Руководство на английском языке по эксплуатации снегохода Ski-Doo Alpine 1976 года выпуска.
- Год издания: 1975
- Страниц: 32
- Формат: PDF
- Размер: 1,7 Mb
Руководство на английском языке по эксплуатации снегохода Ski-Doo Citation 3500/4500/SS 1982 года выпуска.
- Год издания: 1981
- Страниц: 50
- Формат: PDF
- Размер: 1,1 Mb
Руководство на английском языке по эксплуатации снегоходов Ski-Doo серии CK3 2000 года выпуска.
- Год издания: 1999
- Страниц: 123
- Формат: PDF
- Размер: 12,4 Mb
Руководство на английском языке по эксплуатации снегохода Ski-Doo Elan 1972 года выпуска.
- Год издания: —
- Страниц: 38
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- Размер: 2,8 Mb
Руководство на английском языке по эксплуатации снегохода Ski-Doo Elan 1990 года выпуска.
- Год издания: —
- Страниц: 46
- Формат: PDF
- Размер: 1,7 Mb
Руководство на английском языке по эксплуатации снегохода Ski-Doo Everest 1982 года выпуска.
- Год издания: 1975
- Страниц: 50
- Формат: PDF
- Размер: 1,2 Mb
Сборник руководств по эксплуатации и техническому обслуживанию снегоходов Ski-Doo Expedition/Expedition LE/Expedition SE 2007-2014 годов выпуска.
- Год издания: —
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- Формат: PDF
- Размер: 69,9 Mb
Руководство по эксплуатации и техническому обслуживанию снегохода Ski-Doo MXZ X-RS 2000 года выпуска.
- Год издания: 1999
- Страниц: 108
- Формат: PDF
- Размер: 5,3 Mb
Руководство на английском языке по эксплуатации снегохода Ski-Doo Nordic 1972 года выпуска.
- Год издания: —
- Страниц: 38
- Формат: PDF
- Размер: 2,4 Mb
Руководство на английском языке по техническому обслуживанию и ремонту снегоходов Ski-Doo серии REV 2005 года выпуска.
- Год издания: 2004
- Страниц: 1429
- Формат: PDF
- Размер: 116,0 Mb
Сборник руководств по эксплуатации и техническому обслуживанию снегоходов Ski-Doo REV-XM/XS/XP/XR 2010-2014 годов выпуска.
- Год издания: 2009-2013
- Страниц: —
- Формат: PDF
- Размер: 170,5 Mb
Руководство на английском языке по эксплуатации снегоходов Ski-Doo Scandic/Tundra R 2002 года выпуска.
- Год издания: 2001
- Страниц: 119
- Формат: PDF
- Размер: 8,1 Mb
Сборник руководств по эксплуатации и техническому обслуживанию снегоходов Ski-Doo Scandic/Scandic 550F WT/SWT 2007-2014 годов выпуска.
- Год издания: 2006-2013
- Страниц: —
- Формат: PDF
- Размер: 94,1 Mb
Сборник руководств по эксплуатации и техническому обслуживанию снегоходов Ski-Doo Tundra 2010-2014 годов выпуска.
- Год издания: 2009-2013
- Страниц: —
- Формат: PDF
- Размер: 50,7 Mb
Сборник руководств на английском языке по эксплуатации, техническому обслуживанию и ремонту снегоходов Ski-Doo 1997 года выпуска.
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- Размер: 227,1 Mb
Руководство на английском языке по техническому обслуживанию и ремонту снегоходов Ski-Doo 2007 года выпуска.
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- Страниц: 755
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Сборник руководств на английском языке по эксплуатации, техническому обслуживанию и ремонту снегоходов Ski-Doo 2000 года выпуска.
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Сборник руководств на английском языке по эксплуатации, техническому обслуживанию и ремонту снегоходов Ski-Doo 2001 года выпуска.
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Сборник руководств на английском языке по эксплуатации, техническому обслуживанию и ремонту снегоходов Ski-Doo 2002 года выпуска.
