Sinumerik 840di руководство по вводу в эксплуатацию

SINUMERIK

SINUMERIK 840Di sl/840D sl/840D

Base software and HMI Advanced

Commissioning Manual

Valid for:

Controls

SINUMERIK 840Di sl/840DiE sl

SINUMERIK 840D sl/840DE sl

SINUMERIK 840D/840DE

Software version:

HMI Advanced V7.6

03/2009

6FC5397-0DP10-3BA0

Preface

HMI Advanced

Expanding the user interface

Online help

Generating target language

texts

PCU-Basesoftware V8.2

Appendix

1

2

3

4

5

A

Brand: Siemens
|
Category: Control Systems
|
Size: 15.69 MB

• Table of Contents

  1792

  • Keep Tool Radius Compensation Constant

    1874

  • Alarm Behavior

    1877

  • Intersection Procedure for Polynomials

    1878

  • G461/G462 Approach/Retract Strategy Expansion

    1879

  • Toolholder with Orientation Capability

    1883

  • General

    1883

  • Kinematic Interaction and Machine Design

    1890

  • Oblique Machining with 3 + 2 Axes

    1898

  • Machine with Rotary Work Table

    1899

  • Procedure When Using Toolholders with Orientation Capability

    1904

  • Programming

    1909

  • Supplementary Conditions and Control System Response for Orientation

    1910

  • Incrementally Programmed Compensation Values

    1913

  • G91 Extension

    1913

  • Machining in Direction of Tool Orientation

    1914

  • Basic Tool Orientation

    1916

  • Special Handling of Tool Compensations

    1920

  • Relevant Setting Data

    1920

  • Mirror Tool Lengths (SD42900 $SC_MIRROR_TOOL_LENGTH)

    1922

  • Mirror Wear Lengths (SD42920 $SC_WEAR_SIGN_CUTPOS)

    1923

  • Tool Length and Plane Change (SD42940 $SC_TOOL_LENGTH_CONST)

    1924

  • Tool Type (SD42950 $SC_TOOL_LENGTH_TYPE)

    1926

  • Temperature Offsets in Tool Direction (SD42960 $SC_TOOL_TEMP_COMP)

    1927

  • Tool Lengths in the WCS, Allowing for the Orientation

    1927

  • Tool Length Offsets in Tool Direction

    1927

  • Sum Offsets and Setup Offsets

    1933

  • General

    1933

  • Description of Function

    1934

  • Activation

    1937

  • Examples

    1944

  • Upgrades for Tool Length Determination

    1945

  • Taking the Compensation Values into Account Location-Specifically and Workpiece- Specifically

    1945

  • Functionality of the Individual Wear Values

    1950

  • Working with Tool Environments

    1954

  • General

    1954

  • Saving with TOOLENV

    1954

  • Delete Tool Environment

    1957

  • How Many Environments and Which Ones Are Saved

    1958

  • Read T, D, DL from a Tool Environment

    1959

  • Read Tool Lengths, Tool Length Components

    1960

  • Tool Lengths L1, L2, L3 Assignment: LENTOAX

    1967

  • Supplementary Conditions

    1971

  • Flat D Number Structure

    1971

  • SD42935 Expansions

    1972

  • Example: Toolholder with Orientation Capability

    1973

  • Toolholder with Orientation Capability

    1973

  • Examples

    1973

  • Example of Toolholder with Orientation Capability with Rotary Table

    1974

  • Basic Tool Orientation Example

    1977

  • Calculation of Compensation Values on a Location-Specific and Workpiece-Specific Basis

    1977

  • Examples 3-6: SETTCOR Function for Tool Environments

    1980

  • Data Lists

    1987

  • Machine Data

    1987

  • NC-Specific Machine Data

    1987

  • Channelspecific Machine Data

    1988

  • Axis/Spindlespecific Machine Data

    1989

  • Setting Data

    1990

  • Channelspecific Setting Data

    1990

  • Signals

    1991

  • Signals from Channel

    1991

  • Index

    1993

Brand: Siemens
|
Category: Control Unit
|
Size: 15.58 MB

• Table of Contents

  9

• Brief Description

  11

• Detailed Description

  13

• Ready Signals to PLC

  15

• Alarm Signals to PLC

  16

• Signals To/From Panel Front

  17

• Signals to Channel

  19

• Signals from Axis/Spindle

  29

• Signals to Axis/Spindle (Digital Drives)

  30

• Signals from Axis/Spindle (Digital Drives)

  32

• Functions

  35

• Settings for Involute Interpolation

  36

• Activate DEFAULT Memory

  39

• Supplementary Conditions

  41

• Access Protection Via Password and Keyswitch

  43

• Password

  44

• Keyswitch Settings (DB10, DBX56.4 to 7)

  46

• Parameterizable Protection Levels

  47

• Data Lists

  53

• NC-Specific Machine Data

  55

• Channelspecific Machine Data

  56

• System Variables

  57

• Signals to Channel

  58

• Signals from Axis/Spindle

  59

• Signals to Operator Panel Front

  60

• Signals from Operator Panel Front

  61

• Table 4-1 Part Program Excerpt for Protection Zone Definition

  126

• Axis/Spindlespecific Setting Data

  137

• 5.3 Signals

  138

• Signals to Channel

  138

• Signals from Channel

  138

• Signals to Axis

  139

• Index

  141

• Toolholder with Orientation Capability

  1760

• General

  1760

• Kinematic Interaction and Machine Design

  1767

• Inclined Machining with 3 + 2 Axes

  1775

• Machine with Rotary Table

  1776

• Procedure When Using Orientational Toolholders

  1779

• Programming

  1784

• Supplementary Conditions and Control System Response for Orientation

  1785

• Incrementally Programmed Compensation Values

  1788

• G91 Extension

  1788

• Machining in Direction of Tool Orientation

  1790

• Basic Tool Orientation

  1791

• Special Handling of Tool Compensations

  1795

• Relevant Setting Data

  1795

• Mirroring of Tool Lengths (SD 42900: MIRROR_TOOL_LENGTH)

  1796

• Mirroring of Wear Lengths (SD 42920: WEAR_SIGN_CUTPOS)

  1797

• Tool Length and Plane Change (SD 42940: TOOL_LENGTH_CONST)

  1799

Brand: Siemens
|
Category: Controller
|
Size: 11.84 MB

• Table of Contents

  716

  • NCU System Software for 840D Sl/840De Sl

    7

  • Installation and Activation of

    462

  • Handling Transformation

    642

  • 1 Brief Description

    718

  • 2 Detailed Description

    720

    • General Information

      720

    • Description of MCS Coupling Functions

      721

    • Defining Coupling Pairs

      721

    • Switching the Coupling ON/OFF

      721

    • Tolerance Window

      722

    • Description of Collision Protection

      723

    • Defining Protection Pairs

      723

    • Switching Collision Protection on / off

      723

    • Configuring Example

      724

    • User-Specific Configurations

      725

    • Special Operating States

      726

  • 3 Boundary Conditions

    728

  • 4 Examples

    730

    • General Start-Up of a Compile Cycle Function

      730

    • Update of NCKOEM_CC_0013_01.02.00

      731

  • 5 Data Lists

    732

    • Machine Data

      732

    • Channelspecific Machine Data

      732

    • Axis/Spindlespecific Machine Data

      732

    • Index

      735

• Table of Contents

  738

  • 1 Brief Description

    740

  • 2 Detailed Description

    742

    • Functional Description

      742

    • Definition of Terms

      743

    • Functional Sequence (Principle)

      744

    • Retraceable Contour Area

      747

    • Startup

      748

    • Activating the Technological Function

      748

    • Memory Configuration: Block Memory

      748

    • Memory Configuration: Heap Memory

      749

    • RESU Main Program Memory Area

      750

    • Storage Location of the RESU Subroutines

      751

    • ASUB Enable

      752

    • PLC User Program

      752

    • Programming

      753

    • RESU Start/Stop/Reset (CC_PREPRE)

      753

    • RESU-Specific Part Programs

      755

    • Main Program (CC_RESU.MPF)

      756

    • INI Program (CC_RESU_INI.SPF)

      757

    • END Program (CC_RESU_END.SPF)

      759

    • Retrace Support ASUB (CC_RESU_BS_ASUP.SPF)

      760

    • Resu Asub (Cc_Resu_Asup.spf)

      761

    • Retrace Support

      761

    • Block Search with Calculation on Contour

      762

    • Reposition

      763

    • Temporal Conditions Affecting NC START

      763

    • Block Search from Last Main Block

      764

    • Function-Specific Display Data

      765

    • Channel-Specific GUD Variables

      765

    • Function-Specific Alarm Texts

      767

  • 3 Boundary Conditions

    768

    • Function-Specific Boundary Conditions

      768

    • Within Subroutines

      768

    • Within Program Loops

      769

    • Full Circles

      769

    • Automatically Generated Contour Elements

      769

    • Boundary Conditions for Standard Functions

      770

    • Axis Exchange, 1St and 2Nd Geometry Axis

      770

    • Channel Axes

      770

    • Block Numbers

      770

    • Block Search

      771

    • Transformations

      771

    • Compensation

      772

    • Frames

      772

    • Tool Offsets

      772

  • 4 Examples

    774

  • 5 Data Lists

    776

    • Machine Data

      776

    • General Machine Data

      776

    • Channelspecific Machine Data

      776

    • Index

      779

Brand: Siemens
|
Category: Control Systems
|
Size: 4.18 MB

• 1 1 Introduction

  13

  • Objective

    14

  • Performance Range and Functional Principle

    14

  • Supplementary Conditions for Use

    15

  • Syntax Rules in this Documentation

    16

• 2 2 First Steps

  19

  • Function……………………………………………………………………………………………………………be1/2

    19

  • Table of Contents

    19

  • Configuration/Introduction

    20

  • Principle of the Screen Form Tree

    20

  • Configuration .Ini Files

    21

  • Reverting to the Standard Application

    21

  • Search Sequence for Configuration Files

    21

  • Calling Dedicated Screen Forms from the PLC

    22

  • Creating the Configuration File as an ASCII File

    22

  • General Procedure

    22

  • Function

    23

  • Saving the Configuration File

    23

• 3 3 Syntax

  25

  • Arrays ………………………………………………………………………………………………………………BE1/3

    25

  • Function ……………………………………………………………………………………………………………….BE1/3

    26

  • Structure of a Configuration File

    27

  • Syntax

    27

  • Define Start Softkey

    28

  • Define a Screen Form

    29

  • Syntax of the Screen Form Description

    29

  • Screen Form Properties

    32

    • Screen Form Elements

      35

    • Integer Extensions

      43

  • Changing the Type of a Variable

    44

  • Details about Variant Variable Type

    44

  • More Details about Variable Parameters

    45

  • Multi-Column Screen Forms

    48

  • Variable Properties

    49

  • Display Images

    52

  • Display Within a Display

    55

  • Arrays

    56

  • Binary, Hexadecimal and Exponential Notation

    69

  • Screen Form Appearance/Differences

    69

  • Syntax of Softkey and Hotkey Descriptions

    71

  • Methods Syntax

    76

  • PRESS Method

    76

  • LOAD Method

    77

  • CHANGE Method

    78

  • UNLOAD Method

    78

  • FOCUS Method

    79

  • OUTPUT Method

    79

  • Version Management in Conjunction with OUTPUT Blocks

    80

  • Function

    82

  • Methods for Start Softkeys

    82

  • Screen Form or Softkey Change

    82

    • PLC/NC Variable, Write/Read MD

      86

  • General Functions

    89

  • Subprograms

    91

  • REFRESH Function

    93

  • File Functions

    94

  • External Functions (HMI Advanced Only)

