Suzuki grand vitara 2008 мануал

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12

• Engine

  59

• Precautions

  69

• Precautions for Engine (Diesel Engine Model)

  69

• Precautions for Engine (Petrol Engine Model)

  69

• Engine General Information and Diagnosis

  70

• For Petrol Engine Model

  70

• Precautions

  70

• Precautions in Diagnosing Trouble

  70

• Precautions on Engine Service

  70

• Precautions for DTC Troubleshooting

  71

• Precautions of ECM Circuit Inspection

  71

• Precautions of Electric Throttle Body System Calibration

  71

• Engine Diagnosis General Description

  72

• General Description

  72

• Statement on Cleanliness and Care

  72

• On-Board Diagnostic System Description

  73

• Engine and Emission Control System Description

  76

• Air Intake System Description

  79

• Electric Throttle Body System Description

  80

• Description of Electric Throttle Body System Calibration

  81

• Generator Control System Description

  81

• A/F Sensor Description

  82

• Electronic Control System Description

  83

• Engine and Emission Control Input / Output Table

  84

• Engine and Emission Control System Diagram

  85

• Schematic and Routing Diagram

  85

• Engine and Emission Control System Flow Diagram

  87

• ECM Input / Output Circuit Diagram

  88

• Component Location

  94

• Electronic Control System Components Location

  94

• Diagnostic Information and Procedures

  96

• Engine and Emission Control System Check

  96

• Malfunction Indicator Lamp (MIL) Check

  99

• DTC Check

  100

• DTC Clearance

  101

• DTC Table

  102

• Fail-Safe Table

  108

• Scan Tool Data

  110

• Visual Inspection

  116

• Engine Basic Inspection

  117

• Engine Symptom Diagnosis

  121

• Malfunction Indicator Lamp Does Not Come on with Ignition Switch on and Engine Stop (but Engine Can be Started)

  132

• Malfunction Indicator Lamp Remains on after Engine Starts

  134

• DTC P0010: Camshaft Position Actuator Circuit (for M16 Engine)

  135

• DTC P0011 / P0012: Camshaft Position — Timing Over-Advanced or System Performance / -Retarded (for M16 Engine)

  137

• DTC P0030: HO2S Heater Control Circuit (Sensor-1)

  139

• DTC P0031 / P0032: HO2S Heater Control Circuit Low / High (Sensor-1)

  141

• DTC P0037 / P0038: HO2S Heater Control Circuit Low / High (Sensor-2)

  144

• DTC P0101: Mass Air Flow Circuit Range / Performance

  148

• DTC P0102: Mass Air Flow Circuit Low Input

  152

• DTC P0103: Mass Air Flow Circuit High Input

  153

• DTC P0106: Manifold Absolute Pressure Range / Performance

  155

• DTC P0107: Manifold Absolute Pressure Circuit Low Input

  156

• DTC P0108: Manifold Absolute Pressure Circuit High Input

  158

• DTC P0111: Intake Air Temperature Circuit Range / Performance

  160

• DTC P0112: Intake Air Temperature Sensor Circuit Low

  162

• DTC P0113: Intake Air Temperature Sensor Circuit High

  164

• DTC P0116: Engine Coolant Temperature Circuit Range / Performance

  166

• DTC P0117: Engine Coolant Temperature Circuit Low

  169

• DTC P0118: Engine Coolant Temperature Circuit High

  171

• DTC P0122: Throttle Position Sensor (Main) Circuit Low

  173

• DTC P0123: Throttle Position Sensor (Main) Circuit High

  176

• DTC P0131 / P0132 / P0134: O2 Sensor (HO2S) Circuit Low Voltage / High Voltage / no Activity Detected (Sensor-1)

  179

• DTC P0133: O2 Sensor (HO2S) Circuit Slow Response (Sensor-1)

  181

• DTC P0137 / P0138: O2 Sensor (HO2S) Circuit Low Voltage / High Voltage (Sensor-2)

  182

• DTC P0140: O2 Sensor (HO2S) Circuit no Activity Detected (Sensor-2)

  185

• DTC P0171 / P0172 / P2195 / P2196: Fuel System too Lean / Rich / Stuck Lean / Stuck Rich

  187

• DTC P0223: Throttle Position Sensor (Sub) Circuit High

  193

• Dtc P0301, P0302, P0303, P0304

  196

• Random Misfire Detected / Cylinder 1 / Cylinder 2 / Cylinder 3 / Cylinder 4 Misfire Detected

  196

• DTC P0327 / P0328: Knock Sensor Circuit Low / High

  198

• DTC P0335: Crankshaft Position (CKP) Sensor Circuit (for J20 Engine)

  200

• DTC P0335: Crankshaft Position (CKP) Sensor Circuit (for M16 Engine)

  202

• DTC P0340: Camshaft Position (CMP) Sensor Circuit

  206

• DTC P0401 / P0402: Exhaust Gas Recirculation Flow Insufficient Detected / Excessive Detected

  209

• DTC P0403: Exhaust Gas Recirculation Control Circuit

  212

• DTC P0420: Catalyst System Efficiency below Threshold

  213

• DTC P0443: Evaporative Emission System Purge Control Valve Circuit

  215

• DTC P0462: Fuel Level Sensor Circuit Low

  217

• DTC P0463: Fuel Level Sensor Circuit High

  219

• DTC P0480: Fan 1 (Radiator Cooling Fan) Control Circuit

  221

• DTC P0500: Vehicle Speed Sensor (VSS) Malfunction

  225

• DTC P0504: Brake Switch «A»/»B» Correlation (for J20 Engine)

