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Brand: Volkswagen
|
Category: Automobile
|
Size: 7.58 MB

• Table of Contents

  3

• Technical Data

  7

• Engine Number

  7

• Engine Data

  7

• Removing and Installing Engine

  9

• Removing Engine

  10

• Securing Engine to Assembly Stand

  17

• Notes on Installing

  19

• Assembly Mountings

  20

• Crankshaft Group

  21

• Dismantling and Assembling Engine

  21

• Assembly Overview — Poly V-Belt Drive

  21

• Removing and Installing Poly V-Belt

  22

• Assembly Overview — Toothed Belt Drive

  24

• Assembly Overview — Crankcase

  29

• Removing and Installing Sealing Flange and Flywheel

  30

• Renewing Crankshaft Sealing Flange — Flywheel End

  31

• Renewing Crankshaft Oil Seal — Pulley End

  39

• Removing and Installing Sealing Flange — Pulley End

  41

• Removing and Installing Engine Speed Sender G28

  43

• Pistons and Conrods

  45

• Assembly Overview — Pistons and Conrods

  45

• Piston and Cylinder Dimensions

  46

• Checking Piston Projection at TDC

  46

• Piston Rings, Cylinder Bore and Piston Installation Position

  48

• Crankshaft

  50

• Assembly Overview — Crankshaft

  50

• Crankshaft Dimensions

  50

• Pulling Needle Bearing out of and Driving into Crankshaft

  51

• Cylinder Head, Valve Gear

  53

• Cylinder Head

  53

• Assembly Overview — Cylinder Head

  53

• Removing and Installing Cylinder Head Cover

  55

• Removing, Installing and Tensioning Toothed Belt

  57

• Removing and Installing Cylinder Head

  72

• Checking Compression

  77

• Valve Gear

  78

• Assembly Overview — Valve Gear

  78

• Removing and Installing Roller Rocker Finger

  80

• Valves

  82

• Removing and Installing Camshafts

  85

• Removing and Installing Camshaft Oil Seal

  90

• Lubrication

  92

• Engine Oil

  92

• Oil Capacities — Golf, Golf Plus, Touran

  92

• Oil Capacities — Passat

  92

• Checking Engine Oil Level

  92

• Parts of Lubrication System (Golf, Golf Plus, Touran)

  93

• Assembly Overview — Oil Pump, Sump

  93

• Removing and Installing Oil Sump

  95

• Parts of Lubrication System (Passat)

  98

• Assembly Overview — Oil Pump, Sump, Balancer Shaft Module with Chain Drive

  99

• Removing and Installing Oil Pump (for Balancer Shaft Module with Chain Drive)

  101

• Removing and Installing Balancer Shaft Module with Chain Drive

  104

• Retrofitting Spur Gear Drive for Balancer Shaft Module

  107

• Assembly Overview — Oil Pump, Sump, Balancer Shaft Module with Spur Gear Drive

  110

• Removing and Installing Oil Pump (for Balancer Shaft Module with Spur Gear Drive)

  113

• Removing Balancer Shaft Module with Spur Gear Drive

  113

• Renewing Spur Gear for Crankshaft

  114

• Installing Balancer Shaft Module

  117

• Removing and Installing Oil Sump

  123

• Oil Filter Bracket, Oil Cooler, Oil Pressure and Oil Supply Line

  126

• Assembly Overview — Oil Filter Bracket and Oil Cooler

  126

• Checking Oil Pressure and Oil Pressure Switch

  127

• Assembly Overview — Oil Supply Line to Turbocharger

  129

• Removing and Installing Oil Supply Line to Turbocharger

  129

• Cooling

  131

• Parts of Cooling System

  131

• Parts of Cooling System, Body Side

  132

• Assembly Overview — Parts of Cooling System, Engine Side (Golf, Golf Plus, Touran)

  133

• Assembly Overview — Parts of Cooling System, Engine Side (Passat)

