Мануал на сузуки скайвэй 650 на русском языке

Brand: Suzuki
|
Category: Motorcycle
|
Size: 74.6 MB

• Foreword

  3

• Group Index

  3

• How to Use this Manual

  4

• To Locate What You Are Looking for

  4

• Component Parts and Work to be Done

  4

• Symbol

  5

• Abbreviations Used in this Manual

  6

• SAE-To-Former Suzuki Term

  8

• Wire Color

  10

• General Information

  11

• Contents

  11

• Warning/Caution/Note

  12

• General Precautions

  12

• Product View

  14

• Suzuki SV650 (’03-Model) View

  14

• Suzuki SV650S (’03-Model) View

  14

• Serial Number Location

  15

• Liquid Amount of Water/Engine Coolant

  16

• Anti-Freeze/Engine Coolant

  16

• Water for Mixing

  16

• Brake Fluid

  16

• Break-In Procedures

  17

• Cylinder Identification

  17

• Information Labels

  18

• Specifications

  19

• Dimensions and Dry Mass

  19

• Drive Train

  19

• Capacities

  20

• Electrical

  20

• Country and Area Codes

  21

• Periodic Maintenance

  22

• Periodic Maintenance Schedule

  23

• Periodic Maintenance Chart

  23

• Lubrication Points

  25

• Maintenance and Tune-Up Procedures

  26

• Air Cleaner

  26

• Front Spark Plug Removal

  27

• Heat Range

  28

• Rear Spark Plug Removal

  28

• Spark Plug Gap

  29

• Electrode’s Condition

  29

• Spark Plug Installation

  29

• Carbon Deposits

  29

• Tappet Clearance

  30

• Tappet Clearance Adjustment

  32

• Intake Side

  33

• Tappet Shim Selection Table (Intake)

  33

• How to Use this Chart

  33

• Exhaust Side

  34

• Tappet Shim Selection Table (Exhaust)

  34

• Engine Oil and Oil Filter

  35

• Engine Oil Replacement

  35

• Oil Filter Replacement

  36

• Evaporative Emission Control Sys­tem (E-33 Only)

