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Руководство по эксплуатации Hino 700 серия
Руководство по эксплуатации Hino 700 серия
Руководство по эксплуатации Hino 700 серия
Шасси: Hino 700
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Hino 700-Series / Profia owner’s, service and maintenance manuals, error codes list, DTC, spare parts manuals & catalogues, wiring diagrams, schematics free download PDF
See also:
| Title | File Size | Download Links |
| Hino 700 Brake Direction Suspension Workshop Manual [PDF] | 16.4Mb | Download |
| Hino 700 Profia Technical Specifications [PDF] | 301.5kb | Download |
| Hino 700 Series Technical Specifications [PDF] | 914.4kb | Download |
| HINO 700 series Workshop manual [PDF] | 11Mb | Download |
| Hino 700 Service Repair Manual [PDF] | 21.2Mb | Download |
| Hino 700 Truck Parts [PDF] | 30.5kb | Download |
| Hino Profia 2000 Body Part [PDF] | 53.5kb | Download |
Hino 700 specifications
Hino 700 is a large-capacity truck with a 6×4 wheel formula. The scope of these trucks is quite comprehensive and covers such areas as construction, industry, various cargo transportation, and much more. The model’s versatility is explained by a relatively wide choice of modifications and the possibility of installing any add-ons.
In general, almost all trucks manufactured by the Japanese manufacturer Hino Motors Ltd (part of Toyota Corporation) are of the highest quality and reliability, which is typical not only of the 700 series but also of other families. The machines have a modern, attractive design and also have an excellent economy and high performance. In addition, the installed cabin can boast of a high level of comfort and ergonomics, as for a truck.
The Hino 700-series of trucks in Japan is produced under the name Profia. However, apart from the location of the steering wheel, it is no different from the 700 series cars.
Trucks were first introduced to consumers in 1981. The cars stayed on the market until 1992, and the second generation was later introduced. Even then, they proved themselves on the good side and, throughout the years, did not reduce the level of quality and reliability. Due to this, new versions of the Hino 700 are in rather high demand at the present time, not only in the Japanese market but also in many others.
The entire Hino 700 family has a universal frame on which a wide variety of superstructures can be installed, thereby expanding the scope of these trucks. The most popular versions are those equipped with an isothermal van, a refrigerator, evacuation equipment, a tank truck, a platform for transporting containers, a crane-manipulator, a truck-mounted concrete mixer, a logging platform, and much more. It all depends on the operational requirements.
In 2010, the manufacturer upgraded its heavy trucks. Now new power plants have become available for them, which have improved environmental performance and more economical fuel consumption. Previously, six-cylinder diesel engines were offered for all models, the volume of which was 10.5 and 12.9 liters. Their power at the same time was 300 and 410 horsepower. For truck tractors, slightly modified options were used, with a maximum output power of 350 and 520 horsepower.
In 2011, the truck family was again upgraded. For the most part, the second modernization is associated with a new law in Japan that defines new requirements for fuel consumption. As a result, the cars received even more economical engines. However, at the same time, their working volume was reduced to 8.8 liters, but the power indicators became, on the contrary, higher – from 350 to 360 horsepower. As for fuel consumption, on average, new engines consume up to 24 liters per hundred kilometers.
Hino 700 modifications
For consumers, Hino 700 trucks are offered in several variations, namely: chassis, truck tractors, dump trucks, and trucks equipped with various superstructures.
The main difference between single trucks is their technical specifications. There are several versions in total: FH, FN, FP, FR, FQ, FS, FW, and GN.
- The model with the FH index has a 4×2 wheel arrangement;
- Modifications FN, FP, FR, and GN have a 6×2 wheel formula;
- FQ and FS modifications have a 6×4 wheel formula;
- The FW version uses an 8×4 chassis.
Depending on the version, the maximum load capacity of the truck can range from 8800 to 16200 kilograms. The gross weight is also different, ranging from 15,600 to 25,000 kilograms.
It is worth noting that the entire family has only three main modified versions, and everything else is just their variations:
FS modification
This version is a dump truck using a 6×4 chassis. The power plant of this modification is represented by a powerful six-cylinder diesel engine with a turbocharger, an exhaust gas recirculation system (which ensures compliance with Euro-4 environmental standards), as well as an intercooler, and CommonRail electronic fuel system. With a working volume of 12.9 liters, the power unit used develops a maximum output power of 410 horsepower. On board, there is a dump cargo platform with a volume of 16.5 cubic meters. Its length is 5000 millimeters, its width 2200, and the height of the sides is 1500. The maximum carrying capacity of this model reaches 17500 kilograms;
SS modification
It is a truck-type tractor. It has an all-metal cabin that can accommodate two people. Also, inside there is a fairly comfortable bed. For this version, a six-cylinder diesel power plant with a displacement of 12.9 liters was chosen. The maximum output power reaches 450 horsepower. Of the equipment, there is a turbocharger, an electronic CommonRail fuel system, an exhaust gas recirculation system, and more. The engine complies with Euro-4 environmental requirements. The truck itself has a 6×4 wheel arrangement and a gross weight of 28,300 kilograms. At the same time, it can pull a semi-trailer with a gross weight of up to 60,000 kilograms;
FS modification
It is a cargo chassis that can be equipped with a variety of add-ons. It has an all-metal cabin designed for two people. Access to the engine is carried out in the same way as on other trucks of this class, namely by tilting the cab forward. Under the cab is a six-cylinder power plant with a displacement of 12.9 liters and a maximum output of 410 horsepower. In terms of equipment, the engine almost completely copies previous versions. As for the carrying capacity, this modification is able to withstand a load of 22,000 kilograms, and its gross weight is 30,700 kilograms.
Hino 700 engine
Depending on the modification, the technical part of the trucks may also differ.
The manufacturer used a six-cylinder diesel power plant for a piece-type tractor with a displacement of 12.9 liters. This engine has a turbocharging system, CommonRail electronic fuel injection, and an exhaust gas recirculation system. All this gave him a maximum output of 450 horsepower and compliance with environmental standards Euro-3 and Euro-4.
Dump trucks, concrete mixer trucks, and other single trucks are equipped with the same six-cylinder diesel engine with a displacement of 12.9 liters. However, the power is already 410 horsepower. In addition, it uses almost the same equipment as the previous version. The engine also complies with Euro-3 and Euro-4 environmental standards.
Both engines are Hino’s development.
In addition, other motors were previously installed. These were 10.5-liter diesel power plants with a maximum output of 300 horsepower (for single trucks) and 350 (for truck tractors).
Gearbox Hino 700
The truck tractor with the SS index has a sixteen-speed manual gearbox with synchronizers in all gears, provided by the manufacturer ZF. In addition, this version uses a dry double-plate clutch with a pneumatic booster and hydraulic drive, as well as rear drive axles with a lockable center differential.
The FS version, also known as a dump truck, has a seven-speed manual transmission, in which there are synchronizers in second, third, fourth, fifth, sixth, and seventh gear. Here, a dry single-plate clutch was used, with a pneumatic booster and a hydraulic drive. Also, this gearbox is installed on other versions of single trucks.
Hino 700
Brake system Hino 700
A dual-circuit pneumatic brake system is used in any of the modifications of the Hino 700 truck. In addition, drum brakes are installed on each wheel. There are also ABS and ASR systems, which significantly increase the model’s safety.
Chassis Hino 700
All Hino 700 trucks have a riveted frame based on spars with different sections made of high-strength steel.
At the front, the model is equipped with a dependent suspension with semi-elliptical springs, a transverse stabilizer, and a pair of bidirectional hydraulic telescopic shock absorbers.
On the rear bogie, a balancing suspension is used, which, in principle, is also characteristic of other three-axle trucks. Few leaf springs and shock absorbers are installed here.
FOREWORD(EWD).fm
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FOREWORD This workshop manual has been prepared to provide information on electrical circuits for the following Hino Vehicles. Applicable for FR1E, FS1E, FY1E, SH1E, SR1E and SS1E series, equipped with E13C engine As for maintenance items, refer to the Owner’s Manual. All information and specifications in this manual are based upon the latest product information available at the time of printing. Hino Motors reserves the right to make changes at any time without prior notice. Please note that the publications below have also been prepared as relevant service manuals for the components and systems in this vehicles.
Manual Name Chassis Workshop Manual E13C Engine Workshop Manual
Pub. No. S1-YFSE17C 1/2 S1-YFSE17C 2/2 S5-YE13E02C
FOREWORD(EWD).fm
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INDEX: CHASSIS GROUP
ELECTRIC WIRE
WORKSHOP MANUAL
All rights reserved. This manual may not be reproduced or copied in whole in part, without the written consent of Hino Motors, Ltd.
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ELECTRIC WIRE
ELECTRIC WIRE
EL02
DIAGRAM………………………………………….. EL02-2 HOW TO USE THIS CHAPTER……………………EL02-2 CONTENTS OF DIAGRAMS ……………………….EL02-7 WIRING DIAGRAM…………………………………..EL02-11 DIAGRAM ……………………………………………….EL02-12 WIRE TO WIRE CONNECTOR ………………..EL02-142 JUNCITON CONNECTOR……………………….EL02-161 CONNECTOR LOCATION……………………….EL02-167 RELAY LOCATION …………………………………EL02-240 FUSE AND RELAY BLOCK ……………………..EL02-242 JUNCTION BLOCK ………………………………..EL02-254 WIRE TO WIRE BOX………………………………EL02-258 ELECTRICAL EQUIPMENT BOX ……………..EL02-260 CONNECTOR INDEX……………………………..EL02-261
EL02–1
EL02-001
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EL02–2
ELECTRIC WIRE
DIAGRAM HOW TO USE THIS CHAPTER EN12Z1602J100001
WIRING DIAGRAM
(EXAMPLE) Connector code
g7 CA-2 82560-3300
4
5
6
1
(-)
3
(M) 2
0.50 W-L
2
3
1
Serial number in the circuit diagram
1
(+) 1
Part number
Terminal number
5 0.50 Y-B
8
0.50 Y-R
f-a 4
(SLX)
(LDS+)
3
2
0.50 W-B
2
0.50 Y-G
(E- )
1
0.50 Y-G
13 ($21) 15
Terminal code
($23)
Code of the wire to wire connector «f» wiring harness side
0.50 B
7
(LDS- )
($22)
f-a 4
(SULK)
0.50 Y
14
f-a 4
(B+2)
Terminal code
0.50 Y-R
4
(B+ )
Code for the connector of the male side
0.50 W-B
Terminal number
«a» wiring harness side
a75 IP-7 82580-6870 1
2
4
5 6
Code of the area specifying this connecor in the section «CONNECTOR LOCATION»
3 7
8
2
Terminal number
c-a 3
c-a 3
Wiring color code
(#B3) 11
(#AU) 22
c-a 3 (#B2) 8
3.00 R-Y
0.50 W
Second letter: Stripe color
0.50 O %2A (ABS)
%29 (ABS)
0.01 SH-LD
Second letter: Stripe color First letter: Ground wire color Arabic numerals: Cross sectional area of wire Example: 3.00 indicates 3 mm 2 {0.0047 in.2 }
0.50 BR 0.50 Y
15
(%AJ) 20 0.50 W
(%AF)15 2 (SRRE)
0.50 O
(%AE)14 2 (SRLE)
0.50 Y
Twisted-pair cable
0.50 BR
(%AD) 13
Shielded cable
d-c 1 d-c 1
%27 (ABS)
1(SRR+)
0.01 SH-LD
d-c 1 d-c 1
%28 (ABS)
1 (SRL+)
c-a 3
Serial number in the circuit diagram
(#AT) 27
1.
B: Black BR: Brown G: Green L: Blue LG: Light Green R: Red
W: White Y: Yellow V: Violet O: Orange GR: Gray P: Pink
16
SHTS12Z160200001
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ELECTRIC WIRE 2.
EL02–3
WIRE TO WIRE CONNECTOR
Connector code [This case indicates that wire harness «a» (Cab main harness) and wire harness «b» (Front wiring harness) should be connected, which is serial No.3 wire to wire connector.] Name of the wiring harness to be connected. a-b 3 / b-a 3
Cab main wiring harness to Front wiring harness 3
GE, HE, LA
IP-1, EG-5, EG-10
Code of the circuit diagram specifying this connecor in the section «WIRING DIAGRAM» Part number
Code of the area specifying this connecor in the section «CONNECTOR LOCATION»
Classification by male/female
82560-2170, Gray, Male
82560-2180, Gray, Female
Connector color
1
2 3
11
10
22
21
32
31
30 29 28
2
1
20 19 18 17 16 15 14
13
12
27 26 25
24
23
9
8
7
6
5
4
3
12
13
23
24
4
5
6
7
8
14 15 16 17 18 19 20 25 26 27
10
11
21
22
31
32
9
28 29 30
Terminal number LH side: Male connector or the wiring harness «a» (Cab main wiring harness) RH side: Female connector or the wiring harness «b» (Front wiring harness)
SHTS12Z160200002
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EL02–4 3.
ELECTRIC WIRE
JUNCTION CONNECTOR
(EXAMPLE)
Code of the area
ELECTRIC WIRE
EL02–205
EG-26 [ENGINE (3 of 3)] (Model: FM8J for Chile)
Connector code b10 b14 b13 b11
b12 b24 ba1 bb2 ba-bc 1
bb1 bc1
sl1 b-ba 1
Code of the wire to wire connector
bc2
b45
b46
b-c 2
sk2 SHTS12Z160200166
ELECTRICAL EQUIPMENT CONNECTOR AND JUNCTION CONNECTOR No.
Name
Circuit
No.
Name
Circuit
b10
Low pressure switch 1
BB
ba1
Battery (+) terminal (Battery 2)
AA
b11
Low pressure switch 2
BB
bb1
Battery (+) terminal (Battery 1)
AA
b12
Low pressure switch 3
BB
bb2
Battery (-) terminal (Battery 2)
AA
b13
Air gauge sensor (Front)
BB
bc1
Battery (-) terminal (Battery 1)
AA
b14
Air gauge sensor (Rear)
BB
bc2
Battery ground
b24
Exhaust brake magnetic valve
GE
sk2
P.T.O. magnetic valve
KB
b45
Dump up switch
KB
sl1
P.T.O. accelerator sensor
GK
b46
Service power (Tail)
AB
AA, BA, MA
WIRE TO WIRE CONNECTOR No. b-c 2 b-ba 1
Name Front wiring harness to Intermediate wiring harness 2
No. ba-bc 1
Name Battery cable-1 to Battery cable-3_1
Front wiring harness to Battery cable-1_1
SHTS12Z160200003
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ELECTRIC WIRE 4.
EL02–5
JUNCTION CONNECTOR Connector code
Ja13
Connector name
J/C Earth G3
AC, BA, CB, CE, DA, EA, EB, ED, EG, EO, HA, IA, KA, KB, KC, LA, MA Code of the circuit diagram specifying this connecor in the section «WIRING DIAGRAM»
IP-3, IP-7
Code of the area specifying this connecor in the section «CONNECTOR LOCATION»
1
2
3
6
7
8
4 9
5
10 11 12
Terminal number 82580-8740, Blue Part number
Internal wire connection 82550-1040, Blue Connector color SHTS12Z160200004
5.
FUSE AND RELAY BLOCK
FUSE AND RELAY BLOCK TERMINAL ALIGNMENT
Terminal number
3
1
1
2
2
4
5
3
4
5
RELAY ALIGNMENT
Relay name MZ12 Over-run relay 85920-2680
MZ12 Power shift relay 85920-2770 Part number
SHTS12Z160200005
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EL02–6 6.
ELECTRIC WIRE
CONNECTOR INDEX
(EXAMPLE) EL02–192
ELECTRIC WIRE
CONNECTOR INDEX
Code of the circuit diagram specifying this connecor in the section «WIRING DIAGRAM»
ELECTRICAL EQUIPMENT CONNECTOR NAME A
CONNECTOR No.
PART No.
a100
82560-4100
ABS diagnosis switch
CIRCUIT OR AREA HB IP-4, 8
WIRE TO WIRE CONNECTOR CONNECTOR No.
a-b 1
NAME
Cab main wiring harness to Front wiring harness 1
PART No. MALE
CIRCUIT OR AREA
FEMALE
825602110
825602120
AA, AB, AD, AG, BA, BG, BH, CA, CB, CE, CH, CI, GA, GB, GC, GE, HA, HB, HC, HE, IA, LA, LE, MA IP-1, 5, EG-1, 2, 3, 5, 6, 10, 11, 16, 17
JUNCTION CONNECTOR CONNECTOR No. a606
NAME J/C ETC 14P
PART No. 82560-3790 25880-1170
CIRCUIT OR AREA FA, IE IP-2
Code of the area specifying this connecor in the section «CONNECTOR LOCATION» SHTS12Z160200006
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ELECTRIC WIRE
EL02–7
CONTENTS OF DIAGRAMS EN12Z1602J100002
A
B
C
CIRCUIT
PAGE
A
POWER SUPPLY CIRCUIT (CONTINUOUS POWER SOURCE)
EL02-12
B
POWER SUPPLY CIRCUIT (STARTER SWITCH «ON»)
EL02-14
C
BATTERY CUT SWITCH CIRCUIT (FOR TAIWAN EXPLOSION-PROOF MODEL)
EL02-16
D
GROUND CIRCUIT
EL02-18
E
EARTH SYSTEM (G2) (CAB SIDE)
EL02-20
F
EARTH SYSTEM (G2) (CHASSIS)
EL02-22
G
EARTH SYSTEM (G4-C AND G4-P)
EL02-24
H
ENGINE STARTING CIRCUIT (MODELS WITH MZ AND HX TRANSMISSION)
EL02-26
I
ENGINE STARTING CIRCUIT (MODELS WITH ZF AND EATON TRANSMISSION)
EL02-27
J
ENGINE STARTING ASSIST CIRCUIT
EL02-28
K
CHARGING CIRCUIT
EL02-29
L
SPARE POWER SOURCE CIRCUIT
EL02-30
M
ETC. SPARE POWER SOURCE CIRCUIT (DOUBLE AS 12V SPARE POWER SOURCE)
EL02-31
N
12V SPARE POWER SOURCE CIRCUIT
EL02-32
A
METER CIRCUIT (EXCEPT SEMI-TRACTOR) (CAB SIDE)
EL02-34
B
METER CIRCUIT (EXCEPT SEMI-TRACTOR) (CHASSIS SIDE)
EL02-36
C
METER CIRCUIT (FOR SEMI-TRACTOR) (CAB SIDE)
EL02-38
D
METER CIRCUIT (FOR SEMI-TRACTOR) (CHASSIS SIDE)
EL02-40
E
TACHOGRAPH CIRCUIT
EL02-42
F
KIENZLE TACHOGRAPH CIRCUIT
EL02-43
G
FUEL FILTER WARNING CIRCUIT
EL02-44
H
OIL FILTER WARNING CIRCUIT
EL02-45
A
HEADLIGHT CIRCUIT
EL02-46
B
HEADLIGHT BEAM CONTROL CIRCUIT
EL02-48
C
TURN, STOP AND TAIL LIGHT CIRCUIT (EXCEPT SEMI-TRACTOR) (CAB SIDE)
EL02-50
D
TURN, STOP AND TAIL LIGHT CIRCUIT (EXCEPT SEMI-TRACTOR) (CHASSIS SIDE)
EL02-54
E
TURN, STOP AND TAIL LIGHT CIRCUIT (FOR SEMI-TRACTOR)
EL02-56
F
FOG LIGHT CIRCUIT
EL02-60
G
MARKER LIGHT CIRCUIT
EL02-61
H
BACK-UP LIGHT CIRCUIT (EXCEPT SEMI-TRACTOR) (INT-W/H AND Rr-W/H INTEGRATED TYPE)
EL02-62
I
BACK-UP LIGHT CIRCUIT (EXCEPT SEMI-TRACTOR) (INT-W/H AND Rr-W/H DIVIDED TYPE)
EL02-63
J
BACK-UP LIGHT CIRCUIT (FOR SEMI-TRACTOR) (WITH HX, MZ TRANSMISSION)
EL02-64
K
BACK-UP LIGHT CIRCUIT (FOR SEMI-TRACTOR) (WITH ZF TRANSMISSION)
EL02-65
L
ROOM LIGHT CIRCUIT
EL02-66
M
WORKING LIGHT CIRCUIT
EL02-67
N
HEADLIGHT WASHER CIRCUIT
EL02-68
O
HEADLIGHT AUTOLEVELING CIRCUIT
EL02-70
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EL02–8
ELECTRIC WIRE CIRCUIT
D
PAGE
A
MIRROR HEATER CIRCUIT
EL02-72
B
REMOTE CONTROL MIRROR CIRCUIT
EL02-73
C
HORN CIRCUIT
EL02-74
D
CIGARETTE LIGHTER CIRCUIT (FOR RIGHT-HAND DRIVE MODEL)
EL02-75
E
CIGARETTE LIGHTER CIRCUIT (FOR LEFT-HAND DRIVE MODEL)
EL02-75
F
KEYLESS ENTRY CIRCUIT
EL02-76
G
POWER WINDOW CIRCUIT (FOR RIGHT-HAND DRIVE MODEL)
EL02-78
H
POWER WINDOW CIRCUIT (FOR LEFT-HAND DRIVE MODEL)
EL02-80
I
RADIO/AUDIO CIRCUIT
EL02-82
J
DIAGNOSIS CONNECTOR (16P) CIRCUIT
EL02-84
K
DIAGNOSIS MONITOR CIRCUIT
EL02-85
L
WIPER AND WASHER CIRCUIT
EL02-86
M
POWER DOOR LOCK CIRCUIT
EL02-88
N
POWER MIRROR CIRCUIT
EL02-89
E
A
AIR CONDITIONER CIRCUIT
EL02-90
F
A
COMMON RAIL CIRCUIT No.1 (CAB SIDE)
EL02-92
B
COMMON RAIL CIRCUIT No.1 (CHASSIS SIDE)
EL02-96
C
COMMON RAIL CIRCUIT No.2 (EGR AND VGT)
EL02-98
D
COMMON RAIL CIRCUIT No.3 (ABS)
EL02-100
E
COMMON RAIL CIRCUIT No.9 (ENGINE RETARDER)
EL02-102
F
COMMON RAIL CIRCUIT No.11 (SPEED LIMITER)
EL02-104
G
COMMON RAIL CIRCUIT No.13 (AUTO CRUISE)
EL02-105
H
COMMON RAIL CIRCUIT No.14 (STARTING IDLE UP CONTROL)
EL02-106
I
COMMON RAIL CIRCUIT No.15 (P.T.O.)
EL02-108
J
COMMON RAIL CIRCUIT No.17 (ETC.)
EL02-110
A
ABS CIRCUIT (EXCEPT SEMI-TRACTOR) (EXCEPT AUSTRALIA AND NEW ZEALAND MODELS)
EL02-112
B
ABS CIRCUIT (EXCEPT SEMI-TRACTOR) (FOR AUSTRALIA AND NEW ZEALAND MODELS)
EL02-114
C
ABS CIRCUIT (FOR SEMI-TRACTOR)
EL02-116
D
ES START CIRCUIT
EL02-118
A
ZF TRANSMISSION CIRCUIT
EL02-120
B
MZ TRANSMISSION CIRCUIT
EL02-122
A
CAB TILT WARNING CIRCUIT (MODELS WITH HX AND MZ TRANSMISSION)
EL02-124
G
H I
B
CAB TILT WARNING CIRCUIT (MODELS WITH ZF AND EATON TRANSMISSION)
EL02-125
C
CAB TILT CIRCUIT (MODELS WITH HX AND MZ TRANSMISSION)
EL02-126
D
CAB TILT CIRCUIT (MODELS WITH ZF AND EATON TRANSMISSION)
EL02-128
E
P.T.O. (POWER TAKE-OFF) CONTROL CIRCUIT
EL02-130
F
AIR SUSPENSION CIRCUIT (FOR SEMI-TRACTOR)
EL02-132
G
AIR SUSPENSION CIRCUIT (FOR TAIWAN FR MODEL)
EL02-134
H
CAB SUSPENSION CIRCUIT
EL02-136
J
COUPLER LOCK CIRCUIT
EL02-137
K
INTER-AXLE DIFFERENTIAL LOCK CIRCUIT
EL02-138
L
REAR-REAR AXLE DIFFERENTIAL LOCK CIRCUIT
EL02-140
M
AIR DRYER CIRCUIT
EL02-141
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ELECTRIC WIRE
EL02–9
CONNECTOR LOCATION •
CONTENTS CODE
AREA
SPECIFICATION
PAGE
IP-1
INSTRUMENT PANEL
1 of 4
Models: Right-hand drive
EL02-167
IP-2
INSTRUMENT PANEL
2 of 4
Models: Right-hand drive
EL02-170
IP-3
INSTRUMENT PANEL
3 of 4
Models: Right-hand drive
EL02-172
IP-4
INSTRUMENT PANEL
4 of 4
Models: Right-hand drive
EL02-173
IP-5
INSTRUMENT PANEL
1 of 4
Models: Left-hand drive
EL02-174
IP-6
INSTRUMENT PANEL
2 of 4
Models: Left-hand drive
EL02-178
IP-7
INSTRUMENT PANEL
3 of 4
Models: Left-hand drive
EL02-180
IP-8
INSTRUMENT PANEL
4 of 4
Models: Left-hand drive
EL02-181
CA-1
CAB
1 of 2
Models: Right-hand drive
EL02-182
CA-2
CAB
2 of 2
Models: Right-hand drive
EL02-184
CA-3
CAB
1 of 2
Models: Left-hand drive
EL02-186
CA-4
CAB
2 of 2
Models: Left-hand drive
EL02-188
EG-1
ENGINE
1 of 3
Models: FS for Australia, Hong Kong, Ireland, New Zealand
EL02-190
EG-2
ENGINE
2 of 3
Models: FS for Australia, New Zealand
EL02-192
EG-3
ENGINE
2 of 3
Model: FS for Hong Kong
EL02-194
EG-4
ENGINE
2 of 3
Model: FS for Ireland
EL02-196
EG-5
ENGINE
3 of 3
Models: FS for Australia, Hong Kong, Ireland, New Zealand
EL02-198
EG-6
ENGINE
1 of 3
Models: FR, FS for Taiwan
EL02-200
EG-7
ENGINE
2 of 3
Models: FR, FS for Taiwan
EL02-202
EG-8
ENGINE
3 of 3
Models: FR, FS for Taiwan
EL02-204
EG-9
ENGINE
1 of 3
Models: FY for Hong Kong, Ireland, New Zealand
EL02-206
EG-10
ENGINE
2 of 3
Model: FY for Hong Kong
EL02-208
EG-11
ENGINE
2 of 3
Model: FY for Ireland
EL02-210
EG-12
ENGINE
2 of 3
Model: FY for New Zealand
EL02-212
EG-13
ENGINE
3 of 3
Models: FY for Hong Kong, Ireland, New Zealand
EL02-214
EG-14
ENGINE
1 of 3
Models: SH, SS for Hong Kong, Ireland
EL02-216
EG-15
ENGINE
2 of 3
Models: SH, SS for Hong Kong
EL02-218
EG-16
ENGINE
2 of 3
Model: SH for Ireland
EL02-220
EG-17
ENGINE
3 of 3
Models: SH, SS for Hong Kong, Ireland
EL02-222
EG-18
ENGINE
1 of 3
Models: SH, SR for Taiwan
EL02-224
EG-19
ENGINE
2 of 3
Models: SH, SR for Taiwan
EL02-226
EG-20
ENGINE
3 of 3
Models: SH, SR for Taiwan
EL02-228
RR-1
REAR
—
Model: FR with Leaf suspension
EL02-230
RR-2
REAR
—
Model: FR with Air suspension
EL02-231
RR-3
REAR
—
Model: FS except full-tractor
EL02-232
RR-4
REAR
—
Model: FS full-tractor
EL02-234
RR-5
REAR
—
Model: FY
EL02-236
RR-6
REAR
—
Model: SH
EL02-238
RR-7
REAR
—
Models: SR, SS
EL02-239
2A’.AHOࡍࠫ㧞㧜㧜㧣ᐕ㧤㧟㧝ᣣޓ㊄ᦐᣣޓඦᓟ㧠ᤨ㧝㧣ಽ
EL02–10 •
ELECTRIC WIRE
QUICK REFERENCE STEERING DESTINATION MODEL SPECIFICATION INSTRUMENT PANEL POSITION Australia
Hong Kong Right Ireland
New Zealand
Taiwan
ENGINE
REAR
FS
—
IP-1, 2, 3, 4
CA-1, 2 EG-1, 2, 5
RR-4
FS
—
IP-1, 2, 3, 4
CA-1, 2 EG-1, 3, 5
RR-3
FY
—
IP-1, 2, 3, 4
CA-1, 2 EG-9, 10, 13
RR-5
SH
—
IP-1, 2, 3, 4
CA-1, 2 EG-14, 15, 17
RR-6
SS
—
IP-1, 2, 3, 4
CA-1, 2 EG-14, 15, 17
RR-7
FS
—
IP-1, 2, 3, 4
CA-1, 2 EG-1, 4, 5
RR-3
FY
—
IP-1, 2, 3, 4
CA-1, 2 EG-9, 11, 13
RR-5
SH
—
IP-1, 2, 3, 4
CA-1, 2 EG-14, 16, 17
RR-6
FS
—
IP-1, 2, 3, 4
CA-1, 2 EG-1, 2, 5
RR-4
FY
—
IP-1, 2, 3, 4
CA-1, 2 EG-9, 12, 13
RR-5
Leaf suspension
IP-5, 6, 7, 8
CA-3, 4 EG-6, 7, 8
RR-1
Air suspension
IP-5, 6, 7, 8
CA-3, 4 EG-6, 7, 8
RR-2
FR Left
CAB
FS
—
IP-5, 6, 7, 8
CA-3, 4 EG-6, 7, 8
RR-3
SH
—
IP-5, 6, 7, 8
CA-3, 4 EG-18, 19, 20
RR-6
SR
—
IP-5, 6, 7, 8
CA-3, 4 EG-18, 19, 20
RR-7
P_EL02_001.fm 11 ページ
２００７年８月３１日 金曜日 午後３時０分
ELECTRIC WIRE
EL02–11
WIRING DIAGRAM EN12Z1602J100003
NOTICE There is a case that the circuit diagrams in this section are different from that for your vehicle due to the model or specification. WIRING HARNESS CODE CODE
NAME
a
Cab main wiring harness
CAB MAIN W/H
b
Front RH wiring harness
Fr-RH W/H
c
Front LH wiring harness
Fr-LH W/H
d
Intermediate wiring harness
INT W/H
e
Rear wiring harness
Rr W/H
f
Instrument panel wiring harness
INST W/H
g
Instrument panel switch wiring harness
INST SW W/H
h
Dash panel wiring harness
DASH W/H
i
Roof wiring harness
ROOF W/H
j
Door LH wiring harness
DOOR LH W/H
k
Door RH wiring harness
DOOR RH W/H
m
Floor wiring harness
FLOOR W/H
n
Headlight short circuit connector
—
o
12V spare power source wiring harness
12V W/H
p
Bonding earth cable
—
ba
Battery cable 1 (Starter to Battery relay)
—
bb
Battery cable 2 (Battery relay to Battery)
—
bc
Battery cable 3 (Battery to Battery)
—
bd
Battery cable 4 (Battery to Ground)
—
ea
Engine wiring harness
ENGINE W/H
ia
Injector sub wiring harness
—
ib
Link-up connector
—
sa
ZF transmission sub wiring harness
T/M W/H
sb
ZF transmission P.T.O. sub wiring harness
P.T.O. W/H
sc
Intake air heater sub wiring harness
I/A HEATER W/H
sd
Headlight sub wiring harness
H/LIGHT W/H
se
Cab tilt sub wiring harness
TILT W/H
sf
Air suspension valve box sub wiring harness
A/S W/H
sg
Brake valve box sub wiring harness
B/C W/H
sh
Side turn signal sub wiring harness
SIDE/F W/H
P_EL02_001.fm 12 ページ
２００７年８月３１日 金曜日 午後３時０分
EL02–12
ELECTRIC WIRE
DIAGRAM EN12Z1602J100004
NOTICE Diagram may differ from the actual wiring according to the vehicle specification. AA FL 6
3.00 B -W
FL 5 FL 4 FL 3 FL 2
(S+)
11 2
1 (S+)
3 (B)
1 (S+)
3 (B)
3 (B) 1 (S+)
5 5 (LD) 2 (S)
5 (LD) 2 (S)
4 5 (LD) 2 (S)
3
1.25 W-G
0.50 W-R
To (AD,AI) J/C Earth 13P-G2
2 (S- )
5 (E )
a502
1 (ACC) 3 (M1 ) 2 (M2 ) 6 (ST )
a501
a503
1 (B)
3.00 W-R
FL 9
(LD) 2
FL 10
FL 4 FL 5 FL 6
AEL (BUS2)
5 (LD)
FL 11
2 (LD) b64
FL 12
2 (LD)
1
2 (39LD)
(34LD)
FUSE 39
10A
(DL) Wiper and washer
(CA) Head light (Dimmer) LH
(CA) Head light (Dimmer) RH
2 FUSE 33 (33LD) 2 FUSE 34
10A 10A
(CA) Head light (Main) LH
2 FUSE 31 (31LD) FUSE 32 2 (32LD)
10A
(CA) Head light (Main) RH
(AL) Spare power source, (AM) ETC. spare power source, (AN) 12V spare power source (+) 1
BUS BAR No.2
1 (33+)
1 (31+)
1 (22+)
FUSE 21 2 (21LD) FUSE 22 2 (22LD)
(DD,DE) Cigarette lighter, (CI) Radio/Audio unit, (DF) Keyless entry, (IG) Height control 12 b-a 4 (#6L)
(+) 1
b147
FL 3
50A 1 (+ ) 50A 1 (+ ) 50A 1 (+ ) 60A 1 (+ ) 50A 1 (+ ) 60A 1 (+ )
Except Taiwan explosion-proof model 1 (B)
To (AK) Alternator
To (AC) Battery relay No.4 (For Taiwan explosion-proof model)
Except Taiwan explosion-proof model
6 3 (LD) 1 (S+)
60A 1 (+ ) 100A 1 (+ ) AEM (BUS3)
1 (21+)
(14+) 1 (1A+)
(AA) Starter relay (Excitation), (BA,BC) Combination meter FL 2
10A
3 (B) 5 (B) 2 (S-)
To Bus bar No.1
To (AC) Battery relay No.4 (For Taiwan explosion-proof model) A4A (+(2))
bb1
Battery No.1 (-(2)) 1.25 B
FL 7
60A 1 (+ )
FL 1
10A
bb2
(LD) 2
15A
b70
3.00 B-W
5A
ba2
(LD) 2
5A
(13LD) FUSE 14 2 (14LD) 2 FUSE 1A (1ALD)
2 FUSE 11 (11LD) 2 FUSE 12 (12LD) 2 FUSE 13
5A
b70
3.00 W
1 (13+) 1
(11+) 1 (12+)
1 (LD) 2
(LD) 2
To (AH,AI) Starter
To (FA) Actuator power relay To (EA) Air conditioner diode (LD) 2
3.00 W-L
b63 b63 b88 b88 b61 b62
3.00 W-R
b60
(LD) 2 (LD) 2
b62
3.00 W 3.00 B-W
3.00 W-R
To (AJ) Intake air heater relay
KBM G8Y
FUSE 17 2 (17LD) 2 FUSE 19 (19LD)
(FA) Common rail (PCV)
2 (16LD)
2 (15LD)
(FA) Common rail (ECU main relay)
(FA) Common rail (Actuator)
To (IC,ID) Cab tilt relay 1 (+B )
(LD) 2
3 (B) 3 (S) 1 (B)
5A
CAB MAIN W/H Fr-RH W/H
3.00 W-L
To (AH,AI) Starter relay
10A
b-a 3
b-a 3
3.00 W
3.00 B-W
3.00 W-R b-a 3
b-a 3
3.00 W-L
3.00 W
(#6C) 1 (#6B) 6 (#6A) 5 (#69) 2 (#68) 1 (#67)
b-a 4
(7K+) b-a 4
10A 10A
FUSE 16
15A
FUSE 15
15A
1 (16+) 1 (17+)
1 (15+)
1
(39+)
5 (B)
6 (B)
3 (45+)
4 (51+)
0.50 W-G
1
(12+)
1 (S+ )
3 (B )
3.00 W
To (AB) Power supply circuit (Starter switch «ON» ) (FL 7)
2
B ACC M1 M2 ST
a501
(#6D) 6
To (AB) Power supply circuit (Starter switch «ON» ) (FL 9)
(92+) 2 3.00 W-L
b-a 4
CAB SIDE WIRING
b-a 4
1 3.00 W-R
16 (#6E) 11
5 (B)
KC5
To (FA) PCV diode
CHASSIS SIDE WIRING
L O A O S C C N T K C
1 (S-)
FUSE 10
0.50 W-B
2 (10LD) 0.50 W
a510
10A
a510
1 (10+)
bc1
(+(1)) bc2 A48
Battery No.2 7 (&86)
To (AD,AF) J/C Earth
(-(1)) bd1 A49 (G4) bd2 Z12
Battery ground
SHTS12Z160200007
AA. 1. 2. 3. 4. 5. 6. 7. 8. 9.
POWER SUPPLY CIRCUIT (CONTINUOUS POWER SOURCE) Starter switch PCV relay Power accessory relay Headlight relay (Main) Headlight relay (Dimmer) Battery relay Tail light relay No.1 Tail light relay No.2 Trailer tail light relay (For tractor model)
A4B
(+) 1 FL 14 2 (LD) 10A
FUSE 47 FUSE 49
3 (B) 5 (LD)
1 (S+) 2 (S-) 20A
FUSE 61
1
6
5
To Fuse 45
15A
0.50 R-B (S+)
To (BA,BC) Combination meter
(S-)
3.00 B-W 3 (B) 1
ELECTRIC WIRE
(MI+)
16
9
0.50 R-B (#KU)
2
(&1B)
8 (LD) 2
11 3 (LT) 3 2
(65+)
1
(61+) 1 (62+)
a500
To (CA) Light and turn switch
2 FUSE 65 (65LD)
2 (62LD)
15A FUSE 62
15A
(DG,DH) Power window
20A
2 (61LD)
2
(CC,CE) Turn signal light, Hazard light
(45+)
1 (51+) 1 (52+)
3.00 W-L
2 FUSE 51 (51LD) FUSE 52 2 (52LD)
(4B+)
(#6A)
3.00 L-W
15A
1 (46+)
3 (B) 1 (S+)
3 (B) 1 (S+)
9 3 (DU) 14 2
(AA) Trailer tail light, (AL) Spare power source (Trailer tail)
(49+) 1 3.00 W-L
10A
FUSE 46
3.00 W-L
1 (47+) 1 3.00 W-L
15A
1 (45+)
15A
FUSE 45
1 (44+)
10A
FUSE 44
5 (LD) 2 (S-)
6
2 FUSE 4B (4BLD)
2 (49LD)
(GA,GB,GC) ABS (Actuator)
2 (46LD)
(DI) Radio/Audio unit, (BE,BF) Tachograph, (BA,BC) Combination meter, (DF) Keyless entry, (IG) Height control, (DJ) DST-1, (IA,IB) Cab tilt, (IH) Cab suspension 2 (47LD)
2 (45LD)
(CL) Dome light, Fluorescent light, Step light, (DM) Power door lock, (DN) Power mirror
(GD) ES start (Solenoid valve)
2 (44LD)
(CN) Headlight washer
1 (43+)
1 (42+)
5 (LD) 2 (S-)
To FL 4 14 3 (DL) 16 2
(AL) Spare power source (P-BAT), (AM) ETC. spare power source, (AN) 12V spare power source, CVO
FUSE 42
1 (41+)
7 11 10 4
(EA) Heater (Blower, Condenser)
FUSE 41
15A (S-) (S-) (S-)
(CC,CE) Parking light
15A
2 FUSE 43 (43LD)
2 (42LD)
(AL) Spare power source (P-TAIL)
10A
(BA,BC) Cab interior illumination (Inter rocking tail light) (CF) Fog light relay (Fr, Rr), Fog light (Fr, Rr), (CB) DC-DC converter (For head light beam control), (AA) Trailer tail light relay (Excitation)
2 (41LD)
(CC,CE) Licence plate light, Tail light, Clearance light, Cornering light, (CG) Marker light
P_EL02_001.fm 13 ページ ２００７年８月３１日 金曜日 午後３時０分
EL02–13
To Fuse 43
a511
0.50 B
To (AD,AE) J/C Earth 13P G2-a
IP-2,6 82580-6060
a52
1 2 3 4 5 6
1
EG-5,8,13,17,20 82580-8100
b70
2 1
6
1: Fuse 1A is connected directry with FL 1 and not connected terminals between «1A+» and «13+» for Australia, Ireland and New Zealand models. 2: RHD 3: LHD CAB MAIN W/H
INSTALLATION RELAY
SHTS12Z160200008
CHASSIS SIDE WIRING
AB. POWER SUPPLY CIRCUIT (STARTER SWITCH «ON») 2 (7NLD)
FUSE 7N
FUSE 7K
10A
(AK) Alternator
2 (7KLD)
FUSE 7H
FUSE 7C
15A
(EA) Air conditioner (Magnet clutch)
(7HLD)
2
(7CLD)
2
FUSE 7E
10A 10A
(CO) Autoleveling, (DG,DH) Power window, (DB) Remote control mirror, (DN) Power mirror, (DL) Wiper and washer
(DC) Horn
2 (7ELD)
5A
(CC,CE) Stop light, (DL) Wiper
2 (77LD)
10A
(IF,IG) Height control
FUSE 77
FUSE 76
5A
2
(7N+)
1
(7K+)
1
(7H+)
1
(7C+)
1
(7E+)
1
(77+)
1
(76+)
1
(73+)
1
(72+)
1
(71+)
1 3.00 W-L
2
(7K+)
3.00 W-L
2
(76LD)
1 (7F+)
EL02–14
(GA,GB,GC) ABS (ECU)
FUSE 73
FUSE 72
FUSE 71
2
(73LD)
2
(72LD)
2
(71LD)
2
FUSE 7F
5A 10A 10A
(FA) Common rail (Main)
(BA,BC) Meter circuit, (BE,BF) Tachograph
2
To (AA) FL 7
(7FLD)
To (AA) FL 9
(AK) Alternator
(GD) ES start
CAB SIDE WIRING
P_EL02_001.fm 14 ページ ２００７年８月３１日 金曜日 午後３時０分
ELECTRIC WIRE
AB
(LD)
3.00 W-R
(LD)
3.00 W-L
3.00 W-L
a507
3.00 W-L
10A
SHTS12Z160200009
(IM) Air dryer
2
(9ALD)
2
(97LD) FUSE 9A
FUSE 97
FUSE 99
FUSE 96
FUSE 95
FUSE 94
5A
(CM) Working light
(99LD)
2
(96LD)
2
(95LD)
2
(94LD)
2 5A 20A
(HA) ZF (Range), (HB) MZ (Splitter, Power shift range)
2 (93LD)
FUSE 93
FUSE 92
10A
(CC,CE,GB,GC) ABS trailer
2 (92LD)
FUSE 91
10A 15A
(AL) Spear power source (P-M)
(DA) Mirror heater
2 (91LD)
15A
(FH) Starting idle up (IE) P.T.O. (Power take-off)
(CH,CI,CJ,CK) Back-up light, Back buzzer, (IK,IL) Differential lock, (CC,CE) Trailer pick-up 1
(9A+)
1
(97+)
1
(99+)
1
(96+)
1
(95+)
1
(94+)
1
(93+)
1
(92+)
1
(91+)
3.00 W -R
3.00 W -R
3.00 W -R
3.00 W -R
3.00 W -R
P_EL02_001.fm 15 ページ ２００７年８月３１日 金曜日 午後３時０分
ELECTRIC WIRE EL02–15
10A 10A
SHTS12Z160200010
P_EL02_001.fm 16 ページ
２００７年８月３１日 金曜日 午後３時０分
EL02–16
ELECTRIC WIRE
1
(161+) 1 (162+)
AC
AEL
15.00 W
FUSE 162
2
(162L)
0.4A
c-a 1 (#BR)
10 0.85 G
(+) 2
2
0.85 B
1
2
(-)
1 (S-)
1 (S+)
OFF ON
5 (LD)
c122 EG-7,19 82580-7580
3
3
($9J)
b141
4
To (AA) Bus ber No.2
15.00 W-B
(+)
2.00 W-B
(&8A)
100A
(B)
2
Fr-LH W/H
(LD)
3 b145
FL17
(B) 1
3
b142
2 (LD)
b149
3A 15.00 W
b150
To (AA) Battery relay
15.00 B
b141
2.00 B-Y 5
30A
b144 b148 b146
3 ($9H)
50A
FL16
b142
1
To (AK) Alternator (B)
CHASSIS SIDE WIRING
1
(#6Z)
Fr-RH W/H
(+)
0.85 G
b-a 3
CAB MAIN W/H
To (CI) Radio/Audio unit, (BE) Tachograph
2.00 W-B
3.5A
CAB SIDE WIRING
2 (161L) 2
FUSE 161
10A 5A
2 b202
(BUS2) 8 Z09 (&8D) (G2)
To (AD,AF) Earth power and light No.2
J/C Earth G2-b 0.85 L
SHTS12Z160200011
AC. 1. 2. 3.
BATTERY CUT SWITCH CIRCUIT (FOR TAIWAN EXPLOSION-PROOF MODEL) Battery cut switch (Front) Battery cut switch (Rear) Battery relay (For battery cut)
２００７年８月３１日 金曜日 午後３時０分
ELECTRIC WIRE
EL02–17
INST W/H
f98
1
(BT+)
IP-6 82560-3010
OFF ON
1
(BTI-)
3 0.85 W-G
(BT-) 2
1 2
3
1
14
J/C Earth 14P-G2 f604
Z01 (G1)
6 ($52)
($58)
0.85 L ($0J)
18 a-f 1 0.85 L
0.85 W-G
a-f 1
12 ($0C)
0.4A
0.50 B
20
Fr-RH W/H
(#VJ)
c-a 1 21
(#UA)
Fr-LH W/H
b-a 4
To (AD,AE) Earth AS-1
CAB MAIN W/H
0.85 W-G
P_EL02_001.fm 17 ページ
SHTS12Z160200012
P_EL02_001.fm 18 ページ
２００７年８月３１日 金曜日 午後３時０分
EL02–18
ELECTRIC WIRE
AD 8.00 B
f39 J/C Earth 13P G2-a
9
(&49)
a612
1.25 B 2 (FTL-)
Z23 (G2)
Z21
(G2)
(#57)
3.00 B
a106
To (CC,CE) Front turn signal light LH
a107
6
(PGD1)
8.00 B
a-f 6
To (BE,BF) Tachograph, KINZLE tachograph
INST W/H
0.50 BR
a607 1
(&4C)
$58 a105
J/C Earth 14P
Joint
$58
Z01
(G1)
3.00 B
4 (#48)
1.25 BR
INST W/H
Earth AS-3 To (FA) Common rail ECU
($01)
1
Earth AS-2
a-f 1
CAB SIDE WIRING
1
SERVICE GROUND
#59
#59
Joint
b-a 2
b-a 1
(#65) 1
3
(#64)
b-a 1 2
(#61)
2
(#62)
b-a 2
3.00 BR
CAB MAIN W/H Fr-RH W/H
1.25 BR
5.00 BR
Earth AS-1
0.50 BR 1 (M/V-)
2
7
b-c 1
(%04)
To (GD) ES start solenoid valve (G4-P)
5.00 BR
7
b-c 2
(%03)
Battery No.1
1
A4B (-(2)) A48 (+(1))
Battery No.2
8
b202
Z08 (G1) 1: Detail: Refer to b79 the «AA. POWER SUPPLY CIRCUIT». 2: RHD Earth power and 3: For truck model light No.1 4: For semi-tractor model 5: Except semi-tractor model
Battery ground
1.25 B 5.00 B
4
8.00 B
5
3.00 B
Z09 (G2) b80
J/C Earth
b-c 2
3 1.25 B
b-c 2
5 8 (&85)
5 (%15) c-se 1
(CM) 2 (CM)
3.00 B
To (IC,ID) Cab tilt motor
TILT W/H 1.25 B 1.25 B 1.25 B
6 (%01) 6
3.00 B
3
(%01) 3.00 B
1.25 B
Earth power and light No.2
(%15)
c-se 1 3.00 B
b78
1.25 B (&8D)
Earth power and light No.4
Z12 (G4)
4
J/C Earth G2 Earth power and light No.3
c-se 1
5
Z11 (G5) b87
b81
3.00 B
Z10 (G3)
(%15) 5
3.00 B A49 (-(1))
3.00 B
Fr-LH W/H 2 (CM) 2
3.00 B
3.00 B
(&8J)
A4A (+(2)) 5
3.00 BR
5.00 BR
8.00 B
3.00 B
CHASSIS SIDE WIRING
1.25 BR
J/C Earth b201
4
c-d 1 c-d 1
2
3.00 B
3
(%A2) 3.00 B 2 (%A2)
b201
Fr-LH W/H SHTS12Z160200013
AD. GROUND CIRCUIT
P_EL02_001.fm 19 ページ
２００７年８月３１日 金曜日 午後３時０分
ELECTRIC WIRE
EL02–19
2.00 B
J/C Earth 14P
J/C Earth 14P-G2
8
(&4B)
a608
1.25 B
11
(&4A)
1.25 B
a607
2.00 B Z24 a68 (G3)
Z22 a67 (G3)
Earth DR-3
CAB SIDE RH POWER AND LIGHT GROUND (G2)
6
J/C Earth 14P-G2
Earth DR-2
2.00 B
11
f-a 4
2.00 B
($0B)
(&52)
CAB MAIN W/H
Z02 a66 (G2)
Earth DR-1
f604
INST W/H
0.50 BR
2 (FSDE)
Fuel sender
2 7 (4 E2)
To (BK) ABS trailer socket (G4-P)
CHASSIS SIDE POWER AND LIGHT GROUND (G2-S)
J/C Earth G2-B 4
c202
3 J/C Earth G2-A 4
Fr-LH W/H 1.25 B
c201 5 (&99)
3
4
(&9A)
5.00 BR
4 5.00 B Z19 (RR 1) c116
3
Rr-W/H INT-W/H 3
Z19 (RR 1)
Earth power and light rear
Rr-W/H
e9
3.00 B 2 (%C5)
e-d 1
Earth power and light rear
Z19 (RR 1) e9
Earth power and light rear
SHTS12Z160200014
P_EL02_001.fm 20 ページ
２００７年８月３１日 金曜日 午後３時０分
EL02–20
ELECTRIC WIRE
AE
8
J/C Earth 14P-G2
(&4B)
14 (&3A) (NO-) 3 (BT) 8
2 (&38)
(HF) 9
7 (&33)
To (CC,CE) Stop light switch To (CC,CE) Light and turn switch To (CC,CE) Wiper and retarder switch To (IE) Transmission P.T.O. switch (For left-hand drive model) To (BA,BC) Combination meter 2 1 2 To (CA) Light and turn switch 1
(ME) 2 10 (EP) 15 3 (EL) 2
#4H (E)
3.00 B a-f 1
1
3 (&37)
12 (&4H) (IND-) 2
0.85 B
9 (GND)
1
(GND)
a608
To (CI) Radio/Audio unit
f39
($01)
3 (GND)
To (AM) ETC. sub power supply
SERVICE GROUND
5 (&35)
f16
4 (&36)
Earth audio
13 (&3B)
(-) 5
1 (&39)
INST W/H
To (CC,CE) Front side turn signal light LH To (DA) Mirror heater (Side under) To (DA) Mirror heater (Back LH) DOOR LH W/H
To (CF) Front fog light switch
10 (&3D) (FGI-) 4
INST W/H
1 2 (STN-) 8 (SU E) 5 (LH E)
(EW) 4
DOOR RH W/H
To (DL) Wiper and retarder switch
2 2 (STN-)
9 (&49)
a-j 1 a-k 1
7 (&1A)
CAB MAIN W/H
3 (&12)
5 (S-) 2 (S-)
6 (&1B)
To (CC,CE) Front side turn signal light LH
2 ($A2)
To (AZ) Air conditioner condenser relay To (AA) Trailer tail light relay
1: RHD 2: LHD
4 (&11)
3.00 B
CAB SIDE WIRING
1 (&14) 20 (S-) 5 (S0 E) 8 (LH E) 1 (S-)
To (DA) Mirror heater relay
2 (SML-)
To (CG) Front side marker light LH (For right-hand drive model)
2 (SML-)
To (CG) Front side marker light RH (For left-hand drive model)
13 (&15) 10 (&18) 5 (&10)
To (DA) Mirror heater (Side under) To (DA) Mirror heater (Back LH)
Standard mirror
To (FA) PCV relay
8 (&19) 12 (&16)
a612
J/C Earth 13P G2-a 13 (&4A)
Z01 (G1)
a607
a105
Z21
(G2)
Earth AS-1
7 (IR-)
To (DL) Wiper controller
5 (S-)
To (HA) ZF range relay
5 (S-)
To (HB) MZ12 splitter relay
5 (S-)
To (HB) MZ12 range relay
5 (S-)
To (HB) MZ12 power shift relay
2 b-a 1 (#61)
2 b-a 2 (#62)
(RFI-) 4
12 (&44)
(RFE) 7
7 (&3V)
(DGDS) 2
6 (&3W)
(DGDO) 2
5 (&3X)
(E) 8
To (IL) Differential lock buzzer To (CF) Rear fog light switch To (DK) Diagnosis standard connector To (DK) Diagnosis option connector, (FG) Auto cruise main switch To (CC,CE) Trailer Pick-up controller
J/C Earth 14P
CAB MAIN W/H
a106
Earth AS-2
(DLB-) 2 14 (&43)
Z23 (G2)
2 (FTL-) 2 (FTR-)
To (CC,CE) Front turn signal light LH (For right-hand drive model) To (CC,CE) Front turn signal light RH (For left-hand drive model)
a107
Earth AS-3
To CHASSIS SIDE Refer to the «AF. Earth SYSTEM (G2) (CHASSIS SIDE)»
. SHTS12Z160200015
AE. EARTH SYSTEM (G2) (CAB SIDE)
P_EL02_001.fm 21 ページ
２００７年８月３１日 金曜日 午後３時０分
ELECTRIC WIRE
EL02–21
INST W/H To (CE) Pick-up controller To (BA,BC) light check relay To (DA) Headlight washer relay To (EA) Air conditioner diode To (EA) Air conditioner condenser
CAB MAIN W/H
1 (GND) (P2) 5 (GND) 8
8 (E ) 5 (S-) 2 (LD) 5 (GND) 1 (A)
5 (HCI-) 7 (E ) 1 (E-) 2 (IUI-)
3 (GND)
To (EA) Cooler control switch To (EA) Blower switch To (CN) Wiper and retarder switch To (DN) Power mirror controller To (DM) Power door lock controller To (FH) Start idle up switch (For left-hand drive model)
DASH W/H
3 (SCG) 2 (FTR-) 2 (FTR-) 4 (RH E)
To (IH) Front leveling valve
2 (LVF-)
To (BA,BC) Trailer hand brake switch (For left-hand drive model)
2 (THB-)
31 h-a 1 ($5X) 18 ($5J)
DOOR RH W/H To (CC,CE) Front side turn signal light RH (For right-hand drive model) To (DG,DH) Power window switch (Driver’s seat side) (For right-hand drive model) To (DA) Mirror heater (Back RH) (Models equipped with door mirror) To (DM) Power door lock switch (Driver’s seat side)
6 (&52)
2 (STN-)
h-a 1
a-f 4
13 ($21)
1 (&57)
j-h 1
To (EA) Pressure switch (Triple) To (CC,CE) Front turn signal light RH (For right-hand drive model) To (CC,CE) Front turn signal light LH (For left-hand drive model) To (DA) Mirror heater (Back RH) (Models equipped with standard mirror)
f604 11 a-f 1 ($0B)
14 2 (BTI-) (&58) 4 2 (&5U) (IND-) 2 8 (&5N) (IND-) 12 3 (&5A) (HMI-) 2 3 (&56) (RM-) 5 1 (&54) (E) 6 3 (&5V) (GND2)
To (AC) Battery cut switch (Front) To (IE) Transmission P.T.O. switch (For right-hand drive model) To (FJ) Economy running switch To (DA) Mirror heater switch To (DB) Remote control mirror switch To (DF) Keyless entry controller To (CB,CO) DC/DC converter (For head light beam control)
J/C Earth 14P-G2
6 ($96)
2 (SML-) 2 (SML-)
6 k-h 1 ($96) 5 k-h 2 ($9D)
To (CG) Front side marker light RH (For right-hand drive model) To (CG) Front side marker light LH (For left-hand drive model)
6 (E) 5 (RH E) 6 (SCOM)
2 (THB-)
To (BA) Trailer hand brake switch
2 (ZFB-)
To (HB) Shift buzzer
8 (BSW)
To (EA) Air conditioner
4 (GND)
To (EA) Lock amp
DOOR LH W/H To (CC,CE) Front side turn signal light LH (For left-hand drive model) To (DG,DH) Power window switch (Driver’s seat side) (For left-hand drive model)
2 (STN-) 6 (E )
CAB MAIN W/H
ROOF W/H
1 (-)
To (DD,DE) Cigarette lighter
2.00 B 3 ($85)
a-i 1
2 (F/L-)
To (CL) Fluorescent light
2 (MLR+)
To (CG) Roof marker light RH
2 (MLL+)
To (CG) Roof marker light LH
Z24 (G3) a68
Earth DR-3
Z02 (G2) a66
Earth DR-1
INST W/H FLOOR W/H
Z22 (G3) a67
Earth DR-2
f-m 1
7 ($77)
ENGINE SIDE WIRING 15 a-ea 4 (#1R)
1 (F/F )
To (BG) Fuel filter warning switch
SHTS12Z160200016
P_EL02_001.fm 22 ページ
２００７年８月３１日 金曜日 午後３時０分
EL02–22
ELECTRIC WIRE
AF Refer to the «AE. EARTH SYSTEM (G2) (CAB SIDE)» To CAB SIDE
Z10 b81 (G3)
2
b-a 1 Z11 b87 (G5)
5.00 B
Z09 (G2) b80
Z08 (G1)
Earth power and light No.1
To (AJ) Heater relay To (AI) Starter relay To (AA) Battery relay
6
To (CD) Side turn signal light LH
SIDE/F W/H (For dump truck) 1 Z19 (RR) c116
(%01)
Earth power and light rear
b-c 2
2 2 (SW4-) 1 (GND1)
Earth power and
To (GC) ABS front modulator RH (For semi-tractor) To (HB) MZ12 splitter Hi magnetic valve No.1
CHASSIS SIDE WIRING
2 (CST-)
Fr-LH W/H 8.00 B
b79
To (CD) Side turn signal light RH
Before build body
Earth power and light No.4
Earth power and light No.3
1 (L) 2 (E) 2 (S-)
8.00 B
3.00 B
(&81) 4 (&82) 3 (&86) 7
(&85) (#61)
b-a 2 (#62)
Fr-RH W/H
3.00 B
2
8
2 (CSR-)
c-sh 1
b201 J/C Earth
3 (%2D)
To (GC) ABS rear modulator LH 4 (For semi-tractor) (GND) 4 To (GC) ABS rear modulator RH (For semi-tractor) (GND) To (IK,IL) Differential lock magnetic valve 2 (For Australia truck) (E)
light No. 2 2 (GND) 3 (E)
To (HB) MZ12 splitter Lo magnetic valve No.2
4 (E)
To (HB) MZ12 splitter magnetic valve No.1
4 (E)
To (HB) MZ12 range Hi magnetic valve No.2
5 (E)
To (HB) MZ12 range Lo magnetic valve No.3
6 (E)
To (BB,BD) Low pressure switch No.4 (For right-hand drive model)
2 (SW4-)
Fr-RH W/H
To (BB,BD) Low pressure switch No.4 (For left-hand drive model) To (CE) Trailer socket (For semi-tractor)
2 (LLR-)
To (CI,CJ) License plate light LH (For semi-tractor)
2 (RFR-)
To (CF) Rear fog light (For semi-tractor)
2 (E)
To (HA) ZF High-Low magnetic valve
2 (E)
To (HA) ZF clutch magnetic valve
Fr-LH W/H
8 (&8D) 3 (&8A)
2 (-) 2 (TSL-) 4 (GND)
2 (&8B) 1 (&8C)
To (BB,BD) Low pressure switch No.2
2 (SW2-)
7 (&8E)
To (BB,BD) Low pressure switch No.1
2 (SW1-)
6 (&8F)
To (BB,BD) Low pressure switch No.3
2 (SW3-)
5 (&8G)
To (IM) Air dryer To (BB,BD) Trailer stop light switch To (GA) ABS front modulator RH (Except semi-tractor)
c-se 1
To (CM) Spot light
5 (%15)
2 (CM)
To (IC,ID) Cab tilt motor
3 (S-)
To (IC,ID) Cab tilt relay
2 (-)
2 (S-)
To (AC) Battery relay No.4
TILT W/H H/LIGHT W/H
J/C Earth G2 b202
To (CD,CE) Cornering light RH
2 (E)
5 (&99) 4 (&91) 3 (&92)
To (IA,IB,IC,ID) Cab tilt buzzer To (GA,GB,GC) ABS front modulator LH To (CD,CE) Cornering light LH
2 2 (TBZ-) (&93) 4 1 (GND) (&94) 2 8 (E) (&95)
c-sd 1
7 (%F0)
5 (E-)
To (CA) Headlight RH
c-sd 2
7 (%E0)
5 (E-)
To (CA) Headlight LH
7 (&96)
To (IE) Transmission P.T.O. magnetic valve
2 (E)
6 (&97)
1 (E)
To (DC) Horn (Hi-Lo)
J/C Earth G2-A c201
SHTS12Z160200017
AF. EARTH SYSTEM (G2) (CHASSIS)
２００７年８月３１日 金曜日 午後３時０分
ELECTRIC WIRE
EL02–23
SIDE/F W/H (For dump truck)
After build body
e-sh 1 2 (RCB-)
To (CD) Rear combination light LH
2 (RCB-)
To (CD) Rear combination light RH
2 (LLP-)
To (CH) License plate light RH
3
Rr-W/H (INT-W/H)
Fr-LH W/H 1
(%A2)
To (CC,CD,CE) Side turn signal light RH (For dump truck)
2 (CST-)
To (CC,CD,CE) Side turn signal light LH (For dump truck)
Rr-W/H (INT-W/H and Rr-W/H divided type) d-e 1
(%C5)
To (CF) Rear fog light (For truck 1 (GND1)
To (CD) Trailer socket (For full-tractor)
Earth power and light rear
2 (RFR-)
To (CF) Rear fog light
2 (BLP-)
To (CH) Back-up light RH
2 (BLP-)
To (CH) Back-up light LH
2 (LLR-)
To (CH) License plate light LH
2 (BBZ-)
To (CH) Back buzzer (For Hong Kong except semi-tractor) (INT-W/H and Rr-W/H integrated type)
4 (GND)
To (GB) ABS rear modulator RH (For Australia)
1
4 (GND)
2 (PSW-)
To (CD) Rear combination light RH (For truck)
2 (RCB-)
To (CD) Rear combination light LH (For truck)
Earth power and light rear
Rr-W/H (INT-W/H)
To (BB) Spring brake switch
4 (GND)
To (GA, GB) ABS rear modulator LH (Except Australia truck)
4 (GND)
To (GA, GB) ABS rear modulator RH (Except Australia truck) To (IK) Differential lock magnetic valve (Except Australia)
2 (E)
2 (RCB-)
INT-W/H and Rr-W/H integrated type (Except semi-tractor)
To (GB) ABS rear modulator LH (For Australia)
11 e-sg 1 (%1H)
2 (RFR-)
Z19
4
Z19 (RR 1) e9
8 (%23)
c-e 10
2
2
2
8 (CSR-)
INT-W/H and Rr-W/H integrated type (Except semi-tractor)
sf-d 1
c-d 1
3 (%2D)
B/C W/H (Except semi-tractor)
(RR 1)
P_EL02_001.fm 23 ページ
e9
2 (BLP-)
To (CI) Back-up light RH (For truck)
2 (LLP-)
To (CI) License plate light RH (For truck)
2 (BLP-)
To (CI) Back-up light RH (For truck)
2 (LLR-)
To (CI) License plate light LH (For truck)
2 (BBZ-)
To (CI) Back buzzer (For Hong Kong truck)
A/S W/H 5 (EXR-) 6 (EXL-) 4 (INL-)
To (IG) Height control magnetic valve (For FR model)
J/C Earth G2-B (For semi-tractor) 4
c202
(&9A)
2 (RML-)
A/S W/H To (IF) Height control magnetic valve (For semi-tractor)
2 (E)
2 (BLP-) 2 (RCB-)
To (CE) License plate light RH To (CJ,CK) Back-up light RH To (CE) Rear combination light LH
To (CJ,CK) Back-up light LH To (CE) Rear combination light RH
Fr-LH W/H 2 (BBZ-) 2 (E)
To (CJ,CK) Back buzzer (For Hong Kong semi-tractor) To (IJ) Differential lock magnetic valve (For semi-tractor)
11 (%1H)
To (CG) Rear endout maker RH (For semi-tractor)
2 (LLP-) 2 (BLP-) 2 (RCB-)
sg-c 1
2 (RMR-)
2 c-sf 2 (%2A)
To (CG) Rear endout maker LH (For semi-tractor)
2 (&9C) 1 (&9D) 8 (&9E) 7 (&9F) 6 (&9G) 5 (&9H)
2 (PSW-)
To (BD) Spring brake switch
B/C W/H (For semi-tractor) 1: For semi-tractor 2: Except semi-tractor 3: Except Australia, New Zealand 4: For Australia, New Zealand SHTS12Z160200018
P_EL02_001.fm 24 ページ
２００７年８月３１日 金曜日 午後３時０分
EL02–24
ELECTRIC WIRE
AG FOR ECU POWER SYSTEM (G4-P)
#58
To (FA) Common rail ECU
#58
CAB SIDE WIRING
6 (PGD1)
Joint
To (FA) Common rail ECU
5.00 BR
3 (PGD3) 4 (PGD2)
3
To (GA,GB,GC) ABS ECU To (GA,GB,GC) ABS diagnosis switch To (GA,GB,GC) ABS ECU
CAB MAIN W/H Fr-RH W/H
(#64)
b-a 1
4 (GND) 2 (-) 12 (VV1-)
b201
CHASSIS SIDE WIRING
5 0.85 BR
To (BB) Speed sensor (Except ZF transmission)
1
To (GD) ES start solenoid valve
(M/V-)
1,
b-c 2
(&8J)
6 (&8Q)
J/C Earth
2
Fr-LH W/H 5.00 BR
2 (SPS-)
1
Rr-LH W/H 5.00 BR
7 (%03) 5.00 BR
2
SAW (4 E2) SAV (3 E1)
7
(4 E2) 2 (3 E1)
c-e 10 2 (%A4)
To (GB) ABS trailer socket A4A (+(2))
To (GC) ABS trailer socket
Battery No.1 A4B (-(2)) A48 (+(1))
5.00 BR
A49 (-(1))
b78
Battery No.2 Z12 (64)
Battery ground SHTS12Z160200019
AG. EARTH SYSTEM (G4-C AND G4-P)
P_EL02_001.fm 25 ページ
２００７年８月３１日 金曜日 午後３時０分
ELECTRIC WIRE
EL02–25
FOR CPU AND GAUGE SYSTEM (G4-C) J/C Earth 14P 0.50 BR
a607
Joint
#59
#59
4 (128) 3 (129) 9 (135)
a-h 1
7 ($55)
2 (NO-)
0.50 BR
DASH W/H
2 (ESW-)
1 (MGE ) 12 (SGND) 12 (PCE)
To (BA,BC) Combination meter To (DJ) DST-1 connector To (BA,BC) Pulse adjust computer
To (FA) Brake switch To (GD) Clutch fluid pressure switch
(CGD2) 4 (CGD1) 5
To (FA) Common rail ECU
(GND ) 3 (GND2) 16
To (GD) ES start ECU
(PGN1) 25 (PGN2) 26
4 ($48)
1
To (BE,BF) Tachograph, KINZLE tachograph 26 (PGN2)
To (BF) KINZLE tachograph
26 (PGN2)
To (IG) Air suspension controller (Remote control type)
INST W/H
Fr-RH W/H
(#65)
b-a 2
a-f 6
CAB MAIN W/H
To (IG) Air suspension ECU
0.50 BR
T/M W/H To (BB,BD,BF) Speed sensor (For ZF transmission)
5
0.50 BR
b-c 1
5
(%2X)
c-sa 2
4 (SPS-)
5
0.50 BR
(%04)
(%A5)
2 1 (FSDE)
To (BD) Fuel gauge sender unit
3 1 (FSDE) 2 (WLE)
0.50 BR
To (BB) Fuel gauge sender unit To (BB,BD) Coolant level warning switch
Fr-LH W/H 1: Full-tractor 2: Semi-tractor 3: Except semi-tractor SHTS12Z160200020
P_EL02_001.fm 26 ページ
２００７年８月３１日 金曜日 午後３時０分
EL02–26
ELECTRIC WIRE
AH
31
0.50 R-B
(ST)
6
5
a609
To (HB) MZ12 range and splitter change switch To (AB) Fuse 91 2
5
(&AE)
0.50 R-B
0.50 R-B
0.50 R-B
0.50 B-O
(11LD)
b66
b68
2
b-a 4 7 0.85 B-Y
b68
0.85 R-B
1 3 (B)
1
A3W
(E)
5 A3Y
(C) 2
1 2 8.00 W-L 3
c-b 2
(+ )
1
b49 STARTER
EG-3,7,10,15,19 82580-6730
2
b28 EG-3,7,10,15,19 82580-7180
A3Z (E )
Battery cable
(E )
To (AE,AF) J/C Earth (G2)
ba1
(B)
0.85 R-B
3
b49
1
3 (&82)
8.00 W-L 1
(C)
(LD)
50.00 B-R
3
To (AA) Battery relay
0.50 B
(%07)
ENGINE SIDE WIRING
CHASSIS SIDE WIRING
2 (LD)
1
1
Fr-RH W/H
(#A8)
2
To (AA) FL 10 2
Fr-LH W/H
0.50 B-W
b66 EG-5,8,13,17,20 98060-6050
(SW)
b68 EG-5,8,13,17,20 82580-7320
(#6J)
Fr-RH W/H
c-a 1
b-a 4
CAB MAIN W/H
(#6K)
0.50 B-O
2
To (GD) ES start ECU
0.50 R-B
To (AA) Fuse 11
7 (61)
a102 a103
To (FA) Common rail ECU
(&F5)
J/C Common rail 20P
(&C5)
(NTL)
(&AF)
9
0.50 B-O
(NUSW)
(91LD)
13
10
CAB SIDE WIRING
To (FA) Common rail ECU
1
2
1
2
3
Body Earth SHTS12Z160200021
AH. 1. 2. 3.