    99

  • NC Functions (PI Services)

    99

  • Operators and Functions

    101

  • Conditions

    103

  • Handling Strings

    104

  • Functions for Start Sofkeys

    108

  • General Screen Form Variables

    109

  • Error Handling, Log Book

    112

• 4 4 Programming Support System

  115

  • Objectives and Programming Support Provided

    116

  • Generating New Screen Forms

    117

  • Miscellaneous Functions

    118

  • General Cycle Support

    120

Brand: Siemens
|
Category: Control Systems
|
Size: 3.33 MB

• Section 1

  9

  • Preface

    3

    • Table of Contents

      9

  • Overview of System Error Alarms

    11

• Section 2

  486

  • Remedy: Check Parameter

    487

  • Definitions: the Alarm Is Triggerd by the Following Cycles: CYCLE971

    488

  • Parameters: %1 = Channel Number

    488

    • Block Number, Label Channel Number

      493

  • Remedy: Check Parameter

    488

  • Parameters: %1 = Channel Number

    493

    • Block Number, Label Channel Number

      495

  • Remedy: Check Parameter

    493

  • Remedy: Check Parameter

    501

  • List of Action Numbers

    949

  • Error Codes of Alarm 300500

    973

  • System Reactions on Alarms

    987

    • Cancel Criteria for Alarms

      990

    • System Reactions on SINAMICS Alarms

      991

  • Appendix

    995

    • Abbreviations

      996

Brand: Siemens
|
Category: Control Unit
|
Size: 13.93 MB

• Table of Contents

  7

• 1 General

  17

  • Basics

    17

  • General Prerequisites

    18

  • Behavior on Block Search, Dry Run, Program Testing, Simulation

    19

  • Reference Points on the Machine and Workpiece

    21

  • Definition of the Planes, Tool Types

    23

  • Probes that Can be Used

    27

  • Probe, Calibration Body, Calibration Tool

    29

  • Measuring Workpieces on Milling Machines, Machining Centers

    29

  • Measuring Tools on Milling Machines, Machining Centers

    30

  • Measuring Workpieces at the Turning Machines

    31

  • Measuring Tools at Lathes

    34

  • Measurement Principle

    36

  • Measuring Strategy for Measuring Workpieces with Tool Offset

    40

  • Parameters for Checking the Measurement Result and Offset

    43

  • Effect of Empirical Value, Mean Value, and Tolerance Parameters

    48

  • Overview of Measuring Cycle Functions for Milling Technology

    49

  • Tool Measurement on Milling Machines, Machining Centers

    49

  • Calibrating Workpiece Probes

    50

  • Workpiece Measurement at One Point

    50

  • Measuring the Workpiece Parallel to the Axis

    51

  • Measuring a Workpiece at an Angle

    54

  • Measuring a Surface at an Angle

    55

  • Measuring Spheres

    56

  • Workpiece Measurement: Setting-Up a Corner

    57

  • Overview of Measuring Cycle Functions for Turning Technology

    58

  • Measuring Tools at Lathes

    58

  • Calibrating Workpiece Probes

    59

  • Measuring Workpieces at Lathes: 1-Point Measurement

    60

  • Measuring Workpieces at Lathes: 2-Point Measurement

    61

• 2 Parameter Description

  63

  • Parameter Concept of the Measuring Cycles

    63

  • Parameter Overview

    64

  • Defining Parameters

    64

  • Result Parameters

    66

  • Description of the most Important Defining Parameters

    67

  • Measurement Variant: _MVAR

    67

  • Number of the Measuring Axis: _MA

    67

  • Tool Number and Tool Name: _TNUM and _TNAME

    68

  • Offset Number: _KNUM

    69

  • Offset Number _KNUM Extended for Tool Offset: up to 9 Digits

    72

  • Correcting Setup and Additive Offset in Workpiece Measurement: _DLNUM

    73

  • Correcting the Tool of a Stored Tool Environment: _TENV

    74

  • Example of Automatic Tool Offset with and Without Saved Tool Environment in Workpiece Measuring Cycles

    74

  • Variable Measuring Velocity: _VMS

    76

  • Offset Angle Position: _CORA

    76

  • Tolerance Parameters: _TZL, _TMV, _TUL, _TLL, _TDIF and _TSA

    77

  • Measurement Path: _FA

    78

  • Probe Type, Probe Number: _PRNUM

    79

  • Empirical Value, Mean Value: _EVNUM

    80

  • Multiple Measurement at the same Location: _NMSP

    81

  • Weighting Factor for Mean Value Calculation

    81

• 3 Measuring Cycle Help Programs

  83

  • Measuring Cycle Subroutines

    83

  • Overview

    83

  • CYCLE116: Calculation of Center Point and Radius of a Circle

    84

  • Measuring Cycle User Programs

    86

  • General Information

    86

  • CYCLE198: User Program before Undertaking Measurement

    86

  • CYCLE199: User Program after Undertaking Measurement

    86

  • Package Structure of the Measuring Cycles

    87

Brand: Siemens
|
Category: Control Unit
|
Size: 6.84 MB

• Table of Contents

  7

• Flexible NC Programming

  15

• Variables and Arithmetic Parameters (User-Defined Variables, Arithmetic Parameters, System Variables)

  15

• Variable Definition (DEF User-Defined Variables LUD, GUD, PUD)

  17

• Array Definitions (DEF, SET, REP)

  21

• Indirect Programming

  27

• Tables

  28

  • Run String as Parts Program Line (EXECSTRING)

    30

  • Assignments

    31

  • Arithmetic Operations/Functions

    32

  • Comparison and Logical Operations

    34

  • Precision Correction on Comparison Errors (TRUNC)

    36

  • Priority of the Operations

    38

  • Possible Type Conversions

    39

  • String Operations

    40

  • Type Conversion to STRING

    41

  • Type Conversion of STRING

    42

  • Concatenation of Strings

    42

  • Conversion to Lower/Upper Case

    44

  • Length of the String

    44

  • Look for Character/String in the String

    45

  • Selection of a Substring

    46

  • Selection of a Single Character

    47

  • CASE Statement

    48

  • Control Structures

    50

  • Program Coordination

    53

  • Interrupt Routine (SETINT, DISABLE, ENABLE, CLRINT)

    59

  • Axis Replacement, Spindle Replacement (RELEASE, GET, GETD)

    68

  • Transfer Axis to Another Channel (AXTOCHAN)

    72

  • NEWCONF: Setting Machine Data Effective

    74

  • WRITE: Write File

    75

  • DELETE: Delete File

    77

  • READ: Read Lines in the File

    78

  • ISFILE: File Present in the NCK User Memory

    80

  • FILEDATE/TIME/SIZE/STAT/INFO: File Information

    81

  • CHECKSUM: Form the Checksum over an Array

    83

  • ROUNDUP: Round up

    84

  • Subroutines, Macros

    85

  • Using Subroutines

    85

  • Subroutines with SAVE Mechanism

    87

  • Subroutines with Parameter Transfer (PROC, VAR)

    89

  • Call Subroutines (L or EXTERN)

    93

  • Parameterized Subroutine Return (RET)

    98

  • Subroutine with Program Repetition (P)

    102

  • Modal Subroutine (MCALL)

    103

  • Indirect Subroutine Call (CALL)

    105

  • Repeating Program Sections with Indirect Programming (CALL)

    106

  • Indirect Call of a Program Programmed in ISO Language (ISOCALL)

    107

  • Calling Subroutine with Path Specification and Parameters (PCALL)

    108

  • Extend Search Path for Subroutine Calls with CALLPATH

    108

  • Search Path Adaptation of the Subroutines Prepared During Startup

    110

  • Execute External Subroutine (EXTCALL)

    111

  • Subroutine Call with M, T and D Functions

    115

  • Suppress Individual Block (SBLOF, SBLON)

    116

  • Suppress Current Block Display (DISPLOF)

    120

  • Cycles: Setting Parameters for User Cycles

    121

  • Macro Technique (DEFINE

    125

  • File and Program Management

    127

  • Program Memory

    127

  • Working Memory

    132

  • Defining User Data

    134

  • Protection Levels for User Data, MD, SD and NC Commands

    138

  • Defining Protection Levels for User Data (GUD)

    138

  • Automatic Activation of Guds and Macs

    140

  • Change the Protection Data for the Machine and Setting Data (REDEF MD, SD)

    141

  • Protection Levels for NC Commands (REDEF)

    142

  • REDEF Changing the Attributes of the NC Language Elements

    145

  • SEFORM Structuring Statement in the Step Editor

    150

  • Protection Zones

    151

  • Definition of the Protection Zones (CPROTDEF, NPROTDEF)

    151

  • Activating, Deactivating Protection Zones (CPROT, NPROT)

    154

  • Checking for Protection Zone Violation, Working Area Limitation and Software Limits

    157

  • Special Motion Commands

    165

  • Approaching Coded Positions (CAC, CIC, CDC, CACP, CACN)

    165

  • Spline Interpolation (ASPLINE, BSPLINE, CSPLINE, BAUTO, BNAT, BTAN)

    167

  • Spline Grouping (SPLINEPATH)

    175

  • Compressor (COMPOF/ON, COMPCURV, COMPCAD)

    176

  • Polynomial Interpolation (POLY, POLYPATH)

    180

  • Settable Path Reference (SPATH, UPATH)

    186

  • Measurements with Touch Trigger Probe (MEAS, MEAW)

    188

  • Extended Measuring Function (MEASA, MEAWA, MEAC) (Option)

    191

  • Special Functions for OEM Users (OEMIPO1, OEMIPO2, G810 to G829)

    200

  • Feed Reduction with Corner Deceleration (FENDNORM, G62, G621)

    200

  • Programmed End-Of-Motion Criterion (FINEA, COARSEA, IPOENDA, IPOBRKA, ADISPOSA)

    202

  • Programmable Servo Parameter Set (SCPARA)

    205

  • Frames

    207

  • Coordinate Transformation Via Frame Variables

    207

  • Predefined Frame Variable ($P_BFRAME, $P_IFRAME, $P_PFRAME, $P_ACTFRAME)

    209

  • Frame Variables / Assigning Values to Frames

    215

  • Assigning Direct Values (Axis Value, Angle, Scale)

    215

  • Reading and Changing Frame Components (TR, FI, RT, SC, MI)

    218

  • Linking Complete Frames

    219

  • Defining New Frames (DEF FRAME)

    221

  • Specifying Frame Rotations (ROT, ROTS, TOFRAME, TOROT, PAROT)

    221

  • Coarse and Fine Offsets (CFINE; CTRANS)

    222

  • DRF Offset

    224

  • External Zero Offset

    225

  • Preset Offset (PRESETON)

    226

  • Deactivating Frames (DRFOF, G53, G153, and SUPA)

    227

  • Frame Calculation from Three Measuring Points in Space (MEAFRAME)

    228

  • NCU Global Frames

    232

  • Channel-Specific Frames ($P_CHBFR, $P_UBFR)

    233

  • Frames Active in the Channel

    234

  • Transformations

    239

  • General Programming of Transformation Types

    239

  • Orientation Movements for Transformations

    242

  • Overview of Orientation Transformation TRAORI

    245

  • Three, Four and Five Axis Transformation (TRAORI)

