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Thank you for purchasing a Shimaden product. Please check that the delivered product is the correct item
you ordered. Please do not begin operating this product before you read this instruction manual thoroughly
and understand its contents.
«Notice»
Please ensure that this instruction manual is given to the final user of the instrument.
«Preface»
This instruction manual is meant for those who will be involved in the wiring, installation, operation and routine
maintenance of the FP93. It describes matters to be attended to in handling the FP93, how to install it, wiring, its
functions and operating procedure. Keep this manual at the work site while handling the instrument and follow the
guidance provided herein.
FP93
Program Controller
Instruction Manual
— 1 —
FP93F-1HE
Jan. 2018
Summary of Contents for Shimaden FP93
Output limiter
Proportional cycle
Manual control
Control output characteristic
Isolation
External control input (DI)
Number of input points
Type of input
Input rating
Input holding time
Isolation
Action input
Event output
Contact output rating
Action
Hysteresis
Types
Event setting range
Absolute value alarm : Within measuring range
Deviation alarm : Higher limit deviation –1999 — 2000 digits, lower limit deviation –1999 — 2000 digits
Outside higher/lower limit deviations: 0 — 2000 digits
Within higher/lower limit deviations : 0 — 2000 digits
Standby action
Output updating cycle
Isolation
Communication function (option)
Type of communication
Communication system
Synchronization system
Communication distance
Communication address
Communication speed
Communication delay
Communication memory mode
Communication protocol
Communication mode type
Number of connectable instruments : 1 for RS-232C, 31 for RS-485 (Address setting 1 — 255)
Isolation
Others
: Lower limit 0.0 — 99.9%, higher limit 0.1 — 100.0%
: 1 — 120 seconds (when contact and SSR drive voltage output)
: 0.0 — 100.0% Setting resolution 0.1
: RA/DA to be set by front key
: Contact output insulated from all
AO (analog output) not insulated from SSR drive voltage, current or voltage output but insulated
from others
: 4
: Edge or level input (none, RUN/RST, HLD, ADV, FIX and start pattern No.)
DI1 fixed to RUN/RST for DI2 — 4, selectable from none, RUN/RST, HLD, ADV, FIX and start
pattern No.
: Voltage 5V DC (0.5mA/1 input)
: Minimum 0.125 seconds
: Not insulated from input and system but insulated from others.
: No-voltage contact or open collector
: Normal open (1a x 3 common) 240V AC 1A (resistive load)
: ON-OFF action
: 1 — 999 digits (during alarm output)
: Selectable from the following 16 types respectively for EV1, EV2 and EV3
No selection, Higher limit deviation, Lower limit deviation, Outside higher/lower limit deviations,
Within higher/lower limit deviations, Higher limit absolute value, Lower limit absolute value,
Scaleover, Hold, Guarantee soak, Time signal (2 types), RUN status, step signal, End signal, FIX
: Selectable from the following 4 types respectively for EV1, EV2 and EV3
: None, Standby 1 (standby only when power is applied), Standby 2 (standby when power is applied,
when SV in execution is changed, or when switching RST to RUN) and Standby 3
(input abnormality not output [Control mode])
: 0.25 second
: Insulated from other inputs
: RS-232C or RS-485
: RS-232C/3-line type half duplex system, RS-485/2-line type half duplex multi-drop (bus) system
: Start-stop synchronization system
: RS-232C/Max. 15m, RS-485/Max. 500 m (depending on conditions)
: 1 – 255
: 1200, 2400, 4800, 9600, 19200 bps
: 1 — 100 (0.512msec/unit)
: Selectable from EEP, rAm and r_E
: Shimaden standard mode
Data format
: 7E1, 7E2, 7N1, 7N2, 8E1, 8E2, 8N1, 8N2
Control code
: STX_ETX_CR, STX_ETX_CRLF, @_:_CR
Checksum (BCC)
: Add, Add two’s cmp, XOR, None
Communication data : ASCII data
: MODBUS ASCII mode
Data format
: 7E1, 7E2, 7N1, 7N2
Control code
: CRLF
Checksum (BCC)
: LRC check
Communication data : ASCII data
Function code
: 03H, 06H
1)03H Reading of data
2)06H Writing of data
: MODBUS RTU mode
Data format
: 8E1, 8E2, 8N1, 8N2
Control code
: NON
Checksum (BCC)
: CRC-16
Communication data : Binary data
Function code
: 03H, 06H
1)03H Reading of data
2)06H Writing of data
: Selectable from COM1 and COM2.
: insulated from other inputs and outputs
: Start character and BCC operation method also selectable
— 34 —
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FP93 Program Controller Instruction Manual Thank you for purchasing a Shimaden product. Please check that the delivered product is the correct item you ordered. Please do not begin operating this product before you read this instruction manual thoroughly and understand its contents. "Notice" Please ensure that this instruction manual is given to the final user of the instrument. "Preface" This instruction manual is meant for those who will be involved in the wiring, installation, operation and routine maintenance of the FP93. It describes matters to be attended to in handling the FP93, how to install it, wiring, its functions and operating procedure. Keep this manual at the work site while handling the instrument and follow the guidance provided herein. FP93F-1HE Jan. 2018 -1- Contents 1. Safety Rules ................................................................. 3 (3) Setting FIX No. ...............................................................17 (4) Setting FIX Event Action Point ........................................17 2. Introduction................................................................... 4 5-9. Explanation of screen Group 4 and Setting .......... 18 (1) Setting Outputs of PID Nos. 1 – 6 ...................................18 (2) Setting Zone PID ............................................................18 2-1. Check before Use .................................................. 4 2-2. Handling Instruction ............................................... 4 5-10. Explanation of Screen Group 5 and Setting........ 18 3. Installation and Wiring .................................................. 4 (1) Setting the Number of Patterns ......................................18 (2) Setting Time Unit ............................................................19 (3) Setting With/Without Power Failure Compensation ........19 (4) Setting Input Abnormality Mode ......................................19 (5) Setting Measuring Range Code ......................................19 (6) Setting Input Unit ............................................................19 (7) Setting Input Scaling .......................................................19 (8) Setting PV Bias ...............................................................19 (9) Setting PV Filter ..............................................................19 (10) Setting Output Control Characteristic ...........................19 (11) Setting Proportional Cycle.............................................19 (12) Setting SV Limiter .........................................................19 (13) Setting External Control Input .......................................20 (14) Setting Events ...............................................................20 (15) Setting Status Output (DO) ...........................................21 (17) Setting Communication .................................................21 (18) Setting Keylock .............................................................22 3-1. Installation Site (environmental conditions) ............ 4 3-2. Mounting ................................................................ 5 3-3. External Dimensions and Panel Cutout.................. 5 3-4. Wiring ..................................................................... 5 3-5. Terminal Layout ...................................................... 6 3-6. Terminal Arrangement Table ................................... 6 4. Names and Functions of Parts on Front Panel ............. 7 5. Explanation of Screens and Setting ............................. 9 5-1. Parameter Flow ...................................................... 9 (1) How to Move from Screen Group to Screen Group and Explanation of Screen Groups ......................................... 9 5-2. Application of Power and Display of Initial Screen 13 5-3. How to Change Screens ...................................... 13 5-11. Measuring Range Codes Table ........................... 22 6 Operation and Functions .............................................. 23 6-1. Using FIX Mode .................................................... 23 6-2. Setting Target Value (SV) (FIX Mode) ................... 23 6-3. Setting Output Manually ....................................... 23 6.4. Auto Tuning (AT) ................................................... 23 6-5. PID Action............................................................. 24 6-6. Manual Reset ....................................................... 24 6-7. Output Lower Limit and Higher Limit Setting Limiters ............................................................................. 24 6-8. Proportional Cycle Time........................................ 24 6-9. Zone PID .............................................................. 25 6-10. External Control Input (DI) .................................. 25 6-11. Events ................................................................. 26 6-12. Setting Event Standby Action ............................. 26 6-13. Diagrams of Alarm Actions Selectable as Event . 26 6-14. Event and Status Output Actions ........................ 26 6-15. Time Signal ......................................................... 27 6-16. Status (DO) Output ............................................. 28 6-17. Auto Return Function .......................................... 28 6-18. Notes on RAM as Communication Memory Mode28 (1) How to Change Screen Groups 0 - 5 ............................. 13 (2) How to Change Screen in Screen Group 0 .................... 13 (3) How to Change Screen in Screen Group 3 .................... 14 (4) How to Change Set Values (Data) ................................. 14 5-4. Before Starting Up................................................ 14 (1) Checking Wiring ............................................................. 14 (2) Applying power ............................................................... 14 (3) Setting Measuring Range .............................................. 14 (4) Setting Control Mode ..................................................... 14 (5) Setting Control Output Characteristic ............................ 14 (6) Setting Other Data ......................................................... 14 (7) Note on Initialization upon Change of Data ................... 14 5-5. Explanation of Screen Group 0 and Setting ......... 15 (1) Setting HLD Execution ................................................... 15 (2) Setting ADV Execution ................................................... 15 (3) Setting Auto Tuning (AT) Execution ............................... 15 5-6. Explanation of Screen Group 1 and Setting ......... 15 (1) Setting Start SV ............................................................. 15 (2) Setting End Step ............................................................ 15 (3) Setting Time Signal ........................................................ 16 (4) Setting Event Action Point .............................................. 16 (5) Setting the Number of Program Executions ................... 16 (6) Setting PV Start ............................................................. 16 (7) Setting Guarantee Soak Zone ....................................... 17 5-7. Explanation of Screen Group 2 and Setting ......... 17 (1) Setting Step SV .............................................................. 17 (2) Setting Step Time ........................................................... 17 (3) Setting PID No. .............................................................. 17 5-8. Explanation of screen Group 3 and Setting .......... 17 7. Error Codes, Causes and Remedies .......................... 28 8. Record of Parameter Setting ...................................... 29 9. Specifications .............................................................. 33 (1) Setting ON/OFF of FIX Mode ......................................... 17 (2) Setting FIX SV Value...................................................... 