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Manuals and User Guides for Mercedes-Benz Unimog. We have 1 Mercedes-Benz Unimog manual available for free PDF download: Operating Instructions Manual

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Mercedes-Benz Unimog Service Manual

Unimog

Operating Instructions

Symbols

G WARNING

Warning notes make you aware of dangers which could pose a threat to your health or life, or to the health and life of others.

HEnvironmental note

Environmental notes provide you with information on environmentally aware actions or disposal.

! Notes on material damage alert you to dangers that could lead to damage to your vehicle.

i These symbols indicate useful instructions or further information that could be helpful to you.

XThis symbol designates an instruction you must follow.

XSeveral consecutive symbols indicate an instruction with several steps.

(Ypage) This symbol tells you where you can find further information on a topic.

YY This symbol indicates a warning or an instruction that is continued on the next page.

Display This text indicates a message on the display.

Welcome to the world of Mercedes-Benz

Before you first drive off, read these Operating Instructions carefully and familiarise yourself with your vehicle. Please adhere to the information and warning notes in these Operating Instructions for your own safety and to ensure a longer operating duration of the vehicle. Failure to observe the instructions may lead to damage to the vehicle or personal injury.

The equipment or model designation of your vehicle may differ according to:

Rmodel

Rorder

Rcountry specification Ravailability

The illustrations in this manual show a left- hand-drive vehicle. The location of vehicle parts and controls for right-hand drive vehicles differ accordingly.

Mercedes-Benz is constantly updating its vehicles to the state of the art.

Mercedes-Benz therefore reserves the right to introduce changes in:

Rdesign Requipment Rtechnical features

Therefore, the descriptions provided may occasionally differ from your own vehicle.

The following are components of the vehicle: ROperating Instructions

RMaintenance or Service Booklet REquipment-dependent supplements

Always keep these documents in the vehicle. If you sell the vehicle, always pass the documents on to the new owner.

i You can get to know some of the important features of your vehicle in German and English in the interactive Operating Instructions on the Internet at:

www.mercedes-benz.de/ betriebsanleitung-unimog

You can also use the Mercedes-Benz Guide smartphone app:

Apple® iOS

Android™

Please note that the Mercedes-Benz Guide app may not yet be available in your country.

The technical documentation team at Daimler AG wishes you safe and pleasant motoring.

4055840516 É4055840516_ËÍ

Contents 3

Index ……………………………………………….

4

Introduction …………………………………..

27

At a glance …………………………………….

35

Safety ……………………………………………

47

Opening and closing ………………………

55

Driver’s workstation ………………………

63

Climate control ………………………………

97

On-board computer and displays ….

109

Audio systems …………………………….

147

Driving mode ……………………………….

157

Hydraulic system …………………………

227

Working mode ……………………………..

261

Maintenance and care ………………….

285

Breakdown assistance …………………

311

Wheels and tyres …………………………

337

Technical data ……………………………..

355

4Index

1, 2, 3 …

24 V socket

92

Centre console …………………………..

A

ABS (Anti-lock Braking System)

165

ABS Off-road program ………………..

Braking with anti-lock protection …

165

Important safety notes ………………

164

ABS off-road program

Activating/deactivating ……………..

165

Access steps

Cleaning …………………………………..

288

Important safety notes ………………

288

Tailgate ……………………………………

276

Active charcoal filter

Cleaning …………………………………..

303

AdBlue®

Additive …………………………………..

366

Consumption ……………………………

215

Disposal …………………………………..

366

Gauge ……………………………………..

111

General notes …………………………..

365

High outside temperatures …………

366

Important safety notes ………………

218

Low outside temperatures ………….

366

Purity ………………………………………

366

Refuelling …………………………………

218

Service product ………………………..

365

Storage ……………………………………

366

Tank ………………………………………..

218

AdBlue® empty (display message)

Yellow event window …………………

131

AdBlue® reserve (display mes-

sage)

Yellow event window …………………

131

AdBlue® very low (display mes-

sage)

Yellow event window …………………

131

Additional mirror

Vehicles with mowing door …………..

72

Additional turn signal

Replacing bulbs ………………………….

83

Adjusting

Auxiliary headlamps …………………….

78

Adjusting the headlamp range ………..

75

Adjusting the volume

Audio equipment ………………………

122

Radio ………………………………………

122

Air conditioning

General notes …………………………….

98

Air-conditioning system

Climate control …………………………..

99

Switching on/off ………………………

101

Air-recirculation mode

Activating/deactivating ……………..

100

Airflow

Setting …………………………………….

100

Alarm

Operating (on-board computer) …..

120

Attachments/add-on equipment …….

31

Audio equipment

Adjusting the volume (steering

wheel buttons) ………………………….

122

Operating (on-board computer) …..

122

Audio system

Bluetooth® settings …………………..

153

General notes …………………………..

148

Important safety notes ………………

148

Operating system (overview) ………

150

Automatic car wash ……………………..

289

Automatic gearshift

see Telligent automatic gearshift

Auxiliary consumers …………………….

327

Auxiliary headlamp

Turn signal lamp …………………………

83

Auxiliary headlamps

General notes …………………………….

77

Lighting system ………………………….

77

Replacing bulbs ………………………….

83

Auxiliary heating

Air distribution and temperature ….

105

Engine preheating ……………………..

106

Fuels ……………………………………….

102

Immediate heating mode ……………

104

Important safety notes ………………

102

Mandatory switch-off …………………

103

Preselected heating mode ………….

105

Problem (fault) ………………………….

107

Timer ………………………………………

104

Auxiliary heating system

Alarm function ………………………….

106

Axle loads

Vehicle identification plate …………

356

Axle reduction ratio

Vehicle identification plate …………

356

B

Ballast weights

Weights ……………………………………

262

Batteries

Care ………………………………………..

309

Charging ………………………………….

309

Checking the fluid level ……………..

308

Disconnecting and connecting …….

308

Disconnecting/connecting the

battery cover ……………………………

307

Important safety notes ………………

306

Maintenance …………………………….

306

Battery cover

Disconnecting/connecting …………

307

Battery isolator switch

Interrupting the voltage supply ……..

91

Re-establishing a voltage supply ……

91

Voltage supply ……………………………

90

Before pulling away

Checking the supply pressure in

the compressed-air brake system ..

161

Important safety notes ………………

159

Bleeding the fuel system

With prefilter …………………………….

322

Without prefilter ………………………..

322

BlueTec® exhaust gas aftertreat-

ment

AdBlue® service product …………….

365

Notes ………………………………………..

30

Status indicator ………………………..

114

Bluetooth®

Activating/deactivating ……………..

154

Connection requirements …………..

154

Notes ………………………………………

153

Pairing a mobile phone ………………

154

Settings …………………………………..

153

Body

Cleaning …………………………………..

287

Bottle holder

Important safety notes ………………..

93

Index

5

Brake fluid

Hydraulic clutch mechanism sys-

tem …………………………………………

361

Notes ………………………………………

361

Brake lamp

Replacing bulbs ………………………….

85

Brake supply pressure in circuit 1

too low (display message)

Red event window …………………….

139

Brake system

Checking for leaks …………………….

163

Service brake ……………………………

163

Brakes

Checking for leaks in the

compressed-air brake system ……..

163

Display message in the red event

window ……………………………………

142

Brakes, axle 1 Maintenance due

immediately (display message)

Yellow event window …………………

134

Braking

ABS …………………………………………

164

Anti-lock protection …………………..

165

Continuous brake ……………………..

167

Engine brake …………………………….

167

Four-wheel parking brake …………..

166

Parking brake …………………………..

166

Releasing the spring-loaded park-

ing brake cylinders ……………………

335

Breakdown assistance

Bleeding the fuel system …………….

322

Cab safety prop ………………………..

312

Charging the compressed-air sys-

tem from an outside source ………..

330

Chock ……………………………………..

314

Compressed-air pistol with

compressed-air hose …………………

312

Draining the fuel prefilter ……………

321

Fire extinguisher ……………………….

312

First-aid kit ………………………………

312

Fuses ………………………………………

327

Important safety notes ………………

312

Jack ………………………………………..

312

Jump-starting ……………………………

331

Pump lever, storing ……………………

312

Releasing the spring-loaded park-

ing brake cylinders ……………………

335

Renewing the fuel filter ………………

320

6Index

Replacing the fuel prefilter ………….

319

Square spanner ………………………..

312

Starting and stopping the engine

with the cab tilted ……………………..

318

Tilting the cab …………………………..

314

Tool bag …………………………………..

312

Towing and tow-starting …………….

333

Tyre inflator hose ………………………

312

Warning lamp ……………………………

312

Warning triangle ……………………….

312

Wheel wrench …………………………..

312

Window cleaner/scraper ……………

313

Buttons

see On-board computer

C

Cab

Cable ducts ………………………………..

95

Notes on tilting …………………………

314

Problems in tilting the cab ………….

318

Tilting ………………………………………

314

Tilting back ………………………………

316

Tilting forwards …………………………

315

Tilting unit ………………………………..

314

Cab safety prop

Vehicle tool kit ………………………….

312

Cab tilting pump

Pump lever ……………………………….

313

Cable ducts

Cab …………………………………………..

95

Cables and compressed-air lines

Trailer ……………………………………..

220

Camera

Driving systems ………………………..

196

Important safety notes ………………

196

Capacities (technical data) ……………

367

Care

see Cleaning and care

CD radio

Anti-theft protection ………………….

148

Bluetooth® settings …………………..

153

Function overview ……………………..

153

Operating system (overview) ………

150

Centre console

Front …………………………………………

40

Rear ………………………………………….

41

Switch panel overview …………………

40

Changing a bulb

Front foglamps ……………………………

83

Overview of bulbs ……………………….

81

Rotating beacon ………………………….

86

Side-mounted turn signal lamps ……

84

Strobe light ………………………………..

87

Working-area lamp ………………………

86

Changing a wheel

Fitting a wheel ………………………….

325

Important safety notes ………………

323

Positioning a jack ……………………..

324

Removing a wheel ……………………..

324

Retightening wheel nuts …………….

326

Tyre inflator connection ……………..

326

Changing bulbs

Licence plate lighting …………………..

85

Notes ………………………………………..

79

Perimeter lamp …………………………..

85

Chassis

Cleaning …………………………………..

287

Chassis protection

Cleaning and care ……………………..

290

Check tyre pressure (display mes-

sage)

Red event window …………………….

143

Checking the anti-corrosion pro-

tection …………………………………………

305

Child

Restraint system …………………………

52

Cleaning

Active charcoal filter ………………….

303

Fine particle filter ………………………

303

Cleaning and care

Access steps ……………………………

288

After driving off-road or on a con-

struction site ……………………………

290

Automatic car wash …………………..

289

Chassis and body ………………………

287

Chassis and underbody protec-

tion …………………………………………

290

cleaning seat covers ………………….

286

Cleaning the exterior …………………

286

Cleaning the interior ………………….

286

Engine cleaning ………………………..

289

High-pressure cleaning ………………

288

Light-alloy wheels ……………………..

289

Notes on care …………………………..

286

Seat belts ………………………………..

286

Cleaning the air filter

Maintenance …………………………….

304

Cleaning the interior

Cleaning and care ……………………..

286

Cleaning the radiator

Air conditioning condenser …………

301

Charge-air cooler ………………………

302

Engine radiator …………………………

301

Hydraulic oil cooling fan …………….

302

Hydrostatic drive system oil

cooler ……………………………………..

303

Important safety notes ………………

301

Power hydraulics oil cooler …………

302

Radiator quick cleaning system …..

191

Torque converter clutch oil cooler ..

303

Working hydraulics oil cooler ………

303

Cleaning the release valve on the

air intake duct

Maintenance …………………………….

