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Operation and
Maintenance Manual
SWL SERIES SKID STEER LOADER
Related Manuals for SUNWARD SWL Series
Summary of Contents for SUNWARD SWL Series
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Page 1
Operation and Maintenance Manual SWL SERIES SKID STEER LOADER… -
Page 2: Table Of Contents
SWL Series Skid Steer Loader TABLE OF CONTENTS INTRODUCTION ……………………….5 MODELS AVAILABLE ……………………5 ABOUT THIS MANUAL ……………………5 TREATMENT OF THIS MANUAL ………………..5 UNITS …………………………5 DEFINITION OF “LEFT” SIDE AND “RIGHT” SIDE …………..5 PRECONDITION TO USE THE MACHINE ………………6 …………………………
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Page 3
SWL Series Skid Steer Loader 3.4.1 RESTRAIN BAR ……………………29 3.4.2 BOOM LOCKS …………………….. 30 3.4.3 RADIATOR OVERTURNING PROTECTION LOCK …………30 3.4.4 RETAINER OF AUXILIARY CONTROL PEDAL …………..30 3.4.5 CABIN OVERTURNING PROTECTION LOCK …………..30 3.4.6 SEAT ……………………….30 INSTRUMENTS …………………….. -
Page 4
SWL Series Skid Steer Loader ADVICE FOR THE MAINTENANCE ………………..59 GENERAL INFORMATION FOR CARRY OUT THE MAINTENANCE ……..60 5.3.1 OIL AND COOLANT AT CORRESPONDING ENVIRONMENTAL TEMPERATURE ..60 5.3.2 CAPACITIES ……………………..61 5.3.3 CODIFICATION OF THE MAIN CHANGED PART ………….. 62 5.3.4… -
Page 5
SWL Series Skid Steer Loader SECURITY MEASURES ……………………82 SECURITY MEASURES FOR INSTALLATION …………….83 PERFORMANCE OF THE OPTIONAL EQUIPMENT …………..83 REPLACEMENT OF OPTIONAL EQUIPMENT …………….83 CONNECTION OF HYDRAULIC CIRCUIT ………………. 84 6.5.1 CONNECTION OF STANDARD HYDRAULIC CIRCUIT ………… 84 6.5.2… -
Page 6: Introduction
1 INTRODUCTION 1.1 MODELS AVAILABLE This manual is special for the SWL series skid-steer loader. A series of skid-steer loaders “SWL” are developed by SUNWARD INTELLIGENT EQUIPMENT CO., LTD, SUNWARD INTELLIGENT EQUIPMENT CO., LTD own all intelligence property related to this machine.
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Page 7: Precondition To Use The Machine
SWL Series Skid Steer Loader RIGHT LEFT 1.6 PRECONDITION TO USE THE MACHINE To use this skid-steer loader properly and safely, operator must know well about this machine and have basic experience on using this kind of machine. If you are a new operator of skid-steer loader, please do not work with this machine before you get a special training on it.
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Page 8
SWL Series Skid Steer Loader If not avoided, this situation could cause serious injuries even death. If not avoided, this situation may cause minor or moderate injury to operator (or other persons) or damage to the machine. There are other signal words showed under to indicate precautions that are useful for operator. -
Page 9: Security
SWL Series Skid Steer Loader 2 SECURITY This section describes the possible hazards that may appear during the operation and maintenance of the machine. Authorized additional equipments have their manual given together with the equipments. 2.1 MEANING OF THE SAFETY SIGNS Safety precaution labels are fixed to the machine to warn about possible hazards that may cause personal injuries or even death.
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Page 10
SWL Series Skid Steer Loader Oil level Diesel Oil Oil filter Safety pin for boom Lifting points Drag position Operation direction Operation direction… -
Page 11: Acoustic Signs
SWL Series Skid Steer Loader Security button Emergency exit Accelerator Power switch Diesel fuel Hydraulic oil 2.1.2 ACOUSTIC SIGNS The following table shows the different acoustic labels fixed on the machine and the respective meaning. ACOUSTIC LABELS The max noisy level out of cabin.
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Page 12: Location Of The Safety Labels
SWL Series Skid Steer Loader 2.2 LOCATION OF THE SAFETY LABELS The safety labels were located in related striking position. 2.3 GENERAL PREVENTION 2.3.1 GENERAL SAFETY RULES The following items are extremely important. Operators must read with great care and follow them while operating and performing maintenance.
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Page 13: Enter And Leave The Machine
SWL Series Skid Steer Loader moving part of the machine and cause serious injuries and damage. • When working for 8 hours with a noise exceeding 90 dB, it is necessary to use headphones. • When working in a special dangerous area, additional protections could be required according to the conditions.
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Page 14: Prevention Of Fire To Fuel And Oil
SWL Series Skid Steer Loader • Before enter and leave the machine, make sure the footplate and handles are not covered with oil, grease, ice or other slippery matter. In case it happens, clean slippery matter carefully immediately. • Take great care in case the machine is wet. It could be very slippery.
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Page 15: Prevention Of Damage Of Working Equipment
SWL Series Skid Steer Loader • Loosen the coolant safety cap slowly when the coolant is hot to release the residual pressure inside the tank before open it. If it is hot it may spurt out and cause serious burns.
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Page 16: Starting The Engine
SWL Series Skid Steer Loader • Take a walk around check on the machine before work. Make sure that none component of the machine is damaged. Repair or replace the damaged parts if it is necessary. • Make sure that lights are in good condition, rear-…
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Page 17: Moving On Slopes
SWL Series Skid Steer Loader 2.4.3.1 MOVING ON SLOPES WRONG RIGHT • Before move on slopes, make sure the parking brake is in good operation condition. • Do not change the direction while moving on slopes and try to avoid moving obliquely on slopes.
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Page 18: Prevention Of Electric Shock
SWL Series Skid Steer Loader • When it is necessary to park the machine on a slope, please follow the procedures following: 1) Position the machine with the bucket downward. 2) Lower the bucket and rotate it forward to rest it on the ground.
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Page 19: Transportation
SWL Series Skid Steer Loader • Overload could cause serious injuries or even death. Never overload the machine. For the detail capacity of machine, please refer the section of specification in this manual. Do not try to get a better efficiency of the machine by doing any unauthorized change.
