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Technical Equipment FRIALEN
®
/FRIAFIT
®
Operating Instructions
FRIAMAT
®
Fusion Units
37
Related Manuals for FRIATEC FRIAMAT
Summary of Contents for FRIATEC FRIAMAT
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Page 1
Technical Equipment FRIALEN ® /FRIAFIT ® Operating Instructions FRIAMAT ® Fusion Units… -
Page 2: Table Of Contents
Contents Page 1. SAFETY 1.1 Dangers 1.2 Safety hints and tips 1.3 Use in accordance with the requirements 1.4 Sources of Danger 1.5 Permitted users 1.6 Dangers from electrical power 1.7 Emissions 1.8 Safety precautions on site 1.9 Signal equipment 1.10 Emergencies 2.
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5. AUXILIARY FUNCTION (ONLY FOR DOCUMENTATION UNITS) 5.1 Documentation 5.1.1 Switching on 5.1.2 Switching off 5.2 Operator’s Pass 5.3 Commission Numbers 5.3.1 Specifying and saving a commission number 5.3.2 Selecting saved commission numbers 5.3.3 Deleting saved commission numbers 5.3.4 Altering currently set (activated) commission numbers 5.3.5 Deactivating commission numbers 5.4 Info-text 5.5 Fusion Report… -
Page 4: Safety
— the health of the operator, ® — your FRIAMAT model or other property of the user, ® — the efficient operation of your FRIAMAT model All personnel who are in any way involved with the commissioning, operation, ® maintenance or repair of the FRIAMAT…
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Page 5: Use In Accordance With The Requirements
IMPORTANT ! Any other usage does not comply with the requirements ! FRIATEC AG accepts no liability for use which does not comply with the requirements: — Modifications or alterations are not permitted for safety reasons ®…
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Page 6: Sources Of Danger
— Pull out the power supply plug before all care and maintenance work ! — Only have servicing, maintenance and repairs carried out by authorised service centres ® — Only connect the fusion units of the FRIAMAT Family to the supply voltage stated on the rating plate WARNING !
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Page 7: Emissions
Emissions ® The (equivalent) continuous noise level from all fusion units of the FRIAMAT Family is below 70 dB(A). When working in a quiet environment the effect of the signal tone on the “Loud” setting is very loud. For this reason the signal…
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Page 8: Safety Precautions On Site
Safety precautions on site ® IMPORTANT ! All the fusion units of the FRIAMAT Family are splash proofed. They must not be, however, dipped in water. Signal equipment ® The fusion units of the FRIAMAT Family confirm certain operating processes with an acoustic signal tone (1, 2, 5 tones or a continuous tone).
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Page 9: Technical Data / Transport / Commissioning
18 kg 18 kg ® The FRIAMAT L / LE is only suitable for domestic connections and distribution pipes up to d110, plus saddle components of all sizes ** : When fusing fittings from other manufacturers always take heed of the details given on the…
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Page 10: Transport / Storage / Despatch
(temporary) storage in the transport box. Storage temperature — 20 °C to + 70 °C ® WARNING ! Do not damage the front face of your FRIAMAT model ! Always despatch in the transport box. Setting up / connection ®…
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Page 11: Basic Settings
Basic Settings Explanation of the function buttons ® The fusion units of the FRIAMAT Family have 6 function buttons. Please take note of the diagram below and the basic explanation of the buttons, START INFO STOP MENU START: The START button is green in colour. It is used to start a fusion process, to confirm messages and to call up / select menu functions.
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Page 12: Date And Time
2. Reading in the TIMER bar code “FRIAMAT” and the designation of your model will appear in the top line of the display, whilst the date and time will appear in the bottom line. The first character (Day) will flash.
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Page 13: Setting The Language
Signal volume continue Signal volume loud quiet Setting the language Go into the main menu by pressing the MENU button. Now press the MENU button as many times as it takes for the “ Language ” setting menu to appear in the display (Meaning of the star : See IMPORTANT note in this section).
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Page 14: Operation
Family : Each fitting is assigned a sticker with a bar code. This contains the information to ensure that fusion is carried out properly. The ® computerised command system of your FRIAMAT model: — is completely automatic in regulating and checking the metering of the electrical power — determines the fusion time depending on the ambient temperature.
