Мануал для лодочного мотора сузуки 140

Brand: Suzuki
|
Category: Outboard Motor
|
Size: 9.77 MB

• General Information 1

  5

  • Engine Control System

    2

    • Fuel System

      2

      • Product View and Components

        3

      • How to Use this Manual

        3

      • Symbol Description

        4

      • Table of Contents

        5

  • General Information

    2

  • Warning / Caution / Note

    6

  • General Precautions

    6

  • Identification Number Location

    8

  • Fuel and Oil

    8

    • Gasoline Recommendation

      8

    • Engine Oil

      8

  • Engine Break-In

    9

  • Propellers

    10

  • Powerhead Direction of Rotation

    10

  • Specifications

    11

    • General Specification

      12

  • Service Data

    13

    • Self-Diagnostic System Indication

      19

  • Tightening Torque

    20

  • Special Tools

    22

  • Materials Required

    25

• Periodic Maintenance 2

  26

  • Periodic Maintenance Schedule

    27

    • Periodic Maintenance Chart

      27

  • Maintenance and Tune-Up Procedures

    28

    • Engine Oil / Engine Oil Filter

      28

    • Engine Oil Change/Engine Oil Filterreplacement

      29

    • Gear Oil

      31

    • Lubrication

      32

    • Spark Plug

      33

    • Tappet Clearance

      34

    • Idle Speed

      39

    • Ignition Timing

      40

    • Breather and Fuel Line

      41

    • Low Pressure Fuel Filter

      41

    • High Pressure Fuel Filter

      42

    • Water Pump / Water Pump Impeller

      42

    • Propeller / Nut / Cotter Pin

      42

    • Anodes and Bonding Wires

      43

    • Battery

      44

    • Bolt and Nuts

      45

    • Feedback)

      45

  • Oil Pressure

    46

  • Cylinder Compression

    48

• Engine Control System

  49

  • Engine Control System Structure

    50

    • System Structure 1

      50

    • System Structure 2

      51

    • Wiring Diagram for Engine Control

      52

  • Components for System Control

    53

    • Engine Control Module (Ecm)

