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Honda Shadow 1100 Classic

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Для Honda Shadow 1100 (VT1100)

Полный сервисный мануал (Haynes Repair Manual) на Honda Shadow 1100 (1985-1998)
Сервисный мануал (Service Manual) на Honda Shadow 1100 (1997-2005)
Руководство пользователя (Owners Manual) на Honda Shadow 1100

Обзор модели

Honda VT1100 Shadow

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Сервисная документация

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Manuals
Brands
Honda Manuals
Motorcycle
Shadow VT1100

Manuals and User Guides for Honda Shadow VT1100. We have 1 Honda Shadow VT1100 manual available for free PDF download: Owner’s Manual

Honda Shadow VT1100 Owner’s Manual (225 pages)

Brand: Honda
|
Category: Motorcycle
|
Size: 24.73 MB

Contents

1
Honda Shadow VT1100 View

2
About this Manual

3
Identification Numbers

4
Buying Parts

5
General Specifications

5
Maintenance Techniques, Tools and Working Facilities

7
Maintenance and Minor Repair Tool Kit

8
Repair and Overhaul Tool Set

11
Care and Maintenance of Tools

12
Working Facilities

12
Safety First

13
Motorcycle Chemicals and Lubricants

15
Troubleshooting

16
Index

25
Common Spark Plug Conditions

31
Models Covered by this Manual

32
Tune-Up and Routine Maintenance

33
Honda Shadow Routine Maintenance Intervals

35
Introduction to Tune-Up and Routine Maintenance

36
Fluid Levels-Check

36
Engine Oil

36
Brake Fluid

36
Clutch Fluid

37
Coolant

37
Battery Electrolyte Level/Specific Gravity-Check

38
Brake Pads and Shoes-Wear Check

38
Brake System-General Check

39
Brake Pedal Height and Freeplay (Drum Brake Models)-Check and Adjustment

39
Tires/Wheels-General Check

39
Throttle Cable and Choke Operation-Check and Adjustment

40
Clutch-Check and Adjustment

42
Final Drive Oil-Check and Change

42
Engine Oil/Filter-Change

43
Air Filter Element-Servicing

44
Cylinder Compression-Check

45
Spark Plugs-Replacement

45
Lubrication-General

46
Idle Speed-Check and Adjustment

47
Carburetor Synchronization-Check and Adjustment

47
Cooling System-Check

47
Cooling System-Draining, Flushing and Refilling

48
Evaporative Emission Control System (California Models Only)-Inspection

49
Exhaust System-Check

50
Steering Head Bearings-Check, Adjustment and Lubrication

50
Fasteners-Check

50
Fuel System-Check and Filter Replacement

50
Suspension-Check

51
Suspension Adjustments

51
Engine, Clutch and Transmission

53
Torque Specifications

59
General Information

60
Operations Possible with the Engine in the Frame

60
Operations Requiring Engine Removal

60
Major Engine Repair-General Note

60
Engine-Removal and Installation

61
Engine Disassembly and Reassembly-General Information

62
Cylinder Head Cover and Rocker Arm Assembly-Removal, Inspection and Installation

65
Reassembly

68
Bleeding the Hydraulic Tappets

68
Adjusting the Hydraulic Tappets

68
Valve Adjustment Shim Selection Chart

69
Camshaft and Sprocket-Removal, Inspection and Installation

70
Front Cylinder Camshaft

72
Rear Cylinder Camshaft

73
Front or Rear Camshaft

73
Cam Chain Tensioner-Removal, Inspection and Installation

74
Cylinder Head-Removal and Installation

74
Valves/Valve Seats/Valve Guides-Servicing

75
Cylinder Head and Valves-Disassembly, Inspection and Reassembly

76
Cam Chain Guide-Removal, Inspection and Installation

79
Cylinder-Removal, Inspection and Installation

79
Pistons and Oil Jets-Removal, Inspection and Installation

82
Piston Rings-Installation

84
Clutch Release System-Bleeding, Removal and Installation

86
Hydraulic System (1985 through 1996 VT1100C Models)

86
Bleeding the Hydraulic Release System

86
Master Cylinder Overhaul

86
Clutch Master Cylinder (Hydraulic Clutch Models)-Exploded View

87
Master Cylinder Installation

87
Stave Cylinder Removal

87
Slave Cylinder Overhaul

87
Cable System (VT1100C2, VT1100T and 1997-On VT1100C Models

88
Slave Cylinder Installation

88
Cable Removal and Installation

88
Lifter Arm Removal

88