ENGINE STARTING CIRCUIT (MODELS WITH MZ AND HX TRANSMISSION) Starter relay Starter Neutral switch
P_EL02_001.fm 27 ページ
２００７年８月３１日 金曜日 午後３時０分
ELECTRIC WIRE
EL02–27
31
(MUSW) b-a 4
7 1.25 B-Y
0.85 R-B
0.85 R-B
1
(+)
2
(-) 0.85 R-B
0.85 R-B
1 (%2T)
(3)
&82
(#6K)
5 35
37
c-a 2
(%2U)
2 1
0.50 B
8.00 W-L
b49
Battery cable
EG-2,4,12,16 82580-6730
b104 EG-2,12 82580-7180
A3Z (E )
3
STARTER
sa3 EG-4,11,16 82560-1340
c-b 3
ba1
To (AE,AF) J/C Earth (G2)
1
2
1
2
3
4
3
1
(%07)
1
sa-c 2
(C)
3
(LD)
50.00 B-R
ENGINE SIDE WIRING
4
3 0.85 R-B
b49
Fr-RH W/H
1.25 B-Y 4
8.00 W-L
(+)
2
5 A3Y
b68
To (AA) Battery relay
(B)
T/M W/H
(-)
A3W
(C)
b66
2
2
1
1
1
1
(#U4)
1.25 B-Y
(#6J)
b68
(E)
1
Fr-LH W/H
sa-c 2
1
3
2
2 (LD)
1
To (AA) FL10
(SW)
b66 EG-5,13 98060-6050
(B)
b68 EG-5,13 82580-7320
0.50 B-W
2
b-a 4
CAB MAIN W/H Fr-RH W/H
(&F5)
1.25 B-Y
(11LD)
a102 a103
0.50 R-B
0.50 B-O
c-a 1
0.50 B-O
1.25 B-Y
2
0.50 R-B
10
To (AA) Fuse 11
(&AE)
5
J/C Common rail 20P
(&C5)
a609
(#A8)
13
To (GD) ES start ECU 6
(NTL)
To (AB) Fuse 91 2
(91LD)
(&AF)
9
0.50 B-O
(ST)
To (FA) Common rail ECU
To (FA) Common rail ECU
AI
2
4
Body Earth
1: ZF transmission 2: EATON transmission SHTS12Z160200022
AI. 1. 2. 3. 4.
ENGINE STARTING CIRCUIT (MODELS WITH ZF AND EATON TRANSMISSION) Starter relay Starter Neutral switch (ZF transmission) Neutral switch (EATON transmission)
P_EL02_001.fm 28 ページ
２００７年８月３１日 金曜日 午後３時０分
EL02–28
ELECTRIC WIRE
AJ
b67
1
1
(%0A) (%17)
sc-c 1
sc-b 1
Fr-LH W/H
(B24V)
10.00 B
(%17)
1
INTAKE AIR HEATER W/H
sc2
c-b 3
4 (&81)
1
EG-1,9,14 9806-06150
10.00 B-W 1
10.00 B-W
1
2
10.00 B-W
(F)
5
2
To (CD,CF) J/C Earth (G2)
sc2
2 A6H (E)
ENGINE SIDE WIRING
(HRY2)
6 3 (S)
1
b69
1
1
1
To Bus bar No.1
(SW)
b69
2
b67 EG-5,12,17 9806-06150
AEM (BUS3)
(L)
b69 EG-5,12,17 82560-2810
0.50 B
CHASSIS SIDE WIRING
0.50 R-B
9
Fr-RH W/H
(#6M)
b-a 4
CAB-MAIN W/H
0.50 R-B
7 0.50 R-B
CAB SIDE WIRING
(HRY)
To (AA) Common rail ECU
2 Body Earth
1: RHD 2: LHD SHTS12Z160200023
AJ. ENGINE STARTING ASSIST CIRCUIT 1. Intake air heater relay 2. Intake air heater
P_EL02_001.fm 29 ページ
２００７年８月３１日 金曜日 午後３時０分
ELECTRIC WIRE
EL02–29
To (BA,BC) Combination meter 7
(MCHG)
2
(71LD)
To (AB) Fuse 71
CAB SIDE WIRING
AK
&9J (3)
0.50 Y-G 11
ea-a 4
CAB MAIN W/H
0.50 Y-G
0.50 W-L
3A 15.00 W
2
1
1 ea20 b68
1 (B)
b44
ea20
b44
EG-1,6,9,14,18 82580-8640
EG-1,6,9,14,18 98060-6150
1
2 A41 (E)
ENGINE SIDE WIRING
3A 15.00 W
13
ea-a 4
Fr-RH W/H
(#1M)
1 (+ )
(L)
100A
0.50 W-L
FL 17
(#1P)
2 (LD)
(R)
2
To (AA) FL 11 (LD)
CHASSIS SIDE WIRING
To (AC) Battery relay No.4
1
2
3
4
1 Body earth
1 1: Taiwan explosion-proof 2: Except Taiwan explosion-proof SHTS12Z160200024
AK. CHARGING CIRCUIT 1. Alternator
P_EL02_001.fm 30 ページ
２００７年８月３１日 金曜日 午後３時０分
EL02–30
ELECTRIC WIRE
To (AA) Fuse 42 2
(42LD)
To (AA) Fuse 22 2
(22LD)
To (AB) Fuse 94
1
5,6,7
f38
5
6
7 1 10 a-f 1 1.25 Y 34 1
(3)
1.25 L
1.25 Y
(#BK)
c-a 2
1.25 L c-a 2 (#BJ)
35
($0A)
1.25 Y
1 1.25 L 4
($0G)
a-f 1
16
($04)
c-a 1 28
39
(#BC)
c-a 1
8
1
10,11,12
(2)
9
(#BD)
8
2.00 R
1
1
1
(1)
1
1.25 W-L
c65 EG-3,8,10,11, 17,20 82580-4240
0.85 W-G
c66 EG-3,8,10,11, 17,20 82580-4240
c67 c68 c69 EG-3,8,10,11, 17,20 82580-4240
1
CHASSIS SIDE WIRING
28
CAB MAIN W/H Fr-LH W/H
1
4 f35
(PTL2)
3 f34
(#BB)
2 f33
(PAC2)
1 f32
c-a 2
2.00 R
a-f 1
0.85 W-L
0.85 W-G
(PTL1)
1
2.00 R
1.25 W-L
0.85 W-G (PAC1)
1
0.85 B-R (PIG1)
1
1,2,3,4
(3)
f37
(2)
f36
1
10
a502
(42LD)
5
(22LD)
11
(A1A)
12
a504
f500
(42LD)
f-a 1 $0L
f502
(20)
6
(A5B)
1.25 W
1
(P1)
f32 f34 f33 f35 IP-2,6 97840-4050
1
CAB SIDE WIRING
f502
INST W/H
INST W/H
(1)
2
(94LD)
f36 f37 f38 IP-2,6 97840-4050
0.85 B-R
2
J/B
(52LD)
CAB MAIN W/H
To (AA) Fuse 52
AL J/B
10
11
12
c67
c68
c69
9 SHTS12Z160200025
AL. 1. 2. 3. 4. 5. 6.
SPARE POWER SOURCE CIRCUIT P/BAT P/M P/ACC CAB P/TAIL CAB SERVICE CAB 1 SERVICE CAB 2
7. 8. 9. 10. 11. 12.
SERVICE CAB 3 P/ACC CHASSIS P/TAIL CHASSIS SERVICE CHASSIS No.1 SERVICE CHASSIS No.2 SERVICE CHASSIS No.3
P_EL02_001.fm 31 ページ
２００７年８月３１日 金曜日 午後３時０分
ELECTRIC WIRE
EL02–31
AM
4
1.25 W
9
(+B ) 2
0.50 R-B
(A5B) 6
(ILL) 1
0.50 W-G
(A1Y) 13
(ACC) 3
1.25 B
(A1A)
f502 f501 f502
When installed 12V spare power source, connect the 24V spare power source connector.
2 (52LD) 2 (43LD) 2 (22LD)
To (AA) Fuse 52 To (AA) Fuse 43 To (AA) Fuse 22
(GND)
1
INST W/H CAB MAIN W/H 1 ($01)
f40 IP-2,6 82580-6920
3.00 B
1 (GND)
(AE) Ground circuit (G2)
1 2 3 4
1
SHTS12Z160200026
AM. ETC. SPARE POWER SOURCE CIRCUIT (DOUBLE AS 12V SPARE POWER SOURCE) 1. ETC. sub power supply connector
P_EL02_001.fm 32 ページ
２００７年８月３１日 金曜日 午後３時０分
EL02–32
ELECTRIC WIRE
AN
Connect the ETC sub power supply connector.
12V W/H 4
1
0.85 R-Y
(ILL) 1
0.85 W-B
(12IL) 1
1.25 B-R
(12AC) 5
(GND)
2
4
(+12 ) 1
2 (12+ ) 6
(ACC) 3
CAB SIDE WIRING
1.25 W-L
(+B ) 2
(12- )
4
2
1.25 W
(24+) 10
0.50 R-B
(24IL) 3
0.50 W-G
(24AC) 9 (24-)
1.25 B
4 (+B24) 2 (ILL) 1
3
(ACC) 3 (GND)
1.25 W-L 1.25 B-R
(GND )
SHTS12Z160200027
AN. 1. 2. 3. 4.
12V SPARE POWER SOURCE CIRCUIT P12V connector DC/DC converter P24V connector 12V socket
P_EL02_001.fm 33 ページ
２００７年８月３１日 金曜日 午後３時０分
ELECTRIC WIRE
o1 IP-1 82580-6920
o3
o2
o4
IP-2 82580-7210
IP-2 82580-8380
IP-1 82580-4610
1 2 1 2
1
3 4
5 6 7 8 9 10
3 4
1
EL02–33
2
2 1 4 3
3
2
4
SHTS12Z160200028
P_EL02_001.fm 34 ページ
２００７年８月３１日 金曜日 午後３時０分
EL02–34
ELECTRIC WIRE
BA a501
J/C CAN
2 (72LD)
14 (98) 4 (94)
To (AA) Fuse 43
To (AA) Fuse 46 2 (46LD) To (FA) J/C CAN
0.50 L-Y
3
18 (&3J) 19 (&3S) 17 (&3K)
(#L5)
To (AB) Fuse 72
3
(72LD)
0.50 L-Y
2 (43LD)
To (DK) Diagnosis standard connector To (DK) Diagnosis option connector 1
J/C ETC 13P-1
18
17
21
22
6
7
8
2
0.50 W-L
To (BE) Tachograph
(MM+B)
(MMT-)
5
a47
(MMT+)
(MI+)
3 4
CAB MAIN W/H
0.50 W-L
a48
2
9 10 11 12 13 14 15 16
(&24)
(&1N) 12
(&1W) 5
4
(&1D) 13
0.50 W-L
16
CPU
(MGE)
(MFLS)
(MARE)
(MARR)
3
12
1
0.50 P-B
0.50 W-B
0.50 BR
3
14 0.50 P-G
4
15 0.50 P-L
(MWL)
13
10
a48
0.50 P
a47
(MOLP)
(MAR+)
(MARF)
(MTM)
(SPMP)
1
11
a502
0.50 R-B
7 (#KU)
9 (RVSP) 10 (SPSP)
0.50 W-L
IP-1,5 82580-7960
a614
a47
CAB SIDE WIRING
1 (D+BS) 1 (D+BO)
20 (&3R)
a504
a25 a619
0.50 R
2 (&C2)
0.50 Y-R
0.50 R-L
0.50 Y-R
0.50 BR
To (FA) Common rail ECU
To (AD,AG) J/C Earth 14P
0.50 L-R
0.50 L
(PCI+) 11 0.50 L-R
To (AD,AG) J/C Earth 14P
2 (&F2)
9
(PCO+) (PCS+)
(PCR1)
9 (&46)
4 (&3Y)
16 (TACH)
ea-a 1
Fr-LH W/H
(#2E)18
c-a 2 (#DK) 22
c-a 2 (#DJ) 18
b-a 7 (#7Q) 8
b-a 7
b-a 7 (#7L) 5
(#7K) 4
b-a 7
Fr-RH W/H
(#7J) 3
b-a 5
b-a 5 (#6Q) 9
(#6P) 1
c-a 5
2
(#U5) 5
CAB MAIN W/H Fr-LH W/H
a103 a102
1
(#U6) 6
To (GD) ES start ECU
3
To (FA) Common rail ECU
12 (PCE)
0.50 L
18 (VS)
c-a 5
4 (PC+)
(PCO3)
2
10 (SS1G)
CHASSIS SIDE WIRING
(PCRO)
2 (PC04)
16
To (IG) Air suspension ECU
1 (SS)
5
1
0.50 Y-R
To Chassis side (Refer to the circuit «BB»)
SHTS12Z160200029
BA. 1. 2. 3. 4. 5.
METER CIRCUIT (EXCEPT SEMI-TRACTOR) (CAB SIDE) Combination meter Pulse adjust computer Light check relay Trailer hand brake switch Warning buzzer
Fr-RH W/H 5
f75
IP-2 82580-6820
1 2
4
0.50 G-O
(AE) Ground circut (G2) (AI) Engine starting circuit
2 (#6J)
(G3)
INST W/H 11 ($0B)
4
2.00 B
To (CC) Pick-up controller
1
2
1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11
12 13141516171819202122 12 13141516171819202122
1 1 1
22pin
a47
To (GD) ES start ECU
To Chassis side (Refer to the circuit «BB») 19 (PKB)
To (CC) Hong Kong 2 diode (K)
Z22 0.50 B
To (IG) Air suspension ECU a45
1
To (GD) ES start ECU
CAB MAIN W/H
(WBZ-)
a49
12 (MBZ)
a49
IP-2,6 82560-2470
(WBZ+)
a49
11 (MHC+)
To (AA) Fuse 32
To (CC) Turn signal flasher
To (IL) Differential lock
To (IK,IL) Differential lock
To (IE) P.T.O. position switch (J/C ETC)
a48
IP-2,6 82560-2470
0.50 W-R
a49
(MHTC)
6
(MHCE)
a503
2 (21LD)
(MPAK)
5 (32LD)
9 (&3U) 9 (&3U) 9 (&3U) 2 (LHLD) 4 (RHLD)
4 (&3N)
To (AA) Fuse 21
(MTIN)
CAB MAIN W/H
19 1 (LP1) 20 2 (EBZ)
a48 a47 a48
(MOLF)
1
2
2
18
17
19
16
2 (N/O-)
To (HB) MZ12 range relay To (HB) MZ12 range Lo switch
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 1718
18pin
0.50 BR-R
a49
(MABS)
(MCHG)
a49
(MHBM)
(MTUR)
(MTUL)
(MDL2)
(MDL3)
(MDLK)
(MPTO)
7
6
To (HB) MZ12 splitter Hi switch To (HA) ZF range relay
To (HA) ZF range relay
a47 IP-2,6 82560-2230
8
1 8 (IND)
To (GA) ABS ECU To (BH) Oil filter warning switch
7 2 (L) 11 9 (WL) 5 1 (O/C)
To (AK) Alternator
(MFFL)
(MSBT)
(MENG)
(MIIR)
(MTRB)
(MESS)
a48
To (GD) ES start ECU
a49
To Seat belt switch To (BG) Fuel filter warning switch
12 16 (CE/G) 1 6 (SBW+) 2 13 (F/S) 14 5 (PR)
21
10 a48
To (FA) Common rail ECU
0.50 L-G
(&33)
($02)
0.50 B-O
f-a 1
a47
(THB+)
2
2 2 (ME)
(MHI2)
5
3
To (HB) MZ12 splitter Lo switch
ELECTRIC WIRE
21 c-a 2 (#DM) 19 c-a 2 (#DN)
2.00 B a49
(THB-)
3 1 0.50 L-G
0.50 B-O
2
10 (&AE)
0.50 G-O
2 a49
20 c-a 2 (#DL)
(G2) 0.50 B
b-a 7
Z21 (MLO2)
(M2HI)
(M2LO)
a49
9 (#7R)
(11LD)
(B)
7
3 0.50 B-O (S+) 1
To (AD,AE) J/C Earth 14P-G2
(LD)
5 (S-) 0.50 B 2
0.50 B
To (AA) Fuse 11
2 (N/O-) 4 (NC-) 2 (N/O-) 3 (S+) 4 (NC)
P_EL02_001.fm 35 ページ ２００７年８月３１日 金曜日 午後３時０分
EL02–35
22pin
(21LD)
0.50 W-G
5
a49
IP-2,6 82580-6390
2
5 18 (PKB1)
(AE) Ground circut (G2) 6 (&52)
1: ZF transmission 2: Except ZF transmission 3: LHD 4: RHD 5: Australia
SHTS12Z160200030
P_EL02_001.fm 36 ページ
２００７年８月３１日 金曜日 午後３時０分
EL02–36
ELECTRIC WIRE
CAB SIDE WIRING
BB
0.50 P-G
0.50 P-B
2 (ASRS)
1 (ASR-)
2 0.50 P-L 3 (ASR+)
1
b75
b76
3
4
0.50 Y-R 1
7
0.50 BR (%04)
5
0.50 BR
0.50 P
0.50 P-L
0.50 BR 2 (SPS-)
3 (ASF+)
0.50 L-R 3 (SPSP)
0.50 P-B 0.50 L 1 (SPS+)
2 (ASFS)
0.50 BR 4 (SPS-)
1 (ASF-)
0.50 L
5
2
(WL+)
1 2
(FSDE)
6 (WLE)
3
(FSD+)
To (AD,AG) J/C Earth (G4-C)
6
(&8Q)
4 (%2W)
5 (%2X) sa-c 2
5
T/M W/H
0.50 L-R
sa-c 2
3 (%2V)
(AG) Ground circuit (G4-C)
1 (SPS+)
sa-c 2
5
(%04) 0.50 BR (%A5)
3 (SPSP)
CHASSIS SIDE WIRING
0.50 BR
(OIL+)
ENGINE SIDE WIRING
0.50 L-R
5
ea-a 1 (#2E)18
c-a 2 0.50 R-L
0.50 W-B
0.50 L
Fr-LH W/H
(#DK) 22
c-a 2 (#DJ) 18
b-a 7
b-a 7 (#7Q) 8
b-a 7
(#7L) 5
(#7J) 3
(#7K) 4
b-a 7
b-a 5
b-a 5 (#6P) 1
Fr-RH W/H
(#6Q) 9
(#U6) 6
(#U5) 5
c-a 5
CAB MAIN W/H Fr-LH W/H
c-a 5
To Cab side (Refer to the circuit «BA»)
Body Earth 5.00 BR
(%04)
5 (%A5)
(AG) Ground circuit (G4-C)
6
sa4
5 b35
b37
b75 b76
3 c50
4 c51
c47
EG-4,11 82560-1340
EG-2,3,7,12 82560-3570
EG-7,10 82560-1340
EG-5,8,13 82560-3190
EG-5,8,13 82560-4350
EG-5,13 82580-6600
EG-2,3,4,7,9 82580-7180
1 2 3
1 2 3
3,4
5
1
2
3
4
1
1 2 3
2
1
2
3
4
2
1
2
5
1
2
6 SHTS12Z160200031
BB. 1. 2. 3. 4. 5. 6. 7.
METER CIRCUIT (EXCEPT SEMI-TRACTOR) (CHASSIS SIDE) Speed sensor (For ZF transmission) 8. Low pressure switch No.4 Speed sensor (Except ZF transmission) 9. Low pressure switch No.2 Front air gauge sender unit 10. Low pressure switch No.3 Rear air gauge sender unit 11. Low pressure switch No.1 Fuel gauge sender unit 12. Spring brake switch Coolant level warning switch 13. Buzzer cancel switch Oil pressure warning switch
P_EL02_001.fm 37 ページ
２００７年８月３１日 金曜日 午後３時０分
ELECTRIC WIRE
EL02–37
10 0.50 BR-R
sg-e 1
6
(%A6)
(%1G)
2
0.50 G-O
2
1
11
0.50 W-R
(PSW-)
(SW1+)
1
10
(SW3+)
1
(SW2+)
1
(SW4+)
2
sg-e 1
9
1
sg-d 1 sg-e 1
2
2 12 0.50 W-R (%1J)
(%A7)
13 0.50 W-L (%1K)
e-c 1 7
8
(%A8)
0.50 W-R
d-c 1
1 1 d-c 1
0.50 W-L
e-c 1
2
0.85 B
2
(BSW+)
1 1
13
(SW1-)
b71
2
(SW3-)
b73
2
(SW2-)
b72
2
(SW4-)
b74
sg-d 1
2 0.50 W-L
(BSW-)
0.50 B
c-a 2
Fr-LH W/H
Rr-W/H (INT W/H)
12 8
(#DN) 19
e-c 1
2
0.50 BR-R 1
1 d-c 1
(PSW+)
0.50 G-O
(#DM) 21
c-a 2 20
1 sg-d 1
0.50 G-O
0.50 BR-R
0.50 G-O
(#DL)
(#7R)
9
b-a 7
CAB MAIN W/H Fr-RH W/H
c-a 2
To Cab side (Refer to the circuit «BA»)
0.50 B
5.00 B
ea17
1
7
(&8F)
0.85 B
sg-d 1
(%1H)
Z09
2
(G2)
b71 b72
b73 b74
EG-5,8,13 82560-3590
1
2
8,9,10,11
2
3.00 B
(%A2)
To (AD,AF) J/C Earth (G2)
(AF) Ground circuit (G2)
EG-1,6,9 82580-6830
0.50 B
11
7 1
(&8G) 6
8 (&8D)
(%01)
0.50 B 1.25 B
(&8E) 5
B/C W/H
(%C5)
(AF) Ground circuit (G2) sg5
sg7
RR-1,2,3,4,5 82580-6770
RR-1,2,3,4,5 82580-6820
1
2
12
1
1: Except full-tractor, Taiwan dump, mixer 2: Full-tractor, Taiwan dump, mixer 3: Except Australia, New Zealand 4: Australia, New Zealand 5: HX transmission 6: MZ transmission
2
13 SHTS12Z160200032
P_EL02_001.fm 38 ページ
２００７年８月３１日 金曜日 午後３時０分
EL02–38
ELECTRIC WIRE
BC a501
3
(72LD)
To (CF) Rear fog light switch 2 (RFI+)
To (DK) Diagnosis standard connector To (DK) Diagnosis option connector
J/C ETC 13P-1
1
(&24)
(&1N) 12
(&1W) 5
4
(&1D) 13
CAB MAIN W/H
7
8
(MM+B)
To (BE) Tachograph
(MGE)
(MFLS)
(MARE)
(MARR)
1 0.50 BR
3
12 0.50 W-B
ea-a 1
16 (TACH)
1
0.75 L
(#2E)18
0.50 R-L
ENGINE SIDE WIRING
2 (&C2)
4 (&3Y)
0.50 Y-R
0.50 BR
To (FA) Common rail ECU
0.50 L-R
0.50 L
To (AD,AG) J/C Earth 14P
9 (&46)
To (AD,AG) J/C Earth 14P
2 (&F2)
9 (PCI+) 11 0.50 L-R
(PCS+)
a103 a102
3
1
To Chassis side (Refer to the circuit «BD»)
c-a 2 (#DK) 22
c-a 2 (#DJ) 18
b-a 7 (#7Q) 8
b-a 7
b-a 7 (#7L) 5
(#7K) 4
b-a 7
Fr-RH W/H
(#7J) 3
b-a 5
b-a 5 (#6Q) 9
(#6P) 1
c-a 5 (#U6) 6
c-a 5
2
(#U5) 5
CAB MAIN W/H Fr-LH W/H
(PCR1)
1 (PCO+)
(PC+)
To (GD) ES start ECU
3
To (FA) Common rail ECU
0.50 L
4 (PCRO) 16
2
12 (PCE)
(MOLP)
3 0.50 P-B
0.50 Y-R
14 0.50 P-G
4
15 0.50 P-L
(MWL)
13
a48
0.50 P
10
11
a47
(OIL+)
(MAR+)
(MARF)
(MTM)
(SPMP)
1
2 (PC04)
CHASSIS SIDE WIRING
6
CPU
0.50 Y-R
10 (SS1G)
5
2
0.50 W-L
0.50 R
18 (VS)
3 4
a47
(MMT+)
(MI+)
(MMT-)
a48
2
9 10 11 12 13 14 15 16
18
17
0.50 W-L 21
0.50 W-L 22
7 (#KU) 0.50 R-B 16
a502
1 (D+BS) 1 (D+BO)
20 (&3R)
9 (RVSP) 10 (SPSP)
0.50 W-L
IP-1,5 82580-7960
a614
a47
CAB SIDE WIRING
a619
(#L5)
a504
0.50 L-Y
To (CF) Front fog light switch 1 (FGI+)
2 (72LD)
a25
0.50 L-Y
3
18 (&3J) 19 (&3S) To (AB) Fuse 72 17 (&3K)
To (AA) Fuse 46 2 To (FA) J/C CAN 14 (98) 4 (94)
To (AA) Fuse 43 2 (43LD)
J/C CAN
Body Earth
Fr-LH W/H
ea17 EG-14,18 82580-6830
1
3 SHTS12Z160200033
BC. 1. 2. 3. 4. 5.
METER CIRCUIT (FOR SEMI-TRACTOR) (CAB SIDE) Combination meter Pulse adjust computer Oil pressure warning switch Trailer hand brake switch Warning buzzer
Fr-RH W/H 2 1.25 B
DASH W/H 6
($96) f-a 1
0.50 B
(AE) Ground circuit (G2) ($02)
($5V) h-a 1
4
4
(THB+) 1
4 2
11
a49 a49 a48 a47 a48
(MOLF)
(MPAK)
a49 a48 a47
($0B) 2.00 B
To Chassis side (Refer to the circuit «BD») 5 15 (WM6) 5 1 (O/C)
To (CO) Autoleveling ECU To (BH) Oil filter warning switch
1
2
12 (MBZ)
(MDL2)
a49
IP-2,6 82560-2470
a45
To (CE) Hong Kong 2 diode (K) 1
3
(AE) Ground circuit (G2)
CAB MAIN W/H Fr-LH W/H
(WBZ-)
(MDLK)
To (AA) Fuse 32
a48
IP-2,6 82560-2470
(WBZ+)
9 (&3U)
19
(MPTO)
(MTUR)
1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11
12 13141516171819202122 12 13141516171819202122
1 1 1
22pin
0.50 W-R
8
(MRTD)
a48
0.50 BR-R
(MCHG)
(MPFL)
(MABS)
(MITN)
(MATB)
To (IK) Differential lock switch (J/C ETC)
4 (118)
16
a47
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 1718
18pin
2 (L)
7
13
9
8
22
(MSBT)
(MENG)
(MIIR)
(MTRB)
To (IE) P.T.O. position switch
2 (32LD)
a48
To (CE) Turn signal flasher
1
To (IJ) Coupler lock switch
a48
(MTUL)
a49
(MHBM)
2 (N/O-) U80 (G) 3 (LHLD) 10 2 (RHLD)
4
To (HB) MZ12 range relay To (HB) MZ12 range Lo switch
2
(MCPL)
7
6
To (HB) MZ12 splitter Hi switch To (HA) ZF range relay
To (HA) ZF range relay
a49
a47 IP-2,6 82560-2230
To (AK) Alternator
To (GC) ABS ECU To (BG) Fuel filter warning switch
11 (WL) 2 (F/S)
To (GC) ABS trailer 3 socket (5 WR) To (CE) 1 Pick-up controller (IND)
21 a49
To (AS) Seat belt switch
To (FA) Common rail ECU
10 a49
12 16 (CE/G) 1 6 (SBW+)
0.50 L-G
0.50 L-G
(ME)
(MHI2)
5
3
To (HB) MZ12 splitter Lo switch
ELECTRIC WIRE
21 c-a 2 (#DM) 19 c-a 2 (#DN)
($5X) (ME)
2 a47
20 c-a 2 (#DL)
31 29
2
(&33)
0.50 L-G
0.50 L-G
0.50 G-O
IP-2, CA-4 82580-6820 (THB+)
7 0.50 B
b-a 7
4 (MLO2)
a49
9 (#7R)
1 3 4 1
To (AD,AE) J/C Earth 14P-G2
(THB-)
2
f75 h17 (M2HI)
(M2LO)
2 (N/O-) 4 (NC-) 2 (N/O-) 3 (S+) 4 (NC)
P_EL02_001.fm 39 ページ ２００７年８月３１日 金曜日 午後３時０分
EL02–39
22pin
CAB MAIN W/H
5
IP-2,6 82580-6390
2
INST W/H
5
(THB-) 0.50 B
(&52) 6
1: ZF transmission 2: Except ZF transmission 3: LHD 4: RHD
SHTS12Z160200034
P_EL02_001.fm 40 ページ
２００７年８月３１日 金曜日 午後３時０分
EL02–40
ELECTRIC WIRE
CAB SIDE WIRING
BD
c-a 2
1: Except Hong Kong 2: Hong Kong
Fr-LH W/H
(#DK) 22
c-a 2 (#DJ) 18
b-a 7
b-a 7 (#7Q) 8
b-a 7 (#7K) 4
(#7J) 3
(#6P) 1
(#7L) 5
b-a 7
b-a 5
b-a 5
Fr-RH W/H
(#6Q) 9
(#U6) 6
(#U5) 5
c-a 5
CAB MAIN W/H Fr-LH W/H
c-a 5
To Cab side (Refer to the circuit «BC»)
0.50 L 0.50 L-R
b37
b75 b76
EG-16 82560-1340
EG-15,19 82560-1340
EG-17,20 82560-3190
1
2
1
2
4
3
4
1
2
0.50 R-L 1 0.50 BR
0.50 BR
2
b76
1
5
b75
2
6
(AG) Ground circuit (G4-C) c50 EG-16,19 82560-4350
1 2 3
3,4
c47 EG-15,16,19 82580-7180
(%04)
4
sa4
3
6 (WLE)
0.50 P-B 1 (ASR-)
3
(WL+)
0.50 W-B 0.50 P-G 2 (ASRS)
2
0.50 P-L 3 (ASR+)
5 (FSDE)
0.50 P
0.50 P-L
0.50 BR 2 (SPS-)
3 (ASF+)
0.50 L-R 3 (SPSP)
0.50 P-B 0.50 L 1 (SPS+)
2 (ASFS)
0.50 BR 4 (SPS-)
2
1
1 (ASF-)
0.50 L
0.50 L-R
1 (SPS+)
3
T/M W/H
(FSD+)
To (AD,AG) J/C Earth (G4-C)
6
(AG) Ground circuit (G4-C)
(&8Q)
5 (%2X)
5
(%04) 0.50 BR (%A5)
sa-c 2
sa-c 2
sa-c 2
5
3 (SPSP)
CHASSIS SIDE WIRING
3 (%2V)
4 (%2W)
0.50 BR
1 2 3
5
1
2
c78 EG-15 82560-3340
1
2
5 SHTS12Z160200035
BD. 1. 2. 3. 4. 5. 6.
METER CIRCUIT (FOR SEMI-TRACTOR) (CHASSIS SIDE) Speed sensor (For ZF transmission) 7. Low pressure switch No.4 Speed sensor (Except ZF transmission) 8. Low pressure switch No.2 Front air gauge sender unit 9. Low pressure switch No.3 Rear air gauge sender unit 10. Low pressure switch No.1 Fuel gauge sender unit 11. Spring brake switch Coolant level warning switch 12. Buzzer cancel switch
P_EL02_001.fm 41 ページ
２００７年８月３１日 金曜日 午後３時０分
ELECTRIC WIRE
EL02–41
3: RHD 4: LHD
(#DN) 19 0.50 W-L
#DN c-a 2
(#DM) 21 0.50 W-R
c-a 2 20 0.50 BR-R
9
(#DL)
b-a 7
CAB MAIN W/H Fr-LH W/H
(#7R)
Fr-RH W/H
#DM c-a 2
To Cab side (Refer to the circuit «BC»)
10 0.50 G-O
3
(PSW+)
0.50 BR-R
0.50 G-O 0.50 G-O
1
Fr-LH W/H b-c 2
4 0.50 G-O
11
(%0F)
5.00 B
2
(SW1+)
To (AD,AF) J/C Earth (G2) b73 b74
EG-17,20 82560-3590
1
(&8F)
2
7,8,9,10
13 (%1K)
0.85 B
1
(SW4+) 5.00 B
(%01)
(AF) Ground circuit (G2) b71 b72
(%1H) 1
sg-c 1
(%1J)
B/C W/H
0.85 B
0.50 B 6
(&8G)
(&8E) 5
7
1 (G2)
0.50 W-L
(BSW+)
12
(SW4-)
1 2
2 1 (%01)
0.50 B
0.50 B
(&8E)
7
(&8D)
sg-c 1
12
11
8
2
(BSW-)
7
0.50 B 1.25 B
0.50 W-R
1
(SW1-)
10 b71
(SW3+)
1 2
b73
(SW3-)
(SW2+)
1 2
9
(SW2-)
b72
1 2
8
(SW4-)
b74
(SW4+)
4
(PSW-)
0.50 G-O
7
sg-c 1
(%1G)
0.85 B
sg-c 1
To (AD,AF) J/C Earth G2-B
1 (RR 1)
(AF) Ground circuit (G2) sg13
sg14
EG-17,20 82580-6770
EG-17,20 82580-6820
1
2
11
1
2
12 SHTS12Z160200036
P_EL02_001.fm 42 ページ
２００７年８月３１日 金曜日 午後３時０分
EL02–42
ELECTRIC WIRE
BE
To (AA) Fuse 43
To (AB) Fuse 72
2 (43LD) 2
(A1Y)
0.50 R-B 19
(TCI+)
1 0.50 W-L 3
(TCSW)
1 4
(TCCL)
0.50 L-Y
1
(72LD)
2 (46LD)
9 10
11 12 13 14 15 16 17 18 19 20
(A7K)
1 2 3 4 5 6 7 8
2 (72LD)
To (AA) Fuse 46
f31 IP-2,6 82580-7000
2
(TCE)
0.50 BR 4
($48)
10
(SPSP)
0.50 R 7
($07)
TO (AD,AG) Ground circuit (G4-C)
0.50 R
0.50 Y 16
(PCRO)
CAB MAIN W/H
a-f 1
5
a-f 1
INST W/H
($05)
0.50 Y
9
(RVSP)
BZR
SPEED
CLK
CAB SIDE WIRING
ILL REV
1
To (BA,BC) Pulse adjust computer To (BA,BC) Combination meter
10 (SPMP)
0.50 R
1
To (BA,BC) Pulse adjust computer
(PCO+)
SHTS12Z160200037
BE. TACHOGRAPH CIRCUIT 1. Tachograph
P_EL02_001.fm 43 ページ
２００７年８月３１日 金曜日 午後３時０分
ELECTRIC WIRE
EL02–43
BF To (AA) Fuse 46
To (AB) Fuse 72
2 0.50 R-B
f31
(TCI+)
19
(TCSW) SPEED WARNING SW
3
To (AA) Fuse 43
(A1Y)
2 (72LD) 0.50 W -L
1
(72LD)
2 (46LD) 1
(A7K)
0.50 L-Y 4
(TCCL)
CLOCK
CAB SIDE WIRING
1
2 (43LD)
3W
IP-2,6 82580-7000
3W
1 2 3 4 5 6 7 8
18
(TCI-)
7 (SPP2) 0.50 L-W
0.50 BR
20 (SPSP) 0.50 R
4
($0C)
4 (PCI+)
To (BA,BC) Pulse adjust computer
0.50 L-W
0.50 L 0.50 BR
5 (%A5)
c-sa 2 c-sa 2 c-sa 2 c-sa 2
8 (%D1)
0.50 L-W
sa4
4 (%2W)
0.50 L-R
3 (%2V)
0.50 L
EG-4,14,16 82560-1340
5 (%2X)
0.50 BR
0.50 BR 4 (SPS-)
1 2 (FSDE) 0.50 BR
2 4
2 (%04)
5
1 3
2
2 (AG) Ground circuit (G4-C)
2 (SPP2)
(#U8)
c-a 5
0.50 L-W
c-a 5
(#U6) 8
5
(%04)
3 (PCS+)
0.50 L-R
3 (SPSP)
(AG) Ground circuit (G4-C)
0.50 L
0.50 L-R
0.50 BR
5
FR-LH W/H
(#U5) 6
c-a 5
0.50 L-R
CAB MAIN W/H
To (AG) Ground circuit (G4-C)
a-f 1
7 ($07) 12 a-f 1
INST W/H
($48)
1 (SPS+)
2
(TCE)
1
0.50 BR
CHASSIS SIDE WIRING
9 10
11 12 13 14 15 16 17 18 19 20
1: Except semi-tractor 2: Semi-tractor
T/M W/H SHTS12Z160200038
BF. KIENZLE TACHOGRAPH CIRCUIT 1. KIENZLE Tachograph 2. Speed sensor
P_EL02_001.fm 44 ページ
２００７年８月３１日 金曜日 午後３時０分
EL02–44
ELECTRIC WIRE
13
(MFFL)
0.50 P ea-a 4 14
(#1Q)
0.50 P 2
(F/S)
1
ea7
(F/F)
ENGINE SIDE WIRING
0.50 B
15
CAB MAIN W/H
(#1R)
ea-a 4
0.50 B
1
(&14)
CAB SIDE WIRING
To (AD,AE) J/C Earth 13P-G2
To (BA,BC) Combination meter
BG
EG-1,6,9,14,18 82580-9420
1 1
2
1
SHTS12Z160200039
BG. FUEL FILTER WARNING CIRCUIT 1. Fuel filter warning switch
P_EL02_001.fm 45 ページ
２００７年８月３１日 金曜日 午後３時０分
ELECTRIC WIRE
EL02–45
19 KT2
Engine earth
(O/C)
0.75 LG
(#2F)
CAB MAIN W/H
ea-a 1
0.50 LG
5
(MOLF)
To (BA,BC) Combination meter
BH
ea21
ea21 EG-1,6,9,14,18 82580-6570
1
1
1
SHTS12Z160200040
BH. OIL FILTER WARNING CIRCUIT 1. Oil filter warning switch
P_EL02_001.fm 46 ページ
２００７年８月３１日 金曜日 午後３時０分
EL02–46
ELECTRIC WIRE
3 (B) 1 (S+)
3 (B) 1 (S+)
CA
2
a100 5 (LD) 2 (S-) 1 FUSE 31 2
(31LD)
FUSE 32
4
5
0.50 R-Y
(S-)
(32LD)
2 5
(S-)
5 (#S2)
(31LD) 0.50 R-W 4
3 (#S1)
5 4 3 2 1
a505 a500
a503
(32LD)
FUSE 33 2 4
5
n1
10A
a500
(33LD) 0.50 R-Y 10
a100
3
10A
(33LD)
FUSE 34 2 3
3
(34LD)
CAB SIDE WIRING
a502
Halogen headlight 0.50 B-L
(34LD)
10A 10A
IP-1,5 82560-2540
(31+)
(33+)
1
5 (LD) 2 (S-)
1
1: RHD 2: LHD
n1
n2
IP-1,5 82560-2550
IP-1 82560-2550
1 2 3 4 5
1 2 3 4 5
4
ED DL DU EP
HF
1
0.50 B
5
To (AD,AE) J/C Earth 14P-G2
(&35)
To (CO) Autoleveling ECU
c-a 1
c-a 1 32
(#AB)
33
c-a 1 34
Fr/LH W/H
c-a 1
3 (HLSW)
CAB MAIN W/H
4
(EP)
2 1
(ED) 10 2 15 1
8 17 0.50 R-Y
0.50 R-L
0.50 R-Y
0.50 R-W
0.50 R-W
0.50 R
1
4
HU
(MHBM)
(#AA)
To (CN) Headlight washer circuit
0.50 R-Y
n2
To (BA,BC) Combination meter
5
HN
(#A9)
3
Hong Kong only
B-L
3
L
Discharge headlight 0.50 L
(DU) 14 1 9 2
14 2 16 1 (DL)
1 (#S3)
18 (HDLP)
0.50 R-L
25 (#AJ)
0.50 R-W 0.50 R-Y
0.50 R
0.50 R-G
sd-c 2 1
(%E8)
0.50 R-G 3
CLEARANCE
1
To (AD,AF) J/C Earth G2-A
2 3
Halogen headlight
0.85 B
7 (%E0)
7
sd1 IP-1,6,9,14,18 82580-6970
(CLR+)
sd-c 2 (%E7)
0.50 R-W 2 4
(HI +) MAIN
5
3 0.50 R 2
(LOW+)
H/LIGHT W/H
6
(E-)
6
(%E6)
sd-c 2 FOG
6
DIMMER
0.50 O 1
3 (LCR+)
(FLL+)
4 5 (E-)
CLEARANCE
MAIN
4 (HI+)
2 (LCW+) DIMMER
1 (FLL+) FOG
Discharge headlight
(%E5)
sd-c 2
CHASSIS SIDE WIRING
0.50 O
sd-c 2
1.25 B
(&96)
SHTS12Z160200041
CA. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
HEADLIGHT CIRCUIT Headlight relay (Dimmer) Headlight relay (Main) Headlight short circuit connector Headlight short circuit connector (Cab side) Light and turn switch Headlight LH Tail light relay No.1 Tail light relay No.2 Cornering light diode Headlight RH
P_EL02_001.fm 47 ページ
２００７年８月３１日 金曜日 午後３時０分
3 (B) 1 (S+)
EL02–47
3 (B) 1 (S+)
ELECTRIC WIRE
a54
5
(LD) 2 (S-)
1
(43+)
FUSE43
a809 IP-1,5 82560-3800
2
(43LD)
FUSE41 2 (41LD)
1 (42+)
10A
FUSE42 2 (42LD)
11 11 3
5
(S-)
8 9 1011121314151617
10A
(LT)
4 5 6 7
2 1 0.50 R-G
a500
1 2 3
8 1 5 (41+) (LD) 2 (S-)
7
IP-2,6 82580-9310
1
2
EL LT LH
5
OFF T
9
4
9
2
(&36)
a615
1 (A)
(K)
J/C ETC 13P-2
To (AD,AE) J/C Earth 14P-G2
(LH) 4 1 5 2 0.50 R-L
(EL)
0.50 B
3 2
2 1
H
12
0.50 R-L
(&29) 4
0.50 R-Y
20 (S-)
5
(&23) 5 (CHW)
(RFLH)
7 (P) 22
0.50 O
To (CC,CE) Cornering light relay LH
To (CF) Rear fog light switch
To (CC,CE) Parking light switch To (CF) Front fog light switch
c-a 1 23
(#AL)
0.50 O
13
7 (%F0)
sd-c 1
1.25 B
3 (CRH+) CLEARANCE
MAIN
4 (HI +)
Discharge headlight 0.85 B
EG-1,6,9,14,18 82580-6970
5 (E-)
DIMMER
10
FOG
1 (FLR+)
2 (LOW+)
sd4
CLEARANCE
1 3
0.50 R-G MAIN
(%F8)
sd-c 1
0.85 R-G
Fr/LH W/H
(E-)
DIMMER 5
FOG
10 Halogen headlight
CAB MAIN W/H
(CRH+)
sd-c 1 2
(%F7) (HI+)
(%F6)
0.50 R-W
(LOW+)
4
sd-c 1 2
(FLR+)
0.50 R
3
(%F5)
sd-c 1 1
0.50 O
4
H/LIGHT W/H
(#AW)
c-a 1
(LD)
3 (&92)
1
2 3
10
To (AD,AF) J/C Earth G2-A
SHTS12Z160200042
P_EL02_001.fm 48 ページ
２００７年８月３１日 金曜日 午後３時０分
EL02–48
ELECTRIC WIRE
CB 0.50 R-B
19
To (BE,BF) Tachograph
(TCI+)
0.50 R-B
2
1
3 (&5V)
0.50 B
7
3
6
0.50 B-R
(GND)
(GND2)
f-a 5
($2C)
6
f-a 5
($2B)
1
3
INST W/H f1 IP-1,5 82560-3290 1
a73
4 5 6
IP-2,6 82560-2290
2
2
0.50 B-R
0.50 R-G
1 1
3
(HLI-)
1 2 3
2
(H/L0)
0.50 B-R
CAB SIDE WIRING
To (AD,AE) J/C Earth 14P-G2
0.50 R
(VOUT)
(VIN1)
0.50 R
(#LB)
(HLI+)
2
To (AA) Fuse 43
0.50 R-G
5
1
3
3
0.50 B-R
8
(LVA+)
sd-c 2
0.50 R
0.50 R-G
sd-c 2
(#E9)
sd2 EG-1,6,9,14,18 82580-6970
0.50 R-G
CHASSIS SIDE WIRING
(%EB)
(#C3)
30
29
Fr/LH W/H
(#BX)
c-a 1
CAB MAIN W/H
c-a 1
2
M
2 2
3
1
3
(LVE-)
(SIG)
0.50 B-R
H/LIGHT W/H
6 (%EA)
sd-c 2
0.50 B-R
SHTS12Z160200043
CB. 1. 2. 3. 4.