  227

• DTC P0532: A/C Refrigerant Pressure Sensor Circuit Low

  229

• DTC P0533: A/C Refrigerant Pressure Sensor Circuit High

  231

• DTC P0601 / P0602 / P0607: Internal Control Module Memory Check Sum Error / Control Module Programming Error / Control Module Performance

  232

• DTC P0616: Starter Relay Circuit Low

  233

• DTC P0617: Starter Relay Circuit High

  234

• DTC P0620: Generator Control Circuit

  236

• DTC P0625 / P0626: Generator Field Terminal Circuit Low / High

  238

• DTC P0660: Intake Manifold Tuning Valve Control Circuit / Open (for J20 Engine)

  240

• DTC P1501 / P1502: Electric Load Current Sensor Circuit Low / High

  242

• DTC P1510: ECM Back-Up Power Supply Malfunction

  244

• DTC P1603: TCM Trouble Code Detected (for J20 Engine)

  245

• DTC P1674: CAN Communication (Bus off Error)

  247

• DTC P1676: CAN Communication (Reception Error for TCM (for A/T Model))

  251

• DTC P1678: CAN Communication (Reception Error for BCM)

  255

• DTC P1685: CAN Communication (Reception Error for ABS or ESP® Control Module)

  259

• DTC P2101: Throttle Actuator Control Motor Circuit Range / Performance

  263

• DTC P2102: Throttle Actuator Control Motor Circuit Low

  265

• DTC P2103: Throttle Actuator Control Motor Circuit High

  267

• DTC P2111: Throttle Actuator Control System — Stuck Open

  268

• DTC P2119: Throttle Actuator Control Throttle Body Range / Performance

  269

• DTC P2122: Pedal Position Sensor (Main) Circuit Low Input

  271

• DTC P2123: Pedal Position Sensor (Main) Circuit High Input

  274

• DTC P2127: Pedal Position Sensor (Sub) Circuit Low Input

  276

• DTC P2128: Pedal Position Sensor (Sub) Circuit High Input

  279

• DTC P2135: Throttle Position Sensor (Main / Sub) Voltage Correlation

  281

• DTC P2138: Pedal Position Sensor (Main / Sub) Voltage Correlation

  284

• DTC P2227 / P2228 / P2229: Barometric Pressure Circuit Malfunction

  287

• Inspection of ECM and Its Circuits

  289

• ECM Power and Ground Circuit Check

  312

• Fuel Injector Circuit Check

  316

• Fuel Pump and Its Circuit Check

  318

• Fuel Pressure Check

  321

• A/C System Circuits Check

  323

• Electric Load Signal Circuit Check

  326

• Radiator Cooling Fan Low Speed Control System Check

  328

• Radiator Cooling Fan High Speed Control System Check

  331

• Idle Speed and IAC Throttle Valve Opening Inspection

  333

• Repair Instructions

  333

• Special Tool

  334

• Special Tools and Equipment

  334

• For Diesel Engine Model

  335

• Precautions

  335

• Precautions in Diagnosing Trouble

  335

• Precautions on Engine Service

  335

• Engine Diagnosis General Description

  336

• General Description

  336

• On-Board Diagnostic System Description

  336

• Statement on Cleanliness and Care

  336

• CAN Communication System Description

  338

• Diesel Particulate Filter Regeneration Description

  340

• Electronic Control System Diagram

  340

• Schematic and Routing Diagram

  340

• Electronic Control System Wiring Circuit Diagram

  342

• Component Location

  346

• Electronic Control System Components Location

  346

• Diagnostic Information and Procedures

  347

• Injection Warning Light (Gravity 1 Fault) Check

  347

• Malfunction Indicator Lamp (MIL) Check

  347

• Red Stop Warning Light (Gravity 2 Fault) Check

  347

• Engine and Emission Control System Check

  348

• DTC Check

  350

• DTC Clearance

  350

• DTC Table

  351

• Indicator Light Operation Table

  354

• Scan Tool Data

  356

• Engine Basic Inspection

  358

• Visual Inspection

  358

• DTC P0016: CKP — CMP Correlation

  359

• DTC P0033: Boost Pressure Control Solenoid Valve Control Circuit

  360

• DTC P0089: Fuel Flow Actuator Performance 1A-292

  361

• DTC P0100: Mass or Volume Air Flow Circuit 1A-296

  365

• DTC P0105: Barometric Pressure Circuit

  367

• DTC P0110: IAT Sensor Circuit Malfunction

  367

• DTC P0115: ECT Circuit

  369

• DTC P0190: Fuel Pressure Sensor Circuit

  370

• DTC P0201: Fuel Injector No.1 Circuit

  372

• DTC P0202: Fuel Injector No.2 Circuit

  373

• DTC P0203: Fuel Injector No.3 Circuit

  374

• DTC P0204: Fuel Injector No.4 Circuit

  375

• DTC P0225: APP Sensor (Main) Circuit

  376

• DTC P0235: Boost Pressure Sensor Circuit

