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BRP can-am OUTLANDER 2021 Series Operator's Manual

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OUTLANDER

TM

Series

WARNING

Read this guide thoroughly.

It contains important safety information.

Minimum recommended age: Operator: 16 years old.

Keep this Operator’s Guide in the vehicle.

2 1 9 0 0 2 0 9 3

Original Instructions

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Summary of Contents for BRP can-am OUTLANDER 2021 Series

  • Page 1
    OUTLANDER Series WARNING Read this guide thoroughly. It contains important safety information. Minimum recommended age: Operator: 16 years old. Keep this Operator’s Guide in the vehicle. 2 1 9 0 0 2 0 9 3 Original Instructions…
  • Page 2
    – QS3 is a trademark of Fox Factory, Inc. † 219002093 en COJT ®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates. ©2020 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved.
  • Page 3: Foreword

    FOREWORD OPERATOR’S GUIDE 2021 Outlander 650 Outlander 850 Outlander DPS 650 Outlander DPS 850 Outlander XU 650 Outlander XT 650 Outlander XT 850 Outlander XT 1000R Outlander North Edition 850 Outlander Mossy Oak Hunting Edition 650 Outlander XT-P 850 Outlander XT-P 1000R Outlander X xc 1000R Outlander MAX DPS 650 Outlander MAX XT 650…

  • Page 4
    Can-Am ® ATV. It is backed by the servicing information, please ask your BRP warranty and a network of autho- dealer. rized Can-Am dealers ready to provide At delivery, you were also informed of the parts, service or accessories you the warranty coverage and signed the may require.
  • Page 5: Know Before You Go

    Also, read all safety labels on your a potential injury hazard. watch attentively SAFETY VIDEO located at https://can- am.brp.com/off-road/safety. WARNING Indicates a potential hazard, if not avoided, could result in serious in- jury or death. CAUTION Indicates a hazard situation which, if not avoided, This vehicle is for off road use only.

  • Page 6
    Due to late changes, some differences be- tween the manufactured product and the descriptions and/or specifications in this guide may occur. BRP reserves the right at any time to discontinue or change specifications, designs, fea- tures, models or equipment without incurring any obligation upon itself.
  • Page 7: Table Of Contents

    TABLE OF CONTENTS FOREWORD …………….1 Know Before you Go ..

  • Page 8
    TABLE OF CONTENTS VEHICLE INFORMATION CONTROLS …………….92 1) Throttle Lever .
  • Page 9
    TABLE OF CONTENTS BASIC PROCEDURES …………126 Starting the Engine.
  • Page 10
    US EPA EMISSION-RELATED WARRANTY ……..207 BRP INTERNATIONAL LIMITED WARRANTY: 2021 CAN-AM ® ATV ..210 BRP LIMITED WARRANTY FOR THE EUROPEAN ECONOMIC AREA, THE COMMONWEALTH OF THE INDEPENDENT STATES AND TURKEY: 2021 CAN-AM ®…
  • Page 11
    TABLE OF CONTENTS CONTACT US…………..225 Asia.
  • Page 12
    TABLE OF CONTENTS ______________…
  • Page 13: Safety Information

    SAFETY INFORMATION ________ ________ SAFETY INFORMATION…

  • Page 14: General Precautions

    BRP for the vehicle. These modifications have not Avoid Gasoline Fires and been tested by BRP and they may in- Other Hazards crease the risk of injury or loss of con- trol, or render the vehicle illegal to ride.

  • Page 15: Special Safety Messages

    SPECIAL SAFETY MESSAGES THIS VEHICLE IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. – This vehicle handles differently from other vehicles including motorcycles and cars. A collision or rollover can occur quickly, if you fail to take proper precautions, even during routine maneuvers such as turning and driving on hills or over obstacles.

  • Page 16
    When it is safe to proceed in reverse, go slowly. Take into account that on a 2-UP model the passenger can obstruct your view. – BRP recommends sitting on your ATV when operating in reverse. Avoid stand- ing up. Your weight could shift forward against throttle lever, causing an unex- pected acceleration and may lead to a loss of control.
  • Page 17
    SPECIAL SAFETY MESSAGES 2-UP Models Driver must: – Not forget is responsible for the safety of the passenger. – Inform the passenger concerning the basic rules for a safe ride. – Instruct the passenger to read the vehicle’s safety labels and to watch the SAFETY VIDEO –…
  • Page 18: Operation Warnings

    OPERATION WARNINGS The following warning and their format have been requested by the United States Consumer Product Safety Commission and are required to be in the Operator’s Guide for all ATVs. NOTE: The following illustrations are general representations only. Your model may differ.

  • Page 19
    OPERATION WARNINGS WARNING V00A1AQ POTENTIAL HAZARD Failure to follow the age recommendations for this vehicle. WHAT CAN HAPPEN A lack of respect for this age recommendation can lead to severe injury or death of the child. Even though a child may be within the age group for which this vehicle is recommended, he may not have the skills, abilities, or judgment needed to operate this vehicle safely and may be involved in a serious accident.
  • Page 20
    OPERATION WARNINGS 2-UP Models Only WARNING vmo2014-005-100 POTENTIAL HAZARD Failure to respect the physical limitations of the passeng er on 2-UP models. WHAT CAN HAPPEN A passenger that cannot completely lean his feet on footrests can be ejected when riding on uneven terrain. HOW TO AVOID THE HAZARD The passenger must be capable of keeping his feet on the footrests and his hands on grab handles at all times when he is seated on the vehicle.
  • Page 21
    OPERATION WARNINGS 1-UP Models Only WARNING V00A02Q POTENTIAL HAZARD Carrying a passenger on this vehicle. WHAT CAN HAPPEN Greatly reduces your ability to balance and control this vehicle. Could cause an accident, resulting in harm to you and/or your passenger. HOW TO AVOID THE HAZARD Never carry passenger.
  • Page 22
    OPERATION WARNINGS 2-UP Models Only WARNING V00A1CQ POTENTIAL HAZARD Carrying more than one (1) passenger on this vehicle. WHAT CAN HAPPEN Carrying more than one (1) passenger reduces your ability to balance and control this vehicle. Could cause an accident, resulting in harm to you and/or your passengers. HOW TO AVOID THE HAZARD Never carry more than one (1) passenger.
  • Page 23
    OPERATION WARNINGS WARNING V00A2DQ POTENTIAL HAZARD Allowing passenger(s) to sit on front or rear racks on this vehicle. WHAT CAN HAPPEN Allowing a passenger could: – Impair vehicle stability which could lead to a loss of control. – Result in injury to passenger(s) from impact on hard surfaces. –…
  • Page 24
    OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating this vehicle on public streets, roads or highways. WHAT CAN HAPPEN You can collide with another vehicle. HOW TO AVOID THE HAZARD Never operate this vehicle on any public street, road or highway, even a dirt or gravel one.
  • Page 25
    OPERATION WARNINGS WARNING POTENTIAL HAZARD Riding this vehicle without wearing an approved helmet, eye protection and protective gear. On 2-UP models, passenger should also have an approved helmet with a rigid chin guard. WHAT CAN HAPPEN – Riding without an approved helmet increases the chances of a severe head injury or death in the event of an accident.
  • Page 26
    OPERATION WARNINGS WARNING V00A07Q POTENTIAL HAZARD Using this vehicle with drugs or alcohol. WHAT CAN HAPPEN Could cause the passenger to fall off (2-UP models). Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident or death.
  • Page 27
    OPERATION WARNINGS WARNING V00A08Q POTENTIAL HAZARD Operating this vehicle at excessive speeds. WHAT CAN HAPPEN Increases your chances of losing control of the vehicle, which can result in an accident. HOW TO AVOID THE HAZARD Always travel at a speed which is appropriate for the terrain, visibility and operating conditions, and your experience.
  • Page 28
    OPERATION WARNINGS WARNING POTENTIAL HAZARD Attempting wheelies, jumps and other stunts. WHAT CAN HAPPEN Increases the chance of an accident, including an overturn. HOW TO AVOID THE HAZARD Never attempt stunts, such as wheelies or jumps. Do not try to show off. WARNING POTENTIAL HAZARD Failure to inspect the vehicle before operating.
  • Page 29
    OPERATION WARNINGS WARNING POTENTIAL HAZARD Riding on frozen waterways. WHAT CAN HAPPEN Breaking through the ice can lead to severe injury or death. HOW TO AVOID THE HAZARD Never ride this vehicle on a frozen surface before you are sure the ice is thick enough and sound enough to support the vehicle and its load, as well as the force that is created by a moving vehicle.
  • Page 30
    OPERATION WARNINGS WARNING POTENTIAL HAZARD Failure to use extra care when operating this vehicle on unfamiliar terrain. WHAT CAN HAPPEN You can come upon hidden rocks, bumps, or holes, without enough time to react. Could result in the vehicle overturning, passenger ejection (2-UP models) or loss of control.
  • Page 31
    OPERATION WARNINGS WARNING POTENTIAL HAZARD Failure to use extra care when operating on excessively rough, slippery or loose terrain. WHAT CAN HAPPEN Could cause loss of traction or vehicle control, which could result in an acci- dent, including an overturn or passenger ejection (2-UP models). HOW TO AVOID THE HAZARD Do not operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to control this vehicle on…
  • Page 32
    OPERATION WARNINGS WARNING POTENTIAL HAZARD Turning improperly. WHAT CAN HAPPEN Vehicle could go out of control, causing a collision or an overturn or a pas- senger ejection (2-UP models). HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in this Operator’s Guide.
  • Page 33
    OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating on excessively steep hills. WHAT CAN HAPPEN The vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills. HOW TO AVOID THE HAZARD Never operate this vehicle on hills too steep for the vehicle or for your abili- ties.
  • Page 34
    OPERATION WARNINGS WARNING POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control, passenger ejection (2-UP models) or cause ve- hicle to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in this Op- erator’s Guide.
  • Page 35
    OPERATION WARNINGS WARNING POTENTIAL HAZARD Going down a hill improperly. WHAT CAN HAPPEN Could cause loss of control, passenger ejection (2-UP models) or cause ve- hicle to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described in this Operator’s Guide.
  • Page 36
    OPERATION WARNINGS WARNING POTENTIAL HAZARD Improperly crossing hills or turning on hills. WHAT CAN HAPPEN Could cause loss of control, passenger ejection (2-UP models) or cause ve- hicle to overturn. HOW TO AVOID THE HAZARD Never attempt this maneuver on 2-UP models when the passenger is on board.
  • Page 37
    OPERATION WARNINGS WARNING V00A1PQ POTENTIAL HAZARD Stalling, rolling backwards or improperly dismounting while climbing a hill. WHAT CAN HAPPEN Could result in vehicle overturning. HOW TO AVOID THE HAZARD Use low gear and maintain steady speed when climbing a hill. If you lose all forward speed: Operator and passenger (2-UP models) must keep their weight uphill.
  • Page 38
    OPERATION WARNINGS WARNING POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN Could cause loss of control (passenger ejection on 2-UP models), or a colli- sion. Could cause the vehicle to overturn. HOW TO AVOID THE HAZARD Before operating in a new area, check for obstacles. Never attempt to ride over large obstacles, such as large rocks or fallen trees.
  • Page 39
    OPERATION WARNINGS WARNING POTENTIAL HAZARD Skidding or sliding improperly. WHAT CAN HAPPEN You may lose control of this vehicle. You may also regain traction unexpectedly, which may cause the vehicle to overturn or passenger ejection (2-UP models). HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain.
  • Page 40
    OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating this vehicle through deep or fast flowing water. WHAT CAN HAPPEN Tires may float, causing loss of traction and loss of control, which could lead to an accident. HOW TO AVOID THE HAZARD Never operate this vehicle in fast flowing water or in deep water. Check water depth and current before you attempt to cross any water.
  • Page 41
    OPERATION WARNINGS WARNING POTENTIAL HAZARD Improperly operating in reverse. WHAT CAN HAPPEN You could hit an obstacle or person behind the vehicle, resulting in serious injury. HOW TO AVOID THE HAZARD When you select reverse gear, make sure there are no obstacles or people behind the vehicle.
  • Page 42
    OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating this vehicle with improper tires, or with improper or uneven tire pressure. WHAT CAN HAPPEN Use of improper tires on this vehicle, or operation of this vehicle with improper or uneven tire pressure, may cause loss of control, tire blow outs, tire to move around on its rim, and increases the risk of an accident.
  • Page 43
    Never modify this vehicle through improper installation or use of acces- sories. All parts and accessories added to this vehicle should be approved by BRP and should be installed and used according to instructions. If you have questions, consult an authorized Can-Am dealer.
  • Page 44
    OPERATION WARNINGS WARNING POTENTIAL HAZARD Overloading this vehicle, carrying or towing cargo improperly. WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident. HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this vehicle including operator and passenger (2-UP models) as well as other loads and added accessories.
  • Page 45
    OPERATION WARNINGS WARNING V03M01Q POTENTIAL HAZARD Transporting flammable or dangerous material can lead to explosions. WHAT CAN HAPPEN This can cause serious injury or death. HOW TO AVOID THE HAZARD Never transport flammable or dangerous material. ________ ________ SAFETY INFORMATION…
  • Page 46: Pre-Ride Inspection

    PRE-RIDE INSPECTION WARNING Perform a pre-ride inspection before each ride to detect any potential prob- lem that could occur during operation. The pre-ride inspection can help you monitor component wear and deterioration before they become a problem. Correct any problem that you discover to reduce the risk of a breakdown or crash.

  • Page 47
    PRE-RIDE INSPECTION ITEMS TO BE ✔ INSPECTION TO PERFORM INSPECTED If you transport a cargo, respect the load capacity. LOADING THE CARGO RACKS Refer to Ensure cargo is properly secured to the racks If you are pulling a trailer or another equipment: Cargo –…
  • Page 48
    PRE-RIDE INSPECTION What to Do After the Engine is Started ITEMS TO BE ✔ INSPECTION TO PERFORM INSPECTED Check if steering operates freely by completely turning it Steering from side to side Shift lever Check operation of shift lever (P, R, N, H and L) 2WD/4WD selector Check operation of 2WD/4WD selector Drive forward slowly a few feet and apply brake lever…
  • Page 49: Riding The Vehicle

    BRP dealer performs the preseason preparation of your vehicle. Each visit to your authorized BRP dealer is a great opportunity for your dealer to verify if your vehicle is included in any safety campaign. We also urge you to visit your authorized BRP dealer in a timely manner if you become aware of any safety related campaigns.