304

Cleaning the vehicle exterior

Cleaning and care ……………………..

286

Important safety notes ………………

286

Climate control

Air conditioning ………………………..

101

Auxiliary heater …………………………

102

Cooling ……………………………………

101

Dehumidifying …………………………..

101

Demisting the windscreen ………….

101

Function control panel …………………

99

Mixed air operation ……………………

100

Overview ……………………………………

99

Residual heat ……………………………

101

Setting the air distribution ………….

100

Setting the air vents ………………….

101

Setting the airflow …………………….

100

Setting the temperature …………….

100

Switching air-recirculation mode

on/off ……………………………………..

100

Switching windscreen heating

on/off ……………………………………….

90

Clutch

Faulty, Visit workshop (display

message in the yellow event win-

dow) ………………………………………..

136

Heavily loaded (display message

in the grey event window) …………..

130

Heavily loaded (display message

in the yellow event window) ………..

136

Index 7

Clutch actuation system

see Hydraulic clutch actuation system

Clutch faulty (display message)

Red event window …………………….

141

Clutch pedal

Folding out (display message,

grey event window) ……………………

130

Clutch/transmission circuit

Checking the supply pressure ……..

161

Cockpit

Overview ……………………………………

36

Switch panel overview …………………

40

Cold climate package

Before cold-starting …………………..

224

Cold-resistant service products …..

224

Cold-start limits ………………………..

224

Coolant preheating ……………………

224

Engine does not start …………………

225

General notes …………………………..

224

Starting the engine ……………………

225

Winter driving …………………………..

224

Combination switch

Lighting system ………………………….

75

Overview ……………………………………

44

Compressed-air brake system

Checking the reservoir pressure ….

161

Draining …………………………………..

304

Compressed-air connection

Cab …………………………………………..

94

Compressed-air lines and cables

Trailer ……………………………………..

220

Compressed-air pistol with

compressed-air hose

Vehicle tool kit ………………………….

312

Compressed-air reservoir

Draining …………………………………..

304

Identification plate …………………….

380

Technical data ………………………….

379

Compressed-air reservoir circuit 1

Draining …………………………………..

304

Compressed-air reservoir circuit 2

Draining …………………………………..

304

Compressed-air reservoir for aux-

iliary consumers

Draining …………………………………..

304

Compressed-air reservoir for tyre

pressure control system

Draining …………………………………..

304

8Index

Compressed-air reservoir regener-

ation

Draining …………………………………..

304

Compressed-air system

Charging from an outside source …

330

Display message in the yellow

event window ……………………………

135

Condensation in compressed-air

reservoir (display message)

Yellow event window …………………

135

Constant working speed

Engine speed setting …………………

263

Constant working speed mode

Activating/deactivating using the

control lever and with the blue

button ……………………………………..

264

Activating/deactivating using the

control lever without the blue but-

ton ………………………………………….

264

Activating/deactivating with the

buttons on the steering wheel …….

263

Consumption

AdBlue® …………………………………..

215

Fuel …………………………………………

215

Oil (engine) ………………………………

215

Continuous brake

Activating/deactivating ……………..

168

Important safety notes ………………

167

Continuous consumers

Working hydraulics circuit I …………

252

Control lever

Changing the installation position ….

95

Conversions/equipment ………………..

31

Coolant

Additive with antifreeze protec-

tion …………………………………………

362

Additive without antifreeze pro-

tection …………………………………….

362

Checking coolant level and top-

ping up …………………………………….

293

Service product ………………………..

362

Coolant level too low (display mes-

sage)

Red event window …………………….

140

Coolant temperature

Checking (on-board computer) ……

125

Coolant temperature too high (dis-

play message)

Yellow event window …………………

135

Crawler gears

With Telligent® automatic gear-

shift ………………………………………..

184

With Telligent® gearshift …………….

184

Cruise control

Activating …………………………………

194

Activating while driving ………………

194

Activation conditions …………………

194

Adjusting the speed tolerance …….

195

Deactivating ……………………………..

196

Driving …………………………………….

195

Driving tips ………………………………

195

Important safety notes ………………

193

Overtaking ……………………………….

196

Overview ………………………………….

194

Selecting ………………………………….

194

Setting a speed …………………………

195

Setting the speed and the speed

tolerance …………………………………

195

Cruise control lever

Hydrostatic drive system ……………

205

Overview ……………………………………

44

Telligent automatic gearshift ………

175

Telligent gearshift ……………………..

169

Cumulation

Working hydraulics circuit II, vehi-

cles with gear pump ………………….

255

Cup holder

Important safety notes ………………..

93

D

Data plate

Engine ……………………………………..

356

Daylight driving lamps

Switching on/off …………………………

74

Declarations of conformity ……………..

29

Device camera

Connecting ………………………………

197

Driving systems ………………………..

196

General notes …………………………..

197

Switching on/off ………………………

198

Diagnostic data

Calling up (on-board computer) …..

125

Diagnostics connection

Operating safety and vehicle

approval …………………………………….

29

Diesel

Refuelling …………………………………

216

Diesel fuels

Fuel additives …………………………..

365

Important safety notes ………………

364

Low outside temperatures ………….

365

Setting the fuel grade (sulphur

content) in the on-board com-

puter ……………………………………….

364

Diesel particle filter

Automatic regeneration ……………..

213

Blocking regeneration ………………..

214

Filter replacement …………………….

215

Full, Stop vehicle, Consult service

centre (display message in the red

event window) ………………………….

139

Important safety notes ………………

213

Manual regeneration not possible

(display message, grey event win-

dow) ………………………………………..

129

Regeneration disabled (display

message in the grey event win-

dow) ………………………………………..

129

Starting manual regeneration ……..

214

Diesel particle filter full, engine

performance is reduced (display

message)

Yellow event window …………………

131

Diesel particle filter saturated (dis-

play message)

Yellow event window …………………

131

Diesel particle filter saturation

level increased (display message)

Yellow event window …………………

131

Diesel reserve (display message)

Yellow event window …………………

134

Differential lock

Engaging ………………………………….

190

Important safety notes ………………

190

Differential locks

Disengaging ……………………………..

190

Diodes

Layout ……………………………………..

328

Dipped-beam headlamps

Replacing bulbs ………………………….

82

Index

9

Setting for driving abroad (sym-

metrical) ……………………………………

73

Switching on/off …………………………

74

Direction of travel preselection

Telligent automatic gearshift with

cruise control lever ……………………

176

Telligent gearshift with cruise con-

trol lever ………………………………….

170

Telligent® automatic gearshift

with operating lever …………………..

176

Telligent® gearshift with operat-

ing lever …………………………………..

170

Display

Instrument cluster ………………………

38

On-board computer …………………..

115

Outside temperature ………………….

112

Setting the language (on-board

computer) ………………………………..

127

Time ………………………………………..

112

Total distance recorder ………………

112

Trip meter ………………………………..

112

Display and instrument cluster

controls malfunction (display mes-

sage)

Yellow event window …………………

137

Display messages

see Grey event window

see Red event window

see Yellow event window

Distance recorder

Total distance recorder ………………

112

Doors

Access steps (entering and exit-

ing) …………………………………………..

60

Entering and exiting …………………….

60

Grab handles (entering and exit-

ing) …………………………………………..

60

Mowing door, important safety

notes ………………………………………..

57

Normal door, important safety

notes ………………………………………..

56

Draining

Compressed-air reservoir circuit

1 …………………………………………….

304

Compressed-air reservoir circuit

2 …………………………………………….

304

Compressed-air reservoir for aux-

iliary consumers ……………………….

304

10 Index

Compressed-air reservoir for tyre

pressure control system …………….

304

Compressed-air reservoir regen-

eration …………………………………….

304

Fuel prefilter …………………………….

321

Drive control faulty (display mes-

sage)

Yellow event window …………………

135

Driving abroad

Lighting system ………………………….

73

Symmetrical dipped beam ……………

73

Driving and braking characteris-

tics

Changed (display message in the

red event window) …………………….

142

Driving mode

Differential lock ………………………..

190

Radiator quick cleaning system …..

191

Torque converter clutch ……………..

185

Tyre pressure control system ……..

186

Driving off-road

ABS off-road program ………………..

165

Important safety notes ………………

210

Rules for driving off-road ……………

211

see Off-road driving

Driving style

see Fuel consumption

Driving systems

Camera ……………………………………

196

Cruise control …………………………..

193

Device camera ………………………….

196

Front camera ……………………………

196

Hydrostatic drive system ……………

198

Reversing camera ……………………..

196

Speed limiter ……………………………

191

Driving the vehicle

Attached equipment ………………….

209

Important safety notes ………………

209

Driving time

Checking (on-board computer) ……

119

Driving tips

Diesel particle filter …………………..

213

Driving …………………………………….

209

Driving abroad ……………………………

73

Driving with a high centre of grav-

ity …………………………………………..

209

Off-road driving …………………………

210

Running-in ……………………………….

208

Symmetrical dipped beam ……………

73

Use of cable winches …………………

213

Warning buzzer …………………………

216

Dual-mode steering

Changing steering position …………..

70

Important safety notes ………………..

70

Overview ……………………………………

70

E

Electromagnetic compatibility

Declaration of conformity …………….

29

Electronic immobiliser

Overview ……………………………………

59

Emergency equipment ………………….

312

Engine

Changing the power output ………….

30

Checking the operating hours (on-

board computer) ……………………….

125

Cleaning …………………………………..

289

Cold start …………………………………

224

Data plate ………………………………..

356

Diagnostics indicator lamp …………

113

Does not start …………………………..

323

Oil consumption ……………………….

215

Operating safety …………………………

30

Rectifying faults ………………………..

323

Setting the oil grade (on-board

computer) ………………………………..

127

Setting the oil viscosity (on-board

computer) ………………………………..

127

Starting ……………………………………

160

Starting and stopping with the cab

tilted ……………………………………….

318

Stopping ………………………………….

162

Technical data ………………………….

357

Engine brake ………………………………..

167

Engine data plate …………………………

356

Engine faulty (display message)

Yellow event window …………………

135

Engine oil

Checking the oil level …………………

297

Checking the oil level (on-board

computer) ………………………………..

125

Consumption ……………………………

215

Miscibility ………………………………..

362

Multi-grade engine oils ………………

361

Oil change ………………………………..

361

Quality …………………………………….

361

SAE classification ……………………..

361

Scope of use …………………………….

361

Setting viscosity (on-board com-

puter) ………………………………………

127

Single-grade engine oil ………………

361

Topping up ……………………………….

297

Engine oil level

Checking ………………………………….

297

Engine oil pressure too low (dis-

play message)

Red event window …………………….

140

Engine power output reduced

(BlueTec® exhaust gas aftertreat-

ment) (display message)

Yellow event window …………………

131

Engine preheating

Switching on/off ………………………

106

Engine speed mode

Automatic activation ………………….

262

Equipment operation …………………

262

General notes …………………………..

262

Manually activating/deactivating ..

262

Engine speed setting

Constant working speed …………….

263

General notes …………………………..

263

Idling speed ……………………………..

263

Engine-driven power take-off

Constant working speed …………….

263

Power take-off ………………………….

265

Entry lamp

Replacing bulbs ………………………….

86

Equipment driving mode

Power take-offs …………………………

264

Equipment operation

Engine speed mode …………………..

262

Front mounting plate …………………

268

Front PTO shaft …………………………

267

Transport of equipment ……………..

269

Working on equipment ……………….

272

Working with equipment …………….

270

Equipment socket

on the vehicle exterior …………………

92

Events

Display (on-board computer) ………

125

Exterior lighting control

Bulb failure indicator ……………………

77

Index 11

Exterior mirrors

Adjusting …………………………………..

