    98

  • Intake Manifold, Cylinder Head and Cylinder

    99

  • Intake Manifold

    100

  • Cylinder Head No.1

    101

  • Cylinder Head No.2

    102

  • Cylinders and Pistons

    103

  • Maintenance

    104

  • Valve Adjustment

    104

  • Valve Clearance

    104

  • Leak Test Inspection

    105

  • Intake Manifold Removal

    107

  • Valve Cover Removal

    108

  • Intake Manifold Inspection

    108

  • Intake Manifold Installation

    108

  • Timing Chain Tensioner Removal

    109

  • Timing Chain Tensioner Inspection

    109

  • Timing Chain Tensioner Installation

    109

  • Camshaft Timing Gear Removal

    110

  • Camshaft Timing Gear Inspection

    110

  • Camshaft Timing Gear Installation

    110

  • Rocker Arm Removal

    112

  • Rocker Arm Inspection

    112

  • Timing Chain

    113

  • Rocker Arm Installation

    113

  • Rocker Arm Shaft

    113

  • Cylinder Head Removal

    114

  • Cylinder Head Inspection

    114

  • Camshaft

    115

  • Cylinder Head Installation

    115

  • Camshaft Timing

    115

  • Camshaft Timing Cylinder 2

    116

  • Camshaft Timing Cylinder 1

    117

  • Camshaft Inspection

    119

  • Valve Spring Removal

    120

  • Camshaft Installation

    120

  • Valve Spring Inspection

    121

  • Valve Spring Installation

    121

  • Valve Removal

    122

  • Valve Inspection

    122

  • Valve Stem Seal

    122

  • Valve Stem Diameter

    122

  • Valve Installation

    123

  • Valve Face and Seat

    123

  • Valve Seat Contact Width

    123

  • Valve Guide Removal

    124

  • Valve Guide Inspection

    124

  • Valve Guide Installation

    124

  • Cylinder Removal

    125

  • Cylinder Inspection

    125

  • Cylinder Taper in Diameter

    125

  • Cylinder Installation

    126

  • Cylinder out of Round

    126

  • Piston Removal

    126

  • Piston Inspection

    127

  • Piston/Cylinder Clearance

    127

  • Piston Pin Diameter

    128

  • Connecting Rod/Piston Pin Clearance

    128

  • Piston Installation

    129

  • Connecting Rod Small End Diameter

    129

  • Piston Rings

    131

  • Ring Removal

    131

  • Ring Inspection

    131

  • Ring Installation

    131

  • Bottom End

    133

  • Engine Drive Shaft

    134

  • Crankcase and PTO Cover

    135

  • Crankshaft

    136

  • Oil Seal Removal

    137

  • Engine Drive Shaft Removal

    137

  • Engine Drive Shaft Inspection

    137

  • Engine Drive Shaft Installation

    138

  • PTO Cover Oil Seal Removal

    139

  • PTO Oil Seal Inspection

    139

  • PTO Oil Seal Installation

    139

  • PTO Cover Removal

    139

  • PTO Cover Inspection

    140

  • Plain Bearing Replacement Procedure

    140

  • Plain Bearing Removal

    140

  • PTO Cover Installation

    141

  • Plain Bearing Installation

    141

  • Drive Gears Removal

    142

  • Drive Gears Inspection

    142

  • Drive Gear Installation

    142

  • Timing Chain Removal (Magneto Side)

    143

  • Timing Chain Removal (PTO Side)

    143

  • Timing Chain Inspection

    143

  • Timing Chain Installation

    143

  • Timing Chain Guide

    144

  • Chain Guide Inspection

    144

  • Chain Guide Installation

    144

  • Crankcase Disassembly

    144

  • Crankcase Cleaning

    145

  • Crankcase Inspection

    145

  • Oil Strainer

    145

  • Plain Bearing Replacement

    146

  • Crankcase Assembly

    147

  • Crankshaft Locking Procedure

    148

  • Crankshaft Inspection

    150

  • Crankshaft Axial Play

    150

  • Connecting Rod Big End Axial Play

    150

  • Connecting Rod Big End Radial Play

    150

  • Crankshaft Radial Play MAG/PTO Side

    151

  • Crankshaft Assembly

    152

  • Crankshaft Radial Play (PTO Side Support Bearing)