  • Page 50: Riding Gear

    RIDING THE VEHICLE Riding Gear Actual weather conditions should help you decide how to dress. Dress for the coldest weather expected. Thermal underwear next to the skin also provides a good insulation. It is important that the operator always wears the appropriate protective riding gear and apparel, including an approved helmet, eye protection, boots, gloves, a long sleeved shirt and pants.

  • Page 51: Carrying A Passenger

    NEVER install other passenger’s seat other than the one recommended by BRP. Do not use the racks or their location to carry passenger(s). Carrying more than one (1) passenger may affect the stability and your control of the vehicle.

  • Page 52: Environment

    RIDING THE VEHICLE First aid kit Adjustable wrench Mobile phone Knife Friction tape Flashlight A rope Colored lens goggles Trail map Spare light bulbs Provided tool kit Snack Environment One of the benefits of this vehicle is that it can take you off the beaten path away from most communities.

  • Page 53: Riding Techniques

    RIDING THE VEHICLE An operator who takes a vehicle off-road should always exercise the utmost care in selecting the safest path and keeping close watch on the terrain ahead of him. On no account should the vehicle be operated by anyone who is not completely famil- iar with the driving instructions applicable to the vehicle, nor should it be operated on steep or treacherous terrain.

  • Page 54
    RIDING THE VEHICLE vmo2012-012-520 2 2 -UP Models The passenger must keep his hands on the grab handles and his feet on footrests at all times. The passenger must synchronize his movements with the operator. Crossing Roads If you have to cross a road, the lead driver should get off his vehicle, then observe and give directions to the other riders.
  • Page 55
    RIDING THE VEHICLE Avoid sudden inputs to steering, throttle or brakes while turning. WARNING Do not attempt turns at excessive speed. vmo2012-012-525 If you do get into a slide or skid, it may help to turn the handlebar in the direction of the skid until you regain control.
  • Page 56
    RIDING THE VEHICLE Reverse Operation When operating in reverse, check that the path behind the vehicle is free of people or obstacles. Proceed slowly and avoid sharp turns. When riding on a 2-UP model, take into account that the passenger can obstruct your view.
  • Page 57
    RIDING THE VEHICLE vmo2012-012-526 2 2 -UP Models The passenger must synchronize his movements with the operator. The passen- ger must remain seated at all times. Do not forget, the operator is responsible for the safety of the passenger. In doubt, disembark the passenger before climbing a hill.
  • Page 58
    RIDING THE VEHICLE V00A1XL Vehicle Behaviors Due to configuration, this vehicle has excellent climbing ability, so much so that it is possible to tip over before traction is lost. For example, it is common to encounter terrain situations where the top of the hill has eroded to a point that the hill peak rises very sharply.
  • Page 59
    RIDING THE VEHICLE Decelerating while negotiating a slippery downhill slope could “toboggan” the vehicle. Maintain steady speed and/or accelerate slightly to regain control. Try to avoid steep inclines. If you’re not careful, you could tip over when going down hills. vmo2012-012-523 2 2 -UP Models The operator is responsible for the safety of the passenger;…
  • Page 60
    RIDING THE VEHICLE Vehicle Behaviors This vehicle can climb slopes that are steeper than it can safely descend. There- fore, it is essential to ensure that a safe route exists to descend a slope before you climb it. Side Hilling This is one of the most risky types of riding since it may drastically change the bal- ance of the vehicle.
  • Page 61
    RIDING THE VEHICLE Drop-Offs This vehicle will “bottom-out” and usually stop if either the front or rear wheels are driven over a drop-off. If the drop is sharp or deep, the vehicle will nose dive and tip over. When riding on a 2-UP model, the operator is responsible for the safety of the pas- senger;…
  • Page 62
    RIDING THE VEHICLE On 2-UP models, the operator is responsible for the safety of the passenger; in doubt, do not attempt to cross. Ice will also affect the control of the vehicle. Slow down and do not “gun” the throttle. This will only result in spinning of the tires and possible tip over of the vehicle or passenger ejection (2-UP models).
  • Page 63
    RIDING THE VEHICLE At the end of each ride it is a good practice to clean the vehicle body and all moving components (brakes, steering components, drivelines, controls, radiator fan etc.) from any snow or ice accumulations. Wet snow will turn to ice during the shut down period and become more difficult to remove at the next pre-ride inspection.
  • Page 64: Moving Loads And Doing Work

    MOVING LOADS AND DOING WORK Working with your Vehicle WARNING Your vehicle can help you perform a The vehicle handling, stability and number of different LIGHT tasks rang- braking distance are affected when ing from snow removal to pulling wood loading racks and using the vehi- or carrying cargo.

  • Page 65: Loading The Cargo Racks

    MOVING LOADS AND DOING WORK MAXIMUM LOAD TABLE 235 kg 1-UP TOTAL Includes weight of operator, passenger, MODELS (517 lb) LOAD cargo, accessories and trailer tongue 2-UP 272 kg ALLOWED weight. MODELS (600 lb) 45 kg FRONT LOAD Evenly distributed. (100 lb) Evenly distributed.

  • Page 66: Pulling A Trailer (If Equipped With Hitch)

    (if Equipped with Hitch) the label on the hitch. NOTICE A BRP approved rear hitch must be properly installed on the vehicle for hauling trailers. Riding this vehicle with a trailer sub- stantially increases the risk of toppling, especially on inclined slopes.

  • Page 67: Important On-Product Labels (Canada/United States)

    IMPORTANT ON-PRODUCT LABELS (CANADA/UNITED STATES) Hang Tag This vehicle comes with a hang tag and labels containing important safety informa- tion. Any person who rides this vehicle should read and understand this information be- fore riding. 704903310 TYPICAL — 1-UP MODELS ________ ________ SAFETY INFORMATION…

  • Page 68
    IMPORTANT ON-PRODUCT LABELS (CANADA/UNITED STATES) NEVER USE WITH DRUGS OR ALCOHOL. 704903314 704903314 TYPICAL — 2-UP MODELS . Operating, servicing and WARNING maintaining an off-road vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm.
  • Page 69: Vehicle Safety Labels

    IMPORTANT ON-PRODUCT LABELS (CANADA/UNITED STATES) Vehicle Safety Labels Read and understand all the safety la- bels on your vehicle. These labels are affixed to the vehicle for the safety of the operator, passen- ger (2-UP) or bystanders. The safety labels on your vehicle should be considered permanent parts of the vehicle.

  • Page 70
    IMPORTANT ON-PRODUCT LABELS (CANADA/UNITED STATES) vmo2012-012-044_a vmo2012-012-045_c vmo2013-007-004_e TYPICAL _______ ________ SAFETY INFORMATION…
  • Page 71
    QR code link or visit Can-am web site before operation. LOCATE AND READ OPERATOR’S GUIDE FOLLOW ALL INSTRUCTIONS & WARNINGS. 8010 Patent : www.brp.com/en/about-brp/patents.html EN-704908010-DEC LABEL 1 — 1-UP MODELS ________ ________ SAFETY INFORMATION…
  • Page 72
    Read and understand all safety labels, locate and read operator’s guide and watch the safety video using the QR code link or visit Can-am web site before operation. Patent : www.brp.com/en/about-brp/patents.html 8014 EN-704908014-DEC LABEL 1 — 2-UP MODELS…
  • Page 73
    IMPORTANT ON-PRODUCT LABELS (CANADA/UNITED STATES) NEVER ride as a passenger. Passengers can cause a UNDER loss of control, resulting in SEVERE INJURY or DEATH. 704906851 EN-704906851-DEC Operating this ATV if you are under the LABEL 4 — 1-UP MODELS age16 increases the chance of SEVERE INJURYor DEATH.
  • Page 74
    IMPORTANT ON-PRODUCT LABELS (CANADA/UNITED STATES) PASSENGER SAFETY To reduce the risk of SEVERE INJURY or DEATH NEVER RIDE NEVER CARRY AFTER USING MORE THAN DRUGS OR 1 PASSENGER. OR ALCOHOL. NEVER carry a passenger too small to firmly plant feet on footrests and securely grasp hand holds.
  • Page 75
    IMPORTANT ON-PRODUCT LABELS (CANADA/UNITED STATES) • NEVER carry a passenger on this carrier. • MAXIMUM FRONT LOAD: 45 kg (100 lb) evenly distributed. • MAXIMUM REAR LOAD: 90 kg (200 lb) evenly distributed. (Includes trailer tongue weight if applicable). EN-704905995-DEC LABEL 6 ALWAYS use the trailer hitch or the recovery hook to pull…
  • Page 76
    IMPORTANT ON-PRODUCT LABELS (CANADA/UNITED STATES) Improper tire pressure or overloading can cause loss of control, resulting in SEVERE INJURY or DEATH. ALWAYS maintain proper tire pressure according to the load on the vehicle. Refer to table. NEVER underinflate tire as it could cause the tire to disloge from the rim. NEVER exceed the vehicle load capacity of 235 kg (517 lb), NEVER…
  • Page 77
    IMPORTANT ON-PRODUCT LABELS (CANADA/UNITED STATES) This vehicle is an all terrain vehicle and is not intended for use on public roads. 704905680 Ce véhicule est un véhicule tout terrain qui n’est pas destiné a être utilisé sur les vmo2010-010-100_a voies publiques. LABEL 11 EN_704905680_DEC LABEL 9…
  • Page 78: Compliance Labels

    IMPORTANT ON-PRODUCT LABELS (CANADA/UNITED STATES) 704905706 EN-704905706-DEC LABEL 13 — LOCATED ON COOLANT RESERVOIR Compliance Labels These labels indicate vehicle’s compli- ance. EMISSION CONTROL INFORMATION EN-EPA-DEC TYPICAL — UNDER SEAT — APPLICABLE WHEN EQUIVALENT TO A MODEL CERTIFIED TO US EPA STANDARDS Bombarider Recreational Products Inc.

  • Page 79: Technical Information Labels

    IMPORTANT ON-PRODUCT LABELS (CANADA/UNITED STATES) Technical Information Labels 707800373 UNDER SEAT Unleaded fuel only Recommended: PREMIUM 91 (min (R+M)/2) SUPER 95 704907508 (min RON) EN-704907508-DEC NEAR GAS CAP OF 1000R ENGINES < 750 kg (1654 lb) 7355 N < 75 kg (165 lb) 736 N EN-704908748-DEC ON TRAILER HITCH — IF EQUIPPED ________…

  • Page 80: Important On-Product Labels

    IMPORTANT ON-PRODUCT LABELS (ALL COUNTRIES EXCEPT CANADA/UNITED STATES) Vehicle Safety Labels Read and understand all the safety la- bels on your vehicle. These labels are affixed to the vehicle for the safety of the operator, passen- ger (2-UP) or bystanders. The safety labels on your vehicle should be considered permanent parts of the vehicle.

  • Page 81
    IMPORTANT ON-PRODUCT LABELS (ALL COUNTRIES EXCEPT CANADA/UNITED STATES) 219002093-002 TYPICAL 219002093-003 ________ ________ SAFETY INFORMATION…
  • Page 82
    – Never carry a passenger on 1-up models and NEVER carry more than one passenger on 2-up models. – Never use with drugs or alcohol. Safety Video https:// can-am.brp.com /off-road/safety Patent : www.brp.com/en/about-brp/patents.html 8012 EN-704908012-DEC LABEL 1 — 1-UP MODELS _______ ________ SAFETY INFORMATION…
  • Page 83
    IMPORTANT ON-PRODUCT LABELS (ALL COUNTRIES EXCEPT CANADA/UNITED STATES) Safety Video https:// can-am.brp.com Patent : www.brp.com/en/about-brp/patents.html 8015 EN-704908015-DEC LABEL 1 — 2-UP MODELS L L abel 2 WARNING Operating this ATV if you are under the age of 16 increases the chance…
  • Page 84
    IMPORTANT ON-PRODUCT LABELS (ALL COUNTRIES EXCEPT CANADA/UNITED STATES) Label 3 NOTICE This vehicle must be stopped before shifting lever. AL- WAYS apply foot brake to shift from Park (P) and Neutral (N). EN-704905694-DEC LABEL 4 — 2-UP MODELS STOP EN-704908379-DEC LABEL 3 L L abel 4 WARNING…
  • Page 85
    IMPORTANT ON-PRODUCT LABELS (ALL COUNTRIES EXCEPT CANADA/UNITED STATES) Label 5 WARNING – NEVER carry a passenger on this carrier. – MAXIMUM FRONT LOAD: 45 kg (100 lb) evenly distributed. – MAXIMUM REAR LOAD: 90 kg (200 lb) evenly distributed (including trailer tongue weight if applicable).
  • Page 86
    IMPORTANT ON-PRODUCT LABELS (ALL COUNTRIES EXCEPT CANADA/UNITED STATES) Label 7 WARNING – Locate and read operator’s guide. Improper tire pressure or overloading can cause loss of control, resulting in SEVERE INJURY or DEATH. – ALWAYS maintain proper tire pressure as shown. –…
  • Page 87
    IMPORTANT ON-PRODUCT LABELS (ALL COUNTRIES EXCEPT CANADA/UNITED STATES) < 272 kg (600 lb) 68.9 kpa 68.9 kpa (10 psi) (10 psi) km/h 750 kg (1654 lb) km/h 75 kg (165 lb) > 132 kg (290 lb) EN-704907619-DEC LABEL 7 — 2-UP MODELS L L abel 8 Label 9 WARNING…
  • Page 88: Compliance Labels

    IMPORTANT ON-PRODUCT LABELS (ALL COUNTRIES EXCEPT CANADA/UNITED STATES) Compliance Labels Label 10 These labels indicate vehicle’s compli- WARNING ance. – 1) Ensure the latch lever is in the open position by pulling it to- wards the front of seat. EMISSION CONTROL INFORMATION –…

  • Page 89: Technical Information Labels

    IMPORTANT ON-PRODUCT LABELS (ALL COUNTRIES EXCEPT CANADA/UNITED STATES) Technical Information Labels 707800373 UNDER SEAT Unleaded fuel only Recommended: PREMIUM 91 (min (R+M)/2) SUPER 95 704907508 (min RON) EN-704907508-DEC NEAR GAS CAP OF 1000R ENGINES ________ ________ SAFETY INFORMATION…

  • Page 90
    IMPORTANT ON-PRODUCT LABELS (ALL COUNTRIES EXCEPT CANADA/UNITED STATES) This page is intentionally blank _______ ________ SAFETY INFORMATION…
  • Page 91: Reporting Safety Defects

    REPORTING SAFETY DEFECTS In Canada, if you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform Transport Canada in addition to notifying Bombardier Recreational Products Inc. If Transport Canada receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.