  37

• Pair (Air Supply) System

  37

• Engine Idle Speed/Throttle Valve Synchronization

  37

• Fuel Hose

  37

• Throttle Cable Play

  38

• Minor Adjustment

  38

• Major Adjustment

  39

• Clutch

  40

• Engine Coolant Level Check

  41

• Engine Coolant Change

  41

• Air Bleeding the Cooling Circuit

  42

• Drive Chain

  43

• Radiator Hoses

  43

• Checking

  44

• Adjusting

  45

• Cleaning and Lubricating

  46

• Brake Fluid Level Check

  47

• Brake Pads

  48

• Brake Pedal Height

  48

• Brake Light Switch

  48

• Air Bleeding from Brake Fluid Circuit

  49

• Tire Tread Condition

  50

• Steering

  51

• Tire Pressure

  51

• Front Fork

  52

• Rear Suspension

  52

• Exhaust Pipe Bolt and Nut

  52

• Chassis Bolts and Nuts

  53

• Compression Pressure Check

  55

• Compression Pressure Specification

  55

• Compression Test Procedure

  55

• Oil Pressure Test Procedure

  56

• Oil Pressure Specification

  56

• Oil Pressure Check

  56

• Engine

  57

• Engine Components Removable with the Engine in Place

  58

• Engine Left/Right Side

  58

• Engine Center

  58

• Engine Removal

  59

• Engine Installation

  70

• Engine Disassembly

  79

• Engine Top Side

  79

• Cylinder Head Cover

  80

• Front Camshafts

  81

• Front Cylinder Head

  82

• Front Cylinder/Piston

  83

• Rear Camshafts

  83

• Rear Cylinder Head

  85

• Rear Piston

  86

• Starter Motor

  86

• Engine Botton Side

  86

• Oil Filter/Generator Cover

  86

• Clutch Cover

  87

• Oil Pump

  89

• Gearshift System

  90

• Oil Pipe

  91

• Primary Drive Gear

  91

• Rear Cam Chain

  92

• Generator Rotor

  92

• Front Cam Chain

  93

• Gear Position Switch

  93

• Crankcase

  94

• Crankshaft

  95

• Transmission

  95

• Engine Components Inspection and Service

  96

• Cylinder Head Cover Disassembly/Inspection/Reassembly

  96

• Camshaft/Camshaft Journal

  97

• Cam Wear

  98

• Camshaft Journal Wear

  98

• Cam Chain Tensioner

  99

• Cam Chain Tension Adjuster

  99

• Camshaft Runout

  99

• Cam Chain Guide

  100

• Cylinder Head and Valve

  100

• Valve and Valve Spring Disassembly

  100

• Cylinder Head Distortion

  101

• Valve Stem Runout

  101

• Valve Head Radial Runout

  102

• Valve Face Wear

  102

• Valve Stem Deflection

  102

• Valve Stem Wear

  102

• Valve Guide Servicing

  103

• Valve Seat Width Inspection

  104

• Valve Seat Servicing

  104

• Initial Seat Cut

  105

• Top Narrowing Cut

  105

• Bottom Narrowing Cut

  105

• Final Seat Cut

  106

• Valve Stem End Condition

  107

• Valve Spring

  107

• Valve and Valve Spring Installation

  108

• Cylinder Distortion

  109

• Cylinder Bore

  109

• Piston and Piston Ring

  110

• Piston Diameter

  110

• Piston-To-Cylinder Clearance

  110

• Piston Ring-To-Groove Clearance

  110

• Piston Ring Free End Gap and Piston Ring End Gap

  111

• Oversize Piston Ring

  111

• Conrod Small End I.D.

  112

• Oversize Oil Ring

  112

• Conrod and Crankshaft

  112

• Piston Pins and Pin Bore

  112

• Conrod Big End Side Clearance

  113

• Conrod Big End Width

  113

• Crank Pin Width

  113

• Conrod Removal and Bearing Inspection

  113

• Conrod-Crank Pin Bearing Selection

  114

• Bearing Selection Table

  114

• Conrod and Bearing Reassembly

  115

• Crank Pin O.D.

  115

• Bearing Thickness

  115

• Conrod I.D.

  115

• Oil Pressure Regulator

  116

• Oil Pressure Switch

  117

• Oil Strainer

  117

• Oil Jet Removal

  118

• Inspection and Cleaning

  119

• Gearshift Arm Stopper

  119

• Crankshaft Journal Bearing Inspection/Selection

  120

• Crank Shaft Journal I.D.

  120

• Replacement

  121

• Crankcase Bearing and Oil Seal Inspection/Removal

  125

• Bearing Remover Attachment

  126

• Crankcase Bearing and Oil Seal Installation

  127

• Bearing Installer Attachment

  127

• Clutch Drive Plates

  128

• Clutch Driven Plates

  128

• Clutch Spring

  128

• Primary Driven Gear Assembly

  129

• Clutch Bearing Inspection

  129

• Clutch Sleeve Hub/Primary Driven Gear Assembly

  129

• Gearshift Shaft/Gearshift Arm Reassembly

  130

• Countershaft Disassembly

  131

• Driveshaft Disassembly

  132

• Gearshift Fork to Groove Clearance

  137

• Gearshift Fork Groove Width

  137

• Gearshift Fork Thickness

  137

• Starter Clutch Inspection/Disassembly/Reassembly

  138

• Generator and Signal Generator

  139

• Oil Pump Inspection

  140

• Clutch Release Inspection

  140

• Engine Reassembly

  141

• Engine Bottom Side

  141

• Transmission

  141

• Gearshift

  141

• Oil Plate

  143

• Engine Sprocket Spacer

  143

• Cam Chain Drive Sprocket

  145

• Generator Cover

  152

• Oil Filter

  152

• Piston

  153

• Oil Jet

  155

• Cylinder

  155

• Cylinder Head

  156

• Cam Shaft

  158

• Camchain Tension Adjuster

  163

• Front Cylinder TDC of Compression Stroke

  164

• Exhaust Pipe

  166

• Water Union

  166

• Intake Pipe

  166

• Generator Cover Plug

  167

• Thermostat Case and Water Hose

  167

• Spark Plug and Hose

  167

• FI System Diagnosis

  168

• Connector/Coupler

  170

• Electrical Parts

  170

• Precautions in Servicing

  170

• Fuse

  171

• Ecm/Various Sensors

  171

• Electrical Circuit Inspection Procedure

  173

• Open Circuit Check

  173

• Continuity Check

  174

• Voltage Check

  174

• Short Circuit Check (Wire Harness to Ground)