    152

  • Crankshaft Installation

    153

  • Outlander 500

    153

  • Outlander 650 and 800

    153

  • Gearbox and 4X4 Coupling Unit

    155

  • Gearbox Components and 4X4 Coupling Mechanism

    156

  • Gearbox Housing and 4X4 Actuator Unit

    157

  • Gearbox Oil Change

    158

  • Draining Procedure

    158

  • Gearbox Position Indicator Switches Removal

    159

  • Gearbox Position Indicator Switches Installation

    159

  • 4WD Indicator Switch Removal

    160

  • 4WD Indicator Switch Test

    160

  • 4WD Indicator Switch Installation

    160

  • Oil Seals Removal

    160

  • Countershaft Oil Seal

    161

  • Shift Shaft Oil Seal

    161

  • Output Shaft Oil Seal

    161

  • Output Shaft and Countershaft Oil Seal

    161

  • Actuator Test

    162

  • Actuator Removal

    162

  • Output Shaft and Coupling Mechanism

    164

  • Output Shaft Backlash Procedure

    164

  • Coupling Sleeve Groove Width

    167

  • Coupling Fork Claw Thickness

    167

  • Gearbox Removal

    169

  • Gearbox Disassembly

    169

  • Bevel Gear Axial Clearance

    169

  • Bearing Removal in Housing

    173

  • Gearbox Inspection

    173

  • Shift Forks

    174

  • Shift Drum

    174

  • Levers

    174

  • Gears

    174

  • Width of Shift Fork Engagement Groove

    175

  • Intermediate Gear Shaft

    175

  • Bevel Gear Adjustment

    176

  • Bevel Gear Backlash Procedure

    177

  • Bevel Gear Axial Clearance Procedure

    178

  • Bearing Installation in Housing

    179

  • Other Gearbox Components

    180

  • Shifter Service Products

    187

  • Transmission Lever

    188

  • Shifter Lever Removal

    188

  • Link Rod Removal

    189

  • Shifter Lever Inspection

    189

  • Shifter Lever Installation

    189

  • Shifting Plate

    190

  • Link Rod Inspection

    190

  • Link Rod Installation

    190

  • Shifting Plate Removal

    190

  • Shifting Plate Inspection

    191

  • Shifting Plate Installation

    191

  • Overview

    193

  • Front

    193

  • Engine Management System Overview

    193

  • Operating Principle

    194

  • Air Induction

    194

  • Fuel System

    194

  • Throttle Body

    194

  • Fuel Rail

    195

  • Fuel Pump Module

    195

  • Fuel Pressure Regulator

    195

  • Fuel Filter

    195

  • Electrical System

    196

  • Engine Control Module (ECM)

    196

  • Power Distribution

    196

  • Engine Management System

    198

  • Electronic Fuel Injection

    198

  • Ignition

    198

  • ECM and VFB Interaction with the Electrical System

    198

  • Engine Modes of Operation

    199

  • Ignition Timing

    199

  • Vehicle Speed Limiter

    199

  • Limp Home Mode

    199

  • Monitoring System

    200

  • Diagnostic Mode

    200

  • Battery Voltage Warning Device

    200

  • Low Oil Pressure Warning Device

    200

  • Engine Management System Flow Chart

    201

  • EMS Diagnostic

    203

  • On-Board Diagnostic

    203

  • Fault Codes

    204

  • TPS (Throttle Position Sensor) Faults

    204

  • TPS «Out of Range» Fault

    204

  • Fault Code P2119

    204

  • Fault Code Table

    205

  • Adjustment and Repair Procedures

    213

  • Diagnostic Tools

    215

  • Resistance Measurement

    215

  • ECM Connectors

    216

  • Engine Connector

    216

  • Temperature Sensor Table

    216

  • Basic Adjustments

    217

  • Idle Speed

    217

  • Throttle Cable

    217

  • Closed Throttle and Idle Actuator Reset

    218

  • Repair Procedures

    219

  • Main Relay

    219

  • D1 Diode (ECM)