  • Page 92
    REPORTING SAFETY DEFECTS This page is intentionally blank _______ ________ SAFETY INFORMATION…
  • Page 93
    VEHICLE INFORMATION _______________…
  • Page 94: Controls

    CONTROLS All Models 219002093-005 TYPICAL 1) Throttle Lever The throttle lever is located on the RH side of the handlebar. The throttle lever controls the engine speed. To increase or maintain vehicle speed, press the throttle lever with your right thumb.

  • Page 95: Lh Brake Lever

    CONTROLS 2) LH Brake Lever The brake lever is located on the LH side of the handlebar. 219001872-001_c TYPICAL 1. Brake lever 2. Parking brake lever The parking brake function is to main- 219001872-001_d tain brakes to all wheels to prevent ve- 1.

  • Page 96: Brake Pedal

    CONTROLS WARNING Make sure parking brake is re- leased before operating the ve- hicle. If parking brake is left ON while riding, it may cause damage to the brake system and cause loss of braking capacity and/or fire. 4) Brake Pedal The brake pedal is located on the RH side footrest.

  • Page 97: Keys

    CONTROLS NOTICE P: Park Use the low speed range to pull a trailer, carry heavy cargo, The park position locks the gearbox to go over obstacles or drive uphill and help prevent vehicle movement. downhill. WARNING 6) Keys Always use the PARK (P) position when the vehicle is not in oper- D.E.S.S.

  • Page 98: Lh Handlebar Switches

    CONTROLS 7) LH Handlebar Switches priate. For example, in wide-open straight trails, operators may prefer the performance key. Normal Key The normal key limits the vehicle rate of acceleration and/or the vehicle speed to 70 km/h (43 MPH). WARNING On steep downhills, the engine speed limiter may not prevent the 219001854-002_a vehicle from accelerating beyond…

  • Page 99
    CONTROLS Engine Start Button 219001733-003_a HEADLIGHT SWITCH FUNCTIONS 1. Lights OFF 2. Low beam and taillight 219001731-001_d 3. High beam and taillight TYPICAL 1. Engine start button 2. Engine stop switch Engine Stop Switch When engine start button is pressed and held, it starts the engine.
  • Page 100: 2Wd/4Wd And Driving Modes (If Equipped) Selector Switch

    CONTROLS DPS Function (Models with DPS) This button is also used to change the DPS (Dynamic Power Steering) mode. For complete information on DPS TUNE YOUR RIDE modes, refer to 9) 2WD/4WD and Driving Modes (if equipped) Selector Switch The 2WD/4WD and Driving Modes se- 219001731-001_c lector is located on the RH side of the TYPICAL…

  • Page 101
    CONTROLS 219001961-004_b 219001961-004_e 4WD MODE — TYPICAL The SPORT mode provides a crisper throttle response. Press LEFT to acti- To engage the 2WD mode, press the vate, RIGHT to deactivate. switch up. NOTE: The SPORT mode can be acti- vated with all key types and provides the maximum power with the used key.
  • Page 102: Horn Switch (On Applicable Vehicles)

    CONTROLS NOTE: For a smoother ride on bumpy trails, do not activate Sport mode. 10) Horn Switch (On applicable vehicles) For vehicles sold in Finland Press on the horn switch to activate the horn. 219002093-004 While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious injury or death.

  • Page 103: Digital Display

    4.5″ DIGITAL DISPLAY Multifunction Display Left Lateral Display Lower Display 219001961-711 The left lateral display includes: 219001961-710 – Fuel level indicator May display the following: – 2X4 / 4X4 telltale – RPM – Speed – Engine Temperature – Battery Voltage –…

  • Page 104: Warning Lamps And Indicators

    4.5″ DIGITAL DISPLAY Central Display The MODE display indicates the se- lected mode of operation: – SPORT – WORK A message of the selected mode will be displayed on the lower display at activation and deactivation as follow: MESSAGE DRIVE MESSAGE AT MODE DEACTIVATION…

  • Page 105: Settings

    4.5″ DIGITAL DISPLAY NOTE: Some warning indicators ap- Icons and Indicators — Multifunction pear in the display of the multifunction Display gauge and function the same as an in- ICONS AND INDICATORS dicator lamp but do not display when starting the vehicle. Denotes SPORT mode is selected.

  • Page 106
    4.5″ DIGITAL DISPLAY Setting Brightness Using LOWER (MENU) button, se- lect BRIGHTNESS and hold button to change brightness. Using LOWER (MENU) button, adjust brightness then push and hold LOWER (MENU) button to acknowledge selec- tion. Setting Clock Using LOWER (MENU) button, Select CLOCK and hold to change units.
  • Page 107: Digital Display

    7.6″ DIGITAL DISPLAY Basic Functions Left Lateral Display Multifunction Gauge Description WARNING iVTS Do not adjust the display while rid- ing, you could lose control. General View 219002027-302 The left lateral display includes: – Fuel level indicator – Tripmeter (A — B) iVTS –…

  • Page 108
    7.6″ DIGITAL DISPLAY May display the following: – RPM – Vehicle speed Transmission Position Display iVTS 219001961-004_d RH SIDE OF HANDLEBAR 1. Driving modes selector 219002027-305 A message of the selected mode will This display shows gears position of be displayed on the lower display at gearbox: activation and deactivation as follow: –…
  • Page 109: Settings

    7.6″ DIGITAL DISPLAY WARNING AND TELLTALE LIGHTS RED — (Steady ON) Low Brake Fluid 219001961-717 4X4 ICON FOR ALL OTHER COUNTRIES BLUE — High Beam Middle Left Display GREEN — Neutral GREEN — Flashers (T Category iVTS models only) Icons and Indicators 219002027-308 ICONS AND INDICATORS The middle left lateral display includes:…

  • Page 110
    7.6″ DIGITAL DISPLAY As you proceed under a constant speed setting, keep your attention level up to maintain good situational awareness. Slowing down is a matter of releasing the throttle. Activating Speed Limiter Mode 1. Press the Gauge Switch to go to the SETTINGS menu.
  • Page 111
    7.6″ DIGITAL DISPLAY Hold menu button to confirm selected Setting Clock speed limit. Using MENU button, Select CLOCK NOTE: Activating speed limiter mode and hold to change time. of operation only limits the maximum 1. Press MENU button to select clock speed available when depressing the display.
  • Page 112: Equipment

    EQUIPMENT 219002027-403_a TYPICAL — 1-UP MODELS ______________…

  • Page 113
    EQUIPMENT 219002027-402_a TYPICAL — 2-UP MODELS ______________…
  • Page 114: Windshield (If Equipped)

    EQUIPMENT 1) Windshield (If Equipped) Windshield Removal and Installation To remove the windshield, completely unscrew both knobs, then pull the windshield forward. vmo2012-012-020_a 1. Seat latch Pull seat upward then rearward. Con- tinue lifting movement until you can release the front retaining device then completely remove seat.

  • Page 115
    EQUIPMENT WARNING Without its passenger’s seat, the vehicle becomes a ONE RIDER ve- hicle (1-UP model) and NO PAS- SENGER must be allowed on ve- hicle. NEVER carry passenger on glove box and NEVER ride without a passenger seat if no glove box is installed.
  • Page 116
    EQUIPMENT Passenger’s Seat Installation 3. Align and insert glove box latching system into this vehicle’s «LINQ» 1. Ensure the latch lever is in the open opening. position by pulling it towards the front of seat. 2. Using a forward motion, insert both front tabs of the seat into the vehicle anchor housings.
  • Page 117: Footpegs

    EQUIPMENT vmo2013-007-010_a vmo2013-007-007_a TYPICAL — 2-UP SHOWN TYPICAL 1. Operator’s LH footpeg 1. Latch 2. Passenger’s LH footpeg 3. Remove glove box. WARNING 4. Reinstall passenger’s seat. Refer to Passenger must have both feet on PASSENGER’S SEAT in this section. footpegs at all time during vehicle operation.

  • Page 118: Heated Throttle Lever (If Equipped)

    EQUIPMENT 219001854-002_c 219001854-002_e 1. Heated grips switch 1. Heated throttle lever switch Press the switch again to increase the Press the switch again to increase the heat level. Each time the switch is heat level. Each time the switch is pressed, the heat level increases.

  • Page 119: Passenger’s Heated Grips (If Equipped)

    EQUIPMENT 8) Passenger’s Heated 10) Heated Visor Grips (If Equipped) Connector (If Equipped) The heated grips have 2 levels of heat. Connector specifically designed to The switch is located on the RH grab power a heated helmet visor. handle. Front Connector 219001854-003_a 1.

  • Page 120: Cargo Racks

    EQUIPMENT 12) Cargo Racks Cargo racks are convenient for carry- ing equipment and various other cargo. They must never be used to carry a passenger. vmo2012-012-023_b 1. Rear storage compartment cover WARNING Always engage the PARK position on the shift lever before opening cover.

  • Page 121: Trailer Hitch

    EQUIPMENT 13) Trailer Hitch Convenient hitch to install a ball to tow a trailer or other equipment. Install the proper ball size as per trailer man- ufacturer recommendations. Refer to SPECIFICATIONS for carrying loads and towing recommendations. 219001731-001_f TYPICAL 1. Rewind 2.

  • Page 122: Gps Receiver (Global Positioning System) (If Equipped)

    EQUIPMENT Also, when winching for more than The GPS comes from factory with 30 seconds, it is recommended to in- all the necessary accessories to be crease engine RPM in the range of specifically used on this vehicle. It in- 3000 RPM to increase charging power cludes: to the battery.

  • Page 123: Recovery Hook

    EQUIPMENT WARNING Remember, the data provided by the GPS receiver is for reference only. For your safety, NEVER rely solely on this information. GPS Receiver Installation Remove tamper resistant screw on front of GPS receiver. 219001961-005_b Insert GPS receiver onto the lower tab 1.

  • Page 124: Additional Accessories

    ADDITIONAL ACCESSORIES Some models are equipped with factory installed accessories. 219002027-401 1) Underbody Protective Plates Aluminum plates that provide protec- tion to underbody and suspension arms. 219001854-007 ______________…

  • Page 125: Fuel

    FUEL Fuel Requirements For 1000R engines use premium un- leaded gasoline with an AKI (R+M)/2 NOTICE Always use fresh gaso- octane rating of 91, or a RON octane line. Gasoline will oxidize; the re- rating of 95. sult is loss of octane, volatile com- pounds, and the production of gum and varnish deposits which can damage the fuel system.

  • Page 126
    FUEL 3. Unscrew slowly the fuel reservoir cap counterclockwise to remove it. vmo2012-012-027_a 1. Fuel reservoir cap WARNING If a differential pressure condition is noticed (whistling sound heard when loosening fuel reservoir cap) have vehicle inspected and/or re- paired before further operation. 4.
  • Page 127: Break-In Period

    BREAK-IN PERIOD Operation During Break-In A break-in period of 10 operating hours or 300 km (200 mi) is required for the vehicle. Engine During the break-in period: – Avoid full throttle operation – Maximum throttle should not ex- ceed 3/4 –…

  • Page 128: Basic Procedures

    BASIC PROCEDURES Starting the Engine Changing Gear Selection The shift lever must be set to PARK or Apply brakes and immobilize vehicle, NEUTRAL. then select the desired shift lever posi- tion. NOTE: For your convenience, an over- ride mode allows the engine to be Release brakes.

  • Page 129
    BASIC PROCEDURES Set shift lever in PARK position. Use the vehicle engine stop switch to stop the vehicle Remove D.E.S.S. key from D.E.S.S. post. If you must park on a steep incline or if the vehicle is carrying cargo, block the wheels using rocks or bricks.
  • Page 130: Special Procedures

    SPECIAL PROCEDURES What to Do if Water Entered the CVT The CVT drain plug is located on the rear portion of the CVT cover. It is ac- cessible from the rear LH fender. Inspect the CVT drain plug to validate if water is present.

  • Page 131: What To Do If Vehicle Is Turned Over

    SPECIAL PROCEDURES What to Do if Vehicle is NOTICE Immersion of the vehi- cle can cause serious damage if the Turned Over correct restart procedure is not fol- When vehicle is turned over or stays lowed. tilted on the side, put the vehicle back on its wheel.