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Page 15: Reading In The Bar Code
Always protect the plug from contamination. If there is a deposit which cannot be completely removed, the fusion plugs must be replaced. — Prepare the fitting and pipes for fusion in accordance with the assembly instructions — Ensure that the contact pins on the fitting are accessible for connection of the fusion plugs — Connect up the power supply (mains or generator) — If using a generator start it up first and allow to warm up for 30 seconds…
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Page 16: Starting The Fusion Process
Starting the fusion process IMPORTANT ! If there is a malfunction in the fusion process hot molten PE can be expelled in rare cases. Keep at a safe distance of at least 1 m from the fusion point during the fusion process ! Do not connect any other equipment during the fusion process ! The fusion process can be broken off at any time by pressing the STOP button.
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Page 17: Display Voltage And Frequency
You can ignore this warning note by pressing the STOP button and carry on working but there is a risk that ® you will damage the electronics of your FRIAMAT model. If the input voltage range is under 150 volts or above 320 volts the actual voltage and frequency will likewise appear on the display.
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Page 18: Auxiliary Function (Only For Documentation Units)
Auxiliary function (only for documentation units) Documentation Your FRIAMAT ® model is supplied with the documentation deactivated (switched off). The “Documentation” function is used to save the technical fusion parameters. These can in each case be assigned to a commission number and/or to an operator pass.
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Page 19: Operator’s Pass
The operator pass can be ordered from FRIATEC. When a user code has been read in for the first time all fusions which are then carried out will be saved under the code for this operator ®…
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Page 20: Commission Numbers
In both cases (manual or automatic blocking) the note “Read in Operator” will ® appear in the display. Your FRIAMAT model can be cleared for use by reading in an operator pass Commission Numbers For simple administration of up to 20 different commission numbers your ®…
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Page 21: Selecting Saved Commission Numbers
5.3.2 Selecting saved commission numbers As described in Section 5.3.1, go into the “Change/Specify commission nos.” setting menu. By pressing the STOP button you will go into the commission no. specification menu. If you press the INFO / MENU button the stored commission nos. will be displayed.
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Page 22: Altering Currently Set (Activated) Commission Numbers
12 Dossenheimer Way 5.3.5 Deactivating Commission Nos. The “Commission No” option will be deactivated by reading in the COMMISSION OFF CODE (see plastic card in the accessories pouch). FRIAMAT ➔ Code Info-text With the documentation switched on there is a facility to assign an individual additional text (2×16 characters) to each individual fusion process in the report.
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Page 23: Fusion Report
FRIA MON 63 mm START Infotext Kuntz Generator Type 4500 xs IMPORTANT ! The additional text has to be newly entered for each fusion as otherwise no text will appear in the report. If the START button is pressed directly after reading in the fitting bar code no additional text will be appended to the fusion.
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Page 24: Printing Out And Deleting Individual Commission Numbers
IMPORTANT ! If the START button is pressed the data will be irretrievably deleted ! If the STOP button is pressed the data will not be deleted ! Print None Selection Print None Selection Delete Are you sure ? 5.5.2 Printing out and deleting individual commission numbers Go into the “Print”…
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Page 25: Deleting Data Without Printing Out The Logs
(see list of all authorised Service Stations in section 8.2.). Include all connection adapters for checking at the maintenance intervals. Warranty ® The warranty period for the fusion units of the FRIAMAT Family is 24 months ® provided that your FRIAMAT model undergoes a paid service within the first 14 months.
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Page 26: Checking The Reader Wand
“TEST CODE” will appear in the display for 4 seconds. Taking out of service ® IMPORTANT ! The fusion units of the FRIAMAT Family contain various components which make it necessary to ensure that it is ®…
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Page 27: Overheating
Overheating If used continuously for long periods your FRIAMAT ® model could overheat. To avoid damage to the unit a temperature monitor has been fitted, and on ® the basis of this your FRIAMAT model will calculate, before the fusion process, whether the temperature rise anticipated due to the fusion process is acceptable.
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Page 28: Fault Messages / Warning Messages
Fault messages / Warning messages ® If irregularities occur during the fusion process then your FRIAMAT model will show suitable fault messages in the display Fault messages No. Text in display Meaning / causes Remedy 2 Temperature Ambient temperature If necessary set up a tent…
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Page 29
14 — 15 Power rating Power consumption of exceeded the fitting exceeds the ® rating of the FRIAMAT An example of what is shown on the display: Fault 3 INFO ? Resistance outside tolerance By pressing the INFO button you will get information on the fault in plain… -
Page 30: Appendix
More warning messages : Text in display Instruction / Remedy Let the unit cool down Protective function which prevents overheating of the equipment. Switch off the unit and allow it to cool down until the warning message is no longer displayed after switching on.
