Rosemount 5900s руководство по эксплуатации

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  Reference Manual 00809-0100-5900, Rev EA September 2019 ™ Rosemount 5900S Radar Level Gauge…
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  Specific ETSI Requirements (Europe) The Rosemount 5900S is required to be installed at a permanent fixed position at a closed (not open) metallic tank or reinforced concrete tank, or similar enclosure structure made of comparable attenuating material. Flanges and attachments of the Rosemount 5900S equipment shall provide the necessary microwave sealing by design.

• Page 3: Table Of Contents

  4.9 Device capabilities……………………137 4.10 General block information………………….138 4.11 Analog Input block……………………140 4.12 Analog Output block……………………147 4.13 Resource block……………………… 149 4.14 475 Field Communicator Menu Tree……………….154 4.15 Configuration using AMS Device Manager……………… 155 Rosemount 5900S Radar Level Gauge…

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  A.4 Electric……………………….226 A.5 Mechanical………………………226 A.6 Environment……………………..228 A.7 Rosemount 5900S SIL 2 version (SIS option code S)…………..229 A.8 Rosemount 5900S SIL 3 version (SIS option code 3)…………..229 A.9 Rosemount 5900S with parabolic antenna………………. 230 A.10 Rosemount 5900S with horn antenna………………231 A.11 Rosemount 5900S with still-pipe array antenna……………..
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  C.3 Analog Output block……………………277 C.4 Measurement Transducer block………………..279 C.5 Volume Transducer block………………….286 C.6 Register Transducer block………………….287 C.7 Advanced Configuration Transducer block………………. 289 C.8 LPG Transducer block ……………………293 C.9 Supported units……………………… 296 Rosemount 5900S Radar Level Gauge…
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  Contents Reference Manual September 2019 00809-0100-5900 Reference Manual…

• Page 7: Chapter 1 Introduction

  Physical security is an important part of any security program and fundamental to protecting your system. Restrict physical access by unauthorized personnel to protect end users’ assets. This is true for all systems used within the facility. Rosemount 5900S Radar Level Gauge…

• Page 8: Symbols

  Introduction Reference Manual September 2019 00809-0100-5900 Symbols Table 1-1: Symbols The CE marking symbolizes the conformity of the product with the applicable European Community Directives. The EU-Type Examination Certificate is a statement of a Notified Certification Body declaring that this product meets the Essential Health and Safety Requirements of the ATEX directive The FM APPROVED Mark indicates that the equipment is approved by FM Approvals according to applicable Approval Standards and is applicable for…

• Page 9: Manual Overview

  Manual overview This manual provides installation, configuration, and maintenance information for the Rosemount 5900S Series Radar Level Gauge. The manual is based on a typical Rosemount Tank Gauging system with a Rosemount 2410 Tank Hub connected to supported devices ™…

• Page 10: Technical Documentation

  Rosemount Tank Gauging System Configuration Manual (00809-0300-5100) • Rosemount 2460 System Hub (00809-0100-2460) • Rosemount 2410 Tank Hub (00809-0100-2410) • Rosemount 5900S Radar Level Gauge (00809-0100-5900) • Rosemount 5900 Proof Test with Reference Reflector (00809-0200-5900) • Rosemount 5900C Radar Level Gauge (00809-0100-5901) •…

• Page 11: Service Support

  Introduction 00809-0100-5900 September 2019 Service support For service support contact the nearest Emerson Automation Solutions /Rosemount Tank Gauging representative. Contact information can be found on the web site www.Emerson.com. Product recycling/disposal Recycling of equipment and packaging should be taken into consideration and disposed of in accordance with local and national legislation/regulations.

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  Introduction Reference Manual September 2019 00809-0100-5900 Reference Manual…

• Page 13: Chapter 2 Overview

  The Rosemount 5900S is an integral part of the flexible Rosemount Tank Gauging system. The advanced and robust design makes it suitable for a vast range of applications. It is designed for high accuracy level measurements as well as handling complex tank shapes and obstacles in the tank that may interfere with measurement signals.

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  Overview Reference Manual September 2019 00809-0100-5900 by a Rosemount 2460 System Hub, and is distributed to a Rosemount TankMaster PC, or another host system, whenever the system hub receives a request for data. Reference Manual…

• Page 15: Main Label

  Reference Manual Overview 00809-0100-5900 September 2019 Main label Figure 2-2: Rosemount 5900S Main Label A. Model Code B. Tag number C. Serial number D. Manufacturing date E. SIL Baseline F. Device Id G. IC Id H. FCC Id I. Explosion protection J.

• Page 16: Components

  Overview Reference Manual September 2019 00809-0100-5900 Components Figure 2-3: Rosemount 5900S Components A. Terminal compartment B. Cable entries (½ — 14 NPT, M20 x 1.5 adapters) C. Flange D. Antenna E. Grounding terminal F. Weather protection hood G. Label H. Transmitter head with signal processing electronics…

• Page 17: System Overview

  The flexible Rosemount Tank Gauging system supports several combinations to achieve redundancy, from control room to the different field devices. Redundant network configuration can be achieved at all levels by doubling each unit and using multiple control room work stations. See documents IEC 61158-2 Rosemount 5900S Radar Level Gauge…

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  Figure 2-4: Rosemount Tank Gauging System Architecture Non-hazardous area Plant Host Computer Hazardous area TRL2 Modbus Rosemount 5900S Radar Level Gauge Segment coupler Rosemount 2240S Temperature Transmitter Rosemount 644 Temperature Transmitter Rosemount 2230 Graphical Field Display Rosemount 5300 Level Transmitter…
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  D. Emerson Wireless 1420 Gateway E. Rosemount 2410 Tank Hub F. Tankbus G. Emerson Wireless 775 THUM Adapter H. Rosemount 5900S Radar Level Gauge I. Rosemount 2240S Temperature Transmitter J. Rosemount 3051S Pressure Transmitter K. Rosemount 2230 Graphical Field Display L.
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  OUNDATION Non-hazardous area Rosemount 644 Temperature Transmitter Hazardous area Fieldbus Power Supply OUNDATION Rosemount 5900S Radar Level Gauge Segment coupler Rosemount 2240S Temperature Transmitter Rosemount 5300 Level Transmitter Rosemount 5400 Level Transmitter Rosemount 2230 Graphical Field Display Custody transfer / Inventory tank gauging…
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  The Rosemount 2410 Tank Hub acts as a power supply to the connected field devices in the hazardous area using the intrinsically safe Tankbus. The tank hub collects measurement data and status information from field devices on a tank. It has two external buses for communication with various host systems. Rosemount 5900S Radar Level Gauge…
• Page 22
  5900S is in actual contact with the product in the tank, and the antenna is the only part of the gauge that is exposed to the tank atmosphere. The 2-in-1 version of the Rosemount 5900S Radar Level Gauge has two radar modules in the same transmitter housing allowing two independent level measurements using one antenna and one tank opening.
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  By using a Rosemount 3051S Pressure Transmitter near the bottom of the tank as a complement to a Rosemount 5900S Radar Level Gauge, the density of the product can be calculated and presented. One or more pressure transmitters with different scalings can be used on the same tank to measure vapor and liquid pressure.

• Page 24: Antennas

  2.5.1 Horn antenna The Rosemount 5900S with Horn Antenna is designed for an 8 inch antenna to be used in small size openings on fixed roofs tanks. The Rosemount 5900S is designed for measurements of a variety of oil products and chemicals.

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  September 2019 2.5.3 Array antenna The Rosemount 5900S with Still-pipe Array Antenna is used on tanks with still pipes and with all products suited for still pipes, except Methanol, for which the other antennas are better suited. The gauge uses a low-loss radar propagation mode which virtually eliminates the influence of the still pipe condition.

• Page 26: Installation Procedure

  Overview Reference Manual September 2019 00809-0100-5900 Figure 2-10: LPG/LNG Antenna Installation procedure Follow these steps for proper installation: Procedure 1. Review installation considerations. See Installation considerations. 2. Mount the gauge. See Mechanical installation. 3. Wire the gauge. See Electrical installation. 4.

• Page 27: Chapter 3 Installation

  Avoid contact with the leads and terminals. • Make sure the main power to the transmitter is off and the lines to any other external power source are disconnected or not powered while wiring the gauge. Rosemount 5900S Radar Level Gauge…

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  Installation Reference Manual September 2019 00809-0100-5900 NOTICE The device is designed for installation in complete enclosed container to prevent unwanted RF emission. Installation must be in accordance with local regulations and may require local radio approvals. Installation in open air applications may be subject for site license approval. Installation shall be done by trained installers, in compliance with the manufacturer’s instructions.

• Page 29: Installation Considerations

  3.2.1 Horn antenna requirements The Rosemount 5900S with Horn Antenna must be installed so that there are no pipes or other obstacles that could prevent the radar beam from reaching the tank bottom unobstructed. There are two flanges available; a horizontal flange for vertical installation, and an inclined flange for installation close to the tank wall.

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  In case a vertical antenna axis installation is not possible without the tank wall penetrating the radar beam, the Rosemount 5900S has to be directed away from the wall by using the 4° flange. The inclination is necessary to ensure maximum accuracy.
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  Horizontal flange Rx0.2 (R=tank reference height) 4° flange In exceptional cases the Rosemount 5900S with Horn Antenna can be installed closer to the tank wall if required. Please contact Emerson Automation Solutions/Rosemount Tank Gauging for advice. In certain cases, when maximum accuracy is not required, the horizontal flange can be used even if the wall intrudes into the radar beam.
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  Parabolic antenna requirements Inclination The inclination of the Rosemount 5900S with Parabolic Antenna should not exceed 1.5 ° towards the center of the tank. For products with high condensation such as bitumen/ asphalt applications, the radar beam should be directed vertically without any inclination.
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  Figure 3-3: Maximum Inclination with Parabolic Antenna A. Maximum inclination 1.5° Flange requirements The Rosemount 5900S with Parabolic Antenna is mounted on the tank nozzle by using the Flange Ball. It is designed for easy adjustment of gauge inclination within the specified limits.
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  < 17° Nozzle requirements When installing the Rosemount 5900S with Parabolic Antenna on a 20 inch nozzle, the nozzle height must not exceed 600 mm (24 in.). There has to be a free passage for the radar beam within a 5° angle from the edge of the parabolic reflector to the lower end of the nozzle.
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  F. 5° minimum Free space requirements The radar beam of the Rosemount 5900S with Parabolic Antenna is 10° wide. Obstacles (construction bars, pipes larger than Ø 2″, etc.) within the radar beam are generally not accepted, as these may result in disturbing echoes. However, in most cases, a smooth tank wall or small objects will not have any significant influence on the radar beam.
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  The antenna axis should be located at least 800 mm (31 in.) from the tank wall for best performance. For evaluation contact Emerson Automation Solutions/ Rosemount Tank Gauging. Figure 3-7: Free Space Requirements for the Rosemount 5900S with Parabolic Antenna 5°…
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  Still-pipe requirements The Rosemount 5900S Still-pipe Array Antenna fits 5, 6, 8, 10 and 12 inch flanges and pipes. The adaptation is accomplished by selecting a suitable Still-pipe Array Antenna. The still-pipe must be vertical within 0.5°…
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  September 2019 00809-0100-5900 Flange requirements The Rosemount 5900S with Still-pipe Array Antenna fits flanges of size 5, 6, 8, 10 and 12 inch. The gauge has a flange for sealing the tank. The tank flange must be horizontal within ±2°.
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  Installation 00809-0100-5900 September 2019 Free space The following free space is recommended for mounting the Rosemount 5900S with Still- pipe Array Antenna: Figure 3-9: Free Space Requirements for Rosemount 5900S with Array Antenna Fix Version Table 3-5: Free Space Requirements…
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  Installation Reference Manual September 2019 00809-0100-5900 Figure 3-10: Free Space Requirements for Rosemount 5900S with Array Antenna Hatch Version Table 3-6: Free Space Position Free Space Table 3-7 Recommended space 500 mm (20 in.) for installation and service Minimum 800 mm (31 in.) for highest accuracy Minimum 500 mm (20 in.) with reduced accuracy…
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  The Verification Pin allows you to verify Rosemount 5900S level measurements when the tank is pressurized. It is mounted on the still-pipe in a hole oriented 90 degrees to the other holes.
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  Installation Reference Manual September 2019 00809-0100-5900 Figure 3-11: Installation of Verification Pin and Inclination Requirements for Flange and Still-pipe 1000 < L < 2500 mm (39 < L < 98 in.). G. The Verification Pin is directed towards the bolt hole at the pipe flange marking. Recommended: 1200 mm (47 in.) Min.
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  For pipe dimensions 4 inch SCH 40 and DN 100, an extra ring is needed for the Deflection Plate as illustrated in Figure 3-13 Figure 3-14. LPG configuration and the Rosemount Tank Gauging System Configuration Manual further information on how to configure the Rosemount 5900S for LPG/LNG measurements. Rosemount 5900S Radar Level Gauge…
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  Installation Reference Manual September 2019 00809-0100-5900 Figure 3-13: Mounting the Deflection Plate on Pipe 4 inch SCH 40 A. Ring is marked 4” SCH40 Figure 3-14: Mounting the Deflection Plate on Pipe DN 100 A. Ring is marked DN100 Reference Manual…
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  00809-0100-5900 September 2019 Free space The following free space is recommended for mounting the Rosemount 5900S with LPG/LNG Antenna: Figure 3-15: Free Space Requirements for Rosemount 5900S with LPG/LNG antenna A. Recommended space 550 mm (22 in.) for installation and service B.
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  September 2019 00809-0100-5900 Extension pipe for minimum distance The Rosemount 5900S Radar Level Gauge should be placed such that there is a minimum gap of 1200 mm (47 in.) between the flange and the maximum product level (see Still- pipe and Verification Pin).

