Мануал для дрз 400

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    SUZUKI ──────────── DR-Z400 ──────────── M.Y 2000-2007 SERVICE MANUAL http://www.motorcycle.in.th…
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  • Page 4: Table Of Contents

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  • Page 5: Warning/Caution/Note

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  • Page 7: Serial Number Location

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  • Page 8: Engine Oil

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  • Page 9: Break-In Procedures

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  • Page 10: Information Labels

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  • Page 11: Specifications

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  • Page 13: Country And Area Codes

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  • Page 15: Periodic Maintenance Schedule

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  • Page 16: Maintenance And Tune-Up Procedures

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  • Page 17: Exhaust Pipe Nut And Bolt And Muffler Nut And Bolts

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  • Page 18: Tappet Clearance

    Note: In this photo the Suzuki mechanic is checking the valve tappet clearance on the EXHAUST STROKE! Ignore this picture! clearance on the EXHAUST STROKE! Ignore this picture! http://www.motorcycle.in.th…

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  • Page 22: Spark Plug

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  • Page 23: Spark Arrester

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  • Page 24: Engine Oil And Oil Filter

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  • Page 25: Engine Oil Hoses

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  • Page 26: Throttle Cable Play (Carburetor)

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  • Page 27: Engine Idle Speed (Carburetor)

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  • Page 28: Radiator Hoses

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  • Page 29: Clutch

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  • Page 31: Brakes

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  • Page 32: Brake Fluid

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  • Page 34: Brake Hoses

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  • Page 35: Spoke Nipples

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  • Page 36: Steering

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  • Page 37: Chassis Nuts And Bolts

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  • Page 39: General Lubrication

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  • Page 40: Compression Pressure Check

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  • Page 41: Oil Pressure Check

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  • Page 43: Engine Components Removable With The Engine In Place

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  • Page 44: Engine Removal And Remounting

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  • Page 49: Engine Remounting

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  • Page 52: Engine Disassembly

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  • Page 63: Engine Components Inspection And Service

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  • Page 71: Cylinder Head

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  • Page 72: Camshaft/Automatic Decompression Assembly

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  • Page 74: Cylinder

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  • Page 76: Conrod

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  • Page 77: Crankshaft

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  • Page 78: Oil Pump

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  • Page 79: Clutch

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  • Page 81: Transmission

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  • Page 84: Bearings

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  • Page 87: Oil Seals

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  • Page 88: Oil Check Valve

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  • Page 89: Engine Reassembly

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  • Page 90: Gearshift Cam And Fork

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  • Page 91: Crankcase

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  • Page 92: Starter Clutch And Generator Rotor

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  • Page 93: Balancer Shaft

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  • Page 94: Primary Drive Gear

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  • Page 95: Gearshift Shaft

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  • Page 96: Cam Chain

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  • Page 98: Right Crankcase Cover

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  • Page 99: Starter Drive Gear Cover

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  • Page 100: Piston And Cylinder

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  • Page 101: Cylinder Head

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  • Page 102: Camshaft/Automatic Decompression Assembly

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  • Page 104: Cylinder Head Cover

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  • Page 105: Cam Chain Tension Adjuster

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  • Page 106: Removal

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  • Page 107: Remounting

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  • Page 109: Fuel Tank

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  • Page 110: Fuel Valve Removal And Inspection

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  • Page 111: Carburetor

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  • Page 112: Specifications

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  • Page 113: Removal

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  • Page 117: Cleaning

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  • Page 119: Reassembly

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  • Page 120: Lubrication System

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  • Page 122: Cooling System

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  • Page 123: Construction

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  • Page 124: Engine Coolant

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  • Page 125: Radiator And Cooling Fan

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  • Page 126: Removal

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  • Page 127: Remounting

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  • Page 128: Cooling Fan Thermoswitch

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  • Page 129: Inspection

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  • Page 130: Engine Coolant Temperature Thermoswitch Removal

