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Contents
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Table of Contents
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Troubleshooting
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Bookmarks
Quick Links
This manual contains an introductory description on the SUZUKI LT-Z400 and procedures for its inspection/ser-
vice and overhaul of its main components.
Other information considered as generally known is not included.
Read the GENERAL INFORMATION section to familiarize yourself with the vehicle and its maintenance. Use this
section as well as other sections to use as a guide for proper inspection and service.
This manual will help you know the vehicle better so that you can assure your customers of fast and reliable ser-
vice.
* This manual has been prepared on the basis of the latest specifications at the time of publication. If modifi-
cations have been made since then, differences may exist between the content of this manual and the
actual vehicle.
* Illustrations in this manual are used to show the basic principles of operation and work procedures. They
may not represent the actual vehicle exactly in detail.
* This manual is written for persons who have enough knowledge, skills and tools, including special tools, for
servicing SUZUKI vehicles. If you do not have the proper knowledge and tools, ask your authorized
SUZUKI motorcycle dealer to help you.
WARNING
!
Inexperienced mechanics or mechanics without the proper tools and equipment may not be able to
properly perform the services described in this manual.
Improper repair may result in injury to the mechanic and may render the vehicle unsafe for the rider.
© COPYRIGHT SUZUKI MOTOR CORPORATION 2008
FOREWORD
99500-43080-03E
Chapters
Summary of Contents for Suzuki ltz 400
|
Detail Specifications: 984/984652-ltz_400.pdf file (11 Mar 2023) |
Accompanying Data:
Suzuki LT-Z400 Offroad Vehicle PDF Service Manual (Updated: Saturday 11th of March 2023 02:35:09 PM)
Rating: 4.9 (rated by 52 users)
Compatible devices: LT-A450XK7, LT160E, QuadRacer LT-R450, LT-A400, LT-A750XP/Z, kq750, kq750 2008, LT-A50.
Recommended Documentation:
Text Version of Service Manual
(Ocr-Read Summary of Contents, UPD: 11 March 2023)
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76, 1A-9 Engine General Information and Diagnosis: Engine lacks power (Defective engine internal/ electrical parts) Loss of tappet clearance. Adjust. Weakened valve springs. Replace. Valve timing out of adjustment. Adjust. Worn piston rings or cylinder. Replace. Poor seating of valves. Repair. Fouled spark plug. Clean or replace. Incorrect spark plug. Adjust or replace. Clogged fuel inje…
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346, Suzuki LT-Z400 3A-6 Drive Chain / Drive Train / Drive Shaft: 9) Loosen the rear axle housing bolts (6) and chain adjuster nut (7). 10) Disengage the drive chain (8) from the rear sprocket. 11) Draw out the rear sprocket assembly (9). 12) Remove the O-ring (10). 13) Remove the rear sprocket (11) from the sprocket flange (12). Installation Install the rear sprocket in the reverse order of remo…
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57, Service Data: 0C-4 Throttle body Electrical Unit: mm (in) Wattage Unit: W Brake + Wheel Unit: mm (in) Item Specification Bore size 36 mm (1.42 in) I.D. No. 33H0 Idle r/min 1 600 ± 100 r/min Idle air screw 1-5/8 turns back Throttle cable play 3 – 5 mm (0.12 – 0.20 in) Item Specification Note Spark plug Type NGK: CR7E DENSO: U22ESR-N Gap 0.7 – 0.8 (0.028 …
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210, 1D-65 Engine Mechanical: 09930–44520 Rotor holder )(Page 1D-44) / )(Page 1D-44) / )(Page 1D-51) / )(Page 1D-51) PartShark.com 877-999-5686
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466, 9A-4 Wiring Systems: 1 2 3 4 6 5 7 3 8 I933H1910904-01 1. Clamp : Bind the brake switch with the clamp. 5. Starter motor 2. Clamp : Bind the handlebar switch (L), starter cable and clutch lever position switch. with the clamp. 6. Wiring harness 3. Clamp 7. Clamp : Bind the wiring harness with the clamp. 4. Clamp : Bind the Battery (–) with the clamp. 8. Brake light switch PartShark.com 877-…
