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Мануал по ремонту двигателей Митсубиси 4 модификации 4G13, 4G92, 4G93, 4D68 с описанием и подробными картинками — замена тнвд gdi, датчиков, ГРМ, ГБЦ, Блок, коленвал, распредвал и тд
Двигатель 4G93 технические характеристики
Объем двигателя, куб.см 1834
Максимальная мощность, л.с. 110 — 150
Расход топлива, л/100 км 3.9 — 10
Тип двигателя 4-цилиндровый, 16-клапанный, DOHC
Доп. информация о двигателе DOHC
Диаметр цилиндра, мм 78 — 81
Количество клапанов на цилиндр 4
Автор Mitsubishi
формат PDF
Ремонт двигателя 4g93
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Уважаемые коллеги!
У кого-нибудь есть мурзилка или какое-либо более менее понятное руководство по ремонту 4G93 MPI SOHC? Язык значения не имеет.
У меня огромное количество документации по моей машинке, но везде либо общие фразы, либо рассмотрены другие моторы — джедаи или DOHC или черт знает что) Еще бывает, написано все как надо (вроде бы) — а смотришь — там ГРМ с другой стороны мотора) и как бы всё на 180 градусов перевернуто.
Потому что предстоит много чего менять. Все, конечно, можно снять с помощью разводного ключа, водки и какой-то матери, методом беглого осмотра, решить все вопросы по мере их поступления. Но должен же быть в природе нормальный мануал…
Заранее очень благодарен.
Цена вопроса: 0 ₽
Пробег: 167 000 км
Инструкции для ремонта Mitsubishi Lancer Cedia 9 1995-2004 годов (бензин)
Данный мануал предназначен для самостоятельного технического обслуживания и ремонта японских легковых автомобилей Мицубиси Лансер 9 «Cedia», которые выпускались с 2000 года по 2007 год. Руководство описывает только бензиновые модели автомобилей с четырехцилиндровыми рядными двигателями объемом 1.5 литра (4G15) и 1.8 литра (4G93) с системой распределенного впрыска топлива MPI или с топливным насосом высокого давления GDI.
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- 4G93-DOHC-GDI
Manuals and User Guides for Mitsubishi 4G93-DOHC-GDI. We have 3 Mitsubishi 4G93-DOHC-GDI manuals available for free PDF download: User Manual, Workshop Manual, Manual
Mitsubishi 4G93-DOHC-GDI User Manual (172 pages)
4G9 Series
Brand: Mitsubishi
|
Category: Engine
|
Size: 4.59 MB
Table of Contents
-
Table of Contents
1
-
General Information
3
-
Technical Data
3
-
Service Specifications
6
-
-
1-1
6
-
Rework Dimensions
9
-
Torque Specifications
10
-
New Tightening Method — by Use of Bolts to be Tightened in Plastic Area
16
-
Sealant
16
-
Form-In-Place Gasket
17
-
Disassembly
17
-
Surface Preparation
17
-
Form-In-Place Gasket Application
17
-
-
-
2 Special Tools
18
-
2-1
18
-
4G9 Engine (E
18
-
-
-
3 Alternator and Ignition System
21
-
3-1
21
-
Removal and Installation <SOHC> (Engines with Distributor)
21
-
Removal and Installation (SOHC for Other than Pajero) (Engines Without Distributor)
22
-
Removal and Installation <SOHC for Pajero Io> (Engines Without Distributor)
23
-
Removal and Installation (DOHC)
25
-
Removal and Installation (DOHC-MIVEC)
26
-
Removal and Installation (DOHC–GDI for Carisma, Space Star, Space Runner, Galant)
27
-
Alternator Brace (M8)
28
-
Cam Position Sensing Cylinder
28
-
Cam Position Sensor Support
28
-
Crankshaft Bolt
28
-
Ignition Coil
28
-
Oil Level Gauge
28
-