HEADLIGHT BEAM CONTROL CIRCUIT DC/DC converter (Leveling) Headlight leveling switch Headlight leveling actuator LH Headlight leveling actuator RH
P_EL02_001.fm 49 ページ
２００７年８月３１日 金曜日 午後３時０分
EL02–49
(#C4)
0.50 R 18
c-a 1
0.50 R
ELECTRIC WIRE
5 3
4
(LVR+)
0.50 R
(%FB)
sd-c 1
0.50 R
sd5 EG-1,6,9,14,18 82580-6970 M
1 8
0.50 R-G
(%F9)
3 1
0.50 B-R
c-sd 1
6 (%FA)
2
2 (SIGR) (LVR-)
c-sd 1
4
0.50 B-R
H/LIGHT W/H
SHTS12Z160200044
P_EL02_001.fm 50 ページ
２００７年８月３１日 金曜日 午後３時０分
EL02–50
ELECTRIC WIRE
9 (HF)
0.50 R
0.50 R-G
J/C ETC 13P-2
(S-)
5
16 (HL) 11 (HR)
To (AD,AE) J/C Earth 14P-G2
10 (#KN) 0.85 W-R
0.50 W-R
3
(B) 1
(S+)
2
(7ELD)
To (AA) Fuse 4B 2
(4BLD)
1.25 GR
(LD) 2
To (BA) Combination meter 2
0.50 R-G
(&2C)
8
0.50 R
(&2K)
2
5
1 1.25 R-B
(RHSW) 6
0.50 R
a615
(B) 3
5 (RHLD)
(LHLD) 4
2
0.50 G
0.50 G-B
2
0.50 R-W
(TECU) 1 (E)
(STOT) 8
10
(P1)
5 (&3X)
To (AE) J/C Earth 14P
0.50 G-B
1 To (BA) Combination meter
15
1.25 G-B
(#AF)
2 1.25 BR
(65LD)
To (AA) Fuse 65
1.25 R
(95LD)
1.25 GR
c-a 2 (#CP)
36
c-a 2 24 (#CX)
c-a 2 11
(#CW)
(#CD)
c-a 2 29
15
c-a 2
To (GB) ABS trailer socket
(#CL)
c-a 2 (#CM)
c-a 2
0.50 B
(MTIN)
To (AA) Fuse 95
(#CN) 21
(TRCN)
8
0.50 B-W
0.85 LG To (CA) Head 13 light RH (#AW)
19
0.50 R-W
5
(IND)
2 (&1A)
0.50 LG-R
7 (TSTP)
10
7 (#6K)
(91LD) 0.50 B-Y
9 (PUP+)
(ABS+) 2
1.25 B
9
7
(P)
0.85 LG
Installed shortcircuit connector
1.25 B-Y
2
(STIN) 3
OFF ON
9
(AI) Engjne starting circuit (Fuse 91) 4
6 (TB)
8 (B2)
0.85 GR
0.85 G-Y
(41LD)
6 10 (T)
(CCH)
10 0.50 LG
1.25 G
2
(FTL-)
0.85 G-Y
8
0.85 R-G
To (CH) License 9 plate light RH (#BS)
0.50 B Z23
10 (MTUR)
($A2)
2
To (BA) Combination meter
7
(STN-) ($A2)
a-j 1
4
(&1F)
3
a502
(G2-)
(STN+)
0.50 G
DOOR LH W/H
1 2 0.50 B 2 0.50 B 2
0.50 B
(&37)
1
To (AD,AE) J/C Earth 13P-G2
CHASSIS SIDE WIRING
0.50 B
(&38) 3
0.50 G
To (AD,AE) Earth AS-3
CAB MAIN W/H Fr-LH W/H
2
3
0.50 G
j-a 1
($A3)
6
a505
HF HL HR RT OFF ON
(LHSW)
2 3
a-h 1
DOOR LH W/H
(CCG) 7
DASH W/H
DASH W/H
j-h 1
(&95)
0.50 G
0.50 G 5
28 ($5U)
2
(STN-)
3
1
To (AB) Fuse 7E
(MTUL)
2 1
1
2
0.50 G
CAB SIDE WIRING
(FTL-)
1.25 B
(FTL+)
6
(&96)
1.25 B
h-j 1
(STN+)
1.25 B
31
($5X)
0.50 B
(SCG)
(EA) Air conditioner circuit (G2)
CC 2 To (AA) Fuse 41 (41LD)
To Chassis side (Refer to the circuit «CD»)
SHTS12Z160200045
CC. TURN, STOP AND TAIL LIGHT CIRCUIT (EXCEPT SEMI-TRACTOR) (CAB SIDE) 1. Front side turn signal light LH 7. Front turn signal light LH (For left-hand drive model) (For right-hand drive model) 2. Front turn signal light LH 8. Parking light short circuit connector (For left-hand drive model) 9. Parking light switch 3. Wiper and retarder switch 10. Trailer pick-up controller 4. Stop light relay 11. Light and turn switch 5. Turn signal flasher 12. Cornering light relay RH 13. Cornering light relay LH 6. Front side turn signal light LH (For right-hand drive model) 14. Hong Kong diode (For Hong Kong model)
P_EL02_001.fm 51 ページ
２００７年８月３１日 金曜日 午後３時０分
ELECTRIC WIRE
EL02–51
1: RHD 2: LHD BT TL TR BC CL CR L
(#KF) 1
2 7 (CR)
1 (CL)
15 (TR) 2 (BC)
17 (BT)
16 (TL)
R
(#KG)
a500
N
(#KE) 3
11
1 2
0.50 W-L 0.50 R-G
0.50 W-L 0.50 R-G
1 2
0.50 W-L 0.50 R-G
1 2
0.50 Y-B 0.50 Y-R
3
(B)
CAB MAIN W/H To (AA) Fuse 61
(S+) 1
2 (61LD)
(LD)
5 (S-) 2
1 2 0.50 R-L
(LD)
5
1 2 0.50 R-G 0.50 R
2
(CLT+)
2 0.50 R
0.50 R
(#K1)
0.50 R-Y
c-a 2 26
(#EJ)
27
c-a 2
(A)
(#EH)
0.50 LG-R
To (CA) Cornering light diode
(ESW-)
8
(BSW2)
To (FG) Common rail ECU
1
(ESW+)
1
(NO+) 2
0.50 BR-B
0.50 B
3
20
14
2
2 ($A2)
(#CH)
5
10
(#ER)
c-a 2
To (AD,AE) J/C Earth 14P-G2 c-a 2
a-k 1
(K)
To (FE) Brake blending diode
(STN+) (STN-)
2 2 0.50 B
(K)
k-a 1 3
($A3)
DOOR RH W/H
19
(G2)
(&1A)
1.25 W-R
0.50 W-R
0.50 G-B 1
(FTR-)
1
0.50 B
6 ($96)
(FTR+)
1 2 0.50 B
DOOR RH W/H
1
2 h-k 1
18 To (AD,AE) Earth AS-3 To (AD,AE) J/C Earth 13P-G2
17
1.25 B
3
(STN+)
1
(FTR+)
1 0.50 G-B 2 0.50 B
(FTR-)
31
16
($5X)
1.25 B
5 ($95) 0.50 G-B
h-k 1
(STN-)
0.50 G-B
1.25 B
28
($5U)
(SCG)
(EA) Air Conditioner circuit (G2)
a-h 1
(AD) Common rail circuit No.1 (Actuator power relay)
(S-) 2
1
15
0.50 G-B 0.50 G-B
DASH W/H
13
(NO-) 4
14
(A)
0.50 LG-R
1
(A) 0.50 BR-R
(&3A)
2 (K)
0.50 R-G 0.50 R
0.50 LG-R
(B)
3 (S+) 1
12
To Chassis side (Refer to the circuit «CD»)
SHTS12Z160200046
15. Brake blending stop diode 16. Front turn signal light RH (For right-hand drive model) 17. Front side turn signal light RH (For right-hand drive model) 18. Front turn signal light RH (For left-hand drive model) 19. Front side turn signal light RH (For left-hand drive model) 20. Stop light switch
P_EL02_001.fm 52 ページ
２００７年８月３１日 金曜日 午後３時０分
EL02–52
ELECTRIC WIRE
CONNECTORS FOR CIRCUIT «CC»
j2
h14
a53
CA-4 82580-7580
CA-4 82580-7660
IP-2,6 82580-9320
1
1 2 3 4
2 1
1
2
2
5 6 7
8 9 101112131415161718
j15
a1
a123
CA-1 82580-7660
IP-2,6 82560-2890
2
6
1
2
7
1 2 3 4 5 6
5
3
CA-1 82580-7660
1
a120 IP-1,5 82580-6060
1 2 3 4 5 6 7 8 9 10
8
a122 IP-2,6 82560-2900
1 2
3 4
5 6 7 8 9 10
9
SHTS12Z160200047
P_EL02_001.fm 53 ページ
２００７年８月３１日 金曜日 午後３時０分
ELECTRIC WIRE
EL02–53
a18
a54
a805
a808
h4
IP-1 82580-7210
IP-2,6 82580-9310
IP-2 82560-3800
IP-1,5 82560-3800
CA-2 82580-7660
1 2
3 4
5 6 7 8 9 10
1 1 2 3
8 9 1011121314151617
10
2
1
2
1
4 5 6 7
14
15
2
16
11
k2
a1
k15
a60
CA-3 82580-7580
CA-3 82580-7660
CA-2 82580-7660
IP-2,6 82560-3030
1
2 1
17
2
18
1
2
19
1
2
3
4
20
SHTS12Z160200048
P_EL02_001.fm 54 ページ
２００７年８月３１日 金曜日 午後３時０分
EL02–54
ELECTRIC WIRE
CAB SIDE WIRING
CD
(%2B)
(CST-)
c-a 2 36
(#CP)
c-a 2 24 1.25 R
(#CX)
c-a 2 11
(#CW)
1.25 BR
29 1.25 B
e-c 1 22
(%AP)
e-c 9 5
(%BY)
e-c 9 3
(%BW)
4
(%BX)
e-c 9
d-c 1 1
(%A1)
e-c 1
1.25 G-B
0.85 R-G
0.85 R-G e-d 1 4
5
(%C8)
1
1.25 G-B
1
e-d 1
0.85 G-Y
0.85 G-Y
1
e-d 1
After build body
1
2
(%C4)
1
1.25 G
1.25 G
0.50 G
2
(%A1)
d-c 1 3
(%A3)
e-c 1 3
(%A3)
16
d-c 1
2 1
CHASSIS SIDE WIRING
1.25 G-B
(%C7)
2
(%AG)
16
1
(%2B)
sh3 RR-3 82580-6600
e-c 1
e-sh 1
SIDE/F W/H
1
Fr-LH W/H
Before build body
1 Rr-W/H (INT-W/H)
(#CD)
15 0.50 G
sh-c 1
(%AG)
0.50 G
1.25 G 1 (CST+) 0.50 G 1
2
c-a 2
c-a 2
c-a 2
0.85 G-Y
(#CL)
2 (CSR-)
0.85 R-G
0.50 B
3 (%2D)
(#CM)
19
To Side turn signal light RH
(#CN) 21
c-a 2
To Cab side (Refer to the circuit «CC»)
0.85 G-Y
(RTN+)
(S/L+) 1
(T/L+) 4
3
0.85 R-G
0.85 G-Y
4
0.85 R-G
(RR 1)
(AF) Ground circuit (G2)
0.50 B 2
(RCB-)
2
e2
(%A2)
3.00 B
2
To (CJ) Back-up light LH 1
(RTN+)
(S/L+) 1
3
(T/L+) 4
1.25 G
e40 RR-4,5 82580-6040
1 2 3 4 5 6 7 8
3 GND TAIL BACK PARK RH TURN
LH TURN STOP
1 (BLP+)
0.50 B
e2 e8
6 (TIL6)
1.25 BR
7 (BAK7) 3 (T L3)
1.25 Y
2 (P 2)
1.25 B
5 (T R5)
1.25 G
4 (STP4)
1.25 R
1 (GND1)
3
(RCB-)
2
e8
RR-1,2,3,4,5 82580-8350
1 2 3 4
1.25 W
1
5.00 B
(%01)
Z19
2,4
(RR 1)
(E) Ground circuit (G2) SHTS12Z160200049
CD. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
TURN, STOP AND TAIL LIGHT CIRCUIT (EXCEPT SEMI-TRACTOR) (CHASSIS SIDE) Side turn signal light LH (For Taiwan dump truck) Rear combination light LH Trailer socket Rear combination light LH Cornering light relay LH Cornering light relay RH Side turn signal light RH (For Taiwan dump truck) Left turn buzzer (For Taiwan dump truck) Right turn buzzer (For Taiwan dump truck) Trailer stop light switch
P_EL02_001.fm 55 ページ
２００７年８月３１日 金曜日 午後３時０分
ELECTRIC WIRE
EL02–55
1 (RR 1)
RR-4 82560-3610
2
7
1
2
8
3
1
2
9
3
1
c-a 2 26 0.50 R-L (CO+)
1 2
(E)
0.50 B ($91)
e-d 1
e63
EG-8 82580-7140
10
c139
EG-7 82580-7140
(%CD)
c49
RR-3 82580-6600
11
sh4
EG-1,7,9 82560-3340
(%CE)
e-d 1
(AF) Ground circuit (G2)
c17 c18
1
4 10 6 0.50 BR-R
5.00 B
2
(%1G)
2 (LLP-)
(2)
(#EJ)
c-a 2 27 10
(%CF)
0.50 BR-R
(%A6)
2
(TSL-)
0.85 B
5,6
To (BA) Spring brake switch
10
2G 0.85 B —
2
2 8
8 0.50 R-G
After build body
Rr-W/H (INT-W/H)
0.50 BR-R
0.50 R-G
(TAIL)
d-c 1
e-c 9
9 3
(%BT)
1 0.50 LG-R 8
(TAIL)
Fr-LH W/H
1
(TSL+)
2 (LH+)
(RH+)
(RH+)
0.50 G-B
0.50 G
2
3
0.50 B
1
0.50 B
0.50 LG-R
To (BA) License plate light RH (20)
%AM 0.85 R-G
0.50 B
#BS
(59)
1 (LH+)
(CSR-)
(#EH)
0.50 R-Y
sh-c 1 3 2
c17
To (AD,AE) J/C Earth G2-A
0.50 G-B 1
7
After build body
6
sh-e 1
0.50 B
Before build body
0.50 B
0.50 G-B
3 (%2D)
(%2C)
1 (CSR+)
5
0.50 G
c18 (%2D)
sh-c 1 2
(%2C)
2
SIDE/F W/H
0.50 G-B
e-sh 1
1
0.50 BR-R
Before build body
(CO+)
2 (%A2)
0.50 B
0.50 G-B
(E)
3.00 B
(%01)
($95)
(AF) Ground circuit (G2) 6
5
10
(#ER)
Fr-LH W/H
(#CH)
c-a 2
c-a 2
To Cab side (Refer to the circuit «CC»)
0.50 BR-R
2
10
1: Except Taiwan mixer, full-tractor 2: Taiwan mixer, full-tractor SHTS12Z160200050
P_EL02_001.fm 56 ページ
２００７年８月３１日 金曜日 午後４時６分
EL02–56
ELECTRIC WIRE
9 (HF)
16 (HL) 11 (HR)
To (AD,AE) J/C Earth 14P-G2 (S+) (S-)
0.50 R (&1F)
3
0.50 R-G
0.50 B
(&37)
J/C ETC 13P-2
2
(7ELD)
10 (#KN) 0.85 W-R
0.50 W-R
3 5
0.50 B
0.50 R-G
(&2C)
8
0.50 R
(&2K)
2
5
0.50 R
a615
(B) 3 (PUSW)
5
0.50 R-W
(RHLD)
2
(LHLD) 4
(LHSW)
1
0.50 B
5 (&3X)
To (BA) Combination meter
18
0.50 G-B
1.25 G-B
1.25 R
(65LD)
1.25 BR
1
LH TURN
(RCB-)
STOP
2 (P 2)
1.25 B
5 (T R5)
1.25 G
4 (STP4)
1.25 R
1 (GND1)
1.25 W
1 0.50 B
8 (&9E)
To (AD,AF) J/C Earth G2-B
c-a 2 (#CP)
5.00 B
(%01)
(RTN+)
13 2
1.25 Y (RCB-)
RH TURN
1.25 BR
7 (BAK7) 3 (T L3)
0.50 B
GND TAIL BACK PARK
6 (TIL6)
(S/L+) 1
3
12
11 2
1 (BLP+)
(T/L+) 4
1.25 G
0.85 G-Y
To (CJ) Back-up light LH
(RTN+)
(S/L+) 1
(T/L+) 4
3
0.85 R-G
1.25 G-B
36
24
(#CX)
c-a 2
c-a 2
To (AA) ABS trailer socket
11
(#CD)
2
To (AD,AE) J/C Earth 14P (G2)
To (AA) Fuse 65
c-a 2 29
0.50 R-W
2
2 1.25 B
0.85 LG c-a 2 15
(#CL)
c-a 2
5 (TRCN)
(MTIN)
To (CO) Autoleveling ECU
(#CM)
c-a 2
(#CN) 21
19
0.50 LG-R
8
0.50 B-W
To (AB) Fuse 95
(#AW)
To (AD,AE) J/C Earth 13P-G2
CAB MAIN W/H Fr-LH W/H
(STOT) 8
10
(P1)
9
7
(P)
9
#6K (5)
7 (TSTP)
(E)
0.50 R-W
6 (TB)
(IND)
0.50 G-B
(#AF)
0.85 G-Y
(41LD) 0.85 GR 8 (B2)
6 0.85 R-G 10 (T)
(CCH)
10
(CCG) 7
0.85 G-Y
0.50 LG
0.85 LG
13
(TECU) 1
1.25 GR
(G2-)
Z23 (&1A)
To (CA) Headlight RH
10
(#CW)
a-j 1
To (AD,AE) Earth AS-3
(ABS+) 2
10
(MTUR) 1.25 B-Y
(91LD) 0.50 B-Y
9 (PUP+)
(STIN) 3
Installed short circuit connector
2
To (AB) Fuse 91 4
OFF ON
0.50 B
1.25 G
1 2
(#BS)
8
(FTL-)
(STN-)
9
To (BA) Combination meter
(95LD)
0.50 G
To (CJ) License plate light RH (FTL+)
(STN+)
a502
7
($A2)
2 0.50 B 2 0.50 B 7
1.25 R-B
1
(RHSW) 6
0.50 G
j-a 1
0.50 G
DOOR LH W/H
3 ($A3)
6
CHASSIS SIDE WIRING
(B) 1
(4BLD)
2
To (AA) Fuse 4B
To (BA) Combination meter 2
a-h 1
DOOR LH W/H
2
3
(&38) 3
2
1
CAB SIDE WIRING
DASH W/H
HF HL HR RT OFF ON
4 (LD) 2
(&95)
a505
1.25 GR
j-h 1
DASH W/H
5
0.50 G
1 0.50 G
0.50 G
28 ($5U)
1
(STN+)
3
1
To (AB) Fuse 7E
(MTUL)
2
2 (FTL+)
2
1.25 B
(&96)
(FTL-)
1.25 B
6
h-j 1
(STN-)
1.25 B
31
($5X)
0.50 B
(SCG)
(EA) Air conditioner circuit (G2)
CE 2 To (AA) Fuse 41 (41LD)
Z19 (RR 1)
(E) Ground circuit (G2)
5 (&9H)
To (AD,AF) J/C Earth G2-B
SHTS12Z160200051
CE. TURN, STOP AND TAIL LIGHT CIRCUIT (FOR SEMI-TRACTOR) 1. Front side turn signal light LH 8. Parking light switch short circuit connector (For left-hand drive model) 9. Parking light switch 2. Front turn signal light LH 10. Pick-up controller (For left-hand drive model) 11. Rear combination light LH 3. Wiper and retarder switch 12. Trailer socket 4. Stop light relay 13. Rear combination light RH 5. Turn signal flasher 14. Light and turn switch 6. Front side turn signal light LH 15. Cornering light relay RH (For right-hand drive model) 16. Cornering light relay LH 7. Front turn signal light LH 17. Hong Kong diode (For Hong Kong model) (For right-hand drive model) 18. Brake blending stop diode
P_EL02_001.fm 57 ページ
２００７年８月３１日 金曜日 午後３時０分
ELECTRIC WIRE
EL02–57
1: RHD 2: LHD
BT TL TR BC CL CR 2
(#KF) 1
32
0.50 W-L
7 (CR)
1 (CL)
9 (TR) 6 (BC)
8 (BT)
10 (TL)
R
(#KG)
a500
N
(#KE) 3
14
L
(TRSW)
To (FF) Common rail ECU
0.50 W-L 0.50 W-L 0.50 Y-B 0.50 Y-R
(B)
3
To (AA) Fuse 61
(S+) 1
CAB MAIN W/H
2 (61LD)
(LD)
5 (S-) 2
c-a 2 26 1
(CO+)
0.50 R-L
(#EJ)
c-a 2 27
(#EH)
0.50 R-Y 1
2
(E)
0.50 B 4
8
($91)
2
1
b-a 7 1
(#7T)
To (AD,AE) J/C Earth G2-A
Fr-LH W/H
(TSL+)
0.50 LG-R
14
Fr-RH W/H
(CO+)
0.50 LG-R
To (AD,AE) J/C Earth 14P-G2
(E)
25
($A2)
Fr-LH W/H
0.50 R-L
(LD)
24
0.50 B
(BSW2)
To (CA) Cornering light diode
8
($95)
14
(ESW-) 0.50 BR-B
To (FG) Common rail ECU
(ESW+)
(NO+) 2
1 3
(NO-) 4
2
(K)
To (FE) Brake blending diode
(STN+) (STN-)
2
(S-) 2
(K2X)
5 0.50 R
0.50 R
CLT+
2
(K)
k-a 1 3
($A3)
DOOR RH W/H
1 0.50 B a-k 1
23
(A)
1 (#ER)
2 0.50 B (&1A)
(KBP) 0.50 W-R
22 2
(G2)
0.50 R-Y
1.25 W-R
0.50 BR-R
10
(FTR-)
2 Z23
(FA) Common rail circuit No.1 (Actuator power relay) 1
0.50 G-B
1
6 ($96)
c-a 2
h-k 1
0.50 B
To (AD,AE) Earth AS-3
(STN+)
0.50 G-B 1 2
20
1.25 B
3
21
(STN-)
0.50 G-B
(FTR+)
1 2 0.50 B
(FTR-)
31
($5X)
1.25 B
5 ($95)
19
(SCG)
(EA) Air conditioner circuit (G2)
h-k 1
To (AD,AE) J/C Earth 13P-G2
0.50 G-B
1.25 B
28
($5U)
(FTR+)
DOOR RH W/H
DASH W/H a-h 1
16
17
0.50 G-B 0.50 G-B
0.50 B
18
(A)
0.50 LG-R
1
(A) 0.50 BR-R
(&3A)
(K)
0.50 R-G
0.50 LG-R 2
(B)
3 (S+) 1
15
To (BC) Spring 10 brake switch (%1G)
0.50 BR-R
20 (#DL)
To (BC) Combination meter
To (AD,AF) J/C Earth G2
1
(TSL-)
2
26 0.50 B
(&8C)
SHTS12Z160200052
19. Front turn signal light RH (For right-hand drive model) 20. Front side turn signal light RH (For right-hand drive model) 21. Front side turn signal light RH (For right-hand drive model) 22. Front side turn signal light RH (For left-hand drive model)
23. 24. 25. 26.
Stop light switch Cornering light LH Cornering light RH Trailer stop light switch
P_EL02_001.fm 58 ページ
２００７年８月３１日 金曜日 午後３時０分
EL02–58
ELECTRIC WIRE
CONNECTORS FOR CIRCUIT «CE»
j2 CA-4 82580-7580
h14
a53
CA-4 82580-7660
IP-2,6 82580-9320
1 2 3 4 1
2
1
1
2
5 6 7
2
a1
a123
CA-1 82580-7660
IP-2,6 82560-2890
1
2
7
6
5
3
j15
2
1 2 3 4 5 6
8 9 101112131415161718
CA-1 82580-7660
1
a120 IP-1,5 82580-6060
1 2 3 4 5 6 7 8 9 10
8
a122 IP-2,6 82560-2900
1 2
3 4
5 6 7 8 9 10
9
a18
c105
c33
c111
IP-1,5 82580-7210
RR-6,7 82580-8350
EG-15,16,19 82580-6040
RR-6,7 82580-8350
1 2
3 4
5 6 7 8 9 10
10
1 2 3 4
11
1 2 3 4 5 6 7 8
12
1 2 3 4
13
SHTS12Z160200053
P_EL02_001.fm 59 ページ
２００７年８月３１日 金曜日 午後３時０分
ELECTRIC WIRE
EL02–59
a54 IP-2,6 82580-9310
1 2 3
a805
a808
h4
IP-2 82560-3800
IP-1,5 82560-3800
CA-2 82580-7660
4 5 6 7
1
1
2
2
1
2
8 9 1011121314151617
18
17
19
14
k2
a1
k15
a60
CA-3 82580-7580
CA-3 82580-7660
CA-2 82580-7660
IP-2,6 82560-3030
1
2 1
20
1
2
2
22
21
c18
c17
b90
EG-14,18 82560-3340
EG-14,18 82560-3340
EG-17,20 82560-3610
1
2
24
1
2
25
1
1
2
3
4
23
2
26
SHTS12Z160200054
P_EL02_001.fm 60 ページ
２００７年８月３１日 金曜日 午後３時０分
EL02–60
ELECTRIC WIRE
CF
2
(43LD)
To (AA) Fuse 43
0.85 R-B
1 (#KS)
(#KT) 2
a74 a502
IP-2,6 82580-7660
0.85 R-B
0.50 R-B
0.50 R-B
(LD)
2
(43LD)
(#AL)
0.50 O 23
0.50 O
7
(#KU)
0.50 R-B 16
(MI+)
(FGI+) (FGI-) (&3D)
10
0.50 B
(-) 2
5
c-a 2
Z19
(RFR-)
5
e13
5 0.85 G-B
1 (RFR+)
82580-6600 2
0.85 G-B
5
0.85 B
(RFR-)
1 2 (%A2)
Rr-W/H
1
6
(RFR+)
0.85 G-B 1
2
0.85 B
4
(%C3)
1
2
5
e-c 1
Except semi-tractor (INT W/H and Rr-W/H integrated type)
1
2
(RFR+)
0.85 B
(RFR-)
2
e5 RR-3,5 82580-6600
0.85 B
1
c108 RR-6 82580-6600
(#VA)
5.00 B
5 0.85 G-B
(AF) Ground circuit (G2)
1
(%01)
0.85 G-B
For semi-tractor
6 (%C6)
2
d-e 1
INT W/H
(#VB)
0.85 G-B
4 (%C3)
(RR 1)
13
(#D0)
c-d 1
Except semi-tractor (INT W/H and Rr-W/H divided type)
CHASSIS SIDE WIRING
To (BA,BC) Combination meter
To (CA) Light and turn switch To (AD,AE) J/C Earth 14P-G2
To (AD,AE) J/C Earth 14P (G2)
Fr-LH W/H
13
4
(&44)
2
0.50 B
0.50 R-L
0.50 B
3 4 5 6 7 8
CAB MAIN W/H
OFF ON
4
(LH)
0.50 B 14
2
1
a615
(&1K) 3
(&43) 12
0.85 G-B
(&23)
(&3B)
(RFE)
4
4
IP-2 82560-2560 1
J/C ETC 13P-2
(RFLH) (RFI-) 7
a76
(IND-) 4
(RFFS) 0.50 R-L 5
2
(RFL)
a502
0.50 R-B
6
(RFB) 1
0.50 G-B
To (AA) Fuse 43
To (CA) Headlight LH
0.50 R-G
6
(+)
2
(RFI+)
0.50 R-G
0.50 R-B
(S-)
1
(LD) 5 0.50 R-L
3
4
3
To (BC) Combination meter 5
1
2
(+B)
3 16 (MI+)
(#KU)
(S-) 2
(S+)
2
(NO) 3
CAB SIDE WIRING
0.50 R-B
7
To (AA) Fuse 43
(S+) 1
1
2
(RR 1)
2 (%C5)
Z19
3.00 B
6
3.00 B
Z19 (RR 1)
(AF) Ground circuit (G2)
(AF) Ground circuit (G2) SHTS12Z160200055
CF. 1. 2. 3. 4. 5. 6.
FOG LIGHT CIRCUIT Rear fog light relay Rear fog light switch Front fog light relay Front fog light switch Rear fog light Rear fog light LH (In case of with 2 pieces)
P_EL02_001.fm 61 ページ
２００７年８月３１日 金曜日 午後３時０分
ELECTRIC WIRE
EL02–61
CG 2 (#55)
To (AA) Fuse 41
1
1
(#KK)
0.50 R-G
0.50 R-G
1
CA-1,3 82580-8100
(MLL-)
1
i2 2
2
2 1
3,4
0.50 B
0.50 B
12
(&16)
i2 i8
4
i8
0.50 B
2
(SML-)
(SML-)
0.50 B
2
ROOF W/H
3
3
1
(MLL+)
7 0.50 R-G
2
(MLR-)
1
(SML+)
2
a2
2
($81)
1 3
1.25 B
31
($5X)
2
2
(SCG)
(EA) Air conditioner circuit (G2)
1
i-a 1
0.50 R-G
h-a 1 1
(SML+)
0.50 R-G
16
($5G)
h-a 1 ($5G)
16 0.50 R-G
(SML+ )
1 2 0.50 B
31
($5X)
1.25 B
3
2
(MLR+)
9 0.50 R-G
2
h5
(SCG)
2
(SML- )
0.50 B 12
(&16)
To (AD,AE) J/C Earth 13P-G2
1
h15 (EA) Air conditioner circuit (G2)
a2
1
(SML-)
0.50 R-G (SML+ )
1
DASH W/H
a2 CA-3 82560-1670
a500
0.50 R-G
(#KH)
8
CAB SIDE WIRING
2
(#KJ)
a500 a500
h5 CA-2 82560-1670
0.50 B
2 (F/L-)
($85)
(CL) Room light circuit (G2)
To (AD,AE) J/C Earth 13P-G2
CAB MAIN W/H Fr-LH W/H
CA-1 82560-1670
CA-4 82560-1670
2
h15 0.50 R-G
(#BS)
To (AA) Fuse 41 a2
(RML+)
0.85 R-G
c94 2
RR-6 82580-7180
1 (LLP+)
6
0.50 B
3
1
c95
1
5
1
c94 c95
(RML-)
1
1
2
1
2
(RMR+)
1
(RMR-)
2
0.50 B
CHASSIS SIDE WIRING
0.50 R-G
2
5,6
To (CJ,CK) License plate light RH 4
1: LHD 2: RHD 3: Semi-tractor model for Ireland
(&9A) 1 (%01)
1.25 B 5.00 B
(AF) Ground circuit (G2)
Z19 (RR 1)
SHTS12Z160200056
CG. 1. 2. 3. 4. 5. 6.
MARKER LIGHT CIRCUIT Front side marker light LH Front side marker light RH Roof marker light RH Roof marker light LH Rear endout marker light LH (Semi-tractor for Ireland) Rear endout marker light RH (Semi-tractor for Ireland)
P_EL02_001.fm 62 ページ
２００７年８月３１日 金曜日 午後３時０分
EL02–62
ELECTRIC WIRE
CH
To (AA) Fuse 41
(&2H)
(&2F)
1.25 R-B
sa-c 2
RR-1,2,3,4,5 82580-6820
1
2
6
3
1.25 R-B
4
0.85 R-G
2
6 1
1
2
7
(LLR+)
0.85 R-G
6
7
0.85 B
3.00 B
(AF) Ground circuit (G2)
2
2 0.85 B
0.85 B Z19 (RR1)
(LLR-)
0.85 B 2
e11 RR-4 82580-6600
1
(LLP-)
5 (%A2)
e6 RR-1,2,3,4,5 82580-6600
0.50 R-G
5
2
4
4
2 (BLP-)
1
2
2
(BLP-)
1
3 4
(BBZ-)
1
RR-3,5 82580-7660
1
RR-4,5 82580-7660
1
(BAK7)
(%AM)
21 0.85 R-B
Rr-W/H
(LLP+)
1.25 R-B
1.25 R-B
e12
3,
3
(BLP+)
1.25 L
e10
2
1 (BBZ+)
0.50 R-B
(BAK7) 7 1.25 L
7
1 (BSW+) (+)
c-b 1
(BLP+)
9
0.50 R-B
To (CD) Trailer socket
To (AH) Neutral switch
(%2Y)
(%A9)
1
1 (+)
2 3 (BSW-) 4 (-)
2
1
1.25 B-Y
7 (#6K)
2
1.25 R-B
e-c 1
2 4
3
c-a 1
Fr-RH W/H
(%0D)
e-c 1
CHASSIS SIDE WIRING
1 3
2
CAB MAIN W/H Fr-LH W/H
1.25 R-B
82560-1340
1
2
T/M W/H
sa5
2
1.25 B-Y
0.50 R-B
(-)
EG-2,12 82580-7180
To (AB) Fuse 91 0.50 R-B
1.25 B-Y (+)
e7
EG-7 82580-6820
1
(#BS)
22
To (AB) Fuse 91
1 1
4 b52
2
5
4
3 b36
0.85 R-G
(%2U)
To (CC) Parking light switch
a614
c-a 1
0.50 R-B 2
1.25 B-Y
4 (+)
(T)
(#AM) 9
(RVS) 7
To (AI) Neutral switch
10
0.85 R-G
(&2G)
6
0.50 R-B
7
0.85 R-G
0.50 R-B
1
To (GD) ES start ECU
6 (41LD)
J/C ETC 13P-1
16
CAB SIDE WIRING
(BACK)
To (FH) Common rail ECU
1: RHD 2: LHD 3: HX transmission 4: EATON transmission 5: ZF transmission SHTS12Z160200057
CH. BACK-UP LIGHT CIRCUIT (EXCEPT SEMI-TRACTOR) (INT-W/H AND Rr-W/H INTEGRATED TYPE) 1. Back-up light switch (Models with ZF transmission) 2. Back-up light switch (Models with HX and EATON transmission) 3. Back buzzer 4. Back-up light RH 5. Back-up light LH 6. License plate light RH 7. License plate light LH
P_EL02_001.fm 63 ページ
２００７年８月３１日 金曜日 午後３時０分
ELECTRIC WIRE
EL02–63
CI
6
(&2H)
(RVS)
(&2F)
7
10
To (CC) Parking light switch
(T)
0.85 R-G
0.50 R-B
7
(&2G)
0.85 R-G
(41LD)
a614
1
To (GD) ES start ECU
6
To (AA) Fuse 41
0.50 R-B
J/C ETC 13P-1
16
(BACK)
To (FH) Common rail ECU
b36
e7
EG-3,7,10 82580-6820
RR-1,2,3,5 82580-6820
1
2
1
2
0.50 R-B
22
T/M W/H
1
1.25 R-B
c-a 1 9
6
sa-c 2
(-)
(+)
(%0D)
2
(%C5)
e-d 1 10
1.25 R-B
5
0.85 R-G
1 6 1
0.50 B
(BLP+)
0.85 R-B
e12
(LLR+)
3
1
1 (BLP+)
RR-1,2,3,5 82580-6600
2
5
6
6
RR-3,5 82580-6600
7
3.00 B
(AF) Ground circuit (G2)
0.85 B
2
0.85 B
(LLR-)
5
0.85 B
2
2
(LLP-)
0.85 B
(BLP-)
2 (BLP-)
(BLP-)
2
2
e11
RR-1,2,3 82580-7660
0.85 B 2
0.50 R-G
(BBZ-)
1.25 R-B
1
4
0.85 R-G
e6 2
0.50 R-B
1.25 R-B
INT-W/H (%CG)
d-c 1 e-d 1
e-d 1 (%CB) 8
(%CB) 8
(BBZ+)
4
2
4
3
0.50 R-B
1
0.85 R-G
Rr-W/H
1
RR-1,2,3,5 82580-7660
2
(%A9)
9 1.25 L
(BAK7)
e10
c-b 1
(%AM)
1.25 R-B
(BAK7) 7
3
2
(%2Y)
1.25 L
7
To (CD) Trailer socket
1.25 R-B 1.25 R-B
c-d 1
1
Fr-RH W/H INT-W/H
1
1
2 4
To (AH) Neutral switch
(+)
(LLP+)
1 3
1.25 R-B
1
1.25 B-Y
(BSW+)
(BSW-)
sa5 EG-4,11 82560-1340
1: ZF transmission 2: HX, MZ transmission 3: LHD 4: Except semi-tractor 5: Hong Kong 6: Ireland
2 (#6K)
2
0.85 R-G
1.25 B-Y
1
1 4
Fr-RH W/H To (AB) Fuse 91
To (AB) Fuse 91
(%2U)
3
0.50 R-B
(+)
2
1.25 B-Y
2
0.50 R-B
1.25 B-Y
4
To (AI) Neutral switch
(#AM)
Fr-LH W/H
(#BS)
c-a 1
CAB MAIN W/H
1
2
7
Z19 (RR1)
SHTS12Z160200058
CI. 1. 2. 3. 4. 5. 6. 7.
BACK-UP LIGHT CIRCUIT (EXCEPT SEMI-TRACTOR) (INT-W/H AND Rr-W/H DIVIDED TYPE) Back-up light switch (Models with ZF transmission) Back-up light switch (Models with HX and MZ transmission) Back buzzer Back-up light RH (For right-hand drive model) Back-up light LH (For left-hand drive model) License plate light RH License plate light LH (For Ireland model)
P_EL02_001.fm 64 ページ
２００７年８月３１日 金曜日 午後３時０分
EL02–64
ELECTRIC WIRE
CJ
To (AA) Fuse 41
(&2H)
(RVS) (&2F)
1
2
1.25 B-Y
(N65)
(#6K)
To (CE) Parking light switch
(T)
0.50 R-B
7
To (AH) Neutral switch
10
0.85 R-G
(&2G)
6
0.50 R-B
7
0.85 R-G
a614
1
To (GD) ES start ECU
6 (41LD)
0.50 R-B
J/C ETC 13P-1
16
(BACK)
CAB SIDE WIRING
To (FH) Common rail ECU
To (AB) Fuse 91
1: Hong Kong 2: LHD 3: Except Hong Kong
1
1.25 R-B
b-c 1
(BSW-)
(%2Y)
2
CAB MAIN W/H Fr-LH W/H
c-a 1 9
1 (BSW+)
3 22
2
(#BS)
c-a 1
1
(#AM)
1.25 B-Y
b36 EG-15,19 82580-6820
c114
0.50 R-B
RR-6,7 82580-6820
0.85 R-G
1
(&9D) 1 (%01)
0.85 B
1
(LLR+)
1
(LLP+)
1
6
2 0.85 B
(LLR-)
2
2
6
5
2
2
4 (&9A)
To (AD,AF) J/C Earth G2-B
(BLP+)
4
1
0.85 R-G
(LLP-)
1
To (AD,AF) J/C Earth G2-B
0.85 B
2
4
(BLP-)
3
1
To (AD,AF) J/C Earth G2-B
3
2
(BLP-)
1
(&9G)
2
6
1
1
c110 RR-6,7 82580-7660
(BLP+)
c106
3
1.25 R-B
0.50 B
1.25 R-B
(BAK7)
2
5
(BBZ-)
1.25 B
0.50 R-B
0.50 R-G
2
(BBZ+)
1.25 L
(BAK7) 1.25 L 7
RR-6,7 82580-7660
1
1
2
2 0.50 R-B
To (CE) Trailer socket
c109 RR-6,7 82580-6600
(&9C)
(+)
7
c107 RR-6,7 82580-6600
2
0.85 B
0.50 R-B
To (AD,AF) J/C Earth G2-B
1
To (IJ) Coupler lock switch
2
2
1
1.25 R-B
CHASSIS SIDE WIRING
0.50 R-B
Fr-RH W/H
1
Z19
5.00 B
(AF) Ground circuit (G2)
(RR1)
SHTS12Z160200059
CJ. 1. 2. 3. 4. 5. 6.
BACK-UP LIGHT CIRCUIT (FOR SEMI-TRACTOR) (WITH HX, MZ TRANSMISSION) Back-up light switch Back buzzer Back-up light RH (For right-hand drive model) Back-up light LH (For left-hand drive model) License plate light RH License plate light LH
P_EL02_001.fm 65 ページ
２００７年８月３１日 金曜日 午後３時０分
ELECTRIC WIRE
EL02–65
CK
10
To (CE) Parking light switch
(T)
6
(&2G)
(&2H)
(RVS) 7
(&2F)
0.85 R-G
0.50 R-B
7
0.85 R-G
(41LD)
0.50 R-B
1
To (GD) ES start ECU
6
To (AA) Fuse 41
J/C ETC 13P-1
16
(BACK)
To (FH) Common rail ECU
a614
c-a 1 9
22
1 4
1
(+)
(-)
1.25 R-B
sa-c 2
1
2 c107
c109
RR-6 82580-6600
RR-6 82580-6600
1.25 R-B
1
3
2
3 1
To (C,E) J/C Earth G2-B
(&9D) 1 (%01)
0.85 B
0.85 B
2
2
5
0.85 R-G
1
4
5
2
1
1
(BLP+)
c106 RR-6 82580-7660
2
0.50 R-G
1
1.25 L
2
To (AD,AF) J/C Earth G2-B
7 (BAK7)
(BLP-)
To (CE) Trailer socket
1
(BBZ-)
(LLP+)
1 (BBZ+)
2
0.50 R-B
(+)
2
4
2
0.50 R-B
(LLP-)
1
1
(&9C)
To (IJ) Coupler lock switch
2
(LLR+)
4
c114 RR-6 82580-6820
0.85 B
(LLR-)
3
To (AB) Fuse 91
0.85 R-G
1
2 (%2U)
1.25 B-Y
sa5 EG-16 82560-1340 2
1.25 B-Y
4 (+)
(#AM)
To (AI) Neutral switch
0.50 R-B
T/M W/H
CAB MAIN W/H Fr-LH W/H (#BS)
c-a 1
0.50 R-B
Z19
2A 5.00 B
(AF) Ground circuit (G2)
(RR1)
SHTS12Z160200060
CK. 1. 2. 3. 4. 5.
BACK-UP LIGHT CIRCUIT (FOR SEMI-TRACTOR) (WITH ZF TRANSMISSION) Back-up light switch Back buzzer Back-up light RH License plate light RH License plate light LH
P_EL02_001.fm 66 ページ
２００７年８月３１日 金曜日 午後３時０分
EL02–66
ELECTRIC WIRE
CL 0.50 W-L
0.50 W-L
(DLR+)
2 1
(DLL-)
0.50 R
1 2
Body Earth
a-i 1
5
5 0.50 R
($88)
1 (F/L+)
i7
i9
1
6
a801 IP-1,5 82560-2030
(A)
1 0.50 W
(SLL-)
2 0.50 R
CAB MAIN W/H
CA-1,3 82580-7330
h-k 1
2
2
Body Earth
ROOF W/H
2
($92)
(SLR-)
2 0.50 R
h-j 1
2
($92)
CAB SIDE WIRING
ROOF W/H 1
($83)
2 0.50 W
CA-2 82580-6600
5
CA-1 82580-3360
i-a 1
2
0.50 W-L 2
8
3
INST W/H
4
(DLL-)
2
(DLP-)
1 0.50 W
3
k1
1
4
OFF ON
1 2
(DLL+)
3
1 2
1 2
($08)
CA-4 82580-6600
3
a-f 1
DOOR RH W/H
k-h 1 3 1
(SLL+)
0.50 W-L
($93)
DOOR LH W/H
j-h 1 3
($93)
0.50 W-L 1
(SLR+)
82560-3010
0.50 R
a501
f60 IP-3,7
(DLP+)
0.85 W-L
2
2
1
2
a-i 1
($86)
(45LD)
j1
CA-3 82580-3360
4
0.50 W-L
5 (A59)
0.50 W-L
1
i10
1
f500
2 0.50 W-L
($5H)
1
2 (45LD)
h-a 1
To (AA) Fuse 45
CAB MAIN W/H DASH W/H
0.50 B
2 0.50 R-B 3
2
8
0.50 R-B
1
1
(A)
10
($79)
0.50 R 1
0.50 R
(LH +)
1 2 1: RHD 2: LHD
1
FLOOR W/H
9
2
8 m1
m4
IP-4,8 82580-6170
IP-3,7 82580-6170
(RH +)
10 Body Earth
1
0.50 R-B
($7A)
0.50 R-B 9
IP-2,6 82560-2030
m-f 1
(K)
f800
0.50 R-B ($03)
f-a 1
INST W/H ($0D)
(K)
(DR)
20 0.50 R-B
($19)
0.50 R
2
7
f-a 1
8
To (AD,AE) J/C Earth 13P-G2
1
($85)
a-i 1 3
0.50 R
CAB MAIN W/H
(F/L-)
6
0.50 R
7
m-f 1
0.50 R 13
2 0.50 B 2
($5W)
a-h 1
13 0.50 R
To (GD) ES start ECU 1
Body Earth
2 1
1
9
10
SHTS12Z160200061
CL. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
ROOM LIGHT CIRCUIT Step light LH (Left-hand drive) Step light RH (Right-hand drive) Fluorescent light switch Dome light LH (Left-hand drive) Dome light RH (Right-hand drive) Fluorescent light Room light diode No.2 Room light diode No.1 Courtesy switch LH Courtesy switch RH
P_EL02_001.fm 67 ページ
２００７年８月３１日 金曜日 午後３時０分
ELECTRIC WIRE
EL02–67
CM
0.85 R
2
(97LD)
CAB SIDE WIRING
To (AB) Fuse 97
14 0.85 R 1
ON1 ON2
0.85 R-W
1
(+) (-)
2
2
To (IC,ID) Cab tilt motor
Z19 (RR 1)
3.00 B
0.50 B
5
2
(%15)
1
1
c31 EG-15,16,19 82580-6600
2
CHASSIS SIDE WIRING
(WLO)
1
3
2
2
(WLO1)
c30 EG-15,16,19 82580-7140
1
(#AV)
c-a 1
CAB MAIN W/H Fr-LH W/H
0.50 B
(AF) Ground circuit (G2)
1 (%01)
SHTS12Z160200062
CM. WORKING LIGHT CIRCUIT 1. Spot light switch 2. Spot light
P_EL02_001.fm 68 ページ
２００７年８月３１日 金曜日 午後３時０分
EL02–68
ELECTRIC WIRE
CN
2
To (DL) Wiper and washer circuit
M 1
1
1
4 (HLCS)
f-a 5 22
($3T)
0.30 R-Y
11 ($3F)
f-a 5
0.30 R-W
(G1)
8.00 B
8.00 B 1.25 B
5
(G2)
(GND)
2
To (AE) Ground circuit (G2)
2 2 (HLCM)
1 (IG) (WASH) 3 (HLSW)
3
(E)
0.50 L-B 3
6
(WW)
To (DL) Wiper and washer circuit
CAB SIDE WIRING
0.30 L-B
(#61)
1.25 B-W
0.30 W-G
4
1 (+)
(E)
7 (#LJ)
(+)
1.25 L-W
0.30 L-W
3 FREE PUSH
2 (A1Y)
(HLC-) 3 (HCI+) 5
0.30 R-W
(33LD)
To (CA) Headlight circuit
4 (HCI+)
4
0.50 R-Y
(#AA)
2 (HLC+)
0.50 R-B 33
0.50 R-B
19 (TCI+)
0.50 B
To (BE) Tachograph circuit
11 ($0B)
2.00 B
6 ($52)
To (AE) Ground circuit (G2)
SHTS12Z160200063
CN. 1. 2. 3.
HEADLIGHT WASHER CIRCUIT Washer pump motor Headlight washer relay Wiper and retarder switch
２００７年８月３１日 金曜日 午後３時０分
5 (44LD)
a502
ELECTRIC WIRE
2 (44LD)
EL02–69
To (AA) Fuse 44
2G 0.30 L -W
P_EL02_001.fm 69 ページ
a3 CA-1 82580-8350
1 2 3 4
1 a34 IP-1 82560-2790
1
2
3
4
5
6
2 f48 IP-2 82560-3250
1 2 3 4 5
3
SHTS12Z160200064
P_EL02_001.fm 70 ページ
２００７年８月３１日 金曜日 午後３時０分
EL02–70
ELECTRIC WIRE
CO
1 To (AB) Fuse 7H
0.50 W-G
2
1
6
0.50 BR
6
3 (GND)
5
7
f-a 5
($2C)
(VOUT)
(GND2)
f-a 5
($2B)
($2A) a-f 5
a-f 5
21
($4A)
0.50 BR-B
0.50 W-R
2
(VIN1)
1.2A
(#LL)
5
To (FA) Common rail ECU 0.50 W-R
(#64)
(#58)
12
To (CA) J/C ETC 13P-2
10 3 (#S1) (S-)
To (CA) Headlight relay (Dimmer)
(HDLP)
(IG)
IP-1 82560-3290
5
1
(AG) Ground circuit(G4-P)
18
3
1
(PGD3) 5.00 BR
1A
f1
3
(A)
0.30 R-Y (#S3)
1.25 BR 0.50 BR-B
CAB SIDE WIRING
0.50 R-Y 0.50 BR
(E1 )
2 (SGR)
(SHR)
9 0.50 G-W
9mA
1mA
c-a 1 41
(#BN)
42
(#BM)
c-a 1
0.50 G-B
10
(SBR) 10mA
11 43
c-a 1
0.50 G
20 0.50 Y-B
9mA
b-a 4 20
(#VJ)
(#BL)
(SHF) 1mA
0.50 Y
10mA
b-a 4 19
(#VH)
15
(#VG)
b-a 4
0.50 Y-R
22
1
21
(SBF)
4 5 6
(SGF)
1 2 3
b140
0.50 Y
0.50 Y-B
0.50 G
0.50 G-B
0.50 G-W
3
2
1
3
2
3
0.50 Y-R
2
1
1
3
1 2 3
3
(CHM)
(HHL)
(CHK)
(SGF)
RR-6 82580-9960
(SHF)
c150
(SBF)
CHASSIS SIDE WIRING
EG-17 82560-4750
4
4 SHTS12Z160200065
CO. 1. 2. 3. 4. 5. 6. 7. 8.
HEADLIGHT AUTOLEVELING CIRCUIT DC/DC converter (Leveling) Autoleveling ECU Vehicle height sensor (Front) Vehicle height sensor (Rear) Headlight short circuit connector Interface ECU Headlight leveling actuator LH Headlight leveling actuator RH
P_EL02_001.fm 71 ページ
２００７年８月３１日 金曜日 午後３時０分
ELECTRIC WIRE
EL02–71
0.50 W-R
(GND) 22
19
(TX-S)
20
(+12V) 11
0.50 BR
(TX-2)
9
14
0.50 R-G
(LVTX) (RX-2)
(RX-S)
8
6
0.50 B-Y
(LVRX)
6 (PCGD)
To (DJ) Diagnosis connector (16P) To (DJ) Diagnosis connector (16P)
7
0.50 BR
a167
2
(PCO4)
1 2 3 4 5 6 7 8 9 10 11
0.50 W 1 0.50 W -B
(INIT) 16
12 13141516171819202122
2 9
15 (RH2)
1 2 3 4 5 6 7 8 9 10 11 5 4 3 2 1
12 13141516171819202122
6
5
(#BP)
c-a 1 40
a168 IP-1 82560-2470
IP-1 82560-2540
1mA
0.50 R-G
13 (LH3) 400mA
0.50 B-R
c-a 1 30
(#C3)
4 (LH2) 0.50 R-G
1mA (#BX)
0.50 R-G 29
To (DJ) Diagnosis connector (16P)
0.50 R
M
(LVR+)
(%FB)
sd-c 1 3
0.50 R
5
(%F9)
sd-c 1 8 0.50 R-G
0.50 B-R
5 0.50 R
(%EB) (LVA+)
3
7
sd5 EG-14 82580-6970
1
M
2
sd2 EG-14 82580-6970
8
2
1
2
3
3
7
8
2 (SIGR)
1
1
(LVE-)
(SIG)
0.50 B-R 6 (%EA)
sd-c 2
0.50 B-R
c-sd 1
6
0.50 B-R
(LVR-)
8
(%E9)
sd-c 2
sd-c 2
0.50 R
0.50 R-G
18
(#C4)
c-a 1
c-a 1
2 (LH1) 0.50 R
(LVL)
a100
IP-1 82560-2470
(&F1)
7 (SPDR)
2mA
15
16mA (MRTD)
5
0.30 G
To (BA) Pulse adjust computer
0.30 W
(WNG)
0.30 L-B 19 (RX)
0.30 L (TX)
8
To (BA) Combination meter
(%FA)
SHTS12Z160200066
P_EL02_001.fm 72 ページ
２００７年８月３１日 金曜日 午後３時０分
EL02–72
ELECTRIC WIRE
DA CAB MAIN W/H To (AB) Fuse 93
0.50 B
2
(STN-)
6
($96)
5
(RH E)
1.25 B
0.50 B
0.50 B
j14 CA-1 82560-2660
1
2
3
4
5
6
7
8
1
(RH+)
1
4
4 (LH +)
3 (SU +)
2
0.85 W
0.85 W
(HMI-)
(HM-) 3
OFF ON 1
5
(SU E)
8
1
(LH E)
0.50 B
15
(STN-)
0.50 W (HM+)
5
2
($A2)
($0F)
f-a 1
(93LD) 2
2
(CC,CE) Turn, Stop, Tail light circuit (G2)
(CC,CE) Turn, Stop, Tail light circuit (G2)
DOOR RH W/H DASH W/H
h-k 1
7
($97)
0.50 W-R
0.85 W-R
0.50 W-R
0.50 W-R
(LD)
2
5
(S-)
1
1
5
1 2 3 4 5 6
24
a-h 1
(RH +)
7
(S+)
3
1 (+B)
0.50 W-L
IP-3,7 82580-6060
(&A7)
0.85 W-R
To (AD,AE) J/C Earth 14P-G2
0.85 W-R
f69
DOOR LH W/H
a-j 1
12 ($0H)
17
a-f 1
CAB SIDE WIRING
INST W/H
(&5A)
0.50 B
0.50 W-L
2,3
1: Except Australia, Ireland, New Zealand 2: Australia, Ireland, New Zealand
0.50 W-R
(&5Q)
2
k14
a7
CA-2 82560-2660
CA-1,3 82560-2650
1
DASH W/H 0.50 W-R
a-h 1
24
6
1
1
2
3
4
5
6
7
8
4 3 2 1 8 7 6 5
(RH +)
4
(LH +)
0.85 W-R
0.50 W-R 1
(SU +)
0.50 B
0.50 W-R
(&5Q)
7
6,7
4
8
h3
4 0.50 B
(&16)
31 (&5X)
To (AD,AE) J/C Earth 13P-G2
(RH E)
(LH E)
8 0.50 B 10
13
(&15)
4
(&11)
0.50 B
5
(SU E)
CA-2,4 82560-2640
To (AD,AE) J/C Earth 13P-G2
1.25 B
1
2
3
4
5
6
3 (SCG)
(EA) Air conditioner circuit (G2)
8 SHTS12Z160200067
DA. 1. 2. 3. 4. 5. 6. 7. 8.
MIRROR HEATER CIRCUIT Mirror heater switch Mirror heater (Side under) (For Australia, Ireland, New Zealand models) Mirror heater (Back LH) (For Australia, Ireland, New Zealand models) Mirror heater (Back RH) (For Australia, Ireland, New Zealand models) Mirror heater relay Mirror heater (Side under) (Except Australia, Ireland, New Zealand models) Mirror heater (Back LH) (Except Australia, Ireland, New Zealand models) Mirror heater (Back RH) (Except Australia, Ireland, New Zealand models)
P_EL02_001.fm 73 ページ
２００７年８月３１日 金曜日 午後３時０分
ELECTRIC WIRE
EL02–73
DB
2
(7HLD)
To (AB) Fuse 7H
h3
j14
CA-2,4 82560-2640
CA-1 82560-2660
1 2
(#LK)
4
f502
f64 IP-3 82580-6870 3
4 5 6 7 8
1
1
2
3
1
2
3
4
4
5
6
5
6
7
8
(RMUR)
(RMUL) 6
UR
1
0.50 L-R
(RM-) 3
0.50 L-W
UL
0.50 L-B
VR
0.50 L
VL
(RMVR) 8
7
(RMVL) 5
2
(RMC)
0.50 L-Y
0.85 W-G
3
5
a7
k14
CA-1,3 82560-2650
CA-2 82560-2660
4 3 2 1
1
2
3
4
5
6
7
8
8 7 6 5
(RM+)
20
($2Q)
4
a-f 5
10
a-f 5
a-f 5
($2R)
($2H)
($2J)
9
a-f 5
To (AD,AE) J/C Earth 14P-G2
13
0.30 B 2
2 (&56)
($2G)
2
INST W/H CAB MAIN W/H
a-f 5
0.50 L-R 0.50 L-W
3
7
j-a 2 7 6
(RH)
0.50 L-R
($AB)
j-a 2 6
2
($AA)
j-a 2
0.50 L-W (UP)
5 DOOR LH W/H
3
(RH)
6
3
(UP)
(LH)
2
($A9)
0.50 L-Y
3
2
(RH)
2 2
(UP)
(LH)
(RH)
5
3
2
(LH)
(LH)
0.50 L-R
0.50 L-Y
h-a 1 ($57)
0.50 L-B
7
0.50 L-W
0.50 L-B
h-a 1 8
($58)
0.50 L
0.50 L-Y
k-h 2 ($9B)
0.50 L-B
7
k-h 2 6 0.50 L
0.50 L-Y
($9A)
2 ($94)
k-h 2
0.50 L 0.50 L-B
(UP)
6
0.50 L-Y
($56)
h-a 1
0.50 L
0.50 L-Y
0.50 L-Y 0.50 L-Y
CAB SIDE WIRING
1
4 DASH W/H DOOR RH W/H SHTS12Z160200068
DB. 1. 2. 3. 4. 5.
REMOTE CONTROL MIRROR CIRCUIT Remote control mirror switch Remote control mirror RH Remote control mirror LH Remote control mirror RH (For Ireland model) Remote control mirror LH (For Ireland model)
P_EL02_001.fm 74 ページ
２００７年８月３１日 金曜日 午後３時０分
EL02–74
ELECTRIC WIRE
DC
0.50 V (S+)
0.50 V 1
(B) 3
CAB SIDE WIRING
2
(7CLD)
To (AB) Fuse 7C
(S-)
a56 IP-2,6 82580-8110
(HORN)
2
(LD) 5 0.50 G-R 1
0.50 B-L
1
2 1
2
2 Body earth
9
0.50 B-L
c19 c20
1
3
EG-1,6,9,14,18 82580-5680 1
(B)
0.50 B-L 1
(B)
3,4
4 c20 1
c19 (L)
CHASSIS SIDE WIRING
(#CT)
c-a 2
CAB MAIN W/H Fr-LH W/H
1.25 B
7
1.25 B
(%F0)
3 (&92)
To (AE,AF) J/C Earth G2-A
(CA) Headlight circuit (G2) SHTS12Z160200069
DC. 1. 2. 3. 4.
HORN CIRCUIT Horn relay Horn switch Horn (Hi) Horn (Lo)
P_EL02_001.fm 75 ページ
２００７年８月３１日 金曜日 午後３時０分
ELECTRIC WIRE
EL02–75
DD
DE
INST W/H
2 (21LD)
10
To (AA) Fuse 21
(#KW)
2 (21LD)
To (AA) Fuse 21
2
1 1
(-)
1
2
1
1
(&DP)
2
f-g 1
18
(+)
f81 IP-6 82580-4610
1
1.25 B
CAB SIDE WIRING
1
1
g6 IP-2 82580-4610
(-)
2
(+)
1.25 G-Y
30
INST SW W/H
(&DN)
g-f 1
1.25 G-Y
1.25 G-Y
f500
10 (#KW)
f500
INST W/H
1.25 B
1.25 B
INST W/H
6
6
To (AD,AE) J/C Earth 14P-G2
(&52)
2.00 B 11
a-f 1
CAB MAIN W/H
1
TO (AD,AE) Earth DR-1
2.00 B
2.00 B
CAB MAIN W/H
8.00 B
TO (AD,AE) Earth DR-1
(G2)
2 (#61)
To (AD,AE) J/C Earth 14P-G2
(&0B)
(&0B)
a-f 1
11
2.00 B
(&52)
8.00 B
(AF) Ground circuit (G2)
1 (G1)
2 (#61)
1
8.00 B
(G2)
1
8.00 B
(G1)
(AF) Ground circuit (G2)
SHTS12Z160200070
DD. CIGARETTE LIGHTER CIRCUIT (FOR RIGHT-HAND DRIVE MODEL) 1. Cigarette lighter
DE. CIGARETTE LIGHTER CIRCUIT (FOR LEFT-HAND DRIVE MODEL) 1. Cigarette lighter
P_EL02_001.fm 76 ページ
２００７年８月３１日 金曜日 午後３時０分
EL02–76
ELECTRIC WIRE
DF CAB MAIN W/H
To (DI) Radio/Audio circuit (Fuse 46)
To (DD) Cigarette lighter circuit (Fuse 21)
To (CL) Room light circuit
f500
10
8
(A18)
(A7K)
6
f500
0.50 R-B
3 ($03)
($7A)
f43
1 2
0.50 W-G
CAB SIDE WIRING
IP-2 82580-7210 3 4
5 6 7 8 9 10
0.50 L-Y
10
(ACC)
8
1
(DLSW)
7
0.30 R-B
(B+) (LKS)
0.50 Y-R
5
0.50 Y-G
(E)
(ULKS)
6
1
(RX) 4
3
(TX)
1
J/C Earth 14P-G2 Lock signal
5
0.30 G-B
(KLS+)
11
0.50 B
5
2.00 B
(&54) 6
($0B)
To (DM) Power door lock controller
(&52)
To (DD) Cigarette lighter circuit (G2) Unlock signal
5
f604
0.30 G
(KLS-)
SHTS12Z160200071
DF. KEYLESS ENTRY CIRCUIT 1. Keyless entry controller 2. Power door lock switch (Driver’s side)
２００７年８月３１日 金曜日 午後３時０分
ELECTRIC WIRE
EL02–77
DOOR RH W/H k6
INST W/H
CA-2 82560-3300
3
4
5
6
2 ($99)
5 (SIG-)
2
a-h 1
($5R)
h-k 2
6 (SCOM)
($9D) 0.50 Y-G 1
0.50 B
0.50 Y-G ($5J) 25
h-k 2
1
2.00 B
CAB MAIN W/H
a-h 1
0.50 Y-R 27
a-h 1
6
(&52)
DASH W/H
($5T) 18
h-k 2
8
0.50 Y-R
4 (SIG+)
($9C) 0.50 B 5
2
0.50 B
13
11
($21)
f-a 4
0.50 B
(&0B)
(DD) Cigarette lighter circuit (G2)
P_EL02_001.fm 77 ページ
14 ($22) 13 ($23)
f-a 4
f-a 4
0.50 Y-R
0.50 Y-G
SHTS12Z160200072
P_EL02_001.fm 78 ページ
２００７年８月３１日 金曜日 午後３時０分
EL02–78
ELECTRIC WIRE
DG
2
(62LD)
2 (7HLD)
To (AB) Fuse 7H To (AA) Fuse 62
1.25 W
h-a 1 10
($5A)
h-a 1
1.25 W
k-h 1 8
($98)
26
($5S)
0.50 W-G
k-h 1 1
($91)
6
k-h 2
1.25 L-W
1.25 W
0.50 W-G
10
4
DOOR RH W/H
($9E)
(+IG)
CAB SIDE WIRING
CAB MAIN W/H DASH W/H
(+B)
8 0.50 W-G
(A6D)
a504
1 MAIN RLY
7 (DB)
1.25 L-W 4
W/L SW
OPEN
CLOSE
($9G) 3
ATTO
k-h 2
1.25 L-R
1.25 L-Y
DS RLY
2
(DS O)
3
PS SW DS SW
(DS C)
OPEN
CLSE
($9F)
k-h 2
1.25 L-R
1.25 L-Y
6
($96)
1.25 B
(CC,CE) Turn, Stop, Tail light circuit (G2)
9
(DM O)
8
(DM C)
k4
k3
CA-2 82580-7210
CA-2 82560-4400
1 2
1.25 L
1.25 L-B
(E)
1.25 B
6
AUTO CIRCUIT
3 4
5 6 7 8 9 10
2
1
(STN-)
1
2
2
2 2 (PWM2)
M
1 (PWM1)
SHTS12Z160200073
DG. 1. 2. 3. 4.
POWER WINDOW CIRCUIT (FOR RIGHT-HAND DRIVE MODEL) Power window switch (Driver’s side) Power window motor (Driver’s side) Power window switch (Assistant’s side) Power window motor (Assistant’s side)
２００７年８月３１日 金曜日 午後３時０分
ELECTRIC WIRE
EL02–79
DASH W/H
11
h-a 1
1.25 L-W
($5B)
22
h-a 1
1.25 L-R
($5N) 11
h-a 1
1.25 L-Y
j-a 1 1.25 L-W
8 ($A8)
j-a 1 6 ($A6) 1.25 L-R
1.25 L-Y
5
4
4
2
3
(PSC)
2
1
2
OPEN
4 2
4
1.25 L
CA-1 82580-9420
(PB )
(PM O)
j3
5
3
(PM C)
3
CLOSE
1
3
1
CAB MAIN W/H DOOR LH W/H
(PSO)
5
j4 CA-1 82580-7660
($A5)
j-a 1
($5B)
1.25 L-B
P_EL02_001.fm 79 ページ
(PWM4)
M
1 (PWM3)
SHTS12Z160200074
P_EL02_001.fm 80 ページ
２００７年８月３１日 金曜日 午後３時０分
EL02–80
ELECTRIC WIRE
DH
2
(62LD)
2
(7HLD)
To (AB) Fuse 7H To (AA) Fuse 62
1.25 W
h-a 1 10
($5A)
1.25 W
j-h 1
DOOR LH W/H
8
($98)
j-h 1 1
($91)
6 ($9E)
1.25 W
0.50 W-G
10
4
(+IG)
CAB SIDE WIRING
CAB MAIN W/H DASH W/H
(+B)
8 0.50 W-G
26
($5S)
h-a 1
0.50 W-G
(#LH)
a504
j-h 2
1.25 L-W
1 MAIN RLY
7 (DB)
1.25 L-W 4
OPEN
CLOSE
W/L SW
j-h 2
1.25 L-R
($9G) 3
j-h 2
1.25 L-Y
ATTO
2
3 DS RLY
(DS O)
PS SW DS SW
(DS C)
OPEN
CLSE
($9F)
1.25 L-R
1.25 L-Y
9 1.25 L
(DM O)
(DM C)
8 1.25 L-B
(E)
1.25 B
6
AUTO CIRCUIT
j10
j9
CA-4 82580-7210
CA-4 82580-9420
1 2
3 4
5 6 7 8 9 10 6
1.25 B
($96)
1
2
2
(STN-)
(CC,CE) Turn, Stop, Tail light circuit (G2)
1
2
2 2 (PWM2)
M
1 (PWM1)
SHTS12Z160200075
DH. 1. 2. 3. 4.
POWER WINDOW CIRCUIT (FOR LEFT-HAND DRIVE MODEL) Power window switch (Driver’s side) Power window motor (Driver’s side) Power window switch (Assistant’s side) Power window motor (Assistant’s side)
２００７年８月３１日 金曜日 午後３時０分
ELECTRIC WIRE
EL02–81
DASH W/H
11
h-a 1
1.25 L-W
($5B)
22
h-a 1
1.25 L-R
($5N) 11
h-a 1
1.25 L-Y
k-a 1 8 1.25 L-W
($A8)
k-a 1 6
($A6)
1.25 L-R
1.25 L-Y
5
4
4
2
3
(PSC)
2
1
OPEN
(PB )
1.25 L
(PM O)
k10 CA-3 82560-4400
5
3
(PM C)
3
CLOSE
1
3
1
CAB MAIN W/H DOOR RH W/H
(PSO)
5
k11 CA-3 82580-7660
($A5)
k-a 1
($5B)
1.25 L-B
P_EL02_001.fm 81 ページ
2
4 4
2 (PWM4)
M
1 (PWM3)
SHTS12Z160200076
P_EL02_001.fm 82 ページ
２００７年８月３１日 金曜日 午後３時０分
EL02–82
ELECTRIC WIRE
DI
f500 9 11 0.50 W-G
7 10 0.50 L-Y
(A18)
f500 (A7K)
2 (21LD)
To (AA) Fuse 21
2 (46LD)
To (AA) Fuse 46
f24
f24
(+)
(ACC)
ANT
8
2
8 ($1C) 0.50 P-B
7 ($1B) 0.50 P a-f 3
INST W/H CAB MAIN W/H
a-f 3
CAB SIDE WIRING
(SPL1)
(SPL2)
1
0.50 P
($8B)
i-a 1
i-a 1
0.50 LG
8
9 0.50 LG-B
($8C)
i-a 1 ($89)
6
i-a 1
(RH)
CA-1,3 82580-8610
i5
1
2 (SR+)
(LH)
i6
1 (SRE)
2
2
i5
2 (SL+)
a8
1 (SLE)
2
($8A)
7 0.50 P-B
1
2 (FL+)
1 (FLE)
a8 IP-1,6 82580-8610
0.50 P
0.50 P
0.50 P-B
0.50 P-B
i6
2
4
4 SHTS12Z160200077
DI. 1. 2. 3. 4.
RADIO/AUDIO CIRCUIT Radio/Audio unit Front speaker (LH) Front speaker (RH) Center speaker
２００７年８月３１日 金曜日 午後３時０分
ELECTRIC WIRE
EL02–83
2 (43LD)
To (AA) Fuse 43 f24 IP-2,6 82580-8810 1 2 3
4 5 6
7 8 9 10
0.50 R-B
5
(A1Y)
f500
11 12 13 14
3
1
f24 (ILLM)
Body earth 9
2.00 B
(SPR2)
#4H 6 ($1A) 0.50 LG-B
f16
5 ($19) 0.50 LG
Earth audio
2 (FR+)
0.50 LG
a-f 3
a-f 3
0.50 LG
0.50 LG-B
0.50 LG-B
(E)
7
1
(SPR1)
(GND)
1 (FRE)
P_EL02_001.fm 83 ページ
a51
3
a51 IP-2,5 82580-8610 1
2
3
SHTS12Z160200078
P_EL02_001.fm 84 ページ
２００７年８月３１日 金曜日 午後３時０分
EL02–84
ELECTRIC WIRE
DJ CAB MAIN W/H
9 (TX-2) 16 (INIT)
To (CO) Autoleveling ECU
18 (RX-2)
01 02 03
14 (LVTX)
04 05
12
0.50 BR
3
(SGND)
(&40)
06
1
08
J/C ETC 13P-1 10
0.50 LG
(ISOK) 9 (LVL)
9
a614
(&1E)
10 (&1P) 11 (&2B)
09 10 11
(&25)
6 (LVRX)
2 (ISOK) 26 (ISOK) 14 (ISOK)
To (GA,GB,GC) ABS ECU (E) To (FA) Common rail ECU To (IG) Air suspension ECU
12 13 14 15 16
J/C ETC 13P-1 2
0.50 P
(ISOL) 1
3
a614
(&1C) 8 (&1M)
(+24V)
0.50 L-Y
8 (#L7)
a501
CAB SIDE WIRING
07
To (AD,AG) J/C Earth 14P (G4-C)
7 (ISOL)
To (GA,GB,GC) ABS ECU (E)
2 (96LD)
To (AA) Fuse 46
a41 IP-2,6 82560-4320
1
2
3
4
5
6
7
8
9 10 11 12 13 14 15 16
1 SHTS12Z160200079
DJ. DIAGNOSIS CONNECTOR (16P) CIRCUIT 1. Diagnosis connector (16P)
P_EL02_001.fm 85 ページ
２００７年８月３１日 金曜日 午後３時０分
ELECTRIC WIRE
EL02–85
DK
GROUND START (ENGINE) OUTPUT (ENGINE)
1 (D+BS) 2
(&3R)
17
POWER
(&3K) 20
To (BA,BC) J/C ETC 14P (Fuse 46)
0.50 L-Y 0.50 B
(DGDS) 3 (DSW0) 8 (DCD0)
29 (DGSW) 12 (CE/G)
To (FA) Common rail ECU
1
START (ES START) OUTPUT (ES START)
6 (DSW3) 11 (DCD3)
21 (DIC) 5 (PR)
To (GD) ES start ECU
a64 IP-2,6 82560-2620
1 1
POWER GROUND
2
START (AIR SUSPENSION) OUTPUT (AIR SUSPENSION)
(D+BO) 2
2
3 4 5 6 7
0.50 L-Y
8 9 10 11 12 0.50 B
(DGDO)
1
5 (DSWJ) 10 (DCDJ)
21 (DISW) 1 (LP1)
To (IG) Air suspension ECU
a65 IP-6 82560-2620
1
2
3 4 5 6 7
(&3W)
7
(&3V) 6
8 9 10 11 12
2
To (AD,AE) J/C Earth 14P (G2)
SHTS12Z160200080
DK. DIAGNOSIS MONITOR CIRCUIT 1. Diagnosis standard connector 2. Diagnosis option connector
P_EL02_001.fm 86 ページ
２００７年８月３１日 金曜日 午後３時０分
EL02–86
ELECTRIC WIRE
DL To (AB) Fuse 7H 2 (7HLD)
CAB MAIN W/H
0.85 W-R
10
To (AB) Fuse 7E
5
(#KN)
(B)
To (CC,CE) Stop light relay
0.50 W-G
2
(39LD)
To (AA) Fuse 39 0.50 W-R
7
(#LJ)
a504
3
(E)
0.50 L-B
(IR+)
(IR2) 14
1 6
M
(PWR) 13
1 (+)
1.25 L
0.50 W-G
(WSHS) 8
12 (WIPS) 4
(IRSI) 1
2
(IRSL) 2
(IRHL) 5
CAB SIDE WIRING
(IRSH) 3
(IR-) 10 1.25 L-Y
(IRMS)
(IRI-) 7
9
1.25 B
0.30 R
0.30 G
I —
11 4
1: RHD 2: LHD
(&39)
1
0.50 B
(EW)
OFF ON LO HI WASHER 2 1
3
I +
5 (I-)
0.30 L-Y
14 (WH)
W E W W W w w i l h
15 (I+)
0.30 L-R
12 (WI) 13 (WL)
3 (WW)
0.30 L-W
0.50 L-B
(IRI+) 11
(IRHI)
1
8.00 B
(GI)
2 (#61)
(AE) Ground circuit (G2)
To (AD,AE) J/C Earth14P-G2
SHTS12Z160200081
DL. 1. 2. 3. 4.