Lifter Arm Inspection

89
Clutch-Removal, Inspection and Installation

91
1985 Through 1996 VT1100C Models

91
VT1100C2, VT1100T and 1997-On VT1100C

92
Clutch Disc Details

94
Oil Pump Drive Chain and Sprockets-Removal, Inspection and Installation

96
Primary Drive Gear-Removal, Inspection and Installation

98
Cam Chains and Rear Cam Chain Drive Sprocket-Removal, Inspection and Installation

99
Gearshift Linkage-Removal, Inspection and Installation

99
Externa, Gearshift Linkage (VT1100C Models)

101
Internal Gearshift Mechanism

101
Oil Pump-Removal, Inspection and Installation

102
Oil Pressure Relief Valve Details

103
Oil Pump Details

103
Crankcase-Disassembly and Reassembly

105
Right Crankcase Bolts

105
Crankcase Components-Inspection and Servicing

107
Main and Connecting Rod Bearings-General Note

107
Connecting Rods and Bearings-Removal, Inspection and Installation

107
Connecting Rod Bearing Selection Chart

109
Connecting Rod Weight Selection

109
Connecting Rod Weight Selection Chart

110
Crankshaft and Main Bearings-Removal, Inspection and Installation

110
Crankcase Bearing Diameter Selection Chart

111
Transmission-Removal, Inspection and Installation

112
Shift Drum, Shift Forks and Shift Fork Shaft

113
Countershaft and Mainshaft

113
The Assembled Mainshaft and Countershaft

114
Output Gear Assembly-Removal and Installation

115
Initial Start-Up after Overhaul

117
Recommended Break-In Procedure

117
Cooling System

118
Radiator Cap-Check

119
Radiator-Removal and Installation

119
Cooling Fan and Thermostatic Fan Switch-Check and Replacement

120
Fan Motor

121
Thermostatic Fan Switch

121
Coolant Temperature Warning System-Check and Component Replacement

121
Coolant Temperature Sensor

122
Thermostat-Removal, Check and Installation

122
Thermostat Housing-Removal and Installation

123
Coolant Reservoir-Removal and Installation

123
Water Pump-Check, Removal and Installation

124
Removal, Inspection and O-Ring Replacement

124
Fuel and Exhaust Systems

128
Fuel Tank-Removal and Installation

129
Main Fuel Tank

130
Auxiliary Fuel Tank

130
Fuel Tank-Cleaning and Repair

131
Crankcase Emission Control System-Description, Check and Component Replacement

131
Crankcase Breather Separator

131
Left Crankcase Cover Breather Pipe Adapter O-Ring

131
Breather Hoses

132
Evaporative Emission Control System (California Models)-Description, Check and Component Replacement

132
Purge Control Valve

133
Carburetor Air Vent Control Valve (California Models)

133
Purge Control Valve (California Models)

134
EVAP Canister

134
Air Cleaner Housing-Removal and Installation

134
Air Intake Ducts-Removal and Installation

135
Sub-Air Cleaner-Removal and Installation

135
Fuel Pump System-Check and Component Replacement

135
Fuel Pump Discharge Volume Check

136
Fuel Pump Relay

136
Throttle Cables and Grip-Removal, Installation and Adjustment

137
Carburetor Overhaul-General Information

137
Carburetors-Removal and Installation

138
Carburetors-Disassembly, Inspection, Cleaning and Reassembly

140
Float Assembly, Jets and Pilot Screw Assembly

143
Vacuum Chamber and Air Cut-Off Diaphragm Assemblies

143
Idle Fuel/Air Mixture-Adjustment

145
Exhaust System-Removal and Installation

145
Ignition System

148
Ignition System-Check

149
Engine will Not Start

149
Engine Starts but Misfires

149
Ignition Coils-Check and Replacement

150
Ignition Coil Test (1985 through 1986 Models)

150
Ignition Pulse Generator(S)-Check and Replacement

151
Ignition Pulse Generator Details

151
Timing Rotor-Removal and Installation

152
Ignition Control Module-Check and Replacement

152
Ignition Timing-Check

152
Steering, Suspension and Final Drive

154
Handlebar-Removal and Installation

155
Fork Oil Change

156
Forks-Removal and Installation

156
Forks-Disassembly, Inspection and Reassembly

157
Front Fork Details

158
Steering Stem and Bearings-Removal, Inspection and Installation

161
Steering Stem/Lower Triple Clamp Details

163
Rear Shock Absorbers-Removal, Inspection and Installation