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197, Suzuki LT-Z400 Engine Mechanical: 1D-52 Gearshift / Gearshift cam plate • Apply a small quantity of thread lock to the gearshift arm stopper and tighten it to the specified torque. : Thread lock cement 99000–32110 (THREAD LOCK CEMENT SUPER 1322 or equivalent) Tightening torque Gearshift arm stopper (a): 19 N·m (1.9 kgf-m, 13.5 lb-ft) • Install the gearshift cam s…
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189, Engine Mechanical: 1D-44 4) Remove the gearshift pawls (7), pins (8), springs (9) and roller (10). 5) Remove the gearshift cam stopper plate bolt (11) and gearshift cam stopper plate (12). 6) Remove the gearshift cam stopper (13), washer and spring. 7) Remove the gearshift arm stopper (14). Balancer driven gear 1) Hold the generator rotor using the special tool, and then…
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334, 2D-1 Wheels and Tires: Suspension Wheels and Tires Precautions Precautions for Wheel and Tire B933H22400001 WARNING ! • Proper tire inflation pressure and loading are important factors to ensure riding safety. Overloading can lead not only to tire damage but also to loss of control. • Under-inflation makes it difficult to turn a corner smoothly and results in premature wear of tire…
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141, Engine Electrical Devices: 1C-4 TP Sensor Adjustment B933H21306008 Adjust the TP sensor in the following procedures: 1) Warm up the engine and check the idling speed. Refer to “Engine Idle Speed Inspection and Adjustment in Section 0B (Page 0B-10)”. 2) Turn the ignition switch OFF. 3) Disconnect the TP sensor coupler (1). Refer to “TP Sensor Removal and Installation (Page 1C-3)”. 4)…
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36, Suzuki LT-Z400 0B-10 Maintenance and Lubrication: Spark Arrester Cleaning B933H20206006 Spark arrester cleaning Every 6 months Clean the spark arrester in the following procedures: 1) Remove the spark arrester (1). 2) Clean the spark arrester (2) with a brush. 3) Install the spark arrester and tighten its bolts to the specified torque. Tightening torque Spark arrester mounting bolt: 13 N·m (1.3 …
Recommended Instructions:
1800MP, Itona C24, AIVIVA EXPERT, minilab, WMS20-H
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OWNER’S MANUALREAD THIS MANUAL CAREFULLY!It contains important safety information.wLIT-11626-19-59 1S3-28199-11This ATV should not be ridden by anyone under 16 years of age.YFM700RV 1S3-9-11 hyoshi 15/6/05 2:56 PM Page 1 …
RAPTOR 700 183
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5KM-28199-12LIT-11626-17-14READ THIS MANUAL CAREFULLY!It contains important safety information.This ATV should not be ridden by anyone under 16 years of age.WARNINGYFM660FSOWNER’S MANUALPRINTED IN JAPAN2003.04-7.1×1 CR(E)PRINTED ON RECYCLED PAPERYAMAHA MOTOR CO., LTD.EBU00438LOCATE AND READ OWNER’S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS.(For repla …
YFM660FS 191
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4XE-F8199-16LIT-11626-17-22READ THIS MANUAL CAREFULLY!It contains important safety information.This ATV should not be ridden by anyone under 16 years of age.WARNINGYFM250XSOWNER’S MANUALPRINTED IN USA2003.04-4.0×1 CR(E)PRINTED ON RECYCLED PAPERYAMAHA MOTOR CO., LTD.EBU00438LOCATE AND READ OWNER’S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS.(For replacement manual, call 1-800-532-15 …
YFM250XS 165
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LIT-19626-63-15JC2-F8199-70Printed in U.S.A2015-KCC4 STROKE PERSONALELECTRONIC FUELINJECTION GOLF CAR YDRAYDRA 4 STROKE EFI GOLF CAR !OWNER’S / OPERATOR’S MANUALMANUAL DE OPERACION DE YAMAHAMANUEL D’EXPLOITATION ET D’UTILISATIONBEHUTZER- / BET RIEBSAN LEITUNGREAD THIS MANUAL CAREFULLY!It contains important safety information.¡LEA ATENTAMENTE ESTE MANUA …
YDRA 176
Additional Information:
Popular Right Now:
Operating Impressions, Questions and Answers:
FOREWORD
This manual contains an introductory description on the SUZUKI LT-Z400 and procedures for its inspection/ser-
vice and overhaul of its main components.
