Руководство по ремонту тадано

Tadano Faun Group — a group of engineering companies managed by Tadano Ltd.

The head office is in Japan. The main production sites are located in Japan and Germany.

Tadano Ltd. was founded on August 24, 1948. It is considered one of the largest manufacturers of lifting equipment and machinery.

In 1955, the company introduced the first Japanese mobile crane with a lifting capacity of 2 tons, which received the OC-2 index.

1960 Started the export of cranes in Indonesia.

1970 The TR-150 off-road crane with a lifting capacity of 15 tons appears in the Tadano product line.

1973 Tadano International (Europe), the first overseas branch was opened in Holland.

1990 Production of the crane TG-3600M with a maximum lifting capacity of 360 tons.

In the same year, Tadano Ltd. acquires the German company Faun AG. Faun AG has been leading its history since 1845 and specialized in the construction of truck cranes.

1991 Founded Tadano Faun GmbH.

1996 The certificate of international quality ICO 9001 was obtained. In the same year, the production of cranes of various types exceeded 300 thousand units.

1998. The Tadano AR-5500M truck crane was presented — the most powerful of the Japanese-made machines, with a payload of more than 550 tons.

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• Page 2
  Foreword Foreword This service manual describes the composition of the Model GS-600EX-1 truck crane, its adjustment methods and hydraulic and electric circuit diagrams. This service manual applies to the cranes with the specification numbers given below. Check the specification number on the nameplate of your crane. Read the separate operation and maintenance manual and the parts catalog for repair and maintenance of the crane in conjunction with this manual.
• Page 3
  Foreword 2. Outline of specifications Spec. No. Item GS-600E-1-90101 2M2D No. of boom sections No. of jib stages Single top Fitted Main winch Fitted Auxiliary winch Fitted Winch Winch brake Automatic brake (Neutral brake) Drum rotation indicator Visual- type (Option) Counterweight Integral with slewing frame Automatic Moment Limiter (AML)
• Page 4
  3. Group index Data, Adjustment and Checks System Diagrams WA04-4540E…
• Page 5
  Foreword 4. Contents Spec. No. Chapter Section GS-600E-1-90101 2M2D Data, Adjustment and Checks Service Data Adjusting Pressure (Hydraulic Pressure) Air Bleeding Procedure Adjustment Procedure (Electric) Operation Check (Crane Operation) Adjustment and Checks Inspection and Maintenance Boom Connecting Pin and Thread Size Table System Diagrams Hydraulic Circuit Electric Circuit (Upper)

• Page 6: Table Of Contents

  Data, Adjustment and Checks Contents Y-1 Service Data ……..1 Y-3 Air Bleeding Procedure ….14 Amounts of oil ……….1 Starting pump ………. 14 Before starting the engine……14 Operating speed ……..1 Shakedown of the pump ……14 Hydraulic device ……..1 Accelerator circuit ……..

• Page 7
  Y-4 Adjustment Procedure Y-6 Adjustment and Checks ….26 (Electric) ……… 19 Engine speed adjustment procedure..26 Detection switch adjustment procedure … 19 Speed control ……….26 3rd / top boom full retraction detection Accelerator pedal ……..28 switch (CN859)……..19 Engine speed ……….28 2nd boom full retraction detection switch Adjusting boom telescoping wire ropes …

• Page 8: Service Data

  Y- 1 Service Data Service Data [NOTICE] Standard values are values at time of vehicle shipment from TADANO. Limit values are the limits at which adjustment or part replacement is necessary. 1. Amounts of oil (1L = 2.64172 × 10 gal)

• Page 9: Hydraulic Cylinder

  Service Data 3.2 Hydraulic cylinder (1 m = 3.28084 ft) (1 mm = 3.93701 × 10 Remarks Standard Item value Condition and method Safety and notice Inspection conditions 1. Boom angle: 60°±2° (Lowering operation) 2. Boom full retraction 3. Engine stop 1°…

• Page 10: Slewing Section

  Y- 1 Y- 1 Service Data 4. Slewing section (1 mm = 3.93701 × 10 Item Standard value Remarks Horizontal play 4 mm or less Amount of slewing play Vertical play 2 mm or less Lateral rocking count 12 times or less 5.

• Page 11: Boom Bending And Deformation

  Y- 1 Y- 1 Service Data 5.2 Boom bending and deformation (1 mm = 3.93701 × 10 Item Standard value (mm) Remarks Overall boom bending No significant vertical or horizontal Set the machine (at full extension, maximum elevation angle, with bends shall be found along the entire level.

• Page 12: Jib Bending And Deformation

  Y- 1 Y- 1 Service Data 5.3 Jib bending and deformation (1 mm = 3.93701 × 10 △ 322-201-42000 Item Standard value (mm) Remarks Check for bending of the whole jib. a ≤ 9.9 a ≤ 1.5 + L /1000 No significant bending in vertical and L=8377 horizontal direction shall be found.