Power Steering Pump Pulley
28
-
Removal and Installation (DOHC-GDI for Pajero Io)
28
-
Spark Plug
28
-
«BA Front Flange/Crankshaft Pulley/Crankshaft Bolt Installation
29
-
Installation Service Points «AA Cam Position Sensor Support
29
-
Removal Service Point AA» Crankshaft Bolt Removal
29
-
-
4-1
30
-
Camshaft Sprocket Bolt
30
-
Engine Support Bracket, Right
30
-
Timing Belt Rear Cover
30
-
Timing Belt Removal and Installation (SOHC for Carisma (up for 1999 Model)
30
-
Timing Belt Removal and Installation (SOHC for Carisma (from 2000 Model), Lancer (from 2001 Model for Europe), Space Star)
31
-
-
Accessory Mount
33
-
Timing Belt Cover
33
-
Timing Belt Removal and Installation (SOHC for Pajero Io)
33
-
Timing Belt Removal and Installation (DOHC)
34
-
Timing Belt Removal and Installation (DOHC-MIVEC)
35
-
Timing Belt Removal and Installation (DOHC-GDI for Carisma, Space Star, Space Runner)
36
-
Timing Belt Removal and Installation (DOHC-GDI for Galant)
37
-
Timing Belt Removal and Installation (DOHC-GDI for Pajero Io)
38
-
«AA Camshaft Sprocket Bolt Installation
40
-
AA» Timing Belt Removal
40
-
AB» Camshaft Sprocket Bolt Removal
40
-
«BA Timing Belt Tensioner Installation
41
-
«CA Tensioner Spring Installation
41
-
«DA Timing Belt Installation
41
-
«EA Auto-Tensioner Installation
42
-
«FA Timing Belt Installation
43
-
«GA Crankshaft Sensing Blade/Crankshaft Spacer/Crankshaft Sprocket Installation
45
-
Timing Belt Inspection
45
-
Tensioner Pulley, Idler Pulley Inspection
46
-
-
-
5 Fuel and Emission Control System
47
-
5-1
47
-
SOHC Carburetor Removal and Installation
47
-
Fuel and Emission Control System Removal and Installation (SOHC-MPI for Other Tnan Pajero Io)
48
-
Fuel and Emission Control System Removal and Installation (SOHC-MPI for Pajero Io)
49
-
Fuel and Emission Control System Removal and Installation (DOHC)
50
-
«AA Injectors Installation
51
-
«BA Fuel Pressure Regulator Installation
51
-
«CA Gasket Installation
51
-
-
5A. THROTTLE BODY and EGR SYSTEM (GDI)
53
-
Throttle Body and EGR System Removal and Installation (up to 2000 Model for Carisma, 1999 Model for Space Star, Spacer Runner)
53
-
Throttle Body and EGR System Removal and Installation (from 2001 Model for Carisma, Space Star and Galant)
54
-
Throttle Body and EGR System Removal and Installation (for Pajero Io — 4G93)
55
-
Throttle Body and EGR System Removal and Installation (for Pajero Io — 4G94)
56
-
«BA Intake Manifold Stay Installation
57
-
-
-
6 Intake and Exhaust Manifold
58
-
Installation Service Points: «AA Throttle Body Gasket
57
-
6-1
58
-
Intake and Exhaust Manifold Removal and Installation (SOHC-Carburetor)
58
-
Intake and Exhaust Manifold Removal and Installation (SOHC-MPI-Front Wheel Drive (4G92 and 4G93–Except from 2001 Model for Europe))
59
-
Intake and Exhaust Manifold Removal and Installation (SOHC-MPI-Front Wheel Drive (4G92 and 4G93– from 2001 Model for Europe))
60
-
Intake and Exhaust Manifold Removal and Installation (SOHC-MPI-Front Wheel Drive (4G94)
61
-
Intake and Exhaust Manifold Removal and Installation (SOHC-MPI-Rear Wheel Drive (4G93 — Except from 2002 Model for Europe)
62
-
Intake and Exhaust Manifold Removal and Installation (SOHC-MPI-Rear Wheel Drive (4G93 — from 2002 Model for Europe)