  • Page 132: Tune Your Ride

    TUNE YOUR RIDE WARNING FRONT SUSPENSION FACTORY PRELOAD SETTINGS Suspension adjustment could af- fect vehicle handling. Always take FACTORY ADJUSTMENT MODEL time to familiarize yourself with SETTING the vehicle’s behavior after any suspension adjustment have been models made. except XT-P, position 3 Following are guidelines to fine-tune X xc and…

  • Page 133
    TUNE YOUR RIDE Spring Preload Adjustment WARNING The left and right shock adjust- ment on front or rear suspension must always be set to the same position. Never adjust one only. Uneven adjustment can cause poor handling and loss of stability, which could lead to an accident.
  • Page 134
    TUNE YOUR RIDE Shock Absorber Damping (X xc Model) FRONT SUSPENSION DAMPING FACTORY SETTINGS 12 clicks CCW from Rebound full stop High Speed 2.25 turn CCW from 219001682-007_a Compression full stop 1. Position 1 2. Position 2 Slow Speed 2.25 turn CCW from 3.
  • Page 135: Dynamic Power Steering (Dps) Assist Level Adjustment

    TUNE YOUR RIDE the vehicle’s speed and rider’s de- ACTION RESULT mand, in order to provide maximum Increasing Firmer steering power at lower speed where compression compression the demand is normally higher. As damping force damping speed increases, the assistance is pro- gressively reduced to keep maximum Decreasing Softer…

  • Page 136
    TUNE YOUR RIDE 219001731-001_e 1. Override/DPS button 2. Check the multifunction gauge to confirm the active DPS mode. 219001961-710 4.5″ DIGITAL DISPLAY iVTS 219002027-301 7.6″ DIGITAL DISPLAY To change the DPS mode, proceed as follows: 1. Press and hold Override/DPS but- ton for 2 seconds to go to the next setting.
  • Page 137: Transporting The Vehicle

    TRANSPORTING THE VEHICLE When contacting a towing or trans- SAFETY PRECAUTIONS porting service, be sure to ask if they Ensure you have a good have a flatbed trailer, loading ramp or Visibility visibility during the entire power ramp to safely lift the vehicle maneuver.

  • Page 138: Using A Winch To Pull Vehicle Onto Trailering Equipment

    TRANSPORTING THE VEHICLE 3. Back off the vehicle, verify ramps 3. If the vehicle is not equipped with a are still secure, then proceed at winch, proceed as follows: proper speed. 3.1 Attach strap to lower front 4. Carefully drive vehicle onto platform bumper anchor.

  • Page 139: Getting Vehicle Out Of Trailer

    TRANSPORTING THE VEHICLE vmo2013-007-014_a TYPICAL 1. Front tie-down point location vmo2013-007-003_a TYPICAL 1. Rear tie-down point location NOTICE Securing vehicle at other locations may damage the vehicle. Getting vehicle out of trailer WARNING Vehicle may have moved during transport. Ensure vehicle is prop- erly aligned with ramps before proceeding.

  • Page 140
    TRANSPORTING THE VEHICLE This page is intentionally blank ______________…
  • Page 141
    MAINTENANCE ______________…
  • Page 142: Maintenance Schedule

    For emission-related warranty claims, BRP is limiting the diagnosis and repair of emission-related parts to the authorized Can-Am Off-Road dealers. For more US EPA EMISSION-RELATED WARRANTY…

  • Page 143: Maintenance Schedule Legend

    MAINTENANCE SCHEDULE MAINTENANCE SCHEDULE LEGEND Operation in trail riding conditions Operation in severe riding conditions (dusty or muddy) or carrying heavy loads condition MAINTENANCE SCHEDULE Make sure to perform proper maintenance at recommended intervals as indicated in the tables. Some items of the maintenance schedule must be performed in function of the calendar, regardless of the distance or time of operation.

  • Page 144
    MAINTENANCE SCHEDULE EVERY 3 000 KM (2,000 MI) OR 100 HOURS (whichever comes first) EVERY 1 500 KM (1,000 MI) OR 50 HOURS (whichever comes first) The following must be performed at least once a year: Change engine oil and filter Lubricate throttle cable Inspect and clean brake system Inspect battery condition…
  • Page 145
    MAINTENANCE SCHEDULE EVERY 12 000 KM (8,000 MI) OR 5 YEARS (whichever comes first) EVERY 6 000 KM (4,000 MI) OR 5 YEARS (whichever comes first) Replace engine coolant ______________…
  • Page 146: Maintenance Procedures

    MAINTENANCE PROCEDURES This section includes instructions for Air Filter Removal basic maintenance procedures. NOTICE Never remove or mod- ify any component in the air filter WARNING housing. Otherwise, engine perfor- Unless otherwise indicated, al- mance degradation or damage can ways remove D.E.S.S. key from occur.

  • Page 147
    MAINTENANCE PROCEDURES vmr2012-010-017_a vmo2012-012-039_a TYPICAL — SOME PARTS REMOVED FOR 1. Air filter cover CLARITY 1. Air filter housing inlet drain tube Remove air filter. 3. Check air filter dirty chamber for cleanliness. – If any debris or water are found, clean air filter chamber using a vacuum cleaner.
  • Page 148
    MAINTENANCE PROCEDURES Air Filter Cleaning and Oiling CAUTION Always wear propriate skin and eye protection. Chemicals can cause a skin rash and eye injury. Paper Filter Cleaning 1. Ensure that the foam filter is re- vbs2009-012-005 moved from paper filter. TYPICAL — DRY 2.
  • Page 149: Engine Oil

    MAINTENANCE PROCEDURES sorbent cloth and squeezing gently. Install console as the reverse of re- This will also ensure a full oil cover- moval. However, pay attention to the age on foam filter. following. 5. Reinstall the foam filter over the pa- Align console front tabs with slots, per filter.

  • Page 150
    Properly tighten dipstick. Recommended Engine Oil Rotax ® engines were developed and validated using the XPS™ oil. BRP rec- ommends the use of its XPS engine oil vmo2006-007-013_a or an equivalent at all time. Damages TYPICAL — RH SIDE OF ENGINE caused by the use of an oil not suitable 1.
  • Page 151: Oil Filter

    MAINTENANCE PROCEDURES XPS RECOMMENDED ENGINE OIL Scandinavia: 4T 10W50 SYNTHETIC OIL (EUR) Warm (P/N 779240) temperature Other Countries: 4T 10W50 vmo2012-012-058_a SYNTHETIC OIL 1. Drain plug (P/N 779234) Allow enough time for oil to flow out of IF THE RECOMMENDED XPS oil filter.

  • Page 152: Radiator

    MAINTENANCE PROCEDURES 4. Remove oil filter. vmr2006-008-001_a 1. Slightly oil tmr2011-010-004_a 2. Slightly oil 1. Oil filter screw 2. Oil filter cover 5. Install the cover on the engine. 3. O-ring 4. Oil filter 6. Tighten oil filter cover screws to rec- ommended specification.

  • Page 153: Engine Coolant

    MAINTENANCE PROCEDURES Inspect radiating fins. They must be clean, free of mud, dirt, leaves and any other deposit that would prevent the radiator to cool properly. Remove as much deposits as you can with your hands. If water is available in proximity, try rinsing the radiating fins.

  • Page 154
    MAINTENANCE PROCEDURES Engine Coolant Replacement Cooling System Draining Remove the gauge support. 219001854-001_b Step 1: Hook Step 2: Engage retaining tab WARNING In order to avoid potential burns, 219001854-001_a do not remove the radiator cap if Step 1: Pull up the engine is hot.
  • Page 155
    MAINTENANCE PROCEDURES vmo2012-012-058_b 1. Coolant drain plug NOTE: Do not unscrew the coolant tmo2011-001-501_a drain plug completely. TYPICAL 1. Front cylinder bleed screw 650 Models Disconnect the lower radiator hose and drain the remaining coolant into a suitable container. NOTE: Take note of the position of the hose clamp on the lower radiator hose at the radiator.
  • Page 156: Muffler Spark Arrester

    MAINTENANCE PROCEDURES 5. Continue adding coolant until sys- tem is full up to the pressure cap. 6. Refill coolant tank up to MAX level mark. 7. Run engine at idle with the radiator cap off. Slowly add coolant if neces- sary.

  • Page 157: Cvt Air Filter (850/1000R)

    MAINTENANCE PROCEDURES Remove carbon deposits from the TIGHTENING TORQUE spark arrester using a brush. Tail pipe NOTICE Use a soft brush and be screws careful to avoid damaging spark ar- 11 N•m ± 1 N•m rester mesh. (97 lbf•in ± 9 lbf•in) Cover screws CAUTION Wear eye protection and gloves.

  • Page 158: Gearbox Oil

    MAINTENANCE PROCEDURES CVT Air Filter Installation Models with Slip-On Air Filter Install air filter on CVT inlet by stretch- ing its sides. Models with Clip-On Air Filter Install air filter on CVT by inserting tabs in their slots and push on air filter until it clicks.

  • Page 159
    NOTE: The XPS oil is specially formu- lated to meet the lubrication require- NOTE: Clean drain plug from any ments of this gearbox. BRP strongly metallic particles prior to installation. recommends the use of its XPS oil. Refill gearbox with recommended oil.
  • Page 160: Throttle Cable

    MAINTENANCE PROCEDURES TIGHTENING TORQUE 5 N•m ± 0.6 N•m Oil level plug (44 lbf•in ± 5 lbf•in) Wipe off any spillage. Throttle Cable Throttle Cable Lubrication (If applicable) V07I0GY The throttle cable must be lubricated with a silicone based lubricant or an 1.

  • Page 161
    MAINTENANCE PROCEDURES V07I0JY TYPICAL V07I0IY NOTE: Place a rag around the throttle Remove the throttle body side cover. cable adjuster to prevent the lubricant from splashing. Add lubricant until it runs out at throttle body end of the throttle cable. Reinstall and adjust the cable.
  • Page 162: Spark Plugs

    MAINTENANCE PROCEDURES 219001737-010_a RH SIDE — REAR CYLINDER 1. Spark plug V07I010 1. Throttle lever A. 2 mm (.079 in) Tighten lock nut and reinstall protector. With the shift lever on PARK position, start the engine. Check if the throttle cable is adjusted correctly by turning handlebar fully to the right then fully to the left.

  • Page 163: Cvt Cover

    MAINTENANCE PROCEDURES CAUTION Do not overtighten spark plugs, engine damage can oc- cur. TIGHTENING TORQUE Spark plug 20 N•m ± 2.4 N•m (15 lbf•ft ± 2 lbf•ft) (650) Spark plug (850 11 N•m ± 1 N•m and 1000R) (97 lbf•in ± 9 lbf•in) 219002021-101 TYPICAL 1.

  • Page 164: Drive Belt

    MAINTENANCE PROCEDURES Vmr2012-018-005_a Vmr2012-018-003_a 1. Puller/locking tool CVT COVER TIGHTENING SEQUENCE 2. Fixed sheave of driven pulley TIGHTENING TORQUE Slide the belt over the top edge of fixed sheave to remove it. CVT cover 7 N•m ± 0.8 N•m (62 lbf•in ± 7 lbf•in) screws Drive Belt Removing the Drive Belt…

  • Page 165: Drive And Driven Pulleys

    MAINTENANCE PROCEDURES Driven Pulley Inspect the bushings of the cam and of the sliding sheave of the driven pulley, replace worn parts. Battery CAUTION Never charge a bat- tery while installed in vehicle. vmr2007-051-006_a These vehicles are equipped with a 1.

  • Page 166: Fuses

    MAINTENANCE PROCEDURES Remove corrosion from battery cable terminals and battery posts using a firm wire brush. Battery Installation Battery installation is the reverse of the removal procedure. NOTICE Always connect RED (+) battery cable first. 219001854-001_a Step 1: Pull up Fuses Step 2: Slide CAUTION Always remove key…

  • Page 167
    MAINTENANCE PROCEDURES Rear Fuse Holder(s) FRONT FUSE BOX All except X xc models and NRMM DESCRIPTION RATING compliant models Relays 10 A All except Base and DPS equipped Gauge (Speedo) with 850 engines Injectors/ 10 A The rear fuse holder is located under Ignition coils, seat near battery.
  • Page 168: Lights

    MAINTENANCE PROCEDURES Headlight Bulb Replacement NOTICE Never touch glass portion of a halogen bulb with bare fingers, it shortens its operating life. If glass is touched, clean it with isopropyl al- cohol which will not leave a film on the bulb. Unplug connector from bulb.

  • Page 169: Drive Shaft Boot And Protector

    MAINTENANCE PROCEDURES Rotate light bulb counterclockwise to remove it from taillight. vmo2012-012-059_b LOW BEAM ADJUSTMENT 1. Adjustment knobs vmo2012-012-062_a Remove bulb socket from taillight. Installation is the reverse of the re- moval procedure. Drive Shaft Boot and Protector Drive Shaft Boot and Protector Inspection Visually inspect drive shaft protectors vmo2012-012-060_a…

  • Page 170: Wheel Bearing

    MAINTENANCE PROCEDURES Wheels and Tires Tire Pressure WARNING Tire pressure greatly affects vehi- cle handling and stability. Insuf- ficient pressure may cause tire to deflate and rotate on wheel. Overpressure may burst the tire. 219001961-010_a Always follow recommended TYPICAL — REAR OF VEHICLE pressure.

  • Page 171
    MAINTENANCE PROCEDURES Tire Replacement Tires replacement should be per- formed by an authorized Can-Am dealer. WARNING – Replace tires only with the same type and size as original tires. – For unidirectional tread pat- tern, ensure that the tires are installed in the correct direction vmo2008-001-002_a of rotation.
  • Page 172
    MAINTENANCE PROCEDURES NOTE: It is normal that the beadlock clamp ring flexes slightly to match the tire bead. Wheel Beadlock Gap Verification 1. Verify the gap between tire and beadlock clamp ring, it should be 219001737-003_a practically equal all around the ring. TYPICAL 1.
  • Page 173
    MAINTENANCE PROCEDURES 219001737-004_a 1. Tire 219001737-001_b 2. Beadlock clamp ring edge TYPICAL — TIGHTENING SEQUENCE A. Gap equal all around beadlock clamp ring 4. At this time check if the tire is still If the gap is not acceptable, centered on wheel. Reposition it if –…
  • Page 174: Steering

    MAINTENANCE PROCEDURES Rear Suspension Lubrication WARNING Lubricate rear stabilizer bar links and Never exceed tire’s recommended pivot bushing at grease fittings. maximum pressure for seating beads. SUSPENSION GREASE SYNTHETIC Steering SUSPENSION Scandinavia GREASE (EUR) Steering Inspection (P/N 779226) Tie-Rod Ends SYNTHETIC Place vehicle on a level surface.

  • Page 175: Brakes

    MAINTENANCE PROCEDURES Check the brake fluid level, the reser- voir is full when the fluid reaches of the top of window. Visually inspect lever boot condition. Check for cracks, tears, etc. Replace if damaged. tmo2011-001-131_a TYPICAL WARNING The ball joint must be replaced if the boot is cracked or it shows an abnormal play.