  378

• DTC P0243: Boost Pressure Malfunction

  379

• DTC P0297: Vehicle Overspeed Condition

  381

• DTC P0301: Cylinder No.1 Misfire Detected

  381

• DTC P0302: Cylinder No.2 Misfire Detected

  382

• DTC P0303: Cylinder No.3 Misfire Detected

  382

• DTC P0304: Cylinder No.4 Misfire Detected

  383

• DTC P0335: CKP Sensor Circuit

  383

• DTC P0340: CMP Sensor Circuit

  384

• DTC P0380: Glow Plug Control Module Circuit

  385

• DTC P0403: EGR Control Circuit

  386

• DTC P0409: EGR Motor Malfunction

  387

• DTC P0470: Differential Sensor Circuit

  388

• DTC P0480: Radiator Fan Low Control Circuit 1A-320

  389

• DTC P0481: Radiator Fan High Control Circuit

  390

• DTC P0486: EGR Stroke Sensor Circuit

  391

• DTC P0500: VSS Malfunction

  392

• DTC P0530: A/C Refrigerant Pressure Sensor Circuit

  393

• DTC P0544: Exhaust Gas Temperature Sensor 3 Circuit

  394

• DTC P0560: System Voltage

  395

• DTC P0571: Brake Light Switch Circuit

  396

• DTC P0575: Cruise Control Input Circuit

  397

• DTC P0606: ECM Processor

  397

• DTC P0611: ECM Performance

  399

• DTC P0615: Ignition Switch Circuit

  400

• DTC P0627: Fuel Pump Control Circuit

  401

• DTC P0638: Inlet Throttle Valve Control Range / Performance

  402

• DTC P0641: Sensor Reference Voltage 1 Circuit

  404

• DTC P0645: A/C Compressor Relay Control Circuit

  406

• DTC P0651: Sensor Reference Voltage 2 Circuit

  407

• DTC P0670: Glow Plug Control Circuit

  409

• DTC P0685: Main Relay Control Circuit

  410

• DTC P0697: Sensor Reference Voltage 3 Circuit

  410

• DTC P0830: CPP Switch Circuit

  412

• DTC P1431: Clogged Diesel Particulate Filter Failures

  413

• DTC P1436: Diesel Particulate Filter Regeneration Request Failures

  413

• DTC P1480: Upstream Side Differential Pressure Sensor Failure

  414

• DTC P1641: Additional Heater Relay No.1 Control Circuit

  414

• DTC P1642: Additional Heater Relay No.2 and 3 Control Circuit

  415

• DTC P2002: Diesel Particulate Filter Efficiency below Threshold

  416

• DTC P2031: Exhaust Gas Temperature 2 Sensor Circuit

  417

• DTC P2120: APP Sensor (Sub) Circuit

  418

• DTC P2141: EGR Motor Control Circuit Low

  420

• DTC P2142: EGR Motor Control Circuit High .1A-352

  421

• DTC P2264: Fuel Filter Water Detection Sensor Circuit

  422

• DTC P2413: EGR System Performance

  423

• DTC P242A: Exhaust Gas Temperature Sensor 1 Circuit

  424

• DTC P242B: Exhaust Gas Temperature Sensor 1 Regulation Failure

  425

• DTC P2600: Turbocharger Electric Water Pump Control Circuit

  426

• DTC P3031: Exhaust Gas Temperature Sensor 2 Threshold Overshoot Failures During After-Sales Regeneration

  427

• Fault Finding-Customer Complaints

  427

• Fault Finding-Tests

  436

• Test 1: Exhaust System Check

  436

• Test 2: Low Pressure Circuit Check

  438

• Test 3: Checking the Turbocharged Air Inlet Circuit

  439

• Test 4: MAF Sensor

  440

• Test 5: Variable Geometry Turbocharger Control

  440

• Test 6: Rotating Part of a Turbocharger

  441

• Test 7: Exhaust Gas Recirculation Valve

  442

• Test 8: Injector Malfunction

  443

• Special Tool

  446

• Special Tools and Equipment

  446

• Aux. Emission Control Devices

  447

• Diagnostic Information and Procedures

  447

• EGR System Inspection

  447

• EVAP Canister Purge Inspection

  447

• For Petrol Engine Model

  447

• Repair Instructions

  447

• EVAP Canister Purge Valve and Its Circuit Inspection

  448

• EVAP Canister Purge Valve Inspection

  449

• Vacuum Hose and Purge Valve Chamber Inspection

  449

• Vacuum Passage Inspection

  449

• EGR Valve Inspection

  450

• EGR Valve Removal and Installation

  450

• EVAP Canister Inspection

  450

• PCV Hose Inspection

  451

• PCV Valve Inspection

  451

• PCV Valve Removal and Installation

  451

• Recommended Service Material

  452

• Special Tool

  452

• Special Tools and Equipment

  452

• Specifications

  452

• Tightening Torque Specifications

  452

• EGR Valve Inspection

  453

• For Diesel Engine Model

  453

• Repair Instructions

  453

• Exhaust Gas Temperature Sensor 1, 2 and 3

  454

• Removal and Installation

  454

• Exhaust Gas Temperature Sensor 1, 2 and

  455

• Installation (with Diesel Particulate Filter)