  175

• Using the Testers

  176

• FI System Technical Features

  177

• Injection Time (Injection Volume)

  177

• Compensation of Injection Time (Volume)

  178

• Injection Stop Control

  178

• FI System Parts Location

  179

• FI System Wiring Diagram

  181

• Self-Diagnosis Function

  182

• User Mode

  182

• Dealer Mode

  183

• TPS Adjustment

  184

• Fail-Safe Function

  185

• FI System Troubleshooting

  186

• Self-Diagnostic Procedures

  188

• Self-Diagnosis Reset Procedure

  188

• Malfunction Code and Defective Condition

  189

• «C12» CKP Sensor Circuit Malfunction

  191

• «C13» IAP Sensor Circuit Malfunction

  193

• Output Voltage

  195

• «C14» TP Sensor Circuit Malfunction

  196

• «C15» ECT Sensor Circuit Malfunction

  199

• «C21» IAT Sensor Circuit Malfunction

  201

• «C23» to Sensor Circuit Malfunction

  203

• «C28» STV Actuator Circuit Malfunction

  205

• «C29» STP Sensor Circuit Malfunction

  206

• «C31» Gear Position (GP) Switch Circuit Malfunction

  209

• «C32» or «C33» Fuel Injector Circuit Malfunction

  210

• «C41» FP Relay Circuit Malfunction

  212

• «C42» IG Switch Circuit Malfunction

  212

• «C49» Pair Control Solenoid Valve Circuit Malfunction

  213

• CKP Sensor Inspection/Removal/Installation

  215

• IAP Sensor Inspection/Removal/Installation

  215

• TP Sensor Inspection/Removal/Installation

  215

• ECT Sensor Inspection/Removal/Installation

  215

• IAT Sensor Inspection/Removal/Installation

  216

• To Sensor Inspection/Removal/Installation

  216

• STP Sensor Inspection/Removal/Installation

  216

• Fuel System and Throttle Body

  217

• Fuel Delivery System

  218

• Fuel System

  218

• Fuel Pump

  219

• Fuel Pressure Regulator

  220

• Fuel Injector

  220

• Fuel Pump Control System

  221

• Fuel Tank Lift-Up

  222

• Fuel Tank Removal

  222

• Fuel Pressure Inspection

  224

• Fuel Discharge Amount Inspection

  225

• Fuel Pump Inspection

  225

• Fuel Pump Relay Inspection

  226

• Fuel Pump and Fuel Filter Removal

  226

• Fuel Mesh Filter Inspection and Cleaning

  228

• Fuel Pump Case Bushing Inspection

  228

• Fuel Pump and Fuel Mesh Filter Installation

  229

• Throttle Body and STV Actuator Construction

  231

• Air Cleaner and Throttle Body Removal

  232

• Air Cleaner Box

  232

• Throttle Body

  233

• Throttle Body Disassembly

  235

• Throttle Body Cleaning

  239

• Throttle Body Inspection

  240

• Throttle Body Reassembly

  240

• STV Synchronization

  244

• Throttle Body Installation

  245

• STP Sensor Adjustment

  245

• Air Cleaner Box Installation

  246

• TP Sensor Adjustment

  246

• Fast Idle Inspection

  247

• Fast Idle Adjustment

  248

• Throttle Valve Synchronization

  249

• Calibrating each Gauge (for Vacuum Balancer Gauge)

  249

• Cooling and Lubrication System

  252

• Engine Coolant

  254

• Cooling Circuit Inspection

  255

• Radiator Removal

  256

• Radiator Inspection/Cleaning/Installation

  258

• Water Hose Inspection

  259

• Radiator Cap Inspection

  259

• Cooling Fan Inspection/Removal/Installation

  260

• Cooling Fan Thermo-Switch

  261

• Engine Coolant Temperature Sensor

  262

• Temperature Sensor Specification

  262

• Thermostat Removal/Inspection

  264

• Thermostat Installation

  265

• Water Pump Removal and Disassembly

  266

• Mechanical Seal

  268

• Water Pump Inspection

  268

• Oil Seal

  269

• Bearing Case

  269

• Reassembly and Installation

  269

• Oil Cooler Removal/Inspection and Cleaning

  273

• Oil Cooler Installation

  274

• Engine Lubrication Flow Chart

  275

• Engine Lubrication Circuit

  276

• Front Cylinder

  276

• Rear Cylinder

  277

• Chassis

  278

• Exterior Parts

  280

• Construction

  280

• Rear/Front Seat

  282

• Frame Side Cover

  282

• Front Fender

  282

• Pillon Rider Handle

  282

• Seat Tail Cover

  283

• Cowling and Cowling Brace (SV650S)