• Page 47: Mechanical Installation

  00809-0100-5900 September 2019 Mechanical installation 3.3.1 Mounting the Horn antenna This section describes how to install the Rosemount 5900S withwith Horn Antenna. Follow this instruction to install the Horn antenna and transmitter head assembly on a tank. Prerequisites • Check that all parts and tools are available before carrying them up to the tank roof.

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  Installation Reference Manual September 2019 00809-0100-5900 3. Put the adapter on the flange. The groove on the adapter should be directed approximately 90° to the line of sight from the nozzle to the center of the tank. A. Four M10 screws and washers B.
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  12. In case the Weather Protection Hood was removed, put it back on top of the head and tighten the screw. A. Weather Protection Hood 13. Wire the gauge and configure by using the Rosemount TankMaster WinSetup software (see the Rosemount Tank Gauging System Configuration Manual). Rosemount 5900S Radar Level Gauge…
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  Installation Reference Manual September 2019 00809-0100-5900 3.3.2 Parabolic antenna Mounting the clamped Flange Ball Follow this instruction when installing the clamped Flange Ball on a flange. Prerequisites 1. Use a flange of thickness 6 — 30 mm. 2. Make sure that the diameter of the hole is 96 mm. Make a small recess at one side of the flange hole.
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  A. 116±2 mm B. 6-38 mm In case the flange requirements in chapter Parabolic antenna requirements are not met, the hole needs to be machined to an oval shape prepared for inclined welding of the Flange Ball. Rosemount 5900S Radar Level Gauge…
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  Installation Reference Manual September 2019 00809-0100-5900 Procedure 1. Let the protection plates remain on the Flange Ball until welding is finished. These plates protect the surface of the Flange Ball from welding sparks. A. Protection plate B. Flange Ball 2. Make sure that the Flange Ball is mounted in such a way that the grove is directed upwards when the flange is mounted on the tank nozzle.
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  4. Remove the protection plates when the Flange Ball is welded to the flange. A. Protection plate Mounting the parabolic antenna This section describes how to install the Rosemount 5900S with Parabolic antenna. Follow this instruction to install the Parabolic antenna and transmitter head assembly on a tank.
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  Installation Reference Manual September 2019 00809-0100-5900 Procedure 1. Fit the Parabolic Reflector onto the Antenna Feeder and tighten the five M5 screws. A. M5x5 B. Parabolic Reflector C. Antenna Feeder 2. Tighten the screws. Reference Manual…
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  Reference Manual Installation 00809-0100-5900 September 2019 3. Put the two O-rings in the grooves on the upper surface of the Flange Ball. A. 2 O-rings B. Grooves C. Flange Ball D. Flange Rosemount 5900S Radar Level Gauge…
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  Installation Reference Manual September 2019 00809-0100-5900 4. Turn the flange around and insert the Antenna Waveguide into the flange hole. A. Nut B. Tab Washer C. Antenna label plate D. Finger Nut E. Washer Ball F. Stop Washer G. Flange H.
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  6. Tighten the finger nut and the upper nut by hand. A. Finger Nut B. Upper Nut 7. Place the antenna and flange assembly on the tank nozzle and tighten the flange screws. A. Antenna Waveguide B. Flange C. Antenna D. Nozzle Rosemount 5900S Radar Level Gauge…
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  Installation Reference Manual September 2019 00809-0100-5900 8. Put the level gauge on the Antenna Waveguide. Ensure that the guide pin inside the transmitter head fits into the groove on the Antenna Waveguide. A. Nut B. Antenna Waveguide C. Finger Nut 9.
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  A. Tank B. Tank center C. Line of sight 12. Ensure that the gauge is directed at an angle of 45° to the line of sight from the center of the tank to the wall. Rosemount 5900S Radar Level Gauge…
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  Installation Reference Manual September 2019 00809-0100-5900 13. Use the marks on the Washer Ball to adjust the gauge so the antenna is inclined roughly 1.5° towards the center of the tank. Note For products with high condensation, such as bitumen, the gauge should be mounted with 0°…
• Page 61
  Ensure that the level is put on a flat and steady surface on top of the transmitter head. If needed, loosen the finger nut and adjust the gauge. Note Make sure the air bubble touches, but doesn’t overlap the 1.5° mark. A. Finger Nut 16. Tighten the finger nut firmly. Rosemount 5900S Radar Level Gauge…
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  Installation Reference Manual September 2019 00809-0100-5900 17. In case the Weather Protection Hood was removed, put it back on top of the transmitter head and tighten the screw. A. Weather Protection Hood B. Finger Nut 18. Tighten the upper nut to lock the finger nut (you may temporarily remove the transmitter head to make room for tools if needed), and secure by folding the tab washer over the nut.
• Page 63
  Measure the pipe inner diameter before closing the still-pipe. Enter this value during the configuration. Follow this instruction when installing the Rosemount 5900S with Array Antenna Fixed version. Procedure 1. Insert the Antenna Waveguide into the flange hole, and place the antenna label into position, with text down.
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  Installation Reference Manual September 2019 00809-0100-5900 5. Put the antenna and flange assembly on the tank nozzle and tighten the flange screws. A. Gasket Reference Manual…
• Page 65
  7. In case the Weather Protection Hood was removed, put it back on top of the transmitter head and tighten the screw. 8. Wire the gauge and configure by using the Rosemount TankMaster WinSetup software, (see the Rosemount Tank Gauging System Configuration Manual). Rosemount 5900S Radar Level Gauge…
• Page 66
  Still Pipe antenna requirements for information on mounting considerations before installing the gauge on the tank. Follow this instruction when installing the Rosemount 5900S with Array Antenna Hinged Hatch version. Procedure 1. Mount the hatch on the nozzle. The hatch has a welded flange with a hole pattern that fits the nozzle flange.
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  3. Mount the antenna on the lid. Ensure that the guide pin inside the lid fits the groove on the Antenna Waveguide. A. Antenna B. Antenna Waveguide C. Groove 4. Tighten the nut which holds the antenna to the lid. A. Nut Rosemount 5900S Radar Level Gauge…
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  Installation Reference Manual September 2019 00809-0100-5900 5. Check that the O-ring is properly seated all around the cover and is pressed down behind the Hand Dip Plate. A. O-ring B. Hand Dip Plate 6. Close the lid and tighten the locking screw. A.
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  A. Weather Protection Hood B. Spacer C. Nut D. Antenna Waveguide E. Groove 8. In case the Weather Protection Hood was removed, put it back on top of the transmitter head and tighten the screw. Rosemount 5900S Radar Level Gauge…
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  Installation Reference Manual September 2019 00809-0100-5900 9. Wire the gauge and configure by using the Rosemount TankMaster WinSetup software (see the Rosemount Tank Gauging System Configuration Manual). Reference Manual…
• Page 71
  1. Install the still-pipe according to mechanical installation drawing 9240041-910. 2. Check that the cone antenna fits into the still-pipe. The gap between the cone antenna and the pipe must not exceed 2 mm. A. Maximum 2 mm Rosemount 5900S Radar Level Gauge…
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  Installation Reference Manual September 2019 00809-0100-5900 3. Mount the antenna on the closing using four M6 Allen head screws. Be careful when handling the closing and antenna assembly. It is important that the antenna is undamaged without dents. Let the protection cap remain on the waveguide until the antenna is installed. A.
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  For a safe installation on a pressurized tank it is important that the gauge is installed in accordance with the appropriate local, national, and international standards, codes, and practices. 8. Remove the protection cap from the waveguide. A. Protection cap Rosemount 5900S Radar Level Gauge…
• Page 74
  13. Connect the pipe at the pressure transmitter input to the entry on the flange and tighten the nut. 14. Put the Rosemount 5900S radar gauge on the adapter. Ensure that the guide pin inside the waveguide of the radar gauge fits the groove on the adapter. The direction of the Verification Pin is indicated by marks on the still-pipe flange and the closing.
• Page 75
  The adapter has two grooves. Use the one that allows the transmitter head to be aligned with the Verification Pin as illustrated in Step A. Pressure transmitter B. Bracket for pressure transmitter C. Still-pipe D. Nut E. Adapter F. Verification Pin Rosemount 5900S Radar Level Gauge…
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  Installation Reference Manual September 2019 00809-0100-5900 16. Verify that the level gauge head is properly aligned. The cover on the terminal compartment shall be parallel to the Verification Pin. The notch on the still-pipe flange indicates the direction of the Verification Pin. A.

• Page 77: Electrical Installation

  The internal ground screws are identified by a ground symbol: Note Grounding the transmitter via threaded conduit connection may not provide sufficient ground. Rosemount 5900S Radar Level Gauge…