    219

  • Diode (D1) Installation

    219

  • Diode (D1) Test

    220

  • Quick Test to Validate ECM Operation

    220

  • ECM Power Supply and Ground Pinout

    220

  • ECM Power Supply Verification

    220

  • If ECM Works When Bypassing Relay

    222

  • ECM Replacement

    222

  • Fuel Injector

    223

  • Security Exchange

    223

  • Leakage Test

    223

  • Electrical Test

    223

  • Fuel Injector Replacement

    225

  • Fuel Injector Removal

    225

  • Fuel Injector Installation

    225

  • Fuel Rail Replacement

    226

  • Fuel Rail Removal

    226

  • Fuel Rail Installation

    226

  • Mechanical Inspection

    227

  • Electrical Inspection

    227

  • Throttle Body Replacement

    227

  • Throttle Position Sensor (TPS)

    230

  • TPS Wear Test

    230

  • TPS Resistance Test

    231

  • TPS Input Voltage Test

    231

  • TPS Replacement

    231

  • Idle Bypass Valve (IBV)

    232

  • IBV Information in B.U.D.S. Software

    232

  • IBV Resistance Test

    232

  • IBV Visual Inspection

    233

  • Crankshaft Position Sensor (CPS)

    234

  • CPS Resistance Test

    234

  • CPS Replacement

    234

  • Camshaft Position Sensor (CAPS)

    235

  • CAPS Voltage Test

    235

  • Manifold Air Pressure and Temperature Sensor (Mapts)

    236

  • CAPS Replacement

    236

  • Sensor Pressure Function

    236

  • Voltage Test

    236

  • Quick Test

    237

  • Sensor Temperature Function

    237

  • Resistance Test

    237

  • MAPTS Replacement

    237

  • CTS Resistance Test

    238

  • CTS Replacement

    238

  • Fuel Tank and Fuel Pump

    239

  • Fuel Tank Leak Test Inspection

    241

  • Check Valve and Pressure Relief Valve

    242

  • Fuel Pressure Test

    244

  • Fuel Hose and Oetiker Clamps

    245

  • In-Line Fuel Filter

    245

  • Fuel Hose Replacement

    245

  • Oetiker Clamp Replacement

    245

  • Fuel Tank Draining

    246

  • Fuel Tank Removal

    246

  • Fuel Tank Protector

    247

  • Fuel Tank Inspection

    247

  • Fuel Tank Installation

    247

  • Fuel Pump Circuit Test

    248

  • Fuel Pump Power Supply

    248

  • Fuel Pump Ground Circuit

    249

  • Fuel Pump Removal

    249

  • Fuel Pump Installation

    249

  • Fuel System Diagnostic Flow Chart

    250

  • Communication Tools and B.U.D.S. Software

    251

  • Multi-Purpose Interface (MPI)

    251

  • MPI Supply

    251

  • Connections with Vehicle

    251

  • Multi-Purpose Interface-2 (MPI-2)

    252

  • MPI-2 Supply

    253

  • B.U.D.S. Software

    253

  • Changes in ECM

    254

  • Ignition System

    255

  • Ignition Switch

    255

  • Switch Resistance Test

    255

  • Switch Wiring Test (Ignition Function)

    256

  • Switch Wiring Test (DESS Function)

    256

  • Engine Run/Stop Switch

    257

  • Switch Resistance Test (Ignition Function)

    257

  • Switch Resistance Test (DESS Function)