63
-
Intake and Exhaust Manifold Removal and Installation (SOHC-MPI-Rear Wheel Drive (4G94)
64
-
Intake and Exhaust Manifold Removal and Installation (DOHC)
66
-
«AA Exhaust Manifold Bracket Installation
67
-
«BA Intake Manifold Stay — Installation
67
-
Rear Wheel Drive
67
-
-
6A. INTAKE MANIFOLD (GDI)
68
-
Intake Manifold (GDI) Removal and Installatoin (up to 2000 Model for CARISMA, 1999 Model for Space Star, Space Runner)
68
-
Intake Manifold (GDI) Removal and Installation (from 2001 Model for Carisma, Space Star and Galant)
69
-
Intake Manifold (GDI) Removal and Installation (for Space Runner)
71
-
Intake Manifold (GDI) Removal and Installation (for Pajero Io)
72
-
«AA Intake Manifold Stay Installation
73
-
-
6B. EXHAUST MANIFOLD (GDI)
74
-
Exhaust Manifold (GDI) Removal and Installation (for Carisma, Space Star, Space Runner)
74
-
Exhaust Manifold (GDI) Removal and Installation (for Galant)
75
-
Exhaust Manifold (GDI) Removal and Installation (for Pajero Io)
77
-
Exhaust Manifold Bracket Installation
78
-
-
6C. INJECTOR and FUEL PUMP ASSEMBLY (GDI)
79
-
Injector and Fuel Pump Assembly (GDI) (up to 2000 Mode for Carisma, 1999 Model for Space Star, Space Runner)
79
-
Injector and Fuel Pump Assembly (GDI) (from 2001 Model for Carisma, Space Star and Galant)
80
-
Injector and Fuel Pump Assembly (GDI) (for Pajero Io — 4G94)
81
-
Injector and Fuel Pump Assembly (GDI) (for Pajero Io — 4G93)
82
-
Backap Ring/O-Ring/Corrugated Washer Installation
83
-
Delivery Pipe and Injector Assembly Installation
83
-
Fuel High Pressure Regulator Installation
84
-
Fuel Pressure Sensor Installation
84
-
Pump Camshaft Case Installation
84
-
Fuel Pump/Fuel Feed Pipe Installation
85
-
O-Ring/Backup Ring/Fuel Pipe Installation
86
-
O-Ring/Fuel Pump Installation
86
-
JA O-Ring/Fuel Pump Installation
87
-
O-Ring/Backup Ring/Fuel Pressure Sensor Installation
87
-
Intake and Exhaust Manifold <4G94 — GDI for PAJERO Io> Removal and Installation
88
-
Intake Manifold Stay Installation
89
-
To Install the Exhaust Manifold Bracket
89
-
-
7-1
90
-
Water Pump and Water Hose Removal and Installation (SOHC — Front Wheel Drive)
90
-
Water Pump and Water Hose Removal and Installation (SOHC — Rear Wheel Drive)
91
-
Water Pump and Water Hose Removal and Installation (DOHC — Front Wheel Drive)
92
-
Water Pump and Water Hose Removal and Installation (DOHC — Rear Wheel Drive)
93
-
Thermostat Installation
94
-
Water Inlet Pipe (Front Wheel Drive/Water Pipe, Rear Wheel Drive/O-Ring Installation)
94
-
Water Outlet Fitting Installation
94
-
Water Pump Installation
94
-
Engine Coolant Temperature Gauge Unit Installation
95
-
Engine Coolant Temperature Sensor Installation
95
-
Water By-Pass Fitting Installation
95
-
-
8-1
96
-
Rocker Arms and Camshafts Removal and Installation (SOHC (with Adjusting Screw))
96
-
Rocker Arms and Camshafts Removal and Installation (SOHC (with Lash Adjuster))
97
-
Rocker Arms and Camshafts Removal and Installation (DOHC)
99
-
Rocker Arms and Camshafts Removal and Installation (DOHC-GDI)
100
-
Rocker Arms and Camshafts Removal and Installation (DOHC-GDI for Carisma (up to 2000 Model), Space Star (1999 Model), Space Runner)
102
-
Rocker Arms and Camshafts Removal and Installation (DOHC-GDI for Carisma, Space Star and Galant (from 2001 Model))