17 -2- 1. Safety Rules For matters regarding safety, potential damage to equipment and/or facilities, additional instructions and notes are indicated by the following headings. · WARNING This heading indicates hazardous conditions that could cause injury or death of personnel unless extreme caution is exercised. · CAUTION This heading indicates hazardous conditions that could cause damage to equipment and/or facilities unless extreme caution is exercised. Note This heading indicates additional instructions and/or notes. The mark 1 à represents a protective conductor terminal. Make sure to ground it properly. · WARNING The FP93 Program Controller are control instruments designed for industrial use to control temperature, humidity and other physical values. Avoid using it for control of devices which may seriously affect the human life. When used, adequate and effective safety measures must be taken. No warranty is valid in the case of an accident arising from the use of this product without such safety measures. · WARNING z For using this instrument, house it in a control box or the like lest terminals should be in contact with a person. z Don't draw out the instrument from the case. Don't let your hand or a conductive body in the case. It may lead to serious injury or death due to an electric shock. z Make sure to ground protective conductor terminals. · CAUTION z To avoid damage to connected equipment, facilities or products due to a fault of the product, safety measures must be taken before usage, such as the installation of a fuse, an overheating protection device and the like. No warranty is valid in the case of an accident arising from the use of this product without such safety measures. · CAUTION z The · mark on the plate affixed to the instrument: On the terminal nameplate affixed to the case of this instrument, the alert mark · is printed. This is to warn you of the risk of electric shock which may result if the charger is touched while being energized. z As a means to turn the power off, a switch or a breaker should be installed in the external power circuit to be connected to the power terminal of the instrument. Fix the switch or the breaker adjacently to the instrument in a position which allows it to be operated with ease, with an indication that it is a means of turning the power off. Use a switch or a breaker which meets the requirement of IEC60947. z Fuse: Since the instrument does not have a built-in fuse, do not forget to install a fuse in the power circuit to be connected to the power terminal. A fuse should be positioned between a switch or a breaker and the instrument and mounted on the L side of the power terminal. Fuse rating / characteristics: 250V AC 1A / medium lagged or lagged type. Use a fuse which meets the requirement of IEC60127. z Voltage / current of a load to be connected to the output terminal and the alarm terminal should be within a rated range. Otherwise, the temperature will rise to reduce the life of product and/or to result in problems with the product. For rated voltage/current, see "9. Specifications" of this manual. The output terminal should be connected with a device which meets the requirements of IEC61010. z A voltage / current different from that of the input specification should not be applied to the input terminal. It may reduce the life of the product and/or result in problems with the product. For rated voltage / current, see "9. Specifications" of this manual. z In the case of voltage or current input, the input terminal should be connected to a device which meets the requirement of IEC61010. The instrument is provided with a draft hole for heat discharge. Take care to prevent metal and other foreign matters from getting into it. Failure to do so may result in trouble with the instrument or may even cause a fire. z Don't block the draft hole or allow dust or the like to stick to it. A rise in temperature or insulation failure may result in a reduction of the life of the product and/or problems with it or may cause a fire. For spaces between installed instruments, refer to "3-3. External Dimensions and Panel Cutout." z It should be noted that repeated tolerance tests against voltage, noise, surge, etc. may lead to deterioration of the instrument. z Users are prohibited from remodeling the product or abnormal use of it. z It takes 30 minutes to display the correct temperature after applying power to the Program Controller. (Therefore, turn the power on more than 30 minutes prior to the operation.) -3- 2. Introduction 2-1. Check before Use This product has been fully inspected for quality assurance prior to shipment. Nevertheless, you are requested to make sure that there is no error, damage or shortage of delivered items by checking the model codes and the external view of the product and the number of accessories. c Confirmation of Model Codes Check the model codes stuck to the case of the product to ascertain if the respective codes designate what were specified when you ordered it, referring to the following code table: Example of model codes: FP93 - 8 Y 90 -1 3 5 0 1. Name of produuct FP93 2. Input 8 : Multi-input: thermocouple, R.T.D., voltage (mV), Voltage (V) 4 : Current (mA)(attached with an extermal resistor 250 ȍ) 9 : With remarks 3. Control output Y : Contact I : Current P : SSR drive voltage V 4. Power supply 90 08 5. Status output 0 (Do) 1 6.Analog output 0 (AO) 3 4 6 7.Communication 0 5 7 8. Remarks 0 9 d Accessories : Voltage X: With remarks : 100-240V AC : 24V AC/DC : Without : With 9: With special note : Without : 0-10mA : 4-20mA : 0-10V 9: With remarks : Without :RS-485 :RS-232C 9: With remarks : Without : With This instruction manual The Communication interface instruction manual (in case optional communication function is added) Unit seals External resistor 250 ȍ (for current input) Terminal resistor 120 ȍ (for RS-485) 1 copy 1 copy 1 sheet 1 pc. 1 pc. NOTE: For any problem with the product, shortage of accessories or request for information, please contact our sales agent. 2-2. Handling Instruction c Don't operate the keys on the front panel with a hard or sharply pointed object. Operate the keys only by softly touching them by your fingertips. d When cleaning the instrument, wipe it gently with a dry cloth. Never use solvent such as a thinner. 3. Installation and Wiring 3-1. Installation Site (environmental conditions) · CAUTION This instrument should not be used in any of the places mentioned below. Selection of these places may result in trouble with the instrument, damage to it or even a fire. c Where flammable gas, corrosive gas, oil mist and particles that can deteriorate electrical insulation are generated or abundant. d Where the temperature is below -10 ˚C (14 ˚F) or above 50 ˚C (122 ˚F). e Where the relative humidity is above 90%RH or below dew point. f Where highly intense vibration or impact is generated or transferred. g Near high voltage power lines or where inductive interference can affect the operation of the instrument. h Where the instrument is exposed to dew drops or direct sunlight. i Where the height is above 2000 m. j Outdoors. k Where the instrument is exposed to the flow of blowing air. NOTE: The environmental conditions belong to the installation category II of IEC60664 and the degree of pollution is 2. -4- 3-2. Mounting · CAUTION For safety's sake and to protect the functionality of the product, don't draw out its body from the case. If it needs to be drawn out for replacement or repair, contact our sales agent. c Cut a hole for mounting the controller in the panel by referring to the cutout drawing in Section 3-3. d The panel thickness should be 1.0 - 4.0 mm. e As the instrument is provided with pawls for fixing, just press it firmly from the front of the panel. The case is fixed to the panel by means of the pawls. f The FP93 is designed as a panel-mounting model. Never use it without mounting on the panel. 3-3. External Dimensions and Panel Cutout External dimensions Panel cutout drawing Unit: mm 3-4. Wiring In wiring operation, close attention should be paid to the following: · CAUTION z Make sure to disconnect this instrument from any power source during wiring operation to prevent an electric shock. z Be certain that the protective conductor terminal ( à ) is properly grounded. Otherwise, an electric shock may result. z To prevent an electric shock, don't touch wired terminals and other charged elements while they are being energized. c In wiring operation, follow the terminal layout shown in Section 3-5 and the terminal arrangement in Section 3-6 and make sure to carry out the correct wiring. d Use press-fit terminal which fits an M3.5 screw and has a width of 7 mm or less. e In case of thermocouple input, use a compensating cable compatible with the selected type of thermocouple. f In the case of R.T.D. input, the resistance of a single lead wire must be 5 or less and the three wires must have the same resistance. g The input signal wire must not be accommodated with a high-voltage power cable in the same conduit or duct. h Shield wiring (single point grounding) is effective against static induction noise. i Twisting the input wires at short and equal intervals is effective against electromagnetic induction noise. j In wiring for power supply, use a wire or cable whose performance is equal to or higher than the 600V vinyl insulated wire having a sectional area of 1 mm2 or larger. 2 k The wire for grounding must have a sectional area of 2 mm or larger and must be grounded at a grounding resistance of 100 or less. l Clamp the screws of terminals firmly. Clamping torque: 1.0 N • m (10kgf • cm) ջ If the instrument appears to be easily affected by power supply noise, use a noise filter to prevent malfunctioning. ռ Mount the noise filter on the grounded panel and make wire connection between the noise filter output and the power line terminals of the controller as short as possible. -5- 3-5. Terminal Layout (Follow the terminal layout and terminal arrangement table shown below in your wiring operation.) 3-6. Terminal Arrangement Table Name of terminal Description / Code Power supply 100 - 240V AC/24V AC: L, 24V DC: + 100 - 240V AC/24V AC: N, 24V DC: Protective conductor Protective grounding à Input Voltage (V) Current (mA): + R.T.D.: A, thermocouple/Voltage (mV): + R.T.D.: B, thermocouple/Voltage (mV, V), Current (mA): – R.T.D.: B Control output Contact: COM, SSR drive voltage/Voltage/Current: + Contact: NO, SSR drive voltage/Voltage/Current: – Contact: NC Event output COM EV1 EV2 EV3 Analog output + (option) Communication SG (option) RS-232C: SD, RS-485: + RS-232C: RD, RS-485: – External control input COM DI1 DI2 DI3 DI4 Status output (DO) COM (option) DO1 DO2 DO3 DO4 Terminal No. 11 12 13 6 7 9 10 14 15 16 17 18 19 20 21 22 23 24 25 1 2 3 4 5 26 27 28 29 30 NOTE 1: With thermocouple, voltage, or current input, shorting across B and B terminal will cause an error. Leave terminal No.10 open. NOTE 2: With voltage (V) or current (mA) input, don't connect anything with terminal No.7. Any connection with it may cause problems with the instrument. -6- 4. Names and Functions of Parts on Front Panel Name Function c Measured value (PV) display (1) Present measured value is displayed in the screen group 0. (red) (2) Type of parameter is shown on each parameter screen. d Action display (1) (green) Ascending action lamp • Lights while ascending step is in execution. (2) (green) Level action lamp • Lights while level step is in execution. (3) (green) Descending action lamp • Lights while descending step is in execution. (4) OUT (green) Control output lamp • Lights when contact or SSR drive voltage output is ON, goes out when output turns OFF. • For current or voltage output, brightness increases or decreases in proportion to output. (5 ) RUN (green) RUN action lamp • Lights while program is in execution. • Blinks while FIX is in execution. (6) HLD (green) HLD action lamp • Lights when a brief suspension (Hold) is set while program is in execution. (7) GUA (green) GUA action lamp • Lights in case PV value does not reach a set range of deviation values when moving to level step during program execution (guarantee soak). (8) COM (green) Communication action lamp • Lights when COM mode is selected in case the instrument includes the communication option. The lamp does not light if local is selected as communication mode. (9) AT (green) Auto tuning action lamp • Blinks while AT is in execution. The lamp lights during standby for AT and goes out when AT action comes to an end or is terminated. (10) MAN (green) Manual control output action lamp • Blinks when manual control output is selected on output screen. The lamp remains extinct during automatic control output. (11) EV1 (orange) Event 1 output action lamp. Lights when event 1 turns ON. EV2 (orange) Event 2 output action lamp. Lights when event 2 turns ON. EV3 (orange) Event 3 output action lamp. Lights when event 3 turns ON. (12) DO1 (green) Status output 1 action lamp. Lights when status output 1 turns ON. DO2 (green) Status output 2 action lamp. Lights when status output 2 turns ON. DO3 (green) Status output 3 action lamp. Lights when status output 3 turns ON. DO4 (green) Status output 4 action lamp. Lights when status output 4 turns ON. e Pattern number display (1) Pattern No. currently selected is displayed. (green) f Step No. Display (1) Step No. currently in execution is displayed. (green) (2) Step No. currently set in screen group 2 is displayed. (3) PID No. currently set in screen group 4 is displayed. g Target set value (SV) display (1) Target set value is displayed on the basic screen of screen group 0. (green) (2) Present output value is displayed in % on the output monitor screen of screen group 0. (3) Selected item and set value are displayed on each parameter screen. -7- Name h Operating keys Function (1) (parameter) key • Pressing this key on any screen calls the next screen onto display. • Pressing this key continuously for 3 seconds calls the initial screen of screen group 5. (2) (up) key • Used to increase a numerical value on a numerical value setting screen. • Used to select an item on an item selection screen. (3) (down) key • Used to decrease a numerical value on a numerical value setting screen. • Used to select an item on an item selection screen. (4) (entry) key • Used to register a set data changed by means of the or key on each screen (the decimal point of the rightmost digit goes out). • When pressed for 3 seconds continuously on output (OUT) screen, this key switches between automatic output and manual output. (5) (group) key • When pressed in the middle of setting in screen groups 1, 3, 4 or 5, the initial screen of the group is called onto display. • When pressed in the screen group 2, the initial screen of screen group 1 is called onto display. • When pressed on the basic screen, the display moves to screen group 1, screen group 3, screen group 4 and the basic screen in the order mentioned. • When pressed on the initial screen of screen group 5, the basic screen is called. (6) (pattern) key • When pressed during stop (RST) on the basic screen, a starting pattern can be selected. It is registered by pressing the key • This key is used to move to other screen groups. For details, see Section 5-1 or 5-5. (7) (step) key • This key is used to move to other screen groups. For details, see Section 5-1 or 5-5. (8) (run/reset) key • When pressed continuously for 3 seconds on the basic screen, execution (RUN) and stop (RST) are switched. • When pressed in any of screen groups 1 - 5, the preceding screen is returned onto display. -8- 5. Explanation of Screens and Setting 5-1. Parameter Flow NOTE: Four kinds of frame lines signify the following. The figure on the left of each frame represents screen No. Screens regularly shown by key operation and other