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Manuals and User Guides for Ski-Doo Scandic SWT V800. We have 1 Ski-Doo Scandic SWT V800 manual available for free PDF download: Operator’s Manual
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- Operator’s manual
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Contents
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Table of Contents
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Troubleshooting
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2016
Expedition
TM
Series
Read this guide thoroughly. It contains important
safety information.
Minimum recommended operator’s age: 16 years old.
Keep this Operator’s Guide in the vehicle.
6 1 9
9 0 0
6 7 0
Original Instructions
Original Instructions
Related Manuals for Ski-Doo Expedition Series
Summary of Contents for Ski-Doo Expedition Series
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Page 1
2016 Expedition Series Read this guide thoroughly. It contains important safety information. Minimum recommended operator’s age: 16 years old. Keep this Operator’s Guide in the vehicle. 6 1 9 9 0 0 6 7 0 Original Instructions Original Instructions… -
Page 2
In USA, products are distributed by BRP US Inc. In Canada, products are distributed by Bombardier Recreational Products Inc. The following are trademarks of Bombardier Recreational Products Inc. or its sub- sidiaries. REV-XU™ D.E.S.S.™ HPG™ Ski-Doo ® ® E-TEC EXPEDITION™ REV-XP™ ROTAX TRA™… -
Page 3: Foreword
Bombardier Recreational Products injured or killed, read the following sec- Inc. (BRP) warranty and a network of tions before you operate the vehicle: authorized Ski-Doo snowmobile deal- SAFETY INFORMATION – ers ready to provide the parts, service VEHICLE INFORMATION –…
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Page 4: Safety Messages
FOREWORD Safety Messages ucts previously manufactured. Due to late changes, some differences be- The types of safety messages, what tween the manufactured product and they look like and how they are used in the descriptions and/or specifications this guide are explained as follows: in this guide may occur.
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Page 5: Table Of Contents
TABLE OF CONTENTS FOREWORD …………….1 Know Before you Go .
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Page 6
TABLE OF CONTENTS CONTROLS, INSTRUMENTS AND EQUIPMENT (cont’d) 7) Multifunction Switch …………41
Gearshift Lever . -
Page 7
TABLE OF CONTENTS TUNE YOUR RIDE …………..78 Rear Suspension Adjustments (SC-5U) . -
Page 8
STATES (CIS) AREAS AND TURKEY: 2016 SKI-DOO ® SNOWMOBILES ……161 CUSTOMER INFORMATION PRIVACY INFORMATION . -
Page 9: Safety Information
SAFETY INFORMATION ________ ________ SAFETY INFORMATION…
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Page 10: General Precautions
Even if you try to ventilate engine exhaust with fans or open windows See your authorized Ski-Doo dealer for and doors, carbon monoxide can available accessories for your vehicle. rapidly reach dangerous levels.
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Page 11: Special Safety Messages
SPECIAL SAFETY MESSAGES SEVERE INJURY OR DEATH can result if you do not follow these instructions: – Always make a pre-ride inspection BEFORE you start the engine. – Throttle mechanism should be checked for free movement and return to idle po- sition before starting engine.
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Page 12
SPECIAL SAFETY MESSAGES – Speeding can be fatal. In many cases, you cannot react or respond quickly enough to the unexpected. Always ride at a speed which is suitable to the trail, weather conditions and your own ability. Know your local rules. Speed limit may be in effect and meant to be observed. -
Page 13
– You may stud the track on this vehicle model. However, you MUST only use the BRP approved type stud for use on Ski-Doo snowmobiles. DO NOT EVER use conventional studs, the track thickness is thinner compared to some other tracks. -
Page 14: Active Technologies (Itc) (900 Ace And 1200 4-Tec)
Learning Key Modes operation of its system within set pa- The Ski-Doo learning key limits the rameters. torque and speed of the snowmobile It is extremely important for opera-…
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Page 15: Riding The Vehicle
5. All storage compartments must be mobile. Each visit to your authorized properly latched and they must not Ski-Doo dealer is a great opportunity contain any heavy or breakable ob- for your dealer to verifiy if your snow- jects. Hood and side panels must mobile is included in any safey cam- be also properly latched.