103
-
Rocker Arms and Camshafts Removal and Installation (DOHC-GDI for Pajero Io — 4G94)
104
-
Rocker Arms and Camshafts Removal and Installation (DOHC-GDI for Pajero Io — 4G93)
105
-
Adjusting Screw Installation
106
-
Lash Adjuster Removal
106
-
Rocker Arm Shaft Installation
106
-
Rocker Arms and Rocker Arm Shaft Installation
106
-
Bearing Cap Installation
107
-
Camshaft Installation
107
-
Lash Adjuster Installation
107
-
Oil Seal Installation
107
-
Beam Camshaft Cap Installation
108
-
O-Ring/Cover Installation
110
-
Sealant Application on Rocker Cover
110
-
Sealant Application on Semi-Circular Parking
110
-
Valve Clearance Adjustment
110
-
Camshaft Inspection
113
-
Lash Adjuster (SOHC)
113
-
Lash Adjuster (DOHC)
116
-
Rocker Cover and Camshafts (MIVEC) Removal and Installation
119
-
Camshaft — Inspection
120
-
Oil Control Valve Inspection
120
-
Camshaft Bearing Cap/Camshaft Holder Installation
121
-
Camshaft Holder Assembly Installation
121
-
Install the Camshaft
121
-
Semi-Circular Packing Installation
121
-
Installation of the Oil Seal
122
-
Oil Control Valve Installation
122
-
Rocker Arm Piston Inspection
123
-
Rocker Cover Installation
123
-
To Adjust the Valve Clearance
123
-
Rocker Arms and Rocker Shaft Caps (MIVEC) Removal and Installation
124
-
Rocker Arm Assembly Installation
125
-
-
9-1
126
-
Cylinder Head and Valves Removal and Installation (SOHC)
126
-
Cylinder Head and Valves Removal and Installation (DOHC)
127
-
Cylinder Head and Valves Removal and Installation (DOHC-MIVEC)
128
-
Cylinder Head and Valves Removal and Installation (DOHC-GDI)
129
-
Cylinder Head Bolt Removal
131
-
Retainer Lock Removal
131
-
Valve Handling Precautions
132
-
Valve Stem Seal Removal
132
-
Valve Stem Seal Installation
133
-
Cylinder Head Bolt Installation
134
-
Retainer Lock Installation
134
-
Valve Spring Installation
134
-
Sealant Application to Oil Pressure Switch
135
-
Cylinder Head Inspection
136
-
Valve Inspection
136
-
Valve Guide Inspection
137
-
Valve Seat Inspection
137
-
Valve Spring Inspection
137
-
Valve Guide Replacement
138
-
Valve Seat Reconditioning Procedure
138
-
Valve Seat Replacement Procedure
138
-
-
10-1
140
-
Front Case and Oil Pump Removal and Installation (SOHC (4G92, 4G93))
140
-
Front Case and Oil Pump Removal and Installation (SOHC (4G94 Except for Pajero Io))
141
-
Front Case and Oil Pump Removal and Installation (SOHC (4G94 for Pajero Io))
142
-
Front Case and Oil Pump Removal and Installation (DOHC (Except GDI for Pajero Io))
143
-
Front Case and Oil Pump Removal and Installation (DOHC-GDI for Pajero Io)
144
-
Inner Rotor/Outer Rotor Installation
145
-
Oil Pan Removal
145
-
Outer Rotor/Inner Rotor Removal
145
-
Sealant Application to Oil Pump Case
145
-
Crankshaft Front Oil Seal Installation
146
-
Oil Pan/Upper Oil Pan/Lower Oil Pan Installation
146
-
Oil Filter Installation
147
-
Oil Pump Inspection
147
-
-
11-1
149
-
Piston and Connecting Rod Removal and Installation
149
-
Connecting Rod Cap Removal
150
-
Piston Pin Removal
150
-
Piston Pin Installation
151
-
Oil Ring Installation
152
-
Piston and Connecting Rod Installation
153
-
Piston Ring #2/Piston Ring #1 Installation
153
-
Connecting Rod Bearing Installation