means. Screens shown when appropriate option is added or selected. Screens may or may not be shown depending upon setting. Screens for monitoring (without automatic return). (1) How to Move from Screen Group to Screen Group and Explanation of Screen Groups NOTE 1: To move among screen groups 0, 1, 3 and 4, press the group 1, 3 or 4. NOTE 2: To move between screen groups 0 and 5, pressing the the initial screen of screen group 5, and pressing the group 0. NOTE 3: Pressing the screen. key on the basic screen of screen group 0 or the initial screens of screen key for 3 seconds continuously on the basic screen of screen group 0 calls key on the initial screen of screen group 5 calls the basic screen of screen key in any screen group calls the next screen and pressing it on the last screen of a screen group calls the initial NOTE 4: A key shown above and outside a chain line frame ( ) surrounding each screen group means that you can move from any of the screen within the frame to a designated screen by pressing that key. (This applies to screen groups 1, 2, 3, 4 and 5.) Example: ĺ Screen Group NOTE 5: The screen group 1 has patterns 1 - 4. (One pattern has 16 setting screens.) The number of patterns is selectable (which is set on the 5-1 screen; the initial value is 4). NOTE 6: The screen group 2 has steps 1 to 40 (one step containing three setting screens). The number of steps is selectable (which is set on the 1-2 screen; the initial value is 10). NOTE 7: The screen group 4 has 6 PID Nos. (Each having 8 setting screens) and Zone PID. NOTE 8: Within a screen group, you can move from screen to screen by pressing an appropriate key indicated in screen sequences (which are shown in the following page on). -9- - 10 - - 11 - Screen Group 5 Initial screen 5-0 5-1 5-2 5-3 5-4 5-5 5-6 5-7 5-8 5-9 5-10 5-11 5-12 5-13 5-14 5-15 5-16 5-17 5-18 5-19 Initial setting screen group Screen The number of patterns setting Time unit setting 5-23 Event 2 hysteresis setting 5-24 Event 2 standby action setting With/without power failure compensation setting 5-25 Event 3 type setting Input abnormality mode setting 5-26 Event 3 hysteresis setting Measuring range code setting 5-27 Event 3 standby action setting Input unit setting 5-28 Status output 1 action code setting 5-29 Status output 2 action code setting 5-30 Status output 3 action code setting 5-31 Status output 4 action code setting 5-32 Analog output type setting 5-33 Analog output scaling lower limit setting 5-34 Analog output scaling higher limit setting Input scaling lower limit value setting Input scaling higher limit value setting Input scaling decimal point position setting PV Bias setting PV filter setting 5-23 screen Output control characteristics setting Proportional cycle setting SV limiter lower limit value setting SV limiter higher limit value setting External control input 2 action code setting External control input 3 action code setting External control input 4 action code setting Event 1 type setting Event 1 hysteresis setting 5-20 Event 1 standby action setting 5-21 Event 2 type setting 5-22 5-23 screen 5-35 5-36 5-37 5-38 Communication mode setting Communication protocol Setting Communication address setting Communication speed setting 5-41 Communication data format setting Start character setting BCC operation type setting 5-42 Delay time setting 5-43 Communication memory mode setting 5-44 Communication mode type setting - 12 - 5-39 5-40 5-45 Keylock setting 5-23 screen 5-2. Application of Power and Display of Initial Screen When power is applied, the initial screen and two screens are displayed successively, each for about 1 second as shown below. Then the basic screen is displayed. 5-3. How to Change Screens (1) How to Change Screen Groups 0 - 5 • Pressing the key on the basic screen of screen group 0 calls the initial screen of screen group 1. • Pressing the key on the basic screen of screen group 0 continuously for 3 seconds calls the initial screen of screen group 5. • Pressing the key on any screen of screen group 1 calls the 2-1 screen of screen group 2. • Pressing the key on the initial screen of screen group 1 calls the initial screen of screen group 3. • Pressing the key on any of the screens of screen group 2 calls the initial screen of screen group 1. • Pressing the key on the initial screen of screen group 3 calls the initial screen of screen group 4. • Pressing the key on the initial screen of screen group 4 calls the basic screen of screen group 0. • Pressing the key on the initial screen of screen group 5 calls the basic screen of screen group 0. • Pressing the key on any screen midway of screen group 0, 1, 3, 4 or 5 calls the initial screen of the screen group. • Pressing the key on any screen midway of screen group 1, 2, 3, 4 or 5 calls the preceding screen. (Nevertheless, to return to the initial screen in screen group 1 or 4, you have to press the key or press the key continuously to move to the last screen of the group before returning to the initial screen. c How to move among 0 - 4 screen groups 0-0 Basic screen 1-0 Program setting initial screen 3-0 FIX setting screen jwh key key i ~ i rh i ~ 4-0 PID setting screen group key ~ key d How to move between screen group 0 and screen group 5 0-0 Basic screen key continuously for 3 seconds jwh i i rh 5-0 initial setting initial screen ~ key (2) How to Change Screen in Screen Group 0 Every time the key is pressed, the next screen is called, and the basic screen is called from the last screen. 0-0 Basic screen 0-1 Output monitoring screen jwh iq{q ©mrh i i rh - 13 - 0-7 AT execution screen | i An omission i (3) How to Change Screen in Screen Group 3 Every time the key is pressed, the next screen is called, and the basic screen is called from the last screen. Pressing the calls the preceding screen. (4) How to Change Set Values (Data) To change data on a screen which is called by pressing the key. key, use the or key key, and register the changed data by pressing the 5-4. Before Starting Up To begin with, check the wiring and carry out the following on the respective setting screens. (Factory-set items and items already set by equipment manufacturers need not be set here.) (1) Checking Wiring : Check that the wiring to connected terminals is carried out properly. If the power line is erroneously connected to other terminals, it may cause burnout. (2) Applying power : Apply operating power. The controller is energized and the data display and other lamps light. (3) Setting Measuring Range : Select a code from the list of measuring range codes on the 5-5 Measuring range code setting screen. For current, voltage or mV input, lower/higher limit values and the position of decimal point of the contents of display in response to input signal should be set. (Depending on a selected code, selection on the 5-6, 5-7 and 5-8 is also required.) (4) Setting Control Mode : In the case of ON-OFF (two-position) action, call the 4-1 Output proportional band setting screen of screen group 4 and select OFF for P and register it. (5) Setting Control Output Characteristic : On the 5-12 Control output characteristics setting screen, select either RA (heating action) or DA (cooling action) for Act according to the purpose of use and register it. (6) Setting Other Data : Input necessary items such as program, event action and external input of program control. Record necessary data in "8. Record of Parameter Setting" and input them. (7) Note on Initialization upon Change of Data : When a set data on measuring range code, input unit, higher/lower limit value of input scaling, event type, analog output type or the like is changed, related data is initialized and resetting is required. - 14 - e f c d c Measured value display (PV display) d Target set value display (SV display) e Pattern No. display (PTN display) f Step No. display (STP display) 5-5. Explanation of Screen Group 0 and Setting 0-0 Basic screen i jwh rh 3 seconds To 5-0 screen To 1-0 screen Initial value of SV: 0.0 or 0 Setting range: Within measuring range PV display : Display of measured value (PV) SV display : Display of target set value (SV) and change of setting (in FIX mode) PTN display : Display of pattern No. currently in execution. STP display : Display of step No. currently in execution. When the key is pressed in the state of stop (RST), thedecimal point of PTN display blinks to enable you to select a start pattern. Upon selection, press the key to register. In the event you do not register in 3 minutes, the preceding state returns. When (FIX) mode has been selected, FIX SV value can be changed by means of the or key. When the key is pressed for 3 seconds on this screen, RUN is put into execution. 0-1 Output monitoring screen jwh i i ©mrh To 0-0 screen Manual output setting range: 0.0 ~ 100.0% Control output value of Output is displayed on the SV display. In automatic operation, the present output value is monitored. In manual operation, a set output value is changed. ۔How to switch manual to/from auto Press the key for 3 seconds continuously while RUN is in execution. For further details, see 6-3 Setting Output Manually. 0-2 Step remaining time monitoring screen i i jwh q{m{ To 0-0 screen The SV display shows remaining time of the step currently in execution. This is on display only during RUN execution in the PROG mode. If stop (RST) is input through external control input (DI) 1 or in the case of a change to FIX mode through DI, the 0-0 basic screen is returned. (2) Setting ADV Execution 0-6 ADV execution setting screen i i | i i jwh qqq{ (3) Setting Auto Tuning (AT) Execution 0-7 AT execution setting screen i i | Initial value: OFF Setting range: ON/OFF The selection of ON puts AT in execution and AT is released when OFF is selected. AT execution is possible only when RUN is in execution and the AT lamp blinks during AT execution. The lamp lights during standby. While AT is in execution, setting and changing are not possible except releasing AT execution, keylock setting, communication mode switching, and RUN/RST, HLD and ADV setting on the basic screen. For further details, refer to "6-4. Auto Tuning (AT)." To 0-0 basic screen 5-6. Explanation of Screen Group 1 and Setting 1-0 Initial screen (pattern 1) To 1-0 (pattern 2) screen To 2-1 (step 1) screen i To 3-0 screen On PTN display, the number (1 ~ 4; decimal point blinking) of a pattern intended to be set is shown. ~ (1) Setting 0-4 PID No. monitoring screen i i jwh ¦¦i 1-1 (pattern 2) screen To 2-1 (step 1) screen To 1-0 (pattern 1) screen Initial value: 0 Setting range: Within limiter Temperature at which program is started is set. A change in SV limiter makes the four decimal place blinking. (2) Setting End Step 1-2 End step setting screen (1) Setting HLD Execution 0-5 HLD execution setting screen ¦ h s To 0-0 screen The number of PID currently in use is shown on SV display. This screen is on display only when RUN is in execution. If stop (RST) is input through external control input (DI) 1, the 0-0 basic screen is returned. i i Start SV 1-1 Start SV setting screen To 0-0 screen The present number of executions is shown on the SV display. This is on display only when RUN is in execution in the PROG mode. If stop (RST) is input through external control input (DI) 1 or in the case of a change to FIX mode through DI, the 0-0 basic screen is returned. To 1-0 screen Initial value : OFF Setting range : ON/OFF The selection of ON puts ADV in execution. Upon execution of ADV, the step currently in execution is terminated and forced to move to the next step. This screen is displayed only when RUN is in execution in the PROG mode. If stop (RST) is input through external control input (DI) 1 or in the case of a change to FIX mode through DI, the 0-0 basic screen is returned. In case | is set for external control input (DI), it functions only as an input status monitoring screen. ADV is not valid for 1 second upon changing to a new step and for 2 seconds upon execution of ADV. 0-3 Monitoring screen for the number of pattern executions To 0-0 screen Initial value: OFF Setting range: ON/OFF HLD is put in execution when ON is selected and selection of OFF releases it. Upon execution of HLD, PROG execution is stopped temporarily. The HLD lamp lights during the execution of HLD. This screen is on display only when RUN is in execution in the PROG mode. If stop (RST) is input through external control input (DI) 1 or in the case of a change to FIX mode through DI, the 0-0 basic screen is returned. In case is set for external control input (DI), it functions only as an input status monitoring screen. ADV input is not valid during the execution of HLD. s ~ ih To 1-1 (pattern 2) screen To 2-1 (step 1) screen To 1-0 (pattern 1) screen Initial value: 10 Setting range: 1 ~ Maximum number of steps The number of steps of a program pattern is set. The number of patterns is set on the 5-1 screen (initial value: 4). The maximum number of steps changes according to the number of patterns. The number of pattern = 1: The maximum number of steps = 40 The number of pattern = 2: The maximum number of steps = 20 The number of pattern = 4: The maximum number of steps = 10 In case a lower number than the number of step currently in execution is set, the program terminates upon completion of the step currently being executed or moves to the initial step To 1-3 screen To 0-6 screen - 15 - (3) Setting Time Signal 1-10 Time signal 2 (TS2) OFF time setting screen j To 1-1 (pattern 2) screen s hrhh To 2-1 (step 1) screen To 1-0 (pattern 1) screen Initial value: 00.00 Setting range: 00.00 ~ 99.59 A time from the start of step in which TS2 signal is stopped to the stop of the signal is set. This screen is not displayed when TS2 OFF step is OFF. For details about time signal, refer to "6-15. Time Signal." 1-3 Time signal 1 (TS1) ON step setting screen To 1-1 (pattern 2) screen To 2-1 (step 1) screen s To 1-0 (pattern 1) screen Initial value: OFF Setting range: OFF, 1 ~ End step A step in which TS1 signal is output is set. This screen is on display when i (tmS1) is set for event or status output. For details about time signal, refer to "6-15 Time Signal." A change of end step makes four decimal places blink if set value of end step < TS1 ON step setting. 