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Page 20: Running The Engine During The Maintenance
SWL Series Skid Steer Loader To prevent pollution, never deposit the fuel, oil and grease directly onto the ground. Use containers to keep the fuel, oil and grease and drain them according to the local regulations. WRONG 2.5.2 RUNNING THE ENGINE DURING THE MAINTENANCE …
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Page 21: Prevention On The Starter And Alternator
SWL Series Skid Steer Loader If you are hit by a jet of high-pressure oil and suffer injury to your skin and eyes, wash your skin and eyes with clean water and consult a doctor immediately. WRONG RIGHT 2.5.5 PREVENTION ON THE STARTER AND ALTERNATOR …
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Page 22: Precaution During Inflating The Tires
SWL Series Skid Steer Loader Disconnect first the negative earth cable (-) and then the other positive cable (+).When connecting, connect fist the positive cable (+) and then the negative earth cable (-). If there is a welding operating on the machine, please disconnect the battery cables before it.
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Page 23: General Description Of The Machine
SWL Series Skid Steer Loader 3 GENERAL DESCRIPTION OF THE MACHINE 3.1 DESCRIPTION OF THE MACHINE 3.1.1 FRONT VIEW 3.1.2 REAR VIEW…
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Page 24: Machine Distribution
SWL Series Skid Steer Loader 3.1.3 MACHINE DISTRIBUTION 1. Bucket 2. Working lamp 3. Cabin 4. Fuel tank 5. Engine hood 6. Hydraulic oil tank 7. Arm 8. Wheel 9. Exhaust pipe 10. Rear cover…
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Page 25: Specification
SWL Series Skid Steer Loader 3.2 SPECIFICATION 3.2.1 GENERAL DATA ITEM SWL2820 SWL2830 SWL3210 SWL3220 SWL3230 SWL4018 Operating 2830 2830 3350 3450 3450 4000 weight Nominal load 1000 1100 1100 1500 Tipping Load 1500 1500 2000 2200 2200 3000 Breakout force…
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Page 26: Overall Dimension
SWL Series Skid Steer Loader 3.2.2 OVERALL DIMENSION…
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Page 27
SWL Series Skid Steer Loader Item Specification SWL2820 SWL2830 SWL3210 SWL3220 SWL3230 SWL4018 Overall operating ㎜ 3850 3850 4020 4020 4020 4108 height Height to bucket ㎜ 3002 3002 3123 3123 3123 3210 hinge pin ㎜ 2014 2014 2068 2068… -
Page 28: Engine
SWL Series Skid Steer Loader Rollback of bucket ° at full height ㎜ 1116 1148 1148 1233 Wheelbase ㎜ Bottom of belly pan Angle of departure ° Clearance circle ㎜ 1235 1235 1342 1344 1344 1365 front without bucket Clearance circle ㎜…
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Page 29: Machine Identification
SWL Series Skid Steer Loader 3.3 MACHINE IDENTIFICATION There are several plates fixed to the machine for having a control of each machine SUNWARD produce. The plates have been fixed in different places of the machine. The following items describe all the plate.
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Page 30: Engine Identification Plate
SWL Series Skid Steer Loader 3.3.3 ENGINE IDENTIFICATION PLATE The engine identification plate is placed on the engine as show in the below picture. 3.3.4 SERIAL NUMBER OF CHASSIS The serial number of the chassis is placed as showed in the below picture.
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Page 31: Boom Locks
3.4.6 SEAT Sunward skid steer loader seat is a specially designed deluxe driver seat for construction machineries. The backrest and cushion are both designed according to body engineering ergonomics, which will offer driver most comfort. The seat is assembled with suspension, which helps to reduce the harmful vibration effectively and ease the fatigue of driver.
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Page 32
SWL Series Skid Steer Loader the machine first time or driver changed, the driver should adjust the seat according to his own status. (1) Body weight adjustment According to operator body weight,rotate adjusting handle in the front middle of seat by hand until feeling comfortable。Rotating handle anti-clockwise,vibration rigidity reduced;… -
Page 33: Instruments
SWL Series Skid Steer Loader 3.5 INSTRUMENTS Indicators inside the cabin Fuel Level Gauge This indicator shows the fuel level. The capacity of the fuel tank is about 70 liters. The red range indicates that the fuel level is less than 8 liters. When the machine is work, once the indicator reaches the red range, stop the engine and refuel it.
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Page 34
SWL Series Skid Steer Loader Water temperature combined instrument(4F) The instrument uses CAN bus communication to obtain the display of engine water temperature, speed, fault flashover code and so on. The dial calibration is linearized by using digital processing method with microcontroller as the core and driving pointer of imported stepper motor. -
Page 35
SWL Series Skid Steer Loader As a preparation step for regeneration, first the intake throttle valve is operated reducing the amount of intake air raising the exhaust gas temperature. Further, engine speed is raised and adjusted so that the DOC temperature rises to 250 ℃… -
Page 36: Joysticks
SWL Series Skid Steer Loader 3.6 JOYSTICKS Left joystick The left joystick is for controlling the movements of the machine. It is designed according to ISO 10968:2004. Its operating positions and relevant functions are showed in the following diagram. Direction…
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Page 37
SWL Series Skid Steer Loader Back & left Reverse left steering Back & right Reverse right steering Right joystick The right joystick is for controlling the movements of the boom and working equipments. Its operating positions and relevant functions are showed in the following diagram. -
Page 38: Switches And Buttons
SWL Series Skid Steer Loader Auxiliary device control pedal The auxiliary device control pedal is positioned in front of operator. It is to open and close the oil flow to the auxiliary device. One safety guard is over the auxiliary device control pedal. Lift the safety guard before use it.
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Page 39
SWL Series Skid Steer Loader • Only when the engine is running and all of safety device are in function, the parking brake can be released. 3) Temperature adjustment:Screw knob 3 to adjust temperature. 4) Wind speed adjustment Screw knob 4 to adjust wind speed. -
Page 40: Cabin
SWL Series Skid Steer Loader 3.8 CABIN A FOPS and ROPS homologated cabin is equipped on this machine. The cabin is fit for EN ISO 13510 and EN 13627 level safe request. This cabin will supply a comfortable working environment to the operator and guarantee operator’s safety.
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Page 41: Auto-Levelling System
SWL Series Skid Steer Loader 3.11 AUTO-LEVELLING SYSTEM The auto levelling system consists in maintain the bucket parallel to the floor when the boom is moving up. It helps the operator to maintain the bucket so that the load not falls down when the boom goes up.