  135

• Coolant Hose Schematic Diagram

  137

• Draining and Filling Coolant

  140

• Removing and Installing Fan Support with Fans

  145

• Removing and Installing Radiator

  146

• Removing and Installing Coolant Pump

  148

• Removing and Installing Thermostat

  150

• Checking Cooling System for Leaks

  152

• Checking Oil Cooler for Leaks

  154

• Fuel Supply System

  156

• Safety Precautions

  156

• Safety Precautions When Working on Fuel Supply System

  156

• Rules for Cleanliness

  157

• Rules for Cleanliness When Working on Fuel Supply System

  157

• Parts of Fuel Supply System (Golf, Golf Plus)

  158

• Fuel Tank, Vehicles with Front-Wheel Drive

  158

• Fuel Tank, Vehicles with Four-Wheel Drive

  162

• Emptying Fuel Tank

  168

• Removing and Installing Fuel Delivery Unit

  170

• Removing and Installing Fuel Gauge Sender

  172

• Checking Fuel Pump

  172

• Assembly Overview — Fuel Filter

  177

• Removing and Installing Fuel Cooler

  179

• Parts of Fuel Supply System (Touran)

  181

• Assembly Overview — Fuel Tank with Attachments

  182

• Emptying Fuel Tank

  183

• Removing and Installing Fuel Tank

  186

• Assembly Overview — Fuel Filter

  188

• Removing and Installing Fuel Cooler

  189

• Removing and Installing Fuel Delivery Unit

  190

• Removing and Installing Fuel Gauge Sender

  192

• Checking Fuel Pump

  192

• Parts of Fuel Supply System (Passat)

  198

• Fuel Tank, Vehicles with Four-Wheel Drive

  198

• Emptying Fuel Tank, Vehicles with Four-Wheel Drive

  208

• Fuel Tank, Vehicles with Front-Wheel Drive

  212

• Emptying Fuel Tank, Vehicles with Front-Wheel Drive

  219

• Checking Fuel Pump

  221

• Assembly Overview — Fuel Filter

  225

• Removing and Installing Fuel Cooler

  227

• Accelerator Mechanism

  229

• Assembly Overview — Accelerator Mechanism

  229

• Tandem Pump

  231

• Checking Tandem Pump

  231

• Removing and Installing Tandem Pump

  233

• Turbocharging/Supercharging

  236

• Charge Air System with Turbocharger

  236

• Safety Precautions

  236

• Rules for Cleanliness

  236

• Hose Connections

  237

• Assembly Overview — Turbocharger with Attachments

  238

• Removing and Installing Turbocharger

  241

• Assembly Overview — Charge Air Cooling

  243

• Checking Charge Air System for Leaks

  244

• Vacuum Hose Schematic Diagram

  246

• Mixture Preparation — Injection

  248

• Diesel Direct Injection System

  248

• Safety Precautions

  248

• Rules for Cleanliness

  249

• Assembly Overview — Intake Manifold with Attachments

  250

• Assembly Overview — Pre-Wired Wiring Harness for Unit Injectors and Glow Plugs

  252

• Removing and Installing Pre-Wired Wiring Harness for Unit Injectors and Glow Plugs

  252

• Assembly Overview — Unit Injector

  255

• Removing and Installing Unit Injector

  257

• Cleaning Unit Injectors (Engine Codes BMN, BKP, BMA, BUZ and BMR)

  261

• Removing and Installing O-Rings for Unit Injector

  263

• Assembly Overview — Air Filter

  265

• Engine Control Unit (Golf)

  266

• Removing and Installing Engine Control Unit

  266

• Removing and Installing Anti-Theft Engine Control Unit

  266

• Engine Control Unit (Golf Plus, Touran)

  270

• Removing and Installing Engine Control Unit

  270

• Removing and Installing Anti-Theft Engine Control Unit

  271

• Engine Control Unit (Passat)