• Page 78
  3.4.3 Cable selection for the Tankbus Use shielded twisted pair wiring for the Rosemount 5900S Series in order to comply with FISCO requirements and EMC regulations. The preferred cable is referred to as type “A” fieldbus cable. The cables must be suitable for the supply voltage and approved for use in hazardous areas, where applicable.
• Page 79
  3.4.6 Power budget The Rosemount 5900S power consumption is 50 mA for standard devices, and 100 mA for the Rosemount 5900S 2-in-1 versions. This has to be considered when connecting field devices to the Tankbus. See section “Power Budget” in the Rosemount 2410 Tank Hub Reference Manual for more information.
• Page 80
  Installation Reference Manual September 2019 00809-0100-5900 Segment design When designing a FISCO fieldbus segment a few requirements need to be considered. Cabling has to comply with FISCO requirements as described in Cable selection for the Tankbus. You will also have to ensure that the total operating current of the connected field devices is within the output capability of the Rosemount 2410 Tank Hub.
• Page 81
  C. Rosemount 2230 Display D. Tankbus E. IS Analog Input (Secondary bus) F. Rosemount 5900S Radar Level Gauge G. Rosemount 2240S Multi-input Temperature Transmitter H. Built-in terminator enabled on the last device I. Rosemount 3051S Pressure Transmitter The maximum distance between the tank hub and the field devices on the tank depends on the number of devices connected to the Tankbus and the quality of cables.
• Page 82
  Power requirements Power budget for further information. Ensure that: • the Rosemount 5900S and other devices connected to the F Fieldbus (FF) OUNDATION system are compliant with the FISCO or Entity parameters of the power supply. • the short circuit protection of the Segment Coupler matches the current consumption of the connected devices.
• Page 83
  H. Rosemount 644 Temperature Transmitter I. Rosemount 5900S Radar Level Gauge 3.4.10 Wiring To connect the Rosemount 5900S level gauge: Procedure Ensure that the power supply is switched off. 2. Remove the cover on the terminal compartment. 3. Run the wires through the appropriate cable gland/conduits. Install cables with a drip loop in such a way that the lower part of the loop is under the cable/conduit entry.
• Page 84
  E. External Ground screw F. Cover Conductor recommendations Ensure that you use cables suitable for the terminal block of the Rosemount 5900S. The terminal block is designed for cables that meet the specifications as illustrated below. Figure 3-24: Conductor and Insulation Requirements A.
• Page 85
  Figure 3-25: Push the Conductor Into the Terminal Block A. Terminal block B. Release buttons C. Conductor To disconnect, push the release button and remove the conductor. Rosemount 5900S Radar Level Gauge…
• Page 86
  Figure 3-26: Push the Button to Release the Conductor from the Terminal Block A. Terminal block B. Release buttons C. Conductor 3.4.11 Terminal blocks Figure 3-27: Rosemount 5900S Terminal Compartment A. Test terminals B. Ground terminals, internal C. Field bus Reference Manual…
• Page 87
  The X1 terminal is connected to the intrinsically safe Tankbus. A jumper on the X2 terminal enables the built-in termination. The termination should be used if the Rosemount 5900S gauge is installed at the end of a Tankbus network. See Tankbus for more information on how to terminate the Tankbus.
• Page 88
  When using two separate tankbuses, connect X1 to Tankbus 1 and X4 to Tankbus 2. Connect to X1 when using a single tankbus, and jumpers between X3 and X4. Table 3-11: Terminal Block Connections for the Rosemount 5900S with Two Tankbuses…
• Page 89
  Test terminals Test terminals for temporary connection of a field communicator Gauge terminal block SIL safety system The Rosemount 5900S has a SIL3 alarm output which is connected to the Rosemount 2410 Tank Hub. Figure 3-29: Terminal Compartment Test terminals…
• Page 90
  3.4.12 Wiring diagrams The standard version of the Rosemount 5900S has a single intrinsically safe fieldbus input. You may activate a built-in fieldbus termination by short-circuiting the X2 connector. An intrinsically safe output on connector X4 can be used for “daisy-chain” connection to other devices in a Rosemount Tank Gauging system.
• Page 91
  The Rosemount 5900S 2-in-1 version The 2-in-1 version of the Rosemount 5900S has two separate level gauges in the same housing. One of the tankbuses can be terminated in the Rosemount 5900S terminal compartment.
• Page 92
  00809-0100-5900 Temperature Transmitter. Note that the Primary Tankbus is terminated in the Rosemount 5900S terminal block (X2). Figure 3-31: Rosemount 5900S Wiring Diagram for 2-in-1 Version with two Tankbuses A. Rosemount TankMaster PC B. Rosemount 2410 Tank Hub C. Field Communicator D.
• Page 93
  Reference Manual Installation 00809-0100-5900 September 2019 Figure 3-32: Rosemount 5900S Wiring Diagram for 2-in-1 Version with a Single Tankbus A. Rosemount TankMaster PC B. Rosemount 2410 Tank Hub C. Field Communicator D. Tankbus E. Power supply F. Termination G. Rosemount 2240S Multi-input Temperature Transmitter H.
• Page 94
  Installation Reference Manual September 2019 00809-0100-5900 Figure 3-33: Wiring diagram for Rosemount 5900S 2-in-1 Version with Two Tankbuses A. TankMaster PC B. Rosemount 2410 Tank Hub C. Field Communicator D. Primary Tankbus in (gauge 1) E. Power supply F. Termination G.

• Page 95: Chapter 4 Configuration

  Before connecting a handheld communicator in an explosive atmosphere, ensure that the instruments in the loop are installed in accordance with intrinsically safe or non- incendive field wiring practices. • Do not remove the gauge cover in explosive atmospheres when the circuit is alive. Rosemount 5900S Radar Level Gauge…

• Page 96: Overview

  3. Configure the Rosemount 5900S level gauge via the Properties window. If a Rosemount 5900S level gauge is added to an existing system, the tank hub’s database must be updated before the level gauge is configured. The tank database maps the level gauge to the tank on which it is installed.

• Page 97
  Rosemount 5900S in F Fieldbus systems. OUNDATION The Rosemount 5900S supports basic configuration which is sufficient in most cases. There are a number of advanced configuration options available as well, which may be used for special applications when further fine-tuning is needed.
• Page 98
  Configuration Reference Manual September 2019 00809-0100-5900 4.2.3 Configuration tools Different tools are available for configuration of a Rosemount 5900S level gauge: • Rosemount TankMaster Winsetup • Field Communicator ™ • AMS Device Manager for F Fieldbus systems OUNDATION • Fieldbus hosts supporting DD4…

• Page 99: Configuration Using Rosemount Tankmaster

  The Rosemount TankMaster WinSetup installation wizard is a tool that facilitates installation and configuration of Rosemount 5900S and other devices. This may be useful in case the Rosemount 5900S was not installed as part of the installation procedure for the Rosemount 2410.

• Page 100: Basic Configuration

  Configuration Reference Manual September 2019 00809-0100-5900 Basic configuration 4.4.1 Tank geometry The following parameters are used for tank geometry configuration of a Rosemount 5900S Radar Level Gauge: Reference Manual…

• Page 101
  Reference Manual Configuration 00809-0100-5900 September 2019 Figure 4-1: Tank Geometry Parameters for the Rosemount 5900S A. Tank Reference Point B. Tank Ullage C. Minimum Level Offset (C) D. Ullage E. Level F. Zero Level (Dipping Datum Point) G. Gauge Reference Distance (G) H.
• Page 102
  Defines how close to the Gauge Reference Point levels can be measured The Rosemount 5900S with Array Antenna and hinged hatch allows you to hand dip by opening the lid and moving the gauge away from the tank opening. A hand dip plate is located inside the hatch.
• Page 103
  A. Tank Reference Point B. Tank Ullage C. Minimum Level Offset (C) D. Tank Reference Height (R E. Hand dip plate / Tank Reference Point F. Zero Level (Dipping Datum Point) G. Measuring range H. Hold Off Distance Rosemount 5900S Radar Level Gauge…
• Page 104
  Figure 4-3. For the hinged hatch version of the Rosemount 5900S with Array Antenna, the Tank Reference Point and the Gauge Reference Point are located at the same position i.e. at the hand-dip plate on the Still Pipe Gauge Stand as illustrated in Figure 4-2.
• Page 105
  Pipe diameter When a Rosemount 5900S Radar Level Gauge is installed in a still-pipe, the inner diameter of the pipe must be specified. The Pipe Diameter is used to compensate for the lower microwave propagation speed inside the pipe. An incorrect value results in a scale factor error.
• Page 106
  The Empty Tank Handling function handles situations when the surface echo is close to the tank bottom. It has the ability to: • track weak product echoes • handle lost echoes If the surface echo is lost this function makes the Rosemount 5900S present a zero-level measurement. Reference Manual…
• Page 107
  To open the Empty Tank Handling window: Procedure 1. In the TankMaster WinSetup workspace, click the right mouse button on the icon that represents the desired Rosemount 5900S Radar Level Gauge. 2. From the popup menu choose the Properties option. The RLG Properties window appears.
• Page 108
  Configuration Reference Manual September 2019 00809-0100-5900 You can find out if such an echo exists by using the Tank Scan function when the tank is empty. Ensure that the scan extends below the tank bottom. The tank spectrum can be used to find suitable values for parameters such as the Extra Echo Min Distance, Extra Echo Max Distance and Extra Echo Min Amplitude.
• Page 109
  The Empty Tank Detection Area defines a range within a lower limit of 200 mm (8 in.) above the tank bottom. If the surface echo is lost in this region, the tank is considered empty (the device enters Empty Tank State) and the level gauge presents a zero level reading. Rosemount 5900S Radar Level Gauge…
• Page 110
  Configuration Reference Manual September 2019 00809-0100-5900 If the tank is empty the level gauge searches for the product surface in a region 2 x Empty Tank Detection Area. It is important that there are no disturbances in this area, since when a new echo is found it is considered to be the product surface.

• Page 111: Advanced Configuration

  Optimize the level gauge for measurement conditions where the product level changes quickly due to filling and emptying of the tank. The Rosemount 5900S is able to track level changes of up to 1.5 inch/s (40 mm/s). The Rapid Level Changes function allows the Rosemount 5900S to track level changes of up to 8 inch/s (200 mm/s).

• Page 112
  To open the Surface Echo Tracking window: Procedure 1. In the TankMaster WinSetup workspace, click the right mouse button on the desired Rosemount 5900S icon. 2. Choose the Properties option from the popup menu. 3. In the RLG Properties window, select the Advanced Configuration tab.
• Page 113
  When this function is disabled, the gauge searches through the whole tank. Search Speed The Search Speed parameter indicates how quickly the search region (Slow Search window) is expanded when the Slow Search function is active. Rosemount 5900S Radar Level Gauge…
• Page 114
  Procedure 1. In the TankMaster WinSetup workspace, click the right mouse button on the desired Rosemount 5900S Radar Level Gauge icon. 2. Choose the Properties option from the popup menu. 3. In the RLG Properties window, select the Advanced Configuration tab.
• Page 115
  The Adaptive Filter automatically adapts to the movement of the surface level. It tracks product level fluctuations and continuously adjusts the filter grade accordingly. The filter can preferably be used in tanks in which fast tracking of level changes are important and turbulence occasionally cause unstable level readings. Rosemount 5900S Radar Level Gauge…

• Page 116: Lpg Configuration

  Check that the gauge communicates with the TankMaster PC. 2. Install the Rosemount 5900S gauge on the still-pipe. Measure the exact distance to the Verification Pin. 3. Configure the Rosemount 5900S according to the standard procedure for a…

• Page 117
  ™ 4.6.2 LPG setup using Rosemount TankMaster This section describes how to configure the Rosemount 5900S for LPG measurements by using the Rosemount TankMaster configuration tool. Prerequisites In the following description it is assumed that the Rosemount 5900S with LPG/LNG…
• Page 118
  Configuration Reference Manual September 2019 00809-0100-5900 Figure 4-11: Advanced Parameter Source Configuration Tab A. Tank parameter Vapor Pressure B. Source device and source parameter Note Pressure measurement is not required for correction method One or more known gases, known mixratio (see Choose correction method).
• Page 119
  Note Ensure that temperature element positions are properly configured. This is normally done in the basic configuration of the Rosemount 5900S level gauge and is required for proper calculation of Vapor Temperature and Average Liquid Temperature. Rosemount 5900S Radar Level Gauge…
• Page 120
  Configuration Reference Manual September 2019 00809-0100-5900 Air Correction Only Prior to calibrating and configuring the Verification Pin you will need to set the appropriate LPG correction method. Procedure 1. In the Rosemount TankMaster WinSetup work space, select the Logical View tab. 2.
• Page 121
  Then the calibration ring is the only object that will be detected by the gauge. The product level presented by the Rosemount 5900S will be equal to the position of the calibration ring measured from the Zero Level near the bottom of the tank.
• Page 122
  Configuration Reference Manual September 2019 00809-0100-5900 3. Enter the desired Calibration Distance. Note It is important that the Inner Diameter of the still-pipe is properly configured. Open the Antenna tab in case you would like to verify the configuration. See LPG/LNG antenna requirements for more information.
• Page 123
  A. Verification Pin B. Minimum clearance 900 mm Since hand dipping can not be performed in high pressurized tanks, Emerson Automation Solutions/ Rosemount Tank Gauging has developed a unique method to verify level gauging in such tanks. The method is based on measurements in a special radar wave propagation mode against a fixed Verification Pin in order to verify the measurement.
• Page 124
  Configuration Reference Manual September 2019 00809-0100-5900 3. Click the right mouse button and select LPG Setup to open the LPG Setup window: 4. In the LPG Setup window, click the Config Pins button. 5. In the LPG Configure Pins window, enter the position of the Verification Pin in the Nominal Position (NOM POS) input field.
• Page 125
  LPGVerify window (see Verify the gauge measurement). In case the Verification Pin does not show up, it is possible to use a smaller threshold value. Check that the product level is not above the Verification Pin. Rosemount 5900S Radar Level Gauge…
• Page 126
  Configuration Reference Manual September 2019 00809-0100-5900 Verify the gauge measurement Procedure ™ 1. In the Rosemount TankMaster WinSetup work space, select the Logical View tab. 2. Select the icon that represents the desired radar level gauge. 3. Click the right mouse button and select LPG Setup to open the LPG Setup window: 4.
• Page 127
  The measured position refers to the electrical distance which is the distance “seen” by the level gauge. 9. Repeat Step 4 #unique_145/unique_145_Connect_42_Step7 until the message appears, indicating that Nominal Position Successful Verification corresponds to Measured Position. Rosemount 5900S Radar Level Gauge…
• Page 128
  This method may be used when there is a well known gases with known mixture of up to 4 products in the tank. mixratio Now the Rosemount 5900S level gauge is ready to measure the product level when the tank is put into operation. Reference Manual…

• Page 129: Calibration Using Winsetup

  The Calibrate function is a Rosemount TankMaster WinSetup tool that lets you adjust a Rosemount 5900S level gauge in order to minimize the offset between actual (hand dipped) product levels and the values measured by the level gauge. By using the Calibrate function you can optimize measurement performance over the whole measurement range from the top to the bottom of the tank.