  284

• Front Wheel Construction

  286

• Front Wheel Removal

  287

• Dust Seal

  288

• Front Axle

  288

• Wheel

  288

• Speed Sensor

  289

• Wheel Bearing

  289

• Reassembly and Remounting

  290

• Brake Disc

  292

• Brake Caliper

  293

• Front Fork Construction

  294

• Front Fork Removal and Disassembly

  295

• Front Fork Inspection

  297

• Inner and Outer Tubes

  297

• Fork Spring

  297

• Metals and Seals

  298

• Cylinder Bolt

  299

• Fork Oil

  300

• Suspension Setting

  302

• Spring Pre-Load Adjustment

  302

• Steering and Handlebar Construction

  303

• Steering and Handlebar Removal

  304

• Handlebars (SV650S)

  304

• Handlebars (SV650)

  305

• Steering Stem (SV650S)

  306

• Steering Stem (SV650)

  307

• Outer Races

  311

• Steering Stem

  311

• Handlebar Balancer Installation Information

  317

• Steering Tension Adjustment

  318

• Rear Wheel Construction

  319

• Rear Wheel Removal

  320

• Rear Wheel Inspection and Disassembly

  321

• Wheel Damper

  321

• Sprocket

  321

• Bearing

  322

• Rear Wheel Reassembly and Remounting

  324

• Rear Sprocket

  326

• Chain Cover

  327

• Rear Axle

  327

• Rear Shock Absorber Construction

  328

• Rear Shock Absorber Removal

  329

• Rear Shock Absorber Inspection

  330

• Gas Pressure Release

  330

• Rear Shock Absorber Remounting

  331

• Rear Swingarm Construction

  332

• Rear Swingarm Removal

  333

• Chain Buffer

  334

• Spacer

  334

• Rear Swingarm Inspection and Disassembly

  334

• Swingarm Bearing

  335

• Swingarm Pivot Shaft

  336

• Cushion Lever Bearing

  336

• Cushion Rods

  336

• Swingarm Reassembly

  337

• Swingarm Remounting

  339

• Cushion Lever and Cushion Rod

  340

• Final Inspection and Adjustment

  340

• Front Brake Construction

  341

• Brake Pad Replacement

  342

• Brake Fluid Replacement

  343

• Caliper Removal and Disassembly

  344

• Caliper Inspection

  345

• Brake Caliper Piston

  345

• Caliper Holder

  345

• Piston Seal

  346

• Caliper Reassembly and Remounting

  346

• Rubber Parts

  346

• Brake Disc Inspection

  347

• Master Cylinder Removal and Disassembly (SV650S)

  348

• Master Cylinder Removal and Disassembly (SV650)

  350

• Master Cylinder Inspection

  352

• Master Cylinder Reassembly and Remounting (SV650S)

  352

• Master Cylinder Removal and Remounting (SV650)

  354

• Rear Brake Construction

  356

• Brake Caliper Sliding Pin

  361

• Sliding Pin

  362

• Cylinder, Piston and Cup Set

  365

• Tire and Wheel

  367

• Tire Removal

  367

• Inspection Wheel/Tire

  367

• Valve Inspection

  368

• Valve Installation

  368

• Tire Installation

  369

• Electrical System

  371

• Clamp

  373

• Coupler

  373

• Connector

  373

• Cautions in Servicing

  373

• Semi-Conductor Equipped Part

  374

• Connecting the Battery

  374

• Wiring Procedure

  374

• Using the Multi Circuit Tester

  375

• Location of Electrical Components

  376

• Charging System

  378

• Regulated Voltage

  380

• Battery Current Leakage

  380

• Generator Coil Resistance

  381

• Generator No-Load Performance

  381

• Regulator/Rectifier

  382

• Starter System and Side-Stand/Ignition Interlock System

  383

• Starter Motor Removal and Disassembly

  385

• Starter Motor Inspection

  386

• Carbon Bruch

  386

• Commutator

  386

• Armature Coil/Oil Seal Inspection

  386

• Starter Motor Reassembly

  387

• Starter Relay Inspection

  390

• Side Stand/Ignition Interlock System Parts Inspection

  391

• Side-Stand Switch

  391

• Gear Position Switch Voltage

  392

• Turn Signal/Side-Stand Relay

  392

• Side-Stand Relay Inspection

  393

• Diode Inspection

  393

• Ignition System

  394

• Ignition Coil Primary Peak Voltage

  396

• Ignition Coil Resistance

  397

• CKP Sensor Peak Voltage

  398

• CKP Sensor Resistance

  399

• Combination Meter Removal

  400

• Led (Light Emitting Diode)