  • Page 176
    MAINTENANCE PROCEDURES WARNING WARNING Clean filler cap before removing. The brake fluid replacement or brake system maintenance and repairs should be performed by an Remove screws retaining the reservoir authorized Can-Am dealer. cap. Remove reservoir cap. Add fluid as required using a clean fun- nel.
  • Page 177: Vehicle Care

    VEHICLE CARE Post-Operation Care Non Compatible Cleaning Products When vehicle is used in salt-water en- NON-COMPATIBLE MATERIAL vironment (beach area, launching and CLEANING TYPE loading boats etc.), rinsing the vehi- PRODUCTS cle with fresh water is necessary to preserve vehicle and its components. ANY PETROLEUM Metallic parts lubrication is highly rec- BASE CLEANING…

  • Page 178
    VEHICLE CARE vbs2012-006-001 SAFE FOR POLYPROPYLENE ______________…
  • Page 179: Storage And Preseason Preparation

    STORAGE AND PRESEASON PREPARATION When a vehicle is not in use for more than four (4) months, proper storage is a necessity. When using your vehicle after storage, a preparation is required. See an authorized Can-Am dealer, re- pair shop or person of your own choos- ing to have your vehicle prepared for either storage or the preseason.

  • Page 180
    STORAGE AND PRESEASON PREPARATION This page is intentionally blank ______________…
  • Page 181: Technical Information

    TECHNICAL INFORMATION ______________…

  • Page 182: Vehicle Identification

    VEHICLE IDENTIFICATION Engine Identification The main components of your vehicle (engine and frame) are identified using Number (EIN) different serial numbers. It may some- times become necessary to locate these numbers for warranty purposes or to trace your vehicle in the event of loss.

  • Page 183: Radio Frequency Digitally Encoded Security System (Rf D.e.s.s. Key)

    VEHICLE IDENTIFICATION Radio Frequency Digitally Encoded Security System (RF D.E.S.S. key) This device complies with FCC Part 15 and Industry Canada license exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any in- terference, including interference that may cause undesired operation of the…

  • Page 184: Noise Emission Control System Regulation

    NOISE EMISSION CONTROL SYSTEM REGULATION (CANADA/UNITED STATES) Tampering with Noise Control Sys- tem Is Prohibited! U.S. Federal law and Canadian provin- cial laws may prohibit the following acts or the causing there of: 1. The removal or rendering inoper- ative by any person other than for purposes of maintenance, repair or replacement of any device or ele- ment of design incorporated into…

  • Page 185: Canada/United States)

    NOISE EMISSION AND VIBRATION VALUES (ALL COUNTRIES EXCEPT CANADA/UNITED STATES) MODEL 1000R NOISE EMISSION AND VIBRATION VALUES 78 dB(A) @ 3600 80 dB(A) @ 4000 80 dB(A) @ 4000 Sound pressure Noise RPM (Uncertainty RPM (Uncertainty RPM (Uncertainty ) 3 dB(A)) ) 3 dB(A)) ) 3 dB(A)) 3.5 m/s…

  • Page 186: Ec-Declaration Of Conformity

    EC-DECLARATION OF CONFORMITY DoC_ATV_MY21-EN 15997 ______________…

  • Page 187: Eac Declaration Of Conformity

    EAC DECLARATION OF CONFORMITY Left blank for Eurasian Conformity mark where applicable ______________…

  • Page 188: Specifications

    976 cm³ (59.6 in³) Spark arrestor approved Exhaust system by USDA Forest Service Catalyst on NRMM models Air filter Synthetic paper filter with foam LUBRICATION SYSTEM Wet sump. Replaceable Type cartridge oil filter Oil filter BRP Rotax paper type, replaceable ______________…

  • Page 189
    SPECIFICATIONS LUBRICATION SYSTEM Capacity (oil change with 2.0 L (2.1 qt (U.S. liq.)) filter) 4T 10W50 SYNTHETIC OIL (EUR) (P/N 779240) 4T 5W40 SYNTHETIC Recommended oil BLEND OIL (EUR) (P/N 779290) Scandinavia 4T 0W40 SYNTHETIC OIL (EUR) (P/N 779286) 4T 10W50 SYNTHETIC Engine oil OIL (P/N 779234) 4T 5W40 SYNTHETIC…
  • Page 190
    SPECIFICATIONS GEARBOX Dual range (HI-LO) with park, Type neutral and reverse Capacity 450 ml (15.22 U.S. oz) 75W140 Scandinavia: SYNTHETIC GEAR OIL (EUR) (P/N 779215) Gearbox oil All other countries: Recommended 75W140 SYNTHETIC GEAR OIL (P/N 779160) or a 75W140 API GL-5 synthetic gear oil ELECTRICAL SYSTEM Without DPS…
  • Page 191
    SPECIFICATIONS FUEL SYSTEM Electronic Fuel Injection (EFI), 46 Type (650) mm throttle body, 1 injector per cylinder Fuel delivery Electronic Fuel Injection (EFI), 54 Type mm throttle body, 1 injector (850-1000R) per cylinder Fuel pump Type Electrical (in fuel tank) 1400 RPM Idle speed 850/1000R…
  • Page 192
    SPECIFICATIONS DRIVE SYSTEM Capacity 250 ml (8.45 U.S. oz) 75W140 Scandinavia: SYNTHETIC GEAR OIL (EUR) (P/N 779215) Rear final drive oil All other countries: Type 75W140 SYNTHETIC GEAR OIL (P/N 779160) or synthetic gear oil 75W140 API GL-5 CV JOINT GREASE (P/N 293 CV joint grease 550 062) or an equivalent…
  • Page 193
    SPECIFICATIONS REAR SUSPENSION XT-P and Fox QS3† shocks with piggyback Limited Type reservoir, quick switch 3 positions Fox RC2 shock with piggyback Shock absorber X xc reservoir, dual speed compression Type damping adjustment and rebound adjustment. All other models Type XT-P, X xc and Limited Threaded Preload adjustment type…
  • Page 194
    SPECIFICATIONS TIRES Base models 26×8-12 Mossy Oak (205/90-12) Hunting edition Front 27x9R14 MAX Limited (240/70R14) 26x8R14 All other models (205/75R14) Size Base models Mossy Oak 26×10-12 Hunting edition (255/70-12) Rear 27x11R14 MAX Limited (280/60R14) 26x10R14 All other models (255/65R14) WHEELS Base, DPS and Steel Type…
  • Page 195
    SPECIFICATIONS DIMENSIONS 1-UP 218.4 cm (86 in) Overall length 2-UP 238.8 cm (94 in) Overall width 121.9 cm (48 in) 1-UP without windshield 126 cm (49.5 in) Overall height 2-UP without windshield 135 cm (53 in) All models with windshield 156.4 cm (61.6 in) 1-UP 129.5 cm (51 in)
  • Page 196
    SPECIFICATIONS This page is intentionally blank ______________…
  • Page 197: Troubleshooting

    TROUBLESHOOTING ______________…

  • Page 198: Troubleshooting Guidelines

    TROUBLESHOOTING GUIDELINES ENGINE DOES NOT TURN 1. D.E.S.S. key is not installed on D.E.S.S. post. – Securely install D.E.S.S. key to D.E.S.S. post. 2. Engine stop switch. – Make sure that engine stop switch is in ON position. 3. Transmission is not set on PARK or NEUTRAL. –…

  • Page 199
    TROUBLESHOOTING GUIDELINES ENGINE TURNS OVER BUT FAILS TO START (cont’d) 2. No fuel to the engine (spark plug dry when removed). – Check fuel tank level. – A failure of the fuel pump may have occurred. – Check fuel pump fuse and relay. –…
  • Page 200
    TROUBLESHOOTING GUIDELINES ENGINE LACKS ACCELERATION OR POWER (cont’d) 5. CVT dirty or worn-out. – Contact an authorized Can-Am dealer. 6. Engine is under a protection (limp home) mode. – Check multifunction gauge display for messages. – Multifunction gauge CHECK ENGINE indicator lamp is on and display shows CHECK ENGINE or LIMP HOME, seek service from an authorized Can-Am dealer, repair shop or person of your own choosing for maintenance, repair or replacement.
  • Page 201
    TROUBLESHOOTING GUIDELINES VEHICLE CANNOT REACH FULL SPEED 1. Engine. – Refer to ENGINE LACKS ACCELERATION OR POWER. 2. Parking Brake. – Ensure parking brake is completely removed. 3. Air filter/housing plugged or dirty. – Check air filter and clean if necessary. –…
  • Page 202: Multifunction Gauge Messages

    MULTIFUNCTION GAUGE MESSAGES PILOT LAMP(S) MESSAGE DESCRIPTION Indicates that you have used the wrong D.E.S.S. key, use BAD KEY Check engine the proper key for this vehicle. DESS KEY NOT Indicates that there possibly is a bad contact, remove and Check engine RECOGNIZED clean key.

  • Page 203
    MULTIFUNCTION GAUGE MESSAGES MAINTENANCE None Displayed in gauge when vehicle is due for a maintenance. REQUIRED Throttle position sensor does not work properly. Seek service from an authorized Can-Am dealer, repair shop or TPS FAULT PRESS person of your own choosing for maintenance, repair or OVERRIDE BUTTON TO Check engine replacement.
  • Page 204
    MULTIFUNCTION GAUGE MESSAGES This page is intentionally blank ______________…
  • Page 205: Warranty

    WARRANTY ______________…

  • Page 206: Brp Limited Warranty Usa And Canada: 2021 Can-Am Atv

    BRP. BRP reserves the right to modify this limited warranty at any time, be- ing understood that such modification will not alter the warranty conditions appli- cable to the products sold while this warranty is in effect.

  • Page 207
    BRP will not honor this limited warranty to any private use owner or commercial use owner if one of the preceding conditions has not been met. Such limitations are necessary in order to allow BRP to preserve both the safety of its products, and also that of its consumers and the general public.
  • Page 208
    BRP reserves the right to improve or modify products from time to time without as- suming any obligation to modify products previously manufactured.
  • Page 209: Epa Emission-Related Warranty

    2. It is free from defects in materials and workmanship that may keep it from meeting the requirements of 40 CFR 1051 and 40 CFR 1060. Where a warrantable condition exists, BRP will repair or replace, as it elects, any part or component with a defect in materials or workmanship that would increase the engine’s emissions of any regulated pollutant within the stated warranty…

  • Page 210
    Components Covered The emission-related warranty covers all components whose failure would in- crease an engine’s emissions of any regulated pollutant, including the following listed components: 1. For exhaust emissions, emission-related components include any engine parts related to the following systems: –…
  • Page 211
    If you have any question regarding your warranty rights and responsibility, you should contact Bombardier Recreational Products at 1-888-272-9222. * In the USA, products are distributed and serviced by BRP US Inc. ______________…
  • Page 212: Brp International Limited Warranty: 2021 Can-Am Atv

    BRP. BRP reserves the right to modify this warranty at any time, being understood that such modification will not alter the warranty conditions applicable to the products sold while this warranty is in effect.

  • Page 213
    – Damage resulting from removal of parts, improper repairs, service, main- tenance, modifications or use of parts or accessories not manufactured or approved by BRP which in its reasonable judgement are either incompatible with the product or adversely affect its operation, performance and durability, or resulting from repairs done by a person that is not an authorized servicing Can-Am ATV Distributor/Dealer;…
  • Page 214
    BRP will not honour this limited warranty to any private use owner or commercial use owner if one of the preceding conditions has not been met. Such limitations are necessary in order to allow BRP to preserve both the safety of its products, and also that of its consumers and the general public.
  • Page 215
    BRP reserves the right to improve or modify products from time to time without as- suming any obligation to modify products previously manufactured. 8) TRANSFER If the ownership of a product is transferred during the warranty coverage period, this warranty shall also be transferred and be valid for the remaining coverage pe-…
  • Page 216: Brp Limited Warranty For The European Economic Area, The Commonwealth Of The Independent States And Turkey: 2021 Can-Am Atv

    BRP. BRP reserves the right to modify this warranty at any time, being understood that such modification will not alter the warranty conditions applicable to the products sold while this warranty is in effect.

  • Page 217
    Can-Am ATV Distributor/Dealer authorized to distribute Can-Am ATVs in the country in which the sale occurred; – The BRP specified pre-delivery inspection process must be completed and doc- umented; – The product must have undergone proper registration by an authorized Can-Am ATV Distributor/Dealer;…
  • Page 218
    BRP will not honour this limited warranty to any private use owner or commercial use owner if one of the preceding conditions has not been met. Such limitations are necessary in order to allow BRP to preserve both the safety of its products, and also that of its consumers and the general public.
  • Page 219
    Can-Am ATV Distributor/Dealer’s service manager or owner. If the matter still remains unresolved, contact BRP by filling out the customer con- tact form at www.brp.com or contact BRP by mail at one of the addresses listed CONTACT US under the section of this guide.
  • Page 220
    ADDITIONAL TERMS AND CONDITIONS FOR FRANCE ONLY The following terms and conditions are applicable to products sold in France only: The seller shall deliver goods that are complying with the contract and shall be re- sponsible for defects existing upon delivery. The seller shall also be responsible for defects resulting from packaging, assembling instructions or the installation when it is its responsibility per the contract or if accomplished under its responsibility.
  • Page 221: Maintenance Records

    MAINTENANCE RECORDS Send photocopy of maintenance record to BRP if needed. PREDELIVERY Serial number: Signature/Print: Mileage / km: Hours: Date: Dealer no: Notes: Refer to vehicle Pre-Delivery Bulletin for detailed installation procedures FIRST INSPECTION Mileage / km: Signature/Print: Hours: Date:…

  • Page 222
    SERVICE Mileage / km: Signature/Print: Hours: Date: Dealer no: Notes: For maintenance schedule refer to Maintenance Information section of this operator’s guide SERVICE Mileage / km: Signature/Print: Hours: Date: Dealer no: Notes: For maintenance schedule refer to Maintenance Information section of this operator’s guide SERVICE Mileage / km: Signature/Print:…
  • Page 223
    SERVICE Mileage / km: Signature/Print: Hours: Date: Dealer no: Notes: For maintenance schedule refer to Maintenance Information section of this operator’s guide SERVICE Mileage / km: Signature/Print: Hours: Date: Dealer no: Notes: For maintenance schedule refer to Maintenance Information section of this operator’s guide SERVICE Mileage / km: Signature/Print:…
  • Page 224
    SERVICE Mileage / km: Signature/Print: Hours: Date: Dealer no: Notes: For maintenance schedule refer to Maintenance Information section of this operator’s guide SERVICE Mileage / km: Signature/Print: Hours: Date: Dealer no: Notes: For maintenance schedule refer to Maintenance Information section of this operator’s guide ______________…
  • Page 225: Customer Information

    CUSTOMER INFORMATION ______________…

  • Page 226: Privacy Information

    PRIVACY INFORMATION BRP wishes to inform you that your coordinates will be used for safety and war- ranty related purposes. Furthermore, BRP and its affiliates may use its customer list to distribute marketing and promotional information about BRP and related products.