• Page 130
  Rosemount TankMaster WinSetup: • A list of hand dipped ullage values. • A list of level values measured by the Rosemount 5900S that correspond to the hand dipped ullage/level values. Procedure 1. In the Rosemount TankMaster WinSetup workspace window select the Rosemount 5900S level gauge to be calibrated.
• Page 131
  B. Hand dip 5. Enter hand dipped level values and the corresponding levels measured by the Rosemount 5900S level gauge. It is recommended that the hand dipped levels are based on the average value of three consecutive measurements within 1 mm. For…
• Page 132
  Note that all measured values are adjusted according to the calculated Calibration Distance and Correction Factor. In the Calibration Data window you can also see that the level values measured by the Rosemount 5900S gauge are adjusted. Of course, the hand dipped levels are unaltered.

• Page 133: Foundation

  Reference Manual Configuration 00809-0100-5900 September 2019 ™ Fieldbus overview OUNDATION This section covers basic configuration procedures for the Rosemount 5900S Radar Level Gauge with F Fieldbus. OUNDATION For detailed information about F Fieldbus technology and function blocks used OUNDATION ™…

• Page 134
  Configuration Reference Manual September 2019 00809-0100-5900 LPG transducer block (TB1500) The LPG transducer block contains parameters for setup and configuration of the LPG calculations, and for verification and status of the corrections. Analog Input block Figure 4-13: Analog Input Block A.
• Page 135
  I/O channel. For further information refer to “Analog Output block” on page 242 and “Analog Output block” on page 126. Function block summary The following function blocks are available for the Rosemount 5900S Series: • Analog Input (AI) •…
• Page 136
  Configuration Reference Manual September 2019 00809-0100-5900 • Input Selector (ISEL) • Control Selector (CS) • Output Splitter (OS) Reference Manual…

• Page 137: Device Capabilities

  4.9.1 Link Active Scheduler The Rosemount 5900S can be designated to act as the backup Link Active Scheduler (LAS) in the event that the LAS is disconnected from the segment. As the backup LAS, the Rosemount 5900S will take over the management of communications until the host is restored.

• Page 138: General Block Information

  Other Other types of modes are Cas, RCas, ROut, IMan and LO. Some of these types of may be supported by different function blocks in the Rosemount 5900S. modes For more information, see the Function Block manual (Document No. 00809-0100-4783).

• Page 139
  4.10.2 Block instantiation The Rosemount 5900S supports the use of function block instantiation. Then the number of blocks and block types can be defined to match specific application needs. The number of blocks that can be instantiated is only limited by the amount of memory within the device and the block types that are supported by the device.

• Page 140: Analog Input Block

  CHANNEL Select the channel that corresponds to the desired sensor measurement: Table 4-5: AI Block Channels for the Rosemount 5900S AI Block Parameter TB Channel Value Process Variable…

• Page 141
  Related information Supported units 4.11.2 Factory supplied AI blocks The Rosemount 5900S is supplied with six pre-configured AI blocks according to Table 4-6. The block configuration can be changed if needed. Table 4-6: Factory Supplied AI Blocks for the Rosemount 5900S…
• Page 142
  4.11.4 Application example Level value A Rosemount 5900S Radar Level Gauge measures the product level in a 15 m high tank. Table 4-7: Analog Input Function Block Configuration for a Rosemount 5900S Level Gauge Parameter…
• Page 143
  To avoid alarm chattering when the variable is oscillating around the alarm limit, an alarm hysteresis in percent of the PV span can be set using the ALARM_HYS parameter. The priority of each alarm is set in the following parameters: • HI_PRI • HI_HI_PRI • LO_PRI • LO_LO_PRI Rosemount 5900S Radar Level Gauge…
• Page 144
  Configuration Reference Manual September 2019 00809-0100-5900 4.11.7 Alarm priority Alarms are grouped into five levels of priority: Table 4-8: Alarm Levels of Priority Priority number Priority description The alarm condition is not used. An alarm condition with a priority of 1 is recognized by the system, but is not reported to the operator.
• Page 145
  (in seconds) using the PV_FTIME parameter. Set the filter time constant to zero to disable the filter feature. Figure 4-17: Analog Input Function Block Timing Diagram A. FIELD_VAL B. PV_FTIME C. 63% of Change D. PV E. OUT (mode in auto) F. OUT (mode in man) G. Time (seconds) Rosemount 5900S Radar Level Gauge…
• Page 146
  Configuration Reference Manual September 2019 00809-0100-5900 4.11.11 Signal conversion You can set the signal conversion type with the Linearization Type (L_TYPE) parameter. You can view the converted signal (in percent of XD_SCALE) through the FIELD_VAL parameter. 100 × Channel Value − EU*@0% You can choose from direct or indirect signal conversion with the L_TYPE parameter.

• Page 147: Analog Output Block

  Reference Manual Configuration 00809-0100-5900 September 2019 4.12 Analog Output block The Rosemount 5900S is supplied with two pre-configured Analog Output (AO) blocks according to Table 4-10. The block configuration can be changed if needed. See Analog Output block for more information.

• Page 148
  Reference Manual September 2019 00809-0100-5900 4.12.1 Application example A Rosemount 5900S Radar Level Gauge configured for LPG measurements with temperature and pressure sensors. Figure 4-18: Function Block Configuration for Rosemount 5900S in LPG Applications AO block 1 AI block AO block 2 AI block A.

• Page 149: Resource Block

  Unicode octet strings, you must set the Unicode option bit. REPORTS The Rosemount 5900S supports alert reports. The Reports option bit must be set in the features bit string to use this feature. If it is not set, the host must poll for alerts. If this bit is set, the transmitter will actively report alerts.

• Page 150
  Configuration Reference Manual September 2019 00809-0100-5900 Table 4-11: Write_Lock Parameter (continued) FEATURE_SEL FEATURE_SEL SECURITY WRITE_LOCK WRITE_LOCK Write access HARDW_LOC SOFTW_LOCK SWITCH Read/Write to blocks K bit 0 (off) 1 (on) 2 (locked) Read/Write None 1 (on) 0 (off) 0 (unlocked) 1 (unlocked) Read only 1 (on)
• Page 151
  The default is 0 and the recommended values are 3 to 7. FD_OFFSPEC_ACTIVE The FD_OFFSPEC_ACTIVE parameter displays which of the conditions is detected as active. (12) Note that Out of Specification alerts are not enabled by default. Rosemount 5900S Radar Level Gauge…
• Page 152
  MAINT_PRI parameter described below. It is hard coded within the device and is not user configurable. Note that maintenance alarms are not enabled by default for the Rosemount 5900S. Below is a list of the conditions: 1. Auxiliary Device Measurement Close to Limit…
• Page 153
  Recommended actions for alerts The RECOMMENDED_ACTION parameter displays a text string that will give a recommended course of action to take based on which type and which specific event of the alerts is active (See Table 6-10). Rosemount 5900S Radar Level Gauge…

• Page 154: 475 Field Communicator Menu Tree

  September 2019 00809-0100-5900 4.14 475 Field Communicator Menu Tree The Rosemount 5900S can be configured by using a 475 Field Communicator. The menu tree below shows the available options for configuration and service. Figure 4-19: Field Communicator Menu Tree 1 Level…

• Page 155: Configuration Using Ams Device Manager

  September 2019 4.15 Configuration using AMS Device Manager The Rosemount 5900S supports DD Methods to facilitate device configuration. The following description shows how to use the AMS Device Manager application to configure the Rosemount 5900S in a F Fieldbus system.

• Page 156
  Out Of Service mode in order to make configuration changes. By clicking the Next button, the Rosemount 5900S level gauge will automatically be set to Out Of Service (OOS) mode, and the Measurement Setup — Units window appears.
• Page 157
  1. Start the Guided Setup as described in Starting the guided setup. 2. Choose measurement units for Length, Level Rate, Volume, Temperature, and Pressure. Note that parameters in the Analog Input and Analog Output blocks are not affected. Rosemount 5900S Radar Level Gauge…
• Page 158
  Rosemount 5900S Radar Level Gauge. 5. Optional: For Still-pipe Array antennas the antenna size is also required. Sizes ranging from 5 to 12 inch are available. 6. Optional: Enter the Pipe Diameter if the Rosemount 5900S is installed in a Still-pipe. ™ Fieldbus parameters: OUNDATION TRANSDUCER 1100>ANTENNA_TYPE…
• Page 159
  By specifying a C-distance the measuring range can be extended to the bottom of the tank. C>0: the Rosemount 5900S presents negative level values when the product surface is below the Zero Level. You can use the Show negative level values as zero check box if you wish to present product levels below the Zero Level (Datum plate) as equal to zero.
• Page 160
  Configuration Reference Manual September 2019 00809-0100-5900 11. Click the Next button and proceed to the Measurement Setup — Tank Shape window: 12. Select a Tank Type option that matches the actual tank. Choose Unknown if none of the available options is applicable. 13.
• Page 161
  16. Choose Product Dielectric Range from the drop-down list. Use the Unknown option if the correct value range is unknown or if the contents of the tank is changing on a regular basis. Fieldbus parameters: OUNDATION TRANSDUCER 1100>PRODUCT_DC TRANSDUCER 1100>TANK_ENVIRONMENT Rosemount 5900S Radar Level Gauge…
• Page 162
  18. In the Measurement Setup window click the Cancel button and return to the Guided Setup tab. 19. When the guided setup is finished, it is recommended that the Rosemount 5900S is (13) restarted by clicking the Restart Measurement button 20.
• Page 163
  1. Open the AMS Device Manager application. 2. Open Configure → Manual Setup → Volume. The Volume tab lets you configure the Rosemount 5900S for volume measurements. You can choose a calculation method based on one of the pre- defined standard tank types or the Strapping Table option. The Strapping Table can be used in case a standard tank type does not provide sufficient accuracy.
• Page 164
  Reference Manual September 2019 00809-0100-5900 4.15.4 Advanced configuration Several advanced configuration options are available for the Rosemount 5900S Radar Level Gauge. These may be used to optimize measurement performance for certain applications. To find the advanced configuration options: Procedure 1. Open the AMS Device Manager application.
• Page 165
  You may also create a customized amplitude threshold curve to optimize disturbing echo filtering. For more information see chapter “Service Functions/Tank Scan” in the Rosemount Tank Gauging System Configuration Manual. Rosemount 5900S Radar Level Gauge…
• Page 166
  Configuration Reference Manual September 2019 00809-0100-5900 Echo threshold settings The Echo Threshold Settings window lets you create a general amplitude threshold to filter out noise. You may also create a customized amplitude threshold curve to optimize disturbing echo filtering. Figure 4-23: Echo Threshold Configuration Reference Manual…
• Page 167
  This function may be useful to facilitate surface echo tracking in a tank with many disturbing objects. When using this function you should check that registered echoes correspond to actual objects in the tank. Figure 4-24: False Echo Registration Rosemount 5900S Radar Level Gauge…
• Page 168
  Configuration Reference Manual September 2019 00809-0100-5900 Echo tracking The Surface Echo Tracking function can be used to eliminate problems with certain types of “ghost” echoes below the product surface. This may, for example, occur in Still-pipes as a result of multiple reflections between the pipe wall, flange and antenna. In the tank spectrum these echoes appear as amplitude peaks at various distances below the product surface.
• Page 169
  If the device is not able to detect the tank bottom this function can be used to ensure that the device stays in empty tank state as long as this extra echo is present. For further details see Empty tank handling. Rosemount 5900S Radar Level Gauge…
• Page 170
  Configuration Reference Manual September 2019 00809-0100-5900 Filter settings The Filter Settings window provides various functions for optimizing echo tracking depending on tank conditions and movement of the product surface. Figure 4-27: Filter Settings The Distance Filter Factor defines the amount of product level filtering (1 = 100%). A low Filter Factor makes the level value steady but the device reacts slowly to level changes in the tank.

