Руководство эксплуатации для даф

• Structure

  1

• Table of Contents

  3

• Technical Data

  3

• Engine, General

  5

• Engine Identification

  6

• Stamped into the Engine Block

  6

• On the Type Plate

  6

• Ce Engine, General

  7

• Pe Engine, General

  8

• Xe Engine, General

  9

• Tightening Torques

  13

• Electronic Unit Cooling Plate

  13

• Inlet Underpressure

  15

• Rejection Standards for Cracking

  15

• Exhaust Gas Back Pressure

  15

• Ce Engine Inlet/Exhaust System

  15

• Pe Engine Fuel System

  17

• Xe Engine Fuel System

  21

• Xe Engine Inlet/Exhaust System

  23

• Engine Brake, Xe Engine

  27

• Tractive Problems

  31

• Engine Stalls and Runs Again after Re-Starting

  34

• Engine Starts Poorly

  34

• Engine Can be Started, but Does Not Run

  34

• Fault-Finding Table

  34

• Symptom: Reduced Power above a Certain Engine Speed

  35

• Symptom: Diesel Knock During Acceleration

  35

• Symptom: Reduced Power at All Engine Speeds

  35

• Symptom: Irregular Running of Engine

  35

• Symptom: Engine Sluggish When Accelerating or under High Load

  36

• Symptom: White/Blue Smoke Is Emitted

  36

• Symptom: Black Smoke Is Emitted

  36

• Symptom: Engine Overheated

  36

• Symptom: Fuel Consumption too High

  37

• Symptom: Reduced Maximum Engine Speed

  37

• Symptom: Oil Leak at Compressor Side of Turbocharger

  41

• Symptom: Oil Leak at Turbine Side of Turbocharger

  41

• Symptom: Black Smoke Emerges from Exhaust

  41

• Symptom: Blue Smoke Emerges from Exhaust

  41

• Symptom: Exhaust Gas Back Pressure too High

  42

• Symptom: Inlet Underpressure too High

  42

• Engine Brake, Ce Engine

  43

• Symptom: Engine Brake Does Not Engage

  44

• Symptom: Engine Brake Remains Engaged

  44

• Symptom: Engine Can be Started, but Does Not Run

  46

• Symptom: Engine Stalls and Runs Again after Re-Starting

  46

• Symptom: Engine Starts Poorly

  46

• Various Fluids

  59

• Safety Instructions

  59

• Moving Parts

  59

• Exhaust Gases

  59

• Location of Components

  61

• Location of Components, Production Date

  61

• Overview Drawing, Fuel Rail

  70

• Overview Drawing, Fuel System, Cylinder Head

  71

• Description of Components

  73

• High-Pressure Pump

  73

• Fuel Pump Control Solenoid Valve

  75

• Injector

  76

• Fuel Rail Pressure-Limiting Valve

  77

• Fuel Return Overflow Valve

  78

• Inspecting Fuel Level Element

  79

• Ce Engine Fuel System

  80

  • Venting the Fuel System

    81

  • Racor Fuel Prefilter/Water Separator

    81

  • Fleetguard Fuel Prefilter/Water Separator

    82

  • Checking Fuel Lift Pump Pressures

    83

  • Checking Fuel Pressure in Fuel Lift Pump in Front of Fuel Fine Filter

    83

  • Check Pressure Drop Across Fuel Fine Filter

    85

  • Inspection, Internal Fuel Leaks

    86

  • Locating Internal Fuel Leak

    88

  • «Racor» Version

    91

  • Removal and Installation, Injector Pipe

    93

  • Removing the Injector Pipe

    93

  • Installing the Injector Pipe

    94

  • Removal and Installation, Fuel Supply Pipe

    95

  • Removing the Fuel Supply Pipe

    95

  • Installing the Fuel Supply Pipe

    95

  • Installing the Fuel Rail

    104

  • Removal and Installation, Fuel Rail Pressure-Limiting Valve

    106

  • Removing Fuel Rail Pressure-Limiting Valve

    106

  • Installing Fuel Rail Pressure-Limiting Valve

    106

  • Removing the High-Pressure Pump

    107

  • Removal and Installation, High-Pressure Pump

    107

  • Installing the High-Pressure Pump

    108

  • Removal and Installation, Fuel Fine Filter

    109

  • Removing the Fuel Fine Filter

    109

  • Installing the Fuel Fine Filter

    109

  • Removing the Fuel Prefilter/Water Separator Filter Element

    110

  • Installing the Fuel Prefilter/Water Separator Filter Element

    110

  • Removal and Installation, Fuel Level Element

    112

  • Removal and Installation, Fuel Tank Filter

    114

  • Fitting Fuel Tank Filter

    114

  • Removing Fuel Tank Filter

    114

  • Removal and Installation, Electronic Unit Cooling Plate

    115

  • Removing Electronic Unit Cooling Plate

    115

  • Installing Electronic Unit Cooling Plate

    116

  • Removal and Installation, Fuel Return Overflow Valve

    117

  • Removing the Fuel Return Overflow Valve

    117

  • Installing the Fuel Return Overflow Valve

    117

  • Removal and Installation, Low-Pressure Fuel Pipes

    118

  • John Guest Quick-Release Coupling

    119

  • Removing Low-Pressure Fuel Pipes

    120

  • Fitting Low-Pressure Fuel Pipes

    120

  • Cleaning Injector

    123

• General

  129

  • System Description, Turbocharger with Wastegate

    131

  • Inspecting Turbocharger Wastegate

    133

  • Inspecting Turbocharger Axial Bearing Play

    134

  • Inspecting Turbocharger Radial Bearing Play

    135

  • Checking Exhaust Gas Back Pressure

    136

  • Inspection and Pressure-Testing, Air Inlet System

    137

  • Checking Inlet Underpressure

    139