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Page 31: Authorised Service Centres World-Wide
Authorised Service Centres world-wide FRIATEC AG Niederlassung Mannheim Steinzeugstraße D-68229 Mannheim Tel.: 0621 / 486-1533 Fax: 0621 / 486-2030 FRIATEC AG Bohnenschäfer Niederlassung Wittenberg Westberger Weg 86a Waldstraße D-59065 Hamm D-06886 Wittenberg Tel.: 0 23 81 / 6 42 43 Tel.:0 34 91 / 61 53 22…
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Page 32
Tel.: 00 39 2 98 50 90 34 Fax: 00 42 96 54 21 590 Fax: 00 39 2 98 85 90 33 FRIATEC Incorporated FRIATEC Plasmec Pty. Ltd. 426 Fairforest Way 24 Appel Road Greenville, SC 29609/USA Kramerville, Sandton Tel.: 18 64 28 68 800… -
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IPS Pty. Ltd. ETA Plus Ltd. Locked Bag 106 49 Cottle Park Drive AUS-Kingsgrove NSW 2208 NZ-Lower Hutt Tel.: 00 61 25 54 39 77 Tel.: 00 64 58 90 145 Fax: 00 61 25 02 25 61 Fax: 00 64 58 90 146 Jar Tai Trading Ltd. -
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Fax: 00 41 / 5 26 81 18 87 United Kingdom Tel.: 00 44 17 27 82 66 93 Fax: 00 44 17 27 82 27 31 FRIATEC Rheinhütte do Brasil Av. Manoel Inácio Peixoto 2150 BRA-36770 Cataguases MG Tel.: 00 55 32 69 46 207… -
Page 36
Technical Equipment FRIALEN ® /FRIAFIT ® FRIATEC Aktiengesellschaft Technical Plastics Division P.O.B. 7102 61 · D-68222 Mannheim Phone (06 21) 486-0 Fax (06 21) 479196 Internet: http://www.friatec.de e-mail: info-frialen@friatec.de A member of GLYNWED Pipesystems…
Электромуфтовый сварочный аппарат FRIAMAT Basic Print
Электромуфтовый аппарат для сварки пластиковых труб Friamat Basic PrintПроизводитель: Friatec (Германия) Скачать инструкцию Цена: 119 000 руб. с НДС Читать подробнее |
Электромуфтовый сварочный аппарат FRIAMAT prime eco
Электромуфтовый аппарат для сварки пластиковых труб Friamat Prime EcoПроизводитель: Friatec (Германия) Скачать инструкцию Цена: 135 000 руб. с НДС Читать подробнее |
Электромуфтовый сварочный аппарат FRIAMAT Basic
Электромуфтовый аппарат для сварки пластиковых труб Friamat BasicПроизводитель: Friatec (Германия) Скачать инструкцию Цена: 125 000 руб. с НДС Читать подробнее |
Электромуфтовый сварочный аппарат FRIAMAT prime
Электромуфтовый аппарат для сварки пластиковых труб Friamat PrimeПроизводитель: Friatec (Германия) Скачать инструкцию Цена: 227 000 руб. с НДС Читать подробнее |
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Operating instruction
FRIAMAT basic 7th generation
Related Manuals for Aliaxis FRIATEC FRIAMAT basic 7th generation
Summary of Contents for Aliaxis FRIATEC FRIAMAT basic 7th generation
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Page 1
Operating instruction FRIAMAT basic 7th generation… -
Page 2: Table Of Contents
Contents Page 1. Preliminary remarks Safety instructions and hints Intended use 2. Safety Functional reliability The operator’s obligations Sources of danger Mains operation Generator operation Extension cable Opening the device Safety measures at the installation site Emergency 3. Basic information Layout/parts Function keys explained Display…
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Contents Page 4. First use Activating and registering the device 5. “Fusion” sequence Siting, connection, and startup Reading in the barcode Starting the fusion procedure 6. FRIAMAT basic Basic settings Info Emergency Input Update 7. Warranty / maintenance / disposal Warranty / FRIAMAT GarantiePLUS Yearly maintenance and care Disposal… -
Page 4: Preliminary Remarks
Preliminary remarks Safety instructions and hints In these operating instructions, the following symbols with warnings are used: Symbol Meaning Danger to persons. WARNING! Failing to observe this can cause death or serious injury. Danger to persons. Failing to observe this can cause low to medium severity CAUTION injuries.
