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©
200
7-2010 «MULTIPLAZ TECHNOLOGY (SHENZHEN) CO., LTD.»
Multiplaz 3500
Portable Plasma System
Operating Manual
Please read this manual prior to operating the system and
keep it
for future reference
.
М
М
ultiplaz
ultiplaz
3500
3500
Related Manuals for Multiplaz 3500
Summary of Contents for Multiplaz 3500
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Page 1
Multiplaz 3500 Portable Plasma System Operating Manual Please read this manual prior to operating the system and keep it for future reference М М ultiplaz ultiplaz 3500 3500 © 7-2010 “MULTIPLAZ TECHNOLOGY (SHENZHEN) CO., LTD.”… -
Page 3
” International Standards Certificate of Conformity U1 2792095 01 Product is «UL Listed» as Welding Machine (3NX1) Manufacturer Multiplaz TECHNOLOGY (SHENZHEN) CO., LTD Address 5/F, Building C3, Heng Feng Industrial Park, He Zhou, Bao An, ShenZhen, China, 518102 Product Multiplaz… -
Page 5: Table Of Contents
Introduction Compliance Manufacturer’s Undertakings Storage, Transportation, and Operating Conditions Application, Specifications What’s Included Safety Workstation Equipment Operating Safety Precautions Specifications and Operating Principle Torch Torch Operating Principle Power Supply Controls Cutting Setup Indirect Arc Cutting Direct Arc Cutting Operation Closeout Welding, Brazing, Braze Welding, and Soldering Setup Indirect Arc Welding…
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Page 7: Compliance
1. Introduction Congratulations on an excellent buy you have purchased a unique plasma system, the MULTIPLAZ-3500 Compliance System is compliant with he IEC/EN 60974-1:2005, IEC/EN 60974-7:2005, IEC/EN 60974-10:2007 standards requirements Manu acturer’s Undertakings Warranty: months from date of sale provided the seal is undamaged, there is no…
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Page 8
Application The Multiplaz-3500 portable system is designed for manual plasma cutting, welding, soldering, braze welding, and brazing (joining of dissimilar metals) of ferrous and non- ferrous metals including alloyed and unalloyed steels, cast iron, copper and copper- base metals, stainless steel, aluminum and aluminum alloys The system can be used to perform separation plasma cutting of various nonconductive nonflammable materials including cement, concrete, brick, haydite aggregate, quartz glass, etc. -
Page 9: 1.6 What’s Included
1.6 What’s included 1. ower Supply ………………….1 2. orch ……………………2 3. Protective Tip…………………. 1 pcs Combination Wrench………………..1 5. Filler Holder ………………….1 6. Syringe……………………1 pcs 7.Torch holder………………….
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Page 10: Safety
Operate the system only as described in this manual The last version of manual with all alterations may be found at Multiplaz web-site. The Multiplaz-3500 system safety is assured by design as well as manufacturing and operating procedures Per specification, all systems are tested for power supply compliance with insulation and ground resistance requirements Torches are also tested for insulation strength.
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Page 11
Caution! This equipment corresponds to Class A of Electromagnetic compatibility and it is not intended for use in residential locations where the electrical power is provided by the public low-voltage supply system. There may be potential difficulties in ensuring electromagnetic compatibility in those locations, due to conducted as well as radiated disturbances. -
Page 12: Operating Safety Precautions
The system is equipped with a slow blow fuse rated for 0 (fuse dimensions: diameter 2 А . mm length mm, i.e. diameter / in — length 1 / in) . Please contact your authorized dealer with any questions about the 2 A fuse. Additional system safety is provided by a limitation of 68 V imposed on idle voltage between torch nozzle and workpiece metal unit housing in the absence of a direct arc.