• Page 171: Alert Setup

  3. Double-click the FF network icon and expand the network node. 4. Right-click or double-click the desired gauge icon to open the list of menu options. 5. Click the right mouse button and choose the Configure option. 6. Select the Alert Setup option. Rosemount 5900S Radar Level Gauge…

• Page 172
  Configuration Reference Manual September 2019 00809-0100-5900 7. Configure alerts for the different error types. The first time this window is opened, the default setup of error types and alerts (Failure, Maintenance Required, Out of Specification, and Function Check) will appear, see Alert default settings.
• Page 173
  For example, the Device major information error is configured as a Maintenance Required alert (disabled) for the Rosemount 5900S by default. The Alert Setup window allows you to enable the alert as Failure, Out of Specification, Maintenance Required, or Function Check.
• Page 174
  Configuration Reference Manual September 2019 00809-0100-5900 4.16.2 Alert simulation When simulating alerts, only those alerts which are setup according to the default configuration will be seen, see Alert default settings. Figure 4-28: Alert Simulation Disabled Figure 4-29: Alert Simulation Disabled Reference Manual…

• Page 175: Lpg Setup Using Deltav / Ams Device Manager

  3. In DeltaV/AMS Device Manager, open the View → Device Connection View. 4. Double-click the FF network icon and expand the network node to view the devices. 5. Right-click or double-click the Rosemount 5900S level gauge icon to open the list of menu options.

• Page 176
  Configuration Reference Manual September 2019 00809-0100-5900 7. Choose Manual Setup and select the Advanced tab. 8. Click the LPG Setup button. 9. Select the Vapor Pressure and Temperature tab. 10. Verify that Vapor Pressure and Vapor Temperature appear in the corresponding fields.
• Page 177
  13. Calibrate. Check the distance to the calibration ring at the end of the still-pipe as measured by the Rosemount 5900S Radar Level Gauge. Adjust the Calibration Distance in case the measured distance is not equal to the actual distance between the Tank Reference Point and the calibration ring.
• Page 178
  It is important that the Inner Diameter of the still-pipe is properly configured. Open the Antenna tab in case you would like to verify the Inner Diameter configuration. LPG/LNG antenna requirements for more information on still-pipe requirements for the Rosemount 5900S with LPG/LNG Antenna. Fieldbus parameter: OUNDATION TRANSDUCER 1100>CALIBRATION_DIST 14.
• Page 179
  Enter the Measured position into the Nominal Position field and click the Send button. f) Repeat 16.a to 16.e. until the message Successful Verification appears, indicating that Nominal Position corresponds to the Measured Position. Fieldbus parameters: OUNDATION TRANSDUCER 1500>LPG_VER_PIN1_ TRANSDUCER 1500>LPG_PIN1_CONFIGURATION Rosemount 5900S Radar Level Gauge…
• Page 180
  This method may be used when there is a well known gases with known mixture of up to 4 products in the tank. mixratio Now the Rosemount 5900S level gauge is ready to measure the product level when the tank is put into operation. Fieldbus parameters: OUNDATION TRANSDUCER 1500>LPG_CORRECTION_METHOD…
• Page 181
  Reference Manual Configuration 00809-0100-5900 September 2019 TRANSDUCER 1500>LPG_GAS_TYPE2, TRANSDUCER 1500>LPG_GAS_PERC2 TRANSDUCER 1500>LPG_GAS_TYPE3, TRANSDUCER 1500>LPG_GAS_PERC3 TRANSDUCER 1500>LPG_GAS_TYPE4 Rosemount 5900S Radar Level Gauge…
• Page 182
  Configuration Reference Manual September 2019 00809-0100-5900 Reference Manual…

• Page 183: Chapter 5 Operation

  Before connecting a handheld communicator in an explosive atmosphere, ensure that the instruments in the loop are installed in accordance with intrinsically safe or non- incendive field wiring practices. • Do not remove the gauge cover in explosive atmospheres when the circuit is alive. Rosemount 5900S Radar Level Gauge…

• Page 184: Viewing Measurement Data In Rosemount Tankmaster

  Operation Reference Manual September 2019 00809-0100-5900 Viewing measurement data in Rosemount TankMaster ™ The Rosemount TankMaster program has several options for viewing measurement and inventory data for single tanks and tank groups. TankMaster also offers the option to create custom views with your own set of parameters. See the Rosemount TankMaster WinOpi Reference Manual for more information.

• Page 185: Viewing Measurement Data In Ams Device Manager

  1. Open the View → Device Connection View. 2. Double-click the FF network icon and expand the network node to view the devices. 3. Right-click or double-click the desired Rosemount 5900S gauge icon to open the list of menu options: 4.

• Page 186
  Operation Reference Manual September 2019 00809-0100-5900 Reference Manual…

• Page 187: Service And Troubleshooting

  Before connecting a handheld communicator in an explosive atmosphere, ensure that the instruments in the loop are installed in accordance with intrinsically safe or non- incendive field wiring practices. • Do not remove the gauge cover in explosive atmospheres when the circuit is alive. Rosemount 5900S Radar Level Gauge…

• Page 188: Service

  This section briefly describes functions which may be useful for service and maintenance of a Rosemount 5900S Radar Level Gauge. If not otherwise stated, most examples are based on using the Rosemount TankMaster WinSetup tool to access these functions. See…

• Page 189
  For advanced users only Administrator 7. In the Show Values in pane, choose the appropriate register format Decimal or Hexadecimal. 8. Click the Read button. Now the Value column is updated with the current register values. Rosemount 5900S Radar Level Gauge…
• Page 190
  6.2.2 Backing up the level gauge configuration Input and holding registers for the Rosemount 5900S Radar Level Gauge can be stored on disk. This can be useful for backup purposes and troubleshooting. You can save a predefined set of holding registers to make a backup copy of the current gauge configuration.
• Page 191
  6. Click the Browse button, select a folder and type a name for the backup file. 7. Click the Start button to save the database backup. The backup file can be viewed as a text file in any word processing program: Rosemount 5900S Radar Level Gauge…
• Page 192
  Service and troubleshooting Reference Manual September 2019 00809-0100-5900 6.2.3 Recover a backup configuration database using ™ TankMaster Rosemount TankMaster WinSetup lets you replace the current Holding Register database with a backup database stored on disk. This can be useful, for example, if you want to recover lost configuration data.
• Page 193
  The Configure Diagnostic Registers window also has a Log Setup button for access to the Register Log Scheduling window which allows you to setup a log schedule for automatic ™ start and stop of register logging. See Logging measurement data using TankMaster more information. Rosemount 5900S Radar Level Gauge…
• Page 194
  Rosemount Tank Gauging system with new firmware. Prerequisites Note The Rosemount 5900S must not be in SIL Safety mode when it is reprogrammed. Ensure that necessary safety precautions are considered. Procedure 1. Ensure that the Rosemount 5900S communicates with TankMaster without any interruptions or disturbances.
• Page 195
  9. Update the TankMaster installation by adding new *.ini files for the Rosemount 5900S gauge to the TankMaster installation folder: Two *.ini files are used for the Rosemount 5900S, RLG.ini and RLG0xx.ini, where xx is the identification code of the application software.
• Page 196
  00809-0100-5900 ™ 6.2.6 Write protection using TankMaster A Rosemount 5900S can be software write protected to avoid unintentional configuration changes. Software write protection locks the holding register database. Procedure 1. Start the Rosemount TankMaster WinSetup program. 2. In the TankMaster WinSetup workspace, select the Logical View tab.
• Page 197
  2. Click the Write Protect Device button. 3. Enter a password. 6.2.7 Write protection switch A switch can be used to prevent unauthorized changes in the Rosemount 5900S database. ™ The switch also prevents modification of F Fieldbus parameters. OUNDATION…
• Page 198
  September 2019 00809-0100-5900 Procedure 1. Check if there is any sealed screw. Contact Emerson Automation Solutions/ Rosemount Tank Gauging before breaking the seal if warranty is still valid. Completely remove the seal so that it does not damage the threads.
• Page 199
  ™ 6.2.8 Logging measurement data using TankMaster The Rosemount 5900S supports logging of diagnostic registers. This function is useful for verifying that the gauge works properly. The logging function can be accessed by using the Rosemount TankMaster WinSetup program. Procedure 1.
• Page 200
  Service and troubleshooting Reference Manual September 2019 00809-0100-5900 3. Right-click and select Logging. 4. Select Manual or Automatic mode. Option Description Manual Manual mode lets you start logging at any time. Logging will proceed until it is stopped by clicking the Stop button.
• Page 201
  Default Database. Note The device address remains unaltered when the default database is loaded. Procedure 1. In the TankMaster WinSetup workspace window, select the desired device icon. 2. Right-click and select View Holding Register. Rosemount 5900S Radar Level Gauge…
• Page 202
  Service and troubleshooting Reference Manual September 2019 00809-0100-5900 3. Choose the All option and type 65510 in the Start Register input field. 4. Type the desired number of registers to be displayed in the Number of Registers field and click the Read button. 5.

• Page 203: Troubleshooting

  Tank Hub and Rosemount 2460 System Hub (2160 Field Communication Unit in legacy ™ systems) are not applicable for F Fieldbus systems. OUNDATION Table 6-1: Troubleshooting Chart for the Rosemount 5900S Symptom Possible cause Action No communication with the Wiring •…

• Page 204
  Service and troubleshooting Reference Manual September 2019 00809-0100-5900 Table 6-1: Troubleshooting Chart for the Rosemount 5900S (continued) Symptom Possible cause Action Cables are too long • Check that the input voltage on the device terminals is 9 V or more Hardware failure •…
• Page 205
  Reference Manual Service and troubleshooting 00809-0100-5900 September 2019 Table 6-1: Troubleshooting Chart for the Rosemount 5900S (continued) Symptom Possible cause Action Incorrect configuration of • Check the Rosemount 2410 tank database; ensure that Rosemount 2410 Tank Hub the device is available and mapped to the right tank •…
• Page 206
  Service and troubleshooting Reference Manual September 2019 00809-0100-5900 Table 6-1: Troubleshooting Chart for the Rosemount 5900S (continued) Symptom Possible cause Action Incorrect configuration of • Check the Rosemount 2410 tank database; ensure that the Rosemount 2410 Tank the level gauge is available and mapped to the right Hub’s tank database…
• Page 207
  Symptom Possible cause Action Disturbing objects in the • Check that the Rosemount 5900S has not locked on an tank interfering object in the tank • Use the Tank Scan function in Rosemount TankMaster WinSetup to analyze the measurement signal: — Check…
• Page 208
  Default Database All configuration registers are set to Ensure that device calibration is valid. default values. Simulation Active The Rosemount 5900S is in simulation Reset Rosemount 5900S simulation mode. mode. SIL Mode Enabled The level gauge operates in SIL mode.
• Page 209
  Bit 13: Ramp Simulation Mode Warning Bit 14: TSM Filter Too Narrow Bit 15: MMS Offset Update disabled SW warning Input register no. 6130. Contact Emerson Automation Solutions/Rosemount Tank Gauging Bit 8: DSP Undefined software warning service department Rosemount 5900S Radar Level Gauge…
• Page 210
  Input register 1002 for an overview of active device errors. For each error message that may appear, detailed information can be found in Input registers 6000 to 6030 as shown in Table 6-4. Table 6-4: Error Messages for the Rosemount 5900S Message Description Action RAM error Input register no.
• Page 211
  Reference Manual Service and troubleshooting 00809-0100-5900 September 2019 Table 6-4: Error Messages for the Rosemount 5900S (continued) Message Description Action Database (Hreg) error Input register no. 6004. Load default database and restart the Rosemount 5900S Radar Level Gauge. An error in the transmitter…
• Page 212
  Service and troubleshooting Reference Manual September 2019 00809-0100-5900 Table 6-4: Error Messages for the Rosemount 5900S (continued) Message Description Action Configuration error Input register no. 6028. • Load the default database and restart the level gauge, see At least one configuration parameter Loading the default database using is outside allowed range.
• Page 213
  Reference Manual Service and troubleshooting 00809-0100-5900 September 2019 Table 6-5: Measurement Status for the Rosemount 5900S (continued) Message Description Action Predicted level The presented level is predicted. The surface See No surface echo above. echo could not be detected. Sampling failed The sampling of the last tank signal failed.