  274

• Removing and Installing Engine Control Unit

  274

• Removing and Installing Anti-Theft Engine Control Unit

  275

• Exhaust System

  279

• Front Exhaust Pipe

  279

• Assembly Overview — Front Exhaust Pipe with Catalytic Converter

  279

• Assembly Overview — Front Exhaust Pipe with Particulate Filter

  280

• Silencer (Golf, Golf Plus)

  283

• Assembly Overview — Silencer, Vehicles with Front-Wheel Drive

  283

• Assembly Overview — Silencer, Vehicles with Four-Wheel Drive

  284

• Cutting Exhaust Pipe

  284

• Installation Position and Specified Torque of the Clamp

  285

• Aligning Exhaust System Free of Stress

  286

• Silencer (Touran)

  288

• Assembly Overview — Silencers

  288

• Cutting Exhaust Pipe

  289

• Aligning Exhaust System Free of Stress

  289

• Silencer (Passat)

  290

• Assembly Overview — Silencer, Vehicles with Front-Wheel Drive

  290

• Assembly Overview — Silencer, Vehicles with Four-Wheel Drive

  291

• Aligning Exhaust System Free of Stress

  291

• Exhaust Gas Recirculation System

  293

• Assembly Overview — Exhaust Gas Recirculation

  293

• Glow Plug System

  296

• Optical Characteristics of Metal or Ceramic Glow Plugs

  296

• Removing and Installing Metal Glow Plug

  296

• Removing and Installing Ceramic Glow Plugs

  298

Brand: Volkswagen
|
Category: Automobile
|
Size: 7.53 MB

• Table of Contents

  3

• Technical Data

  7

  • Engine Number

    7

  • Engine Data

    7

• Removing and Installing Engine

  8

  • Removing Engine

    8

  • Securing Engine to Assembly Stand

    13

  • Notes on Installing

    13

  • Assembly Mountings

    16

• Crankshaft Group

  18

  • Dismantling and Assembling Engine

    18

  • Assembly Overview — Poly V-Belt Drive

    18

  • Removing and Installing Poly V-Belt

    19

  • Assembly Overview — Toothed Belt Drive

    21

  • Assembly Overview — Crankcase

    25

  • Removing and Installing Sealing Flange and Flywheel

    26

  • Assembly Overview — Sealing Flanges and Flywheel

    26

  • Renewing Crankshaft Oil Seal — Pulley End

    27

  • Removing and Installing Sealing Flange — Pulley End

    29

  • Renewing Crankshaft Sealing Flange — Flywheel End

    31

  • Removing and Installing Engine Speed Sender G28

    37

  • Crankshaft

    39

  • Assembly Overview — Crankshaft

    39

  • Crankshaft Dimensions

    44

  • Pistons and Conrods

    45

  • Assembly Overview — Pistons and Conrods

    45

  • Separating New Conrod

    46

  • Checking Piston Projection at TDC

    47

  • Piston and Cylinder Dimensions

    48

  • Piston Rings, Cylinder Bore and Piston Installation Position

    48

• Cylinder Head, Valve Gear

  50

  • Cylinder Head

    50

  • Assembly Overview — Cylinder Head

    51

  • Removing and Installing Cylinder Head Cover

    54

  • Removing, Installing and Tensioning Toothed Belts

    56

  • Removing and Installing Cylinder Head

    73

  • Checking Compression

    77

  • Valve Gear

    80

  • Assembly Overview — Valve Gear

    80

  • Checking Valve Guides

    82

  • Renewing Valve Stem Seals

    84

  • Removing and Installing Camshaft

    86

  • Removing and Installing Camshaft Oil Seal

    90

• Lubrication

  92

  • Engine Oil

    92

  • Oil Capacities

    92

  • Checking Engine Oil Level

    92

  • Parts of Lubrication System

    93

  • Assembly Overview — Oil Pump, Sump

    93

  • Removing and Installing Sump

    94

  • Oil Filter Bracket, Oil Pressure, Engine Oil Cooler and Oil Supply Line

    98

