Руководство по параметрам mitsubishi m80

Introduction

This manual describes the specifications of Mitsubishi Electric CNC.

Supported models are as follows:

Abbreviations in this manual are as follows:

To safely use this CNC unit, thoroughly study the «Precautions for Safety» on the next page before use.

Be sure to keep this manual always at hand.

Notes on reading this manual

(1) The characteristic values and numerical values without tolerances mentioned in this manual are representative

values.

The items that are not described in this manual must be interpreted as «not possible».

This manual is written on the assumption that all the applicable functions are included. Some of them,

however, may not be available for your NC system.

Refer to the specifications issued by the machine tool builder before use.

Some screens and functions may differ depending on each NC system (or version), and some functions

may not be possible. Please confirm the specifications before starting to use.

To protect the availability, integrity and confidentiality of the NC system against cyber-attacks including

unauthorized access, denial-of-service (Dos) (*1) attack, and computer virus from external sources via a

network, take security measures such as firewall, VPN, and anti-virus software.

(*1) Denial-of-service (Dos): refers to a type of cyber-attack that disrupts services by overloading the

system or by exploiting a vulnerability of the system.

Mitsubishi Electric assumes no responsibility for any problems caused to the NC system by any type of

cyber-attacks including DoS attack, unauthorized access and computer virus.

General precautions

(1) When the contents of this manual is updated, the version (A, B, …) on the cover will be incremented.

Also refer to the manuals on «Manual List» as necessary.

Supported models Abbreviations in this manual

M800W Series M850W, M830W

M800S Series M850S, M830S

M80W Series M80W

M80 Series M80 TypeA, M80 TypeB

E80 Series E80 TypeA, E80 TypeB

C80 Series C80

Abbreviations Supported models

M800, M800 Series M800W Series/M800S Series

M80, M80 Series M80W Series/M80 Series

M800/M80, M800/M80 Series M800W Series/M800S Series/M80W Series/M80 Series

M8, M8 Series M800W Series/M800S Series/M80W Series/M80 Series/E80 Series

CAUTION

Manual List

Manuals related to M800/M80/E80/C80 Series are listed as follows.

These manuals are written on the assumption that all optional functions are added to the targeted model.

Some functions or screens may not be available depending on the machine or specifications set by MTB. (Confirm the

specifications before use.)

The manuals issued by MTB take precedence over these manuals.

Manual IB No. Purpose and Contents

M800/M80/E80 Series Instruction Manual

IB-1501274 Operation guide for NC

Explanation for screen operation, etc.

C80 Series Instruction Manual

IB-1501453 Operation guide for NC

Explanation for screen operation, etc.

M800/M80/E80/C80 Series Programming Manual (Lathe System) (1/2)

IB-1501275 G code programming for lathe system

Basic functions, etc.

M800/M80/E80/C80 Series Programming Manual (Lathe System) (2/2)

IB-1501276 G code programming for lathe system

Functions for multi-part system, high-accuracy function, etc.

M800/M80/E80/C80 Series Programming Manual (Machining Center System) (1/2)

IB-1501277 G code programming for machining center system

Basic functions, etc.

M800/M80/E80/C80 Series Programming Manual (Machining Center System) (2/2)

IB-1501278 G code programming for machining center system

Functions for multi-part system, high-accuracy function, etc.

M800/M80/E80 Series Alarm/Parameter Manual

IB-1501279 Alarms

Parameters

C80 Series Alarm/Parameter Manual

IB-1501560 Alarms

Parameters

Manuals for MTBs (NC)

Manuals for MTBs (drive section)

Manual IB No. Purpose and Contents

M800/M80/E80/C80 Series Specifications Manual (Function)

IB-1501505 Model selection

Outline of various functions

M800/M80/E80/C80 Series Specifications Manual (Hardware)

IB-1501506 Model selection

Specifications of hardware unit

M800W/M80W Series Connection and Setup Manual

IB-1501268 Detailed specifications of hardware unit

Installation, connection, wiring, setup (startup/adjustment)

M800S/M80/E80 Series Connection and Setup Manual

IB-1501269 Detailed specifications of hardware unit

Installation, connection, wiring, setup (startup/adjustment)

C80 Series Connection and Setup Manual

IB-1501452 Detailed specifications of hardware unit

Installation, connection, wiring, setup (startup/adjustment)

M800/M80/E80 Series PLC Development Manual

IB-1501270

Electrical design

I/O relation (assignment, setting, connection), field network

Development environment (PLC on-board, peripheral development environment), etc.

M800/M80/E80 Series PLC Programming Manual

IB-1501271

Electrical design

Sequence programming

PLC support functions, etc.

M800/M80/E80/C80 Series PLC Interface Manual

IB-1501272 Electrical design

Interface signals between NC and PLC

M800/M80/E80 Series Maintenance Manual

IB-1501273 Cleaning and replacement for each unit

Other items related to maintenance

C80 Series Maintenance Manual

IB-1501454 Cleaning and replacement for each unit

Other items related to maintenance

Manual IB No. Contents

MDS-E/EH Series Specifications Manual

IB-1501226 Specifications for power supply regeneration type

MDS-E/EH Series Instruction Manual

IB-1501229 Instruction for power supply regeneration type

MDS-EJ/EJH Series Specifications Manual

IB-1501232 Specifications for regenerative resistor type

MDS-EJ/EJH Series Instruction Manual

IB-1501235 Instruction for regenerative resistor type

MDS-EM/EMH Series Specifications Manual

IB-1501238 Specifications for multi-hybrid, power supply regeneration

type

MDS-EM/EMH Series Instruction Manual

IB-1501241 Instruction for multi-hybrid, power supply regeneration type

DATA BOOK IB-1501252 Specifications of servo drive unit, spindle drive unit, motor, etc.

Manuals for MTBs (Others)

For M800/M80/E80 Series

Manual No. Purpose and Contents

GOT2000 Series Users Manual (Hardware)

SH-081194ENG Outline of hardware such as part names, external dimensions,

installation, wiring, maintenance, etc. of GOTs

GOT2000 Series Users Manual (Utility)

SH-081195ENG Outline of utilities such as screen display setting, operation

method, etc. of GOTs

GOT2000 Series Users Manual (Monitor)

SH-081196ENG Outline of each monitor function of GOTs

GOT2000 Series Connection Manual (Mitsubishi Electric Products)

SH-081197ENG Outline of connection types and connection method between

GOT and Mitsubishi Electric connection devices

GT Designer3 (GOT2000) Screen Design Manual

SH-081220ENG Outline of screen design method using screen creation

software GT Designer3

Manual No. Purpose and Contents

GOT2000/GOT1000 Series CC-Link Communication Unit User’s Manual

IB-0800351 Explanation for handling CC-Link communication unit (for

GOT2000 series/GOT1000 series)

GX Developer Version 8 Operating Manual (Startup)

SH-080372E Explanation for system configuration, installation, etc. of PLC

development tool GX Developer

GX Developer Version 8 Operating Manual

SH-080373E Explanation for operations using PLC development tool GX

Developer

GX Converter Version 1 Operating Manual

IB-0800004 Explanation for operations using data conversion tool GX

Converter

GX Works2 Installation Instructions BCN-P5999-0944 Explanation for the operating environment and installation

method of GX Works2

GX Works2 Version 1 Operating Manual (Common)

SH-080779ENG

Explanation for the system configuration of GX Works2 and the functions common to Simple project and Structured project such as parameter setting, operation method for the online function

GX Works2 Version 1 Operating Manual (Simple Project)

SH-080780ENG Explanation for methods for such as creating and monitoring

programs in Simple project of GX Works2

GX Works2 Version 1 Operating Manual (Simple Project, Function Block)

SH-080984ENG Explanation for methods for such as creating function blocks,

pasting function blocks to sequence programs, and operating FB library in Simple project of GX Works2

GX Works2 Version 1 Operating Manual (Structured Project)

SH-080781ENG Explanation for methods for such as creating and monitoring

programs in Structured project of GX Works2

GX Works3 Installation Instructions BCN-P5999-0391 Explanation for the operating environment and installation

method of GX Works3

MELSEC-Q CC-Link System Master/ Local Module Users Manual

SH-080394E Explanation for system configuration, installation, wiring, etc.

of master/local modules for CC-Link system

GOT2000 Series Connection Manual (Non-Mitsubishi Electric Products 1)

SH-081198ENG Explanation for connection types and connection method

between GOT and other company’s devicesGOT2000 Series Connection Manual (Non-Mitsubishi Electric Products 2)

SH-081199ENG

GOT2000 Series Connection Manual (Microcomputers, MODBUS/ Fieldbus Products, Peripherals)

SH-081200ENG Explanation for connection types and connection method

between GOT and microcomputers, MODBUS/fieldbus products, peripherals

GT SoftGOT2000 Version1 Operating Manual

SH-081201ENG Explanation for system configuration, screen configuration

and operation method of monitoring software GT SoftGOT2000

For C80 Series

Reference Manual for MTBs

Manual No. Purpose and Contents

MELSEC iQ-R Module Configuration Manual

SH-081262 Outline of system configuration, specifications, installation,

wiring, maintenance, etc.

MELSEC iQ-R CPU Module Users Manual (Startup)

SH-081263 Outline of specifications, procedures before operation,

troubleshooting, etc. for CPU module

MELSEC iQ-R CPU Module Users Manual (Application)

SH-081264 Outline of memory, functions, devices, parameters, etc. for

CPU module

MELSEC iQ-R CC-Link IE Field Network User’s Manual (Application)

SH-081259 Explanation for functions, parameter settings, programming,

troubleshooting, etc. of the CC-Link IE Field Network function

QCPU Users Manual (Hardware Design, Maintenance and Inspection)

SH-080483 Outline of specifications, necessary knowledge to configure

the system and maintenance-related descriptions for Q series CPU module, etc.

GX Works3 Operating Manual SH-081215 Outline of functions, programming, etc.

Manual No. Purpose and Contents

M800/M80 Series Smart safety observation Specification manual

BNP-C3072-022 Explanation for smart safety observation function

C80 Series Smart safety observation Specification manual

BNP-C3077-022

M800/M80 Series CC-Link (Master/ Local) Specification manual

BNP-C3072-089 Explanation for CC-Link

M800/M80 Series PROFIBUS-DP Specification manual

BNP-C3072-118 Explanation for PROFIBUS-DP communication function

M800/M80 Series Interactive cycle insertion (Customization) Specification manual

BNP-C3072-121- 0003

Explanation for interactive cycle insertion

M800/M80 Series EtherNet/IP Specifications manual

BNP-C3072-263 Explanation for EtherNet/IP

M800/M80 Series CC-Link IE Field (Master/local) Specifications manual

BNP-C3072-283 Explanation for CC-Link IE Field

M800/M80 Series GOT Connection Specifications manual

BNP-C3072-314 Explanation for GOT connection

M800/M80 Series CC-Link IE Field Basic Specifications manual

BNP-C3072-337 Explanation for CC-Link IE Field Basic

M800/M80 Series FL-net Specifications manual

BNP-C3072-368 Explanation for FL-net

M800/M80 Series Synchronous Control Specifications manual

BNP-C3072-074 Explanation for synchronous control

M800/M80 Series Multiple-Axis Synchronization Control Specifications manual

BNP-C3072-339 Explanation for multiple-axis synchronization control

Precautions for Safety

Always read this manual, related manuals and attached documents before installation, operation, programming,

maintenance or inspection to ensure correct use. Understand all the conditions described in this manual before using the

unit. We rank the safety precautions into «DANGER», «WARNING» and «CAUTION» for the manuals issued by Mitsubishi,

including this manual.

Note that even items ranked as » CAUTION», may lead to major results depending on the situation. In any case,

important information that must always be observed is described.

The following signs indicate prohibition and compulsory.

The meaning of each pictorial sign is as follows.

DANGER

When there is a great risk that the user could be subject to fatalities or serious injuries if handling is

mistaken.

WARNING

When the user could be subject to fatalities or serious injuries if handling is mistaken.

CAUTION

When the user could be subject to injuries or when physical damage could occur if handling is mistaken.

This sign indicates prohibited behavior (must not do).

For example, indicates «Keep fire away».

This sign indicated a thing that is pompously (must do).

For example, indicates «it must be grounded».

CAUTION

CAUTION rotated

object

CAUTION HOT

Danger Electric shock

risk

Danger explosive

Prohibited

Disassembly is

prohibited

KEEP FIRE AWAY

General instruction

Earth ground

Not applicable in this manual.

Not applicable in this manual.

1. Items related to product and manual

The items that are not described in this manual must be interpreted as «not possible».

This manual is written on the assumption that all the applicable functions are included. Some of them,

however, may not be available for your NC system.

Refer to the specifications issued by the machine tool builder before use.

Some screens and functions may differ depending on the NC system (or its version), and some functions

may not be possible. Please confirm the specifications before use.

To protect the availability, integrity and confidentiality of the NC system against cyber-attacks including

unauthorized access, denial-of-service (Dos) (*1) attack, and computer virus from external sources via a

network, take security measures such as firewall, VPN, and anti-virus software.

(*1) Denial-of-service (Dos): refers to a type of cyber-attack that disrupts services by overloading the

system or by exploiting a vulnerability of the system.

Mitsubishi Electric assumes no responsibility for any problems caused to the NC system by any type of

cyber-attacks including DoS attack, unauthorized access and computer virus.

2. Items related to start up and maintenance

Follow the power specifications (input voltage range, frequency range, momentary power failure time

range) described in this manual.

Follow the environment conditions (ambient temperature, humidity, vibration, atmosphere) described in

this manual.

Follow the remote type machine contact input/output interface described in this manual. (Connect a diode

in parallel with the inductive load or connect a protective resistor in serial with the capacitive load, etc.)

If the parameter is used to set the temperature rise detection function to invalid, overheating may occur,

thereby disabling control and possibly resulting in the axes running out of control, which in turn may result

in machine damage and/or bodily injury or destruction of the unit. It is for this reason that the detection

function is normally left «valid» for operation.The parameter for the temperature rise detection function will

be validated forcibly when the NC unit is turned ON.

DANGER

WARNING

CAUTION

Treatment of waste

The following two laws will apply when disposing of this product. Considerations must be made to each law. The following

laws are in effect in Japan. Thus, when using this product overseas, the local laws will have a priority. If necessary, indicate or

notify these laws to the final user of the product.

(1) Requirements for «Law for Promotion of Effective Utilization of Resources»

(a) Recycle as much of this product as possible when finished with use.

(b) When recycling, often parts are sorted into steel scraps and electric parts, etc., and sold to scrap contractors.

Mitsubishi Electric recommends sorting the product and selling the members to appropriate contractors.

(2) Requirements for «Law for Treatment of Waste and Cleaning»

(a) Mitsubishi Electric recommends recycling and selling the product when no longer needed according to item (1)

above. The user should make an effort to reduce waste in this manner.

(b) When disposing a product that cannot be resold, it shall be treated as a waste product.

(c) The treatment of industrial waste must be commissioned to a licensed industrial waste treatment contractor,

and appropriate measures, including a manifest control, must be taken.

(d) Batteries correspond to «primary batteries», and must be disposed of according to local disposal laws.

Disposal

(Note) This symbol mark is for EU countries only.

This symbol mark is according to the directive 2006/66/EC Article 20 Information for end-users and

Annex II.

Your MITSUBISHI ELECTRIC product is designed and manufactured with high quality materials and components which can

be recycled and/or reused.

This symbol means that batteries and accumulators, at their end-of-life, should be disposed of separately from your

household waste.

If a chemical symbol is printed beneath the symbol shown above, this chemical symbol means that the battery or accumulator

contains a heavy metal at a certain concentration. This will be indicated as follows:

Hg: mercury (0.0005%), Cd: cadmium (0.002%), Pb: lead (0.004%)

In the European Union there are separate collection systems for used batteries and accumulators.

Please, dispose of batteries and accumulators correctly at your local community waste collection/recycling centre.

Please, help us to conserve the environment we live in!

Trademarks

MELDAS, MELSEC, EZSocket, EZMotion, iQ Platform, MELSEC iQ-R, MELSOFT, GOT, CC-Link, CC-Link/LT, CC-Link IE,

CC-Link IE/field, EcoMonitorLight and SLMP are either trademarks or registered trademarks of Mitsubishi Electric Corporation

in Japan and/or other countries.

Ethernet is a registered trademark of Xerox Corporation in the United States and/or other countries.

Microsoft, Windows, SQL Server and Access are either trademarks or registered trademarks of Microsoft Corporation

in the United States and/or other countries.

SD logo and SDHC logo are either registered trademarks or trademarks of LLC.

UNIX is a registered trademark of The Open Group in the United States and/or other countries.

Intel and Pentium are either trademarks or registered trademarks of Intel Corporation in the United States and/or other

countries.

MODBUS is either a trademark or a registered trademark of Schneider Electric USA, Inc. or the affiliated companies in

Japan and/or other countries.

EtherNet/IP is a trademark of Open DeviceNet Vendor Association,Inc.

PROFIBUS-DP and PROFINET are either trademarks or registered trademarks of PROFIBUS User Organization.

Oracle is a registered trademark of Oracle Corporation, the subsidiaries, or the affiliated companies in the United States and

/or other countries.

VNC is a registered trademark of RealVNC Ltd. in the United States and other countries.

Punchtap is licensed by EMUGE.

BiSS is a registered trademark of iC-Haus GmbH.

Other company and product names that appear in this manual are trademarks or registered trademarks of the respective

companies.

( /Japanese)

( A)

Handling of our product

(English)

This is a class A product. In a domestic environment this product may cause radio interference in which case the user may be

required to take adequate measures.

( /Korean)

(A )

.

WARRANTY

Please confirm the following product warranty details before using Mitsubishi Electric CNC.

1. Warranty Period and Coverage

Should any fault or defect (hereafter called «failure») for which we are liable occur in this product during the warranty period, repair services shall be provided at no cost through the distributor from which the product was purchased or through a Mitsubishi Electric service provider. Note, however, that this does not apply if the customer was informed prior to purchasing the product that the product is not covered under warranty. Also note that we are not responsible for any on-site readjustment and/or trial run that may be required after a defective unit is replaced.

[Warranty Term] The term of warranty for this product shall be twenty-four (24) months from the date of delivery of the product to the end user, provided the product purchased from Mitsubishi Electric or a distributor in Japan is installed in Japan (but in no event longer than thirty (30) months, including distribution time after shipment from Mitsubishi Electric or a distributor). Note that, in the case where the product purchased from Mitsubishi Electric or a distributor in or outside Japan is exported and installed in any country other than where it was purchased, please refer to «2. Service in Overseas Countries» below.

[Limitations] (1) The machine tool builder is requested to conduct an initial failure diagnosis, as a general rule. The diagnosis may also be

carried out by Mitsubishi Electric or our service provider for a fee at the machine tool builder’s request. (2) This warranty applies only when the conditions, method, environment, etc., of use are in compliance with the terms,

conditions and instructions that are set forth in the instruction manual, users manual, and the caution label affixed to the product, etc.

(3) Even during the term of warranty, repair costs will be charged to the customer in the following cases: (a) a failure caused by improper storage or handling, carelessness or negligence, etc., or a failure caused by a problem

with the customer’s hardware or software (b) a failure caused by any alteration, etc., to the product made by the customer without Mitsubishi Electrics approval (c) a failure which may be regarded as avoidable, if the customers equipment in which this product is incorporated is

equipped with a safety device required by applicable laws or has any function or structure considered to be indispensable in the light of common sense in the industry

(d) a failure which could have been avoided if consumable parts designated in the instruction manual, etc. had been duly maintained and replaced

(e) any replacement of consumable parts (including the battery, relay and fuse) (f) a failure caused by external factors such as inevitable accidents, including without limitation fire and abnormal

fluctuation of voltage, and acts of God, including without limitation earthquakes, lightning, and natural disasters (g) a failure which could not have been foreseen under technologies available at the time of shipment of this product from

Mitsubishi Electric (h) any other failures which are not attributable to Mitsubishi Electric or which the customer acknowledges are not

attributable to Mitsubishi Electric

2. Service in Overseas Countries

If the customer installs a product purchased from Mitsubishi Electric in a machine or equipment and exports it to any country other than where it was purchased, the customer may sign a paid warranty contract with our local FA center. This applies in the case where the product purchased from us in or outside Japan is exported and installed in any country other than where it was purchased. For details please contact the distributor from which the product was purchased.

3. Exclusion of Responsibility for Compensation against Loss of Opportunity, Secondary Loss, etc.

Regardless of the gratis warranty term, Mitsubishi Electric shall not be liable for compensation for: (1) Damage arising from any cause found not to be the responsibility of Mitsubishi Electric. (2) Lost opportunity or lost profit incurred by the user due to a failure of a Mitsubishi Electric product. (3) Special damage or secondary damage, whether foreseeable or not, compensation for accidents, and compensation for

damages to products other than Mitsubishi Electric products. (4) Replacement by the user, maintenance of on-site equipment, start-up test run and other tasks.

4. Changes in Product Specifications

Specifications shown in our catalogs, manuals or technical documents are subject to change without notice.

5. Product Application

(1) For use of this product, applications should be those that will not result in a serious damage even if a failure or malfunction occurs in the product, and a backup or failsafe function should operate on an external system when any failure or malfunction occurs to the product.

(2) Mitsubishi Electric CNC is designed and manufactured solely for applications to machine tools for industrial purposes. Do not use this product in applications other than those specified above, especially those which have substantial influence on public interest or which are expected to have significant influence on human lives or properties.

CONTENTS

M800W/M80W Series Hardware…………………………………………………………………………….. 1

1 System Basic Configuration (M800W/M80W Series) …………………………………………………………………….. 3 1.1 System Basic Configuration Drawing………………………………………………………………………………………………………… 4

2 General Connection Diagram (M800W/M80W Series)……………………………………………………………………. 5 2.1 General Connection Diagram [M800W] …………………………………………………………………………………………………….. 6

2.1.1 M800W, Windows-based Display (15-type) ……………………………………………………………………………………….. 6 2.1.2 M800W, Windows-based Display (19-type) ……………………………………………………………………………………….. 7 2.1.3 M800W, Non-Windows-based Display (10.4-type / 15-type)…………………………………………………………………. 8

2.2 General Connection Diagram [M80W] ………………………………………………………………………………………………………. 9 2.2.1 M80W, Windows-based Display (15-type) …………………………………………………………………………………………. 9 2.2.2 M80W, Windows-based Display (19-type) ……………………………………………………………………………………….. 10 2.2.3 M80W, Non-Windows-based Display (8.4-type /10.4-type /15-type)…………………………………………………….. 11

2.3 Difference in Connection Depending on the Display Unit …………………………………………………………………………… 12 2.3.1 Windows-based Display ………………………………………………………………………………………………………………… 12 2.3.2 Non-Windows-based Display …………………………………………………………………………………………………………. 13

3 List of Configuration (M800W/M80W Series)………………………………………………………………………………. 15 3.1 Control Unit [M800W]……………………………………………………………………………………………………………………………. 16 3.2 Control Unit [M80W]……………………………………………………………………………………………………………………………… 16 3.3 Display Unit [M800W]……………………………………………………………………………………………………………………………. 17 3.4 Display Unit [M80W]……………………………………………………………………………………………………………………………… 17 3.5 Personal Computer Unit………………………………………………………………………………………………………………………… 18 3.6 Graphic Control Unit……………………………………………………………………………………………………………………………… 18 3.7 Keyboard Unit [M800W] ………………………………………………………………………………………………………………………… 18 3.8 Keyboard Unit [M80W] ………………………………………………………………………………………………………………………….. 18 3.9 Operation Panel I/O Unit ……………………………………………………………………………………………………………………….. 19 3.10 Remote I/O Unit …………………………………………………………………………………………………………………………………. 20 3.11 Function Expansion Unit ……………………………………………………………………………………………………………………… 20 3.12 Side Memory I/F Unit ………………………………………………………………………………………………………………………….. 21 3.13 Manual Pulse Generator ……………………………………………………………………………………………………………………… 21 3.14 Synchronous Feed Encoder…………………………………………………………………………………………………………………. 21 3.15 Machine Operation Panel…………………………………………………………………………………………………………………….. 21 3.16 Handy Terminal………………………………………………………………………………………………………………………………….. 21 3.17 Cable Connector Sets …………………………………………………………………………………………………………………………. 22 3.18 Thermistor Sets………………………………………………………………………………………………………………………………….. 22 3.19 Genuine Memory Card………………………………………………………………………………………………………………………… 22 3.20 Durable Parts …………………………………………………………………………………………………………………………………….. 22 3.21 Replacements ……………………………………………………………………………………………………………………………………. 22 3.22 List of Cables …………………………………………………………………………………………………………………………………….. 23 3.23 System Type ……………………………………………………………………………………………………………………………………… 24

4 General Specifications (M800W/M80W Series) …………………………………………………………………………… 25 4.1 Environment Conditions [M800W]…………………………………………………………………………………………………………… 26

4.1.1 Environment Conditions inside the Operation Panel ………………………………………………………………………….. 26 4.1.2 Environment Conditions inside the Control Panel ……………………………………………………………………………… 28 4.1.3 24VDC Stabilized Power Supply Selecting Conditions ………………………………………………………………………. 30

4.2 Environment Conditions [M80W]…………………………………………………………………………………………………………….. 31 4.2.1 Environment Conditions inside the Operation Panel ………………………………………………………………………….. 31 4.2.2 Environment Conditions inside the Control Panel ……………………………………………………………………………… 33 4.2.3 24VDC Stabilized Power Supply Selecting Conditions ………………………………………………………………………. 35

4.3 Control Unit [M800W]……………………………………………………………………………………………………………………………. 36 4.3.1 M830W(FCU8-MU042) / M850W(FCU8-MA041)………………………………………………………………………………. 36

4.4 Control Unit [M80W]……………………………………………………………………………………………………………………………… 38 4.4.1 FCU8-MU044 ………………………………………………………………………………………………………………………………. 38

4.5 Display Unit [M800W]……………………………………………………………………………………………………………………………. 40 4.5.1 10.4-type (FCU8-DU142-31 / FCU8-DU141-31) ……………………………………………………………………………….. 40 4.5.2 15-type (FCU8-DU182-31 / FCU8-DU181-31) ………………………………………………………………………………….. 41 4.5.3 15-type (FCU8-DU182-34 / FCU8-DU181-34) ………………………………………………………………………………….. 44 4.5.4 19-type (FCU8-DU191-75) …………………………………………………………………………………………………………….. 46 4.5.5 19-type (FCU8-DU192-75) …………………………………………………………………………………………………………….. 48

4.6 Display Unit [M80W] …………………………………………………………………………………………………………………………….. 50 4.6.1 8.4-type (FCU8-DU121-12)……………………………………………………………………………………………………………. 50 4.6.2 10.4-type (FCU8-DU142-32 / FCU8-DU141-32)……………………………………………………………………………….. 51 4.6.3 15-type (FCU8-DU182-32 / FCU8-DU181-32)………………………………………………………………………………….. 52 4.6.4 15-type (FCU8-DU182-36 / FCU8-DU181-36)………………………………………………………………………………….. 55 4.6.5 19-type (FCU8-DU191-77)…………………………………………………………………………………………………………….. 57 4.6.6 19-type (FCU8-DU192-77)…………………………………………………………………………………………………………….. 59

