Still r20 20 инструкция по ремонту

We recommend purchasing this service manual for proper operation, repair quality, and timely maintenance of the next Still electric forklifts:

R20-15
R20-16
R20-18
R20-20

The workshop manual contains detailed service information, operator and maintenance manuals, special instructions for repair and maintenance, service documentation, and other additional information that is presented specifically for electric forklifts Still.

The manual is designed to work on a personal computer or laptop. The program comes in PDF. To work with this manual you need to install the application Adobe PDF Reader.

Table of Contents:

• Chassis Frame
  • Frame and Counterweight
  • Jacking up the truck
• Steer axle
  • Steering turntable
  • Technical Data for Maintenance Service
  • Steer axle — Mechanical configuration
  • Steer axle removal
  • Steer axle installation
  • Steering turntable bearings — Dismantling
  • Steering turntable bearings — Reassembly
  • Adjusting the end play of the axle shaft
  • Trail wheel hub — Dismantling
  • Trail wheel hub — Reassembly
  • Articulating steer axle
  • Technical Data for Maintenance Service
  • Steer axle — Mechanical configuration
  • Steer axle — removal
  • Steer axle installation
  • Wheel hub — Dismantling
  • Wheel hub — Reassembly
  • Checking the angles of the lock
  • Adjusting the angles of the lock
  • Stub axle — Dismantling
  • Stub axle — Reassembly and installation
  • Lubricating the steer axle with grease
  • Track road removal
  • Track road installation
  • Steering cylinder removal
  • Steering cylinder installation
• Drive Unit
  • Technical Data for Maintenance Service
  • Wheel drive — Description
  • Wheel drive removal and installation
  • Reduction gears
  • Cross section of the reduction gear
• Wheels/tyres
  • Tech d tires
• Steering
  • Technical Data for Maintenance
  • Operation and
  • functional description
  • Adjusting the steering column
  • Steering control unit
  • Steering control unit removal
  • Steering control unit installation
  • Repairing the steering control unit
  • Priority valve — Dismantling
  • Priority valve — Reassembly
  • Steer cylinder disassembly
  • Steer cylinder reassembly
  • Articulating axle steer cylinder
  • Turntable steering steer cylinder
• Brake system
  • Brake adjustment, service brake
  • Brake adjustment, parking brake
• Electrical Installation
  • Console, general
  • Keyswitch
  • Fuse carrier
  • Electronic control unit
  • Console
  • Proportional system — Joystick
• Insulation test
• Elektrische Anlage – Joystick
• Electrical equipment
• Electrical Motors
  • Technical service data
  • Motor/ASM
  • Asynchronous motor/Operating principle
  • Motor terminals
  • Removal/installation of drive unit
  • Removal/dismantling of motor
  • Motor components, left
  • Pump motor/ASM
  • Pump motor type
  • Motor terminals
  • Removal and installation of pump motor
  • Pump motor components
  • Sensors
  • Speed sensor
  • Temperature sensor
  • Insulation test
• Mast-Fork carriage-Tilt cylinder

The Still forklift is a German-made vehicle. Such equipment is used to move various goods during construction and in warehouses.

Still Electric forklift trucks 

RX 20-16 is equipped with a twin-engine front-wheel drive, the voltage of which is 48 V. The design of the equipment provides for battery power and battery replacement.

Electric forklift Still RX 20-16 has the following dimensions:

• length — 2.68 m;
• width — 1.09 m;
• height — 2.16 m.

Still RX 20-16 Technical Specifications:

• Weight of the transported cargo — 1600 kg
• Weight — 2884 kg
• Motor power — 4.5 liters each. With.
• Transport speed — 16 km/h
• Ground clearance  — 123 mm
• Wheelbase -1341 mm
• Load center of gravity     500 mm
• Free weight — 150 mm
• Battery capacity — 575 Ah
• Working unit lifting height — 3230 mm
• Wheel size — 18*7-8
• Wheel formula — 2*2
• Track     Front wheels — 932 mm
• Rear wheels — 168 mm
• External overall turning radius — 1528 mm
• Fork parameters Length — 800 mm
• Width — 800 mm
• Height — 40 mm
• Lifting speed — 430 mm/s

Still RX 20 electric forklift -20 is used to move goods on the territory of warehouses and wagons. The systems are powered by rechargeable batteries.

Still RX 20-20 Technical Specifications:

• The largest mass of the lifted load is        2000 kg
• The weight of the unit    3453 kg
• Engine power is 4.5 liters. With.
• Maximum travel speed   16 km/h
• Ground clearance — 123 mm
• Dimensions — 2918*1138*2160 mm
• Center of gravity — 500 mm
• Free height — 150 mm
• Battery capacity — 700 Ah
• Tire size — 200/50-10
• Total number of wheels — 4
• Number driving wheel mechanisms — 2
• Front wheel track — 942 mm
• Rear wheel track — 865 mm
• Outer overall turning radius — 1883 mm
• Operating speed — 380 mm/s 

Still Diesel Forklifts

Still RX 70-30 forklift is equipped with a VW BXT diesel engine. Transport is characterized by a reduced level of fuel consumption and hydraulic mechanical parking brakes.

Still RX 70-30 Technical Specifications:

• Load capacity     3000 kg
• Gross weight      4235 kg
• Number of cylindrical elements  4
• Power of the power unit               38 l. With.
• Transport speed               21 km/h
• Ground clearance — 125 mm
• Wheelbase — 1700 mm
• Dimensions — 3705*1180*2175 mm
• Permissible mast inclination — 10°
• Center of gravity — 0.5 m
• Free height — 160 mm
• Mast length — 3800 mm
• Wheel arrangement — 2*2
• External turning radius — 2387 mm
• Load lifting speed — 470 mm/s
• Load lowering speed — 600 mm/s
• Hydraulic system pressure — 250 bar

Diesel forklift Stihl RC 40-30 with diesel engine is easy to operate. Vehicle maintenance should be carried out only after 500 hours of operation.

Still RC 40-30 Technical Data:

• Maximum weight of transported cargo   3000 kg
• Gross weight      4511 kg
• Engine power     44 hp. With.
• Maximum transport speed           20 km/h
• Ground clearance            160 mm
• Wheelbase          1620 mm
• Dimensions         Length — 3710 mm
• Width — 1305 mm
• Height — 2305 mm
• Load center of gravity     — 500 mm
• Free weight        — 160 mm
• Lifting height of the working unit — 3250 mm
• Wheel size — 27*10-12
• Wheel formula — 2*2
• Track Front wheels — 1057 mm
• Track Rear wheels — 940 mm
• External overall turning radius — 2338 mm
• Fork parameters               Length — 1000 mm
• Width — 100 mm
• Height — 45 mm
• Lifting speed — 510 mm/s

Still Forklift malfunctions and repairs 

malfunctions can be caused by a low battery charge, insufficient pressure in the hydraulic transformer system, a dirty safety valve, worn mechanisms, etc.

Repair of Still loaders must be carried out with the power unit turned off and using special tools.

First you need to conduct an external inspection of the failed node. After that, you can begin to disassemble the system and replace worn parts. If the cause of the breakdown was an insufficient
level of fuel or oil fluid, you just need to add it to the required mark.