  455

• Specifications

  456

• Tightening Torque Specifications

  456

• Engine Control Module (ECM) Removal and Installation

  457

• Engine Electrical Devices

  457

• For Petrol Engine Model

  457

• Repair Instructions

  457

• Electric Throttle Body Assembly On-Vehicle Inspection

  458

• Manifold Absolute Pressure (MAP) Sensor Inspection

  458

• Electric Throttle Body System Calibration

  461

• Accelerator Pedal Position (APP) Sensor Assembly On-Vehicle Inspection

  462

• Accelerator Pedal Position (APP) Sensor Assembly Removal and Installation

  462

• Accelerator Pedal Position (APP) Sensor Assembly Inspection

  463

• Engine Coolant Temperature (ECT) Sensor Inspection

  464

• Engine Coolant Temperature (ECT) Sensor Removal and Installation

  464

• Air Fuel Ratio (A/F) Sensor On-Vehicle Inspection

  465

• Heated Oxygen Sensor (HO2S-2) Heater On-Vehicle Inspection

  465

• Air Fuel Ratio (A/F) Sensor, Heated Oxygen Sensor (HO2S-2) Removal and Installation

  466

• Camshaft Position (CMP) Sensor Removal and Installation

  466

• Camshaft Position (CMP) Sensor Inspection

  467

• Crankshaft Position (CKP) Sensor Removal and Installation

  468

• Crankshaft Position (CKP) Sensor Inspection

  469

• Control Relay Inspection

  470

• Knock Sensor Removal and Installation

  470

• Mass Air Flow (MAF) and Intake Air Temperature (IAT) Sensor On-Vehicle Inspection

  471

• Mass Air Flow (MAF) and Intake Air Temperature (IAT) Sensor Removal and Installation

  472

• Mass Air Flow (MAF) and Intake Air Temperature (IAT) Sensor Inspection

  473

• Vacuum Tank Assembly Inspection (for J20 Engine)

  473

• Electric Load Current Sensor On-Vehicle Inspection (for J20 Engine)

  475

• Electric Load Current Sensor Removal and Installation (for J20 Engine)

  475

• Specifications

  476

• Tightening Torque Specifications

  476

• Description of ECM Registration

  477

• For Diesel Engine Model

  477

• General Description

  477

• Precaution in Replacing ECM

  477

• Precautions

  477

• Engine Control Module (ECM) Removal and Installation

  478

• Idle Speed Inspection

  478

• Registration Procedure for the ECM

  478

• Repair Instructions

  478

• EGR Valve Data Initialization

  479

• Registration Procedure for the Fuel Injector Calibration Code

  479

• Diesel Particulate Filter After-Sales Regeneration Procedure

  480

• Diesel Particulate Filter Data Initialization

  480

• Inlet Throttle Valve Data Initialization

  480

• Accelerator Pedal Position (APP) Sensor Assembly On-Vehicle Inspection

  482

• Glow Plug Inspection

  482

• Glow Plug Removal and Installation

  482

• Accelerator Pedal Position (APP) Sensor Assembly Inspection

  483

• Accelerator Pedal Position (APP) Sensor Assembly Removal and Installation

  483

• Engine Coolant Temperature (ECT) Sensor Removal and Installation

  484

• Camshaft Position (CMP) Sensor Removal and Installation

  485

• Crankshaft Position (CKP) Sensor (Engine Speed Sensor) Removal and Installation