4.7 Personal Computer Unit ……………………………………………………………………………………………………………………….. 61 4.7.1 Personal Computer Unit (FCU8-PC231)………………………………………………………………………………………….. 61 4.7.2 Built-in Disk of the Display Unit (FCU8-CF032G-1) …………………………………………………………………………… 61

4.8 Graphic Control Unit …………………………………………………………………………………………………………………………….. 62 4.8.1 FCU8-GC211 ………………………………………………………………………………………………………………………………. 62

4.9 Keyboard Unit ……………………………………………………………………………………………………………………………………… 63 4.9.1 Keyboard for 8.4-type Display Unit (FCU8-KB026)……………………………………………………………………………. 63 4.9.2 Keyboard for 8.4-type Display Unit (FCU8-KB028)……………………………………………………………………………. 64 4.9.3 Keyboard for 8.4-type Display Unit (FCU8-KB029)……………………………………………………………………………. 65 4.9.4 Keyboard for 10.4-type Display Unit (FCU8-KB041)………………………………………………………………………….. 66 4.9.5 Keyboard for 10.4-type Display Unit (FCU8-KB046)………………………………………………………………………….. 67 4.9.6 Keyboard for 10.4-type Display Unit (FCU8-KB047)………………………………………………………………………….. 68 4.9.7 Keyboard for 10.4-type Display Unit (FCU8-KB048)………………………………………………………………………….. 69 4.9.8 Keyboard for 15-type Display Unit (FCU8-KB083)…………………………………………………………………………….. 70

4.10 Operation Panel I/O Unit……………………………………………………………………………………………………………………… 71 4.10.1 List of Units ……………………………………………………………………………………………………………………………….. 71 4.10.2 FCU8-DX830 / FCU8-DX834 / FCU8-DX837 / FCU8-DX730……………………………………………………………. 72

4.11 Remote I/O Unit …………………………………………………………………………………………………………………………………. 75 4.11.1 List of Units ……………………………………………………………………………………………………………………………….. 75 4.11.2 FCU8-DX220 / FCU8-DX230 / FCU8-DX231 / FCU8-DX202 / FCU8-DX213 /

FCU8-DX213-1 / FCU8-DX654 / FCU8-DX654-1 / FCU8-DX651/ FCU8-DX408 / FCU8-DX409 …………….. 76 4.12 Function Expansion Unit……………………………………………………………………………………………………………………… 83

4.12.1 Encoder (Manual Pulse Generator) I/F Expansion (FCU8-EX544)…………………………………………………….. 83 4.12.2 CC-Link (FCU8-EX561) ………………………………………………………………………………………………………………. 84 4.12.3 PROFIBUS-DP (FCU8-EX563)…………………………………………………………………………………………………….. 85 4.12.4 CC-Link IE Field (FCU8-EX564) …………………………………………………………………………………………………… 86 4.12.5 EtherNet/IP (FCU8-EX565)………………………………………………………………………………………………………….. 87 4.12.6 FL-net (FCU8-EX568) …………………………………………………………………………………………………………………. 88 4.12.7 Vibration Cutting Expansion Unit (FCU8-EX744)…………………………………………………………………………….. 89

4.13 Side Memory I/F Unit ………………………………………………………………………………………………………………………….. 90 4.14 Manual Pulse Generator……………………………………………………………………………………………………………………… 91

4.14.1 5V Manual Pulse Generator (UFO-01-2Z9) ……………………………………………………………………………………. 91 4.14.2 12V Manual Pulse Generator (HD60C)………………………………………………………………………………………….. 92

4.15 Synchronous Feed Encoder ………………………………………………………………………………………………………………… 93 4.15.1 Synchronous Feed Encoder (OSE-1024-3-15-68)…………………………………………………………………………… 93

4.16 Machine Operation Panel ……………………………………………………………………………………………………………………. 95 4.16.1 Main Panel A , B

(FCU8-KB921 / FCU8-KB922 / FCU8-KB925 , FCU8-KB923 / FCU8-KB924 / FCU8-KB926) ………………… 95 4.16.2 Sub Panel A (FCU8-KB931 / FCU8-KB941) …………………………………………………………………………………… 99

4.17 Handy Terminal ……………………………………………………………………………………………………………………………….. 100 4.18 Thermistor……………………………………………………………………………………………………………………………………….. 102

4.18.1 Thermistor(PT3C-51F-M2)…………………………………………………………………………………………………………. 102 4.19 Exclusive SD Cards ………………………………………………………………………………………………………………………….. 103 4.20 Specifications and Precautions of USB/SD/LAN Interface ……………………………………………………………………… 104

4.20.1 USB Interface (Personal Computer Unit, Side Memory I/F Unit) ……………………………………………………… 104 4.20.2 SD Interface (Control Unit, Side Memory I/F Unit) …………………………………………………………………………. 105 4.20.3 LAN Interface (Control Unit, Personal Computer Unit) …………………………………………………………………… 105

M800S/M80/E80 Series Hardware………………………………………………………………………. 107

1 System Basic Configuration (M800S/M80/E80 Series) ………………………………………………………………. 109 1.1 System Basic Configuration Drawing…………………………………………………………………………………………………….. 110

2 General Connection Diagram (M800S/M80/E80 Series)……………………………………………………………… 111 2.1 General Connection Diagram [M800S] ………………………………………………………………………………………………….. 112 2.2 General Connection Diagram [M80]………………………………………………………………………………………………………. 113 2.3 General Connection Diagram [E80] ………………………………………………………………………………………………………. 114 2.4 Difference in Connection Depending on the Display Unit …………………………………………………………………………. 115 2.5 Connecting an Operation Panel I/O Unit (FCU8-DX834)………………………………………………………………………….. 116 2.6 Connecting a Pulse-controlled Inverter [M80/E80]…………………………………………………………………………………… 117 2.7 Connecting a BiSS Encoder…………………………………………………………………………………………………………………. 117

3 List of Configuration (M800S/M80/E80 Series)………………………………………………………………………….. 119 3.1 Control Unit [M800S]…………………………………………………………………………………………………………………………… 120 3.2 Control Unit [M80] ………………………………………………………………………………………………………………………………. 120 3.3 Control Unit [E80]……………………………………………………………………………………………………………………………….. 120 3.4 Display Unit [M800S]…………………………………………………………………………………………………………………………… 121 3.5 Display Unit [M80] ………………………………………………………………………………………………………………………………. 121 3.6 Display Unit [E80]……………………………………………………………………………………………………………………………….. 121 3.7 Keyboard Unit [M800S] ……………………………………………………………………………………………………………………….. 121 3.8 Keyboard Unit [M80] …………………………………………………………………………………………………………………………… 122 3.9 Keyboard Unit [E80] ……………………………………………………………………………………………………………………………. 122 3.10 Operation Panel I/O Unit ……………………………………………………………………………………………………………………. 123 3.11 Remote I/O Unit [M800S/M80] ……………………………………………………………………………………………………………. 124 3.12 Remote I/O Unit [E80] ……………………………………………………………………………………………………………………….. 125 3.13 Functional Safety Expansion Unit [M80] ………………………………………………………………………………………………. 125 3.14 Function Expansion Unit [M800S/M80]………………………………………………………………………………………………… 125 3.15 Function Expansion Unit [E80]……………………………………………………………………………………………………………. 125 3.16 Manual Pulse Generator ……………………………………………………………………………………………………………………. 126 3.17 Synchronous Feed Encoder……………………………………………………………………………………………………………….. 126 3.18 Machine Operation Panel [M800S/M80] ………………………………………………………………………………………………. 126 3.19 Machine Operation Panel [E80] ………………………………………………………………………………………………………….. 127 3.20 Handy Terminal………………………………………………………………………………………………………………………………… 127 3.21 Cable Connector Sets ……………………………………………………………………………………………………………………….. 127 3.22 Thermistor Sets………………………………………………………………………………………………………………………………… 128 3.23 Genuine Memory Card………………………………………………………………………………………………………………………. 128 3.24 Durable Parts …………………………………………………………………………………………………………………………………… 128 3.25 Replacements ………………………………………………………………………………………………………………………………….. 128 3.26 List of Cables …………………………………………………………………………………………………………………………………… 129 3.27 System Type ……………………………………………………………………………………………………………………………………. 130

4 General Specifications (M800S/M80/E80 Series) ………………………………………………………………………. 131 4.1 Environment Conditions [M800S]………………………………………………………………………………………………………….. 132

4.1.1 Installation Environment Conditions ………………………………………………………………………………………………. 132 4.1.2 24VDC Stabilized Power Supply Selecting Conditions …………………………………………………………………….. 135

4.2 Environment Conditions [M80] ……………………………………………………………………………………………………………… 136 4.2.1 Installation Environment Conditions ………………………………………………………………………………………………. 136 4.2.2 24VDC Stabilized Power Supply Selecting Conditions …………………………………………………………………….. 139

4.3 Environment Conditions [E80]………………………………………………………………………………………………………………. 140 4.3.1 Installation Environment Conditions ………………………………………………………………………………………………. 140 4.3.2 24VDC Stabilized Power Supply Selecting Conditions …………………………………………………………………….. 143

4.4 Control Unit [M800S]…………………………………………………………………………………………………………………………… 144 4.4.1 FCU8-MU542 / FCU8-MA542 / FCU8-MU541 / FCU8-MA541 ………………………………………………………….. 144

4.5 Control Unit [M80] ………………………………………………………………………………………………………………………………. 145 4.5.1 FCU8-MU511 / FCU8-MU512 / FCU8-MU501 / FCU8-MU502………………………………………………………….. 145

4.6 Control Unit [E80]……………………………………………………………………………………………………………………………….. 146 4.6.1 FCU8-MU513 / FCU8-MU514 ………………………………………………………………………………………………………. 146

4.7 Display Unit [M800S]…………………………………………………………………………………………………………………………… 147 4.7.1 10.4-type (FCU8-DU142-31/FCU8-DU141-31) ……………………………………………………………………………….. 147 4.7.2 15-type (FCU8-DU182-31/FCU8-DU181-31) ………………………………………………………………………………….. 149

4.8 Display Unit [M80] ………………………………………………………………………………………………………………………………. 152 4.8.1 8.4-type (FCU8-DU121-12) ………………………………………………………………………………………………………….. 152 4.8.2 10.4-type (FCU8-DU142-32/FCU8-DU141-32) ……………………………………………………………………………….. 154

4.8.3 15-type (FCU8-DU182-32/FCU8-DU181-32)………………………………………………………………………………….. 156 4.9 Display Unit [E80] ………………………………………………………………………………………………………………………………. 159

4.9.1 8.4-type (FCU8-DU121-13)………………………………………………………………………………………………………….. 159 4.10 Keyboard Unit ………………………………………………………………………………………………………………………………….. 161

4.10.1 Keyboard for 8.4-type Display Unit (FCU8-KB026)………………………………………………………………………… 161 4.10.2 Keyboard for 8.4-type Display Unit (FCU8-KB028)………………………………………………………………………… 162 4.10.3 Keyboard for 8.4-type Display Unit (FCU8-KB029)………………………………………………………………………… 163 4.10.4 Keyboard for 10.4-type Display Unit (FCU8-KB041)………………………………………………………………………. 164 4.10.5 Keyboard for 10.4-type Display Unit (FCU8-KB046)………………………………………………………………………. 165 4.10.6 Keyboard for 10.4-type Display Unit (FCU8-KB047)………………………………………………………………………. 166 4.10.7 Keyboard for 10.4-type Display Unit (FCU8-KB048)………………………………………………………………………. 167 4.10.8 Keyboard for 15-type Display Unit (FCU8-KB083)…………………………………………………………………………. 168 4.10.9 Keyboard for 8.4-type Display Unit (FCU8-KB024)………………………………………………………………………… 169 4.10.10 Keyboard for 8.4-type Display Unit (FCU8-KB025)………………………………………………………………………. 170

4.11 Operation Panel I/O Unit……………………………………………………………………………………………………………………. 171 4.11.1 List of Units ……………………………………………………………………………………………………………………………… 171 4.11.2 FCU8-DX731 / FCU8-DX750 / FCU8-DX760 / FCU8-DX761 / FCU8-DX834 ……………………………………. 172

4.12 Remote I/O Unit ……………………………………………………………………………………………………………………………….. 176 4.12.1 List of Units ……………………………………………………………………………………………………………………………… 176 4.12.2 FCU8-DX220 / FCU8-DX230 / FCU8-DX231 / FCU8-DX202 / FCU8-DX213 /

FCU8-DX213-1 / FCU8-DX654 / FCU8-DX654-1 / FCU8-DX651/ FCU8-DX408 / FCU8-DX409 …………… 177 4.13 Functional Safety Expansion Unit……………………………………………………………………………………………………….. 184

4.13.1 Functional Safety Expansion Unit (FCU8-EX133) …………………………………………………………………………. 184 4.14 Function Expansion Unit……………………………………………………………………………………………………………………. 185

4.14.1 CC-Link (FCU8-EX561) …………………………………………………………………………………………………………….. 185 4.14.2 PROFIBUS-DP (FCU8-EX563)…………………………………………………………………………………………………… 186 4.14.3 CC-Link IE Field (FCU8-EX564) …………………………………………………………………………………………………. 187 4.14.4 EtherNet/IP (FCU8-EX565)………………………………………………………………………………………………………… 188 4.14.5 FL-net (FCU8-EX568) ……………………………………………………………………………………………………………….. 189 4.14.6 Vibration Cutting Expansion Unit (FCU8-EX744)…………………………………………………………………………… 190 4.14.7 Option Relay Unit (FCU8-EX702) ……………………………………………………………………………………………….. 191 4.14.8 Option Relay Unit (FCU8-EX703) ……………………………………………………………………………………………….. 192

4.15 Manual Pulse Generator……………………………………………………………………………………………………………………. 193 4.15.1 5V Manual Pulse Generator (UFO-01-2Z9) ………………………………………………………………………………….. 193 4.15.2 12V Manual Pulse Generator (HD60C)………………………………………………………………………………………… 194

4.16 Synchronous Feed Encoder ………………………………………………………………………………………………………………. 195 4.16.1 Synchronous Feed Encoder (OSE-1024-3-15-68)…………………………………………………………………………. 195

4.17 Machine Operation Panel ………………………………………………………………………………………………………………….. 197 4.17.1 Main Panel A , B

(FCU8-KB921 / FCU8-KB922 / FCU8-KB925 , FCU8-KB923 / FCU8-KB924 / FCU8-KB926) ………………. 197 4.17.2 Sub Panel A (FCU8-KB931 / FCU8-KB941) …………………………………………………………………………………. 201

4.18 Handy Terminal ……………………………………………………………………………………………………………………………….. 202 4.19 Thermistor……………………………………………………………………………………………………………………………………….. 204

4.19.1 Thermistor(PT3C-51F-M2)…………………………………………………………………………………………………………. 204 4.20 Exclusive SD Cards ………………………………………………………………………………………………………………………….. 205 4.21 Specifications and Precautions of USB/SD/LAN Interface ……………………………………………………………………… 206

4.21.1 USB Interface (Memory I/F card) ………………………………………………………………………………………………… 206 4.21.2 SD Interface (Memory I/F card)…………………………………………………………………………………………………… 207 4.21.3 LAN Interface (Control Unit)……………………………………………………………………………………………………….. 207

C80 Series Hardware………………………………………………………………………………………… 209

1 System Basic Configuration (C80 Series) ………………………………………………………………………………… 211 1.1 System Basic Configuration Drawing…………………………………………………………………………………………………….. 212

2 General Connection Diagram (C80 Series)……………………………………………………………………………….. 213

3 List of Configuration (C80 Series) ……………………………………………………………………………………………. 215 3.1 CNC Control Unit ……………………………………………………………………………………………………………………………….. 216 3.2 GOT …………………………………………………………………………………………………………………………………………………. 226

3.2.1 GT27 ………………………………………………………………………………………………………………………………………… 226 3.2.2 GT25 ………………………………………………………………………………………………………………………………………… 228

3.3 Peripheral Device……………………………………………………………………………………………………………………………….. 229 3.4 Dual Signal Module …………………………………………………………………………………………………………………………….. 229 3.5 List of Q Series Units (for RQ extension base unit) …………………………………………………………………………………. 230

4 General Specifications (C80 Series)…………………………………………………………………………………………. 233 4.1 Installation Environment Conditions………………………………………………………………………………………………………. 234 4.2 Base Unit…………………………………………………………………………………………………………………………………………… 235

4.2.1 Basic Base Unit ………………………………………………………………………………………………………………………….. 235 4.2.2 Extension Base Unit ……………………………………………………………………………………………………………………. 236 4.2.3 RQ Extension Base Unit………………………………………………………………………………………………………………. 238

4.3 Power Supply …………………………………………………………………………………………………………………………………….. 239 4.3.1 R61P/R62P/R63P/R64P ……………………………………………………………………………………………………………… 239 4.3.2 Q61P/Q63P/Q64PN ……………………………………………………………………………………………………………………. 243

4.4 PLC CPU…………………………………………………………………………………………………………………………………………… 248 4.5 CNC CPU Module ………………………………………………………………………………………………………………………………. 253 4.6 Dual Signal Module …………………………………………………………………………………………………………………………….. 257 4.7 Signal Splitter …………………………………………………………………………………………………………………………………….. 262 4.8 Manual Pulse Generator ……………………………………………………………………………………………………………………… 264

4.8.1 5V Manual Pulse Generator (UFO-01-2Z9) ……………………………………………………………………………………. 264 4.8.2 12V Manual Pulse Generator (HD60C)………………………………………………………………………………………….. 265

4.9 Recommended Terminal Block for Dual Signal Module……………………………………………………………………………. 265 4.10 GOT (Panel Cut Dimensions) …………………………………………………………………………………………………………….. 266

1 IB-1501506-L

M800W/M80W Series

Hardware

M800/M80/E80/C80 Series Specifications Manual (Hardware)

2IB-1501506-L

3 IB-1501506-L

1

System Basic Configuration (M800W/M80W Series)

M800/M80/E80/C80 Series Specifications Manual (Hardware)

1 System Basic Configuration (M800W/M80W Series)

4IB-1501506-L

1.1 System Basic Configuration Drawing

(Note) For the drive unit configuration, refer to the Instruction Manual of the drive unit you use.

M800W M80W

Windows-based display non-Windows-based display

Motor group

Servo/Spindle drive unit

Manual pulse generator

Manual pulse penerator

Remote I/O unit

Remote I/O unit

Display unit

Operation panel I/O unit

Keyboard unit

Synchronous

feed encoder

Personal

computer unit

Control unit

Grahpic

control unit

5 IB-1501506-L

2

General Connection Diagram (M800W/M80W Series)

M800/M80/E80/C80 Series Specifications Manual (Hardware)

2 General Connection Diagram (M800W/M80W Series)

6IB-1501506-L

2.1 General Connection Diagram [M800W] 2.1.1 M800W, Windows-based Display (15-type)

When the display unit is FCU8-DU182-34, refer to «2.3.1 Windows-based Display» for connection of the display unit.

(Note 1) For information on how to connect the drive unit, refer to the drive unit’s manual.

(Note 2) When using a keyboard unit, install the operation panel I/O unit on the back of the keyboard unit.

SIO

1chJ030

2chJ031 2ch

RS232C

SKIP

RIO2

SD

RIO3

GDI

LAN J303

Network

FCU8-EX56x/EX744

J100

SD

FCU8-DX2xx/DX6xx/DX4xx

RIO1

DCIN J070/071

(EcoMonitor)

OPTH1

OPTH2

J395/J396

J395/J396

EMG J120

Max. 8 points

J070/071 J070/071

J210

DI:CJ31/33

DO:CJ32/34

RIO1

DCIN

RIO2

DI:CJ31/33

DO:CJ32/34

RIO1

DCIN

RIO2

J350/351

J350/351

J070/071 J070/071

J210

DI:CJ31/33

DO:CJ32/34

RIO1

DCIN

RIO2

DI:CJ31/33

DO:CJ32/34

RIO1

DCIN

RIO2

J350/351

J350/351

(R2-TM)

(R2-TM)

FG

5VJ023/J024/J025 12VJ020/J021/J022

L1 L2 L3

(NFB)

DCOUT

FG

ACIN

CP

MC

ON OFF

MC

MC

J350/351

J350/351

J350/351

J350/351

FCU8-EX54x EXT1

EXT3

G430

device

Skip signal input

Control unit

Max. 32 units for each port

Remote I/O unit

Remote I/O unit

Remote I/O unit

Remote I/O unit

24VDC

Energy measuring units

Drive units

Stored in control unit

To the next remote I/O or terminator connector

To the next remote I/O or terminator connector

Emergency

stop switch

SD memory card

24VDC24VDC

24VDC24VDC

Machine control relay/contact

Machine control relay/contact

24VDC

Manual pulse

generator (5V/12V) Machine operation panel

made by the machine tool builder

Dotted lines indicate the sections prepared by the machine tool builder.

<> Angle brackets indicates attached cable of unit.

No-fuse breaker

24VDC stabilized

power supply

(Note 1)

Handy terminal

Function expansion unit

Function expansion unit

FCU8-EX56x/EX744

FCU8-EX54x

FCU8-MA041/MU042

MA041M850W

MU042M830W

RIO8AIO

J026/J027

J220

EXT2

EXT4

RIO4

RIO6

RIO7

RIO5

Function expansion unit

Function expansion unit

Analog input : 4 points

Analog output : 2 points

Manual pulse

generator (5V)

J120

ON/OFF

CFASTCFast

LVDS1

USB2-2

USB2-1

FCU8-PC231

LAN J303

MENUKEY

RIO3EXT

ON

OFF

G170

MPG

INV

RS232C USB-RS232C

GDI

KEYUSB

RIO3

J303

NCKB KEYUSB

J210

J291

J210

LVDS2 SD

DCIN J070/071

EMG

USB

USB3-2

USB3-1

USB2-4

USB2-3

USB2-6

USB2-5

FCU8-DX2xx/DX6xx/DX4xx

CJ71

FCU8-CF032G-1

DCIN J070/071

Network

CG31

CG32

FCU8-DX830/834/837

CG33

CG34

SDI Max. 8 points

DI:CJ31/33

DO:CJ32/34

RIO1

DCIN

RIO2

J350/351

J350/351

(R2-TM)

J210

FCU8-KB92x FCU8-KB941/KB931

G460

DX834:

DX837:

OPKB J460/461

24VDC

Machine operation panel manufactured by Mitsubishi Electric

Emergency

stop switch

Personal computer unit

device

conversion

24VDC

USB memory

24VDC

Remote I/O unit

24VDC

Operation panel I/O unit

Safety signal input

Stored in

personal computer unit

CFast unit

(Safety signal input is

DX837 only.)

To the next remote I/O

or terminator connector

Added onto back of

display unit

SD memory card

24VDC Machine control relay/contact

Backlight

I/F PCB

With scan input/output

With safety signal input

Scan input /

Scan output

(Scan input/output is

DX834 only.)

FCU8-KB04x/KB083

USB

SD

Keyboard unit

(Note 2)

15-type LCD

with touch panel

Display unit

Menu key

FCU8-DU181-34

M800/M80/E80/C80 Series Specifications Manual (Hardware)

2 General Connection Diagram (M800W/M80W Series)

7 IB-1501506-L

2.1.2 M800W, Windows-based Display (19-type)

(Note 1) For information on how to connect the drive unit, refer to the drive unit’s manual.

SIO

1chJ030

2chJ031 2ch

RS232C

SKIP

RIO2

SD

RIO3

GDI

LAN J303

Network

FCU8-EX56x/EX744

J100

SD

FCU8-DX2xx/DX6xx/DX4xx

RIO1

DCIN J070/071

(EcoMonitor)

OPTH1

OPTH2

J395/J396

J395/J396

EMG J120

Max. 8 points

J070/071 J070/071

J210

DI:CJ31/33

DO:CJ32/34

RIO1

DCIN

RIO2

DI:CJ31/33

DO:CJ32/34

RIO1

DCIN

RIO2

J350/351

J350/351

J070/071 J070/071

J210

DI:CJ31/33

DO:CJ32/34

RIO1

DCIN

RIO2

DI:CJ31/33

DO:CJ32/34

RIO1

DCIN

RIO2

J350/351

J350/351

(R2-TM)

(R2-TM)

FG

5VJ023/J024/J025 12VJ020/J021/J022

L1 L2 L3

(NFB)

DCOUT

FG

ACIN

CP

MC

ON OFF

MC

MC

J350/351

J350/351

J350/351

J350/351

FCU8-EX54x EXT1

EXT3

G430

device

Skip signal input

Control unit

Max. 32 units for each port

Remote I/O unit

Remote I/O unit

Remote I/O unit

Remote I/O unit

24VDC

Energy measuring units

Drive units

Stored in control unit

To the next remote I/O or terminator connector

To the next remote I/O or terminator connector

Emergency

stop switch

SD memory card

24VDC24VDC

24VDC24VDC

Machine control relay/contact

Machine control relay/contact

24VDC

Manual pulse

generator (5V/12V) Machine operation panel

made by the machine tool builder

Dotted lines indicate the sections prepared by the machine tool builder.

<> Angle brackets indicates attached cable of unit.

No-fuse breaker

24VDC stabilized

power supply

(Note 1)

Handy terminal

Function expansion unit

Function expansion unit

FCU8-EX56x/EX744

FCU8-EX54x

FCU8-MA041/MU042

MA041M850W

MU042M830W

RIO8AIO

J026/J027

J220

EXT2

EXT4

RIO4

RIO6

RIO7

RIO5

Function expansion unit

Function expansion unit

Analog input : 4 points

Analog output : 2 points

Manual pulse

generator (5V)

J120

ON/OFF

CFASTCFast

LVDS1

USB2-2

USB2-1

FCU8-PC231

LAN J303

MENUKEY

RIO3EXT

ON

OFF

G170

MPG

INV

RS232C USB-RS232C

GDI

KEYUSB

RIO3

J303

NCKB KEYUSB

J210

J291

J210

LVDS2 SD

DCIN J070/071

EMG

USB

USB3-2

USB3-1

USB2-4

USB2-3

USB2-6

USB2-5

FCU8-DX2xx/DX6xx/DX4xx

CJ71

FCU8-CF032G-1

DCIN J070/071

Network

CG31

CG32

FCU8-DX830/834/837

CG33

CG34

SDI Max. 8 points

DI:CJ31/33

DO:CJ32/34

RIO1

DCIN

RIO2

J350/351

J350/351

(R2-TM)

J210

FCU8-KB92x FCU8-KB941/KB931

G460

DX834:

DX837:

OPKB J460/461

24VDC

Machine operation panel manufactured by Mitsubishi Electric

Emergency

stop switch

Personal computer unit

device

conversion

24VDC

USB memory

24VDC

Remote I/O unit

24VDC

Operation panel I/O unit

Safety signal input

Stored in

personal computer unit

CFast unit

(Safety signal input is

DX837 only.)

To the next remote I/O

or terminator connector

Added onto back of

display unit

SD memory card

24VDC Machine control relay/contact

Backlight

I/F PCB

With scan input/output

With safety signal input

Scan input /

Scan output

(Scan input/output is

DX834 only.)

FCU8-EP201-2

USB

SD

PCUSB

19-type LCD

Side memory I/F unit

wth touch panel

Display unit

FCU8-DU191-75 FCU8-DU192-75

M800/M80/E80/C80 Series Specifications Manual (Hardware)

2 General Connection Diagram (M800W/M80W Series)

8IB-1501506-L

2.1.3 M800W, Non-Windows-based Display (10.4-type / 15-type)

When the display unit is FCU8-DU142-31/FCU8-DU182-31, refer to «2.3.2 Non-Windows-based Display» for connection

of the display unit.