  403

• Tachometer

  403

• Engine Coolant Temperature Meter and Indicator

  405

• Fuel Level Switch Inspection

  406

• Fuel Level Indicator

  406

• Oil Pressure Indicator

  407

• Speed Sensor Removal/Installation

  408

• Speed Sensor Inspection

  409

• Lamps

  410

• Headlight Beam Adjustment

  410

• Bulb Replacement

  410

• Brake Light/Taillight

  414

• Turn Signal Light

  415

• Relays

  416

• Ignition Switch Removal/Installation

  417

• Ignition Switch Inspection

  418

• Battery Specification

  419

• Initial Charging

  419

• Filing Electrolyte

  419

• Servicing

  421

• Recharging Operation

  421

• Servicing Information

  422

• Troubleshooting

  423

• Radiator (Cooling System)

  430

• Brakes

  432

• Battery

  434

• Wire Harness, Cable and Hose Routing

  435

• Cable Routing (SV650)

  435

• Cable Routing (SV650S)

  436

• Wire Harness Routing

  437

• Wire Harness Routing (SV650S Only)

  438

• Speed Sensor Lead Wire Routing

  439

• Throttle Body Installation/Hose Routing

  440

• Fuel System Hose Routing

  441

• Battery Cushion Installation

  442

• Cooling System Hose Routing

  443

• Pair System Hose Routing

  445

• Fuel Tank Installation

  446

• Brake Pedal/Footrest Set-Up

  447

• Side-Stand Set-Up

  449

• Engine Electrical Parts Set-Up

  450

• Seat Lock Cable Routing

  451

• Head Shield Installation

  452

• Front Brake Hose Routing for SV650

  453

• Front Brake Hose Routing for SV650S

  454

• Rear Brake Hose Routing for SV650

  455

• Rear Brake Hose Routing for SV650S

  456

• Special Tools

  457

• Tightening Torque

  461

• FI System Parts

  462

• Tightening Torque Chart

  464

• Service Data

  465

• Valve + Guide

  465

• Camshaft + Cylinder Head

  466

• Cylinder + Piston + Piston Ring

  467

• Conrod + Crankshaft

  468

• Transmission + Drive Chain

  469

• Thermostat + Radiator + Fan + Coolant

  470

• Injector + Fuel Pump + Fuel Pressure Regulator

  470

• FI Sensors + Secondary Throttle Valve Actuator

  471

• Wattage

  473

• Brake + Wheel

  474

• Suspension

  475

• Tire

  475

• Fuel + Oil

  476

• Emission Control Information

  477

• Emission Control Systems

  478

• Fuel Injection System

  478

• Crankcase Emission Control System

  479

• Exhaust Emission Control System (Pair System)

  480

• Noise Emission Control System

  481

• Evaporative Emission Control System (Only for E-33)

  481

• Pair Reed Valve

  482

• Pair (Air Supply) System Inspection

  482

• Hoses

  482

• Pair Control Solenoid Valve

  483

• Evap Canister

  484

• Tank Pressure Control Valve

  484

• Evap Canister Hose Routing (Only for E-33)

  485

• Wiring Diagram

  486

• SV650 (for E-03, 24, 28, 33)

  486

• SV650 (for E-02, 19)

  488

• SV650S (for E-03, 24, 28, 33)

  490

• SV650S (for E-02, 19)

