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  520 000 477…
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  SAFETY WARNING Disregarding any of the safety precautions and instructions contained in this Operator’s Guide, Safety Videocassette or on- product warnings may result in injury, including the possibility of death. This Operator’s Guide and Safety Videocassette should remain with the unit at time of resale. In USA, products are distributed by BRP US Inc.
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  Dear 2005 Skandic Expedition owner, in addition to the infor- mations in the 2005 Tundra Skandic Series Operator’s Guide (P/N 520 000 477), the following also applies to your model. __________________________…

• Page 4: Table Of Contents

  TABLE OF CONTENTS VEHICLE INFORMATION HOW TO IDENTIFY YOUR SNOWMOBILE ….. Engine Serial Number Location ……. . ON-VEHICLE IMPORTANT INSTRUCTIONS.

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  SPECIFICATIONS ……….45 WARRANTY BRP LIMITED WARRANTY NORTH AMERICA: 2005 SKI-DOO ®…

• Page 6: Vehicle Information

  VEHICLE INFORMATION __________________________…

• Page 7: How To Identify Your Snowmobile

  HOW TO IDENTIFY YOUR SNOWMOBILE Engine Serial Number Location 600 H.O. SDI A32C01B 1. Engine serial number V-1000 A32A1XA 1. Engine serial number __________________________…

• Page 8: On-Vehicle Important Instructions

  ON-VEHICLE IMPORTANT INSTRUCTIONS The following instructions are on your snowmobile. If missing or damaged, the decals can be replaced free of charge. See an autho- rized SKI-DOO dealer. Please read the following instructions carefully before operating this snowmobile. 1,2,3,4 A29H1AB TYPICAL —…

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  Instruction 2 A00A8TA Instruction 3 A00A8UA __________________________…
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  Instruction 4 A00A8VA Instruction 5 A05H1CA __________________________…
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  Instruction 6 A01A2EA Instruction 7 A01A2FA _________________________…
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  Instruction 8 A01A2GA TYPICAL Instruction 9 A29A0IA __________________________…
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  Instruction 10 A32A1GA Instruction 11 A32A1HA TYPICAL _________________________…
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  Instruction 12 EMISSION CONTROL INFORMATION THIS ENGINE IS CERTIFIED TO OPERATE ON UNLEADED GASOLINE AND CONFORMS TO XXXX U.S. EPA REGULATIONS FOR SNOWMOBILE SI ENGINES. ENGINE FAMILY: ………… XXXXXXXXXXX FEL: …………XXg/kW-hr HC+NO XXXg/kW-hr CO ENGINE DISPLACEMENT:……… XXXX cc EXHAUST EMISSION CONTROL SYSTEM: ….TUNE-UP SPECIFICATIONS IDLE SPEED: …………

• Page 15: Controls/Instruments/Equipment

  CONTROLS/INSTRUMENTS/EQUIPMENT A29A0JA 41-42-43 A29A0KA NOTE: See description of numbered items in Tundra Skandic Series Operator’s Guide (P/N 520 000 477) except for the following. _________________________…

• Page 16: Fuses

  CAUTION: Do not use skis to pull or lift snowmobile. 37) Low Battery Voltage Pilot Lamp This lamp will light up to indicate a low battery voltage condition. See an authorized SKI-DOO dealer as soon as possible. __________________________…

• Page 17: Oil Pilot Lamp

  Restart engine, oil pilot lamp must turn off after few seconds. If oil pilot lamp still glows up, stop engine and have lubrication system inspected by an authorized SKI-DOO dealer. 39) Engine Management System (EMS) Pilot Lamp This lamp will light up to indicate a trouble. Refer to TROU- BLESHOOTING for trouble code meaning and remedy.

• Page 18: Resetable Hour Meter

  43) Resetable Hour Meter Records engine running time in hours and minutes since it has been reset. NOTE: At vehicle speed of 90 km/h (55 MPH) and more the mode LCD screen will show speed only instead of the selected mode. 44) Heating Grip Switch A33E04B TYPICAL…

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  Release START button immediately when engine has started. If engine does not start on first try, wait a few seconds then repeat procedure. To stop engine, turn off engine cut-out switch or pull off tether cord cap. _________________________…

• Page 20: Fuel And Oil

  FUEL AND OIL Recommended Fuel Use regular unleaded gasoline, available from most service stations or oxygenated fuel containing less than 10% of ethanol or 5% of methanol. The gasoline used must have the following recommend- ed minimum octane number. LOCATION OCTANE NUMBER Inside North America 87 (RON + MON)/2…

• Page 21: Recommended Oil

  Recommended Oil 600 H.O. SDI CAUTION: Use only injection oil that flows at — 40°C (- 40°F). Do not mismatch oil reservoir cap with fuel tank cap. Oil reservoir cap is identified OIL. Oil is contained in the injection oil reservoir. Use only two-stroke engine injection oil sold by an authorized SKI- DOO dealers.