1-4 Time signal 1 (TS1) ON time setting screen To 1-1 (pattern 2) screen s hrhh To 2-1 (step 1) screen To 1-0 (pattern 1) screen (4) Setting Event Action Point 1-11 Event 1 (EV1) action point setting screen ~i To 1-1 (pattern 2) screen s jhhh To 2-1 (step 1) screen To 1-0 (pattern 1) screen Initial value: Higher limit deviation value (Hd) 2000 Lower limit deviation value (Ld) –1999 Outside higher/lower limit deviation values (od) 2000 Within higher/lower limit deviation values (id) 2000 Higher limit absolute value (HA) Higher limit value of measuring range Lower limit absolute value (LA) Lower limit value of measuring range Setting range: Higher limit deviation value or lower limit deviation value 1999 ~ 2000 digits Within or outside higher/lower limit deviations 0 ~ 2000 digits Higher limit absolute value or lower limit absolute value Within measuring range This screen is displayed when action code Hd ~ LA is set for EV1, and action point of set event in PROG mode is set. When any other code than Hd ~ LA is set, the screen is not displayed. 1-12 Event 2 (EV2) action point setting screen ~j To 1-1 (pattern 2) screen s qqq To 2-1 (step 1) screen To 1-0 (pattern 1) screen Initial value: 00.00 Setting range: 00.00 ~ 99.59 A time from the start of step in which TS1 signal is output to the output of the signal is set. This screen is not displayed when TS1 ON step is OFF. 1-5 Time signal 1 (TS1) OFF step setting screen To 1-1 (pattern 2) screen i s To 2-1 (step 1) screen To 1-0 (pattern 1) screen Initial value: OFF Setting range: OFF, 1 ~ End step A step in which TS1 signal is stopped is set. This screen is not displayed when TS1 ON step is OFF. A change of end step makes four decimal places blink if set value of end step < TS1 OFF step setting. 1-6 Time signal 1 (TS1) OFF time setting screen i To 1-1 (pattern 2) screen s hrhh To 2-1 (step 1) screen To 1-0 (pattern 1) screen Initial value: 00.00 Setting range: 00.00 ~ 99.59 A time from the start of step in which TS1 signal is stopped to the stop of the signal is set. This screen is not displayed when TS1 ON step is OFF. The same as the 1-11 screen except EV1 changed to EV2. 1-7 Time signal 2 (TS2) ON step setting screen To 1-1 (pattern 2) screen j s To 2-1 (step 1) screen To 1-0 (pattern 1) screen Initial value: OFF Setting range: OFF, 1 ~ End step 1-13 Event 3 (EV3) action point setting screen ~k To 1-1 (pattern 2) screen s jhhh To 2-1 (step 1) screen To 1-0 (pattern 1) screen The same as the 1-11 screen except EV1 changed to EV3. A step in which TS2 signal is output is set. This screen is on display when j (tmS2) is set for event or status output. For details about time signal, refer to "6-15 Time Signal." A change of end step makes four decimal places blink if set value of end step < TS2 ON step setting. (5) Setting the Number of Program Executions 1-14 The number of program executions setting screen s 1-8 Time signal 2 (TS2) ON time setting screen To 1-1 (pattern 2) screen j s hrhh To 2-1 (step 1) screen To 1-0 (pattern 1) screen To 1-1 (pattern 2) screen i To 2-1 (step 1) screen To 1-0 (pattern 1) screen Initial value: 1 Setting range: 1 ~ 9999 The number of executions of a presently set pattern is set. In case a lower number than the number of pattern currently being executed is set, the program is terminated upon execution to the end step. Initial value: 00.00 Setting range: 00.00 ~ 99.59 A time from the start of step in which TS2 signal is output to the output of the signal is set. This screen is not displayed when TS2 ON step is OFF. (6) Setting PV Start 1-9 Time signal 2 (TS2) OFF step setting screen j To 1-1 (pattern 2) screen s To 2-1 (step 1) screen To 1-0 (pattern 1) screen 1-15 PV start setting screen s Initial value: OFF Setting range: OFF, 1 ~ End step A step in which TS2 signal is stopped is set. This screen is not displayed when TS2 ON step is OFF. A change of end step makes four decimal places blink if set value of end step < TS1 ON step setting. ¦ To 1-1 (pattern 2) screen To 2-1 (step 1) screen To 1-0 (pattern 1) screen Initial value: OFF Setting range: ON/OFF Wasteful time is eliminated in case PV value is closer to the setting point of step 1 than start SV. To 1-10 screen To 1-16 screen - 16 - (7) Setting Guarantee Soak Zone 5-8. Explanation of screen Group 3 and Setting 1-16 Guarantee soak zone setting screen To 1-1 (pattern 2) screen | s To 2-1 (step 1) screen To 1-0 (pattern 1) screen Initial value: OFF Setting range: OFF, 1 ~ 999 digits 3-0 Initial screen ~ In case a deviation of step SV of level step from PV remains outside a guarantee soak zone when a ramp step is changed to a level step in the PROG mode, the step does not move to the next but waits until it reaches the zone. A value is set as deviation of the level step from SV. The GUA lamp lights during guarantee soak. To 4-0 screen representing FIX mode is shown on PTN display. (1) Setting ON/OFF of FIX Mode 3-1 FIX mode ON/OFF setting screen To 3-0 screen Initial value: OFF Setting range: OFF/ON ON/OFF of FIX mode is set. When FIX is selected in setting external control input (DI), this screen is for monitoring only. To 1-0 Initial screen (pattern 1) 5-7. Explanation of Screen Group 2 and Setting (1) Setting Step SV (2) Setting FIX SV Value 3-2 FIX SV value setting screen 2-1 Step SV setting screen To 2-1 (step 1) screen i s h ¦ h Initial value: 0.0 Setting range: Within limiter SV value in FIX mode is set. To 1-0 (pattern 1) screen To 1-1 (pattern 2) screen Initial value: 0.0 Setting range: Within limiter The number of step being set now is shown on STP display (decimal point blinks), and the number (1 ~ 4) of pattern to which the step presently being set belongs is shown on PTN display. On SV display, SV of the step is set. A change of SV limiter makes four decimal places blink if a set SV value of the step is outside the SV limiter. (3) Setting FIX No. 3-3 FIX No. setting screen h (2) Setting Step Time 2-2 Step time setting screen s To 2-1 (step 1) screen hrhi To 1-0 (pattern 1) screen To 1-1 (pattern 2) screen Initial value: 00.01 Setting range: 00.00 ~ 99.59 The length of time in which the step is executed is set. (4) Setting FIX Event Action Point 3-4 FIX event 1 (EV1) action point setting screen ~i jhhh (3) Setting PID No. 2-3 PID No. setting screen i s To 3-0 screen Initial value: 0 Setting range: 0 ~ 6 A PID No. in FIX mode is selected. This screen is not displayed during the use of zone PID. When 0 is selected, action is carried out as PID No.1. i To 3-0 screen To 2-1 (step 1) screen h To 1-0 (pattern 1) screen To 1-1 (pattern 2) screen Initial value: 0 Setting range: 0 ~ 6 The number of PID used in this step is set. The screen is not displayed when zone PID is effective. Although any between 0 and 6 is selectable, setting 0 means that the PID No. remains unchanged from that of the preceding step. Whenever 0 is selected, action is carried out as PID No.1. To 2-1 screen To 3-0 screen EV1 action point in FIX mode is set. Initial value: Higher limit deviation value (Hd) 2000 Lower limit deviation value (Ld) –1999 Outside higher/lower limit deviation values (od) 2000 Within higher/lower limit deviation values (id) 2000 Higher limit absolute value (HA) Higher limit value of measuring range Lower limit absolute value (LA) Lower limit value of measuring range Setting range: Higher limit deviation value or lower limit deviation value 1999 ~ 2000 digits Within or outside of higher/lower limit deviations 0 ~ 2000 digits Higher limit absolute value or lower limit absolute value Within measuring range This screen is displayed when action code Hd ~ LA is set for EV1, and action point of set event in FIX mode is set. When any other code than Hd ~ LA is set, the screen is not displayed. 3-5 FIX 2 event 2 (EV2) action point setting screen ~j qqq To 3-0 screen The same as the 3-4 screen except EV1 changed to EV2. 3-6 FIX event 3 (EV3) action point setting screen ~k jhhh To 3-0 screen The same as the 3-4 screen except that EV1 is changed to EV3. To 3-0 initial screen - 17 - 5-9. Explanation of screen Group 4 and Setting 4-8 Higher limit output limiter setting screen ¦ To 4-1 (PID No.2) screen s ihrh To 4-0 (PID No.1) screen Initial value: 100.0 Setting range: 0_L+0.1 ~ 100.0% A lower limit limiter for output is set. Setting of PID Outputs of PID Nos. 1-6 (1) Setting Outputs of PID Nos. 1 – 6 4-0 Initial screen s ~ To 4-0 (PID No.2) screen To 0-0 screen representing PID is shown on PTN display. PID No. (Decimal point also lights) is shown on STP display. To the initial screen of the set one of 4-0 PID Nos.1 ~ 6. 4-1 Output proportional band setting screen s To 4-1 (PID No.2) screen uh To 4-0 (PID No.1) screen Initial value: 3.0 Setting range: OFF, 0.1 ~ 999.9% To execute auto tuning, basically this setting is not necessary. When OFF is selected, ON/OFF (2-position) action is performed. For proportional action, refer to "6-5. PID Action." (2) Setting Zone PID 4-10 Initial screen The step number display shows Z () of "zone." 4-11 Zone PID ON/OFF setting screen 4-2 Output hysteresis setting screen s jh To 4-0 (PID No.1) screen ~ To 4-1 (PID No.2) screen To 4-0 (PID No.1) screen Initial value: 20 Setting range: 1 ~ 999 digits "Hysteresis" in ON/OFF action is set. This screen is displayed only when OFF is set for P in setting on 4-1 screen. ~ To 4-1 (PID No.1) screen To 4-1 (PID No.6) screen To 4-10 (zone PID) screen Initial value: OFF Setting range: ON/OFF ON/OFF of zone PID is set. For zone PID, refer to "6-9. Zone PID." 4-12 Zone 1 SP setting screen 4-3 Output integral time setting screen i h s ijh Initial value: 0 Setting range: Within measuring range A zone where PID No.1 is used is set. To 4-1 (PID No.2) screen To 4-0 (PID No.1) screen Initial value: 120 Setting range: OFF, 1 ~ 6000 seconds Basically this setting is not necessary when auto tuning is executed. For integral time, refer to "6-5. PID Action." This screen is not displayed when P=OFF. 4-13 Zone 2 SP setting screen j h To 4-1 (PID No.1) screen To 4-10 (zone PID) screen Initial value: 0 Setting range: Within measuring range A zone where PID No.2 is used is set. 4-4 Output derivative time setting screen s kh To 4-1 (PID No.1) screen To 4-10 (zone PID) screen To 4-1 (PID No.2) screen To 4-0 (PID No.1) screen 4-14 Zone 3 SP setting screen Initial value: 30 Setting range: OFF, 1 ~ 3600 seconds Basically this setting is not necessary when auto tuning isexecuted. For derivative time, refer to "6-5. PID Action." This screen is not displayed when P=OFF. k h 4-5 Output manual reset setting screen 4-15 Zone hysteresis setting screen s rh jh Initial value: 0 Setting range: Within measuring range A zone where PID No.3 is used is set. To 4-1 (PID No.2) screen To 4-0 (PID No.1) screen Initial value: 0.0 Setting range: –50.0 - 50.0% When I=OFF (P action or PD action), offset correction is carried out. For details, refer to "6-6. Manual Reset." This screen is not displayed when P=OFF. To 4-1 (PID No.1) screen To 4-10 (zone PID) screen Initial value: 20 Setting range: 0 ~ 999 digits A hysteresis (to ensue a set zone value) at the time of a change of PID in the zone PID is set. To 4-10 Initial screen of zone PID. 4-6 Output target value function setting screen s rlh To 4-1 (PID No.1) screen To 4-10 (zone PID) screen To 4-1 (PID No.2) screen To 4-0 (PID No.1) screen 5-10. Explanation of Screen Group 5 and Setting 5-0 Initial screen Initial value: 0.40 Setting range: OFF, 0.01 - 1.00 A value to be used to suppress overshooting or undershooting in expert PID is set. Setting 1.00 for SF makes overshoot minimum, and when SF ӌ 0.10 in the program mode or SF=OFF in the FIX mode, expert PID does not function and ordinary PID action is carried out. This screen is not displayed when P=OFF. ~ To 0-0 screen In this screen group, nothing is shown on the PTN and STP displays. (1) Setting the Number of Patterns 5-1 The number of patterns setting screen 4-7 Lower limit output limiter setting screen To 4-1 (PID No.1) screen ¦ To 4-10 (zone PID) screen rh l To 5-0 screen Initial value: 4 Setting range: 1, 2, 4 The number of patters to be used is set. Maximum steps of a pattern changes according to the number of patterns: 40 steps when the number of patterns is 1, 20 when it is 2 and 10 when it is 4. A set number is unable to be changed during RUN in the PROG mode. To 5-2 screen Initial value: 0.0 Setting range: 0.0 ~ 99.9% A lower limit limiter for output is set. For output limiter, refer to"6-7. Output Lower Limit and Higher Limit Setting Limiters." To 4-8 screen - 18 - (2) Setting Time Unit 5-2 Time unit setting screen 5-8 Input scaling higher limit value setting screen To 5-0 screen ¦ ihrh To 5-0 screen Initial value: 100.0 Setting range: (Input scale) lower limit value + 10 ~ Lower limit value + 5000 digits A higher limit value of scaling for linear input (mV, V, mA) is set. During sensor input, the higher limit of measuring range is displayed and no change is possible. A set value is unable to be changed during RUN in the PROG mode. Note: If a lower limit value is set so as to have a difference of less than 10 counts or more than 5000 counts from a higher limit value, the higher limit value is forcibly changed to the lower limit value +10 counts or the lower limit value +5000. Initial value: Setting range: (HM)/(MS) A unit of time used in various items, such as step signal and step time, is set. stands for "~hours~minutes" and for "~minutes~seconds." A set unit is unable to be changed during RUN in the PROG mode. (3) Setting With/Without Power Failure Compensation 5-3 With/without power failure compensation setting screen To 5-0 screen |~ 5-9 Input scaling decimal point position setting Initial value: OFF Setting range: ON/OFF When OFF is set, the instrument starts up in the state of RST in the PROG mode when power is applied again, that is, a state preceding the power failure is not maintained. When ON is selected, the instrument starts up in a state preceding the power failure. (In the FIX mode, a state preceding the power failure is always maintained.) The following are excluded, however: ࣭AT in execution. ࣭A change in the state of DI input (Power supply is interrupted in the state of ON, turned OFF during interruption). ࣭PID No. where hysteresis of zone PID is involved. rh To 5-0 screen Initial value: 0.0 Setting range: Without decimal point (0) ~ 3 decimal places (0.000) The position of decimal point for input scaling is set. During sensor input, the screen is for monitoring only and no setting is possible. A set position is unable to be changed during RUN in the PROG mode. (8) Setting PV Bias 5-10 PV Bias setting screen (4) Setting Input Abnormality Mode ¦ h 5-4 Input abnormality mode setting screen To 5-0 screen To 5-0 screen Initial value: 0.0 Setting range: –1999 ~ 2000 digits PV bias is used to correct an error of input from sensor or the like. When a bias is set, control is also carried out with a corrected value. Initial value: Setting range: (HLD),(RUN),(RST) How to deal with sensor break or scaleover, which may occur in the process of program control, is set. 