(Note 1) For information on how to connect the drive unit, refer to the drive unit’s manual.

(Note 2) When connecting a remote I/O unit to the 3rd RIO channel, insert it between the control unit and operation

panel I/O unit.

(Note 3) There is no need to connect a terminator R2-TM to the graphic control unit.

SIO

1chJ030

2chJ031 2ch

RS232C

SKIP

RIO2

SD

RIO3

GDI

LAN J303

Network

FCU8-EX56x/EX744

J100

SD

FCU8-DX2xx/DX6xx/DX4xx

RIO1

DCIN J070/071

(EcoMonitor)

OPTH1

OPTH2

J395/J396

J395/J396

EMG J120

Max. 8 points

J070/071 J070/071

J210

DI:CJ31/33

DO:CJ32/34

RIO1

DCIN

RIO2

DI:CJ31/33

DO:CJ32/34

RIO1

DCIN

RIO2

J350/351

J350/351

J070/071 J070/071

J210

DI:CJ31/33

DO:CJ32/34

RIO1

DCIN

RIO2

DI:CJ31/33

DO:CJ32/34

RIO1

DCIN

RIO2

J350/351

J350/351

(R2-TM)

(R2-TM)

FG

5VJ023/J024/J025 12VJ020/J021/J022

L1 L2 L3

(NFB)

DCOUT

FG

ACIN

CP

MC

ON OFF

MC

MC

J350/351

J350/351

J350/351

J350/351

FCU8-EX54x EXT1

EXT3

G430

device

Skip signal input

Control unit

Max. 32 units for each port

Remote I/O unit

Remote I/O unit

Remote I/O unit

Remote I/O unit

24VDC

Energy measuring units

Drive units

Stored in control unit

To the next remote I/O or terminator connector

To the next remote I/O or terminator connector

Emergency

stop switch

SD memory card

24VDC24VDC

24VDC24VDC

Machine control relay/contact

Machine control relay/contact

24VDC

Manual pulse

generator (5V/12V) Machine operation panel

made by the machine tool builder

Dotted lines indicate the sections prepared by the machine tool builder.

<> Angle brackets indicates attached cable of unit.

No-fuse breaker

24VDC stabilized

power supply

(Note 1)

Handy terminal

Function expansion unit

Function expansion unit

FCU8-EX56x/EX744

FCU8-EX54x

FCU8-MA041/MU042

MA041M850W

MU042M830W

RIO8AIO

J026/J027

J220

EXT2

EXT4

RIO4

RIO6

RIO7

RIO5

Function expansion unit

Function expansion unit

Analog input : 4 points

Analog output : 2 points

Manual pulse

generator (5V)

J070/071 DI:CJ31/33

DO:CJ32/34

RIO1

DCIN

RIO2

USB_F

SDC_F

USB_B

SDC_B

FCU8-GC211

RIO3EXT

CJ71

FCU8-DX730

CG31

MPG

CG32

NCKB

CG33

CG34

LAN1J303 Network

LAN2 J303

J210

J210

EMG

DCIN J070/071

LCD

MENUKEY

TP

BL

FRONT

ENC ON

OFF

CJ71

J010

SIO

FCU8-DX2xx/DX6xx/DX4xx

max. 29 units

J170

RIO1

J210

FCU8-KB92x FCU8-KB941/KB931

G460

24VDC

Machine operation panel manufactured by Mitsubishi Electric24VDC

Remote I/O unit

(Note 2)

Emergency

stop switch

Graphic control unit

24VDC

24VDC

Operation panel I/O unit

Menu key

Display unit

Memory mediums

Front memory I/F card

Keyboard unit

(Note 3)

FCU8-KB04x/083

10.4-type:FCU8-DU141-31

15-type:FCU8-DU181-31

M800/M80/E80/C80 Series Specifications Manual (Hardware)

2 General Connection Diagram (M800W/M80W Series)

9 IB-1501506-L

2.2 General Connection Diagram [M80W] 2.2.1 M80W, Windows-based Display (15-type)

When the display unit is FCU8-DU182-36, refer to «2.3.1 Windows-based Display» for connection of the display unit.

(Note 1) For information on how to connect the drive unit, refer to the drive unit’s manual.

(Note 2) When using a keyboard unit, install the operation panel I/O unit on the back of the keyboard unit.

(Note 3) When the handle of handy terminal is used, connect ENC connector of G430 cable to MPG connector of the

operation panel I/O unit.

Because the pin assignment of ENC connector of G430 is different from that of MPG connector of the

operation panel I/O unit, conversion is required.

The conversion cable needs to be prepared by the MTB.

SIO

1chJ030

2chJ031 2ch

RS232C

SKIP

RIO2

SD

RIO3

GDI

LAN J303

Network

FCU8-EX56x/EX744

J100

SD

FCU8-DX2xx/DX6xx/DX4xx

RIO1

DCIN J070/071

(EcoMonitor)

OPTH1

OPTH2

J395/J396

J395/J396

EMG J120

Max. 8 points

J070/071 J070/071

J210

DI:CJ31/33

DO:CJ32/34

RIO1

DCIN

RIO2

DI:CJ31/33

DO:CJ32/34

RIO1

DCIN

RIO2

J350/351

J350/351

J070/071 J070/071

J210

DI:CJ31/33

DO:CJ32/34

RIO1

DCIN

RIO2

DI:CJ31/33

DO:CJ32/34

RIO1

DCIN

RIO2

J350/351

J350/351

(R2-TM)

(R2-TM)

FG

5VJ023/J024/J025 12VJ020/J021/J022

L1 L2 L3

(NFB)

DCOUT

FG

ACIN

CP

MC

ON OFF

MC

MC

J350/351

J350/351

J350/351

J350/351

FCU8-EX54x EXT1

EXT3

G430

device

Skip signal input

Control unit

Max. 32 units for each port

Remote I/O unit

Remote I/O unit

Remote I/O unit

Remote I/O unit

24VDC

Energy measuring units

Drive units

Stored in control unit

To the next remote I/O or terminator connector

To the next remote I/O or terminator connector

Emergency

stop switch

SD memory card

24VDC24VDC

24VDC24VDC

Machine control relay/contact

Machine control relay/contact

24VDC

Manual pulse

generator (5V/12V) Machine operation panel

made by the machine tool builder

Dotted lines indicate the sections prepared by the machine tool builder.

<> Angle brackets indicates attached cable of unit.

No-fuse breaker

24VDC stabilized

power supply

(Note 1)

Handy terminal

Function expansion unit

Function expansion unit

FCU8-MU044

RIO4/M

BTBOX

J120

ON/OFF

CFASTCFast

LVDS1

USB2-2

USB2-1

FCU8-PC231

LAN J303

MENUKEY

RIO3EXT

ON

OFF

G170

MPG

INV

RS232C USB-RS232C

GDI

KEYUSB

RIO3

J303

NCKB KEYUSB

J210

J291

J210

LVDS2 SD

DCIN J070/071

EMG

USB

USB3-2

USB3-1

USB2-4

USB2-3

USB2-6

USB2-5

FCU8-DX2xx/DX6xx/DX4xx

CJ71

FCU8-CF032G-1

DCIN J070/071

Network

CG31

CG32

FCU8-DX830/834/837

CG33

CG34

SDI Max. 8 points

DI:CJ31/33

DO:CJ32/34

RIO1

DCIN

RIO2

J350/351

J350/351

(R2-TM)

J210

FCU8-KB92x FCU8-KB941/KB931

G460

DX834:

DX837:

OPKB J460/461

24VDC

Machine operation panel manufactured by Mitsubishi Electric

Emergency

stop switch

Personal computer unit

device

conversion

24VDC

USB memory

24VDC

Remote I/O unit

24VDC

Operation panel I/O unit

Safety signal input

Stored in

personal computer unit

CFast unit

(Safety signal input is

DX837 only.)

To the next remote I/O

or terminator connector

Added onto back of

display unit

SD memory card

24VDC Machine control relay/contact

Backlight

I/F PCB

With scan input/output

With safety signal input

Scan input /

Scan output

(Scan input/output is

DX834 only.)

FCU8-KB04x/KB083

USB

SD

Keyboard unit

(Note 2)

15-type LCD

with touch panel

Display unit

Menu key

FCU8-DU181-36

M800/M80/E80/C80 Series Specifications Manual (Hardware)

2 General Connection Diagram (M800W/M80W Series)

10IB-1501506-L

2.2.2 M80W, Windows-based Display (19-type)

(Note 1) For information on how to connect the drive unit, refer to the drive unit’s manual.

(Note 2) When the handle of handy terminal is used, connect ENC connector of G430 cable to MPG connector of the

operation panel I/O unit.

Because the pin assignment of ENC connector of G430 is different from that of MPG connector of the

operation panel I/O unit, conversion is required.

The conversion cable needs to be prepared by the MTB.

SIO

1chJ030

2chJ031 2ch

RS232C

SKIP

RIO2

SD

RIO3

GDI

LAN J303

Network

FCU8-EX56x/EX744

J100

SD

FCU8-DX2xx/DX6xx/DX4xx

RIO1

DCIN J070/071

(EcoMonitor)

OPTH1

OPTH2

J395/J396

J395/J396

EMG J120

Max. 8 points

J070/071 J070/071

J210

DI:CJ31/33

DO:CJ32/34

RIO1

DCIN

RIO2

DI:CJ31/33

DO:CJ32/34

RIO1

DCIN

RIO2

J350/351

J350/351

J070/071 J070/071

J210

DI:CJ31/33

DO:CJ32/34

RIO1

DCIN

RIO2

DI:CJ31/33

DO:CJ32/34

RIO1

DCIN

RIO2

J350/351

J350/351

(R2-TM)

(R2-TM)

FG

5VJ023/J024/J025 12VJ020/J021/J022

L1 L2 L3

(NFB)

DCOUT

FG

ACIN

CP

MC

ON OFF

MC

MC

J350/351

J350/351

J350/351

J350/351

FCU8-EX54x EXT1

EXT3

G430

device

Skip signal input

Control unit

Max. 32 units for each port

Remote I/O unit

Remote I/O unit

Remote I/O unit

Remote I/O unit

24VDC

Energy measuring units

Drive units

Stored in control unit

To the next remote I/O or terminator connector

To the next remote I/O or terminator connector

Emergency

stop switch

SD memory card

24VDC24VDC

24VDC24VDC

Machine control relay/contact

Machine control relay/contact

24VDC

Manual pulse

generator (5V/12V) Machine operation panel

made by the machine tool builder

Dotted lines indicate the sections prepared by the machine tool builder.

<> Angle brackets indicates attached cable of unit.

No-fuse breaker

24VDC stabilized

power supply

(Note 1)

Handy terminal

Function expansion unit

Function expansion unit

FCU8-MU044

RIO4/M

BTBOX

J120

ON/OFF

CFASTCFast

LVDS1

USB2-2

USB2-1

FCU8-PC231

LAN J303

MENUKEY

RIO3EXT

ON

OFF

G170

MPG

INV

RS232C USB-RS232C

GDI

KEYUSB

RIO3

J303

NCKB KEYUSB

J210

J291

J210

LVDS2 SD

DCIN J070/071

EMG

USB

USB3-2

USB3-1

USB2-4

USB2-3

USB2-6

USB2-5

FCU8-DX2xx/DX6xx/DX4xx

CJ71

FCU8-CF032G-1

DCIN J070/071

Network

CG31

CG32

FCU8-DX830/834/837

CG33

CG34

SDI Max. 8 points

DI:CJ31/33

DO:CJ32/34

RIO1

DCIN

RIO2

J350/351

J350/351

(R2-TM)

J210

FCU8-KB92x FCU8-KB941/KB931

G460

DX834:

DX837:

OPKB J460/461

24VDC

Machine operation panel manufactured by Mitsubishi Electric

Emergency

stop switch

Personal computer unit

device

conversion

24VDC

USB memory

24VDC

Remote I/O unit

24VDC

Operation panel I/O unit

Safety signal input

Stored in

personal computer unit

CFast unit

(Safety signal input is

DX837 only.)

To the next remote I/O

or terminator connector

Added onto back of

display unit

SD memory card

24VDC Machine control relay/contact

Backlight

I/F PCB

With scan input/output

With safety signal input

Scan input /

Scan output

(Scan input/output is

DX834 only.)

FCU8-EP201-2

USB

SD

PCUSB

19-type LCD

Side memory I/F unit

wth touch panel

Display unit

FCU8-DU191-77 FCU8-DU192-77

M800/M80/E80/C80 Series Specifications Manual (Hardware)

2 General Connection Diagram (M800W/M80W Series)

11 IB-1501506-L

2.2.3 M80W, Non-Windows-based Display (8.4-type /10.4-type /15-type)

When the display unit is FCU8-DU142-32/FCU8-DU182-32, refer to «2.3.2 Non-Windows-based Display» for connection

of the display unit.

(Note 1) For information on how to connect the drive unit, refer to the drive unit’s manual.

(Note 2) When connecting a remote I/O unit to the 3rd RIO channel, insert it between the control unit and operation

panel I/O unit.

(Note 3) There is no need to connect a terminator R2-TM to the graphic control unit.

(Note 4) For the 8.4-type display unit, TP connector is not used.

(Note 5) When the handle of handy terminal is used, connect ENC connector of G430 cable to MPG connector of the

operation panel I/O unit.

Because the pin assignment of ENC connector of G430 is different from that of MPG connector of the

operation panel I/O unit, conversion is required.

The conversion cable needs to be prepared by the MTB.

SIO

1chJ030

2chJ031 2ch

RS232C

SKIP

RIO2

SD

RIO3

GDI

LAN J303

Network

FCU8-EX56x/EX744

J100

SD

FCU8-DX2xx/DX6xx/DX4xx

RIO1

DCIN J070/071

(EcoMonitor)

OPTH1

OPTH2

J395/J396

J395/J396

EMG J120

Max. 8 points

J070/071 J070/071

J210

DI:CJ31/33

DO:CJ32/34

RIO1

DCIN

RIO2

DI:CJ31/33

DO:CJ32/34

RIO1

DCIN

RIO2

J350/351

J350/351

J070/071 J070/071

J210

DI:CJ31/33

DO:CJ32/34

RIO1

DCIN

RIO2

DI:CJ31/33

DO:CJ32/34

RIO1

DCIN

RIO2

J350/351

J350/351

(R2-TM)

(R2-TM)

FG

5VJ023/J024/J025 12VJ020/J021/J022

L1 L2 L3

(NFB)

DCOUT

FG

ACIN

CP

MC

ON OFF

MC

MC

J350/351

J350/351

J350/351

J350/351

FCU8-EX54x EXT1

EXT3

G430

device

Skip signal input

Control unit

Max. 32 units for each port

Remote I/O unit

Remote I/O unit

Remote I/O unit

Remote I/O unit

24VDC

Energy measuring units

Drive units

Stored in control unit

To the next remote I/O or terminator connector

To the next remote I/O or terminator connector

Emergency

stop switch

SD memory card

24VDC24VDC

24VDC24VDC

Machine control relay/contact

Machine control relay/contact

24VDC

Manual pulse

generator (5V/12V) Machine operation panel

made by the machine tool builder

Dotted lines indicate the sections prepared by the machine tool builder.

<> Angle brackets indicates attached cable of unit.

No-fuse breaker

24VDC stabilized

power supply

(Note 1)

Handy terminal

Function expansion unit

Function expansion unit

FCU8-MU044

RIO4/M

BTBOX

J070/071 DI:CJ31/33

DO:CJ32/34

RIO1

DCIN

RIO2

USB_F

SDC_F

USB_B

SDC_B

FCU8-GC211

RIO3EXT

CJ71

FCU8-DX730

CG31

MPG

CG32

NCKB

CG33

CG34

LAN1J303 Network

LAN2 J303

J210

J210

EMG

DCIN J070/071

LCD

MENUKEY

TP

BL

FRONT

ENC ON

OFF

CJ71

J010

SIO

FCU8-DX2xx/DX6xx/DX4xx

max. 29 units

J170

RIO1

J210

FCU8-KB92x FCU8-KB941/KB931

G460

24VDC

Machine operation panel manufactured by Mitsubishi Electric24VDC

Remote I/O unit

(Note 2)

Emergency

stop switch

Graphic control unit

24VDC

24VDC

Operation panel I/O unit

Menu key

Display unit

Memory mediums

Front memory I/F card

Keyboard unit

(Note 3)

(Note 4)

8.4-type:FCU8-DU121-12

FCU8-KB02x/04x/083

10.4-type:FCU8-DU141-32

15-type:FCU8-DU181-32

M800/M80/E80/C80 Series Specifications Manual (Hardware)

2 General Connection Diagram (M800W/M80W Series)

12IB-1501506-L

2.3 Difference in Connection Depending on the Display Unit Some connections and cables are different depending on the display unit.

2.3.1 Windows-based Display

The parts surrounded by the dotted lines in the figures below are different.

[FCU8-DU182-34 / FCU8-DU182-36]

[FCU8-DU181-34 / FCU8-DU181-36]

LVDS1

USB2-2

USB2-1

MENUKEY

INV

LVDS2

Personal computer unit

Backlight

I/F PCB

Display unit

LCD

with touch panel USB

SD

FCU8-DU182-34

FCU8-DU182-36

Menu key

LVDS1

USB2-2

USB2-1

MENUKEY

INV

LVDS2

Personal computer unit

Backlight

I/F PCB

Display unit

LCD

with touch panel USB

SD

FCU8-DU181-34

FCU8-DU181-36

Menu key

M800/M80/E80/C80 Series Specifications Manual (Hardware)

2 General Connection Diagram (M800W/M80W Series)

13 IB-1501506-L

2.3.2 Non-Windows-based Display

The parts surrounded by the dotted lines in the figures below are different.

[FCU8-DU142-31 / FCU8-DU142-32 / FCU8-DU182-31 / FCU8-DU182-32]

[FCU8-DU141-31 / FCU8-DU141-32 / FCU8-DU181-31 / FCU8-DU181-32]

LCD

MENUKEY

TP

BL

FCU8-DU182-31 / FCU8-DU182-32 FCU8-DU142-31 / FCU8-DU142-32

LCD

with touch panel

Graphic control unit

Menu key

Display unit

LCD

MENUKEY

TP

BL

FCU8-DU181-31 / FCU8-DU181-32 FCU8-DU141-31 / FCU8-DU141-32

LCD

with touch panel

Graphic control unit

Menu key

Display unit

M800/M80/E80/C80 Series Specifications Manual (Hardware)

2 General Connection Diagram (M800W/M80W Series)

14IB-1501506-L

15 IB-1501506-L

3

List of Configuration (M800W/M80W Series)

M800/M80/E80/C80 Series Specifications Manual (Hardware)

3 List of Configuration (M800W/M80W Series)

16IB-1501506-L

3.1 Control Unit [M800W]

3.2 Control Unit [M80W]

Classification Type Components Remarks

NC functions For M830W

FCU8-MU042

Main CPU card 7SEG card SDHC: 1ch Back panel card Unit lid (Resin molded article) etc.

This unit is not compliant with both Export Trade Control Order and Foreign Exchange Order. G123 cable for EMG is supplied.

NC functions For M850W

FCU8-MA041

Main CPU card 7SEG card SDHC: 1ch Back panel card Unit lid (Resin molded article) etc.

This unit is not compliant with Export Trade Control Order, and it is compliant with Foreign Exchange Order. G123 cable for EMG is supplied.

Classification Type Components Remarks

NC functions For M80W

FCU8-MU044

Main CPU card 7SEG card SDHC: 1ch Back panel card Unit lid (Resin molded article) etc.

This unit is not compliant with both Export Trade Control Order and Foreign Exchange Order. G123 cable for EMG is supplied.

M800/M80/E80/C80 Series Specifications Manual (Hardware)

3 List of Configuration (M800W/M80W Series)

17 IB-1501506-L

3.3 Display Unit [M800W]

3.4 Display Unit [M80W]

Classification Type Components Remarks

10.4-type color TFT touch panel (VGA:640*480)

FCU8-DU142-31 / FCU8-DU141-31

LCD panel Menu keys Escutcheon Base metal plate Cable Screw cap set

Front side memory I/F is normally equipped with the control unit (non-Windows-based display)

15-type color TFT touch panel (XGA:1024*768)

FCU8-DU182-31 / FCU8-DU181-31

LCD panel Menu keys Escutcheon Base metal plate Cable Screw cap set

Front side memory I/F is normally equipped with the control unit (non-Windows-based display)

15-type color TFT touch panel (XGA:1024*768)

FCU8-DU182-34 / FCU8-DU181-34

LCD panel Backlight I/F PCB Menu keys Escutcheon Base metal plate Cable Screw cap set

Personal computer unit is prepared at the same time. Built-in disk of the display unit is prepared at the same time. Front side memory I/F is normally equipped with the display unit (Windows-based display)

19-type color TFT touch panel (SXGA:1024*1280)

FCU8-DU191-75

LCD panel Backlight I/F PCB Escutcheon Base metal plate Cable

Personal computer unit is prepared at the same time. Built-in disk of the display unit is prepared at the same time. Side memory I/F unit is separately prepared. (Windows-based display)

19-type color TFT touch panel (SXGA:1280*1024)

FCU8-DU192-75

LCD panel Backlight I/F PCB Escutcheon Base metal plate Cable

Personal computer unit is prepared at the same time. Built-in disk of the display unit is prepared at the same time. Side memory I/F unit is separately prepared. (Windows-based display)

Classification Type Components Remarks

8.4-type color TFT (VGA:640*480)

FCU8-DU121-12

LCD panel Menu keys Escutcheon Base metal plate Cable Screw cap set

Front side memory I/F is normally equipped with the control unit (non-Windows-based display)

10.4-type color TFT touch panel (VGA:640*480)

FCU8-DU142-32 / FCU8-DU141-32

LCD panel Menu keys Escutcheon Base metal plate Cable Screw cap set

Front side memory I/F is normally equipped with the control unit (non-Windows-based display)

15-type color TFT touch panel (XGA:1024*768)

FCU8-DU182-32 / FCU8-DU181-32

LCD panel Menu keys Escutcheon Base metal plate Cable Screw cap set

Front side memory I/F is normally equipped with the control unit (non-Windows-based display)

15-type color TFT touch panel (XGA:1024*768)

FCU8-DU182-36 / FCU8-DU181-36

LCD panel Backlight I/F PCB Menu keys Escutcheon Base metal plate Cable Screw cap set

Personal computer unit is prepared at the same time. Built-in disk of the display unit is prepared at the same time. Front side memory I/F is normally equipped with the display unit (Windows-based display)

19-type color TFT touch panel (SXGA:1024*1280)

FCU8-DU191-77

LCD panel Backlight I/F PCB Escutcheon Base metal plate Cable

Personal computer unit is prepared at the same time. Built-in disk of the display unit is prepared at the same time. Side memory I/F unit is separately prepared. (Windows-based display)

19-type color TFT touch panel (SXGA:1280*1024)

FCU8-DU192-77

LCD panel Backlight I/F PCB Escutcheon Base metal plate Cable

Personal computer unit is prepared at the same time. Built-in disk of the display unit is prepared at the same time. Side memory I/F unit is separately prepared. (Windows-based display)

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3.5 Personal Computer Unit

3.6 Graphic Control Unit

3.7 Keyboard Unit [M800W]

3.8 Keyboard Unit [M80W]

Classification Type Components Remarks

Personal Computer Unit FCU8-PC231 PC board PC cooling FAN Unit lid (Resin molded article) etc.

Built-in Disk of the Display Unit FCU8-CF032G-1 Windows OS / data storage Windows8

Classification Type Components Remarks

Graphic control unit FCU8-GC211 Base control card Front-side memory I/F card

(Note) This unit occupies the 13th and 14th RIO stations.