  485

• Engine Coolant Temperature (ECT) Sensor Inspection

  485

• Boost Pressure Sensor Removal and Installation

  486

• Crankshaft Position (CKP) (Engine Speed Sensor) Sensor Inspection

  486

• Boost Pressure Control Solenoid Valve Removal and Installation

  487

• Glow Plug Control Module Removal and Installation

  487

• Main Relay and Fuel Heater Relay Inspection

  487

• Boost Pressure Control Solenoid Valve Inspection

  488

• Turbocharger Electric Water Pump Removal and Installation

  488

• Inlet Throttle Valve Removal and Installation

  489

• Mass Air Flow (MAF) and Intake Air Temperature (IAT) Removal and Installation

  489

• Mass Air Flow (MAF) and Intake Air Temperature (IAT) Sensor Inspection

  489

• Turbocharger Electric Water Pump Inspection

  489

• Special Tool

  490

• Special Tools and Equipment

  490

• Specifications

  490

• Engine Construction Description

  491

• Engine Mechanical

  491

• For M16A Engine with VVT

  491

• General Description

  491

• Camshaft Position Control (VVT Variable Valve Timing) System Description

  492

• Compression Check

  494

• Diagnostic Information and Procedures

  494

• Engine Vacuum Check

  495

• Valve Lash (Clearance) Inspection

  496

• Air Cleaner Filter Inspection and Cleaning

  499

• Air Cleaner Filter Removal and Installation

  499

• Cylinder Head Cover Removal and Installation

  499

• Repair Instructions

  499

• Throttle Body and Intake Manifold Components

  501

• Electric Throttle Body Assembly Removal and Installation

  502

• Throttle Body On-Vehicle Inspection

  502

• Intake Manifold Removal and Installation

  503

• Throttle Body Cleaning

  503

• Engine Assembly Removal and Installation

  504

• Engine Mountings Components

  504

• Timing Chain Cover Components

  508

• Timing Chain Cover Removal and Installation

  509

• Oil Control Valve Removal and Installation

  511

• Timing Chain Cover Inspection

  511

• Oil Control Valve Inspection

  512

• Timing Chain and Chain Tensioner Components

  513

• Timing Chain and Chain Tensioner Removal and Installation

  513

• Timing Chain and Chain Tensioner Inspection

  516

• Camshaft, Tappet and Shim Components

  517

• Camshaft, Tappet and Shim Removal and Installation

  517

• Camshaft, Tappet and Shim Inspection

  520

• Valves and Cylinder Head Components

  523

• Valves and Cylinder Head Removal and Installation

  524

• Valves and Cylinder Head Disassembly and Assembly

  525

• Valves and Valve Guides Inspection

  528

• Cylinder Head Inspection

  530

• Valve Spring Inspection

  531

• Pistons, Piston Rings, Connecting Rods and Cylinders Components

  532

• Pistons, Piston Rings, Connecting Rods and Cylinders Removal and Installation

  532

• Pistons, Piston Rings, Connecting Rods and Cylinders Disassembly and Assembly

  534

• Cylinders, Pistons and Piston Rings Inspection

  535

• Piston Pins and Connecting Rods Inspection

  537

• Crank Pin and Connecting Rod Bearings Inspection

  538

• Main Bearings, Crankshaft and Cylinder Block Components

  541

• Main Bearings, Crankshaft and Cylinder Block Removal and Installation

  542

• Crankshaft Inspection

  545

• Main Bearings Inspection

  546

• Cylinder Block Inspection

  551

• Flywheel Inspection

  551

• Rear Oil Seal Inspection

  551

• Sensor Plate Inspection

  551

• Specifications

  552

• Tightening Torque Specifications

  552

• Recommended Service Material

  553

• Special Tool

  553

• Special Tools and Equipment

  553

• Engine Construction Description

  555

• For J20 Engine

  555

• General Description

  555

• Air Cleaner Element Introduction

  557

• Compression Check

  559

• Diagnostic Information and Procedures

  559

• Engine Vacuum Check

  560

• Valve Lash (Clearance) Inspection

  561

• Air Cleaner Assembly Removal and Installation

  564

• Air Cleaner Filter Inspection and Cleaning

  564

• Air Cleaner Filter Removal and Installation

  564

• Repair Instructions

  564

• Throttle Body and Intake Manifold Components

  565

• Electric Throttle Body Assembly Removal and Installation

  566

• Intake Manifold Removal and Installation

  566

• Throttle Body Cleaning

  566

• Throttle Body On-Vehicle Inspection

  566

• Cylinder Head Cover Removal and Installation

  567

• Engine Mountings Components

  569

• Engine Assembly Removal and Installation

  570

• Timing Chain Cover Components

  573

• Timing Chain Cover Removal and Installation

  573

• 2Nd Timing Chain and Chain Tensioner Components

  576

• Timing Chain Cover Cleaning and Inspection

  576

• 2Nd Timing Chain and Chain Tensioner Removal and Installation

  577

• 2Nd Timing Chain and Chain Tensioner Inspection

  580

• 1St Timing Chain and Chain Tensioner Components

  581

• 1St Timing Chain and Chain Tensioner Removal and Installation

  581

• Inspection

  583

• Camshafts, Tappet and Shim Components

  584

• Camshafts, Tappet and Shim Removal and Installation

  585

• Camshaft, Tappet and Shim Inspection

  586

• Valves and Cylinder Head Components

  589

• Valves and Cylinder Head Removal and Installation

  590

• Valves and Cylinder Head Disassembly and Assembly

  592

• Valves and Valve Guides Inspection

  595

• Cylinder Head Inspection

  597

• Valve Spring Inspection

  598

• Pistons, Piston Rings, Connecting Rods and Cylinders Components

  599

• Pistons, Piston Rings, Connecting Rods and Cylinders Removal and Installation

  599

• Pistons, Piston Rings, Connecting Rods and Cylinders Disassembly and Assembly

  600

• Pistons, Piston Rings, Connecting Rods and Cylinders Inspection and Cleaning

  602

• Main Bearings, Crankshaft and Cylinder Block Components

  609

• Main Bearings, Crankshaft and Cylinder Block Removal and Installation

  610

• Main Bearings, Crankshaft and Cylinder Block Inspection

  613

• Specifications

  619

• Tightening Torque Specifications

  619

• Recommended Service Material