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Page 16
RIDING THE VEHICLE NOTE: You may need to detach tether 3. Release parking brake. cord your clothes to check lights. In WARM UP 4. Refer to the section and such a case, attach cord as soon as you follow instructions. get back at the controls of the snow- mobile. -
Page 17: How To Ride
RIDING THE VEHICLE How to Ride First aid kit Provided tool kit Mobile phone Knife Riding Gear Proper snowmobile clothing should Spare spark plugs Flashlight be worn. It should be comfortable Friction tape Trail map and not too tight. Always check the weather forecast before going on a Spare drive belt Snack…
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Page 18: Carrying A Passenger
RIDING THE VEHICLE Standing Place both feet on the running boards. Knees should be flexed to absorb the shock from surface bumps. This is an effective position to see better and to shift weight as conditions dictate. Avoid abrupt stop. mmo2008-003-001 Posting A semi-sitting position with the body…
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Page 19: Terrain/Riding Variations
RIDING THE VEHICLE Even when passengers are allowed, Riding with passengers on board is dif- you must make sure that the persons ferent than riding alone. The operator who would like to become passengers has the benefit of knowing what will are physically fit for snowmobiling.
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Page 20
RIDING THE VEHICLE for the unexpected. Observe all trail Frozen Water signs. Do not zigzag from one side of Traveling frozen lakes and rivers can be the trail to the other. fatal. Avoid waterways. If you are in an unfamiliar area, ask the local author- Ungroomed Trail ities or residents about the ice condi- tion, inlets, outlets, springs, fast mov-… -
Page 21
RIDING THE VEHICLE A direct climb could present problems. New snow, animals, people, wind Choose the standing position, acceler- and snowmobiles can all trigger ate before you start the climb and then an avalanche. Avoid high marking reduce throttle pressure to prevent or traversing steep terrain when track slippage. -
Page 22
RIDING THE VEHICLE Keep a safe distance behind other roads, and into chains and wires used snowmobilers to improve visibility and as road closures. Slow speeds are a reaction time. must. Unfamiliar Territory Obstacles and Jumping Unplanned jumps of snowdrifts, snow- Whenever you enter an area that is new to you, drive with extreme cau- plow ridges, culverts or indistinguish-… -
Page 23
RIDING THE VEHICLE tablished trails and never operate in unfamiliar territory. Avoid rivers and lakes. Guy wires, barbed wire fences, cabled road entrances and other ob- jects such as tree limbs are difficult to see at night. Never drive alone. Al- ways carry a flashlight. -
Page 24: Environment
RIDING THE VEHICLE Trails and Signs In essence, the greatest threat to our sport, is all around us. Which leaves Trail signs are used to control, direct or us with one logical choice. When we regulate the use of snowmobiles on snowmobile, we must always ride re- trails.
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Page 25
Remember, whether you’re driving a high perfor- there is a link between protecting your mance Ski-Doo, a sporty MX Z snow- environment and your own safety. mobile or any other make or model, show you know what you’re doing. -
Page 26: Traction Enhancing Products
WARNING Use only the BRP approved type WARNING stud for these Ski-Doo snowmo- If the front and rear of the snow- biles. DO NOT EVER use conven- mobile are out of balance due to an tional studs as the track thickness…
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Page 27: Acceleration
TRACTION ENHANCING PRODUCTS Acceleration Using studs on the track will allow your sled to accelerate better on packed snow and ice but will have no notice- able effect on soft snow. This can cause sudden variations in traction under certain conditions. WARNING A33A31A To prevent surprises that could…
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Page 28: Important Safety Rules
TRACTION ENHANCING PRODUCTS Important Safety Rules WARNING If tunnel protectors are excessively WARNING worn or not installed, the gas tank could be punctured, causing a fire. To prevent serious injury to indi- viduals near the snowmobile: – NEVER stand behind or near a NOTICE Ask your dealer for the moving track.