  • Assembly Overview — Oil Filter Bracket and Engine Oil Cooler

    98

  • Checking Oil Pressure and Oil Pressure Switch

    99

  • Assembly Overview — Oil Supply Line to Turbocharger

    100

  • Removing and Installing Oil Supply Line to Turbocharger

    101

• Cooling

  103

  • Parts of Cooling System

    103

  • Parts of Cooling System, Body Side

    104

  • Parts of Cooling System, Engine Side

    105

  • Coolant Hose Schematic Diagram

    107

  • Draining and Filling with Coolant

    108

  • Removing and Installing Radiator

    111

  • Removing and Installing Coolant Pump

    112

  • Removing and Installing Thermostat

    114

  • Checking Cooling System for Leaks

    116

  • Checking Engine Oil Cooler for Leaks

    118

• Fuel Supply System

  120

  • Safety Precautions When Working on Fuel Supply System

    120

  • Rules for Cleanliness

    121

  • Fuel Tank, Vehicles with Front-Wheel Drive

    122

  • Assembly Overview — Fuel Tank

    122

  • Emptying Fuel Tank

    123

  • Removing and Installing Fuel Tank

    127

  • Removing and Installing Fuel Delivery Unit

    129

  • Removing and Installing Fuel Gauge Sender

    130

  • Checking Fuel Pump

    131

  • Fuel Tank, Vehicles with Four-Wheel Drive

    133

  • Assembly Overview — Fuel Tank

    133

  • Emptying Fuel Tank

    134

  • Removing and Installing Fuel Tank

    138

  • Removing and Installing Fuel Gauge Sender 2 G169

    141

  • Removing and Installing Suction-Jet Pump

    143

  • Checking Fuel Pump

    144

  • Repairing Fuel Supply System

    146

  • Assembly Overview — Fuel Filter

    146

  • Removing and Installing Fuel Cooler

    147

  • Assembly Overview — Accelerator Mechanism

    148

  • Checking Tandem Pump

    149

  • Removing and Installing Tandem Pump

    153

• Turbocharging/Supercharging

  157

  • Charge Air System with Turbocharger

    157

  • Safety Precautions

    157

  • Rules for Cleanliness

    157

  • Assembly Overview — Turbocharger

    158

  • Removing and Installing Turbocharger

    162

  • Assembly Overview — Parts of Charge Air Cooling

    164

  • Hose Connections

    167

  • Checking Charge Air System for Leaks

    168

  • Vacuum Hose Schematic Diagram

    170

• Mixture Preparation — Injection

  172

  • Diesel Direct Injection System

    172

  • Safety Precautions

    172

  • Rules for Cleanliness

    173

  • Assembly Overview — Unit Injector

    173

  • Removing and Installing Unit Injector

    175

  • Adjusting Non-Contact Gap of Unit Injectors

    177

  • Removing and Installing O-Rings for Unit Injector

    178

  • Assembly Overview — Intake Manifold

    180

  • Cleaning the Intake Manifold Flap Support, Engine Code BLS and BXJ

    182

  • Assembly Overview — Air Filter

    183

  • Engine Control Unit

    184

  • Reading and Erasing Engine Control Unit Fault Memory

    184

  • Adapting Functions and Components

    185

  • Removing and Installing Engine Control Unit, Golf

    186

  • Removing and Installing Anti-Theft Engine Control Unit, Golf

    186

  • Removing and Installing Engine Control Unit, Golf Plus

    189

  • Removing and Installing Anti-Theft Engine Control Unit, Golf Plus

    189

• Exhaust System

  192

  • Assembly Overview — Front Exhaust Pipe with Catalytic Converter

    192

  • Assembly Overview — Front Exhaust Pipe with Particulate Filter

    193

  • Assembly Overview — Silencer with Mountings (Vehicles with Front Wheel Drive)

    195

  • Assembly Overview — Silencer with Mountings (Vehicles with Four-Wheel Drive)