71

Adjusting the exterior mirrors

when using dual-mode steering …….

72

Adjusting the mirror arm ………………

72

Heating ……………………………………..

72

Important safety notes ………………..

71

External mirror

Additional mirror, vehicles with

mowing door ………………………………

72

F

Fine particle filter

Cleaning …………………………………..

303

Fire extinguisher

Vehicle tool kit ………………………….

312

First-aid kit

Vehicle tool kit ………………………….

312

Fitting equipment

Important safety notes ………………

269

Notes on connecting/disconnect-

ing equipment …………………………..

269

To the tipper platform ………………..

274

Float settings

Activating/deactivating using the

keypad …………………………………….

246

Activating/deactivating with the

control lever …………………………….

247

Working hydraulics circuit I …………

246

Fluid level

Battery …………………………………….

308

Coolant ……………………………………

293

Foglamps

Switching on/off …………………………

74

Fording ………………………………………..

212

Four-wheel parking brake

Applying/releasing ……………………

166

Front camera

Driving systems ………………………..

196

general instructions …………………..

197

Front flap

Closing …………………………………….

292

Opening …………………………………..

292

Opening/closing ……………………….

291

Removing …………………………………

293

Removing/replacing ………………….

292

Replacing …………………………………

293

12 Index

Square spanner ………………………..

312

Front foglamps

Replacing bulbs ………………………….

83

Front mounting plate

Equipment operation …………………

268

Front PTO shaft

Constant working speed …………….

263

Correct use ………………………………

267

Cover ………………………………………

268

Displaying the operating hours ……

125

Engaging/disengaging ……………….

268

Important safety notes ………………

267

Limiting the PTO shaft speed ………

268

Limiting working speed ………………

268

Maintenance …………………………….

299

Method of operation ………………….

267

Fuel

Additives ………………………………….

365

Bleeding the system ………………….

322

Diesel ……………………………………..

364

Gauge ……………………………………..

111

Important safety notes ………………

216

Refuelling …………………………………

216

Fuel consumption

Driving style ……………………………..

215

General notes …………………………..

215

Operating conditions …………………

215

Fuel filter with water separator

Draining the prefilter ………………….

321

Replacing the prefilter ……………….

321

Fuel prefilter

Replacing …………………………………

319

Fuel prefilter with water separator

Important safety notes ………………

320

Fuses

Closing the fuse box ………………….

327

Important safety notes ………………

327

Layout ……………………………………..

328

Opening the fuse box …………………

327

G

Gauge

AdBlue® …………………………………..

111

Fuel …………………………………………

111

Gearshift

see Telligent gearshift

General driving tips ………………………

208

Generator is not charging battery

(display message)

Yellow event window …………………

137

Genuine Mercedes-Benz parts ………..

32

Getting into and out of the vehicle

Overview ……………………………………

60

Grey event window

Clutch heavily loaded …………………

130

Folding out the clutch pedal ……….

130

Manual regeneration not possible

(diesel particle filter) ………………….

129

Refill washer fluid reservoir ………..

130

Regeneration disabled (diesel par-

ticle filter) ………………………………..

129

Gross vehicle weight

Vehicle identification plate …………

356

H

Hazard warning lamps

Switching on/off …………………………

76

Headlamp cleaning system

Operation …………………………………..

89

Headlamp flasher …………………………..

75

Headlamp range control

Adjusting …………………………………..

75

Headlamps

Replacing bulbs ………………………….

82

Heating

Windscreen heating …………………….

90

Heating system

Climate control …………………………..

99

High-pressure cleaning …………………

288

Hydraulic clutch mechanism sys-

tem

Brake fluid ……………………………….

361

Hydraulic clutch operation system

Checking the fluid level and top-

ping up …………………………………….

295

Important safety notes ………………

294

Hydraulic connections

Controlling, working hydraulics

circuit I ……………………………………

244

Power hydraulics ………………………

233

Working hydraulics ……………………

230

Hydraulic fluid

Checking the oil level (working

hydraulics) ……………………………….

298

Checking the oil level of the steer-

ing ………………………………………….

297

Environmentally-compatible

hydraulic fluids …………………………

364

General notes …………………………..

363

Topping up (power hydraulics) …….

299

Topping up (working hydraul-

ics) ………………………………………….

298

Hydraulic fluids

Synthetic ester …………………………

364

Hydraulic system

«Settings», «Limits» menu win-

dows ……………………………………….

240

Activating/deactivating ……………..

230

Buttons overview, vehicles with

gear pump ……………………………….

229

Buttons overview, vehicles with

positioning pump ………………………

229

Changing the installation position

of the control lever and controls ……

95

Continuous consumers ………………

252

Control lever overview ……………….

228

Controlling hydraulic connec-

tions ……………………………………….

244

Displaying the operating hours ……

125

Float positions ………………………….

246

Flow rate ………………………………….

374

Flow rates, vehicles with a gear

pump ………………………………………

374

Flow rates, vehicles with a posi-

tioning pump …………………………….

374

Front working hydraulics circuit II,

activating/deactivating, vehicles

with positioning pump ……………….

256

Hydraulic connections ……………….

230

Hydraulic connections, types ………

373

Hydraulics input window …………….

237

Hydraulics menu window ……………

235

Important safety notes ………………

228

Load profile 1 or load profile 2

function …………………………………..

239

Lowering restrictor ……………………

245

Menus and input windows in the

on-board computer ……………………

234

Menus, brief instructions for the

control lever …………………………….

235

Menus, brief instructions, buttons

on the steering wheel ………………..

234

Index 13

Menus, general notes ………………..

234

Overview ………………………………….

228

Overview of controls ………………….

228

Power hydraulics circuit III/IV …….

258

Problems connecting hydraulic

lines to working hydraulics cir-

cuit II ………………………………………

233

Schematic diagram of power

hydraulics ………………………………..

372

Schematic diagram of working

hydraulics ………………………………..

370

Settings menu window ………………

240

Settings, automatic menu win-

dows ……………………………………….

242

Settings, back menu windows …….

243

Settings, function button menu

windows ………………………………….

241

Settings, resetting menu win-

dows ……………………………………….

243

Settings, save menu windows ……..

242

Side and rear working hydraulics

circuit II, activating/deactivating,

vehicles with positioning pump ……

257

Snow plough load relief ……………..

248

Types ………………………………………

228

Working functions menu window …

236

Working functions menu window,

control lever operation ………………

237

Working functions menu window,

operation using the buttons on the

steering wheel ………………………….

236

Working hydraulics circuit I …………

244

Working hydraulics circuit II, vehi-

cles with gear pump, activating/

deactivating ……………………………..

253

Hydrostatic drive system

Activating …………………………………

199

Activating/deactivating standby

mode, vehicles with Telligent®

automatic gearshift ……………………

201

Checking oil level ………………………

299

Constant working speed …………….

263

Deactivating ……………………………..

200

Display message, red event win-

dow …………………………………………

144

Displaying the operating hours ……

125

Driving …………………………………….

201

Driving with the control lever ………

207

14 Index

Driving with the cruise control

lever ………………………………………..

205

Driving, driving mode …………………

202

Driving, handling characteristics ….

201

Driving, work mode ……………………

202

General notes …………………………..

198

Work limiter ……………………………..

204

Working mode cruise control ………

203

Working mode cruise control with

work limiter ……………………………..

203

Working speeds ………………………..

199

Hydrostatic unit faulty. Please

apply brakes! (Display message)

Red event window …………………….

144

I

Identification plate

Compressed-air reservoir …………..

380

Vehicle …………………………………….

356

Idling speed

Engine speed setting …………………

263

Ignition lock

Key positions ……………………………

159

Immobiliser

Activating …………………………………..

60

Deactivating ……………………………….

59

Notes ………………………………………..

59

Implied warranty ……………………………

27

Increased brake force and pedal

travel (display message)

Red event window …………………….

142

Insect protection on the radiator ……

32

Instrument cluster

AdBlue® …………………………………..

111

Displays …………………………………….

38

Fuel gauge ……………………………….

111

Important safety notes ………………

110

Odometer ………………………………..

112

Rev counter ……………………………..

110

Time and outside temperature …….

112

Warning and indicator lamps ………..

39

Instrument lighting

Setting (on-board computer) ……….

126

Interior lamp

Replacing bulbs ………………………….

88

Interior lighting

Reading lamp ……………………………..

76

Switching on/off …………………………

76

J

Jack

Pump lever ……………………………….

313

Vehicle tool kit ………………………….

312

Jump-start

Socket ………………………………………

93

Jump-starting

Important safety notes ………………

331

Jump lead …………………………………

332

Jump-starting socket ………………….

332

Socket ………………………………………

93

Jump-starting socket

Jump-starting ……………………………

332

K

Key

Replacement key ………………………..

56

Key positions

Ignition lock ……………………………..

159

L

Language

Setting (on-board computer) ……….

127

Licence plate lamp

Replacing bulbs ………………………….

85

Light

Working area lamp ………………………

77

Light switch

Important safety notes ………………..

74

Lighting system ………………………….

74

Overview ……………………………………

74

Light-alloy wheels

Cleaning …………………………………..

289

Lighting system

Auxiliary headlamps …………………….

77

Combination switch …………………….

75

Driving abroad ……………………………

73

Exterior lighting control ……………….

77

Hazard warning lamps …………………

76

Headlamp range control ………………

75

Interior lighting …………………………..

76

Light switch ……………………………….

74

Notes on changing bulbs ……………..

79

Overview of bulbs ……………………….

81

Index 15

Replacing bulbs

82

M

Rotating beacons

79

Main-beam headlamps

Strobe lights

79

82

Replacing bulbs

Working-area lamps

77

Switching on/off

75

Lights

Combination switch

75

Maintenance

Batteries

306

Daytime driving lights

74

Checking anti-corrosion protec-

Dipped-beam headlamps

74

tion

305

Driving abroad

73

Checking oil level, Hydrostatic

Foglamps and rear foglamps

74

drive system)

299

Hazard warning lamps

76

Checking the engine oil level

297

Headlamp range control

75

Checking the oil level of the power

Limit speed (display message)

299

Yellow event window

131

hydraulics ………………………………..

Checking the oil level of the steer-

Limiter

297

Deactivating

193

ing and topping up oil ………………..

Checking the oil level of the work-

Load-sensing connections, vehi-

cles with positioning pump

ing hydraulics …………………………..

298

Connecting attached equipment

Checking the vehicle assemblies

for leaks

305

with load sensing connections

232

Cleaning the active charcoal filter

303

Overview of connections

231

Cleaning the air filter

304

Working hydraulics

231

Cleaning the fine particle filter

303

Loads

Ballast weights

262

Cleaning the radiator …………………

301

Cleaning the release valve on the

Locking (doors)

304

From inside (central locking but-

air intake duct …………………………..

Coolant level

293

ton)

57

Displaying maintenance due date

Locking system

123

Key

56

(on-board computer) ………………….

Draining compressed-air reser-

Locking/unlocking the doors

304

Mowing door, inside

58

voir circuit 1 ……………………………..

Draining compressed-air reser-

Mowing door, outside

58

voir circuit 2

304

Normal door, from inside with but-

Draining compressed-air reser-

tons

57

voir for auxiliary consumers

304

Normal door, from inside with

Draining compressed-air reser-

release lever

57

voir for tyre pressure control sys-

Normal door, from outside with

tem

304

key

56

Draining compressed-air reser-

Normal door, from outside with

voir regeneration

304

remote control

57

Draining the compressed-air

Normal door, inside

57

brake system

304

Normal door, outside

56

Draining the tyre pressure control

Lowering restrictor

304

Working hydraulics circuit I

245

system …………………………………….