      53

    • Ecm Connector / Terminals Layout

      54

    • Ecm Internal Structure

      55

    • Sensor and Switch

      56

  • Ignition System

    60

    • Ignition Control System

      60

  • Electronic Fuel Injection System

    62

    • Fuel Injection Control System

      62

    • Fuel Delivery System Components

      64

    • Fuel Pump Control System

      67

    • Air Intake Components

      68

    • Idle Air Control System

      69

  • Caution System

    71

    • Over-Revolution Caution System

      71

    • Low Oil Pressure Caution System

      72

    • Overheat Caution System

      73

    • Low Battery Voltage Caution System

      74

  • Self-Diagnostic System

    75

    • Priority / Code / Pattern for Self-Diagnostic System Operation

      75

    • Condition for Self-Diagnostic System Operation

      77

  • Fail-Safe System

    78

    • Pre-Programmed Value for Fail-Safe System

      78

  • Operating Hour Indication System

    79

  • Oil Change Reminder System

    80

  • Start-In-Gear Protection System

    81

  • O 2 Feedback System

    82

  • Inspection

    83

    • Precaution on System Inspection

      83

    • 44-Pin Test Cord

      83

    • Inspection for Ecm Circuit Voltage

      84

    • Inspection for Resistance

      86

    • Component Inspections

      87

  • Troubleshooting

    93

  • Removal / Installation

    99

    • Flywheel

      99

    • Ckp Sensor / Cmp Sensor

      99

    • Oil Pressure Switch

      102

• Electrical

  103

  • Battery Charging System

    104

    • Outline

      104

    • Inspection

      105

    • Removal / Installation

      107

  • Electric Starter System

    109

    • Outline

      109

    • Troubleshooting

      111

    • Inspection

      112

    • Starter Motor

      114

      • Disassembly

        115

      • Inspection & Servicing

        118

      • Assembly

        123

      • Performance Test

        124

  • Monitor-Tachometer

    126

    • Inspection

      126

  • Erectric Parts Holder

    127

• Fuel System

  128

  • Removal / Installation

    128

  • Precaution on Fuel System Service

    129

    • General Precaution

      129

    • Fuel Pressure Relief Procedure

      130

  • Removal / Installation

    131

  • Fuel Line ______________________________________________ 5-4

    131

    • Fuel Leakage Check Procedure

      131

    • Fuel Hose Connection

      132

    • Fuel Pressure Inspection

      132

  • Fuel Vapor Separator / High Pressure Fuel Pump

    134

    • Removal / Installation

      134

    • Disassembly

      135

    • Inspection

      136

    • Assembly

      137

  • Fuel Injector

    139

    • Inspection

      139

    • Removal

      139

    • Installation

      140

  • Low Pressure Fuel Pump

    141

    • Removal / Installation

      141

    • Disassembly / Reassembly

      142

    • Inspection

      143

  • Fuel Tank

    144

    • Disassembly / Reassembly

      144

    • Inspection

      145

• Power Unit

  146

  • Intake Manifold Assembly

    147

    • Removal

      147

    • Installation

      149

  • Power Unit

    150

    • Removal

      150

    • Installation

      154

  • Oil Pump

    157

    • Removal

      157

    • Inspection

      157

    • Installation

      158

  • Timing Chain / Tensioner

    159

    • Removal

      159

    • Inspection

      161

    • Installation

      162

  • Cylinder Head Assembly

    165

    • Removal

      165

    • Installation

      166

    • Disassembly

      169

    • Inspection / Servicing

      170

    • Reassembly

      183

  • Cylinder / Crankshaft / Piston

    185

    • Disassembly

      185

    • Inspection / Servicing

      188

    • Reassembly

      202

  • Thermostat

    208

  • Operation

    209

    • Water Cooling System

      209

    • Engine Lubrication System

      210

  • Removal / Inspection / Installation

    209

• MID Unit

  211

  • Engine Side Cover

    212

    • Removal

      212

    • Installation

      212

  • Driveshaft Housing and Oil Pan

    213

    • Removal

      213

    • Inspection

      215

    • Assembly

      217

  • Swivel Bracket, Steering Bracket and Clamp Bracket

    223

    • Removal

      223

    • Inspection

      225

    • Reassembly

      226

  • Clamp Bracket ________________________________________ 7-13

    223

  • Water Pressure Valve

    230

• Power Trim and Tilt

  231

  • System Wiring Diagram

    232

  • Service Procedure

    233

    • Oil Level

      233

    • Air Bleeding

      233

  • Power Trim and Tilt Unit

    234

    • Removal

      234

    • Disassembly

      235

    • Inspection

      237

    • Reassembly

      239

    • Ptt Motor

      240

      • Ptt Motor Removal

        240

      • Ptt Motor Disassembly

        241

      • Ptt Motor Inspection

        242

      • Ptt Motor Assembly

        243

      • Ptt Motor Installation

        244

    • Installation

      245

  • Ptt Motor Relay

    247

  • Ptt Switch

    248

  • Operation

    249

    • Components

      249

    • Principles of Operation

      250

• Lower Unit

  255

  • Removal & Disassembly

    256

  • Pinion Bearing

    261

  • Inspection

    263

    • Propeller

      263

    • Gearcase

      263

    • Gears

      264

    • Propeller Shaft Components

      264

    • Propeller Shaft Bearing Housing

      264

    • Shift Rod Guide Housing Components

      265

    • Water Pump and Related Items

      265

    • Driveshaft Oil Seal Housing

      266

    • Driveshaft

      266

  • Assembly & Installation

    267

  • Trim Tab

    277

  • Lower Unit Gears-Shimming and Adjustment

    278

• Df140 «K2» (’02) Model

  294

  • Specifications _________________________________________ 1

    294

  • General Information

    295

    • Specifications

      295

    • Service Data

      297

    • Tightening Torque

      304

    • Special Tools

      306

    • Materials Required

      309

  • Engine Control System

    310

  • Power Unit

    311

    • Engine Oil Cooler

      311

    • Camshaft

      313

    • Cylinder Block

      314

    • Piston & Piston Ring

      314

    • Crankshaft

      315

    • Conrod Assembly

      315

  • MID Unit

    316

  • Power Trim and Tilt

    318

    • Service Procedure

      318

    • Oil Level / Air Bleeding

      318

    • Power Trim and Tilt Unit

      319

    • Removal

      319

    • Disassembly

      320

    • Cleaning and Inspecting

      323

    • Reassembly

      324

    • Ptt Motor

      326

    • Installation

      330

    • Component Parts

      332

    • Operation

      332

  • LOWER UNIT (Normal Rotation Model)

    339

    • Removal and Installation

      339

    • Disassembly

      339

    • Assembly

      344

    • Lower Unit Gears-Shimming and Adjustment

      354

  • Counter Rotation Lower Unit (Df140Z)

    359

    • Removal and Installation

      360

    • Disassembly

      360

    • Inspection

      365

    • Assembly

      369

    • LOWER UNIT GEARS-SHIMMING and ADJUSTMENT (Counter Rotation Model)