Other information considered as generally known is not included.
Read the GENERAL INFORMATION section to familiarize yourself with the vehicle and its maintenance. Use this
section as well as other sections to use as a guide for proper inspection and service.
This manual will help you know the vehicle better so that you can assure your customers of fast and reliable ser-
vice.
© COPYRIGHT SUZUKI MOTOR CORPORATION 2008
* This manual has been prepared on the basis of the latest specifications at the time of publication. If modifi-
cations have been made since then, differences may exist between the content of this manual and the
actual vehicle.
* Illustrations in this manual are used to show the basic principles of operation and work procedures. They
may not represent the actual vehicle exactly in detail.
* This manual is written for persons who have enough knowledge, skills and tools, including special tools, for
servicing SUZUKI vehicles. If you do not have the proper knowledge and tools, ask your authorized
SUZUKI motorcycle dealer to help you.
WARNING
!
Inexperienced mechanics or mechanics without the proper tools and equipment may not be able to
properly perform the services described in this manual.
Improper repair may result in injury to the mechanic and may render the vehicle unsafe for the rider.
PartShark.com
877-999-5686
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COVERS ALL MODELS & ALL REPAIRS A-Z
This is a COMPLETE SERVICE REPIAR MANUAL for Suzuki Ltz400 Lt-z400 Quadsport. It is a complete manual similar to a factory shop manuals or CDROM manuals which are used in repair shops. Simple to complicated repairs can be completed effortlessly with the information provided.
Model and Years Covered: Suzuki Ltz400 Lt-z400 Quadsport
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With this Professional Quality highly detailed Service Repair Workshop Manual you will be able to work on your vehicle with the absolute best resources available, which will not only save you a lot of money in repair bills but will also help you to look after your vehicle.
With step by step instruction & highly detailed exploded pictures & diagrams to show you how to complete the required job correctly & efficiently. All repair procedures are covered.
Covers the entire vehicle from front to back, its the same type of Manual that is used by Professional Mechanics to service or repair your motorcycle. Below is an example of the topics this manual covers:
Covers:
* General Information
* Specifications
* Maintenance
* Gearbox & Clutch
* Engine Removal and Installation
* Engine Fuel System
* Engine Lubrication and Cooling
* Engine Combustion System
* Lubrication System
* Cylinder Head/Valves
* Alternator/Starter Clutch
* Crankcase/Piston/Cylinder
* Crankshaft/Transmission/Balancer
* Transmission System
* Front Wheel and Steering System
* Rear Wheel System
* Fenders and Exhaust Pipe
* Periodic checks & Adjustments
* Chassis
* Cooling system
* Fuel injection system
* Braking System
* Suspension
* Electrical System
* Body & Fixtures
* Frame/Body Panels/Exhaust System
* Wheels & Tyres
* Battery/Charging System
* Ignition System
* Electric Starter
* Lights/Meters/Switches
* Wiring Diagrams
* Technical Information & Specifications
* Troubleshooting
And MORE..
================
FORMAT: PDF
LANGUAGE: English
Downloadable:YES
COMPATIBLE: Win/MAC/Linux
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