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Page 42
SWL Series Skid Steer Loader The following table shows the fuses of the electric system. (The position no. direction is from left to right) POSITION COLOUR CAPACITY (A) INVOLVED CIRCUIT Standby Small light Blue Front working light Blue Behind working light… -
Page 43: Relays
SWL Series Skid Steer Loader 3.14 RELAYS Most of the relays are positioned inside the fuse box. The following table shows the relays and their Position. Descriptions Position Delay K2 Safety K1 Pilot K3 Parking valve K4 Parking valve K5…
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Page 44: Rear Cover
SWL Series Skid Steer Loader To close the engine hood, unlock the engine safety bar and press the cover down until the lock engaged. 3.17 REAR COVER Important • The rear cover can only be opened after open the engine hood.
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Page 45: Starting The Engine
SWL Series Skid Steer Loader • Hand accelerator is on idle position; • The joysticks and auxiliary controls are in neutral position; Then turn the ignition key to the “ON” position, check the following functions: • The acoustic alarm; • The fuel level indicator;…
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Page 46: Warm Up The Engine And The Hydraulic System
SWL Series Skid Steer Loader 3) Once the engine starts, release the ignition key. The key will return to the ON position automatically. TEMPERATURE APPROXIMATE PREHEAT TIME < -20ºC 5 min. -20/-10ºC 2 min. -10/ +5ºC 1 min. > +5ºC 0,5 min.
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Page 47
SWL Series Skid Steer Loader • Before you begin to move the machine make sure you understand all the control functions and also the safety regulation. A wrong use of the machine could result fatal for the operator or the machine. -
Page 48
SWL Series Skid Steer Loader Movement MARK LEFT JOYSTICK POSITION Forward Backward Forward left 45° Forward right 45° Backwards left 45° Backward right 45° COUNTER ROTATING LEFT… -
Page 49: Operation Of Working Equipments
SWL Series Skid Steer Loader COUNTER ROTATING RIGHT When you have to move on slopes, please operate the machine extremely according to the safety regulations. 4.7 OPERATION OF WORKING EQUIPMENTS For the auxiliary equipments operation, see the related instructions of the auxiliary equipments.
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Page 50: Loading
SWL Series Skid Steer Loader BUCKET OPEN 4.8 LOADING 4.8.1 LOADING ON LEVEL FLOOR 1) Start moving with the arm completely lowered and directs the bucket forward the base of the material what you want to load. 2) Move forward to the material, while the bucket is full, gradually raise the boom and fold the bucket until the end of stroke at the same time.
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Page 51: Digging
SWL Series Skid Steer Loader 3) Lower the bucket and move reverse and dump the material to where you desire. 4.9 DIGGING Wrong digging operation will damage the machine. Carry out the follows steps and correct digging method while digging.
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Page 52: Parking The Machine
SWL Series Skid Steer Loader 4.11 PARKING THE MACHINE When you are going to park the machine, do the following steps: 1) Try to move and park the machine on a firm and level surface to ensure the safety convenience maintenance.
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Page 53: Transporting The Machine On Other Vehicles
SWL Series Skid Steer Loader • Before start the engine put the manual accelerator to the idle position. • For having a better efficiency, the speed must be proportional to the required effort. • There are two stoppers on the engine accelerator device to fix the limits of minimal and maximal engine speed.
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Page 54: Unloading The Machine
• Only use homologated eyebolts and sufficient cables. • Make sure the lifting equipment have enough capacity to lift the machine • Eyebolts are not supplied by Sunward normally. The owner of the machine is responsible for install the eyebolts on the cabin roof.
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Page 55: Hitch The Bucket
SWL Series Skid Steer Loader The machine is equipped with a quick coupler that makes easier the engagement with the bucket or other suitable attachments. This quick coupler is suitable for many different types of working equipments homologated by Sunward.
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Page 56: Unhitch The Bucket
SWL Series Skid Steer Loader 7) Rotate back the levers to the position of locking. Check the coupling pins are properly positioned in its retainers. 4.15.2 UNHITCH THE BUCKET To unhitch the bucket or other equipments follow the steps below: 1) Move the machine to a level and firm surface.
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Page 57: High Flow System
• When you do not use the auxiliary system, engage the safety retainer (See picture below). • Never use auxiliary system that not approved by SUNWARD. • Always apply the safety retainer when not using the auxiliary pedal.
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Page 58: Starting The Machine With Booster Cables
SWL Series Skid Steer Loader Only use cable strong enough to remove the machine. Release the parking brake before towing. Never tow the machine for long distance. When the machine is stuck in mud or out of order, we need other equipments to remove the machine. Use a cable strong enough trough the towing hook in the rear side of the machine to remove the machine.
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Page 59: During The Period Of Inactivity
The machine has been designed and manufactured for giving the maximum autonomy with a minimum of maintenance. Before sell the machine SUNWARD has test the machine to ensure an optimum working of the machine. To keep the machine in good working it is recommended…
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Page 60: Advice For The Maintenance
All the services done to the machine has to be registered in a register table given with the machine. Only stuff from SUNWARD has the capacity to fill up the register table. 5.2 ADVICE FOR THE MAINTENANCE •…
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Page 61: General Information For Carry Out The Maintenance
SWL Series Skid Steer Loader 5.3 GENERAL INFORMATION FOR CARRY OUT THE MAINTENANCE 5.3.1 OIL AND COOLANT AT CORRESPONDING ENVIRONMENTAL TEMPERATURE SPECIF SUPPLEM AMBIENT TEMPERATURE ENTARY CAPACI CAPACIT SAE 20W-50(Tropic) SAE 15W-40(All seasons) SAE 10W-30(All seasons) ENGINE OIL SAE 30 SAE 10W(Winter) SAE 0W-40(Synthetic)…
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Page 62
SWL Series Skid Steer Loader… -
Page 63: Capacities
SWL Series Skid Steer Loader 5.3.2 CAPACITIES ITEMS CAPACITY (Litre) Model SWL2820/2830 SWL3220/3230 SWL4018 Hydraulic oil tank Sprocket oil tank Engine coolant Engine oil 13.2 Fuel tank 5.3.3 CODIFICATION OF THE MAIN CHANGED PART The following table shows the codification of the parts need changing frequently.