      379

  • Wiring Diagram

    385

  • Hose Routing

    386

• Df90/115 «K2» (’02) Model

  387

  • Specifications

    388

  • Service Data

    390

  • Tightening Torque

    397

  • Materials Required

    398

  • Fuel/Water Hose Routing

    399

  • Conrod Assy and Bearing

    402

  • Crank Pin and Conrod Bearing

    402

  • Over-Revolution Caution System

    402

  • Camshaft and Tappet Shim

    403

  • Crankshaft and Flywheel

    403

  • Engine Holder Gasket

    404

  • Engine Holder Bolt

    405

  • Upper Mount Front Nut

    405

  • Clutch Linkage

    406

• Df90/115/140 «K3» (2003) Model

  407

  • Service Data (Df140(W)T/140Z) __________________________ 13-13

    426

  • Service Data (Df90T/115(W)T) ___________________________ 13-6

    426

    • Tightening Torque

      426

    • Ecm

      427

    • Ecm Main Relay and Starter Motor Relay

      427

    • Battery Charge Coil

      428

    • Rectifier & Regulator

      428

    • Exhaust Camshaft (for Df115 Only)

      429

    • Remote Control Cable Holder

      429

    • Cylinder Head Instllation

      430

    • Crankcase to Cylinder Instllation

      431

    • Upper Mount

      432

    • Drive Shaft

      432

    • Propeller Shaft Bearing Housing

      432

    • Df115W and Df140W

      433

      • Exhaust Valve

        433

      • Water Pump Case

        433

      • Ecm

        433

    • Wiring Diagram

      434

    • Wire Routing

      435

    • Water Hose Routing

      437

• Df90/115/140 «K4» (’04) Model

  438

  • Specifications (Df90T/115T/115Wt)

    439

  • Specifications (Df140T/140Wt/140Z)

    441

  • Service Data (Df90/115)

    443

  • Service Data (Df140)

    450

  • Cylinder Block

    457

  • Rectifier & Regulator

    457

  • Temperature Sensor

    457

  • Electric Parts Holder

    458

  • P.t.t. Motor

    458

  • Power Trim & Tilt (P.t.t.) Relay

    458

  • Clamp Bracket Shaft

    459

  • Swivel Bracket

    459

  • Tilt Limit Switch System

    459

  • Driveshaft

    460

  • Pinion Gear Back up Shim

    460

  • Port Clamp Bracket

    460

  • Lower Unit Gears-Shimming and Adjustment

    461

  • Wiring Diagram

    462

• Df90/115/140 «K5» (2005) Model

  463

  • Specifications (Df90T/115T/115Wt)

    464

  • Specifications (Df140T/140Wt/140Z/140Wz)

    466

  • Service Data (Df90T/115T/115Wt)

    468

  • Service Data (Df140T/140Wt/140Z/140Wz)

    475

  • Engine Wiring Harness

    482

  • Safety Relay System

    482

  • Ecm

    483

  • Sub-Battery Cable

    483

  • Remote Control Box and Remote Control Wire

    484

  • Piston Oil Ring

    486

  • Tensioner Adjuster

    486

  • Tilt Limit Switch Cover

    486

  • Engin Holder

    487

  • Upper and Lower Mount

    487

  • Transom Bolt

    488

  • Wire/Hose Routing

    489

  • Wiring Diagram

    492

• Df90/115/140 «K6» (2006) Model

  493

  • Specifications (Df90T/115T/115Wt)

    494

  • Specifications (Df140T/140Wt/140Z/140Wz)

    496

  • Service Data (Df90T/115T/115Wt)

    498

  • Service Data (Df140T/140Wt/140Z/140Wz)

    505

  • Tightening Torque

    513

    • Periodic Maintenance Schedule

      513

    • Ecm

      514

    • Neutral Switch

      514

    • Fuel Filter

      514

    • Delivery Pipe

      515

    • Oil Strainer

      515

    • OIL COOLER (for DF140)

      515

    • Engine Holder and Cylinder Block

      516

    • Cltuch Link

      517

    • Swivel Bracket Bushing Grease Path

      517

    • CLAMP BRACKET (for DF90 and DF115)