  620

• Special Tool

  620

• Special Tools and Equipment

  620

• Compression Check

  623

• Diagnostic Information and Procedures

  623

• For F9Q Engine

  623

• Valve Lash (Clearance) Inspection

  624

• Valve Lash (Clearance) Adjustment

  625

• Air Cleaner Components

  626

• Air Cleaner Filter Removal and Installation

  626

• Air Cleaner Removal and Installation

  626

• Repair Instructions

  626

• Air Cleaner Filter Inspection and Cleaning

  627

• Intercooler and Air Intake Pipe Components

  627

• Air Intake Pipe Removal and Installation

  628

• Installation

  628

• Intercooler Removal and Installation

  628

• Oil Separator Removal and Installation

  632

• Vacuum Pump Removal and Installation

  632

• Timing Belt and Belt Tensioner Components

  633

• Vacuum Pump Inspection

  633

• Timing Belt and Belt Tensioner Removal and Installation

  634

• Timing Belt and Belt Tensioner Inspection

  639

• Engine Mounting Components

  640

• EGR Valve Components

  646

• EGR Valve Removal and Installation

  647

• EGR Pipe and EGR Cooler Removal and Installation

  648

• Turbocharger Components

  650

• Turbocharger Assembly Removal and Installation

  651

• Turbocharger Assembly Inspection

  653

• Intake Manifold and Exhaust Manifold Components

  654

• Turbocharger Assembly Adjustment

  654

• Intake Manifold and Exhaust Manifold Removal and Installation

  655

• Camshaft and Tappet Components

  656

• Camshaft and Tappet Removal and Installation

  657

• Camshaft and Tappet Inspection

  660

• Valve and Cylinder Head Assembly Components

  661

• Valve and Cylinder Head Assembly Removal and Installation

  662

• Valve and Cylinder Head Assembly Inspection

  664

• Valve and Cylinder Head Disassembly and Reassembly

  664

• Valves and Valve Guides Inspection

  666

• Cylinder Head Inspection

  668

• Valve Spring Inspection

  669

• Piston, Piston Ring and Connecting Rod Removal and Installation

  670

• Piston, Piston Ring, Connecting Rod and Cylinder Components

  670

• Cylinders, Pistons and Piston Rings Inspection

  673

• Piston Pins and Connecting Rods Inspection .1D-184

  674

• Crank Pin and Connecting Rod Bearings Inspection

  675

• Main Bearing, Crankshaft and Cylinder Block Component

  677

• Main Bearing, Crankshaft and Cylinder Block Removal and Installation

  678

• Crankshaft Inspection

  682

• Main Bearings Inspection

  683

• Specifications

  684

• Tightening Torque Specifications

  684

• Recommended Service Material

  685

• Special Tool

  685

• Special Tools and Equipment

  685

• Engine Lubrication Description

  688

• Engine Lubrication System

  688

• For M16A Engine with VVT

  688

• General Description

  688

• Diagnostic Information and Procedures

  690

• Oil Pressure Check

  690

• Oil Pan and Oil Pump Strainer Components

  691

• Repair Instructions

  691

• Oil Pan and Oil Pump Strainer Removal and Installation

  692

• Oil Pan and Oil Pump Strainer Cleaning

  693

• Oil Pump Components

  694

• Oil Pump Disassembly and Reassembly

  694

• Oil Pump Removal and Installation

  694

• Oil Pump Inspection

  695

• Recommended Service Material

  697

• Special Tool

  697

• Special Tools and Equipment

  697

• Specifications

  697

• Tightening Torque Specifications

  697

• Engine Lubrication Description

  698

• For J20 Engine

  698

• General Description

  698

• Diagnostic Information and Procedures

  700

• Oil Pressure Check

  700

• Oil Pan and Oil Pump Strainer Components

  701

• Repair Instructions

  701

• Oil Pan and Oil Pump Strainer Removal and Installation

  702

• Oil Pan and Oil Pump Strainer Cleaning

  703

• Oil Pump Components

  704

• Oil Pump Removal and Installation

  704

• Oil Pump Disassembly and Assembly

  705

• Oil Pump Inspection

  706

• Recommended Service Material

  707

• Special Tool

  707

• Special Tools and Equipment

  707

• Specifications

  707

• Tightening Torque Specifications

  707

• Diagnostic Information and Procedures

  708

• Engine Lubrication Description

  708

• For F9Q Engine

  708

• General Description

  708

• Oil Pressure Check

  708

• Oil Pan and Oil Pump Strainer Components

  709

• Repair Instructions

  709

• Oil Pan and Oil Pump Strainer Removal and Installation

  710

• Oil Pump, Oil Pump Chain and Gasket Holder Plate Component

  715

• Oil Pump, Oil Pump Chain and Gasket Holder Plate Removal and Installation

  715

• Oil Pump, Oil Pump Chain and Gasket Holder Plate Inspection

  717

• Heat Exchanger Removal and Installation

  718

• Specifications

  718

• Tightening Torque Specifications

  718

• Recommended Service Material

  719

• Special Tool

  719

• Special Tools and Equipment

  719

• Coolant Description

  720

• Cooling System Description

  720

• Engine Cooling System

  720

• For Petrol Engine Model

  720

• General Description

  720

• Coolant Circulation

  721

• Schematic and Routing Diagram

  721

• Diagnostic Information and Procedures

  722

• Engine Cooling Symptom Diagnosis

  722

• Cooling System Components

  723

• Repair Instructions

  723

• Coolant Level Check

  725

• Engine Cooling System Inspection and Cleaning

  725

• Cooling System Draining

  726

• Cooling System Flush and Refill

  726

• Cooling Water Pipes or Hoses Removal and Installation

  727

• Thermostat Removal and Installation (for M16 Engine Model)

  727

• Thermostat Inspection

  728

• Thermostat Removal and Installation (for J20 Engine Model)

  728

• Radiator Cooling Fan Motor On-Vehicle Inspection

  729

• Radiator Cooling Fan Relay Inspection

  729

• Radiator Cooling Fan Assembly Removal and Installation

  730

• Radiator On-Vehicle Inspection and Cleaning

  730

• Radiator Removal and Installation

  730

• Water Pump Removal and Installation (for J20 Engine Model)

  731

• Water Pump Removal and Installation (for M16 Engine Model)