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  WARNING Do not overfill. Reinstall cap and fully tighten. Wipe off any oil spills. Oil is highly flammable. V-1000 With V-1000 use XP-S 0W40 synthetic 4-stroke oil (P/N 293 600 054). NOTE: There is no known equivalent for this oil on the market for the moment.

• Page 23: Break-In Period

  BREAK-IN PERIOD Engine CAUTION: A break-in period of 10 operating hours or 500 km (300 miles) is required before running the snowmobile at full throttle. During break-in period, maximum throttle should not exceed 3/4. However, brief full acceleration and speed variations contribute to a good break-in.

• Page 24: Operating Instructions

  OPERATING INSTRUCTIONS Starting the Engine • Recheck throttle control lever operation. • Ensure that the engine cut-out switch is in the ON position. • Ensure that the tether cord cap is in position and that the cord is attached to your clothing eyelet. NOTE: On the 600 H.O.

• Page 25
  A07D0UA Attach one end of emergency rope to rewind handle. NOTE: The spark plug socket can be used as an emergency handle. A17B01A TYPICAL Attach the other end of emergency rope to the starter clip supplied in the tool kit. Hook up clip on drive pulley.
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  A19D13A TYPICAL 1. Clip Pull the rope using a sharp, crisp pull so the rope comes free of the drive pulley. Start engine as per usual manual starting. WARNING When starting the snowmobile in an emergency situation, us- ing drive pulley, do not reinstall the belt guard and return slow- ly to have snowmobile repaired.

• Page 27: Maintenance Information

  MAINTENANCE INFORMATION __________________________…

• Page 28: Periodic Maintenance Chart

  (4) ONCE A YEAR OR EVERY 3200 km (2000 m.). (5) ONCE A YEAR OR EVERY 6000 km (3700 m.). (6) STORAGE (to be performed by an authorized SKI-DOO dealer). (7) PRESEASON PREPARATION (to be performed by an authorized SKI-DOO dealer).

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  PERIODIC MAINTENANCE CHART (2) (3) (4) (5) (6) (7) FUEL SYSTEM Fuel Stabilizer Fuel Filter Fuel Lines and Connections Throttle Cable Air Filter Fuel Injection System (visual inspection) Throttle Body Bores and Throttle Plates (3) DRIVE Drive Belt Drive and Driven Pulleys Tightening Torque of Drive Pulley Screw Driven Pulley Preload BRAKE…
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  PERIODIC MAINTENANCE CHART (2) (3) (4) (5) (6) (7) ELECTRICAL EMS Fault Codes (3) Spark Plugs (1) (3) Battery Headlamp Beam Aiming Wiring Harnesses, Cables and Lines Operation of Lighting System (HI/LO beam, brake light, etc.), Test Operation of Engine Cut-Out Switch and Tether Cut-Out Switch BODY/FRAME Rags in Air Intake and Exhaust System…

• Page 31: Fluid Levels

  Oil level must be between lower and upper marks. NOTE: It is normal to find metallic particles stuck to dipstick mag- net. If bigger pieces of metal are found, see an authorized SKI-DOO dealer. Remove metal particles from magnet.

• Page 32: Oil Injection System

  A29C31A TYPICAL 1. Dipstick Oil Injection System 600 H.O. SDI Always maintain a sufficient amount of recommended injection oil in the injection oil reservoir. CAUTION: Never allow oil reservoir to be almost empty. Do not mismatch oil reservoir cap with fuel tank cap. Install cap that is identified OIL.

• Page 33: Engine Oil Level

  A29C32A 1. Injection oil reservoir Engine Oil Level V-1000 Make sure engine is at operating temperature. Snowmobile must be on a level surface. Leave engine running at idle for 30 seconds. Stop engine and wipe the dipstick. Dipstick must be completely screwed in before checking oil level. Oil level must be between minimum and maximum marks on dip- stick.