164
Swingarm-Removal and Installation

165
Swingarm Bearings-Replacement

166
Brakes, Wheels, Tires and Final Drive

167
Brake Pads-Replacement

169
Brake Caliper-Removal, Overhaul and Installation

170
Front Brake Caliper Assembly

172
Brake Disc-Inspection, Removal and Installation

173
Brake Master Cylinder-Removal, Overhaul and Installation

174
Master Cylinder Details

175
Brake Hose-Inspection and Replacement

177
Brake System Bleeding

177
Drum Brake-Removal, Overhaul and Installation

178
Rear Brake Pedal and Linkage-Removal and Installation

180
Wheels-Inspection and Repair

182
Rear Wheel-Removal and Installation

183
Front Wheel-Removal and Installation

184
Left Fork Leg Details

184
Wheel Bearings-Inspection and Maintenance

185
Front Wheel Bearings

185
Rear Wheel Bearings

186
Tires-General Information

187
Frame and Bodywork

189
Frame-Inspection and Repair

189
Footpegs-Removal and Installation

189
Sidestand-Maintenance

190
Sidestand-Removal and Installation

190
Seat-Removal and Installation

190
Steering Head Covers-Removal and Installation

191
Side Covers-Removal and Installation

191
Saddlebags (VT1100C2 Models)-Removal and Installation

192
Rear Fender-Removal and Installation

192
Rear Grab Rails and Fender Stays-Removal and Installation

192
Windshield (VT1100C2 Models)-Removal and Installation

192
Electrical System

193
Electrical Troubleshooting

194
Battery-Removal, Inspection, Maintenance and Installation

195
Battery-Charging

195
Conventional Batteries

195
Battery Charge-Time Table (Maintenance-Free Batteries)

196
Fuses-Check and Replacement

196
Lighting System-Check

197
Turn Signal Lights/Brake Light/Taillight/License Plate Light

197
Instrument and Indicator Lights

197
Headlight Bulb-Replacement

197
Headlight Aim-Check and Adjustment

198
Headlight Assembly-Removal and Installation

198
Turn Signal, Tail/Brake Light and License Plate Bulbs-Replacement

198
Turn Signal Circuit and Relay-Check

200
Brake Light Switches-Check and Replacement

200
Turn Signal Assembly-Removal and Installation

201
Taillight Assembly-Removal and Installation

202
Instruments and Speedometer Cable-Removal and Installation

203
Instrument and Indicator Lights-Replacement

203
Ignition Main (Key) Switch-Check and Replacement

204
Handlebar Switches-Check

205
Left Handlebar Switches

205
Right Handlebar Switches

206
Handlebar Switches-Removal and Installation

206
Neutral Switch-Check and Replacement

206
Oil Pressure Switch-Check and Replacement

207
Sidestand Switch-Check and Replacement

208
Clutch Switch-Check and Replacement

208
Horn-Check and Replacement

208
Starter Relay Switch-Check and Replacement

209
Clutch Diode-Check and Replacement

209
Starter Motor, Drive Gear and Torque Limiter-Removal and Installation

210
Charging System Testing-General Information and Precautions

211
Charging System-Check

211
Alternator-Check and Replacement

211
Flywheel (Rotor)

212
Voltage Regulator/Rectifier-Check and Replacement

213
Starter Clutch Assembly-Removal, Inspection and Installation

213
Wiring Diagrams

215
Honda VT1100 Wiring Diagram-1985 and 1986 Models

216
Honda VT1100 Wiring Diagram-1985 through 1986 Models

217
Honda VT1100 Wiring Diagram-1987 through 1993 Models

218
Honda VT1100 Wiring Diagram-1994 and 1995 Models

220
Honda VT1100 Wiring Diagram-1996 and Later Models

222
Conversion Factors

224

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Источник

Honda Shadow VT1100: List of Available Documents

Note for Owners:

Guidesimo.com webproject is not a service center of Honda trademark and does not carries out works for diagnosis and repair of faulty Honda Shadow VT1100 equipment. For quality services, please contact an official service center of Honda company. On our website you can read and download documentation for your Honda Shadow VT1100 device for free and familiarize yourself with the technical specifications of device.

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Table of Contents for Honda Shadow VT1100:

Contents Introductory pages About th is manual 0-5 Introduction to the Honda VT11 00 Shadow 0-5 Identification numbers 0-6 Buying parts 0-7 General specifications 0-8 Maintenance techniques, tools and working facilities 0-9 Safety first! 0-15 Motorcycle chemicals and lubricants 0-17 Troubleshooting 0-18 Chapter 1 1 Tune-up and routine maintenance 1-1 Chapter 2 2 Engine, clutch and transmission 2-1 Chapter 3 3 C
0-10 Maintenance techniques, tools and working facilities Spark plug gap adjusting tool Control cable pressure luber Tools A selection of good tools is a basic requirement for anyo ne who plans to maintain and repair a motorcycle. For the owner who has few tools, it any, the Initial investment might seem high, but when com- pared to the spiraling costs of routine maintenance and repair, It is a wise one. Ta help the owner decide which tools are needed to perform the tasks detailed in this manual, the following looll
0-22 Troubleshooting described in Chapter 3. 4 Faulty radiator cap. Remove the cap and have It pressure checked at a service station. S Coolant passages clogged. Have the entire system dra in ed and flushed, then refill with new coolant. 6 Water pump defective. Remove the pump and check the compo- nents. 7 Clogged radiator fins. Clean them by blowing compressed air through the tins from th
Honda VT1100 Shadow V-Twins Owners Workshop Manual by Mike Stubblefield and John H Haynes Member of the Guild of Motoring Writers Models covered: Honda ¥fll00C Shadow. 1099 cc. (1985 through 1990, 1992 through 1996) Honda ¥fll00C2 Shadow American Classic Edition. 1099 cc. (1995 through 1998) Honda ¥fll OOC Shadow Spirit. 1099 cc. (1997 and 1998) Honda ¥fll OOT Shadow 1100 American Classic Edition Tourer. 1099 cc. (1997 and 1998) Haynes Publishing Sparkford Nr
0-20 Troubleshooting bustian chamber causes extremely high compression. the head gasket may leak . Retorquing the head is not always sufficient to restore the seal, so gasket replacement is necessary (Chapter 2). 8 Cylinder head warped. This is caused by overheating or improp- erly lightened head boilS. Machine shop resurfacing or head replace- ment is necessary (Chapler 2). 9 Valve spring broken or weak. Caused by component failure or wear; the spring(s) must be replaced (Chapter 2). 10 Valve not seating pr
0-14 Maintenance techniques, tools and working facilities duct ion to basic workshop practi ce which will be of interest to a home mechanic working on any type of motorcyc le. Care and maintenance of tools Good tools are expensive. so it makes sense to treat them with respect. Keep them clean and in usable condition and store them properly when not in use . Always wipe off any dirt. grease or metal chip
Acknowledgments Our thanks to Honda of Milpitas, Milpitas. CA. for providing the motor- cycles used In these photographs; to Pete Sirelt, service manager. for arranging the facilities and fitting the project Into his shop’s busy schedule; and to Bruce Farley, service technician, for doing the mechanical work and providing vaJuable technical information. Wiring diagrams originated exclusively for Haynes North