㸸The HLD state precedes recovery from scaleover or resetting. Output is fixed to 0%. If the sensor has no problem, the HLD state is released upon applying power again. 㸸Program action continues until the program ends or reset is input. (Time continuation) Output is fixed to 0%. : Program action is released and the instrument is put in the state of reset. (9) Setting PV Filter 5-11 PV filter setting screen ¦ h To 5-0 screen Initial value: 0 Setting range: 0 ~ 100 seconds In case input changes conspicuously or noise continues, PV filter is used to mitigate such undesirable effect. When 0 second is set, filter does not function. (10) Setting Output Control Characteristic 5-12 Output control characteristic setting screen (5) Setting Measuring Range Code 5-5 Measuring range code setting screen To 5-0 screen | hm | | To 5-0 screen Initial value: | Setting range:| 5$ ࠊ| '$ A characteristic of control output is set. RA is for heating and DA cooling. Initial value: 05 Setting range: 01 ~ 92 A measuring range is set. A table of measuring range codes is shown in "5-11. Measuring Range Code Table." A set code is unable to be changed during RUN in the PROG mode. (11) Setting Proportional Cycle 5-13 Proportional cycle setting screen (6) Setting Input Unit 5-6 Screen for changing set input unit To 5-0 screen To 5-0 screen (12) Setting SV Limiter (7) Setting Input Scaling 5-14 SV limiter lower limit value setting screen To 5-0 screen ¦ rh 5-7 Input scaling lower limit value setting screen ¦ rh Initial value: Y output: 30, P output: 3 Setting range: 1 ~ 120 seconds Proportional cycling time of control output is set. This screen is not displayed in the case of voltage or current output. For details of proportional cycle, see "6-8. Proportional Cycle Time." Initial value: Setting range:/ The unit for sensor input display is selected between (˚C) and (˚F). The screen is not displayed when linear input (mV, V, mA) is selected. A set unit is unable to be changed during RUN in the PROG mode. ¦} kh To 5-0 screen Initial value: Lower limit value of measuring range Setting range: Lower limit value of measuring range ~ Higher limit –1 count When a narrower range than the measuring range is used for target value setting, a lower limit value is set. (It prevents erroneous setting in a dangerous range.) Initial value: 0.0 Setting range: –1999 ~ 9989 digits A lower limit value of scaling for linear input (mV, V, mA) is set. During sensor input, the lower limit of measuring range is displayed and no change is possible. A set value is unable to be changed during RUN in the PROG mode. To 5-15 screen To 5-8 screen - 19 - Table of Event Type Codes Code Type of event None Higher limit deviation Lower limit deviation Outside higher/lower limit deviations Within higher/lower limit deviations | Higher limit absolute value | Lower limit absolute value Scaleover Hold | Guarantee soak i Time signal 1 j Time signal 2 RUN status Step signal ~ End signal FIX 5-15 SV limiter higher limit value setting screen ¦ phrh To 5-0 screen Initial value: Higher limit value of measuring range Setting range: ¦ + 1 count ~ Higher limit of measuring range When a wider range than the measuring range is used for target value setting, a higher limit value is set. (It prevents erroneous setting in a dangerous range.) Note:In SV limiter setting, SV limiter lower limit value<SV limiter higher limit value and the lower limit value is given preference, that is, it is not possible to set a higher value which is less than a lower level + 1 count. (13) Setting External Control Input 5-16 External control input 2 (DI2) action code setting screen j To 5-0 screen 5-20 Event 1 (EV1) hysteresis setting screen Initial value: Setting range:(non), (HLD), |(ADV), (FIX), k(SPT3) An action code of external control input 2 (DI2) is set. For details of DI input, see "6-10. External Control Input." This screen does now show j To 5-0 screen Initial value: Setting range:(non), (HLD), |(ADV), (FIX), j(SPT2) An action code of external control input 3 (DI3) is set. This screen is not displayed when the external control input 2 (DI2) code is k This screen does not showk 5-22 Event 2 (EV2) type setting screen To 5-0 screen Initial value: Setting range: (non), (HLD), |(ADV), (FIX), An action code of external control input 4 (DI4) is set. This screen is not displayed when the external control input 2 (DI2) code is kand when the external control input 3 (DI3) code is j This screen does not show jand k. l To 5-0 screen 5-23 Event 2 (EV2) hysteresis setting screen ~j¦ m To 5-0 screen Initial value: 5 Setting range: 1 ~ 999 digits The same as the 5-20 screen EV1 changed to EV2. 5-19 Event 1 (EV1) type setting screen ~j¦ Initial value: Setting range: ~ The same as the 5-19 screen except EV1 changed to EV2. (14) Setting Events ~i¦ ~i¦ Table of Standby Action Codes Code Description i Without standby function Standby action only when power is applied, or when j the state is switched from RST (stop) to RUN (execution) Standby action when power is applied, or when the k state is switched from RST (stop) to RUN (execution), or when SV in execution is changed l Control mode (without standby) 5-18 External control input 4 (DI4) action code setting screen To 5-0 screen To 5-0 screen Initial value: 1 Measuring range: 1 ~ 4 EV1 standby action type code is selected from the following table. This screen is displayed when an EV1 code is , , ,,| or |. 5-21 Event 1 (EV1) standby action setting screen 5-17 External control input 3 (DI3) action code setting screen k Initial value: 5 Measuring range: 1 ~ 999 digits Hysteresis is set for EV1. This screen is displayed when an EV1 code is , , , , | or |. Table of External Control Input (DI) Codes DI code Description Without DI Hold | Advance FIX level j Starting pattern No.2 bit k Starting pattern No.3 bit ~i¦ i To 5-0 screen 5-24 Event 2 (EV2) standby action code setting screen Initial value: Setting range: ~ The type of event to be set as EV1 is selected from the following table. ~j¦ i To 5-0 screen Initial value: 1 Setting range: 1 ~ 4 The same as the 5-21 screen except EV1 changed to EV2. To 5-20 screen 5-25 Event 3 (EV3) type setting screen ~k¦ To 5-0 screen Initial value: RUN Setting range: ~ The same as the 5-19 screen except EV1 changed to EV3. - 20 - To 5-26 screen 5-34 Analog output scaling higher limit setting screen 5-26 Event 3 (EV3) hysteresis setting screen ~k¦ To 5-0 screen Initial value: 5 Setting range: 1 ~ 999 digits The explanation on 5-20 screen applies to this screen except EV1 changed to EV3. 5-27 Event 3 (EV3) standby action code setting screen To 5-0 screen Initial value: 1 Setting range: 1 ~ 4 The same as the 5-21 screen EV1 changed to EV3. ~k¦ i Initial value: The higher limit value of setting range for PV and SV, and 100.0 for OUT Setting range: Within measuring range when PV or SV is selected and 0.0 ~ 100.0% when OUT is selected. A minimum value (10mV, 20mA or 10V) of analog output signal is set at a value intended to be output as the higher limit value of scaling. Inversed scaling of Ao_L㸼Ao_H is also possible. To 5-0 screen 100㸣 0㸣 Initial value: NON Setting range: ~ A code to be set as DO1 is selected from the following table: 0㸣 Ao_L 5-35 Communication mode setting screen To 5-0 screen To 5-0 screen 5-36 Communication protocol Setting To 5-0 screen Initial value: Setting range : (Shim), |(Asc), (RTU) To 5-0 screen Shim: Shimaden standard mode asc: MODBUS ASCII mode rtu: MODBUS RTU mode Select either one of the communication protocols. 5-37 Communication address setting screen To 5-0 screen | 5-31 Status output 4 (DO3) action code setting screen l To 5-0 screen A machine number is set in case two or more controllers are connected through communication. 5-32 Status output type setting screen 5-38 Communication speed setting screen To 5-0 screen To 5-0 screen Iitial value: Setting range: , , The same as the 5-28 screen except DO1 changed to DO3. |¦ rh ijhh Initial value: 1200 Setting range: 1200, 2400, 4800, 9600, 19200 bps The speed of communication is set. Note 1: Because of a limited number of digits, 19200 bps is displayed as i{j. Note 2: Special keys on the communication speed screen: When the key and the key are pressed simultaneously for 3 seconds on this screen, the present speed is forcibly changed. This interrupts communication and the mode is changed from communication to local. To restart communication, the same speed as that of the host has to be set. 5-33 Analog output scaling lower limit setting screen i Initial value:1 Setting range: 1 ~ 255 Initial value: NON Setting range: 㹼 The same as the 5-28 screen except DO1 changed to DO3. |¦ The following selections can be made for communications. In COM 1 mode, change from LOC to COM by key operation is possible. When COM 2 mode is selected, change from LOC to COM by key operation is impossible Initial value: NON Setting range: 㹼 The same as the 5-28 screen except DO1 changed to DO3. Initial value: Setting range : (LOC), }(COM) 5-30 Status output 3 (DO3) action code setting screen Ao_ L 100㸣 Scaling range (17) Setting Communication Initial value: NON Setting range: 㹼 The same as the 5-28 screen except DO1 changed to DO2. k 0㸣 Ao_ H Note: For communication, refer to the Communication Interface Instruction Manual provided separately. 5-29 Status output 2 (DO2) action code setting screen j Ao_H 100㸣 Scaling range Table of Status Output Action Type Codes Code Description None Scaleover, Hold Hold | Guarantee soak i Time signal 1 j Time signal 2 RUN status Step signal ~ End signal FIX In the case of Ao_L 㸼Ao_H Analog out put (15) Setting Status Output (DO) i To 5-0 screen In the case of Ao_L 㸺Ao_H 5-28 Status output 1 (DO1) action code setting screen |¦ phrh To 5-0 screen Initial value: The lower limit value of setting range for PV and SV, and 0.0 for OUT Setting range: Within measuring range when PV or SV is selected and 0.0 ~ 100.0% when OUT is selected. A minimum value (0mV, 4mA or 0V) of analog output signal is set at a value intended to be output as the lower limit value of scaling. To 5-39 screen To 5-34 screen - 21 - 5-39 Communication data format setting screen || o~i 5-44 Communication mode type setting screen To 5-0 screen Initial value: 7E1 Setting range: 8 types in the following table To 5-0 screen Lock No. i j To 5-0 screen k Initial value: 1 Setting range: 1 ~ 4 An operation type for error detection BBC check is selected from the following table: Type of Description Operation Add operation from start character to text end i character 2’s complement after add operation from start j character to text end character Exclusive OR operation from 2nd character to k text end character Without BCC operation l Input type To 5-0 screen Multi-input Range to be locked Release of lock (All data allowed to be changed.) Keylock of the screen groups 3, 4 and 5 (excluding communication mode and special keys on communication speed screen) Keylock of screen groups 1, 2, 3, 4 and 5 (excluding communication mode and special keys on communication speed screen) Keylock of all screens excluding RUN/RST on the basic screen, communication mode screen and special keys on communication speed screen) Code Measuring range Υ ; 0 㹼1800 0㹼3300 0 㹼1700 0㹼3100 0 㹼1700 0㹼3100 -199.9㹼 400.0 -300㹼750 0.0㹼 800.0 0㹼1500 0 㹼1200 0㹼2200 0 㹼 700 0㹼1300 0 㹼 600 0㹼1100 -199.9㹼 200.0 -300㹼400 0 㹼1300 0㹼2300 0 㹼1300 0㹼2300 0 㹼2300 0㹼4200 -199.9㹼 200.0 -300㹼400 0 㹼 600 0㹼1100 -200 㹼 600 -300㹼1100 -100.0㹼 100.0 -150.0㹼200.0 -50.0㹼50.0 -50.0㹼120.0 0.0㹼200.0 0.0㹼400.0 -200 㹼500 -300㹼1000 -100.0㹼100.0 -150.0㹼200.0 -50.0㹼50.0 -50.0㹼120.0 0.0㹼200.0 0.0㹼400.0 hi hj hk hl *2 K hm hn E ho J hp T hq *2 N ih PLϩ *3 ii WRe5-26 *4 ij U *5 ik *2 L *5 il ki kj Pt kk kl km kn JPt ko kp -10㹼 10mV oi 0㹼 10mV oj 0㹼 20mV ok 0㹼 50mV ol 10㹼 50mV om 0㹼100mV on Scaling possible. -1㹼 1V pi Setting range: -1999 ~ 9999 Span: 10 ~ 5000 0㹼 1V pj Decimal point position: 0.000 ~ None 0㹼 2V pk 0㹼 5V pl 1㹼 5V pm 0㹼10V pn qi 0㹼20mA mA 4㹼20mA qj Thermocouple B, R, S, K, E, J, T, N: JIS/IEC R.T.D Pt100: JIS/IEC; JPt100: Former JIS *1 Thermocouple B: Accuracy guarantee not applicable to 400Υ(725;) and below. *2 Thermocouple K, T, U: Accuracy of those whose readings are below -100Υ is ±0.7% FS. *3 Thermocouple PLII: Platinel *4 Thermocouple WRe 5-26: A product of Hoskins *5 Thermocouple U, L: DIN 43710 When not designated, factory-set measuring range is K thermocouple (0.0 ~ 800.0Υ). B *1 R S 5-43 Communication memory mode setting screen ~ ~~ To 5-0 screen Select a measuring range from the following table. Note: A change of a measuring range code will initialize all data related to the measuring range. Initial value: 20 Setting range: 1 ~ 100 Minimum delay time lag from receiving a communication command to transmission is set. Minimum delay time = Set value × 0.512msec 5-11. Measuring Range Codes Table Thermocouple ~ jh To 5-0 Initial screen 5-42 Communication delay time setting screen COM2 COM LOC Not available Available Available Not available Initial value: OFF Setting range: OFF, 1, 2, 3 Items which should not be changed are locked. Data are unable