    247

  • General Relationships of Universal Tool Head

    247

  • Three, Four and Five Axis Transformation (TRAORI)

    250

  • Variants of Orientation Programming and Initial Setting (OTIRESET)

    251

  • Programming of the Tool Orientation (a

    253

  • Face Milling (3D-Milling A4, B4, C4, A5, B5, C5)

    260

  • Orientation Axis Reference (ORIWKS, ORIMKS)

    261

  • Programming the Orientation Axes (ORIAXES, ORIVECT, ORIEULER, ORIRPY)

    263

  • Orientation Programming Along the Peripheral Surface of a Taper (ORIPLANE, Oriconxx)

    265

  • Specification of Orientation for Two Contact Points (ORICURVE, PO[XH]=, PO[YH]=, PO[ZH]=)

    269

  • Orientation Polynomials (Po[Angle], Po[Coordinate])

    271

  • Rotations of the Tool Orientation (ORIROTA, ORIROTR/TT, ORIROTC, THETA)

    273

  • Orientations Relative to the Path

    275

  • Orientation Types Relative to the Path

    275

  • Rotation of the Tool Orientation Relative to the Path (ORIPATH, ORIPATHS, Angle of Rotation)

    277

  • Interpolation of the Tool Rotation Relative to the Path (ORIROTC, THETA)

    279

  • Smoothing of Orientation Characteristic (ORIPATHS A8=, B8=, C8=)

    281

  • Compression of the Orientation COMPON (a

    282

  • Online Tool Length Compensation (TOFFON, TOFFOF)

    286

  • Kinematic Transformation

    289

  • Milling on Turned Parts (TRANSMIT)

    289

  • Cylinder Surface Transformation (TRACYL)

    293

  • Inclined Axis (TRAANG)

    301

  • Inclined Axis Programming (G05, G07)

    304

  • Cartesian PTP Travel

    306

  • PTP for TRANSMIT

    310

  • Constraints When Selecting a Transformation

    314

  • Deselect Transformation (TRAFOOF)

    315

  • Chained Transformations (TRACON, TRAFOOF)

    316

  • Replaceable Geometry Axes (GEOAX)

    318

  • Tool Offsets

    323

  • Offset Memory

    323

  • Language Commands for Tool Management

    326

  • Online Tool Compensation (PUTFTOCF, PUTFTOC, FTOCON, FTOCOF)

    329

  • Keep Tool Radius Compensation Constant (CUTCONON)

    335

  • Activate 3D Tool Offsets (CUT3DC

    337

  • Activate 3D Tool Offsets (CUT3DC, CUT3DF, CUT3DFS, CUT3DFF)

    337

  • Tool Radius Compensation: Peripheral Milling, Face Milling

    339

  • Tool Types/Tool Change with Changed Dimensions (G40, G41, G42)

    341

  • Compensation on the Path, Path Curvature, and Insertion Depth ISD and Tool Status (CUT3DC)

    343

  • Inside Corners/Outside Corners and Intersection Procedure (G450/G451)

    345

  • Circumferential Milling with Limitation Surfaces General Use

    347

  • Consideration of a Limitation Surface (CUT3DCC, CUT3DCCD)

    348

  • Tool Orientation (ORIC, ORID, OSOF, OSC, OSS, OSSE, OSD, OST)

    352

  • Free Assignment of D Numbers, Cutting Edge Numbers

    358

  • Free Assignment of D Numbers, Cutting Edge Numbers (CE Address)

    358

  • Checking D Numbers (CHKDNO)

    359

  • Renaming D Numbers (GETDNO, SETDNO)

    360

  • Deriving the T Number from the Specified D Number (GETACTTD)

    361

  • Invalidate D Numbers (DZERO)

    361

  • Tool Holder Kinematics

    362

  • Path Traversing Behavior

    367

  • Tangential Control (TANG, TANGON, TANGOF, TANGDEL)

    367

  • Coupled Motion (TRAILON, TRAILOF)

    374

  • Curve Tables (CTAB)

    378

  • Curve Tables: General Relationships

    378

  • Principal Functions Curve Tables (CTABDEF, CTABEND, CTABDEL)

    379

  • Curve Table Forms (CTABDEL, CTABNOMEM, CTABFNO, CTABID, CTABLOCK, CTABUNLOCK)

    384

  • Behavior at the Edges of Curve Tables (CTABTSV, CTABTSP, CTABMIN, CTABMAX)

    388

  • Access to Curve Table Positions and Table Segments (CTAB, CTABINV, CTABSSV, CTABSEV)

    393

  • Axial Leading Value Coupling (LEADON, LEADOF)

    397

  • Feedrate Response (FNORM, FLIN, FCUB, FPO)

    403

  • Program Run with Preprocessing Memory (STARTFIFO, STOPFIFO, STOPRE)

    408

  • Conditionally Interruptible Program Sections (DELAYFSTON, DELAYFSTOF)

    410

  • Preventing Program Position for SERUPRO (IPTRLOCK, IPTRUNLOCK)

    415

  • Repositioning at Contour (REPOSA/L, REPOSQ/H, RMI, RMN, RMB, RME)

    417

  • Motion Synchronous Actions

    427

  • Structure, Basic Information

    427

  • Programming and Command Elements

    429

  • Validity Range: Identification Number ID

    430

  • Cyclic Checking of the Condition

    431

  • Actions

    433

  • Operators for Conditions and Actions

    434

  • Main Run Variables for Synchronized Actions

    435

  • General Information on System Variables

    435

  • Implicit Type Conversion

    436

  • GUD Variables for Synchronous Actions

    437

  • Default Axis Identifier (NO_AXIS)

    439

  • Synchronized Action Marker $Ac_Marker[N]

    440

  • Synchronized Action Parameters $Ac_Param[N]

    441

  • Arithmetic Parameter $R[N]

    441

  • Read and Write NC Machine and NC Setting Data

    443

  • Timer-Variable $Ac_Timer[N]

    444

  • FIFO Variable $Ac_Fifo1[N]

    445

  • Information about the Block Types in the Interpolator

    447

  • Actions in Synchronized Actions

    449

  • Overview

    449

  • Output of Auxiliary Functions

    452

  • Set Read-In Disable (RDISABLE)

    452

  • Cancel Preprocessing Stop (STOPREOF)

    453

  • Delete Distance-To-Go (DELDTG)

    454

  • Polynomial Definition (FCTDEF)

    456

  • Synchronized Function (SYNFCT)

    459

  • Clearance Control with Limited Compensation $AA_OFF_MODE

    462

  • Online Tool Offset (FTOC)

    465

  • Online Tool Length Offset ($Aa_Toff[Tool Direction])

    467

  • Positioning Movements

    468

  • Position Axis (POS)

    469

  • Position in Specified Reference Range (POSRANGE)

    471

  • Start/Stop Axis (MOV)

    472

  • Axis Replacement (RELEASE, GET)

    473

  • Axial Feed (FA)

    477

  • Software Limit Switch

    477

  • Axis Coordination

    478

  • Set Actual Values (PRESETON)

    479

  • Spindle Motions

    480

  • Coupled Motion (TRAILON, TRAILOF)

    480

  • Leading Value Coupling (LEADON, LEADOF)

    482

  • Measuring (MEAWA, MEAC)

    484

  • Initialization of Array Variables with SET, REP

    485

  • Set/Delete Wait Markers with SETM, CLEARM

    486

  • Error Responses During SETAL Cycle Alarms

    486

  • Travel to Fixed Stop (FXS and FOCON/FOCOF)

    487

  • Determining the Path Tangent in Synchronized Actions

    489

  • Determining the Current Override

    490

  • Time Use Evaluation of Synchronized Actions

    491

  • Technology Cycles

    493

  • Context Variable ($P_TECCYCLE)

    496

  • Call by Value Parameters

    497

  • Default Parameter Initialization

    497

  • Control Processing of Technology Cycles (ICYCOF, ICYCON)

    498

  • Cascading Technology Cycles

    499

  • Technology Cycles in Non-Modal Synchronized Actions

    499

  • IF Check Structures

    500

  • Jump Instructions (GOTO, GOTOF, GOTOB)

    500

  • Lock, Unlock, Reset (LOCK, UNLOCK, RESET)

    501

  • Delete Synchronized Action (CANCEL)

    503

  • Restrictions

    504

  • Oscillation

    509

  • Asynchronous Oscillation

    509

  • Control Oscillation Via Synchronized Actions

    514

  • Punching and Nibbling

    521

  • Activation, Deactivation

    521

  • Punching and Nibbling on or off (SPOF, SON, PON, SONS, PONS, PDELAYON/OF)

    521

  • Automatic Path Segmentation

    525

  • Path Segmentation for Path Axes

    528

  • Path Segmentation for Single Axes

    530

  • Additional Functions

    533

  • Axis Functions (AXNAME, AX, SPI, AXTOSPI, ISAXIS, AXSTRING)

    533

  • Check Scope of NC Language Present (STRINGIS)

    535

  • ISVAR ( ) Function Call and Read Machine Array Index

    540

  • Learn Compensation Characteristics (QECLRNON, QECLRNOF)

    542

  • Synchronous Spindle

    544

  • Synchronous Spindle (COUPDEF, COUPDEL, COUPON/ONC, COUPOF/OFS, COUPRES)

    544

  • Electronic Gear (EG)

    556

  • Defining an Electronic Gear (EGDEF)

    556

  • Activate Electronic Gear (EGON)

    557

  • Deactivate Electronic Gear (EGOFS)

    560

  • Revolutional Feedrate (G95)/Electronic Gear (FPR)

    561

  • Extended Stop and Retract

    562

  • Drive-Independent Responses to ESR

    564

  • NC-Controlled Reactions to Retraction

    566

  • NC-Controlled Reactions to Stoppage

    570

  • Generator Operation/DC Link Backup

    570

  • Drive-Independent Stopping

    571

  • Drive-Independent Retraction

    572

  • Link Communication

    573

  • Access to a Global NCU Memory Area

    574

  • Axis Container (AXCTWE, AXCTWED)

    576

  • Program Runtime/Workpiece Counter

    579

  • General

    579

  • Program Runtime

    579

  • Workpiece Counter

    580

  • Interactive Window Call from Parts Program, Command

    582

  • Influencing the Motion Control

    583

  • Percentage Jerk Correction (JERKLIM)

    583

  • Percentage Velocity Correction (VELOLIM)

    584

  • Master/Slave Grouping (MASLDEF, MASLDEL, MASLOF, MASLOF, MASLOFS)

    585

  • User Stock Removal Programs

    589

  • Supporting Function for Stock Removal

    589

  • Contour Preparation (CONTPRON)

    590

  • Contour Decoding (CONTDCON)

    596

  • Intersection of Two Contour Elements (INTERSEC)

    600

  • Traversing a Contour Element from the Table (EXECTAB)

    602

  • Calculate Circle Data (CALCDAT)

    603

  • Tables

    605

  • List of Statements

    605

  • List of Abbreviations

    642

  • Glossary

    647

  • Index

    669

Brand: Siemens
|
Category: Control Unit
|
Size: 2.4 MB

• Table of Contents

  11

• 1 Overview of System Error Alarms

  13

  • Hmi Alarms

    607

  • Simodrive Alarms

    688

  • Plc Alarms

    811

• 3 List of Action Numbers

  831

• 4 Error Codes of Alarm 300500

  855

• 5 System Reactions on Alarms

  869

  • Cancel Criteria for Alarms

    873

• Appendix

  875

  • Abbreviations

    876

Brand: Siemens
|
Category: Controller
|
Size: 3.55 MB

• SINUMERIK 840Di

  2

  • Table of Contents

    5

  • Preface

    13

• SINUMERIK 840DE (Export Version)