      519

    • Swivel Bracket

      520

    • Steering Bracket

      521

    • Upper Mount

      521

    • Water Pump

      523

    • Water Pump Tube

      524

    • Exhaust Seal Rubber

      524

    • Shift Rod Guide Housing

      525

    • Shift Rod, Shifter Yoke and Horizontal Slider

      526

    • Drive Shaft

      526

    • Propeller Shaft and Connector Pin

      527

    • Forward Gear and Clutch Dog

      527

    • Wiring/Hose Routing

      529

    • Wiring Diagram

      531

• Df90/115/140 «K7» (2007) Model

  532

  • Specifications (Df90T/115T/115Wt)

    533

  • Specifications (Df140T/140Wt/140Z/140Wz)

    535

  • Service Data (Df90T/115T/115Wt)

    537

  • Service Data (Df140T/140Wt/140Z/140Wz)

    544

  • Periodic Maintenance Schedule

    551

  • Ecm

    552

  • Fuel Hose, Cable Grommet and Front Panel

    552

  • Pinion/Gear Set

    554

• Df90/115/140 «K8» (2008) Model

  555

  • Specifications (Df90T/115T/115Wt)

    556

  • Specifications (Df140T/140Wt/140Z/140Wz)

    558

  • Service Data (Df90T/115T/115Wt)

    560

  • Service Data (Df140T/140Wt/140Z/140Wz)

    567

  • Periodic Maintenance

    574

    • Idle Speed

      574

  • Engine Control System

    576

    • Ecm

      576

    • Wiring Harness

      576

  • Digital Gauge System

    577

    • Digital Gauge

      577

    • Modification of Harness Connection

      578

    • Digital Gauge and Related Parts Connection

      578

    • Set-Up of Tachometer

      580

    • Tachometer-Monitor

      581

    • Tachometer Display Indication

      582

  • Engine Holder

    583

  • Wiring Diagram

    584

  • Wire Routing

    585

    • General Information

      588

      • Specifications

        588

      • Service Data

        590

      • Special Tools

        599

      • Materials Required

        603

    • Engine Control

      604

      • Ecm

        604

    • Wire/Hose Routing

      606

      • Wiring Diagram

        606

      • Wire Routing

        607

      • Fuel/Water Hose Routing

        611

Brand: Suzuki
|
Category: Engine
|
Size: 1.63 MB

• English

  7

  • Table of Contents

    7

  • Fuel and Oil

    8

    • Gasoline

      8

    • Filling the Fuel Tank

      9

    • Engine Oil

      10

    • Gear Oil

      10

  • Location of Safety Labels

    11

  • Location of Parts

    13

  • Motor Installation

    14

  • Battery Installation

    14

    • Battery Requirement

      14

    • Battery Installation

      15

    • Sub Battery Cable

      16

    • Use of Electrical Accessories

      16

  • Propeller Selection and Installation

    16

    • Propeller Selection

      16

    • Propeller Installation

      17

  • Adjustments

    18

    • Trim Angle Adjustment

      18

    • Trim Tab Adjustment

      19

    • Throttle Tension Adjustment

      20

    • Idle Speed Adjustment

      20

    • Motor Cover Fastening Adjustment

      20

  • Caution System

    21

    • Indicator Check

      21

    • Over-Revolution Caution System

      22

    • Oil Pressure Caution System

      22

    • Cooling Water Caution System

      23

    • Battery Voltage Caution System

      24

  • Diagnostic System

    24

  • Oil Change Reminder System

    25

    • System Activation

      25

    • Cancellation

      25

  • Operation of Tilting Systems

    26

    • Power Trim and Tilt

      26

    • Tilt Limiter Cam

      26

    • Manual Tilting

      27

    • Tilt Lever

      27

  • Inspection before Boating

    28

  • Break-In

    30

  • Operation

    31

    • Before Attempting to Start the Engine

      31

    • Starting the Engine

      33

    • Shifting and Speed Control

      34

    • Stopping the Engine

      35

    • Mooring

      36

    • Operation in Shallow Water

      37

    • Operation in Salt Water

      37

    • Operation in Freezing Weather

      37

  • Motor Removal and Transporting

    38

    • Motor Removal

      38

    • Motor Transporting

      38

  • Trailering

    40

  • Inspection and Maintenance

    41

    • Maintenance Schedule

      41

    • Spark Plug

      43

    • Breather and Fuel Line

      44

    • Engine Oil

      45

    • Gear Oil

      46

    • Lubrication

      47

    • Corrosion Prevention

      48

      • Anodes

        48

      • Bonding Wires

        49

    • Battery

      49

    • Engine Oil Filter

      50

    • Fuel Filter

      50

  • Flushing the Water Passages

    50

  • Submerged Motor

    52

  • Storage Procedure

    53

    • Motor Storage

      53

    • Battery Storage

      54

  • After Storage

    55

  • General Information

    55

    • WARRANTIES (for U.S.A)