WIPER AND WASHER CIRCUIT Washer pump Wiper relay Wiper and retarder switch Wiper motor
２００７年８月３１日 金曜日 午後３時０分
ELECTRIC WIRE
EL02–87
a3
a121
a53
CA-1,3 82580-8350
IP-1,5 82580-5820
IP-2,6 82580-9320
1 2 3
1 2 3 4
4 5 6
7 8 9 10 11 12 13 14
1
2
1 2 3 4
5 6 7
8 9 10 11 12 13 14 15 16 17 18
3
1.25 L 1.25 L-R
Hi
h-a 1 21 1.25 L
($5M)
($5C) (LOW)
1 1.25 L-B
1.25 L-R
1
($51) 12
h-a 1
CAB MAIN W/H DASH W/H
h-a 1
1.25 L-B
(HIGH) 2
Lo
M 4
4
(RUN)
3 (INT)
P_EL02_001.fm 87 ページ
h10 Body earth
a-h 1
23 (&5P)
1.25 L-Y
CA-2,4 82580-8350
1 2 3 4
4
SHTS12Z160200082
P_EL02_001.fm 88 ページ
２００７年８月３１日 金曜日 午後３時０分
EL02–88
ELECTRIC WIRE
DM CAB MAIN W/H
2 k12
1 j5
f23
3 f79
CA-3 82580-7660
CA-1 82580-7660
IP-2,6 82580-6870
IP-2 82580-6870
1 2
1 2
0.85 Y
1
1
1
2
1
2
2
1
3
3
4 5 6 7 8
4 5 6 7 8
2
3
0.85 W-L 4
0.85 Y
1
(PWR+)
1
a-f 6
1 ($20)
1
M
0.85 Y
8 (LDS+)
3 3 (TX) LOCK LOCK
LOCK 24V
2,3
COM
1
0.50 B
3 (B+2)
0.50 Y-G
2 (SULK) 5 (KLS-)
(E-)
1
0.50 Y-R
5 (SLX)
3
To (DF) Keyless entry controller
4 (RX)
0.85 B
7
(LDS-)
2
(PWR-)
0.85 Y-B
11
($A4)
2.00 B
6 (&52)
(CN) Cigarette lighter circuit (G2) 5
a-f 6
($EK)
4
EARTH
To (DF) Keyless entry controller
3 (KLS+)
(&0B)
a-k 1
4
a-j 1
($A4)
0.85 Y-B
0.85 Y-B
2
(PWR-)
UNLOCK UNLOCK 24V
To (CL) Fluorescent light switch
(B+)
k-a 1 1
(DLP+)
POWER
M
3
0.85 W-L
(45LD)
0.85 Y
($A1)
2
To (AA) Fuse 45
DOOR LH W/H
($A1)
DOOR RH W/H
(PWR+)
CAB SIDE WIRING
1
j-a 1
INST W/H
0.85 Y-B
1: RHD 2: LHD 3: With keyless entry
SHTS12Z160200083
DM. 1. 2. 3. 4.
POWER DOOR LOCK CIRCUIT Power door lock actuator (Assistant’s side) Power door lock controller Keyless entry door lock controller Power door lock switch (Driver’s side)
P_EL02_001.fm 89 ページ
２００７年８月３１日 金曜日 午後３時０分
ELECTRIC WIRE
EL02–89
DN f67
DOOR RH W/H
IP-3 82560-6840
DOOR LH W/H
2
2 (SIG-)
3
4
1 5 3
(DLF+)
0.85 W
($99)
(CLS)
0.50 W
2 ($5R)
4
0.30 V-Y
0.30 V-G
0.85 W-L
a-h 1
a-h 1
8
(CLSS)
4
(SETS)
5
(B+)
2
4
3 0.85 W-B
1
(SET)
(E)
7 0.85 B
(&0B)
0.85 B-R
18
6
($0J)
5
a-f 1
4
9
3
CLOSE 24V
($09)
2
(PWR)
a-f 1
1
SET 24V
(&52)
1
k6 CA-2 82560-3300
2
(CSL)
0.50 Y-G
11
INST W/H CAB MAIN W/H a5
2
f22
CA-4 82560-3300
1
2
3
4
5
IP-1 82580-6870 1 2 3 4 5 6 7 8
6
0.85 W-B
j13
0.85 B-R
f-a 4
0.50 B
2.00 B
15 ($23)
f-a 4
0.50 Y-R
6
13 ($21)
f-a 4
1
To (AA) Fuse 45
(DD) CIigarette lighter circuit (G2)
($22)
a-h 1
CAB MAIN W/H 14
(45LD)
2
SET N CLS (SET) 3
0.50 Y-G
0.85 W-L
h-j 2
($9D) 0.50 Y-G 1
h-j 2
0.50 Y-R 8
($9C) 0.50 B 5
h-j 2 0.50 Y-R
0.50 B
($99)
h-k 2
($9D) 0.50 Y-G 1 0.50 Y-G ($5J) 25
h-k 2
0.50 Y-R 8
($9C) 0.50 B 5 0.50 B
h-k 2 0.50 Y-R 27
INST W/H
($5T) 18
DASH W/H
(#LL)
f502
To (AB) Fluorescent light switch
(PMC)
5 (SIG-)
4 (SIG+)
1 1 (SCOM)
2 3 (SIG+)
4
1 6 (SCOM)
4
2 (#HK)
To (AB) Fuse 7H
1 2 (SET)
1
4
CA-1 82580-9420
M
3
2
1 (RSET)
3 SHTS12Z160200084
DN. 1. 2. 3.
POWER MIRROR CIRCUIT Power mirror switch Power mirror controller Power mirror motor
P_EL02_001.fm 90 ページ
２００７年８月３１日 金曜日 午後３時０分
EL02–90
ELECTRIC WIRE
2 (51LD)
To (AB) Fuse 7K (Key ON)
2 (7KLD) a505
0.50 W-R
3 (AHK)
3
INST W/H
5 (LD) 2 (S-)
(B) 1 (S+)
9 (LD) 1 (S-) 5 (#LE)
1 2 (43LD)
0.50 L 0.50 B-G 0.50 R-B 0.85 L
To (AA) Fuse 43
4 (51LD)
f502
To (AA) Fuse 51 (Direct battery)
f500
CAB MAIN W/H
a505
EA
0.50 W -R
f5
(AC) (BSW)
3
2
2
SW
(+)
1 2 3 4 5 6 7 8
H
B
M2
4 (P1)
5 (P2)
1 (LO)
8 (GND)
f28
3 (M1)
Hi 6 (HI)
4 ($18)
2 (M2)
5 (M2)
IP-2,6 82560-4480
0.50 L-W
3 4 5 8
0.50 B
0.50 L-R 11
7
C
Lo
0.85 L-B
6 (M1)
a-f 3
6
4 M2 M1
M1
2
1 2
3
OFF
4
0.85 B
0.50 W
2 IP-1,5 82580-6870
1
M
0.85 L-B
f19
(+)
1 (ASW) AMP
2 8
0.50 W
CAB SIDE WIRING
3
IP-1,5 82560-2990
0.50 R-B
3 ($17)
(GND)
a-f 3
6
2.00 B
(&52)
($0B)
0.50 B
(DD,DE) Cigarette lighter circuit (G2)
0.50 B
4 0.50 GR-R
EG-1,6,9,14,18 82580-6970
1
2 3
5
0.50 R-W 3 (+)
ea10
1 (RNDP)
2 (RNDG)
ENGINE SIDE WIRING
0.50 G
5
Engine Earth SHTS12Z160200085
EA. 1. 2. 3. 4. 5. 6.
AIR CONDITIONER CIRCUIT Heater relay Air conditioner unit Blower motor Blower switch Air conditioner compressor Air conditioner switch
7. 8. 9. 10. 11. 12.
Air conditioner relay Lock amp Air conditioner diode Air conditioner condenser relay Pressure switch (Triple) Air conditioner condenser
２００７年８月３１日 金曜日 午後３時０分
ELECTRIC WIRE
EL02–91
0.85 W
10 7 0.50 L
6 (G4N)
2
(B) 3
(LD) 5
(S+)
(S-) 0.50 B
a511
To (BA,BC) Combination meter (G4N)
3 0.85 B
3 31
a-h 1
a-h 1
1 2 3
12
0.50 R-W
(#2B)
1.25 B
ea-a 1
14
(#2C)
ea-a 1
17
(#2D)
ea-a 1
CA-1,3 82580-7780 ($5X)
($5F)
15
a4
1.25 B
0.50 R-W
0.50 B
(SCG)
(GND)
4
12
0.50 G 10
0.85 L-B 1
2
(PC+)
(SC+)
0.50 L-Y
0.50 L-Y
4
($54)
($53)
h-a 1
0.50 L 3 1
0.50 Y-R 16
To (FA) Common rail ECU
M 2
0.50 R-W
2
6
(&52) 0.50 B
2.00 B (&0B)
($16)
11
(ACIN)
(LOCK)
0.50 R-W ($15) 2
0.50 R-W
0.50 GR-W
DASH W/H
(RES+)
9
a-f 3
CAB MAIN W/H
a-f 3
0.50 GR-R 11
a-f 3
($1F) 0.50 G 9
8
10
(SHR)
6
(SG)
0.50 B-G
(GND)
(K)
7 (ACLD) 2
(&12)
11
1 (A)
3 (TACH) 4
(DD,DE) Cigarette lighter circuit (G2)
0.50 B-W
(TACH)
f-a 6
8
(OFF)
4
1
(GND)
0.50 Y-R
7
($3P)
(MGC)
5
(A/C) 9
1
(IG+)
6
&C2
Joint
0.50 L
LED
0.50 Y-G
3
To (AD,AE) J/C Earth 13P-G2
h-a 1
0.50 Y-R &F2
0.50 Y
0.50 Y-R
3
(S-)
4 0.50 Y-L
5
(A/C)
6
(+)
3
(IND+)
f502
(7KLD)
f501
INST W/H
7
11
(MTM)
a501
(MO+)
5 (LD) 2 (S-)
a501
3 (B) 1 (S+)
1
(GND)
P_EL02_001.fm 91 ページ
f29 f13
a810
h13
IP-1,5 82580-7210
IP-1,5 82560-3800
CA-2,4 82560-4270
4
5
6
6
(G3)
(AE) Ground circuit (G2) 8.00 B
(G2) 2
8.00 B
(#61)
Z01 (G1)
(AE) Ground circuit (G2)
2 1 2
3
Z22
2.00 B
(G2)
Z02
IP-2,6 82560-2400
1
Z21
To (AC,AE) Earth DR-1
3 4
5 6 7 8 9 10
8
1
2
9
1 2 3 4
11 SHTS12Z160200086
FA. 1. 2. 3. 4. 5. 6. 7. 8. 9.
3 1
To Chassis side (Refer to the circuit «FB»)
COMMON RAIL CIRCUIT No.1 (CAB SIDE) Common rail ECU Accelerator sensor Idol volume ECU main relay Actuator power relay Brake blending resistor (Models with auto cruise) PCV relay Brake switch PCV diode INST W/H
3 ea-a 1 ea-a 1
0.85 B-W
9 8
0.50 B-W 0.50 B-W
a21
(#0A) 5
10
11 0.50 W-B
0.50 W-B
(SPV1)
(SP1S)
(SPV2)
(SP2S)
(INJ1)
(IJ1+)
(MRL2) 2 (MRL1) 3
0.30 R
0.50 LG
(&C8)
2
0.50 Y-R
11
(&F8)
11
(MENG)
(NTM) (&F2) 16 2 0.50 V
To (BA,BC) Combination meter
To (FJ) Transmission 1 To (DK) Diagnosis PCS switch (+) standard connector 11 To (FG) To (DJ) J/C ETC Light and turn switch (STCM) 13P-1 (DST-1) 2 To (CE) Stop light switch (ESW+) 1 To (FG) 0.30 V ICC main switch (COM) 2 To (FE) Clutch pedal switch (CLT+) (DSW0)
(DCD0) 3
8
(&2B)
To (FC) DC/DC Converter
(#25) 3
7
0.85 W-R 0.85 W-R
(&AH) 6 J/C Common-rail 13P
5
2
(VB3) 1 (VB2) 2 (VB1) 3
a24
ea-a 1 ea-a 1
1.25 V
(INJ2)
(DGSW) 29
(ISOK) 26
2 (&C2) 2
a103 a102
(#23) 15
ea-a 5 ea-a 5
To (FI) P.T.O. accelerator sensor
(#24) 13
(#21) 11
4
a21
1.25 R
(#1X) 9
(INJ3)
(I1+S)
(IJ2+)
(INJ4)
(INJ5)
(I2+S)
a23
(#20) 10
1.25 P
a20
3
1
2
7
5
a24
ea-a 5
1.25 O
ea-a 5 (#1U) 8 ea-a 5
1.25 L
0.50 G-R 1.25 Y
2
(#1T) 7
1.25 G
1.25 BR
1
ea-a 5 (#08) 6 ea-a 5
ea-a 5
(INJ6)
(CE/G) 12
0.50 V
0.50 Y-R
0.50 BR
(#07) 5
(#04) 4
1
6
a20
1.25 W
a21
1.25 B
a24
ea-a 5 ea-a 5
(CASE)
a22
(#02) 2
18
a24
(#01) 1
0.50 BR
a22
(TACH) 16
0.50 O
ea-a 5
(AVC4)
(CA2L) 18
a23
(IVS)
(&2X)
(#03)3
20
a24
0.50 O
(AGD4) (CA2H) 14
0.50 L
f-a 4
0.50 O
(ACS1)
2 3 To (DJ) Diagnosis connecter (16P) (&LN) (CAN-) J/C CAN 0.50 O 1 14 15 5 To (GA,GC) ABS ECU (&2Y) (CANL) (&LR) (&32)
($1N)
f-a 4
32
(AVC5)
a23
0.50 G-O
0.50 G-O
27
24
0.50 G
(ACS2)
a24
($1N) 0.50 O 3
0.50 O 0.50 G-R
32
a23
0.50 G-O 2
To (FI) P.T.O. accelerator sensor f-a 4
23
J/C ETC 14P
($1N)
0.50 G-R 1
(&AJ) 5 0.50 O
(PGD1) 6 (CGD1) 5 (CGD2) 4
(AGD5)
(AGD1)
a22
(SIG1)
15 0.50 G-R
0.50 L
26
30
(PGD3) 3 (PGD2) 4 a21
5
(&AT) 16 0.50 G-R
(&AV) 17 0.50 G-R
3 2 1
(&AK) 2
a21
1 (SIG2) 4 0.50 O (VCC1)
(GND1)
(PIM)
(AVC1)
(STOP)
7 (HRY)
11
(GND) (SIG) (+)
ea-a 2 ea-a 2 ea-a 2
a609
(#0D) 3
17
a23
0.50 Y-B
19
11 a20
(#0C) 2
3 0.50 Y-R
8 0.50 G-R
(&AU)
(#CS)
6 (HRY2)
0.50 R-B
a619
(#0B) 1
(#64)
a609
0.50 L-W
0.50 R-B
J/C Common rail 20P
EL02–92
3 (GND) 2 (SIG) 1 (+)
CAB MAIN W/H 1.25 BR
(&2S)
J/C CAN a619
a22
0.50 Y
Joint 1.25 BR
1.25 BR
0.50 BR
To (BA,BC) Combination meter
CAB MAIN W/H
(#CQ)
#59 (G4-C)
To (GA,GC,GD) ABS ECU
(&LS)
33 c-a 2 (#EG)
0.50 O
#58
3.00 BR
14 (CANH) (MMT-)
#58
(#65)
1
(AG) Ground circuit (G4-C)
(&2W)
5 (&2T) 1
CAB SIDE WIRING 4
a606
6
5.00 BR
0.50 L
(MMT+)
21
0.50 O 9
J/C Common rail 20P
To (AG) Ground circuit (G4-P)
To (BA,BC) Combination meter 22
9 b-a 4 (#6M)
CHASSIS SIDE WIRING
P_EL02_001.fm 92 ページ ２００７年８月３１日 金曜日 午後３時０分
ELECTRIC WIRE
1 (DC24)
FA
1.25 W-L
1.25 W-L
1.25 W-L
0.50 W-R
0.50 W-R
a22
a20
(&A5) 7
1
(&AC) 6
a613
(&AD)
To Chassis side (Refer to the circuit «FB»)
2
SHTS12Z160200087
２００７年８月３１日 金曜日 午後３時０分
ELECTRIC WIRE
EL02–93
1 (+)
To (FH) Start idle up switch To (FJ) Mixer idle up switch To (FJ) Economy running switch
0.50 W-R
(KBP)
4
1
15
13
(SSWS)
a23
(SWSS)
(ST) (VS) 18
0.50 LG
(B)
2 (S-)
1 (S-)
1 (S+)
h-a 1 20
8
KC5
KC4
(K)
(A)
9
2 (73LD)
8.00 B
(&49)
a612
(&10)
0.50 LG
5 2
3
(E)
To (GD) Clutch fluid pressure switch
5
DASH W/H
($5L)
To (BA,BC) Pulse adjust computer
1
2
(PC04)
7 1
5
J/C Earth 13P-G2
0.50 LG
ea-a 2
6 (&1H)
(NO+)
0.50 W
a503
(#0Q) 14
0.50 LG
2
1
(&F1)
(17LD) (17+) FUSE 17
0.50 P
(STP)
(G4-C)
FUSE 19
2
ea-a 2
7 (&1G)
8
#59
3.00 BR
a615 J/C ETC 13P-2
(NO-)
a102 a103
0.50 W
0.50 P
a504
To (CE) Stop light switch
h-a 1
(PCR1)
(AVC2) 24
(PCR2)
24
(THF+)
32
31
ea-a 2
0.50 R-W
(#0M) 11
0.50 R-B
ea-a 2 (#0L) 10
0.50 Y
0.50 BR
ea-a 2 ea-a 2 (#0J) 8 ea-a 2
0.01 DR-N
a613
2
J/C Common rail 13P
(&A9)
(#0K) 9
1 (&C1)
(19LD)
0.50 G-W
10
(#0H) 7
(ESW-)
Refer to «A. POWER SUPPLY CIRCUIT» for detail of this area.
ea-a 2
9
0.50 GR
(A5R) 6
4
8 (BSW2) 20
0.50 BR
3
(&A8)
To (AH,AI) Starter relay
(A5R) 2
1
(&A3)
(&AA)
0.50 LG
a609
To (GD) ES start ECU (AG) Ground circuit (G4-C)
2
11
0.50 G-Y
a24
2 (#6J)
(BSW1)
(&A4)
4
0.85 B-R
0.50 P
8
(17LD)
0.50 GR-B
a23
(&AB)
(#0N) 12
J/C Common-rail 13P
a613
(19LD)
ea-a 3 (#2Q) 11 ea-a 3 (#2B) 12 ea-a 3
(&AF)
(#65)
1
(#2P) 10
a21
(#0P) 13
(+BF2) (AGD2)
(THW+)
a20
24
(NE1+) 1
(#0G) 9
(#0F) 7
(#0E) 12
a102 a103
10 (&AE)
a23
a21 a20 29
(NE1-)
(NESD) 3
31
a23 2
(G3+)
(GVCC)
(+BF1) 25
33
a21
9
0.50 B-O 0.50 GR 0.50 GR
1
7
1
a23
(GGND)
a22
J/C Common rail 20P
To (AA) Fuse 16
(S+)
6
(S+)
a504
2 (S-)
0.50 W-R
25
(K7L) 4
2 (16LD)
To (AA) Fuse 15
0.50 BR
3 (B)
2 (15LD)
($55)
5 (E)
5
(K7L) 8
1
(S-)
8.00 B
(K7M) 2
a503
(K7M) 3
3 (B)
2
(ESW-)
(K7M) 7
5 (LD)
2
1
1.25 W-R 0.50 W-R
a505
5
(RST+)
(IU-) 6 (IUP+) 2 (SW+) 3
(RST-)
To (FE) Retarder check switch
To (AA) Fuse 73
P_EL02_001.fm 93 ページ
1: RHD 2: LHD
To Chassis side (Refer to the circuit «FB»)
SHTS12Z160200088
P_EL02_001.fm 94 ページ
２００７年８月３１日 金曜日 午後３時０分
EL02–94
ELECTRIC WIRE
CONNECTORS FOR CIRCUIT «FA»
1
2
a24
a23
IP-1,5 82580-4430
IP-1,5 82560-4440
3
4
5
6
7
1
1
2
3
4
5
6
1
35pin-1
a22
a21
IP-1,5 82560-4420
IP-1,5 82560-4450
3
4
5
6
7
8 9 10 11 12 13 14 15 16 17 30
1
7
34pin
18 19 20 21 22 23 24 25 26 27 28 29
2
33 34
18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1
8 9 10 111213 141516171819 20212223 2425 2627 282930 31 3233 3435
8 9 10 11 12 13 14 15 16 17
31 32
32pin
1
2
3
4
5
6
7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
31 32 33 34 35
1
35pin-2
SHTS12Z160200089
P_EL02_001.fm 95 ページ
２００７年８月３１日 金曜日 午後３時０分
ELECTRIC WIRE
EL02–95
a20 IP-1,5 82560-4410
1
2
3
4
5
a62
6
f80
(RHD)
IP-2 82580-8660
(LHD)
IP-6 82580-8660
7
8 9 1011121314151617 181920212223 2425 2627 2829 3031
1
a70
IP-2,6 82580-9450
31pin
1 2 3 4 5
1
2
3
2
a816
h8
IP-1 82560-2990
CA-4 82580-6820
3
1
2
3
3
1 2
6
1
2
8
SHTS12Z160200090
P_EL02_001.fm 96 ページ
２００７年８月３１日 金曜日 午後３時０分
EL02–96
ELECTRIC WIRE
4
ea-a 1 ea-a 1
ea-a 1 ea-a 1
(#25) 3
12 11
(#0A) 5
7
(#23) 15
1.25 V 2
(#24) 13
(#21) 11
1.25 R
ea-a 5 ea-a 5 (#20) 10
1.25 P
1
1 (IJ2+)
ea-a 5 (#1X) 9
1.25 O
ea-a 5 ea-a 5 (#1T) 7
(#1U) 8
1.25 L
9 10
2 (IJ3-)
ea-a 5 ea-a 5 (#08) 6
(#07) 5
ea-a 5 (#04) 4
ea-a 5 ea-a 5 (#02) 2
(#03) 3
ea-a 2 ea-a 2 ea-a 2
6
0.01 DR-N
Fr-LH W/H
0.75 W-B
0.75 B-R
0.75 B-W
1 (SP1+)
2 (SP1-)
2
0.75 W-R
5
ea ib ia
12
1
10 9
6
2 (IJ4-)
K32 2 (LN/C) (EC+)
ea-ib 1
ia-ib 1
8
5
1 (IJ3+)
1
2 (SP2-)
7
1.25 L
1.25 Y
11
1.25 G
1.25 BR
4
1.25 Y
1.25 W
3
0.50 Y-B
0.50 Y
0.50 Y-R
1.25 B
1.25 DR-N
0.50 Y-B
(CPU)
K33
8
CAB MAIN W/H
(#0D) 3
(#0B) 1
0.50 L-W
(#0C) 2
2 (SW)
CHASSIS SIDE WIRING
(#01) 1
ea-a 5
c-a 2 33
Fr-RH W/H
To (AS) Intake air heater relay
To Cab side (Refer to the circuit «FA»)
(#EG)
9 (#6M)
b-a 4
To Cab side (Refer to the circuit «FA»)
1 (IJ4+)
CAB SIDE WIRING
FB
3
2 (IJ2-)
1 (IJ1+) 2 (IJ1-)
4
5
6
7
8
ia7
ia6
ia5
ia4
ia3
ia2
1 (SP2+)
2 (IJ5-) 1 (IJ5+)
3
Z28 (EGND)
2 (IJ6-) 1 (IJ6+) (GND)
1
2 (SIG)
(VCC)
ENGINE SIDE WIRING
3
To (IA,IB,IC,ID) Tilt lock switch
ea5
2
9
10
Engine earth (Earth shield cable)
ea9 EG-1,6,9,14,18 82580-8980
ia2 ia3 ia4
ia5 ia6 ia7
ea14
ea13
1 2 3
EG-2,3,4,7,9,15,16 82580-9600
EG-1,6,9,14,18 82580-8260
EG-1,6,9,14,18 82580-8260
2
2 1
1 2
1 2
9
10
3,4,5,6,7,8
SHTS12Z160200091
FB. 1. 2. 3. 4. 5. 6. 7. 8.
COMMON RAIL CIRCUIT No.1 (CHASSIS SIDE) Engine stop switch Boost pressure sensor Fuel injector No.6 Fuel injector No.5 Fuel injector No.4 Fuel injector No.3 Fuel injector No.2 Fuel injector No.1
9. 10. 11. 12. 13. 14. 15.
PCV (Pump control valve) No.2 PCV (Pump control valve) No.1 Engine speed sub sensor Engine speed main sensor Coolant temperature sensor Fuel temperature sensor Common rail pressure sensor
11
ea15 ea16 ea19 ea11
EG-1,6,9,14,18 82580-9960 EG-1,6,9,14,18 82560-1230 EG-1,6,9,14,18 82580-8760 EG-1,6,9,14,18 82580-7120
2 1 2 3 1 2
12 13 14
1 2 3
11 13 14
1 VCD
GND
SIG
+
12 +
3 (PCR+)
2 (PCR) 1 (PCR-)
2 (THF-) 1 (THF+)
2 (WTM-) 1 (WTM+)
1 (NE-) 2 (NE+)
1 (MRES) 3 (MREV)
2 (MREG)
(#0L) 10 (#0M) 11
0.50 R-B 0.50 R-W
0.50 LG
0.50 P
(#0Q) 14
(#0P) 13
(#0N) 12
(#0J) 8
0.50 W
0.50 G-W
(#0K) 9 (#0H) 7
0.50 DR-N
(#2B) 12
0.50 GR
0.50 BR
(#2P) 10 (#2Q) 11
0.50 GR-B 0.50 G-Y
ea-a 2
ea-a 2
ea-a 2
ea-a 2 ea-a 2
ea-a 2 ea-a 2 ea-a 2
ea-a 3 ea-a 3 ea-a 3
P_EL02_001.fm 97 ページ ２００７年８月３１日 金曜日 午後３時０分
ELECTRIC WIRE EL02–97
To Cab side (Refer to the circuit «FA»)
0.50 R-B
15
EG-1,6,9,14,18 82580-6630 ea12
1 2 3
15
SHTS12Z160200092
P_EL02_001.fm 98 ページ
２００７年８月３１日 金曜日 午後３時０分
EL02–98
ELECTRIC WIRE
FC CAB MAIN W/H
21
a20 IP-1,5 82560-4410
0.50 L
0.50 Y
22
18
a20
0.50 W-L
17
0.50 W-L
0.50 W-L
CAB SIDE WIRING
16
a23
(CANL)
(CANH)
(ER3C)
(ER3B)
(ER3A)
1
a609 4
1
(&AL) 3
2
3
4
5
6
7
8 9 1011121314151617 181920212223 2425 2627 2829 3031
(&AM) 2 (&AN) 1 (&AP)
#58 (G4-P)
J/C Common rail 20P (FA) Common rail circuit No.1 6
82828-1080
31pin
1 a21
IP-1,5 82560-4450
5.00 BR
1 2 3 4
4
ea-a 4 7
ea-a 3 6
5 (#JR)
(#JS) 8
0.50 L
EG-1,6,9,14,18 82560-3560
16 (VNTL) 13
(VNTV)
0.50 W-R
14
(VNTG)
3
(EGRV)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
4
0.50 W-R
6
3 (EGRG)
14
(JEG+)
4 5 6
0.50 BR
35pin-2
ea4 0.50 Y
4
(EGRL)
1
(EGRH)
0.50 BR
EG-1,6,9,14,18 82580-8490
3
6
31 32 33 34 35
1
(#JP) 3 (#JQ) 4
(VNTH) 15
15
0.50 W-L
28 29 30
2 (#JN) 1 (#JM)
ea1
1 2 3
5
17 18 19 20 21 22 23 24 25 26 27
0.50 L
2
4
ea3
J/C ENGINE CAN 0.50 Y
(JEG-)
13
ENGINE SIDE WIRING
(#0R)
ea-a 2
2
3
(#2V)
13 14 15 16
0.50 L
12
ea-a 3
10 11
2
7 8 9 10 11 12 13 14 15 16
7
9
1
1.25 BR
(PGD2)
(#2U)
8
0.50 Y
6 7
0.50 BR
5
(#1G)
0.50 W-L
(#84)
4
0.75 W-R
SHTS12Z160200093
FC. 1. 2. 3. 4. 5. 6. 7. 8.
COMMON RAIL CIRCUIT No.2 (EGR AND VGT) Common rail ECU JAKE EGR (Solenoid valve) EGR control VNT control Turbocharger revolution sensor EGR coolant temperature sensor Air flow sensor DC/DC converter (Common rail)
2
5 3
7 1 2 3
6
EG-1,6,9,14,18 82828-1630
1 2 3 4 5
5
ea8
6 0.50 R-Y 0.50 W-B
3 (AFSG) 1 (AFVB)
0.50 R-W
0.50 R-B 0.50 BR
8
0.50 W-R
12 (KBP)
a505
8
ea-a 1
3 (DCGD)
1 (DC24)
(KBP)
7 (#28)
8 0.50 BR
2
0.50 W-R
ea-a 1
18 19 20 21 22 23 24 25 26 27 (DC12)
23
30
28
(ETHW)
(AFT+) (AFSG)
ELECTRIC WIRE
(KBP)
5
To (FA) Common rail circuit No.1
(AGD6)
a21
0.50 BR
0.50 W-B
0.50 R-Y
0.50 R
0.50 R-L
27
a24
(#29)
ea-a 1
ea-a 1
ea-a 1
ea-a 4
0.50 BR
3 (NESD)
a24
8
(#26) 4
(#1K) 10
(#1J) 9
(#1H)
(&CD)
0.01 DR-N
(TUN-)
(TUN+)
a21
2 (AFGD)
0.50 R
4 (AFT+)
5 (AFT-)
0.50 R-L
33 34 a102 a103
1
8 9 10 11 12 13 14 15 16 17 13
a19
(ETSG)
13
IP-1,5 82560-3290
2 (ETGD)
EG-1,6,9,14,18 82560-8760 9 (#0K)
4
5 a24
(&FD)
IP-1,5 82580-4430
(#0L)
ea18 (FA) Common rail circuit No.1
IP-1,5 82560-4440
(WTM-)
ea6
10
7
To (FB) Coolant temperature sensor
EG-1,6,9,14,18 82828-1100 0.01 DR-N
8 9 10 111213 141516171819 20212223 2425 2627 282930 31 3233 3435
0.50 R-B
34pin ea-a 4
35pin-1
(#1B) 6
1
0.50 DR-N
28 29 30 31 32 6
3 (TBSD)
5 0.50 R-W
0.50 R-B
a24
ea-a 4
4
ea-a 4
1 6
(#19) 4
3
5
(#1A) 5
2
4
0.50 R-W
1
3
2
1 2
0.50 R-B
1
1 (TSR-)
a23
2 (TSR+)
P_EL02_001.fm 99 ページ ２００７年８月３１日 金曜日 午後３時０分
EL02–99
8 a505
7
1 2 3
4 5 6
7
SHTS12Z160200094
P_EL02_001.fm
100 ページ
２００７年８月３１日 金曜日 午後３時０分
EL02–100
ELECTRIC WIRE
FD CAB MAIN W/H
(ABS)
1
28
a23
a23
1
2
3
4
5
6
7
8 9 10 111213 141516171819 20212223 2425 2627 282930 31 3233 3435
5 (S-)
CAB SIDE WIRING
IP-1,5 82560-4440
1
35pin-1
To (GA,GB,GC) ABS sub brake cut relay
SHTS12Z160200095
FD. COMMON RAIL CIRCUIT No.3 (ABS) 1. Common rail ECU
P_EL02_001.fm
101 ページ
２００７年８月３１日 金曜日 午後３時１１分
ELECTRIC WIRE
EL02–101
SHTS12Z160200096
P_EL02_001.fm
102 ページ
２００７年８月３１日 金曜日 午後３時１１分
EL02–102
ELECTRIC WIRE
CAB MAIN W/H
2
(CLT-)
1.25 W-R
(&AX) 12
14 (&FE)
0.50 GR 0.50 GR-L
14
1 2
(&CE)
0.50 GR
2 1
2
1
0.50 GR-L
1
a23
a22
17
4
J/C Common rail 20P
23
3
2
0.50 B
(IDLE)
2
2 1
(ACL-)
(CLSW)
2
a103 a102
IP-2,6 82580-8110
To (FA) Actuator power relay
a609
(&AY) 14 (&AW)
(ACL+)
0.50 GR-L
1
1
(B)
IP-2,6 82560-3030
5 (LD)
13
0.50 R
a61
(KBP)
(CLT+)
1
0.50 R
a42
1
a505
FE 4
ENGINE SIDE WIRING
6 (&F6)
a103 a102
(EBMV) a-c 1
(+)
12
0.50 GR 1
6
6 (&C6)
(#AH)
3 4 18 8
(RTR1)
0.50 L-Y
7 2
2
3 0.50 G-B
(RTR2)
(E)
1
3 4 8 18
EG-2,3,4,7,9,15,16 82580-7180
(RTR3)
0.50 W-R
a-c 1 27
c37
6
4
(#AG)
CHASSIS SIDE WIRING
1: Models without ABS 2: Models with ABS 3: RHD 4: LHD
3 4
1 (NO+)
2 (K)
(A)
9 2
0.50 GR-B
0.50 L
0.50 G-B
1
12
14
OFF
(KBP)
4
(EBSW)
(RTSW)
(S+) (S-)
2
(LD) 5
3 4
(RTC2)
To (CC,CE) Stop light switch
0.50 G-B
12
0.50 W-R
0.50 L-R
7
a23
a22
5
EB E1 E3 BE E2
(FC) Common rail circuit No.2 (#28)
1 9
3 4
(&2D)
(RTC1)
1
0.50 GR 0.50 GR
10
0.50 GR
0.50 GR
0.50 GR
9 (&2E)
(B) 3
0.50 L-R
4
(NC)
J/C ETC 13P-2
17 9
CAB SIDE WIRING
3 a615
0.50 GR-B
7 a53
a814
IP-2,6 82580-9320
IP-1,5 82560-3800
1 2 3 4
5 6 7
1
2
8 9 101112131415161718
4
6 SHTS12Z160200097
FE. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
COMMON RAIL CIRCUIT No.9 (ENGINE RETARDER) Clutch switch Accelerator switch ABS sub brake cut relay Wiper and retarder switch Brake blending relay Brake blending diode Exhaust brake magnetic valve Exhaust brake check switch Common rail ECU JAKE retarder (Solenoid valve)
P_EL02_001.fm
103 ページ
２００７年８月３１日 金曜日 午後３時１１分
ELECTRIC WIRE
0.50 GR-G
($1K)
8
2
0.50 W-R
1
(-)
(+)
8 (KBP)
5 (LD)
f501
15
a-f 3
EL02–103
f50 IP-2,6 82580-5600
To (FA) Actuator power relay
0.50 GR-G
INST W/H
1
2
3
4
(EBCS)
8
31
a22
a22
a23
IP-1,5 82580-4420
IP-1,5 82560-4440
a21 IP-1,5 82560-4450
1
2
3
4
5
6
7
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
1
2
3
4
5
30
7 8 9 10 11 12 13 14 15 16
2
3
4
5
6
7
35pin-1
9
9
17 18 19 20 21 22 23 24 25 26 27 31 32 33 34 35
ea-a 1
CAB MAIN W/H
82828-1080 0.50 R 16
(RTD1)
0.50 W-L
($2L)
9
ea-a 1
35pin-2
($2A) 12
1
10
2
3
5
6
7
4 8
9
10 11
12
14
13 14 15 16
To (FC) Common rail circuit No.2
7
0.75 W-R
(JEG+)
9
15
28 29 30
31 32
1
8 9 10 111213 141516171819 20212223 2425 2627 282930 31 3233 3435
6
(+)
5
4 0.50 R
a23
0.50 R
0.50 W-L
13
a21
(BTD2)
(BTD1)
(RTD3)
9
10
(#28)
SHTS12Z160200098
P_EL02_001.fm
104 ページ
２００７年８月３１日 金曜日 午後３時１１分
EL02–104
ELECTRIC WIRE
FF CAB MAIN W/H a22 IP-1 82580-4420 To (AB) FUSE 92
2
0.50 B-L
4 (+)
(92LD)
To (IE) P.T.O. position switch (For ZF transmission) 1
2
3
4
5
6
7
2
(CL3+)
8 9 10 11 12 13 14 15 16 17 a59
18 19 20 21 22 23 24 25 26 27 28 29
IP-2 82560-3030
1 (CL3-)
1 (+)
1
2
3
4
a23 IP-1 82560-4440
1
J/C Common rail 20P 0.50 L
19 (&AR) 18
0.50 L
(&AS) 20 (&AQ)
1
a609
2
3
4
5
6
7
8 9 10 111213 141516171819 20212223 2425 2627 282930 31 3233 3435 3 (A)
To (IE) P.T.O. diode
21
2
35pin-1
a22 (CLST)
CAB SIDE WIRING
31 32
2 4
To (HA) ZF clutch magnetic valve
30
a22
32
(TRSW)
a23
31
(NUSW)
2
For tractor
Neutral signal
To (CC,CE) Trailer pick-up controller
To (AI) Neutral switch (For ZF transmission)
1 (-)
5 (TRCN)
SHTS12Z160200099
FF. COMMON RAIL CIRCUIT No.11 (SPEED LIMITER) 1. Clutch stroke switch 2. Common rail ECU
P_EL02_001.fm
105 ページ
２００７年８月３１日 金曜日 午後３時１１分
ELECTRIC WIRE
EL02–105
FG
7
To (AA) Fuse 43
0.50 R-B
(A1Y)
To (BA,BC) Combination meter
16 (MI+)
Common rail circuit
To (FE) Clutch pedal switch
2
1.25 W-R
1
(CLT+)
To (FA) Acutuater power relay
(SET) 14
2
0.30 Y-G
0.30 Y-B
0.30 Y
Z02
(G2)
8.00 B
0.50 B
(ESW-)
4
To (FA) Earth DR-1
a607 0.50 BR-B
CAB SIDE WIRING
1
2
To (CC,CE) Stop light switch
(CIL-)
PUSH
RESUME (RSM)
4
SET
(STCM)
(CIL+)
FREE
13 11
(FSC)
1 CANCEL
(COM) 3
0.50 W-R
0.50 R-B
0.50 W-R
(KBP)
13 1.25 B
6
(&4A)
(&3W)
J/C Earth 14P 8.00 B
Z01
2
(G1)
(#61)
(SET)
21
a22
a23 (CRSW)
a22 (RES)
15
a23 (BSW2)
8
22
Ground circuit (G2)
3
a54
a22
a23
IP-2 82580-9310
IP-1 82580-4420
IP-1 82560-4440
1 2 3
4 5 6 7
8 9 1011121314151617
1
2
3
4
5
6
7
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
30
31 32
1
2
3
4
5
a71 IP-2 82560-4080 6
7
8 9 10 111213 141516171819 20212223 2425 2627 282930 31 3233 3435
1
2
3
4
5
6
1
2 3
3
35pin-1
SHTS12Z160200100
FG. 1. 2. 3.
COMMON RAIL CIRCUIT No.13 (AUTO CRUISE) Auto cruise main switch Light and turn switch Common rail ECU
P_EL02_001.fm
106 ページ
２００７年８月３１日 金曜日 午後３時１１分
EL02–106
ELECTRIC WIRE
FH
1 (PSW+)
To (IE) P.T.O. position switch
a59
2
IP-6 82560-3030
3
4
1 4
2
1
(CL3-)
1
(CL3+)
0.50 B-L
2
CAB MAIN W/H
(92LD)
To (AB) FUSE 92
J/C Common rail 20P 19
0.50 L
(&AR) 18
0.50 L
20 (&AQ)
U8W (A)
To (BV) P.T.O. diode
21
a609
a22 (CLST)
CAB SIDE WIRING
(&AS)
3
a22 IP-5 82580-4420
1
2
3
4
5
6
7
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
30
31 32
3
SHTS12Z160200101
FH. 1. 2. 3.
COMMON RAIL CIRCUIT No.14 (STARTING IDLE UP CONTROL) Clutch stroke switch Starting idle up switch Common rail ECU
107 ページ
２００７年８月３１日 金曜日 午後３時１１分
ELECTRIC WIRE
EL02–107
INST W/H
(KBP)
f501
f82 3
5 (LD)
To (FA) Acutuator power relay
IP-6 82560-4120
INST SW W/H
1 3
0.50 BR-W
0.50 W-R
9
0.50 B
6
2
11 (&0B)
(IUI-)
(IU-)
3
(IU+) 6
5
6
To (AD,AE) Cab main wiring harness (Earth DR-1)
J/C Earth 14P-G2 f604
10
0.50 BR-W
a-f 5
16
2.00 B
(&52)
OFF ON
($2M)
4
2 (&5M)
2
2
a23
(RANG) a22
5
6
7
3
35pin-1
1 (E)
To (HA) ZF range front switch (Models with ZF transmission)
4
2 (N/O-)
3
To (HB) MZ12 range front switch (Models with MZ12 transmission)
2
2 (BSW-)
1
8 9 10 111213 141516171819 20212223 2425 2627 282930 31 3233 3435
To (CH,CI,CJ) Back-up light switch
a23 IP-1,5 82560-4440
29
a22
16
(BACK)
(SSUP)
P_EL02_001.fm
SHTS12Z160200102
P_EL02_001.fm
108 ページ
２００７年８月３１日 金曜日 午後３時１１分
EL02–108
ELECTRIC WIRE
FI
2 (PSW-)
CAB MAIN W/H
To (IE) P.T.O. position switch
25 (PTO)
+B/OPEN input
a22
(AVC4)
(ASCS)
a21
a24
22
20
(AGD4) a23
27
CAB SIDE WIRING
1
a609 0.50 O 15
0.50 G-R
0.50 O
7 (&AH) 6
(&AV) 16
0.50 G-R
0.50 O
(&AJ) 5
a609
(&AU) 17 (&AT)
(&AK)
0.50 G-R
J/C Common rail 20P
J/C Common rail 20P 0.50 R-L
(VCC1) 0.50 O
2
(GND1) 4
0.50 G-R
32 (AVC5) 26
To (FA) Common rail ECU
(AGD5)
c-a 2 (#CR)
7 0.50 R-L 2 (SIG)
6 c-a 2 (#CQ) 0.50 O
1 2 3 4
1 (VCC)
c48 IP-2,3,4,7,9,15,16,19 82560-1260
0.50 G-R
CHASSIS SIDE WIRING
Fr-LH W/H
3 (GND)
8 c-a 2 (#CS)
To (FA) Accelerater sensor
2 2
SHTS12Z160200103
FI. 1. 2. 3.
COMMON RAIL CIRCUIT No.15 (P.T.O.) Common rail ECU P.T.O. accelerator sensor Engine stop switch
P_EL02_001.fm
109 ページ
２００７年８月３１日 金曜日 午後３時１１分
ELECTRIC WIRE
EL02–109
7 (IUP-)
To (FJ) Mixer idle up switch
a23
26 (MIXI)
IP-1,5 82560-4440
a22
1
2
3
4
5
6
7
8 9 10 111213 141516171819 20212223 2425 2627 282930 31 3233 3435
35pin-1
1
a22 IP-1,5 82580-4420
3
4
15
5
1
6
2
3
4
5
6
8 9 10 11 12 13 14 15 16 17
17 18 19 20 21 22 23 24 25 26 27
18 19 20 21 22 23 24 25 26 27
28 29 30
28 29
31 32 33 34 35
30
6
1
31 32
2
3
4
5
6
7
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1
1
33 34
34pin
33
(#EG)
0.50 L-W
#5A
(CPU)
0.50 L-W
#59
3 (G4-C)
K33
(CPU)
(FA) Common rail circuit No.1
21
c-a 1
35pin-2
IP-1,5 82580-4430
(ASR)
7
7 8 9 10 11 12 13 14 15 16
1
0.50 GR
(SSWS)
0.50 GR
2
a24 (FA) Common rail circuit No.1
(#UA)
1
a21 IP-1,5 82560-4450
0.50 GR For Body builder
SHTS12Z160200104
P_EL02_001.fm
110 ページ
２００７年８月３１日 金曜日 午後３時１１分
EL02–110
ELECTRIC WIRE
FJ ECONOMY RUNNING CONTROL CIRCUIT 5 (LD)
OVER-RUN PREVENTION CIRCUIT
TRANSMISSION PCS (POWER CUT SYSTEM) CIRCUIT
To (FA) Actuator power relay
7 3
(SW+)
0.50 W-R
(KBP)
f501
(SW-) 2 0.50 B
0.50 V-W ($2L)
15
8 (&5N)
To (AD,AE) J/C Earth 14P-G2
a-f 5
CAB MAIN W/H
30
0.50 V-W a22 (AFSW)
CAB SIDE WIRING
INST W/H
(IND-)
OFF ON 6
1
(PCS)
a21
a23 9
9
(MZ12)
2
1
a-b 4 14 0.50 W-R
(#7W)
13
(#7V)
0.50 P 2 (-)
4
3 1
3
4
CAB MAIN W/H Fr-RH W/H
(+)
1 2
0.50 P
1 2
2
b98 EG-3,7 82560-2950
(-)
b32 EG-3,7 82560-2950
(+)
CASSIS SIDE WIRING
a-b 4
1
1
(FA) Common rail circuit No.1 (Actuator power relay)
2
To (HB) MZ12 over-run relay
1.25 W-R
2 6
(KBP)
5
0.50 W-R
4
0.50 P
3
5 (S-)
1
(CLT+)
f49 IP-2,6 82560-4120
0.50 W-R
SHTS12Z160200105
FJ. 1. 2. 3. 4. 5. 6.
COMMON RAIL CIRCUIT No.17 (ETC.) Economy running switch Common rail ECU Transmission PCS (Power cut system) switch No.1 Transmission PCS (Power cut system) switch No.2 Mixer idle up switch Chill car idle up
111 ページ
２００７年８月３１日 金曜日 午後３時１１分
ELECTRIC WIRE
EL02–111
HONG KONG MIXER IDLE UP CIRCUIT
1
a21
a22
a23
IP-1,5 82560-4450
IP-1,5 82580-4420
IP-1,5 82560-4440
2
3
4
5
1
6
2
3
4
5
6
8 9 10 11 12 13 14 15 16 17
17 18 19 20 21 22 23 24 25 26 27
18 19 20 21 22 23 24 25 26 27
28 29 30
28 29
31 32 33 34 35
2
30
1
7
7 8 9 10 11 12 13 14 15 16
2
31 32
4
2
2
35pin-2
3
5
6
7
8 9 10 111213 141516171819 20212223 2425 2627 282930 31 3233 3435
35pin-1
a169 IP-1 82580-6170
(MIXI)
1
6
6
1
a23
0.50 Y-B
0.50 Y-B
(2)
7
($49)
0.50 W-R
8
7
(IUP+)
5
(IUP-)
0.50 Y-B
1 (&E1)
g-f 1
0.50 Y-B
10
INST SW W/H
($49)
f-a 6
26
CAB MAIN W/H
g17 IP-2 82580-7210
f-g 1
P_EL02_001.fm
INST W/H
1 2 0.50 W-R 1 (+)
3 4
5 6 7 8 9 10 0.50 W-R
(FE) Common rail circuit No.9 (Retarder check switch)
8 (KBP)
5
SHTS12Z160200106
GA.
1. 2. 3. 4. 5. 6. c24 EV
2 c25
3 GND AV
b47
Fr-RH W/H EV
4
1 2 3 1 2 3
b48
ABS CIRCUIT (EXCEPT SEMI-TRACTOR) (EXCEPT AUSTRALIA AND NEW ZEALAND MODELS) ABS ECU 7. ABS front modulator LH 8. ABS front wheel sensor LH 9. ABS front modulator RH 10. ABS front wheel sensor RH 11. ABS rear modulator LH EV
AV
5 1 2 3
d67
6 sg8 2
(PSW-) 0.50 B 0.85 B
7 8
d16 d21
0.85 B
(%1H)
(BB) Ground circuit (G2)
ABS rear wheel sensor LH ABS rear wheel sensor RH ABS rear modulator RH ABS sub brake cut relay ABS diagnosis switch (HV)
(DV) 3 0.85 L-O
sg-e 1 0.85 L-B 19 sg-d 1 3 (%1A) (%AK) 4 0.85 L-O 20 sg-d 1 (%1B) (%AL) sg-e 1
e-c 1
e-c 1
d-c 1
d-c 1
3
(HV)
(#B7)
(#B6) (DV) 3 0.85 L-O 2
1 0.85 L-B
0.50 GR-R(#B3)
c-a 3
c-a 3
c-a 3
c-a 3
0.85 L-O
0.85 L-B
0.50 GR-R
0.50 Y-R
0.50 B
(RRHV)
(RRDV) 10
16
(RRS-)
(RRS+) 13
7
(RLS-)
(RLS+) 8
FR SENSOR FR SENSOR
RL AV RL EV
RL SENSOR RL SENSOR
RR SENSOR RR SENSOR
RR AV RR EV
12 13
5 2
11 14
17 18
9 8
13 14 15 16 17 18
11
AV
d-c 1
(#AU) 11
22
(#B2)
c-a 3
0.50 Y
9
c-a 3
27 (#AT) 8
FR EV
1
7 8 9 10 11 12
11
e-c 1
0.50 Y-R
0.50 B
0.50 Y
(RLDV) 12
11
(FRS-)
(RLHV)
0.85 L-W
0.85 L-G
0.50 W-R
(#B8)
c-a 3
c-a 3
b-a 5
FR AV
4
1 2 3 4 5 6
4
(%AJ)
(SRRE) 0.50 GR-R
d-c 1
e-c 1
6
(#B1) 0.85 L-W 1
0.85 L-G
(#6W)
0.50 W-R
(FRS+) 2
3
0.50 B-R
14 (#6V) 15
0.50 B-R
b-a 5
(FRHV)
FL SENSOR
15
1 2 3 4 5
(GND) 1 0.85 L-B
(%AF) 18
5
(FRDV) 6 0.85 L-Y
0.85 L-R
(#6G)
b-a 5
b-a 5
(FLS-)
FL SENSOR
12
a33 IP-1,5 82580-9480
GND
15
0.50 Y-R
3 (#6F) 4
0.50 R
FLEV
3
1
(SRR+) 2
e-c 1
d-c 1
d-c 1
e-c 1
e-c 1
d-c 1
d-c 1
e-c 1
0.85 L-Y
0.85 L-R
c-a 3
FL AV
6
6 7 8 9 10 12 13 14
1
(%AE)
13
(SRLE) 0.50 B
0.50 Y
(%19) (%AC)
(%AD) 14
1
sg-e 1
sg-d 1
(#AQ)
(FLS+) 14
15
c-a 3
0.50 W
17 (FLDV) 18
30 (#AP) 20
To (AD,AF) J/C Earth G2
(%AB) (%18) 2 0.85 L-W 12
1 0.85 L-G 11
(SRL+) 2
0.85 L-W
sg-d 1
sg-e 1
12 (&8C)
0.50 R
0.50 W
0.85 L-B
0.85 L
(FRHV)
c-a 3
c-a 3
(#AY)
(#B0) 7
a32 IP-1,5 82580-9490
1 2 3
d68
9 sg4 EV
(HV)
(DV) 3
(GND) 1 0.85 L-G
(SFRE)
0.85 B
0.85 L-B
28
To (AD,AF) J/C Earth G2-A 0.85 L
EL02–112
(SFR+) 2
1
(HV)
(DV) 3
(GND) 1
2
(SFLE)
(SFL+) 2
1
(HV)
1 (&94)
CAB MAIN W/H Fr-LH W/H
(DV) 3
0.50 B
1
4
AV
4 (GND) 1
CAB SIDE WIRING
112 ページ
GND
GND
CHASSIS SIDE WIRING
P_EL02_001.fm ２００７年８月３１日 金曜日 午後３時１１分
ELECTRIC WIRE
GA
c-e 1, e-sg 1 1: INT-W/H and Rr-W/H integrated type c-d 1, d-sg 1 2: INT-W/H and Rr-W/H divided type
1
a33
18P
Fr-L/H W/H
Rr W/H (INT W/H)
B/C W/H
SHTS12Z160200107
CAN H
DIAG K DIAG L
EXH RELAY
VALVE POWER1
ECU POWER
3
10 11
14
8
7
1 2
3 4
2,4 2
b47 c24 b48 c25
EG-3,4,7,10,11 82560-1340 EG-3,4,7,10,11 82560-4720
1
3,5 1
1 d67 d68 2 sg4 sg8
RR-2,3,5 82560-1340
1 2
3 4
6,9 2 1
7,8 d16 d21
RR-2,3,5 82560-4720
(#64)
3 5.00 BR
(AG) Ground circuit (G4-P)
0.85 W-R 0.85 BR
1
3 (#64)
11 (AG) Ground circuit (G4-P)
2
0.50 W-R
(76LD)
To (AB) Fuse 76
To (AA) Fuse 49
ELECTRIC WIRE
(G4-P)
4
5.00 BR
(GND)
(G4-P)
#58
ECU EARTH1
4
#58
(VV1-)
N CHK
VALVE EARTH1
1 (+)
2 (49LD)
9
(-)
2
3 (S+)
To (FE) Wiper and retarder switch
To (FE) Accelerator switch
9 4 (NC) (&2E)
2 (ACL-)
To (FD) Common rail ECU
To (DJ) J/C ETC 13P-1
To (FA) J/C CAN
(MABS)
9
0.50 W-G 0.85 BR
0.50 GR-B
12
(&FA) 0.50 GR-B 0.50 W-R
28 (ABS)
10
12
a32 11
(S-)
5
1 (B)
0.50 GR-B
(&1M)
(&1P) 8
10
(&2T)
0.50 W-G
(WL)
10
(IGM)
3
a102 a103
10
(VV1)
(&CA)
8
(EXHR)
0.50 P
0.50 LG
15 (&2Y) 5
(DST-1)
6
(ISOL)
(ISOK) 7
2
(CANH)
0.50 L
0.50 O
(CAN)
WARNING
5 (CANL) 14
113 ページ
15
CAN L
1
P_EL02_001.fm ２００７年８月３１日 金曜日 午後３時１１分
EL02–113
To (BA) Combination meter
0.50 BR
14P
CAB MAIN W/H
1: Ireland 2: Hong Kong, Taiwan
a40 IP-2,6 82560-4100
2
11
SHTS12Z160200108
GB.