0-16 Safety first! ids should be done in a well venlllated area. When using cleaning fluids and solvents, read the instructions carefully. Never use materials from unmarked containers — they may give oN poisonous vapors. Never run the engine at a motor vehicle in an enclosed space such as a garage. Exhaust fumes contain carbon monoxide which is extremely POISOnoUS; if you need to run the engine, always do so in the open air or at least have the rear 01 the vehicle outs
0-12 Maintenance techniques, tools and working facilities O-to-1 inch micrometer Cylinder surfacing hone Cylinder compression gauge Dial indicator set Multimeter (voIUohm/ammeter) Adjustable spanner
0-9 Maintenance techniques, tools and working facilities Basic maintenance techniques There are a number of techniques involved in maintenance and repair that will be referred to throughout this manual. Application of these techniques will enable the amateur mechanic to be more effi- cient, better organized and capable of periorming the various tasks properly, which will ensure that the repair job is thorou
Safety first! Professional mechanics are trained In safe working procedures. However enthusiastic you may be about getting on with the job at hand, take the time to enSure that your safety is not put at rIsk. A moment’s lack of attention: can result In an accid;:mt, as can failure to observe simple precautions. There wm always be new ways of having accidents, and the fo!- lowing is not a comprehensive list of ali dangers; it is intended rather to make you aware of ina risks and to encourage a safe a
0-24 Troubleshooting Abnormal frame and suspension noise 38 Front end noise Low fluid level or incorrect viscosity oil in forks. This can sound like «spurting» and is usually accompanied by inconsistent fork action (Chapter 6). 2 FOri( spring weak or broken. Makes a clicking or scraping sound. Fork oil, when drained, will have metal particles In it (Chapter 6). 3 Sl.eering head bearings loose or damaged. Cl
0-4 Honda Shadow VT11 00
Maintenance techniques, tools and working facilities 0-13 Alternator rotor puller open-ended ones, they offer the advantages of both types of wrench. Combination wrench set (6 mm to 22 mm) Adjustable wrench· 8 in Spark plug socket (with rubber insert) Spark plug gap adjusting tool Feeler gauge set Standard screwdriver (5116 in x 6 In) Ph/flips screwdriver (No, 2 x 6 in) Allen (hex) wrench set (4 mm to 12 mm) Combination
Troubleshooting 0-21 Poor running or no power at high speed 14 Firing incorrect , Air filter element restricted. Replace filter (Chapter 1). 2 Spark plug fouled , detective or worn out. Clean or replace the spark plugs (Chapter 1) . 3 Spark plug cap or plug wire defective (Chapter 5). 4 SparX plug cap not In good contact (Chapter 5) . 5 Incorrect spark plug. Wrong type, heat range or cap configura- tion. Check and install COrTect plugs listed in Chapter 1. A cold

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Источник

Мотоцикл Honda VT1100 Shadow (1995-2007).