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Page 64: Torque For Screws
SWL Series Skid Steer Loader 5.3.4 TORQUE FOR SCREWS Unless other specification, tighten the nuts and bolts according to the torques shown in the below table. Tighten the goods by the wrenches with gauge. Thread Diameter (mm) Quality 8.8 Torque (Nm) Quality 10.9 Torque (Nm)
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Page 65: Lubrication Points
SWL Series Skid Steer Loader 5.3.6 LUBRICATION POINTS The following drawing shows the main lubrication points. 5.4 DESCRIPTION MACHINE FOR MAINTENANCE The following items describe the different machine’s parts or systems for a better understanding by doing the maintenance. This manual tries to go deeper in these parts or system that needs more attention in the maintenance.
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Page 66: Hydraulic System Description
• The fuel tank is located in the backside of the machine and has a capacity of 70L for SWL2820. • Change all of fuel supply pipes every 2 years or 4000 hours (whichever occurs first). Remark: please use real SUNWARD INTELLIGENT EQUIPMENT Co.,Ltd parts or approved by Sunward. 5.4.2 HYDRAULIC SYSTEM DESCRIPTION •…
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Page 67
SWL Series Skid Steer Loader The following table summarizes the entire maintenance plan. TASKS 250 500 1000 2000 5.5.1.1 CHECKING ENGINE OIL LEVEL 5.5.1.2 CHECKING ENGINE COOLANT LEVEL 5.5.1.3 CHECKING FUEL LEVEL 5.5.1.4 CHECKING HYDRAULIC OIL LEVEL 5.5.1.5 CHECKING THE ELECTRIC CABLES 5.5.1.6 CHECKING THE TIRES… -
Page 68
SWL Series Skid Steer Loader CHAIN TENSION 5.5.4.2 ADJUST THE CHAIN IF NECESSARY 5.5.4.3 CHECKING THE FAN BELT 5.5.4.4 CLEANING THE RADIATOR 5.5.4.5 CHECKING THE OIL LEVEL IN THE GEAR CHAIN BOX 5.5.4.6 CHANGING THE ENGINE OIL 5.5.4.7 CHANGING THE ENGINE OIL FILTER 5.5.4.8 CHANGING THE FUEL… -
Page 69: Before Starting
SWL Series Skid Steer Loader 5.5.7.2 CHANGING THE SUCTION FILTER 5.5.7.3 CHECKING THE STARTER AND ALTERNATOR 5.5.8.1 DRAINING THE FUEL TANK BS: Before Starting WR: When Required 5.5.1 EFORE STARTING 5.5.1.1 CHECKING ENGINE OIL LEVEL • Cool down the oil if the engine was running before.
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Page 70: Checking The Electric Cables
SWL Series Skid Steer Loader gauge. Refill with the suitable oil if necessary. • When refill hydraulic oil, do not exceed the Maximum limit. • The level must be checked with the machine in a level surface and the oil cooled down.
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Page 71: Every 50 Hours Of Operation
SWL Series Skid Steer Loader 1) Close the handle to cut the flow of fuel to the separator. 2) Loose the wring in the bottom side of the separator. Drain the water until clear fuel flows out and close the wring.
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Page 72: Every 100 Hours Of Operation
SWL Series Skid Steer Loader 5.5.3 EVERY 100 HOURS OF OPERATION 5.5.3.1 CLEANING THE TERMINALS OF THE BATTERY • Keep the battery terminals clean is very important, since it ensure a good electricity flow.。 • Clean the battery with gloves. Never clean the terminals directly with your hands.
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Page 73: Checking The Fan Belt
SWL Series Skid Steer Loader 5.5.4.3 CHECKING THE FAN BELT • Check the engine manual 5.5.4.4 CLEANING THE RADIATOR • Use jet of compressed air or low-pressure water for cleaning the radiator. • If necessary use products available in the market specially prepared for cleaning radiators.
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Page 74: Changing The Fuel Filter
SWL Series Skid Steer Loader 5) Refill the engine with new oil. It has to be the oil recommended in this manual. 6) Start the engine and make sure the indicator for the engine oil pressure goes out. • Make sure you use the filter recommended in this manual.
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Page 75: Checking The Nut Torque Of The Hydarulic Motor And The Hub Holding To The Chassis
SWL Series Skid Steer Loader • Use proper tools only in order to avoid damaging the filter. 5.5.4.9 CHECKING THE NUT TORQUE OF THE HYDARULIC MOTOR AND THE HUB HOLDING TO THE CHASSIS • For the operator’s security check the screw that hold the hydraulic motor to the chassis.
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Page 76: Check The Tighteness Of Pump Fixing Screws
SWL Series Skid Steer Loader • Take into consideration that fuel is a flammable fluid. Clean the spilled fuel in order to prevent risk of fire. 5.5.5.2 CHECK THE TIGHTENESS OF PUMP FIXING SCREWS • Check and if necessary tighten the screws of the gear pump fixing point.
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Page 77: Changing The Hydarulic Oil And Clean The Suction
SWL Series Skid Steer Loader 3) Once the oil is drained screw on the plug located in the front part and fill through the plug located in the top until the oil reaches the lower edge of the hole. Only fill with oil recommended in the manual.
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Page 78: Checking The Pump’s Pressure And The Valve
SWL Series Skid Steer Loader 5) Introduce the new filters carefully inside the filter-container. 6) Tighten the flanges and close the filter-container. Make sure the air’s entrance (5) is in the bottom side of the air filter. 7) Make sure the switch (6) is connected.
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Page 79: Trouble Shooting
SWL Series Skid Steer Loader 4) Led the fuel flow totally. 5) Close the draining valve. 6) Refill the tank with the fuel type recommended in this manual. 5.5.9 TROUBLE SHOOTING Trouble Cause Solution Electric system • • Lamps do not work properly…
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Page 80
SWL Series Skid Steer Loader Trouble Cause Solution • • Max. pressure valve Reset or change setting incorrect, or valves closed due to impurities • • Dirty drain filter Change Power system • • Oil level too low Refill Oil pressure warming light •… -
Page 81
SWL Series Skid Steer Loader Trouble Cause Solution • • tend to be black Faulty injectors Change • • Faulty compression Adjust valve clearance • • Combustion noise Faulty injectors Change occasionally resembles blow • • Fuel with low cetane… -
Page 82
SWL Series Skid Steer Loader Trouble Cause Solution • • Excessive Check oil lever and temperature clean exchanger • • Travel motor faulty Repair or change • • Endothermic engine Reduce loads due to strongly overloaded lifting Traction force is insufficient •… -
Page 83: Optional Equipment
6 OPTIONAL EQUIPMENT • Besides of the standard equipments for SWL series skid steer loader, Sunward also provides optional equipment. Please read the following information carefully before operation and refer to the involved instruction. • Only use the special or particular optional equipment recommended by Sunward or meeting with the request mentioned in the tables.