  • Page 227
    CONTACT US North America www.brp.com 565 de la Montagne Street Asia Valcourt (Québec) J0E 2L0 Canada Room 4609, Tower 2, Grand Gateway 3 Hong Qiao Sa De Cv, Av. Ferrocarril 202 Road Shanghai, Parque Ind. Querétaro, Lote2-B China 200020 76220 Santa Rosa Jáuregui, Qro., Mexico…
  • Page 228
    Notifying BRP, even after the expiration of the limited warranty, is very important as it enables BRP to reach the ATV owner if necessary, like when safety recalls are initiated. It is the owner’s responsibility to notify BRP.
  • Page 229
    CHANGE OF ADDRESS/OWNERSHIP ______________…
  • Page 230
    CHANGE OF ADDRESS/OWNERSHIP This page is intentionally blank ______________…
  • Page 231
    CHANGE OF ADDRESS/OWNERSHIP ______________…
  • Page 232
    CHANGE OF ADDRESS/OWNERSHIP This page is intentionally blank ______________…
  • Page 233
    CHANGE OF ADDRESS/OWNERSHIP NOTES ______________…
  • Page 234
    CHANGE OF ADDRESS/OWNERSHIP NOTES ______________…
  • Page 235
    To be completed by the dealer at the time of the sale. DEALER IMPRINT AREA V00A2IL Please verify with your dealer to ensure your vehicle has been registered with BRP. While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious…
  • Page 236
    OPERATOR’S GUIDE OUTLANDER Series / ENGLISH GUIDE DU CONDUCTEUR Séries OUTLANDER / ANGLAIS FAIT AU / MADE IN CANADA ®TM AND THE BRP LOGO ARE TRADEMARKS OF BOMBARDIER RECREATIONAL PRODUCTS INC. OR ITS AFFILIATES. ©2020 BOMBARDIER RECREATIONAL PRODUCTS INC. ALL RIGHTS RESERVED. PRINTED IN CANADA.


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BOMBARDIER outlander 800 Operator's Manual

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Summary of Contents for BOMBARDIER outlander 800

  • Page 2
    This is a high performance ATV designed for use by experienced operators. Printed in Canada. (vmo2006-007 DR) ®™ and the BRP loge are trademarks of Bombardier Recreational Products Inc. or its affiliates. ©2005 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved.
  • Page 3: Important Information

    All content of the Safety Information section should be interpreted by the reader as a warning which, if not followed, may result in injury including the possibility of death. In Canada, products are distributed by Bombardier Recreational Products Inc. (BRP). In USA, products are distributed by BRP US Inc.

  • Page 4
    SAE experience problems which cannot be U.S. equivalent in parenthesis. Where resolved by an authorized Bombardier precise accuracy is not required, some ATV dealer. conversions are rounded off for easier use.
  • Page 5: Table Of Contents

    TABLE OF CONTENTS While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death. INTRODUCTION …………..9 SAFETY INFORMATION SPECIAL SAFETY MESSAGES .

  • Page 6
    6) Multi-Function Switch …………68 7) Speedometer .
  • Page 7
    CARGO AND TRANSPORTATION ……….91 TROUBLESHOOTING .
  • Page 8
    STORAGE AND PRESEASON PREPARATION ……. 125 WARRANTY BRP LIMITED WARRANTY NORTH AMERICA: 2006 BOMBARDIER † ATV …………….. 128 BRP INTERNATIONAL LIMITED WARRANTY: 2006 BOMBARDIER †…
  • Page 9
    NOTICE This Operator’s Guide has been pre- pared to acquaint the owner/operator of a new vehicle with the various ve- hicle controls, maintenance and safe operating instructions. It is indispens- able for the proper use of the product. This Operator’s Guide uses the follow- ing symbols.
  • Page 10: Introduction

    INTRODUCTION Your dealer should have provided you The contents of this Operator’s Guide with some basic information on the provide riding information which has particular controls and features of your been proven reliable by other users. new vehicle. Please take the time to They are not intended as a definitive study this Operator’s Guide and all means of avoiding accidents.

  • Page 11: Safety Information

    SAFETY INFORMATION ____________ ___________ SAFETY INFORMATION…

  • Page 12: Special Safety Messages

    Beginners should receive nance procedures and schedules training from a certified instructor. described in this Operator’s Guide. Contact an authorized Bombardier Always keep both hands on the ATV dealer to find out about avail- handlebars and both feet on the…

  • Page 13
    Never operate this vehicle on hills Always use proper procedures if too steep for the vehicle or for your you stall or roll backwards when abilities. Practice on smaller hills climbing a hill. To avoid stalling, before attempting larger hills. use proper gear and maintain a steady speed when climbing a hill.
  • Page 14
    Never modify this vehicle through improper installation or use of ac- cessories. Only use BRP’s ap- proved accessories. Do not install passenger seat or use the racks to carry a passenger. Never exceed the stated load lim- its for this vehicle including opera- tor, all other loads and added acces- sories.
  • Page 15: Operation Warnings

    BRP. They should then regularly practice the skills learned in the course and the operating techniques described in this Operator’s Guide. For more information about the training course, contact an authorized Bombardier ATV dealer or call BRP at 1 (819) 566-3366. ____________ ___________ SAFETY INFORMATION…

  • Page 16
    WARNING V00A01Q POTENTIAL HAZARD Failure to follow the age recommendations for this vehicle. WHAT CAN HAPPEN A lack of respect for this age recommendation can lead to severe injury or death of the child. Even though a child may be within the age group for which this vehicle is recommended, he may not have the skills, abilities, or judgment needed to operate this vehicle safely and may be involved in a serious accident.
  • Page 17
    WARNING V00A02Q POTENTIAL HAZARD Carrying a passenger on this vehicle. WHAT CAN HAPPEN Greatly reduces your ability to balance and control this vehicle. Could cause an accident, resulting in harm to you and/or your passenger. HOW TO AVOID THE HAZARD Never carry passenger.
  • Page 18
    WARNING V00A03Q POTENTIAL HAZARD Operating this vehicle on paved surfaces. WHAT CAN HAPPEN The ATV’s tires are designed for off-road use only, not for use on pavement. Paved surfaces may seriously affect handling and control of this vehicle, and may cause the vehicle to go out of control. HOW TO AVOID THE HAZARD Never operate this vehicle on any paved surfaces, including sidewalks, driveways, parking lots and streets.
  • Page 19
    WARNING V00A04Q POTENTIAL HAZARD Operating this vehicle on public streets, roads or highways. WHAT CAN HAPPEN You can collide with another vehicle. HOW TO AVOID THE HAZARD Never operate this vehicle on any public street, road or highway, even a dirt or gravel one.
  • Page 20
    WARNING V00A06Q POTENTIAL HAZARD Riding this vehicle without wearing an approved helmet, eye protection and protective clothing. WHAT CAN HAPPEN The following items concern all ATV’s operator: – riding without an approved helmet increases the chances of a severe head injury or death in the event of an accident –…
  • Page 21
    WARNING V00A07Q POTENTIAL HAZARD Riding this vehicle after consuming alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident or death. HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while riding this vehicle.
  • Page 22
    WARNING V00A08Q POTENTIAL HAZARD Operating this vehicle at excessive speeds. WHAT CAN HAPPEN Increases your chances of losing control of the vehicle, which can result in an accident. HOW TO AVOID THE HAZARD Always travel at a speed which is proper for the terrain, visibility and op- erating conditions, and your experience.
  • Page 23
    WARNING V00A09Q POTENTIAL HAZARD Attempting wheelies, jumps and other stunts. WHAT CAN HAPPEN Increases the chance of an accident, including an overturn. HOW TO AVOID THE HAZARD Never attempt stunts, such as wheelies or jumps. Do not try to show off. ____________ ___________ SAFETY INFORMATION…
  • Page 24
    WARNING POTENTIAL HAZARD Failure to inspect the vehicle before operating. Failure to properly maintain the vehicle. WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage. HOW TO AVOID THE HAZARD Always inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition.
  • Page 25
    WARNING V00A0BQ POTENTIAL HAZARD Removing hands from handlebar or feet from the footrests during opera- tion. WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the vehicle or could cause you to lose your balance and fall off the vehicle. If you remove a foot from the footrests, your foot or leg may come into contact with the rear wheels, which could injure you or cause an accident.
  • Page 26
    WARNING V00A0CQ POTENTIAL HAZARD Failure to use extra care when operating this vehicle on unfamiliar terrain. WHAT CAN HAPPEN You can come upon hidden rocks, bumps, or holes, without enough time to react. Could result in the vehicle overturning or loss of control. HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain.
  • Page 27
    WARNING V00A0DQ POTENTIAL HAZARD Failure to use extra care when operating on excessively rough, slippery or loose terrain. WHAT CAN HAPPEN Could cause loss of traction or vehicle control, which could result in an accident, including an overturn. HOW TO AVOID THE HAZARD Do not operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to control this vehicle on such terrain.
  • Page 28
    WARNING V00A0EQ POTENTIAL HAZARD Turning improperly. WHAT CAN HAPPEN Vehicle could go out of control, causing a collision or overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described further in this Operator’s Guide. Practice turning at low speeds before attempting to turn at faster speeds.
  • Page 29
    WARNING V00A0QQ POTENTIAL HAZARD Operating on excessively steep hills. WHAT CAN HAPPEN The vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills. HOW TO AVOID THE HAZARD Never operate this vehicle on hills too steep for the vehicle or for your abil- ities.
  • Page 30
    WARNING V00A0FQ POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control or cause vehicle to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described further in this Operator’s Guide. Always check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces.
  • Page 31
    WARNING V00A0GQ POTENTIAL HAZARD Going down a hill improperly. WHAT CAN HAPPEN Could cause loss of control or cause vehicle to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described further in this Operator’s Guide. NOTE: A special technique is required when brak- ing as you go down a hill.
  • Page 32
    WARNING V00A0HQ POTENTIAL HAZARD Improperly crossing hills or turning on hills. WHAT CAN HAPPEN Could cause loss of control or cause vehicle to overturn. HOW TO AVOID THE HAZARD Never attempt to turn the vehicle around on any hill until you have mas- tered the turning technique as described further in this Operator’s Guide on level ground.
  • Page 33
    WARNING V00A0IQ POTENTIAL HAZARD Stalling, rolling backwards or improperly dismounting while climbing a hill. WHAT CAN HAPPEN Could result in vehicle overturning. HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a hill. If you lose all forward speed: Keep your weight uphill.
  • Page 34
    WARNING V00A0JQ POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the vehicle to overturn. HOW TO AVOID THE HAZARD Before operating in a new area, check for obstacles. Never attempt to ride over large obstacles, such as large rocks or fallen trees.
  • Page 35
    WARNING V00A0KQ POTENTIAL HAZARD Skidding or sliding improperly. WHAT CAN HAPPEN You may lose control of this vehicle. You may also regain traction unexpectedly, which may cause the vehicle to overturn. HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain.
  • Page 36
    WARNING V00A0LQ POTENTIAL HAZARD Operating this vehicle through deep or fast flowing water. WHAT CAN HAPPEN Tires may float, causing loss of traction and loss of control, which could lead to an accident. HOW TO AVOID THE HAZARD Never operate this vehicle in fast flowing water or in water deeper than that specified further in this Operator’s Guide.
  • Page 37
    WARNING V00A0MQ POTENTIAL HAZARD Improperly operating in reverse. WHAT CAN HAPPEN You could hit an obstacle or person behind the vehicle, resulting in serious injury. HOW TO AVOID THE HAZARD When you select reverse gear, make sure there are no obstacles or people behind the vehicle.
  • Page 38
    WARNING V00A0OQ POTENTIAL HAZARD Operating this vehicle with improper tires, or with improper or uneven tire pressure. WHAT CAN HAPPEN Use of improper tires on this vehicle, or operation of this vehicle with im- proper or uneven tire pressure, may cause loss of control, and increases the risk of an accident.
  • Page 39
    All parts and accessories added to this vehicle should be approved by BRP and should be installed and used according to instructions. If you have questions, consult an authorized Bombardier ATV dealer. Do not install passenger seat or use the racks to carry a passenger.
  • Page 40
    WARNING V00A0PQ POTENTIAL HAZARD Overloading this vehicle or carrying or towing cargo improperly. WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident. HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this vehicle including operator, as well as other loads and added accessories.
  • Page 41
    WARNING V03M01Q POTENTIAL HAZARD Transporting inflammable or dangerous material can lead to explosions. WHAT CAN HAPPEN This can cause serious injury or death. HOW TO AVOID THE HAZARD Never transport inflammable or dangerous material. While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death.
  • Page 42: Safety Warning

    SAFETY WARNING To fully appreciate the pleasures and Not all vehicles are the same. Each excitement of riding this vehicle, there has its own unique performance char- are some basic rules and tips that you acteristics, controls and features. should follow. Some may be new to Each will ride and handle differently.

  • Page 43: Pre-Operation Check

    Correct any problem you may have • Check location of controls and en- found before riding. See an autho- sure they work properly. rized Bombardier ATV dealer as nec- • Verify if steering operates freely. essary. • Activate throttle control lever sever- al times to ensure it operates freely.