• Page 13: Sheave

  Y- 1 Y- 1 Service Data 5.5 Sheave (1 mm = 3.93701 × 10 Limit of minor Standard of minor Item diameter (mm) Remarks diameter (mm) (*1) Determination of limit minor ・Boom top diameter ・Single top (When rope of nominal diameter φ396 φ390.3 Only sheaves of the…

• Page 14: Mass Table

  Y- 1 . Y-1. Service Data 6. Mass table The dry weights of the major components are shown in the table below. Check the weights, and select appropriate hoisting devices when removing and installing the component. Unit: kg (lb) Assembly name Mass Slewing frame assembly 5200 (11500)

• Page 15: Adjusting Pressure

  1. Winch [NOTICE] Oil temperature: 50 ± 5°C (113 — 131°F) (Hydraulic oil: TADANO Hydraulic Oil LL) Confirm set pressure on the crane information screen in the maintenance mode of AML. Shift the control lever or switch while the engine is idling, then increase engine speed.

• Page 16
  Y- 2 Y- 2 Adjusting Pressure (Hydraulic Pressure) WY02-1501E…

• Page 17: Telescoping And Elevating

  2. Telescoping and elevating [NOTICE] Oil temperature: 50 ± 5°C (113 — 131°F) (Hydraulic oil: TADANO Hydraulic Oil LL) Confirm set pressure on the crane information screen in the maintenance mode of AML. Shift the control lever or switch while the engine is idling, then increase engine speed.

• Page 18: Slewing

  3. Slewing [NOTICE] Oil temperature: 50 ± 5 °C (113 — 131°F) (Hydraulic oil: TADANO Hydraulic Oil LL) Confirm set pressure on the crane information screen in the maintenance mode of AML. Shift the control lever or switch while the engine is idling, then increase engine speed.

• Page 19: Outrigger

  Adjusting Pressure (Hydraulic Pressure) 4. Outrigger [NOTICE] Oil temperature: 50 ± 5 °C (113 — 131°F) (Hydraulic oil: TADANO Hydraulic Oil LL) Shift the control lever or switch while the engine is idling, then increase engine speed. Engine Set pressure…

• Page 20: Remote Control Pilot Pressure

  Adjusting Pressure (Hydraulic Pressure) 5. Remote control pilot pressure [NOTICE] Oil temperature: 50 ± 5 °C (113 — 131°F) (Hydraulic oil: TADANO Hydraulic Oil LL) Shift the control lever or switch while the engine is idling, then increase engine speed. Engine…

• Page 21: Air Bleeding Procedure

  Y- 3 Y- 3 Air Bleeding Procedure Air Bleeding Procedure 3. Start the engine, warm up the engine, and then turn ON the PTO switch with the engine running at 1. Starting pump idling speed (600 min ) to shakedown the pump for approx.

• Page 22: Accelerator Circuit

  Y- 3 Y- 3 Air Bleeding Procedure 2. Accelerator circuit Operation ass y , accelerator [NOTICE] When bleeding, make sure that the machine is set up horizontally. 1. Bleed the accelerator circuit by depressing the accelerator pedal in the crane operator’s cab repeatedly with the carrier engine stopped.

• Page 23: Slewing Hydraulic Pilot Control Valve

  Y- 3 Y- 3 Air Bleeding Procedure 4. Winch circuit (main and aux.) 3.2 Slewing hydraulic pilot control valve Set the PTO switch and the slewing brake switch to [NOTICE] ON, and set the engine speed to the maximum (1250 Bleed the main and auxiliary winch circuits by following the procedures below.

• Page 24: Jib Lock Pin And Jib Mounting

  Y- 3 Y- 3 Air Bleeding Procedure 5. Jib lock pin and jib mounting/stowing (offset) cylinder [NOTICE] Bleed the jib lock pin, jib offset cylinder as follows. (1) Start the engine, turn the PTO switch on, and raise the engine speed to approx. 1250 ± 15 min (2) Attach a hose to the air-bleed plug (A) and loosen the air-bleed plug.

• Page 25: Hydraulic Pilot Circuit

  Y- 3 . Y-3. Air Bleeding Procedure 6. Hydraulic pilot circuit 6.3 Telescoping AML vent solenoid valve (CN100) Pull out the connector (CN100) of the AML vent (Left rear of slewing table) solenoid. Set the hydraulic oil temperature to 50°C (122°F) or higher, set the PTO switch to ON, let the engine idle, and move the boom telescoping control lever fully to the retraction side.