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Page 84: Security Measures For Installation
SWL Series Skid Steer Loader Support heavy parts prior to disassembly of the optional equipment and care about its gravity centre during lifting the heavy parts. Operation of suspension loading would put you and your machine into extreme danger. Promise the safety of the loading by holding it on the supports always.
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Page 85: Connection Of Hydraulic Circuit
SWL Series Skid Steer Loader Make sure the oil would not flow into connectors of pedal and unconnected pipes when replacing the independent hydraulic circuit or before disassembling the quick coupler. 6.5 CONNECTION OF HYDRAULIC CIRCUIT Before any operation on the hydraulic circuit, stop engine firstly and engage steer handle in each direction to release the pressure, and lock on the safety rod.
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Page 86: Other Data
SWL Series Skid Steer Loader 7 OTHER DATA 7.1 ELECTRIC DIAGRAM…
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Page 87: Electric Elements Chart
SWL Series Skid Steer Loader 7.2 ELECTRIC ELEMENTS CHART Code Name and function Code Name and function Battery 12V Warm air conditioner switch Alternator High flow switch Starter Enable switch Main fuse Enable switch lamp Starting fuse Disconnect switch Fast pull fuse…
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Page 88: Hydraulic Diagram
SWL Series Skid Steer Loader R1~R4 Resistance Rear work lamp switch D1~D7 Diode Left Turning Light switch Enable switch lamp Right Turning Light switch Water temperature meter Wiper switch Fuel gauge Air filter sensor Hour meter Hydraulic oil filter sensor…
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Page 89: Information Of Manufacturer
SWL Series Skid Steer Loader 8 INFORMATION OF MANUFACTURER Company Name: SUNWARD INTELLIGENT EQUIPMENT Co., Ltd. Brand: Address: No.16, Lixiang Road (M), Xingsha, Changsha, 410100 Hunan, China Tel: 0086 731 83572688 83572666 Service point: Information of Distributors Information of Distributor…
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Manuals and User Guides for SUNWARD SWL2820. We have 2 SUNWARD SWL2820 manuals available for free PDF download: Operator’s Manual, Operation And Maintenance Manual
SUNWARD SWL2820 Operator’s Manual (91 pages)
Brand: SUNWARD
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Category: Compact Loader
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Size: 2.89 MB
Table of Contents
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Table of Contents
2
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1 Introduction
6
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Models Available
6
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About this Manual
6
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Treatment of this Manual
6
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Units
6
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Definition of «Left» Side and «Right» Side
6
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Precondition to Use the Machine
7
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Signals
7
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2 Security
9
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Meaning of the Safety Signs
9
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1General Signs
9
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Acoustic Signs
12
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Location of the Safety Labels
13
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General Prevention
13
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General Safety Rules
13
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Clothing and Personal Protection
13
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Enter and Leave the Machine
14
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Prevention of Fire to Fuel and Oil
15
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Prevention of Burns
15
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Prevention of Damage of Working Equipment
16
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Preventions During Operating
16
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Safety Check before Working
16
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Check the Working Site
16
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Check the Machine
17
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Starting the Engine
17
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Moving the Machine
17
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Moving on Slopes
18
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Moving on Unusual Surfaces
18
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Parking the Machine
18
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Prevention of Electric Shock
19
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Limits of the Machine
19
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Transportation
20
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Maintenance Prevention
20
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General Rules
20
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Running the Engine During the Maintenance
21
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Working under the Working Equipment and Machine
21
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Safety Rules for High-Pressure Oil and Hose
21
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Prevention on the Starter and Alternator
22
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Prevention of Battery Hazard
22
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Precaution During Inflating the Tires
23
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3 General Description of the Machine
24
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Description of the Machine
24
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Front View