• Page 214: Resource Block

  Service and troubleshooting Reference Manual September 2019 00809-0100-5900 Resource block Error conditions found in the Resource block. Table 6-6: Resource Block BLOCK_ERR Messages Condition Name Description Block configuration error Configuration Error is used to indicate that you have selected an item in FEATURES_SEL or CYCLE_SEL that was not set in FEATURES or CYCLE_TYPE, respectively Simulate active…

• Page 215: Analog Input (Ai) Function Block

  Output Failure: The output is bad based primarily upon a bad input. Memory Failure Lost Static Data Lost NV Data Readback Check Failed Device Needs Maintenance Now Power Up Out of Service: The actual mode is out of service. Rosemount 5900S Radar Level Gauge…

• Page 216: Alerts

  Service and troubleshooting Reference Manual September 2019 00809-0100-5900 Alerts The AMS Device Manager lets you view active alerts. The alarm parameters (FD_FAIL_ALM, FD_OFFSPEC_ALM, FD_MAINT_ALM, and FD_CHECK_ALM) contain information regarding some of the device errors. Active error conditions are displayed in the FD_xxx_ACTIVE parameter and can easily be listed by using the Service Tools option in AMS Device Manager.

• Page 217
  A. Device Status B. Active Alerts Alert setup for details on how to setup alerts for the Rosemount 5900S Radar Level Gauge. 6.7.2 Recommended actions The FD_RECOMMEN_ACT parameter displays a text string that will give a recommended…
• Page 218
  Failure Software FF I/O Board software and radar level 1. Replace the transmitter head. Incompatibility gauge main firmware versions are 2. Contact Emerson Automation Error incompatible. Solutions/Rosemount Tank The device is not in service (OOS). Gauging department. Memory Failure — Configuration data has been corrupted 1.
• Page 219
  2. Cycle power to the device by status is displayed. Field repair might disconnecting the FF bus. be possible. 3. Factory reset measurement configuration and reconfigure device. 4. If error persists, contact Emerson Automation Solutions/ Rosemount Tank Gauging department. Maintenance Device Minor Unexpected measurement values 1.

• Page 220: Viewing Device Status In Ams Device Manager

  7. In the Device Status tab, check boxes indicate the current status of the device grouped in separate categories. See also Device status. See Alert setup for details on how to setup alerts for the Rosemount 5900S Radar Level Gauge. Reference Manual…

• Page 221
  Reference Manual Service and troubleshooting 00809-0100-5900 September 2019 The Communication Statistics tab shows you the internal communication statistics. This may be a useful tool for troubleshooting in case of communication warnings or errors. Rosemount 5900S Radar Level Gauge…
• Page 222
  Service and troubleshooting Reference Manual September 2019 00809-0100-5900 Reference Manual…

• Page 223: Appendix A Specifications And Reference Data

  Update time New measurement every 0.3 s A.1.5 Repeatability 0.2 mm (0.008 in.) A.1.6 Maximum level rate Up to 200 mm/s A.1.7 Metrology sealing possibility (14) Some level offset may be expected on the secondary unit. Rosemount 5900S Radar Level Gauge…

• Page 224: Communication / Display / Configuration

  Specifications and reference data Reference Manual September 2019 00809-0100-5900 A.1.8 Installation considerations Installation considerations. A.1.9 Measurement principle The FMCW-method (Frequency Modulated Continuous Wave) means that the transmitted radar signal has a linear frequency variation around 10 GHz. The reflection from the liquid surface has a slightly different frequency compared with the signal transmitted from the antenna when the reflection is received.

• Page 225
  1 Input Selector (ISEL) 10 ms 1 Control Selector (CS) 10 ms 1 Output Splitter (OS) 10 ms For more information, see the F Fieldbus Blocks Manual. OUNDATION Instantiation Conforming F Fieldbus OUNDATION ITK 6 Field Diagnostics support Rosemount 5900S Radar Level Gauge…

• Page 226: Electric

  Specifications and reference data Reference Manual September 2019 00809-0100-5900 Action support wizards Restart measurement, write protect device, factory reset — measurement configuration, start/stop device simulation, set as surface, reset statistics, change all modes, register/ remove false echo, refresh echo peaks, pin verification, change vapor pressure, change vapor temperature.

• Page 227
  A.5.4 Antennas The Rosemount 5900S antennas have a drip-off design which for some versions also include inclined polished PTFE surfaces. Condensation on the antenna is minimized, and the radar signal remains strong. This results in maintenance free operation, high accuracy and reliability.

• Page 228: Environment

  Specifications and reference data Reference Manual September 2019 00809-0100-5900 • The dual compartment transmitter housing, with electronics and cabling separated, can be replaced without opening the tank • It is protected against lightning, moisture/rain, and has a surface protection against sulphur and salt spray atmospheres •…

• Page 229: Rosemount 5900S Sil 2 Version (Sis Option Code S)

  According to IEC 61000-4-5, level 2 kV line to ground. Complies with IEEE 587 Category B transient protection and IEEE 472 surge protection. A.6.9 Low Voltage Directive (LVD) LVD (EU directive 2014/35/EU) EN/IEC 61010-1 Rosemount 5900S SIL 2 version (SIS option code S) A.7.1 Rosemount 5900S 2-in-1 version Separation…

• Page 230: Rosemount 5900S With Parabolic Antenna

  A single cable incorporating two 2-wire cables (alarm and level) For cable specification, see Cable entry (connection/glands) Rosemount 5900S with parabolic antenna Operating temperature in tank ® Max. +180 °C (+356 °F) with FEP O-ring, or +230 °C (+445 °F) with Kalrez…

• Page 231: Rosemount 5900S With Horn Antenna

  A.11 Rosemount 5900S with still-pipe array antenna Operating temperature in tank -40 to 120 °C (-40 to 248 °F) Measuring range 0.8 to 30 m (2.6 to 100 ft) below flange.

• Page 232: Rosemount 5900S With Lpg/Lng Antenna

  This virtually eliminates signal and accuracy degradation due to rust and product deposits inside the still-pipe. A.12 Rosemount 5900S with LPG/LNG antenna Operating temperature at ball valve -55 to 90 °C (-67 to 194 °F) Operating temperature in tank -170 to 90 °C (-274 to 194 °F)

• Page 233
  A patented reference device function enables measurement verification with the tank in service. A verification pin mounted in a still-pipe hole, and a deflection plate with a verification ring at the lower still-pipe end provide reference echoes at fixed pre-defined distances. Rosemount 5900S Radar Level Gauge…

• Page 234: Dimensional Drawings

  Specifications and reference data Reference Manual September 2019 00809-0100-5900 A.13 Dimensional drawings Figure A-2: Dimensions of Rosemount 5900S with Parabolic Antenna 226 (8.9) 177 (7.0) 440 (17.3) Dimensions are in millimeters (inches). Reference Manual…

• Page 235
  Reference Manual Specifications and reference data 00809-0100-5900 September 2019 Figure A-3: Dimensions of Rosemount 5900S with Horn Antenna 226 (8.9) 177 (7.0) Ø 175 (6.9) A. Flange Inclined 4° Dimensions are in millimeters (inches). Rosemount 5900S Radar Level Gauge…
• Page 236
  Specifications and reference data Reference Manual September 2019 00809-0100-5900 Figure A-4: Dimensions of Rosemount 5900S with Still-Pipe Array Antenna 226 (8.9) 177 (7.0) Dimensions are in millimeters (inches). Table A-4: Available sizes for Still-Pipe Array Antenna Antenna diameter (D) B (mm) 5 in.
• Page 237
  Reference Manual Specifications and reference data 00809-0100-5900 September 2019 Figure A-5: Dimensions of Rosemount 5900S with LPG/LNG Still-Pipe Antenna 250 (9.8) 226 (8.9) 177 (7.0) 308 (12.1) A. max. 490 (19.3), depending on flange type 1. 302 mm with pressure transmitter Dimensions are in millimeters (inches).

• Page 238: Ordering Information

  00809-0100-5900 A.14 Ordering information A.14.1 Rosemount 5900S Radar Level Gauge with parabolic antenna Table A-6: Rosemount 5900S Radar Level Gauge with Parabolic Antenna Ordering Information Model Product Description 5900S Radar Level Gauge Performance class Premium: ±0.5 mm (0.020 in.) instrument accuracy…

• Page 239
  Reference Manual Specifications and reference data 00809-0100-5900 September 2019 Table A-6: Rosemount 5900S Radar Level Gauge with Parabolic Antenna Ordering Information (continued) (6)(8) PTB Eich (Germany) (6)(7) TJA (Estonia) (6)(7) GUM (Poland) (7)(9) Ministero (Italy) (6)(7)(10) GOST (Kazakhstan) (9)(11) LNE (France)
• Page 240
  Requires Custody transfer type approval code R or 0. Not available with Cable entry/Conduit connections code E or M. Requires the same Custody transfer type approval code for both the Rosemount 2410 and the Rosemount 5900S. Requires Options code Q4.
• Page 241
  Not available with Options code U1. (14) Requires Safety certification (SIS) code 3 or S. (15) Not available for transmitter head sparepart. (16) Requires one or more relay outputs in the Rosemount 2410 Tank Hub. Rosemount 5900S Radar Level Gauge…
• Page 242
  Specifications and reference data Reference Manual September 2019 00809-0100-5900 A.14.2 Rosemount 5900S Radar Level Gauge with horn antenna Table A-7: Rosemount 5900S Radar Level Gauge with Horn Antenna Ordering Information Model Product Description 5900S Radar Level Gauge Performance class Premium: ±0.5 mm (0.020 in.) instrument accuracy…
• Page 243
  Reference Manual Specifications and reference data 00809-0100-5900 September 2019 Table A-7: Rosemount 5900S Radar Level Gauge with Horn Antenna Ordering Information (continued) (7)(9) Ministero (Italy) (6)(7)(10) GOST (Kazakhstan) (9)(11) LNE (France) (7)(9) BMS (Belgium) (9)(12) NMi (The Netherlands) (6)(7) ONML (Algeria)
• Page 244
  Requires Custody transfer type approval code R or 0. Not available with Cable entry/Conduit connections code E or M. Requires the same Custody transfer type approval code for both the Rosemount 2410 and the Rosemount 5900S. Requires Options code Q4.
• Page 245
  Specifications and reference data 00809-0100-5900 September 2019 A.14.3 Rosemount 5900S Radar Level Gauge with still-pipe array antenna Table A-8: Rosemount 5900S Radar Level Gauge with Still-Pipe Array Antenna Ordering Information Model Product Description 5900S Radar Level Gauge Performance class Premium: ±0.5 mm (0.020 in.) instrument accuracy…
• Page 246
  Specifications and reference data Reference Manual September 2019 00809-0100-5900 Table A-8: Rosemount 5900S Radar Level Gauge with Still-Pipe Array Antenna Ordering Information (continued) (6)(7) GUM (Poland) (7)(9) Ministero (Italy) (6)(7)(10) GOST (Kazakhstan) (9)(11) LNE (France) (7)(9) BMS (Belgium) (9)(12) NMi (The Netherlands)
• Page 247
  Reference Manual Specifications and reference data 00809-0100-5900 September 2019 Table A-8: Rosemount 5900S Radar Level Gauge with Still-Pipe Array Antenna Ordering Information (continued) Antenna material SST (AISI 316L / EN 1.4404) and PPS (polyphenylene sulfide) Tank seal Fixed flange installation with fluorosilicone O-ring…
• Page 248
  Requires Custody transfer type approval code R or 0. Not available with Cable entry/Conduit connections code E or M. Requires the same Custody transfer type approval code for both the Rosemount 2410 and the Rosemount 5900S. Requires Options code Q4.
• Page 249
  Specifications and reference data 00809-0100-5900 September 2019 A.14.4 Rosemount 5900S Radar Level Gauge with LPG/LNG antenna Table A-9: Rosemount 5900S Radar Level Gauge with LPG/LNG Antenna Ordering Information Model Product Description 5900S Radar Level Gauge Performance class Premium: ±0.5 mm (0.020 in.) instrument accuracy…
• Page 250
  Specifications and reference data Reference Manual September 2019 00809-0100-5900 Table A-9: Rosemount 5900S Radar Level Gauge with LPG/LNG Antenna Ordering Information (continued) (6)(7) GUM (Poland) (7)(9) Ministero (Italy) (6)(7)(10) GOST (Kazakhstan) (9)(11) LNE (France) (7)(9) BMS (Belgium) (9)(12) NMi (The Netherlands)
• Page 251
  Reference Manual Specifications and reference data 00809-0100-5900 September 2019 Table A-9: Rosemount 5900S Radar Level Gauge with LPG/LNG Antenna Ordering Information (continued) Tank seal PTFE sealing Tank connection ANSI Flanges (SST AISI 316/316 L) – Raised Face (15)(16)(17) 1.5 in. Class 300 (15)(16)(17) 2 in.
• Page 252
  Requires Custody transfer type approval code R or 0. Not available with Cable entry/Conduit connections code E or M. Requires the same Custody transfer type approval code for both the Rosemount 2410 and the Rosemount 5900S. Requires Options code Q4.