• Page 26: Adjustment Procedure

  Y- 4 Y- 4 Adjustment Procedure (Electric) Adjustment Procedure 1.2 2nd boom full retraction detection switch (CN553) (Electric) △ 323-503-42000 1. Detection switch adjustment Adjust the switch position so that its contact is shifted procedure (opened/closed) when the 2nd boom section is extended/retracted.

• Page 27: Jib Stowed Detection Switch (Cn572)

  Y- 4 Y- 4 Adjustment Procedure (Electric) 1.3 Jib stowed detection switch (CN572) 1.4 Jib lock pin retraction detection switch (CN573) △ 323-503-42000 △ 323-503-42000 Adjust the switch position so that the dimension A Adjust the switch position so that the dimension A becomes 4 mm (0.16 in) with the jib stowed.

• Page 28: Winch Drum Rotation Detection Switch (Main Cn591, Aux. Cn592)

  Y- 4 Y- 4 Adjustment Procedure (Electric) 1.5 Winch drum rotation detection switch 1.6 Over-left side detection switch (CN520) (main CN591, aux. CN592) △ 333-718-20000 △ 344-938-80000 △ 344-938-90000 Slewing the boom to the right side so that the Adjust the switch position so that the dimension A detecting surface of the proximity switch is above the becomes 2.5 ±…

• Page 29: Control Lever Stand Position Detection Switch (Left) (Cn529)

  Y- 4 Y- 4 Adjustment Procedure (Electric) 1.7 Control lever stand position detection switch 1.8 Over-unwinding detection switch (left) (CN529) (main) (CN595) and (aux.) (CN596) △ △ 344-912-83000 343-232-51000 △ 344-963-10000 Set the clearance B to minimum, and adjust switch Adjust the roller assy position by the bolt so that the position so that the dimension A becomes 2.5 dimension A becomes 6 mm (0.24 in), and lock the…

• Page 30: Front Outrigger Swing Out Detection Switch (Left) (Cn425), (Right) (Cn426)

  Y- 4 . Y-4. Adjustment Procedure (Electric) 1.9 Front outrigger swing out detection switch [Procedure] (left) (CN425), (right) (CN426) 1. Apply a thread locking agent (ThreeBond 1401 or △ 329-502-81000 the equivalent) to the threads of the proximity switch. [Condition] 2.

• Page 31: Operation Check

  Y- 5 Y- 5 Operation Check (Crane Operation) Operation Check 2. Hoisting (Crane Operation) 1. Front swing outrigger [Condition] • Load :None [Condition] • Engine speed :600-925 min 1. Swing out the both front outriggers completely. [Procedure] 2. Set-up all the outriggers completely. 1.

• Page 32: Outrigger Emergency Setting

  Y- 5 . Y-5. Operation Check (Crane Operation) 4. Outrigger emergency setting 1. Turn ON the emergency outrigger state register switch of the upper right panel in the cab. 2. Icon flashes on the AML display. 3. Check that the extension width smaller than the detected value can be registered on AML manually.

• Page 33: Adjustment And Checks

  Y- 6 Y- 6 Adjustment and Checks Adjustment and Checks 1. Engine speed adjustment procedure 1.1 Speed control Potentiometer Output voltage ratio 50% position 1. Apply grease to the rotating part and the sliding area. Plate 2. Check the PTO is disconnected, and then start the engine.

• Page 34
  Y- 6 Y- 6 Adjustment and Checks 4. Adjust the cylinder rod length with nut D so that the gap C of the cylinder rod and the pin may have the play of 2 to 3 mm (0.08 to 0.12 in) at all retracting the cylinder rod manually.

• Page 35: Accelerator Pedal

  Y- 6 Y- 6 Adjustment and Checks 1.2 Accelerator pedal 1. Remove the spring. 9. Depress the pedal unit the maximum engine speed (with no-load) can be secured, apply the 2. Adjust height H of the pedal to 175-185 mm bolt C to the pedal, screw in the bolt one turn from (6.9-7.3 in) with the end D and cylinder rod.

• Page 36: Adjusting Boom Telescoping Wire Ropes

  Y- 6 Y- 6 Adjustment and Checks 2. Adjusting boom telescoping wire ropes 1. With the boom fully retracted, tighten the nut-A until a tension is placed on the top boom section retraction wire rope (to keep the boom fully retracted). [NOTICE] Loosen the sway stopper bolt on the bottom of each boom…

• Page 37
  Y- 6 Y- 6 Adjustment and Checks 4. Tighten the nut-A until the top and 4th boom sections are fully retracted. 5. Extend the boom by 200 to 300 mm (8 to 12 in) by operating the boom telescoping control lever and then retract it fully.
• Page 38
  Y- 6 Y- 6 Adjustment and Checks 8. When the 4th boom section extension wire rope is tense: 8.1 Tighten nut-A by approx. a third turn. 8.2 Extend the boom by 200 to 300 mm (8 to 12 in) by operating the boom telescoping control lever and then retract it fully.