Модель круизера Honda VT1100 Shadow появилась в 1985 году на американском рынке. В те годы модель отличалась высокой мощностью (78 л.с.), двойным дисковым тормозом спереди и гидравлическим сцеплением. Заводское обозначение модели — VT1100C. С 1987 года мотоцикл обновляется внешне и по технической части — увеличивается колесная база, глушители по бокам переносятся на правую сторону, снижается максимальная мощность (до 67 л.с.), значительно снижаются рабочие обороты, что повышает тягу на «низах» и «середине», гидравлическое сцепление уступает место тросиковому. Именно с этой модификации началась популярность модели Honda VT1100 Shadow — версии 1985-1986 годов встречаются довольно редко.

Основные модификации Honda VT1100 Shadow:
➤ Honda VT1100C Shadow (1987-1996) — базовая версия мотоцикла. Отличается литыми колесными дисками, двойным выхлопом справа, топливным баком на 13 литров, 4-ступенчатой КПП и задним барабанным тормозом.
➤ Honda VT1100C Spirit (1997-2007) — преемник прошлой модификации. Визуально очень похож на предшественника. Отличается формой выхлопа, бака и некоторыми визуальными чертами. Из технических отличий следует отметить увеличенный до 15,8 л топливный бак и 5-ступенчатую КПП.
➤ Honda VT1100C2 A.C.E. (1995-1999) — классическая версия мотоцикла. ACE расшифровывает как American Classic Edition. Модель отличается спицованными колесами, удлиненными крыльями, более широкими колесами, задним дисковыми тормозом, коленвалом с одной шатунной рейкой (для усиления вибраций) и мощностью в 53 л.с.
➤ Honda VT1100T A.C.E. Tourer (1998-2001) — туринговая версия прошлой модификации. Отличается наличием пластиковых кофров, ветровым стеклом, литыми колесными дисками, выхлопной системой по бокам и другими колесами.
➤ Honda VT1100C3 Aero (1998-2002) — аналогичная ACE-версии, но с более глубокими крыльями, большой фарой и выхлопом 2-в-1.
➤ Honda VT1100C2 Sabre (2000-2007) — аналогичная ACE-версии, но с двигателем от Spirit и литыми колесными дисками особой формы.

Технические характеристики:

Год выпуска: 1995-2007
Тип двигателя: 2-цилиндровый, V-образный, объем 1099 см³
Охлаждение: жидкостное
ГРМ: Количество клапанов на цилиндр SOHC, 3 клапана на цилиндр (с гидрокомпенсаторами зазоров)
Топливная система: карбюратор, 2x Keihin CV36
Максимальная мощность: 53/67/78 л.с.
Максимальный крутящий момент: 88/91/101 Нм
Сцепление: Многодисковое в масляной ванне
КПП: 5-ступенчатая или 4-ступенчатая для 1987-1996
Тип привода: кардан
Размер передней шины: R18
Размер задней шины: R15
Передние тормоза: 2 диска, 269 мм, 2-поршневые суппорта
Задние тормоза: барабан на VT1100C, 1 диск для VT1100C2/C3/T
Передняя подвеска: 41 мм телескопическая вилка, ход — 150 мм
Задняя подвеска: маятниковая с двумя амортизаторами, ход — 100 мм
Длина мотоцикла: 2325-2485 мм
Ширина мотоцикла: 810-965
Высота по седлу: 660-750 мм
Минимальный дорожный просвет (клиренс): 150 мм
Разгон до 100 км/ч: 6,1 сек
Максимальная скорость: 172 км/ч
Емкость бензобака: 13/15/15.8 л
Масса мотоцикла (сухая): 242-284 кг

Сервисный ремонтный мануал на мотоцикл Honda VT1100 «Shadow», размером 515 стр.

В мануале перечислены все основные параметры мотоцикла, приведены описание процедур регулировки, разборки и сборки всех узлов мотоцикла, а также алгоритм поиска неисправностей и электросхемы.
Также в дополнении к книге есть информационные плакаты А2: ТехноШпаргалка, ЭлектроСхема и Сервисные блокноты.

Источник

Download Owners workshop manual of Honda shadow 1100 Motorcycle for Free or View it Online on All-Guides.com.