Classification Type Components Remarks

Keyboard for 10.4-type display unit Clear keys

FCU8-KB041 Escutcheon, key switch G402 cable Screw cap set

ONG layout (for L system, XZF)

Keyboard for 10.4-type display unit Clear keys

FCU8-KB046 Escutcheon, key switch G402 cable Screw cap set

ONG layout (for M system/L system, XYZ)

Keyboard for 10.4-type display unit Clear keys

FCU8-KB047 Escutcheon, key switch G402 cable Screw cap set

Full keyboard (for M system/L system) (in tandem)

Keyboard for 10.4-type display unit Clear keys

FCU8-KB048 Escutcheon, key switch G402 cable Screw cap set

ABC layout (for M system/L system)

Keyboard for 15-type display unit Clear keys

FCU8-KB083 Escutcheon, key switch G402 cable Screw cap set

Full keyboard (for M system/L system) (in tandem)

Classification Type Components Remarks

Keyboard for 8.4-type display unit Clear keys

FCU8-KB026 Escutcheon, key switch G402 cable Screw cap set

ONG layout (for M system/L system, XYZ)

Keyboard for 8.4-type display unit Clear keys

FCU8-KB028 Escutcheon, key switch G402 cable Screw cap set

ONG layout (for L system, XZF)

Keyboard for 8.4-type display unit Clear keys

FCU8-KB029 Escutcheon, key switch G402 cable Screw cap set

ONG layout (for M system/L system) (in tandem)

Keyboard for 10.4-type display unit Clear keys

FCU8-KB041 Escutcheon, key switch G402 cable Screw cap set

ONG layout (for L system, XZF)

Keyboard for 10.4-type display unit Clear keys

FCU8-KB046 Escutcheon, key switch G402 cable Screw cap set

ONG layout (for M system/L system, XYZ)

Keyboard for 10.4-type display unit Clear keys

FCU8-KB047 Escutcheon, key switch G402 cable Screw cap set

Full keyboard (for M system/L system) (in tandem)

Keyboard for 10.4-type display unit Clear keys

FCU8-KB048 Escutcheon, key switch G402 cable Screw cap set

ABC layout (for M system/L system)

Keyboard for 15-type display unit Clear keys

FCU8-KB083 Escutcheon, key switch G402 cable Screw cap set

Full keyboard (for M system/L system) (in tandem)

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3.9 Operation Panel I/O Unit

(Note) DI: Digital input signals, DO: Digital output signals

Classification Type Components Remarks

DI 24V/0V common input [64 points] DO Source output [64 points]

FCU8-DX830 Base card Add-on card RIO 2.0 terminator connector (R2-TM)

DI: 64-points 24V/0V common type DO: 64-points source type (200mA/point) Manual pulse generator input: 3ch Display unit I/F Keyboard unit I/F Emergency stop input Remote I/O 2.0 I/F RIO occupied stations (fixed): 1 to 4, 7 to 14, 20 to 22 RIO extensible stations: 5, 6, 15 to 19, 23 to 64 (Note) J291 cable is required for connection with the personal computer unit. (for windows-based display)

DI 24V/0V common input [64 points] DO Source output [64 points] Scan input [64 points] Scan output [64 points]

FCU8-DX834 Base card Add-on card RIO 2.0 terminator connector (R2-TM)

DI: 64-points 24V/0V common type DO: 64-points source type (200mA/point) Scan input: 64 points Scan output: 64 points Manual pulse generator input: 3ch Display unit I/F Keyboard unit I/F Emergency stop input Remote I/O 2.0 I/F RIO occupied stations (fixed): 1 to 4, 7 to 14, 20 to 22 RIO extensible stations: 5, 6, 15 to 19, 23 to 64 (Note) J291 cable is required for connection with the personal computer unit. (for windows-based display)

DI 24V/0V common input [64 points] DO Source output [64 points] Safety DI 24V/0V common input [8 points]

FCU8-DX837 Base card Add-on card RIO 2.0 terminator connector (R2-TM)

DI: 64-points 24V/0V common type DO: 64-points source type (200mA/point) Safety DI: 8-points 0V common type Manual pulse generator input: 3ch Display unit I/F Keyboard unit I/F Emergency stop input Remote I/O 2.0 I/F RIO occupied stations (fixed): 1 to 4, 7 to 14, 20 to 22 RIO extensible stations: 5, 6, 15 to 19, 23 to 64 (Note) J291 cable is required for connection with the personal computer unit. (for windows-based display)

DI 24V/0V common input [64 points] DO Source output [64 points]

FCU8-DX730 Base card RIO 2.0 terminator connector (R2-TM)

DI: 64-points 24V/0V common type DO: 64-points source type (200mA/point) Manual pulse generator input: 3ch Graphic control unit I/F Keyboard unit I/F Remote I/O 2.0 I/F RIO occupied stations (fixed): 1, 2, 7 to 12, 20 to 22 RIO extensible stations: 3 to 6, 15 to 19, 23 to 64 (13 and 14 are occupied by the graphic control unit.) (Note) J010 cable is required for connection with the graphic control unit. (for non-Windows-based display)

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3.10 Remote I/O Unit

(Note) DI: Digital input signals, DO: Digital output signals, AI: Analog input signals, AO: Analog output signals

3.11 Function Expansion Unit [Connector: EXT1/EXT2 of the control unit]

[Connector: EXT3/EXT4 of the control unit]

Classification Type Components Remarks

DI 24V/0V common input [32 points] DO Source output [32 points]

FCU8-DX220 Base card RIO 2.0 connector set

DI: 32-points 24V/0V common type Do: 32-points source type (200mA/point) Number of occupied stations: 1

DI 24V/0V common input [64 points] DO Source output [48 points]

FCU8-DX230 Base card RIO 2.0 connector set

DI: 64-points 24V/0V common type DO: 48-points source type (200mA/point) Number of occupied stations: 2

DI 24V/0V common input DO Source output [48 points] AO Analog output [1 point]

FCU8-DX231 Base card RIO 2.0 connector set

DI: 64-points 24V/0V common type DO: 48-points source type (200mA/point) AO: 1 point Number of occupied stations: 2

AI Analog input [4 points] AO Analog output [1 point]

FCU8-DX202 Base card RIO 2.0 connector set

AI : 4 points AO: 1 point Number of occupied stations: 1

DI 0V common input [16 points] DO Source output (large capacity) [8 points]

FCU8-DX213 Base card RIO 2.0 connector set

DI: 16-points 0V common type (3mA/point) DO: 8-points source type (2A/point) Number of occupied stations: 1

DI 0V common input [16 points] DO Source output (large capacity) [8 points]

FCU8-DX213-1 Base card RIO 2.0 connector set

DI: 16-points 0V common type (9mA/point) DO: 8-points source type (2A/point) Number of occupied stations: 1

Safety DI 0V common input [8 points] Safety DO Source output (large capacity) [4 points]

FCU8-DX654 Base card RIO 2.0 connector set

Safety DI: 8-points 0V common type (3mA/point) Safety DO: 4-points source type (2A/point) Number of occupied stations: 2

Safety DI 0V common input [8 points] Safety DO Source output (large capacity) [4 points]

FCU8-DX654-1 Base card RIO 2.0 connector set

Safety DI: 8-points 0V common type (9mA/point) Safety DO: 4-points source type (2A/point) Number of occupied stations: 2

DI 24V/0V common input [32points] DO Source output [32 points] Safety DI 0V common input [8 points] (Note 1) Safety relay output [4 points] (Note 2)

FCU8-DX651 Base card Add-on card RIO 2.0 connector set

DI: 32-points 24V/0V common type Do: 32-points source type (200mA/point) Safety DI: 8-points 0V common type Safety relay: 4-points (non-voltage contact) Relay contact welding detection Number of occupied stations: 3 (Note 1) Safety DI uses 16 points of terminal because of the duplication wiring. (Note 2) Safety relay output uses 8 points of terminal because of the duplication wiring.

Thermistor input [12 points] FCU8-DX408 Base card RIO 2.0 connector set

Thermistor input: 12 points Number of occupied stations: 3

Multi-analog input [4 points] (Note 3) FCU8-DX409 Base card RIO 2.0 connector set

Multi-analog input: 4 points (Note 3) Voltage input, current input, thermocouple input and resistance temperature detector input are selected for each CH. Number of occupied stations: 4

Classification Type Components Remarks Encoder (manual pulse generator) I/F expansion unit

FCU8-EX544 Encoder I/F PCB Encoder input 1ch 5V manual pulse generator input 2ch

Classification Type Components Remarks CC-Link expansion unit FCU8-EX561 CC-Link I/F PCB CC-Link 1ch PROFIBUS-DP master unit FCU8-EX563 PROFIBUS-DP I/F PCB PROFIBUS-DP 1ch CC-Link IE Field Master/local unit

FCU8-EX564 Base card Add-on card

CC-Link IE Field 2ch

EtherNet/IP Scanner/adapter unit

FCU8-EX565 Base card Add-on card

EtherNet/IP 1ch (Only LAN1, LAN2 cannot be used)

FL-net expansion unit FCU8-EX568 Base card Add-on card

FL-net 1ch (Only LAN1, LAN2 cannot be used)

Vibration cutting expansion unit FCU8-EX744 Base card Vibration cutting control

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3.12 Side Memory I/F Unit

3.13 Manual Pulse Generator

3.14 Synchronous Feed Encoder

3.15 Machine Operation Panel

3.16 Handy Terminal

Classification Type Components Remarks

Side Memory I/F Unit FCU8-EP201-2 Side memory I/F PCB J292 cable Structural member

SDHC 1ch USB2.0 1ch USB communication (between side memory I/F PCB and personal computer) Unit lid (resin molded article), metal plate, etc. Exclusive for 19-type display unit

Classification Type Components Remarks

5V Manual Pulse Generator UFO-01-2Z9 UFO-01-2Z9 (Produced by NIDEC NEMICON)

Input 5VDC 100pulse/rev

12V Manual Pulse Generator HD60C HD60C Input 12VDC 25pulse/rev

Classification Type Components Remarks

Synchronous feed encoder OSE1024-3-15-68 OSE1024-3-15-68 Input 5VDC 1024pulse/rev 6000r/min, 68-square flange

Synchronous feed encoder OSE1024-3-15-68-8 OSE1024-3-15-68-8 Input 5VDC 1024pulse/rev 8000r/min ,68-square flange

Synchronous feed encoder OSE1024-3-15-160 OSE1024-3-15-160 Input 5VDC 1024pulse/rev 6000r/min, 160-square flange

Classification Type Components Remarks

Main panel A (For 8.4-type/15-type display unit)

FCU8-KB921 Escutcheon, key switch control card G054 cable, Screw cap set

MITSUBISHI standard key layout (55 keys) (Standard specification A)

Main panel A (For 8.4-type/15-type display unit)

FCU8-KB922 Escutcheon, key switch control card G054 cable, Screw cap set

Custom specification key layout (55 keys) (Clear key top cover sold separately)

Main panel B (For 10.4-type display unit)

FCU8-KB923 Escutcheon, key switch control card G054 cable, Screw cap set

MITSUBISHI standard key layout (55 keys) (Standard specification A)

Main panel B (For 10.4-type display unit)

FCU8-KB924 Escutcheon, key switch control card G054 cable, Screw cap set

Custom specification key layout (55 keys) (Clear key top cover sold separately)

Main panel A (For 8.4-type/15-type display unit)

FCU8-KB925 Escutcheon, key switch control card G054 cable, Screw cap set

MITSUBISHI standard key layout (55 keys) (Standard specification B)

Main panel B (For 10.4-type display unit)

FCU8-KB926 Escutcheon, key switch control card G054 cable, Screw cap set

MITSUBISHI standard key layout (55 keys) (Standard specification B)

Sub panel A (Common for all display units)

FCU8-KB931 Escutcheon Emergency stop switch, Override switch ON/OFF switch, Screw cap set

MITSUBISHI standard switch specification (Standard specification A)

Sub panel A (Common for all display units)

FCU8-KB941 Escutcheon Emergency stop switch, Override switch ON/OFF switch, Screw cap set

MITSUBISHI standard switch specification (Standard specification B)

Clear key top set N030C975G51 / N030C975G55

Clear key top cover (20 pcs/60 pcs)

Set of labels for M7 standard key layout N939A169G51 Labels for M7 standard key layout (1 sheet)

Classification Type Components Remarks

Handy Terminal HG1T-SB12UH- MK1346-L5

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3.17 Cable Connector Sets

3.18 Thermistor Sets

3.19 Genuine Memory Card

3.20 Durable Parts

(Note) Contact the Service Center, Sales Office or dealer for repairs or part replacement.

3.21 Replacements

Classification Type Components Remarks General I/O units (For SKIP,SIO,MPG,AIO)

FCUA-CS000 Connector (10120-3000PE,2pcs), Shell kit (10320-52F0-008,2pcs)

Emergency stop connector (For EMG)

005057-9403 0016020103 x 3 pcs.

Connector (50-57-9403), Contact (0016020103,3pcs.)

Connector kit for RIO 2.0 unit RIO2 CON

Connector (1-1318119-3,2pcs.), Contact (1318107-1,8pcs.), Connector (2-178288-3), Contact (1-175218-5,3pcs)

24VDC power supply connector (For DCIN)

FCUA-CN220 Connector (2-178288-3), Contact (1-175218-5,3pcs)

DI/DO connector (For operation panel I/O unit) (For remote I/O unit)

7940-6500SC x 4pcs. 3448-7940 x 4pcs.

Connector (7940-6500SC,4pcs.), Strain relief (3448-7940,4pcs.)

ON/OFF switch connector 005057-9404 0016020103 x 4pcs.

Connector (50-57-9404), Contact (0016020103,4pcs.)

THERMISTOR connector 37104-2165-000FL 10P Connector (37104-2165-000FL,10pcs.)

Classification Type Components Remarks Thermistor PT3C-51F-M2 10P Thermistor (PT3C-51F-M2,10pcs.)

Classification Type Components Remarks Exclusive SD cards 1GB FCU8-SD001G FCU8-SD001G 1GB capacity Exclusive SD cards 4GB FCU8-SD004G FCU8-SD004G 4GB capacity

Durable parts Part type Battery for control unit Q6BAT Cooling fan for personal computer unit 109P0424H3103

Replacements Part type Manufacturer Protection fuse for operation panel I/O LM50 Daito Communication Apparatus Co., Ltd. Protection fuse for FCU8-DX220/230/231 LM50 Daito Communication Apparatus Co., Ltd. Protection fuse for FCU8-DX213/654/213-1/654-1 MP63 Daito Communication Apparatus Co., Ltd. Pair of SD/USB covers for display unit N031C089G51 —

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23 IB-1501506-L

3.22 List of Cables [Cable relating to NC]

(Note 1) «x» in type columns indicate cable length (unit: m).

(Note 2) Lengths indicated with an asterisk (*) in the max. cable length column indicate the maximum cable length

when connecting via other unit.

Type Application Available cable length (m) Max. cable

length

FCUA-R050-xM Synchronous encoder — control unit (straight, with connector) (for FCU8-EX544)

5 30m

FCUA-R054-xM Synchronous encoder — control unit (right angle, with connector) (for FCU8-EX544)

3, 5, 10, 15, 20 30m

G071 LxM 24VDC relay cable for machine operation panel 0.12, 0.5, 1 1m G123 Cable for emergency stop release — —

G170 LxM ON/OFF switch cable (ON/OFF switch — Personal computer unit) (for windows-based display)

1, 2, 3, 5, 10, 15 15m

G430 LxM Cable for connection to handy terminal 3, 5, 10 10m

G460 LxM Cable for machine operation panel (Cable between main panel and sub panel)

0.5 0.5m

J010 LxM Operation panel I/O interface cable (for non-Windows-based display)

0.5, 1 1m

J020 LxM Manual pulse generator cable (12V): 1ch 1, 2, 3, 5, 7, 10, 15, 20, 30 50m J021 LxM Manual pulse generator cable (12V): 2ch 1, 2, 3, 5, 7, 10, 15, 20, 30 50m J022 LxM Manual pulse generator cable (12V): 3ch 1, 2, 3, 5, 7, 10, 15, 20, 30 50m J023 LxM Manual pulse generator cable (5V): 1ch 1, 2, 3, 5, 7, 10, 15, 20 20m J024 LxM Manual pulse generator cable (5V): 2ch 1, 2, 3, 5, 7, 10, 15, 20 20m J025 LxM Manual pulse generator cable (5V): 3ch 1, 2, 3, 5, 7, 10, 15, 20 20m

J026 LxM Manual pulse generator cable (5V): 1ch (for connection to control unit)

1, 2, 3, 5, 7, 10, 15, 20 20m (*)

J027 LxM Manual pulse generator cable (5V): 2ch (for connection to control unit)

1, 2, 3, 5, 7, 10, 15, 20 20m (*)

J030 LxM RS-232C I/F cable: 1ch 1, 2, 3, 5, 7, 10 15m (*) J031 LxM RS-232C I/F cable: 2ch 1, 2, 3, 5, 7, 10 15m (*) J070 LxM 24VDC power cable 1, 2, 3, 5, 7, 10, 15 15m J071 LxM 24VDC power cable (for long distance) 20 20m J100 LxM SKIP input cable 1, 2, 3, 5, 7, 10, 15, 20 20m J120 LxM Emergency stop cable 1, 2, 3, 5, 7, 10, 15, 20, 30 30m J121 LxM Emergency stop cable for machine operation panel 1, 2, 3, 5, 7, 10, 15, 20, 30 30m

J170 LxM ON/OFF switch cable (ON/OFF switch — Graphic control unit) (for non-Windows-based display)

1, 2, 3, 5, 10, 15 15m

J210 LxM Remote I/O 2.0 communication cable 0.3, 1, 2, 3, 5, 7, 10, 15, 20, 30 50m (*)

J220 LxM Analog output cable (for M800W)

2, 3, 7 30m

J221 LxM Analog input/output cable (for remote I/O unit) 2, 3, 7 30m

J291 LxM Connection cable between personal computer unit and operation panel I/ O unit

0.15, 0.5, 1 1m

J303 LxM LAN straight cable 1, 2, 3, 5, 7, 10, 15, 20, 30 50m J350 LxM DI/DO cable (connectors at both ends) 1, 2, 3, 5 50m J351 LxM DI/DO cable (connector at one end) 3 50m J460 LxM DI/DO cable (connectors at both ends) 1, 2, 3, 5 50m J461 LxM DI/DO cable (connector at one end) 3 50m R2-TM Terminator for remote I/O interface — —

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[Cable Relating to Drive Unit]

(Note 1) «x» in type columns indicate cable length (unit: m).

(Note 2) Lengths indicated with an asterisk (*) in the max. cable length column indicate the maximum cable length

when connecting via other unit.

3.23 System Type

Type Application Available cable length (m) Max. cable

length

CNP2E-1-xM Motor side PLG cable Spindle side accuracy encoder TS5690 cable

2, 3, 4, 5, 7, 10, 15, 20, 25, 30 30m

CNP3EZ-2P-xM Spindle side encoder cable OSE-1024 cable

2, 3, 4, 5, 7, 10, 15, 20, 25, 30 30m

CNP3EZ-3P-xM Spindle side encoder cable OSE-1024 cable

2, 3, 4, 5, 7, 10, 15, 20, 25, 30 30m

CNV2E-8P-xM For HG/HG-H,HQ/HQ-H Motor side encoder cable (for D48/D51/D74) 2, 3, 4, 5, 7, 10, 15, 20, 25, 30 30m CNV2E-9P-xM For HG/HG-H,HQ/HQ-H Motor side encoder cable (for D48/D51/D74) 2, 3, 4, 5, 7, 10, 15, 20, 25, 30 30m CNV2E-D-xM MDS-B-SD unit cable 2, 3, 4, 5, 7, 10, 15, 20, 25, 30 30m CNV2E-HP-xM MDS-B-HR unit cable 2, 3, 4, 5, 7, 10, 15, 20, 25, 30 30m

DG30-xM Battery cable (For drive unit — Battery box, For drive unit — drive unit)

0.3, 0.5, 1, 2, 3, 5, 7, 10 10m

G380 LxM Optical communication cable For wiring between drive units (outside panel)

5, 10, 12, 15, 20, 25, 30 30m

J395 LxM Optical communication cable For wiring between drive units (outside panel) For wiring between NC-drive units

3, 5, 7, 10 10m

J396 LxM Optical communication cable For wiring between drive units (inside panel)

0.2, 0.3, 0.5, 1, 2, 3, 5 10m

MR- BKS1CBLxMA1-H

<200V Series> Brake cable for HG96 Lead out in direction of motor shaft

2, 3, 5, 7, 10 10m

MR- BKS1CBLxMA2-H

<200V Series> Brake cable for HG96 Lead out in opposite direction of motor shaft

2, 3, 5, 7, 10 10m

MR-BT6V2CBL LxM

Battery cable (MDS-EJ/EJH) (For drive unit — drive unit)

0.3, 1 1m

MR-D05UDL3M-B STO cable 3 3m

MR- PWS1CBLxMA1-H

<200V Series> Power cable for HG96 Lead out in direction of motor shaft

2, 3, 5, 7, 10 10m

MR- PWS1CBLxMA2-H

<200V Series> Power cable for HG96 Lead out in opposite direction of motor shaft

2, 3, 5, 7, 10 10m

SH21 LxM Power supply communication cable Power backup unit communication cable

0.35, 0.5, 1, 2, 3 30m

Series Model name System type Control unit

M800W Series M850W FCA850U FCU8-MA041-001 M830W FCA830U FCU8-MU042-001

M80W Series M80W FCA80U FCU8-MU044-001

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4

General Specifications (M800W/M80W Series)

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4.1 Environment Conditions [M800W] 4.1.1 Environment Conditions inside the Operation Panel

(Note 1) «Short term» means within one month.

(Note 2) For the whole NC system, consider the characteristics of the drive units when the altitude is more than 1000

meters above sea level. Refer to the manual of drive unit for details.

(Note 3) When the display unit is mounted on an incline, the inclination angle to place the unit should follow below.

10.4 or 15-type display unit: the inclination should be 30 degrees or less from the vertical direction.

19-type display unit: the inclination should be 60 degrees or less from the vertical direction.

(Note 4) The current consumption of the display unit is included in that of the personal computer unit or the graphic

control unit.

Item

Unit name Display unit Personal computer unit Graphic control unit

Type

FCU8-DU142-31 / FCU8-DU141-31 : (10.4-type) FCU8-DU182-31 / FCU8-DU181-31 : (15-type) FCU8-DU182-34 / FCU8-DU181-34 : (15-type) FCU8-DU191-75 / FCU8-DU192-75 : (19-type)

FCU8-PC231 FCU8-GC211

General Specifications

Ambient temperature

During operation

0 to 58C

During storage

-20 to 60C

Ambient humidity

Long term 10 to 75% RH (with no dew condensation)

Short term 10 to 95% RH (with no dew condensation) (Note 1)

Vibration resistance 4.9m/s2 [0.5G] or less

Shock resistance 29.4m/s2 [3G] or less

Working atmosphere No corrosive gases, dust or oil mist

Altitude Operation/Storage: 1000 meters or less above sea level,

Transportation: 13000 meters or less above sea level

Power supply voltage

FCU8-DU142-31 : 12VDC/5VDC/3.3VDC FCU8-DU141-31 : 12VDC/5VDC/3.3VDC FCU8-DU182-31 : 12VDC/5VDC/3.3VDC FCU8-DU181-31 : 12VDC/5VDC/3.3VDC FCU8-DU182-34 : 12VDC/5VDC/3.3VDC FCU8-DU181-34 : 12VDC/5VDC/3.3VDC

FCU8-DU191-75 : 12VDC/5VDC FCU8-DU192-75 : 12VDC/5VDC

24VDC 24VDC

(Supply from personal computer unit or graphic control unit)

Current consumption — (Note 4) 2.2A 2.5A

Maximum heating value

(W)

FCU8-DU142-31 / FCU8-DU141-31 : 10 FCU8-DU182-31 / FCU8-DU181-31 : 14 FCU8-DU182-34 / FCU8-DU181-34 : 18 FCU8-DU191-75 / FCU8-DU192-75 : 21

32 12

Mass (kg)

FCU8-DU142-31 / FCU8-DU141-31 : 1.7 FCU8-DU182-31 : 4.1 FCU8-DU181-31 : 4

FCU8-DU182-34 : 3.9 FCU8-DU181-34 : 4

FCU8-DU191-75 / FCU8-DU192-75 : 5.7

1.2 1.1

Outline dimension WH or WHD

(mm)

FCU8-DU142-31 / FCU8-DU141-31 : 290220 FCU8-DU182-31 / FCU8-DU181-31 : 400320 FCU8-DU182-34 / FCU8-DU181-34 : 400320

FCU8-DU191-75 : 365440 FCU8-DU192-75 : 440365

23718253.5 239.1173.475

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27 IB-1501506-L

(Note 1) «Short term» means within one month.

(Note 2) The current consumption of the keyboard unit is included in that of the operation panel I/O unit or the graphic

control unit.

(Note 3) Current consumption for the I/O circuit needs to be separately calculated based on the number of points used

and its load.

(Note 4) The current consumption of FCU8-DX730 is included in that of the graphic control unit.

(Note 5) For the heating value of the I/O circuit, calculate with the number of points used.

(Note 6) For the whole NC system, consider the characteristics of the drive units when the altitude is more than 1000

meters above sea level. Refer to the manual of drive unit for details.

(Note 7) 24V power input is not required for FCU8-KB931/KB941.

Item

Unit name Keyboard unit Operation panel I/O unit Machine operation panel

Type

FCU8-KB041/KB046 : (10.4-type)

FCU8-KB047 : (10.4- type/vertical

arrangement) FCU8-KB048 : (10.4-

type) FCU8-KB083 : (15-type/

vertical arrangement)

FCU8-DX830/ DX834/DX837

FCU8-DX730

FCU8-KB921/KB922/ KB925

FCU8-KB923/KB924/ KB926

FCU8-KB931/KB941

General Specifications

Ambient temperature

During operation

0 to 58C

During storage

-20 to 60C

Ambient humidity

Long term 10 to 75% RH (with no dew condensation)

Short term 10 to 95% RH (with no dew condensation) (Note 1)

Vibration resistance 4.9m/s2 [0.5G] or less

Shock resistance 29.4m/s2 [3G] or less

Working atmosphere No corrosive gases, dust or oil mist

Altitude Operation/Storage: 1000 meters or less above sea level,

Transportation: 13000 meters or less above sea level

Power supply voltage

5VDC

24VDC

5VDC, 3.3VDC

24VDC (Note 7)(Supply from Operation Panel I/O Unit )

(Supply from Graphic Control

Unit )

Current consumption — (Note 2) 0.3A (Note 3) — (Note 3,4) 0.3A (Note 7)

Maximum heating value

(W) 1 8 (Note 5) 4 (Note 5) 7.2

Mass (kg)

FCU8-KB041/KB046 : 0.8

FCU8-KB047 : 1.3 FCU8-KB048 : 1.4 FCU8-KB083 : 1.5

0.4 0.3

FCU8-KB921/KB922/ KB925 :

1.1 FCU8-KB923/KB924/

KB926 : 1.2

FCU8-KB931/KB941 : 0.5

Outline dimension WH

(mm)

FCU8-KB041/KB046 : 140220

FCU8-KB047 : 290160 FCU8-KB048 : 230220 FCU8-KB083 : 400140

116179

FCU8-KB921/KB922/ KB925 : 260140

FCU8-KB923/KB924/ KB926 : 290140

FCU8-KB931/KB941 : 140140

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4.1.2 Environment Conditions inside the Control Panel

(Note 1) «Short term» means within one month.

(Note 2) For the whole NC system, consider the characteristics of the drive units when the altitude is more than 1000

meters above sea level. Refer to the manual of drive unit for details.

Item

Unit name Control unit

Type FCU8-MU042 FCU8-MA041

General Specifications

Ambient temperature

During operation 0 to 55C

During storage -20 to 60C

Ambient humidity

Long term 10 to 75% RH (with no dew condensation)

Short term 10 to 95% RH (with no dew condensation) (Note 1)

Vibration resistance 4.9m/s2 [0.5G] or less

Shock resistance 29.4m/s2 [3G] or less

Working atmosphere No corrosive gases, dust or oil mist

Altitude Operation/Storage: 1000 meters or less above sea level,

Transportation: 13000 meters or less above sea level

Power supply voltage 24VDC

Current consumption 1.5A

Maximum heating value

(W) 16

Mass (kg) 2.0

Outline dimension WHD

(mm) 90380180

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29 IB-1501506-L

(Note 1) «Short term» means roughly within one month.

(Note 2) This value includes the maximum value of DO external load current (3.2A).

(Note 3) This value does not include DO external load current.

(Note 4) For the heating value of the I/O circuit, calculate with the number of points used.

(Note 5) For the whole NC system, consider the characteristics of the drive units when the altitude is more than 1000

meters above sea level. Refer to the manual of drive unit for details.

(Note 6) The maximum value including the heating value of analog input circuit.

Item

Unit name Remote I/O unit

Type FCU8-DX220/

DX230/ DX231

FCU8-DX202

FCU8-DX213/ DX213-1/ DX654/

DX654-1

FCU8-DX408 FCU8-DX409 FCU8-DX651

General Specifications

Ambient temperature

During operation

0 to 58C

During storage

-20 to 60C

Ambient humidity

Long term 10 to 75% RH (with no dew condensation)

Short term 10 to 95% RH

(with no dew condensation) (Note 1)

10 to 85% RH (with no dew

condensation) (Note 1)

Vibration resistance 4.9m/s2 or less

Shock resistance 29.4m/s2 or less

Working atmosphere No corrosive gases, dust or oil mist

Altitude Operation/Storage: 1000 meters or less above sea level,

Transportation: 13000 meters or less above sea level

Power supply voltage 24VDC

Current consumption 3.5A (Note 2) 0.3A 0.3A (Note 3) 0.1A 0.2A 3.7A (Note 2)

Maximum heating value

(W) 8 (Note 4) 3 6 (Note 6) 8 (Note 4)

Mass (kg) 0.4 0.2 0.3 0.8

Outline dimension WHD

(mm) 40175133 40175119 40175130 40175109 40175130 104175115

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30IB-1501506-L

4.1.3 24VDC Stabilized Power Supply Selecting Conditions

Consider the following characteristics for the stabilized power supply, and select the power supply that complies with

laws, regulations, or safety standards of the country where the machine will be installed.

Item Specifications Remarks

Output

Voltage 24VDC When the stabilized power supply and 24VDC input unit are distant, select the stabilized power supply which is possible to set output voltage 24VDC or more allowing for the influence of voltage down by the cable.

Voltage fluctuation 5%

Current — Calculate the current value as a reference of maximum current consumption for the unit which uses the power supply.

Ripple noise 0.2V (P-P)

Output holding time min 20ms Output holding time is decided by loading ratio; however, the stabilized power supply which complies with the specification on the left must be selected during maximum loading.