    197

  • Aligning Exhaust System Free of Stress

    198

  • Exhaust Gas Recirculation System

    199

  • Assembly Overview — Parts of Exhaust Gas Recirculation

    199

• Glow Plug System

  204

  • Checking Glow Plug System

    204

  • Removing, Installing and Checking Glow Plugs

    204

  • Characteristics of Ceramic Glow Plugs

    205

  • Removing, Installing and Checking Ceramic Glow Plugs

    206

Brand: Volkswagen
|
Category: Automobile
|
Size: 6.79 MB

• Table of Contents

  3

• 1 Engine List

  5

  • Petrol Engines

    5

  • Information on Long-Life Service and Time or Distance Dependent Service

    11

• 2 Service Work

  11

  • Service Interval Display

    12

  • Service Tables

    13

  • Service Intervals

    14

  • Delivery Inspection

    18

  • Oil Change Service

    20

  • Interval Service ▸2007

    21

  • Interval Service 2008

    22

  • Interval Service Inspection ▸2007

    24

  • Inspection Service 2008

    26

  • Time or Distance Dependent Additional Work

    29

• 3 General

  33

  • Raising Vehicle with Lifting Platform and Trolley Jack

    33

  • Sticker

    34

  • Service Schedule

    35

  • Connecting Vehicle Diagnostic Tester

    36

  • Entries in Service Schedule

    36

  • Vehicle Identification Number

    38

  • Severe Operating Conditions

    40

  • Vehicle Data Sticker

    40

  • Engine Code and Engine Number

    41

  • RME Fuel (Biodiesel) for Vehicles up to 05.2006

    41

  • Type Plate

    42

• 4 Descriptions of Work

  43

  • Removable Towing Bracket: Check and Clean if Necessary

    45

  • Driving Light Assist and Cornering Light: Check Function

    47

  • Swivel Joints: Visual Check

    47

  • Automatic Gearbox: Change ATF (09G Gearbox)

    48

  • Automatic Gearbox: Check ATF Level, 09G Gearbox

    48

  • Battery: Check Battery Terminal Clamps for Secure Seating

    49

  • Battery: Check Using Battery Tester with Printer VAS 5097A or VAS 6161

    52

  • Checking Tyres: Condition, Wear Pattern, Tyre Pressure, Tread Depth and Age of Tyres

    52

  • General Notes

    54

  • Brake and Clutch System: Change Brake Fluid

    57

  • Brake Fluid Level: Check

    61

  • Brake System and Shock Absorbers: Perform Visual Check for Leaks and Damage

    62

  • Front and Rear Brake Pads/Linings: Check Thickness

    63

  • Checking Diesel Particulate Filter

    64

  • 6-Speed Dual Clutch Gearbox (DSG) 02E: Change Oil and Filter

    65

  • Electric Windows: Check Positioning (Open and Close Functions)

    65

  • Vehicle System Test: Perform Test

    66

  • Front Passenger Front Airbag: Check Key Switch and «On/Off Function

    67

  • Protective Bellows: Visual Check

    69

  • Haldex Coupling (Golf 4Motion): Change Oil

    70

  • Poly V-Belt: Adjust Tension on Engines Without Automatic Tensioning Roller

    73

  • Poly V-Belt: Check Condition

    74

  • Calibrating Compass (for North American Region)

    75

  • Cooling System: Check Frost Protection and Coolant Level

    76

  • Fuel Filter: Renew

    78

  • Air Filter: Clean Housing and Renew Filter Element

    84

  • Engine Cover -Top-: Removing and Installing

    93

  • Removing and Installing Engine Compartment Cover -Bottom- (Noise Insulation)

    103

  • Engine and Components in Engine Compartment (from above and Below): Perform Visual Check for Leaks and Damage

    104

  • Engine Oil Level: Check

    105

  • Engine Oil: Drain or Extract; Renew Oil Filter and Replenish Engine Oil

    105

  • Performing Road Test (Driving Behaviour, Noises, Air Conditioner Etc.)