24
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Rear View
24
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Machine Distribution
25
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Specification
26
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General Data
26
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Overall Dimension
27
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Engine
28
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Electric System
28
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Pneumatic
28
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Machine Identification
29
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Machine Identification Plate and Product Identification Number (Pin)
29
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Machine Serial Number
29
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Engine Identification Plate
30
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Serial Number of Chassis
30
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Security Devices
30
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Restrain Bar
30
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Boom Locks
31
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Retainer of Auxiliary Control Pedal
31
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Engine Hood Lock
31
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Cabin Overturning Protection Lock
31
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Seat
32
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-
Instruments
33
-
Joysticks
34
-
Switches and Buttons
35
-
Cabin
37
-
Rear Window
37
-
Seat Belt
37
-
Fasten the Seat Belt
38
-
Undo the Seat Belt
38
-
-
Auto-Levelling System
38
-
Floatation System
38
-
Electrical Control Box
38
-
Fuses
39
-
Relays
40
-
Documents Case
40
-
Engine Hood
41
-
Rear Cover
41
-
Battery
41
-
-
4 Operation of the Machine
42
-
Running-In
42
-
Checks before Operation
42
-
Starting the Engine
42
-
Normal Starting
43
-
Starting the Engine in Cold Weather
43
-
-
Warm up the Engine and the Hydraulic System
43
-
Stopping the Engine
44
-
Machine Movement
44
-
Operation of Working Equipments
47
-
Loading
48
-
Loading on Level Floor
48
-
Loading on Slopes
48
-
-
Digging
49
-
Levelling up
49
-
Parking the Machine
50
-
Acceleration
51
-
Transporting the Machine on Other Vehicles
51
-
Loading the Machine
51
-
Securing the Machine
52
-
Unloading the Machine
52
-
-
Lifting the Machine
52
-
Use of the Quick Coupler
53
-
Hitch the Bucket
54
-
Unhitch the Bucket
54
-
Ajust the Quick Coupler Mechanism
55
-
-
Use of Auxiliary Pedal
55
-
High Flow System
56
-
Maximum Immersion in a Fluid
56
-
Move the Machine with Towing Hook
56
-
Starting the Machine with Booster Cables
56
-
Long-Term Storage
57
-
Before Long-Term Storage
57
-
During the Period of Inactivity
57
-
After the Period of Inactivity
58
-
-
-
5 Maintenance
59
-
Requirement Service
59
-
Advice for the Maintenance
59
-
General Information for Carry out the Maintenance
60
-
Oils and Coolant
60
-
Capacities
60
-
Codification of the Main Changed Part
61
-
Torque for Screws
61
-
Lubrication Points
62
-
-
Description Machine for Maintenance
63
-
Engine Description
63
-
Hydraulic System Description
63
-
Electrical System
64
-
Safety Belt
64
-
-
Maintenance Plan
64
-
Before Starting
67
-
Checking Engine Oil Level
67
-
Checking Engine Coolant Level
67
-
Checking Engine Fuel Level
67
-
Checking the Hydraulic Oil Level
67
-
Checking the Electric Cables
68
-
Checking the Tires
68
-
Checking the Safety Belt
68
-
Checking the Leaking of Oil
68
-
Checking the Quick Coupler
68
-
Ecking the Water and Sediments Separator
68
-
-
Every 50 Hours of Operation
69
-
Checking the Cooler Pipes
69
-
Checking the Coolant Level
69
-
Checking the Tire Pressure
69
-
Greasing the Pins of Boom and Cylinders
69
-
Checking the Wheel Nut Driving Torque
69
-
-
Every 100 Hours of Operation
69
-
Cleaning the Terminals of the Battery
69
-
Cleaning the Oil Tank’s Breather
70
-
Checking the Cylinder Rods
70
-
Greasing All of Pins
70
-
-
Very 250 Hours of Operation
70
-
Checking the Gearing Chain Tension
70
-
Adjusting the Chain if Necessary
70
-
Checking the Fan Belt
70
-
Cleaning the Radiator
70
-
Checking the Oil Level in the Gear Chain
71
-
Changing the Engine Oil
71
-
Changing the Engine Oil Filter
71
-
Changing the Fuel Filter
72
-
Checking the Nut Torque of the Hydarulic Motor and the Hub Holding to the Chassis
72
-
-
Every 500 Hours of Operation
73
-
Claen the Fuel-Water Separator
73
-
Check the Tighteness of Pump Fixing Screws
73
-
Checking the Fluid Level of the Battery
74
-
Changing the Hydraulic Oil Filter
74
-
-
Every 1000 Hours of Operation
74
-
Changing the Oil in the Gear Chain Box
74
-
Changing the Hydarulic Oil and Clean the Suction
74
-
Changing the Air Filter
75
-
Checking the Pump’s Pressure and the Valve
76
-
Changing the Hydraulic Oil Tank Breather
76
-
Checking the Tightness of the Cylinder Head Screw
76
-
Checking the Looseness of the Valve
76
-
-
Every 2000 Hours of Operation
77
-
Changing the Coolant
77
-
Checking the Starter and Alternator
77
-
-
When Required
77
-
Draining the Fuel Tank
77
-
-
Trouble Shooting
78
-
-
-
6 Optional Equipment
83
-
Security Measures
83
-
Security Measures for Installation
83
-
Performance of the Optional Equipment
84
-
Replacement of Optional Equipment
84
-
Connection of Hydraulic Circuit
84
-
Connection of Standard Hydraulic Circuit
84
-
Connection of High Flow Hydraulic Circuit (for Option with High Flow System)
85
-
-
-
7 Other Data
86
-
Electric Diagram
86
-
Electric Elements Chart
86
-
Hydraulic Diagram
88
-
-
8 Information of Manufacturer
91
Advertisement
SUNWARD SWL2820 Operation And Maintenance Manual (89 pages)
SKID STEER LOADER
Brand: SUNWARD
|
Category: Compact Loader
|
Size: 5.2 MB
Table of Contents
-
Table of Contents
2
-
Introduction
6
-
Models Available
6
-
About this Manual
6
-
Treatment of this Manual
6
-
Units
6
-
Definition of «Left» Side and «Right» Side
6
-
Precondition to Use the Machine
7
-