1. 2. 3. 4. 5. 6. 1 2
c24
3 3
4 Fr-RH W/H 1 2
b47
5 EV
3 b48 EV
1 2 3
e67
7 sg8
1
Rr W/H (B/C W/H) 6
(PSW-) 2
8
(%A2) 5.00 B
0.50 B
0.85 B
ABS CIRCUIT (EXCEPT SEMI-TRACTOR) (FOR AUSTRALIA AND NEW ZEALAND MODELS) ABS trailer socket 7. ABS rear modulator LH ABS ECU 8. ABS rear wheel sensor LH ABS front modulator LH 9. ABS rear wheel sensor RH ABS front wheel sensor LH 10. ABS rear modulator RH ABS front modulator RH 11. ABS sub brake cut relay ABS front wheel sensor RH 12. ABS diagnosis switch e21 0.85 B
9 Z19
(AF) Ground circuit (G2)
0.85 B
(%1H) 11
(BB) Ground circuit (G2) (RR 1)
1 2 3
e68
10 0.85 L-O
1
sg-e 1
0.85 L-O
(%AL)
e-c 1
(%1B) 0.85 L-O
4
e-c 1
Fr-L/H W/H (%AK) 20
19
3 0.85 L-B (%1A)
3
(#B7)
(#B6) 0.85 L-O 2
0.85 L-B
c-a 3
c-a 3
16
(RRHV)
(RRDV) 10 0.85 L-O
0.85 L-B
RR SENSOR RR SENSOR
RR AV RR EV
17 18
9 8
2 (TECU)
(#AF)
(HV)
0.85 L-B
1 (DV) 3
(GND)
7 (RRS+) 13 0.50 GR-R (RRS-)
0.50 Y-R
7 (%03)
To (AG) Ground circuit (G4-P)
1
0.50 GR-R (#B3)
c-a 3
c-a 3
RL SENSOR
18
sg-e 1
e-c 1
11
(#AU) 22 0.50 Y-R
(RLS-)
14
c-a 3
4 0.85 L-B
(SRRE) 0.50 GR-R(%AJ)
18
e-c 1
0.50 B
RL SENSOR
11
1.25 GR
(SRR+) 2
(%AF) 15
(#B2)
c-a 3
(RLS+) 8
(%BV)
EV
e16 0.50 Y-R
0.50 Y
9
c-a 3
RL EV
2
Fr-LH W/H
GND
0.50 B
8
(#AT) 27
RL AV
5
1
0.50 B
0.50 Y
(RLDV) 12
(2 UA)
e-c 9
1
1
0.85 L-W
(RLHV)
c-a 3
c-a 3
(#B8)
(#B1) 0.85 L-W 1
11
2
(%19) 0.85 L-W (%AD) 13 1 0.50 Y e-c 1 (SRL+) 14 2 e-c 1 (%AE) (SRLE) 0.50 B
(%AC)
e-c 1
e-c 1
0.85 L-G
(1 F+) 1
2
0.85 L-W
2
(%AB) 12
0.85 L-G 6
5.00 BR
sg-e 1
0.85 L-W
11
0.85 L-G
3 1.25 L (5 WR) 6 5.00 R
1.25 GR
(HV)
(DV) 3
1 (%18)
2
3
sg-e 1
1
4
0.85 L-G
(3 E1)
5
(4 E2) 1.25 BR-W 2
7
(MTAB)
4 0.85 L-G (GND) 1
FR SENSOR
13
Rr W/H
AV
6 (FRS-)
FR SENSOR
12
(%BU)
AV
GND
1
0.50 W-R
3 (FRS+) 2
FR EV
1
22
(#6W)
0.50 B-R
(FRHV)
FR AV
4
c-e 9
b-a 5
b-a 5
5 (FRDV) 6
(#A4)
(#6V) 15
0.85 L-Y
0.85 L-R
1.25 L
14
(#6G)
b-a 5
b-a 5
(#AS)
c-e 9
(SFRE)
3 (#6F) 4
5.00 R
0.50 W-R
0.50 B-R
0.85 L-Y
0.85 L-R
Fr-LH W/H
(SFR+) 2
6 (%01)
FL SENSOR
15
EL02–114
1
(HV)
(DV) 3
5.00 B
(FLS-)
(FLS+) 14
19
(GND) 1
Z09
0.50 R
0.50 L
a-c 3
16
0.85 B (G2)
c-a 3
FL SENSOR
12
a-c 1
AV
2
(#AP) 20
FLEV
3
CAB MAIN W/H
GND
c25 (#AQ)
FL AV
6
(96LD)
(E) Ground circuit (G2)
0.50 R
15
c-a 3
30 0.50 W
17 (FLDV) 18
3.00 R
(SFLE)
0.50 W
0.85 L-B
0.85 L
(FRHV)
c-a 3
c-a 3
(#AY)
(#B0) 7
28
To (AD,AF) J/C Earth G2-A
To (BA) Combination meter
(SFL+) 2
1
0.85 L-B
0.85 L
2
(HV)
4 (&94)
2
(DV) 3
0.50 B
To (AB) Fuse 96
EV
4
CAB MAIN W/H Fr-LH W/H
(GND) 1
CAB SIDE WIRING
114 ページ
AV
GND
CHASSIS SIDE WIRING
P_EL02_001.fm ２００７年８月３１日 金曜日 午後３時１１分
ELECTRIC WIRE
GB
6
CAB MAIN W/H
(%C0) 1 1.25 GR
To (CC) Trailer pick-up controller
(%A4)
e-c 10
a33
18P
sg4
1 1: New Zealand 2: Australia
SHTS12Z160200109
２００７年８月３１日 金曜日 午後３時１１分
To (AB) Fuse 76
0.50 W-R
5.00 BR
#58
3
(G4-P)
(#64)
#58
4
ECU EARTH1 4
(GND)
VALVE EARTH1
12
0.85 BR
9
15
2
12
WARNING
11
(WL)
(IGN)
ECU POWER 7
3
8
VALVE POWER1 8
(VV1)
EXH RELAY 14
6
(EXHR)
(ISOL)
DIAG L 11
2
(ISOK) 7
DIAG K 10
(CANH)
CAN H 3
5
CAN L
(CANL) 14
0.50 W-G
(VV1-)
0.85 BR
0.85 W-R
a32
(#64)
3 (-)
(AG) Ground circuit (G4-P) 5.00 BR
(&FA) 0.50 GR-B
0.50 BR
(AG) Ground curcuit (G4-P)
1
2
0.50 GR-B
10
12
0.50 W-R
5
N CHK
(S-)
1 (B) a102 a103
10 (&CA)
To (BA) Combination meter
(+)
2
(76LD)
2 3
9 (MABS)
(S+)
(49LD)
To (AA) Fuse 49
To (FE) Wiper and retarder switch 4 9 (NC) (&2E)
To (FE) Accelerator switch 2 (ACL-)
To (FD) Common rail ECU 28
0.50 P
0.50 W-G
EL02–115
11
0.50 GR-B
(&1M)
10 0.50 LG
(&2T)
15
(&2Y) 5 0.50 L
0.50 O
(&1P) 8
(DST-1)
(CAN)
(ABS)
To (FA) J/C CAN
To (DJ) J/C ETC 13P-1
ELECTRIC WIRE
(G4-P)
115 ページ
1
P_EL02_001.fm
14P
CAB MAIN W/H a32 IP-1 82580-9490
a33 IP-1 82580-9480
1 2 3 4 5
1 2 3 4 5 6
6 7 8 9 10
7 8 9 10 11 12
11
13 14 15 16 17 18
e59 RR-4,5 82580-7550
1 2 5 6
7
3 4 8
1
12 13 14
2 b48 c25 EG-2,12 82560-4720
2
1
4,6
1 sg4 sg8
2 e67 e68
RR-4,5 82560-1340 1
2
3
4
7,10
b47 c24 EG-2,12 82560-1340 1
2
3
4
3,5
2 e16 e21 RR-4,5 82560-4720
2
1
8,9
a40 IP-2 82560-4100
1
2
12 SHTS12Z160200110
GC. 1. 2. 3. 4. 5. 6. 1 2
c24
3 3
4
ABS CIRCUIT (FOR SEMI-TRACTOR) ABS trailer socket ABS ECU ABS front modulator LH ABS front wheel sensor LH ABS front modulator RH ABS front wheel sensor RH 1 2 3
b47
5
Fr-RH W/H
7. 8. 9. 10. 11. 12. EV
6 AV
b48
1 2 3
7 6
(%01) 5.00 B
c135
ABS rear modulator LH ABS rear wheel sensor LH ABS rear wheel sensor RH ABS rear modulator RH ABS sub brake cut relay ABS diagnosis switch (RR 1) Z19
(AF) Ground circuit (G2)
10 EV
0.50 B
c-a 3
c-a 3
7
16 0.85 L-B
(RRHV)
(RRDV) 10 0.85 L-O
(RRS-)
(RRS+) 13 0.50 GR-R
0.50 Y-R
RL SENSOR
RR SENSOR RR SENSOR
RR AV RR EV
14
17 18
9 8
2 (TECU)
1
(#B7)
(#B6) 2
3
(#B3)
c-a 3
c-a 3
(RLS-)
RL SENSOR
11
(#AF)
(HV)
0.85 L-O
0.85 B 0.85 L-B
9 (DV) 3
(SRRE) 0.50 GR-R
22 (#AU) 11
9 (RLS+) 8
RL EV
2
18
AV
0.50 Y-R
0.50 B
0.50 Y
(RLHV)
RL AV
5
(2 UA)
(1 F+) 1
c-a 3
(GND) 1
4
8 (SRR+) 2
c-a 3
c-a 3
c-a 3
11
(RLDV) 12 0.85 L-W
0.85 L-G
FR SENSOR
13
3 (5 WR) 6
1.25 GR
1
(#B2)
(SRLE) 0.50 B
27 (#AT) 8
0.50 Y
(SRL+) 2
1
(#B8)
0.85 L-W
c-a 3
(FRS-)
(FRS+) 2
FR SENSOR
12
(3 E1)
(4 E2) 1.25 BR-W 2
7
Fr-LH W/H
GND
(HV)
6 (#B1) 1
0.50 W-R
3
7
0.85 L-G
b-a 5
0.50 B-R
(%03)
(DV) 3
(GND) 1
(#6W)
(#6V) 15
b-a 5
FR EV
1
5.00 BR
GND
(SFRE)
0.50 W-R
(SFR+) 2
14
(FRHV)
(FRDV) 6
0.85 L-Y
FR AV
4
2
3
0.50 B-R
b-a 5
5
0.85 L-R
1
4
1
(#6G)
(#6F) 4
0.85 L-Y
b-a 5
5
(HV)
3
0.85 L-R
(MTAB)
(DV) 3
6 (%01)
22
(GND) 1
5.00 B
FL SENSOR
15
EL02–116
4
EV
c25 AV
Z09
(FLS-)
FL SENSOR
12
19
0.85 B (G2)
0.50 R
15 (FLS+) 14
0.50 L
5
GND
2
(E) Ground circuit (G2)
c-a 3
c-a 3
(FRHV)
FLEV
3
a-c 3
(#AQ)
(#AP) 20
0.50 W
FL AV
6
a-c 1
(SFLE)
0.50 R
(SFL+) 2
17
(FLDV) 18 0.85 L-B
0.85 L
3.00 R
30
(#AY)
c-a 3
c-a 3
(96LD)
0.50 W
28 (#B0) 7
CAB MAIN W/H
1
0.85 L-B
0.85 L
To (AD,AF) J/C Earth G2-A
2
(HV)
4 (&94)
To (BC) Combination meter
(DV) 3
0.50 B
CAB MAIN W/H Fr-LH W/H 2
EV
4
To (AB) Fuse 96
(GND) 1
CAB SIDE WIRING
116 ページ
AV
GND
CHASSIS SIDE WIRING
P_EL02_001.fm ２００７年８月３１日 金曜日 午後３時１１分
ELECTRIC WIRE
GC
CAB MAIN W/H
(#AS) 1.25 L
5.00 R
(#A4)
1.25 GR
To (CE) Trailer pick-up controller
To (AG) Ground circuit (G4-P)
1 2 3
a33
18P
Fr-L/H W/H
c136
SHTS12Z160200111
２００７年８月３１日 金曜日 午後３時１１分
To (AB) Fuse 76
0.50 W-R
5.00 BR
#58 (G4-P)
3 (#64)
0.85 BR
0.85 W-R
#58
ECU EARTH1 4
4
VALVE EARTH1 9
(GND)
(VV1-)
0.85 BR
12
15
2
12
WARNING
11
a32
(WL)
(IGN)
ECU POWER 7
3
VALVE POWER1 8
8
EXH RELAY 14
(VV1)
DIAG L 11
6
(EXHR)
(ISOL)
DIAG K 10
2
(ISOK) 7
(CANH)
CAN H 3
5
CAN L
(CANL) 14
0.50 W-G
(#64)
3 (-)
(AG) Ground circuit (G4-P) 5.00 BR
(&FA) 0.50 GR-B
0.50 BR
(AG) Ground curcuit (G4-P)
1
2
12
0.50 W-R
5
(S-)
1 (B)
N CHK
0.50 GR-B
10
a102 a103
10 (&CA)
To (BA) Combination meter
(+)
2
(76LD)
2
9 (MABS)
(S+)
3
(49LD)
To (AA) Fuse 49
To (FE) Wiper and retarder switch 4 9 (NC) (&2E)
To (FE) Accelerator switch 2 (ACL-)
To (FD) Common rail ECU 28
0.50 W-G
EL02–117
11
0.50 GR-B
(&1M)
0.50 P
0.50 LG
10
(&2T)
15
(&2Y) 5 0.50 L
0.50 O
(&1P) 8
(DST-1)
(CAN)
(ABS)
To (FA) J/C CAN
To (DJ) J/C ETC 13P-1
ELECTRIC WIRE
(G4-P)
117 ページ
1
P_EL02_001.fm
14P
CAB MAIN W/H a32 IP-1,5 82580-9490
a33 IP-1 82580-9480
1 2 3 4 5
1 2 3 4 5 6
6 7 8 9 10
7 8 9 10 11 12
11
13 14 15 16 17 18
c32 EG-15,16,19 82580-7550
1 2 5 6
7
3 4 8
1
12 13 14
2 c99
c98
RR-6,7 82560-1340
RR-5,6 82560-4720
RR-5,6 82560-4720
1
2 4
2
7,10
1
b48 c25
EG-15,16,19 82560-1340
EG-15,16,17 82560-4720
1
2
3
4
2
2
a40 IP-2 82560-4100
1 1
8
1
4,6
3,5
2
c135 c136
3
b47 c24
9
2
12 SHTS12Z160200112
P_EL02_001.fm
118 ページ
２００７年８月３１日 金曜日 午後３時１１分
EL02–118
ELECTRIC WIRE
0.50 B-Y
(&DC) 12
0.50 B-O
(&DD) 24
0.50 B-O
15
a14
a14
(KY2)
(SLSW) (FTSW)
(OFF) (ON)
24 11
2
a14
0.50 L
($3X)
a-f 6
(RHD)
2
1
2
3 4 5 6 7
3 4 5 6 7
1
1
4
8
(#9Q)
a-b 5
CAB MAIN W/H FR-RH W/H
1
3
2
4
3
1
2
5
(M/V+)
b91 EG-5,10 82580-9250 1
a58 IP-2,6 82580-7140
(M/V-) 2 0.50 L
h9
0.85 BR
CHASSIS SIDE WIRING
($38) 9
4
7 0.50 G-B 3 (C+B)
1
g16
IP-2 82560-1100
2
CA-4 82580-6600
2
(LHD)
IP-6 82560-1100
(NO-)
(FA) Common rail circuit No.1 (G4-C)
1
a-f 6
(M/V+)
(S-S)
1
2
f84
(CSS)
0.50 BR
3 0.50 BR
5
0.50 G-W
(C-S)
(ESW+)
(ESW-)
($55)
0.50 L-W
1
1
2
14
DASH W/H
($5E)
a-h 1
(G4-C)
2
a14
0.50 G
3 #59
(AG) Ground circuit (G4-C)
a15
2
(GND2)
(CSS)
(CLT)
(C+B)
(GND)
0.50 L-W
3.00 BR
1
0.50 BR-B 0.50 B-W
a14
a14
(#65)
2
0.50 B-O 0.50 B-Y
a14
(+B)
a-f 6
1
(KYSW)
1
($39)
0.30 BR-B 0.50 B-Y 0.50 B-O
6
6 (ESOF) 1 (E3F-) 2 (ESS-)
($3K) 3
0.30 B-W
CAB MAIN W/H
16
g-f 1
a-f 6
0.50 B-L
7 (ESON)
0.50 B-L
0.50 BR
g-f 1
5
2
3
g-f 1
INST SW W/H
INST W/H
0.50 BR
g-f 1
0.30 B-W
(&DB) 33
($3L)
(ESC-)
0.50 B-R
0.30 BR-B
1
0.50 B-L
CAB SIDE WIRING
6 (ESOF) 1(E3F-) 2 (ESS-)
0.30 BR-R
(ESC-)
1
8
a-f 6
(&DA) 23
22 9
0.50 B-L
0.30 B-W
0.50 B-Y
0.50 B-L
2
($D9)
7 (ESON) 5
11 0.50 B-L
f-g 1
(7FLD)
2
(7FLD)
To (AA) Fuse 47
To (AB) Fuse 7F
GD
3 (#64)
5 5.00 BR
(AG) Ground circuit (G4-P)
Z12 (G4)
SHTS12Z160200113
GD. 1. 2. 3. 4. 5.
ES START CIRCUIT ES start main switch ES start ECU Clutch fluid pressure switch Clutch stroke sensor ES start control valve
P_EL02_001.fm
119 ページ
２００７年８月３１日 金曜日 午後３時１１分
ELECTRIC WIRE
EL02–119
2 (E)
(DSW3)
(DCD3) 6
0.30 Y
0.50 Y
11
To (DK) Diagnosis standard connector To (AH) Neutral switch (Models with HX, MZ transmission)
1 (-)
To (AI) Neutral switch (Models with ZF transmission)
1 (BLP+)
0.30 Y-B
14
(MESS)
To (BA,BK) Combination meter
To (CH,CI,CJ,CK) Back-up light LH
2 0.50 W
0.50 BR-R
8
2
0.50 W-R
(&F1)
20 (#DL)
1
0.50 W-R
(BA,BC) Meter circuit (Buzzer cancel switch)
1 (RH +)
Common rail 025 Wire To Wire To (CL) Courtesy switch RH (For left-hand drive model)
1 (LH +)
To (CL) Courtesy switch LH (For right-hand drive model)
21 (#DM)
20
0.50 W
18 (VS )
To (FA) Common rail ECU
6
0.50 L-G
(&5L)
(&1H)
(FA) Common rail circuit No.1 (Brake switch)
a15
a14
IP-1,5 82580-6890
IP-1,5 82560-1220
1 2 3 4 5 6
1 2 3 4 5 6 7 8 9 10 11 12 13
7 8 9 10 1112
14 15 1617181920212223 24 2526
2
2
12pin
1 (&C1)
0.50 L-G
(BA,BC) Meter circuit (Spring brake switch) (WBZ+)
0.50 W
20
a14
10
a103 a102
(RVS )
(DR )
(NTL )
a14
18
(STP )
7
(DIC )
a14
19
a14
0.50 BR-R 8 (MPAK)
(SSIG)
(PKB1)
6
a14
(PKB )
a14
a14
21 a14
(PR )
5 a14
(PCO4)
To (BA,BC) Pulse adjust computer
26pin
SHTS12Z160200114
P_EL02_001.fm
120 ページ
２００７年８月３１日 金曜日 午後３時１１分
EL02–120
ELECTRIC WIRE
HA
5
0.50 G-O
CAB MAIN W/H INST W/H
($1U)
21 (RLC2)
5 (NC)
($1T)
Z22 (G3)
0.50 L 4
0.50 L
19
(&AQ)
(CL3-)
6
0.50 P
(G2)
2.00 B
18
(&AR)
a-f 4
(M2LO)
3
(&AS)
To (BA,BC) Combination meter Z21
J/C Common rail 20P a609
0.50 P
4
0.50 Y-R
5
(S-)
0.50 B
0.50 Y
0.50 G-O
0.50 L
Hi Lo
(CLST)
7
0.50 W-B 1
2
1
To (FH) Common rail ECU (RLC)
0.50 G-O 1
(+B)
0.50 Y 3
(S+)
0.50 Y
f-a 4
11
(M2HI)
11
To (BA,BC) Combination meter
a102 a103 (&FB)
2
CAB SIDE WIRING
(99LD)
To (AB) Fuse 99
(&CB)
0.50 Y
29
(RANG)
To (FF,FH) Common rail ECU
20
0.50 L
3 (A)
To (IE) P.T.O. diode
To (FH) Clutch stroke switch
c-a 5 17
0.50 L
(E)
0.50 Y
1
2
5 2 (E)
4
(+)
1
(+)
0.50 P 1
(#BG)
c-a 5 18
(#BH)
c-a 5 13
(#UE) (%33)
sa-c 2
10
0.50 Y
(#UD)
sa-c 2
T/M W/H
0.50 B
2
0.50 B 0.50 B
0.50 B
(E)
1
1 0.50 G-O
CHASSIS SIDE WIRING
9
0.50 G-O 12
Fr-LH W/H
(%32)
CAB MAIN W/H
c-a 5
(AE) Ground circuit (G2)
3
5
4
(+)
3.00 B 6
3.00 B
(%01)
(AF) Ground circuit (G2)
2
(%15)
To (ID) Cab tilt circuit (Cab tilt motor)
(%A2)
1: Except semi-tractor 2: semi-tractor SHTS12Z160200115
HA. 1. 2. 3. 4. 5.
ZF TRANSMISSION CIRCUIT ZF range relay ZF splitter change switch ZF range Hi switch ZF Hi-Lo magnetic valve ZF Clutch magnetic valve
２００７年８月３１日 金曜日 午後３時１１分
ELECTRIC WIRE
EL02–121
f57
c46
IP-2 82580-6060
EG-4,11,16 82580-9250
1 2 3 4 5 6
1
2
2 4
sa7
c45
EG-4,11,16 82560-1340
EG-4,11,16 82580-9250
1
2
3
4
1
2
5
(AF) Ground circuit (G2)
6 Z19
(RR 1)
5.00 B
3.00 B
2
(%01)
3
5
121 ページ
(%15)
P_EL02_001.fm
To (ID) Cab tilt circuit (Cab tilt motor)
SHTS12Z160200116
P_EL02_001.fm
122 ページ
２００７年８月３１日 金曜日 午後３時１１分
EL02–122
ELECTRIC WIRE
1
(NC)
4
0.50 B
0.50 Y (MLO2) 7
0.50 G-W
0.50 Y-R
0.50 Y
0.50 G-L
(M2LO) 6
0.50 G-W
(M2HI) 3
(MHI2)
5
To (AD,AF) J/C Earth G2-A
0.50 B
0.50 B
0.50 B
0.50 B 8
2
To (AD,AF) J/C Earth G2-A
b-a 6 6
0.50 G-O
2
1.25 B
(&8D) 5.00 B 8
(#TR)
0.50 G-W 2 1
0.50 G-O
1 (%01)
(N/O+)
1
(N/O+)
(N/O+)
10
0.50 G-O
1
(N/O-)
b-a 6 (#TQ)
5
0.50 Y 2
(N/O-)
b-a 6 (#TP)
9
0.50 G-L 2 1
1
5,6
9
8 (N/O+)
7
(N/O-)
b-a 6 3
(#TN)
0.50 G-W 2
(N/O-)
b-a 6 (#TM)
4
4 (E)
3 (E)
6
0.50 G-O
5
1 2 3 4
0.50 G-L
0.50 G-O
(2SLO) ($1L) (#TK)
2 (+)
1 (+)
b100
0.50 R-G 14
b-a 6 (#TJ)
0.50 R-L 13
b100
To (BA,BC) Combination meter b-a 6
0.50 R-L
CAB MAIN W/H Fr-RH W/H
a-f 3 0.50 R-G
4
0.50 G-W
19
a-f 4
4
1 2 3 4 5 6
(2S+)
2 0.50 L
0.50 R-L 4
Hi Lo ($1R) (2SHI) 16 0.50 R-G 6
4
f57 IP-2,6 82580-6060
($0K)
f-a 1
(AF) Ground circuit (G2)
INST W/H
EG-7,10,15,19 82580-8350
a103 a102
(B)
3
(S+)
(A)
5
(S-)
(K)
2 1
4
(NC)
0.50 L
0.50 B
2.00 B
(G2)
3
(&CB)
a518
Z21
a804
2
CHASSIS SIDE WIRING
3 2
(A) 3
1
(B)
(S+)
3 5
(S-)
0.50 L
19
2 0.50 G-O
4
(CL3-)
0.50 L (&AR)
(&AS)
18
20
a518
1
IP-2,6 82560-4180
2
11
0.50 G-R
To (IE) P.T.O. diode
1
11
(&FB) 0.50 G-O
0.50 G-O
a609
(A)
0.50 L
3
CAB SIDE WIRING
0.50 L
J/C Common rail 20P
0.50 Y
(99LD)
To (FH) Clutch pedal stroke switch
21 (CLST)
(&AQ)
To (FH) Common rail ECU
HB To (AB) Fuse 99
1
(AF) Ground circuit (G2)
1.25 B
(&8D)
3.00 B
1
(AF) Ground circuit (G2)
(%01)
SHTS12Z160200117
HB. 1. 2. 3. 4. 5. 6. 7. 8.
MZ TRANSMISSION CIRCUIT MZ12 splitter relay MZ12 transmission diode MZ12 range relay MZ12 range and splitter change switch MZ12 splitter Hi magnetic valve No.1 MZ12 splitter Lo magnetic valve No.2 MZ12 splitter front switch MZ12 splitter rear switch
9. 10. 11. 12. 13. 14. 15. 16.
MZ12 range rear switch MZ12 range front switch MZ12 power shift relay Shift buzzer MZ12 over-run relay MZ12 power shift magnetic valve MZ12 range Hi magnetic valve No.2 MZ12 range Lo magnetic valve No.3
P_EL02_001.fm
123 ページ
２００７年８月３１日 金曜日 午後３時１１分
ELECTRIC WIRE
To (AH) Neutral switch
29
To (FH) Common rail ECU
f-a 4
(RANG)
2 (B)
0.50 Y
EL02–123
7
($1U)
0.50 W -B 1
($1T)
5
a-f 4
0.50 P 1
(B)
0.50 P 3
(S+)
0.50 O
0.50 R-L
12
0.50 LG
(NC)
5
0.50 V
(NO) 4
0.50 L-R
1 2
(S-) 2
21
0.50 R-L (ZFB+)
1 0.50 B 2
IP-1,6 82560-2990
13
(ZFB-)
6
(&52)
2.00 B 11
f78
12
($0B)
(DD,DE) Cigarette lighter circuit (G2)
(#A4)
f-a 5
a-f 4
0.50 O
0.50 L Z22 (G3)
(RLC2)
Hi Lo 3
4 0.50 B
(RLC)
(NC)
(NO) 4
5
(S-) 2
a518
($1S) (RLC1) 0.50 P 5 6
1
(B)
3
(S+)
11
INST W/H
9
INST W/H
(#TX)
(+)
b-a 6 0.50 LG 12
Fr-RH W/H
0.50 B
1
2
b101
6 (E) 0.50 B
b43 EG-7,10,15,19 82580-6820
9
2 0.50 B
2
0.50 B
1
b42 EG-7,10,15,19 82560-2950
1 2
16
1 0.50 B
8
4 (E)
2
0.50 B
7
1
15 5 (E)
14 1 2
CAB MAIN W/H
3
b-a 6 11
(#TW)
0.50 O 2
b101 (+)
b-a 6 (#TL)
(+)
7
0.50 L-R
b41 EG-7,10,15,19 82580-7180
1
b40 EG-7,10,15,19 82560-2950
To (FJ) Common rail ECU
(MZ12)
EG-7,10,15,19 82580-8490
10
2 1 2 3 1
4 5 6
Z09 (G2) Z09 (G2)
14,15,16 1: Except semi-tractor 2: Semi-tractor
SHTS12Z160200118
P_EL02_001.fm
124 ページ
２００７年８月３１日 金曜日 午後３時１１分
EL02–124
ELECTRIC WIRE
IA (BA,BC) Meter circuit (Fuse 46) 8
18
0.50 L-Y
(&3J)
0.50 L-Y
(#L5)
0.50 L-Y 12
($1G)
f-a 3
CAB MAIN W/H
CAB SIDE WIRING
0.50 L-Y
2
($72)
m-f 1
INST W/H
m7 IP-4,8 82580-7140
3 (LCOM)
1 (LN/O)
1
1
(STK-)
c-a 1 24
(#U1)
1
(STK+)
2
0.50 Y-L
2
3
4
5
6
0.50 L-R
8 (%09)
6 1 (TBZ+)
2
0.50 B
(TBZ-)
2 (&93)
c-b 2
7
0.50 L-R
2
Fr-RH W/H 0.50 L
1
0.50 Y-L
1
(%08)
c-b 2
(NSW+)
6 5
To (AD,AF) J/C Earth G2-A
(NSW-)
(STP-)
2
(2)
6
q1
4
3
EG-1,6,9,14,18 82560-2790
3
c8 EG-3,7,9,15,19 82580-6820
4
2
L
($71)
f-m 1 13 0.50 L-B
a-f 3 0.50 L-B
(STP+)
1
2
5 2
(#BA)
31 0.50 L
0.50 L-W
4
6
1 4
(%14)
2 5
(%16)
3 6
(1)
CHASSIS SIDE WIRING
EG-1,6,9,14,18 82560-2780
To (IH) Cab suspension circuit (Front leveling valve)
0.50 L-B
c10
19 ($5K)
c-a 1
0.50 L 0.50 L 19 (#B9)
c-a 1
CAB MAIN W/H Fr-LH W/H
3
(#1H)
3
($73)
f-m 1 14 0.50 L
a-f 3
INST W/H
2
1
0.50 L-B
(#1J)
FLOOR W/H
1
2 0.50 L
(LN/C)
1
c7
c6
EG-1,6,9,14,18 82580-6600
EG-1,6,9,14,18 82580-6600
1
2
4
1
2
5
b29 EG-3,7,10,15,19 82580-7180
1
2
7
0.50 L-R
SHTS12Z160200119
IA. 1. 2. 3. 4. 5. 6. 7.
CAB TILT WARNING CIRCUIT (MODELS WITH HX AND MZ TRANSMISSION) Cab tilt lock switch Cab tilt short circuit connector (Front LH wiring harness side) Cab tilt short circuit connector Cab tilt stop switch Cab tilt stroke switch Cab tilt buzzer Cab tilt neutral switch
P_EL02_001.fm
125 ページ
２００７年８月３１日 金曜日 午後３時１１分
ELECTRIC WIRE
EL02–125
IB 8
To (A) Fuse 46
0.50 L-Y
18
0.50 L-Y
(BA,BC) Meter circuit (Fuse 46)
CAB MAIN W/H
(&3J)
13 0.50 L-B
INST W/H
(LN/O)
2
3
($71)
1
a-f 3
14
a-f 3
($1J)
0.50 L
1
($1H)
2 0.50 L-Y
f-m 1
3
0.50 L
2
1
(LCOM)
(LN/C) ($73) 1 1 0.50 L-B
3
m7 IP-4 82580-7140
f-m 1
FLOOR W/H
($72)
m-f 1
0.50 L-Y 12
INST W/H
($1G)
f-a 3
(#L5)
CAB MAIN W/H
4
(%14)
6
(STK-)
24
1
1
(STK+)
6
1
(STP+)
(2)
4
6
(1)
4 2
3
5
c7
c6
EG-1,9,14 82580-6600
EG-1,9,14 82580-6600
0.50 L-R
1
(STP-)
2
4
3
0.50 L
1
2
6
q1 EG-1,9,14 82560-2790
3
EG-2,4,9,16 82580-6820
2
2
L
c8
(#U1)
(#BA)
c-a 1
0.50 L-B 31
2
0.50 L-W
1 4
(%16)
2 5
5
0.50 L
To (IH) Cab suspension circuit (Front levering valve)
0.50 L
0.50 L
EG-1,9,14 82560-2780 3 6
c-a 1
0.50 L
c-a 1 19
c10
(#B9)
Fr-LH W/H
19 ($5K)
1 (TBZ+)
2 (TBZ-)
0.50 B
2 (&93)
2
5
4
6 0.50 L-R
1
2
To (AD,AF) J/C Earth G2-A SHTS12Z160200120
IB. 1. 2. 3. 4. 5. 6.
CAB TILT WARNING CIRCUIT (MODELS WITH ZF AND EATON TRANSMISSION) Cab tilt lock switch Cab tilt short-circuit connector (Front LH wiring harness side) Cab tilt short-circuit connector Cab tilt stop switch Cab tilt stroke switch Cab tilt buzzer
P_EL02_001.fm
126 ページ
２００７年８月３１日 金曜日 午後３時１１分
EL02–126
ELECTRIC WIRE
IC (BA,BC) Meter circuit (Fuse 46) 0.50 L-Y
8 (#L5)
EG-1,6,9,14,18 82580-9770
0.50 L-Y
3
3
4
2
1
m-f 1
INST W/H
se4
CAB SIDE WIRING
0.50 L-Y12
2
3 0.50 L-Y 2
1
2
f-a 3
CAB MAIN W/H 1
se5 EG-1,6,9,14,18 82580-7180
EG-1,6,9,14,18 82580-7290
3
EG-3,7,9,15,19 82580-6820
0.50 L
EG-1,6,9,14,18 82580-6600
14
c8
2 (%12)
1 (NSW+)
(S+)
4
(#6B) 0.50 Y-L
b-c 2
0.50 B
0.50 L-R
0.50 Y-L 0.50 L-W
1 (STP+)
6
TILT W/H c-se 1
c-b 2 8
3.00 B
3 (%13)
4 (%14)
1 (%11)
2
c-se 1
(%08)
2
5 (%15)
se-c 1
0.50 L-R
(%09)
0.50 L-R
M
(CM-)
0.50 Y-L
0.50 Y-L
(NSW-) 2
2 (E) 1 (+)
3.00 R
1
(CM+)
4
To (AA) FL 5
(LD) 5
(STP-)
5
3
2
3.00 W
0.50 L-W
4
a-f 3 19 0.50 L
Fr-LH W/H
FREE PUSH
Fr-LH W/H
Fr-RH W/H
3.00 W
c-b 1
(%02) 1
2 2
2
3.00 W
se-c 1
TILT W/H (LD)
INST W/H CAB MAIN W/H
2
7
(S-)
3
3.00 W
1
1
6
5
(+B)
2
c-a 1
1
2
0.50 L-W
1
(#1J)
c7
f-m 1
FLOOR W/H b29 EG-3,7,10,15,19 82580-7180
(LN/O)
2 0.50 L
4
($73)
2
(#B9)
1
2
(LN/C) 0.50 L-B 1
1 1
3
CHASSIS SIDE WIRING
($1G)
IP-4,8 82580-7140
18 (&3J)
($72)
se2
(LCOM)
m7
Fr-LH W/H
7 1
0.50 L-R
(TBZ+)
2 (TBZ-)
0.50 B
5 (&99) 2
J/C Earth G2-A
(&93)
c201 se-c 1 Z09 (G2)
(AF) Ground circuit (G2)
Z19 (RR 1)
SHTS12Z160200121
IC. 1. 2. 3. 4. 5. 6. 7. 8. 9.
CAB TILT CIRCUIT (MODELS WITH HX AND MZ TRANSMISSION) Cab tilt lock switch Cab tilt relay Cab tilt motor Cab tilt switch Cab tilt neutral switch Cab tilt stop switch Cab tilt buzzer Cab tilt position switch Cab tilt stroke switch
P_EL02_001.fm
127 ページ
２００７年８月３１日 金曜日 午後３時１１分
EL02–127
FLOOR W/H
(#1H)
13 0.50 L-B
f-m 1
1
($71)
ELECTRIC WIRE
a-f 3
INST W/H To (IH) Cab suspension circuit (Front leveling valve)
0.50 L-B 0.50 L
24
0.50 L
Fr-LH W/H
(#U1)
c-a 1
CAB MAIN W/H
(#BA)
31
c-a 1
0.50 L-B
19 ($5K)
3 2
(PN/C)
1
2
8
se3
c6
EG-1,6,9,14,18 82580-7140
EG-1,6,9,14,18 82580-6600
1
(STK-)
(STK+)
9
0.50 L
(PN/O)
(PCOM)
1 6 (%16)
2
3
1
2
se-c 1
8
9
0.50 L-R
SHTS12Z160200122
P_EL02_001.fm
128 ページ
２００７年８月３１日 金曜日 午後３時１１分
EL02–128
ELECTRIC WIRE
ID (BA,BC) Meter circuit (Fuse 46) 0.50 L-Y
8
EG-1,9,14 82580-9770
2
3
4
CAB MAIN W/H
f-a 3
1
0.50 L-Y 12
3
2
1
0.50 L-Y 2
se5 EG-1,9,14 82580-7180
EG-1,9,14 82580-7290
CAB SIDE WIRING
m-f 1
INST W/H se4
($72)
2
0.50 L-Y
IP-4 82580-7140
(&3J)
($1G)
se2
1
18
(#L5)
m7
3 (LCOM)
2
0.50 L
6
3.00 W
(S-) 3.00 W
2
(PN/O)
3
(PN/C) 1
2
(E)
TILT W/H
0.50 L-W 0.50 Y-L
(+)
se-c 1
(%16)
5
TILT W/H
4 FREE PUSH 1
0.50 B
(PCOM)
0.50 L-W
6
0.50 L
1 (#6B)
(S+)
4
2
($71)
0.50 L
3.00 R
(LD)
c-a 1
(%02)
2
1
31 (#BA)
c-b 1
19
2
3.00 W
(#B9)
se-c 1
1 (A30)
(%12)
(+B)
1
2
3
(CM+)
CHASSIS SIDE WIRING
3.00 W
CAB MAIN W/H Fr-LH W/H
Fr-RH W/H To (AA) FL 5
Fr-LH W/H
c-a 1
0.50 L
5
1
a-f 3
INST W/H
f-m 1
f-m 1
2
13 0.50 L-B
1
0.50 L-B
3
14 0.50 L
2
(#1J)
1
FLOOR W/H
a-f 3
EG-2,4,9,16 82580-6820
3
c8
EG-1,9,14 82580-7140
0.50 L-B ($73)
se3
(#1H)
4
3
(LN/O)
1 1
1
2
2
(LN/C)
1
4 (%14) 1 (%13)
0.50 L-W
se-c 1
0.50 L-R
se-c 1
0.50 L-R
6
3 0.50 L-R
M
1
se-c 1
1
0.50 L-R
(%11)
2 (CM-)
3.00 B
5 (%15)
(TBZ+)
2 (TBZ-)
se-c 1 Z09 (G2)
(AF) Ground circuit (G2)
Z19 (RR 1)
0.50 B
2 (&93) 5 (&99)
J/C Earth G2-A c201 SHTS12Z160200123
ID. 1. 2. 3. 4. 5. 6. 7. 8.
CAB TILT CIRCUIT (MODELS WITH ZF AND EATON TRANSMISSION) Cab tilt lock switch Cab tilt relay Cab tilt motor Cab tilt switch Cab tilt position switch Cab tilt buzzer Cab tilt stroke switch Cab tilt stop switch
２００７年８月３１日 金曜日 午後３時１１分
ELECTRIC WIRE
EL02–129
19 ($5K)
To (IH) Cab suspension circuit (Front levering valve)
CAB MAIN W/H Fr-LH W/H
a-c 1 0.50 L-B
24
129 ページ
(#U1)
P_EL02_001.fm
7 2
1
(STK-)
(STK+)
8 2 (STP-)
c6
c7
EG-1,9,14 82580-6600
EG-1,9,14 82580-6600
1
2
1
2
1 (STP+) 0.50 L-R
7
8
SHTS12Z160200124
P_EL02_001.fm
130 ページ
２００７年８月３１日 金曜日 午後３時１１分
EL02–130
ELECTRIC WIRE
IE To (FF,FH) Clutch pedal stroke switch
18
2
2
0.50 B-L
(92LD)
(CL3+)
a609 J/C Common rail 20P
3 20
2
(&AQ)
0.50 B-L 0.50 L
0.50 GR-L (U1X)
3
1
(U8W) 1
1
(CL3-)
4 0.50 L
a807 IP-2,6 82560-4180
(&AS) 19 0.50 L
(CLST)
(&AR)
21
To (FF,FH) Common rail ECU
(FF,FH) Common rail circuit (Fuse 92)
1 (DBZ+)
($2V)
(IND+)
0.50 GR-L
(IND-) (&4H)
2
0.50 B 12
0.50 B-L
(PTO+) 3
6 2
7
2 (E)
b-a 5 6
(#J2)
1
2
(PSW-)
0.50 B 6
(&97)
1
(+)
2
6
6
4
3
EG-3,7,10,15,19 82580-7180
0.50 B-L 1
5
Fr-RH W/H b31
(PSW+)
b-a 5 5
0.50 GR-L
1 (+)
(#J1)
(#C5)
Fr-LH W/H
0.50 W-B
1
4
(&5U)
c-a 1
Rr-W/H
5
8
7
0.50 W-B e-c 3 2
e28 RR-3 82580-4240
2
1: RHD 2: LHD 3: HX, MZ transmission 4: ZF transmission
0.50 L-B
0.50 L-B
1
(%1V)
CHASSIS SIDE WIRING
To (CD,CE) J/C Earth 14P-G2
c38 EG-3,4,7,9,15,16,19 82580-7180
(#C2)
3
7 (&3F)
To (CD,CE) J/C Earth 14P-G2
c-a 1
4 5 6 7 8
(#1E)
4
INST W/H
3
(&3H)
OFF ON
2
0.50 L-B
1 2
a-f 3
17
IP-6 82580-6870
0.50 L-B
2
a157
0.50 W-B
1
(IND-)
3
(PTO-)
OFF ON
4 5 6 7 8
3
13 (&3P)
5
(PTO-)
3
(&3N)
0.50 GR-L
7
1 2
0.50 GR-L
f-a 5
0.50 B
3
3 ($31)
(IND+)
6
IP-2 82580-6870
4
0.50 GR-L
(PTO+) 3
14
0.50 GR
1
f51
6 (&3G)
a606
f-a 5
1
2
0.50 GR
J/C ETC 14P
2
2
2
1
(U1Y)
2
0.50 GR
(DBZ-)
CAB SIDE WIRING
a43 IP-2,6 82580-6390
3
To (AD,AF) J/C Earth1 G2-A Body earth
SHTS12Z160200125
IE. 1. 2. 3. 4. 5. 6. 7.
P.T.O. (POWER TAKE-OFF) CONTROL CIRCUIT P.T.O. diode Dump warning buzzer Transmission P.T.O. switch Dump up switch P.T.O. magnetic valve P.T.O. position switch (Models with HX and MZ transmission) P.T.O. position switch (Models with ZF transmission)
131 ページ
２００７年８月３１日 金曜日 午後３時１１分
ELECTRIC WIRE
16
0.50 GR-L
3 (&F3)
a103 a102
(MPTO)
3
EL02–131
To (BA,BC) Combination meter
0.50 GR-L
25
(&C3)
(PTO)
0.50 B-L
0.50 GR-L
To (FI) Common rail ECU
0.50 GR-L
Common rail 025 wire to wire
c-sa 2
0.50 GR-L
2
(%DY)
sa-sb 1
0.50 GR-L
1
2 4
4
T/M W/H
4
1
(NRV)
4
EG-4,11,16 82560-1340
3
c-a 5 3
0.50 B-L 12
(%35)
sb2
(#U3)
c-a 5
CAB MAIN W/H Fr-LH W/H
(#U2)
2
0.50 GR-L
P_EL02_001.fm
0.50 B-L
(NRU)
sb-sa 1
1
0.50 B-L
(%DX)
sa-c 2
11 (%34)
7
P.T.O. W/H
T/M W/H
7 SHTS12Z160200126
P_EL02_001.fm
132 ページ
２００７年８月３１日 金曜日 午後３時１１分
EL02–132
ELECTRIC WIRE
IF
7
(HGON)
OFF ON
0.50 L-R
a-f 5
12
($2X)
0.50 L-R
8
1
(HGNT)
0.50 W-R
CAB SIDE WIRING
1
INST W/H
(#2W)
f-a 5
0.50 W-R
2
(77LD)
To (AB) Fuse 77
(#A5)
sf-c 2
0.50 B 4
(%2A)
6
2
0.50 B
(%01)
2 (E)
(AF) Ground circuit (G2)
(RR 1)
Z19
2
5.00 B
1.25 B
(+)
(&9A)
1
(%29)
sf-c 2 2
A/S W/H
0.50 L-R
CHASSIS SIDE WIRING
0.50 L-R 38
c-a 1
CAB MAIN W/H Fr-LH W/H
SHTS12Z160200127
IF. AIR SUSPENSION CIRCUIT (FOR SEMI-TRACTOR) 1. Air suspension switch (Dump control) 2. Air suspension height control magnetic valve
P_EL02_001.fm
133 ページ
２００７年８月３１日 金曜日 午後３時１１分
ELECTRIC WIRE
EL02–133
f65 IP-3,7 82560-2900
1 2
3 4
5 6 7 8 9 10
1
sf5 RR-6 82580-7180
1
2
2
SHTS12Z160200128
P_EL02_001.fm
134 ページ
２００７年８月３１日 金曜日 午後３時１１分
EL02–134
ELECTRIC WIRE
IG (BA) Meter circuit (Fuse 21) 11 0.50 W-R
26
(PGN1) (PGN2)
0.50 W-B 1
5
0.50 L-R 2
20
(MHTC)
19 0.50 V-W
a9
a10
(SS )
a9
(EBZ )
a9
(LP1 )
1
(DCDJ)
5 0.30 L
(DSWJ) 10
To (BA) Pulse adjust computer
1 (HR1)
0.50 BR
0.30 V -W
(+B1) (HR1G)
25
To (FA) Common rail ECU
(HR1V)
0.50 BR
(KSW1) a9
11
To (BA) Combination meter
21
11 26
14 (KSW2)
12
(ISOK)
a10
13
(ISOK)
0.85 W-R
0.50 LG
0.50 W-R 2
(77LD)
0.50 L-Y
0.50 W-G
#L5
(A7K)
0.50 L-Y 18
0.50 LG
(&3J)
(BA) Meter circuit (Fuse 46)
CAB SIDE WIRING
To (AA) Fuse 46
To (DK) DIAG OPT
(&2B)
To (DJ) DST-1
($2W)
(DISW)
1
(PCO3)
(MHC+)
(MHCE)
2A 0.50 W-G
2 (21LD)
(#59)
0.50 W-B
2A 3.00 BR
6
7
0.50 G-W
0.50 G
1 (#65)
19
a9
a-c 1 (%B5)
(%B4) 3
d-c 11
0.50 W-B
(#AN)
(#CA) 20
a-c 1
d-c 11 1
(%B2) 2
INT W/H d36 RR-2 82560-4740
a11
IP-5 82560-1810
IP-5 82580-6890
3
0.50 W-B
a10
0.50 G-W
26pin
0.50 G
1
2
1
2 (AF) Ground circuit (G2) 2
12pin
(STFL)
1
16pin
3.00 BR
2 (%C5)
1
1
(%A2)
(FLGD)
9 10111213141516
7 8 9 10 1112
2
1 2 3 4 5 6 3
1 2 3 4 5 6 7 8
(FLSV)
CHASSIS SIDE WIRING
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1617181920212223 24 25 26
d-c 11
37
0.50 G
a9 IP-5 82560-1220
(#AB) 0.50 G-W 3
CAB MAIN W/H Fr-LH W/H
a-c 1
(AG) Ground circuit (G4-C)
d36
2 SHTS12Z160200129
IG. 1. 2. 3. 4. 5.
AIR SUSPENSION CIRCUIT (FOR TAIWAN FR MODEL) Air suspension ECU Height sensor Air suspension remote control release switch Air suspension controller (Remote control type) Height control magnetic valve
P_EL02_001.fm
135 ページ
２００７年８月３１日 金曜日 午後３時１１分
ELECTRIC WIRE
f87
3
7
8
0.50 B-R
a-f 2
0.50 B-R
7
IP-6 82560-2900
N PUSH
INST W/H
CAB MAIN W/H
(HGOC)
0.50 W-R
9 (#0Y)
(HGOU)
a-f 2
EL02–135
1 2
f87
3 4
5 6 7 8 9 10
($0T)
9
3
(M-ON)
(DATA)
(CLK)
a11
a11
a10
a10
8
(+B )
(DATA)
(GND) 2
1
(CLK) 3
4
0.50 Y f-a 2 10
($0W)
f-a 2 11
($0R)
6
f63
0.50 BR 0.50 Y
4
0.50 G
($48)
0.50 BR
2 (TCE)
(AG) Ground circuit (G4-C)
c-a 1 1
(#CC)
c-a 1
f63 IP-7 82580-6920
d-c 11
0.50 Y-L
0.50 Y-R
(%B8)
4
sf-d 1
A/S W/H
3 4
(%22)
0.50 Y-L
sf-d 1
1
(%B6)
1 2 5
2
0.50 Y-R
4
(%20)
d-c 11
INT W/H
INST W/H
4
0.50 R
2 (#CB)
CAB MAIN W/H Fr-LH W/H
($0S)
f-a 2
0.50 Y-L
0.50 Y-R
0.50 R
2
6
0.50 G 16
(U42)
a11
8
(U52)
(PWR)
a9
0.50 Y-L
0.50 Y-R 1 (SV-A)
2 (SV-B)
sf17 RR-2 82560-1260
d-sf 1
0.50 B
sf17
M/V A (INTAKE/EXHAUST) 3
M/V B (OPEN/CLOSE)
0.50 B
1 2 3 4
5
(INL-)
4 3 (%23)
(EXR-)
5
SHTS12Z160200130
P_EL02_001.fm
136 ページ
２００７年８月３１日 金曜日 午後３時１１分
EL02–136
ELECTRIC WIRE
IH
1
h11
2
1
0.50 B
2
19
1 31
($5K)
(LVF-)
0.50 L-R
1
1.25 B
($5X)
3 (SCG)
(AE) Ground circuit (G2)
a-h 1
CAB SIDE WIRING
CA-2,4 82580-6600
(LVF+)
DASH W/H
CAB MAIN W/H Fr-LH W/H
1 (TBZ+)
CHASSIS SIDE WIRING
24 (#U1)
c-a 1
0.50 L-R
To (IA,IB,IC,ID) Cab tilt buzzer
SHTS12Z160200131
IH. CAB SUSPENSION CIRCUIT 1. Leveling valve
P_EL02_001.fm
137 ページ
２００７年８月３１日 金曜日 午後３時１１分
ELECTRIC WIRE
EL02–137
IJ
4 4
0.50 G-O 2
1
(U7Y)
1 (U7Z)
1
(BLP+)
To (CJ,CK) Back-up light LH
CAB MAIN W/H Fr-LH W/H
(#ES)
c-a 2
0.50 G-O
(MCPL)
To (BA,BC) Combination meter
YOKE SWITCH
(+)
U80 (G)
U7Z
c90 EG-20 82560-4730
2
1
1 SHTS12Z160200132
IJ. COUPLER LOCK CIRCUIT 1. Coupler lock switch
P_EL02_001.fm
138 ページ
２００７年８月３１日 金曜日 午後３時１１分
EL02–138
ELECTRIC WIRE
IK (AH,AI) Engine starting circuit 2
1.25 B-Y
7
(91LD)
(#6K)
f-a 1
0.85 B-Y
To (AB) Fuse 91
(&DY)
OFF 3
(DL-)
1 ON 3
1 0.50 L-O
f-g 1
34
1
OFF ON (DL-)
1
2 (DL+)
1
0.85 B-Y
INST SW W/H
(DL+)
CAB SIDE WIRING
32
(&DX)
g-f 1
($0E)
0.85 B-Y 14
0.85 B-Y
7 0.50 L-O
INST W/H
a-f 5
($2S)
0.50 L-O
9
0.50 L-O 0.50 L-O
1: RHD 2: LHD 3: Semi-tractor 4: Except semi-tractor, Australia 5: Australia
19
0.50 L-O
(&3U)
(MDLK)
To (BA,BC) Combination meter
7 (&3M) 8 (&3L)
a619
J/C CAN
c-a 1
CAB MAIN W/H
0.50 L-O
0.50 L-O 1
Rr- W/H (INT-W/H)
2 (E)
2
7
e-sg 1
0.50 L-O
4
1 (+)
2
5.00 B
2
B/C W/H
(%1E)
0.85 B
(%A2)
2 (E)
3
e-c 3
Fr-LH W/H 1 (+)
1 (+)
2
(%AT)
CHASSIS SIDE WIRING
0.50 L-O
0.50 L-O
(#BQ)
11
5
2 (E)
6 (%01)
(AF) Ground circuit (G2) SHTS12Z160200133
IK. INTER-AXLE DIFFERENTIAL LOCK CIRCUIT 1. Differential lock switch 2. Differential lock magnetic valve
139 ページ
２００７年８月３１日 金曜日 午後３時１１分
ELECTRIC WIRE
1 g5
2 f85
IP-2 82560-3010
IP-6 82560-3010
1
1
2
3
2
1
1
3 c129
4 sg3
EG-5,RR-6 82580-9250
RR-2,3,4,5 82560-1340
1
EL02–139
3
2
1
2
3
4
2
2
(AF) Ground circuit(G2)
6
(%01)
5.00 B Z19
0.50 B
(RR 1)
1.25 B
4
(&9A)
To (BC) Spring brake switch
(PSW-)
0.85 B
2
To (BA) Spring brake switch
(%1H)
0.50 B 11
P_EL02_001.fm
To (AF) Ground circuit (G2) SHTS12Z160200134
P_EL02_001.fm
140 ページ
２００７年８月３１日 金曜日 午後４時６分
EL02–140
ELECTRIC WIRE
IL (G,H) ENGINE STARTING CIRCUIT AE0
#6K
1.25 B -Y
(91LD)
(5 )
0.85 B -Y
g5
1 1 2
2 0.85 B -Y 1
(DL+)
4 INT L-R
(L-R-) (&DK)
1
1
3
(DLB+)
INST W/H
2
4
0.50 B
14
2
(&43)
To (AE) J/C Earth 14P (G2)
a-f 5
17
($2P)
0.50 G
0.50 G
(DLB-)
3
0.50 L-O 7
(&3T)
2
1
(K )
(A )
0.50 G
4 8
18
0.50 G
(MDL2)
0.50 G
(&3U)
IP-1 82560-3800
0.50 L-O
(&3M) 0.50 L-O 10 9
a823
2
a-f 5 0.50 L-O
0.50 L-O
7
a44 IP-2 82560-2990 1
f-g 1
2
0.50 L-O 34
f-g 1
(INT-) (&DY) 0.50 G 1 31
2
($2S)
(MDLK)
17
(MDL3) 19
To (BA) Combination meter
2
(DL+)
0.50 L
3 4
1
1 2
CAB SIDE WIRING
OFF ON
3
(DL-)
32
(&DX)
INST SW W/H
g21 IP-2 82580-6920
IP-2 82560-3010
g-f 1
0.85 B -Y 14
INST W/H
($0E)
f-a 1
To (B) Fuse 91
0.50 L-O
To (BA) Combination meter
(&3L)
Fr-LH W/H (#CC)
0.50 G 1
c-a 1
CAB MAIN W/H
c138 RR-4 82580-9250
5 1
0.50 B
2
To (IK) Differential lock magnetic valve (Inter-axle)
(E )
1
(+ )
1 (+ )
0.50 L-O
CHASSIS SIDE WIRING
c-a 1
J/C CAN
2 (%A2)
1.25 B
(AF) Ground circuit (G2)
2
5 6 (%01)
SHTS12Z160200135
IL. 1. 2. 3. 4. 5.
REAR-REAR AXLE DIFFERENTIAL LOCK CIRCUIT Differential lock switch Differential lock change switch Differential lock buzzer Differential lock diode Differential lock magnetic valve (Rear-rear axle)
P_EL02_001.fm
141 ページ
２００７年８月３１日 金曜日 午後３時１１分
ELECTRIC WIRE
EL02–141
2
(9ALD)
To (AB) Fuse 9A
2G 0.50 G-R
CAB SIDE WIRING
IM
(#6X)
Fr-RH W/H
b57
(+)
EG-5,13 82580-9250
1
1
2
2
1 (-)
CHASSIS SIDE WIRING
1
2G 0.50 G-R
16
b-a 5
CAB MAIN W/H
2G 0.50 B
2 (&8B)
To (AD,AF) J/C Earth G2
SHTS12Z160200136
IM. AIR DRYER CIRCUIT 1. Air dryer
P_EL02_001.fm
142 ページ
２００７年８月３１日 金曜日 午後３時１１分
EL02–142
ELECTRIC WIRE
WIRE TO WIRE CONNECTOR EN12Z1602J100005
NOTICE Drawings may show the terminals that are not mounted on the vehicle according to the vehicle specification.
a-b 1 / b-a 1
Cab main wiring harness to Front RH wiring harness 1
AD, AE, AF, AG
IP-1, 5, EG-6, 9, 14, 18
82560-3640, White, Male
82560-3650, White, Female
1
1 3
a-b 2 / b-a 2
2
2
3
Cab main wiring harness to Front RH wiring harness 2
AD, AE, AF, AG
IP-1, 5, EG-1, 6, 9, 14, 18
82560-2870, Black, Male
82560-3670, White, Female
1 2 4
a-b 3 / b-a 3
2
1 4
3
3
Cab main wiring harness to Front RH wiring harness 3
AA, AC
IP-1, 5, EG-1, 6, 9, 14, 18
82560-3620, White, Male
3 6
2 5
1 4
82560-3630, White, Female
1
2
3
4
5
6
SHTS12Z160200137
P_EL02_001.fm
143 ページ
２００７年８月３１日 金曜日 午後３時１１分
ELECTRIC WIRE
a-b 4 / b-a 4
Cab main wiring harness to Front RH wiring harness 4
AA, AC, AH, AI, AJ, CO, FA, FB, FJ
IP-1, 5, EG-1, 6, 9, 14, 18
82560-4500, White, Male
a-b 5 / b-a 5
EL02–143
82560-4510, White, Female
5
4
3
2
1
1
2
3
4
5
10
9
8
7
6
6
7
8
9
10
15 14 13 12
11
11
12 13 14 15
20 19 18 17
16
16
17 18 19 20
Cab main wiring harness to Front RH wiring harness 5
BA, BB, BC, BD, GA, GB, GC, GD, IE, IM
IP-1, 5, EG-1, 6, 9, 14, 18
82560-4540, Blue, Male
9
8
7
6
5
4
3
2
82560-4550, Blue, Female
1
1
17 16 15 14 13 12 11 10
a-b 6 / b-a 6
2
3
4
5
6
7
8
9
10 11 12 13 14 15 16 17
Cab main wiring harness to Front RH wiring harness 6
HB
IP-1, 5, EG-6, 9, 14, 18
82560-4540, Green, Male
9
8
7
6
5
4
3
2
1
17 16 15 14 13 12 11 10
82560-4550, Green, Female
1
2
3
4
5
6
7
8
9
10 11 12 13 14 15 16 17
SHTS12Z160200138
P_EL02_001.fm
144 ページ
２００７年８月３１日 金曜日 午後３時１１分
EL02–144
ELECTRIC WIRE
a-b 7 / b-a 7
Cab main wiring harness to Front RH wiring harness 7
BA, BB, BC, BD, CE
IP-1, 5, EG-1, 6, 9, 14, 18
82560-4560, White, Male
8
7
6
5
4
3
2
82560-4570, White, Female
1
1
15 14 13 12 11 10 9
a-c 1 / c-a 1
2 9
3
5
6
7
8
Cab main wiring harness to Front LH wiring harness 1
AC, AH, AI, AL, CA, CB, CH, CI, CJ, CK, CM, CO, FE, FI, GB, GC, IA, IB, IC, ID, IE, IF, IG, IH, IK, IL
82560-2110, White, Male
9
8
7 6
5 4 3
21 20 19 18 17 33 32 31 30 29 43 42 41 40
IP-1, 5, EG-1, 6, 9, 14, 18
82560-2120, White, Female
2
1
16
a-c 2 / c-a 2
4
10 11 12 13 14 15
1
15 14 13 12 11 10 28
27 26
25 24 23 22
39
38 37
36 35 34
2
3 4 5
6 7
16
10 11 12 13 14 15
8
9
171819 20 21
22 23 24 25
2627
28
293031 32 33
34 35 36
3738
39
404142 43
Cab main wiring harness to Front LH wiring harness 2
AI, AL, BA, BB, BC, BD, CC, CD, CF, DC, FA, FB, FI, IJ
IP-1, 5, EG-1, 6, 9, 14, 18
82560-2130, Gray, Male
13 12 11
10 9 8 7 6 5 4
3
82560-2140, Gray, Female
2
1
1
2
26 25 24 2322 21 20 19 18 17 16 15 32 31 30 38 37
29 36
35
28
27
34
33
3
4 5 6 7 8 9 10
11 12 13
15 16 17 18 19 20 21 22 23 24 25 26 14
14
27 33
28 34
29 35
36
30 31 32 37 38
SHTS12Z160200139
P_EL02_001.fm
145 ページ
２００７年８月３１日 金曜日 午後３時１１分
ELECTRIC WIRE
a-c 3 / c-a 3
EL02–145
Cab main wiring harness to Front LH wiring harness 3
GA, GB, GC
IP-1, 5, EG-1, 6, 9, 14, 18 82560-2150, White, Male
6
5
4
3
2
16
15 14 13 12 11 10
9
27 26 25 24 23 22
21
82560-2160, White, Female
1 2
3
4
5
8
9
10
15
16
17
20
21
22
23 24 25 26 27
28
29
31
32
33 34 35 36
37
38
1 18 30
17 29 38
a-c 5 / c-a 5
28 37
8 20
32
36 35 34 33
7 19 19
31
11 12 13 14
18
30
Cab main wiring harness to Front LH wiring harness 5
BA, BB, BC, BD, BF, HA, IE
IP-1, EG-1, 9, 14
82560-2220, Gray, Male
1
2
3
4
5
6
7
8
82560-2230, Gray, Female
9
9
10 11 12 13 14 15 16 17 18
a-f 1 / f-a 1
6
7
8
7
6
5
4
3
2
1
18 17 16 15 14 13 12 11 10
Cab main wiring harness to Instrument panel wiring harness 1
AC, AD, AE, AL, BA, BC, BE, BF, CL, DA, DD, DE, DN, HB, IK, IL 82560-4500, White, Male
IP-1, 5 82560-4510, White, Female
5
4
3
2
1
1
2
3
4
5
10
9
8
7
6
6
7
8
9
10
15 14 13 12
11
11
12 13 14 15
20 19 18 17
16
16
17 18 19 20
SHTS12Z160200140
P_EL02_001.fm
146 ページ
２００７年８月３１日 金曜日 午後３時１１分
EL02–146
a-f 2 / f-a 2
ELECTRIC WIRE
Cab main wiring harness to Instrument panel wiring harness 2
IG
IP-5
82560-4540, Blue, Male
9
8
7
6
5
4
3
2
82560-4550, Blue, Female
1
1
17 16 15 14 13 12 11 10
a-f 3 / f-a 3
3
4
5
6
7
8
9
Cab main wiring harness to Instrument panel wiring harness 3
DI, EA, FE, HB, IA, IB, IC, ID, IE
IP-1, 5
82560-4540, Green, Male
9
8
7
6
5
4
3
2
82560-4550, Green, Female
1
1
17 16 15 14 13 12 11 10
a-f 4 / f-a 4
2
10 11 12 13 14 15 16 17
2
3
4
5
6
7
8
9
10 11 12 13 14 15 16 17
Cab main wiring harness to Instrument panel wiring harness 4
AD, AE, DF, DM, FA, HA, HB
IP-1, 5
82560-4560, White, Male
8
7
6
5
4
3
2
15 14 13 12 11 10 9
1
82560-4570, White, Female
1
2 9
3
4
5
6
7
8
10 11 12 13 14 15
SHTS12Z160200141
P_EL02_001.fm
147 ページ
２００７年８月３１日 金曜日 午後３時１１分
ELECTRIC WIRE
a-f 5 / f-a 5
EL02–147
Cab main wiring harness to Instrument panel wiring harness 5
CB, CN, CO, DB, FH, FJ, HB, IE, IF, IK, IL
IP-2, 6
82560-2460, White, Male
11 10 9
8
7
6
5
4
3
2
82560-2470, White, Female
1
1
22 21 20 19 18 17 16 15 14 13 12
a-f 6 / f-a 6
3
4
5
6
7
8
9 10 11
12 13 14 15 16 17 18 19 20 21 22
Cab main wiring harness to Instrument panel wiring harness 6
AD, AG, DM, EA, FJ, GD
IP-1, 5
82580-7340,White, Male
a-h 1 / h-a 1
2
4
3
10
9
8
7
82580-7210, White, Female
2
1
1
2
6
5
5
6
7
8
3
4
9
10
Cab main wiring harness to Dash panel wiring harness 1
AE, AG, BC, CC, CE, CG, CL, DA, DB, DF, DG, DH, DL, DM, EA, FA, GD, IH
IP-1, 5, CA-2, 4
82560-2170, Glay, Male
11
10
22
21
32
31
82560-2180, Glay, Female
2
1
20 19 18 17 16 15 14
13
12
30 29 28
24
23
9
8
7
6
5
4
3
27 26 25
1
10
11
14 15 16 17 18 19 20
21
22
25 26 27
31
32
2 3
12
13
23
24
4
5
6
7
8
9
28 29 30
SHTS12Z160200142
P_EL02_001.fm
148 ページ
２００７年８月３１日 金曜日 午後３時１１分
EL02–148
a-i 1 / i-a 1
ELECTRIC WIRE
Cab main wiring harness to Roof wiring harness 1
AE, CG, CL, DI
IP-1, 5, CA-1, 3
82580-7210, Glay, Female
a-j 1 / j-a 1
1
2
5
6
7
8
82580-7340, Glay, Male
3
4
4
3
9
10
10
9
7
2
1
6
5
Cab main wiring harness to Door LH wiring harness 1
AE, CC, CE, DA, DG, DM
CA-1
82560-2670, Black, Male
a-j 2 / j-a 2
8
82560-2680, Black, Female
4
3
2
1
1
2
3
4
8
7
6
5
5
6
7
8
Cab main wiring harness to Door LH wiring harness 2
DB
CA-1
82580-6030, Gray, Male
82580-6040, Gray, Female
4
3
2
1
1
2
3
4
8
7
6
5
5
6
7
8
SHTS12Z160200143
P_EL02_001.fm
149 ページ
２００７年８月３１日 金曜日 午後３時１１分
ELECTRIC WIRE
a-k 1 / k-a 1
Cab main wiring harness to Door RH wiring harness 1
AE, CC, CE, DH, DM
CA-3
82560-2670, Black, Male
a-ea 1 / ea-a 1
82560-2680, Black, Female
4
3
2
1
1
2
3
4
8
7
6
5
5
6
7
8
Cab main wiring harness to Engine wiring harness 1
BA, BB, BC, BH, EA, FA, FB, FC, FE
IP-1, 5, EG-1, 6, 9, 14, 18
82560-4520, Black, Male
a-ea 2 / ea-a 2
EL02–149
5
4
3
2
1
10
9
8
7
6
15 14 13 12
11
20 19 18 17
16
82560-4530, Black, Male
1
2
3
4
5
6
7
8
9
10
11
12 13 14 15
16
17 18 19 20
Cab main wiring harness to Engine wiring harness 2
FA, FB, FC
IP-1, 5, EG-1, 6, 9, 14, 18
82560-4540, Blue, Male
9
8
7
6
5
4
3
2
1
17 16 15 14 13 12 11 10
82560-4550, Blue, Female
1
2
3
4
5
6
7
8
9
10 11 12 13 14 15 16 17
SHTS12Z160200144
P_EL02_001.fm
150 ページ
２００７年８月３１日 金曜日 午後３時１１分
EL02–150
a-ea 3 / ea-a 3
ELECTRIC WIRE
Cab main wiring harness to Engine wiring harness 3
FA, FB, FC
IP-1, 5, EG-1, 6, 9, 14, 18
82560-4540, Blue, Male
9
8
7
6
5
4
3
2
82560-4550, Blue, Female
1
1
17 16 15 14 13 12 11 10
a-ea 4 / ea-a 4
3
4
5
6
7
8
9
10 11 12 13 14 15 16 17
Cab main wiring harness to Engine wiring harness 4
AE, AK, BG, FC
IP-1, 5, EG-1, 6, 9, 14, 18
82560-4560, White, Male
8
7
6
5
4
3
2
82560-4570, White, Female
1
1
15 14 13 12 11 10 9
a-ea 5 / ea-a 5
2
2 9
3
4
5
6
7
8
10 11 12 13 14 15
Cab main wiring harness to Engine wiring harness 5
FA, FB
IP-1, 5, EG-1, 6, 9, 14, 18
82560-3720, Dark gray, Male
3 8
7
6
2
1
5
4
13 12 11 10 9
82560-3730, Dark gray, Female
1
2
4
5
3 6
7
8
9 10 11 12 13
SHTS12Z160200145
P_EL02_001.fm
151 ページ
２００７年８月３１日 金曜日 午後３時１１分
ELECTRIC WIRE
b-c 1/ c-b 1
EL02–151
Front RH wiring harness to Front LH wiring harness 1
AD, AG, CH, CI, CJ, IC, ID
EG-2, 3, 4, 8, 10, 11, 12, 17, 20
82560-1640, Black, Male
2
82560-1650, Black, Female
1 1
5
4
3
b-c 2/ c-b 2
4
5
Front RH wiring harness to Front LH wiring harness 2
AD, AF, AG, AH, BD, IA, IC
EG-2, 3, 4, 8, 10, 11, 12, 17, 20
82580-7540, Dark gray, Male
4 8
b-c 3/ c-b 3
2
3
2
3 7
6
82580-7550, Dark gray, Female
1
1
5
5
2
3 6
7
4 8
Front RH wiring harness to Front LH wiring harness 3
AH
EG-7, 19
82560-1780, Black, Male
82560-1790, Black, Female
1 1
SHTS12Z160200146
P_EL02_001.fm
152 ページ
２００７年８月３１日 金曜日 午後３時１１分
EL02–152
b-sc 1/ sc-b 1
ELECTRIC WIRE
Front RH wiring harness to Intake air heater sub wiring harness 1
AJ
EG-1, 9, 14
82560-1780, Black, Male
82560-1790, Black, Female
1 1
c-d 1 / d-c 1
Front LH wiring harness to Intermediate wiring harness 1
AD, AF, BB, CD, CF, CI, GA
EG-5, 8, 13, RR-3
82560-1320, Gray, Male
9
8
7
6
5
4
3
2
82560-1330, Gray, Female
1
15 14 13 12 11 10 24 23 22 21 20 19 18
c-d 11 / d-c 11
1
17 16
3
2
4
5
6
7
8 9
10 11 12 13 14 15 16 17
18 19 20 21 22 23 24
Front LH wiring harness to Intermediate wiring harness 11
IG
EG-8
82580-8480,Black, Male
82580-8490, Black, Female
3
2
1
1
2
3
6
5
4
4
5
6
SHTS12Z160200147
P_EL02_001.fm
153 ページ
２００７年８月３１日 金曜日 午後３時１１分
ELECTRIC WIRE
c-e 1 / e-c 1
Front LH wiring harness to Rear wiring harness 1
BB, CD, CF, CH, GA, GB
EG-5, 8, 13, RR-3, 4
82560-1320, Gray, Male
9
8
7
6
5
4
3
2
82560-1330, Gray, Female
1
15 14 13 12 11 10 24 23 22 21 20 19 18
c-e 3 / e-c 3
EL02–153
1
17 16
2
3
4
5
16 17
7
8 9
18 19 20 21 22 23 24
Front LH wiring harness to Rear wiring harness 3
IE, IK, IL
EG-5, 8, 13, RR-3, 4
82560-2940, Black, Male
2
82560-2950, Black, Female
1 1
c-e 9 / e-c 9
6
10 11 12 13 14 15
2
Front LH wiring harness to Rear wiring harness 9
CD, GB
EG-5, 13 , RR-4
82580-7540, Dark gray, Male
4 8
3
2 7
6
82580-7550, Dark gray, Female
1
1
5
5
2
3 6
7
4 8
SHTS12Z160200148
P_EL02_001.fm
154 ページ
２００７年８月３１日 金曜日 午後３時１１分
EL02–154
c-e 10 / c-e 10
ELECTRIC WIRE
Front LH wiring harness to Rear wiring harness 9
GB
EG-5, 13, RR-4
82580-6980, Black, Male
2
c-sa 2 / sa-c 2
1
1
2
Front LH wiring harness to ZF transmission sub wiring harness 2
AG, AI, BB, BD, BF, CH, CI, CK, HA, IE
EG-4, 11, 16
82580-9040, Gray, Female
1 5 9
c-sc 1 / sc-c 1
82580-6990, Black, Female
2 6 10
3 7 11
82580-9030, Gray, Male
4
3
2
1
8
7
6
5
12
11
10
9
4 8 12
Front LH wiring harness to Intake air heater sub wiring harness 1
AJ
82560-1780, Black, Male
82560-1790, Black, Female
1 1
SHTS12Z160200149
P_EL02_001.fm
155 ページ
２００７年８月３１日 金曜日 午後３時１１分
ELECTRIC WIRE
c-sd 1/ sd-c 1
Front LH wiring harness to Headlight sub wiring harness 1
AF, CA, CO
EG-1, 6, 9, 14, 18
82580-6030, Black, Male
c-sd 2/ sd-c 2
82580-6040, Black, Female
4
3
2
1
1
2
3
4
8
7
6
5
5
6
7
8
Front LH wiring harness to Cab tilt sub wiring harness 1
AF, CA, CB, CD
EG-1, 6, 9, 14, 18
82580-6030, Black, Male
c-se 1 / se-c 1
EL02–155
82580-6040, Black, Female
4
3
2
1
1
2
3
4
8
7
6
5
5
6
7
8
Front LH wiring harness to Cab tilt sub wiring harness 1
AD, AF, IC, ID
EG-1, 9, 14, 18
82560-2780, Black, Male
82560-2790, Black, Female
3
2
1
1
2
3
6
5
4
4
5
6
SHTS12Z160200150
P_EL02_001.fm
156 ページ
２００７年８月３１日 金曜日 午後３時１１分
EL02–156
c-sf 2 / sf-c 2
ELECTRIC WIRE
Front LH wiring harness to Air suspension valve box sub wiring harness 2
AF, IF
RR-6
82560-1250, Dark gray, Male
c-sg 1 / sg-c 1
82560-1260, Dark gray, Female
2
1
1
2
4
3
3
4
Front LH wiring harness to Brake valve box sub wiring harness 1
BD
EG-17, 20, RR-6
82560-3540, Black, Female
1
c-sh 1 / sh-c 1
2
3
82560-3530, Black, Male
4
4
3
2
1
5
6
7
8
8
7
6
5
9
10
11
12
12
11
10
9
13
14
15
16
16
15
14
13
Front LH wiring harness to Side turn signal sub wiring harness 1
AF, CD
EG-8
82580-8340, Black, Male
2
1
4
3
82560-8350, Black, Female
1
2
3
4
SHTS12Z160200151
P_EL02_001.fm
157 ページ
２００７年８月３１日 金曜日 午後３時１１分
ELECTRIC WIRE
d-e 1 / e-d 1
Intermediate wiring harness to Rear wiring harness 1
AD, AF, CD, CF, CI
RR-1, 2, 3, 5
82560-4380, Black, Male
3
2
5 6
8 11
d-sf 1 / sf-d 1
10
82560-4390, Black, Female
1
1
4
4
7
7
9
9
3
2
5 6
8 11
10
Intermediate wiring harness to Air suspension valve box sub wiring harness 1
AF, IG
RR-2
82560-4750, Black, Female
1
d-sg 1 / sg-d 1
EL02–157
2
82560-3350, Black, Male
3
3
2
1
Intermediate wiring harness to Brake valve box sub wiring harness 1
BB, GA
RR-1, 2, 3, 5
82560-3540, Black, Female
1
2
3
82560-3530, Black, Male
4
4
3
2
1
7
6
5
5
6
7
8
8
9
10
11
12
12
11
10
9
16
16
15
14
13
13
14
15
SHTS12Z160200152
P_EL02_001.fm
158 ページ
２００７年８月３１日 金曜日 午後３時１１分
EL02–158
ELECTRIC WIRE
e-sg 1 / sg-e 1
Rear wiring harness to Side turn signal sub wiring harness 1
BB, IK, IL
RR-3, 4, 5
82560-3540, Black, Female
1
e-sh 1 / sh-e 1
2
3
82560-3530, Black, Male
4
4
3
2
1
5
6
7
8
8
7
6
5
9
10
11
12
12
11
10
9
13
14
15
16
16
15
14
13
Rear wiring harness to Side turn signal wiring harness 1
AF, CD
RR-3
82580-8340, Black, Male
f-g 1 / g-f 1
2
1
4
3
82560-8350, Black, Female
1
2
3
4
Instrument panel wiring harness to Instrument panel switch wiring harness 1
DD, FH, FJ, GD, IK, IL
IP-2 82560-2150, White, Male
6
5
4
3
2
16
15 14 13 12 11 10
9
27 26 25 24 23 22
21
82560-2160, White, Female
1 2
3
4
5
8
9
10
15
16
17
20
21
22
27
28
29
31
32
37
38
1 18
17 29
28
30 38
37
36 35 34 33
8
7
20 19
32
31
6
7
19
11 12 13 14 23 24 25 26 33 34 35 36
18
30
SHTS12Z160200153
P_EL02_001.fm
159 ページ
２００７年８月３１日 金曜日 午後３時１１分
ELECTRIC WIRE
f-m 1 / m-f 1
Instrument panel wiring harness to Floor wiring harness 1
AE, CL, IA, IB, IC, ID
IP-3, 7
82580-8730, White, Male
h-j 1 / j-h 1
5
4
12
11
10
9
3
2
1
8
7
6
82580-8740, White, Female
1
2
3
6
7
8
9
10
4
5
11
12
Dash panel wiring harness to Door LH wiring harness 1
AE, CC, CE, CL, DH
CA-4
82560-2670, Black, Male
h-j 2 / j-h 2
EL02–159
82560-2680, Black, Female
4
3
2
1
1
2
3
4
8
7
6
5
5
6
7
8
Dash panel wiring harness to Door LH wiring harness 2
DH, DM
CA-4
82580-6030, Gray, Male
82580-6040, Gray, Female
4
3
2
1
1
2
3
4
8
7
6
5
5
6
7
8
SHTS12Z160200154
P_EL02_001.fm
160 ページ
２００７年８月３１日 金曜日 午後３時１１分
EL02–160
h-k 1 / k-h 1
ELECTRIC WIRE
Dush panel wiring harness to Door RH wiring harness 1
AE, CC, CE, CL, DA, DF, DG
CA-2
82560-2670, Black, Male
h-k 2 / k-h 2
82560-2680, Black, Female
4
3
2
1
1
2
3
4
8
7
6
5
5
6
7
8
Dush panel wiring harness to Door RH wiring harness 2
AE, DB, DG, DM
CA-2
82580-6030, Gray, Male
sa-sb 1 / sb-sa 1
82580-6040, Gray, Female
4
3
2
1
1
2
3
4
8
7
6
5
5
6
7
8
ZF transmission sub wiring harness to ZF transmission P.T.O. sub wiring harness 1
IE
EG-4, 11, 16
82580-7180, Black, Female
1
2
82580-7170, Black, Male
2
1
SHTS12Z160200155
P_EL02_001.fm
161 ページ
２００７年８月３１日 金曜日 午後３時１１分
ELECTRIC WIRE
EL02–161
JUNCITON CONNECTOR EN12Z1602J100006
NOTICE Drawings may show the terminals that are not mounted on the vehicle according to the vehicle specification.