• Page 253: Appendix B Product Certifications

  The product complies with applicable EU directives (EMC, ATEX, LVD, and RED). Based on the low emitted effects from the gauges (below 0.1 mW) compared to limits given by the Rec. 1999/519/EC, no additional measures are needed. Rosemount 5900S Radar Level Gauge…

• Page 254: Installing Equipment In North America

  Product Certifications Reference Manual September 2019 00809-0100-5900 Installing Equipment in North America ® The US National Electrical Code (NEC) and the Canadian Electrical Code (CEC) permit the use of Division marked equipment in Zones and Zone marked equipment in Divisions. The markings must be suitable for the area classification, gas, and temperature class.

• Page 255
  2. Non-metallic surfaces and the surface of the painted housing may, under certain extreme conditions, generate an ignition-capable level of electrostatic. Appropriate measures must be taken to prevent electrostatic discharge. Rosemount 5900S Radar Level Gauge…

• Page 256: Europe

  Product Certifications Reference Manual September 2019 00809-0100-5900 3. Using the box provided on the nameplate, the User shall permanently mark the type of protection chosen for the specific installation. Once the type of protection has been marked it shall not be changed. 4.

• Page 257: International

  1. The enclosure contains aluminum and is considered to present a potential risk of ignition by impact or friction. When installed as EPL Ga, care must be taken during installation and use to prevent impact or friction. Rosemount 5900S Radar Level Gauge…

• Page 258: Brazil

  Product Certifications Reference Manual September 2019 00809-0100-5900 2. Non-metallic surfaces and the surface of the painted housing may, under certain extreme conditions, generate an ignition-capable level of electrostatic. Appropriate measures must be taken to prevent electrostatic discharge. 3. Using the box provided on the nameplate, the User shall permanently mark the type of protection chosen for the specific installation.

• Page 259: China

  Special Conditions for Safe Use (X): 1. See certificate for special conditions. B.12 Japan B.12.1 I4 Japan Intrinsic Safety Certificate CML 17JPN2301X Markings Ex ia IIC T4 Ga/Gb -50 °C ≤ Ta ≤ +80 °C Rosemount 5900S Radar Level Gauge…

• Page 260: Republic Of Korea

  Product Certifications Reference Manual September 2019 00809-0100-5900 Ui (Vmax) Ii (lmax) Entity parameters 30 V 300 mA 1.3 W 1.1 nF 1.5 µH FISCO parameters 17.5V 380 mA 5.32 W 1.1 nF 1.5 µH Special Conditions for Safe Use (X): 1.

• Page 261: Custody Transfer Certifications

  NR. P6.0.014.02-B-16 Certificate Bulgaria Custody Transfer Bulgaria Institute of 18.10.5106.1 Metrology China Custody Transfer CPA Pattern Approval Certificate 2012-L134 Croatia Custody Transfer Certificate 558-02-01_01-15-2 Czech Republic Custody Transfer Certificate 0111-CS-C022-10 Estonia Custody Transfer Certificate TJA 6.13-3_15.09.11 Rosemount 5900S Radar Level Gauge…

• Page 262
  Product Certifications Reference Manual September 2019 00809-0100-5900 France Custody Transfer Certificate No. LNE-24609 Germany Custody Transfer Certificate PTB-1.5-4058175 India Custody Transfer Certificate IND/13/12/191 Indonesia Custody Transfer Certificate DITJEN MIGAS CT approval 26.10.2010 Italy Custody Transfer Certificate 183349 (Raptor system) Kazakhstan Custody Transfer GOST Pattern Approval: Certificate KZ.02.02.06177-2018 No.14983 (5900)

• Page 263: Product Certifications Rosemount 2051

  Std. C22.2 No. 157 — 92, ANSI/ISA 12.27.01 – 2003, CAN/CSA- E60079-0:07, CAN/CSA-E60079-11:02 Markings Intrinsically safe for Class I, Division 1, Groups A, B, C, and D when connected in accordance with Rosemount drawing 02051-1008. Ex ia IIC T3C. Single Seal. Enclosure Type 4X Rosemount 5900S Radar Level Gauge…

• Page 264
  Product Certifications Reference Manual September 2019 00809-0100-5900 B.16.2 Europe IA ATEX FISCO Certificate Baseefa08ATEX0129X Standards EN60079-0:2012+A11:2013, EN60079-11:2012 Markings II 1 G Ex ia IIC T4 Ga (-60°C ≤ Ta ≤ +60°C) FISCO 17.5V 380 mA 5.32 W 0 µF 0 mH parameters Special Conditions for Safe Use (X): 1.

• Page 265: Approval Drawings

  9240040-917 System Control Drawing for hazardous location installation of intrinsically safe FM ATEX, FM IECEx, FM-US, and FM-C approved apparatus. See the “Manuals & Drawings” CD ROM that is shipped with the Rosemount 5900S Radar Level Gauge for electronic copies of the system control drawings.

• Page 266
  Product Certifications Reference Manual September 2019 00809-0100-5900 Reference Manual…

• Page 267: Foundation

  OUNDATION Information Resource block This section contains information on the Resource Block of the Rosemount 5900S Radar Level Gauge. The resource block defines the physical resources of the device. The resource block also handles functionality that is common across multiple blocks. The block has no linkable inputs or outputs.

• Page 268
  Identifies the block execution methods available for this resource. CYCLE_SEL Used to select the block execution method for this resource. The Rosemount 5900S supports the following: Scheduled: Blocks are only executed based on the function block schedule. Block Execution: A block may be executed by linking to another blocks completion.
• Page 269
  Active status, if the subcode has changed. ALARM_SUM The current alarm status, unacknowledged states, unreported states, and disabled states of the alarms associated with the function block. ACK_OPTION Selection of whether alarms associated with the function block will be automatically acknowledged. Rosemount 5900S Radar Level Gauge…
• Page 270
  ™ Fieldbus Block Information Reference Manual OUNDATION September 2019 00809-0100-5900 Table C-1: Resource Block Parameters (continued) Index Parameter Description Number WRITE_PRI Priority of the alarm generated by clearing the write lock. WRITE_ALM This alert is generated if the write lock parameter is cleared. ITK_VER Major revision number of the inter operability test case used in certifying this device as interoperable.
• Page 271
  Indicates which miscellaneous device licensing options are enabled. OUTPUT_BOARD_SN Output board serial number. For the Rosemount 5900S this is the same as Main Label Device ID which can be found on the main label that is attached to the housing.
• Page 272
  ™ Fieldbus Block Information Reference Manual OUNDATION September 2019 00809-0100-5900 Table C-1: Resource Block Parameters (continued) Index Parameter Description Number FAILED_ENABLE Enabled FAILED_ALM alarm conditions. Corresponds bit for bit to the FAILED_ACTIVE. A bit on means that the corresponding alarm condition is enabled and will be detected.

• Page 273: Analog Input Block

  Alarm detection is based on the OUT value and user specified alarm limits. Table C-3 lists the AI block parameters and their units of measure, descriptions, and index numbers. Rosemount 5900S Radar Level Gauge…

• Page 274
  ™ Fieldbus Block Information Reference Manual OUNDATION September 2019 00809-0100-5900 Figure C-2: Analog Input Function Block Schematic A. Analog Measurement B. Access Analog Measurement C. CHANNEL D. SIMULATE E. Convert F. OUT_SCALE; XD_SCALE G. FIELD_VAL H. L_TYPE I. IO_OPTS J. PV_FTIME K.
• Page 275
  If percentage value of transducer input fails below this, PV = 0. PV_FTIME Seconds The time constant of the first-order PV filter. It is the time required for a 63 percent change in the IN value. Rosemount 5900S Radar Level Gauge…
• Page 276
  ™ Fieldbus Block Information Reference Manual OUNDATION September 2019 00809-0100-5900 Table C-3: Definitions of Analog Input Function Block System Parameters (continued) Index Number Parameter Units Description FIELD_VAL Percent The value and status from the transducer block or from the simulated input when simulation is enabled. UPDATE_EVT None This alert is generated by any change to the static data.

• Page 277: Analog Output Block

  Table C-4: Analog Output Function Block System Parameters Parameter Units Description BKCAL_OUT EU of PV_SCALE The value and status required by the BKCAL_IN input of another block to prevent reset windup and to provide bumpless transfer to closed loop control. Rosemount 5900S Radar Level Gauge…

• Page 278
  ™ Fieldbus Block Information Reference Manual OUNDATION September 2019 00809-0100-5900 Table C-4: Analog Output Function Block System Parameters (continued) Parameter Units Description BLOCK_ERR None The summary of active error conditions associated with the block. The block errors for the AnalogOutput block are Simulate Active, Input Failure/Process Variable has Bad Status,Output Failure, Read back Failed, and Out of Service..