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Page 13
To connect any torch other than the Multiplaz-3500 to the Multiplaz-3500 power supply To connect the Multiplaz-3500 torch to any power supplies other than Multiplaz-3500 To connect torch to any outside sources of process fluid gas bottles, compressors fluid tanks etc. -
Page 14
. pecification and Operating Principle The Multiplaz-3500 portable plasma system is a source of low-temperature plasma obtained by heating to ionization temperature vapors of a process fluid placed in the torch prior to operations The system is designed for continuous operation (duty cycle of 100%). -
Page 15
7.1 . 6 Repair, Service, and Support 3.2 T orch Operating Principle Repair and maintenance are performed by authorized dealers. Once the torch is filled with the proper fluid, the power supply is connected, and voltage is applied to the cathode (the ON button is pressed), the operator can cause the torch to produce an arc by pressing the start button briefly This results in the cathode shorting to the torch nozzle As the start button is released, an electric arc is produced between the cathode and nozzle Arc energy heats the nozzle, which in turn heats the evaporator,… -
Page 16: Process Attachment
7. . 8 Stainless steel not welding The power supply comprises: Use an ethyl alcohol concentration of and appropriate filler wire (see MODE II Current Process Attachment For thickness of under . mm (0,1 inch) use brazing brass or Voltage Display Indicator silver-based solder MODE I Current…
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Page 17
uestions and Answers 3.4 C ontrols Operating mode is selected by adjusting current and voltage values Troubleshooting Techniques Caution To increase or decrease current use he buttons respectively on the current Do not attempt repairs if the failure is not described in this section. Instead, contact an control panel. -
Page 18
6.6 Torch Assembly 4. Cutting — Use distilled water Study the Safety section and comply with its requirements Connection of Power Supply Connect power supply power cable to wall receptacle — Verify that voltage display and “OFF” LED are illuminated. Verify that fans are on Caution Voltage display may show a value of up to… -
Page 19
2 Torch Disassembly ips and Techniques — Insert the syringe into filling neck hole and, while А) Nozzle is jammed in cap: press it out with plunger pressing the piston, fill until water starts to drip from the B Nozzle is “stuck” to evaporator: remove evaporator with nozzle, place cap over nozzle (see figure) nozzle such that cap and nozzle back edges align, and “break”… -
Page 20
Cutting Procedure 6.1 Torch Disassembly 4.6.1 MODE I Cutting MODE I cutting produces the narrowest cut Cut at a constant rate Maintain a clearance of between 1 and 3 mm (between 0.04 and 0,12 inches) between nozzle and workpiece nozzle contact to workpiece is allowed To achieve maximum cutting rate, use left button to set current indicator on MODE I panel to position (particulars on selecting… -
Page 21
Refilling Torch Caution When operating in MODE I or MODE II To refill torch with water/ethanol mixture, perform the steps described in Section 5.8 and — If the jet should become extinguished inadvertently, fully press and immediately but slowly release the torch start button within 5 seconds as for a nominal start to re- Automatic torch refilling Section 4.8.2) with water/ethanol mixture is not possible… -
Page 22
4. Refilling Torch Caution! — Do not allow unprotected areas of your body to come into contact with hot torch Torch may be refilled in two ways surfaces. — When operating in MODE II do not allow conductive items to come into contact with nozzle or cap unless secured in filler holder. -
Page 23
5 Welding, Brazing, Braze Welding, and Soldering 5.6.2 MODE II ding Study the Safety section and comply with its requirements Welding in this mode is similar to argon arc welding Connection of Power Supply Connect power supply power cable to wall receptacle — Verify that voltage display and “OFF”… -
Page 24
— Within 5 seconds after pressing “ON” button, fully depress start button (when cathode comes into contact with ozzle, the voltage will drop to 0 — 5 V , and release it slowly voltage in initialized arc is between 80 ). Connect filler holder to grounding Several seconds later a jet is supposed to appear connector on power supply rear…
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Detail Specifications: 1126/1126869-3500.pdf file (02 Feb 2023) |
Accompanying Data:
Multiplaz 3500 Welding System PDF Operating Instructions Manual (Updated: Thursday 2nd of February 2023 07:24:52 PM)
Rating: 4.4 (rated by 47 users)
Compatible devices: GYSmi 125, FUSION 151 HF, CD-MULTIGUN, STICKWELD 140STL, DIX PI GO 2006.M, TWE — SC2402, 403570-01, POWER MIGTM 200 IM693.
Recommended Documentation:
Text Version of Operating Instructions Manual
(Ocr-Read Summary of Contents, UPD: 02 February 2023)
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17, 3.4 C . t ; (see ). ontrols Operating mode is selected by adjusting current and voltage values Current value is determined by the setting on a backlit indicator: for MODE I in the left column for MODE II in the right column Table below To increase or decrease current use he or buttons respectively on the current control panel. 56 To select direct arc mode right ( (MODE M…
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22, 4.9 After operation -. -. . Press ”OFF” button on Be sure ”OFF” LED is illuminated — power supply power cable from wall receptacle power supply Disconnect Disconnect MODE II wire with clamp from power supply — Disconnect torch cable from power supply output connector -. It is prohibited: to disconnect the torch cable connector with torch operational and/or «ОN”…