a606
J/C ETC 14P
FA, IE
IP-2, 6
1
2
3
4
5
6
7
8
9
10
11
12
13
14
82560-3790, White
82550-1170, White
a607
J/C Earth 14P
AD, AE, AG, FG
IP-2, 6
1
2
3
4
5
6
7
8
9
10
11
12
13
14
82560-3790 Orange
82550-1180, Orange
a608
J/C Earth 14P-G2
AD, AE
IP-2, 6
1
2
3
4
5
6
7
8
9
10
11
12
13
14
82560-3790, Yellow
82550-1190, Yellow
SHTS12Z160200156
P_EL02_001.fm
162 ページ
２００７年８月３１日 金曜日 午後３時１１分
EL02–162
a609
ELECTRIC WIRE
J/C Common rail 20P
AH, AI, FA, FC, FE, FF, FH, FI, HA, HB, IE
IP-1, 5
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
82560-4770, Orange
82550-1300, Orange
a612
J/C Earth G2-a
AD, AE
IP-1, 5
1
2
3
6
7
8
4 9
5
10 11 12 13
82560-3690, Black
a613
J/C Common rail 13P
FA
IP-1, 5
1
2
3
6
7
8
4 9
5
10 11 12 13
82560-3690, Blue
82550-1120, Blue
SHTS12Z160200157
P_EL02_001.fm
163 ページ
２００７年８月３１日 金曜日 午後３時１１分
ELECTRIC WIRE
a614
EL02–163
J/C ETC 13P-1
BA, BC, CH, CI, CJ, CK ,DJ
IP-1, 5
1
2
3
6
7
8
4 9
5
10 11 12 13
82560-3690, Blue
82550-1120, Blue
a615
J/C ETC 13P-2
CA, CC, CE, CF, FA, FE
IP-1, 5
1
2
3
6
7
8
4 9
5
10 11 12 13
82560-3690, Blue
82550-1120, Blue
a619
J/C CAN
BA, BC, FA, IK, IL
IP-1, 5
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
82560-4770, Blue
82550-1280, Blue SHTS12Z160200158
P_EL02_001.fm
164 ページ
２００７年８月３１日 金曜日 午後３時１１分
EL02–164
b201
ELECTRIC WIRE
J/C Earth
AD, AF, AG
EG-3, 8, 10, 11, 12, 17, 20
1
2
3
4
5
6
7
8
82580-6040, Gray
82550-1230, Gray
b202
J/C Earth G2
AD, AF
EG-3, 8, 10, 11, 12, 17, 20
1
2
3
4
5
6
7
8
82560-2680, Gray
82550-1220, Gray
SHTS12Z160200159
P_EL02_001.fm
165 ページ
２００７年８月３１日 金曜日 午後３時１１分
ELECTRIC WIRE
c201
EL02–165
J/C Earth G2-a
AD, AF, IC, ID
EG-2, 3, 4, 9, 15, 16, 19, RR-16
1
2
3
4
5
6
7
8
82560-2680, Gray
82550-1220, Gray
c202
J/C Earth G2-b
AD, AF
RR-6, 7
1
2
3
4
5
6
7
8
82560-2680, Gray
82550-1220, Gray
SHTS12Z160200160
P_EL02_001.fm
166 ページ
２００７年８月３１日 金曜日 午後３時１１分
EL02–166
f604
ELECTRIC WIRE
J/C Earth 14P-G2
AC, AD, AE, DF, FH
IP-2, 6
1
2
3
4
5
6
7
8
9
10
11
12
13
14
82560-3790, Yellow
82550-1190, Yellow
ea3
J/C Engine CAN
FC
EG-1, 6, 9, 14, 18
1
2
3
4
5
6
7
8
82580-6040, Gray
82550-1230, Gray
SHTS12Z160200161
P_EL02_001.fm
167 ページ
２００７年８月３１日 金曜日 午後３時１１分
ELECTRIC WIRE
EL02–167
CONNECTOR LOCATION EN12Z1602J100007
NOTICE There is a case that the following figures are different from that for your vehicle in the devices locations due to the model or specification.
IP-1 [INSTRUMENT PANEL (1 of 4)] (Models: Right-hand drive)
a102 a103
f16
a609
JUNCTION BLOCK
f78 a619
f13
WIRE TO WIRE BOX a34
f5
a816
f1
a168 a18 a8
a-i 1
f19
a14
f22
a15 f502 f500
o1
f501
o4
a-f 6 f79 a-h 1
a105 a106 n1 n2
a107 a120 a121
1 2
a-f 1 a-f 3 a-f 4 1: Halogen headlight (Blue) 2: Discharge headlight (White)
a169 a25
a167 a32
a19
a24 a23
a20 a21
FUSE AND RELAY BLOCK
a22
a-c 5
a-c 3
a33 a-b 2
a-b 3 a-b 1
a-ea 5 a808 a507
a801 a503 a504
a612
a505
a814 a-ea 1 a-ea 2
a100
a-ea 3
a810
a-ea 4
a-c 1
a500
a-b 4
a501
a-b 5
a502 a823
a809
a614
a-b 6 a613 a-c 2
JUNCTION BLOCK (VEHICLE FRONT VIEW)
a615
a-b 7
WIRE TO WIRE BOX (VEHICLE FRONT VIEW)
SHTS12Z160200162
P_EL02_001.fm
168 ページ
２００７年８月３１日 金曜日 午後３時１１分
EL02–168
ELECTRIC WIRE
ELECTRICAL EQUIPMENT CONNECTOR AND JUNCTION CONNECTOR No.
Name
Circuit
No.
Name Junction block 28P-c
Circuit CA, CC, CE, EA, FA, FC
a8
Front speaker (LH)
DI
a505
a14
ES start ECU (26 pin)
GD
a507
Junction block 6P
a15
ES start ECU (12 pin)
GD
a609
J/C Common rail 20P
a18
Trailer pick-up controller
CC, CE
a612
J/C Earth 13P G2-a
a19
DC/DC converter (Common rail)
FC
a613
J/C Common rail 13P
a20
Common rail ECU (31 pin)
FA, FC
a614
J/C ETC 13P-1
BA, BC, CH, CI, CJ, CK, DJ
a21
Common rail ECU (35 pin-2)
FA, FC, FE, FI, FJ
a615
J/C ETC 13P-2
CA, CC, CE, CF, FA, FE
a22
Common rail ECU (32 pin)
FA, FE, FF, FG, FI, FJ
a619
J/C CAN
BA, BC, FA, IK, IL
a23
Common rail ECU (35 pin-1)
FA, FC, FD, FE, FF, FG, FI, FJ
a801
Room light diode No.2
a24
Common rail ECU (34 pin)
FA, FC, FI
a808
Brake blending stop diode
a25
Pulse adjust computer
BA, BC
a809
Cornering light diode
CA
a32
ABS ECU (14 pin)
GA, GB, GC
a810
Air conditioner diode
EA
a33
ABS ECU (18 pin)
GA, GB, GC
a814
Brake blending diode
FE
CN
a816
Brake blending resistor
FA
CA, CO
a823
Differential lock diode
IL
AB AH, AI, FA, FC, FE, FF, FI, HA, HB, IE AD, AE FA
CL CC, CE
a34
Headlight washer relay
a100
Headlight short circuit connector (Cab side)
a102
Common rail 025 wire to wire (Male connector)
AH, AI, BA, BC, FA, FC, FE, GA, GB, GC, GD, HA, HB, IE
f1
DC/DC converter (Leveling)
a103
Common rail 025 wire to wire (Female connector)
AH, AI, BA, BC, FA, FC, FE, GA, GB, GC, GD, HA, HB, IE
f5
Blower motor
EA
a105
Earth AS-1
AD, AE
f13
Lock amp
EA
a106
Earth AS-2
AD, AE
f16
Earth audio
a107
Earth AS-3
AD, AE
f19
Air conditioner unit
EA
a120
Turn signal flasher
CC, CE
f22
Power mirror controller
DN
a121
Wiper relay
DL
f78
Shift buzzer
HB
a167
Autoleveling ECU
CO
f79
Keyless entry door lock controller
DM
a168
Interface ECU
CO
f500
Junction block 1
AL, CL, DD, DF, DI, EA
a169
Chill car idle up
FJ
f501
Junction block 2
AL, AM, EA, FJ
a500
Junction block 32P-a
AA, CA, CC, CE, CG
f502
Junction block 3
AL, AM, DB, DN, EA
a501
Junction block 32P-b
AA, BA, BC, CL, DJ, EA
n1
Headlight short circuit connector (Halogen headlight)
CA
AA, AL, BA, BC, CA, CC, CE, CF, CN
n2
Headlight short circuit connector (Discharge headlight)
CA
Junction block 32P-c a502
CB, CO
AE, DI
a503
Junction block 28P-a
AA, BA, CA, FA
o1
P12V connector
AN
a504
Junction block 28P-b
AL, BA, BC DG, DL, FA
o4
12V socket
AN
P_EL02_001.fm
169 ページ
２００７年８月３１日 金曜日 午後３時１１分
ELECTRIC WIRE
EL02–169
WIRE TO WIRE CONNECTOR No.
Name
No.
Name
a-b 1
Cab main wiring harness to Front RH wiring harness 1
a-ea 1
Cab main wiring harness to Engine wiring harness 1
a-b 2
Cab main wiring harness to Front RH wiring harness 2
a-ea 2
Cab main wiring harness to Engine wiring harness 2
a-b 3
Cab main wiring harness to Front RH wiring harness 3
a-ea 3
Cab main wiring harness to Engine wiring harness 3
a-b 4
Cab main wiring harness to Front RH wiring harness 4
a-ea 4
Cab main wiring harness to Engine wiring harness 4
a-b 5
Cab main wiring harness to Front RH wiring harness 5
a-ea 5
Cab main wiring harness to Engine wiring harness 5
a-b 6
Cab main wiring harness to Front RH wiring harness 6
a-f 1
Cab main wiring harness to Instrument panel wiring harness 1
a-b 7
Cab main wiring harness to Front RH wiring harness 7
a-f 3
Cab main wiring harness to Instrument panel wiring harness 3
a-c 1
Cab main wiring harness to Front LH wiring harness 1
a-f 4
Cab main wiring harness to Instrument panel wiring harness 4
a-c 2
Cab main wiring harness to Front LH wiring harness 2
a-f 6
Cab main wiring harness to Instrument panel wiring harness 6
a-c 3
Cab main wiring harness to Front LH wiring harness 3
a-h 1
Cab main wiring harness to Dash panel wiring harness 1
a-c 5
Cab main wiring harness to Front LH wiring harness 5
a-i 1
Cab main wiring harness to Roof wiring harness 1
P_EL02_001.fm
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EL02–170
ELECTRIC WIRE
IP-2 [INSTRUMENT PANEL (2 of 4)] (Models: Right-hand drive) LH SIDE
RH SIDE f39
f34
f38
f35
a66 a51 a49 f48 f36
f37
f33
a122
a45
f32
a71
a44
DETAIL OF
PART
a123
a68
a47 a48
a70
a67
f49 a43 a606 a607 a805 a807 a608 a804
a64
a-f 5 a58
f24
a73 a74 a76 f29
a54
f28 a53
a40
f-g 1
a61 a56 a62
f40 o2
a52
a41 a60 a42 f50 a59 f75
f51
f800 g5 g16 g21
f604
g17 g6 o3 f31
f23 f43
1: Except Australia 2: Australia
f57
1 (Gray) 2 (White) SHTS12Z160200163
P_EL02_001.fm
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ELECTRIC WIRE
EL02–171
ELECTRICAL EQUIPMENT CONNECTOR AND JUNCTION CONNECTOR No.
Name
Circuit
No.
Name
Circuit
a40
ABS diagnosis switch
GA, GB, GC
a805
Hong Kong diode (For Hong Kong model)
a41
Diagnosis connector (16P)
DJ
a807
P.T.O. diode
IE
a42
Clutch switch
FE
f23
Power door lock controller
DM
a43
Dump warning buzzer
IE
f24
Radio/Audio unit
DI
a44
Differential lock buzzer
IL
f28
Blower switch
EA
a45
Warning buzzer
BA, BC
f29
Air conditioner switch
EA
a47
Combination meter (18 pin)
BA, BC
f31
Tachograph/ KIENZLE Tachograph
a48
Combination meter (22 pin)
BA, BC
f32
P/BAT
AL
a49
Combination meter (22 pin)
BA, BC
f33
P/M
AL
a51
Front speaker (RH)
DI
f34
P/ACC CAB
AL
a52
Starter switch
AA
f35
P/TAIL CAB
AL
a53
Wiper and retarder switch
CC, CE, DL, FE
f36
SERVICE CAB 1
AL
a54
Light and turn switch
CA, CC, CE, FG
f37
SERVICE CAB 2
AL
a56
Horn switch
DC
f38
SERVICE CAB 3
AL
a58
Clutch stroke sensor
GD
f39
SERVICE GROUND
a59
Clutch stroke switch
FF
f40
ETC. sub power supply connector
AM
a60
Stop light switch
CC, CE
f43
Keyless entry controller
DF
a61
Accelerator switch
FE
f48
Wiper and retarder switch
CN
a62
Accelerator sensor
FA
f49
Economy running switch
FJ
a64
Diagnosis standard connector
DK
f50
Exhaust brake check switch
FE
a66
Earth DR-1
AD, AE
f51
Transmission P.T.O. switch
IE
a67
Earth DR-2
AD, AE
f57
MZ12 range and splitter change switch
HB
a68
Earth DR-3
AD, AE
f57
ZF splitter change switch
HA
a70
Idle volume
FA
f75
Trailer hand brake switch
BA, BC
a71
Auto cruise main switch
FG
f604
J/C Earth 14P-G2
AD, AE, DF
a73
Headlight leveling switch
CB
f800
Room light diode No.1
CL
a74
Front fog light switch
CF
g5
Differential lock switch
IK, IL
a76
Rear fog light switch
CF
g6
Cigarette lighter
DD
a122
Parking light switch
CC, CE
g16
ES start main switch
GD
a123
Parking light short circuit connector
CC, CE
g17
Mixer idle up switch
FJ
a606
J/C ETC 14P
FA, IE
g21
Differential lock change switch
IL
a607
J/C Earth 14P
AD, AE, AG, FG
o2
DC/DC converter (12V)
AN
a608
J/C Earth 14P-G2
AD, AE
o3
P24V connector
AN
a804
MZ12 transmission diode
CC, CE
BE, BF
AD, AE
HB
WIRE TO WIRE CONNECTOR No. a-f 5
Name Cab main wiring harness to Instrument panel wiring harness 5
No. f-g 1
Name Instrument panel wiring harness to Instrument panel switch wiring harness 1
P_EL02_001.fm
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EL02–172
ELECTRIC WIRE
IP-3 [INSTRUMENT PANEL (3 of 4)] (Models: Right-hand drive)
m4
f69 f67
f64 f65
f60
f-m 1 SHTS12Z160200164
ELECTRICAL EQUIPMENT CONNECTOR AND JUNCTION CONNECTOR No.
Name
Circuit
No.
Name
Circuit
f67
Power mirror switch
DN
f60
Fluorescent light switch
CL
f64
Remote control mirror switch
DB
f69
Mirror heater switch
DA
f65
Air suspension switch
IF
m4
Courtesy switch RH
CL
WIRE TO WIRE CONNECTOR No. f-m 1
Name Instrument panel wiring harness to Floor wiring harness 1
No.
Name
P_EL02_001.fm
173 ページ
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ELECTRIC WIRE
EL02–173
IP-4 [INSTRUMENT PANEL (4 of 4)] (Models: Right-hand drive)
m1
m7
SHTS12Z160200165
ELECTRICAL EQUIPMENT CONNECTOR AND JUNCTION CONNECTOR No. m1
Name Courtesy switch LH
Circuit CL
No. m7
Name Cab tilt lock switch
Circuit IA, IB, IC, ID
P_EL02_001.fm
174 ページ
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EL02–174
ELECTRIC WIRE
IP-5 [INSTRUMENT PANEL (1 of 4)] (Models: Left-hand drive) f16
f13
JUNCTION BLOCK
a613
f1
f5
f501
WIRE TO WIRE BOX
f500 a18 f502
a51 a-i 1
a14 a15
f19
a609 a619 a-f 6
a103
FUSE AND RELAY BLOCK a102 a-h 1 a-f 4 a-f 3 a-f 2 a-f 1
a105 a106
a19
a107
n1 a120 a121 a22
a11 a-b 1
a21 a-b 2
a25
a23
a20
a24
a9
a33
a10 a-b 3
a32
a-c 3 a-ea 5 a507 a808
a503
a801
a504
a612 a814
a505
a-b 4 a-b 5 a-b 6
a810
a-b 7
a500
a-c 1 a-ea 1 a-ea 2 a809
a501 a502 a100
a-ea 3
a615 a-c 2
a614
WIRE TO WIRE BOX (VEHICLE FRONT VIEW)
a-ea 4
JUNCTION BLOCK (VEHICLE FRONT VIEW) SHTS12Z160200166
P_EL02_001.fm
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ELECTRIC WIRE
EL02–175
ELECTRICAL EQUIPMENT CONNECTOR AND JUNCTION CONNECTOR No.
Name
Circuit
No.
Name
Circuit
a9
Air suspension ECU (26 pin)
IG
a502
Junction block 32P-c
AA, AL, BA, BC, CA, CC, CE, CF
a10
Air suspension ECU (16 pin)
IG
a503
Junction block 28P-a
AA, BA, CA, FA
a11
Air suspension ECU (12 pin)
IG
a504
Junction block 28P-b
AL, BA, BC, FA, DH, DL
a14
ES start ECU (26 pin)
GD
a505
Junction block 28P-c
CA, CC, CE, EA, FA, FC
a15
ES start ECU (12 pin)
GD
a507
Junction block 6P
a18
Pick-up controller
CE
a609
J/C Common rail 20P
a19
DC/DC converter (Common rail)
FC
a612
J/C Earth 13P G2-a
a20
Common rail ECU (31 pin)
FA, FC
a613
J/C Common rail 13P
a21
Common rail ECU (35 pin-2)
FA, FC, FE, FI, FJ
a614
J/C ETC 13P-1
BA, BC, CH, CI, CJ, DJ
a22
Common rail ECU (32 pin)
FA, FE, FH, FI, FJ
a615
J/C ETC 13P-2
CA, CC, CE, FA, FE
a23
Common rail ECU (35 pin-1)
FA, FC, FD, FE, FH, FI, FJ
a619
J/C CAN
a24
Common rail ECU (34 pin)
FA, FC, FI
a801
Room light diode No.2
a25
Pulse adjust computer
BA, BC
a808
Brake blending stop diode
CC, CE
a32
ABS ECU (14 pin)
GA, GC
a809
Cornering light diode No.2
CA
a33
ABS ECU (18 pin)
GA, GC
a810
Air conditioner diode
EA
a51
Front speaker (RH)
DI
a814
Brake blending diode
FE
a100
Headlight short circuit connector (Cab side)
CA
f1
DC/DC converter (Leveling)
CB
a102
Common rail 025 wire to wire (Male connector)
AH, BA, BC, FA, FC, FE, GA, GC, GD, HB, IE
f5
Blower motor
EA
a103
Common rail 025 wire to wire (Female connector)
AH, BA, BC, FA, FC, FE, GA, GC, GD, HB, IE
f13
Lock amp
EA
a105
Earth AS-1
AD, AE
f16
Earth audio No.1
a106
Earth AS-2
AD, AE
f19
Air conditioner unit
a107
Earth AS-3
AD, AE
f500
Junction block 1
AL, CL, DI, EA
a120
Turn signal flasher
CC, CE
f501
Junction block 2
AL, AM, EA, FE, FH
a121
Wiper relay
DL
f502
Junction block 3
AL, AM, EA
a500
Junction block 32P-a
AA, CA, CC, CE, CG
n1
a501
Junction block 32P-b
AA, BA, BC, CL, DJ, EA
Headlight short circuit connector (Halogen headlight)
AB AH, FA, FC, FE, FH, FI, HB, IE AD, AE FA
BA, BC, FA, IK CL
AE, DI EA
CA
P_EL02_001.fm
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EL02–176
ELECTRIC WIRE
WIRE TO WIRE CONNECTOR No.
Name
No.
Name
a-b 1
Cab main wiring harness to Front RH wiring harness 1
a-f 2
Cab main wiring harness to Instrument panel wiring harness 2
a-b 2
Cab main wiring harness to Front RH wiring harness 2
a-f 3
Cab main wiring harness to Instrument panel wiring harness 3
a-b 3
Cab main wiring harness to Front RH wiring harness 3
a-f 4
Cab main wiring harness to Instrument panel wiring harness 4
a-b 4
Cab main wiring harness to Front RH wiring harness 4
a-f 6
Cab main wiring harness to Instrument panel wiring harness 6
a-b 5
Cab main wiring harness to Front RH wiring harness 5
a-h 1
Cab main wiring harness to Dash panel wiring harness 1
a-b 6
Cab main wiring harness to Front RH wiring harness 6
a-i 1
Cab main wiring harness to Roof wiring harness 1
a-b 7
Cab main wiring harness to Front RH wiring harness 7
a-ea 1
Cab main wiring harness to Engine wiring harness 1
a-c 1
Cab main wiring harness to Front LH wiring harness 1
a-ea 2
Cab main wiring harness to Engine wiring harness 2
a-c 2
Cab main wiring harness to Front LH wiring harness 2
a-ea 3
Cab main wiring harness to Engine wiring harness 3
a-c 3
Cab main wiring harness to Front LH wiring harness 3
a-ea 4
Cab main wiring harness to Engine wiring harness 4
a-f 1
Cab main wiring harness to Instrument panel wiring harness 1
a-ea 5
Cab main wiring harness to Engine wiring harness 5
P_EL02_001.fm
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ELECTRIC WIRE
EL02–177
P_EL02_001.fm
178 ページ
２００７年８月３１日 金曜日 午後３時１１分
EL02–178
ELECTRIC WIRE
IP-6 [INSTRUMENT PANEL (2 of 4)] (Models: Left-hand drive) RH SIDE
LH SIDE f34
f35
f38
f39
a66 a8 a49 a607 f33
a45
a157
f32
f87 a68
f37
f36
DETAIL OF
a47
PART
a48
a67
a43 f80 a807 a608 a-f 5
a42
a122
f24 f98
f49
a74
a606
f40
a123
a804
a73 a40 f28
a41 a54 a52
f29
a53 a56 a64
a58 a60 a59 a65 f50 f85 f84 f82 f800 a61 a62
f604 f57 f78 f81 f31 f23
SHTS12Z160200167
P_EL02_001.fm
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ELECTRIC WIRE
EL02–179
ELECTRICAL EQUIPMENT CONNECTOR AND JUNCTION CONNECTOR No.
Name
Circuit
No.
a8
Front speaker (LH)
a40
ABS diagnosis switch
a41
Name
Circuit
DI
a608
J/C Earth 14P-G2
GA, GC
a804
MZ12 transmission diode
HB
Diagnosis connector (16P)
DJ
a807
P.T.O. diode
IE
a42
Clutch switch
FE
f23
Power door lock controller
DM
a43
Dump warning buzzer
IE
f24
Radio/Audio unit
DI
AD, AE
a45
Warning buzzer
BA, BC
f28
Blower switch
EA
a47
Combination meter (18 pin)
BA, BC
f29
Air conditioner switch
EA
a48
Combination meter (22 pin)
BA, BC
f31
Tachograph
a49
Combination meter (22 pin)
BA, BC
f32
P/BAT
AL
a52
Starter switch
AA
f33
P/M
AL
a53
Wiper and retarder switch
CC, CE, DL, FE
f34
P/ACC CAB
AL
a54
Light and turn switch
CA, CC, CE
f35
P/TAIL CAB
AL
a56
Horn switch
DC
f36
SERVICE CAB 1
AL
a58
Clutch stroke sensor
GD
f37
SERVICE CAB 2
AL
a59
Clutch stroke switch
FH
f38
SERVICE CAB 3
AL
a60
Stop light switch
CC, CE
f39
SERVICE GROUND
a61
Accelerator switch
FE
f40
ETC. sub power supply connector
AM
a62
Accelerator sensor
FA
f49
Economy running switch
FJ
a64
Diagnosis standard connector
DK
f50
Exhaust brake check switch
FE
a65
Diagnosis option connector
DK
f57
MZ12 range and splitter change switch
HB
a66
Earth DR-1
AD, AE
f78
Shift buzzer
HB
a67
Earth DR-2
AD, AE
f80
Idle volume
FA
a68
Earth DR-3
AD, AE
f81
Cigarette lighter
DE
a73
Headlight leveling switch
CB
f82
Starting idle up switch
FH
a74
Front fog light switch
CF
f84
ES start main switch
GD
a122
Parking light switch
CC, CE
f85
Differential lock switch
IK
a123
Parking light short circuit connector
CC, CE
f87
Air suspension remote control release switch
IG
a157
Transmission P.T.O. switch
IE
f98
Battery cut switch (Front)
AC
a606
J/C ETC 14P
FA, IE
f604
J/C Earth 14P-G2
a607
J/C Earth 14P
AD, AE, AG
f800
Room light diode No.1
BE, BF
AD, AE
AC, AD, AE, FH
WIRE TO WIRE CONNECTOR No. a-f 5
Name Cab main wiring harness to Instrument panel wiring harness 5
No.
Name
CL
P_EL02_001.fm
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EL02–180
ELECTRIC WIRE
IP-7 [INSTRUMENT PANEL (3 of 4)] (Models: Left-hand drive)
f69
f60
f65
f63
f-m 1
m4
SHTS12Z160200168
ELECTRICAL EQUIPMENT CONNECTOR AND JUNCTION CONNECTOR No.
Circuit
No.
f60
Fluorescent light switch
Name
CL
f69
Mirror heater switch
Name
DA
f63
Air suspension controller (Remote control type)
IG
m4
Courtesy switch RH
CL
f65
Air suspension switch (Dump control)
IF
WIRE TO WIRE CONNECTOR No. f-m 1
Name Instrument panel wiring harness to Floor wiring harness 1
No.
Name
Circuit
P_EL02_001.fm
181 ページ
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ELECTRIC WIRE
EL02–181
IP-8 [INSTRUMENT PANEL 4 of 4)] (Models: Left-hand drive)
m1
m7
SHTS12Z160200169
ELECTRICAL EQUIPMENT CONNECTOR AND JUNCTION CONNECTOR No. m1
Name Courtesy switch LH
Circuit
No.
CL
m7
Name Cab tilt lock switch
Circuit IA, IC
P_EL02_001.fm
182 ページ
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EL02–182
ELECTRIC WIRE
CA-1 [CAB (1 of 2)] (Models: Right-hand drive)
i9 i7
i8
i6 i5
i2
a-i 1
j3 j5
j4
a7 j14 a5 a4
j15 a-j 2
a1
a3
a-j 1 a2
SHTS12Z160200170
P_EL02_001.fm
183 ページ
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ELECTRIC WIRE
EL02–183
ELECTRICAL EQUIPMENT CONNECTOR AND JUNCTION CONNECTOR No.
Name
Circuit
No.
Name
Circuit
a1
Front turn signal light LH
CC, CE
i7
Fluorescent light
CL
a2
Front side marker light LH
CG
i8
Roof marker light RH
CG
a3
Washer pump motor
CN, DL
i9
Dome light RH
CL
a4
Air conditioner condenser
EA
j3
Power window motor (Assistant’s side)
DG
a5
Power mirror motor
DN
j4
Power window switch (Assistant’s side)
DG
a7
Mirror heater (Side under) (Except Ireland model)
DA, DB
j5
Power door lock actuator (Assistant’s side)
DM
i2
Roof marker light LH
CG
j14
Mirror heater (Side under) (For Ireland model)
DA
i5
Center speaker LH
DI
j15
Front side turn signal light LH
i6
Center speaker RH
DI
WIRE TO WIRE CONNECTOR No.
Name
a-i 1
Cab main wiring harness to Roof wiring harness 1
a-j 1
Cab main wiring harness to Door LH wiring harness 1
No.
Name
a-j 2
Cab main wiring harness to Door LH wiring harness 2
CC, CE
P_EL02_001.fm
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EL02–184
ELECTRIC WIRE
CA-2 [CAB (2 of 2)] (Models: Right-hand drive)
a-h 1
h13 k6 k4
k14
h10
h3
k3
h11
k15
h-k 2
k1
h4 h-k 1 h5
SHTS12Z160200171
P_EL02_001.fm
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ELECTRIC WIRE
EL02–185
ELECTRICAL EQUIPMENT CONNECTOR AND JUNCTION CONNECTOR No.
Name
Circuit
No.
Name
Circuit
h3
Mirror heater (Back RH) (Except Ireland model)
DA, DB
k1
Step light RH
CL
h4
Front turn signal light RH
CC, CE
k3
Power window motor (Driver’s side)
DG
h5
Front side marker light RH
CG
k4
Power window switch (Driver’s side)
DG
h10
Wiper motor
DL
k6
Power door lock switch (Driver’s side)
DF, DM
h11
Leveling valve
IH
k14
Mirror heater (Back RH) (For Ireland model)
DA, DB
h13
Pressure switch (Triple)
EA
k15
Front side turn signal light RH
CC, CE
WIRE TO WIRE CONNECTOR No.
Name
a-h 1
Cab main wiring harness to Dash panel wiring harness 1
h-k 1
Dash panel wiring harness to Door RH wiring harness 1
No. h-k 2
Name Dash panel wiring harness to Door RH wiring harness 2
P_EL02_001.fm
186 ページ
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EL02–186
ELECTRIC WIRE
CA-3 [CAB (1 of 2)] (Models: Left-hand drive)
i2 i10 i7
i5 i6
i8
a-i 1
k11 k12
k10
a7
a4
k2 a1
a3
a2 a-k 1
SHTS12Z160200172
P_EL02_001.fm
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ELECTRIC WIRE
EL02–187
ELECTRICAL EQUIPMENT CONNECTOR AND JUNCTION CONNECTOR No.
Name
Circuit
No.
Name
Circuit
a1
Front turn signal light RH
CC, CE
i7
Fluorescent light
CL
a2
Front side marker light RH
CG
i8
Roof marker light RH
CG
a3
Washer pump motor
DL
i10
Dome light RH
CL
a4
Air conditioner condenser
EA
k2
Front side turn signal light RH
a7
Mirror heater (Side under)
DA
k10
Power window motor (Assistant’s side)
DH
i2
Roof marker light LH
CG
k11
Power window switch (Assistant’s side)
DH
i5
Center speaker LH
DI
k12
Power door lock actuator (Assistant’s side)
DM
i6
Center speaker RH
DI
WIRE TO WIRE CONNECTOR No.
Name
a-i 1
Cab main wiring harness to Roof wiring harness 1
No. a-k 1
Name Cab main wiring harness to Door RH wiring harness 1
CC, CE
P_EL02_001.fm
188 ページ
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EL02–188
ELECTRIC WIRE
CA-4 [CAB (2 of 2)] (Models: Left-hand drive)
a-h 1
h13 j13 j10
h10 h3
h17
j9
h11 h8 h9
j2
h-j 2
h15
j1
h14 h-j 1
SHTS12Z160200173
P_EL02_001.fm
189 ページ
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ELECTRIC WIRE
EL02–189
ELECTRICAL EQUIPMENT CONNECTOR AND JUNCTION CONNECTOR No.
Name
Circuit
No.
Name
Circuit
h3
Mirror heater (Back RH)
DA
h15
Front side marker light LH
CG
h8
Brake switch
FA
h17
Trailer hand brake switch
BC
h9
Clutch fluid pressure switch
GD
j1
Step light LH
CL
h10
Wiper motor
DL
j2
Front side turn signal light LH
h11
Leveling valve
IH
j9
Power window motor (Driver’s side)
DH
h13
Pressure switch (Triple)
EA
j10
Power window switch (Driver’s side)
DH
j13
Power door lock switch (Driver’s side)
DM
h14
Front turn signal light LH
CC, CE
WIRE TO WIRE CONNECTOR No.
Name
a-h 1
Cab main wiring harness to Dash panel wiring harness 1
h-j 1
Dash panel wiring harness to Door LH wiring harness 1
No. h-j 2
Name Dash panel wiring harness to Door LH wiring harness 2
CC, CE
P_EL02_001.fm
190 ページ
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EL02–190
ELECTRIC WIRE
EG-1 [ENGINE (1 of 3)] (Models: FS for Australia, Hong Kong, Ireland, New Zealand) 1: Manual cab tilt
p1
p2 a-b 7 a-c 1 a-c 2 a-c 3 a-c 5
a-b 1 a-b 2 a-b 3 a-b 4 a-b 5
a-ea 1 a-ea 2 a-ea 3 a-ea 4 a-ea 5
b44
sd4
ea1
sd5 ea19
ea20
c19 c20
ea18 c-sd 1
ea8
ea6 ea3 c17
ea5 sc2
ea2
ea9 ea21
ea17
c6
ea4
c7
ea10
ea13 ea12 ea14 ea11 1
sd1
c10
q1
ea7
1
ea15 c-sd 2 ea16
sd2
se3
c-se 1 b-sc 1
se2 se4 se5
c18
SHTS12Z160200174
P_EL02_001.fm
191 ページ
２００７年８月３１日 金曜日 午後３時１１分
ELECTRIC WIRE
EL02–191
ELECTRICAL EQUIPMENT CONNECTOR AND JUNCTION CONNECTOR No. b44
Name Alternator (Terminal B)
Circuit
No.
Name
Circuit
AK
ea11
Fuel temperature sensor
FB
c6
Cab tilt stroke switch
IA, IB, IC, ID
ea12
Common rail pressure sensor
FB
c7
Cab tilt stop switch
IA, IB, IC, ID
ea13
PCV (Pump Control Valve) No.1
FB
c10
Cab tilt short circuit connector (Front LH wiring harness side)
IA, IB
ea14
PCV (Pump Control Valve) No.2
FB
c17
Cornering light RH
CD
ea15
Engine speed sub sensor
FB
c18
Cornering light LH
CD
ea16
Engine speed main sensor
FB
c19
Horn (Hi)
DC
ea17
Oil pressure warning switch
BB
c20
Horn (Lo)
DC
ea18
EGR coolant temperature sensor
FC
p1
Bonding earth (Cab)
—
ea19
Coolant temperature sensor
FB
p2
Bonding earth (Chassis)
—
ea20
Alternator (Terminal L, R)
AK
q1
Cab tilt short circuit connector
IA, IB
ea21
Oil filter warning switch
BH
ea1
EGR control
FC
sc2
Intake air heater
AJ
ea2
VNT ECU
—
sd1
Headlight LH
CA
ea3
J/C Engine CAN
FC
sd2
Headlight leveling actuator LH
CB
ea4
VNT control
FC
sd4
Headlight RH
CA
ea5
Earth shield cable
FB
sd5
Headlight leveling actuator RH
CB
ea6
Turbocharger revolution sensor
FC
se2
Cab tilt relay
IC, ID
ea7
Fuel filter warning switch
BG
se3
Cab tilt position switch
IC, ID
ea8
Air flow sensor
FC
se4
Cab tilt motor
IC, ID
ea9
Boost pressure sensor
FB
se5
Cab tilt switch
IC, ID
ea10
Air conditioner compressor
EA
WIRE TO WIRE CONNECTOR No.
Name
No.
Name
a-b 1
Cab main wiring harness to Front RH wiring harness 1
a-ea 1
Cab main wiring harness to Engine wiring harness 1
a-b 2
Cab main wiring harness to Front RH wiring harness 2
a-ea 2
Cab main wiring harness to Engine wiring harness 2
a-b 3
Cab main wiring harness to Front RH wiring harness 3
a-ea 3
Cab main wiring harness to Engine wiring harness 3
a-b 4
Cab main wiring harness to Front RH wiring harness 4
a-ea 4
Cab main wiring harness to Engine wiring harness 4
a-b 5
Cab main wiring harness to Front RH wiring harness 5
a-ea 5
Cab main wiring harness to Engine wiring harness 5
a-b 7
Cab main wiring harness to Front RH wiring harness 7
b-sc 1
Front RH wiring harness to Intake air heater sub wiring harness 1
a-c 1
Cab main wiring harness to Front LH wiring harness 1
c-sd 1
Front LH wiring harness to Headlight sub wiring harness 1
a-c 2
Cab main wiring harness to Front LH wiring harness 2
c-sd 2
Front LH wiring harness to Headlight sub wiring harness 2
a-c 3
Cab main wiring harness to Front LH wiring harness 3
c-se 1
Front LH wiring harness to Cab tilt sub wiring harness 1
a-c 5
Cab main wiring harness to Front LH wiring harness 5
P_EL02_001.fm
192 ページ
２００７年８月３１日 金曜日 午後３時１１分
EL02–192
ELECTRIC WIRE
EG-2 [ENGINE (2 of 3)] (Models: FS for Australia, New Zealand)
ia-ib 1
ia2 ia3 ea-ib1
ia4 ia5
b48
ia6
c48
ia7
b49 c47 c8
b47
b52
b35
c37 ba1 c201
c25
c24 b-c 2 b-c 1
b52
b35
b104
b104
MODEL: AUSTRALIA SHTS12Z160200175
P_EL02_001.fm
193 ページ
２００７年８月３１日 金曜日 午後３時１１分
ELECTRIC WIRE
EL02–193
ELECTRICAL EQUIPMENT CONNECTOR AND JUNCTION CONNECTOR No.
Name
Circuit
No.
Name
Circuit
b35
Speed sensor
BB
c47
Coolant level warning switch
BB
b47
ABS front modulator RH
GB
c48
P.T.O. accelerator sensor
FI
b48
ABS front wheel sensor RH
GB
c201
J/C Earth G2-a
b49
Starter (Terminal C)
AI
ba1
Starter (Terminal B)
AI
b52
Back-up light switch
CH
ia2
Fuel injector No.1
FB
b104
Neural switch
AI
ia3
Fuel injector No.2
FB
c8
Cab tilt buzzer
IB, ID
ia4
Fuel injector No.3
FB
c24
ABS front modulator LH
GB
ia5
Fuel injector No.4
FB
c25
ABS front wheel sensor LH
GB
ia6
Fuel injector No.5
FB
c37
Exhaust brake magnetic valve
FE
ia7
Fuel injector No.6
FB
AD, AF, ID
WIRE TO WIRE CONNECTOR No.
Name
No.
Name
b-c 1
Front RH wiring harness to Front LH wiring harness 1
ea-ib 1
Engine wiring harness to Link-up connector 1
b-c 2
Front RH wiring harness to Front LH wiring harness 2
ia-ib 1
Injector sub wiring harness to Link-up connector 1
P_EL02_001.fm
194 ページ
２００７年８月３１日 金曜日 午後３時１１分
EL02–194
ELECTRIC WIRE
EG-3 [ENGINE (2 of 3)] (Model: FS for Hong Kong)
ia-ib 1
ia2 ia3 ea-ib1
ia4 ia5
b48
ia6
c48
ia7
b49 c47 c8 c38
b47 c37 ba1
c201
b28
c25 b29 b32 b35 c24
b31
b36
b-c 2
b98 b-c 1
SHTS12Z160200176
P_EL02_001.fm
195 ページ
２００７年８月３１日 金曜日 午後３時１１分
ELECTRIC WIRE
EL02–195
ELECTRICAL EQUIPMENT CONNECTOR AND JUNCTION CONNECTOR No.
Name
Circuit
No.
Name
Circuit
AH
c37
Exhaust brake magnetic valve
FE
b28
Neutral switch
b29
Cab tilt neutral switch
IA, IC
c38
P.T.O. magnetic valve
IE
b31
P.T.O. position switch
IE
c47
Coolant level warning switch
BB
b32
Transmission PCS (Power cut system) switch No.1
FJ
c48
P.T.O. accelerator sensor
FI
b35
Speed sensor
BB
c201
J/C Earth G2-a
b36
Back-up light switch
CI
ba1
Starter (Terminal B)
AH
b47
ABS front modulator RH
GA
ia2
Fuel injector No.1
FB
b48
ABS front wheel sensor RH
GA
ia3
Fuel injector No.2
FB
b49
Starter (Terminal C)
AH
ia4
Fuel injector No.3
FB
b98
Transmission PCS (Power cut system) switch No.2
FJ
ia5
Fuel injector No.4
FB
AC, AF, IC
c8
Cab tilt buzzer
IA, IC
ia6
Fuel injector No.5
FB
c24
ABS front modulator LH
GA
ia7
Fuel injector No.6
FB
c25
ABS front wheel sensor LH
GA
WIRE TO WIRE CONNECTOR No.
Name
No.
Name
b-c 1
Front RH wiring harness to Front LH wiring harness 1
ea-ib 1
Engine wiring harness to Link-up connector 1
b-c 2
Front RH wiring harness to Front LH wiring harness 2
ia-ib 1
Injector sub wiring harness to Link-up connector 1
P_EL02_001.fm
196 ページ
２００７年８月３１日 金曜日 午後３時１１分
EL02–196
ELECTRIC WIRE
EG-4 [ENGINE (2 of 3)] (Model: FS for Ireland) ia2
ea-ib 1
ia3
ia-ic 1
ia4
c48 ia5 ba1
ia6 ia7
b48 b49 b47 sa3
c47
sa5 c-sa 2
c8
sa-sb 1
c37 c38
c24 c25 sa4 c201
sa7 c45
b-c 1 c46
b-c 2 sb2 SHTS12Z160200177
P_EL02_001.fm
197 ページ
２００７年８月３１日 金曜日 午後３時１１分
ELECTRIC WIRE
EL02–197
ELECTRICAL EQUIPMENT CONNECTOR AND JUNCTION CONNECTOR No.
Name
Circuit
No.
Name
Circuit
b47
ABS front modulator RH
GA
ba1
Starter (Terminal B)
AI
b48
ABS front wheel sensor RH
GA
ia2
Fuel injector No.1
FB
b49
Starter (Terminal C)
AI
ia3
Fuel injector No.2
FB
IB, ID
ia4
Fuel injector No.3
FB
ia5
Fuel injector No.4
FB
c8
Cab tilt buzzer
c24
ABS front modulator LH
GA
c25
ABS front wheel sensor LH
GA
ia6
Fuel injector No.5
FB
c37
Exhaust brake magnetic valve
FE
ia7
Fuel injector No.6
FB
c38
P.T.O. magnetic valve
IE
sa3
Neutral switch
AI
c45
ZF clutch magnetic valve
HA
sa4
Speed sensor
BB, BF
c46
ZF Hi-Lo magnetic valve
HA
sa5
Back-up light switch
CI
c47
Coolant level warning switch
BB
sa7
ZF range Hi switch
HA
c48
P.T.O. accelerator sensor
FI
sb2
P.T.O. position switch
IE
c201
J/C Earth G2-a
AD, AF, ID
WIRE TO WIRE CONNECTOR No.
Name
No.
Name
b-c 1
Front RH wiring harness to Front LH wiring harness 1
c-sa 2
Front LH wiring harness to ZF transmission sub wiring harness 2
b-c 2
Front RH wiring harness to Front LH wiring harness 2
ea-ib 1
Engine wiring harness to Link-up connector 1
ia-ic 1
Injector LH wiring harness to Cab tilt short circuit connector 1
sa-sb 1
ZF transmission sub wiring harness to ZF transmission P.T.O. sub wiring harness 1
P_EL02_001.fm
198 ページ
２００７年８月３１日 金曜日 午後３時１１分
EL02–198
ELECTRIC WIRE
EG-5 [ENGINE (3 of 3)] (Models: FS for Australia, Hong Kong, Ireland, New Zealand) MODEL: AUSTRALIA b73 bb1 bc1 b72 bc2 bd1 b76 b71 b75 b79
b78
b81 b74 bd2
b80 b87
b201 b202
b57 b75
b71
bb1 bc1
b201
bc2 b202
bd1
b76 b72 bd2
b73
b81
b91 b79
c129 b78 c138
c-d 1 c-e 1
1 2
b74 b87
c50 c51
b80
1: (Dark gray) 2: (Black) c67 c68 c69
c65 c66
c-e 3 c-e 9
b67
b66
b64
c-e 10
1: Hong kong, Ireland 2: Australia, New Zealand
ba2
bb2
b70
b68
b69
DETAIL OF
b60
PART
b61
b62
b88 b63
SHTS12Z160200178
P_EL02_001.fm
199 ページ
２００７年８月３１日 金曜日 午後３時１１分
ELECTRIC WIRE
EL02–199
ELECTRICAL EQUIPMENT CONNECTOR AND JUNCTION CONNECTOR No.
Name
Circuit
No.
Name
Circuit
b57
Air dryer
IM
b87
Earth power and light No.4
AD, AF
b60
FL block 1
AA
b88
FL block 5
AA
b61
FL block 2
AA
b91
ES start control valve
GD
b62
FL block 3
AA
b201
J/C Earth
AD, AF, AG
b63
FL block 4
AA
b202
J/C Earth G2
AD, AF
AA
c50
Fuel gauge sender unit (Hong Kong, Ireland)
AH, AI
c51
Fuel gauge sender unit (Australia, New Zealand)
BB
AJ
c65
P/TAIL CHASSIS
AL
AH, AI
c66
P/ACC CHASSIS
AL
AJ
c67
SERVICE CHASSIS No.1
AL
c68
SERVICE CHASSIS No.2
AL
c69
SERVICE CHASSIS No.3
AL
c129
Differential lock magnetic valve (Inter-axle)
IK
BB
c138
Differential lock magnetic valve (Rear-rear axle)
IL
Low pressure switch No.4
BB
ba2
Battery relay (Terminal LD)
AA
b75
Front air gauge sender unit
BB
bb1
Battery (+) terminal (Battery 1)
AA
b76
Rear air gauge sender unit
BB
bb2
Battery relay (Terminal B)
AA
b78
Battery ground (Wiring harness)
AG
bc1
Battery (-) terminal (Battery 1)
AA
b79
Earth power and light No.1
AD, AF
bc2
Battery (+) terminal (Battery 2)
AA
b80
Earth power and light No.2
AD, AF
bd1
Battery (-) terminal (Battery 2)
AA
b81
Earth power and light No.3
AD, AF
bd2
Battery ground (Battery cable)
AA
b64
FL 11
b66
Starter relay (Terminal C)
b67
Intake air heater relay (Terminal F)
b68
Starter relay (Coil)
b69
Intake air heater relay (Coil)
b70
Battery relay (Coil)
AA
b71
Low pressure switch No.1
BB
b72
Low pressure switch No.2
BB
b73
Low pressure switch No.3
b74
WIRE TO WIRE CONNECTOR No.
Name
No.
Name
c-d 1
Front LH wiring harness to Intermediate wiring harness 1
c-e 9
Front LH wiring harness to Rear wiring harness 9
c-e 1
Front LH wiring harness to Rear wiring harness 1
c-e 10
Front LH wiring harness to Rear wiring harness 10
c-e 3
Front LH wiring harness to Rear wiring harness 3
BB
P_EL02_001.fm
200 ページ
２００７年８月３１日 金曜日 午後３時１１分
EL02–200
ELECTRIC WIRE
EG-6 [ENGINE (1 of 3)] (Models: FR, FS for Taiwan) 1: Manual cab tilt
a-b 1 a-b 2 a-b 3 a-b 4 a-b 5
a-b 6 a-b 7 a-c 1 a-c 2 a-c 3
a-ea 1 a-ea 2 a-ea 3 a-ea 4 a-ea 5
ea20 p1
sd5
c6 c7
p2
ea8
c-se 1
b44 sd4
1 c10
q1
ea19 ea6 ea1
1
se2 se3 ea3 se5 se4
c-sd 1
ea5
c17 ea2
ea17
ea18 ea9 c-sd 2
ea21 ea7 ea10
ea12
ea4 ea13
ea14 ea11
ea15 sd1
sd2 c19 c20 ea16 c18
SHTS12Z160200179
P_EL02_001.fm
201 ページ
２００７年８月３１日 金曜日 午後３時１７分
ELECTRIC WIRE
EL02–201
ELECTRICAL EQUIPMENT CONNECTOR AND JUNCTION CONNECTOR No. b44
Name Alternator (Terminal B)
Circuit
No.
Name
Circuit
AK
ea10
Air conditioner compressor
EA
c6
Cab tilt stroke switch
IA, IC
ea11
Fuel temperature sensor
FB
c7
Cab tilt stop switch
IA, IC
ea12
Common rail pressure sensor
FB
c10
Cab tilt short circuit connector (Front LH wiring harness side)
IA
ea13
PCV (Pump Control Valve) No.1
FB
c17
Cornering light RH
CD, CE
ea14
PCV (Pump Control Valve) No.2
FB
c18
Cornering light LH
CD, CE
ea15
Engine speed sub sensor
FB
c19
Horn (Hi)
DC
ea16
Engine speed main sensor
FB
c20
Horn (Lo)
DC
ea17
Oil pressure warning switch
BB
p1
Bonding earth (Cab)
—
ea18
EGR coolant temperature sensor
FC
p2
Bonding earth (Chassis)
—
ea19
Coolant temperature sensor
FB
q1
Cab tilt short circuit connector
IA
ea20
Alternator (Terminal L, R)
AK
ea1
EGR control
FC
ea21
Oil filter warning switch
BH
ea2
VNT ECU
—
sd1
Headlight LH
CA
ea3
J/C Engine CAN
FC
sd2
Headlight leveling actuator LH
CB
ea4
VNT control
FC
sd4
Headlight RH
CA
ea5
Earth shield cable
FB
sd5
Headlight leveling actuator RH
CB
ea6
Turbocharger revolution sensor
FC
se2
Cab tilt relay
IC
ea7
Fuel filter warning switch
BG
se3
Cab tilt position switch
IC
ea8
Air flow sensor
FC
se4
Cab tilt motor
IC
ea9
Boost pressure sensor
FB
se5
Cab tilt switch
IC
WIRE TO WIRE CONNECTOR No.
Name
No.
Name
a-b 1
Cab main wiring harness to Front RH wiring harness 1
a-c 3
Cab main wiring harness to Front LH wiring harness 3
a-b 2
Cab main wiring harness to Front RH wiring harness 2
a-ea 1
Cab main wiring harness to Engine wiring harness 1
a-b 3
Cab main wiring harness to Front RH wiring harness 3
a-ea 2
Cab main wiring harness to Engine wiring harness 2
a-b 4
Cab main wiring harness to Front RH wiring harness 4
a-ea 3
Cab main wiring harness to Engine wiring harness 3
a-b 5
Cab main wiring harness to Front RH wiring harness 5
a-ea 4
Cab main wiring harness to Engine wiring harness 4
a-b 6
Cab main wiring harness to Front RH wiring harness 6
a-ea 5
Cab main wiring harness to Engine wiring harness 5
a-b 7
Cab main wiring harness to Front RH wiring harness 7
c-sd 1
Front LH wiring harness to Headlight sub wiring harness 1
a-c 1
Cab main wiring harness to Front LH wiring harness 1
c-sd 2
Front LH wiring harness to Headlight sub wiring harness 2
a-c 2
Cab main wiring harness to Front LH wiring harness 2
c-se 1
Front LH wiring harness to Cab tilt sub wiring harness 1
P_EL02_001.fm
202 ページ
２００７年８月３１日 金曜日 午後３時１７分
EL02–202
ELECTRIC WIRE
EG-7 [ENGINE (2 of 3)] (Models: FR, FS for Taiwan)
ia-ib 1
1: MZ12 transmisson 2: HX07 transmission ia2 ea-ib 1
ia3 ia4
b48
ia5 c48
ia6
b49
ia7 b29 c47
b47 b28 b98
c8 ba1
b37 b35
1 b40 c37 c38
c122
2 1 2
1 b36
c49 1
b41
c25
c24
b31 b42 b32
1 2
b100 b101 1 b43 2 b36
b-c 3
SHTS12Z160200180
P_EL02_001.fm
203 ページ
２００７年８月３１日 金曜日 午後３時１７分
ELECTRIC WIRE
EL02–203
ELECTRICAL EQUIPMENT CONNECTOR AND JUNCTION CONNECTOR No.
Name
Circuit
No.
Name
AH
c8
Cab tilt buzzer
Circuit
b28
Neutral switch
b29
Cab tilt neutral switch
IA, IC
c24
ABS front modulator LH
GA
b31
P.T.O. position switch
IE
c25
ABS front wheel sensor LH
GA
b32
Transmission PCS (Power cut system) switch No.1
FJ
c37
Exhaust brake magnetic valve
FE
b35
Speed sensor (HX07 transmission)
b36
Back-up light switch
b37
IA, IC
BB
c38
P.T.O. magnetic valve
IE
CH, CI
c47
Coolant level warning switch
BB
Speed sensor (MZ12 transmission)
BB
c48
P.T.O. accelerator sensor
FI
b40
MZ12 splitter front switch
HB
c49
Left turn buzzer (For Dump model)
CD
b41
MZ12 splitter rear switch
HB
c122
Battery cut switch (Rear)
AC
b42
MZ12 range rear switch
HB
ba1
Starter (Terminal B)
AH
b43
MZ12 range front switch
HB
ia2
Fuel injector No.1
FB
b47
ABS front modulator RH
GA
ia3
Fuel injector No.2
FB
b48
ABS front wheel sensor RH
GA
ia4
Fuel injector No.3
FB
b49
Starter (Terminal C)
AH
ia5
Fuel injector No.4
FB
b98
Transmission PCS (Power cut system) switch No.2
FJ
ia6
Fuel injector No.5
FB
b100
MZ12 splitter magnetic valve
HB
ia7
Fuel injector No.6
FB
b101
MZ12 power shift magnetic valve
HB
WIRE TO WIRE CONNECTOR No.