• Page 34: Cooling System

  A29C2YA 1. Maximum 2. Minimum Add XP-S 0W40 synthetic 4-stroke oil (P/N 293 600 054) or an equiv- alent through dipstick hole as required. Reinstall dipstick. Cooling System Check coolant level in expansion reservoir. When the engine is cold, the level must be between minimum and maximum marks. _________________________…

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  A29C33A 600 H.O. SDI — EXPANSION RESERVOIR NEAR INJECTION OIL RESERVOIR 1. Maximum A29C2ZA V-1000 — EXPANSION RESERVOIR NEAR MUFFLER 1. Maximum 2. Minimum __________________________…

• Page 36: Battery Electrolyte

  Battery Electrolyte The Skandic Expedition is equipped with a maintenance-free battery. Electrolyte level can not be checked. WARNING Battery BLACK negative cable must always be disconnected first and connected last. WARNING Never charge or boost battery while installed. Battery elec- trolyte contains sulfuric acid which is corrosive and poisonous.

• Page 37: Maintenance For Epa Certified Engines

  MAINTENANCE FOR EPA CERTIFIED ENGINES Maintenance, replacement, or repair of the emission control de- vices and systems may be performed by any snowmobile SI (spark ignition) engine repair establishments or individual. Engine Emissions Information Manufacturer’s Responsibility Beginning with 2005 model year engines, snowmobile manufactur- ers of snowmobile engines may determine the exhaust emission levels for each engine horsepower family and certify these engines with the United States of America Environmental Protection Agen-…

• Page 38
  EPA Emission Regulations All new 2005 and more recent certified SKI-DOO snowmobiles man- ufactured by BRP are certified to the EPA as conforming to the re- quirements of the regulations for the control of air pollution from new snowmobile engines. This certification is contingent on certain ad- justments being set to factory standards.

• Page 39: Maintenance

  MAINTENANCE WARNING It is recommended that the assistance of an authorized SKI- DOO dealer be periodically obtained on other components/ systems not covered in this guide. Unless otherwise speci- fied, engine must not be running and cold. Remove tether cord cap before performing any maintenance or adjustment, unless otherwise specified.

• Page 40: Air Filter Cleaning

  A29D2RA 1. Collar screw 2. Vent hose 3. Air temperature sensor 4. Latch – Refer to Tundra Skandic Series Operator’s Guide (P/N 520 000 477) and follow Skandic SUV 600 procedure to remove belt guard. At installation do not forget to connect air temperature sensor other- wise a trouble code will appear.

• Page 41: Drive Pulley Adjustment

  A29C30B 1. Air filter Drive Pulley Adjustment WARNING Remove tether cord cap before performing any maintenance or adjustment, unless otherwise specified. Vehicle must be parked in a safe place, away from the trail. General From factory TRA drive pulley adjustment screws are set to differ- ent positions depending vehicle and its engine type.

• Page 42
  This could lead to serious injury including the possibility of death. See your SKI-DOO dealer to maintain or service the drive pulley. Improper servicing or maintenance may affect per- formance and reduce belt life. Always respect maintenance schedules.

• Page 43: Troubleshooting

  TROUBLESHOOTING Monitoring Beeper Coded Signals 2 short beeps (when engine is started). DESS/RER pilot lamp also blinks. 1. Confirms that proper tether cord cap is installed. Engine can rev above pulley engagement. – Normal condition. 1 short beep every 1.5 seconds (when engine is started). DESS/RER pilot lamp also blinks.

• Page 44
  3 short beeps per second. Oil pilot lamp also lights up. 1. Low oil pressure on 4-TEC models. – Stop engine immediately and check oil level and top it. Check lubrication system. 3 short beeps per second. 1. Low battery voltage. –…

• Page 45: Specifications

  SPECIFICATIONS SKANDIC EXPEDITION MODEL 600 H.O. SDI V-1000 ENGINE 1004-Rotax, Type 593-Rotax, 2-TEC 4-TEC Number of cylinder 594.40 cc 995.90 cc Displacement (60.774 cu. in.) (60.774 cu. in.) Bore 72 mm (2.83 in) 100 mm (3.937 in) 63.40 mm Stroke 73 mm (2.87 in) (2.496 in) Maximum power engine…

• Page 46
  SKANDIC EXPEDITION MODEL 600 H.O. SDI V-1000 TRACK 40 — 50 Tension (in) (1-9/16 — 1-31/32) (1) Alignment DIMENSION Dry mass 310 kg (683 lb) 342 kg (754 lb) Overall length 3.06 m (120.5 in) Overall width 1.22 m (48 in) LIQUIDS and GREASES Engine oil Coolant…
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  (1) Measure gap between slider shoe and bottom inside of track when exerting a downward pull of 7.3 kg (16 lb) to the track. (2) Equal distance between edges of track guides and slider shoes. (3) 87 (R + M)/2 Inside North America or 91 RON Outside North America.