    116

  • Wheel Securing Bolts: Tighten to Prescribed Torque Setting

    116

  • Reading Radio Code Using Vehicle Diagnostic Tester

    118

  • Radio/Radio Navigation System: Enter PIN of Anti-Theft Coding and Store Local Radio Stations to Station Buttons

    119

  • Tyre Pressure Monitoring: Perform Basic Setting

    120

  • Dust and Pollen Filter: Clean Housing and Renew Filter Element

    122

  • Tyre Repair Set: Check Bottle for Damage and if Used; Check and Enter Date of Tyre Sealant

    122

  • Headlight Adjustment: Check

    123

  • Adjusting Headlights

    126

  • Service Interval Display: Reset

    130

  • Service Interval Display: Recode

    131

  • Sliding Sunroof Drains: Check Flow and Clean if Necessary

    133

  • Sunroof: Check Function, Clean and Grease Guide Rails

    133

  • Window Wash/Wipe System and Headlight Washer System: Check Function

    135

  • Wiper Blade Protection: Remove

    141

  • Wiper Blades: Check Park Position

    143

  • Auxiliary Heater: Set Weekday in Menu of Combi-Instrument

    144

  • Track Rod Ends: Check Play, Security and Boots

    144

  • Door Arrester: Grease

    145

  • Transportation Mode: Switch off

    145

  • Lines, Plugs Etc

    147

  • Transportation Devices: Remove Blocking Pieces from Front Axle Springs

    147

  • Underbody: Visual Check for Damage to Underbody Sealant, Underbody Panels, Routing of

    147

  • Clock and Date: Set to Correct Time

    148

  • Camshaft Drive Toothed Belt: Check (4-Cylinder Petrol Engines 1.4 L 55 Kw and 1.6 L 75 Kw)

    149

  • Camshaft Drive Toothed Belt: Renew (Only 2.0 L FSI and TFSI)

    149

  • Toothed Belt and Toothed Belt Tensioning Roller: Renew (TDI Unit Injector)

    149

  • Spark Plugs: Renew

    150

  • Front and Rear Final Drive: Check Oil Level

    163

• 5 Exhaust Emissions Test

  164

  • Exhaust Emissions Test for Petrol Engines

    164

  • Exhaust Emissions Test for Diesel Engines Without OBD

    171

  • Exhaust Emissions Test for Diesel Engines with OBD

    175

• 6 Glossary

  184

Brand: Volkswagen
|
Category: Automobile
|
Size: 1.72 MB

• Table of Contents

  5

• Technical Data

  7

• 1 General Notes on Air Conditioning Systems

  7

  • Introduction

    7

  • Additional Information

    7

  • Basics of Air Conditioning

    8

  • Vapour Pressure Table for Refrigerant R134A

    9

  • Refrigerant R134A

    10

  • Characteristics of Refrigerant R134A

    11

  • Refrigerant Machine Oil

    13

  • Comfort

    15

  • How Air Conditioning Works

    15

  • General Safety

    16

  • Safety Precautions for When Working on Vehicles with Air Conditioning and When Handling

    19

    • Refrigerant R134A

      19

  • Basics for Working on Refrigerant Circuit

    20

• 2 General Information on Refrigerant Circuit

  23

  • Refrigerant Circuit Components

    23

  • Design of Refrigerant Circuit

    31

  • Evacuation and Charging Valves for Quick-Release Couplings of Air Conditioner Service Station

    31

    • On Refrigerant Circuit

      31

  • Switch and Sender in Refrigerant Circuit and Related Connections

    33

  • Electrical Components Not Installed in Refrigerant Circuit

    36

  • Pressures and Temperatures in the Refrigerant Circuit

    38

  • Refrigerant Circuit with Expansion Valve

    38

  • Refrigerant Circuit with Restrictor and Reservoir

    40

  • Test and Measurement Work that Can be Performed Using a Pressure Gauge

    42

  • Air Conditioner Service and Recycling Equipment

    43

  • Notes to Repairs on Refrigerant Circuit

    44

• 3 Statutory Texts and Instructions

  45

  • Statutes and Regulations

    45

  • Recycling and Refuse Law

    50

  • Converting R12 Refrigerant Circuits to R134A Refrigerant Circuits and Repairing Them (Retrofitting)