to be changed on locked screens. Select OFF to release the lock. To 5-0 screen mV Initial value: ~~ Setting range: ~~, |, ¦~ Which of EEPROM and RAM data is written in through communication is set. Type Writing Process ~~ All to be written in EEPROM | All to be written in RAM FIX SV, OUT and STEP SV to be written in RAM ¦~ and others in EEPROM R.T.D. COM1 COM LOC Available Available Available Available (18) Setting Keylock 5-41 BCC operation type setting screen To 5-0 screen 5-45 Keylock setting screen Initial value: Setting range: (STX)ࠊ|(@) Which of STX and @ is used as the start character of communication format is set. i Communication mode types Communication mode Key operation Communication writing 5-40 Start character setting screen | Initial value: COM1 Setting range: COM1, COM2 Selects type of communication mode. Set to COM1 if you want to enable key operation while writing by communication. A communication data format is set. Data Stop Shimaden MODBUS/ MODBUS/ Selection Parity length bits standard ASCII mode RTU mode 7 bits EVEN 1bit o~i ż ż ʊ 7 bits EVEN 2bit o~j ż ż ʊ 7 bits None 1bit oi ż ż ʊ 7 bits None 2bit oj ż ż ʊ 8 bits EVEN 1bit p~i ż ʊ ż 8 bits EVEN 2bit p~j ż ʊ ż 8 bits None 1bit pi ż ʊ ż 8 bits None 2bit pj ż ʊ ż } i V * Note on the RAM mode selected as communication mode: Since all are written in RAM, setting inconsistency may arise in some case. For details, refer to "6-17. Notes on RAM as Communication Memory Mode." To 5-44 screen - 22 - 6 Operation and Functions 6-1. Using FIX Mode FIX: Adjustment function without using the program function. Pressing the or key on the 3-1 FIX ON/OFF screen turns OFF shown on the target value (SV) display to ON and the decimal point of the rightmost digit blinks. Then, press the ENT key, and the decimal point stops blinking to register the selection. (When OFF is set for FIX on this screen, the program mode turns ON.) Pressing the key calls the next setting screen. Set a necessary item, if any. When the display returns to the basic screen upon completion of setting, is shown on the pattern number display and the FIX mode is ON. 6-2. Setting Target Value (SV) (FIX Mode) Setting on the basic screen When the or key is pressed on the 0-0 basic screen, the decimal point of the rightmost digit blinks and the numerical value changes. The value keeps changing while either of the keys is being pressed. Once an intended value is reached, press the ENT key to register it. The registration of the data stops the blink of the decimal point. Setting on the SV setting screen When the or key is pressed on the 3-2 FIX SV setting screen, the decimal point of the rightmost digit blinks and the numerical value changes. The value keeps changing while either of the keys is being pressed. Once an intended value is reached, press the key to register it. The registration of the data stops the blink of the decimal point. * In the program mode, SV value is unable to be changed on the basic screen. * In the program mode, the 1-1 start SV setting screen and the 2-1 step SV setting screen should be used to set an SV. * No target value can be changed while auto tuning (AT) is in execution. It should be set after releasing AT. 6-3. Setting Output Manually For switching between auto and manual, press the key continuously for 3 seconds (in the state of RUN) on the output monitoring screen. During manual output, the MAN lamp lights and it goes out when automatic output begins. To set a target value, press the or key on the output monitoring screen. When the target value is reached, the setting completes. To release it, press the key again for 3 seconds continuously, and automatic output is resumed. * Changing to manual output is not possible while auto tuning is in execution. 100% output is shown as and the decimal point of blinks. When OFF is set for proportional band (P) in the case of contact output or SSR drive voltage output, the value of output is either 0.0% or 100.0%. When OFF is set for proportional band (P) in the case of voltage output or current output, the output value becomes the lower or higher limit value of a set output limiter. Supplementary Explanation of Monitoring Screen The output monitoring screen (OUT) and automatic output/manual output: 1) When auto is changed to manual, output is in balanceless action and an output value immediately before the change is displayed. When manual is changed to auto, output is in bumpless action if it is bumpless. If it is outside the proportional band, however, the output is not in bumpless action. 2) In case power supply was turned OFF and power is applied again, control output is in the mode (either manual or auto) which was ON at the time of interruption of power supply. NOTE: Even in the manual mode, it is possible to call another screen but it should be noted that control output is in the manual state. Blinking of the MAN action LED shows that the manual mode is ON. 6.4. Auto Tuning (AT) This is the function to automatically calculate and set P.I.D. values, i.e., parameters of PID control. The time required for calculation depends on the details of control. Execution of AT Pressing the key on the AT execution setting screen changes OFF shown on the target set value (SV) display to ON and the decimal point on the rightmost digit blinks. Upon pressing the key, the decimal point stops blinking and AT action begins. When the target set value stays in the inclined portions (portions indicated by the arrows of the action display), AT is in the state of standby (the AT lamp lights), and AT is executed while the target set value stays in the level portion (the AT lamp blinks). While AT is in execution, the ON/OFF action of output is repeated several times in accordance with rise and fall of the measured value from the target value as the border and PID values are stored in an internal memory. Immediately when they are stored, control using these PID values begins and AT action ends. Then, the target set value display shows OFF and the AT lamp goes out. (In case there is AT still to be executed, it is put in the state of standby.) - 23 - Release of AT in the Middle To release AT in the middle, select OFF on the AT execution setting screen by the use of key and press the key. NOTE: In case AT is released in the middle, PID values are not changed. Reasons Why AT Does Not Function 1) Control output is in manual mode. 2) The proportional band (P) of control output is OFF. 3) PV value (measured value) is in the state of scaleover. 4) On the keylock screen, No. 3 is selected. (AT is executed when it is turned ON before keylock setting.) 5) AT is suspended (RST). If the following conditions arise while AT is in execution, AT is released: 1) Output is at 0% or 100% continuously for 200 minutes. 2) PV value gets scaleover. 3) RST input is received. 4) AT is terminated by key operation or through communication. 5) AT of PID No. 1 through No. 6 (No. 3 in the case of zone) has completed. 6-5. PID Action P (Proportional action) The ratio (%) of a range in which control output changes relatively to a measuring range is set. Output increases or decreases in proportion to difference between PV value and SV value. The narrower the proportional band, the larger a change in output, i.e., the stronger the proportional action. Nonetheless, an excessively narrow proportional band causes control to vibrate, resulting in control similar to ON-OFF action. I (Integral time) This is the function to correct an offset (constant deviation) produced in proportional band. The longer the integral time, the weaker the correcting action, that is, reducing the integral time strengthens the correcting action but it may cause undulation of control results due to integral hunting. D (Derivative time) A change in control output is estimated and overshooting is suppressed to improve the stability of control. A longer derivative time strengthens derivative action but it may cause control results to vibrate. 6-6. Manual Reset In PID action, an offset is corrected automatically by I, i.e., integration. When OFF is set for I, however, this correction is not carried out and so output is increased or decreased manually for correction. This method is called manual reset. 6-7. Output Lower Limit and Higher Limit Setting Limiters Output limiter means to limit a minimum or maximum value of control output and this function is effective in securing the lowest temperature or suppressing overshooting of control. Output limiter gives preference to a lower limit value. When a larger lower limit value than a higher limit value is set, the higher limit value is forced to become the lower limit value +0.1%. In other words, it is not possible to set a higher limit value which is less than a lower limit +0.1%. 6-8. Proportional Cycle Time It can be set within a range from 1 to 120 seconds in the case of contact output or SSR drive voltage output. Proportional cycle time is ON time + OFF time within a proportional band. - 24 - 6-9. Zone PID The PID control of this instrument allows you to select and set the zone method. In the zone PID control, a measuring range is divided into three types maximum, and control is carried out with PID No. which is selected automatically from an SV value set for each step. Its basic action is: PID No. changes when control output becomes larger than an SP value or smaller than a zone hysteresis. An example of its action is diagramed below. Zone 1 SP = 100°C No.1 Zone 2 SP = 200°C No.2 Zone 3 SP = 300°C No.3 When above diagram shows SV as: Below 200˚C ĺ Action with PID No. 1 200˚C ~ 300˚C ĺ Action with PID No. 2 Above 300˚C ĺ Action with PID No. 3 When the setting of zone SP is changed as follows: Zone 3 SP: 100˚C Below 200˚C ĺ Action with PID No. 3 Zone 1 SP: 200˚C 200˚C ~ 300˚C ĺ Action with PID No. 1 Zone 2 SP: 300˚C Above 300˚C ĺ Action with PID No. 2 * When the same zone SP value is set, the lowest number is used preferentially. * Even when a zone SP value in action is changed within a zone hysteresis, PID No. is not changed as long as output remains within the hysteresis. 6-10. External Control Input (DI) The instrument has four DIs. DI is caused to function when any other item than non is set on the setting screen and external terminals are shorted. Action caused by each setting is described below: RUN/RST Switching between RUN and RST. As this is assigned to DI1 fixedly, the setting is unable to be changed. Being edge input, RUN and RST are switched by shorting across terminals 1 and 2. ADV As on the 0-6 ADV execution screen, when executed, the present step comes to an end and is forced to proceed to the next step. Being edge input, ADV is executed every shorting across terminals. HLD As on the 0-5 HLD execution screen, when executed, the present step time is temporarily suspended and SV is fixed. Being level input, shorting across terminal puts HLD in execution and opening releases it. A change in step time, step SV, time signal ON/OFF time, etc. does not take effect until HLD is released. FIX As on the 3-1 FIX mode ON/OFF setting screen, when executed, the FIX mode turns ON. Being level input, shorting across terminals turns the FIX mode ON and opening releases it. SPT3 A pattern No. at the start of program action is selected by 3 bits of DI2 - DI4. SPT2 A pattern No. at the start of program action is selected by 2 bits of DI3 and DI4. Being level input, shorting across terminals produces "1" and opening "0". Since the time for removing chattering of level input is 125msec, edge input action need to remain ON for 125msec or longer. If a number exceeding the number of patterns is input, a maximum number of patterns allowed to be set can be set. For example: Where the number of patterns = 2 and DI input is 011, the number of start pattern is 2. - 25 - S P T 3 S P T 2 DI4, 3, 2 0 0 0 0 0 1 0 1 0 0 1 1 1 0 0 1 0 1 1 1 1 DI4, 3 0 0 0 1 1 0 1 1 Not possible Start with pattern 1 Start with pattern 1 Start with pattern 2 Start with pattern 3 Start with pattern 4 Start with pattern 4 Start with pattern 4 Start with pattern 1 Start with pattern 1 Start with pattern 2 Start with pattern 3 Start with pattern 4 6-11. Events Deviation Alarm An alarm action point is set by a deviation of measured value (PV) from target set value (SV). For instance, to activate an alarm when measured value (PV) reaches 30 ˚C against SV value at 20 ˚C, higher limit deviation alarm is set at 10 ˚C. To activate alarm when measured value (PV) lowers below 30 ˚C in the case of an SV value at 100˚C, lower limit deviation alarm is set at –70˚C. This function is convenient for an alarm action point to follow deviations from target set value. The set range is –1999 - 2000 digits. Absolute Value Alarm An alarm point is set by an absolute value. For instance, to activate an alarm when measured value exceeds 50 ˚C, higher absolute value alarm is set at 50 ˚C. To activate an alarm when measured value lowers below 20 ˚C, lower absolute value alarm is set at 20 ˚C. Setting of higher or lower absolute value alarm is possible as long as it is within the measuring range. Standby Action In case 2 or 3 is set for event standby action, there is no event output upon applying power (or changing set value, or switching stop (RST) to execution (RUN)) even when measured value is within an event action area (an ON area). Event is output when it reaches the event action area again after it gets out of the event action area (gets in an OFF area). Non-standby Action In case event standby action is set for 1 and 4, an alarm is output when measured value gets in an action area upon applying power (or changing target set value). Control Mode (4 is set for standby action) No event is output at the time of scaleover. The same applies to event standby. 