Overcurrent output shutoff function

— Use a power supply having the overcurrent output shutoff function.

CAUTION

1. Using a stabilized power supply without overcurrent protection may cause the unit’s failure due to miswiring of

24V.

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31 IB-1501506-L

4.2 Environment Conditions [M80W] 4.2.1 Environment Conditions inside the Operation Panel

(Note 1) «Short term» means within one month.

(Note 2) For the whole NC system, consider the characteristics of the drive units when the altitude is more than 1000

meters above sea level. Refer to the manual of drive unit for details.

(Note 3) When the display unit is mounted on an incline, the inclination angle to place the unit should follow below.

8.4, 10.4, or 15-type display unit: the inclination should be 30 degrees or less from the vertical direction.

19-type display unit: the inclination should be 60 degrees or less from the vertical direction.

(Note 4) The current consumption of the display unit is included in that of the personal computer unit or the graphic

control unit.

Item

Unit name Display unit Personal computer unit Graphic control unit

Type

FCU8-DU121-12 : (8.4-type) FCU8-DU142-32 / FCU8-DU141-32 : (10.4-type) FCU8-DU182-32 / FCU8-DU181-32 : (15-type) FCU8-DU182-36 / FCU8-DU181-36 : (15-type) FCU8-DU191-77 / FCU8-DU192-77 : (19-type)

FCU8-PC231 FCU8-GC211

General Specifications

Ambient temperature

During operation

0 to 58C

During storage

-20 to 60C

Ambient humidity

Long term 10 to 75% RH (with no dew condensation)

Short term 10 to 95% RH (with no dew condensation) (Note 1)

Vibration resistance 4.9m/s2 [0.5G] or less

Shock resistance 29.4m/s2 [3G] or less

Working atmosphere No corrosive gases, dust or oil mist

Altitude Operation/Storage: 1000 meters or less above sea level,

Transportation: 13000 meters or less above sea level

Power supply voltage

FCU8-DU121-12 : 12VDC/3.3VDC FCU8-DU142-32 : 12VDC/5VDC/3.3VDC FCU8-DU141-32 : 12VDC/5VDC/3.3VDC FCU8-DU182-32 : 12VDC/5VDC/3.3VDC FCU8-DU181-32 : 12VDC/5VDC/3.3VDC FCU8-DU182-36 : 12VDC/5VDC/3.3VDC FCU8-DU181-36 : 12VDC/5VDC/3.3VDC

FCU8-DU191-77 : 12VDC/5VDC FCU8-DU192-77 : 12VDC/5VDC

24VDC 24VDC

(Supply from personal computer unit or graphic control unit)

Current consumption — (Note 4) 2.2A 2.5A

Maximum heating value

(W)

FCU8-DU121-12 : 6 FCU8-DU142-32 / FCU8-DU141-32 : 10 FCU8-DU182-32 / FCU8-DU181-32 : 14 FCU8-DU182-36 / FCU8-DU181-36 : 18 FCU8-DU191-77 / FCU8-DU192-77 : 21

32 12

Mass (kg)

FCU8-DU121-12 : 1.2 FCU8-DU142-32 / FCU8-DU141-32 : 1.7

FCU8-DU182-32 : 4.1 FCU8-DU181-32 : 4

FCU8-DU182-36 : 3.9 FCU8-DU181-36 : 4

FCU8-DU191-77 / FCU8-DU192-77 : 5.7

1.2 1.1

Outline dimension WH or WHD

(mm)

FCU8-DU121-12 : 260200 FCU8-DU142-32 / FCU8-DU141-32 : 290220 FCU8-DU182-32 / FCU8-DU181-32 : 400320 FCU8-DU182-36 / FCU8-DU181-36 : 400320

FCU8-DU191-77 : 365440 FCU8-DU192-77 : 440365

23718253.5 239.1173.475

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(Note 1) «Short term» means within one month.

(Note 2) The current consumption of the keyboard unit is included in that of the operation panel I/O unit or the graphic

control unit.

(Note 3) Current consumption for the I/O circuit needs to be separately calculated based on the number of points used

and its load.

(Note 4) The current consumption of FCU8-DX730 is included in that of the graphic control unit.

(Note 5) For the heating value of the I/O circuit, calculate with the number of points used.

(Note 6) For the whole NC system, consider the characteristics of the drive units when the altitude is more than 1000

meters above sea level. Refer to the manual of drive unit for details.

(Note 7) 24V power input is not required for FCU8-KB931/KB941.

Item

Unit name Keyboard unit Operation panel I/O unit Machine operation panel

Type

FCU8-KB026/KB028 : (8.4-type)

FCU8-KB029 : (8.4-type/ vertical arrangement) FCU8-KB041/KB046 :

(10.4-type) FCU8-KB047 : (10.4-

type/vertical arrangement)

FCU8-KB048 : (10.4- type)

FCU8-KB083 : (15-type/ vertical arrangement)

FCU8-DX830/ DX834/DX837

FCU8-DX730

FCU8-KB921/KB922/ KB925

FCU8-KB923/KB924/ KB926

FCU8-KB931/KB941

General Specifications

Ambient temperature

During operation

0 to 58C

During storage

-20 to 60C

Ambient humidity

Long term 10 to 75% RH (with no dew condensation)

Short term 10 to 95% RH (with no dew condensation) (Note 1)

Vibration resistance 4.9m/s2 [0.5G] or less

Shock resistance 29.4m/s2 [3G] or less

Working atmosphere No corrosive gases, dust or oil mist

Altitude Operation/Storage: 1000 meters or less above sea level,

Transportation: 13000 meters or less above sea level

Power supply voltage

5VDC

24VDC

5VDC, 3.3VDC

24VDC (Note 7)(Supply from Operation Panel I/O Unit )

(Supply from Graphic Control

Unit )

Current consumption — (Note 2) 0.3A (Note 3) — (Note 3,4) 0.3A (Note 7)

Maximum heating value

(W) 1 8 (Note 5) 4 (Note 5) 7.2

Mass (kg)

FCU8-KB026/KB028 : 0.75

FCU8-KB029 :1.0 FCU8-KB041/KB046 :

0.8 FCU8-KB047 : 1.3 FCU8-KB048 : 1.4 FCU8-KB083 : 1.5

0.4 0.3

FCU8-KB921/KB922/ KB925 :

1.1 FCU8-KB923/KB924/

KB926 : 1.2

FCU8-KB931/KB941 : 0.5

Outline dimension WH

(mm)

FCU8-KB026/KB028 : 140200

FCU8-KB029 : 260140 FCU8-KB041/KB046 :

140220 FCU8-KB047 : 290160 FCU8-KB048 : 230220 FCU8-KB083 : 400140

116179

FCU8-KB921/KB922/ KB925 : 260140

FCU8-KB923/KB924/ KB926 : 290140

FCU8-KB931/KB941 : 140140

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33 IB-1501506-L

4.2.2 Environment Conditions inside the Control Panel

(Note 1) «Short term» means within one month.

(Note 2) For the whole NC system, consider the characteristics of the drive units when the altitude is more than 1000

meters above sea level. Refer to the manual of drive unit for details.

Item Unit name Control unit

Type FCU8-MU044

General Specifications

Ambient temperature

During operation 0 to 55C

During storage -20 to 60C

Ambient humidity

Long term 10 to 75% RH (with no dew condensation)

Short term 10 to 95% RH (with no dew condensation) (Note 1)

Vibration resistance 4.9m/s2 [0.5G] or less

Shock resistance 29.4m/s2 [3G] or less

Working atmosphere No corrosive gases, dust or oil mist

Altitude Operation/Storage: 1000 meters or less above sea level,

Transportation: 13000 meters or less above sea level

Power supply voltage 24VDC

Current consumption 1.25A

Maximum heating value

(W) 16

Mass (kg) 2.0

Outline dimension WHD

(mm) 60380180

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34IB-1501506-L

(Note 1) «Short term» means roughly within one month.

(Note 2) This value includes the maximum value of DO external load current (3.2A).

(Note 3) This value does not include DO external load current.

(Note 4) For the heating value of the I/O circuit, calculate with the number of points used.

(Note 5) For the whole NC system, consider the characteristics of the drive units when the altitude is more than 1000

meters above sea level. Refer to the manual of drive unit for details.

(Note 6) The maximum value including the heating value of analog input circuit.

Item

Unit name Remote I/O unit

Type FCU8-DX220/

DX230/ DX231

FCU8-DX202

FCU8-DX213/ DX213-1/ DX654/

DX654-1

FCU8-DX408 FCU8-DX409 FCU8-DX651

General Specifications

Ambient temperature

During operation

0 to 58C

During storage

-20 to 60C

Ambient humidity

Long term 10 to 75% RH (with no dew condensation)

Short term 10 to 95% RH

(with no dew condensation) (Note 1)

10 to 85% RH (with no dew

condensation) (Note 1)

Vibration resistance 4.9m/s2 or less

Shock resistance 29.4m/s2 or less

Working atmosphere No corrosive gases, dust or oil mist

Altitude Operation/Storage: 1000 meters or less above sea level,

Transportation: 13000 meters or less above sea level

Power supply voltage 24VDC

Current consumption 3.5A (Note 2) 0.3A 0.3A (Note 3) 0.1A 0.2A 3.7A (Note 2)

Maximum heating value

(W) 8 (Note 4) 3 6 (Note 6) 8 (Note 4)

Mass (kg) 0.4 0.2 0.3 0.8

Outline dimension WHD

(mm) 40175133 40175119 40175130 40175109 40175130 104175115

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4 General Specifications (M800W/M80W Series)

35 IB-1501506-L

4.2.3 24VDC Stabilized Power Supply Selecting Conditions

Consider the following characteristics for the stabilized power supply, and select the power supply that complies with

laws, regulations, or safety standards of the country where the machine will be installed.

Item Specifications Remarks

Output

Voltage 24VDC When the stabilized power supply and 24VDC input unit are distant, select the stabilized power supply which is possible to set output voltage 24VDC or more allowing for the influence of voltage down by the cable.

Voltage fluctuation 5%

Current — Calculate the current value as a reference of maximum current consumption for the unit which uses the power supply.

Ripple noise 0.2V (P-P)

Output holding time min 20ms Output holding time is decided by loading ratio; however, the stabilized power supply which complies with the specification on the left must be selected during maximum loading.

Overcurrent output shutoff function

— Use a power supply having the overcurrent output shutoff function.

CAUTION

1. Using a stabilized power supply without overcurrent protection may cause the unit’s failure due to miswiring of

24V.

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4.3 Control Unit [M800W]

4.3.1 M830W(FCU8-MU042) / M850W(FCU8-MA041)

[Outline dimension]

80 or more

1 0

0 o

r m

o re

1 0

0 o

r m

o re

Top

Bottom

[mm]

18090

3 8

0

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37 IB-1501506-L

[Installation dimension]

45 1

0 3

6 0

[mm] 90 (Unit outline)

3 8

0 (

U n

it o

u tl in

e )

2-M 5S

crew

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4.4 Control Unit [M80W]

4.4.1 FCU8-MU044

[Outline dimension]

80 or more

1 0

0 o

r m

o re

1 0

0 o

r m

o re

Top

Bottom

[mm]

18060

3 8

0

M800/M80/E80/C80 Series Specifications Manual (Hardware)

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39 IB-1501506-L

[Installation dimension]

30

1 0

3 6

0

[mm]

1040

60 (Unit outline)

3 8

0 (

U n

it o

u tl in

e )

3-M5 Screw

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4.5 Display Unit [M800W]

4.5.1 10.4-type (FCU8-DU142-31 / FCU8-DU141-31)

[Outline dimension]

(Note) The figure above shows the state with the graphic control unit mounted.

[Panel cut dimension]

290

2 2

0

9.5

[mm]

110

(Space required for wiring)

Top

Bottom

0 .5

1 9

2 0

.3

2 0

6 0

.3

2760.3

20.2

(7) (7)

1 2

1 2

[mm] 290

277

2 0

7

2 2

0

2720.3

7 7

(7 )

(7 )

7 0

.2

4-C 2

4-M3

0.5

(Unit outline)

(U n

it o

u tl in

e )

(Square hole dimension)

(S q

u a

re h

o le

d im

e n

s io

n )

screw

4 — 4 holes

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41 IB-1501506-L

4.5.2 15-type (FCU8-DU182-31 / FCU8-DU181-31)

[Outline dimension: FCU8-DU182-31]

(Note) The figure above shows the state with the graphic control unit mounted.

400

3 2

0

9.5

[mm]

A

(Space required for wiring)

Top

Bottom

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42IB-1501506-L

[Outline dimension: FCU8-DU181-31]

(Note) The figure above shows the state with the graphic control unit mounted.

400

3 2

0

9.5

[mm]

110

(Space required for wiring)

Top

Bottom

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43 IB-1501506-L

[Panel cut dimension]

0 .5

1930.3 1

3 8

0

.3

3 0

2 0

.3

1 5

3 0

.3

1930.3

193.5

80.2 80.2

2 0

.2

(7) (7)

1 2

1 2

[mm]

a

a a a

a

a

a a a

a

b

b b

b

b b

b

b

400

387

3 0

7

3 2

0

1990.3 1830.3

1 5

4 0

.3

1 5

3 0

.3

1 8

5 77

13

26

7

(7 )

(7 )

7 0

.2

12-C 2

8-M3

(Unit outline)

(U n

it o

u tl in

e )

(Square hole dimension)

(S q

u a

re h

o le

d im

e n

s io

n )

10 — 4 holes

screw

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4.5.3 15-type (FCU8-DU182-34 / FCU8-DU181-34)

[Outline dimension]

(Note) The figure above shows the state with the personal computer unit mounted.

400

3 2

0

9.5

[mm]

72

Top

Bottom

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45 IB-1501506-L

[Panel cut dimension]

0 .5

1930.3 1

3 8

0

.3

3 0

2 0

.3

1 5

3 0

.3

1930.3

193.5

80.2 80.2

2 0

.2

(7) (7)

1 2

1 2

[mm]

a

a a a

a

a

a a a

a

b

b b

b

b b

b

b

400

387

3 0

7

3 2

0

1990.3 1830.3

1 5

4 0

.3

1 5

3 0

.3

1 8

5 77

13

26

7

(7 )

(7 )

7 0

.2

12-C 2

8-M3

(Unit outline)

(U n

it o

u tl in

e )

(Square hole dimension)

(S q

u a

re h

o le

d im

e n

s io

n )

10 — 4 holes

screw

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4.5.4 19-type (FCU8-DU191-75)

[Outline dimension]

(Note) The figure above shows the state with the personal computer unit and the operation panel I/O unit

mounted.

365

4 4

0

24

[mm]

105

(Space required for wiring)

Top

Bottom

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47 IB-1501506-L

[Panel cut dimension]

6 .5

4 1

6 0

.3

170.50.3

2 7

3 0

.3

1 4

3 0

.3

3 7

0 0

.3

2 2

2 0

.3

1 4

8 0

.3

170.50.3

188.50.3 154.50.3

170.2 170.2

2 3

0

.2

1 0

.2

164

(12) (12)

(1 2

) (1

2 )

[mm]

a

a

a a a

a

a

a

aa aa

b

b

b

b

b

b

b

b

b

b

365 (Unit outline)

4 4

0 (

U n

it o

u tl in

e )

328 (Square hole dimension)

4 0

3 (

S q

u a

re h

o le

d im

e n

s io

n )

10- 5 holes

12- 9 holes

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48IB-1501506-L

4.5.5 19-type (FCU8-DU192-75)

[Outline dimension]

(Note) The figure above shows the state with the personal computer unit and the operation panel I/O unit

mounted.

3 6

5

440 24

[mm]

105

(Space required for wiring)

Top

Bottom

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49 IB-1501506-L

[Panel cut dimension]

6.5

4160.3

1710.3

2730.3

1 7 0 .5

0 .3

1 8 7 .5

0 .3

1 5 3 .5

0 .3

230.2

1 0 .2

(1 2

) (1

2 )

(12)(12)

[mm]

4170.3

2450.3

1430.3

10.2

6 .5

3930.3

3 4

1 0

.3

3 4

2 0

.3

3 6

5 (

U n

it o

u tl in

e )

440 (Unit outline)

3 2

8

(S q

u a

re h

o le

d im

e n

s io

n )

403

(Square hole

dimension)

10- 5 holes

12- 9 holes

Square hole

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50IB-1501506-L

4.6 Display Unit [M80W]

4.6.1 8.4-type (FCU8-DU121-12)

[Outline dimension]

(Note 1) The 8.4-type display unit is incompatible with the touchscreen.

(Note 2) The figure above shows the state with the graphic control unit mounted.

[Panel cut dimension]

260

2 0

0

9.5

[mm]

110

(Space required for wiring)

Top

Bottom

0 .5

1 7

2 0

.3

1 8

6 0

.3

2460.3

20.2

(7) (7)

1 2

1 2

[mm] 260

247

1 8

7

2 0

0

2420.3

77

(7 )

(7 )

7 0 .2

4-C 2

4-M3

0.5

(Unit outline)

(U n

it o

u tl in

e )

(Square hole dimension) (S q

u a

re h

o le

d im

e n

s io

n )

screw

4 — 4 holes

M800/M80/E80/C80 Series Specifications Manual (Hardware)

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51 IB-1501506-L

4.6.2 10.4-type (FCU8-DU142-32 / FCU8-DU141-32)

[Outline dimension]

(Note) The figure above shows the state with the graphic control unit mounted.

[Panel cut dimension]

290

2 2

0

9.5

[mm]

110

(Space required for wiring)

Top

Bottom

0 .5

1 9

2 0

.3

2 0

6 0

.3

2760.3

20.2

(7) (7)

1 2

1 2

[mm] 290

277

2 0

7

2 2

0

2720.3

7 7

(7 )

(7 )

7 0

.2

4-C 2

4-M3

0.5

(Unit outline)

(U n

it o

u tl in

e )

(Square hole dimension)

(S q

u a

re h

o le

d im

e n

s io

n )

screw

4 — 4 holes

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52IB-1501506-L

4.6.3 15-type (FCU8-DU182-32 / FCU8-DU181-32)

[Outline dimension: FCU8-DU182-32]

(Note) The figure above shows the state with the graphic control unit mounted.

400

3 2

0

9.5

[mm]

A

Top

Bottom

(Space required for wiring)

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53 IB-1501506-L

[Outline dimension: FCU8-DU181-32]

(Note) The figure above shows the state with the graphic control unit mounted.

400

3 2

0

9.5

[mm]

110

(Space required for wiring)

Top

Bottom

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4 General Specifications (M800W/M80W Series)

54IB-1501506-L

[Panel cut dimension]

0 .5

1930.3

1 3

8 0

.3

3 0

2 0

.3

1 5

3 0

.3

1930.3

193.5

80.2 80.2

2 0

.2

(7) (7)

1 2

1 2

[mm]

a

a a a

a

a

a a a

a

b

b b

b

b b

b

b

400

387

3 0

7

3 2

0

1990.3 1830.3

1 5

4 0

.3

1 5

3 0

.3

1 8

5

77

13

26

7

(7 )

(7 )

7 0

.2

12-C 2

8-M3

(Unit outline)

(U n

it o

u tl in

e )

(Square hole dimension)

(S q

u a

re h

o le

d im

e n

s io

n )

10 — 4 holes

screw

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4 General Specifications (M800W/M80W Series)

55 IB-1501506-L

4.6.4 15-type (FCU8-DU182-36 / FCU8-DU181-36)

[Outline dimension]

(Note) The figure above shows the state with the personal computer unit mounted.

400

3 2

0

9.5

[mm]

72

(Space required for wiring)

Top

Bottom

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4 General Specifications (M800W/M80W Series)

56IB-1501506-L

[Panel cut dimension]

0 .5

1930.3

1 3

8 0

.3

3 0

2 0

.3

1 5

3 0

.3

1930.3

193.5

80.2 80.2

2 0

.2

(7) (7)

1 2

1 2

[mm]

a

a a a

a

a

a a a

a

b

b b

b

b b

b

b

400

387

3 0

7

3 2

0

1990.3 1830.3

1 5

4 0

.3

1 5

3 0

.3

1 8

5

77

13

26

7

(7 )

(7 )

7 0

.2

12-C 2

8-M3

(Unit outline)

(U n

it o

u tl in

e )

(Square hole dimension)

(S q

u a

re h

o le

d im

e n

s io

n )

10 — 4 holes

screw

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57 IB-1501506-L

4.6.5 19-type (FCU8-DU191-77)

[Outline dimension]

(Note) The figure above shows the state with the personal computer unit and the operation panel I/O unit

mounted.

365

4 4

0

24

[mm]

105

(Space required for wiring)

Top

Bottom

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58IB-1501506-L

[Panel cut dimension]

6 .5

4 1

6 0

.3

170.50.3

2 7

3 0

.3

1 4

3 0

.3

3 7

0 0

.3

2 2

2 0

.3

1 4

8 0

.3

170.50.3

188.50.3 154.50.3

170.2 170.2

2 3

0

.2

1 0

.2

164

(12) (12)

(1 2

) (1

2 )

[mm]

a

a

a a a

a

a

a

aa aa

b

b

b

b

b

b

b

b

b

b

365 (Unit outline)

4 4

0 (

U n

it o

u tl in

e )

328 (Square hole dimension)

4 0

3 (

S q

u a

re h

o le

d im

e n

s io

n )

10- 5 holes

12- 9 holes

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59 IB-1501506-L

4.6.6 19-type (FCU8-DU192-77)

[Outline dimension]

(Note) The figure above shows the state with the personal computer unit and the operation panel I/O unit

mounted.

3 6

5

440 24

[mm]

105

(Space required for wiring)

Top

Bottom

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60IB-1501506-L

[Panel cut dimension]

6.5

4160.3

1710.3

2730.3

1 7 0 .5

0 .3

1 8 7 .5

0 .3

1 5 3 .5

0 .3

230.2

1 0 .2

(1 2

) (1

2 )

(12)(12)

[mm]

4170.3

2450.3

1430.3

10.2

6 .5

3930.3

3 4

1 0

.3

3 4

2 0

.3

3 6

5 (

U n

it o

u tl in

e )

440 (Unit outline)

3 2

8

(S q

u a

re h

o le

d im

e n

s io

n )

403

(Square hole

dimension)

10- 5 holes

12- 9 holes

Square hole

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61 IB-1501506-L

4.7 Personal Computer Unit

4.7.1 Personal Computer Unit (FCU8-PC231)

[Outline dimension]

4.7.2 Built-in Disk of the Display Unit (FCU8-CF032G-1)

[Outline dimension]

53.5220 35

2.5

237

1 8

2

(Unit mount surface)

42.8 3.3

3 6

.4

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62IB-1501506-L

4.8 Graphic Control Unit

4.8.1 FCU8-GC211

[Outline dimension]

(Note) Refer to the following chapter for the space required for wiring.

«4.5 Display Unit [M800W]»

«4.6 Display Unit [M80W]»

[mm]

47

1 5

6

1 7

2 .4

1 7

3 .4

28

214.5

239.1

208

11

6

6

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63 IB-1501506-L

4.9 Keyboard Unit

4.9.1 Keyboard for 8.4-type Display Unit (FCU8-KB026)

[Outline dimension]

(Note) The above side view shows the state with the operation panel I/O unit mounted.

[Panel cut dimension]

140

2 0

0

9.5

[mm]

110

(Space required for wiring)

Top

Bottom

[mm]

1280.3

140

127

1260.3

0.5

1 8

7

1 7

3 0

.3

1 8

6 0

.3 (7

) (7

)

(7) (7)

9

1 3

9 1 3

(6.5)

3.53.5

0 .5

(6 .5

)

6 .5

0 .2

10.2 4-M3

2 0

0

(Unit outline)

(U n

it o

u tl in

e )

(Square hole

dimension)

(S q

u a

re h

o le

d im

e n

s io

n )

screw

4 —

4 holes

M800/M80/E80/C80 Series Specifications Manual (Hardware)

4 General Specifications (M800W/M80W Series)

64IB-1501506-L

4.9.2 Keyboard for 8.4-type Display Unit (FCU8-KB028)

[Outline dimension]

(Note) The above side view shows the state with the operation panel I/O unit mounted.

[Panel cut dimension]

140

2 0

0

9.5

[mm]

110

(Space required for wiring)

Top

Bottom

[mm]

1280.3

140

127

1260.3

0.5

1 8

7

1 7

3 0

.3

1 8

6 0

.3 (7

) (7

)

(7) (7)

9

1 3

9 1 3

(6.5)

3.53.5

0 .5

(6 .5

)

6 .5

0 .2

10.2 4-M3

2 0

0

(Unit outline)

(U n

it o

u tl in

e )

(Square hole

dimension)

(S q

u a

re h

o le

d im

e n

s io

n )

screw

4 —

4 holes

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65 IB-1501506-L

4.9.3 Keyboard for 8.4-type Display Unit (FCU8-KB029)

[Outline dimension]

(Note) The above side view shows the state with the operation panel I/O unit mounted.

[Panel cut dimension]

[mm]

260

1 4

0

9.5 110

(Space required for wiring)

Top

Bottom

[mm]

2480.3

260

247

2460.3

0.5

1 2

7

1 1 3 0 .3

1 2

6 0

.3 (7

) (7

)

(7) (7)

91 3

91 3

(6.5)

3.53.5

0 .5

(6 .5

)

6 .5

0 .2 10.2

4-M3

1 4

0

(Unit outline)

(U n

it o

u tl in

e )

(Square hole dimension)

(S q

u a

re h

o le

d im

e n

s io

n )

screw

4 — 4

holes

M800/M80/E80/C80 Series Specifications Manual (Hardware)

4 General Specifications (M800W/M80W Series)

66IB-1501506-L

4.9.4 Keyboard for 10.4-type Display Unit (FCU8-KB041)

[Outline dimension]

(Note) The above side view shows the state with the operation panel I/O unit mounted.

[Panel cut dimension]

140

2 2

0

9.5

[mm]

110

(Space required for wiring)

Top

Bottom

[mm]

1280.3

140

127

1260.3

0.5

2 0

7

1 9

3 0

.3

2 0

6 0

.3 (7

) (7

)

(7) (7)

9 1 3

9 1 3

(6.5)

3.53.5

0 .5

(6 .5

)

6 .5

0

.2

10.2 4-M3

2 2

0

(Unit outline)

(U n

it o

u tl in

e )

(Square hole

dimension)

(S q

u a

re h

o le

d im

e n

s io

n )

screw

4 — 4

holes

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67 IB-1501506-L

4.9.5 Keyboard for 10.4-type Display Unit (FCU8-KB046)

[Outline dimension]

(Note) The above side view shows the state with the operation panel I/O unit mounted.

[Panel cut dimension]

140

2 2

0

9.5

[mm]

110

(Space required for wiring)

Top

Bottom

[mm]

1280.3

140

127

1260.3

0.5

2 0

7

1 9

3 0

.3

2 0

6 0

.3 (7

) (7

)

(7) (7)

9 1 3

9 1 3

(6.5)

3.53.5

0 .5

(6 .5

)

6 .5

0

.2

10.2 4-M3

2 2

0

(Unit outline)

(U n

it o

u tl in

e )

(Square hole

dimension)

(S q

u a

re h

o le

d im

e n

s io

n )

screw

4 — 4

holes

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4 General Specifications (M800W/M80W Series)

68IB-1501506-L

4.9.6 Keyboard for 10.4-type Display Unit (FCU8-KB047)

[Outline dimension]

(Note) The above side view shows the state with the operation panel I/O unit mounted.