  731

• Recommended Service Material

  732

• Special Tools and Equipment

  732

• Specifications

  732

• Tightening Torque Specifications

  732

• Water Pump Inspection

  732

• Coolant Description

  733

• Cooling System Description

  733

• For Diesel Engine Model

  733

• General Description

  733

• Coolant Circulation

  734

• Schematic and Routing Diagram

  734

• Diagnostic Information and Procedures

  735

• Engine Cooling Symptom Diagnosis

  735

• Cooling System Components

  736

• Repair Instructions

  736

• Coolant Level Check

  737

• Cooling System Draining

  737

• Engine Cooling System Inspection and Cleaning

  737

• Cooling System Refilling

  738

• Cooling System Flushing

  739

• Cooling Water Pipe or Hose Removal and Installation

  739

• Thermostat Assembly Removal and Installation

  739

• Radiator Cooling Fan Motor On-Vehicle Inspection

  740

• Radiator Cooling Fan Assembly Removal and Installation

  742

• Radiator On-Vehicle Inspection and Cleaning

  742

• Radiator Removal and Installation

  742

• Water Pump Removal and Installation

  742

• Recommended Service Material

  743

• Special Tools and Equipment

  743

• Specifications

  743

• Tightening Torque Specifications

  743

• Water Pump Inspection

  743

• For Petrol Engine Model

  744

• Fuel Delivery System Description

  744

• Fuel System

  744

• Fuel System Description

  744

• General Description

  744

• Precautions

  744

• Precautions on Fuel System Service

  744

• Fuel Delivery System Diagram

  745

• Fuel Pump Description

  745

• Schematic and Routing Diagram

  745

• Diagnostic Information and Procedures

  746

• Fuel Pressure Inspection

  746

• Fuel Cut Operation Inspection

  747

• Fuel System Components

  748

• Repair Instructions

  748

• Fuel Hose Disconnecting and Reconnecting

  751

• Fuel Leakage Check Procedure

  753

• Fuel Lines On-Vehicle Inspection

  753

• Fuel Pipe Removal and Installation

  753

• Fuel Pressure Relief Procedure

  753

• Fuel Injector On-Vehicle Inspection

  754

• Fuel Injector Removal and Installation

  754

• Fuel Injector Inspection

  755

• Fuel Pressure Regulator Inspection

  757

• Fuel Pressure Regulator Removal and Installation

  757

• Fuel Filler Cap Inspection

  758

• Fuel Tank Inlet Valve Removal and Installation

  758

• Fuel Tank Inlet Valve Inspection

  759

• Fuel Tank Removal and Installation

  759

• Fuel Pump On-Vehicle Inspection

  761

• Fuel Tank Inspection

  761

• Fuel Tank Purging Procedure

  761

• Fuel Pump Assembly Removal and Installation

  762

• Fuel Pump Inspection

  763

• Main Fuel Level Sensor Removal and Installation

  763

• Sub Fuel Level Sensor Removal and Installation

  763

• Specifications

  764

• Sub Fuel Level Sensor Inspection

  764

• Tightening Torque Specifications

  764

• Recommended Service Material

  765

• Special Tool

  765

• Special Tools and Equipment

  765

• For Diesel Engine Model

  766

• Precautions

  766

• Precautions on Fuel System Service

  766

• Fuel System Description

  770

• General Description

  770

• Fuel System Components

  771

• Repair Instructions

  771

• Fuel Leakage Check Procedure

  772

• Fuel Pressure Relief Procedure

  772

• Air Bleeding of Fuel System

  773

• Fuel Filter and Fuel Heater Removal and Installation

  773

• Water Draining of Fuel Filter

  773

• Fuel Heater Inspection

  774

• Fuel Hose Disconnecting and Reconnecting

  775

• Fuel Lines Inspection

  777

• Fuel Pipe Removal and Installation

  777

• High Pressure Pipe Removal and Installation

  778

• Fuel Injector On-Vehicle Inspection

  781

• Fuel Injector Removal and Installation

  781

• Injection Pump Components

  783

• Injection Pump Removal and Installation

  784

• Fuel Flow Actuator Inspection (Type 2)

  787

• Fuel Flow Actuator Removal and Installation (Type 2)

  787

• Common Rail (High Pressure Fuel Injection Rail) Removal and Installation

  788

• Fuel Filler Cap Inspection

  789

• Fuel Rail Presser Sensor Inspection

  789

• Fuel Tank Removal and Installation

  789

• Fuel Tank Inlet Valve Removal and Installation

  791

• Fuel Tank Inspection

  791

• Fuel Tank Purging Procedure

  791

• Fuel Pump Assembly Removal and Installation

  792

• Fuel Tank Inlet Valve Inspection

  792

• Fuel Pump Inspection

  793

• Main Fuel Level Gauge Removal and Installation

  793

• Main Fuel Level Gauge Inspection

  794

• Sub Fuel Level Gauge Inspection

  794

• Sub Fuel Level Gauge Removal and Installation

  794

• Specifications

  795

• Tightening Torque Specifications

  795

• Recommended Service Material

  796

• Special Tool

  796

• Special Tools and Equipment

  796

• For Petrol Engine Model

  797

• General Description

  797

• Ignition System

  797

• Ignition System Construction

  797

• Ignition System Wiring Circuit Diagram

  798

• Schematic and Routing Diagram

  798

• Component Location

  800

• Ignition System Components Location

  800

• Diagnostic Information and Procedures

  801

• Ignition Spark Test

  801

• Ignition System Check

  801

• Ignition System Symptom Diagnosis

  801

• Reference Waveform of Ignition System

  801

• High-Tension Cord Inspection (for M16 Engine)

  804

• High-Tension Cord Removal and Installation (for M16 Engine)