154
-
Connecting Rod Cap Installation
155
-
Connecting Rod Cap Nut Installation
155
-
Crankshaft Pin Oil Clearance (Plastigauge Method)
156
-
Piston Ring Instpection
156
-
Crankshaft, Cylinder Block, Flywheel and Drive Plate Removal and Installation (Manual Transmission)
157
-
Automatic Transmission Removal and Installation
158
-
Crankshaft, Cylinder Block, Flywheel and Drive Plate Removal and Installation (Pajero Io)
159
-
Crankshaft Bearing Installation
160
-
Oil Jet Installation
160
-
Oil Jet Removal
160
-
Bearing Cap/Bearing Cap Bolt Installation
162
-
Crankshaft Journal Oil Clearance (Plastigauge Method)
163
-
Drive Plate Bolt/Flywheel Bolt Installation
163
-
Sealant Application to Oil Seal Case
163
-
To Install the Oil Seal
163
-
Boring Cylinder Inspection
164
-
Cylinder Block Inspection
164
-
Hydro-Flywheel (DOHC-GDI for Pajero Io) Inspection
165
-
Service Bulletins
167
-
Crankshaft Weight
169
-
-
Advertisement
Mitsubishi 4G93-DOHC-GDI Workshop Manual (156 pages)
4G9 Series (E-W)
Brand: Mitsubishi
|
Category: Engine
|
Size: 5.66 MB
Table of Contents
-
Introduction
2
-
Maintenance and Servicing Procedures
2
-
Symbols for Lubrication, Sealants and Adhesives
2
-
List of Effective Pages
4
-
Engine 4G9 Series
5
-
Contents
5
-
General Information 4G92
7
-
General Information 4G93
8
-
General Information 4G94
9
-
Service Specifications
10
-
Rework Dimensions
13
-
Torque Specifications
13
-
New Tightening Method-By Use of Bolts to be Tightened in Plastic Area
20
-
Sealant
20
-
Form-In-Place Gasket
21
-
Special Tools
22
-
Alternator and Ignition System
25
-
Removal Steps
25
-
Removal and Installation-SOHC for Other than PAJERO
26
-
Removal and Installation-SOHC for PAJERO
27
-
Removal and Installation-DOHC
29
-
Removal and Installation-DOHC-MIVEC
30
-
Removal and Installation-DOHC-GDI for CARISMA, SPACE STAR, SPACE RUNNER, GALANT
31
-
Removal and Installation-DOHC-GDI for PAJERO
32
-
Crankshaft Bolt Removal
33
-
Cam Position Sensor Support Installation
33
-
Timing Belt
34
-
Removal and Installation-SOHC for CARISMA (up to 1999 Model), LANCER (up to 2000 Model), GALANT
34
-
Removal and Installation-SOHC for CARISMA (from 2000 Model), LANCER (from 2001 Model)
35
-
Removal and Installation-DOHC-GDI for CARISMA, SPACE STAR, SPACE RUNNER
40
-
Removal and Installation-DOHC-GDI for GALANT
41
-
Timing Belt Removal
44
-
Camshaft Sprocket Bolt Removal
44
-
Camshaft Sprocket Bolt Installation
44
-
Timing Belt Tensioner Installation
45
-
Tensioner Spring Installation
45
-
Timing Belt Installation
45
-
Auto-Tensioner Installation
46
-
Inspection
49
-
Tensioner Puller, Idler Pulley
50
-
Auto-Tensioner
50
-
Fuel and Emission Control System
51
-
Removal and Installation-SOHC-CARBURETOR
51
-
Removal and Installation-SOHC-MPI for Other than PAJERO
52
-
Removal and Installation-SOHC-MPI for PAJERO
53
-
Injectors Installation
55
-
Fuel Pressure Regulator Installation
55
-
Gasket Installation
55
-
Throttle Body and EGR System (GDI)
57
-
Removal and Installation-Up to 2000 Model for CARISMA, 1999 Model for SPACE STAR, SPACE RUNNER
57
-
Removal and Installation-From 2001 Model for CARISMA, from 2001 Model for SPACE STAR, GALANT
58
-
Removal and Installation-For PAJERO
59
-
Throttle Body Gasket
60
-