• Page 39: Install Anti-Buckling Bolts For Telescoping Cylinder

  Y- 6 Y- 6 Adjustment and Checks 3. Install anti-buckling bolts for 10. Adjust the sway stopper bolt for the each boom section. telescoping cylinder 1. Connect the boom and telescoping cylinder using the pins A and B. 2. Adjust the bolt C locked with nuts D and E so that After retracting each boom section fully, lock the it can be turned by hand and the clearance (S) is bolt with a nut while it is lightly pressed against the…

• Page 40: Bubble Level Adjustment

  Y- 6 Y- 6 Adjustment and Checks 4. Bubble level adjustment The upper bubble level in the cab and the lower bubble level on the outrigger control panel must be adjusted so that they are parallel to the slewing table plane (*1). The following shows the general adjustment procedure for bubble levels of large cranes (AC, RC and TC cranes).

• Page 41
  Y- 6 Y- 6 Adjustment and Checks ○Method B (Case where the machining surface on the slewing bearing cannot be used) 1. If the machining surface on the slewing bearing is not exposed, place bubble levels on the base plate on the slewing table with the boom directed to over-front.

• Page 42: Upper And Lower Bubble Level Adjustment

  Y- 6 . Y-6. Adjustment and Checks 4.2 Upper and lower bubble level adjustment After leveling the slewing table plane, adjust so that the bubble in each upper and lower bubble level is center-aligned to the mark using the adjuster screw of each bubble level with the boom directed to over-front and boom angle of 50°.

• Page 43: Inspection And Maintenance

  Y- 7 . Y-7. Inspection and Maintenance Inspection and Maintenance 1. Refer to “Inspection and Maintenance” in “Operation Manual” of its applicable crane. 2. Maintenance of Line Filter Maintenance table Inspection and Parts maintenance interval Parts name (used) Type of work Points/Quantity 600h 2400h…

• Page 44: Boom Connecting Pin And Thread Size Table

  Y- 8 . Y-8. Boom Connecting Pin and Thread Side Table Boom Connecting Pin and Thread Size Table (Unit: mm) (1 mm = 0.039 inch) Part Name Diameter Thread size Remarks Rod end pin Ø120 M33×3.5 Elevating cylinder Base pin Ø110 M30×3.5 M18×2.5…

• Page 45
  System Diagrams Contents Z-1 Hydraulic Circuit ……1 Z-3 Electric Circuit (Lower)….16 Comparison table of hydraulic parts (Part Composition of the electric circuit No., Part name and Location) ..1 diagram ……..16 Hydraulic circuit diagram ……2 Comparison table (Connector No., Usage, Coordinate and Paragraph No.)…
• Page 46
  Z-4 Hydraulic Parts Location Diagram Z-6 Electric Parts Location Diagram (Upper)……..22 (Upper)……..40 Winch …………. 22 Inside cab ……….40 Telescoping……….23 Switch assy (1) ……..41 Elevation ……….24 Switch assy (2) ……..42 Slewing ………… 24 Relay assy (inside cab) ……43 Return ………….
• Page 47
  Z-10 Harness (Upper) ……57 Harness (crane, main) ……57 Comparison table (Connector No., Usage and Coordinate)……..57 Harness (crane, main)……58 Harness (ICF, SCT, GSMT) ….. 59 Harness (center joint) ……60 Harness (slewing table, right) ….61 Harness (slewing table, left)….. 62 Harness (boom, bottom) ……

• Page 48: Hydraulic Circuit

  Hydraulic Circuit Z — 1 Z — 1 “Location” shows each applicable paragraph No. of this manual’s contents. Refer to the contents. Hydraulic Circuit 1. Comparison table of hydraulic parts (Part No., Part name and Location) Parts Name Location Parts Name Location Parts Name Location…

• Page 49: Hydraulic Circuit Diagram

  Z — 1 . Hydraulic Circuit Z-1. Z-1. 2. Hydraulic circuit diagram △ 324-006-30000 WZ01-2931E…

• Page 50: Electric Circuit (Upper)

  Electric Circuit (Upper) Z — 2 Electric Circuit (Upper) 1. Composition of the electric circuit diagram The electric circuit diagram of this machine is made by the composition shown by following block diagram. In contents, it is divided into two paragraphs such as; Z-2 (Upper) and Z-3 (Lower). The electric circuit in the part of the block diagram drawn by a bold line is edited on the next page.

• Page 51: Electric Circuit (Crane, Main)

  Electric Circuit (Upper) Z — 2 5） Shield line(GND) 2. Reading method of electric circuit diagram Wire to establish GND by diverging another wire to the 2.1 Notational convention shield line S ○○ – AA ■Conditions Signal distinction Wire number 1.