Front PTO shaft

299

Hydraulic clutch operation sys-

tem …………………………………………

294

Notes ………………………………………

291

16 Index

Replacing the wiper blades …………

300

Torque converter clutch ……………..

296

Windscreen washer system ………..

296

Manoeuvring/tow-starting and

towing away

Notes ………………………………………

333

Maximum permissible axle loads

Vehicle identification plate …………

356

Maximum permissible gross vehi-

cle weight

Vehicle identification plate …………

356

Menus

On-board computer, hydraulics …..

234

On-board computer, overview ……..

117

Minimum tyre tread depth ……………

338

Mirror arm

Adjusting …………………………………..

72

Mirror heating

Exterior mirror ……………………………

72

Mirrors

Additional mirror …………………………

72

Adjusting the exterior mirrors

when using dual-mode steering …….

72

Adjusting the mirror arm ………………

72

Mixed air operation

Switching on/off ………………………

100

Mobile phone

External pairing …………………………

155

Important safety notes ………………..

96

Operating (on-board computer) …..

121

Pairing …………………………………….

154

Mowing door washer system

Operation …………………………………..

90

Mowing door windscreen wiper

Switching on/off …………………………

89

Multifunction lever

Overview ……………………………………

45

Multifunction steering wheel

Adjusting …………………………………..

70

Dual-mode steering …………………….

70

Overview ……………………………………

42

O

Occupant safety

Children in the vehicle …………………

51

Important safety notes ………………..

48

Pets in the vehicle ………………………

53

Restraint system introduction ……….

48

Seat belt ……………………………………

48

Odometer

Trip meter ………………………………..

112

Off-road driving

Check list after driving ……………….

212

Checklist before driving off-road ….

210

Driving downhill ………………………..

211

Driving on sand …………………………

212

Fording ……………………………………

212

Oil

Topping up (steering system) ………

297

see Engine oil

Oil change ……………………………………

361

Oil level

Checking (power hydraulics) ……….

299

Checking (steering system) ………..

297

Checking (working hydraulics) …….

298

On-board computer

Activating backup drive mode

(transmission shift system) …………

120

Alarm ………………………………………

120

Areas in the display …………………..

116

Audio and communications menu ..

120

Axles menu window …………………..

123

Calling up the diagnostic data …….

125

Calling up/resetting trip com-

puter ……………………………………….

119

Calling up/resetting trip data ……..

119

Checking driving time ………………..

119

Checking the coolant tempera-

ture …………………………………………

125

Checking the engine operating

hours ………………………………………

125

Checking the oil level …………………

125

Checking the range ……………………

119

Checking the reservoir pressure ….

124

Checking the rest period ……………

119

Controls …………………………………..

115

Displaying events ………………………

125

Displaying maintenance due date ..

123

Displaying the operating hours ……

125

Displaying trailer/semitrailer

data ………………………………………..

123

Displaying vehicle speed …………….

119

Driving mode menu ……………………

119

Event window (display messages) ..

128

Hydraulics menu window ……………

123

Hydraulics, menus and input win-

dows ……………………………………….

234

Layout ……………………………………..

115

Menus at a glance …………………….

117

Monitoring info …………………………

124

Notes on messages …………………..

128

Operating the audio equipment …..

122

Operating the telephone …………….

121

Operation and maintenance

menu ………………………………………

123

Outside temperature display ……….

118

Overview of warning and indicator

lamps ………………………………………

144

Red warning/ indicator lamp ………

146

Setting instrument lighting …………

126

Setting the display language ……….

127

Setting the engine oil grade ………..

127

Setting the engine oil viscosity ……

127

Setting the rear axle oil grade ……..

128

Setting the transmission oil grade ..

127

Setting the unit of measurement …

126

Setting the units ……………………….

126

Settings menu ………………………….

126

Showing the power hydraulics oil

level ………………………………………..

125

Time ………………………………………..

118

Total distance recorder ………………

118

Trip data menu ………………………….

118

Trip meter ………………………………..

118

Tyres menu window …………………..

123

Yellow warning/ indicator lamp …..

146

Opening/closing

Rear window ………………………………

61

Operating and road safety (tyres)

General notes …………………………..

338

Tyres ……………………………………….

338

Operating hours

Checking (on-board computer) ……

125

Front PTO shaft …………………………

125

Hydraulic system ………………………

125

Hydrostatic drive system ……………

125

Operating Instructions

Before the first journey ………………..

27

General notes …………………………….

27

Implied warranty …………………………

27

Vehicle equipment ………………………

27

Operating lever

Telligent® automatic gearshift …….

176

Index 17

Telligent® gearshift ……………………

170

Operating safety

Implied warranty …………………………

27

Operating safety and registration

Attachments/add-on equipment …..

31

BlueTec® exhaust gas aftertreat-

ment …………………………………………

30

Changes in engine performance ……

30

Installations and conversions ………..

31

Notes on body/equipment

mounting directives …………………….

31

Notes on fitting equipment …………..

32

Operating safety and vehicle

approval

Correct use ………………………………..

27

Declaration of conformity …………….

29

Notes on operating the vehicle ……..

29

Qualified specialist workshops ……..

30

Registering your vehicle ……………….

30

Operating system

see On-board computer

Outside temperature display

Instrument cluster …………………….

112

On-board computer …………………..

118

Overhead control panel

Overview ……………………………………

37

Overview of hydraulic system con-

trols …………………………………………….

228

P

Pairing …………………………………………

154

Parking

Vehicle …………………………………….

162

Parking brake

Applying …………………………………..

166

Applying (display message) …………

142

Four-wheel parking brake …………..

166

Releasing …………………………………

166

Testing …………………………………….

166

Parking up the vehicle ………………….

310

Perimeter lamp

Replacing bulbs ………………………….

85

Perimeter/side marker lamp

Replacing bulbs ………………………….

85

Pets in the vehicle ………………………….

53

Platform dropside

Important safety notes ………………

274

18 Index

Platform dropsides

Access steps ……………………………

276

Letting the tailgate swing freely …..

275

Opening …………………………………..

275

Opening the tailgate ………………….

275

Rear platform dropside ………………

275

Removing …………………………………

275

Removing the post …………………….

276

Removing the tailgate ………………..

276

Tipper platform …………………………

274

Power hydraulics

Checking the oil level …………………

299

Hydraulic connections ……………….

233

Important safety notes ………………

299

Schematic diagram ……………………

372

Showing the oil level (on-board

computer) ………………………………..

125

Topping up the hydraulic fluid ……..

299

Power hydraulics circuit III/IV

Activating/deactivating ……………..

258

General notes …………………………..

258

Power steering

see Steering

Power supply

see Voltage supply

Power take-off

Pulling away in equipment driving

mode ………………………………………

266

Shifting gears in equipment driv-

ing mode ………………………………….

266

Stopping in equipment operating

mode ………………………………………

266

Power take-offs

Engine-driven power take-off ………

265

General notes …………………………..

264

Transmission-driven power take-

off …………………………………………..

265

Power windows

see Side windows

Preparing for a journey

Checking emergency equipment/

first-aid kit ……………………………….

158

Checking the vehicle lighting, turn

signals and brake lamps …………….

158

Fuel/AdBlue® level ……………………

159

Visual check of the vehicle exte-

rior ………………………………………….

158

Protection of the environment

General notes …………………………….

28

Pulling away

Vehicle …………………………………….

162

Pump lever

Assembling/disassembling ………..

313

Cab tilting pump ……………………….

313

Jack ………………………………………..

313

Vehicle tool kit, storing ………………

312

Wheel wrench …………………………..

313

Q

Qualified specialist workshop ………..

30

Quick change system for the tipper

platform

Installing ………………………………….

284

Removing …………………………………

282

R

Radiator cover ……………………………….

32

Radio

Adjusting the volume …………………

122

Changing the audio source or

title/station ……………………………..

122

Radio-based vehicle components

Declaration of conformity …………….

29

Range

Checking (on-board computer) ……

119

Rear axle

Setting the oil grade (on-board

computer) ………………………………..

128

Rear axle ratio

Vehicle identification plate …………

356

Rear foglamp

Replacing bulbs ………………………….

85

Switching on/off …………………………

74

Red event window

Brake supply pressure in circuit 1

is too low …………………………………

139

Check tyre pressure ………………….

143

Clutch faulty …………………………….

141

Coolant level too low …………………

140

Diesel particle filter full, Stop vehi-

cle, Consult service centre …………

139

Driving and braking characteris-

tics changed …………………………….

142

Engage parking brake ………………..

142

Engine oil pressure too low …………

140

Hydrostatic unit faulty. Please

apply brakes! ……………………………

144

Increased brake force and pedal

travel ………………………………………

142

Torque converter clutch ……………..

141

Transmission faulty, Park vehicle

safely ………………………………………

141

Refill washer fluid reservoir (dis-

play message)

Grey event window ……………………

130

Refuelling

AdBlue® …………………………………..

218

Fuels ……………………………………….

216

Relays ………………………………………….

328

Layout ……………………………………..

328

Remote control

Checking the batteries …………………

58

Locking/unlocking a normal door ….

56

Replacing batteries ……………………..

58

Teaching-in ………………………………..

59

Replacement key ……………………………

56

Replacing bulbs

Auxiliary headlamps …………………….

83

Bi-xenon bulbs ……………………………

79

Entry lamp …………………………………

86

Headlamps …………………………………

82

Interior lighting …………………………..

88

Tail lamp ……………………………………

85

Replacing the fuel filter ………………..

320

Replacing the window blades

Important safety notes ………………

300

Replacing wiper blades

Mowing door …………………………….

301

Windscreen ………………………………

300

Reserve level

AdBlue® …………………………………..

111

Fuel …………………………………………

111

Reservoir pressure

Checking (on-board computer) ……

124

Residual heat

Climate control …………………………

101

Rest period

Checking (on-board computer) ……

119

Restraint system

Introduction ……………………………….

48

Index 19

Rev counter

Overview ………………………………….

110

Reversing camera

Driving systems ………………………..

196

General notes …………………………..

197

Reversing lamp

Replacing bulbs ………………………….

85

Rotating beacon

Changing a bulb ………………………….

86

Rotating beacons

Adjusting the stand height ……………

79

Lighting system ………………………….

79

Switching on/off …………………………

79

Running-in

Driving tips ………………………………

208

S

SAE classification (engine oils) ……..

361

Safety

Children in the vehicle …………………

51

Operating safety …………………………

29

Safety inspection

Supply pressure in the

compressed-air brake system ……..

161

Supply pressure in the transmis-

sion/clutch circuit …………………….

161

Safety prop

Tipper platform …………………………

274

Seat

Double front passenger seat …………

69

Luxury suspension seat ……………….

66

Standard seat …………………………….

65

Suspension seat …………………………

66

Swivel seat …………………………………

67

Seat belt

Correct usage …………………………….

49

Lap belt ……………………………………..

51

Seat belts

Adjusting the height …………………….

50

Cleaning …………………………………..

286

Fastening …………………………………..

50

Important safety guidelines ………….

48

Introduction ……………………………….

48

Releasing …………………………………..

51

Seat operation

Co-driver’s bench seat …………………

69

Luxury suspension seat ……………….

66

20 Index

Seat heating ………………………………

69

Standard seat …………………………….

65

Suspension seat …………………………

66

Swivel seat …………………………………

67

Seats

Cleaning the cover …………………….

286

Correct driver’s seat position ………..

64

Important safety notes ………………..

64

Switching seat heating on/off ………

69

Securing loads

Tipper platform …………………………

273

Securing the load

Tipper platform …………………………

273

Service products

AdBlue® …………………………………..