  14

  • Flexible NC Programming

    21

  • Spindles

    23

  • Variables and Arithmetic Parameters

    23

  • Variable Definition

    25

  • Array Definition

    30

  • Indirect Programming

    36

  • Assignments

    38

  • Arithmetic Operations/Functions

    39

  • Comparison and Logic Operators

    41

  • Priority of Operators

    44

  • Possible Type Conversions

    45

  • String Operations

    46

  • Type Conversion

    47

  • Chaining of Strings

    49

  • Conversion to Lower/Upper Case

    50

  • Length of String

    51

  • Search for Character/String in String

    51

  • Selection of a Substring

    53

  • Selecting a Single Character

    54

  • CASE Instruction

    56

  • Control Structures

    58

  • Program Coordination

    63

  • Interrupt Routine

    68

  • Axis Transfer, Spindle Transfer

    76

  • NEWCONF: Setting Machine Data Active (as from SW 4.3)

    80

  • WRITE: Write File (as from SW 4.3)

    81

  • DELETE: Delete File (as from SW 4.3)

    83

  • READ: Read Lines in File (as from SW 5.2)

    84

  • ISFILE: File Available in User Memory NCK (as from SW 5.2)

    87

  • CHECKSUM: Creation of a Checksum over an Array (< SW 5.2)

    88

  • CHECKSUM: Creation of a Checksum over an Array (> SW 5.2)

    88

  • Using Subprograms

    92

  • Subprogram with SAVE Mechanism

    94

  • Subprograms with Parameter Transfer

    95

  • Calling Subprograms

    99

  • Subprogram with Program Repetition

    103

  • Modal Subprogram, MCALL

    104

  • Calling the Subprogram Indirectly

    105

  • Calling Subprogram with Path Specification and Parameters, PCALL

    106

  • Suppressing Current Block Display, DISPLOF

    107

  • Single Block Suppression, SBLOF, SBLON (SW 4.3 and Higher)

    108

  • Executing an External Subprogram (SW 4.2 and Higher)

    111

  • Cycles: Setting Parameters for User Cycles

    113

  • Macros

    118

  • File and Program Management

    121

  • Overview

    122

  • Program Memory

    123

  • Program Memory

    124

  • User Memory

    128

  • Defining User Data

    131

  • Defining Protection Levels for User Data (GUD)

    135

  • Automatic Activation of Guds and Macs (SW 4.4 and Higher)

    137

  • Protection Zones

    139

  • Defining the Protection Zones CPROTDEF, NPROTDEF

    140

  • Activating/Deactivating Protection Zones: CPROT, NPROT

    144

  • Special Motion Commands

    149

  • Approaching Coded Positions, CAC, CIC, CDC, CACP, CACN

    150

  • Spline Interpolation

    151

  • Compressor COMPON/COMPCURV

    160

  • Polynomial Interpolation, POLY

    163

  • Settable Path Reference, SPATH, UPATH (SW 4.3 and Higher)

    169

  • Measurements with Touch Trigger Probe, MEAS, MEAW

    174

  • Extended Measuring Function MEASA, MEAWA, MEAC (SW 4 and Higher, Option)

    177

  • Special Functions for OEM Users

    187

  • Programmable Motion End Criterion (SW 5.1 and Higher)

    188

  • Programmable Servo Parameter Block (SW 5.1 and Higher)

    189

  • Frames

    191

  • Coordinate Transformation Via Frame Variables

    192

  • Transformations

    192

  • Frame Variables/Assigning Values to Frames

    197

  • Coarse/Fine Offset

    204

  • DRF Offset

    205

  • External Zero Offset

    206

  • Programming Preset Offset, PRESETON

    207

  • Deactivating Frames

    208

  • Frame Calculation from Three Measuring Points in the Area, MEAFRAME

    209

  • NCU-Global Frames (SW 5 and Higher)

    212

  • Channel-Specific Frames

    213

  • Frames Active in the Channel

    215

  • Transformations

    219

  • Three, Four and Five-Axes Transformation: TRAORI

    220

  • Programming the Tool Orientation

    223

  • Tool Offsets

    227

  • Orientation Axes Reference, ORIWKS, ORIMKS

    228

  • Singular Positions and How They Are Handled

    229

  • Orientation Axes (SW 5.2 and Higher)

    230

  • Cartesian PTP Travel (SW 5.2 and Higher)

    233

  • Milling Machining on Turned Parts: TRANSMIT

    238

  • Cylinder Surface Transformation: TRACYL

    241

  • Inclined Axis: TRAANG

    247

  • Supplementary Conditions When Selecting a Transformation

    251

  • Deactivate Transformation: TRAFOOF

    253

  • Chained Transformations

    254

  • Switchable Geometry Axes, GEOAX

    257

  • Tool Offsets

    263

  • Offset Memory

    264

  • Tool Parameters

    265

  • Language Commands for Tool Management

    266

  • Online Tool Offset PUTFTOCF, PUTFTOC, FTOCON, FTOCOF

    269

  • Maintain Tool Radius Compensation at Constant Level, CUTCONON (SW 4 and Higher)

    275

  • Activate 3D Tool Tool Offsets

    278

  • Tool Orientation

    286

  • Free Assignment of D Numbers, Cutting Edge Number CE (as of SW 5)

    291

  • Check D Numbers (CHKDNO)

    292

  • Renaming D Numbers (GETDNO, SETDNO)

    293

  • T Numbers for the Specified D Number (GETACTTD)

    294

  • Set Final D Numbers to Invalid

    295

  • Toolholder Kinematics

    296

  • Path Traversing Behavior

    301

  • Tangential Control TANG, TANGON, TANGOF

    302

  • Coupled Motion TRAILON, TRAILOF

    307

  • Curve Tables, CTABDEF, CTABEND, CTAB, CTABINV

    311

  • Axial Leading Value Coupling, LEADON, LEADOF

    319

  • Feed Characteristic, FNORM, FLIN, FCUB, FPO

    325

  • Program Run with Preprocessing Memory, STARTFIFO, STOPFIFO, STOPRE

    330

  • Repositioning on Contour, REPOSA, REPOSL, REPOSQ, REPOSH

    332

  • Motion-Synchronous Action

    337

  • Structure, Basic Information

    339

  • Programming and Command Elements

    341

  • Validity Range: Identification Number ID

    342

  • Vocabulary Word

    343

  • Actions

    346

  • Overview of Synchronized Actions

    348

  • Basic Modules for Conditions and Actions

    350

  • Flags/Counters $Ac_Marker[N]

    353

  • Special Real-Time Variables for Synchronized Actions

    353

  • Timer Variable $Ac_Timer[N], as from SW 4

    353

  • Synchronized Action Parameters $Ac_Param[N]

    354

  • Access to R Parameters $Rxx

    355

  • Oscillation

    356

  • FIFO Variable $Ac_Fifo1[N]

    357

  • Actions Within Synchronized Actions

    359

  • Auxiliary Functions Output

    359

  • Read-In Disable Set RDISABLE

    360

  • Preprocessing Stop Cancel STOPREOF

    361

  • Delete Distance-To-Go

    362

  • Delete Distance-To-Go with Preparation, DELDTG, DELTG (Axis1

    362

  • Polynomial Definition, FCTDEF, Block-Synchronized

    364

  • Laser Power Control

    366

  • Evaluation Function SYNFCT

    367

  • Adaptive Control (Additive)

    368

  • Adaptive Control (Multiplicative)

    369

  • Clearance Control with Limited Compensation

    370

  • Online Tool Offset FTOC

    372

  • Positioning Movements

    374

  • Position Axis POS

    376

  • Start/Stop Axis MOV

    376

  • Axial Feed: FA

    377

  • SW Limit Switch

    377

  • Axis Coordination

    378

  • Set Actual Value

    379

  • Spindle Motions

    380

  • Coupled-Axis Motion: TRAILON, TRAILOF

    381

  • Leading Value Coupling LEADON, LEADOF

    382

  • Measurement

    384

  • Wait Markers Set/Clear: SETM, CLEARM

    384

  • Error Responses

    385

  • Technology Cycles

    386

  • Lock, Unlock, Reset: LOCK, UNLOCK, RESET

    388

  • Cancel Synchronized Action: CANCEL

    390

  • Supplementary Conditions

    391

  • Oscillation

    395

  • Asynchronous Oscillation

    396

  • Oscillation Controlled Via Synchronized Actions

    403

  • Punching and Nibbling

    415

  • Activation, Deactivation

    416

  • Language Commands

    416

  • Use of M Commands

    419

  • Automatic Path Segmentation

    420

  • Path Segmentation for Path Axes

    421

  • Path Segmentation for Single Axes

    422

  • Programming Examples

    424

  • Additional Functions

    427

  • Axis Functions AXNAME, SPI, ISAXIS

    428

  • Learn Compensation Characteristics: QECLRNON, QECLRNOF

    429

  • Synchronized Spindle

    431

  • Define Electronic Gear: EGDEF

    441

  • EG: Electronic Gear (SW 5 and Higher)

    441

  • Activate Electronic Gear

    443

  • Deactivate Electronic Gear

    445

  • Delete Definition of an Electronic Gear

    446

  • Revolutional Feedrate (G95)/Electronic Gear (SW 5.2)

    446

  • Extended Stopping and Retract (as of SW 5)

    447

  • Response of EG at Power ON, RESET, Mode Change, Block Search

    447

  • The Electronic Gear’s System Variables

    447

  • Drive-Independent Reactions

    448

  • Possible Trigger Sources

    449

  • Activation

    450

  • Logic Gating Functions: Source/Reaction Operation

    450

  • Drive-Independent Stop

    451

  • Generator Operation/DC Link Backup

    451

  • Drive-Independent Retract

    452

  • Example: Using the Drive-Independent Reaction

    453

  • Link Communication (SW 5.2 and Higher)

    454

  • Axis Container (SW 5.2 and Higher)

    457

  • Program Execution Time/Workpiece Counter (as from SW 5.2)

    459

  • Program Runtime

    459

  • Workpiece Counter

    460

  • User Stock Removal Programs

    463

  • Supporting Functions for Stock Removal

    464

  • Tables

    464

  • Contour Preparation: CONTPRON

    465

  • Contour Decoding: CONTDCON (as of SW 5.2)