Intake Manifold Stay Installation
60
-
Intake and Exhaust Manifold
61
-
Removal and Installation-SOHC-MPI (up to 2000 Model)
62
-
Removal and Installation-SOHC-MPI (from 2001 Model)
63
-
Exhaust Manifold Installation
66
-
Intake Manifold (GDI)
67
-
Removal and Installation-For SPACE RUNNER
70
-
Exhaust Manifold (GDI)
73
-
Removal and Installation-For CARISMA, SPACE STAR, SPACE RUNNER
73
-
Removal and Installation-For GALANT
74
-
Exhaust Manifold Bracket Installation
77
-
Injector and Fuel Pump Assembly (GDI)
78
-
Backup Ring/O-Ring/Corrugated Washer Installation
82
-
Delivery Pipe and Injector Assembly Installation
82
-
Pump Camshaft Case Installation
83
-
Fuel Pressure Sensor Installation
83
-
Fuel Pump/Fuel Feed Pipe Installation
84
-
O-Ring/Fuel Pump Installation
85
-
O-Ring/Backup Ring/Fuel Pipe Installation
85
-
O-Ring/Backup Ring/Fuel Pressure Sensor Installation
86
-
Water Pump and Water Hose
87
-
Removal and Installation-SOHC
87
-
Water Pump Installation
90
-
Water Inlet PIPE SOHC, DOHC/WATER PIPE DOHC-GDI for PAJERO/O-RING Installation
90
-
Thermostat Case Installation
90
-
Water Outlet Fitting Installation
90
-
Engine Coolant Temperature Gauge Unit Installation
91
-
Engine Coolant Temperature Sensor Installation
91
-
Water By-Pass Fitting Installation
91
-
Water Fitting Installation
91
-
Rocker Arms and Camshafts
92
-
Removal and Installation-SOHC (up to 2000 Model)
92
-
Removal and Installation-SOHC (from 2001 Model)
93
-
Removal and Installation-DOHC-GDI for CARISMA (up to 2000 Model), SPACE STAR (1999 Model), SPACE RUNNER
96
-
Removal and Installation-DOHC-GDI for CARISMA (from 2001 Model), SPACE STAR (from 2001 Model), GALANT
97
-
Adjusting Screw Installation
100
-
Rocker Arm Shaft Installation
100
-
Rocker Arms and Rocker Arm Shaft Installation
100
-
Rocker Arm Spring Installation
100
-
Oil Seal Installation
101
-
Lash Adjuster Installation
101
-
Camshaft Installation
101
-
Bearing Cap Installation
101
-
Beam Camshaft Cap Installation
102
-
Sealant Application on Semi-Circular Packing
104
-
Sealant Application on Rocker Cover
104
-
Valve Clearance Adjustment
104
-
Camshaft
105
-
Lash Adjuster (SOHC)
105
-
(Dohc)
108
-
Rocker Cover and Camshafts (MIVEC)
111
-
Oil Control Valve
112
-
Semi-Circular Packing Installation
113
-
Camshaft Holder Assembly Installation
113
-
Camshaft Bearing Cap/Camshaft Holder Installation
113
-
Oil Control Valve Installation
114
-
Rocker Cover Installation
115
-
Rocker Arm Piston Inspection
115
-
Rocker Arms and Rocker Shaft Caps (MIVEC)
116
-
Rocker Arm Assembly Installation
117
-
Cylinder Head and Valves
118
-
Removal and Installation-DOHC-GDI
121
-
Cylinder Head Bolt Removal
123
-
Retainer Lock Removal
123
-
Valve Stem Seal Removal
124
-
Valve Handling Precautions
124
-
Valve Stem Seal Installation
125
-
Valve Spring Installation
126
-
Retainer Lock Installation
126
-
Cylinder Head Bolt Installation
126
-
Sealant Application to Oil Pressure Switch
127
-
Cylinder Head
128
-
Valve
128
-
Valve Spring
129
-
Valve Seat
129
-
Valve Guide
129
-
Valve Seat Reconditioning Procedure
130
-
Valve Seat Replacement Procedure
130
-
Valve Guide Replacement
130
-
Front Case and Oil Pump
132
-
Oil Pan Removal
135
-
Outer Rotor/Inner Rotor Removal
135
-