  • Page 44: Clothing

    Clothing Actual weather conditions should help you decide how to dress. However, it is important that the operator always wear the appropriate protective clothing and apparel, including an approved helmet, eye protection, boots, gloves, long sleeved shirt and pants. This type of clothing will provide you protection from some of the minor hazards you may encounter en route.

  • Page 45: Carrying Loads

    Your vehicle can help you perform a number of different LIGHT tasks ranging from snow removal to pulling wood or carrying cargo. A variety of accessories are available from your authorized Bombardier ATV dealer. However, always re- spect the load and capacities of the vehicle. Overloading of the vehicle can over- stress the components and cause failure.

  • Page 46: Environment

    Always keep a safe distance from other riders. Your judgment of speed, ter- rain conditions, weather, mechanical condition of your vehicle and the «trust in judgment» you have in others around you will help you make a better choice of appropriate safe distance.

  • Page 47: General Operating And Safety Precautions

    An operator who takes a vehicle off-road should always exercise the utmost care in selecting the safest path and keeping close watch on the terrain ahead of him. On no account should the vehicle be operated by anyone who is not completely familiar with the driving instructions applicable to the vehicle, nor should it be operated on steep or treacherous terrain.

  • Page 48: Side Hilling

    Side Hilling Whenever possible, such operation should be avoided. If necessary, do so with extreme caution. Side hilling on steep inclines could result in rollover. In addi- tion, slippery or unfirm surfaces could result in uncontrollable side sliding. Do not attempt to turn the vehicle downhill with the slide. Avoid all objects or de- pressions that will intensify the raising of one side of the vehicle higher than the other, thus causing rollover.

  • Page 49
    V00A0UL Even though there is an adequate suspensions system on this vehicle there are «washboard» or rough terrain conditions that will make you feel uncomfortable and even cause back injury. «Posting» or riding in a crouched position will often be required. Slow down and allow your flexed legs to absorb impact. This vehicle is not designed for riding on roads or highways.
  • Page 50
    V00A0VL Water will affect the braking ability of your vehicle. Make sure you dry the brakes by applying them several times after the vehicle leaves the water. Mud or marsh lands may be encountered near water. Be prepared for sudden «holes»…
  • Page 51
    When riding in sand dunes it is advisable to equip the vehicle with an antenna type safety flag. This will help make your location more visible to others over the next sand dune. Proceed carefully should you see another safety flag ahead. Since the antenna type safety flag can snag and rebound on your body if caught, do not use it in areas where there are low hanging branches or obstacles.
  • Page 52
    Uphill Keep your body weight forward towards the top of the hill. Keep your feet on the footpegs and shift into low gear then accelerate and when necessary, change gear quickly as you climb. Do not over-speed since this may cause the front of the vehicle to lift from the ground and fall back on you.
  • Page 53
    Downhill Keep your body weight rearwards. Apply the brake gradually to prevent skidding. Do not «coast» down the slope using solely engine compression or in neutral gear. V00A0YL While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death.
  • Page 54
    Side Hilling This is one of the most risky types of riding since it may drastically change the balance of the vehicle. It should be avoided wherever possible. If it is necessary to do so however, it is important that you ALWAYS keep your body weight on the upside of the slope…
  • Page 55: Routine Maintenance

    Part of your responsibility towards safety is to respect the contents of this Op- erator’s Guide. It provides valuable advice on how to properly take care of your vehicle. If further assistance is required your authorized Bombardier ATV dealer is always willing to help.

  • Page 56: Hang Tag

    HANG TAG This vehicle comes with a hang tag and labels containing important safety infor- mation. Any person who rides this vehicle should read and understand this information before riding. vmo2006-007-023_aen 704901107 vmo2006-005-009_en ___________ ___________ SAFETY INFORMATION…

  • Page 57: Location Of The Important Labels

    If missing or damaged, they can be replaced free of charge. See an au- thorized Bombardier ATV dealer. NOTE: The following illustrations used in this Operator’s Guide are a general representation only. Your model may differ.

  • Page 58: Safety Information

    vmo2006-007-005_a ___________ ___________ SAFETY INFORMATION…

  • Page 59
    Label 1 Label 3 V07M06Y Label 4 V01M01Z Label 2 V07M07Y Label 5 V01M02Z V01M07Z ____________ ___________ SAFETY INFORMATION…
  • Page 60
    Label 6 Label 10 vmo2006-005-012 V00M05Y LOCATED UNDER SEAT Label 7 vmo2006-005-010_en Label 8 vmo2006-007-002_aen Label 9 vmo2006-007-006 INTERNATIONAL MODELS ONLY ___________ ___________ SAFETY INFORMATION…
  • Page 61: Vehicle Information

    VEHICLE INFORMATION _____________________…

  • Page 62: How To Identify Your Atv

    HOW TO IDENTIFY YOUR ATV Compliance Label The main components of your vehi- cle (engine and frame) are identified This label indicates vehicle’s compli- by different serial numbers. It may ance in many countries. sometimes become necessary to locate these numbers for warranty LABEL LOCATION purposes or to trace your vehicle in Under seat, on…

  • Page 63: Emission Requirements

    EMISSION REQUIREMENTS The California Air Resources Board (CARB) requires that your ATV comply with applicable exhaust emissions standards during its useful life, when operated and maintained according to the instructions supplied. A noncompliance Red Label (as well as a Green Label) is obtained annually during California Vehicle registration.

  • Page 64: Controls/Instruments/Equipment

    CONTROLS/INSTRUMENTS/EQUIPMENT NOTE: Some controls/instruments/equipment are optional. vmo2006-007-015_a ______________________…

  • Page 65
    vmo2006-007-014_a _____________________…
  • Page 66: Throttle Lever

    While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death. NOTE: This section gives basic func- tions of the various controls of your ATV. For more details of how to op- erate one control in conjunction with some others, refer to OPERATING IN- STRUCTIONS further in this section.

  • Page 67: Brake Lever Lock

    V07K01Y TYPICAL 1. Brake. lever V07K02Y 2. To apply brakes TYPICAL 4) Brake Lever Lock 1. Brake lever lock 2. Press to apply parking brakes Located on left side of handlebar on the brake lever. When applied, it pre- To release mechanism: Squeeze vents the vehicle from moving.

  • Page 68: Multi-Function Switch

    CAUTION: Always completely stop the vehicle and apply the brake prior to moving the transmission lever. P: Park This position locks the transmission to help prevent vehicle movement. Al- ways use when the vehicle is not in operation. In some circumstances, it may be necessary to rock the vehicle back and forth to move the gears in V07I02Y…

  • Page 69
    Start Button Located above engine stop switch. vmo2006-007-008_a IGNITION SWITCH 1. OFF 2. ON «with light» 3. ON «without light» Engine Stop Switch Located at the middle of multi-function V07I06Y switch. The engine will turn over but will not start if the engine stop switch TYPICAL is turned to OFF position.
  • Page 70: Speedometer

    The speedometer is factory preset in the other do the following: miles but it is possible to change it to – change speedometer multi-func- kilometer reading. Contact an autho- tion display to the odometer (ODO) rized Bombardier ATV dealer. mode ______________________…

  • Page 71
    Contact an autho- Speed Mode rized Bombardier ATV dealer. In this mode, the pointer indicates the Multi-Function Display speed of the vehicle. NOTE: Use the selector button to The speedometer measures speed change display to the desired mode.
  • Page 72
    CAUTION: (1) If the light does not turn off right after engine starting, stop engine. Check engine oil level. Refill if necessary. If the oil level is good, see an authorized Bombardier ATV dealer. Do not use the vehicle until re- paired.
  • Page 73: 12-Volt Power Outlet

    3. Check engine indicator lamp at the rear of vehicle. See an autho- 4. High beam indicator lamp rized Bombardier ATV dealer for more details. 9) Ignition Switch Located on the console. Key-operated, this is a 3-position switch: OFF, ON with lights and ON without lights.

  • Page 74: Fuel Tank Cap

    NOTE: The brake will have also an ef- fect on front wheels through the drive To have additional ignition key, refer to train. an authorized Bombardier ATV dealer. ______________________…

  • Page 75: Footpeg

    The brake pedal applies the rear brake only. Should the main brake system fail, the rear brake can be activated by depressing the brake pedal. vmo2006-005-026_a TYPICAL 1. Access panel 2. Front racks 3. Latch vmo2006-007-009_a 1. Brake pedal This panel allows an easier access to the service compartment.

  • Page 76: Seat Latch

    Seat Removal Push latch forward while gently lifting rear of seat. Pull seat rearward. Con- tinue lifting movement until you can release the front retaining device then completely remove seat. Seat Installation Insert front tabs of seat into frame hook. When seat rests in its position, vmo2006-005-027_a 1.

  • Page 77: Trailer Hitch

    18) Radiator Cap WARNING Located in service compartment, un- Ensure to properly secure material der access panel. to racks. Do not overload. Ensure load does not interfere with visibil- WARNING ity and/or steering. Do not carry passenger(s). In order to avoid getting burned, do not remove the radiator cap Refer to SPECIFICATIONS for carry- when the engine is hot.

  • Page 78: Tool Kit

    – open wrench 15/17 mm (1) – socket wrench 10/13 mm (1) – socket wrench 16/18 mm (1) – tire pressure gauge (1) – shock absorber key (1) – fuse 30 A (1) – fuse 20 A (1) – fuse 15 A (1). 21) Dipstick Located on the right side of engine.

  • Page 79: Winch Control Switch

    The fairlead is used to prevent the damages to the vehicle and guide the wire rope into the winch. vmo2006-005-031_a 1. Winch 2. Front skid plate 3. Fairlead 4. Winch hook vmo2006-005-031_a 23) Winch Control Switch 1. Winch 2. Front skid plate 3.

  • Page 80: Liquids

    LIQUIDS While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death. NOTE: This section specifies the rec- Fuel Level ommended liquids and procedures to WARNING check their levels. Refer to MAINTE- NANCE for procedures to replace the Always stop engine before refu- liquids.

  • Page 81
    Oil Viscosity SAE 5W30 is recommended for all seasons. However, during the hottest days of the summer and bitter cold days of the winter, refer to the following CHART to select the proper viscosity. NOTE: For improved overall perfor- mance and wear protection use XP-S vmo2006-007-013_a 5W40 synthetic 4-stroke oil (P/N 293 RH SIDE OF ENGINE…
  • Page 82: Gearbox Oil

    Recommended Oil Cooling system must filled with Bombardier premixed coolant Use XP-S synthetic chaincase oil (P/N 219 700 362) or with distilled (P/N 413 803 300) or an equivalent. water and antifreeze solution (50% CAUTION: Do not use unrecom- distilled water, 50% antifreeze).

  • Page 83: Brake Fluid

    NOTE: A cooling system that fre- quently requires coolant is the indica- tion of leaks or engine problems. See an authorized Bombardier ATV dealer. Coolant Replacement Refer to MAINTENANCE section. Brake Fluid V07I02Z Recommended Fluid…

  • Page 84: Battery

    Battery This vehicle is equipped with a dry type battery that requires no mainte- nance. Refer to MAINTENANCE to removal/ installation instructions. ______________________…

  • Page 85: Break-In Period

    BREAK-IN PERIOD Engine Belt A break-in period of 10 operating hours A new belt requires a break-in period is required before running the vehicle of 50 km (30 miles). Avoid strong ac- at sustained full throttle. celeration/deceleration, pulling a load or high speed cruising.

  • Page 86: Operating Instructions

    Correct any problem you may have • Verify if steering operates freely. found before riding. See an autho- • Activate throttle control lever sever- rized Bombardier ATV dealer as nec- al times to ensure it operates freely. essary. It must return to idle position when released.

  • Page 87: Shifting The Transmission

    2WD/4WD Selector Press the start button and hold until the engine starts. The 4WD mode may be selected or deselected when the vehicle is CAUTION: Do not hold the start stopped. button more than 30 seconds. A rest period should be observed be- CAUTION: The vehicle must be tween the cranking cycles to let the stopped to engage or disengage…

  • Page 88: Winch Operation

    Metallic parts lubrication is highly recommended. Use BOMBARDIER LUBE (P/N 293 600 016) or an equiv- alent. This must be performed at the end of each operating day.

  • Page 89: Special Procedures

    ON after starting rized Bombardier ATV dealer. engine, stop engine and see an autho- rized Bombardier ATV dealer as soon Engine Overheat as possible. If engine overheats, CHECK ENGINE indicator light will turn on and HI TEMP will appear in the multi-function dis- play.

  • Page 90: Atv Immersion

    ATV Immersion Should the ATV become immersed, it will be necessary to take it to an autho- rized Bombardier ATV dealer as soon as possible. DO NOT START THE ENGINE! Immersion of the ATV can cause serious damage if the correct restart procedure is not followed.

  • Page 91: Cargo And Transportation

    CARGO AND TRANSPORTATION While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death. Cargo WARNING The vehicle handling, stability and braking distance are affected when load- ing racks and using the vehicle.

