Мануал для iveco eurocargo

Brand: Iveco
|
Category: Automobile
|
Size: 13.34 MB

• Table of Contents

  11

  • Scope of the Guidelines

    13

  • Technical Documentation Available Electronically

    13

  • Iveco Authorisation

    13

  • Authorisation Request

    14

  • Responsibilities

    14

  • Legislative Requirements

    14

  • MULTI-STAGE APPROVAL — COLLABORATION (Only for EU Countries, Switzerland and Turkey)

    14

  • Guarantees

    15

  • Quality System Management

    16

  • Accident Prevention

    16

  • Choice of Materials to Use: Ecology — Recycling

    16

  • Vehicle Management on the Part of Bodybuilder

    17

    • Acceptance of Chassis

      17

    • Maintenance

      17

    • Delivery of the Vehicle to the Final Customer

      17

  • Vehicle Names

    18

    • Commercial Name

      18

  • Trademarks and Symbols

    19

  • Dimensions and Ground

    19

    • General Information

      19

    • Determination of the Centre of Gravity of the Superstructure and the Payload

      20

    • Respect of the Permitted Masses

      23

  • Instructions for Proper Functioning of the Vehicle Parts and Accessibility

    24

  • General Regulation for the Prevention of Fire Risk

    27

  • Conventions

    27

• Table of Contents

  31

  • General Chassis Modification Standards

    33

    • Preventive Measures

      33

    • Characteristics of the Material Used in Chassis Modifications

      34

    • Stresses on the Chassis

      35

  • Drills on the Chassis

    35

    • Hole Position and Size

      36

    • Screws and Nuts

      36

    • Welds

      37

    • Sealing Holes by Welding

      39

  • Rust and Paint Protection

    39

    • Original Vehicle Parts

      39

    • Added or Modified Parts

      41

    • Precautions

      42

  • Wheelbase Modification

    43

    • General Information

      43

    • Authorisation

      43

    • Effects on Steering

      43

    • Effects on Braking

      44

    • Intervention Procedure

      44

    • Checking Chassis Stress

      44

    • Cross Members

      45

    • Gearbox Modifications

      45

  • Rear Overhang Modification

    45

    • General Information

      45

    • Authorisation

      46

    • Chassis Shortening

      46

    • Elongation

      46

  • Installing the Tow Hook

    48

    • General Information

      48

    • Precautions for Installation

      48

    • Towing Hooks for Conventional Trailers

      50

    • Drawbar Couplings for Centre Axle Trailers

      50

    • Rear Crossbar in Lowered Position

      56

  • Assembling an Additional Axle

    61

    • General Information

      61

    • Reinforcements on the Chassis

      61

    • Added Axle

      62

    • Steering Axles

      63

    • Suspension

      63

    • Stabiliser Bars

      64

    • Attachments to the Chassis

      64

    • Brake System

      64

    • Lifting Device

      65

  • Gearbox Modification

    65

    • Lengths Allowed

      66

    • Positioning the Sections

      68

  • Modifying the Engine Air Intake and Exhaust Systems

    71

    • Intake

      71

    • Engine Exhaust

      72

  • Modifying the Engine Cooling System

    72

  • Installing an Additional Heating System

    73

  • Installing an Air Conditioning System

    74

  • Work on the Cab

    74

    • General Information

      74

    • Work on the Roof

      75

    • Spoiler or Top-Sleeper Installation

      75

    • Realization of Sleeper Cabs

      75

  • Changing Tyre Size

    76

  • Work on the Braking System

    77

    • General Information

      77

    • Brake Pipes

      77

    • ABS Electronic Brake Control Devices

      80

    • Withdrawing Air from the Cooling System

      80

  • Electrical System: Current Interventions and Draws

    81

  • Part Relocation and Anchorage of Additional Units and Equipment

    81

  • Transport of Hazardous Materials (Adr)

    83

  • Installing a Retarder

    85

  • Rear Mud Guards and Wheel Arches

    86

  • Rear Under-Run Protection (Rup)

    86

  • Rain Flap

    87

  • Side Protections

    87

  • Front Under-Run Protection (Fup)