    472

  • Intersection of Two Contour Elements: INTERSEC

    476

  • Traversing a Contour Element from the Table: EXECTAB

    478

  • Calculate Circle Data: CALCDAT

    479

  • Tables

    481

  • List of Instructions

    483

  • Frames 1

    509

  • List of System Variables

    509

  • R Parameters

    509

  • Toolholder Data

    510

  • Channel-Specific Protection Zones

    513

  • Tool Parameters

    514

  • Monitoring Data for Tool Management

    526

  • Monitoring Data for OEM Users

    527

  • Tool-Related Data

    527

  • Tool-Related Grinding Data

    529

  • Magazine Location Data

    530

  • Magazine Location Data for OEM Users

    531

  • Magazine Description Data for Tool Management

    532

  • Tool Management Magazine Description Data for OEM Users

    533

  • Magazine Module Parameter

    534

  • Measuring System Compensation Values

    534

  • Quadrant Error Compensation

    535

  • Interpolatory Compensation

    536

  • NCK-Specific Protection Zones

    537

  • System Data

    538

  • Frames 2

    539

  • Tool Data

    539

  • G Groups

    541

  • Programmed Values

    541

  • Channel Statuses

    543

  • Synchronized Actions

    546

  • I/Os

    548

  • NCU Link

    549

  • Reading and Writing PLC Variables

    549

  • Direct PLC I/O

    550

  • Tool Management

    551

  • Timers

    552

  • Path Movement

    553

  • Velocities

    554

  • Spindles

    555

  • Polynomial Values for Synchronized Actions

    557

  • Channel Statuses

    558

  • Positions

    558

  • Encoder Limit Frequency

    559

  • Indexing Axes

    559

  • Encoder Values

    560

  • Axial Measurement

    561

  • Offsets

    561

  • Axial Distances

    562

  • Oscillation

    563

  • Axial Velocities

    564

  • Drive Data

    565

  • Axis Statuses

    566

  • Electronic Gear 1

    567

  • Leading Value Coupling

    568

  • Safety Integrated 1

    569

  • Synchronized Spindle

    569

  • Extended Stop and Retract

    570

  • Axis Container

    571

  • Electronic Gear 2

    571

  • Safety Integrated 2

    572

  • Appendix

    575

  • Index

    590

  • B Commands, Identifiers

    591

Brand: Siemens
|
Category: Controller
|
Size: 6.48 MB

• General

  5

  • Table of Contents

    11

  • General on the SINUMERIK 840Di

    19

  • Overview of SINUMERIK 840Di

    19

• SINUMERIK 840Di Manual

  19

  • System Software Packages and Options (SW 2.1 and Higher)

    20

  • Hardware Components

    21

  • Software Components

    23

  • Real-Time Properties

    24

  • Failure Safety

    26

  • System Integrity

    26

  • Power off

    28

  • Uninterruptible Power System (UPS)

    29

  • Overview of Software Components

    32

  • Notes on Start-Up

    35

  • SINUMERIK Industrial PC

    36

  • Standard/Export Version

    37

  • 840Di Start-Up

    38

  • Menu Command: Window

    39

  • Hardware Descriptions

    43

  • Overview of Hardware Components

    43

  • Floppy Disk Drive 3.5

    44

  • Power Supply

    44

  • SINUMERIK Operator Panel Fronts

    44

  • SITOP POWER DC UPS Module 15

    44

  • SITOP POWER Standard 24V/10A

    44

  • Uninterruptible Power Supply (UPS)

    44

  • I/O Module PP72/48

    45

  • Design

    46

  • MCI Board

    46

  • Module

    46

  • Interface Description

    48

  • Changing the Battery

    50

  • Module

    52

  • Module Replacement

    54

  • Technical Data

    55

  • MCI Board Extension

    56

  • Installation Instructions

    57

  • Technical Data

    61

  • MCI Board Extension Slot Variation (SW 11.00 and Higher)

    62

  • Installation Instructions

    64

  • Interface Description

    66

  • Technical Data

    69

  • MCI Board Extension External Variation (SW 02.01 and Higher)

    70

  • Installation Instructions

    72

  • Dimension Drawing

    75

  • Cable Distributor

    76

  • Sinumerik Pcu 70

    83

  • Power Supply

    88

  • I/O Module PP72/48

    93

  • Interface Description

    94

  • Grounding

    102

  • Dimension Drawing

    103

  • Technical Data

    104

  • Interface Description

    107

  • Cabinet Mounting

    119

  • Connection Overview

    122

  • Dimension Drawing

    123

  • Technical Data

    124

Brand: Siemens
|
Category: Control Systems
|
Size: 7.93 MB

• Structure of Manual Notes

  13

  • SINUMERIK 840D Powerline

    5

    • Table of Contents

      13

• «Startup» Operating Area 9-435

  19

  • Introduction

    21

    • The SINUMERIK 840D/810D System

      22

    • Operator Components

      23

    • Notes on Handling

      24

    • Activation/Deactivation

      25

• Operator Components/Sequence of Operations

  27

  • OP 010 Operator Panels

    29

  • Operator Panels

    29

  • OP 010C Operator Panel

    30

  • OP 010S Operator Panel

    30

  • OP 012 Operator Panel

    31

  • OP 015 Operator Panel

    31

  • Full Standard Keyboard

    32

  • Operator Panel Keys

    34

  • Machine Control Panels

    39

  • Emergency STOP

    40

  • Machine Control Panel Keys

    40

  • Operating Modes and Machine Functions

    40

  • Machine Control Panel Keys

    41

  • Feed Control

    42

  • Spindle Control

    44

  • Keyswitch

    45

  • Program Control

    46

  • Global Machine Status Display

    47

  • Overview

    47

  • Screen Layout

    47

  • Global Machine Status Display

    48

  • Program Control Display

    52

  • General Sequence of Operation

    54

  • Program Overview and Program Selection

    54

  • Switch Menu Window

    55

  • Select Directory/File

    56

  • Edit Input/Values

    57

  • Confirm/Cancel Input

    58

  • Editing Part Programs in the ASCII Editor

    59

  • Switch Channel

    65

  • M:n Communication Links

    66

  • Pocket Calculator

    70

  • Help

    71

  • Editor Help

    73

  • Quick Help for Program Commands

    74

  • Extended Help for Program Commands

    77

  • Job List

    78

  • Syntax Description for Job Lists

    80

  • Example of a Job List with Two-Channel 1:1 Connections

    83

  • Example of a Job List with Multi-Channel M:n Connections

    84

  • Execute Job List» Operating Sequence

    85

  • Rename Workpieces with Job Lists

    87

  • Archive Workpieces with Job Lists in Case of M:n

    88

  • Copy Workpieces with Job Lists

    88

  • Example of Operation

    89

    • Typical Sequence of Operation

      89

Brand: Siemens
|
Category: Industrial Equipment
|
Size: 8.37 MB

• Sinumerik 3

  1

  • Table of Contents

    1

  • Preface

    3

• Fundamental Geometrical Principles/Fundamental Principles of Nc Programming

  7

  • 1 Fundamental Geometrical Principles

    13

    • Description of Workpiece Points

      13

    • Workpiece Coordinate Systems

      13

    • Fundamental Geometrical Principles

      14

      • Definition of Workpiece Positions

        14

        • Polar Coordinates

          17

        • Absolute Dimensions

          17

        • Incremental Dimension

          19

        • Plane Designations

          21

        • Position of Zero Points

          22

        • Position of Coordinate Systems

          24

        • Overview of Various Coordinate Systems

          24

        • Machine Coordinate System

          25

        • Basic Coordinate System

          28

        • Workpiece Coordinate System

          30

        • Frame System

          31

        • Assignment of Workpiece Coordinate System to Machine Axes

          33

        • Current Workpiece Coordinate System

          34

        • Axes

          34

        • Main Axes/Geometry Axes

          36

        • Special Axes

          37

        • Main Spindle, Master Spindle

          37

        • Machine Axes

          37

        • Channel Axes

          38

        • Path Axes

          38

        • Positioning Axes

          38

        • Synchronized Axes

          39

        • Command Axes

          40

        • PLC Axes

          40

        • Link Axes

          40

        • Lead Link Axes

          42

        • Coordinate Systems and Workpiece Machining

          44

  • 2 Fundamental Principles of NC Programming

    47

    • Structure and Contents of an NC Program

      47

    • Fundamental Principles of

      48

      • Language Elements of the Programming Language

        49

    • Positional Data

      52

      • Programming a Sample Workpiece

        69

        • First Programming Example for Milling Application

          70

        • Second Programming Example for Milling Application

          71

        • Programming Example for Turning Application

          74

  • 3 Positional Data

    77

    • General Notes

      77

    • Program Dimensions

      77

    • Absolute Dimension (G90, X=AC)

      78

    • Absolute/Relative Dimensions

      78

    • Incremental Dimensions (G91, X=IC)

      82

    • Absolute Dimension for Rotary Axes (DC, ACP, ACN)

      86

    • Dimensions Inch/Metric, (G70/G700, G71/G710)

      88

    • Dimensions for Radius, Diameter in the Channel (DIAMON/OF, DIAM90)

      91

    • Special Turning Functions

      91

    • Position of Workpiece

      96

    • Zero Offset Frame

      98

    • Selection of Working Plane (G17 to G19)

      104

    • Working Area Limitation in BCS (G25/G26, WALIMON, WALIMOF)

      108

    • Working Area Limitation in WCS/SZS (WALCS0

      111

    • Reference Point Approach (G74)

      114

  • 4 Motion Commands

    115

    • General Notes

      115

    • Motion Commands

      116

      • Travel Commands with Polar Coordinates, Polar Angle, Polar Radius

        118

        • Defining the Pole (G110, G111, G112)

          118

        • Traversing Commands with Polar Coordinates, (G0, G1, G2, G3 AP

          121

        • Rapid Traverse Movement (G0, RTLION, RTLIOF)

          125

        • Linear Interpolation (G1)

          129

        • Circular Interpolation Types, (G2/G3, CIP, CT)

          131

        • Circular Interpolation with Center Point and End Point (G2/G3, I=, J=, K=AC

          135

        • Circular Interpolation with Radius and End Point (G2/G3, CR)

          139

        • Circular Interpolation with Arc Angle and Center Point (G2/G3, AR=)

          141

        • Circular Interpolation with Polar Coordinates (G2/G3, AP=, RP=)

          143

        • Circular Interpolation with Intermediate and End Points (CIP)

          145

        • Circular Interpolation with Tangential Transition (CT)

          147

        • Helical Interpolation (G2/G3, TURN=)

          150

        • Involute Interpolation (INVCW, INVCCW)

          155

        • Contour Definitions

          159

        • Straight Line with Angle (X2

          159

        • Two Straight Lines (ANG1, X3

          160

        • Three Straight Lines (ANG1, X3

          161

        • End Point Programming with Angle

          163

        • Thread Cutting with Constant Lead (G33)

          164

        • Programmable Run-In and Run-Out Paths (DITS, DITE)

          171

        • Linear Progressive/Degressive Thread Pitch Change (G34, G35)

          173

        • Tapping Without Compensating Chuck (G331, G332)

          175

        • Tapping with Compensating Chuck (G63)

          179

        • Stop with Thread Cutting (LFOF, LFON, LFTXT, LFWP, LFPOS)

          181

        • Retraction for Thread Cutting (LFOF, LFON, LIFTFAST, DILF, ALF)

          181

        • Lifting on Retraction (LFTXT, LFWP, LFPOS, POLF, POLFMASK; POLFMLIN)

          183

        • Approaching a Fixed Point (G75)

          186

        • Travel to Fixed Stop (FXS, FXST, FXSW)

          188

        • Chamfer, Rounding (CHF, CHR, RND, RNDM, FRC, FRCM)

          193

  • 5 Path Action

    199

    • General Notes

      199

    • Programming Path Travel Behavior

      199

    • Path Action

      200

      • Exact Stop (G60, G9, G601, G602, G603)

        202

        • Continuous-Path Mode (G64, G641, G642, G643, G644)

          205

        • Acceleration Behavior

          215

        • Acceleration Response, BRISK, SOFT, DRIVE

          215

        • Influence of Acceleration on Following Axes (VELOLIMA, ACCLIMA, JERKLIMA)