• Page 52
  Electric Circuit (Upper) Z — 2 Z — 2 3. Comparison table (Connector No., Usage, Coordinate and Paragraph No.) Circuit Circuit Location Harness Circuit Circuit Location Harness CN No. Usage CN No. Usage coordinate page page page coordinate page page page CN100 CN532…
• Page 53
  Electric Circuit (Upper) Z — 2 Z — 2 Circuit Circuit Location Harness Circuit Circuit Location Harness CN No. Usage CN No. Usage coordinate page page page coordinate page page page CN780 CN873A Connector Z-2 4.2 Z10 2. CN781 CN873B M-20 Z-2 4.1 Z-10 1.2…
• Page 54
  Electric Circuit (Upper) Z — 2 Z — 2 Circuit Circuit Location Harness Circuit Circuit Location Harness CN No. Usage CN No. Usage coordinate page page page coordinate page page page CN995 RA40 Jib lock pin operation Power supply relay (2) P-15 Z-2 4.4 Z-6 5.
• Page 55
  Applicable serial No. : 291124— : 291124— Electric Circuit (Upper) : 291124— : 291124— 4. Electric circuit : 291124— : 291124— 4.1 Electric circuit (crane, main) [NOTICE] 1. If not specified, wire type is CAVS and wire size is 0.5mm 2.

• Page 56: Electric Circuit (Icf, Sct, Gsmt)

  Electric Circuit (Upper) Z — 2 Z — 2 [NOTICE] 1. If not specified, wire type is CAVS and wire size is 0.5mm 4.2 Electric circuit (ICF, SCT, GSMT) 2. This electric circuit is applicable if the ICF, SCT or GSMT is equipped. 3.

• Page 57: Electric Circuit (Center Joint)

  Electric Circuit (Upper) Z — 2 Z — 2 4.3 Electric circuit (center joint) [NOTICE] 1. If not specified, wire type is CAVS and wire size is 0.5mm △ 324-105-51500 WZ03-6151E…

• Page 58: Electric Circuit (Slewing Table, Right)

  Electric Circuit (Upper) Z — 2 Z — 2 △ Applicable serial No. ：291124 — 4.4 Electric circuit (slewing table, right) [NOTICE] 1. If not specified, wire type is AVS and wire size is 0.5mm △ 324-105-52000 WZ03-6151E…

• Page 59: Electric Circuit (Slewing Table, Left)

  Electric Circuit (Upper) Z — 2 Z — 2 △ Applicable serial No. ：291124 — 4.5 Electric circuit (slewing table, left) [NOTICE] 1. If not specified, wire type is AVS and wire size is 0.5mm △ 324-105-53000 WZ03-6151E…

• Page 60: Electric Circuit (Boom, Bottom)

  Electric Circuit (Upper) Z — 2 Z — 2 4.6 Electric circuit (boom, bottom) [NOTICE] 1. If not specified, wire type is AVS and wire size is 0.5mm △ 324-105-54000 WZ03-6151E…

• Page 61
  Electric Circuit (Upper) Z — 2 Z — 2 4.7 Electric circuit (boom, top) [NOTICE] 1. If not specified, wire type is AVS and wire size is 0.5mm △ 324-105-55000 WZ03-6151E…
• Page 62
  Z — 2 . Electric Circuit (Upper) Z-2. Z-2. 4.8 Electric circuit (AML) [NOTICE] 1. If not specified, wire type is CAVS and wire size is 0.5mm △ 344-124-46000 WZ03-6151E…

• Page 63: Electric Circuit (Boom, Top)

  Electric Circuit (Lower) Z — 3 Electric Circuit (Lower) 1. Composition of the electric circuit diagram The electric circuit diagram of this machine is made by the composition shown by following block diagram. In contents, it is divided into two paragraphs such as; Z-2 (Upper) and Z-3 (Lower). The electric circuit in the part of the block diagram drawn by a bold line is edited on the next page.

• Page 64
  Electric Circuit (Lower) Z — 3 Z — 3 2. Comparison table (Connector No., Usage, Coordinate and Paragraph No.) Circuit Circuit Location Harness Circuit Circuit Location Harness CN No. Usage CN No. Usage coordinate page page page coordinate page page page CN20 CN423…
• Page 65
  Electric Circuit (Lower) Z — 3 Z — 3 Circuit Circuit Location Harness CN No. Usage coordinate page page page RA100 PTO signal relay RA101 Rotation signal relay Z-3 3.2 Z-11 2. RA102 N signal relay RA103 Transmitter power supply relay Left operation box power supply Right operation box power supply RB30…
• Page 66
  Electric Circuit (Lower) 3. Electric circuit 3.1 Electric circuit (carrier, main) ・SCANIA To electric circuit (junction to center joint) [NOTICE] 1. If not specified, wire type is AVS and wire size is 0.85mm 2.If the ICF, SCT or GSMT is equipped, refer to “3.2 Electric circuit (ICF, SCT, GSMT)”. YAZAKI 58X CN403 (05)8W…

• Page 67: Electric Circuit (Icf, Sct, Gsmt)

  Electric Circuit (Lower) Z — 3 Z — 3 [NOTICE] 1. If not specified, wire type is AVS and wire size is 0.85mm 3.2 Electric circuit (ICF, SCT, GSMT) 2. This electric circuit is applicable if the ICF, SCT or GSMT is equipped. 3.