Name
b-c 3
Front RH wiring harness to Front LH wiring harness 3
ea-ib 1
Engine wiring harness to Link-up connector 1
No. ia-ib 1
Name Injector sub wiring harness to Link-up connector 1
P_EL02_001.fm
204 ページ
２００７年８月３１日 金曜日 午後３時１７分
EL02–204
ELECTRIC WIRE
EG-8 [ENGINE (3 of 3)] (Models: FR, FS for Taiwan) b66
b149
ba2
bb2
b143
b70
b68
b147
b60
b64
b61
b150 b202
DETAIL OF
b75 b201
b62
b88 b63
PART
bb1
b71
bc1 b146 bc2
b148
bd1
b144
b142
sh4 b76 b72
b145
b73
c-sh 1 b141
bd2 b91
b81 b79
b-c 1 c139
b-c 2 c-d 1 c-e 1
1 2 b78 c-e 3
b87 b80
c50
c67 c68 c69
c65 c66 sh3
c-d 11
1: Except Dump, Mixer 2: Dump, Mixer
SHTS12Z160200181
P_EL02_001.fm
205 ページ
２００７年８月３１日 金曜日 午後３時１７分
ELECTRIC WIRE
EL02–205
ELECTRICAL EQUIPMENT CONNECTOR AND JUNCTION CONNECTOR No.
Name
Circuit
No.
Name
Circuit
b60
FL block 1
AA
b145
Battery cut relay (Terminal LD)
AC
b61
FL block 2
AA
b146
Battery cut relay [Terminal B (2.00 B-Y)]
AC
b62
FL block 3
AA
b147
FL bus bar No.2
AA
b63
FL block 4
AA
b148
Battery cut relay [Terminal B (15.00 W-B)]
AC
b64
FL block 5
AA
b149
FL 17 (15.00 W-B)
AC
b66
Starter relay (Terminal C)
AH
b150
FL 17 (15.00 W)
AC
b68
Starter relay (Coil)
AH
b201
J/C Earth
AD, AF, AG
b70
Battery relay (Coil)
AA
b202
J/C Earth G2
AC, AD, AF
b71
Low pressure switch No.1
BB
c50
Fuel gauge sender unit
b72
Low pressure switch No.2
BB
c65
P/TAIL CHASSIS
AL
b73
Low pressure switch No.3
BB
c66
P/ACC CHASSIS
AL
b75
Front air gauge sender unit
BB
c67
SERVICE CHASSIS No.1
AL
b76
Rear air gauge sender unit
BB
c68
SERVICE CHASSIS No.2
AL
b78
Battery ground (Wiring harness)
AG
c69
SERVICE CHASSIS No.3
AL
b79
Earth power and light No.1
AD, AF
c139
Right turn buzzer (For Dump model)
CD
b80
Earth power and light No.2
AD, AF
ba2
Battery relay (Terminal LD)
AA
b81
Earth power and light No.3
AD, AF
bb1
Battery (+) terminal (Battery 1)
AA
b87
Earth power and light No.4
AD, AF
bb2
Battery relay (Terminal B) (Battery cable)
AA
b88
FL block 5
AA
bc1
Battery (-) terminal (Battery 1)
AA
b91
ES start control valve
GD
bc2
Battery (+) terminal (Battery 2)
AA
b141
FL 16
AC
bd1
Battery (-) terminal (Battery 2)
AA
b142
Battery cut relay (Coil)
AC
bd2
Battery ground (Battery cable)
AA
b143
Battery relay (Terminal B) (Wiring harness)
AC
sh3
Side turn signal light LH (For Dump model)
CD
b144
Battery cut relay [Terminal B (15.00 B)]
AC
sh4
Side turn signal light RH (For Dump model)
CD
WIRE TO WIRE CONNECTOR No.
Name
No.
Name
b-c 1
Front RH wiring harness to Front LH wiring harness 1
c-e 1
Front LH wiring harness to Rear wiring harness 1
b-c 2
Front RH wiring harness to Front LH wiring harness 2
c-e 3
Front LH wiring harness to Rear wiring harness 3
c-d 1
Front LH wiring harness to Intermediate wiring harness 1
c-sh 1
Front LH wiring harness to Side turn signal wiring harness 1
c-d 11
Front LH wiring harness to Intermediate wiring harness 11
BB
P_EL02_001.fm
206 ページ
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EL02–206
ELECTRIC WIRE
EG-9 [ENGINE (1 of 3)] (Models: FY for Hong Kong, Ireland, New Zealand) p1 p2 b44 ea19 a-b 1 a-b 2 a-b 3 a-b 4 a-b 5 a-b 6
a-ea 1 a-ea 2 a-ea 3 a-ea 4 a-ea 5
a-b 7 a-c 1 a-c 2 a-c 3 a-c 5
sd4 sd5 ea20
ea1
ea8
ia-ib1
ea-ib1 sc2
c-sd 1
c19
ea5
ea6 c20 c17
ea3
ea18 ea9
c7
ea2
ia3
c6
ea17
ia4 ia5
ea12 ia2
ea21
ea4
ea13
c48
b-sc 1 ea10 c-sd 2
ia6
ea7 ea15 c47
sd1
ea11
ea14
ia7
ea16 c10
sd2 q1
se3
1
1 c-se1
se2
c8 se4
se5
c38
c37
c18
c201
1: Manual cab tilt
SHTS12Z160200182
ELECTRICAL EQUIPMENT CONNECTOR AND JUNCTION CONNECTOR No. b44
Name Alternator (Terminal B)
Circuit
No.
AK
ea11
Fuel temperature sensor
Name
Circuit FB
c6
Cab tilt stroke switch
IA, IB, IC, ID
ea12
Common rail pressure sensor
FB
c7
Cab tilt stop switch
IA, IB, IC, ID
ea13
PCV (Pump Control Valve) No.1
FB
c8
Cab tilt buzzer
IA, IB, IC, ID
ea14
PCV (Pump Control Valve) No.2
FB
c10
Cab tilt short circuit connector (Front LH wiring harness side)
IA, IB
ea15
Engine speed sub sensor
FB
c17
Cornering light RH
CD
ea16
Engine speed main sensor
FB
c18
Cornering light LH
CD
ea17
Oil pressure warning switch
BB
c19
Horn (Hi)
DC
ea18
EGR coolant temperature sensor
FC
c20
Horn (Lo)
DC
ea19
Coolant temperature sensor
FB
c37
Exhaust brake magnetic valve
FE
ea20
Alternator (Terminal L, R)
AK
c38
P.T.O. magnetic valve
IE
ea21
Oil filter warning switch
BH
c47
Coolant level warning switch
BB
ia2
Fuel injector No.1
FB
c48
P.T.O. accelerator sensor
FI
ia3
Fuel injector No.2
FB
c201
J/C Earth G2-a
AD, AF, IC, ID
ia4
Fuel injector No.3
FB
p1
Bonding earth (Cab)
—
ia5
Fuel injector No.4
FB
p2
Bonding earth (Chassis)
—
ia6
Fuel injector No.5
FB
P_EL02_001.fm
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ELECTRIC WIRE No.
Name
EL02–207
Circuit
No.
Name
Circuit
IA, IB
ia7
Fuel injector No.6
FB
FC
sc2
Intake air heater
AJ
q1
Cab tilt short circuit connector
ea1
EGR control
ea2
VNT ECU
—
sd1
Headlight LH
CA
ea3
J/C Engine CAN
FC
sd2
Headlight leveling actuator LH
CB
ea4
VNT control
FC
sd4
Headlight RH
CA
ea5
Earth shield cable
FB
sd5
Headlight leveling actuator RH
CB
ea6
Turbocharger revolution sensor
FC
se2
Cab tilt relay
IC, ID
ea7
Fuel filter warning switch
BG
se3
Cab tilt position switch
IC, ID
ea8
Air flow sensor
FC
se4
Cab tilt motor
IC, ID
ea9
Boost pressure sensor
FB
se5
Cab tilt switch
IC, ID
ea10
Air conditioner compressor
EA
WIRE TO WIRE CONNECTOR No.
Name
No.
Name
a-b 1
Cab main wiring harness to Front RH wiring harness 1
a-ea 1
Cab main wiring harness to Engine wiring harness 1
a-b 2
Cab main wiring harness to Front RH wiring harness 2
a-ea 2
Cab main wiring harness to Engine wiring harness 2
a-b 3
Cab main wiring harness to Front RH wiring harness 3
a-ea 3
Cab main wiring harness to Engine wiring harness 3
a-b 4
Cab main wiring harness to Front RH wiring harness 4
a-ea 4
Cab main wiring harness to Engine wiring harness 4
a-b 5
Cab main wiring harness to Front RH wiring harness 5
a-ea 5
Cab main wiring harness to Engine wiring harness 5
a-b 6
Cab main wiring harness to Front RH wiring harness 6
b-sc 1
Front RH wiring harness to Intake air heater sub wiring harness 1
a-b 7
Cab main wiring harness to Front RH wiring harness 7
c-sd 1
Front LH wiring harness to Headlight sub wiring harness 1
a-c 1
Cab main wiring harness to Front LH wiring harness 1
c-sd 2
Front LH wiring harness to Headlight sub wiring harness 2
a-c 2
Cab main wiring harness to Front LH wiring harness 2
c-se 1
Front LH wiring harness to Cab tilt sub wiring harness 1
a-c 3
Cab main wiring harness to Front LH wiring harness 3
ea-ib 1
Engine wiring harness to Link-up connector
a-c 5
Cab main wiring harness to Front LH wiring harness 5
ia-ib 1
Injector sub wiring harness to Link-up connector
P_EL02_001.fm
208 ページ
２００７年８月３１日 金曜日 午後３時１７分
EL02–208
ELECTRIC WIRE
EG-10 [ENGINE (2 of 3)] (Model: FY for Hong Kong) b42 b43 b28 b29 b40 b100 b201 b202 b91 c24 b47
b48
ba1 b49 b31 b41 b36 b101 b37 b-c 1 b-c 2
c25
SHTS12Z160200183
P_EL02_001.fm
209 ページ
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ELECTRIC WIRE
EL02–209
ELECTRICAL EQUIPMENT CONNECTOR AND JUNCTION CONNECTOR No.
Name
Circuit
No.
Name
Circuit
AH
b48
ABS front wheel sensor RH
GA
b28
Neutral switch
b29
Cab tilt neutral switch
IA, IC
b49
Starter (Terminal C)
AH
b31
P.T.O. position switch
IE
b91
ES start control valve
GD
b36
Back-up light switch
CI
b100
MZ12 splitter magnetic valve
HB
b37
Speed sensor
BB
b101
MZ12 power shift magnetic valve
HB
b40
MZ12 splitter front switch
HB
b201
J/C Earth
AD, AF, AG
b41
MZ12 splitter rear switch
HB
b202
J/C Earth G2
AD, AF
b42
MZ12 range rear switch
HB
ba1
Starter (Terminal B)
AH
b43
MZ12 range front switch
HB
c24
ABS front modulator LH
GA
b47
ABS front modulator RH
GA
c25
ABS front wheel sensor LH
GA
No.
Name
WIRE TO WIRE CONNECTOR No.
Name
b-c 1
Front RH wiring harness to Front LH wiring harness 1
b-c 2
Front RH wiring harness to Front LH wiring harness 2
P_EL02_001.fm
210 ページ
２００７年８月３１日 金曜日 午後３時１７分
EL02–210
ELECTRIC WIRE
EG-11 [ENGINE (2 of 3)] (Model: FY for Ireland) sa3 sa5 c-sa 2 b202 b201
c24 sa-sb 1
b47 b48
ba1 b49
sa7 sa4
b-c 1 b-c 2 sb2
c25
SHTS12Z160200184
P_EL02_001.fm
211 ページ
２００７年８月３１日 金曜日 午後３時１７分
ELECTRIC WIRE
EL02–211
ELECTRICAL EQUIPMENT CONNECTOR AND JUNCTION CONNECTOR No.
Name
Circuit
No.
Name
Circuit
b47
ABS front modulator RH
GA
c25
ABS front wheel sensor LH
GA
b48
ABS front wheel sensor RH
GA
sa3
Neutral switch
AI
b49
Starter (Terminal C)
AI
sa4
Speed sensor
BB, BF
b201
J/C Earth
AD, AF, AG
sa5
Back-up light switch
CI
b202
J/C Earth G2
AD, AF
sa7
ZF range Hi switch
HA
ba1
Starter (Terminal B)
AI
sb2
P.T.O. position switch
IE
c24
ABS front modulator LH
GA
WIRE TO WIRE CONNECTOR No.
Name
No.
Name
b-c 1
Front RH wiring harness to Front LH wiring harness 1
c-sa 2
Front LH wiring harness to ZF transmission sub wiring harness 1
b-c 2
Front RH wiring harness to Front LH wiring harness 2
sa-sb 1
ZF transmission sub wiring harness to ZF transmission P.T.O. sub wiring harness 1
P_EL02_001.fm
212 ページ
２００７年８月３１日 金曜日 午後３時１７分
EL02–212
ELECTRIC WIRE
EG-12 [ENGINE (2 of 3)] (Model: FY for New Zealand)
b52
b35
b201 b202
c24 b47
b48
ba1 b49 b104
b-c 1 b-c 2
c25
SHTS12Z160200185
P_EL02_001.fm
213 ページ
２００７年８月３１日 金曜日 午後３時１７分
ELECTRIC WIRE
EL02–213
ELECTRICAL EQUIPMENT CONNECTOR AND JUNCTION CONNECTOR No.
Name
Circuit
No.
Name
Circuit
b35
Speed sensor
BB
b201
J/C Earth
AD, AF, AG
b47
ABS front modulator RH
GB
b202
J/C Earth G2
AD, AF
b48
ABS front wheel sensor RH
GB
ba1
Starter (Terminal B)
AI
b49
Starter (Terminal C)
AI
c24
ABS front modulator LH
GB
b52
Back-up light switch
CH
c25
ABS front wheel sensor LH
GB
b104
Neutral switch
AI
No.
Name
WIRE TO WIRE CONNECTOR No.
Name
b-c 1
Front RH wiring harness to Front LH wiring harness 1
b-c 2
Front RH wiring harness to Front LH wiring harness 2
P_EL02_001.fm
214 ページ
２００７年８月３１日 金曜日 午後３時１７分
EL02–214
ELECTRIC WIRE
EG-13 [ENGINE (3 of 3)] (Models: FY for Hong Kong, Ireland, New Zealand)
b75 b57 bb1
b71
bc1
bc2
bd1
b76 b72 b73 bd2
b81
b74
b79 c67 c68 c69
c65 c66
c50 c51
c-e 1 c-d 1
1: (Dark gray) 2: (Black)
b78
1 2
b80
b87
c-e 3 c-e 10
c-e 9 b67
b68
ba2 bb2 1: Hong kong, Ireland 2: New Zealand
b66
b70
DETAIL OF
b64
b60 b69
b62 b61
b88 b63
PART SHTS12Z160200186
P_EL02_001.fm
215 ページ
２００７年８月３１日 金曜日 午後３時１７分
ELECTRIC WIRE
EL02–215
ELECTRICAL EQUIPMENT CONNECTOR AND JUNCTION CONNECTOR No.
Name
Circuit
No.
Name
Circuit
b57
Air dryer
IM
b80
Earth power and light No.2
AD, AF
b60
FL block 1
AA
b81
Earth power and light No.3
AD, AF
b61
FL block 2
AA
b87
Earth power and light No.4
AD, AF
b62
FL block 3
AA
b88
FL block 5
AA
b63
FL block 4
AA
c50
Fuel gauge sender unit (Hong Kong, Ireland)
BB
b64
FL 11
AA
c51
Fuel gauge sender unit (New Zealand)
BB
b66
Starter relay (Terminal C)
AH, AI
c65
P/TAIL CHASSIS
AL
b67
Intake air heater relay (Terminal F)
AJ
c66
P/ACC CHASSIS
AL
b68
Starter relay (Coil)
AH, AI
c67
SERVICE CHASSIS No.1
AL
b69
Intake air heater relay (Coil)
AJ
c68
SERVICE CHASSIS No.2
AL
b70
Battery relay (Coil)
AA
c69
SERVICE CHASSIS No.3
AL
b71
Low pressure switch No.1
BB
ba2
Battery relay (Terminal LD)
AA
b72
Low pressure switch No.2
BB
bb1
Battery (+) terminal (Battery 1)
AA
b73
Low pressure switch No.3
BB
bb2
Battery relay (Terminal B)
AA
b74
Low pressure switch No.4
BB
bc1
Battery (-) terminal (Battery 1)
AA
b75
Front air gauge sender unit
BB
bc2
Battery (+) terminal (Battery 2)
AA
b76
Rear air gauge sender unit
BB
bd1
Battery (-) terminal (Battery 2)
AA
b78
Battery ground (Wiring harness)
AG
bd2
Battery ground (Battery cable)
AA
b79
Earth power and light No.1
AD, AF
WIRE TO WIRE CONNECTOR No.
Name
No.
Name
c-d 1
Front LH wiring harness to Intermediate wiring harness 1
c-e 9
Front LH wiring harness to rear wiring harness 9
c-e 1
Front LH wiring harness to rear wiring harness 1
c-e 10
Front LH wiring harness to rear wiring harness 10
c-e 3
Front LH wiring harness to rear wiring harness 3
P_EL02_001.fm
216 ページ
２００７年８月３１日 金曜日 午後３時１７分
EL02–216
ELECTRIC WIRE
EG-14 [ENGINE (1 of 3)] (Models: SH, SS for Hong Kong, Ireland) a-b 1 a-b 2 a-b 3 a-b 4 a-b 5 a-b 6
a-b 7 a-c 1 a-c 2 a-c 3 a-c 5
a-ea 1 a-ea 2 a-ea 3 a-ea 4 a-ea 5
p1
p2
ea19
ea1
b44
ea5
1: Manual cab tilt
c-sd 1 sd4
sc2
ea20
c7
sd5 ea6
c6
ea8 ea3 c17 ea17 b-sc 1
ea2
ea18 ea12
ea4
c19 ea14 b-sc 1
c-sd 2
c20
ea7 ea9
sd1
ea11 ea21
sd1 ea10
c10
c-se 1
1 ea16
q1
1
ea13
se3 ea15 se2 se5 se4 c18 SHTS12Z160200187
P_EL02_001.fm
217 ページ
２００７年８月３１日 金曜日 午後３時１７分
ELECTRIC WIRE
EL02–217
ELECTRICAL EQUIPMENT CONNECTOR AND JUNCTION CONNECTOR No. b44
Name Alternator (Terminal B)
Circuit
No.
Name
Circuit
AK
ea11
Fuel temperature sensor
FB
c6
Cab tilt stroke switch
IA, IB, IC, ID
ea12
Common rail pressure sensor
FB
c7
Cab tilt stop switch
IA, IB, IC, ID
ea13
PCV (Pump Control Valve) No.1
FB
c10
Cab tilt short circuit connector (Front LH wiring harness side)
IA, IB
ea14
PCV (Pump Control Valve) No.2
FB
c17
Cornering light RH
CE
ea15
Engine speed sub sensor
FB
c18
Cornering light LH
CE
ea16
Engine speed main sensor
FB
c19
Horn (Hi)
DC
ea17
Oil pressure warning switch
BC
c20
Horn (Lo)
DC
ea18
EGR coolant temperature sensor
FC
p1
Bonding earth (Cab)
—
ea19
Coolant temperature sensor
FB
p2
Bonding earth (Chassis)
—
ea20
Alternator (Terminal L, R)
AK
q1
Cab tilt short circuit connector
IA, IB
ea21
Oil filter warning switch
BH
ea1
EGR control
FC
sc2
Intake air heater
AJ
ea2
VNT ECU
—
sd1
Headlight LH
CA
ea3
J/C Engine CAN
FC
sd2
Headlight leveling actuator LH
ea4
VNT control
FC
sd4
Headlight RH
ea5
Earth shield cable
FB
sd5
Headlight leveling actuator RH
ea6
Turbocharger revolution sensor
FC
se2
Cab tilt relay
IC, ID
ea7
Fuel filter warning switch
BG
se3
Cab tilt position switch
IC, ID
ea8
Air flow sensor
FC
se4
Cab tilt motor
IC, ID
ea9
Boost pressure sensor
FB
se5
Cab tilt switch
IC, ID
ea10
Air conditioner compressor
EA
CA
WIRE TO WIRE CONNECTOR No.
Name
No.
CB, CO
Name
a-b 1
Cab main wiring harness to Front RH wiring harness 1
a-c 5
Cab main wiring harness to Front LH wiring harness 5
a-b 2
Cab main wiring harness to Front RH wiring harness 2
a-ea 1
Cab main wiring harness to Engine wiring harness 1
a-b 3
Cab main wiring harness to Front RH wiring harness 3
a-ea 2
Cab main wiring harness to Engine wiring harness 2
a-b 4
Cab main wiring harness to Front RH wiring harness 4
a-ea 3
Cab main wiring harness to Engine wiring harness 3
a-b 5
Cab main wiring harness to Front RH wiring harness 5
a-ea 4
Cab main wiring harness to Engine wiring harness 4
a-b 6
Cab main wiring harness to Front RH wiring harness 6
a-ea 5
Cab main wiring harness to Engine wiring harness 5
a-b 7
Cab main wiring harness to Front RH wiring harness 7
b-sc 1
Front RH wiring harness to Intake air heater sub wiring harness 1
a-c 1
Cab main wiring harness to Front LH wiring harness 1
c-sd 1
Front LH wiring harness to Headlight sub wiring harness 1
a-c 2
Cab main wiring harness to Front LH wiring harness 2
c-sd 2
Front LH wiring harness to Headlight sub wiring harness 2
a-c 3
Cab main wiring harness to Front LH wiring harness 3
c-se 1
Front LH wiring harness to Cab tilt sub wiring harness 1
CB, CO
P_EL02_001.fm
218 ページ
２００７年８月３１日 金曜日 午後３時１７分
EL02–218
ELECTRIC WIRE
EG-15 [ENGINE (2 of 3)] (Models: SH, SS for Hong Kong) c48
ia3
ea-ib 1
c31
ia4
ia-ib 1
c30
ia5
ia2
c32
ia6
c33
ia7
b140 b48
ba1 b49 b47
c47
b42 b28
c8 c37
b29
c38 b100 b101
b37 b35
c201
c25
c24
c600 b74 b43 b31 1: MZ12 transmission 2: HX07 transmission 3: Model : SS
b40 b36 b41
c78 SHTS12Z160200188
2 1
P_EL02_001.fm
219 ページ
２００７年８月３１日 金曜日 午後３時１７分
ELECTRIC WIRE
EL02–219
ELECTRICAL EQUIPMENT CONNECTOR AND JUNCTION CONNECTOR No.
Name
Circuit
No.
Name
Circuit
AH
c25
ABS front wheel sensor LH
GC
b28
Neutral switch
b29
Cab tilt neutral switch
IA, IC
c30
Spot light switch
CM
b31
P.T.O. position switch
IE
c31
Spot light
CM
b35
Speed sensor (HX07 transmission)
BB
c32
ABS trailer socket
GC
b36
Back-up light switch
CJ
c33
Trailer socket
GC
b37
Speed sensor (MZ12 transmission)
BD
c37
Exhaust brake magnetic valve
FE
b40
MZ12 splitter front switch
HB
c38
P.T.O. magnetic valve
IE
b41
MZ12 splitter rear switch
HB
c47
Coolant level warning switch
BD
b42
MZ12 range rear switch
HB
c48
P.T.O. accelerator sensor
FI
b43
MZ12 range front switch
HB
c78
Fuel gauge sender unit
BD
b47
ABS front modulator RH
GC
c201
J/C Earth G2-a
b48
ABS front wheel sensor RH
GC
c600
Trailer fuse
GC
b49
Starter (Terminal C)
AH
ba1
Starter (Terminal B)
AH
b74
Low pressure switch No.4 (Model: SS)
BD
ia2
Fuel injector No.1
FB
b100
MZ12 splitter magnetic valve
HB
ia3
Fuel injector No.2
FB
b101
MZ12 power shift magnetic valve
HB
ia4
Fuel injector No.3
FB
b140
Vehicle height sensor (Front)
CO
ia5
Fuel injector No.4
FB
IA, IC
ia6
Fuel injector No.5
FB
GC
ia7
Fuel injector No.6
FB
c8
Cab tilt buzzer
c24
ABS front modulator LH
AD, AF, IC
WIRE TO WIRE CONNECTOR No. ea-ib 1
Name Engine wiring harness to Link-up connector 1
No. ia-ib 1
Name Injector wiring harness to Link-up connector 1
P_EL02_001.fm
220 ページ
２００７年８月３１日 金曜日 午後３時１７分
EL02–220
ELECTRIC WIRE
EG-16 [ENGINE (2 of 3)] (Model: SH for Ireland) ia-ib 1
ia2 ia3
ea-ib 1 ia4 ia5 ia6 ia7 c48
c31 c30 c32 c33
c47 b48
c8 b47
c37
sa-sb 1
b49 ba1 sa5 c38
sa3 c-sa 2
c201 c25
c24 c600 c45 c46
c50 sa7 sb2
sa4
SHTS12Z160200189
P_EL02_001.fm
221 ページ
２００７年８月３１日 金曜日 午後３時１７分
ELECTRIC WIRE
EL02–221
ELECTRICAL EQUIPMENT CONNECTOR AND JUNCTION CONNECTOR No.
Name
Circuit
No.
Name
Circuit
b47
ABS front modulator RH
GC
c50
Fuel gauge sender unit
BD
b48
ABS front wheel sensor RH
GC
c201
J/C Earth G2-a
b49
Starter (Terminal C)
AI
c600
Trailer fuse
GC
IB, ID
ba1
Starter (Terminal B)
AI
GC
ia2
Fuel injector No.1
FB
AD, AF, ID
c8
Cab tilt buzzer
c24
ABS front modulator LH
c25
ABS front wheel sensor LH
GC
ia3
Fuel injector No.2
FB
c30
Spot light switch
CM
ia4
Fuel injector No.3
FB
c31
Spot light
CM
ia5
Fuel injector No.4
FB
c32
ABS trailer socket
GC
ia6
Fuel injector No.5
FB
c33
Trailer socket
CE
ia7
Fuel injector No.6
FB
c37
Exhaust brake magnetic valve
FE
sa3
Neutral switch
AI
c38
P.T.O. magnetic valve
IE
sa4
Speed sensor
BD, BF
c45
ZF clutch magnetic valve
HA
sa5
Back-up light switch
CK
c46
ZF Hi-Lo magnetic valve
HA
sa7
ZF range Hi switch
HA
c47
Coolant level warning switch
BD
sb2
P.T.O. position switch
IE
c48
P.T.O. accelerator sensor
FI
WIRE TO WIRE CONNECTOR No.
Name
No.
Name
c-sa 2
Front LH wiring harness to ZF transmission sub wiring harness 2
ia-ib 1
Injector wiring harness to Link-up connector 1
ea-ib 1
Engine wiring harness to Link-up connector 1
sa-sb 1
ZF transmission sub wiring harness to ZF transmission P.T.O. sub wiring harness 1
P_EL02_001.fm
222 ページ
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EL02–222
ELECTRIC WIRE
EG-17 [ENGINE (3 of 3)] (Models: SH, SS for Hong Kong, Ireland) b64
b66
b67
b57 b88
b90 b73
ba2
bb2
b70
b68
b60
b69
b61
b62
b63
bb1 bc1
DETAIL OF
PART
b72 bc2 bd1 b76 b71 b75 b79
b78
b74 b81
bd2 b80 b201
b87 b202
b-c 2 b-c 1
c67 c68 c69
c65 c66
sg13 1: Model : SH
sg14
c-sg 1
SHTS12Z160200190
P_EL02_001.fm
223 ページ
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ELECTRIC WIRE
EL02–223
ELECTRICAL EQUIPMENT CONNECTOR AND JUNCTION CONNECTOR No.
Name
Circuit
No.
Name
Circuit
b57
Air dryer
IM
b87
Earth Power and light No.4
AD, AF
b60
FL block 1
AA
b88
FL block 5
AA
b61
FL block 2
AA
b90
Trailer stop light switch
CE
b62
FL block 3
AA
b201
J/C Earth
AD, AF, AG
J/C Earth G2
AD, AF
b63
FL block 4
AA
b202
b64
FL 11
AA
c65
P/TAIL CHASSIS
AL
b66
Starter relay (Terminal C)
AH
c66
P/ACC CHASSIS
AL
b67
Intake air heater relay (Terminal F)
AJ
c67
SERVICE CHASSIS No.1
AL
b68
Starter relay (Coil)
AH
c68
SERVICE CHASSIS No.2
AL
b69
Intake air heater relay (Coil)
AJ
c69
SERVICE CHASSIS No.3
AL
b70
Battery relay (Coil)
AA
c78
Fuel gauge sender unit
BD
b71
Low pressure switch No.1
BD
ba2
Battery relay (Terminal LD)
AA
b72
Low pressure switch No.2
BD
bb1
Battery (+) terminal (Battery 1)
AA
b73
Low pressure switch No.3
BD
bb2
Battery relay (Terminal B)
AA
b74
Low pressure switch No.4 (Model: SH)
BD
bc1
Battery (-) terminal (Battery 1)
AA
b75
Front air gauge sender unit
BD
bc2
Battery (+) terminal (Battery 2)
AA
b76
Rear air gauge sender unit
BD
bd1
Battery (-) terminal (Battery 2)
AA
b78
Battery ground (Wiring harness)
AG
bd2
Battery ground (Battery cable)
AA
b79
Earth Power and light No.1
AD, AF
sg13
Spring brake switch
BD
b80
Earth Power and light No.2
AD, AF
sg14
Buzzer cancel switch
BD
b81
Earth Power and light No.3
AD, AF
WIRE TO WIRE CONNECTOR No.
Name
b-c 1
Front RH wiring harness to Front LH wiring harness 1
b-c 2
Front RH wiring harness to Front LH wiring harness 2
No. c-sg 1
Name Front LH wiring harness to Brake valve box sub wiring harness 1
P_EL02_001.fm
224 ページ
２００７年８月３１日 金曜日 午後３時１７分
EL02–224
ELECTRIC WIRE
EG-18 [ENGINE (1 of 3)] (Models: SH, SR for Taiwan)
1: Manual cab tilt
a-b 1 a-b 2 a-b 3 a-b 4 a-b 5
a-b 6 a-b 7 a-c 1 a-c 2 a-c 3
a-ea 1 a-ea 2 a-ea 3 a-ea 4 a-ea 5
sd5
c6
c7 1 c10
p1
1 q1
c-se 1
p2
se2
b44 ea19
se3
sd4
ea1
se5 ea8 se4 c17
ea5
ea2
c-sd 1 ea6 ea3
ea17 ea4
ea14 ea9 ea21
ea12 ea18
ea20
ea10 ea11
ea7 c-sd 2
ea15
sd1
ea13
sd2 c19
ea16
c20
c18
SHTS12Z160200191
P_EL02_001.fm
225 ページ
２００７年８月３１日 金曜日 午後３時１７分
ELECTRIC WIRE
EL02–225
ELECTRICAL EQUIPMENT CONNECTOR AND JUNCTION CONNECTOR No. b44
Name Alternator (Terminal B)
Circuit
No.
Name
Circuit
AK
ea10
Air conditioner compressor
EA
c6
Cab tilt stroke switch
IA, IC
ea11
Fuel temperature sensor
FB
c7
Cab tilt stop switch
IA, IC
ea12
Common rail pressure sensor
FB
c10
Cab tilt short circuit connector (Front LH wiring harness side)
IA
ea13
PCV (Pump Control Valve) No.1
FB
c17
Cornering light RH
CE
ea14
PCV (Pump Control Valve) No.2
FB
c18
Cornering light LH
CE
ea15
Engine speed sub sensor
FB
c19
Horn (Hi)
DC
ea16
Engine speed main sensor
FB
c20
Horn (Lo)
DC
ea17
Oil pressure warning switch
BC
p1
Bonding earth (Cab)
—
ea18
EGR coolant temperature sensor
FC
p2
Bonding earth (Chassis)
—
ea19
Coolant temperature sensor
FB
q1
Cab tilt short circuit connector
IA
ea20
Alternator (Terminal L, R)
AK
ea1
EGR control
FC
ea21
Oil filter warning switch
BH
ea2
VNT ECU
—
sd1
Headlight LH
CA
ea3
J/C Engine CAN
FC
sd2
Headlight leveling actuator LH
CB
ea4
VNT control
FC
sd4
Headlight RH
CA
ea5
Earth shield cable
FB
sd5
Headlight leveling actuator RH
CB
ea6
Turbocharger revolution sensor
FC
se2
Cab tilt relay
IC
ea7
Fuel filter warning switch
BG
se3
Cab tilt position switch
IC
ea8
Air flow sensor
FC
se4
Cab tilt motor
IC
ea9
Boost pressure sensor
FB
se5
Cab tilt switch
IC
WIRE TO WIRE CONNECTOR No.
Name
No.
Name
a-b 1
Cab main wiring harness to Front RH wiring harness 1
a-c 3
Cab main wiring harness to Front LH wiring harness 3
a-b 2
Cab main wiring harness to Front RH wiring harness 2
a-ea 1
Cab main wiring harness to Engine wiring harness 1
a-b 3
Cab main wiring harness to Front RH wiring harness 3
a-ea 2
Cab main wiring harness to Engine wiring harness 2
a-b 4
Cab main wiring harness to Front RH wiring harness 4
a-ea 3
Cab main wiring harness to Engine wiring harness 3
a-b 5
Cab main wiring harness to Front RH wiring harness 5
a-ea 4
Cab main wiring harness to Engine wiring harness 4
a-b 6
Cab main wiring harness to Front RH wiring harness 6
a-ea 5
Cab main wiring harness to Engine wiring harness 5
a-b 7
Cab main wiring harness to Front RH wiring harness 7
c-sd 1
Front LH wiring harness to Headlight sub wiring harness 1
a-c 1
Cab main wiring harness to Front LH wiring harness 1
c-sd 2
Front LH wiring harness to Headlight sub wiring harness 2
a-c 2
Cab main wiring harness to Front LH wiring harness 2
c-se 1
Front LH wiring harness to Cab tilt sub wiring harness 1
P_EL02_001.fm
226 ページ
２００７年８月３１日 金曜日 午後３時１７分
EL02–226
ELECTRIC WIRE
EG-19 [ENGINE (2 of 3)] (Models: SH, SR for Taiwan)
c31
ia-ib 1
c30
ea-ib 1 ia2
c33 c32
ia3 ia4 ia5
b48
ia6
b47
ia7
c47 c201 c8 c48 c38
c122
ba1 b49
c25 c600 b28 b100
b43 b42
b29
c24 b31 b36 b101 b37 b40 b41
b-c 3
c50
SHTS12Z160200192
P_EL02_001.fm
227 ページ
２００７年８月３１日 金曜日 午後３時１７分
ELECTRIC WIRE
EL02–227
ELECTRICAL EQUIPMENT CONNECTOR AND JUNCTION CONNECTOR No.
Name
Circuit
No.
Name
Circuit
AH
c31
Spot light
CM
b28
Neutral switch
b29
Cab tilt neutral switch
IA, IC
c32
ABS trailer socket
GC
b31
P.T.O. position switch
IE
c33
Trailer socket
CE
b36
Back-up light switch
CJ
c38
P.T.O. magnetic valve
IE
b37
Speed sensor
BD
c47
Coolant level warning switch
BD
b40
MZ12 splitter front switch
HB
c48
P.T.O. accelerator sensor
FI
b41
MZ12 splitter rear switch
HB
c50
Fuel gauge sender unit
BD
b42
MZ12 range rear switch
HB
c122
Battery cut switch (Rear)
AC
b43
MZ12 range front switch
HB
c201
J/C Earth G2-a
b47
ABS front modulator RH
GC
c600
Trailer fuse
GC
b48
ABS front wheel sensor RH
GC
ba1
Starter (Terminal B)
AH
b49
Starter (Terminal C)
AH
ia2
Fuel injector No.1
FB
b100
MZ12 splitter magnetic valve
HB
ia3
Fuel injector No.2
FB
b101
MZ12 power shift magnetic valve
AD, AF, IC
HB
ia4
Fuel injector No.3
FB
IA, IC
ia5
Fuel injector No.4
FB
ABS front modulator LH
GC
ia6
Fuel injector No.5
FB
c25
ABS front wheel sensor LH
GC
ia7
Fuel injector No.6
FB
c30
Spot light switch
CM
c8
Cab tilt buzzer
c24
WIRE TO WIRE CONNECTOR No.
Name
b-c 3
Front RH wiring harness to Front LH wiring harness 3
ea-ib 1
Engine wiring harness to Link-up connector 1
No. ia-ib 1
Name Injector sub wiring harness to Link-up connector 1
P_EL02_001.fm
228 ページ
２００７年８月３１日 金曜日 午後３時１７分
EL02–228
ELECTRIC WIRE
EG-20 [ENGINE (3 of 3)] (Models: SH, SR for Taiwan) b66
ba2
bb2
b143
b68
b70
b147
b60
DETAIL OF
b64
b61
b62
b88 b63
PART
b144
b148
b146
b142 b150 b149
bb1 bc1
b141
b90 b145
bc2 bd1
DETAIL OF RELAY BOX FOR EXPLOSION-PROOF b76
b79 b73
b81
b78
b75 b72
b71
bd2 b80 b202 b87
b201 b-c 1
b74
RELAY BOX
b-c 2 c90
c67 c68 c69
c65 c66 sg14
c-sg 1 sg13
SHTS12Z160200193
P_EL02_001.fm
229 ページ
２００７年８月３１日 金曜日 午後３時１７分
ELECTRIC WIRE
EL02–229
ELECTRICAL EQUIPMENT CONNECTOR AND JUNCTION CONNECTOR No.
Name
Circuit
No.
Name
Circuit
b60
FL block 1
AA
b144
Battery cut relay [Terminal B (15.00 B)]
AC
b61
FL block 2
AA
b145
Battery cut relay (Terminal LD)
AC
b62
FL block 3
AA
b146
Battery cut relay [Terminal B (2.00 B-Y)]
AC
b63
FL block 4
AA
b147
FL bus bar No.2
AA AC
b64
FL 11
AA
b148
Battery cut relay [Terminal B (15.00 W-B)]
b66
Starter relay (Terminal C)
AH
b149
FL 17 (15.00 W-B)
AC
b68
Starter relay (Coil)
AH
b150
FL 17 (15.00 W)
AC
b70
Battery relay (Coil)
AA
b201
J/C Earth
AD, AF, AG
b71
Low pressure switch No.1
BD
b202
J/C Earth G2
AC, AD, AF
b72
Low pressure switch No.2
BD
c65
P/TAIL CHASSIS
AL
b73
Low pressure switch No.3
BD
c66
P/ACC CHASSIS
AL
b74
Low pressure switch No.4
BD
c67
SERVICE CHASSIS No.1
AL
b75
Front air gauge sender unit
BD
c68
SERVICE CHASSIS No.2
AL
b76
Rear air gauge sender unit
BD
c69
SERVICE CHASSIS No.3
AL
b78
Battery ground (Wiring harness)
AG
c90
Coupler lock switch
IJ
b79
Earth power and light No.1
AD, AF
ba2
Battery relay (Terminal LD)
AA
b80
Earth power and light No.2
AD, AF
bb1
Battery (+) terminal (Battery 1)
AA
b81
Earth power and light No.3
AD, AF
bb2
Battery relay (Terminal B)
AA
b87
Earth power and light No.4
AD, AF
bc1
Battery (-) terminal (Battery 1)
AA
b88
FL block 5
AA
bc2
Battery (+) terminal (Battery 2)
AA
b90
Trailer stop light switch
CE
bd1
Battery (-) terminal (Battery 2)
AA
b141
FL 16
AC
bd2
Battery ground (Battery cable)
AA
b142
Battery cut relay (Coil)
AC
sg13
Spring brake switch
BD
b143
Battery relay (Terminal B) (Wiring harness)
AC
sg14
Buzzer cancel switch
BD
WIRE TO WIRE CONNECTOR No.
Name
b-c 1
Front RH wiring harness to Front LH wiring harness 1
b-c 2
Front RH wiring harness to Front LH wiring harness 2
No. c-sg 1
Name Front LH wiring harness to Brake valve box sub wiring harness 1
P_EL02_001.fm
230 ページ
２００７年８月３１日 金曜日 午後３時１７分
EL02–230
ELECTRIC WIRE
RR-1 (REAR) (Model: FR with leaf suspension) BRAKE VALVE BOX
d-sg 1
sg5 sg7
sg3
DETAIL OF BRAKE VALVE BOX
e8 e10 e9
d-e 1 e2 e7 e6
e12
SHTS12Z160200194
ELECTRICAL EQUIPMENT CONNECTOR AND JUNCTION CONNECTOR No.
Name
Circuit
No.
Name
Circuit
e2
Rear combination light LH
CD
e10
Back-up light RH
CI
e6
License plate light RH
CI
e12
Back-up light LH
CI
e7
Back buzzer
CI
sg3
Differential lock magnetic valve
IK
e8
Rear combination light RH
CD
sg5
Spring brake switch
BB
e9
Earth power and light rear
AD
sg7
Buzzer cancel switch
BB
WIRE TO WIRE CONNECTOR No. d-e 1
Name Intermediate wiring harness to Rear wiring harness 1
No. d-sg 1
Name Intermediate wiring harness to Brake valve box sub wiring harness 1
P_EL02_001.fm
231 ページ
２００７年８月３１日 金曜日 午後３時１７分
ELECTRIC WIRE
EL02–231
RR-2 (REAR) (Model: FR with air suspension) d-sg 1 AIR SUSPENSION VALVE BOX
sg5 sg7
BRAKE VALVE BOX
d21
d36
sg3 sg8 sg4
DETAIL OF BRAKE VALVE BOX e8 e10 e9 d16
d-sf 1
sf17
e2
d-e 1
e7 e6 e12
DETAIL OF AIR SUSPENSION VALVE BOX SHTS12Z160200195
ELECTRICAL EQUIPMENT CONNECTOR AND JUNCTION CONNECTOR No.
Circuit
No.
ABS rear wheel sensor RH
GA
e10
d21
ABS rear wheel sensor LH
GA
e12
Back-up light LH
CI
d36
Height sensor
IG
sf17
Height control magnetic valve
IG
e2
Rear combination light LH
CD
sg3
Differential lock magnetic valve
IK
e6
License plate light RH
CI
sg4
ABS rear modulator RH
GA
e7
Back buzzer
CI
sg5
Spring brake switch
BB
e8
Rear combination light RH
CD
sg7
Buzzer cancel switch
BB
e9
Earth power and light rear
AD
sg8
ABS rear modulator LH
GA
d16
Name
Name Back-up light RH
CI
WIRE TO WIRE CONNECTOR No.
Name
d-e 1
Intermediate wiring harness to Rear wiring harness 1
d-sf 1
Intermediate wiring harness to Air suspension valve box sub wiring harness 1
No. d-sg 1
Circuit
Name Intermediate wiring harness to Brake valve box sub wiring harness 1
P_EL02_001.fm
232 ページ
２００７年８月３１日 金曜日 午後３時１７分
EL02–232
ELECTRIC WIRE
RR-3 (REAR) (Model: FS except full-tractor) sg7
sg5
1: Except Cargo truck, Taiwan Dump, Mixer 2: Taiwan Dump, Mixer 3: Ireland 4: Taiwan 5: Cargo truck
sg8
sg4 5
d-sg 1
sg8
sg4
BRAKE VALVE BOX (CARGO TRUCK)
sg7 sg3
c-d 1 c-e 1
DETAIL OF BRAKE VALVE BOX (CARGO TRUCK)
1 2
d21
sg5 sg3
d67
DETAIL OF BRAKE VALVE BOX (DUMP, MIXER)
d68 d-sg 1 e-sg 1
1 2
sh3
c-e 3
BRAKE VALVE BOX (DUMP, MIXER)
e8 e9
e-sh 1 d16
d-e 1 1
e5 e7
e2
e28
MODELS: TAIWAN CARGO TRUCK, IRELAND
e6 e12
sh4 e8
e8
MODEL: HONG KONG
e9
e2
e6 e7
e9
e10 3
e10 e7
e2
e11
e6 e12
4
e11
SHTS12Z160200196
P_EL02_001.fm
233 ページ
２００７年８月３１日 金曜日 午後３時１７分
ELECTRIC WIRE
EL02–233
ELECTRICAL EQUIPMENT CONNECTOR AND JUNCTION CONNECTOR No.
Name
Circuit
No.
Name
Circuit
d16
ABS rear wheel sensor LH
GA
e11
License plate light LH
CH, CI
d21
ABS rear wheel sensor RH
GA
e12
Back-up light LH
CH, CI
d67
ABS rear modulator LH (For Ireland model)
GA
e28
Dump up switch
IE
d68
ABS rear modulator RH (For Ireland model)
GA
sg3
Differential lock magnetic valve
IK
e2
Rear combination light LH
CD
sg4
ABS rear modulator RH (For Hong Kong model)
GA
e5
Rear fog light
CF
sg5
Spring brake switch
BB
e6
License plate light RH
CH, CI
sg7
Buzzer cancel switch
BB
e7
Back buzzer
CH, CI
sg8
ABS rear modulator LH (For Hong Kong model)
GA
e8
Rear combination light RH
CD
sh3
Side turn signal light LH
CD
e9
Earth power and light rear
AD
sh4
Side turn signal light RH
CD
e10
Back-up light RH
CI
WIRE TO WIRE CONNECTOR No.
Name
No.
Name
c-d 1
Front LH wiring harness to Intermediate wiring harness 1
d-sg 1
Intermediate wiring harness to Brake valve box sub wiring harness 1
c-e 1
Front LH wiring harness to Rear wiring harness 1
e-sg 1
Intermediate wiring harness to Brake valve box sub wiring harness 1
c-e 3
Front LH wiring harness to Rear wiring harness 3
e-sh 1
Rear wiring harness to Side turn signal sub wiring harness 1
d-e 1
Intermediate wiring harness to Rear wiring harness 1
P_EL02_001.fm
234 ページ
２００７年８月３１日 金曜日 午後３時１７分
EL02–234
ELECTRIC WIRE
RR-4 (REAR) (Model: FS full-tractor) d-sg 1 sg7 sg5
c-e 1
DETAIL OF BRAKE VALVE BOX
c-e 3
e-sg 1
e21
c-e 9 c-e 10
e63
e7
e68 BRAKE VALVE BOX
e8
e9 e67
e10 e16
e59 e2 e6
e40
e11
MODEL : NEW ZEALAND e7 BRAKE VALVE BOX
e8
e9
e63
sg4
sg8 sg7 sg5
sg3
e-sg 1
e10
e59 e2 e6
DETAIL OF BRAKE VALVE BOX
e40
SHTS12Z160200197
P_EL02_001.fm
235 ページ
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ELECTRIC WIRE
EL02–235
ELECTRICAL EQUIPMENT CONNECTOR AND JUNCTION CONNECTOR No.
Name
Circuit
No.
Name
Circuit
e2
Rear combination light LH
CD
e59
ABS trailer socket
GB
e6
License plate light RH
CH
e63
Trailer stop light switch
CD
e7
Back buzzer
CH
e67
ABS rear modulator LH (For Australia model)
GB
e8
Rear combination light RH
CD
e68
ABS rear modulator RH (For Australia model)
GB
e9
Earth power and light rear
AD
sg3
Differential lock magnetic valve
IK
e10
Back-up light RH
CH
sg4
ABS rear modulator RH (For New Zealand model)
GB
e11
License plate light LH
CH
sg5
Spring brake switch
BB
e16
ABS rear wheel sensor LH (For Australia model)
GB
sg7
Buzzer cancel switch
BB
e21
ABS rear wheel sensor RH (For Australia model)
GB
sg8
ABS rear modulator LH (For New Zealand model)
GB
e40
Trailer socket
CD
WIRE TO WIRE CONNECTOR No.
Name
No.
Name
c-e 1
Front LH wiring harness to Rear wiring harness 1
c-e 10
Front LH wiring harness to Rear wiring harness 10
c-e 3
Front LH wiring harness to Rear wiring harness 3
e-sg 1
Intermediate wiring harness to Brake valve box sub wiring harness 1
c-e 9
Front LH wiring harness to Rear wiring harness 9
P_EL02_001.fm
236 ページ
２００７年８月３１日 金曜日 午後３時１７分
EL02–236
ELECTRIC WIRE
RR-5 (REAR) (Model: FY) sg7
sg7
1: Hong kong, Ireland 2: New Zealand
sg3
sg5 d-sg 1 e-sg 1
1 2
DETAIL OF BRAKE VALVE BOX (HONG KONG, NEW ZEALAND)
sg3 sg5 sg4
BRAKE VALVE BOX
d21 e21
sg8
DETAIL OF BRAKE VALVE BOX (IRELAND)
1 2
d68
d67
e7
d16 e16
e8
e9
e63 1 2
d-e 1
e10
1
e59 e2 e6
e40
e8
e8 e9
MODEL : IRELAND
MODEL : HONG KONG
e9
e10
e5
e10 e2
e6
e7
e2
e7 e11
e6 e11
e12
SHTS12Z160200198
P_EL02_001.fm
237 ページ
２００７年８月３１日 金曜日 午後３時１７分
ELECTRIC WIRE
EL02–237
ELECTRICAL EQUIPMENT CONNECTOR AND JUNCTION CONNECTOR No.
Name
Circuit
No.
Name
Circuit
d16
ABS rear wheel sensor LH (For Hong Kong, Ireland models)
GA
e12
Back-up light LH
CH
d21
ABS rear wheel sensor RH (For Hong Kong, Ireland models)
GA
e16
ABS rear wheel sensor LH (For New Zealand model)
GB
d67
ABS rear modulator LH (For Ireland model)
GA
e21
ABS rear wheel sensor RH (For New Zealand model)
GB
d68
ABS rear modulator RH (For Ireland model)
GA
e40
Trailer socket
CD
e2
Rear combination light LH
CD
e59
ABS trailer socket
GB
e5
Rear fog light
CF
e63
Trailer stop light switch
CD
e6
License plate light RH
CH, CI
sg3
Differential lock magnetic valve
IK
e7
Back buzzer
CH, CI
sg4
ABS rear modulator RH (For Hong Kong model)
GA, GB
e8
Rear combination light RH
CD
sg5
Spring brake switch
BB
e9
Earth power and light rear
AD
sg7
Buzzer cancel switch
BB
e10
Back-up light RH
CH, CI
sg8
ABS rear modulator LH (For Hong Kong model)
e11
License plate light LH
CI
WIRE TO WIRE CONNECTOR No.
Name
d-e 1
Intermediate wiring harness to Rear wiring harness 1
d-sg 1
Intermediate wiring harness to Brake valve box sub wiring harness 1
No. e-sg 1
Name Rear wiring harness to Brake valve box sub wiring harness 1
GA, GB
P_EL02_001.fm
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EL02–238
ELECTRIC WIRE
RR-6 (REAR) (Model: SH) c135
c136
c-sf 2
sf5
c150
c94
c111
c108 c114 c116 c201
c106
c202 c99 c110 c95
c105
c109
c107
c98
SHTS12Z160200199
ELECTRICAL EQUIPMENT CONNECTOR AND JUNCTION CONNECTOR No.
Name
Circuit
No.
Name
Circuit
c94
Rear endout marker light RH (For Ireland model)
CG
c111
Rear combination light RH
c95
Rear endout marker light LH (For Ireland model)
CG
c114
Back buzzer
CJ, CK
c98
ABS rear wheel sensor RH
GC
c116
Earth power and light rear
AD, AF
c99
ABS rear wheel sensor LH
GC
c135
ABS rear modulator LH
GC
c105
Rear combination light LH
CE
c136
ABS rear modulator RH
GC
c106
Back-up light RH (For Hong Kong, Ireland models)
CJ, CK
c150
Vehicle height sensor (Rear)
CO
c107
License plate light RH
CJ, CK
c201
J/C Earth G2-a
AD, AF, IC, ID
c108
Rear fog light
CF
c202
J/C Earth G2-b
AD, AF
c109
License plate light LH
CJ, CK
sf5
c110
Back-up light LH (For Taiwan model)
Height control magnetic valve
CJ
WIRE TO WIRE CONNECTOR No. c-sf 2
Name Front LH wiring harness to Air suspension valve box sub wiring harness 2
No.
Name
CE
IF
P_EL02_001.fm
239 ページ
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ELECTRIC WIRE
EL02–239
RR-7 (REAR) (Models: SR, SS) c129 c136 c135 c202 c98 c99 c114
c111
c116 c106 c110 c107 c109 c105
SHTS12Z160200200
ELECTRICAL EQUIPMENT CONNECTOR AND JUNCTION CONNECTOR Circuit
No.
c98
No.
ABS rear wheel sensor RH
Name
GC
c111
Rear combination light RH
Name
Circuit CE
c99
ABS rear wheel sensor LH
GC
c114
Back buzzer
CJ
c105
Rear combination light LH
CE
c116
Earth power and light rear
c106
Back-up light RH (For Hong Kong model)
CJ
c129
Differential lock magnetic valve
IK
c107
License plate light RH
CJ
c135
ABS rear modulator LH
GC
c109
License plate light LH
CJ
c136
ABS rear modulator RH
GC
c110
Back-up light LH (For Taiwan model)
CJ
c202
J/C Earth G2-b
AD, AF
AD, AF
P_EL02_001.fm
240 ページ
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EL02–240
ELECTRIC WIRE
RELAY LOCATION EN12Z1602J100008
NOTICE There is a case that the following figures are different from that for your vehicle in the devices locations due to the model or specification.
RIGHT-HAND DRIVE MODEL
TURN SIGNAL ES START ECU FLASHER
FUSE AND RELAY BLOCK WIPER RELAY JUNCTION BLOCK PULSE ADJUST COMPUTER INTERFACE ECU
AUTOLEVELING ECU
HEADLIGHT WASHER CONTROLLER LOCK AMP
DC/DC CONVERTER
POWER MIRROR CONTROLLER DOOR LOCK CONTROLLER OR KEYLESS ENTRY CONTROLLER
ABS ECU
WARNING BUZZER
ZF INTARDER ECU COMMON RAIL ECU WIRE TO WIRE BOX
KEYLESS ENTRY DOOR LOCK CONTROLLER DIAGNOSIS CONNECTOR (16 pin) DIAGNOSIS CONNECTOR (OPTION) DIAGNOSIS CONNECTOR (STANDARD) SHTS12Z160200201
P_EL02_001.fm
241 ページ
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ELECTRIC WIRE
EL02–241
LEFT-HAND DRIVE MODEL JUNCTION BLOCK WIPER RELAY
ES START ECU
PULSE ADJUST COMPUTER FUSE AND RELAY BLOCK TURN SIGNAL FLASHER
HEADLIGHT WASHER CONTROLLER LOCK AMP DOOR LOCK CONTROLLER
DC/DC CONVERTER ABS ECU
WARNING BUZZER
ZF INTARDER ECU COMMON RAIL ECU
WIRE TO WIRE BOX DIAGNOSIS CONNECTOR (16 pin) DIAGNOSIS CONNECTOR (OPTION) DIAGNOSIS CONNECTOR (STANDARD) SHTS12Z160200202
P_EL02_001.fm
242 ページ
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EL02–242
ELECTRIC WIRE
FUSE AND RELAY BLOCK EN12Z1602J100009
NOTICE There is a case that the following figures are different from that for your vehicle due to the model or specification.
RIGHT-HAND DRIVE MODEL
Stop light relay 85920-2570 CC, CE
RELAY ALIGNMENT
Light check relay 85920-2660 BA, BC
Rear fog light relay 85920-2660 CF
Horn relay 85920-2660 DC
Cornering light relay LH 85920-2650 CC, CE
Cornering light relay RH 85920-2650 CC, CE
RELAY BLOCK TERMINAL ALIGNMENT
3
1
1
1
1
1
2
2
2
2
2
5
3
5
3
5
3
5
3
5
SHTS12Z160200203
P_EL02_001.fm
243 ページ
２００７年８月３１日 金曜日 午後３時１７分
ELECTRIC WIRE
EL02–243
RELAY ALIGNMENT
MZ12 Over-run relay 82560-2680 HB
ZF Range relay 85920-2770 HA
MZ12 Power shift relay 85920-2770 HB
MZ12 Range relay 85920-2770 HB
1: Ireland 2: Hong Kong
RELAY BLOCK TERMINAL ALIGNMENT
1
1
1
2
3
4
1
2
5
3
4
5
3
4
5
3
4
5
SHTS12Z160200204
P_EL02_001.fm
244 ページ
２００７年８月３１日 金曜日 午後３時１７分
EL02–244
ELECTRIC WIRE
RELAY ALIGNMENT
Brake blending relay 85920-2650 FE
RELAY BLOCK TERMINAL ALIGNMENT
1 2
3
5
SHTS12Z160200205
P_EL02_001.fm
245 ページ
２００７年８月３１日 金曜日 午後３時１７分
ELECTRIC WIRE
EL02–245
FUSE ALIGNMENT
Power window
Turn signal light
Horn
Wiper
Alternator
Spare power sauce (Trailer tail)
ABS
ES Start
Height control
FUSE BLOCK TERMINAL ALIGNMENT
2
Fuse 62 (20A)
1
1
Fuse 7C 2 (10A) 2
Fuse 71 (10A)
2
Fuse 39 1 (10A)
Fuse 61 2 (15A) 2
Fuse 76 (10A)
1 Fuse 7F 2 (5A)
2
Fuse 65 1 (15A)
1 Fuse 77 2 (5A)
SHTS12Z160200206
P_EL02_001.fm
246 ページ
２００７年８月３１日 金曜日 午後３時１７分
EL02–246
ELECTRIC WIRE
FUSE ALIGNMENT
Battery relay
Air dryer
ABS trailer 1
Chassis main
ES Start
Working light
ABS trailer 2
P.T.O.
Spare power source (P-M)
Starter switch
ABS
Parking light
Mirror heater
Starter relay
FUSE BLOCK TERMINAL ALIGNMENT
2
Fuse 14 (5A)
2
Fuse 47 (10A)
2
Fuse 94 (10A)
2
Fuse 93 (15A)
Fuse 9A (10A)
1
2
1
Fuse 97 2 (10A)
2
Fuse 96 (20A)
2
Fuse 95 (5A)
2
Fuse 49 (15A)
Fuse 91 (15A)
1
2
1
Fuse 92 2 (10A)
1
1
2
Fuse 10 (10A)
1
1
2
Fuse 4B 1 (10A)
1 Fuse 11 2 (10A)
1
SHTS12Z160200207
P_EL02_001.fm
247 ページ
２００７年８月３１日 金曜日 午後３時１７分
ELECTRIC WIRE
EL02–247
RELAY ALIGNMENT
Air conditioner condenser relay 85920-2650 EA
ABS sub brake cut relay 85920-2770 FE, GA, GB, GC
Trailer tail light relay 85920-2650 AA
Mirror heater relay 85920-2660 DA
Front fog light relay 85920-2660 CF
1
1
1
2
2
2
RELAY BLOCK TERMINAL ALIGNMENT
1
1
2
3
5
3
4
5
3
5
3
5
3
5
SHTS12Z160200208
P_EL02_001.fm
248 ページ
２００７年８月３１日 金曜日 午後３時１７分
EL02–248
ELECTRIC WIRE
LEFT-HAND DRIVE MODEL
Stop light relay 85920-2570 CC, CE
RELAY ALIGNMENT
Horn relay 85920-2660 DC
Cornering light relay LH 85920-2650 CC, CE
Cornering light relay RH 85920-2650 CC, CE
Blake blending relay 85920-2650 FE
1
1
1
1
2
2
2
2
RELAY BLOCK TERMINAL ALIGNMENT
3
5
3
5
3
5
3
5
SHTS12Z160200209
P_EL02_001.fm
249 ページ
２００７年８月３１日 金曜日 午後３時１７分
ELECTRIC WIRE
EL02–249
RELAY ALIGNMENT
MZ12 Power shift relay 85920-2770 HB
MZ12 Range relay 85920-2770 HB
1
1
1
2
2
MZ12 Over-run relay 85920-2680 HB
RELAY BLOCK TERMINAL ALIGNMENT
3
4
5
3
4
5
3
4
5
SHTS12Z160200210
P_EL02_001.fm
250 ページ
２００７年８月３１日 金曜日 午後３時１７分
EL02–250
ELECTRIC WIRE
RELAY ALIGNMENT
RELAY BLOCK TERMINAL ALIGNMENT
SHTS12Z160200211
P_EL02_001.fm
251 ページ
２００７年８月３１日 金曜日 午後３時１７分
ELECTRIC WIRE
EL02–251
FUSE ALIGNMENT
Power window
Turn signal light
Horn
Alternator
Wiper
Spare power source (Trailer tail)
ABS
Height control
ES Start
FUSE BLOCK TERMINAL ALIGNMENT
2
Fuse 62 (20A)
1
1
Fuse 7C 2 (10A) 2
Fuse 71 (10A)
2
Fuse 39 1 (10A)
Fuse 61 2 (15A) 2
Fuse 76 (10A)
1 Fuse 7F 2 (5A)
2
Fuse 65 1 (15A)
1 Fuse 77 2 (5A)
SHTS12Z160200212
P_EL02_001.fm
252 ページ
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EL02–252
ELECTRIC WIRE
FUSE ALIGNMENT
Battery relay
Air dryer
ABS trailer 1
Chassis main
ES Start
Working light
ABS trailer 2
P.T.O.
Spare power source (P-M)
Starter switch
ABS
Parking light
Mirror heater
Starter relay
Transmission
FUSE BLOCK TERMINAL ALIGNMENT
2
Fuse 14 (5A)
2
Fuse 47 (10A)
2
Fuse 94 (10A)
2
Fuse 93 (15A)
Fuse 9A (10A)
1
2
1
Fuse 97 2 (10A)
2
Fuse 96 (20A)
2
Fuse 95 (5A)
2
Fuse 49 (15A)
Fuse 91 (15A)
1
2
1
Fuse 92 2 (10A)
1
1
2
Fuse 10 (10A)
1
1
2
Fuse 4B 1 (10A)
2
Fuse 99 (5A)
1 Fuse 11 2 (10A)
1
1
SHTS12Z160200213
P_EL02_001.fm
253 ページ
２００７年８月３１日 金曜日 午後３時１７分
ELECTRIC WIRE
EL02–253
RELAY ALIGNMENT
Air conditioner condenser relay 85920-2650 EA
ABS Mirror heater subrelay brake cut relay (3-76) 85920-2770 85920-2660 FE, GA, GC
Trailer Trailer tail tail light relay relay (3-11) 85920-2650 85920-2650 AA
Mirror heater ABS subrelay brake 85920-2660 cut relay DA (3-122, 142,145) 85920-2770
Front fog light relay 85920-2660 CF
1
1
1
2
2
2
RELAY BLOCK TERMINAL ALIGNMENT
1
1
2
3
5
3
4
5
3
5
3
5
3
5
SHTS12Z160200214
P_EL02_001.fm
254 ページ
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EL02–254
ELECTRIC WIRE
JUNCTION BLOCK EN12Z1602J100010
NOTICE There is a case that the following figures are different from that for your vehicle due to the model or specification.