[Panel cut dimension]

290

1 6

0

9.5

[mm]

110

(Space required for wiring)

Top

Bottom

[mm]

2780.3

290

277

2760.3

0.5 1 4

7

1 3

3 0

.3

1 4

6 0

.3 (7

) (7

)

(7) (7)

9 1 3

9 1 3

(6.5)

3.53.5

0 .5

(6 .5

)

6 .5

0

.2

10.2 4-M3

1 6

0

(Unit outline)

(U n

it o

u tl in

e )

(Square hole dimension)

(S q

u a

re h

o le

d im

e n

s io

n )

screw

4 — 4

holes

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69 IB-1501506-L

4.9.7 Keyboard for 10.4-type Display Unit (FCU8-KB048)

[Outline dimension]

(Note) The above side view shows the state with the operation panel I/O unit mounted.

[Panel cut dimension]

[mm]

230

2 2

0

9.5 110

(Space required for wiring)

Top

Bottom

[mm]

2180.3

230

217

2160.3

0.5

2 0

7

1 9

3 0

.3

2 0

6 0

.3 (7

) (7

)

(7) (7)

91 3

91 3

(6.5)

3.53.5

0 .5

(6 .5

)

6 .5

0 .2

10.2

4-M3

2 2

0

(Unit outline)

(U n

it o

u tl in

e )

(Square hole dimension)

(S q

u a

re h

o le

d im

e n

s io

n )

screw

4 — 4

holes

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70IB-1501506-L

4.9.8 Keyboard for 15-type Display Unit (FCU8-KB083)

[Outline dimension]

(Note) The above side view shows the state with the operation panel I/O unit mounted.

[Panel cut dimension]

400

1 4

0

9.5

[mm]

110

(Space required for wiring)

Top

Bottom

[mm]

200.50.3

400

387

1930.3

193.5

1 2

7

1 1 3 0 .3

1 2

6 0

.3 (7

) (7

)

(7) (7)

9

1 3

9 1 3

(6.5)

3.53.5

0 .5

(6 .5

)

6 .5

0 .2

6-M3

1 4

0

187.50.3

1930.3

1 2

8 0

.3 (6

)

6.50.2 6.50.2

(6 )

3 .5

3 .54

4

9 18

1 0 .2

(Unit outline)

(U n

it o

u tl in

e )

(Square hole dimension)

(S q

u a

re h

o le

d im

e n

s io

n )

screw

8 —

4 h

ole s

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71 IB-1501506-L

4.10 Operation Panel I/O Unit 4.10.1 List of Units

(Note) The connection method of DO (CG32/CG34) of FCU8-DX834 is different from other operation panel I/O units.

Be careful not to connect to a wrong connector. See the descriptions mentioned in the later section for more

specific explanation on connections.

Classification Type Components Remarks

DI 24V/0V common input [64 points] DO Source output [64 points]

FCU8-DX830 Base card Add-on card RIO 2.0 terminator connector (R2-TM)

DI: 64-points 24V/0V common type DO: 64-points source type (200mA/point) Manual pulse generator input: 3ch Display unit I/F Keyboard unit I/F Emergency stop input Remote I/O 2.0 I/F RIO occupied stations (fixed): 1 to 4, 7 to 14, 20 to 22 RIO extensible stations: 5, 6, 15 to 19, 23 to 64 (Note) J291 cable is required for connection with the personal computer unit. (for windows-based display)

DI 24V/0V common input [64 points] DO Source output [64 points] Scan input [64 points] Scan output [64 points]

FCU8-DX834 (Note)

Base card Add-on card RIO 2.0 terminator connector (R2-TM)

DI: 64-points 24V/0V common type DO: 64-points source type (200mA/point) Scan input: 64 points Scan output: 64 points Manual pulse generator input: 3ch Display unit I/F Keyboard unit I/F Emergency stop input Remote I/O 2.0 I/F RIO occupied stations (fixed): 1 to 4, 7 to 14, 20 to 22 RIO extensible stations: 5, 6, 15 to 19, 23 to 64 (Note) J291 cable is required for connection with the personal computer unit. (for windows-based display)

DI 24V/0V common input [64 points] DO Source output [64 points] Safety DI 24V/0V common input [8 points]

FCU8-DX837 Base card Add-on card RIO 2.0 terminator connector (R2-TM)

DI: 64-points 24V/0V common type DO: 64-points source type (200mA/point) Safety DI: 8-points 0V common type Manual pulse generator input: 3ch Display unit I/F Keyboard unit I/F Emergency stop input Remote I/O 2.0 I/F RIO occupied stations (fixed): 1 to 4, 7 to 14, 20 to 22 RIO extensible stations: 5, 6, 15 to 19, 23 to 64 (Note) J291 cable is required for connection with the personal computer unit. (for windows-based display)

DI 24V/0V common input [64 points] DO Source output [64 points]

FCU8-DX730 Base card RIO 2.0 terminator connector (R2-TM)

DI: 64-points 24V/0V common type DO: 64-points source type (200mA/point) Manual pulse generator input: 3ch Graphic control unit I/F Keyboard unit I/F Remote I/O 2.0 I/F RIO occupied stations (fixed): 1, 2, 7 to 12, 20 to 22 RIO extensible stations: 3 to 6, 15 to 19, 23 to 64 (13 and 14 are occupied by the graphic control unit.) (Note) J010 cable is required for connection with the graphic control unit. (for non-Windows-based display)

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4 General Specifications (M800W/M80W Series)

72IB-1501506-L

4.10.2 FCU8-DX830 / FCU8-DX834 / FCU8-DX837 / FCU8-DX730

[Outline dimension : FCU8-DX830]

[Outline dimension : FCU8-DX834]

[mm]

116

1 7

9

99 (Space required for wiring)

[mm]

116

1 7

9

99 (Space required for wiring)

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73 IB-1501506-L

[Outline dimension : FCU8-DX837]

[Outline dimension : FCU8-DX730]

[mm]

116 1

7 9

99 (Space required for wiring)

[mm]

116

1 7

9

99 (Space required for wiring)

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4 General Specifications (M800W/M80W Series)

74IB-1501506-L

[Installation dimension : FCU8-DX830 / FCU8-DX834 / FCU8-DX837 / FCU8-DX730]

(Note) The unit thickness of the fixed part with screws is 16.6mm.

Select the fixing screws having the length suitable for the thickness.

1 7

1 0

.3

(5)

(4 )

1060.3

(4 )

(5)

[mm]

4-M3 screw

116 (Unit outline)

1 7

9 (

U n

it o

u tl in

e )

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75 IB-1501506-L

4.11 Remote I/O Unit

Types of signals described on the list of units can be input/output from the remote I/O unit (FCU8-DXxxx) according to

the type and No. of contacts. Remote I/O units are used by being connected to the control unit or the operation panel I/O

unit.

Multiple remote I/O units can be used as long as the total number of occupied stations is 64 or less.

(Note) The maximum connectable number of remote I/O units is 32.

4.11.1 List of Units

Classification Type Components Remarks

DI 24V/0V common input [32 points] DO Source output [32 points]

FCU8-DX220 Base card RIO 2.0 connector set

DI: 32-points 24V/0V common type Do: 32-points source type (200mA/point) Number of occupied stations: 1

DI 24V/0V common input [64 points] DO Source output [48 points]

FCU8-DX230 Base card RIO 2.0 connector set

DI: 64-points 24V/0V common type DO: 48-points source type (200mA/point) Number of occupied stations: 2

DI 24V/0V common input DO Source output [48 points] AO Analog output [1 point]

FCU8-DX231 Base card RIO 2.0 connector set

DI: 64-points 24V/0V common type DO: 48-points source type (200mA/point) AO: 1 point Number of occupied stations: 2

AI Analog input [4 points] AO Analog output [1 point]

FCU8-DX202 Base card RIO 2.0 connector set

AI : 4 points AO: 1 point Number of occupied stations: 1

DI 0V common input [16 points] DO Source output (large capacity) [8 points]

FCU8-DX213 Base card RIO 2.0 connector set

DI: 16-points 0V common type (3mA/point) DO: 8-points source type (2A/point) Number of occupied stations: 1

DI 0V common input [16 points] DO Source output (large capacity) [8 points]

FCU8-DX213-1 Base card RIO 2.0 connector set

DI: 16-points 0V common type (9mA/point) DO: 8-points source type (2A/point) Number of occupied stations: 1

Safety DI 0V common input [8 points] Safety DO Source output (large capacity) [4 points]

FCU8-DX654 Base card RIO 2.0 connector set

Safety DI: 8-points 0V common type (3mA/point) Safety DO: 4-points source type (2A/point) Number of occupied stations: 2

Safety DI 0V common input [8 points] Safety DO Source output (large capacity) [4 points]

FCU8-DX654-1 Base card RIO 2.0 connector set

Safety DI: 8-points 0V common type (9mA/point) Safety DO: 4-points source type (2A/point) Number of occupied stations: 2

DI 24V/0V common input [32points] DO Source output [32 points] Safety DI 0V common input [8 points] (Note 1) Safety relay output [4 points] (Note 2)

FCU8-DX651 Base card Add-on card RIO 2.0 connector set

DI: 32-points 24V/0V common type Do: 32-points source type (200mA/point) Safety DI: 8-points 0V common type Safety relay: 4-points (non-voltage contact) Relay contact welding detection Number of occupied stations: 3 (Note 1) Safety DI uses 16 points of terminal because of the duplication wiring. (Note 2) Safety relay output uses 8 points of terminal because of the duplication wiring.

Thermistor input [12 points] FCU8-DX408 Base card RIO 2.0 connector set

Thermistor input: 12 points Number of occupied stations: 3

Multi-analog input [4 points] (Note 3) FCU8-DX409 Base card RIO 2.0 connector set

Multi-analog input: 4 points (Note 3) Voltage input, current input, thermocouple input and resistance temperature detector input are selected for each CH. Number of occupied stations: 4

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4.11.2 FCU8-DX220 / FCU8-DX230 / FCU8-DX231 / FCU8-DX202 / FCU8-DX213 / FCU8-DX213-1 / FCU8-DX654 / FCU8-DX654-1 / FCU8-DX651/ FCU8-DX408 / FCU8-DX409

[Outline dimension : FCU8-DX220]

[Outline dimension : FCU8-DX230]

(S p

a c e

r e

q u

ir e

d a

b o

v e

t h

e u

n it )

(S p

a c e

r e

q u

ir e

d b

e lo

w t h

e u

n it )

(Space

required for

wiring)

Top

Bottom

40

1 6

8 2

.5

45 115

4

[mm]

3 0

3 0

(S p

a c e

r e

q u

ir e

d a

b o

v e

t h

e u

n it )

(S p

a c e

r e

q u

ir e

d b

e lo

w t h

e u

n it )

(Space

required for

wiring)

Top

Bottom

40

1 6

8 2

.5

45 115

4

[mm]

3 0

3 0

M800/M80/E80/C80 Series Specifications Manual (Hardware)

4 General Specifications (M800W/M80W Series)

77 IB-1501506-L

[Outline dimension : FCU8-DX231]

[Outline dimension : FCU8-DX202]

(S p

a c e

r e

q u

ir e

d a

b o

v e

t h

e u

n it )

(S p

a c e

r e

q u

ir e

d b

e lo

w t h

e u

n it )

(Space

required for

wiring)

Top

Bottom

40 1

6 8

2 .5

45 115 4

[mm]

3 0

3 0

40

1 6

8 2

.5

115

4

[mm]

(Space required for

wiring) (S

p a

c e

r e

q u

ir e

d a

b o

v e

t h

e u

n it )

(S p

a c e

r e

q u

ir e

d b

e lo

w t h

e u

n it )

Top

Bottom

80 3

0 3

0

M800/M80/E80/C80 Series Specifications Manual (Hardware)

4 General Specifications (M800W/M80W Series)

78IB-1501506-L

[Outline dimension : FCU8-DX213]

[Outline dimension : FCU8-DX213-1]

(S p

a c e

r e

q u

ir e

d a

b o

v e

t h

e u

n it )

(S p

a c e

r e

q u

ir e

d b

e lo

w t h

e u

n it )

(Space

required for

wiring)

Top

Bottom

40

1 6

8 2

.5

45 115

4 [mm]

3 0

3 0

(S p

a c e

r e

q u

ir e

d a

b o

v e

t h

e u

n it )

(S p

a c e

r e

q u

ir e

d b

e lo

w t h

e u

n it )

(Space

required for

wiring)

Top

Bottom

40

1 6

8 2

.5

45 115

4

[mm]

3 0

3 0

M800/M80/E80/C80 Series Specifications Manual (Hardware)

4 General Specifications (M800W/M80W Series)

79 IB-1501506-L

[Outline dimension : FCU8-DX654]

[Outline dimension : FCU8-DX654-1]

(S p

a c e

r e

q u

ir e

d a

b o

v e

t h

e u

n it )

(S p

a c e

r e

q u

ir e

d b

e lo

w t h

e u

n it )

(Space

required for

wiring)

Top

Bottom

40 1

6 8

2 .5

45 115 4

[mm]

3 0

3 0

(S p

a c e

r e

q u

ir e

d a

b o

v e

t h

e u

n it )

(S p

a c e

r e

q u

ir e

d b

e lo

w t h

e u

n it ) (Space

required for

wiring)

Top

Bottom

40

1 6

8 2

.5

45 115

4

[mm] 3

0 3

0

M800/M80/E80/C80 Series Specifications Manual (Hardware)

4 General Specifications (M800W/M80W Series)

80IB-1501506-L

[Outline dimension : FCU8-DX651]

[Outline dimension : FCU8-DX408]

100

1 6

8

115 [mm]

45

2 .5

4

4

(Space

required for

wiring) Top

Bottom

(Space

required for

wiring)Top

Bottom

40

1 6

8 2

.5

45 109

4

[mm]

M800/M80/E80/C80 Series Specifications Manual (Hardware)

4 General Specifications (M800W/M80W Series)

81 IB-1501506-L

[Outline dimension : FCU8-DX409]

(Space

required for

wiring)Top

Bottom

40 1

6 8

2 .5

45 115 4

[mm]

M800/M80/E80/C80 Series Specifications Manual (Hardware)

4 General Specifications (M800W/M80W Series)

82IB-1501506-L

[Installation dimension : FCU8-DX220 / FCU8-DX230 / FCU8-DX231 / FCU8-DX202 /

FCU8-DX213 / FCU8-DX213-1 / FCU8-DX654 / FCU8-DX654-1 / FCU8-DX408 / FCU8-DX409]

[Installation dimension : FCU8-DX651]

[mm]

1 5

6

0 .2

6

6

(Unit outline)

40

1 6

8

2-M5 Screw

4

(U n

it o

u tl in

e )

(U n

it o

u tl in

e )

[mm]

1 5

6

0 .2

4 1

6 8

88 0.2

100

6

6

4

3-M5 Screw

(U n

it o

u tl in

e )

(U n

it o

u tl in

e )

(Unit outline)

M800/M80/E80/C80 Series Specifications Manual (Hardware)

4 General Specifications (M800W/M80W Series)

83 IB-1501506-L

4.12 Function Expansion Unit

4.12.1 Encoder (Manual Pulse Generator) I/F Expansion (FCU8-EX544)

[Outline dimension]

80 or more

[mm]

30107.5

1 2

4

M800/M80/E80/C80 Series Specifications Manual (Hardware)

4 General Specifications (M800W/M80W Series)

84IB-1501506-L

4.12.2 CC-Link (FCU8-EX561)

[Outline dimension]

80 or more

[mm]

3094.6

1 2

4

M800/M80/E80/C80 Series Specifications Manual (Hardware)

4 General Specifications (M800W/M80W Series)

85 IB-1501506-L

4.12.3 PROFIBUS-DP (FCU8-EX563)

[Outline dimension]

100 or more

[mm]

3094.6

1 2

4

M800/M80/E80/C80 Series Specifications Manual (Hardware)

4 General Specifications (M800W/M80W Series)

86IB-1501506-L

4.12.4 CC-Link IE Field (FCU8-EX564)

[Outline dimension]

80 or more

[mm]

3094.6

1 2

4

M800/M80/E80/C80 Series Specifications Manual (Hardware)

4 General Specifications (M800W/M80W Series)

87 IB-1501506-L

4.12.5 EtherNet/IP (FCU8-EX565)

[Outline dimension]

80 or more

[mm]

3094.6

1 2

4

M800/M80/E80/C80 Series Specifications Manual (Hardware)

4 General Specifications (M800W/M80W Series)

88IB-1501506-L

4.12.6 FL-net (FCU8-EX568)

[Outline dimension]

80 or more

[mm]

3094.6

1 2

4

M800/M80/E80/C80 Series Specifications Manual (Hardware)

4 General Specifications (M800W/M80W Series)

89 IB-1501506-L

4.12.7 Vibration Cutting Expansion Unit (FCU8-EX744)

[Outline dimension]

3094.6

1 2

4

[mm]

M800/M80/E80/C80 Series Specifications Manual (Hardware)

4 General Specifications (M800W/M80W Series)

90IB-1501506-L

4.13 Side Memory I/F Unit

(Note) Side memory I/F unit is only for 19-type display unit.

[Outline dimension]

[Installation dimension]

[mm]38

1 5

4

1 3

4 1

2 3

28 8.8

66

1.4

2- 5 holes

(Packing thickness)

Top

Bottom

290.3

40

4-R 2.5B

B

1 2

4 0

.3

1 3

4 0

.3

1 5

6

8.8

0.8

(8)

2 —

9

B — B

[mm]

Hole

2-M4screw (Valid depth of screw: 5.5 or more)

M800/M80/E80/C80 Series Specifications Manual (Hardware)

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91 IB-1501506-L

4.14 Manual Pulse Generator

4.14.1 5V Manual Pulse Generator (UFO-01-2Z9)

100 pulse/rev

[Outline dimension]

[Panel cut dimension]

Produced by NIDEC NEMICON CORPORATION

3-M4

[mm]

0

10

2 0

3 0

40

50

60

7 0

8 0

90

0V A B

8 0

.5

6 0

61 62 6

R 4

3

5 6

5 8

7 7

8.89 7.6 M3 x 6

5V

Gasket

Above size only

72 at equal pitch

Panel cut diameter

studIndex

Top

Bottom

[mm]

72

62

at equal pitch

M800/M80/E80/C80 Series Specifications Manual (Hardware)

4 General Specifications (M800W/M80W Series)

92IB-1501506-L

4.14.2 12V Manual Pulse Generator (HD60C)

25 pulse/rev

[Outline dimension]

[Panel cut dimension]

3.6

16 27 0.5

L10

8.89 7.60

t 2.0 3-M4

7 7

0 .5

8 0

1

5 8

0 .5

6 0

0 .5

[mm]

24 0.5

5 6

0 .5

Installation of screws

stud bolt Packing

other than M3 x 6 not possible

Top

Bottom

BA0V12V

40

30

50 60

70

10

20

90 0

80

3 — 4. 8

62 +2 0

72 0. 2

120

[mm]

(Divide equally

by three)

M800/M80/E80/C80 Series Specifications Manual (Hardware)

4 General Specifications (M800W/M80W Series)

93 IB-1501506-L

4.15 Synchronous Feed Encoder

4.15.1 Synchronous Feed Encoder (OSE-1024-3-15-68)

[Outline dimension]

19. 5

102

135

5 3

33

2

68

28

20

56

68

4 — 5. 4

21mm

14. 3 0

— 0.11

1. 15 +0.14

0 1. 15 +0.14

0

2

26

16

50

15- 0.006 — 0.017

— 0. 009 — 0. 025

2

5 — 0. 012 — 0. 042

3 + 0 . 1

0

6 8

5 6

50

— 0 . 0 0 9

— 0 . 0 2 5

[mm]

Caution plate

hole

Enlarged drawing of key

Valid depth of key groove is

Cross section BB

M800/M80/E80/C80 Series Specifications Manual (Hardware)

4 General Specifications (M800W/M80W Series)

94IB-1501506-L

[Connector]

Connector pin assignment

Pin Function Pin Function

A A phase K 0V

B Z phase L —

C B phase M —

D — N A phase reverse

E Case grounding P Z phase reverse

F — R B phase reverse

G — S —

H +5V T —

J —

F J

T

G

L

K

M

H

C

D

E RS

P N

B

A

M800/M80/E80/C80 Series Specifications Manual (Hardware)

4 General Specifications (M800W/M80W Series)

95 IB-1501506-L

4.16 Machine Operation Panel

4.16.1 Main Panel A , B (FCU8-KB921 / FCU8-KB922 / FCU8-KB925 , FCU8-KB923 / FCU8-KB924 / FCU8-KB926)

[Outline dimension : FCU8-KB921]

[Outline dimension : FCU8-KB922]

[Outline dimension : FCU8-KB925]

[mm]

260

1 4

0

9.5 60

(Space required

for wiring)

Top

Bottom

[mm]

260

1 4

0

9.5 60

(Space required

for wiring)

Top

Bottom

[mm]

260

1 4

0

9.5 60

(Space required

for wiring)

Top

Bottom

M800/M80/E80/C80 Series Specifications Manual (Hardware)

4 General Specifications (M800W/M80W Series)

96IB-1501506-L

[Outline dimension : FCU8-KB923]

[Outline dimension : FCU8-KB924]

[Outline dimension : FCU8-KB926]

[mm]

290

1 4

0

9.5 60

(Space required

for wiring)

Top

Bottom

[mm]

290

1 4

0

9.5 60

(Space required

for wiring)

Top

Bottom

[mm]

290

1 4

0

9.5 60

(Space required

for wiring)

Top

Bottom

M800/M80/E80/C80 Series Specifications Manual (Hardware)

4 General Specifications (M800W/M80W Series)

97 IB-1501506-L

[Panel cut dimension : FCU8-KB921 / FCU8-KB922 / FCU8-KB925]

[Panel cut dimension : FCU8-KB923 / FCU8-KB924 / FCU8-KB926]

[mm]

2480.3

260

247

2460.3

0.5

1 2

7

1 1

3 0

.3

1 2

6 0

.3 (7

) (7

)

(7) (7) 91 3

91 3

(6.5)

3.53.5

0 .5

(6 .5

)

6 .5

0

.2 10.2

4-M3

1 4

0

(6.5)

(6 .5

)

(Unit outline)

(U n

it o

u tl in

e )

(Square hole dimension)

(S q

u a

re h

o le

d im

e n

s io

n )

screw

4 — 4

holes

[mm]

2780.3

290

277

2760.3

0.5

1 2

7

1 1

3 0

.3

1 2

6 0

.3 (7

) (7

)

(7) (7)

91 3

91 3

(6.5)

3.53.5

0 .5

(6 .5

)

6 .5

0

.2 10.2

4-M3

1 4

0

(6.5)

(6 .5

)

(Unit outline)

(U n

it o

u tl in

e )

(Square hole dimension)

(S q

u a

re h

o le

d im

e n

s io

n )

screw

4 — 4

holes

M800/M80/E80/C80 Series Specifications Manual (Hardware)

4 General Specifications (M800W/M80W Series)

98IB-1501506-L

[Letter label dimension : FCU8-KB922 / FCU8-KB924]

Clear key top

Letter label

(Material: PET or equivalent, t = 0.125 or less)

Example of a letter

12.8 or less 9

.8 o

r le

s s

M800/M80/E80/C80 Series Specifications Manual (Hardware)

4 General Specifications (M800W/M80W Series)

99 IB-1501506-L

4.16.2 Sub Panel A (FCU8-KB931 / FCU8-KB941)

[Outline dimension : FCU8-KB931]

[Outline dimension : FCU8-KB941]

[Panel cut dimension : FCU8-KB931 / FCU8-KB941]

[mm]

140

1 4

0

9.5 70

(Space required for

wiring)

Top

Bottom

[mm]

140

1 4

0

9.5 70

(Space required for

wiring)

Top

Bottom

[mm]

1280.3

140

127

1260.3

0.5

1 2

7

1 1

3 0

.3

1 2

6 0

.3 (7

) (7

)

(7) (7)

91 3

91 3

(6.5)

3.53.5

0 .5

(6 .5

)

6 .5

0

.2 10.2

4-M3

1 4

0

(Unit outline)

(U n

it o

u tl in

e )

(Square hole dimension)

(S q

u a

re h

o le

d im

e n

s io

n )

screw

4 — 4

holes

M800/M80/E80/C80 Series Specifications Manual (Hardware)

4 General Specifications (M800W/M80W Series)

100IB-1501506-L

4.17 Handy Terminal

(Note 1) «Short term» means within one month.

(Note 2) The unit is an IP65F equivalent.

Item Unit name Handy terminal

Type HG1T-SB12UH-MK1346-L5

General Specifications

Ambient temperature

During operation 0 to 40

During storage -20 to 60

Ambient humidity

Long term: 10 to 75% RH (with no dew condensation)

Short term: 10 to 95% RH (with no dew condensation) (Note 1)

Vibration resistance

During operation 9.8m/s2 [1.0G] or less, 10 to 55Hz

Shock resistance

During storage 98m/s2 [10.0G] or less

Working atmosphere

No corrosive gases, dust or oil mist

Power specifications

Power voltage 24VDC5% Ripple noise 240mV (P-P)

Current consumption

(max.) 0.2A

Instantaneous stop tolerance time

24VDC: 4ms or less

Others Heating value 4W (max.)

Mass 0.6kg

M800/M80/E80/C80 Series Specifications Manual (Hardware)

4 General Specifications (M800W/M80W Series)

101 IB-1501506-L

Dimension and names of parts

(Note) Do not press multiple switches simultaneously: When three or more switches are pressed simultaneously,

unpressed switches are also detected as pressed ones.

No. Name Function/ Specification No. Name Function/ Specification

(1) LCD Monochrome display with backlight 192(W) 64(H) dots

(7) HOST Host interface connector (DDK: 17JE-23250-02(D8A6))

(2) SW1

Emergency stop switch Contact rating/ Contact: 24VDC, 1A Contact configuration: 2b contacts (IDEC Corporation: HA1E- V2S2VR)

(8) — Host interface cable (5m)

(3) — Membrane switch (Note) (9) — Simplified hand strap (IDEC Corporation: HG9Z-PS1)

(4) SW2

Enable switch Contact rating/ Contact: 24VDC, 50mA Contact configuration: 3 position contact 2 (OFF-ON-OFF) (IDEC Corporation: HE3B-M2)

(10) — Panel hanging fitting (IDEC Corporation: HG9Z-TK1)

(5) SW4

Manual pulse generator Output: Open collector 4.7k pull-up resistor is connected. (TOKYO SOKUTEIKIZAI CO., LTD: RE19PH50C16RR)

(11) — Serial number plate

(6) SW6 Selector switch

133

255

90

46.7

38

51

11.515

(2)

(5)

(6)

(3)

(1)

(4)

(8)

(7)

(9)

(11)(10)

M800/M80/E80/C80 Series Specifications Manual (Hardware)

4 General Specifications (M800W/M80W Series)

102IB-1501506-L

4.18 Thermistor 4.18.1 Thermistor(PT3C-51F-M2)

[Outline dimension]

Made by SHIBAURA ELECTRONICS Co., Ltd.

Ambient temperature -10 to + 190

Insulation resistance 100M or more at 500VDC [between case and lead wire]

25010

3

123

4.5

[mm]

M800/M80/E80/C80 Series Specifications Manual (Hardware)

4 General Specifications (M800W/M80W Series)

103 IB-1501506-L

4.19 Exclusive SD Cards

(Note 1) SLC stands for Single Level Cell, and it stores one bit data in each memory cell.