365

Brake fluid ……………………………….

361

Coolant ……………………………………

362

Diesel ……………………………………..

364

Diesel fuels ………………………………

364

Display message in the yellow

event window ……………………………

134

Engine oil …………………………………

361

For drive axles and transmissions ..

362

Fuel additives …………………………..

365

General notes …………………………..

360

Hydraulic fluids …………………………

363

Settings (on-board computer) ……..

127

Transmission oil ………………………..

362

Winter diesel fuel ………………………

365

Setting the air distribution ……………

100

Setting the volume

Telephone calls …………………………

121

Side windows

Important safety notes ………………..

60

Opening/closing …………………………

61

Side-mounted turn signal lamps

Changing a bulb ………………………….

84

Snow chains

Checking the tyre clearance ……….

223

Important safety notes ………………

223

Snow plough load relief

Automatic snow plough system …..

251

Float setting ……………………………..

251

Important safety notes ………………

248

Pressing the snow plough briefly

onto the road ……………………………

252

Switching on/off ………………………

248

Switching to standby mode using

buttons ……………………………………

251

Switching to standby mode using

the control lever ……………………….

250

Working hydraulics circuit I …………

248

Socket

12 V centre console …………………….

91

Cab rear wall ………………………………

92

Diagnostics connection ……………….

92

Equipment socket, 32-pin …………….

92

on the vehicle exterior …………………

92

Sockets

Centre console …………………………..

91

Spare key ………………………………………

56

Specialist workshop ……………………….

30

Speed

Display (on-board computer) ………

119

Speed limitation

Maximum speed ……………………….

215

Speed limiter

Activating …………………………………

192

Activating while driving ………………

192

Activation conditions …………………

192

Driving …………………………………….

193

Important safety notes ………………

191

Overtaking ……………………………….

193

Overview ………………………………….

192

Selecting ………………………………….

192

Setting limit speed …………………….

192

Spring-loaded parking brake cylin-

ders

Releasing …………………………………

335

Technical Data ………………………….

357

Square spanner

Vehicle tool kit ………………………….

312

Steering

Check oil level ………………………….

297

Steering play (table) …………………..

357

Topping up oil …………………………..

297

Steering fluid too low (display mes-

sage)

Yellow event window …………………

134

Steering wheel buttons

see On-board computer

Stickers

General safety notes ……………………

27

Stopping

Vehicle …………………………………….

162

Stowage space and stowage compartments

Cup and bottle holder ………………….

93

Strobe light

Replacing bulbs ………………………….

87

Strobe lights

Adjusting the stand height ……………

79

Lighting system ………………………….

79

Switching on/off …………………………

79

Sun visor

Practical tips ………………………………

93

Supply pressure

Checking in the compressed-air

brake system ……………………………

161

Checking in the transmission/

clutch circuit …………………………….

161

Switching the auxiliary headlamps

on/off ……………………………………………

78

Switching the flow rate

Working hydraulics circuit II, vehi-

cles with gear pump ………………….

254

Swivel seat

Fastening the lap belt ………………….

51

T

Tachograph

On-board computer …………………..

119

Tail lamp

Replacing bulbs ………………………….

85

Technical data

Capacities ………………………………..

367

Compressed-air reservoir …………..

379

Compressed-air system ………

357, 360

Coolant temperature …………………

357

Engine ……………………………………..

357

Engine data plate ………………………

356

Front PTO shaft …………………………

357

Reservoir pressure in the

compressed-air system ………………

357

Spring-loaded parking brake cyl-

inders ……………………………………..

357

Steering play …………………………….

357

Tightening torques for wheel nuts ..

357

Tyre pressure ……………………………

357

Vehicle dimensions ……………………

375

Vehicle identification plate …………

356

Index 21

Telephone

Adjusting the volume for calls …….

121

Operating (on-board computer) …..

121

see Mobile phone

Telligent automatic gearshift

Cruise control lever …………………..

175

Direction of travel preselection

with the cruise control lever ……….

176

Kickdown …………………………………

178

Rapid change of direction …………..

181

Telligent gearshift

Cruise control lever …………………..

169

Direction of travel preselection

with the cruise control lever ……….

170

Telligent® automatic gearshift

Automatic drive program, driving …

178

Automatic drive program, select-

ing ………………………………………….

177

Automatic neutral position …………

178

Changing into neutral ………………..

178

Clutch pedal …………………………….

181

Crawler gears …………………………..

184

Direction of travel preselection

with operating lever …………………..

176

Drive program, selecting …………….

177

Drive programs and drive func-

tions ……………………………………….

177

Engaging reverse gear ……………….

180

Important safety notes ………………

174

Manual drive program, driving …….

179

Manual drive program, selecting ….

177

Multifunction lever and gear indi-

cator ……………………………………….

174

Operating lever …………………………

176

Pulling away ……………………………..

177

Stopping ………………………………….

178

Working gears …………………………..

182

Telligent® automatic gearshift

clutch pedal

Folding in …………………………………

182

Folding out ……………………………….

181

Malfunctions …………………………….

181

Telligent® gearshift

Crawler gears …………………………..

184

Direction of travel preselection

with operating lever …………………..

170

Driving …………………………………….

171

22 Index

Engaging reverse gear ……………….

173

Important safety notes ………………

168

Multifunction lever and gear indi-

cator ……………………………………….

168

Operating lever …………………………

170

Pulling away ……………………………..

171

Pulling away with gear preselec-

tion …………………………………………

171

Quick change of direction …………..

174

Shifting gears ……………………………

171

Stopping ………………………………….

173

Working gears …………………………..

182

Telligent®-gearshift

Pulling away without gear prese-

lection ……………………………………..

171

Temperature

Outside temperature display ……….

112

Setting (heating/air condition-

ing) …………………………………………

100

Theft-deterrent system

Immobiliser ………………………………..

59

Tightening torques

Wheel nuts ……………………………….

357

Tilting system

Problems in tilting the cab ………….

318

Time

In the display ……………………………

112

Tipper operation

Before tipping …………………………..

277

Important notes ………………………..

277

Raising/lowering the tipper plat-

form ………………………………………..

277

Tipper platform

Correct use ………………………………

272

Enabling/disabling the tipper

function, vehicles with working

hydraulics ………………………………..

278

Enabling/disabling the tipper

function, vehicles without working

hydraulics ………………………………..

277

Fitting equipment to the tipper

platform …………………………………..

274

Loading the tipper platform ………..

272

Method of operation ………………….

272

Platform dropside access steps …..

276

Platform dropsides ……………………

274

Quick change system for the plat-

form ………………………………………..

282

Raising/lowering the tipper plat-

form trailer, vehicles with working

hydraulics ………………………………..

279

Raising/lowering the tipper plat-

form trailer, vehicles without

working hydraulics …………………….

278

Raising/lowering the tipper plat-

form vehicle, vehicles with work-

ing hydraulics …………………………..

279

Raising/lowering the tipper plat-

form vehicle, vehicles without

working hydraulics …………………….

277

Raising/lowering, vehicles with

working hydraulics …………………….

278

Raising/lowering, vehicles with-

out working hydraulics ……………….

277

Removing the tipper platform with

a crane …………………………………….

280

Safety prop ………………………………

274

Securing ………………………………….

274

Securing loads ………………………….

273

Tipper operation ……………………….

277

Tipper platform with a crane

Important safety notes ………………

280

Installing ………………………………….

282

Removing …………………………………

280

Tool bag

Vehicle tool kit ………………………….

312

Topping up washer fluid ……………….

296

Torque converter clutch

Checking the oil level …………………

296

Driving mode ……………………………

185

Driving mode with power take-off ..

185

Red event window …………………….

141

Topping up the oil ……………………..

296

Total distance recorder

Instrument cluster …………………….

112

Tow-starting/towing away

Releasing the spring-loaded park-

ing brake cylinders ……………………

335

Towing/tow-starting

Attaching the tow bar ………………..

334

Important safety notes ………………

333

Tow-starting the vehicle ……………..

334

Towing a vehicle while the engine

is not running ……………………………

334

Towing a vehicle while the engine

is running …………………………………

335

Index 23

Towing a vehicle with operational

gearshift ………………………………….

335

Towing a vehicle with transmis-

sion, transfer case or axle dam-

age ………………………………………….

335

Towing the vehicle …………………….

334

Trailer

Compressed-air lines and cables …

220

Coupling up ……………………………..

220

Displaying data (on-board com-

puter) ………………………………………

123

Testing the parking brake …………..

166

Trailer coupling …………………………

219

Transmission

Faulty, Park vehicle safely (display

message in the red event win-

dow) ………………………………………..

141

Faulty, Visit workshop (display

message in the yellow event win-

dow) ………………………………………..

136

Setting the oil grade (on-board

computer) ………………………………..

127

Transmission / clutch reservoir

pressure too low (display mes-

sage)

Yellow event window …………………

135

Transmission oil

Service product ………………………..

362

Transmission shift system

Activating backup drive mode (on-

board computer) ……………………….

120

Transmission-driven power take-

off

Constant working speed …………….

263

Power take-off ………………………….

265

Transmission/clutch

Display message in the red event

window ……………………………………

141

Display message in the yellow

event window ……………………………

136

Transmission/clutch circuit

Checking the supply pressure ……..

161

Transporting

Equipment ……………………………….

269

Trip computer

Calling up/resetting (on-board

computer) ………………………………..

119

Trip data (on-board computer) ………

119

Trip meter

Instrument cluster …………………….

112

Turn signal lamp

Auxiliary headlamp ………………………

83

Turn signals

Switching on/off …………………………

75

Tyre inflater hose

Vehicle tool kit ………………………….

312

Tyre inflator connection

Flat tyre …………………………………..

326

Tyre pressure

Effect ………………………………………

338

Important safety notes ………………

340

Tyre pressure control system

Automatic mode, selecting the

pressure level …………………………..

186

Automatic mode, selecting the

vehicle load ………………………………

188

Draining …………………………………..

304

important safety notes ……………….

186

Manual mode, adjusting via the

on-board computer ……………………

188

Manual mode, adjusting with the

button ……………………………………..

189

Manual mode, general notes ………

188

Preparing for a journey ………………

186

Switching automatic mode on/

off …………………………………………..

186

Tyre pressure control system limi-

ted (display message)

Yellow event window …………………

137

Tyre pressure table

Explanatory notes for the table ……

353

For off-road driving ……………………

352

On firm surfaces ……………………….

342

Tyre pressures

Determining ……………………………..

341

Tyres

Changing tyres ………………………….

340

Condition …………………………………

339

Damage …………………………………..

339

Load-bearing capacity ………………..

339

Minimum tyre tread depth ………….

338

Retreaded ………………………………..

340

Service life ……………………………….

339

Types ………………………………………

339

Tyre speed rating ………………………

339

24 Index

U

Underbody protection

Cleaning and care ……………………..

290

Unit of measurement

Setting (on-board computer) ……….

126

Units

Setting (on-board computer) ……….

126

Universal carrier

Centre console …………………………..

94

Using cable winches

Driving tips ………………………………

213

V

Vehicle

Data acquisition ………………………….

33

Equipment …………………………………

27

Implied warranty …………………………

27

Operating safety …………………………

29

Parking ……………………………………

162

Pulling away ……………………………..

162

Registration ……………………………….

30

Socket ………………………………………

91

Stopping ………………………………….

162

Unlocking/locking a mowing

door ………………………………………….

57

Unlocking/locking a normal door ….

56

Vehicle assemblies

Checking for leaks …………………….

305

Vehicle bodies ……………………………….

31

Vehicle dimensions

Technical data ………………………….

375

Vehicle identification number

(VIN) ……………………………………………

356

Vehicle identification plate

Axle loads ………………………………..