  492

• Instruction for Quoting the Catalogue

  496

• Dimension

  496

• Abbreviations

  496

• Modification Notice/Serial Frame Number

  496

• Millimeter-Inch Conversion Chart

  502

• Color Code Chart

  504

• Table of Contents

  571

• Preface

  572

• A Practical Understanding of Lead Acid Batteries

  572

• Battery Basics and Safety

  573

• About this Book

  573

• About YUASA

  573

• Standard Features

  574

• The Lead Acid Battery

  574

  • Points to Remember

    575

  • Yuasa’s Conventional Battery

    576

• The YUASA Battery Line

  576

• Yumicron Battery

  576

• Yumicron CX Battery

  577

• Sealed VRLA Battery

  577

• Battery Safety

  578

• Selecting and Installing a New Battery

  579

• Selecting the Proper Battery

  579

• Cut-Away View of Sensor

  580

• About Sensors

  580

• Yumicron Battery Specifications

  581

• Battery Activation for Conventional and Yumicron Types

  581

• Activating Standard Batteries

  581

  • Inspecting, Testing and Charging

    582

  • The Discharge – Charge Cycle

    582

  • Self-Discharge – Temperature Comparison

    583

  • Checking Current Drain

    583

  • Current Drain

    583

• Reasons for Self-Discharge

  583

  • Self-Discharge

    584

  • Total Loss

    584

• Ampere-Hour and Cold Cranking Amps

  585

• Inspecting a Battery

  585

• Battery Testing Devices

  586

• Methods of Checking Battery Condition

  587

• Battery Testing

  587

• Specific Gravity Reading Using a Hydrometer

  588

• Chargers and Charging

  588

• Battery Voltage Reading Using a Voltmeter

  589

• Charging a New Standard Battery

  589

• Charging Times

  590

• Quick Charges

  590

• Maintenance and Storage

  591

• Monthly Maintenance for Conventional and Yumicron Types

  591

• Storage

  591

• Sulfation and Freezing

  591

• Electrolyte Freezing Points

  592

• New Generation Battery Technology

  593

• Sealed VRLA Battery Construction

  593

• Features

  593

• How a Sealed VRLA Battery Differs from Conventional Types

  594

• Activation and Installation

  595

• To Activate a Sealed VRLA Battery

  595

  • Open Circuit Voltage Characteristics Immediately after Electrolyte Filling

    596

  • Open Circuit Voltage Characteristics after End of Charge

    597

  • Relation between State of Charge and Open Circuit Voltage

    597

• Measuring Voltage

  597

  • High Rate Discharge Characteristics of a Sealed VRLA 4 AH Battery

    598

  • Discharge Characteristics of a Sealed VRLA Battery by Capacity

    598

• Discharge Characteristics

  598

• Self-Discharge

  599

• Choosing a Charger

  599

• Сharging Instructions for Newly Activated Sealed VRLA Batteries

  600

• Charging a Newly Activated Sealed VRLA Battery

  600

• Routine Charging

  601

• How to Determine Battery Condition after Boost Charge

  602

• Charging Instructions for Sealed VRLA Batteries with Voltage of 11.5 or Less

  602

• Routine Maintenance for Sealed VRLA Batteries

  602

• Glossary

  603

Brand: Suzuki
|
Category: Motorcycle
|
Size: 12.69 MB

• Table of Contents

  2

• Sv650K7/Sk7/Ak7/Sak7 (’07-Model

  2

• This Manual Describes Service Data, Service Specifications, Servicing Procedures ABS and Ser

  2

• Vicing Procedures Which Differ from those of the SV650K6/SV650SK6 (’06-Model

  2

  • Any Differences between the SV650K6/SV650SK6 (’06-Model) and SV650K7

    2

  • SV650SK7 (’07-Model) in Specifications and Service Data Are Indicated with an Asterisk

    2

  • Any Differences between the SV650K7/SV650SK7 (’07-Model) and SV650AK7

    2

  • SV650SAK7 (’07-Model) in Specifications and Service Data Are Indicated with an Aster

    2

  • Isk Mark

    2

  • Please Refer to the SV650SK6 (’06-Model) Service Manual for Details Which Are Not

    2

  • Sv650K7/Sk7/Ak7/Sak7 (’07-Model

    3

  • Contents

    3

  • Country and Area Codes

    4

  • Abbreviations Used in this Manual

    5

  • Sae-To-Former Suzuki Term

    7

  • Specifications (Sv650K7/Sv650Sk7)

    9

  • Specifications (Sv650Ak7/Sv650Sak7)