• Page 68: Electric Circuit (Junction To Center Joint)

  Z — 3 . Electric Circuit (Lower) Z-3. 3.3 Electric circuit (junction to center joint) [NOTICE] 1. If not specified, wire type is AVS and wire size is 0.85mm △ 326-525-93000 WZ03-7410E…

• Page 69: Hydraulic Parts Location Diagram (Upper)

  Hydraulic Parts Location Diagram (Upper) Z — 4 Hydraulic Parts Location Diagram (Upper) 1. Winch △ 343-443-66500 △ 343-443-61500 WZ07-3111E…

• Page 70: Telescoping

  Hydraulic Parts Location Diagram (Upper) Z — 4 2. Telescoping △ 343-443-62000 WZ07-3111E…

• Page 71: Elevation

  Hydraulic Parts Location Diagram (Upper) Z — 4 3. Elevation △ 322-403-00000 4. Slewing △ 343-008-50000 △ 343-443-63500 WZ07-3111E…

• Page 72: Return

  Hydraulic Parts Location Diagram (Upper) Z — 4 5. Return △ 323-410-27000 △ 323-410-24000 WZ07-3111E…

• Page 73: Drain

  Hydraulic Parts Location Diagram (Upper) Z — 4 6. Drain △ 323-410-25000 WZ07-3111E…

• Page 74: Gauge

  Hydraulic Parts Location Diagram (Upper) Z — 4 7. Gauge △ 343-443-65500 8. Pilot △ 343-443-66000 WZ07-3111E…

• Page 75: Accelerator (Crane Cab)

  Hydraulic Parts Location Diagram (Upper) Z — 4 9. Accelerator (crane cab) △ 343-315-90000 10. Air conditioner △ 325-100-51000 WZ07-3111E…

• Page 76: Operation Assy, Operation Valve

  Hydraulic Parts Location Diagram (Upper) Z — 4 11. Operation assy, operation valve △ 323-204-90000 WZ07-3111E…

• Page 77: Pressure Switch

  Hydraulic Parts Location Diagram (Upper) Z — 4 12. Pressure switch △ 323-603-33000 WZ07-3111E…

• Page 78: Jib

  Hydraulic Parts Location Diagram (Upper) Z — 4 . Z-4. 13. Jib △ 323-410-27000 WZ07-3111E…

• Page 79: Hydraulic Parts Location Diagram (Lower)

  Hydraulic Parts Location Diagram (Lower) Z — 5 Hydraulic Parts Location Diagram (Lower) 1. Hydraulic pump △ 326-430-37100 WZ07-3181E…

• Page 80: Accelerator (Control Cylinder)

  Hydraulic Parts Location Diagram (Lower) Z — 5 2. Accelerator (control cylinder) IWZ07-3110E01 △ 327-120-20010 WZ07-3181E…

• Page 81: Center Joint

  Hydraulic Parts Location Diagram (Lower) Z — 5 3. Center joint △ Applicable serial No. ：291130 — △ 327-119-82000 △ 326-429-11000 WZ07-3181E…

• Page 82: Return

  Hydraulic Parts Location Diagram (Lower) Z — 5 4. Return △ 326-430-35000 △ 326-602-00011 WZ07-3181E…

• Page 83: Front Outrigger

  Hydraulic Parts Location Diagram (Lower) Z — 5 5. Front outrigger 68-1 68-2 43-4 (left) 43-3 (right) 41-4 (left) 41-3 (right) 44-1 (left) 44-2 (right) IWZ07-3110E07 △ 326-112-40000 WZ07-3181E…

• Page 84: Rear Outrigger

  Hydraulic Parts Location Diagram (Lower) Z — 5 6. Rear outrigger 43-2 (right) 43-1 (left) 41-2 (right) 41-1 (left) 40-2 (right) 40-1 (left) IWZ07-3110E08 △ 326-112-30000 WZ07-3181E…

• Page 85: Outrigger Control

  Hydraulic Parts Location Diagram (Lower) Z — 5 Z — 5 7. Outrigger control △ 326-429-42000 WZ07-3181E…

• Page 86: Hydraulic Unit (For Outrigger)