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  • Page 131: Thermostat

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  • Page 132: Installation

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  • Page 133: Water Pump

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  • Page 134: Inspection

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  • Page 137: Exterior Parts

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  • Page 138: Front Wheel

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  • Page 140: Removal And Disassembly

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  • Page 141: Inspection

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  • Page 143: Reassembly And Remounting

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  • Page 145: Front Fork

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  • Page 146: Removal And Disassembly

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  • Page 148: Inspection

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  • Page 149: Reassembly And Remounting

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  • Page 151: Suspension Setting

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  • Page 152: Steering

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  • Page 153: Removal And Disassembly

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  • Page 156: Inspection

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  • Page 159: Rear Wheel

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  • Page 161: Removal And Disassembly

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  • Page 162: Inspection

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  • Page 165: Rear Suspension

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  • Page 167: Rear Shock Absorber Removal

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  • Page 168: Rear Shock Absorber Inspection

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  • Page 169: Rear Shock Absorber Remounting

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  • Page 170: Rear Shock Absorber Damping Force Adjustment

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  • Page 172: Inspection And Disassembly

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  • Page 174: Reassembly And Remounting

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  • Page 175: Final Inspection And Adjustment

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  • Page 176: Front Brake

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  • Page 177: Brake Pad Replacement

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  • Page 178: Brake Fluid Replacement

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  • Page 179: Brake Caliper Inspection

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  • Page 180: Brake Caliper Reassembly And Remounting

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  • Page 181: Brake Disc Inspection

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  • Page 182: Master Cylinder Removal And Disassembly

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  • Page 183: Master Cylinder Reassembly And Remounting

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  • Page 185: Rear Brake

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  • Page 186: Brake Pad Replacement

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  • Page 187: Brake Fluid Replacement

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  • Page 188: Brake Caliper Removal And Disassembly

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  • Page 189: Brake Caliper Inspection

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  • Page 190: Brake Disc Inspection

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  • Page 191: Master Cylinder Inspection

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  • Page 192: Master Cylinder Reassembly And Remounting

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  • Page 194: Cautions In Servicing

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  • Page 195: Battery

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  • Page 196: Using The Multi Circuit Tester

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  • Page 197: Location Of Electrical Components

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  • Page 199: Charging System

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  • Page 200: Troubleshooting

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  • Page 201: Inspection

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  • Page 204: Starter System

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  • Page 205: Starter Motor Removal And Disassembly

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  • Page 206: Starter Motor Inspection

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  • Page 207: Starter Motor Reassembly And Remounting

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  • Page 208: Starter Relay Inspection

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  • Page 209: Side Standiignition Interlock System Parts Inspection

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  • Page 211: Ignition System

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  • Page 213: Inspection

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  • Page 216: Speedometer

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  • Page 217: Parts Names

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  • Page 221: Lamps

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  • Page 222: Front And Rear Turn Signal Light

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  • Page 223: Brake Llghtitailllght

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  • Page 224: Relays

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  • Page 225: Switches

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  • Page 226: Battery

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  • Page 227: Recharging Operation

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Suzuki DR-Z400S

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Для Suzuki DR-Z 400 (S, SM, E)

  • Руководство по ремонту для Suzuki DR-Z400S/DR-Z400SM/DR-Z400E (на русском)

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  • Suzuki DR-Z400

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  5. drz 400 2003

Manuals and User Guides for Suzuki drz 400 2003. We have 1 Suzuki drz 400 2003 manual available for free PDF download: Service Manual

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    SUZUKI ──────────── DR-Z400 ──────────── M.Y 2000-2007 SERVICE MANUAL http://www.motorcycle.in.th…
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  • Page 4: Table Of Contents

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  • Page 5: Warning/Caution/Note

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  • Page 7: Serial Number Location

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  • Page 8: Engine Oil

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  • Page 9: Break-In Procedures

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  • Page 10: Information Labels