          217

        • Technology G Group (DYNNORM, DYNPOS, DYNROUGH, DYNSEMIFIN, DYNFINISH)

          219

        • Smoothing the Path Velocity

          220

        • Traversing with Feedforward Control, FFWON, FFWOF

          222

        • Contour Accuracy, CPRECON, CPRECOF

          223

        • Dwell Time, Delay (G4, WRTPR)

          224

        • Internal Preprocessing Stop

          225

  • 6 Frames

    227

    • General

      227

    • Frame Instructions

      229

Brand: Siemens
|
Category: Measuring Instruments
|
Size: 11.46 MB

• Preface

  3

• Table of Contents

  7

• Basics

  13

• General Prerequisites

  15

• Behavior on Block Search, Dry Run, Program Testing, Simulation

  16

• Reference Points on the Machine and Workpiece

  17

• Definition of the Planes, Tool Types

  19

• Probes that Can be Used

  22

• Probe, Calibration Body, Calibration Tool

  24

• Measuring Workpieces on Milling Machines, Machining Centers

  24

• Measuring Tools on Milling Machines, Machining Centers

  25

• Measuring Workpieces at the Turning Machines

  27

• Measuring Tools at Lathes

  29

• Measurement Principle

  31

• Measuring Strategy for Measuring Workpieces with Tool Offset

  36

• Parameters for Checking the Measurement Result and Offset

  39

• Effect of Empirical Value, Mean Value, and Tolerance Parameters

  44

• Overview of Measuring Cycle Functions for Milling Technology

  45

• Tool Measurement on Milling Machines, Machining Centers

  45

• Calibrating Workpiece Probes

  46

• Workpiece Measurement at One Point

  47

• Measuring the Workpiece Parallel to the Axis

  48

• Measuring a Workpiece at an Angle

  50

• Measuring a Surface at an Angle

  51

• Measuring Spheres

  53

• Workpiece Measurement: Setting-Up a Corner

  54

• Overview of Measuring Cycle Functions for Turning Technology

  55

• Measuring Tools at Lathes

  55

• Calibrating Workpiece Probes

  57

• Measuring Workpieces at Lathes: 1-Point Measurement

  58

• Measuring Workpieces at Lathes: 2-Point Measurement

  59

• 2 Parameter Description

  61

  • Parameter Concept of the Measuring Cycles

    61

  • Parameter Overview

    63

  • Defining Parameters

    63

  • Result Parameters

    65

  • Description of the most Important Defining Parameters

    67

  • Measurement Variant: _MVAR

    67

  • Number of the Measuring Axis: _MA

    67

  • Tool Number and Tool Name: _TNUM and _TNAME

    68

  • Offset Number: _KNUM

    69

  • Offset Number _KNUM Extended for Tool Offset: up to 9 Digits

    72

  • Correcting Setup and Additive Offset in Workpiece Measurement

    73

  • Correcting the Tool of a Stored Tool Environment: _TENV

    74

  • Example of Automatic Tool Offset with and Without Saved Tool Environment in Workpiece Measuring Cycles

    74

  • Variable Measuring Velocity: _VMS

    76

  • Offset Angle Position: _CORA

    76

  • Tolerance Parameters: _TZL, _TMV, _TUL, _TLL, _TDIF and

    77

  • Measurement Path: _FA

    78

  • Probe Type, Probe Number: _PRNUM

    79

  • Empirical Value, Mean Value: _EVNUM

    80

  • Multiple Measurement at the same Location: _NMSP

    81

  • Weighting Factor for Mean Value Calculation

    81

Brand: Siemens
|
Category: Control Systems
|
Size: 7.36 MB

• Table of Contents

  11

• Introduction

  19

  • Shopmill

    20

  • Sequence of Operations

    21

  • Workstation

    22

  • Coordinate System

    23

  • Operator Panels

    24

  • Operator Panel Keys

    27

  • Machine Control Panels

    29

  • Elements of the Machine Control Panels

    29

  • Mini Handheld Unit

    33

  • User Interface

    35

  • Overview

    35

  • Operation by Means of Softkeys and Hardkeys

    38

  • Program Views

    42

  • Entering Parameters

    46

  • Fundamentals

    48

  • Plane Designation

    48

  • Polar Coordinates

    48

  • Absolute Dimensions

    49

  • Incremental Dimensions

    49

  • Pocket Calculator Function

    50

• Operation

  51

  • Switching on and off

    53

  • Reference Point Approach

    54

  • User Agreement in Safety Integrated

    56

  • Operating Modes

    57

  • Settings for the Machine

    58

  • Switching over the Unit (Millimeter/Inch)

    58

  • Switching over the Coordinate System (MCS/WCS)

    59

  • Setting a New Position Value

    60

  • Measuring Workpiece Zero

    62

  • Measuring an Edge

    66

  • Measuring a Corner

    72

  • Measuring a Pocket and Hole

    74

  • Measuring a Spigot

    80

  • Aligning the Plane

    87

  • Corrections after Measurement of the Zero Point

    89

  • Calibrating an Electronic Measuring Tool

    90

  • Measuring a Tool

    92

  • Measuring a Tool Manually

    92

  • Calibrating a Fixed Point

    95

  • Measuring a Tool with Measuring Probe

    96

  • Calibrating a Measuring Probe

    99

  • Manual Mode

    100

  • Selecting a Tool and Attaching It to the Spindle

    100

  • Entering a Tool in the List and Attaching It to the Spindle

    101

  • Entering a New Tool in the List and Loading It in the Magazine

    102

  • Starting, Stopping, and Positioning a Spindle Manually

    102

  • Traversing Axes

    104

  • Positioning Axes

    106

  • Swiveling

    106

  • Face Milling

    110

  • Settings for Manual Mode

    111

  • MDI Mode

    114

  • Automatic Mode

    115

  • Switchover between «T, F, S», «G Functions» and «Auxiliary Functions» Displays

    116

  • Selecting a Program for Execution

    117

  • Starting/Stopping/Aborting a Program

    118

  • Interrupting a Program

    119

  • Starting Execution at a Specific Point in the Program

    120

  • Controlling the Program Run

    125

  • Overstore

    127

  • Testing a Program

    128

  • Simultaneous Recording before Machining

    129

  • Simultaneous Recording During Machining

    131

  • Trial Program Run

    132

  • Single Block

    132

  • Displaying the Current Program Block

    133

  • Correcting a Program

    134

  • Run Times

    135

  • Tools and Tool Offsets

    136

  • Creating a New Tool

    143

  • Setting up more than One Edge Per Tool

    145

  • Changing the Tool Name

    146

  • Creating a Replacement Tool

    146

  • Manual Tools

    146

  • Tool Offsets

    147

  • Miscellaneous Functions for a Tool

    150

  • Entering Tool Wear Data

    151

  • Activating Tool Monitoring

    152

  • Magazine List

    154

  • Deleting a Tool

    155

  • Changing the Tool Type

    155

  • Loading/Unloading a Tool Into/Out of the Magazine

    156

    • Relocating a Tool

      158

    • Positioning a Location

      160

    • Sorting Tools

      160

    • Work Offsets

      161

    • Defining Work Offsets

      163

    • Work Offset List

      164

    • Selecting/Deselecting the Work Offset in the Manual Area

      166

    • Switching to CNC-ISO Mode

      167

    • Shopmill Open (PCU 50)

      168

    • Remote Diagnostics

      168

Brand: Siemens
|
Category: Control Unit
|
Size: 8.44 MB

• Table of Contents

  3

• SINUMERIK 840D Powerline

  5

• SINUMERIK 840DE Powerline (Export Version)

  5

• SINUMERIK 840Di

  5

• SINUMERIK 840Die (Export Version)

  5

• SINUMERIK 810D Powerline

  5

• SINUMERIK 810DE Powerline (Export Version)

  5

  • Fundamental Geometrical Principles

    15

  • Description of Workpiece Points

    15

  • Workpiece Coordinate Systems

    15

  • Definition of Workpiece Positions

    16

• Fundamental Geometrical

  17

  • Polar Coordinates

    19

  • Absolute Dimensions

    19

  • Incremental Dimension

    21

  • Plane Designations

    22

  • Position of Zero Points

    24

  • Position of Coordinate Systems

    25

  • Overview of Various Coordinate Systems

    25

  • Machine Coordinate System

    26

  • Basic Coordinate System

    29

  • Workpiece Coordinate System

    31

  • Frame System

    32

  • Assignment of Workpiece Coordinate System to Machine Axes

    34

  • Current Workpiece Coordinate System

    35

  • Axes

    36

  • Main Axes/Geometry Axes

    37

  • Special Axes

    38

  • Main Spindle, Master Spindle

    38

  • Machine Axes

    38

  • Channel Axes

    39

  • Path Axes

    39

  • Positioning Axes

    39

  • Synchronized Axes

    40

  • Command Axes

    41

  • PLC Axes

    41

  • Link Axes

    41

  • Lead Link Axes

    42

  • Coordinate Systems and Workpiece Machining

    44

  • Fundamental Principles of NC Programming

    47

  • Structure and Contents of an NC Program

    47

  • Language Elements of the Programming Language

    48

• Fundamental Principles of NC Programming

  54

  • Programming a Sample Workpiece

    67

  • First Programming Example for Milling Application

    68

  • Second Programming Example for Milling Application

    69

  • Programming Example for Turning Application

    72

  • Positional Data

    75

  • General Notes

    75

  • Program Dimensions

    75

  • Absolute/Relative Dimensions

    76

  • Absolute Dimension (G90, X=AC)

    76

  • Incremental Dimensions (G91, X=IC)

    80

Brand: Siemens
|
Category: Control Unit
|
Size: 2.87 MB

• Table of Contents

  11

• Alarms

  13

• Overview of System Error Alarms

  13

• Overview of Alarms

  13

• List of Action Numbers

  665

• Error Codes of Alarm 300500

  678

• System Reactions on Alarms

  689

• Cancel Criteria for Alarms

  691

• Appendix

  693

  • Abbreviations

    693

  • References

    698

Brand: Siemens
|
Category: Controller
|
Size: 6.87 MB

• Table of Contents

  9

• Table of Contents

  14

  • 1 Introduction

    19

    • Product Description

      20

    • MCIS for Machine Tools

      21

    • DNC NC Program Management

      22

    • Fig. 1-1: Configuration Example of DNC Plant

      23

    • Fields of Application and System Variants

      23

    • Dnc Hmi

      24

    • Fig. 1-2: Configuration Example of a Local DNC Concept (DNC Cell)