    89

  • Rear-View Mirrors

    89

• Table of Contents

  93

  • Construction of the Counter Chassis

    95

    • Material

      95

    • Sizing of Profiles

      95

    • Aluminium Counter Chassis

      96

  • Elements Making up the Counter Chassis

    97

    • Longitudinal Profiles

      97

    • Cross Members

      99

  • Connection between Chassis and Counter Chassis

    101

    • Choosing the Type of Connection

      101

    • Connection Characteristics

      102

    • Connection with Brackets

      103

    • Connections with Greater Elasticity

      105

    • Connections with Clevis Fasteners or Clamps

      105

    • Connection with Longitudinal and Transverse Sealing Plates (Rigid Junction)

      106

    • Mixed Connection

      107

  • Container Application

    108

    • Fixed Bodies

      108

    • Tipper Bodies

      110

    • Heavy-Duty Services

      111

    • Light-Duty Services

      112

    • Roll off Containers

      113

  • Installation of Tanks and Loose Material Containers

    114

  • Tractor for Semi-Trailer

    114

  • Transport of Inseparable Materials

    114

  • Installing a Crane

    116

    • Crane Behind Cab

      117

    • Crane at Rear Overhang

      121

    • Removable Cranes

      124

  • Installation of Tail Lifts

    124

    • Base Configuration for Tail Lifts

      129

    • VEHH Configuration for Tail Lifts

      130

  • Interchangeable Outfits

    130

  • Construction of Box Truck Bodies

    131

  • Tilt Beds (Breakdown Recovery)

    131

  • Vehicles for Council, Fire Service and Special Uses

    131

  • Application of a Winch

    132

  • Front Installation of Snow Plough Attachments

    132

  • Concrete Mixer Installation

    133

• Table of Contents

  137

  • General Specifications

    139

  • Pto from Gearbox

    141

  • Power Take-Off from Transfer Box

    142

  • Power Take-Off from Drive Line

    143

  • Power Take-Off from Engine

    143

    • Torque PTO from the Front of the Engine

      143

    • Torque PTO from the Rear of the Engine

      144

  • Pto Management

    145

    • General Information

      146

    • Definitions

      147

    • PTO Mode 0 (Driving Mode)

      147

    • PTO Modes 1, 2, 3 (Configurable)

      148

  • Standard Configurations

    152

    • Conditions for Activating/Deactivating PTO

      153

    • No PTO Installed or PTO Predisposition

      153

    • PTO Multipower

      153

    • Activation Conditions

      153

    • PTO Manual Gearbox with Electric Engagement

      154

    • PTO 1,2 Allison Gearbox

      154

    • PTO Transfer Box

      155

    • Intermediate Engine Speed Regulator

      155

    • Allison Gearbox

      156

    • Usage of PTO with Vehicle in Motion

      156

    • Modifying Stored Intermediate Engine Speed Value

      157

    • Res

      157

    • Adjusting Minimum Rpm Value

      157

  • Em (Expansion Module)

    157

    • Connections

      159

• Table of Contents

  163

  • Electronic Systems

    165

    • Position of Electronic Control Units

      165

  • Bodybuilder Connectors

    169

    • Connectors in Cab

      170

    • Connectors on Frame

      184

    • Trailer Connectors

      186

  • Fms (Fleet Management System)

    188

  • Configurations for Tail Lifts

    189

    • Base Configuration

      189

    • Base Configuration with Additional ECAS Remote Control (Opt. 4115)

      191

    • VEHH Configuration (Opt. 75182)

      192

  • Operator’s Footboard

    194

  • Electrical Circuit Modifications

    195

    • General Information

      195

    • Wiring Harness Length

      195

    • Disconnecting Electronic Control Units

      195

    • Repositioning Electronic Control Units

      196

  • Electrical System: Current Interventions and Draws

    196

    • General Information

      196

    • Precautions for Work on the System

      196

    • Precautions for Work on the Chassis

      197

    • Ground Points

      197

    • Electromagnetic Comparability

      199

    • Reception/Transmission Systems

      201

    • Additional Equipment

      203

    • Drawing Current

      207

    • Additional Circuits

      212

    • Modifying Wheelbase and Overhang

      213

    • Side Marker Lamp Installation

      213

    • General Information

      219

    • The Nitrogen Oxide Catalytic Reduction Principle

      219

    • Instructions

      220

      • Interventions on Adblue Tank

        220

      • Moving Adblue System Components

        222

      • Operations on Pipes for Adblue and Heating Water

        224