    257

  • Ignition Coil Input Voltage

    258

  • Ignition Coil Resistance Test

    259

  • Spark Plug Removal

    260

  • Troubleshooting Fouled Spark Plug

    260

  • Spark Plug Analysis

    260

  • Spark Plug Installation

    260

  • Charging System

    263

  • Magneto

    263

  • Voltage Regulator/Rectifier

    263

  • DC Current Test with an Inductive Ammeter

    264

  • DC Current Test with a Multimeter

    264

  • Stator

    266

  • Static Test: Continuity

    266

  • Static Test: Insulation

    267

  • Dynamic Test: AC Voltage

    267

  • Battery Information

    268

  • Battery Troubleshooting

    268

  • Discharged or Weak Battery

    268

  • Battery Unloaded Test

    268

  • Battery Removal

    269

  • Battery Cleaning

    269

  • Battery Inspection

    270

  • Battery Storage

    270

  • Main Ground

    271

  • Starting System

    273

  • Engine Cranking Conditions

    273

  • Ignition Switch and Engine Run/Stop Switch

    273

  • Electrical Cable and Connections

    273

  • Fuses

    274

  • D2 Diode (Starter Solenoid)

    274

  • Start Button

    275

  • Start Button Resistance Test

    275

  • Start Button Wiring Test

    275

  • Starting Solenoid

    276

  • Solenoid Signal Test

    277

  • Electric Starter

    278

  • Starter Test

    278

  • Digitally Encoded Security System (DESS)

    281

  • DESS Key Programming

    281

  • Lights, Gauge and Accessories

    283

  • Diagnostic

    283

  • Checking for Shorts between 2 Wires

    283

  • Recommended Tools

    283

  • Electrical Connectors

    284

  • Fuses in Front Service Compartment

    284

  • Fuse Located at the Rear

    284

  • Accessory Relay (R3)

    285

  • Multifunction Gauge

    286

  • Unit Selection (MPH Vs Km/H)

    286

  • Gauge Operation

    286

  • Tachometer

    289

  • Transmission Position Display

    289

  • Fuel Level Display

    289

  • Indicator Lamps

    290

  • Multifunction Display (Normal Display Mode)

    290

  • Multifunction Display (Temporary Display Mode)

    291

  • Multifunction Display Codes/Messages

    291

  • Function Display Problems

    293

  • Fuel Level

    293

  • 2/4WD Pilot Lamp

    293

  • HI Beam Pilot Lamp

    293

  • Multifunction Gauge Pinout

    294

  • Multifunction Gauge Removal

    295

  • Multifunction Gauge Installation

    295

  • New Multifunction Gauge Registration (Coding)

    295

  • Country Selection

    295

  • Vehicle Speed Sensor (VSS)

    296

  • Fuel Level Sender

    297

  • Multifunction Switch

    297

  • Low/Hi Beam Switch

    298

  • Override Switch

    298

  • 12-Volt Auxiliary Power Outlet

    299

  • 12-Volt Auxiliary Power Outlet Test

    299

  • 12-Volt Power Outlet Removal

    299

  • 12-Volt Power Outlet Installation

    299

  • Headlamp Test

    300

  • Headlamp Bulb Replacement

    300

  • Headlamp Beam Aiming

    302

  • Headlamp Adjustment

    302

  • Taillight Bulb Replacement

    303

  • Winch Test

    303

  • Winch Motor

    303

  • Voltage Supply to Switch

    303

  • Winch Control Switch

    304

  • Winch Relay

    304

  • Winch Removal

    305

  • Winch Installation

    305

  • D5 and D6 Diodes (Winch Relay)

    306

  • Winch Control Switch Removal

    306

  • Winch Control Switch Installation

    306

  • Continuously Variable Transmission (CVT)