      25

    • Fig. 1-3: Result of an NC Program Comparison

      26

    • Dnc Ifc Sinumerik

      26

    • DNC IFC Serial

      27

• 2 2 Plant Structure

  29

  • Fig. 2-1: Possible Plant Structure Configuration

    30

    • Plant Topology

      30

    • DNC Functions on Hardware Components

      34

    • DNC Cell Computer

      34

    • DNC Plant Computer

      34

    • DNC HMI Computer

      34

    • Station PC

      35

    • NC Programming System

      35

    • Tool Setting Device Terminal

      35

    • Controller

      36

• 3 3 Operator Interface

  37

  • Fig. 3-1: DNC User Interface

    38

    • Explorer Layout for DNC and DNC Admin

      38

    • Explorer Layout

      38

  • Table 3-1: DNC and DNC Admin Menu

    39

  • Table 3-2: DNC and DNC Admin File New Context Menu

    39

    • Fig. 3-2: Toolbar on the User Interface

      40

    • Fig. 3-3: Filter Bar on the User Interface

      40

    • Fig. 3-4: Quick Filter Bar on the User Interface

      41

    • Fig. 3-5: Address Bar When the Workpiece Directory Is Open

      41

    • Fig. 3-6: Address Bar When the Link Is Open

      41

      • Display Formats

        43

      • Operation

        44

      • Languages

        44

      • View Filter

        45

      • Creating or Changing Filters

        47

      • Table 3-4: Filter Operands

        48

      • Table 3-5: Wildcards

        48

      • Saving the Filter Criteria

        50

      • Examples of the View Filter

        53

      • User-Specific Tree View

        59

      • Print Function

        61

      • Print Preview

        62

      • Printing

        63

      • Creating a CSV File

        65

• 4 4 Nc Data Management

  67

  • Fig. 4-9: Downloading NC Data

    67

  • Creating/Changing Administrative Data

    68

  • Maintenance Functions

    68

  • Fig. 4-1: NC Data Properties / Tab: General

    69

  • Fig. 4-2: NC Data Properties / Tab: Information

    70

  • Fig. 4-3: NC Data Properties / Tab: Attachments

    71

  • Fig. 4-4: Machine Properties / Tab: Configuration

    72

  • Table 4-1: Relevant Database Fields for File Import with Header Data

    74

    • Importing NC Data

      74

  • Fig. 4-5: Dialog: Confirm File Import

    75

  • Table 4-2: Import File with Header

    77

  • Table 4-3: Structure of the Import File for an Automatic Import

    79

    • Editing NC Data

      81

  • Fig. 4-6: NC Data Is Being Uploaded from the CNC Machine Tool

    82

  • Fig. 4-7: NC Data Is Being Downloaded to the CNC Machine Tool

    82

    • Download/Upload Functions

      82

  • Fig. 4-8: Indication of Download/Upload Functions in DNC

    83

    • Downloading NC Data

      84

  • Fig. 4-10: Dialog for Download to SINUMERIK 840D

    85

    • Dnc

      85

  • Fig. 4-11: Uploading NC Data

    86

    • Uploading NC Data

      86

  • Fig. 4-12: Cancel Upload (Data Reception)

    87

  • Fig. 4-13: SINUMERIK* Data Management Directory

    88

    • Uploading NC Data from SINUMERIK

      88

    • Version Management and Release / Trial Cut Identifier

      90

    • Version Management

      90

  • Fig. 4-14: Delete Version Dialog

    91

  • Fig. 4-15: Properties: Machine / Release & Trial Cut Identifiers Activated

    93

    • Release / Trial Cut Identifier

      93

    • DNC Compare

      95

    • Machine Comparison for SINUMERIK

      95

    • Table 4-4: Sample File for a Comparison Result

      96

  • Fig. 4-16: Individual NC Data Comparison

    97

    • Individual NC Data Comparison

      97

    • Print Function for the Individual NC Data Comparison

      98

  • Fig. 4-17: Example of a Printout of All the Results of the Individual NC Data Comparison

    99

  • Fig. 4-18: Example of a Printout of the Results of the Individual NC Data Comparison

    100

    • Archiving (Manual)

      101

    • General

      101

    • Archive Results

      102

    • Table 4-5: Sample File for an Auto Archive Result

      103

    • Displaying Archive Results

      103

    • Data Organization

      104

    • Database

      104

  • Fig. 4-19: Database Structure of the Machines, NC and NC Type Data

    105

  • Fig. 4-20: List Display Variant of the Operator Interface

    105

  • Table 4-6: DNCDATA Database Table

    107

  • Table 4-7: DNCDATATYPE Database Table

    108

  • Fig. 4-21: Tree Structure of Operator Interface

    112

    • File System

      112

    • Consistency Check

      114

    • General

      114

  • Table 4-8: Standard Icons in the Directory

    112

  • Fig. 4-22: Consistency Check When DNC Admin Is Started

    115

    • Consistency Check When DNC Admin Is Started

      115

    • Consistency Check Dialog

      116

  • Fig. 4-23: Consistency Check Dialog: Missing Files

    117

  • Fig. 4-24: Consistency Check Dialog: Missing Database Entries for NC Data

    118

  • Fig. 4-25: Consistency Check Dialog: Missing Database Entries for Directories

    119

  • Fig. 4-26: Consistency Check Dialog: Missing Workpieces in the Workpiece Table of the Database

    120

Brand: Siemens
|
Category: Control Systems
|
Size: 7.37 MB

• SINUMERIK 840D Powerline

  5

  • Table of Contents

    11

  • Introduction

    19

  • The Product SINUMERIK 840D/810D

    20

  • Switching Control System on and off

    21

  • Operating Areas

    22

  • Operator Components/Operating Sequences

    25

  • Operator Panels

    26

  • Operator Panel Keys

    29

  • Machine Control Panels

    34

  • Emergency Stop Key

    35

  • Machine Control Panel Keys

    35

  • Operating Modes and Machine Functions

    35

  • Feedrate Control

    37

  • Spindle Control

    38

  • Key Switch

    39

  • Program Control

    41

  • Standard PC Keyboard MF-II

    42

  • Mouse Operability with HMI Embedded Win32

    43

  • Overview

    44

  • Screen Layout

    44

  • Global Machine Status Display

    45

  • Program Control Display

    48

  • General Operating Sequences

    49

  • Program Overview and Program Selection

    49

  • Editor

    50

  • Selecting and Opening Directory/File

    50

  • Changing Menu Window

    52

  • Editing Inputs/Values

    53

  • Confirming/Canceling Input

    54

  • Editing a Part Program in the ASCII Editor

    54

  • Channel Switchover

    59

  • M:n Communication Links

    60

  • Input of Fits

    62

  • Pocket Calculator

    62

  • Blue Screen Error Status Screen

    63

  • Operating Example

    65

  • Typical Operating Sequence

    66

  • Machine Operating Area

    67

  • Data Structure of the NC Control

    68

  • Operating Modes and Machine Functions

    68

    • Parameters

      68

    • Program

      69

  • Operating Mode Group and Channels

    70

  • Selection of Operating Mode / Changing Operating Mode

    71

• Services

  72

  • General Functions and Displays

    73

  • Start/Stop/Abort/Continue Part Program

    73

  • Display Program Level

    74

  • Switching between the Machine/Workpiece Coordinate System (MCS/WCS)

    75

  • Display Axis Feedrates

    77

  • Display Spindles

    78

  • Display Help Functions

    78

  • Display G Functions, Transformations and Swivel Data Record

    79

  • Handwheel

    80

  • Preset

    80

  • Set Actual Value

    81

Brand: Siemens
|
Category: Industrial Equipment
|
Size: 2.61 MB

• Table of Contents

  11

• Alarms

  13

  • Overview of System Error Alarms

    13

  • Overview of Alarms

    13

  • List of Action Numbers

    575

  • Error Codes of Alarm 300500

    589

  • System Reactions on Alarms

    598

  • Cancel Criteria for Alarms

    600

• Appendix

  601

  • Abbreviations

    601

  • References

    607

Brand: Siemens
|
Category: Control Unit
|
Size: 4.22 MB

• Table of Contents

  5

• Ã Siemens AG, 2002. All Rights Reserved

  9

• SINUMERIK 840D Powerline

  10

  • Ã Siemens AG, 2002. All Rights Reserved SINUMERIK 840D/840Di/810D Programming Guide Cycles (PGZ) – 11.02 Edition

    11

  • General Information

    18

  • Drilling Cycles, Drill Pattern Cycles, Milling Cycles and Turning Cycles

    19

  • Overview of Cycles

    19

  • Cycle Auxiliary Subroutines

    20

  • Call and Return Conditions

    21

  • Programming Cycles

    21

  • Messages During Execution of a Cycle

    22

  • Cycle Call and Parameter List

    23

  • Simulation of Cycles

    26

  • Cycle Support in Program Editor (SW 4.3 and Higher)

    27

  • Cycle Support in Program Editor (SW 4.3 and Higher)

    28

  • Overview of Important Files

    28

  • Configuring Cycle Selection

    29

  • Configuring Input Screen Forms for Parameter Assignment

    31

  • Configuring Help Displays

    34

  • Configuring Tools (MMC 100 / MMC 100.2 Only)

    35

  • Loading to the Control

    36

  • Independence of Language

    37

  • Integrating User Cycles into the MMC 103 Simulation Function

    38

  • Operating the Cycles Support Function

    38

  • Typical User Cycle Configuration

    39

  • Cycle Support in Program Editor (SW 5.1 and Higher)

    40

  • Menus, Cycle Selection

    40

  • New Functions in Input Screen Forms

    41

    • Drilling Cycles and

      44

    • Milling Cycles

      46

  • Cycle Support for User Cycles (SW 6.2 and Higher)

    48

  • Entry to Cycle Support

    48

  • Overview of Important Files

    48

  • Cycle Support Configuration

    49

  • Bitmap Size and Screen Resolution

    50

  • Handling Bitmaps for HMI Embedded

    51

  • Storing Bitmaps in Data Management for HMI Advanced

    51

  • Cycle Startup (SW 6.2 and Higher)

    53

  • Machine Data

    53

  • Definition Files for the Cycles GUD7.DEF and SMAC.DEF

    54

  • New Form of Delivery for Cycles in HMI Advanced

    55

  • Special Functions for Cycles

    56

  • Drilling Cycles

    60

  • Preconditions

    62

  • Drilling, Centering — CYCLE81

    64

  • Drilling, Counterboring — CYCLE82

    67

  • Deep-Hole Drilling — CYCLE83

    69

  • Rigid Tapping — CYCLE84

    77

  • Tapping with Compensating Chuck — CYCLE840

    83

  • Boring 1 — CYCLE85

    91

  • Boring 2 — CYCLE86

    94

  • Boring 3 — CYCLE87

    98

  • Boring 4 — CYCLE88

    101

  • Boring 5 — CYCLE89

    103

  • Modal Call of Drilling Cycles

    105

  • Drill Pattern Cycles

    108

  • Preconditions

    108

  • Row of Holes — HOLES1

    109

  • Hole Circle — HOLES2

    113

  • Hole Circle — HOLES2

    115

  • Dot Matrix — CYCLE801 (SW 5.3 and Higher)

    116

  • Milling Cycles

    119

  • General Information

    120

  • Preconditions

    121

  • Thread Cutting — CYCLE90

    123

  • Elongated Holes on a Circle — LONGHOLE

    129

  • Slots on a Circle — SLOT1

    135

  • Circumferential Slot — SLOT2

    143

  • Milling Rectangular Pockets — POCKET1

    149

  • Milling Circular Pockets — POCKET2

    153

  • Milling Rectangular Pockets — POCKET3

    157

  • Milling Circular Pockets — POCKET4

    167

  • Face Milling — CYCLE71

    173

  • Path Milling — CYCLE72

    179

  • Milling Rectangular Spigots — CYCLE76 (SW 5.3 and Higher)

    189

  • Milling Circular Spigots — CYCLE77 (SW 5.3 and Higher)

    194

  • Pocket Milling with Islands — CYCLE73, CYCLE74, CYCLE75 (SW 5.2 and Higher)

    198

  • Transfer Pocket Edge Contour — CYCLE74

    199

  • Pocket Milling with Islands — CYCLE73, CYCLE74, CYCLE75 (SW 5.2 and Higher)