This provides longer life span and high product reliability in comparison with MLC (Multi Level Cell), which is

commonly applied to SD cards.

(Note 2) Do not touch the terminal part with fingers, etc. when handling the SD cards.

The contamination of the terminal part of SD card causes a contact failure or a trouble.

Item FCU8-SD001G FCU8-SD004G

Capacity 1GB 4GB

NAND Flash SLC (Note 1)

Ambient temperature During operation -25 to +85

During storage -40 to +85

Ambient humidity During operation 5% to 95%RH (with no dew condensation)

During storage 5% to 95%RH (with no dew condensation)

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4 General Specifications (M800W/M80W Series)

104IB-1501506-L

4.20 Specifications and Precautions of USB/SD/LAN Interface

4.20.1 USB Interface (Personal Computer Unit, Side Memory I/F Unit)

(Note 1) Data transfer speed is the theoretical value on the standard, and the actual speed will be inferior to the value

listed above. The transfer speed may be restrained depending on the specification of the connected device.

(Note 2) Side memory I/F unit is only for 19-type display unit.

(Note 3) Do not connect devices other than the USB memory to the front memory I/F of the graphic control unit.

(1) Precautions for use of commercially available USB keyboards and mice(Only for the display unit with the

computer.)

MITSUBISHI will not provide performance guarantee and maintenance for commercially available USB keyboards

and mice. In case of using one of them, careful performance check must be required by the machine tool builder.

Commercially available devices may not be compatible with MITSUBISHI units or suitable FA environment for

temperature- or noise-wise.

Commercially available USB keyboards/mice are susceptible to noise, etc., and may cause a malfunction in the unit

that may lead to an accident. Do not use them while the machine is operated.

(2) Precautions for use of other commercially available USB devices(Only for the display unit with the

computer.)

When connecting a commercially available USB device that requires power exceeding the maximum current, select

the one of which power can be supplied from an outside source.

MITSUBISHI will not provide performance guarantee and maintenance for commercially available USB printer,

USB floppy disk, USB memory, USB hub, USB-CD drive, USB-DVD drive, and other USB devices. Commercially

available devices may not be compatible with MITSUBISHI units or suitable FA environment for temperature- or

noise-wise.

In the case of using one of them, careful performance check must be required by the machine tool builder, and

necessary noise countermeasures, such as executing EMI countermeasures or adding the ferrite cores, must be

taken.

(3) Precautions for insertion/removal of USB memory

When inserting/removing an USB memory, turn the MITSUBISHI device’s power OFF. Do not pull out the USB

memory or turn OFF the power during access to the USB memory. Failure to observe this could cause the memory

contents to be erased.

When Inserting/removing a USB memory, be sure to have enough interval to perform that (about 10 seconds or

more).

In case of emergency, always perform backups by having your important data duplicate, etc. as MITSUBISHI will

not guarantee the broken or lost data.

(4) Precaution for operation with front-side USB memory

A USB memory to be used has to be supported USB2.0 Hi-Speed (480Mbps).

When connecting the USB memory, connect it directly without using the extension cable or USB hub.

Machine vibration may cause the USB memory to fall out depending on environment. Therefore, the operation with

the front-side USB memory is required to be performed on your own responsibility.

Standards USB3.0 USB2.0

Data transfer speed (Note)

Super Speed (5Gbps) High Speed (480Mbps) Full Speed (12Mbps) Low Speed (1.5Mbps)

High Speed (480Mbps) Full Speed (12Mbps) Low Speed (1.5Mbps)

Power supply to USB device

Supply voltage: 5V 5% Supply current: Max. 900mA/port

Supply voltage: 5V 5% Supply current: Max. 500mA/port (However, max. 200mA/port for side memory I/F unit)

Number of free ports Personal computer unit 2 Personal computer unit 4, Side memory I/F unit 1

Max. cable length 3m (During Super Speed. 5m for up to High Speed)

5m

M800/M80/E80/C80 Series Specifications Manual (Hardware)

4 General Specifications (M800W/M80W Series)

105 IB-1501506-L

4.20.2 SD Interface (Control Unit, Side Memory I/F Unit)

(Note 1) SDXC is not supported.

(Note 2) Side memory I/F unit is only for 19-type display unit.

(1) Precautions for use of commercially available SD card

MITSUBISHI will not provide performance guarantee and maintenance for commercially available SD card, mini SD

card or micro SD card (requires converting adapter). In case of using one of them, careful performance check must

be required by the machine tool builder.

Commercially available devices may not be compatible with MITSUBISHI units or suitable FA environment for

temperature- or noise-wise.

(2) Precautions for insertion/removal of SD card

When inserting/removing an SD card, turn the MITSUBISHI device’s power OFF. Do not pull out the card or turn

OFF the power during access to the SD card. Failure to observe this could cause the memory contents to be

erased.

In case of emergency, always perform backups by having your important data duplicate, etc. as MITSUBISHI will

not guarantee the broken or lost data.

4.20.3 LAN Interface (Control Unit, Personal Computer Unit)

(Note 1) Data transfer speed is the theoretical value on the standard, and the actual speed will be inferior to the value

listed above. The transfer speed may be restrained depending on the specification of the connected device.

(Note 2) When using half-duplex communication, the response time may become long depending on the opposite

device.

Use full-duplex communication to connect with the opposite device via a switching HUB.

(1) Precautions for selection of LAN cable

Make sure to select the LAN cables which are «category 5e or above» and «shielded». Cable wire material with

double shielded, which is appropriate for FA environment., is recommended.

Standards SD/SDHC (Note)

Transfer speed According to the connecting SD card

Capacity 32GB

Number of free ports Control unit 1, Side memory I/F unit 1

Standards 1000BASE-T / 100BASE-TX / 10BASE-T

Data transfer speed (Note)

1000Mbps / 100Mbps / 10Mbps

Number of free ports Control unit 1, Personal computer unit 1

Max. cable length 100m

M800/M80/E80/C80 Series Specifications Manual (Hardware)

4 General Specifications (M800W/M80W Series)

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107 IB-1501506-L

M800S/M80/E80 Series

Hardware

M800/M80/E80/C80 Series Specifications Manual (Hardware)

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1

System Basic Configuration (M800S/M80/E80 Series)

M800/M80/E80/C80 Series Specifications Manual (Hardware)

1 System Basic Configuration (M800S/M80/E80 Series)

110IB-1501506-L

1.1 System Basic Configuration Drawing

(Note) For the drive unit configuration, refer to the Instruction Manual of the drive unit you use.

(Control unit is added onto

back of display unit.)

Motor group

Servo/Spindle drive unit

Manual pulse generator

Manual pulse penerator

Remote I/O unit

Remote I/O unit

Display unit

Operation panel I/O unit

Control unit

(Operation panel I/O unit is added

onto back of keyboard unit.)

Keyboard unit

Synchronous

feed encoder

111 IB-1501506-L

2

General Connection Diagram (M800S/M80/E80 Series)

M800/M80/E80/C80 Series Specifications Manual (Hardware)

2 General Connection Diagram (M800S/M80/E80 Series)

112IB-1501506-L

2.1 General Connection Diagram [M800S] When the display unit is FCU8-DU142-31/FCU8-DU182-31, refer to «2.4 Difference in Connection Depending on the

Display Unit» for connection of the display unit.

(Note 1) For information on how to connect the drive unit, refer to the drive unit’s manual.

J395/

J396/

G380

FCUA-R050/054

(1ch)

Field Network

L1 L2 L3

D-AL

MC

DCOUT

FG

ACIN

CP/NFB

MC

ON OFF

MC

MC

CP/NFB

FG

Max.

8 points

EMG J120

J303

J070/071

J303

J100

J030(1ch)

J031(2ch)

EMG

LAN1

SKIP

DCIN

SIO LAN2

FCU8-EX56x

FCU8-EX70x

FRONT

RIO2ENC CJ71

BL

< J09x>

RIO1

USB_F

SDC_F

USB_B

SDC_B

< J08x>

NCKB

3ch

J210

RIO3EXT MPG

5V : J023(1ch)/024(2ch)/025(3ch)

12V : J020(1ch)/021(2ch)/022(3ch)

J350/351

LCD

MENUKEY

DI:CJ31/33

DO:CJ32/34

RIO1

DCIN

RIO2

J350/351

J350/351

(R2-TM)

J210

FCU8-KB92x FCU8-KB941/KB931

G460

J026(1ch)

J027(2ch)

J070/071

J070/071

J210

J210

J070/071

DI:CJ31/33

DO:CJ32/34

RIO1

DCIN

RIO2

DI:CJ31/33

DO:CJ32/34

RIO1

DCIN

RIO2

J350/351

J350/351

J070/071

DI:CJ31/33

DO:CJ32/34

RIO1

DCIN

RIO2

DI:CJ31/33

DO:CJ32/34

RIO1

DCIN

RIO2

J350/351

J350/351

(R2-TM)

(R2-TM)

J010 CJ71

FCU8-DX731/DX750/DX760/DX761

DI : CJ37/39

DO : CJ38/40

J460/461

Machine operation panel manufactured by Mitsubishi Electric

(Note 1)

Drive unit

Control unit

Synchronous feed

encoder

No-fuse breaker (NFB)

AC reactor

Circuit protector (CP)

Ethernet device

Ethernet device

24VDC

RS-232C device

Function expansion unit

Menu key

Display unit

Memory mediums

Front memory I/F card

Operation panel I/O unit

Machine control relay/contact

Remote I/O unit

24VDC

Keyboard unit

Machine operation panel made by the machine tool builder

Skip signal input

24VDC stabilized power supply

To the next remote I/O or terminator connector

Manual pulse generator (5V/12V)

Dotted lines indicate the sections prepared by the machine tool builder.

<> Angle brackets indicates attached cable of unit.

Option relay unit

24VDC

Manual pulse

generator (5V)

Remote I/O unit

24VDC

Remote I/O unit

24VDC

Remote I/O unit

24VDC

Remote I/O unit

24VDC

To the next remote I/O or terminator connector

To the next remote I/O or terminator connector

Machine control relay/contact

Machine control relay/contact

G430

/ FCU8-EX744

TP < J421>

FCU8-KB04x

FCU8-KB083

FCU8-DX2xx/DX6xx/DX4xx

OPTH1 OPTH2

J395/

J396/

G380

FCU8-MU54x/FCU8-MA54x

Handy terminal

10.4-type:FCU8-DU141-31

15-type:FCU8-DU181-31

Add-on

CPU card

Drive unit

(Note 1)

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113 IB-1501506-L

2.2 General Connection Diagram [M80] When the display unit is FCU8-DU142-32/FCU8-DU182-32, refer to «2.4 Difference in Connection Depending on the

Display Unit» for connection of the display unit.

The general connection diagram with smart safety observation function is as below.

Without smart safety observation function, functional safety expansion unit is not installed in the control unit.

(Note 1) For information on how to connect the drive unit, refer to the drive unit’s manual.

(Note 2) For the 8.4-type display unit, TP connector is not used.

(Note 3) The safety remote I/O unit is available only when the functional safety expansion unit is mounted.

J395/

J396/

G380

FCUA-R050/054

(1ch)

Field Network

L1 L2 L3

D-AL

MC

DCOUT

FG

ACIN

CP/NFB

MC

ON OFF

MC

MC

CP/NFB

FG

Max.

8 points

EMG J120

J303

J070/071

J303

J100

J030(1ch)

J031(2ch)

EMG

LAN1

SKIP

DCIN

SIO LAN2

FCU8-EX56x

FCU8-EX70x

FRONT

RIO2ENC CJ71

BL

< J09x>

RIO1

USB_F

SDC_F

USB_B

SDC_B

< J08x>

NCKB

3ch

J210

RIO3EXT MPG

5V : J023(1ch)/024(2ch)/025(3ch)

12V : J020(1ch)/021(2ch)/022(3ch)

J350/351

LCD

MENUKEY

DI:CJ31/33

DO:CJ32/34

RIO1

DCIN

RIO2

J350/351

J350/351

(R2-TM)

J210

FCU8-KB92x FCU8-KB941/KB931

G460

J026(1ch)

J027(2ch)

J070/071

J070/071

J210

J210

J070/071

DI:CJ31/33

DO:CJ32/34

RIO1

DCIN

RIO2

DI:CJ31/33

DO:CJ32/34

RIO1

DCIN

RIO2

J350/351

J350/351

J070/071

DI:CJ31/33

DO:CJ32/34

RIO1

DCIN

RIO2

DI:CJ31/33

DO:CJ32/34

RIO1

DCIN

RIO2

J350/351

J350/351

(R2-TM)

(R2-TM)

J010 CJ71

FCU8-DX731/DX750/DX760/DX761

DI : CJ37/39

DO : CJ38/40

J460/461

Machine operation panel manufactured by Mitsubishi Electric

(Note 1)

Drive unit

Control unit

Synchronous feed

encoder

No-fuse breaker (NFB)

AC reactor

Circuit protector (CP)

Ethernet device

Ethernet device

24VDC

RS-232C device

Function expansion unit

Menu key

Display unit

Memory mediums

Front memory I/F card

Operation panel I/O unit

Machine control relay/contact

Remote I/O unit

24VDC

Keyboard unit

Machine operation panel made by the machine tool builder

Skip signal input

24VDC stabilized power supply

To the next remote I/O or terminator connector

Manual pulse generator (5V/12V)

Dotted lines indicate the sections prepared by the machine tool builder.

<> Angle brackets indicates attached cable of unit.

Option relay unit

24VDC

Manual pulse

generator (5V)

Remote I/O unit

24VDC

Remote I/O unit

24VDC

Remote I/O unit

24VDC

Remote I/O unit

24VDC

To the next remote I/O or terminator connector

To the next remote I/O or terminator connector

Machine control relay/contact

Machine control relay/contact

G430

/ FCU8-EX744

FCU8-KB04x

FCU8-KB083

TP < J421>

FCU8-DX2xx/DX6xx/DX4xx

FCU8-KB026/KB028/KB029

OPTH1

FCU8-MU511/FCU8-MU512

FCU8-EX133

Handy terminal

8.4-type:FCU8-DU121-12

10.4-type:FCU8-DU141-32

15-type:FCU8-DU181-32

(Note 2)

Functional

safety

expansion unit

(Note 3)

M800/M80/E80/C80 Series Specifications Manual (Hardware)

2 General Connection Diagram (M800S/M80/E80 Series)

114IB-1501506-L

2.3 General Connection Diagram [E80]

(Note 1) For information on how to connect the drive unit, refer to the drive unit’s manual.

J395/

J396/

G380

FCUA-R050/054

(1ch)

Field Network

L1 L2 L3

D-AL

MC

DCOUT

FG

ACIN

CP/NFB

MC

ON OFF

MC

MC

CP/NFB

FG

Max.

8 points

EMG J120

J303

J070/071

J303

J100

J030(1ch)

J031(2ch)

EMG

LAN1

SKIP

DCIN

SIO LAN2

FCU8-EX56x

FCU8-EX70x

FRONT

RIO2ENC CJ71

BL

< J09x>

RIO1

USB_F

SDC_F

USB_B

SDC_B

< J08x>

NCKB

3ch

J210

RIO3EXT MPG

5V : J023(1ch)/024(2ch)/025(3ch)

12V : J020(1ch)/021(2ch)/022(3ch)

J350/351

LCD

MENUKEY

DI:CJ31/33

DO:CJ32/34

RIO1

DCIN

RIO2

J350/351

J350/351

(R2-TM)

J210

FCU8-KB92x FCU8-KB941/KB931

G460

J026(1ch)

J027(2ch)

J070/071

J070/071

J210

J210

J070/071

DI:CJ31/33

DO:CJ32/34

RIO1

DCIN

RIO2

DI:CJ31/33

DO:CJ32/34

RIO1

DCIN

RIO2

J350/351

J350/351

J070/071

DI:CJ31/33

DO:CJ32/34

RIO1

DCIN

RIO2

DI:CJ31/33

DO:CJ32/34

RIO1

DCIN

RIO2

J350/351

J350/351

(R2-TM)

(R2-TM)

J010 CJ71

FCU8-DX731/DX750/DX760/DX761

DI : CJ37/39

DO : CJ38/40

J460/461

Machine operation panel manufactured by Mitsubishi Electric

(Note 1)

Drive unit

Control unit

Synchronous feed

encoder

No-fuse breaker (NFB)

AC reactor

Circuit protector (CP)

Ethernet device

Ethernet device

24VDC

RS-232C device

Function expansion unit

Menu key

Display unit

Memory mediums

Front memory I/F card

Operation panel I/O unit

Machine control relay/contact

Remote I/O unit

24VDC

Keyboard unit

Machine operation panel made by the machine tool builder

Skip signal input

24VDC stabilized power supply

To the next remote I/O or terminator connector

Manual pulse generator (5V/12V)

Dotted lines indicate the sections prepared by the machine tool builder.

<> Angle brackets indicates attached cable of unit.

Option relay unit

24VDC

Manual pulse

generator (5V)

Remote I/O unit

24VDC

Remote I/O unit

24VDC

Remote I/O unit

24VDC

Remote I/O unit

24VDC

To the next remote I/O or terminator connector

To the next remote I/O or terminator connector

Machine control relay/contact

Machine control relay/contact

FCU8-KB024/KB025

OPTH1

FCU8-MU513/FCU8-MU514

FCU8-DX2xx/DX4xx

8.4-type:FCU8-DU121-13

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2 General Connection Diagram (M800S/M80/E80 Series)

115 IB-1501506-L

2.4 Difference in Connection Depending on the Display Unit Cables are different depending on the display unit.

The parts surrounded by the dotted lines in the figures below are different.

[FCU8-DU142-31 / FCU8-DU142-32 / FCU8-DU182-31 / FCU8-DU182-32]

[FCU8-DU141-31 / FCU8-DU141-32 / FCU8-DU181-31 / FCU8-DU181-32]

LCD

MENUKEY

TP

BL

FCU8-DU182-31 / FCU8-DU182-32 FCU8-DU142-31 / FCU8-DU142-32

Control unit

LCD

with touch panel

Menu key

Display unit

LCD

MENUKEY

TP

BL

FCU8-DU181-31 / FCU8-DU181-32 FCU8-DU141-31 / FCU8-DU141-32

Control unit

LCD

with touch panel

Menu key

Display unit

M800/M80/E80/C80 Series Specifications Manual (Hardware)

2 General Connection Diagram (M800S/M80/E80 Series)

116IB-1501506-L

2.5 Connecting an Operation Panel I/O Unit (FCU8-DX834) Dotted lines indicate the sections which is different from the FCU8-DX731/DX750/DX760/DX761 in FCU8-DX834.

[FCU8-DX834]

[FCU8-DX731 / FCU8-DX750 / FCU8-DX760 / FCU8-DX761]

CJ71

NCKB

RIO3EXT MPG

J350/351

Control unit

Operation panel I/O unit

Machine operation panel

made by the

machine tool builder

J070/071

J012 RIO3

FCU8-DX834

DI : CG31/33

DO : CG32/34

J350/351

KEYUSB

CJ71

J460/461

DCIN

OPKB

24VDC

CJ71

NCKB

RIO3EXT MPG

J350/351

Control unit

Operation panel I/O unit

Machine operation panel

made by the

machine tool builder J010

CJ71

FCU8-DX731/DX750/DX760/DX761

DI : CJ37/39

DO : CJ38/40

J460/461

M800/M80/E80/C80 Series Specifications Manual (Hardware)

2 General Connection Diagram (M800S/M80/E80 Series)

117 IB-1501506-L

2.6 Connecting a Pulse-controlled Inverter [M80/E80] Pulse-controlled inverter refers to an inverter capable of controlling spindle operation through pulse train input.

(Note) When the pulse-controlled inverter is connected, the remote I/O unit cannot be connected to the either of the

RIO1 connector or the RIO2 connector.

2.7 Connecting a BiSS Encoder BiSS encoder refers to an encoder compatible with BiSS-C.

Connect the BiSS encoder to the ENC connector and the RIO2 connector of the control unit.

RIO2ENC RIO1

Control unit

FCUA-R050/054

(1ch)

Synchronous feed

encoder

Spindle motor

Pulse-controlled

inverter

RIO2ENC RIO1

Control unit

BiSS encoder

M800/M80/E80/C80 Series Specifications Manual (Hardware)

2 General Connection Diagram (M800S/M80/E80 Series)

118IB-1501506-L

119 IB-1501506-L

3

List of Configuration (M800S/M80/E80 Series)

M800/M80/E80/C80 Series Specifications Manual (Hardware)

3 List of Configuration (M800S/M80/E80 Series)

120IB-1501506-L

3.1 Control Unit [M800S]

3.2 Control Unit [M80]

3.3 Control Unit [E80]

Classification Type Components Remarks NC functions and display controller For M830S

FCU8-MU542 Base control card Add-on CPU card Front-side memory I/F card

This unit is not compliant with both Export Trade Control Order and Foreign Exchange Order.

NC functions and display controller For M850S

FCU8-MA542 Base control card Add-on CPU card Front-side memory I/F card

This unit is not compliant with Export Trade Control Order, and it is compliant with Foreign Exchange Order.

NC functions and display controller For M830S

FCU8-MU541 Base control card Add-on CPU card Front-side memory I/F card

This unit is not compliant with both Export Trade Control Order and Foreign Exchange Order.

NC functions and display controller For M850S

FCU8-MA541 Base control card Add-on CPU card Front-side memory I/F card

This unit is not compliant with Export Trade Control Order, and it is compliant with Foreign Exchange Order.

Classification Type Components Remarks NC functions and display controller For M80 TypeB

FCU8-MU511 Base control card Front-side memory I/F card

This unit is not compliant with both Export Trade Control Order and Foreign Exchange Order.

NC functions and display controller For M80 TypeA

FCU8-MU512 Base control card Front-side memory I/F card

This unit is not compliant with both Export Trade Control Order and Foreign Exchange Order.

NC functions and display controller For M80 TypeB

FCU8-MU501 Base control card Front-side memory I/F card

This unit is not compliant with both Export Trade Control Order and Foreign Exchange Order.

NC functions and display controller For M80 TypeA

FCU8-MU502 Base control card Front-side memory I/F card

This unit is not compliant with both Export Trade Control Order and Foreign Exchange Order.

Classification Type Components Remarks NC functions and display controller For E80 TypeB

FCU8-MU513 Base control card Front-side memory I/F card

This unit is not compliant with both Export Trade Control Order and Foreign Exchange Order.

NC functions and display controller For E80 TypeA

FCU8-MU514 Base control card Front-side memory I/F card

This unit is not compliant with both Export Trade Control Order and Foreign Exchange Order.

M800/M80/E80/C80 Series Specifications Manual (Hardware)

3 List of Configuration (M800S/M80/E80 Series)

121 IB-1501506-L

3.4 Display Unit [M800S]

3.5 Display Unit [M80]

3.6 Display Unit [E80]

3.7 Keyboard Unit [M800S]

Classification Type Components Remarks

10.4-type color TFT touch panel (VGA:640*480)

FCU8-DU142-31 / FCU8-DU141-31

LCD panel Menu keys Escutcheon Base metal plate Cable Screw cap set

Front side memory I/F is normally equipped with the control unit

15-type color TFT touch panel (XGA:1024*768)

FCU8-DU182-31 / FCU8-DU181-31

LCD panel Menu keys Escutcheon Base metal plate Cable Screw cap set

Front side memory I/F is normally equipped with the control unit

Classification Type Components Remarks

8.4-type color TFT (VGA:640*480)

FCU8-DU121-12

LCD panel Menu keys Escutcheon Base metal plate Cable Screw cap set

Front side memory I/F is normally equipped with the control unit

10.4-type color TFT touch panel (VGA:640*480)

FCU8-DU142-32 / FCU8-DU141-32

LCD panel Menu keys Escutcheon Base metal plate Cable Screw cap set

Front side memory I/F is normally equipped with the control unit

15-type color TFT touch panel (XGA:1024*768)

FCU8-DU182-32 / FCU8-DU181-32

LCD panel Menu keys Escutcheon Base metal plate Cable Screw cap set

Front side memory I/F is normally equipped with the control unit

Classification Type Components Remarks

8.4-type color TFT (VGA:640*480)

FCU8-DU121-13

LCD panel Menu keys Escutcheon Base metal plate Cable Screw cap set

Front side memory I/F is normally equipped with the control unit

Classification Type Components Remarks

Keyboard for 10.4-type display unit Clear keys

FCU8-KB041 Escutcheon, key switch G402 cable Screw cap set

ONG layout (for L system, XZF)

Keyboard for 10.4-type display unit Clear keys

FCU8-KB046 Escutcheon, key switch G402 cable Screw cap set

ONG layout (for M system/L system, XYZ)

Keyboard for 10.4-type display unit Clear keys

FCU8-KB047 Escutcheon, key switch G402 cable Screw cap set

Full keyboard (for M system/L system) (in tandem)

Keyboard for 10.4-type display unit Clear keys

FCU8-KB048 Escutcheon, key switch G402 cable Screw cap set

ABC layout (for M system/L system)

Keyboard for 15-type display unit Clear keys

FCU8-KB083 Escutcheon, key switch G402 cable Screw cap set

Full keyboard (for M system/L system) (in tandem)

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3 List of Configuration (M800S/M80/E80 Series)

122IB-1501506-L

3.8 Keyboard Unit [M80]

3.9 Keyboard Unit [E80]

Classification Type Components Remarks

Keyboard for 8.4-type display unit Clear keys

FCU8-KB026 Escutcheon, key switch G402 cable Screw cap set

ONG layout (for M system/L system, XYZ)

Keyboard for 8.4-type display unit Clear keys

FCU8-KB028 Escutcheon, key switch G402 cable Screw cap set

ONG layout (for L system, XZF)

Keyboard for 8.4-type display unit Clear keys

FCU8-KB029 Escutcheon, key switch G402 cable Screw cap set

ONG layout (for M system/L system) (in tandem)

Keyboard for 10.4-type display unit Clear keys

FCU8-KB041 Escutcheon, key switch G402 cable Screw cap set

ONG layout (for L system, XZF)

Keyboard for 10.4-type display unit Clear keys

FCU8-KB046 Escutcheon, key switch G402 cable Screw cap set

ONG layout (for M system/L system, XYZ)

Keyboard for 10.4-type display unit Clear keys

FCU8-KB047 Escutcheon, key switch G402 cable Screw cap set

Full keyboard (for M system/L system) (in tandem)

Keyboard for 10.4-type display unit Clear keys

FCU8-KB048 Escutcheon, key switch G402 cable Screw cap set

ABC layout (for M system/L system)

Keyboard for 15-type display unit Clear keys

FCU8-KB083 Escutcheon, key switch G402 cable Screw cap set

Full keyboard (for M system/L system) (in tandem)

Classification Type Components Remarks

Keyboard for 8.4-type display unit Sheet keys

FCU8-KB024 Escutcheon, key switch G402 cable Screw cap set

ONG layout (for M system/L system, XYZ)

Keyboard for 8.4-type display unit Sheet keys

FCU8-KB025 Escutcheon, key switch G402 cable Screw cap set

ONG layout (for L system, XZF)

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123 IB-1501506-L

3.10 Operation Panel I/O Unit

(Note) DI: Digital input signals, DO: Digital output signals

Classification Type Components Remarks

DI 24V/0V common input [64 points] DO Source output [48 points] AO Analog output [1 point]