    309

  • Drive Belt Removal

    311

  • Drive Pulley

    312

  • Drive Belt Inspection

    312

  • Drive Belt Installation

    312

  • Drive Pulley Removal

    313

  • Drive Pulley Disassembly

    314

  • Sliding Sheave

    315

  • Fixed Sheave

    315

  • Drive Pulley Cleaning

    315

  • Drive Pulley Inspection

    316

  • Drive Pulley Governor Cup

    316

  • Drive Pulley Roller and Slider Shoe

    316

  • Centrifugal Lever Bore Diameter

    317

  • Centrifugal Lever Pivot Bolt Bore Diameter

    317

  • Sliding Sheave Large Bushing

    317

  • Drive Pulley Assembly

    318

  • Sliding Sheave Small Bushing

    318

  • Spring Free Length

    318

  • Spring Sleeve Length

    318

  • Friction Washer

    319

  • Driven Pulley Removal

    320

  • Bushings Bore Diameter

    322

  • Bushing Bore Diameter

    322

  • Wear on Teeth both Sides

    322

  • Width on Top Surface

    323

  • Wear on Contact Surface

    323

  • Clutch Spring Squareness

    323

  • CVT Air Guide Removal

    325

  • CVT Air Guide Inspection

    325

  • CVT Air Guide Installation

    325

  • Front Drive

    327

  • Tires and Wheels

    329

  • Wheel Hub Removal

    329

  • Wheel Hub Inspection

    330

  • Wheel Hub Installation

    330

  • Front Drive Shaft Removal

    330

  • Drive Shaft Inspection

    331

  • Drive Shaft Installation

    331

  • Drive Shaft Boot Inspection

    332

  • Drive Shaft Boot Removal

    332

  • Drive Shaft Boot Installation

    332

  • Front Differential Oil Level

    332

  • Front Differential Oil Change

    333

  • Front Differential Removal

    333

  • Front Differential Inspection

    334

  • Front Differential Disassembly

    334

  • Ring Gear Carrier/Ring Gear

    334

  • Pinion Gear

    334

  • Ring Gear Adjustment

    335

  • Backlash

    335

  • Front Propeller Shaft Removal

    336

  • Front Propeller Shaft Inspection

    337

  • Front Propeller Shaft Installation

    337

  • Propeller Shaft U-Joint Removal

    337

  • Propeller Shaft U-Joint Installation

    337

  • Rear Drive

    339

  • Differential Protector Removal

    342

  • Differential Protector Installation

    342

  • Drive Shaft Removal

    342

  • Rear Propeller Shaft

    343

  • Steering System

    351

  • Handlebar Grip Removal

    353

  • Handlebar Grip Installation

    353

  • Handlebar Cover Removal

    353

  • Handlebar Cover Installation

    353

  • Handlebar Inspection

    354

  • Handlebar Installation

    354

  • Steering Column Removal

    354

  • Steering Column Inspection

    354

  • Steering Column Bearing Removal

    355

  • Steering Column Installation

    355

  • Tie-Rod

    355

  • Tie-Rod Removal

    356

  • Tie-Rod Installation

    356

  • Knuckle Removal

    356

  • Knuckle Inspection

    358

  • Wheel Bearing Inspection

    358

  • Wheel Bearing Removal

    358

  • Wheel Bearing Installation

    359

  • Multifunction Switch Removal

    359

  • Throttle Handle Removal

    359

  • Multifunction Switch Installation

    360

  • Handle Brake Removal

    360

  • Handle Brake Hose Removal

    360

  • Steering Alignment

    360

  • Front Suspension

    363

  • Shock Absorber and Spring Removal

    367

  • Shock Absorber and Spring Disassembly

    368

  • Shock Absorber and Spring Inspection

    368

  • Lower Suspension Arm Protector Removal

    369

  • Lower Suspension Arm Protector Installation

    369

  • Lower Suspension Arm Inspection

    369

  • Lower Suspension Arm Removal

    369

  • Lower Suspension Arm Installation

    370

  • Lower Ball Joint Removal

    371

  • Lower Ball Joint Installation

    371

  • Upper Suspension Arm Lubrication

    372

  • Upper Suspension Arm Inspection

    372

  • Upper Suspension Arm Removal

    372

  • Upper Suspension Arm Installation

    373

  • Upper Suspension Arm Bracket Removal

    373

  • Upper Suspension Arm Bracket Inspection

    374

  • Upper Suspension Arm Bracket Installation

    374

  • Upper Ball Joint Inspection

    374

  • Upper Ball Joint Removal

    374

  • Upper Ball Joint Installation