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  • Page 11: Specifications

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  • Page 13: Country And Area Codes

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  • Page 15: Periodic Maintenance Schedule

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  • Page 16: Maintenance And Tune-Up Procedures

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  • Page 17: Exhaust Pipe Nut And Bolt And Muffler Nut And Bolts

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  • Page 18: Tappet Clearance

    Note: In this photo the Suzuki mechanic is checking the valve tappet clearance on the EXHAUST STROKE! Ignore this picture! clearance on the EXHAUST STROKE! Ignore this picture! http://www.motorcycle.in.th…

  • Page 19
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  • Page 20
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  • Page 21
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  • Page 22: Spark Plug

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  • Page 23: Spark Arrester

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  • Page 24: Engine Oil And Oil Filter

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  • Page 25: Engine Oil Hoses

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  • Page 26: Throttle Cable Play (Carburetor)

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  • Page 27: Engine Idle Speed (Carburetor)

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  • Page 28: Radiator Hoses

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  • Page 29: Clutch

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  • Page 30
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  • Page 31: Brakes

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  • Page 32: Brake Fluid

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  • Page 33
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  • Page 34: Brake Hoses

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  • Page 35: Spoke Nipples

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  • Page 36: Steering

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  • Page 37: Chassis Nuts And Bolts

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  • Page 38
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  • Page 39: General Lubrication

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  • Page 40: Compression Pressure Check

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  • Page 41: Oil Pressure Check

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  • Page 42
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  • Page 43: Engine Components Removable With The Engine In Place

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  • Page 44: Engine Removal And Remounting

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  • Page 45
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  • Page 47
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  • Page 48
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  • Page 49: Engine Remounting

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  • Page 50
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  • Page 51
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  • Page 52: Engine Disassembly

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  • Page 53
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  • Page 62
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  • Page 63: Engine Components Inspection And Service

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  • Page 69
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  • Page 70
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  • Page 71: Cylinder Head

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  • Page 72: Camshaft/Automatic Decompression Assembly

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  • Page 73
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  • Page 74: Cylinder

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  • Page 75
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  • Page 76: Conrod

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  • Page 77: Crankshaft

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  • Page 78: Oil Pump

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  • Page 79: Clutch

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  • Page 80
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  • Page 81: Transmission

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  • Page 82
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  • Page 83
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  • Page 84: Bearings

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  • Page 85
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  • Page 86
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  • Page 87: Oil Seals

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  • Page 88: Oil Check Valve

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  • Page 89: Engine Reassembly

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  • Page 90: Gearshift Cam And Fork

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  • Page 91: Crankcase

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  • Page 92: Starter Clutch And Generator Rotor

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  • Page 93: Balancer Shaft

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  • Page 94: Primary Drive Gear

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  • Page 95: Gearshift Shaft

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  • Page 96: Cam Chain

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  • Page 97
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  • Page 98: Right Crankcase Cover

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  • Page 99: Starter Drive Gear Cover

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  • Page 100: Piston And Cylinder

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  • Page 101: Cylinder Head

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  • Page 102: Camshaft/Automatic Decompression Assembly

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  • Page 103
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  • Page 104: Cylinder Head Cover

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  • Page 105: Cam Chain Tension Adjuster

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  • Page 106: Removal

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  • Page 107: Remounting

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  • Page 108
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  • Page 109: Fuel Tank

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  • Page 110: Fuel Valve Removal And Inspection

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  • Page 111: Carburetor

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  • Page 112: Specifications

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  • Page 113: Removal

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  • Page 114
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  • Page 115
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  • Page 116
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  • Page 117: Cleaning

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  • Page 118
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  • Page 119: Reassembly

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  • Page 120: Lubrication System

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  • Page 121
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  • Page 122: Cooling System

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  • Page 123: Construction

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  • Page 124: Engine Coolant

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  • Page 125: Radiator And Cooling Fan