    11

  • Periodic Maintenance Schedule

    13

    • Periodic Maintenance Chart

      13

  • Maintenance and Tune-Up Procedures

    14

    • Spark Plug

      14

    • Throttle Valve Synchronization

      16

  • Engine Components Inspection and Servicing

    17

    • Piston and Piston Ring

      17

    • Thermostat

      18

  • Fi System Diagnosis

    19

    • Fi System Wiring Diagram

      19

    • Ecm Terminal

      20

    • Fail-Safe Function

      21

    • Dtc Table and Defective Condition

      22

    • Dtc Troubleshooting

      25

  • Throttle Body

    51

    • Air Cleaner and Throttle Body Removal

      52

    • Throttle Body Disassembly

      55

    • Throttle Body Cleaning

      57

    • Throttle Body Reassembly

      58

    • Air Cleaner Box and Throttle Body Installation

      60

    • Stp Sensor Adjustment

      61

  • Tp Sensor Adjustment

    62

  • Throttle Valve Synchronization

    63

  • Isc Valve

    65

  • Isc Valve Pre-Set

    66

• Ignition System

  67

  • Inspection

    67

• INTRODUCTION of ABS (for SV650A/SA)

  69

• Cautions in Servicing

  73

• Abs Components

  76

  • Abs Components Location

    76

  • Abs Coupler Connection Diagram

    77

  • Abs Wiring Diagram

    78

  • Abs Unit System Diagram

    79

• Abs Troubleshooting

  80

  • Troubleshooting Procedure

    81

  • DTC (Diagnostic Trouble Code) OUTPUT

    90

  • Dtc Deleting and Abs Operation Check

    92

  • Sds Check

    94

  • Use of Sds Diagnostic Procedures

    95

  • Use of Sds Diagnosis Reset Procedure

    96

  • Dtc Table of Abs

    102

  • Dtc Troubleshooting

    103

• Abs Component Removal, Inspection and Installation

  120

• Wiring Harness, Cable, Hose Routing and Sensor Installation

  130

• Cooling System Hose Routing

  141

• Throttle Body Installation

  147

• Rear Fender Installation

  148

• Heat Shield Installation

  149

• Ignition Coil Installation

  150

• Emission Control System

  151

  • Exhaust Emission Control System (Pair System)

    151

• Pair (Air Supply) System Inspection

  152

• HEATED OXYGEN SENSOR (HO2S) INSPECTION (for E-02, 19, 24, 33)

  152

• Special Tools

  153

• Tightening Torque

  153

• Service Data (Sv650/S)

  154

• Oil Pump

  157

• Service Data (Sv650A/Sa)