FUSE AND RELAY ALIGNMENT
Spare
Spare (P-BAT)
Engine ECU (PCV2)
Engine ECU (Main)
Spare
Heater
Engine ECU (PCV1)
Engine ECU (Actuator)
Meter
Headlight (Main)
Headlight (Dimmer)
Tail light
Spare
Spare
Spare
Spare
Engine ECU
Headlight (Main) RH
Fog light
Spare (P-Tail)
Stop light
Headlight (Main) LH
Head light Cleaner
Cab main
Headlight (Dimmer) LH
Spare (ACC)
Headlight (Dimmer) RH
ACC
Air conditioner
Actuator power relay 85920-2660 FA
PCV relay 85920-2660 AA, FA
Tail light relay No.2 85920-2650 AA, CA
Power accessery relay 85920-2650 AA
Headlight relay (Dimmer) 85920-2650 AA, CA
Headlight relay (Main) 85920-2650 AA, CA
Tail light
Room light Radio
Tail light relay No.1 85920-2650 AA, CA
Heater relay 85920-2650 EA
ECU Main relay 85920-2660 FA
PCV Diode Air conditioner relay 85920-2650 EA
SHTS12Z160200215
P_EL02_001.fm
255 ページ
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ELECTRIC WIRE
EL02–255
FUSE AND RELAY BLOCK TERMINAL ALIGNMENT
2
Fuse 75 (5A)
2
Fuse 52 (15A)
2
Fuse 74 (5A)
2
Fuse 51 (20A)
Fuse 72 (10A)
2
Fuse 19 2 (10A) 1
2
20A
1
1
Fuse 16 2 (15A) 1
Fuse 17 2 (10A)
Fuse 13 (5A)
2
15A
2
Fuse 12 1 (5A)
Fuse 15 2 (15A) 1
10A
2
1
2
Fuse 7E (10A)
2
Fuse 7H (15A)
2
Fuse 7K (10A)
2
Fuse 31 (10A)
2 1
2
Fuse 32 (10A)
1 2
Fuse 34 2 (10A) 1
Fuse 44 (10A) Fuse 22 2 (10A)
5
5
3
3
3
2
1
2
1
Fuse 21 2 (15A)
3
Fuse 42 2 (15A)
2
1
5
5
3
3
1 Fuse 41 2 (10A)
2 2
1 Fuse 33 2 (10A)
1
Fuse 1A 2 (5A)
5A
Fuse 43 (15A)
2
5
5 Fuse 73 2 (5A)
1
Fuse 45 (15A) 1
2
Fuse 46 (15A)
1 5 3
2
1
2
1
5
5
3
3
1 2 2
1 5 3
SHTS12Z160200216
P_EL02_001.fm
256 ページ
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EL02–256
ELECTRIC WIRE
CONNECTOR ALIGNMENT
f501
f500
f502
J/B 2 82560-3750
J/B 1 82560-3740
J/B 3 82560-3690
1
2
4
5
6
7
3
1
2
8
6
7
3 8
4
5
9 10 11 12 13
1
2
3
6
7
8
4
5
9 10 11 12 13
SHTS12Z160200217
P_EL02_001.fm
257 ページ
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ELECTRIC WIRE
EL02–257
CONNECTOR ALIGNMENT a503
a504
a505
J/B 28P-A 82560-4640
J/B 28P-B 82560-4630
J/B 28P-C 82560-4620
1 7
a507
2
3
8
9 10
4
1 5
2 6
3 7
4
1
2
3
8
7
8
9 10 11 12
4
5
6
J/B 1 82560-3760
1 3
2 4
5
6
a612 J/C Earth 13P G2-a 82560-3690
1 2 3 4 5 6 7 8 9 10 11 12 13
a500
a501
a502
J/B 32P-C 82560-4650
J/B 32P-B 82560-4630
J/B 32P-A 82560-4620
1
2
3
6
1
2
3
4
1
2
3
7
8
9 10 11 12
5
6
7
8
7
8
9 10 11 12
4
5
4
5
6
SHTS12Z160200218
P_EL02_001.fm
258 ページ
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EL02–258
ELECTRIC WIRE
WIRE TO WIRE BOX EN12Z1602J100011
NOTICE There is a case that the following figures are different from that for your vehicle due to the model or specification.
RIGHT-HAND DRIVE MODEL
a-b 2
a-ea 5
a-c 3
a-c 5
a-b 1
a-b 3
a808
a814
a801 a810 A7
a-ea 1
a-b 4
a-ea 2
a-c 1
a-b 5 a-b 6
a-ea 3
a-b 7
a-ea 4 a-c 2
a615 a614
a613
a823 a809
SHTS12Z160200219
P_EL02_001.fm
259 ページ
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ELECTRIC WIRE
EL02–259
LEFT-HAND DRIVE MODEL
a-b 1
a-b 2
a-c 3
a-b 3
a-ea 5
a808
a814
a801 a810 A7
a-ea 1
a-b 4 a-b 5
a-c 1
a-ea 2 a-ea 3
a-b 6
a-ea 4
a-b 7 a-c 2
a615 a614 a809
SHTS12Z160200220
P_EL02_001.fm
260 ページ
２００７年８月３１日 金曜日 午後３時１７分
EL02–260
ELECTRIC WIRE
ELECTRICAL EQUIPMENT BOX EN12Z1602J100012
NOTICE There is a case that this figure is different from that for your vehicle due to the model or specification.
BATTERY RELAY
HEATER RELAY STARTER RELAY
FUSEBLE LINK BLOCK FL7 60A
FL1 50A
FL9 60A
FL5 50A
FL6 60A
FL3 50A
FL4 60A
FL12 100A
FL2 50A
FL11 100A
FL10 100A
FL14 30A
SHTS12Z160200221
P_EL02_001.fm
261 ページ
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ELECTRIC WIRE
EL02–261
CONNECTOR INDEX EN12Z1602J100013
ELECTRICAL EQUIPMENT CONNECTOR CONNECTOR No.
PART No. (COLOR)
ABS diagnosis switch
a40
82560-4100
ABS ECU (14 pin)
a32
82580-9490
ABS ECU (18 pin)
a33
82580-9480
ABS front modulator LH
c24
82560-1340
ABS front modulator RH
b47
82560-1340
ABS front wheel sensor LH
c25
82560-4720
NAME
CIRCUIT OR AREA GA, GB, GC IP-2, 6 GA, GB, GC IP-1, 5 GA, GB, GC IP-1, 5 GA, GB, GC EG-2, 3, 4, 7, 10, 11, 12, 15, 16, 19 GA, GB, GC EG-2, 3, 4, 7, 10, 11, 12, 15, 16, 19 GA, GB, GC EG-2, 3, 4, 7, 10, 11, 12, 15, 16, 19 GA, GB, GC
ABS front wheel sensor RH
b48
82560-4720
ABS rear modulator LH (Semi-tractor)
c135
82560-1340
ABS rear modulator LH (For Ireland model)
d67
82560-1340
ABS rear modulator LH (For Australia model)
e67
82560-1340
ABS rear modulator LH (For Hong Kong, Taiwan models) (Except semi-tractor)
sg8
82560-1340
ABS rear modulator RH (Except semi-tractor)
c136
82560-1340
ABS rear modulator RH (For Ireland model)
d68
82560-1340
ABS rear modulator RH (For Australia model)
e68
82560-1340
ABS rear modulator RH (For Hong Kong, Taiwan models) (Except semi-tractor)
sg4
82560-1340
ABS rear wheel sensor LH (Semi-tractor)
c99
82560-4720
ABS rear wheel sensor LH (Semi-tractor)
d16
82560-4720
ABS rear wheel sensor LH (For Australia, New Zealand models)
e16
82560-4720
ABS rear wheel sensor RH (Semi-tractor)
c98
82560-4720
A
EG-2, 3, 4, 7, 10, 11, 12, 15, 16, 19 GC RR-6, 7 GA RR-3, 5 GB RR-4 GA, GB RR-2, 3, 4, 5 GC RR-6, 7 GA RR-3, 5 GB RR-4 GA RR-2, 3, 4, 5 GC RR-6, 7 GA RR-2, 3, 5 GA RR-4, 5 GC RR-6, 7
P_EL02_001.fm
262 ページ
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EL02–262
ELECTRIC WIRE CONNECTOR No.
PART No. (COLOR)
ABS rear wheel sensor RH (Except semi-tractor)
d21
82560-4720
ABS rear wheel sensor RH (For Australia, New Zealand) (Except semi-tractor)
e21
82560-4720
—
—
ABS trailer socket (Semi-tractor)
c32
82580-7550
ABS trailer socket (Full-tractor)
e59
82580-7550
Accelerator sensor
a62
82580-9450
Accelerator switch
a61
82580-8110
—
—
Air conditioner compressor
ea10
825680-6970
Air conditioner condenser
a4
82580-7780
Air conditioner condenser relay
—
—
Air conditioner diode
a810
—
Air conditioner relay
—
—
Air conditioner switch
f29
82560-2400
Air conditioner unit
f19
82580-6870
Air dryer
b57
82580-9250
Air flow sensor
ea8
82828-1630
Air suspension controller (Remote control type)
f63
82580-6920
Air suspension ECU (12 pin)
a11
82580-6890
Air suspension ECU (16 pin)
a10
82560-1810
Air suspension ECU (26 pin)
a9
82560-1220
Air suspension height control magnetic valve
sf5
82580-7180
NAME
ABS sub brake cut relay
Actuator power relay
A
CIRCUIT OR AREA GA RR-2, 3, 5 GB RR-4, 5 FE, GA, GB, GC — GC EG-15, 16, 19 GB RR-4, 5 FA IP-2, 6 FE IP-2, 6 FA — EA EG-1, 6, 9, 14, 18 EA CA-1, 3 EA — EA IP-1, 5 EA — EA IP-2, 6 EA IP-1, 5 IM EG- 5, 13, 17 FC EG-1, 6, 9, 14, 18 IG IP-7 IG IP-5 IG IP-5 IG IP-5 IF RR-6
P_EL02_001.fm
263 ページ
２００７年８月３１日 金曜日 午後３時１７分
ELECTRIC WIRE
EL02–263
CONNECTOR No.
PART No. (COLOR)
Air suspension remote control release switch
f87
82560-2900
Air suspension switch (Dump control)
f65
82560-2900
Alternator (Terminal B)
b44
9806-06150
Alternator (Terminal L, R)
ea20
82580-8640
Auto cruise main switch
a71
82560-4080
Autoleveling ECU
a167
82560-2470
Back buzzer (Semi-tractor)
c114
82580-6820
Back buzzer (Except semi-tractor)
e7
82580-6820
Back-up light LH
e12
82580-7660
Back-up light LH (For left-hand drive model) (Semi-tractor)
c110
82580-7660
Back-up light RH
e10
82580-7660
Back-up light RH (For right-hand drive model) (Semi-tractor)
c106
82580-7660
Back-up light switch (Models with HX and MZ transmission)
b36
82580-6820
Back-up light switch (Models with EATON transmission)
b52
82580-7180
Back-up light switch (Models with ZF transmission)
sa5
82580-1340
Battery (-) terminal (Battery 1)
bc1
9008-56107
Battery (-) terminal (Battery 2)
bd1
9008-56107
Battery (+) terminal (Battery 1)
bb1
82583-1730
Battery (+) terminal (Battery 2)
bc2
9008-55112
Battery cut relay (Coil)
b142
82580-8100
Battery cut relay (Terminal LD)
b145
9806-08150
Battery cut relay [Terminal B (15.00 B)]
b144
9806-08150
NAME
A
B
CIRCUIT OR AREA IG IP-6 IF IP-3, 7 AK EG-1, 6, 9, 14, 18 AK EG-1, 6, 9, 14, 18 FG IP-2 CO IP-1 CJ, CK RR-6, 7 CH, CI RR-1, 2, 3, 4, 5 CH RR-3, 5, 6 CI, CJ RR-1, 2, 3, 6, 7 CI RR-1, 2, 3, 5 CJ, CK RR-6, 7 CH, CI, CJ EG-3, 7, 10, 15, 19 CH EG-2, 12 CH, CI, CK EG-4, 11, 16 AA EG-5, 8, 13, 17, 20 AA EG-5, 8, 13, 17, 20 AA EG-5, 8, 13, 17, 20 AA EG-5, 8, 13, 17, 20 AC EG-8, 20 AC EG-8, 20 AC EG-8, 20
P_EL02_001.fm
264 ページ
２００７年８月３１日 金曜日 午後３時１７分
EL02–264
ELECTRIC WIRE CONNECTOR No.
PART No. (COLOR)
Battery cut relay [Terminal B (15.00 W-B)]
b148
9806-08150
Battery cut relay [Terminal B (2.00 B-Y)]
b146
9806-08020
Battery cut switch (Front)
f98
82560-3010
Battery cut switch (Rear)
c122
82580-7580
Battery ground (Battery cable)
bd2
82583-1100
Battery ground (Wiring harness)
b78
9806-08150
Battery relay (Coil)
b70
82580-8100
Battery relay (Terminal B) (Battery cable)
bb2
82583-1730
Battery relay (Terminal B) (Wiring harness)
b143
9806-08150
Battery relay (Terminal LD)
ba2
82583-1730
Blower motor
f5
82560-2990
Blower switch
f28
82560-4480
Boost pressure sensor
ea9
82580-8980
Brake blending diode
a814
82560-3800
Brake blending relay
—
—
Brake blending resistor
a816
82560-2990
Brake blending stop diode
a808
82560-3800
Brake switch
h8
82580-6820
Buzzer cancel switch
sg7
82580-6820
Buzzer cancel switch (Semi-tractor)
sg14
82580-6820
Cab tilt buzzer
c8
82580-6820
Cab tilt lock switch
m7
82580-7140
NAME
B
C
CIRCUIT OR AREA AC EG-8, 20 AC EG-8, 20 AC IP-6 AC EG-7, 19 AA, AG EG-5, 8, 13, 17, 20 AD, AG EG-5, 8, 13, 17, 20 AA EG-5, 8, 13, 17, 20 AA EG-5, 8, 13, 17, 20 AA EG-8, 20 AA EG-5, 8, 13, 17, 20 EA IP-1, 5 EA IP-2, 6 FB EG-1, 6, 9, 14, 18 FE IP-1, 5 FE — FA IP-1 CC, CE IP-1, 5 FA CA-4 BB RR-1, 2, 3, 4, 5 BD EG-17, 20 IA, IB, IC, ID EG-2, 3, 4, 7, 9, 15, 16, 19 IA, IB, IC, ID IP-4, 8
P_EL02_001.fm
265 ページ
２００７年８月３１日 金曜日 午後３時１７分
ELECTRIC WIRE CONNECTOR No.
PART No. (COLOR)
Cab tilt motor
se4
82580-7290
Cab tilt neutral switch
b29
82580-7180
Cab tilt position switch
se3
82580-7140
Cab tilt relay
se2
82580-9770
Cab tilt short circuit connector
q1
82560-2790
Cab tilt short circuit connector (Front LH wiring harness side)
c10
82560-2780
Cab tilt stop switch
c7
82580-6600
Cab tilt stroke switch
c6
82580-6600
Cab tilt switch
se5
82580-7180
Center speaker LH
i5
82580-8610
Center speaker RH
i6
82580-8610
a169
82580-6170
Cigarette lighter (For right-hand drive model)
g6
82580-4610
Cigarette lighter (For left-hand drive model)
f81
82580-4610
Clutch fluid pressure switch
h9
82580-6600
Clutch stroke sensor
a58
82580-7140
Clutch stroke switch
a59
82560-3030
Clutch switch
a42
82560-3030
Combination meter (18 pin-L)
a47
82560-2230
Combination meter (22 pin-L)
a48
82560-2470
Combination meter (22 pin-R)
a49
82560-2470
NAME
C
EL02–265
Chill car idle up
CIRCUIT OR AREA IC, ID EG-1, 6, 9, 14, 18 IA, IC EG-3, 7, 10, 15, 19 IC, ID EG-1, 6, 9, 14, 18 IC, ID EG-1, 6, 9, 14, 18 IA, IB EG-1, 6, 9, 14, 18 IA, IB EG-1, 6, 9, 14, 18 IA,IB,IC,ID EG-1, 6, 9, 14, 18 IA, IB, IC, ID EG-1, 6, 9, 14, 18 IC, ID EG-1, 6, 9, 14, 18 DI CA-1, 3 DI CA-1, 3 FJ IP-1 DD IP-2 DE IP-6 GD CA-4 GD IP-2, 6 FF, FH IP-2, 6 FE IP-2, 6 BA, BC IP-2, 6 BA, BC IP-2, 6 BA, BC IP-2, 6
P_EL02_001.fm
266 ページ
２００７年８月３１日 金曜日 午後３時１７分
EL02–266
ELECTRIC WIRE
NAME
Common rail 025 wire to wire (Female)
CONNECTOR No. a103
PART No. (COLOR) 82560-2100
CIRCUIT OR AREA AH, AI, BA, BC, FA, FC, FE, GA, GB, GC, GD, HA, HB, IE IP-2, 6
Common rail 025 wire to wire (Male)
a102
82560-2100
AH, AI, BA, BC, FA, FC, FE, GA, GB, GC, GD, HA, HB, IE IP-2, 6
Common rail ECU (31 pin)
a20
82560-4410
Common rail ECU (32 pin)
a22
82560-4420
Common rail ECU (34 pin)
a24
82580-4430
Common rail ECU (35 pin-1)
a23
82560-4440
FA, FC IP-1, 5 FA, FE, FF, FG, FH, FI, FJ IP-1, 5 FA, FC, FI IP-1, 5 FA, FC, FD, FE, FF, FG, FH, FI, FJ IP-1, 5
Common rail ECU (35 pin-2)
a21
82560-4450
Common rail pressure sensor
ea12
82580-6630
Coolant level warning switch
c47
82580-7180
Coolant temperature sensor
ea19
82580-8760
Cornering light diode
a809
82560-3800
c18
82560-3340
Cornering light relay LH
a514
82660-1120
Cornering light relay RH
a514
82660-1120
Cornering light RH
c17
82560-3340
Coupler lock switch
c90
82560-4730
Courtesy switch LH
m1
82580-6170
Courtesy switch RH
m4
82580-6170
DC/DC converter (12V)
o2
82580-8380
DC/DC converter (Common rail)
a19
82560-3290
FA, FC, FE, FI, FJ IP-1, 5 FB EG-1, 6, 9, 14, 18 BB, BD
C
Cornering light LH
D
EG-2, 5, 8, 10, 13, 17, 19, 20, 23 FB EG-1, 6, 9, 14, 18 CA IP-1, 5 CD, CE EG-1, 6, 9, 14, 18 CC, CE — CC, CE — CD, CE EG-1, 6, 9, 14, 18 IJ EG-20 CL IP-4, 8 CL IP-3, 7 AN IP-2 FC IP-1, 5
P_EL02_001.fm
267 ページ
２００７年８月３１日 金曜日 午後３時１７分
ELECTRIC WIRE
EL02–267
CONNECTOR No.
PART No. (COLOR)
DC/DC converter (Leveling)
f1
82560-3290
Diagnosis connector (16P)
a41
82560-4320
Diagnosis option connector
a65
82560-2620
Diagnosis standard connector
a64
82560-2620
Differential lock buzzer
a44
82560-2990
Differential lock change switch
g21
82580-6920
Differential lock diode
a823
82560-3800
Differential lock magnetic valve (Inter-axle) (Semi-tractor SS, FS for Australia, New Zealand)
c129
82580-9250
Differential lock magnetic valve (Inter-axle) (FR, FS, FY for except Australia, New Zealand)
sg3
82560-1340
Differential lock magnetic valve (Rear-rear axle)
c138
82580-9250
Differential lock switch (For right-hand drive model)
g5
82560-3010
Differential lock switch (For left-hand drive model)
f85
82560-3010
Dome light LH (For left-hand drive model)
i10
82580-3360
Dome light RH (For right-hand drive model)
i9
82580-3360
Dump up switch
e28
82580-4240
Dump warning buzzer
a43
82580-6390
Earth AS-1
a105
82583-1680
Earth AS-2
a106
82583-1650
Earth AS-3
a107
82583-1660
Earth audio
f16
82583-1650
Earth DR-1
a66
82583-1680
Earth DR-2
a67
82583-1650
NAME
D
E
CIRCUIT OR AREA CB, CO IP-1, 5 DJ IP-2, 6 DK IP-6 DK IP-2, 6 IL IP-2 IL IP-2 IL IP-1 IK EG-5, RR-7 IK RR-1, 2, 3, 4, 5 IL EG-5 IK, IL IP-2 IK IP-2 CL CA-3 CL CA-1 IE RR-3 IE IP-2, 6 AD, AE IP-1, 5 AD, AE IP-1, 5 AD, AE IP-1, 5 AE, DI IP-1, 5 AD, AE IP-2, 6 AD, AE IP-2, 6
P_EL02_001.fm
268 ページ
２００７年８月３１日 金曜日 午後３時１７分
EL02–268
ELECTRIC WIRE CONNECTOR No.
PART No. (COLOR)
Earth DR-3
a68
82583-1660
Earth power and light No.1
b79
9806-08150
Earth power and light No.2
b80
9806-08150
Earth power and light No.3
b81
9806-08150
Earth power and light No.4
b87
9806-08020
Earth power and light rear
e9
9806-08020
Earth power and light rear (Semi-tractor)
c116
9806-06050
Earth shield cable
ea5
9806-08010
Economy running switch
f49
82560-4120
ECU main relay
—
—
EGR control
ea1
82580-8490
EGR coolant temperature sensor
ea18
82580-8760
Engine speed main sensor
ea16
82560-1230
Engine speed sub sensor
ea15
82580-9960
—
—
ES start control valve
b91
82580-9250
ES start ECU (12 pin)
a15
82580-6890
ES start ECU (26 pin)
a14
82560-1220
ES start main switch (For right-hand drive model)
g16
82560-1100
ES start main switch (For left-hand drive model)
f84
82560-1100
ETC. sub power supply connector
f40
82580-6920
Exhaust brake check switch
f50
82580-5600
NAME
E
Engine stop switch
CIRCUIT OR AREA AD, AE IP-2, 6 AD, AF EG-5, 8, 13, 17, 20 AD, AF EG-5, 8, 13, 17, 20 AD, AF EG-5, 8, 13, 17, 20 AD, AF EG-5, 8, 13, 17, 20 AD RR-1, 2, 3, 4, 5 AD, AF RR-6, 7 FB EG-1, 6, 9, 14, 18 FJ IP-2, 6 FA — FC EG-1, 6, 9, 14, 18 FC EG-1, 6, 9, 14, 18 FB EG-1, 6, 9, 14, 18 FB EG-1, 6, 9, 14, 18 FB, FI — GD EG-5, 8, 10 GD IP-1, 5 GD IP-1, 5 GD IP-2 GD IP-6 AM IP-2, 6 FE IP-2, 6
P_EL02_001.fm
269 ページ
２００７年８月３１日 金曜日 午後３時１７分
ELECTRIC WIRE CONNECTOR No.
PART No. (COLOR)
c37
82580-7180
i7
82580-7330
Fluorescent light switch
f60
82560-3010
Front air gauge sender unit
b75
82560-3190
Front fog light relay
a511
82660-1120
Front fog light switch
a74
82580-8060
Front side marker light LH (For right-hand drive model)
a2
82560-1670
Front side marker light LH (For left-hand drive model)
h15
82560-1670
Front side marker light RH (For left-hand drive model)
a2
82560-1670
Front side marker light RH (For right-hand drive model)
h5
82560-1670
Front side turn signal light LH (For left-hand drive model)
j2
82580-7580
Front side turn signal light LH (For right-hand drive model)
j15
82580-7660
Front side turn signal light RH (For left-hand drive model)
k2
82580-7580
Front side turn signal light RH (For right-hand drive model)
k15
82580-7660
Front speaker (LH)
a8
82580-8610
Front speaker (RH)
a51
82580-8610
Front turn signal light LH (For left-hand drive model)
h14
82580-7660
Front turn signal light LH (For right-hand drive model)
a1
82580-7660
Front turn signal light RH (For left-hand drive model)
a1
82580-7660
Front turn signal light RH (For right-hand drive model)
h4
82580-7660
Fuel filter warning switch
ea7
82580-9420
Fuel gauge sender unit (Except Hong Kong semi tractor, Australia, New Zealand)
c50
82560-4350
NAME E
Exhaust brake magnetic valve
Fluorescent light
F
EL02–269
CIRCUIT OR AREA FE EG-2, 3, 4, 7, 9, 15, 16 CL CA-1, 3 CL IP-3, 7 BB, BD EG-5, 8, 13, 17, 20 CF — CF IP-2, 6 CG CA-1 CG CA-4 CG CA-3 CG CA-2 CC, CE CA-4 CC, CE CA-1 CC, CE CA-3 CC, CE CA-2 DI IP-1, 6 DI IP-1, 6 CC, CE CA-4 CC, CE CA-1 CC, CE CA-3 CC, CE CA-2 BG EG-1, 6, 9, 14, 18 BB, BD EG-6, 8, 13, 16, 19
P_EL02_001.fm
270 ページ
２００７年８月３１日 金曜日 午後３時１７分
EL02–270
ELECTRIC WIRE CONNECTOR No.
PART No. (COLOR)
Fuel gauge sender unit (Australia, New Zealand)
c51
82560-4350
Fuel gauge sender unit (Hong Kong semi-tractor)
c78
82560-3340
Fuel injector No.1
ia2
82580-9600
Fuel injector No.2
ia3
82580-9600
Fuel injector No.3
ia4
82580-9600
Fuel injector No.4
ia5
82580-9600
Fuel injector No.5
ia6
82580-9600
Fuel injector No.6
ia7
82580-9600
ea11
82580-7210
Headlight leveling actuator LH
sd2
82580-6970
Headlight leveling actuator RH
sd5
82580-6970
Headlight leveling switch
a73
82560-2290
Headlight LH
sd1
82580-6970
Headlight relay (Dimmer)
—
—
Headlight relay (Main)
—
—
sd4
82580-6970
Headlight short circuit connector (Cab side)
a100
82560-2540
Headlight short circuit connector (Discharge)
n2
82560-2550
Headlight short circuit connector (Halogen)
n1
82560-2550
Headlight washer relay
a34
80560-2790
—
—
sf17
82560-1260
NAME
F
Fuel temperature sensor
H
Headlight RH
Heater relay
Height control magnetic valve
CIRCUIT OR AREA BB, BD EG-5, 13 BD EG-15 FB EG-2, 3, 4, 7, 9, 15, 16, 19 FB EG-2, 3, 4, 7, 9, 15, 16, 19 FB EG-2, 3, 4, 7, 9, 15, 16, 19 FB EG-2, 3, 4, 7, 9, 15, 16, 19 FB EG-2, 3, 4, 7, 9, 15, 16, 19 FB EG-2, 3, 4, 7, 9, 15, 16, 19 FB EG-1, 6, 9, 14, 18 CB, CO EG-1, 6, 9, 14, 18 CB, CO EG-1, 6, 9, 14, 18 CB IP-2, 6 CA EG-1, 6, 9, 14, 18 AA, CA — AA, CA — CA EG-1, 6, 9, 14, 18 CA, CO IP-1, 5 CA IP-1 CA IP-1, 5 CN IP-1 EA — IG RR-2
P_EL02_001.fm
271 ページ
２００７年８月３１日 金曜日 午後３時１７分
ELECTRIC WIRE
EL02–271
CONNECTOR No.
PART No. (COLOR)
Height sensor
d36
82560-4740
Hong Kong diode
a805
82560-3800
Horn (Hi)
c19
82580-5680
Horn (Lo)
c20
82580-5680
Horn relay
a514
82660-1120
Horn switch
a56
82580-8110
Idle volume (For right-hand drive model)
a70
82580-8660
Idle volume (For left-hand drive model)
f80
82580-8660
Intake air heater
sc2
98060-6150
Intake air heater relay (Terminal F)
b67
98060-6150
Intake air heater relay (Coil)
b69
82560-2810
Interface ECU
a168
82560-2470
JAKE EGR (Solenoid valve)
—
82828-1080
JAKE retarder (Solenoid valve)
—
82828-1080
Keyless entry controller
f43
82580-7210
Keyless entry door lock controller
f79
82580-6870
Left turn buzzer
c49
82580-7140
Leveling valve
h11
82580-6600
License plate light LH
e11
82580-6600
License plate light LH (Semi-tractor)
c109
82580-6600
e6
82580-6600
c107
82580-6600
NAME
H
I
J
K
L
License plate light RH
License plate light RH (Semi-tractor)
CIRCUIT OR AREA IG RR-2 CC, CE IP-2 DC EG-1, 6, 9, 14, 18 DC EG-1, 6, 9, 14, 18 DC — DC IP-2, 6 FA IP-2 FA IP-6 AJ EG-1, 9, 14 AJ EG-5, 13, 17 AJ EG-5, 13, 17 CO IP-1 FC — FE — DF IP-2 DM IP-1 CD EG-7 IH CA-2, 4 CH, CI RR-3, 4, 5 CJ, CK RR-3, 5, 6, 7 CH, CI RR-1, 2, 3, 4, 5 CJ, CK RR-6, 7
P_EL02_001.fm
272 ページ
２００７年８月３１日 金曜日 午後３時１７分
EL02–272
ELECTRIC WIRE CONNECTOR No.
PART No. (COLOR)
Light and turn switch
a54
82580-9310
Lock amp
f13
82580-7210
Low pressure switch No.1
b71
82560-3590
Low pressure switch No.2
b72
82560-3590
Low pressure switch No.3
b73
82560-3590
Low pressure switch No.4
b74
82560-3590
Mirror heater (Back LH) (Except Ireland model)
a7
82560-2650
Mirror heater (Back LH) (For Ireland model)
j14
82560-2660
Mirror heater (Back RH) (Except Ireland model)
h3
82560-2640
Mirror heater (Back RH) (For Ireland model)
k14
82560-2660
Mirror heater (Side under) (Except Ireland model)
a7
82560-2650
Mirror heater (Side under) (For Ireland model)
j14
82560-2660
a511
82660-1120
Mirror heater switch
f69
82580-6060
Mixer idle up switch
g17
82580-7210
MZ12 over run relay
a523
82660-1120
MZ12 power shift magnetic valve
b101
82580-8490
MZ12 power shift relay
a523
82660-1120
MZ12 range and splitter change switch
f57
82580-6060
MZ12 range front switch
b43
82580-6820
MZ12 range rear switch
b42
82560-2950
MZ12 range relay
a518
82660-1120
NAME
L
Mirror heater relay
M
CIRCUIT OR AREA CA, CC, CE, FG IP-2, 6 EA IP-1, 5 BB, BD EG-5, 8, 13, 17, 20 BB, BD EG-5, 8, 13, 17, 20 BB, BD EG-5, 8, 13, 17, 20 BB, BD EG-5, 13, 15, 17, 20 DA CA-1, 3 CI, DA — DA, DB CA-2, 4 DA, DB CA-2 DA, DB CA-1, 3 DA CA-1 DA — DA IP-3, 7 FJ IP-2 HB — HB EG-7, 10, 15, 19 HB — HB IP-2, 6 HB EG-7, 10, 15, 19 HB EG-7, 10, 15, 19 HB —
P_EL02_001.fm
273 ページ
２００７年８月３１日 金曜日 午後３時１７分
ELECTRIC WIRE CONNECTOR No.
PART No. (COLOR)
MZ12 splitter front switch
b40
82560-2950
MZ12 splitter magnetic valve
b100
82580-8350
MZ12 splitter rear switch
b41
82580-7180
MZ12 splitter relay
a518
82660-1120
MZ12 transmission diode
a804
82560-4180
Neutral switch (EATON)
b104
82580-7180
Neutral switch (HX, MZ)
b28
82580-7180
Neutral switch (ZF)
sa3
82560-1340
Oil filter warning switch
ea21
82580-6570
Oil pressure warning switch
ea17
82580-6830
c48
82560-1260
a807
82560-4180
P.T.O. magnetic valve
c38
82580-7180
P.T.O. position switch (HX, MZ)
b31
82580-7180
P.T.O. position switch (ZF)
sb2
82560-1340
P/ACC CAB
f34
97840-4050
P/ACC CHASSIS
c66
82580-4240
P/BAT
f32
97840-4050
P/M
f33
97840-4050
P/TAIL CAB
f35
97840-4050
P/TAIL CHASSIS
c65
82580-4240
P12V connector
o1
82580-6920
NAME
M
N
EL02–273
O
P.T.O. accelerator sensor
P.T.O. diode
P
CIRCUIT OR AREA HB EG-7, 10, 15, 19 HB EG-7, 10, 15, 19 HB EG-7, 10, 15, 19 HB — HB IP-2, 6 AI EG-2, 12 AH EG-3, 7, 10, 15, 19 AI EG-4, 11, 16 BH EG-1, 6, 9, 14, 18 BB, BC EG-1, 6, 9, 14, 18 FI, HA EG-2, 3, 4, 7, 9, 15, 16, 19 IE IP-2, 6 IE EG-3, 4, 7, 9, 15, 16, 19 IE EG-2, 7, 10, 15, 19 IE EG-4, 11, 16 AL IP-2, 6 AL EG-5, 8, 13, 17, 20 AL IP-2, 6 AL IP-2, 6 AL IP-2, 6 AL EG-5, 8, 13, 17, 20 AN IP-1
P_EL02_001.fm
274 ページ
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EL02–274
ELECTRIC WIRE CONNECTOR No.
PART No. (COLOR)
o3
82580-7210
Parking light switch
a122
82560-2900
Parking light short circuit connector
a123
82560-2890
PCV (Pump Control Valve) No.1
ea13
82580-8260
PCV (Pump Control Valve) No.2
ea14
82580-8260
PCV diode
—
—
PCV relay
—
—
a18
82580-7210
Power accessory relay
—
—
Power door lock actuator (Assistant’s side) (For right-hand drive model)
j5
82580-7660
Power door lock actuator (Assistant’s side) (For left-hand drive model)
k12
82580-7660
Power door lock controller
f23
82580-6870
Power door lock switch (Driver’s side) (For right-hand drive model)
k6
82560-3300
Power door lock switch (Driver’s side) (For left-hand drive model)
j13
82560-3300
Power mirror controller
f22
82580-6870
Power mirror motor
a5
82580-9420
Power mirror switch
f67
82560-2840
Power window motor (Assistant’s side) (For right-hand drive model)
j3
82580-9420
Power window motor (Assistant’s side) (For left-hand drive model)
k10
82560-4400
Power window motor (Driver’s side) (For right-hand drive model)
k3
82560-4400
Power window motor (Driver’s side) (For left-hand drive model)
j9
82580-9420
Power window switch (Assistant’s side) (For right-hand drive model)
j4
82580-6250
NAME P24V connector
Pick-up controller
P
CIRCUIT OR AREA AN IP-2 CC, CE IP-2, 6 CC, CE IP-2, 6 FB EG-1, 6, 9, 14, 18 FB EG-1, 6, 9, 14, 18 FA — AA, FA — CE IP-1, 5 AA — DM CA-1 DM CA-3 DM IP-2, 6 DF, DM CA-2 DM CA-4 DN IP-1 DN CA-1 DN IP-3 DG CA-1 DH CA-3 DG CA-2 DH CA-4 DG CA-1
P_EL02_001.fm
275 ページ
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ELECTRIC WIRE CONNECTOR No.
PART No. (COLOR)
Power window switch (Assistant’s side) (For left-hand drive model)
k11
82580-6250
Power window switch (Driver’s side) (For right-hand drive model)
k4
825800-7210
Power window switch (Driver’s side) (For left-hand drive model)
j10
82580-7210
Pressure switch (Triple)
h13
82560-4270
Pulse adjust computer
a25
82580-7960
Radio/Audio unit
f24
82580-8810
Rear air gauge sender unit
b76
82560-3190
Rear combination light LH
e2
80580-8350
Rear combination light LH (Semi-tractor)
c105
80580-8350
Rear combination light RH
e8
80580-8350
Rear combination light RH (Semi-tractor)
c111
80580-8350
Rear endout marker light LH
c95
82580-7180
Rear endout marker light RH
c94
82580-7180
Rear fog light (Semi-tractor)
c108
82580-6600
Rear fog light (Except semi-tractor)
e5
82580-6600
Rear fog light LH (In case of with 2 pieces)
e13
82580-6600
Rear fog light relay
a514
82660-1120
Rear fog light switch
a76
82560-2560
Remote control mirror LH
h3
82560-2640
Remote control mirror LH (For Ireland model)
j14
82560-2660
Remote control mirror RH
a7
82560-2650
Remote control mirror RH (For Ireland model)
k14
82560-2660
NAME
P
R
EL02–275
CIRCUIT OR AREA DH CA-3 DG CA-2 DH CA-4 EA CA-2, 4 BA, BC IP-1, 5 DI IP-2, 6 BB, BD EG-5, 8, 13, 17, 20 CD RR-1, 2, 3, 4, 5 CE RR-6, 7 CD RR-1, 2, 3, 4, 5 CE RR-6, 7 CG RR-6 CG RR-6 CF RR-6 CF RR-3, 5 CF — CF — CF IP-2 DB CA-2 DB CA-1 DB CA-1 DB CA-2
P_EL02_001.fm
276 ページ
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EL02–276
ELECTRIC WIRE CONNECTOR No.
PART No. (COLOR)
f64
82580-3870
c139
82580-7140
Roof marker light LH
i2
8280-8100
Roof marker light RH
i8
82580-8100
Room light diode No.1
f800
82560-2030
Room light diode No.2
a801
82560-2030
SERVICE CAB 1
f36
97840-4050
SERVICE CAB 2
f37
97840-4050
SERVICE CAB 3
f38
97840-4050
SERVICE CHASSIS No.1
c67
82580-4240
SERVICE CHASSIS No.2
c68
82580-4240
SERVICE CHASSIS No.3
c69
82580-4240
Shift buzzer
f78
82560-2990
Side turn signal light LH (For Taiwan dump truck)
sh3
82580-6600
Side turn signal light RH (For Taiwan dump truck)
sh4
82580-6600
Speed sensor (For ZF transmission)
sa4
82560-1340
Speed sensor (Except ZF transmission)
b35
82560-3570
Speed sensor (Except ZF transmission) (Semi-tractor)
b37
82560-1340
Spot light
c31
82580-6600
Spot light switch
c30
82580-7140
Spring brake switch
sg5
82580-6770
Spring brake switch (Semi-tractor)
sg13
82580-6770
NAME Remote control mirror switch
Right turn buzzer (For Taiwan dump truck)
R
S
CIRCUIT OR AREA DB IP-3 CD EG-8 CG CA-1, 3 CG CA-1, 3 CL IP-2, 6 CH, CL IP-1, 5 AL IP-2, 6 AL IP-2, 6 AL IP-2, 6 AL EG-5, 8, 13, 17, 20 AL EG-5, 8, 13, 17, 20 AL EG-5, 8, 13, 17, 20 HB IP-1, 6 CD EG-8 CD EG-8 BB, BD, BF EG-4, 11, 16 BB EG-2, 3, 7, 12, 15 BB, BD EG-7, 10, 15, 19 CM EG-15, 16, 19 CM EG-15, 16, 19 BB RR-1, 2, 3, 4, 5 BD EG-17, 20
P_EL02_001.fm
277 ページ
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ELECTRIC WIRE
NAME
CONNECTOR No.
EL02–277 PART No. (COLOR)
CIRCUIT OR AREA AH, AI
Starter (Terminal B)
ba1
82580-6730
Starter (Terminal C)
b49
82580-6730
Starter relay (Coil)
b68
82580-7320
Starter relay (Terminal C)
b66
9806-06050
Starter switch
a52
82580-6060
Starting idle up switch
f82
82560-4120
Step light LH (For left-hand drive model)
j1
82580-6600
Step light RH (For right-hand drive model)
k1
82580-6600
Stop light relay
—
—
Stop light switch
a60
82560-3030
Tachograph/KIENZLE Tachograph
f31
92580-7000
Tail light relay No.1
—
—
Tail light relay No.2
—
—
a511
82660-1120
Trailer hand brake switch (For right-hand drive model)
f75
82580-6820
Trailer hand brake switch (For left-hand drive model)
h17
82580-6820
Trailer pick-up controller
a18
82580-7210
Trailer socket (Full-tractor)
e40
82580-6040
Trailer socket (Semi-tractor)
c33
82580-6040
Trailer stop light switch (Full-tractor)
e63
82560-3610
Trailer stop light switch (Semi-tractor)
b90
82580-7550
S
Tailer tail light relay (For Tractor)
T
EG-2, 3, 4, 7, 10, 12, 15, 16, 19 AH, AI EG-2, 4, 12, 16 AH, AI EG-5, 8, 13, 17, 20 AH, AI EG-5, 8, 13, 17, 20 AA IP-2, 6 FH IP-6 CL CA-4 CL CA-2 CC, CE — CC, CE IP-2, 6 BE, BF IP-2, 6 AA, CA — AA, CA — AA — BA, BC IP-2 BC CA-4 CC IP-1 CD RR-4, 5 CE EG-15, 16, 19 CD RR-4 CE EG-17, 20
P_EL02_001.fm
278 ページ
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EL02–278
ELECTRIC WIRE CONNECTOR No.
PART No. (COLOR)
a157
82580-6870
Transmission P.T.O. switch (For right-hand drive model)
f51
82580-6870
Transmission PCS (Power cut system) switch No.1
b32
82560-2950
Transmission PCS (Power cut system) switch No.2
b98
82560-2950
Turbocharger revolution sensor
ea6
82828-1100
Turn signal flasher
a120
82580-6060
Vehicle height sensor (Front)
b140
82560-4750
Vehicle height sensor (Rear)
c150
82580-9960
VNT control
ea4
82560-3560
Warning buzzer
a45
82580-6390
Washer pump motor
a3
82580-8350
Wiper and retarder switch
a53
82580-9320
Wiper and retarder switch
f48
82580-3250
Wiper motor
h10
82580-8350
Wiper relay
a121
82580-5820
ZF clutch magnetic valve
c45
82580-9250
ZF Hi-Lo magnetic valve
c46
82580-9250
ZF range Hi switch
sa7
82560-1340
a513
82660-1120
f57
82580-6060
NAME Transmission P.T.O. switch (For left-hand drive model)
T
V
W
Z
ZF range relay
ZF splitter change switch
CIRCUIT OR AREA IE IP-6 IE IP-2 FJ EG-3, 7 FJ EG-3, 7 FC EG-1, 6, 9, 14, 18 CC, CE IP-1, 5 CO EG-15 CO RR-6 FC, KA, KB, KC EG-1, 6, 9, 14, 18 BA, BC IP-2, 6 CN, DL CA-1, 3 CC, CE, DL, FE IP-2, 6 CN IP-2 DL CA-2, 4 DL IP-1, 5 HA EG-4, 16 HA EG-4, 16 HA EG-4, 11, 16 HA — HA IP-2
P_EL02_001.fm
279 ページ
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ELECTRIC WIRE
EL02–279
WIRE TO WIRE CONNECTOR CONNECTOR No.
NAME
PART No. MALE
FEMALE
CIRCUIT OR AREA
a-b 1
Cab main wiring harness to Front RH wiring harness 1
825603640
825603650
AD, AE, AF, AG
a-b 2
Cab main wiring harness to Front RH wiring harness 2
825602870
825603670
AD, AE, AF, AG
a-b 3
Cab main wiring harness to Front RH wiring harness 3
825603620
825603630
AA, AC
a-b 4
Cab main wiring harness to Front RH wiring harness 4
825604500
825604510
AA, AC, AH, AI, AJ, CO, FA, FB, FJ
a-b 5
Cab main wiring harness to Front RH wiring harness 5
825604540
825604550
BA, BB, BC,BD, GA, GB, GC, GD, IE, IM
a-b 6
Cab main wiring harness to Front RH wiring harness 6
825604540
825604550
HB
a-b 7
Cab main wiring harness to Front RH wiring harness 7
825604560
825604570
BA, BB, BC, BD, CE
a-c 1
Cab main wiring harness to Front LH wiring harness 1
825602110
825602120
IP-1, 5, EG-1, 6, 9, 14, 18
IP-1, 5, EG-1, 6, 9, 14, 18
IP-1, 5, EG-1, 6, 9, 14, 18
IP-1, 5, EG-1, 6, 9, 14, 18
IP-1, 5, EG-1, 6, 9, 14, 18
IP-1, 5, EG-6, 9, 14, 18
IP-1, 5, EG-1, 6, 9, 14, 18 AC, AH, AI, AL, CA, CB, CH, CI, CJ, CK, CM, CO, FE, FI, GB, GC, IA, IB, IC, ID, IE, IF, IG, IH, IK, IL IP-1, 5, EG-1, 6, 9, 14, 18 AI, AL, BA, BB, BC, BD, CC, CD, CE, CF, DC, FA, FB, FI, IJ
Cab main wiring harness to Front LH wiring harness 2
825602130
825602140
a-c 3
Cab main wiring harness to Front LH wiring harness 3
825602150
825602160
GA, GB, GC
a-c 5
Cab main wiring harness to Front LH wiring harness 5
825602220
825602230
BA, BB, BC, BD, BF, HA, IE
a-f 1
Cab main wiring harness to Instrument panel wiring harness 1
825604500
825604510
a-f 2
Cab main wiring harness to Instrument panel wiring harness 2
825604540
825604550
a-f 3
Cab main wiring harness to Instrument panel wiring harness 3
825604540
825604550
a-f 4
Cab main wiring harness to Instrument panel wiring harness 4
825604560
825604570
a-f 5
Cab main wiring harness to Instrument panel wiring harness 5
825602460
825602470
a-f 6
Cab main wiring harness to Instrument panel wiring harness 6
825807340
825807210
a-h 1
Cab main wiring harness to Dash panel wiring harness 1
825602170
825602180
a-c 2
IP-1, 5, EG-1, 6, 9, 14, 18
IP-1, 5, EG-1, 6, 9, 14, 18
IP-1, EG-1, 9, 14 AC, AD, AE, AL, BA, BC, BE, BF, CL, DA, DD, DE, DN, HB, IK, IL IP-1, 5 IG IP-5 DI, EA, FE, HB, IA, IB, IC, ID, IE IP-1, 5 AD, AE, DF, DM, FA, HA, HB IP-1, 5 CB, CN, CO, DB, FH, FJ, HB, IE, IF, IK, IL IP-2, 6 AD, AG, DM, EA, FJ, GD IP-1, 5 AE, AG, BC, CC, CE, CG, CL, DA, DB, DF, DG, DH, DL, DM, EA, FA, GD, IH IP-1, 5, CA-2, 4
P_EL02_001.fm
280 ページ
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EL02–280
CONNECTOR No.
ELECTRIC WIRE
NAME
PART No. MALE
FEMALE
CIRCUIT OR AREA
a-i 1
Cab main wiring harness to Roof wiring harness 1
825807340
825807210
AE, CG, CL, DI
a-j 1
Cab main wiring harness to Door LH wiring harness 1
825602670
825602680
AE, CC, CE, DA, DG, DM
a-j 2
Cab main wiring harness to Door LH wiring harness 2
825606030
825806040
DB
a-k 1
Cab main wiring harness to Door RH wiring harness 1
825602670
825602680
AE, CC, CE, DH, DM
a-ea 1
Cab main wiring harness to Engine wiring harness 1
825604520
825604530
BA, BB, BC, BH, EA, FA, FB, FC, FE
a-ea 2
Cab main wiring harness to Engine wiring harness 2
825604540
825604550
FA, FB, FC
a-ea 3
Cab main wiring harness to Engine wiring harness 3
825604540
825604550
FA, FB, FC
a-ea 4
Cab main wiring harness to Engine wiring harness 4
825604560
825604570
AE, AK, BG, FC
a-ea 5
Cab main wiring harness to Engine wiring harness 5
825603270
825603730
FA, FB
b-c 1
Front RH wiring harness to Front LH wiring harness 1
825601640
825601650
AD, AG, CH, CI, CJ, IC, ID
b-c 2
Front RH wiring harness to Front LH wiring harness 2
825807540
825807550
AD, AF, AG, AH, BD, IA, IC
b-c 3
Front RH wiring harness to Front LH wiring harness 3
825601780
825601790
AJ
b-sc 1
Front RH wiring harness to Intake air heater sub wiring harness 1
825601780
825601790
c-d 1
Front LH wiring harness to Intermediate wiring harness 1
825601320
825601330
AD, AF, BB, CD, CF, CI, GA
c-d 11
Front LH wiring harness to Intermediate wiring harness 11
825808480
825808490
IG
c-e 1
Front LH wiring harness to Rear wiring harness 1
825601320
825601330
BB, CD, CF, CH, GA, GB
c-e 3
Front LH wiring harness to Rear wiring harness 3
825602940
825602950
IE, IK, IL
c-e 9
Front LH wiring harness to Rear wiring harness 9
825807540
825607550
CD, GB
c-e 10
Front LH wiring harness to Rear wiring harness 10
825806980
825606990
GB
c-sa 2
Front LH wiring harness to ZF transmission sub wiring harness 2
825809030
825809040
c-sc 1
Front LH wiring harness to Intake air heater sub wiring harness 1
825601780
825601790
IP-1, 5, CA-1, 3
CA-1
CA-1
CA-3
IP-1, 5, EG-1, 6, 9, 14, 18
IP-1, 5, EG-1, 6, 9, 14, 18
IP-1, 5, EG-1, 6, 9, 14, 18
IP-1, 5, EG-1, 6, 9, 14, 18
IP-1, 5, EG-1, 6, 9, 14, 18
EG-2, 3, 4, 8, 10, 11, 12, 17, 20
EG-2, 3, 4, 8, 10, 11, 12, 17, 20
EG-7, 19 AJ EG-1, 9, 14
EG-5, 8, 13, RR-3
EG-8
EG-5, 8, 13, RR-3, 4
EG-5, 8, 13, RR-3, 4
EG-5, 13, RR-4
EG-5, 13, RR-4 AG, AI, BB, BD, BF, CH, CI, CK, HA, IE EG-4, 11, 16 AJ —
P_EL02_001.fm
281 ページ
２００７年８月３１日 金曜日 午後３時１７分
ELECTRIC WIRE
CONNECTOR No.
NAME
c-sd 1
EL02–281
PART No.
CIRCUIT OR AREA
MALE
FEMALE
Front LH wiring harness to Headlight sub wiring harness 1
825806030
825806040
AF, CA, CO
c-sd 2
Front LH wiring harness to Headlight sub wiring harness 2
825806030
825806040
AF, CA, CB, CO
c-se 1
Front LH wiring harness to Cab tilt sub wiring harness 1
825602780
825602790
AD, AF, IC, ID
c-sf 2
Front LH wiring harness to Air suspension valve box sub wiring harness 2
825601250
825601260
c-sg 1
Front LH wiring harness to Brake valve box sub wiring harness 1
825603530
825603540
c-sh 1
Front LH wiring harness to Side turn signal wiring harness 1
825808340
825808350
AF, CD
d-e 1
Intermediate wiring harness to Rear wiring harness 1
825604380
825604390
AD, AF, CD, CF, CI
d-sf 1
Intermediate wiring harness to Air suspension valve box sub wiring harness 1
825603350
825604750
d-sg 1
Intermediate wiring harness to Brake valve box sub wiring harness 1
825603530
825603540
e-sg 1
Rear wiring harness to Brake valve box sub wiring harness 1
825603530
825603540
BB, IK, IL
e-sh 1
Rear wiring harness to Side turn signal wiring harness 1
825808340
825808350
AF, CD
f-g 1
Instrument panel wiring harness to Instrument panel switch wiring harness 1
825602150
825602160
f-m 1
Instrument panel wiring harness to Floor wiring harness 1
825808730
825808740
AE, CL, IA, IB, IC, ID
h-j 1
Dash panel wiring harness to Door LH wiring harness 1
825602670
825602680
AE, CC, CE, CL, DH
h-j 2
Dash panel wiring harness to Door LH wiring harness 2
825806030
825806040
DH,DM
h-k 1
Dash panel wiring harness to Door RH wiring harness 1
825602670
825602680
AE, CC, CE, CL, DA, DF, DG
h-k 2
Dash panel wiring harness to Door RH wiring harness 2
825806030
825806040
AE, DB, DG, DM
ZF transmission sub wiring harness to ZF transmission P.T.O. sub wiring harness 1
825807170
825807180
sa-sb 1
EG-1, 6, 9, 14, 18
EG-1, 6, 9, 14, 18
EG-1, 9, 14, 18 AF, IF RR-6 AF, BD EG-17, 20, RR-6
EG-8
RR-1, 2, 3, 5 AF, IG RR-2 BB, GA RR-1, 2, 3, 5
RR-3, 4, 5
RR-3 DD, FH, FJ, GD, IK IP-2
IP-3, 7,
CA-4
CA-4
CA-2
CA-2 IE EG-4, 11, 16
P_EL02_001.fm
282 ページ
２００７年８月３１日 金曜日 午後３時１７分
EL02–282
ELECTRIC WIRE
JUNCTION CONNECTOR CONNECTOR No.
NAME
PART No.
CIRCUIT OR AREA
a606
J/C ETC 14P
82560-3790 82550-1170
FA, IE
a607
J/C Earth 14P
82560-3790 82550-1180
AD, AE, AG, FG, FH
a608
J/C Earth 14P-G2
82560-3790 82550-1190
AD, AE
a609
J/C Common rail 20P
82560-4770 82550-1300
AH, AI, FA, FC, FE, FF, FH, FI, HA, HB, IE
a612
J/C Earth 13P G2-a
82560-3690
a613
J/C Common rail 13P
82560-3690 82550-1120
FA
a614
J/C ETC 13P-1
82560-3690 82550-1120
BA, BC, CH, CI, CJ, CK, DJ
a615
J/C ETC 13P-2
82560-3690 82550-1120
CA, CC, CE, CF, FA, FE
a619
J/C CAN
82560-4770 82550-1280
BA, BC, FA, IK, IL
b201
J/C Earth
82580-6040 82550-1230
AD, AF, AG
b202
J/C Earth G2
82560-2680 82550-1220
AC, AD, AF
c201
J/C Earth G2-a
82560-2680 82550-1220
AC, AD, AF, IC, ID
c202
J/C Earth G2-b
82560-2680 82550-1220
AD, AF
f604
J/C Earth 14P-G2
82560-3790 82550-1190
AC, AD, AE, DF, FH
ea3
J/C Engine CAN
82580-6040 82550-1230
FC
IP-2, 6
IP-2, 6
IP-2, 6
IP-1, 5 AD, AE IP-2, 5
IP-1, 5
IP-1, 5
IP-1, 5
IP-1, 5
EG-3, 8, 10, 11, 12, 17, 20
EG-3, 8, 10, 11, 12, 17, 20
EG-2, 3, 4, 9, 15, 16, 19, RR-6
RR-6, 7
IP-2, 6
EG-1, 6, 9, 14, 18
COLOPHON(EWD).fm
1 ページ
２００７年８月３１日 金曜日 午後３時４０分
Pub. No. S1-YFSE17A EWD ’07-3 S1-YFSE17B EWD ’07-6 S1-YFSE17C EWD ’07-9
COLOPHON(EWD).fm
2 ページ
２００７年８月３１日 金曜日 午後３時４０分
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Automobile concern HINO at the moment is one of the largest automobile factories in Japan for the production of trucks of medium and large tonnazhnosti. The thread of the history
of the automobile plant stretches from the first manufacturers of trucks — Japan: the Tokyo Shipyard «Tokyo Ishikawajima Shipbuilding — Engineering Co» and the Tokyo Gas and Electric Company —
«Tokyo Gas Electric Industry Co». These firms produced almost identical trucks bearing the «Sumida» and «Chiyoda» brands.
And in 1937 when the enterprises united themselves, the produced trucks were given a different name, «Isuzu» (look: ISUZU truck PDF
Manuals). But in 1941, after another regrouping of its forces, the company again changed its name to «Diesel Motor Industry Co.» A little later in 1942, a reconstruction took place
in which the company, which belonged to the company TGE, separated and at the same time took the name «Hino Heavy Industry Co». In the separated company continued work on the production of 7-ton
trucks with 6-cylinder diesel engines with air cooling capacity of 125 hp.
In 1946, at the automobile plant «HINO«, they developed and built their first diesel-powered tractors with a load capacity of 15 tons and a pneumatic brake drive. In 1948, the
company, renamed «Hino Diesel Industry Co», chose as its main direction the creation of a wide range of diesel engines for heavy trucks. Only in 1953 began assembling a 13.5-tonne dump truck «ZG»
with a 1-seater cabin, a 6-cylinder diesel engine in 175 hp. And 6-speed gearbox.
Only by the end of the 50’s there were basic 2 and 3 axle hood cars «HINO» with a carrying capacity of 4-10 tons («TE», «TN», «ZC»). They were equipped with unified 6-cylinder engines (7014 and
7690 cm3, 125-150 hp), 4-speed gearbox, dual main gears, spring suspension and pneumatic brake drive. In the early 60’s, the automobile company Hino Motors Ltd laid the foundation of its truck
program. Since 1961, the first 35-strong Brisca pickup truck with a load capacity of 750 kg was offered on the chassis of the Contessa passenger car.
A year later, there appeared 3-wheel trucks «Orient» and «Hustler» with a capacity of 12 horsepower with all-metal cabs and bodywork. Interest in such cars was soon lost and the company started
creating new larger trucks. In the 60-ies. The launch of a family of middle class «Ranger» with a cabin above the engine, which included 2-axle 90-strong models «KL», «KM» (4 × 2) and «WB» (4 ×
4) with a carrying capacity of 3-4.5 Tons, 7,5-ton «KS», heavy hood 14 ton dump trucks «ZM» (6 × 4) with a 10-liter diesel engine with a power of 190 horsepower, beskapotnye 200-strong trucks
«TS» (6 × 2) with two front driven bridges.
A feature of heavy vehicles was a 4-step demultiplikator, increasing the total number of transmission transmissions to 16 — 20. In March 1967, the company «HINO» became a part of the automobile
company «Toyota», turning into its subsidiary for the production of medium and heavy trucks. In the seventies, «HINO» was engaged in improving its program and introducing a new range of diesel
engines with direct fuel injection.
In 1980-81, a new range of middle-class Ranger cars was introduced with a gross weight of up to 16.5 tons with an improved cabin above the engine. A year later appeared a heavy scale «Super
Dolphin». Machines equipped with new more economical motors, had the name «Econo Diesel».
The first series included numerous models FB, FC, FD, FE, FF, FG, FT (4 × 2) and all-wheel drive models «FB», «FC», » GD «and» GT «(4 × 4) with a total weight of 7.5-16.5 tons. They were equipped
with economical 4-and 6-cylinder diesel engines (3660-7412 cm3, 113-195 hp) with a new system of HMMS mixture formation. They used a spiral pipe to supply air to the cylinders and three
hemispherical grooves in the head of each piston, which contributed to the appearance of microscopic vortices. This created better mixing of air with fuel, improved temperature conditions,
ensured more complete combustion, reduced fuel consumption and toxicity.
Simultaneously, their simplified hood analogs «NH», «KY» (4 × 2) and «NZ» (4 × 4) were produced. The heavy gamut included the new boneless models «FR» (6 × 2) and «FS» (6 × 4) with a total weight
of 23-26 tons, as well as traditional «ZM», «ZY» (6 × 4), «ZC «(6 × 6) and 16-ton log carriers» WG «(6 × 6) with a total weight of up to 35 tons. They were equipped with naturally aspirated
inline 6-cylinder diesel engines or V8 and V10 engines (9419-24610 cm3, 215-520 hp). The company also offered trunk tractors with a cab above the engine models «SH» (4 × 2) and «SS» (6 × 4) for
road trains with a gross mass of 38-55 tons, capable of speeds of 90-112 km / h.
They were equipped with the most powerful engine options, 9-speed gearboxes and the HIMR energy recovery system (an electric motor built into the flywheel, which acted as a starter, generator and
retarder brake). At that time, «HINO» had a broad program, consisting of 20 basic models, each of which hid a dozen options. On models for Japan since 1981 the first in practice
«HINO» diesel with a turbo-supercharging and intermediate cooling, automatic transmissions, a pneumatic suspension bracket and forward disk brakes was established.
In 1982, the company celebrated the production of a 1 millionth car. By the end of the decade, having produced 27942 trucks with a gross tonnage of more than 15 tons, HINO came in seventh in the
world. In the nineties, trucks HINO received more modern comfortable, safe and streamlined cabins and lightweight low-frame chassis, which allowed the maximum use of the permitted length of a
single car in the country of 12 meters. The new series of the middle class began to be called «Space Ranger».
It included 14 basic models, including on-board FC, FD, FE, GD, FJ (4 × 2), FT, FX, GX (4 × 4 ) «FG» and «GK» (6 × 4) with a carrying capacity of 4-11.5 tons and a total weight of 8.5-17.8 tons.
They were equipped with 4 and 6-cylinder diesel engines without a charge (4899 — 7961 cm3, 140-235 hp) and one version of an 8-liter engine with a turbocharger and intermediate cooling with a
power of 260 horsepower, 5 or 6- Th stepped gearboxes. A number of models were offered with pneumatic suspension and disc brakes with ABS.
In 1999, the new lightweight model «FB» was replaced by a new delivery range «Dutro» with a payload capacity of 2-4 tons, developed jointly with the firms «Toyota» and «Daihatsu». Cars with a
total mass of 4.5-7.5 tons were equipped with diesel engines with a capacity of 130-150 horsepower and a manual transmission. In 1992, the formation of the most complete heavy low-frame series
«Super Dolphin Profia» began. The basic steels were trucks and vans FH (4 × 2), FN, FP, FR, GN (6 × 2), FS and FQ (6 × 4) FW «(8 × 4) with a lifting capacity of 8.9-16.2 tons and at the same time
with a gross mass of 15.7-25.9 tons with engines with a capacity of 300-520 horsepower and a body capacity of up to 66 cubic meters.
The main novelties were variants of «Prophia» and «Profia Teravi» (Teravie) with less toxic motors with variable geometry of the inlet branch pipe of the turbocharger, a mechanical 7-step or
automatic 16-speed gearbox, the predominant use of a pneumatic suspension with electronic chassis level control, With short cabins with a berth over the driver’s seat. In 1999, a 13.7-ton truck,
the Profia Teravi FN, appeared with a long base, with its middle steering bridge moved to the middle of the cargo platform. The series «Super-Dolphin» also included mainline tractors «SH» and
«SS», as well as a 30-ton dump truck «WR».
The cars of this range are used as previous aspirated diesel engines (13267-25977 cm3, 270-480 hp), and new 6-cylinder 24-valve engines with high-pressure injection and turbocharged with
intercooling (10520-12882 cm3, 330 -400 hp), working with mechanical boxes with the number of gears 5-8. Some models are equipped with environmentally friendly engines that run on compressed
natural gas, ABS, electronic brake-force regulation on wheels, electromagnetic retarder brakes, air suspension of cabins and a radar safety device.
In 1996, the company «HINO» released its 2 millionth car. In Japan, it owns 8 plants with a staff of about 10 thousand people, including the largest robotic complex in Hamur near
Tokyo, where all units and parts for cars are manufactured. In addition, the company has several assembly plants in the US, Ireland, Thailand, Egypt, Malaysia, the Philippines. By the end of the
twentieth century, all of them produced annually 80-90 thousand trucks and buses, including machines with a gross mass of more than 6 tons, about 33 thousand pieces. In terms of production, the
company ranks 16th in the world and the third in Japan. HINO trucks are delivered to more than 100 countries. But not so long ago the concern decided to try its truck on Dakar.
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BRAKE EQUIPMENT – Hino Truck FR1E Download
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Hino Diesel Engine Workshop Manual j08e-Tm