Signals
7
-
Security
9
-
Meaning of the Safety Signs
9
-
1General Signs
9
-
Acoustic Signs
11
-
Location of the Safety Labels
12
-
General Prevention
12
-
General Safety Rules
12
-
Clothing and Personal Protection
12
-
Enter and Leave the Machine
13
-
Prevention of Fire to Fuel and Oil
14
-
Prevention of Burns
14
-
Prevention of Damage of Working Equipment
15
-
Preventions During Operating
15
-
Machine Allowable Circumstance Condition
15
-
Safety Check before Working
15
-
Check the Working Site
15
-
Check the Machine
15
-
Starting the Engine
16
-
Moving the Machine
16
-
Moving on Slopes
17
-
Moving on Unusual Surfaces
17
-
Parking the Machine
17
-
Prevention of Electric Shock
18
-
Limits of the Machine
18
-
Transportation
19
-
Maintenance Prevention
19
-
General Rules
19
-
Running the Engine During the Maintenance
20
-
Working under the Working Equipment and Machine
20
-
Safety Rules for High-Pressure Oil and Hose
20
-
Prevention on the Starter and Alternator
21
-
Prevention of Battery Hazard
21
-
Precaution During Inflating the Tires
22
-
General Description of the Machine
23
-
Description of the Machine
23
-
Front View
23
-
Rear View
23
-
Machine Distribution
24
-
Specification
25
-
General Data
25
-
Overall Dimension
26
-
Engine
28
-
Electric System
28
-
Machine Identification
29
-
Machine Identification Plate and Product Identification Number (Pin)
29
-
Machine Serial Number
29
-
Engine Identification Plate
30
-
Serial Number of Chassis
30
-
Security Devices
30
-
Restrain Bar
30
-
Boom Locks
31
-
Radiator Overturning Protection Lock
31
-
Retainer of Auxiliary Control Pedal
31
-
Cabin Overturning Protection Lock
31
-
Seat
31
-
Instruments
33
-
Joysticks
36
-
Switches and Buttons
38
-
Cabin
40
-
Rear Window
40
-
Seat Belt
40
-
Fasten the Seat Belt
40
-
Undo the Seat Belt
40
-
Auto-Levelling System
41
-
Floatation System
41
-
Fuses
41
-
Relays
43
-
Documents Case
43
-
Engine Hood
43
-
Rear Cover
44
-
Battery
44
-
Operation of the Machine
44
-
Running-In
44
-
Checks before Operation
44
-
Starting the Engine
45
-
Normal Starting
45
-
Starting the Engine in Cold Weather
45
-
Warm up the Engine and the Hydraulic System
46
-
Stopping the Engine
46
-
Machine Movement
46
-
Operation of Working Equipments
49
-
Loading
50
-
Loading on Level Floor
50
-
Loading on Slopes
50
-
Digging
51
-
Levelling up
51
-
Parking the Machine
52
-
Acceleration
52
-
Transporting the Machine on Other Vehicles
53
-
Loading the Machine
53
-
Securing the Machine
53
-
Unloading the Machine
54
-
Lifting the Machine
54
-
Use of the Quick Coupler
54
-
Hitch the Bucket
55
-
Unhitch the Bucket
56
-
Ajust the Quick Coupler Mechanism
56
-
Use of Auxiliary Pedal
56
-
High Flow System
57
-
Maximum Immersion in a Fluid
57
-
Move the Machine with Towing Hook
57
-
Starting the Machine with Booster Cables
58
-
Long-Term Storage
58
-
Before Long-Term Storage
58
-
During the Period of Inactivity
59
-
After the Period of Inactivity
59
-
Maintenance
59
-
Requirement Service
59
-
Advice for the Maintenance
60
-
General Information for Carry out the Maintenance
61
-
Oil and Coolant at Corresponding Environmental Temperature
61
-
Capacities
63
-
Codification of the Main Changed Part
63
-
Torque for Screws
64
-
Tool List
64
-
Lubrication Points
65
-
Description Machine for Maintenance
65
-
Engine Description
65
-
Hydraulic System Description
66
-
Electrical System
66
-
Safety Belt
66
-
Maintenance Plan
66
-
Before Starting
69
-
Checking Engine Oil Level
69
-
Checking Engine Coolant Level
69
-
Checking Engine Fuel Level
69
-
Checking the Hydraulic Oil Level
69
-
Checking the Electric Cables
70
-
Checking the Tires
70
-
Checking the Safety Belt
70
-
Checking the Leaking of Oil
70
-
Checking the Quick Coupler
70
-
Ecking the Water and Sediments Separator
70
-
Every 50 Hours of Operation
71
-
Checking the Cooler Pipes
71
-
Checking the Coolant Level
71
-
Checking the Tire Pressure
71
-
Greasing the Pins of Boom and Cylinders
71
-
Checking the Wheel Nut Driving Torque
71
-
Every 100 Hours of Operation
72
-
Cleaning the Terminals of the Battery
72
-
Cleaning the Oil Tank’s Breather
72
-
Checking the Cylinder Rods
72
-
Greasing All of Pins
72
-
Very 250 Hours of Operation
72
-
Checking the Gearing Chain Tension
72
-
Adjusting the Chain if Necessary
72
-
Checking the Fan Belt
73
-
Cleaning the Radiator
73
-
Checking the Oil Level in the Gear Chain
73
-
Changing the Engine Oil
73
-
Changing the Engine Oil Filter
73
-
Changing the Fuel Filter
74
-
Checking the Nut Torque of the Hydarulic Motor and the Hub Holding to the Chassis
75
-
Every 500 Hours of Operation
75
-
Claen the Fuel-Water Separator
75
-
Check the Tighteness of Pump Fixing Screws
76
-
Checking the Fluid Level of the Battery
76
-
Changing the Hydraulic Oil Filter
76
-
Every 1000 Hours of Operation
76
-
Changing the Oil in the Gear Chain Box
76
-
Changing the Hydarulic Oil and Clean the Suction
77
-
Changing the Air Filter
77
-
Checking the Pump’s Pressure and the Valve
78
-
Changing the Hydraulic Oil Tank Breather
78
-
Checking the Tightness of the Cylinder Head Screw
78
-
Checking the Looseness of the Valve
78
-
Every 2000 Hours of Operation
78
-
Changing the Coolant
78
-
Checking the Starter and Alternator
78
-
When Required
78
-
Draining the Fuel Tank
78
-
Trouble Shooting
79
-
Optional Equipment
83
-
Security Measures
83
-
Security Measures for Installation
84
-
Performance of the Optional Equipment
84
-
Replacement of Optional Equipment
84
-
Connection of Hydraulic Circuit
85
-
Connection of Standard Hydraulic Circuit
85
-
Connection of High Flow Hydraulic Circuit (for Option with High Flow System)
85
-
Other Data
86
-
Electric Diagram
86
-
Electric Elements Chart
87
-
Hydraulic Diagram
88
-
Information of Manufacturer
89
Advertisement
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Спецификация
Наименование | SunWard SWL2810 |
---|---|
Страна производства | Китай |
ОСНОВНЫЕ ХАРАКТЕРИСТИКИ | |
Объем ковша, м³ | 0,4 |
Ширина ковша, мм | 1600 |
Грузоподъемность номинальная, кг | 750 |
Вырывное усилие, кН | 19,61 |
Высота выгрузки при опущенном ковше, мм | 2320 |