    200

  • Transfer Island Contour — CYCLE75

    201

  • Contour Programming

    202

  • Parameters

    204

  • Pocket Milling with Islands — CYCLE73

    204

  • Parameters

    209

  • Swiveling — CYCLE800 (SW 6.2 and Higher)

    228

  • Operation, Parameter Assignment, Input Screen Form

    229

  • Operating Instructions

    233

  • Parameters

    234

  • Starting up CYCLE800

    238

  • User Cycle Toolcarr.spf

    253

  • Error Messages

    258

  • High Speed Settings — CYCLE832 (SW 6.3 and Higher)

    259

  • Calling CYCLE832 in the HMI Menu Tree

    262

  • Parameters

    265

  • Customizing Technology

    266

  • Interfaces

    268

  • Error Messages

    270

  • Turning Cycles

    271

  • General Information

    272

  • Preconditions

    273

  • Grooving Cycle — CYCLE93

    277

  • Undercut Cycle — CYCLE94

    287

  • Stock Removal Cycle — CYCLE95

    291

  • Thread Undercut — CYCLE96

    304

  • Thread Undercut — CYCLE96

    305

  • Thread Cutting — CYCLE97

    308

  • Thread Chaining — CYCLE98

    316

  • Thread Recutting (SW 5.3 and Higher)

    323

  • Extended Stock Removal Cycle — CYCLE950 (SW 5.3 and Higher)

    325

  • Error Messages and Error Handling

    347

  • General Information

    348

  • Troubleshooting in the Cycles

    348

  • Overview of Cycle Alarms

    349

  • Messages in the Cycles

    355

  • Appendix

    357

  • A Abbreviations

    358

  • B Terms

    367

  • C References

    375

  • Index

    392

  • Identifiers

    393

Brand: Siemens
|
Category: Controller
|
Size: 1.39 MB

• Table of Contents

  9

  • 1 General Preparations

    15

    • Preconditions

      15

    • Standard/Export Version

      16

    • Configuration

      16

• 2 2 Configuration

  19

  • Mechanical Configuration

    20

  • Overview

    20

  • Mains Infeed Connection (OI, I/RF)

    21

  • Mains Infeed Module

    21

  • Ncu

    22

  • PLC Start-Up

    22

  • Electrical Configuration

    23

  • General Configuration of SINUMERIK 840D System

    23

  • Connection of Mains Infeed Module (U/E, I/RF)

    25

  • Motor Connection

    28

  • Encoder Connection

    29

  • Connection of MMC100 and MMC102/103

    30

  • Configuration of Components for Digitizing

    32

  • 3 Settings, MPI / OPI

    35

    • Standard Configuration up to SW 3.1

      35

    • Standard Configuration as from SW 3.2

      40

    • Connection to OPI Bus

      44

    • Connection to MPI Bus

      45

    • Example of a Configuration of MCP and HHU Via OPI

      46

    • Example of a Configuration of HHU Via MPI

      47

      • Handheld Unit

        52

    • Settings on the HHU for Software Version 4.X and Higher

      53

    • Example: Connecting the HHU to the SINUMERIK 840D

      55

      • Handheld Programming Unit

        56

    • Interface Signals of the HPU

      57

    • Standard Configuration of the HPU (Without MCP)

      58

      • SINUMERIK 840D Installation and Start-Up Guide

        59

    • Machine Control Panel (MCP)

      66

      • Customer Operator Panel Interface

        68

      • Second Machine Control Panel

        69

    • Language Default

      70

  • 4 EMC / ESD Measures

    73

    • Measures to Protect ESD-Sensitive Components

      74

• 5 Power on and Power-Up

  75

  • Start-Up Sequence

    76

  • Power on and Power-Up

    77

  • Power on

    78

  • Power-Up

    78

  • MMC100 — MMC102/103 Power-Up

    80

  • Error During Control Power-Up (NC)

    82

  • Drive System Power-Up

    84

  • Machine Control Panel (MCP) Power-Up

    84

  • MMC102/103 BIOS Setup

    84

Brand: Siemens
|
Category: Controller
|
Size: 2.09 MB

• Overview of SINUMERIK 840D/840Di/810D/Fm-NC Documentation (04.00)

  2

• SINUMERIK® Documentation

  4

• Printing History

  4

• Trademarks

  4

• Table of Contents

  5

• Structure of the Manual

  8

• Sinumerik 810D

  8

  • Drilling Cycles and

    9

  • Structure of Descriptions

    9

  • Siemens AG 2000 All Rights Reserved

    10

  • Proper Use

    12

  • General

    15

  • Milling Cycles

    15

  • General Information

    16

  • Overview of Cycles

    16

  • Drilling Cycles, Drill Pattern Cycles, Milling Cycles and Turning Cycles

    17

  • Overview of Cycles

    17

  • Cycle Auxiliary Subroutines

    18

  • Call and Return Conditions

    19

  • Plane and Axis Assignments

    19

  • Programming Cycles

    19

  • Machine Data

    20

  • Relevant Machine Data

    20

  • Messages During Execution of a Cycle

    21

  • Cycle Call and Parameter List

    22

    • Cycle Call

      23

    • Parameter List with Constant Values

      23

    • Parameter List with Variables as Transfer Parameters

      23

    • Incomplete Parameter List and Omission of Parameters

      24

    • Use of Predefined Variables as Transfer Parameters

      24

    • Expressions in the Parameter List

      25

    • Function

      25

  • Simulation of Cycles

    25

  • Cycle Support in Program Editor (SW 4.3 and Later)

    26

  • Overview of Important Files

    27

  • Configuring Cycle Selection

    28

    • Explanation of Syntax

      29

    • Programming

      29

    • Special Points Relating to MMC 102/103

      29

  • Configuring Input Screenforms for Parameter Assignment

    30

    • Cycle Parameterization

      30

    • Programming Example

      32

  • Configuring Help Displays

    33

  • Configuring Tools (MMC 100 Only)

    34

  • Loading to the Control

    35

  • Sequence of Operations

    35

  • Independence of Language

    36

  • Operating the Cycles Support Function

    37

  • Integrating User Cycles into the MMC 103 Simulation Function

    38

  • Cycle Support in the Program Editor (SW 5.1 and Later)

    39

  • Menus, Cycle Selection

    39

  • New Functions in Input Screenforms

    40

    • Contour Input Support

      42

    • Operator Commands in the Help Display

      42

    • Drilling Support

      43

    • Programming Example Generated by Cycle Support

      44

    • Milling Support

      45

    • Turning Support

      45

    • Retranslation

      46

  • Drilling Cycles and Drilling Patterns

    47

  • Drilling Cycles

    48

  • Preconditions

    50

    • Dwell Time Programming

      51

    • Plane Definition

      51

    • Spindle Programming

      51

  • Drilling, Centering — CYCLE81

    52

    • Description of Parameters

      53

    • Further Notes

      53

  • Drilling, Counterboring — CYCLE82

    55

  • DTB (Dwell Time)

    56

  • Deep-Hole Drilling — CYCLE83

    57

    • Deep Hole Drilling with Chip Breaking (VARI=0)

      60

    • Deep Hole Drilling

      64

  • Rigid Tapping — CYCLE84

    65

    • MPIT and PIT (as Thread Size and as Value)

      67

    • POSS (Spindle Position)

      67

    • Tapping with Compensating Chuck – CYCLE840

      69

    • Thread with Encoder

      74

    • Boring 1 – CYCLE85

      75

    • Boring 2 – CYCLE86

      78

    • Boring 3 – CYCLE87

      82

    • Boring 4 – CYCLE88

      85

  • Boring 5 — CYCLE89

    87

  • Modal Call of Drilling Cycles

    89

  • Drill Pattern Cycles

    92

  • Preconditions

    92

  • Row of Holes — HOLES1

    93

  • Hole Circle — HOLES2

    97

  • Dot Matrix — CYCLE801 (SW 5.3 and Later)

    100

  • Milling Cycles

    103

  • General Information

    104

  • Preconditions

    105

    • Cycle Setting Data

      106

    • Machining Status Messages

      106

  • Thread Cutting — CYCLE90

    107

  • Sample Program

    110

  • Elongated Holes on a Circle — LONGHOLE

    113

  • Slots on a Circle — SLOT1

    119

  • Circumferential Slot — SLOT2

    127

  • Milling Rectangular Pockets — POCKET1

    132

  • Milling Circular Pockets — POCKET2

    136

  • Milling Rectangular Pockets — POCKET3

    140

    • Motion Sequence When Finishing (VARI=X2)

      144

    • Pocket

      149

  • Milling Circular Pockets — POCKET4

    150

  • Face Milling — CYCLE71

    156

  • Path Milling — CYCLE72

    162

  • Milling Rectangular Spigots — CYCLE76 (SW 5.3 and Later)

    172

  • Milling Circular Spigots — CYCLE77 (SW 5.3 and Later)

    177

    • Sequence of Motions for Roughing (_VARI=1)

      178

    • Sequence of Motions for Finishing (_VARI=2)

      179

  • Pocket Milling with Islands — CYCLE73, CYCLE74, CYCLE75 (SW 5.2 and Later)

    181

  • Transfer Pocket Edge Contour — CYCLE74

    182

  • Transfer Island Contour — CYCLE75

    184

  • Contour Programming

    185

  • Pocket Milling with Islands — CYCLE73

    188

    • Edge/Base Finishing

      190

    • Machine Residual Material

      190

    • Rough Drill

      190

    • Rough Drilling Sequence

      191

    • Sequence for Roughing, Solid Machining (_VARI=XXX1)

      192

    • Sequence of Motions for Finishing (_VARI=XXX3)

      193

  • Turning Cycles

    209

  • General Information

    210

  • Preconditions

    211

  • Contour Monitoring with Respect to Tool Clearance Angle

    213

  • Grooving Cycle — CYCLE93

    214

  • Undercut Cycle — CYCLE94

    223

  • FORM (Definition)

    225

  • Stock Removal Cycle — CYCLE95

    227

    • MID (Infeed Depth)

      230

    • FAL, FALZ and FALX (Final Machining Allowance)

      231

    • FF1, FF2 and FF3 (Feedrate)

      231

    • VARI (Machining Types)

      232

    • DT and DAM (Dwell Time and Path Length)

      233

    • _VRT (Lift)

      233

    • Stock Removal Cycle

      237

  • Thread Undercut — CYCLE96

    239

  • Thread Cutting — CYCLE97

    243

    • IANG (Infeed Angle)

      247

    • NSP (Starting Point Offset)

      247

    • NUMT (Number)

      248

    • VARI (Machining Type)

      248

    • Thread Cutting

      250

  • Thread Chaining — CYCLE98

    251

  • Thread Recutting (SW 5.3 and Later)

    258

  • Extended Stock Removal Cycle — CYCLE950 (SW 5.3 and Later)

    260

    • New Functions Compared to CYCLE95

      263

    • Position Reached Prior to Cycle Start

      263

    • Explanation of the Cycle Structure

      271

    • Program Storage in the File System

      271

    • Blank Updating

      272

  • Error Messages and Error Handling

    281

  • General Information

    282

  • Troubleshooting in the Cycles

    282

  • Overview of Cycle Alarms

    283

  • Messages in the Cycles

    288

  • Appendix

    289

  • A Abbreviations

    290

  • B Terms

    299

  • C References

    309