Inner Rotor/Outer Rotor Installation
135
-
Sealant Application to Oil Pump Case
135
-
Crankshaft Front Oil Seal Installation
136
-
Oil Pan/Upper Oil Pan/Lower Oil Pan Installation
136
-
Oil Filter Installation
137
-
Piston and Connecting Rod
139
-
Connecting Rod Cap Removal
140
-
Piston Pin Removal
140
-
Piston Pin Installation
141
-
Oil Ring Installation
142
-
Piston Ring No.2/Piston Ring No.1 Installation
142
-
Piston and Connecting Rod Installation
143
-
Connecting Rod Bearing Installation
143
-
Connecting Rod Cap Installation
144
-
Connecting Rod Cap Nut Installation
144
-
Piston Ring
145
-
Crankshaft Pin Oil Clearance (Plastigage Method)
146
-
Crankshaft, Cylinder Block, Flywheel and Drive Plate
147
-
Removal and Installation (Manual Transmission)
147
-
Removal and Installation (Automatic Transmission)
148
-
Oil Jet Removal
150
-
Oil Jet Installation
150
-
Crankshaft Bearing Installation
150
-
Bearing Cap/Bearing Cap Bolt Installation
151
-
Sealant Application to Oil Seal Case
152
-
Drive Plate Bolt/Flywheel Bolt Installation
153
-
Crankshaft Journal Oil Clearance (Plastigauge Method)
153
-
Cylinder Block
153
-
Boring Cylinder
154
-
Hydro-Flywheel DOHC-GDI for PAJERO
155
Mitsubishi 4G93-DOHC-GDI Manual (130 pages)
4G9 Series
Brand: Mitsubishi
|
Category: Engine
|
Size: 3.36 MB
Table of Contents
-
Engine
1
-
Table of Contents
1
-
General Information
3
-
1 Specifications
5
-
1-1
5
-
Service Specifications
5
-
Rework Dimensions
8
-
Torque Specifications
8
-
-
-
-
Table of Contents
9
-
New Tightening Method — by Use of Bolts to be Tightened in Plastic Area
13
-
Sealant
13
-
Form-In-Place Gasket
14
-
2 Special Tools
15
-
2-1
15
-
3-1
18
-
4-1
27
-
4G9 Engine (E
35
-
Timing Belt
38
-
Auto-Tensioner Bolt
39
-
-
3 Alternator and Ignition System
18
-
4 Timing Belt
27
-
5 Fuel and Emission Control System
40
-
5-1
40
-
Breather Tube
40
-
Carburetor
40
-
EGR Valve
40
-
Fuel Pump
40
-
Delivery Pipe
41
-
Fuel Pressure Regulator
41
-
Fuel Return Pipe
41
-
Throttle Body
43
-
5A. THROTTLE BODY and EGR SYSTEM (GDI)
46
-
-
Throttle Body Stay
43
-
Air Intake Resonator
46
-
Intake Manifold Stay
46
-
Throttle Body
47
-
-
6 Intake and Exhaust Manifold
49
-
Water Hose Clamp
47
-
Water Pipe
47
-
6A. INTAKE MANIFOLD (GDI)
53
-
6B.exhaust MANIFOLD (GDI)
57
-
Exhaust Manifold (M8)
59
-
6C. INJECTOR and FUEL PUMP ASSEMBLY (GDI)
60
-
Clamp
60
-
Fuel Low Pressure Pipe (M6)
60
-
Fuel Low Pressure Pipe (M8)
60
-
Fuel Nipple
60
-
Injector and Fuel Pump Assembly (GDI)
60
-
Delivery Pipe and Injector
61
-
-
7 Water Pump and Water Hose Water Pump
65
-
Fuel Feed Pipe
61
-
Fuel High Pressure Regulator
61
-
Fuel Return Pipe
61
-
Injector Holder
61
-
Spacer
61
-
7-1
65
-
Thermostat Case
65
-
Water Inlet Pipe
65
-
Water By-Pass Fitting
67
-
Water Fitting
67
-
-
8 Rocker Arms and Camshafts
70
-
Water Pipe
67
-
8-1
70
-
Rocker Arm Shaft
70
-
Rocker Cover
70
-
Beam Camshaft Cap (M8)
74
-
8A. ROCKER COVER and CAMSHAFTS (MIVEC)
85
-
8B.rocker ARMS and ROCKER SHAFT CAPS (MIVEC)
90
-
-
9 Cylinder Head and Valves
92
-
9-1
92
-
10-1
106
-
-
10 Front Case and Oil Pump
106
-
11-1
113
-
-
11 Piston and Connecting Rod
113
-
12 Crankshaft, Cylinder Block, Flywheel and Drive Plate
121
-
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