    51

  • Maintaining Records on Refrigerant

    51

• 4 Refrigerant Circuit

  52

  • Important Repair Notes on Air Conditioning

    52

  • Retrofitting Refrigerant Circuit from R12 Refrigerant to R134A Refrigerant

    52

• 5 Working with the Air Conditioner Service Station

  53

  • Important Notes for Working with the Air Conditioner Service Station

    54

  • Connecting Air Conditioner Service Station for Measuring and Checking

    54

  • Draining Refrigerant Circuit Using Air Conditioner Service Station

    55

  • Evacuating Refrigerant Circuit Using Air Conditioner Service Station

    56

  • Charging Refrigerant Circuit Using Air Conditioner Service Station

    57

  • Bringing Air Conditioning System into Service after Charging

    58

  • Charging Container in Air Conditioner Service Station with Refrigerant

    59

  • Draining Air Conditioner Service Station

    59

• 6 Detecting Leaks in Refrigerant Circuit

  61

  • Leak Detection in Refrigerant Circuit Using Compressed Air or Nitrogen

    62

  • Searching for Leaks in Refrigerant Circuits Using Leak Detector V.A.G 1796

    64

  • Detecting Leaks in Refrigerant Circuit Using Leak Detecting System VAS 6196 or Leak Detecting

    65

    • System VAS 6201 or a Later Model

      65

• 7 Clearing Refrigerant Circuit of Contaminants

  71

  • Blowing through Refrigerant Circuit with Compressed Air and Nitrogen

    71

  • Purging (Cleaning) Refrigerant Circuit with Refrigerant R134A

    73

• 8 Complaints

  128

  • Possible Complaints about Refrigerant Circuit

    128

  • Smells from Heater and Air Conditioner Unit

    129

• 9 Connecting Air Conditioner Service Station

  132

  • For Vehicles that Have Connections on both Low-Pressure and High-Pressure Sides of

    132

    • Refrigerant Circuit

      132

• 10 Checking Pressures on Vehicles

  133

  • Checking Pressures in Refrigerant Circuit (Using Air Conditioner Service Station)

    133

  • Checking Systems with a Restrictor and Collector

    136

    • Compressor

      138

  • Checking Systems with an Expansion Valve and Reservoir (with Internally Regulated Air Conditioner Compressor)

    141

  • Checking Systems with an Expansion Valve and Reservoir

    147

    • Compressor)

      147

  • Checking Systems with a Restrictor and Reservoir and Air Conditioner Compressor Regulating Valve N280 (with Externally Regulated Air Conditioner Compressor)

    149

  • Checking Systems with an Expansion Valve, Receiver and Air Conditioner Compressor

    154

    • Regulating Valve N280 (with Externally Regulated Air Conditioner Compressor)

      154

  • With Expansion Valve, Receiver and Electrical Air Conditioner Compressor

    164

• 11 Renewing Components

  165

  • In the Event of Leaking or Damaged Components (Apart from the Air Conditioner Compressor, Receiver or Reservoir)

    166

  • Renewing Air Conditioner Compressor

    167

  • Renewing Receiver or Reservoir, and Restrictor

    169

• 12 Testing Equipment and Tools

  171

  • List of Test Equipment, Tools and Materials

    171

Brand: Volkswagen
|
Category: Automobile
|
Size: 3.8 MB

• Table of Contents

  3

• In Brief

  4

• Technical Data

  6

• Body

  8

  • Height Adjustment

    13

  • Pedestrian Protection

    16

• Occupant Protection

  18

• Engine-Gearbox Combinations

  20

• Engines

  22

• Power Transmission

  26

• Running Gear

  28

• Electrical System

  30

• Trailer Detector Control Unit J345

  34

• Convenience Electronics

  38

• Radio and Navigation

  44

• Climate Control

  48

• Heater and Air Conditioner

  48

• Special Tools

  55

• Service

  55