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Page 5: Safety
Safety Functional reliability FRIAMAT fusion units are state of the art, built in accordance with the require- ments under ISO 12176-2 and the acknowledged safety standards and fitted with the required safety devices. Prior to delivery, FRIAMAT fusion units are tested for correct and safe functio- ning.
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Page 6: Sources Of Danger
• Before all care and maintenance work, pull out the plug connecting the equipment. • Maintenance and repair work must be performed by authorised Aliaxis Deutschland service stations only. • Supply FRIAMAT fusion units only with the operating voltage specified on the ratings plate.
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Page 7: Generator Operation
Generator operation NOTICE Only those generators must be used that have been designed for industrial use on building sites. The operating instructions for the generator must be observed! The use of generators must comply with DVGW work sheet GW308, VDE 0100 Part 728, and the specifications and guidelines applying in the country of use.
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Page 8: Extension Cable
• Never open the FRIAMAT fusion unit when it is supplied with operating voltage! • FRIAMAT fusion units may be opened only by specialised personnel from an authorised Aliaxis Deutschland service station! Safety measures at the installation site The connecting and fusion cables must be protected against sharp edges.
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Page 9: Basic Information
Basic information Layout/parts 1 Main switch 2 Fusion cable with reader wand or barcode scanner 3 Front foil with display and function keys 4 Service interfae (USB) with protective cap 5 Ventilation slots (air outlet) 6 Adapter bag 7 Power cable 8 Ventilation slots (air intake)
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Page 10: Function Keys Explained
Function keys explained 1 Function keys The three blue function keys let you access the function key symbols shown on the display. 2 Direction keys The direction keys (left/right/up/down) let you move the cursor through the menu structure. The selection is confirmed with OK or one of the function keys. 3 START key The START key is used to start a fusion procedure.
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Page 11: Display
Display 1 Function status symbols Symbols appear representing the functions that can be activated at this time. See also Section 3.5. Also shown is the next due maintenance (see also Section 7.2). 2 View ambient details Key ambient details are shown (date, time, ambient temperature, voltage, and frequency).
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Page 12: Function Key Symbols Explained
Function key symbols explained Symbol Designation Description Menu key This opens the main menu. This lets you input a barcode manually, Input / e.g. when it cannot be read. This opens a emergency input key virtual keypad. Depending on the context: OK, Confirm, Confirm key Apply, Save, Select (a menu item).
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Page 13: Reader Wand
Reader wand To read in fusion barcodes and traceability barcodes, place the reader wand under a slight angle (like a pencil) in front of the barcode on the fitting. Now move the reader wand quickly over the whole label and a little beyond. Bar- codes can be read in from right to left or vice versa.
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Page 14: Temperature Probe
3.10 Temperature probe FRIAMAT fusion units can be used only on electrofusion fittings bearing a barcode. When this is read in, the microprocessor controlled FRIAMAT fusion unit regulates and monitors the supplied energy fully automatically and defines the fusion time as a function of the ambient temperature. This ambient tempe- rature is continuously measured by the temperature probe on the fusion cable.
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Page 15: Signalling Devices
barcode reads. Performing two to nine fusion phases is termed multiphase fusions. This means that up to nine fusions can be performed immediately in succession on the one fitting / component. When this 2D barcode standard with multiphase fusions is applied, the FRIAMAT preCHECK function is deactivated.