    375

  • Rear Suspension

    377

  • Rear Shock Removal

    379

  • Rear Shock Disassembly

    379

  • Rear Shock Inspection

    380

  • Rear Shock Assembly and Installation

    380

  • Torsion Bar Removal

    380

  • Torsion Bar Inspection

    381

  • Torsion Bar Installation

    381

  • Trailing Arm Removal

    381

  • Trailing Arm Inspection

    382

  • Trailing Arm Installation

    382

  • Trailing Arm Bearings Inspection

    382

  • Trailing Arm Bearings Removal

    382

  • Trailing Arm Bearings Installation

    384

  • Front and Rear Brakes

    385

  • Hydraulic Brakes System

    389

  • Parking Brake

    389

  • Brake Recommended Fluid

    389

  • Brake Fluid Level

    389

  • Brake Fluid Replacement

    390

  • Brake Fluid Draining

    390

  • Brake Fluid Filling and Bleeding

    390

  • With a Vacuum Pump

    390

  • Rear Brake Light Switch Inspection

    391

  • Rear Brake Light Switch Test

    391

  • Rear Brake Light Switch Removal

    392

  • Rear Brake Light Switch Installation

    392

  • Front Brake Light Switch Inspection

    392

  • Parking Brake Mechanism Removal

    392

  • Front Brake Light Switch Installation

    393

  • Brake Lever Removal

    393

  • Brake Lever Installation

    393

  • Front Master Cylinder Removal

    393

  • Front Master Cylinder Disassembly

    394

  • Front Master Cylinder Assembly

    394

  • Front Master Cylinder Installation

    394

  • Rear Master Cylinder Removal

    394

  • Rear Master Cylinder Disassembly

    395

  • Rear Master Cylinder Inspection and Lubrication

    395

  • Rear Master Cylinder Assembly

    395

  • Rear Master Cylinder Installation

    396

  • Caliper Removal

    396

  • Caliper Disassembly

    397

  • Caliper Inspection

    397

  • Caliper Assembly

    397

  • Brake Pads Removal

    397

  • Brake Pads Installation

    398

  • Brake Disc Inspection

    399

  • Brake Disc Removal

    399

  • Brake Disc Installation

    400

  • Brake Pedal Removal

    400

  • Brake Pedal Installation

    400

  • Brake Hoses Inspection

    400

  • Brake Hoses Removal

    401

  • Brake Hoses Installation

    401

  • Body

    403

  • Outlander Series Body Parts (Front View)

    404

  • Outlander Series Body Parts (Rear View)

    405

  • Outlander Series Body Parts (Side View)

    406

  • Outlander Series Seat

    407

  • Outlander Series XT Package

    408

  • Renegade Models Body Parts (Front View)

    409

  • Renegade Models Body Parts (Rear View)

    410

  • Renegade Models Body Parts (Side View)

    411

  • Renegade Models Seat

    412

  • Vehicle Care

    413

  • Plastic Rivet

    413

  • Decal Removal

    413

  • Decal Installation

    413

  • Seat Removal

    414

  • Seat Installation

    415

  • Seat Cover Replacement

    415

  • Central Panel Removal

    415

  • Central Panel Installation

    416

  • Dash Board Removal

    416

  • Side Panel Removal

    416

  • Side Panel Installation

    416

  • Footrest Removal

    417

  • Inner Fender Removal

    417

  • Inner Fender Installation

    417

  • Bumper Removal

    417

  • Bumper Installation

    418

  • Front Bumper/Front Skid Plate/Front Fascia Removal

    418

  • Luggage Rack Removal

    419

  • Luggage Rack Installation

    419

  • Fender Removal

    419

  • Fender Installation

    421

  • Fender Support Removal

    422

  • Fender Support Installation

    422

  • Frame

    423

  • Footrest Support Removal

    425

  • Footrest Support Inspection

    425

  • Battery Support Removal

    425

  • Battery Support Installation

    426

  • Hitch Removal

    426

  • Hitch Installation

    426

  • Hook Removal

    426

  • Hook Inspection

    427

  • Hook Installation

    427

  • Frame Cleaning

    427

  • Frame Welding

    427

  • Technical Specifications

    429

  • Outlander Series

    429

  • Renegade Models

    439

  • Deutsch Connectors

    449

  • Removal from Engine Connector Bracket

    449

  • Connector Disassembly

    449

  • Terminal Removal

    451

  • Terminal Crimping (Kostal)