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13, — . — . -. -. — ( ). — . — . -(, ). -( ). — ° . — SELV ). -. — MODE II. 455. — -. -. -. — . — . -. — . -. -. -. — . — — 6 7. . To modify or disassemble the system in ways other than specified in this manual To allow access to or use of system by children, persons with health issues, or with pacemakers without first consulting a physician To leave active system unattended To violate the…
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12, Thin steels like with a thickness of around .5 mm (0.02 inch) are welded in the following configuration MODE I indicator is in position MODE II is off voltage is set to V Filler wire: 0. mm diameter (0,03-0,04 inches) A nozzle with a hole of diameter 1.8 mm (0.07 inch) may be used to improve heat flux concentration in welding area a simple tool can be used to counterdrill the nozzle of diameter .…
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4, Multiplaz 3500 To cut the steel sheets of thickness up to 1 mm (0.04 inches), it is sufficient to set MODE I to position 1-4 and set voltage to 190- 210V. Steel sheets of higher thickness may be cut using MODE I and setting the current indicator to position 6 and setting the voltage display to 210 -230 V. Thicker sheets should be cut using MODE II. Set the MODE I current i…
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1, Operating Manual Portable Plasma System Multiplaz 3500 М 3500ultiplazМ 3500ultiplaz Please read this manual prior to operating the system and keep it .for future reference © 7-2010 “MULTIPLAZ TECHNOLOGY (SHENZHEN) CO., LTD.”200
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18, Multiplaz 3500 6.6 Torch Assembly 1 2. ( ). 3 Tighten cathode holder retaining screw by turning it clockwise. Do not apply the significant force when tightening, because the plastic cap of screw may be broken down. Verify cathode assembly is secure by pulling on it without screw in the outward direction 4 5. 6 7 8 . . . Rotate start button clockwise to hard stop. . Take cathode assembly and fully insert …
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19, Multiplaz 3500 Caution! — Cathode can be replaced without removing cathode assembly from torch. After filing always check cathode length-! — Do not apply the significant force when tightening the cathode with wrench because the parts made of the base metals may be deformed, then the cathode assembly may be broken down 6N 13 2. . .5 ozzle Status Check Replace nozzle with a new one if nozzle bo…
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5, Multiplaz 3500 2 1 3 4 5 6 7 8 Introduction Compliance Manufacturer’s Undertakings Storage, Transportation, and Operating Conditions Application, Specifications What’s Included Specifications and Operating Principle Torch Torch Operating Principle Power Supply Controls Safety Operating Safety Precautions Workstation Equipment Cutting Setup Indirect Arc Cutting Direct Arc Cutting Operation Closeout Welding, …
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15, 3.2 T . . . . orch Operating Principle Once the torch is filled with the proper fluid, the power supply is connected, and voltage is applied to the cathode (the ON button is pressed), the operator can cause the torch to produce an arc by pressing the start button briefly This results in the cathode shorting to the torch nozzle As the start button is released, an elect…
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21, Caution When operating in MODE I or — Remove any molten splatter accumulated on nozzle by touching nozzle lightly with file or metal brush ! . MODE II — If the jet should become extinguished inadvertently, fully press and immediately but slowly release the torch start button within 5 seconds as for a nominal start to re- establish jet When torch runs out of water, j…
Recommended Instructions:
DensiEye 700, CTR-2000, 8113P296-60, ZKT 641 H, 9810 — PRINTING IMAGES FROM PHOTOSHOP 7 AND CS
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— 1 -Cod.954135(EN) EXPLANATION OF DANGER, MANDATORY AND PROHIBITION SIGNS.(IT) LEGENDA SEGNALI DI PERICOLO, D’OBBLIGO E DIVIETO.(FR) LÉGENDE SIGNAUX DE DANGER, D’OBLIGATION ET D’INTERDICTION.(ES) LEYENDA SEÑALES DE PELIGRO, DE OBLIGACIÓN Y PROHIBICIÓN.(DE) LEGENDE DER GEFAHREN-, GEBOTS- UND VERBOTSZEICHEN.(RU) ЛЕГЕНДАСИМВОЛОВБЕЗОПАСНОСТИ,� …
SUPERIOR PLASMA 160 156
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Follow these steps before welding. ese are also great troubleshooting steps to follow if you feel like your welds are not consistent or not looking the way you think they should.STEP 1: Check the Gas Pressure• Gas is at 8 — 12 psiSTEP 2: Shape the Electrode• Hold the dremel in one hand (close to the body for support) and the electrode in the other hand. • Place the electrode on t …
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D7171A — NetServer — LPr 9
Additional Information:
Product Types by Multiplaz:
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Operating Impressions, Questions and Answers:
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2.2 Меры безопасности при работе Запрещается:
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Multiplaz 3500
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© 2010-2012 “ ( ) ” |
Мultiplaz 3500 |
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(1.0mm ) » I»(“MODE I”) , «1~4» , 190~210V |
» II»(MODE II) , » I»(“MODE I”) «6» , 190~200V, « |
II»(“MODE II”) |
2~3mm , . |
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— “ ”
— “ ”
U1 2792095 01
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518126
: C3 .
: Multiplaz 3500 .
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Low Voltage Directive: 2006/95/EC
Arc Welding Equipment — Part 1: Welding Power Sources. IEC/EN 60974-1:2005
Arc Welding Equipment — Part 7: Torches. IEC/EN 60974-7:2005
Arc Welding Equipment — Part 10: Electromagnetic Compatibility (EMC) Requirements.
IEC/EN 60974-10:2007
Patents: 6156994 (US), 1016489 (EU: AT, CH, DE, ES, FR, GB, GR, IT, NL, PT, SE), 736916 (AU), 9808176 (BR), 2285173 (CA), 218551 (MX), 2103129 (RU)
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1 х 8 Æ |
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