  Z — 5 . Hydraulic Parts Location Diagram (Lower) Z-5. Z-5. 8. Hydraulic unit (for outrigger) △ 326-429-03000 WZ07-3181E…

• Page 87: Electric Parts Location Diagram

  Electric Parts Location Diagram (Upper) Z — 6 Z — 6 Electric Parts Location Diagram (Upper) 1. Inside cab △ 323-503-41000 WZ02-6440E…

• Page 88: Switch Assy (1)

  Electric Parts Location Diagram (Upper) Z — 6 Z — 6 2. Switch assy (1) △ 323-503-41100 WZ02-6440E…

• Page 89: Switch Assy (2)

  Electric Parts Location Diagram (Upper) Z — 6 Z — 6 3. Switch assy (2) △ 323-503-21300 WZ02-6440E…

• Page 90: Relay Assy (Inside Cab)

  Electric Parts Location Diagram (Upper) Z — 6 Z — 6 4. Relay assy (inside cab) △ 323-503-41500 WZ02-6440E…

• Page 91: Slewing Table, Boom

  Electric Parts Location Diagram (Upper) Z — 6 Z — 6 5. Slewing table, boom △ 323-503-42000 WZ02-6440E…

• Page 92: Pressure Switch Installation Diagram

  Z — 6 . Electric Parts Location Diagram (Upper) Z-6. Z-6. 6. Pressure switch installation diagram △ 323-603-33000 WZ02-6440E…

• Page 93
  Electric Parts Location Diagram (AML, Two-blocking) Z — 7 Z — 7 △ Applicable serial No. ：291124 — Electric Parts Location Diagram (AML, Two-blocking) 1. AML parts assy △ 323-503-42000 △ 323-603-31000 WZ02-5511E…
• Page 94
  Electric Parts Location Diagram (AML, Two-blocking) Z — 7 Z — 7 2. Two-blocking indicator assy (boom) △ 323-704-00000 WZ02-5511E…
• Page 95
  Electric Parts Location Diagram (AML, Two-blocking) Z — 7 Z — 7 3. Two-blocking indicator assy (single top and jib) △ 333-718-41000 △ 325-000-52000 WZ02-5511E…

• Page 96: Electric Parts Location Diagram (Aml, Two-Blocking

  Electric Parts Location Diagram (AML, Two-blocking) Z — 7 . Z-7. 4. AML warning lamp △ 344-954-90000 WZ02-5511E…

• Page 97: Electric Parts Location Diagram (Icf, Sct, Gsmt)

  Electric Parts Location Diagram (ICF, SCT, GSMT) Z — 8 Z — 8 Electric Parts Location Diagram (ICF, SCT, GSMT) 1. ICF △ 343-540-30000 WZ02-6450E…

• Page 98: Sct

  Electric Parts Location Diagram (ICF, SCT, GSMT) Z — 8 △ Z — 8 ：291124 — △ Applicable serial No. ：291124 — 2. SCT △ 344-941-00000 WZ02-6450E…

• Page 99: Gsmt

  Z — 8 . Electric Parts Location Diagram (ICF, SCT, GSMT) Z-8. Z-8. 3. GSMT △ 344-947-70001 WZ02-6450E…

• Page 100: Electric Parts Location Diagram

  Electric Parts Location Diagram (Lower) Z — 9 Z — 9 Electric Parts Location Diagram (Lower) 1. Carrier △ 326-526-10010 WZ02-5521E…

• Page 101: Outrigger Control

  Electric Parts Location Diagram (Lower) Z — 9 Z — 9 2. Outrigger control △ 326-526-10020 WZ02-5521E…

• Page 102: Outrigger Control Unit

  Electric Parts Location Diagram (Lower) Z — 9 Z — 9 3. Outrigger control unit △ 326-525-72000 △ 326-526-12000 WZ02-5521E…

• Page 103: Signal Transmitter

  Z — 9 . Electric Parts Location Diagram (Lower) Z-9. Z-9. 4. Signal transmitter △ 361-205-50000 WZ02-5521E…

• Page 104: Harness (Crane, Main)

  Z-10 Harness (Upper) Z-10 Z-10 Z-10 Harness (Upper) 1. Harness (crane, main) 1.1 Comparison table (Connector No., Usage and Coordinate) Harness Harness Harness CN No. Usage diagram CN No. Usage diagram CN No. Usage diagram coordinate coordinate coordinate CN447 Eco mode switch CN808 Front wiper relay B-15…

• Page 105: Harness (Crane, Main)

  305AA 304EN 818AA 655AB N085 3rd-top boom B42AA extending SW Control lever stowing CN812 Ground Control lever stowing 423-502-50070 426-531-50100 (Slewing table, left) (TADANO) detection (R) 426-531-50100 CN893 detection (R) CN780 189AA CN507 328AG 261AA 262AA 267AA 268AA 263AA 264AA…