• Page 48: Warranty

  WARRANTY __________________________…

• Page 49: Brp Limited Warranty North America: 2005 Ski-Doo

  All genuine Ski-Doo parts and accessories, installed by an authorized BRP dealer (as hereinafter defined) at the time of delivery of the 2005 Ski-Doo snowmobile, carry the same warranty as that of the snow- mobile. A GPS receiver may be supplied by BRP as standard equipment on certain 2005 Ski-Doo snowmobiles.

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  600 HO 4-TEC EMISSION-RELATED COMPONENTS V-1000 Throttle Position Sensor (TPS) Air Temperature Sensor (ATS) Air Pressure Sensor (APS) Fuel Pressure Regulator Fuel Injectors Engine Management System (EMS) Cylinder Head Rubber Rings/O-Ring or Gasket Cylinder/Base Gaskets Throttle Body Shaft Seals RAVE Hose System Exhaust System Sealing Components Knock Sensor Muffler Temperature Sensor…
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  This warranty coverage is available only on 2005 Ski-Doo snowmo- bile purchased as new and unused by its first owner from a BRP deal- er authorized to distribute Ski-Doo products in the country in which the sale occurred (“BRP dealer”), and then only after the BRP spec- ified pre-delivery inspection process is completed and documented.
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  6. EXCLUSIONS The following are not warranted under any circumstances: • Normal wear and tear; • Routine maintenance items, tune ups, adjustments; • Damage caused by failure to provide proper maintenance and/or storage, as described in the Operator’s Guide; • Damage resulting from removal of parts, improper repairs, service, maintenance, modifications or use of parts not manufactured or approved by BRP or resulting from repairs done by a person that is not an authorized servicing BRP dealer;…
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  Neither the distributor, any BRP dealer nor any other person has been authorized to make any affirmation, representation or warranty re- garding the product, other than those contained in this limited war- ranty, and if made, shall not be enforceable against BRP. BRP reserves the right to modify this warranty at any time, being un- derstood that such modification will not alter the warranty conditions applicable to the products sold while this warranty is in effect.
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  If the issue has not yet been resolved, please submit your com- plaint in writing or call the appropriate number below: In Canada: BOMBARDIER RECREATIONAL PRODUCTS INC. SKI-DOO CONSUMER SERVICES GROUP VALCOURT QC J0E 2L0 Tel: (819) 566-3366 In USA: BRP US INC.

• Page 55: Brp International Limited Warranty: 2005 Ski-Doo

  All genuine Ski-Doo parts and accessories, installed by an authorized BRP distributor/dealer (as hereinafter defined) at the time of delivery of the 2005 Ski-Doo snowmobile, carry the same warranty as that of the snowmobile. Use of the product for racing or any other competitive activity, at any point, even by a previous owner, will render this warranty null and void.

• Page 56
  Routine maintenance outlined in the Operator’s Guide must be time- ly performed in order to maintain warranty coverage. BRP reserves the right to make warranty coverage contingent upon proof of proper maintenance. 4. WHAT TO DO TO OBTAIN WARRANTY COVERAGE The customer must notify a servicing BRP distributor/dealer within two (2) days of the appearance of a defect, and provide it with reasonable access to the product and reasonable opportunity to…
• Page 57
  • Operation with fuels, oils or lubricants which are not suitable for use with the product (see the Operator’s Guide); • Snow or water ingestion; • Incidental or consequential damages, or damages of any kind in- cluding without limitation towing, storage, telephone, rental, taxi, inconvenience, insurance coverage, loan payments, loss of time, loss of income;…
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  If the matter still remains unresolved then contact BRP by writing to us at the address listed below. BOMBARDIER RECREATIONAL PRODUCTS INC. SKI-DOO CONSUMER SERVICES GROUP VALCOURT QC J0E 2L0 Canada Tel: (819) 566-3366 ©…

• Page 59: Privacy Obligations/Disclaimer

  PRIVACY OBLIGATIONS/DISCLAIMER We wish to inform you that your coordinates will be used for safety and warranty purposes. Sometimes, we also use the coordinates of our clients to inform them about our products and to present them offers. Should you prefer not to receive information on our products, services and offers, please let us know by writing to the address below.

• Page 60: Change Of Address Or Ownership

  BRP. STOLEN UNITS: If your snowmobile is stolen, you should notify BRP or an authorized SKI-DOO distributor/dealer. We will ask you to pro- vide your name, address, phone number, the vehicle identification number and the date it was stolen.

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