356

Axle reduction ratio …………………..

356

Maximum permissible axle loads …

356

Maximum permissible gross vehi-

cle weight ………………………………..

356

Overview ………………………………….

356

Rear axle ratio ………………………….

356

Vehicle tool kit

Left-hand stowage compartment

under the cab …………………………..

312

Stowage compartment in the rear

of the cab ………………………………..

312

Stowage space in the rear left of

the cab ……………………………………

312

Vehicle tool kit and emergency

equipment

Important safety notes ………………

312

Ventilation

Climate control …………………………..

99

Setting the vents ………………………

101

VIN

Vehicle identification number ……..

356

Voltage supply

Battery isolator switch …………………

90

General notes …………………………….

90

W

Warning and indicator lamps

On-board computer …………………..

144

Warning buzzer

Sounding …………………………………

216

Warning lamp

Vehicle tool kit ………………………….

312

Warning triangle

Vehicle tool kit ………………………….

312

Warning/indicator lamps

Engine diagnostics (BlueTec®6

vehicles) ………………………………….

113

Instrument cluster ………………………

39

Warnings

Stickers …………………………………….

27

Wheel chock ………………………………..

314

Wheel nuts

Retightening …………………………….

326

Tightening torques …………………….

357

Wheel wrench

Pump lever ……………………………….

313

Vehicle tool kit ………………………….

312

Window

Rear window ………………………………

61

Window cleaner/scraper

Vehicle tool kit ………………………….

313

Windows

see Side windows

Windscreen

Demisting ………………………………..

101

Windscreen heating

Switching on/off …………………………

90

Windscreen washer system

Topping up fluid ………………………..

296

Windscreen, operation …………………

89

Windscreen wiper and washer sys-

tem

Mowing door ………………………………

89

Windscreen wipers

Switching windscreen wipers on/

off …………………………………………….

88

Windscreen ………………………………..

88

Windscreen, lateral end position ……

88

Winter diesel fuel

Service products ……………………….

365

Winter driving

Cold climate package ………………..

224

Parking in extremely cold condi-

tions ……………………………………….

222

see Winter operation

Winter operation

AdBlue® …………………………………..

365

Before the journey …………………….

222

Driving in extremely cold condi-

tions ……………………………………….

222

Important safety notes ………………

221

Radiator cover ……………………………

32

Snow chains …………………………….

223

Windscreen ………………………………

222

Winter diesel fuel ………………………

365

Winter driving …………………………..

221

Wiper blades

Replacing …………………………………

300

Work limiter

Hydrostatic drive system ……………

204

Working area lamp

Adjusting …………………………………..

77

Overview ……………………………………

77

Switching on/off …………………………

77

Working gears

General notes …………………………..

182

With Telligent® automatic gear-

shift ………………………………………..

182

With Telligent® gearshift …………….

182

Working hydraulics

Connecting attached equipment

with load-sensing connection ……..

232

Hydraulic connections ……………….

230

Index 25

Load-sensing connections, vehi-

cles with positioning pump …………

231

Overview of load sensing connec-

tions ……………………………………….

231

Schematic ………………………………..

370

Working hydraulics circuit I

Activating …………………………………

244

Activating/deactivating ……………..

244

Checking the oil level …………………

298

Continuous consumers ………………

252

Controlling hydraulic connec-

tions ……………………………………….

244

Deactivating ……………………………..

244

Float settings ……………………………

246

Hydraulic connections ……………….

230

Hydraulic system ………………………

244

Lowering restrictor ……………………

245

Schematic diagram ……………………

370

Snow plough load relief ……………..

248

Topping up the hydraulic fluid ……..

298

Working hydraulics circuit II

Checking the oil level …………………

298

Front, activating/deactivating,

vehicles with positioning pump ……

256

Hydraulic connections ……………….

230

Schematic diagram ……………………

370

Side and rear, activating/deacti-

vating, vehicles with positioning

pump ………………………………………

257

Topping up the hydraulic fluid ……..

298

Vehicles with gear pump, activat-

ing/deactivating ……………………….

253

Vehicles with gear pump, assign-

ment of flow rate ………………………

254

Vehicles with gear pump, cumula-

tion …………………………………………

255

Vehicles with gear pump, switch-

ing the flow rate ………………………..

254

Vehicles with positioning pump,

general notes ……………………………

256

Working hydraulics: oil level too

low (display message)

Yellow event window …………………

138

Working mode cruise control

Hydrostatic drive system ……………

203

Working on equipment

Equipment operation …………………

272

26 Index

Working with equipment

For earth-moving ………………………

270

For maintenance of grassland and

plant protection ………………………..

271

Front loader operation ……………….

271

Important safety notes ………………

270

With a wide working range ………….

271

Working-area lamps

Replacing bulbs ………………………….

86

Y

Yellow event window

AdBlue reserve® ……………………….

131

AdBlue® empty …………………………

131

AdBlue® very low ………………………

131

Brakes, axle 1 Maintenance due

immediately ……………………………..

134

Clutch faulty, Visit workshop ………

136

Clutch heavily loaded …………………

136

Compressed-air system ……………..

135

Condensation in compressed-air

reservoir ………………………………….

135

Coolant temperature too high ……..

135

Diesel particle filter fill level

increased …………………………………

131

Diesel particle filter full ………………

131

Diesel particle filter full, engine

performance is reduced ……………..

131

Diesel reserve …………………………..

134

Display and instrument cluster

controls malfunction ………………….

137

Drive control faulty ……………………

135

Engine faulty …………………………….

135

Engine power output reduced ……..

131

Generator is not charging battery ..

137

Speed limitation ………………………..

131

Steering fluid too low …………………

134

Transmission faulty, Visit work-

shop ………………………………………..

136

Transmission/clutch reservoir

pressure too low ……………………….

135

Tyre pressure control system limi-

ted ………………………………………….

137

Working hydraulics: oil level too

low ………………………………………….

138

Operating Instructions

Before the first journey

The Operating Instructions, Maintenance or Service Booklet and the equipment-depend- ent Supplements are integral parts of the vehicle. Keep these documents in the vehicle at all times. If you sell the vehicle, always pass all of the documents on to the new owner.

Read these documents carefully and familiarise yourself with the vehicle before the first journey.

For your own safety and a longer vehicle life, always follow the instructions and warning notices in these Operating Instructions. Disregarding them may lead to damage to the vehicle or personal injury.

Implied warranty

! Follow the instructions in this manual about the proper operation of your vehicle as well as about possible vehicle damage. Damage to your vehicle that arises from culpable contraventions against these instructions are not covered either by Mercedes-Benz implied warranty or by the New or Used-Vehicle Warranty.

Vehicle equipment

These Operating Instructions describe all the models and standard and optional equipment of your vehicle that were available at the time of going to print. Country-specific deviations are possible. Bear in mind that your vehicle may not be equipped with all the functions described. This also applies to safety-relevant systems and functions. The equipment in your vehicle may therefore differ from that shown in the descriptions and illustrations.

All systems found in your vehicle are listed in your vehicle’s original purchase agreement.

Contact a Mercedes-Benz Service Centre if you have any questions about equipment or operation.

Introduction 27

Correct use

Observe the following information when driving your vehicle:

Rthe safety notes in these Operating Instructions

Rthe technical data in these Operating Instructions

Rtraffic rules and regulations

Rlaws and safety standards pertaining to motor vehicles

Various warning stickers are attached to the vehicle. If you remove any warning stickers, you or others could fail to recognise certain dangers. Leave warning stickers in position.

The Unimog is designed as an equipment carrier, tractor unit and chassis for a variety of different equipment.

Correct use includes:

Rusing the Unimog as a standard vehicle as delivered

Rusing the Unimog in conjunction with attachments and bodies that comply with the Mercedes-Benz body/equipment mounting directives

Rcompliance with Mercedes-Benz maintenance or service and care specifications

Ruse of genuine Mercedes-Benz spare parts

G WARNING

Modifications to electronic components, their software as well as wiring could affect their function and/or the operation of other networked components. This could in particular also be the case for systems relevant to safety. They might not function properly anymore and/or jeopardise the operational safety of the vehicle. There is an increased risk of an accident and injury.

Do not attempt to modify the wiring as well as electronic components or their software. Always have work on electrical and electronic components carried out at a qualified specialist workshop.

Z

28 Introduction

If you carry out modifications to electronic components, their software or wiring, this could result in the invalidation of your vehicle’s operating permit.

G WARNING

Gases and liquids from substances that constitute a health hazard or react aggressively can escape, even from securely closed containers. If you transport these substances inside the vehicle, this may affect your health and impair your concentration while you are driving. It may also cause malfunctions or electrical component system failures. There is a risk of fire and accident.

Do not store or transport any substances in the vehicle that are hazardous to health or react aggressively.

Substances that constitute a health hazard or react aggressively include, for example:

Rsolvents Rfuel

Roil and grease Rcleaning agents Racid

Protection of the environment

Economical and environmentally aware driving

HEnvironmental note

Daimler AG has a declared policy of comprehensive environmental protection.

The objective is to use natural resources sparingly and in a manner that takes the requirements of both nature and humanity into account.

You too can help to protect the environment by operating your vehicle in an environmentally responsible manner.

Fuel consumption and the rate of engine, transmission, brake and tyre wear depend on the following factors:

Rthe operating conditions of your vehicle Ryour personal driving style

You can influence both factors. For this reason, observe the following notes:

Operating conditions

Ravoid short trips as these increase fuel consumption.

Rmake sure that the tyre pressures are always correct.

Rdo not carry any unnecessary weight.

Ra regularly serviced vehicle will contribute to environmental protection. You should therefore adhere to the service intervals.

Rall maintenance work should be carried out at a qualified specialist workshop.

Personal driving style

Rdo not depress the accelerator pedal when starting the engine.

Rdo not warm up the engine with the vehicle stationary.

Rdrive carefully and maintain a safe distance from the vehicle in front.

Ravoid frequent and heavy acceleration and braking.

Rchange gear in good time and use each gear only up to Ôof its maximum engine speed.

Rswitch off the engine when waiting in stationary traffic.

Rkeep an eye on the vehicle’s fuel consumption.

Introduction 29

Operating safety and vehicle approval

Information on vehicle operation

There is a risk of damage to the vehicle if:

Rthe vehicle makes contact with the ground, e.g. on a high kerb or a loose road surface

Ryou drive too quickly over an obstacle, e.g. a kerb or a pothole

Ra heavy object hits the underbody or chassis component

In these or similar situations, the vehicle body/frame, the underbody, chassis components, wheels or tyres could be damaged even if this is not visible from the outside. Components that have been damaged in this way can unexpectedly fail or no longer be able to assimilate the loads occurring in the event of an accident. If the underbody panelling is damaged, flammable material, such as leaves, grass or twigs, could collect between the underbody and underbody panelling. These materials could ignite if they remain in contact with hot components of the exhaust system for an extended period.

G WARNING

Flammable material such as leaves, grass or twigs may ignite if they come into contact with hot parts of the exhaust system. There is a risk of fire.

When driving off road or on unpaved roads, check the vehicle’s underside regularly. In particular, remove parts of plants or other flammable materials which have become trapped. In the case of damage, contact a qualified specialist workshop.

Have the vehicle checked and repaired immediately at a qualified specialist workshop. If you become aware when continuing the journey that driving safety has been effected, stop as soon as possible in accordance with the traffic conditions. In such cases, consult a qualified specialist workshop.

Declaration of conformity

Radio-based vehicle components

The following note applies to all radio-based components of the vehicle and the information systems and communication devices integrated in the vehicle:

The components of the vehicle which receive and/or transmit radio waves are compliant with the basic requirements and all other relevant regulations stipulated by Directive 1999/5/EC.