• Page 106: Harness (Icf, Sct, Gsmt)

  Z-10 Harness (Upper) Z-10 Z-10 2. Harness (ICF, SCT, GSMT) △ 323-503-41020 WZ04-4521E…

• Page 107: Harness (Center Joint)

  Z-10 Harness (Upper) Z-10 Z-10 3. Harness (center joint) △ 346-306-31001 △ 323-503-21020 WZ04-4521E…

• Page 108: Harness (Slewing Table, Right)

  Z-10 Harness (Upper) Z-10 Z-10 △ Applicable serial No. ：291124 — 4. Harness (slewing table, right) △ 323-503-22010 WZ04-4521E…

• Page 109: Harness (Slewing Table, Left)

  Z-10 Harness (Upper) Z-10 Z-10 △ △ ：291124 — ：291124 — Applicable serial No. 5. Harness (slewing table, left) △ 323-503-22020 WZ04-4521E…

• Page 110: Harness (Boom, Bottom)

  Z-10 Harness (Upper) Z-10 △ Z-10 ：291124 — Applicable serial No. 6. Harness (boom, bottom) 6.1 Harness (boom, bottom) △ 323-503-22030 WZ04-4521E…

• Page 111: Harness (Two-Blocking) (Boom)

  Z-10 Harness (Upper) Z-10 Z-10 6.2 Harness (two-blocking) (boom) △ 323-704-00010 WZ04-4521E…

• Page 112: Harness (Boom, Top)

  Z-10 Harness (Upper) Z-10 Z-10 7. Harness (boom, top) △ 323-503-22040 WZ04-4521E…

• Page 113: Harness (Aml)

  Z-10 Harness (Upper) Z-10 Z-10 8. Harness (AML) △ 323-603-31100 WZ04-4521E…

• Page 114: Harness (Icf)

  Z-10 Harness (Upper) Z-10 Z-10 9. Harness (ICF) △ 343-540-30200 WZ04-4521E…

• Page 115: Harness (Sct)

  Harness (Upper) Z-10 Z-10 10. Harness (SCT) △ 344-941-00101 WZ04-4521E…

• Page 116: Harness (Gsmt)

  Z — 1 0 . Harness (Upper) Z-10. Z-10. 11. Harness (GSMT) △ 344-947-70100 WZ04-4521E…

• Page 117: Harness (Lower)

  Z-11 Harness (Lower) Z-11 Z-11 Z-11 Harness (Lower) 1. Harness (carrier, main) 1.1 Comparison table (Connector No., Usage and Coordinate) Harness Harness CN No. Usage diagram CN No. Usage diagram coordinate coordinate G-11 CN20 CN437 O/R retraction SOL Diode (D34) L-12 G-10 CN21…

• Page 118
  Z-11 Z-11 Harness (Lower) Z-11 1.2 Harness (carrier, main) (101) 0.5B, (102) 0.5R [NOTICE] B, 2B (01) 8W, (01) 2W, (01) 1.25W (05) 8W, (05) 2W (113)YR (118) YL CN424 CN426 RF3-2 RF3-2 RF3-2 RF3-2 CN407 CN406 (101) CN424 RA57 1.

• Page 119: Harness (Icf, Sct, Gsmt)

  Z-11 Harness (Lower) Z-11 Z-11 2. Harness (ICF, SCT, GSMT) △ 326-526-12410 WZ04-4591E…

• Page 120: Harness (Junction To Center Joint)

  Harness (Lower) Z-11 Z-11 3. Harness (junction to center joint) △ 326-526-12430 WZ04-4591E…

• Page 121: Harness (Carrier Cab)

  Z-11 Harness (Lower) Z-11 Z-11 4. Harness (carrier cab) △ 326-526-10100 WZ04-4591E…

• Page 122: Harness (Outrigger Length Detection)

  Z-11 Harness (Lower) Z-11 Z-11 5. Harness (outrigger length detection) △ 326-525-72600 WZ04-4591E…

• Page 123: Harness A

  Z — 1 1 . Harness (Lower) Z-11. Z-11. 6. Harness A (inside signal transmitter box) △ 326-525-02700 WZ04-4591E…

• Page 124
  Head Office Ko-34, Shinden-cho, Takamatsu, Kagawa, 761-0185, Japan International Service Group Tadano Ryogoku Bldg. 4-12, Kamezawa 2-chome, Sumida-ku, Tokyo, 130-0014, Japan TEL: +81-3-3621-7765 FAX: +81-3-3621-7785 Revision history Date Chapter (Page) Fed. 2018 Z (8)

• Buy Points
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Tadano TR-280XL, TR-200M-4, TR-300XL, TR-250M-4, TR-350XL, TR-350M-1, TR-450XL, TR-500M-1, TR-600XL Service Manual

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