• Page 279: Measurement Transducer Block

  This parameter reflects the error status associated with the hardware or software components associated with a block. It is a bit string, so that multiple errors may be shown. UPDATE_EVT This alert is generated by any change to the static data Rosemount 5900S Radar Level Gauge…

• Page 280
  ™ Fieldbus Block Information Reference Manual OUNDATION September 2019 00809-0100-5900 Table C-5: Measurement Transducer Block Parameters (continued) Index Parameter Description Number BLOCK_ALM The block alarm is used for all configuration, hardware, connection failure or system problems in the block. The cause of the alert is entered in the subcode field. The first alert to become active will set the Active status in the Status parameter.
• Page 281
  Tank Type (see Tank shape Table C-9). Optimizes the 5900S for various tank geometries. TANK_BOTTOM_TYPE Tank Bottom Type. Optimizes the Rosemount 5900S for measurements close to the tank bottom. See Table C-10. TANK_ENVIRONMENT Tank Environment. See Environment. Mark the check boxes that correspond to the conditions in your tank.
• Page 282
  ™ Fieldbus Block Information Reference Manual OUNDATION September 2019 00809-0100-5900 Table C-5: Measurement Transducer Block Parameters (continued) Index Parameter Description Number TANK_EXPANSION_COEFF Tank Expansion Coefficient TANK_CALIB_AVG_TEMP Tank Calibration Average Temperature DAMPING_VALUE Damping Value HEART_BEAT_COUNT This number should be incrementing. It is an indication that the device is alive.
• Page 283
  Table C-8: Antenna Size VALUE ANTENNA_SIZE Pipe 5 inch Pipe 6 inch Pipe 8 inch Pipe 10 inch Pipe 12 inch Table C-9: Tank Shape VALUE TANK_SHAPE Unknown Vertical Cylinder Horizontal Cylinder Spherical Cubical Floating Roof Rosemount 5900S Radar Level Gauge…
• Page 284
  ™ Fieldbus Block Information Reference Manual OUNDATION September 2019 00809-0100-5900 Table C-10: Tank Bottom Type VALUE TANK_BOTTOM_TYPE Unknown Flat Dome Cone Flat Inclined Table C-11: Environment VALUE TANK_ENVIRONMENT Rapid Level Change (>0.1 m/s, >4 in/s) Turbulent Surface Foam Solid Product Table C-12: Tank Presentation VALUE TANK_PRESENTATION…
• Page 285
  0x20000000 RM reprogramming in progress C.4.1 Diagnostic device alerts Table C-15 lists conditions reported in the DIAGN_DEVICE_ALERT parameter. Table C-15: Device Alerts Value Description No alarm active 0x0008 0000 Database error 0x0010 0000 Hardware error Rosemount 5900S Radar Level Gauge…

• Page 286: Volume Transducer Block

  ™ Fieldbus Block Information Reference Manual OUNDATION September 2019 00809-0100-5900 Table C-15: Device Alerts (continued) Value Description 0x0020 0000 Configuration error 0x0040 0000 Software error 0x1000 0000 Simulation Mode 0x2000 0000 Software write protected Volume Transducer block Table C-16: Volume Transducer Block Parameters Index Parameter Description…

• Page 287: Register Transducer Block

  Since the Register Transducer block allows access to most registers, it should be handled with care and ONLY to be changed by trained and certified service personnel, or as guided by Emerson Automation Solutions support personnel. Rosemount 5900S Radar Level Gauge…

• Page 288
  ™ Fieldbus Block Information Reference Manual OUNDATION September 2019 00809-0100-5900 Table C-17: Register Transducer Block Parameters Index Parameter Description Number ST_REV The revision level of the static data associated with the function block. The revision value increments each time a static parameter value in the block is changed.

• Page 289: Advanced Configuration Transducer Block

  The actual, target, permitted, and normal modes of the block. Target: The mode to “go to” Actual: The mode the “block is currently in” Permitted: Allowed modes that target may take on Normal: Most common mode for target Rosemount 5900S Radar Level Gauge…

• Page 290
  ™ Fieldbus Block Information Reference Manual OUNDATION September 2019 00809-0100-5900 Table C-18: Advanced Configuration Transducer Block Parameters (continued) Index Parameter Description Number BLOCK_ERR This parameter reflects the error status associated with the hardware or software components associated with a block. It is a bit string, so that multiple errors may be shown.
• Page 291
  Measurement unit for amplitude of measurement signal. ECHO_UPDATE Refresh echo information in parameters 49 to 51. Table C-20. ECHO_COMMAND Save found echo as a registered false echo. Remove echo from registered false echo list. Table C-21. Rosemount 5900S Radar Level Gauge…
• Page 292
  ™ Fieldbus Block Information Reference Manual OUNDATION September 2019 00809-0100-5900 Table C-18: Advanced Configuration Transducer Block Parameters (continued) Index Parameter Description Number ECHO_DISTANCE Distance to found echo. ECHO_AMPLITUDE Signal Amplitude of found echo. ECHO_CLASS Classification of found echo, see Table C-19.

• Page 293: Lpg Transducer Block

  LPG configuration LPG Setup using DeltaV / AMS Device Manager for more information on how to configure the Rosemount 5900S for LPG measurement. See also the application example in Application example. Table C-23: LPG-Hybrid Transducer Block Parameters…

• Page 294
  ™ Fieldbus Block Information Reference Manual OUNDATION September 2019 00809-0100-5900 Table C-23: LPG-Hybrid Transducer Block Parameters (continued) Index Parameter Description Number BLOCK_ALM The block alarm is used for all configuration, hardware, connection failure or system problems in the block. The cause of the alert is entered in the subcode field.
• Page 295
  Supported units Correction method Table C-24: Identification Number for Various LPG Correction Methods Value Description Air correction One known gas One or more unknown gases Two gases, unknown mix ratio Stable composition Correction method 100 Rosemount 5900S Radar Level Gauge…

• Page 296: Supported Units

  ™ Fieldbus Block Information Reference Manual OUNDATION September 2019 00809-0100-5900 Table C-24: Identification Number for Various LPG Correction Methods (continued) Value Description Correction method 101 Gas type Table C-25: Identification Number for Various Gas Types Value Description User gas 0 User gas 1 Default gas Ammonia…

• Page 297
  1051 Barrel Table C-31: Pressure Units Display Description 1130 Pascal 1133 Kilo Pascal 1137 1138 mBar Millibar 1140 Atmospheres 1141 pounds / square inch 1590 bar G bar Gauge relative 1597 bar A bar Absolute Rosemount 5900S Radar Level Gauge…
• Page 298
  Emerson Terms and Conditions of Sale are available upon request. The Emerson logo is a Facebook.com/Rosemount trademark and service mark of Emerson Electric Co. Rosemount is a mark of one of the Youtube.com/user/RosemountMeasurement Emerson family of companies. All other marks are the property of their respective owners.

TankMaster

Rosemount 2410 Tank Hub

Modem

FCU 2160

Relay outputs

Secondary bus

Primary Bus

Intrinsically

safe Tankbus

Rosemount 5900 Rosemount 2240

Rosemount 2230

Group Bus

Rosemount 2230

Graphical Field

Display

Rosemount 2240

Multi-input Temperature

Transmitter

Rosemount 5900

Radar Level Gauge

Raptor Tankbus

Rosemount 2410

Tank Hub

Intrinsically safe Tankbus

Rosemount 5300

Level Transmitter

2240

Rosemount 5400

Radar Level

Transmitter

Rosemount 5900

Rosemount 3051S

Pressure Transmitter

TRL2 Modbus

/ 485 Modbus

Group bus

Field Bus

Modem

Rosemount 2160

Field Communication Unit

TankMaster PC

Plant Host

Computer 644

644

644

Rosemount 644

Temperature

Transmitter

TankMaster PC

Plant Host

Computer

Non-Hazardous area Hazardous area

Rosemount 2410

Tank Hub

Rosemount 2410

Tank Hub

Review Mounting Considerations.

See “Installation Considerations”

on page 3-3.

Mount the transmitter.

See “Mechanical Installation” on

page 3-18.

Wire the transmitter.

See “Electrical Installation” on

page 3-39.

Make sure covers

and cable/conduit

connections are tight

Power Up the

transmitter

Configure the transmitter.

See Section 4: Configuration.

Verify measurements

Set the Write

Protection

Maximum height: 330 mm

Note!

For best performance the

antenna should reach out

below the nozzle

Minimum nozzle

diameter 180 mm

Note!

Highest accuracy is

achieved for product

levels outside a region of

approximately 850 mm

below the flange.

Service space 400 mm

Minimum nozzle

diameter 185 mm

HORIZONTAL FLANGE 4° FLANGE

Tank wall

Antenna axis

30° radar beam

Vertical plumb line

Vertical plumb line

Antenna axis Tank wall

30° radar beam

L

HORIZONTAL FLANGE INCLINED FLANGE

L

Tank reference height (R)

Ø > 500 mm (20 inch)

Mimimum 1.0 m to

product surface

Nozzle height

maximum 0.5 m

5° minimum5° minimum

Ø 441 mm

Vertical plumb line

Free passage

Vertical plumb line

Antenna axis

Min. 0.8 m

5°5°

1.5 °

Recommended service space 400 mm

Minimum 500 mm

Service space 400 mm

Service space 400 mm

Minimum 500 mm

Service space 500 mm

Marking

Align Reference Pin

and bolt hole within 1°

Flange seen from above

The Reference Pin is directed

towards the bolt hole on the

pipe flange

Bolt hole

Still Pipe

REFERENCE PIN

Maximum 0.5°

Maximum 1°

FLANGE

Reference pin

Support

Calibration ring

Reflector

Still Pipe

Min. 150 mm

2000 ±500 mm

Minimum 800 mm

to product surface

Horn antenna and

flange assembly

Gasket (Customer supplied)

Customer supplied

flange

Nozzle

Adapter

Four M10 screws and

washers

Transmitter head

Nut

Adapter

Tank

Tank center

Cross hairs

Protection plate

Flange Ball

Protection plate

Protection plate

Parabolic reflector

Antenna feeder

M5x5

Flange Ball

Flange

2 O-rings

Grooves

Nut

Tab Washer

Finger Nut

Washer Ball

Stop Washer

Antenna Feeder

Flange

Antenna

Flange

Nozzle

Antenna Feeder

Nut

Antenna Feeder Finger Nut

Tank center

Cross hairs

TANK

Plumb line

Tank center

Incline antenna 1.5°

towards the tank center

Finger Nut

Weather

Protection Hood

Nut

Groove

Weather

Protection Hood

Antenna feeder

Spacer

Fast Opening

Cover

Flange

Flange

Gasket

Tighten the locking

screw

Antenna feeder

Antenna feeder

Groove

Nut

Weather

Protection Hood

Spacer

Pressure

transducer

Do not remove this

protection cap

Lower flange

Closing

Four M6 screws

Pipe cone

Ball valve

Closing

Mounting

Flange

Notch indicating the

direction of the

Reference Pin

Marking

hole Align!

Reference pin

Do not remove

this cone!

Protection cap

4 M10 screws

and washers

Guide pins

Flange

Adapter

Nut

Holes for

guide pins

Rosemount

5900 radar

level gauge

Rosemount 2240 multi-input

temperature transmitter

Built-in terminator

Intrinsically safe

Tankbus Built-in

terminator

enabled on the

last device

Rosemount

2230 display

Fieldbus segment

Maximum 1900 meter (class IIB)

Maximum 1000 meter (class IIC)

Rosemount 2410 tank hub

with intrinsically safe

power supply, integrated

power conditioner, and

built-in terminator

Ground terminals, internal

Test terminalsTest terminals

Single tankbusTwo tankbuses

Jumpers between

X3 and X4

Test

terminals

Test

terminals

Ground terminals, internal

2-in-1: optional jumpers between

X3 and X4 for connection to

second level gauge

Test terminals

Ground terminals, internal

SIL Alarm

Rosemount 2410 Tank Hub

Rosemount 2240 multi-input

temperature transmitter with

built-in terminator

TankMaster PC

Tankbus

Shield

ROSEMOUNT 5900

RADAR LEVEL GAUGE

Power supply

375 Field Communicator

375 Field Communicator

ROSEMOUNT 5900 RADAR

LEVEL GAUGE (2-IN-1)

TankMaster PC

Power supply

Primary Tankbus

(gauge 1)

Rosemount 2240

multi-input temperature

transmitter

Rosemount 2410 Tank Hub

Secondary Tankbus

(gauge 2)

Termination

375 Field Communicator

TankMaster PC

Power supply

Primary Tankbus (gauge 1)

Rosemount 2240

multi-input temperature

transmitter with built-in

terminator

Rosemount 2410 Tank Hub

Primary Tankbus (gauge 1)

ROSEMOUNT 5900 RADAR

LEVEL GAUGE (2-IN-1)

Secondary Tankbus

(gauge 2)

TankMaster PC

Tankbus

Rosemount 2240

multi-input temperature

transmitter

Rosemount 2410 Tank Hub

Power supply

375 Field Communicator

ROSEMOUNT 5900 RADAR

LEVEL GAUGE (2-IN-1)

Termination

Gauge Reference

Distance (G)

Tank Reference

Height (R)

Minimum Level Offset (C)

Hold Off Distance

Tank Ullage

Ullage

Gauge Reference

Point

Tank Reference Point

Gauge Reference Point

Zero Level

(Dipping Datum Point)

Level

MEASURING RANGE

G>0

G<0

Gauge Reference Point

Calibration distance

Geometry

Tank parameter Vapor Presssure Source device and

source parameter

RTG REFERENCE PIN

RTG REFERENCE POINT

Distance from RTG reference

point to reference pin

MINIMUM CLEARANCE 900 MM

REFERENCE PIN

Nominal

position Measured

position