  804

• Repair Instructions

  804

• Spark Plug Removal and Installation

  804

• Ignition Coil Assembly (Including Ignitor) Removal and Installation

  805

• Spark Plug Inspection

  805

• Ignition Coil Assembly (Including Ignitor) Inspection

  806

• Ignition Timing Inspection

  806

• Special Tools and Equipment

  808

• Specifications

  808

• Tightening Torque Specifications

  808

• Cranking Circuit Introduction

  809

• Cranking System Note

  809

• For Petrol Engine Model

  809

• General Description

  809

• Precautions

  809

• Starting Motor Circuit Description

  809

• Starting System

  809

• Cranking System Symptom Diagnosis

  810

• Diagnostic Information and Procedures

  810

• Starting Motor Performance Test

  811

• Repair Instructions

  813

• Starting Motor Dismounting and Remounting

  813

• Starting Motor Components

  814

• Starting Motor Inspection

  815

• Recommended Service Material

  818

• Special Tools and Equipment

  818

• Specifications

  818

• Starting Motor Specifications

  818

• Tightening Torque Specifications

  818

• Cranking Circuit Introduction

  819

• For Diesel Engine Model

  819

• General Description

  819

• Starting Motor Circuit Description

  819

• Cranking System Symptom Diagnosis

  820

• Diagnostic Information and Procedures

  820

• Starting Motor Performance Test

  821

• Repair Instructions

  822

• Starting Motor Components

  822

• Starting Motor Disassembly and Assembly

  823

• Starting Motor Dismounting and Remounting

  823

• Starting Motor Inspection

  825

• Specifications

  826

• Starting Motor Specifications

  826

• Tightening Torque Specifications

  826

• Battery Description

  827

• Charging System

  827

• For Petrol Engine Model

  827

• General Description

  827

• Generator Description

  828

• Battery Inspection

  829

• Diagnostic Information and Procedures

  829

• Generator Symptom Diagnosis

  830

• Generator Test (Undercharged Battery Check)

  830

• Generator Test (Overcharged Battery Check)

  831

• Jump Starting in Case of Emergency

  832

• Repair Instructions

  832

• Battery Dismounting and Remounting

  833

• Water Pump and Generator Drive Belt Removal and Installation (for M16 Engine)

  833

• Water Pump and Generator Drive Belt Tension Inspection and Adjustment (for M16 Engine)

  834

• Water Pump and Generator Drive Belt On-Vehicle Inspection (for J20 Engine)

  835

• Water Pump and Generator Drive Belt Removal and Installation (for J20 Engine)

  836

• Generator Dismounting and Remounting

  837

• Generator Components

  838

• Generator Inspection

  839

• Charging System Specifications

  842

• Specifications

  842

• Tightening Torque Specifications

  842

• Battery Description

  843

• For Diesel Engine Model

  843

• General Description

  843

• Generator Description

  844

• Battery Inspection

  845

• Diagnostic Information and Procedures

  845

• Generator Symptom Diagnosis

  846

• Generator Test (Undercharged Battery Check)

  846

• Generator Test (Overcharged Battery Check)

  847

• Battery Dismounting and Remounting

  848

• Jump Starting in Case of Emergency

  848

• Repair Instructions

  848

• Generator Components

  849

• Generator Disassembly and Assembly

  850

• Generator Dismounting and Remounting

  850

• Drive End Frame / Bearing Disassembly and Assembly

  852

• Generator Inspection

  852

• Accessory Drive Belt and Idler Pulley Removal and Installation

  854

• Accessory Drive Belt Inspection

  855

• Accessory Drive Belt Tensioner Removal and Installation

  855

• Charging System Specifications

  855

• Specifications

  855

• Special Tool

  856

• Special Tools and Equipment

  856

• Tightening Torque Specifications

  856

• Diagnostic Information and Procedures

  857

• Exhaust System

  857

• Exhaust System Check

  857

• Exhaust System Components

  857

• Exhaust System Description

  857

• For Petrol Engine Model

  857

• General Description

  857

• Repair Instructions

  857

• Exhaust Manifold Removal and Installation (for J20 Engine Model)

  860

• Exhaust Manifold Removal and Installation (for M16 Engine Model)

  860

• Exhaust Pipe and Muffler Removal and Installation

  861

• Specifications

  862

• Tightening Torque Specifications

  862

• Diagnostic Information and Procedures

  863

• Diesel Particurate Filter Description

  863

• Exhaust System Check

  863

• Exhaust System Description

  863

• For Diesel Engine Model

  863

• General Description

  863

• Exhaust System Components

  864

• Repair Instructions

  864

• Diesel Particulate Filter Removal and Installation

  865

Сузуки Гранд Витара (JT, Escudo) руководство по эксплуатации и техническому обслуживанию с бензиновыми двигателями: M16A 1.6 л (1586 см³) 106 л.с./78 кВт, J20A 2.0 л (1995 см³) 140 л.с./104 кВт, J24B 2.4 л (2393 см³) 166-169 л.с./122-124 кВт, N32A 3.2 л (3195 см³) 233 л.с./171 кВт; Инструкция пользователя автомобиль повышенной проходимости Suzuki Grand Vitara компактный кроссовер с кузовами пяти- и трехдверный универсал повышенной вместимости передне- и полноприводные модели второго (Vitara третьего) поколения выпуска с 2005 года



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Suzuki Grand Vitara видео замена воздушного фильтра и фильтра салона, передних и задних тормозных колодок (Сузуки Гранд Витара с 05)

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