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  • Page 126: Removal

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  • Page 127: Remounting

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  • Page 128: Cooling Fan Thermoswitch

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  • Page 129: Inspection

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  • Page 130: Engine Coolant Temperature Thermoswitch Removal

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  • Page 131: Thermostat

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  • Page 132: Installation

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  • Page 133: Water Pump

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  • Page 134: Inspection

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  • Page 135
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  • Page 136
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  • Page 137: Exterior Parts

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  • Page 138: Front Wheel

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  • Page 139
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  • Page 140: Removal And Disassembly

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  • Page 141: Inspection

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  • Page 142
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  • Page 143: Reassembly And Remounting

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  • Page 144
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  • Page 145: Front Fork

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  • Page 146: Removal And Disassembly

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  • Page 147
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  • Page 148: Inspection

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  • Page 149: Reassembly And Remounting

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  • Page 150
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  • Page 151: Suspension Setting

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  • Page 152: Steering

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  • Page 153: Removal And Disassembly

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  • Page 154
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  • Page 155
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  • Page 156: Inspection

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  • Page 157
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  • Page 158
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  • Page 159: Rear Wheel

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  • Page 160
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  • Page 161: Removal And Disassembly

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  • Page 162: Inspection

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  • Page 163
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  • Page 164
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  • Page 165: Rear Suspension

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  • Page 166
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  • Page 167: Rear Shock Absorber Removal

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  • Page 168: Rear Shock Absorber Inspection

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  • Page 169: Rear Shock Absorber Remounting

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  • Page 170: Rear Shock Absorber Damping Force Adjustment

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  • Page 171
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  • Page 172: Inspection And Disassembly

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  • Page 173
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  • Page 174: Reassembly And Remounting

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  • Page 175: Final Inspection And Adjustment

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  • Page 176: Front Brake

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  • Page 177: Brake Pad Replacement

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  • Page 178: Brake Fluid Replacement

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  • Page 179: Brake Caliper Inspection

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  • Page 180: Brake Caliper Reassembly And Remounting

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  • Page 181: Brake Disc Inspection

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  • Page 182: Master Cylinder Removal And Disassembly

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  • Page 183: Master Cylinder Reassembly And Remounting

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  • Page 184
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  • Page 185: Rear Brake

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  • Page 186: Brake Pad Replacement

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  • Page 187: Brake Fluid Replacement

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  • Page 188: Brake Caliper Removal And Disassembly

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  • Page 189: Brake Caliper Inspection

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  • Page 190: Brake Disc Inspection

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  • Page 191: Master Cylinder Inspection

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  • Page 192: Master Cylinder Reassembly And Remounting

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  • Page 193
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  • Page 194: Cautions In Servicing

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  • Page 195: Battery

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  • Page 196: Using The Multi Circuit Tester

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  • Page 197: Location Of Electrical Components

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  • Page 198
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  • Page 199: Charging System

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  • Page 200: Troubleshooting

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  • Page 201: Inspection

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  • Page 202
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  • Page 203
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  • Page 204: Starter System

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  • Page 205: Starter Motor Removal And Disassembly

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  • Page 206: Starter Motor Inspection

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  • Page 207: Starter Motor Reassembly And Remounting

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  • Page 208: Starter Relay Inspection

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  • Page 209: Side Standiignition Interlock System Parts Inspection

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  • Page 210
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  • Page 211: Ignition System

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  • Page 212
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  • Page 213: Inspection

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  • Page 214
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  • Page 215
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  • Page 216: Speedometer

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  • Page 217: Parts Names

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  • Page 218
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  • Page 219
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  • Page 220
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  • Page 221: Lamps

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  • Page 222: Front And Rear Turn Signal Light

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  • Page 223: Brake Llghtitailllght

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  • Page 224: Relays

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  • Page 225: Switches

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  • Page 226: Battery

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  • Page 227: Recharging Operation

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  • Page 228
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  • Page 229
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  • Page 230
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