  • Removal and Installation, Turbocharger

    141

  • Removing the Turbocharger

    141

  • Installing the Turbocharger

    142

  • Removing the Air Cooler

    144

  • Installing the Air Cooler

    145

  • Removing the Air Filter Element

    146

  • Installing the Air Filter Element

    147

  • Removing the Glow Plug

    148

  • Installing the Glow Plug

    148

  • Cleaning the Exterior of Radiator/Air Cooler

    149

  • Cleaning, Radiator/Air Cooler

    149

  • Location of Exhaust Brake Components

    155

• General

  155

  • System Description, Exhaust Brake

    156

  • Switching on the Exhaust Brake

    156

  • Switching off the Exhaust Brake

    156

  • Setting the Exhaust Brake

    157

  • Checking Exhaust Brake

    157

  • Removing the Exhaust Brake

    159

  • Installing Exhaust Brake

    159

• General

  165

  • Pump Unit

    167

  • Operating Principle

    167

  • Fuel Lift Pump with Integrated Primer Pump

    171

  • Inspecting Injector Opening Pressure

    179

  • Instructions for the Use of the Injector Test Pump

    179

  • Inspecting Opening Pressure with an Injector Test Pump

    180

  • Leakage

    181

  • Injector Nozzles

    181

  • Opening Pressure

    181

  • Inspecting Injector Operation

    181

  • Inspecting Fuel System for Leakage

    182

  • Bleeding the Fuel System

    184

  • Bleeding Using the Fuel Lift Pump

    184

  • Bleeding by Pressurising the Fuel Tank

    185

  • Inspection, Gallery Pressure

    186

  • Checking the Fuel Prefilter/Water Separator

    187

  • «Mann & Hummel» Version

    188

  • Removal and Installation, Fuel Injection Pipe

    189

  • Removing the Fuel Injection Pipe

    189

  • Installing the Fuel Injection Pipe

    190

  • Installing the Injector

    192

  • Removing the Injector Sleeve

    193

  • Installing the Injector Sleeve

    193

  • Removal and Installation, Pump Unit

    194

  • Installing the Pump Unit

    195

  • Removing the Fuel Lift Pump

    196

  • Installing the Fuel Lift Pump

    196

  • Removing the Pump Housing

    197

  • Installing the Pump Housing

    199

  • Removal, Fuel Pipes

    201

  • Installation, Fuel Pipes

    201

  • Removing the Fuel Filter Element

    202

  • Fitting the Fuel Filter Element

    202

  • Installation, Fuel Level Element

    203

  • Removal, Fuel Level Element

    203

  • Disassembling the Pump Housing

    209

  • Assembling the Pump Housing

    210

  • Cleaning, Injector

    213

  • Nozzle

    213

  • Cleaning, Injector Sleeve

    214

  • Fuel

    217

  • Electrical Short-Circuit

    217

• General

  219

  • Compression Housing By-Pass

    221

  • System Description, Turbocharger

    221

  • Wastegate

    221

  • Inspecting and Adjusting Turbocharger Wastegate

    223

  • Inspection and Pressure Testing, Air Inlet System

    225

  • Checking the Glow Plug

    226

  • Removal and Installation of Air Cooler

    229

• General

  239

• General

  249

  • Situation C

    252

  • Situation D

    252

• General

  305

• Cf65/75/85 Series

  408

  • Removal and Installation

    93

    • Table of Contents

      408

    • Removal and Installation, DAF Engine PTO Flywheel Housing

      408

    • Removal and Installation, N221/10 PTO on Gearbox Without Intarder

      408

    • Removal and Installation, N221/10 PTO on Gearbox with Intarder

      408

    • Without Intarder

      427

    • Removal and Installation, PTO Intermediate Shaft on Gearbox with Intarder

      456

    • Removal and Installation, Z81 PTO, B Version

      457

    • Removal and Installation, Z81 PTO, C Version

      458

    • Removal and Installation, 2266 PTO, B Version

      459

    • Removal and Installation, 2266 PTO, C Version

      460

  • Disassembly and Assembly

    461

    • Disassembly and Assembly, DAF Engine PTO

      461

    • Disassembly and Assembly, DAF Engine PTO Housing

      463

    • Versions with and Without Drive Flange and Shift Control

      469

• As Tronic Gearbox

  471

  • 1 General

    473

    • System Description

      474

  • 2 Description of Components

    479

    • Gearbox Modulator

      479

    • Operating Unit

      482

    • Transmission Brake

      482

  • 3 Inspection and Adjustment

    485

    • Inspection and Adjustment, Gearbox Oil Level

      485

    • Inspection and Adjustment, Gearbox Output Shaft Bearing Axial Play

      486

  • 4 Removal and Installation

    487

    • Removal and Installation, Gearbox Assembly with or Without Integrated Retarder

      487

    • Removal and Installation, Gearbox Modulator

      490

    • Removal and Installation, Operating Unit

      495

    • Removal and Installation, Drive Flange

      499

    • Removal and Installation, Output Shaft Oil Seal

      500

    • Removal and Installation, Gearbox Front Cover Oil Seal

      501

  • 5 Draining and Filling

    503

    • Draining and Filling, Gearbox

      503

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