6-12. Setting Event Standby Action On 5-21 Event 1 standby action code setting screen When event output is used as an alarm, select from 1, 2 and 3 of the standby action code table. When event output is used for control, set 4 (control mode). In case 4 is selected, however, event output turns OFF at the time of input abnormality. When 2 is selected, standby action functions only when power is applied. When 3 is selected, standby action functions when power is applied and when SV in execution is changed. When changed to 1 or 4 while standby action is going on, the standby action is released immediately. Even when 2 or 3 is selected as standby action, it has no effect if PV value is outside the ON area of event action when power is applied or SV is changed. 6-13. Diagrams of Alarm Actions Selectable as Event Diagrams of alarm actions to be selected for event 1 - 3 are shown below: 6-14. Event and Status Output Actions The following nine items can be set for status output of "5-28, 5-29, 5-30 and 5-31" as well as events: Scaleover : To be output when measured value (PV) gets 10% above or below higher/lower limits of measuring range. (See the diagram on the right.) Hold : To be output while HLD is set on DI input and 0-5 HLD execution setting and in communication in the PROG mode. : To be output while the state of guarantee remains in the PROG mode. : To be output in the ON/OFF condition set in the time signal 1 setting (1-3, 1-4, 1-5 and 1-6) in the PROG mode. For details, see 6-15. : To be output in the ON/OFF condition set in the time signal 2 setting (1-7, 1-8, 1-9 and 1-10) in the PROG mode. For details, see 6-15. : To be output while RUN action is in execution. : To be output for one second when a step proceeds to another in the PROG mode. : To be output for one second when the last step ends in the PROG mode. : To be output while RUN action is in execution in the FIX mode. Guarantee soak Time signal 1 Time signal 2 RUN status Step signal End signal FIX - 26 - 6-15. Time Signal Time signal: Event output and status output can be produced for a designated period of time. Two points per pattern are equipped and ON step, OFF step, ON time and OFF time can be set individually. Time signal functions under the following conditions: 1) or is set as status output of event output. 2) OFF is not selected in Time signal ON step setting. 3) ON time is set within the end step. 4) In the total length of time elapsed since the start of program, ON time OFF time. • In the case of ON step = OFF step and ON time = OFF time, time signal turns ON for one second. • In the case of ON step < OFF step and ON time = OFF time in the total length of time elapsed since the start of program, time signal turns ON for one second. (Example of setting: 1 step 10 minutes, ON step = 1, ON time 15 minutes, OFF step = 2 and OFF time 5 minutes) * When a time signal-related parameter is changed during Hold (HLD), the change is not reflected until HLD is released. Reasons why time signal does not function (always OFF) (Time signal does not function in the following cases): 1) or is not set as status output of event output (including the case where these options are not added). 2) OFF is selected as Time signal ON step setting. 3) ON time exceeds the end step. 4) In the total length of time elapsed since the start of program, ON time > OFF time is set. Other Matters related to Setting 1) The time of time signal is stopped during HLD and guarantee soak. 2) In case ON step and ON time are set and OFF step is OFF, once time signal turns ON, the end step also turns ON. (When one or more program executions are set, both remain ON until they are completed.) 3) In case OFF time is set beyond the end step, the end step is forcibly turned OFF. When ON step is the first step and 00:00 is set for ON time, it does not turn OFF. 4) In case ON time equals step time, it turns ON at the start of the next step. 5) When TS is assigned to a step of which the step time is 0, the action is the same as TS is assigned to the next step. - 27 - 6-16. Status (DO) Output This instrument has four status output as optional function (open collector output) points. 6-17. Auto Return Function Should there be no key operation for 3 minutes on each screen except the monitoring screens (adjustment output, remaining time of step, the number of pattern executions, PID No.), the display returns automatically to the 0-0 basic screen of screen group 0 (auto return). 6-18. Notes on RAM as Communication Memory Mode In case RAM is selected on the 5-42 communication memory mode, all set data are written in RAM. Care should be taken as this causes nonconformity of set data in a pattern like the following: On the assumption that input range is 05 (K 0.0 - 800.0 ˚C), An event code is changed from higher limit deviation value to higher limit absolute value through communication (this change is recorded in RAM). Communication mode is changed from COM to LOC. Event action point setting is changed from 800.0 to 700.0 by key operation. (Being in LOC mode, this change is recorded in EEPROM). Power supply is interrupted and power is applied again. The event code recorded in RAM is cleared and higher limit deviation value is read from EEPROM. Since the event action point set as 700.0 has been written in EEPROM, 700.0 is read. Consequently, although the setting range of higher limit deviation value is actually -1999–2000 digits, an impossible value of 7000 digits is set. To ensure proper use of the instrument, correct data must be set again. 7. Error Codes, Causes and Remedies Screen display Problem Higher limit side scaleover Cause Break of thermocouple input wiring Break of R.T.D. input A wiring Input measured value exceeded higher limit of measuring range by more than 10%. Lower limit side scaleover Problem with wiring connection for input signal Input measured value fell from lower limit of measuring range by 10% Nonconformity of input range with input signal Break of B More than one break of A, B and B Ambient temperature of FP93 has exceeded 80°C. (HHHH) (LLLL) (b - - -) Break of R.T.D. input wiring } (CJHH) Higher limit side scaleover of cold junction (CJ) of thermocouple input } (CJLL) Lower limit side scaleover of cold junction (CJ) of thermocouple input Ambient temperature of instrument has fallen to –20 °C or lower. Remedy Check thermocouple input wiring. If wiring has no problem, check and replace thermocouple. Check wire connection to R.T.D. terminal A. If wiring has no problem, replace R.T.D. For voltage or current input, check the transmitting unit of measured values. Check if set code of measuring range is the same as that of input signal. Check wire connection for input signal. Check wiring of inversed polarity or break of wiring for measured value input. Check input range and input signal. Check R.T.D. input terminals A, A and B for breaks. If wiring has no problem, check and replace R.T.D. Reduce ambient temperature to the level provided in the environment conditions. In case ambient temperature has not exceeded 80°C, examine the instrument. Raise ambient temperature to the level provided in the environment conditions. In case ambient temperature has not fallen to –20 °C, examine the instrument. Note: When you find something wrong with the instrument, please re-read the instruction manual and examine the instrument again. For any problem with the product or further information, please contact our sales agent. - 28 - 8. Record of Parameter Setting (For convenience sake, recording set values and selected items is recommended.) The initial values are of Code 05 (K). Screen No. Parameter (Item) / Screen 0-0 Basic screen 0-1 Output monitor 0-2 Step remaining time 0-3 Pattern execution number monitor 0-4 PID No. monitor 0 Initial value ( h ) Setting/Selection h 0-5 HLD execution setting HLd. ( ) 0-6 ADV execution setting AdV. ( | ) 0-7 AT execution setting At. ( | ) 1-0 Initial screen ProG. ( ) ~ 1-1 Start SV S_SV. ( ¦ ) h 1-2 End step EStP. ( ~ ) ih 1-3 TS1 ON step assignment t1oS. ( i ) 1-4 TS1 ON time t1ot. ( i ) hrhh 1-5 TS1 OFF step assignment t1FS. ( i ) 1-6 TS1 OFF time t1Ft. ( i ) hrhh 1-7 TS2 ON step assignment t2oS. ( j ) 1-8 TS2 ON time t2ot. ( j ) hrhh ( j ) 1-9 TS2 OFF step assignment t2FS. 1-10 TS2 OFF time t2Ft. ( j ) 1-11 EV1 level value **includes action type. E1**. ( ~i** ) 1-12 EV2 level value **includes action type. E2**. ( ~j** ) 1-13 EV3 level value **includes action type. E3**. ( ~k** ) 1-14 Pattern execution number Pcnt. ( ) i 1-15 PV start PV_S. ( ¦ ) 1-16 Guarantee soak zone GUAZ. ( | ) hrhh Hd: 2000 digit Ld: -1999 digit od: 2000 digit id: 2000 digit HA: Higher limit of measuring range LA: Lower limit of measuring range 2-1 Step SV SV. ( ) 2-2 Step time tim. ( ) 2-3 PID No. Pidn. ( ) 3-0 Initial screen FiX. ( ) ~ 3-1 FIX ON/OFF FiX. ( ) 3-2 FIX SV value setting F_SV. ( ¦ ) 3-3 FIX PID No. setting FPid. ( ) 3-4 EV1 level value **includes action type. E1**. ( ~i** ) 3-5 EV2 level value **includes action type. E2**. ( ~j** ) 3-6 EV3 level value **includes action type. E3**. ( ~k** ) 4-0 Initial screen Pid. ( ) 4-1 PID P P. ( ) 4-2 PID hysteresis dF. ( ) 20 digit h hrhi h h h Hd: 2000 digit Ld: -1999 digit od: 2000 digit id: 2000 digit HA: Higher limit of measuring range LA: Lower limit of measuring range PID No. 1 ~ uh 4-3 PID I I. ( ) ijh 4-4 PID D d. ( ) kh 4-5 PID MR mr. ( ) rh 4-6 PID SF SF. ( ) rlh 4-7 PID lower limit o_L. ( ¦ ) rh 4-8 PID higher limit o_H. ( ¦ ) ihrh - 29 - Remarks Screen No. Parameter (Item) / Screen Initial value Setting/Selection PID No. 2 4-0 Initial screen Pid. ( ) 4-1 PID P P. ( ) 4-2 PID hysteresis dF. ( ) 20 digit ~ uh 4-3 PID I I. ( ) ijh 4-4 PID D d. ( ) kh 4-5 PID MR mr. ( ) rh 4-6 PID SF SF. ( ) rlh 4-7 PID lower limit o_L. ( ¦ ) rh 4-8 PID higher limit o_H. ( ¦ ) ihrh ~ PID No. 3 4-0 Initial screen Pid. ( ) 4-1 PID P P. ( ) 4-2 PID hysteresis dF. ( ) 20 digit uh 4-3 PID I I. ( ) ijh 4-4 PID D d. ( ) kh 4-5 PID MR mr. ( ) rh 4-6 PID SF SF. ( ) rlh 4-7 PID lower limit o_L. ( ¦ ) rh 4-8 PID higher limit o_H. ( ¦ ) ihrh 4-0 Initial screen Pid. ( ) ~ 4-1 PID P P. ( ) 4-2 PID hysteresis dF. ( ) 20 digit PID No. 4 uh 4-3 PID I I. ( ) ijh 4-4 PID D d. ( ) kh 4-5 PID MR mr. ( ) rh 4-6 PID SF SF. ( ) rlh 4-7 PID lower limit o_L. ( ¦ ) rh 4-8 PID higher limit o_H. ( ¦ ) ihrh ~ PID No. 5 4-0 Initial screen Pid. ( ) 4-1 PID P P. ( ) 4-2 PID hysteresis dF. ( ) 20 digit 4-3 PID I I. ( ) ijh 4-4 PID D d. ( ) kh 4-5 PID MR mr. ( ) rh 4-6 PID SF SF. ( ) rlh 4-7 PID lower limit o_L. ( ¦ ) rh 4-8 PID higher limit o_H. ( ¦ ) ihrh ~ uh PID No. 6 4-0 Initial screen Pid. ( ) 4-1 PID P P. ( ) 4-2 PID hysteresis dF. ( ) 20 digit uh 4-3 PID I I. ( ) ijh 4-4 PID D d. ( ) kh 4-5 PID MR mr. ( ) rh 4-6 PID SF SF. ( ) rlh 4-7 PID lower limit o_L. ( ¦ ) rh 4-8 PID higher limit o_H. ( ¦ ) ihrh 4-10 Initial screen Pid. ( ) ~ 4-11 Zone ON/OFF ZonE. ( ~ ) 4-12 Zone 1 SP Z1SP. ( i ) 0 digit 4-13 Zone 2 SP Z2SP. ( j ) 0 digit 4-14 Zone 3 SP Z3SP. ( k ) 0 digit 4-15 Zone hysteresis ZHYS. ( ) 20 digit Zone PID - 30 - Remarks Screen No. Parameter (Item) / Screen init. Initial value ( ) Setting/Selection 5-0 Initial screen 5-1 Pattern No. designation Ptn. ( ) 5-2 Time designation tmUn. ( ) 5-3 With/without power failure compensation SAVE. ( |~ ) ~ l 5-4 Input abnormality code So. ( ) 5-5 Measuring range rAnG. ( | ) 5-6 Input unit Unit. ( ) 5-7 Input scale lower limit value Sc_L. ( ¦ ) rh 5-8 Input scale higher limit value Sc_H. ( ¦ ) ihrh 5-9 Input scale decimal point ScdP. ( ) rh 5-10 PV bias PV_b. ( ¦ ) 0 digit 5-11 PV filter PV_F. ( ¦ ) 5-12 Output control characteristics Act. ( | ) 5-13 Proportional cycle o_C. ( ¦} ) 5-14 Lower limit value of SV setting SV_L. ( ¦ ) rh 5-15 Higher limit value of SV setting SV_H. ( ¦ ) phrh 5-16 External control input 2 code di2c. ( j ) 5-17 External control input 3 code di3c. ( k ) 5-18 External control input 4 code di4c. ( l ) 5-19 EV1 action type E1_m. ( ~i¦ ) 5-20 EV1 hysteresis E1_d. ( ~i¦ ) 5 digit 5-21 EV1 standby setting E1_i. ( ~i¦ ) i 5-22 EV2 action type E2_m. ( ~j¦ ) 5-23 EV2 hysteresis E2_d. ( ~j¦ ) 5 digit 5-24 EV2 standby setting E2_i. ( ~j¦ ) i 5-25 EV3 action type E3_m. ( ~k¦ ) 5-26 EV3 hysteresis E3_d. ( ~k¦ ) 5 digit 5-27 5-28 EV3 standby setting Status output 1 code E3_i. do1c. ( ~k¦ ) ( i ) i 5-29 Status output 2 code do2c. ( j ) 5-30 Status output 3 code do3c. ( k ) 5-31 Status output 4 code do4c. ( l ) 5-32 Analog output type Ao_m. ( |¦ ) 5-33 Analog output scale lower limit Ao_L. ( |¦ ) rh 5-34 Analog output scale higher limit Ao_H. ( |¦ ) phrh hm h | Y:kh P:k 5-35 Communication mode comm. ( ) 5-36 Communication protocol Prot ( ) 5-37 Communication address Addr. ( | ) 5-38 Communication speed bPS. ( ) 5-39 Communication data format dAtA. ( || ) o~i 5-40 Start character SchA. ( | ) 5-41 BCC operation bcc. ( ) 5-42 Delay time dELy. ( ~ 5-43 Communication memory mode mEm. ( ~ ) 5-44 Communication mode type ComK ( } ) i 5-45 Keylock LocK. ( ) ) - 31 - i ijhh i jh ~~ Remarks 100% Pattern No. Start SV 90 The number of steps TS1 ON step 80 TS1 ON time 70 TS1 OFF step TS1 OFF time 60 TS2 ON step TS2 ON time 50 TS2 OFF step 40 TS2 OFF time EV1 setting 30 EV2 setting EV3 setting 20 The number of pattern executions 10 Guarantee soak PV start 0 Step No. 1 2 3 4 5 6 7 8 9 10 SV (set value) Time PID No. (0~6) PID No. P I D Hysteresis MR Target value function Higher limit of output limiter Lower limit of output limiter 1 2 3 4 5 6 Zone PID Zone PID ON/OFF Zone 1 SP Zone 2 SP Zone 3 SP Zone hysteresis Copy these pages for your use as occasion demands. - 32 - 9. Specifications Ŷ Display Ɣ Display means Digital display : PV Red 7 segments LED 4 digits : SV Green 7 segments LED 4 digits : PTN Green 7 segments LED 1 digit : STEP Green 7 segments LED 2 digits Status display : OUT Green LED lamp indication : EV1 - 3 (3 points) Orange LED lamp indication : AT Green LED lamp indication : MAN Green LED lamp indication : COM Green LED lamp indication : DO1 - 4 (4 points) Green LED lamp indication : GUA Green LED lamp indication : RUN Green LED lamp indication (blinks during FIX) : HLD Green LED lamp indication : "ascend" Green LED lamp indication : "level" Green LED lamp indication : "descend" Green LED lamp indication Ɣ Display accuracy : ± (0.3%FS + 1 digit), with restriction depending on measuring range, CJ error excluded. Ɣ Display accuracy maintaining range : 23˚C±5˚C Ɣ Display resolution : Differs by measuring range (0.001, 0.01, 0.1 and 1) Ɣ Measured value display range : –10% - 110% of measuring range (–210 - 680˚C for Pt –200 - 600˚C range) Ɣ Display updating cycle : 0.25 second Ɣ Input scaling : Possible during linear input (current and voltage) (–1999 - 9999, span 10 - 5000, decimal point position variable) Ŷ Setting Ɣ Local Setting Ɣ SV setting range Ɣ Setting limiter Ɣ Keylock Ɣ Setting of unit Ŷ Input Ɣ Type of input Ɣ Thermocouple Ɣ R.T.D. Ɣ Voltage Ɣ Current Ɣ Sampling cycle Ɣ PV filter Ɣ PV bias Ɣ Isolation Ŷ Control Ɣ Control mode Ɣ Type of control output/rating : Operated by 8 keys ( , , , , , ) on the front panel : Same as measuring range (within setting limiter) : Individual setting for higher and lower limits, any value is selectable within measuring range (Lower limit < Higher limit) : OFF, 1 - 3 (4 levels) : ˚C or ˚F selectable for sensor input : Selectable from multiple (TC, Pt, mV, V) and current (mA) : Input impedance 500 k minimum : External resistance tolerance 100 maximum : Influence of lead wire tolerance 1.2μ V/10 : Burnout function standard up scale : Cold junction compensation accuracy Within the accuracy maintaining range ±1 ˚C Ambient temperature 5 – 45 ˚C ±2 ˚C *1: For K, T and U thermocouples with indication values below –100 ˚C, ±0.7% FS *2: Accuracy guarantee not applicable to B thermocouple below 400 ˚C (752 ˚F). : Normal current: 0.25 mA : Lead wire tolerance 5 maximum/wire (3 lead wires should have the same resistance.) Influence of lead wire tolerance (error in temperature) 0.3˚C maximum in the case of 5 /wire 0.7˚C maximum in the case of 10 /wire 1.6˚C maximum in the case of 20 /wire : Input impedance 500 k minimum : mA to be taken care of by external resistor 250 : 0.25 second : 0 - 100 seconds : –1999 - 2000 digits : Not insulated from system and DI but insulated from others : Expert PID control with auto tuning function RA (heating)/DA (cooling) action : Contact 1c 240V AC 2.5A (resistive load) 1.0A (inductive load) SSR drive voltage12V±1.5V DC (Maximum load current 30mA) Current 4 - 20mA (Maximum load resistance 600 ) Current 4 - 20mA (Maximum load resistance 600 ) Voltage 0 - 10V (Maximum load current 2mA) : About 1/8000 : ±1.0% FS (5 - 100%) Ɣ Resolution Ɣ Accuracy of output Ɣ Control output Proportional band (P) : OFF or 0.1 - 999.9% FS (ON-OFF action by OFF) Integral time (I) : OFF or 1 - 6000 seconds (P or PD action by OFF) Derivative time (D) : OFF or 1 - 3600 seconds (P or PI action by OFF) Target value function : OFF or 0.01 - 1.00 ON/OFF hysteresis : 1 - 999 digits Manual reset : ±50.0% (Effective when I = OFF) - 33 - Output limiter Proportional cycle Manual control Ɣ Control output characteristic Ɣ Isolation Ŷ External control input (DI) Ɣ Number of input points Ɣ Type of input Ɣ Input rating Ɣ Input holding time Ɣ Isolation Ɣ Action input Ŷ Event output Ɣ Contact output rating Ɣ Action Ɣ Hysteresis Ɣ Types : Lower limit 0.0 - 99.9%, higher limit 0.1 - 100.0% : 1 - 120 seconds (when contact and SSR drive voltage output) : 0.0 - 100.0% Setting resolution 0.1 : RA/DA to be set by front key : Contact output insulated from all AO (analog output) not insulated from SSR drive voltage, current or voltage output but insulated from others :4 : Edge or level input (none, RUN/RST, HLD, ADV, FIX and start pattern No.) DI1 fixed to RUN/RST for DI2 - 4, selectable from none, RUN/RST, HLD, ADV, FIX and start pattern No. : Voltage 5V DC (0.5mA/1 input) : Minimum 0.125 seconds : Not insulated from input and system but insulated from others. : No-voltage contact or open collector : Normal open (1a x 3 common) 240V AC 1A (resistive load) : ON-OFF action : 1 - 999 digits (during alarm output) : Selectable from the following 16 types respectively for EV1, EV2 and EV3 No selection, Higher limit deviation, Lower limit deviation, Outside higher/lower limit deviations, Within higher/lower limit deviations, Higher limit absolute value, Lower limit absolute value, Scaleover, Hold, Guarantee soak, Time signal (2 types), RUN status, step signal, End signal, FIX Ɣ Event setting range Absolute value alarm : Within measuring range Deviation alarm : Higher limit deviation –1999 - 2000 digits, lower limit deviation –1999 - 2000 digits Outside higher/lower limit deviations: 0 - 2000 digits Within higher/lower limit deviations : 0 - 2000 digits Ɣ Standby action : Selectable from the following 4 types respectively for EV1, EV2 and EV3 : None, Standby 1 (standby only when power is applied), Standby 2 (standby when power is applied, when SV in execution is changed, or when switching RST to RUN) and Standby 3 (input abnormality not output [Control mode]) Ɣ Output updating cycle : 0.25 second Ɣ Isolation : Insulated from other inputs Ŷ Communication function (option) Ɣ Type of communication Ɣ Communication system Ɣ Synchronization system Ɣ Communication distance Ɣ Communication address Ɣ Communication speed Ɣ Communication delay Ɣ Communication memory mode Ɣ Communication protocol : RS-232C or RS-485 : RS-232C/3-line type half duplex system, RS-485/2-line type half duplex multi-drop (bus) system : Start-stop synchronization system : RS-232C/Max. 15m, RS-485/Max. 500 m (depending on conditions) : 1 – 255 : 1200, 2400, 4800, 9600, 19200 bps : 1 - 100 (0.512msec/unit) : Selectable from EEP, rAm and r_E : Shimaden standard mode Data format : 7E1, 7E2, 7N1, 7N2, 8E1, 8E2, 8N1, 8N2 Control code : STX_ETX_CR, STX_ETX_CRLF, @_:_CR Checksum (BCC) : Add, Add two's cmp, XOR, None Communication data : ASCII data : MODBUS ASCII mode Data format : 7E1, 7E2, 7N1, 7N2 Control code : CRLF Checksum (BCC) : LRC check Communication data : ASCII data Function code : 03H, 06H 1)03H Reading of data 2)06H Writing of data : MODBUS RTU mode Data format : 8E1, 8E2, 8N1, 8N2 Control code : NON Checksum (BCC) : CRC-16 Communication data : Binary data Function code : 03H, 06H 1)03H Reading of data 2)06H Writing of data Ɣ Communication mode type : Selectable from COM1 and COM2. Ɣ Number of connectable instruments : 1 for RS-232C, 31 for RS-485 (Address setting 1 - 255) : insulated from other inputs and outputs Ɣ Isolation Ɣ Others : Start character and BCC operation method also selectable - 34 - Ŷ Analog output (option) Ɣ Number of output points Ɣ Type of analog output Ɣ Output specification/rating Ɣ Output accuracy Ɣ Scaling Ɣ Output resolution Ɣ Output updating cycle Ɣ Isolation :1 : Selectable from measured value, target value (SV in execution) and control output : Current 4 - 20mA DC (Maximum load resistance 300 ) Voltage 0 - 10V DC (Maximum load resistance 2mA) 0 - 10mV DC (Output resistance 10 ) : ±0.3% FS (Comprehensive accuracy when measured value is output ±0.6% FS ) : Within measuring range or output range (inversed scaling possible) : About 1/10000 : 0.25 second : Not insulated from P.I.V. control output but insulated from others Ŷ Status output (DO) (option) Ɣ Number of output points :4 Ɣ Type of output : None, scaleover, hold, guarantee soak, time signal (2 types), RUN status, step signal, end signal, FIX Ɣ Output specification/rating : Open collector darlington output, voltage 24V DC (maximum load current 20mA), saturation voltage during status output ON 1.2V Ɣ Output updating cycle : 0.25 second Ɣ Isolation : Insulated from other inputs and outputs Ŷ Program Ɣ Number of patterns Ɣ Number of steps Ɣ Number of PID types Ɣ Number of zone PID types Ɣ Zone hysteresis Ɣ Time setting Ɣ Setting resolution Ɣ Accuracy of time Ɣ Setting for each step Ɣ Time signal Ɣ Number of pattern executions Ɣ PV start Ɣ Guarantee soak Ɣ Hold Ɣ Advance Ɣ Power failure compensation : Maximum 4 (setting 1, 2 or 4 possible) : Maximum 10 - 40 (Total number of steps = 40) : Maximum 6 : Maximum 3 : 0 - 999 digits : 0 hour 0 minute - 99 hours 59 minutes or 0 minute 0 second - 99 minutes 59 seconds/1 step : 1 minute or 1 second : ± (set time × 0.02% + 0.25 second) : SV, step time and PID No. : 2 outputs/pattern, to be set within time setting range : Maximum 9999 : ON/OFF : OFF, 1 - 999 digits : Front key input or external control input : Front key input or external control input : ON/OFF (guarantee not applicable to the period of time of step in which power failure occurs) Ŷ General specification Ɣ Data storage : Non-volatile memory (EEPROM) Ɣ Environmental conditions for instrument operation: Temperature : –10 – 50 ˚C Humidity : 90% RH or less (no dew condensation) Height : 2000m from the sea level or lower Category : II Degree of pollution : 2 Ɣ Storage temperature : –20 – 65 ˚C : 100 - 240V AC±10% 50/60Hz Ɣ Supply voltage 24V AC/DC±10% (option) Ɣ Input/noise removal ratio : 50 dB or higher in normal mode (50/60 Hz) 130 dB or higher in common mode (50/60 Hz) Ɣ Insulation resistance : Between input/output terminals and power terminal 500V DC 20 M or above Between input/output terminals and protective conductor terminal 500 V DC 20 M or above Ɣ Dielectric strength : Between input/output terminals and power terminal 3000 V AC/minute Between power terminal and protective conductor terminal 1500V AC/minute Ɣ Power consumption : 16VA maximum for AC, 7 W for DC Ɣ Conformity with standards Safety : IEC61010-1 and EN61010-1 IEC61010-2-030 and EN61010-2-030 EMC : EN61326-1 Ɣ Protective structure : Only front panel has dust-proof and drip-proof structure equivalent to IP66. (Panel thickness :1.2-3.2mm) Ɣ Material of case : PPE(equivalent to UL94V-1) Ɣ External dimensions : H96 × W96 × D111mm (Panel depth: 100mm) Ɣ Panel thickness : 1.0 - 4.0mm Ɣ Mounting dimensions : H92 × W92mm Ɣ Weight : Approximately 450 g - 35 - PRINTED IN JAPAN - 36 -
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Contents
1. Safety Rules ……………………………………………………….. 3
2. Introduction …………………………………………………………. 4
2-1. Check before Use ………………………………………….. 4
2-2. Handling Instruction ……………………………………….. 4
3. Installation and Wiring ………………………………………….. 4
3-1. Installation Site (environmental conditions) ………… 4
3-2. Mounting ………………………………………………………. 5
3-3. External Dimensions and Panel Cutout ……………… 5
3-4. Wiring …………………………………………………………… 5
3-5. Terminal Layout ……………………………………………… 6
3-6. Terminal Arrangement Table …………………………….. 6
4. Names and Functions of Parts on Front Panel …………. 7
5. Explanation of Screens and Setting ……………………….. 9
5-1. Parameter Flow ……………………………………………… 9
(1) How to Move from Screen Group to Screen Group and
Explanation of Screen Groups ………………………………….. 9
5-2. Application of Power and Display of Initial Screen 13
5-3. How to Change Screens ……………………………….. 13
(1) How to Change Screen Groups 0 — 5 ……………………….. 13
(2) How to Change Screen in Screen Group 0 ……………….. 13
(3) How to Change Screen in Screen Group 3 ……………….. 14
(4) How to Change Set Values (Data) …………………………… 14
5-4. Before Starting Up ………………………………………… 14
(1) Checking Wiring ……………………………………………………. 14
(2) Applying power ……………………………………………………… 14
(3) Setting Measuring Range ………………………………………. 14
(4) Setting Control Mode …………………………………………….. 14
(5) Setting Control Output Characteristic ………………………. 14
(6) Setting Other Data ………………………………………………… 14
(7) Note on Initialization upon Change of Data ………………. 14
5-5. Explanation of Screen Group 0 and Setting ……… 15
(1) Setting HLD Execution …………………………………………… 15
(2) Setting ADV Execution …………………………………………… 15
(3) Setting Auto Tuning (AT) Execution …………………………. 15
5-6. Explanation of Screen Group 1 and Setting ……… 15
(1) Setting Start SV ……………………………………………………. 15
(2) Setting End Step …………………………………………………… 15
(3) Setting Time Signal ……………………………………………….. 16
(4) Setting Event Action Point ………………………………………. 16
(5) Setting the Number of Program Executions ………………. 16
(6) Setting PV Start ……………………………………………………. 16
(7) Setting Guarantee Soak Zone ………………………………… 17
5-7. Explanation of Screen Group 2 and Setting ……… 17
(1) Setting Step SV …………………………………………………….. 17
(2) Setting Step Time ………………………………………………….. 17
(3) Setting PID No. …………………………………………………….. 17
5-8. Explanation of screen Group 3 and Setting ………. 17
(1) Setting ON/OFF of FIX Mode ………………………………….. 17
(2) Setting FIX SV Value……………………………………………… 17
(3) Setting FIX No. ……………………………………………………… 17
(4) Setting FIX Event Action Point …………………………………. 17
5-9. Explanation of screen Group 4 and Setting ………. 18
(1) Setting Outputs of PID Nos. 1 – 6 …………………………….. 18
(2) Setting Zone PID …………………………………………………… 18
5-10. Explanation of Screen Group 5 and Setting…….. 18
(1) Setting the Number of Patterns ……………………………….. 18
(2) Setting Time Unit …………………………………………………… 19
(3) Setting With/Without Power Failure Compensation …….. 19
(4) Setting Input Abnormality Mode ……………………………….. 19
(5) Setting Measuring Range Code ……………………………….. 19
(6) Setting Input Unit …………………………………………………… 19
(7) Setting Input Scaling ………………………………………………. 19
(8) Setting PV Bias ……………………………………………………… 19
(9) Setting PV Filter …………………………………………………….. 19
(10) Setting Output Control Characteristic ……………………… 19
(11) Setting Proportional Cycle……………………………………… 19
(12) Setting SV Limiter ………………………………………………… 19
(13) Setting External Control Input ………………………………… 20
(14) Setting Events ……………………………………………………… 20
(15) Setting Status Output (DO) ……………………………………. 21
(17) Setting Communication …………………………………………. 21
(18) Setting Keylock ……………………………………………………. 22
5-11. Measuring Range Codes Table ……………………… 22
6 Operation and Functions ………………………………………. 23
6-1. Using FIX Mode ……………………………………………. 23
6-2. Setting Target Value (SV) (FIX Mode) ………………. 23
6-3. Setting Output Manually ………………………………… 23
6.4. Auto Tuning (AT) …………………………………………… 23
6-5. PID Action……………………………………………………. 24
6-6. Manual Reset ………………………………………………. 24
6-7. Output Lower Limit and Higher Limit Setting Limiters
………………………………………………………………….. 24
6-8. Proportional Cycle Time…………………………………. 24
6-9. Zone PID …………………………………………………….. 25
6-10. External Control Input (DI) ……………………………. 25
6-11. Events ……………………………………………………….. 26
6-12. Setting Event Standby Action ……………………….. 26
6-13. Diagrams of Alarm Actions Selectable as Event . 26
6-14. Event and Status Output Actions …………………… 26
6-15. Time Signal ………………………………………………… 27
6-16. Status (DO) Output ……………………………………… 28
6-17. Auto Return Function …………………………………… 28
6-18. Notes on RAM as Communication Memory Mode28
7. Error Codes, Causes and Remedies …………………….. 28
8. Record of Parameter Setting ……………………………….. 29
9. Specifications …………………………………………………….. 33