  166

• Wiring Diagram

  178

Brand: Suzuki
|
Category: Motorcycle
|
Size: 5.72 MB

• Table of Contents

  3

• The Sport of Motorcycling

  4

• Fuel, Engine Oil and Coolant Recommendation

  7

• Fuel

  8

• Engine Oil

  8

• Gasoline Containing MTBE

  8

• Fuel Pump Labeling

  8

• Controls, Equipment and Adjustments

  9

• Engine Coolant Solution

  9

• Water for Mixing

  9

• Location of Parts

  10

• Key

  11

• Ignition Switch

  11

• Instrument Panel

  12

• Turn Signal Indicator Light

  12

• Tachometer

  12

• Speedometer

  12

• Neutral Indicator Light

  13

• Clock

  13

• Odometer/Trip Meter

  13

• Coolant Temperature Meter

  14

• Oil Pressure Indicator

  14

• Fuel Injection System Indicator

  14

• Left Handlebar

  15

• Fuel Indicator Light

  15

• High Beam Indicator Light

  15

• Clutch Lever

  15

• Right Handlebar

  16

• Engine Stop Switch

  16

• Front Brake Lever

  16

• Electric Starter Button

  16

• Fuel Tank Cap

  17

• Gearshift Lever

  17

• Rear Brake Pedal

  17

• Seat Lock and Helmet Holders

  18

• Side Stand

  18

• Suspension Adjustment

  20

• Front Suspension

  20

• Rear Suspension

  20

• Spring Pre-Load Adjustment

  20

• Break-In and Inspection before Riding

  21

• Break-In

  22

• Inspection before Riding

  22

• Maximum Engine Speed Recommendation

  22

• Breaking in the New Tires

  22

• Riding Tips

  24

• Starting the Engine

  25

• Starting off and Shifting

  25

• When the Engine Is Cold

  25

• When the Cold Engine Is Hard to Start

  25

• Using the Transmission

  26

• Riding on Hills

  26

• Stopping and Parking

  26

• Shifting up Schedule

  26

• Accessory Use and Motorcycle Loading

  27

• Carrying a Passenger

  27

• Inspection and Maintenance

  29

• Modification

  29

• Maintenance Schedule

  30

• Maintenance Chart

  31

• Tools

  31

• Fuel Tank Lift

  31

• Lubrication Points

  32

• Battery

  32

• Air Cleaner

  33

• Air Cleaner Element Removal

  33

• Air Cleaner Element Cleaning

  33

• Spark Plug

  34

• Spark Plug Removal

  34

• Air Cleaner Drain Plug

  34

• Plug Replacement Guide

  34

• Rear Side

  35

• Spark Plug Cleaning

  35

• Engine Oil Level Check

  35

• Engine Oil and Filter Change

  36

• Idle Speed

  37

• Throttle Cable Play

  38

• Fuel Hoses

  38

• Clutch

  38

• Engine Coolant

  39

• Coolant Level

  39

• Drive Chain

  39

• Inspecting the Drive Chain

  39

• Drive Chain Cleaning and Oiling

  40

• Drive Chain Adjustment

  40

• Brakes

  41

• Brake Fluid

  41

• Brake Pads

  42

• Rear Brake Adjustment

  42

• Rear Brake Light Switch

  42

• Front/Rear

  42

• Tires

  43

• Tire Pressure and Loading

  43

• Tire Condition and Type

  43

• Side Stand/Ignition Interlock System

  44

• Front Wheel Removal

  45

• Rear Wheel Removal

  46

• Light Bulb Replacement

  47

• Headlight

  47

• Turn Signal Light

  47

• Fuses

  48

• Fuse List

  48

• Troubleshooting

  49

• Fuel System Check

  50

• Ignition System Check

  50

• Storage Procedure and Motorcycle Cleaning

  51

• Storage Procedure

  52

• Motorcycle

  52

• Maintenance During Storage

  52

• Corrosion Prevention

  52

• Washing the Motorcycle

  53

• Inspection after Cleaning

  53

• Windshield Cleaning

  53

• Waxing the Motorcycle

  53

• Consumer Information

  54

• Emission Control Warranty

  55

• Reporting Safety Deffects

  55

• Tampering with Noise Control System Prohibited

  55

• Serial Number Location

  56

• Location of Labels

  56

• Specifications

  58

• Index

  60

Brand: Suzuki
|
Category: Motorcycle
|
Size: 5.3 MB

• Table of Contents

  3

• The Sport of Motorcycling

  3

• Inspection before Riding

  5

• Accessories and Locating

  5

• Carrying a Passenger

  5

• Motorcycle Safety

  5

• Fuel

  6

• Engine Oil

  6

• Gasoline Containing MTBE

  6

• Gasoline/Methanol Blends

  6

• Location of Labels

  7

• Engine Coolant Solution

  7

• Water for Mixing

  7

• Location of Parts (SV650)

  8

• Location of Parts (SV650S)

  10

• Controls, Equipment and Adjustments

  11

• Key

  11

• Ignition Switch

  11

• Instrument Panel (SV650)

  12

• Tachometer

  12

• Coolant Temperature Check Light

  12

• Speedometer

  12

• Instrument Panel (SV650S)

  13

• Odometer/Trip Meter

  13

• Turn Signal Indicator Light

  13

• Fuel Indicator Light

  13

• Left Handlebar

  15

• Right Handlebar

  15

• Choke Lever

  15

• Fuel Tank Cap

  16

• Front Brake Lever Adjustment

  16

• Gearshift Lever

  17

• Rear Brake Pedal

  17

• Seat Lock and Helmet Holders

  17

• Front Seat

  17

• Side Stand

  18

• Rear Seat

  18

• Break-In

  19

• Suspension Adjustment

  19

• Rear Suspension

  19

• Spring Pre-Load Adjustment

  19

• Observe Your Initial and most Critical Service

  20

• Riding Tips

  21

• Starting the Engine

  21

• When the Engine Is Cold

  21

• When the Cold Engine Is Hard to Start

  21

• Starting off and Shifting

  22

• Using the Transmission

  22

• Shifting up Schedule

  22

• Shifting down Schedule

  22

• Riding on Hills

  23

• Stopping and Parking

  23

• Accessory Use and Motorcycle Loading

  24

• Inspection and Maintenance

  25

• Modification

  25

• Maintenance Schedule

  25

• Tools

  26

• Lubrication Points

  26

• Maintenance Chart

  26