FCU8-DX731 Base card RIO 2.0 terminator connector (R2-TM)

DI: 64-points 24V/0V common type DO: 48-points source type (200mA/point) AO: 1 point Manual pulse generator input: 2ch Control unit I/F Keyboard unit I/F Remote I/O 2.0 I/F RIO occupied stations (fixed): 1, 3, 7 to 12, 20 to 22 RIO extensible stations: 2, 4 to 6, 13 to 19, 23 to 64

DI 24V/0V common input [96 points] DO Source output [64 points]

FCU8-DX750 Base card RIO 2.0 terminator connector (R2-TM)

DI: 96-points 24V/0V common type DO: 64-points source type (200mA/point) Manual pulse generator input: 3ch Control unit I/F Keyboard unit I/F Remote I/O 2.0 I/F RIO occupied stations (fixed): 1 to 3, 7 to 12, 20 to 22 RIO extensible stations: 4 to 6, 13 to 19, 23 to 64

DI 24V/0V common input [96 points] DO Source output [96 points]

FCU8-DX760 Base card Add-on card RIO 2.0 terminator connector (R2-TM)

DI: 96-points 24V/0V common type DO: 96-points source type (200mA/point) Manual pulse generator input: 3ch Control unit I/F Keyboard unit I/F Remote I/O 2.0 I/F RIO occupied stations (fixed): 1 to 4, 7 to 12, 20 to 22 RIO extensible stations: 5, 6, 13 to 19, 23 to 64

DI 24V/0V common input [96 points] DO Source output [64 points] AI Analog input [1 point] AO Analog output [1 point]

FCU8-DX761 Base card Add-on card RIO 2.0 terminator connector (R2-TM)

DI: 96-points 24V/0V common type DO: 64-points source type (200mA/point) AI: 1 point AO: 1 point Manual pulse generator input: 3ch Control unit I/F Keyboard unit I/F Remote I/O 2.0 I/F RIO occupied stations (fixed): 1 to 5, 7 to 12, 20 to 22 RIO extensible stations: 6, 13 to 19, 23 to 64

DI 24V/0V common input [64 points] DO Source output [64 points] Scan input [64 points] Scan output [64 points]

FCU8-DX834 Base card Add-on card RIO 2.0 terminator connector (R2-TM)

DI: 64-points 24V/0V common type DO: 64-points source type (200mA/point) Scan input: 64 points Scan output: 64 points Manual pulse generator input: 3ch Keyboard unit I/F Remote I/O 2.0 I/F RIO occupied stations (fixed): 1 to 4, 7 to 14, 20 to 22 RIO extensible stations: 5, 6, 15 to 19, 23 to 64

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3.11 Remote I/O Unit [M800S/M80]

(Note) DI: Digital input signals, DO: Digital output signals, AI: Analog input signals, AO: Analog output signals

Classification Type Components Remarks

DI 24V/0V common input [32 points] DO Source output [32 points]

FCU8-DX220 Base card RIO 2.0 connector set

DI: 32-points 24V/0V common type Do: 32-points source type (200mA/point) Number of occupied stations: 1

DI 24V/0V common input [64 points] DO Source output [48 points]

FCU8-DX230 Base card RIO 2.0 connector set

DI: 64-points 24V/0V common type DO: 48-points source type (200mA/point) Number of occupied stations: 2

DI 24V/0V common input DO Source output [48 points] AO Analog output [1 point]

FCU8-DX231 Base card RIO 2.0 connector set

DI: 64-points 24V/0V common type DO: 48-points source type (200mA/point) AO: 1 point Number of occupied stations: 2

AI Analog input [4 points] AO Analog output [1 point]

FCU8-DX202 Base card RIO 2.0 connector set

AI : 4 points AO: 1 point Number of occupied stations: 1

DI 0V common input [16 points] DO Source output (large capacity) [8 points]

FCU8-DX213 Base card RIO 2.0 connector set

DI: 16-points 0V common type (3mA/point) DO: 8-points source type (2A/point) Number of occupied stations: 1

DI 0V common input [16 points] DO Source output (large capacity) [8 points]

FCU8-DX213-1 Base card RIO 2.0 connector set

DI: 16-points 0V common type (9mA/point) DO: 8-points source type (2A/point) Number of occupied stations: 1

Safety DI 0V common input [8 points] Safety DO Source output (large capacity) [4 points]

FCU8-DX654 Base card RIO 2.0 connector set

Safety DI: 8-points 0V common type (3mA/point) Safety DO: 4-points source type (2A/point) Number of occupied stations: 2

Safety DI 0V common input [8 points] Safety DO Source output (large capacity) [4 points]

FCU8-DX654-1 Base card RIO 2.0 connector set

Safety DI: 8-points 0V common type (9mA/point) Safety DO: 4-points source type (2A/point) Number of occupied stations: 2

DI 24V/0V common input [32points] DO Source output [32 points] Safety DI 0V common input [8 points] (Note 1) Safety relay output [4 points] (Note 2)

FCU8-DX651 Base card Add-on card RIO 2.0 connector set

DI: 32-points 24V/0V common type Do: 32-points source type (200mA/point) Safety DI: 8-points 0V common type Safety relay: 4-points (non-voltage contact) Relay contact welding detection Number of occupied stations: 3 (Note 1) Safety DI uses 16 points of terminal because of the duplication wiring. (Note 2) Safety relay output uses 8 points of terminal because of the duplication wiring.

Thermistor input [12 points] FCU8-DX408 Base card RIO 2.0 connector set

Thermistor input: 12 points Number of occupied stations: 3

Multi-analog input [4 points] (Note 3) FCU8-DX409 Base card RIO 2.0 connector set

Multi-analog input: 4 points (Note 3) Voltage input, current input, thermocouple input and resistance temperature detector input are selected for each CH. Number of occupied stations: 4

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3.12 Remote I/O Unit [E80]

(Note) DI: Digital input signals, DO: Digital output signals, AI: Analog input signals, AO: Analog output signals

3.13 Functional Safety Expansion Unit [M80]

3.14 Function Expansion Unit [M800S/M80]

(Note) To use the function expansion unit, the option relay unit (FCU8-EX70x) is required.

3.15 Function Expansion Unit [E80]

(Note) To use the function expansion unit, the option relay unit (FCU8-EX70x) is required.

Classification Type Components Remarks

DI 24V/0V common input [32 points] DO Source output [32 points]

FCU8-DX220 Base card RIO 2.0 connector set

DI: 32-points 24V/0V common type Do: 32-points source type (200mA/point) Number of occupied stations: 1

DI 24V/0V common input [64 points] DO Source output [48 points]

FCU8-DX230 Base card RIO 2.0 connector set

DI: 64-points 24V/0V common type DO: 48-points source type (200mA/point) Number of occupied stations: 2

DI 24V/0V common input DO Source output [48 points] AO Analog output [1 point]

FCU8-DX231 Base card RIO 2.0 connector set

DI: 64-points 24V/0V common type DO: 48-points source type (200mA/point) AO: 1 point Number of occupied stations: 2

AI Analog input [4 points] AO Analog output [1 point]

FCU8-DX202 Base card RIO 2.0 connector set

AI : 4 points AO: 1 point Number of occupied stations: 1

DI 0V common input [16 points] DO Source output (large capacity) [8 points]

FCU8-DX213 Base card RIO 2.0 connector set

DI: 16-points 0V common type (3mA/point) DO: 8-points source type (2A/point) Number of occupied stations: 1

DI 0V common input [16 points] DO Source output (large capacity) [8 points]

FCU8-DX213-1 Base card RIO 2.0 connector set

DI: 16-points 0V common type (9mA/point) DO: 8-points source type (2A/point) Number of occupied stations: 1

Thermistor input [12 points] FCU8-DX408 Base card RIO 2.0 connector set

Thermistor input: 12 points Number of occupied stations: 3

Multi-analog input [4 points] (Note 3) FCU8-DX409 Base card RIO 2.0 connector set

Multi-analog input: 4 points (Note 3) Select voltage input, current input, thermocouple and resistance temperature detector input for each ch. Number of occupied stations: 4

Classification Type Components Remarks Functional safety expansion unit FCU8-EX133 Add-on card Smart safety observation

Classification Type Components Remarks CC-Link expansion unit FCU8-EX561 CC-Link I/F PCB CC-Link 1ch PROFIBUS-DP master unit FCU8-EX563 PROFIBUS-DP I/F PCB PROFIBUS-DP 1ch CC-Link IE Field Master/local unit

FCU8-EX564 Base card Add-on card

CC-Link IE Field 2ch

EtherNet/IP Scanner/adapter unit

FCU8-EX565 Base card Add-on card

EtherNet/IP 1ch (Only LAN1, LAN2 cannot be used)

FL-net expansion unit FCU8-EX568 Base card Add-on card

FL-net 1ch (Only LAN1, LAN2 cannot be used)

Vibration cutting expansion unit FCU8-EX744 Base card Vibration cutting control

Classification Type Components Remarks Option Relay Unit FCU8-EX702 Relay PCB For function expansion unit 1 slot Option Relay Unit FCU8-EX703 Relay PCB For function expansion unit 2 slots

Classification Type Components Remarks CC-Link expansion unit FCU8-EX561 CC-Link I/F PCB CC-Link 1ch PROFIBUS-DP master unit FCU8-EX563 PROFIBUS-DP I/F PCB PROFIBUS-DP 1ch CC-Link IE Field Master/local unit

FCU8-EX564 Base card Add-on card

CC-Link IE Field 2ch

EtherNet/IP Scanner/adapter unit

FCU8-EX565 Base card Add-on card

EtherNet/IP 1ch (Only LAN1, LAN2 cannot be used)

FL-net expansion unit FCU8-EX568 Base card Add-on card

FL-net 1ch (Only LAN1, LAN2 cannot be used)

Classification Type Components Remarks Option Relay Unit FCU8-EX702 Relay PCB For function expansion unit 1 slot Option Relay Unit FCU8-EX703 Relay PCB For function expansion unit 2 slots

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3.16 Manual Pulse Generator

3.17 Synchronous Feed Encoder

3.18 Machine Operation Panel [M800S/M80]

Classification Type Components Remarks

5V Manual Pulse Generator UFO-01-2Z9 UFO-01-2Z9 (Produced by NIDEC NEMICON)

Input 5VDC 100pulse/rev

12V Manual Pulse Generator HD60C HD60C Input 12VDC 25pulse/rev

Classification Type Components Remarks

Synchronous feed encoder OSE1024-3-15-68 OSE1024-3-15-68 Input 5VDC 1024pulse/rev 6000r/min, 68-square flange

Synchronous feed encoder OSE1024-3-15-68-8 OSE1024-3-15-68-8 Input 5VDC 1024pulse/rev 8000r/min ,68-square flange

Synchronous feed encoder OSE1024-3-15-160 OSE1024-3-15-160 Input 5VDC 1024pulse/rev 6000r/min, 160-square flange

Classification Type Components Remarks

Main panel A (For 8.4-type/15-type display unit)

FCU8-KB921 Escutcheon, key switch control card G054 cable, Screw cap set

MITSUBISHI standard key layout (55 keys) (Standard specification A)

Main panel A (For 8.4-type/15-type display unit)

FCU8-KB922 Escutcheon, key switch control card G054 cable, Screw cap set

Custom specification key layout (55 keys) (Clear key top cover sold separately)

Main panel B (For 10.4-type display unit)

FCU8-KB923 Escutcheon, key switch control card G054 cable, Screw cap set

MITSUBISHI standard key layout (55 keys) (Standard specification A)

Main panel B (For 10.4-type display unit)

FCU8-KB924 Escutcheon, key switch control card G054 cable, Screw cap set

Custom specification key layout (55 keys) (Clear key top cover sold separately)

Main panel A (For 8.4-type/15-type display unit)

FCU8-KB925 Escutcheon, key switch control card G054 cable, Screw cap set

MITSUBISHI standard key layout (55 keys) (Standard specification B)

Main panel B (For 10.4-type display unit)

FCU8-KB926 Escutcheon, key switch control card G054 cable, Screw cap set

MITSUBISHI standard key layout (55 keys) (Standard specification B)

Sub panel A (Common for all display units)

FCU8-KB931 Escutcheon Emergency stop switch, Override switch ON/OFF switch, Screw cap set

MITSUBISHI standard switch specification (Standard specification A)

Sub panel A (Common for all display units)

FCU8-KB941 Escutcheon Emergency stop switch, Override switch ON/OFF switch, Screw cap set

MITSUBISHI standard switch specification (Standard specification B)

Clear key top set N030C975G51 / N030C975G55

Clear key top cover (20 pcs/60 pcs)

Set of labels for M7 standard key layout N939A169G51 Labels for M7 standard key layout (1 sheet)

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3.19 Machine Operation Panel [E80]

3.20 Handy Terminal

3.21 Cable Connector Sets

Classification Type Components Remarks

Main panel A (For 8.4-type/15-type display unit)

FCU8-KB922 Escutcheon, key switch control card G054 cable, Screw cap set

Custom specification key layout (55 keys) (Clear key top cover sold separately)

Main panel A (For 8.4-type/15-type display unit)

FCU8-KB925 Escutcheon, key switch control card G054 cable, Screw cap set

MITSUBISHI standard key layout (55 keys) (Standard specification B)

Sub panel A (Common for all display units)

FCU8-KB941 Escutcheon Emergency stop switch, Override switch ON/OFF switch, Screw cap set

MITSUBISHI standard switch specification (Standard specification B)

Clear key top set N030C975G51 / N030C975G55

Clear key top cover (20 pcs/60 pcs)

Set of labels for M7 standard key layout N939A169G51 Labels for M7 standard key layout (1 sheet)

Classification Type Components Remarks

Handy Terminal HG1T-SB12UH- MK1346-L5

Classification Type Components Remarks General I/O units (For SKIP,SIO,MPG,AIO)

FCUA-CS000 Connector (10120-3000PE,2pcs), Shell kit (10320-52F0-008,2pcs)

Emergency stop connector (For EMG)

005057-9403 0016020103 x 3 pcs.

Connector (50-57-9403), Contact (0016020103,3pcs.)

Connector kit for RIO 2.0 unit RIO2 CON

Connector (1-1318119-3,2pcs.), Contact (1318107-1,8pcs.), Connector (2-178288-3), Contact (1-175218-5,3pcs)

24VDC power supply connector (For DCIN)

FCUA-CN220 Connector (2-178288-3), Contact (1-175218-5,3pcs)

DI/DO connector (For operation panel I/O unit) (For remote I/O unit)

7940-6500SC x 4pcs. 3448-7940 x 4pcs.

Connector (7940-6500SC,4pcs.), Strain relief (3448-7940,4pcs.)

FCU8-DX731

DI connector (For operation panel I/O unit)

7950-6500SC x 2pcs. 3448-7950 x 2pcs.

Connector (7950-6500SC,2pcs.), Strain relief (3448-7950,2pcs.)

FCU8-DX750/760/761

Connector for CJ71 2-1318119-4 1318107-1 x 8pcs.

Connector (2-1318119-4), Contact (1318107-1,8pcs.)

THERMISTOR connector 37104-2165-000FL 10P

Connector (37104-2165-000FL,10pcs.)

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3.22 Thermistor Sets

3.23 Genuine Memory Card

3.24 Durable Parts

(Note) Contact the Service Center, Sales Office or dealer for repairs or part replacement.

3.25 Replacements

Classification Type Components Remarks Thermistor PT3C-51F-M2 10P Thermistor (PT3C-51F-M2,10pcs.)

Classification Type Components Remarks Exclusive SD cards 1GB FCU8-SD001G FCU8-SD001G 1GB capacity Exclusive SD cards 4GB FCU8-SD004G FCU8-SD004G 4GB capacity

Durable parts Part type Battery for control unit Q6BAT

Replacements Part type Manufacturer Protection fuse for operation panel I/O LM50 Daito Communication Apparatus Co., Ltd. Protection fuse for FCU8-DX220/230/231/651 LM50 Daito Communication Apparatus Co., Ltd. Protection fuse for FCU8-DX213/654/213-1/654-1 MP63 Daito Communication Apparatus Co., Ltd. Pair of SD/USB covers for display unit N031C089G51 —

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3.26 List of Cables [Cable relating to NC]

(Note 1) «x» in type columns indicate cable length (unit: m).

(Note 2) Lengths indicated with an asterisk (*) in the max. cable length column indicate the maximum cable length

when connecting via other unit.

Type Application Available cable length (m) Max. cable

length FCUA-R050-xM Synchronous encoder — control unit (straight, with connector) 5 30m FCUA-R054-xM Synchronous encoder — control unit (right angle, with connector) 3, 5, 10, 15, 20 30m G071 LxM 24VDC relay cable for machine operation panel 0.12, 0.5, 1 1m G123 Cable for emergency stop release — — G430 LxM Cable for connection to handy terminal 3, 5, 10 10m

G460 LxM Cable for machine operation panel (Cable between main panel and sub panel)

0.5 0.5m

J010 LxM Operation panel I/O interface cable 0.5, 1 1m J012 LxM Operation panel I/O interface cable (for FCU8-DX834) 0.5, 1 1m J020 LxM Manual pulse generator cable (12V): 1ch 1, 2, 3, 5, 7, 10, 15, 20, 30 50m J021 LxM Manual pulse generator cable (12V): 2ch 1, 2, 3, 5, 7, 10, 15, 20, 30 50m J022 LxM Manual pulse generator cable (12V): 3ch 1, 2, 3, 5, 7, 10, 15, 20, 30 50m J023 LxM Manual pulse generator cable (5V): 1ch 1, 2, 3, 5, 7, 10, 15, 20 20m J024 LxM Manual pulse generator cable (5V): 2ch 1, 2, 3, 5, 7, 10, 15, 20 20m J025 LxM Manual pulse generator cable (5V): 3ch 1, 2, 3, 5, 7, 10, 15, 20 20m

J026 LxM Manual pulse generator cable (5V): 1ch (for connection to control unit)

1, 2, 3, 5, 7, 10, 15, 20 20m (*)

J027 LxM Manual pulse generator cable (5V): 2ch (for connection to control unit)

1, 2, 3, 5, 7, 10, 15, 20 20m (*)

J030 LxM RS-232C I/F cable: 1ch 1, 2, 3, 5, 7, 10 15m (*) J031 LxM RS-232C I/F cable: 2ch 1, 2, 3, 5, 7, 10 15m (*) J070 LxM 24VDC power cable 1, 2, 3, 5, 7, 10, 15 15m J071 LxM 24VDC power cable (for long distance) 20 20m J100 LxM SKIP input cable 1, 2, 3, 5, 7, 10, 15, 20 20m J120 LxM Emergency stop cable 1, 2, 3, 5, 7, 10, 15, 20, 30 30m J121 LxM Emergency stop cable for machine operation panel 1, 2, 3, 5, 7, 10, 15, 20, 30 30m J210 LxM Remote I/O 2.0 communication cable 0.3, 1, 2, 3, 5, 7, 10, 15, 20, 30 50m (*) J221 LxM Analog input/output cable (for remote I/O unit) 2, 3, 7 30m J224 LxM Analog input/output cable (for operation panel I/O unit) 1, 2, 3, 5, 7, 10, 15, 20 30m J225 LxM Analog output cable (for operation panel I/O unit) 1, 2, 3, 5, 7, 10, 15, 20 30m J303 LxM LAN straight cable 1, 2, 3, 5, 7, 10, 15, 20, 30 50m J350 LxM DI/DO cable (connectors at both ends) 1, 2, 3, 5 50m J351 LxM DI/DO cable (connector at one end) 3 50m J460 LxM DI/DO cable (connectors at both ends) 1, 2, 3, 5 50m J461 LxM DI/DO cable (connector at one end) 3 50m R2-TM Terminator for remote I/O interface — —

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[Cable Relating to Drive Unit]

(Note 1) «x» in type columns indicate cable length (unit: m).

(Note 2) Lengths indicated with an asterisk (*) in the max. cable length column indicate the maximum cable length

when connecting via other unit.

3.27 System Type

Type Application Available cable length (m) Max. cable

length

CNP2E-1-xM Motor side PLG cable Spindle side accuracy encoder TS5690 cable

2, 3, 4, 5, 7, 10, 15, 20, 25, 30 30m

CNP3EZ-2P-xM Spindle side encoder cable OSE-1024 cable

2, 3, 4, 5, 7, 10, 15, 20, 25, 30 30m

CNP3EZ-3P-xM Spindle side encoder cable OSE-1024 cable

2, 3, 4, 5, 7, 10, 15, 20, 25, 30 30m

CNV2E-8P-xM For HG/HG-H,HQ/HQ-H Motor side encoder cable (for D48/D51/D74) 2, 3, 4, 5, 7, 10, 15, 20, 25, 30 30m CNV2E-9P-xM For HG/HG-H,HQ/HQ-H Motor side encoder cable (for D48/D51/D74) 2, 3, 4, 5, 7, 10, 15, 20, 25, 30 30m CNV2E-D-xM MDS-B-SD unit cable 2, 3, 4, 5, 7, 10, 15, 20, 25, 30 30m CNV2E-HP-xM MDS-B-HR unit cable 2, 3, 4, 5, 7, 10, 15, 20, 25, 30 30m

DG30-xM Battery cable (For drive unit — Battery box, For drive unit — drive unit)

0.3, 0.5, 1, 2, 3, 5, 7, 10 10m

G380 LxM Optical communication cable For wiring between drive units (outside panel)

5, 10, 12, 15, 20, 25, 30 30m

J395 LxM Optical communication cable For wiring between drive units (outside panel) For wiring between NC-drive units

3, 5, 7, 10 10m

J396 LxM Optical communication cable For wiring between drive units (inside panel)

0.2, 0.3, 0.5, 1, 2, 3, 5 10m

MR- BKS1CBLxMA1-H

<200V Series> Brake cable for HG96 Lead out in direction of motor shaft

2, 3, 5, 7, 10 10m

MR- BKS1CBLxMA2-H

<200V Series> Brake cable for HG96 Lead out in opposite direction of motor shaft

2, 3, 5, 7, 10 10m

MR-BT6V2CBL LxM

Battery cable (MDS-EJ/EJH) (For drive unit — drive unit)

0.3, 1 1m

MR-D05UDL3M-B STO cable 3 3m

MR- PWS1CBLxMA1-H

<200V Series> Power cable for HG96 Lead out in direction of motor shaft

2, 3, 5, 7, 10 10m

MR- PWS1CBLxMA2-H

<200V Series> Power cable for HG96 Lead out in opposite direction of motor shaft

2, 3, 5, 7, 10 10m

SH21 LxM Power supply communication cable Power backup unit communication cable

0.35, 0.5, 1, 2, 3 30m

Series Model name System type Control unit Display unit

M800S Series M850S

FCA850H-8S FCU8-MA542-001

FCU8-DU181-31 (15-type color LCD touchscreen) FCA850H-4S FCU8-DU141-31 (10.4-type color LCD touchscreen)

M830S FCA830H-8S

FCU8-MU542-001 FCU8-DU181-31 (15-type color LCD touchscreen)

FCA830H-4S FCU8-DU141-31 (10.4-type color LCD touchscreen)

M80 Series

M80 TypeA FCA80H-8A

FCU8-MU512-001 FCU8-DU181-32 (15-type color LCD touchscreen)

FCA80H-4A FCU8-DU141-32 (10.4-type color LCD touchscreen) FCA80P-2A FCU8-DU121-12 (8.4-type color LCD)

M80 TypeB FCA80H-8B

FCU8-MU511-001 FCU8-DU181-32 (15-type color LCD touchscreen)

FCA80H-4B FCU8-DU141-32 (10.4-type color LCD touchscreen) FCA80P-2B FCU8-DU121-12 (8.4-type color LCD)

E80 Series E80 TypeA FCA80P-2EA FCU8-MU514-001 FCU8-DU121-13 (8.4-type color LCD) E80 TypeB FCA80P-2EB FCU8-MU513-001 FCU8-DU121-13 (8.4-type color LCD)

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4

General Specifications (M800S/M80/E80 Series)

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4.1 Environment Conditions [M800S] 4.1.1 Installation Environment Conditions

(Note 1) «Short term» means roughly within one month.

(Note 2) The current consumption of the display unit is included in that of the control unit.

(Note 3) For the whole NC system, consider the characteristics of the drive units when the altitude is more than 1000

meters above sea level. Refer to the manual of drive unit for details.

(Note 4) When the display unit is mounted on an incline, the inclination angle to place the unit should be 30 degrees or

less from the vertical direction.

Item

Unit name Control unit Display unit

Type FCU8-MU542/MA542 FCU8-MU541/MA541

FCU8-DU142-31 : (10.4-type) FCU8-DU182-31 : (15-type)

FCU8-DU141-31 : (10.4-type) FCU8-DU181-31 : (15-type)

General Specifications

Ambient temperature

During operation

0 to 58C

During storage

-20 to 60C

Ambient humidity

Long term 10 to 75% RH (with no dew condensation)

Short term 10 to 95% RH (with no dew condensation) (Note 1)

Vibration resistance 4.9m/s2 or less

Shock resistance 29.4m/s2 or less

Working atmosphere No corrosive gases, dust or oil mist

Altitude Operation/Storage: 1000 meters or less above sea level,

Transportation: 13000 meters or less above sea level

Power supply voltage 24VDC

FCU8-DU142-31 : 12VDC/5VDC/3.3VDC FCU8-DU182-31 : 12VDC/5VDC/3.3VDC FCU8-DU141-31 : 12VDC/5VDC/3.3VDC FCU8-DU181-31 : 12VDC/5VDC/3.3VDC

(Supply from Control Unit)

Current consumption 2.5A — (Note 2)

Maximum heating value

(W) 16

FCU8-DU142-31 : 10 FCU8-DU182-31 : 14 FCU8-DU141-31 : 10 FCU8-DU181-31 : 14

Mass (kg) 1.1

FCU8-DU142-31 : 1.7 FCU8-DU182-31 : 4.1 FCU8-DU141-31 : 1.7 FCU8-DU181-31 : 4

Outline dimension WHD or WH

(mm) 239.1173.475

FCU8-DU142-31 : 290220 FCU8-DU182-31 : 400320 FCU8-DU141-31 : 290220 FCU8-DU181-31 : 400320

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(Note 1) «Short term» means roughly within one month.

(Note 2) The current consumption of the keyboard unit and the operation panel I/O unit (control section) are included in

that of the control unit. Current consumption for the I/O circuit needs to be separately calculated based on the

number of points used and its load.

(Note 3) For the heating value of the I/O circuit, calculate with the number of points used.

(Note 4) For the whole NC system, consider the characteristics of the drive units when the altitude is more than 1000

meters above sea level. Refer to the manual of drive unit for details.

(Note 5) 24V power input is not required for FCU8-KB931/KB941.

(Note 6) Current consumption for the I/O circuit needs to be separately calculated based on the number of points used

and its load.

Item

Unit name Keyboard unit Operation panel I/O unit Machine operation panel

Type

FCU8-KB041/KB046 : (10.4-type) FCU8-KB047 : (10.4-type/vertical

arrangement) FCU8-KB048 : (10.4-type)

FCU8-KB083 : (15-type/vertical arrangement)

FCU8-DX731 FCU8-DX750 FCU8-DX760 FCU8-DX761

FCU8-DX834

FCU8-KB921/KB922/ KB925

FCU8-KB923/KB924/ KB926

FCU8-KB931/KB941

General Specifications

Ambient temperature