You can obtain further information from any Mercedes-Benz Service Centre.

Electromagnetic compatibility

The electromagnetic compatibility of the vehicle components has been checked and certified according to the currently valid version of Regulation ECE-R 10.

Diagnostics connection

The diagnostics connection is only intended for the connection of diagnostic equipment at a qualified specialist workshop.

G WARNING

If you connect equipment to a diagnostics connection in the vehicle, it can affect the operation of the vehicle systems. This may affect the operating safety of the vehicle.

There is a risk of an accident.

Do not connect any equipment to a diagnostics connection in the vehicle.

! If the engine is switched off and equipment on the diagnostics connection is used, the starter battery may discharge.

Connecting equipment to the diagnostics connection can result in emissions monitoring information being reset, for example. As a result, it is possible that the vehicle will not fulfil the requirements of the next emissions inspection in the main inspection.

Z

30 Introduction

Changing the engine power output

! Increased power could: Rchange emission levels Rcause malfunctions

Rlead to consequential damage

The operating safety of the engine cannot be guaranteed in all situations.

Any tampering with the engine management system in order to increase the engine power output will lead to the loss of warranty entitlements.

If the vehicle’s engine power output is increased:

Rtyres, suspension, braking and engine cooling systems must be adapted to the increased engine power output.

Rhave the vehicle recertified.

Rreport changes in power output to the vehicle insurers.

This will otherwise lead to the invalidation of the vehicle’s general operating permit and its insurance cover.

If you sell the vehicle, inform the buyer of any alterations to the vehicle’s engine power output. If you do not inform the buyer, this may constitute a punishable offence under national legislation.

Qualified specialist workshops

A qualified specialist workshop has the necessary specialist knowledge, tools and qualifications to correctly carry out the work required on the vehicle.

This is especially the case for work relevant to safety. Observe the notes in the Maintenance or Service Booklet.

The following work should always be carried out at a qualified specialist workshop:

Rwork relevant to safety Rservice and maintenance work Rrepair work

Rmodifications as well as installations and alterations

Rwork on electronic components

Mercedes-Benz recommends that you use a Mercedes-Benz Service Centre.

! Only have work carried out on the engine electronics and its associated parts, such as control units, sensors, actuating components and connector leads, at a qualified specialist workshop. Vehicle components may otherwise wear more quickly and the vehicle’s operating permit may be invalidated.

Registering your vehicle

Mercedes-Benz may ask its Service Centres to carry out technical inspections on certain vehicles. This is always the case if the quality or safety of the vehicle is improved as a result of the inspection. Mercedes-Benz can only inform you about vehicle checks if it has your registration data.

Your registration data is not stored if:

Ryou did not purchase your vehicle at an authorised specialist dealer.

Ryour vehicle has not been inspected at a Mercedes-Benz Service Centre.

It is advisable to register your vehicle with a Mercedes-Benz Service Centre. Inform Mercedes-Benz as soon as possible about any change of address or vehicle ownership.

BlueTec® exhaust gas aftertreatment

The BlueTec® exhaust gas aftertreatment system must be operated in conjunction with the reducing agent AdBlue® if it is to function correctly.

You will find information about AdBlue® in the «Service products» section (Y page 365).

Topping up and operating the vehicle with AdBlue are necessary in order to comply with emissions laws and regulations, and are

therefore a condition of the vehicle’s operating permit. Operating the vehicle without AdBlue® will lead to the invalidation of its operating permit. The legal consequence of this is that the vehicle may no longer be operated on public roads.

This may be a criminal offence or breach road traffic regulations in certain countries. Special concessions granted either at the time of purchase or to reduce operating costs, e.g. reduced taxes or road charges, may also be rendered invalid retroactively. This may be the case in both the country of registration and in the country where the vehicle is operated.

Engine management monitors the BlueTEC® exhaust gas aftertreatment systems for compliance with emissions laws and regulations.

The on-board computer informs you, amongst other things, about the following:

Rthe status of the BlueTec® exhaust gas aftertreatment (Y page 213)

Rthe AdBlue® level (Y page 111)

Rthe saturation level of the diesel particle filter (Y page 213)

If you attempt to operate the vehicle without AdBlue®, with diluted AdBlue® or with a different reducing agent, this will be detected by the engine management system. Other emis- sions-relevant malfunctions, e.g. dosage malfunctions or sensor errors, are also detected and logged.

The ;indicator lamp shows emissionsrelevant malfunctions after the engine is started. For BlueTec®6 vehicles, the ;indicator lamp also shows the status of the BlueTec® exhaust gas aftertreatment for faster on-the-spot checks by the authorities.

The Âindicator lamp warns you if the saturation level of the diesel particle filter is critical and indicates any malfunction.

Introduction 31

The on-board computer informs you in good time about any emissions-relevant malfunctions or operating errors and displays in order of priority:

Rgrey event windows (Y page 129) Ryellow event windows (Y page 130) Rred event windows (Y page 138)

For BlueTec®6 vehicles, the on-board computer also displays the ·indicator lamp in the status area of the display for the duration of the malfunction detected.

If you do not observe these event windows and their instructions, it is possible that:

Rthe engine output is reduced

Rfor BlueTec®6 vehicles, the speed is then limited to approx. 20 km/h

Rthe diesel particle filter has to be replaced early

If there is a malfunction of the BlueTec® exhaust gas aftertreatment system, have it checked and repaired at a qualified specialist workshop.

Attachments, bodies, equipment and conversions

Notes on body/equipment mounting directives

! For safety reasons, have bodies manufactured and fitted in accordance with the applicable Mercedes-Benz body/equipment mounting directives. These body/ equipment mounting directives ensure that the chassis and the body form one unit and that maximum operating and road safety is achieved.

For safety reasons, Mercedes-Benz recommends that:

Rno other modifications should be made to the vehicle.

Rapproval should be obtained from Mercedes-Benz in the event of deviations

Z

32 Introduction

from approved body/equipment mounting directives.

Approval from certified inspection agencies or official approvals cannot rule out risks to your safety.

Technical modifications to the vehicle can affect the function of the stability control. Observe the information in the body/equipment mounting directives.

Observe the information on genuine Mercedes-Benz parts (Y page 32).

The Mercedes-Benz body/equipment mounting directives can be found on the Internet at https://bb-portal.mercedes-benz.com.

There you can also find information on PIN assignment and changing fuses.

You can obtain further information from any Mercedes-Benz Service Centre.

Notes on mounting equipment

The Unimog is an equipment carrier. It can be combined with a large number of attachments and equipment. For every combination of the basic vehicle with attachments or equipment, vehicle configurations are created which together can cause danger. If safety regulations, e.g. accident prevention regulations, are not observed, danger can arise with fitting equipment. Fitted equipment generally alters the centre of gravity and the dimensions of the vehicle, affecting the handling characteristics. Pay particular attention, especially when driving off-road. Do not exceed the permissible axle loads for the vehicle. If there is an unbalanced distribution of the axle loads, the vehicle must be ballasted.

G WARNING

When the permissible wheel loads, axle loads and/or the maximum permissible gross vehicle weight are exceeded, driving safety is compromised. The handling as well as steering and braking characteristics may be significantly impaired. Overloaded tyres may over-

heat, causing them to burst. There is a risk of an accident.

When transporting a load, always observe the permissible wheel loads, axle loads and the maximum permissible gross vehicle weight for the vehicle (including occupants).

! Read the body and equipment manufacturer’s operating instructions. You could otherwise fail to recognise dangers that could arise when working with your Unimog.

Always observe the information on the correct use of additional equipment.

! Make sure that the vehicle dimensions comply with the country’s regulations for road use.

Notes on the radiator

Even seemingly small changes to the vehicle, such as attaching a radiator trim for winter driving, is not permitted. Do not cover up the radiator. Do not use thermal mats, insect protection covers or anything similar.

Otherwise, the values of the diagnostic system may be affected. In some countries, the recording of engine diagnostic data is a legal requirement, and must always be verifiable and accurate.

Genuine Mercedes-Benz parts

HEnvironmental note

Daimler AG also supplies reconditioned assemblies and parts which are of the same quality as new parts. For these, the same warranty applies as for new parts.

If you use parts, tyres, wheels or safety-rele- vant equipment which has not been approved by Mercedes-Benz, the operational safety of the vehicle may be jeopardised. Safety-rele- vant systems, e.g. the brake system, may malfunction. Only use genuine MercedesBenz parts or parts of an equivalent quality

standard. Only use tyres, wheels and accessory parts that are approved for your type of vehicle.

Genuine Mercedes-Benz parts and conversion parts and accessories that have been approved for your vehicle are tested by Mercedes-Benz for:

Rreliability Rsafety Rsuitability

Despite ongoing market research, MercedesBenz is unable to assess other parts. Mercedes-Benz accepts no responsibility for the use of such parts in Mercedes-Benz vehicles, even if they have been independently or officially approved.

In Germany, certain parts are only officially approved for installation or modification if they comply with legal requirements. This also applies to some other countries. All genuine Mercedes-Benz parts meet the approval requirements. The use of non-approved parts may invalidate the vehicle’s general operating permit.

This is the case if:

Rit results in a change to the vehicle type from that for which the vehicle’s general operating permit was granted

Rthey pose a possible risk for road users

Rthey adversely affect the emission or noise levels

Always specify the vehicle identification number (VIN) when ordering genuine MercedesBenz parts (Y page 356).

Data stored in the vehicle

A wide range of electronic components in your vehicle contain data memories.

Introduction 33

These data memories temporarily or permanently store technical information about:

Rthe vehicle’s operating status Revents

Rmalfunctions

In general, this technical information documents the state of a component, a module, a system or the surroundings.

This includes, for example:

Roperating conditions of system components, e.g. fluid levels.

Rthe vehicle’s status messages and those of its individual components, e.g. number of wheel revolutions/speed, deceleration in movement, lateral acceleration, accelerator pedal position.

Rmalfunctions and defects in important system components, e.g. the brakes.

Rthe vehicle’s reactions and operating statuses in special driving situations.

Rambient conditions, e.g. outside temperature.

This data is exclusively technical in nature and can be used to:

Rassist in the detection and rectification of faults and defects

Ranalyse vehicle functions, e.g. after an accident

Roptimise vehicle functions

The data cannot be used to trace the vehicle’s movements.

When you use one of the available services, technical information may be read from the event data memory and fault data memory.

Services include, for example: Rrepair services

Rservice processes Rwarranty claims Rquality assurance

It is read by service network employees (including the manufacturer) using special diagnostic testers. Further information is available there if required.

Z

34 Introduction

After a fault has been rectified, the information is deleted from the fault memory or is continually overwritten.

When operating the vehicle, situations are conceivable in which this technical data, in connection with other information — if necessary, under consultation with an authorised expert — could be traced to a person.

Examples include: Raccident reports Rdamage to the vehicle Rwitness statements

Further additional functions which are contractually agreed with the customer likewise allow specific vehicle data to be obtained from the vehicle. Such additional functions include vehicle locating in an emergency, for example.

If your vehicle has telematics equipment (e.g. FleetBoard), additional data can be stored. This data can be transferred to the central fleet office for additional analyses, for example.

35

Cockpit ………………………………………….

Overhead control panel ………………….

Instrument cluster …………………………

Centre console ………………………………

Multifunction steering wheel ………….

Combination switch ……………………….

Cruise control lever ……………………….

Multifunction lever ………………………..

36

37

38

glance

40

42

a

44

At

44

45

36 Cockpit

Cockpit

At a glance

Function

Page

:

Light switch

74

;

Headlamp range control

75

=

Cruise control lever

44

?