      55

    • Identification Number Location

      55

  • Emission Control Information

    56

  • Troubleshooting

    56

  • Specifications

    58

  • Chart of Total Operating Hours Indication

    59

  • Flowchart of Oil Change Reminder System

    59

• Français

  64

  • Carburant Et Huile

    65

    • Carburant

      65

    • Plein du Réservoir de Carburant

      66

    • Huile-Moteur

      68

    • Huile Pour Engrenages

      68

  • Emplacement des Etiquettes de Securite

    69

  • Emplacement des Pieces

    71

  • Installation du Moteur

    72

  • Mise en Place de la Batterie

    73

    • Type de Batterie

      73

    • Cable de Batterie Secondaire

      74

    • Utilisation D’accessoires Electriques

      75

  • Choix Et Montage de L’helice

    75

    • Choix de L’helice

      75

    • Montage de L’helice

      76

  • Reglages

    77

    • Reglage de L’angle D’inclinaison

      77

    • Reglage de la Derive Orientable

      78

    • Reglage de la Rigidite de L’accelerateur

      78

    • Reglage de Regime de Ralenti

      79

    • Reglage de la Fixation du Capot du Moteur

      79

    • Systeme de Signalisation

      79

    • Verification des Temoins

      80

  • Systeme de Signalisation de Vitesse

    80

    • Systeme Indicateur de Pression D’huile

      81

    • Système de Signalisation de L’eau de Refroidissement

      82

    • Systeme de Signalisation de Tension de Batterie

      83

  • Systeme de Diagnostic

    84

  • Systeme de Rappel de Vidange D’huile

    84

    • Activation du Systeme

      84

    • Desactivation

      84

  • Utilisation du Systeme de Relevage

    85

    • Inclinaison Et Relevage Assistes

      85

    • Came de Butee D’inclinaison

      86

    • Inclinaison Manuelle

      86

    • Levier de Relevage

      87

  • Controle Avant L’utilisation

    88

  • Rodage

    90

  • Utilisation

    91

    • Avant D’essayer de Mettre Le Moteur en Marche

      91

    • Mise en Marche du Moteur

      93

    • Inversion de Marche Et Commande de la Vitesse

      95

    • Arret du Moteur

      96

    • Amarrage

      97

    • Utilisation en Eau Peu Profonde

      98

    • Precautions a Suivre en Eau de Mer

      98

    • Utilisation Par Temps Froid

      98

  • Depose Et Transport du Moteur

    99

    • Depose du Moteur

      99

    • Transport du Moteur

      99

  • Remorquage

    101

  • Controle Et Entretien

    102

    • Plan D’entretien

      102

    • Bougie

      104

    • Reniflard Et Conduite D’alimentation

      105

    • Huile du Moteur

      106

    • Huile du Carter D’engrenages

      107

    • Graissage

      109

    • Protection Contre la Corrosion

      109

      • Anodes

        109

      • Fils de Masse

        110

    • Batterie

      110

    • Filtre a Huile Moteur

      111

    • Filtre a Carburant

      111

  • Rincage des Passages D’eau

    112

  • Moteur Immerge

    114

  • Procedure de Remisage

    115

    • Remisage du Moteur

      115

    • Remisage de la Batterie

      116

  • Apres Le Remisage

    117

  • Informations Concernant la Regulation des Emissions

    117

  • Informations Generales

    117

    • Garantie (Etats-Unis)

      117

    • Emplacement des Numeros D’identification

      117

  • Depannage

    118

  • Caracteristiques

    120

  • Tableau D’indication du Nombre Total D’heures de Service

    120

  • Principe du Systeme de Rappel de Vidange D’huile

    121

Brand: Suzuki
|
Category: Outboard Motor
|
Size: 2.37 MB

• Table of Contents

  3

• Symbol

  4

• Materials Reaured

  4

• Outboard Motor Installation

  5

  • Horseqower SELECTTON

    5

  • Motor Dimensions

    5

  • Mounting to the Transom

    6

• Cont4Ol Cables Installatton

  7

  • REMOTE CONTROL BOX Side

    7

  • Engtne Side

    7

• Wire Harness Installation

  11

• Counter Rotanon MODEL or DUAL ENGINE, TE-ROD Ktt (O?TONAL ?ARTS) In9Tallation

  14

• Installation with the Pre-Rigged Items for 2 Cycle Model

  17

• Wtrtnc DTAGRAM

  19

• Wiring Diagram for Dual Engine

  20