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Page 16: Technical Details
3.14 Technical details Technical details * FRIAMAT basic Input voltage range AC 190 V – 250 V Frequency range 44 Hz…66 Hz Input current AC 16 A max. Power 3,5 kW Generator rated output for fittings d 20 – d 160 ~ AC 2,4 kW d 180 –…
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Page 17: Automatic Activation Of Maintenance Interval
3.15 Automatic activation of maintenance interval The maintenance interval stored in the FRIAMAT fusion unit (default: 12 months, see also Section 7.2) is not activated automatically until after the first fusion. INFORMATION The leading maintenance date is always shown on the display and may differ from the details on the service label attached to the FRIAMAT fusion unit! 3.16 Transport/storage/dispatch…
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Page 18: First Use
Any personal email address entered in the FRIAMAT fusion unit’s activation dialogue will be stored and used by Aliaxis Deutschland as a fast, simple means to inform this email address’s owner of the availability of new software updates and new…
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“General terms and conditions” found in the footer at www.aliaxis.de/en… -
Page 20: Fusion» Sequence
“Fusion” sequence Siting, connection, and startup Before every use, you should check that the FRIAMAT fusion unit is not dama- ged and operates properly within the specifications. All parts must be correctly installed and all conditions fulfilled. Only then can the device operate properly. The FRIAMAT fusion unit can be sited and operated out of doors when it is protected against rain and moisture.
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Page 21: Reading In The Barcode
CAUTION Only original FRIATEC fusion plugs (art. no. 624529) may be used! 9. Connect the fusion plugs to the contact pins on the fitting. 10. The fusion plugs must be attached completely to the fitting’s pins, i.e. over their whole internal contact length. Reading in the barcode 1.
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Page 22
NOTICE Do not connect any other consumers during fusion! You can stop the fusion procedure at any time by pressing the STOP key. Fusion can be resumed after the fusion joint has cooled completely (and all causes of the fault have been eliminated). Observe here the processing instructions from the fitting manufacturer. -
Page 23: Friamat Basic
FRIAMAT basic Basic settings The function key in the main menu opens the submenu “Basic settings”. Here you can edit the device settings. DATE and Time * SYSTEM LANGUAGE * VOLUME UPDATE DEFAULT SETTINGS 1. Press the (Menu) function key. This opens the main menu. 2.
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Page 24: Emergency Input
FRIAMAT fusion unit. After registering the FRIAMAT fusion unit in the module “FRIAMAT Software Update”, the user will receive from Aliaxis Deutschland and its affiliates for the registered FRIAMAT prime fusion units emailed update notifications and further specific device details and new features sent to the address assigned to the user’s account in the customer portal.
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Page 25
The use of the module “FRIAMAT Software Update” in the customer portal is subject to the special conditions of use in addition to the general conditions of use pertaining to the customer portal of Aliaxis Deutschland GmbH, Steinzeug- strasse 50, 68229 Mannheim, Germany, and to the services provided to users (current wording under the section “General terms and conditions”… -
Page 26: Warranty / Maintenance / Disposal
This maintenance can be performed at Aliaxis Deutschland GmbH or one of its authorised service stations (see Section 9.1). Also all connection adapters must be submitted for tests on the maintenance…
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Page 27: Disposal
FRIAMAT fusion units fall under this European Directive and can be submitted for disposal to Aliaxis Deutschland GmbH or one of its authorised service stations. Further regulations, standards, and directives applying in the country of use…
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Page 28: Error Messages / Warnings / Info
Error messages / warnings / info Irregularities during fusion cause error messages or warnings to appear on the display of the FRIAMAT fusion unit. INFORMATION On the FRIAMAT basic, press the function key to view the displayed error message in plain text! INFORMATION Should the FRIAMAT fusion unit output an error message or warning that is not listed in the following and that cannot be explained or remedied despite…
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Page 29
Power too low Fitting’s power input is too Contact the low. The FRIAMAT cannot Aliaxis Deutschland provide such a low power. service hotline: +49 (0) 621 — 486 1533 Power exceeded The fitting’s power input… -
Page 30
Voltage … V; Adjust generator, and acknowledge at STOP key. frequency … Hz Maintenance Have the device serviced by Aliaxis Deutschland GmbH or an authorised service station. date exceeded FRIAMAT When the 2D barcode complying with ISO 12176-5 (Draft) is… -
Page 31: Annex
The date of the last revision is specified on every page. The latest operating instructions can be viewed on the internet at www.aliaxis.de/en. The download section can be accessed via the navigation bar. This provides our updated operating instructions in the form of PDF…
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Aliaxis Deutschland GmbH Aliaxis Deutschland GmbH Infrastruktur Infrastructure Steinzeugstraße 50 Steinzeugstraße 50 68229 Mannheim 68229 Mannheim, Germany Tel + 49 621 486-2828 T + 49 621 486-2238 Fax + 49 621 486-1598 info.de@aliaxis.com info.de@aliaxis.com www.aliaxis.de www.aliaxis.de…