Instrument cluster

39

AMultifunction steering

wheel

42

B

Differential locks

190

C

Cup holder

93

Function

Page

D

Universal carrier

94

E

Centre console

40

F

Multifunction lever

45

G

Ignition lock

159

HTo adjust the multifunction

steering wheel

70

I

Horn

J

Combination switch

44

Overhead control panel 37

Overhead control panel

At a glance

:Tachograph, see the manufacturer’s operating instructions

;

z Switches the front

windscreen heating

on/off

90

=

I Switches the lateral

end position of wind-

screen wipers

on/off

88

?Q Switches on the headlamp cleaning

AJ Switches the external lighting control

Function

Page

B

i Switches the work-

ing-area lamp on/off

77

Cé Switches the auxiliary headlamps

DÀ Switching the rotating beacons or

EMonitor for front, rearview

and equipment cameras

196

F

CD radio

148

38 Instrument cluster

Instrument cluster

Displays

At a glance

Example: instrument cluster

Function

Page

:

Speedometer

;

On-board computer

115

=

Rev counter

110

?

AdBlue® level

111

ATotal distance and trip dis-

i On vehicles without display A and B, scroll in the on-board computer to the Truck info menu window in the ßtour data menu (Y page 118). The menu window displays the total distance recorder, trip meter, time and outside temperature.

BClock and outside temper-

ature display

112

C

Fuel level

111

Instrument cluster 39

Warning and indicator lamps

At a glance

Example: instrument cluster

Function

Page

:Warning and indicator lamps in the speedometer

;Engine diagnostics

113

ºCab tilt lock

314

iDifferential lock

190

WInstruction to brake at

high engine speeds

110

;

Turn signals

75

=

Warning and indicator

lamps in the rev counter

!ABS (Anti-lock Brak-

164

ing System)

JBrake pressure

161

Function

Page

ÉDiesel particle filter,

automatic regeneration

213

ÂDiesel particle filter

malfunction

213

A

Warning and indicator

lamps below the on-

board computer

KMain-beam head-

75

lamps

ÃContinuous brake

167

!Parking brake

166

USide lamps/dipped-

74

beam headlamps

?Warning and indicator lamps in the AdBlue® display

40 Centre console

Centre console

Front centre console

At a glance

:K Activates/deactivates ABS Off-road

;U Activates/deactivates transmissiondriven power take-

=T Activates/deactivates engine-driven

?£ Switches the hazard warning lamps

A÷ Tyre pressure control system: increa-

ÖTyre pressure control system: reduces

Function

Page

B

Õ Activates/deacti-

vates the tyre pres-

sure control system

186

CF Manually activates/ deactivates engine

speed mode

262

D

Î Activates/deacti-

vates hydrostatic

drive system

198

E

Operates the hydrostatic

drive system

198

Operates the hydraulic sys-

tem

228

Changes the installation

position of the control lever

and hydraulic system con-

95

trols

FL Front PTO shaft: activates/deactivates working speed

control

267

G

Engages/disen-

gages the front PTO

shaft

267

H

N Engages/disen-

gages working gear

182

O Engages/disen-

gages crawler gear

184

IVehicles with a trailermounted tipper platform:

Ö Enables/disables

tipper function

277

JVehicles with tipper platform:

P Enables/disables

tipper function

277

KVehicles with tipper platform, without hydraulic system:

Q Raises the tipper

platform

277

R Lowers the tipper

platform

277

LHeating/air-conditioning

Centre console 41

Rear centre console

At a glance

Function

Page

:

Adjusts the exterior mirrors

71

;

É Diesel particle filter,

starts stationary

manual regeneration

213

Ê Diesel particle filter,

blocks regeneration

214

=

Õ Switches the equip-

ment camera on/off

196

?

& Locks the doors

57

% Unlocks the doors

57

AS Vehicles with mowing door: wipes with

Bw Switches the righthand seat heating

Cw Switches the seat heating on the left-

42 Multifunction steering wheel

At a glance

Function

Page

D

Parking brake

166

EFleetBoard (see the manufacturer’s operating instructions)

F Device mounting bracket

G

Auxiliary heating timer

102

HÏ Applies/releases the four-wheel park-

I£ Switches engine pre-

JJ Switching the 12 V

KÈ Switches radiator quick cleaning sys-

L¿ Opens/closes the

side windows

60

M

12 V socket

91

N

T Switches on the mir-

ror heating

72

U Switches off the mir-

ror heating

72

O

24 V socket

91

Multifunction steering wheel

Operating the on-board computer: 115

uSelects the next main menu/next entry in the input window, increases or resets value

tSelects the previous main menu/previous entry in the input window or decreases value

rNext menu window/next menu bar down in the input window

sPrevious menu window/ next menu bar up in the input window

9Opens and closes input window/acknowledges event window

Ú

Stores/displays the favour-

ite menu window

W Increases the volume:

Audio

122

Telephone

121

X Reduces the volume:

Function

Page

Operating the speed lim-

iter:

191

Operating cruise control:

193

é Selects cruise control

194

Switches off the working

mode limiter

204

ÑActivates and adjusts current speed/limit speed, increases the speed/limit speed

Speed limiter

191

Cruise control

193

Working mode cruise con-

trol

203

qActivates and calls up stored speed/limit speed, reduces set speed/limit speed

Speed limiter

191

Cruise control

193

Working mode cruise con-

trol

203

È Selects the speed limiter

192

Switches on the working

mode limiter

204

Multifunction steering wheel

43

Function

Page

o

Deactivates the speed lim-

glance

iter

193

Deactivates cruise control

196

Switches off the working

a

mode cruise control and

At

working mode limiter

203

Ù

Input window:

Cruise control, adjusts the

speed tolerance

195

Equipment operation,

engine speed setting

263

Operating the telephone:

121

; Makes or accepts a call/ displays the Telephone menu window

= Ends/rejects an incoming call

44 Cruise control lever

Combination switch

Cruise control lever

At a glance

:Main-beam headlamps on (when dipped-beam head-

lamps are switched on)

75

;

Turn signal, right

75

=Main-beam headlamps off (when dipped-beam head-

lamps are switched on)

75

?

Headlamp flasher

75

A

Turn signal, left

75

B

Windscreen wipers

88

CTo wipe with washer

Function

Page

:

Speed limiter: activating/

deactivating the speed lim-

iter

191

Cruise control: activat-

ing/deactivating cruise

193

control

;Telligent® gearshift: gear

preselection (shifting

down)

169

Telligent® automatic

gearshift: shifting down

175

manually

=

Speed limiter: increasing

191

set limit speed

Cruise control: increasing

set speed

193

Telligent® gearshift:

selecting direction of travel

169

(forward)

Telligent® automatic

gearshift: selecting direc-

175

tion of travel (forward)

?

Telligent® gearshift: gear

preselection (shifting up)

169

Telligent® automatic

gearshift: shifting up man-

175

ually

Function

Page

A

Speed Limiter: reducing

set limit speed

191

Cruise control: decreasing

193

set speed

Telligent® gearshift:

selecting direction of travel

169

(backwards)

Telligent® automatic

gearshift: selecting direc-

175

tion of travel (backwards)

Multifunction lever 45

Multifunction lever

At a glance

Function

Page

:

Continuous brake

167

;

Telligent® automatic

gearshift: automatic gear-

shift — drive program selec-

tion

177

d Automatic drive pro-

gram A

p Manual drive program M

=

Telligent® gearshift: gear

preselection (shifting

168

down)

Telligent® automatic

gearshift: shifting down

174

manually

?

Telligent® gearshift: gear

preselection (shifting up)

168

Telligent® automatic

gearshift: shifting up man-

174

ually

46 Multifunction lever

At a glance

Function

Page

A

Telligent® gearshift:

selecting direction of travel

168

h Drive/forwards

i Neutral

k Reverse

Telligent® automatic

gearshift: selecting direc-

174

tion of travel

h Drive/forwards

i Neutral

k Reverse

47

Useful information …………………………

48

Occupant safety …………………………….

48

Children in the vehicle ……………………

51

Pets in the vehicle ………………………….

53

Safety

48

Occupant safety

Useful information

These Operating Instructions describe all the

models and standard and optional equipment

of your vehicle that were available at the time

Safety

of going to print. Country-specific differences

are possible. Bear in mind that your vehicle

may not be equipped with all the functions

described. This also applies to safety-relevant

systems and functions.

Read the information on qualified specialist

workshops (Y page 30).

Occupant safety

Restraint system introduction

The restraint system can reduce the risk of

vehicle occupants coming into contact with

parts of the vehicle’s interior in the event of

an accident.

The restraint system can only offer protection

if all vehicle occupants always:

Rhave the seat belt correctly fastened

(Y page 49)

Rhave the seat and head restraint adjusted

properly (Y page 64)

As the driver, you must also make sure that

the steering wheel is also adjusted properly.

Observe the information on the correct driv-

er’s seat position (Y page 64).

See «Children in the vehicle» for further infor-

mation on children travelling in the vehicle as

well as on child restraint systems

(Y page 51).

Important safety notes

G WARNING

If the restraint system is modified, it may no

longer work as intended. The restraint system

may then not perform its intended protective

function by failing in an accident or triggering

unexpectedly, for example. There is an

increased risk of injury, possibly even fatal.

Never modify parts of the restraint system. Do not attempt to modify the wiring as well as electronic components or their software.

Seat belts

Introduction

A correctly worn seat belt is the most effective means of restraining the movement of vehicle occupants in the event of a collision. This reduces the risk of vehicle occupants coming into contact with parts of the vehicle interior or being ejected from it.

If the seat belt is pulled quickly or sharply by the belt sash guide, the inertia reel locks. The belt strap cannot be pulled out any further.

Important safety notes

G WARNING

The seat belt cannot perform its intended protective function if it is not fastened correctly. Also, an improperly fastened seat belt can cause additional injuries in the event of an accident, sudden braking or abrupt changes of direction. There is an increased risk of injury, possibly even fatal.

Always make sure that all vehicle occupants are wearing their seat belt properly and are seated correctly.

G WARNING

The seat belt does not offer the intended level of protection if you have not moved the backrest to an almost vertical position. When braking or in the event of an accident, you could slide underneath the seat belt and sustain abdomen or neck injuries, for example. This poses an increased risk of injury or even fatal injury.

Adjust the seat properly before beginning your journey. Always ensure that the backrest is in an almost vertical position and that the shoulder section of your seatbelt is routed across the centre of your shoulder.

Loading…

There’re some MERCEDES BENZ Unimog Truck Service Manuals PDF above the page.

On January 1, 1946, the first Allzwecktraktor (the name was given to the truck) rolled out of the gates of the assembly shop.

By the end of the year, it received the familiar name Unimog (from Universal-Motor-Gerät).

Until 1951, 600 Unimogs, typical for the company in dark green color, were built. They are known as the 70200 series.

But in 1951, seeing the success of small production, the giant Daimler-Benz AG corny offered the owners an amount that they could not refuse. The trucks brand came under the
control of Mercedes.

Symbols

G

WARNING

Warning notes make you aware of dangers

which could pose a threat to your health or

life, or to the health and life of others.

H

Environmental note

Environmental notes provide you with infor-

mation on environmentally aware actions or

disposal.

Notes on material damage alert you to

!

dangers that could lead to damage to your

vehicle.

These symbols indicate useful instruc-

i

tions or further information that could be

helpful to you.

X

This symbol designates an instruc-

tion you must follow.

X

Several consecutive symbols indi-

cate an instruction with several

steps.

(Y page) This symbol tells you where you

can find further information on a

topic.

Y Y

This symbol indicates a warning or

an instruction that is continued on

the next page.

Display

This text indicates a message on

the display.

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