  • Page 92
    Transportation Rear Location When transporting a vehicle, secure vehicle to trailer or in pickup box with suitable tie-downs. Using ordinary ropes is not recommended. WARNING V07A0FY TYPICAL WARNING V00A174 Never tip this vehicle on end for Do not tow this vehicle behind a transporting.
  • Page 93: Troubleshooting

    CHECK ENGINE. – Contact an authorized Bombardier ATV dealer. 5. Engine is under a protection mode. – Speedometer CHECK ENGINE indicator lamp is on and multi-function dis- play shows CHECK ENGINE, contact an authorized Bombardier ATV dealer. – _____________________…

  • Page 94
    Check item ENGINE TURNS OVER BUT FAILS TO START. 3. Engine is overheating. – Check ENGINE OVERHEATING in SPECIAL PROCEDURES. – If overheating persists, contact an authorized Bombardier ATV dealer. 4. Air filter/box plugged or dirty. – Check air filter and clean if necessary. –…
  • Page 95
    Check deposits in air box drain. – Check the position of the air intake tube. 4. CVT dirty or worn-out. – Contact an authorized Bombardier ATV dealer. 5. Engine is under a protection mode. – Ckeck speedometer multi-function display for messages. –…
  • Page 96: Specifications

    SPECIFICATIONS OUTLANDER™ 800 VEHICLE MODEL STANDARD ENGINE 800 cc, 4-stroke, V-twin, liquid cooled, Type 4-valves OHC Number of cylinder Number of valves 8 valves with mechanical lifters (adjustable) Displacement 800 cc (48.8 cu. in) Bore 91 mm (3.58 in) 62 mm (2.44 in) Stroke Compression ratio 10.3:1…

  • Page 97
    OUTLANDER™ 800 VEHICLE MODEL STANDARD ELECTRICAL Make Denso Magneto generator Type 400 W @ 6000 RPM Ignition type CDI (Capacitor Discharge Ignition) Ignition timing Not adjustable Engine RPM limiter 8000 RPM (any gear in forward) Vehicle speed limiter 15 km/h (9 MPH) in reverse Make Spark plug Type…
  • Page 98
    OUTLANDER™ 800 VEHICLE MODEL STANDARD DRIVE TRAIN Shaft driven/single auto-lock differential Front differential (shear pump) Rear axle Shaft driven Turning radius 2.16 m (85 in) SUSPENSION Type Double A-Arm Front Travel 203 mm (8 in) Type TTI™ Independent Rear Travel 228.6 mm (9 in) TIRES Make…
  • Page 99
    OUTLANDER™ 800 VEHICLE MODEL STANDARD LOADING CAPACITY Front racks 45 kg (100 lb) Rear racks (including tongue load) 90 kg (200 lb) Rear storage box 10 kg (22 lb) Total vehicle load allowed (includes operator, all other loads and 235 kg (517 lb) added accessories) GVWR (Gross Vehicle Weight Rating) 460 kg (1014 lb)
  • Page 100
    4-stroke oil. Refer to OIL VISCOSITY CHART for other grade Gearbox oil type XP-S synthetic chaincase oil Ethylene-glycol/water mix (50% coolant, 50% distilled water). Use Bombardier Coolant premixed coolant or a coolant specially designed for aluminum engines Type Regular unleaded gasoline…
  • Page 101: Maintenance Information

    MAINTENANCE INFORMATION _____________________…

  • Page 102: Maintenance Chart

    MAINTENANCE CHART The maintenance is very important, if you are not familiar with safe service prac- tices and adjustment procedures, see your authorized Bombardier ATV dealer. PERIODIC MAINTENANCE CHART INITIAL INSPECTION 10 H OR 30 DAYS OR 300 KM (185 mi) (To be performed by an authorized BRP ATV dealer.

  • Page 103
    PERIODIC MAINTENANCE CHART INITIAL INSPECTION 10 H OR 30 DAYS OR 300 KM (185 mi) (To be performed by an authorized BRP ATV dealer. The initial maintenance is very important and must not be neglected.) A: ADJUST C: CLEAN 25 H OR 750 KM (470 mi) I: INSPECT 50 H OR 1500 KM (930 mi) L: LUBRICATE…
  • Page 104
    PERIODIC MAINTENANCE CHART INITIAL INSPECTION 10 H OR 30 DAYS OR 300 KM (185 mi) (To be performed by an authorized BRP ATV dealer. The initial maintenance is very important and must not be neglected.) A: ADJUST C: CLEAN 25 H OR 750 KM (470 mi) I: INSPECT 50 H OR 1500 KM (930 mi) L: LUBRICATE…
  • Page 105
    PERIODIC MAINTENANCE CHART INITIAL INSPECTION 10 H OR 30 DAYS OR 300 KM (185 mi) (To be performed by an authorized BRP ATV dealer. The initial maintenance is very important and must not be neglected.) A: ADJUST C: CLEAN 25 H OR 750 KM (470 mi) I: INSPECT 50 H OR 1500 KM (930 mi) L: LUBRICATE…
  • Page 106: General

    GENERAL While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death. WARNING Unless otherwise specified, engine should not be running for all main- tenance procedures. Before performing any service or inspection operation on the vehi- cle, wait until the engine and ex- haust have cooled down to avoid…

  • Page 107: Engine

    200 hours or every 2 years or every of oil filter. 6000 km (3730 mi). Remove the right side panel. Contact an authorized Bombardier ATV dealer. Unscrew the oil filter cover. Gearbox Oil Replacement Place the vehicle on a level surface.

  • Page 108: Coolant Replacement

    Clean drain plug area and oil level plug then remove the gearbox drain plug. V07C05Y 1. Radiator cap vmo2006-007-018_a 1. Oil level plug Unscrew the coolant drain plug and 2. Oil drain plug drain the coolant into a suitable con- tainer.

  • Page 109: Drive Belt

    Install radiator cap. Inspect all connec- tions for leaks and check coolant level in the reservoir. Drive Belt See an authorized Bombardier ATV vmo2006-007-022_a dealer to check the width and the con- 1. Bleeding screw dition of drive belt.

  • Page 110: Radiator

    Reinstall the cleanout plug. cient cooling. WHEN HOSING, USE LOW PRESSURE ONLY, NEVER USE Radiator A HIGH PRESSURE WASHER. Periodically check the radiator area for See an authorized Bombardier ATV cleanliness. dealer to check the performance of the cooling system. V07C0CY TYPICAL 1.

  • Page 111: Air Intake System

    AIR INTAKE SYSTEM Air Filter Removal CAUTION: Never remove or mod- ify any component in the air box. Otherwise, engine performance degradation or damage can occur. The engine is calibrated to operate specifically with these components. Remove seat. Release central panel tabs from frame. Pull central panel towards the rear of vmo2006-007-028_a the vehicle to remove.

  • Page 112: Electrical

    ELECTRICAL WARNING Unless otherwise indicated, al- ways turn ignition switch to the OFF position before performing any maintenance or repair on elec- trical system. Spark Plug Removal vmo2006-007-030_a LH SIDE — FRONT CYLINDER Remove side panels. 1. Spark plug Unplug spark plug cables. Installation Unscrew spark plugs one turn.

  • Page 113: Fuses

    Remove the holding strap then pull the battery out of frame. vmo2006-007-012_a FRONT — FUSES LOCATION vmo2006-007-025_a 1. (F1) Ignition coils (5 A) 1. Battery 2. (F2) Fan (20 A) 2. Holding strap 3. (F3) Fuel injectors (5 A) 4. (F4) Speedometer/speed sensor/tail Cleaning lamp (7.5 A) 5.

  • Page 114: Bulb Replacement

    Remove rubber protector over head- lamp housing. A15E0KY TYPICAL vmo2006-005-040_a 1. Fuse 1. Rubber protector 2. Check if melted 2. Headlamp housing Bulb Replacement Unplug connector from headlamp. NOTE: Use small locking tab to unlock WARNING connector then pull on connector. Always turn the ignition switch OFF before replacing a defective bulb.

  • Page 115
    vmo2006-005-040_b TYPICAL 1. Headlamp cover 2. Adjustment screws V06G0RY Taillight TYPICAL Unscrew lens screws to expose bulbs. Lift and hold the spindle then remove the bulb. V07G04Y 1. Lens 2. Screws Push the bulb in and hold while turning counterclockwise to release. Install the new bulb by first pushing in V06G0SY while turning clockwise.
  • Page 116: Drive Train

    Wheel Bearing Condition Push and pull the wheels from the upper edge to feel the play. See an authorized Bombardier ATV dealer if there is any play. V07H01Y TYPICAL — FRONT OF VEHICLE 1. Drive shaft protector 2.

  • Page 117: Tires/Wheels

    Tires/Wheels TIRE PRESSURE FRONT REAR WARNING MAX. When the tires are replaced, nev- UP to 28 kPa 31 kPa 235 kg (4 PSI) (4.5 PSI) er install a bias tire with a radial (517 lb) tire. Such a combination could 24 kPa 28 kPa create handling and/or stability…

  • Page 118
    V07H04Y 1. Taper side of nut CAUTION: Always use the recom- mended wheel nuts (P/N 250 100 039). Using a different nut could cause damages to the rim. _____________________…
  • Page 119: Steering System

    STEERING SYSTEM Throttle Cable Lubrication Lubrication The throttle cable must be lubricated with silicone lubricant (P/N 293 600 041) or an equivalent. WARNING Always use a silicone-based lubri- cant. Using another lubricant (like a water-based lubricant) could V07I0GY cause the throttle lever/cable stick- 1.

  • Page 120: Throttle Lever Adjustment

    V07I0JY TYPICAL V07I0IY NOTE: Place a rag around the throttle Remove the throttle body side cover. cable adjuster to prevent the lubricant from splashing. Add lubricant until it runs out at throttle body end of the throttle cable. Reinstall and adjust the cable. Throttle Lever Adjustment Slide rubber protector back to expose throttle cable adjuster.

  • Page 121
    With the transmission lever on PARK position, start the engine. Check if the throttle cable is adjusted correctly by turning handlebar fully right then ful- ly left. If the engine RPM increases, readjust the throttle lever free play. _____________________…
  • Page 122: Suspension

    See an authorized Bombardier ATV dealer as necessary. Trailing Arms Check trailing arms for distortion, cracks or bending. See an authorized V07J01Y Bombardier ATV dealer if any problem is detected. TYPICAL 1. Adjusting cams A-Arms 2. Smooth adjustment 3. Hard adjustment Check A-arms for cracks, bending or other damages.

  • Page 123: Brake

    Rear disc 4.3 mm (.170 in) thickness Maximum discs 0.3 mm (.010 in) warpage See your authorized Bombardier ATV dealer if a problem is detected con- cerning the brake system. Brake Fluid Replacement WARNING The brake fluid replacement or any brake system repairs should be performed by an authorized Bombardier ATV dealer.

  • Page 124: Body/Frame

    Seat Fasteners Remove seat and check latch mecha- nism and pin for wear. See an autho- rized Bombardier ATV dealer for parts replacement if damaged. While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death.

  • Page 125: Storage And Preseason Preparation

    When a vehicle is not in use for more than one month, proper storage is a necessity. See an authorized Bombardier ATV dealer for proper procedures. When using your ATV after storage, a preparation is required. See an autho- rized Bombardier ATV dealer for prop- er procedures. _____________________…

  • Page 126: Warranty

    WARRANTY _____________________…

  • Page 127: Brp Limited Warranty North America: 2006 Bombardier

    Bombardier ATV, carry the same warranty as that of the ATV. Warn winches installed as original equipment on ATVs are warranted separately by the winch manufacturer. If such a winch is installed on your Bombardier ATV, please contact the manufacturer or ask your authorized Bombardier ATV dealer for warranty coverage and assistance.

  • Page 128
    This warranty coverage is available only on 2006 Bombardier ATVs purchased as new and unused by its first owner from a Bombardier dealer authorized to distrib- ute Bombardier ATV products in the country in which the sale occurred ( “Bom- bardier ATV dealer”), and then only after the BRP specified pre-delivery inspection…
  • Page 129
    AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS WHICH MAY VARY FROM STATE TO STATE, OR PROVINCE TO PROVINCE. Neither the distributor, any Bombardier ATV dealer nor any other person has been authorized to make any affirmation, representation or warranty regarding the product, other than those contained in this limited warranty, and if made, shall not be enforceable against BRP.
  • Page 130
    Bombardier ATV dealer and gives the coordinates of the new owner; or b) BRP or an authorized Bombardier ATV dealer receives a proof that the former owner agreed to the transfer of ownership, in addition to the coordinates of the new owner.
  • Page 131
    3) CONDITIONS TO HAVE WARRANTY COVERAGE This warranty coverage is available only on 2006 Bombardier ATVs purchased as new and unused by its first owner from a Bombardier distributor / dealer au- thorised to distribute Bombardier ATV products in the country in which the sale occurred (“Bombardier ATV distributor / dealer”), and then only after the BRP…
  • Page 132: Brp International Limited Warranty: 2006 Bombardier † Atv

    BRP’s obligations under this warranty are limited to, at its sole discretion, repair- ing parts found defective under normal use, maintenance and service; or replac- ing such parts with new genuine Bombardier parts without charge for parts and labour, at any authorized Bombardier distributor/dealer.

  • Page 133
    BOMBARDIER RECREATIONAL PRODUCTS INC. BOMBARDIER ATV CONSUMER SERVICES GROUP VALCOURT QC J0E 2L0 TEL : 1-819-566-3366 2005 Bombardier Recreational Products Inc. All rights reserved. © † Bombardier is a trademark of Bombardier Inc. used under license. _____________________…
  • Page 134: Privacy Obligation/Disclaimer

    If you prefer not to have your name and address released, please let us know by writing to the address below. Bombardier Recreational Products Inc. Warranty Department 75 J.A. Bombardier Street Sherbrooke, Québec J1L 1W3…

  • Page 135
    STOLEN UNITS: If your personal ATV is stolen, you should notify BRP or an au- thorized Bombardier ATV dealer. We will ask you to provide your name, address, phone number, the vehicle identification number and the date it was stolen.
  • Page 136
    AFFIX PROPER POSTAGE Bombardier Recreational Products Inc. WARRANTY DEPARTMENT 75, J.-A. Bombardier Street Sherbrooke, Québec Canada J1L 1W3 V00A2G _____________________…
  • Page 137: Change Of Address/Ownership

    STOLEN UNITS: If your personal ATV is stolen, you should notify BRP or an au- thorized Bombardier ATV dealer. We will ask you to provide your name, address, phone number, the vehicle identification number and the date it was stolen.

  • Page 138
    AFFIX PROPER POSTAGE Bombardier Recreational Products Inc. WARRANTY DEPARTMENT 75, J.-A. Bombardier Street Sherbrooke, Québec Canada J1L 1W3 V00A2G _____________________…
  • Page 139
    ATV MODEL No. VEHICLE IDENTIFICATION NUMBER (V.I.N.) ENGINE IDENTIFICATION NUMBER (E.I.N.) Owner: NAME STREET CITY STATE/PROVINCE ZIP/POSTAL CODE Purchase Date YEAR MONTH Warranty Expiry Date YEAR MONTH To be completed by the dealer at the time of the sale. DEALER IMPRINT AREA V00A2IL Please verify with your dealer to ensure your vehicle has been registered with BRP.

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