Максимальная высота выгрузки по шарнирному пальцу, мм | 3002 |
Эксплуатационная масса, кг | 2780 |
Статическая опрокидывающая нагрузка, кгс | 1500 |
ДВИГАТЕЛЬ | |
Тип двигателя | дизельный, турбированный |
Модель двигателя | Yanmar 4TNV84T |
Объем двигателя, смᶟ | 1995 |
Количество цилиндров, расположение | 4, рядное |
Экологический класс | EPA Tier 2 / EU Stage 2 |
Страна производства | Япония |
Эксплуатационная мощность, кВт | 39.9/2800 |
Эксплуатационная мощность, л.с. | 48,28 |
Максимальный крутящий момент, Нм | 160.5/1800 |
РАЗНОЕ | |
Стандартное оборудование | Двигатель Yanmar 4TNV84T (Япония), гидронасос – Rexroth (Германия), гидрораспределитель – Walvoil (Италия), джойстики — Rexroth (Германия), гидромоторы — Rexroth (Германия). |
Максимальный поток гидравлики | 70.0+33.6 л/мин. |
Тип шасси | колесный |
Максимальная скорость, км/ч | 13,6 |
Колесная база, мм | 987 |
Дорожный просвет (клиренс), мм | 190 |
Размер шин/гусениц | 10-16.5 |
Наличие функции HIGH-FLOW (дополнительных гидровыводов) | опция |
Наличие кондиционера | опция |
Наличие отопителя | Есть |
Наличие быстросъемного механизма | Есть, механический |
Емкость топливного бака, л | 70 |
Габаритные размеры (Длина*Ширина*Высота), мм | 3261х1600х2018 |
Эксплуатация
Рабочий вес | 2780 кг |
Объем топлива | 70 л. |
Объем жидкости системы охлаждения | 7.7 л. |
Объем масла двигателя | 7.4 л. |
Объем жидкости гидравлической системы | 50 л. |
Объем жидкости цепной передачи с каждой стороны | 30 л. |
Максимальная скорость | 13.6 км/ч |
Размер шины | 10-16.5 |
Размеры
Длина с ковшом | 3261 мм |
Длина без ковша | 2475 мм |
Ширина между шинами | 1600 мм |
Высота до верхней части кабины | 2018 мм |
Клиренс при максимальном подъеме и разгрузке | 2320 мм |
Колесная база | 987 мм |
Клиренс | 190 мм |
Вылет при максимальном подъеме и разгрузке | 475 мм |
Радиус поворота задней части машины от центра | 1534 мм |
Радиус поворота с ковшом от центра | 1954 мм |
Погрузчик
Диапазон рабочей нагрузки | 725 кг |
Опрокидывающая нагрузка | 1450 кг |
Усилие отрыва | 1900 кг |
Объем ковша | 0.4 м3 |
Двигатель
Производитель | Yanmar |
Модель | 4TNV84T |
Эффективная мощность | 39.9 кВт |
Мощность измеренная при | 2800 об/мин. |
Количество цилиндров | 4 |
Гидравлика
Тип насоса | шестеренчатый насос |
Пропускная способность насоса | 103.6 л/мин |
Давление перепускного клапана | 24993.5 кПа |
Изображения
Размеры
1. Длина с ковшом | 3261 мм |
2. Ширина между шинами | 1600 мм |
3. Высота до верхней части кабины | 2018 мм |
4. Колесная база | 987 мм |
5. Клиренс | 190 мм |
6. Длина без ковша | 2475 мм |
7. Клиренс при максимальном подъеме и разгрузке | 2320 мм |
8. Вылет при максимальном подъеме и разгрузке | 475 мм |
Created by
fuestarurcoa1977
2017-08-20
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>>> СКАЧАТЬ ФАЙЛ <<<
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Проверено, вирусов нет!
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Плунжерные пары МОТОРПАЛ (MOTORPAL) · Ремонт ТНВД · Топливные насосы. Двигатели · Техника после рецикла · Каталоги и руководства. Фирма Sunward в настоящее время специализируется на производстве. За последние годы мини-экскаваторы Sunward завоевали крепкие. SWL 2810. SWL2810 Wheeled skid steer loader. Price. Name *. Company *. Phone *. Email *. Product Manual Download. Feature. Technical Parameters. Case. Запчасти на мини погрузчик Sunward SWL2810, Запчасти на мини погрузчик. Грузовые запчасти, Запчасти для спецтехники, Запчасти для грузовиков, Ремонт грузовых. Главная Запчасти SUNWARD SWL2810 и SWL3210. Минипогрузчик SunWard 2810 в работе. Пройти Тест-драйв и получить консультацию можно у официального дилера. Нет сведений о продаже Sunward SWL2810 в Алматы. Возможно, Санворд SWL2810 в Алматы не продаётся, или автосалон не предоставил для. Гарантийное обслуживание · Ремонт техники · Техническое обслуживание. Складская техника Sunward · Мини-. (Швеция) · SunWard SWL 2810-3210 ( Китай). корпорации Xilin и HC;; лучшие предложения складской техники от лидера продаж «Hunan SUNWARD Intelligent Machinery». описание 1 фото. Ремонт гидромоторов и гидравлики. Минипогрузчик Sunward SWL2810. Описание Гидравлический пресс СЕРИИ PAV ВЕРСИИ 1046 DB для. Ремонт и обслуживание автомобильной и спецтехники. осмотр и ремонт) тойота авенсис, ГАЗ 2705, ГАЗ-САЗ 3512, трактор SUNWARD 2810. Регион. Отшумела «СТТ-2008». Времени прошло достаточно, чтобы подвести итоги и сделать выводы. По сравнению с прошлогодней выставкой площади.
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Характеристики:
- Эксплуатационная масcа 2780 кг;
- Грузоподъемность 750 кг;
- Объем ковша 0,4 м.куб.;
- Скорость 13,6 км/ч;
- Длина с ковшом 3261 мм;
- Высота разгрузки по кромке ковша 2320 мм;
- Высота разгрузки по пальцу ковша 3002 мм;
- Ширина ковша 1600 мм;
- Давление гидросистемы 210 бар.
- Предварительный подогрев двигателя перед пуском; наличие гидролинии для различного навесного оборудования; использование качественных элементов гидросистем производства компаний «Bosch Rexroth» (Германия) и «Walvoil» (Италия); двигателей производства «Yanmar» Япония.
Цена указана с учетом утилизационного сбора;
Гарантия, техническое обслуживание, запасные части;
Возможна покупка в лизинг и кредит на выгодных условиях;
Trade-in, принимаем в зачет погрузчики любых производителей;
Доставка до места эксплуатации
Возможна установка дополнительного навесного оборудования: Отвал для снега поворотный, пескоразбрасыватель, крюк грузовой, ямобур шнековый, гидробур, экскаваторное оборудование, снегопогрузчик, ковш двухчелюстной 4 в 1, вилы грузовые паллетные для поддонов, носитель рулонов, фреза для асфальта, снегоочиститель, вилы с держателем, ковш с держателем, щётка дорожная метелка, ковш-смеситель, траншеекопатель, баровая установка, щётка с бункером, стрела грузовая телескопическая, агрегат поливомоечный, вилы для круглого леса, косилка – кусторез, мульчер, щетка – самосвал, консольная косилка, экскавационное оборудование, гусеницы, скалыватель льда, планировщик, мульчер, измельчитель пней, измельчитель веток, кантователь баков, захват для бочек, гидромолот и т.д.