    452

  • Multifunction Speedometer Connector

    453

  • Battery and Starter Cable Terminals

    454

  • Crimping

    454

  • Wiring Diagrams

    457

  • Wiring Connectors Coding

    457

  • Wire Colors

    457

  • Wire Gauge

    457

  • Wire Location in Connector

    458


  • Наш интернет-ресурс, носит исключительно информационный характер и не является публичной офертой, определяемой положениями Статьи 437 (2) ГК РФ. Обращаем Ваше внимание, что мы не можем гарантировать наличие выбранных вами товаров на складе или в салонах, поскольку складские остатки обновляются с задержкой. Для получения точной информации о НАЛИЧИИ и СТОИМОСТИ товара, технических характеристиках и комплектации пожалуйста, обращайтесь к консультантам и продавцам интернет магазина.

    [To Parent Directory]

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    10.02.2016 8:13 20830256 2001_DS_650_Shop_Manual.pdf
    17.09.2013 20:44 19341383 2003_Rally_200.pdf
    17.09.2013 20:44 221497379 2004_ATV_Can-Am_dealer_CD.zip
    27.09.2016 12:47 258043835 2005_ATV.zip
    17.09.2013 20:44 257955777 2005_ATV_Can-Am_dealer_CD.zip
    07.10.2022 9:07 <dir> 2006
    20.11.2016 21:53 24968156 2006-2015_DS250_Service_Manual.pdf
    16.07.2016 17:15 43081628 2006_Outlander400_800.ZIP
    17.09.2013 20:45 35368997 2006_Outlander_400_800_Series_Service_Manual.pdf
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    11.07.2016 13:46 246440315 2007-10_Canam_Outlander_Renegade.pdf
    27.09.2016 11:22 106415462 2007-12_Outlander-Renegade.zip
    17.09.2013 20:45 69441260 2007-2008-2009_Outlander_Renegade.pdf
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    17.09.2013 20:45 247254510 2007-2011_Outlander_Renegade.pdf
    27.09.2016 13:14 70899141 2007_2009_Can-Am_ATV.pdf
    24.07.2022 13:58 <dir> 2008
    20.11.2016 21:53 41785020 2008-2015_Outlander_400EFI_Service_Manual.pdf
    11.07.2016 14:50 263195622 2008_Can-am_ds450_shop_manual.pdf
    24.07.2022 13:59 <dir> 2009
    07.10.2022 9:08 <dir> 2010
    17.09.2013 20:46 560870 2010_DPS_SOFTWARE_UPDATE.pdf
    17.09.2013 20:46 15381038 2010_Final_DPS-ACS_Technical_Manual.pdf
    25.07.2016 10:35 15376594 2010_Final_DPS-ACS_Technical_Manual_en.pdf
    11.07.2016 12:21 121200457 2011-12_CanAm_Commander_1000LTD.pdf
    07.10.2022 9:09 <dir> 2012
    11.07.2016 12:39 155877220 2012_CanAm_800_1000_Service_Manual_G2.pdf
    15.03.2016 21:10 134939728 2012_Outlander_Renegade_800R_1000.pdf
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    20.11.2016 21:55 85166628 2015_Outlander-Renegade-XMR_Service_Manual.pdf
    20.11.2016 21:54 80731408 2015_Outlander_1000_6x6_Service_Manual.pdf
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    22.09.2016 22:30 117151839 2016_Can-Am_Maverick_service_manual.pdf
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    24.07.2022 12:50 <dir> TUNE
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    1. Скачать руководство по ремонту BRP Can-Am Outlander Series

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    На этой странице вы можете бесплатно скачать руководство по ремонту квадроцикла BRP Can-Am Outlander Series /
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    Руководство по ремонту квадроцикла BRP Can-Am Outlander Series /  МАХ Series

    Это пособие поможет владельцам и ремонтникам техники профессионально подойти к ремонту квадроцикла BRP Can-Am Outlander Series / МАХ Series. Книга в доступной, но точной форме отражает процесс исправления неисправностей данной техники.

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