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Page 29: Inspection Of A Studded Track
TRACTION ENHANCING PRODUCTS – Tears in the track (particularly WARNING around traction holes on studded – See authorized Ski-Doo tracks) dealer for current specific stud- – Lugs that are broken or torn off, ex- ding availability and applica- posing portions of rods tions.
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Page 30: Important On-Product Labels
The following labels are on your ve- hicle and they should be considered permanent parts of the vehicle. If missing or damaged, the decals can be replaced free of charge. See an au- thorized Ski-Doo dealer. _______ ________ SAFETY INFORMATION…
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Page 31
IMPORTANT ON-PRODUCT LABELS mmo2009-004-006_b mmo2009-004-001_e mmo2013-008-002_a ________ ________ SAFETY INFORMATION… -
Page 32
IMPORTANT ON-PRODUCT LABELS This vehicle is designed for one (1) • Read and understand all safety labels, operator and as many passengers as there operator’s guide and watch your safety DVD are seats with straps or handgrips installed on the vehicle conforming to SSCC before operation. -
Page 33
IMPORTANT ON-PRODUCT LABELS WARNING AVERTISSEMENT 516003926 LABEL 5 mmo2006-003-007_a LABEL 10 — EUROPEAN MODELS 516004961 LABEL 6 516005111 TYPICAL — LABEL 11 516004960 LABEL 7 516005110 TYPICAL — LABEL 12 ENGINE OIL AND CERTAIN COMPOMENTS IN THE ENGINE COMPARTMENT MAY BE HOT. DIRECT CONTACT MAY RESULT IN SKIN BURN. CHECKING ENGINE OIL LEVEL Make sure engine is at operating temperature. -
Page 34: Compliance Labels
IMPORTANT ON-PRODUCT LABELS Compliance Labels Always electrically EPA Compliance Label disconnect both fuel injectors prior to testing for EMISSION CONTROL INFORMATION ignition spark. THIS VEHICLE IS CERTIFIED TO OPERATE ON Otherwise, fuel UNLEADED GASOLINE AND MEETS XXXX U.S. EPA REGULATIONS FOR SNOWMOBILE SI ENGINES. vapors may ignite ENGINE FAMILY FAMILLE DE MOTEUR…
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Page 35: Technical Information Labels
IMPORTANT ON-PRODUCT LABELS Technical Information Labels 516004303 ON DRIVE BELT GUARD OCTANE 516004572 IN ENGINE COMPARTMENT mmo2013-002-003 LOCATED ON FUEL CAP — ON 1200 4-TEC The engine of this snowmobile has been developed AND 900 ACE ENGINE (IN COUNTRIES and validated using the BRP XPS approved lubricant.
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Page 36
IMPORTANT ON-PRODUCT LABELS OCTANE mmo2013-002-004 LOCATED ON FUEL CAP — ON E-TEC ENGINE (IN COUNTRIES USING RON OCTANE RATINGS) _______ ________ SAFETY INFORMATION… -
Page 37: Vehicle Information
VEHICLE INFORMATION _______________…
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Page 38: Controls, Instruments And Equipment
CONTROLS, INSTRUMENTS AND EQUIPMENT NOTE: Some features may not apply to your model or could be optional. NOTE: Some vehicle safety labels are not shown on illustrations. For information VEHICLE SAFETY LABELS on vehicle safety labels, refer to subsection. mmo2010-002-002_b 11,18 20,23 mmo2010-002-001_c…
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Page 39: Handlebar
CONTROLS, INSTRUMENTS AND EQUIPMENT mmo2015-008-002_c mmo2008-008-011_b TYPICAL — LH SIDE OF FUEL TANK — 900 ACE TYPICAL AND 1200 4-TEC 1. Throttle lever 2. To accelerate 1) Handlebar 3. To decelerate The handlebar controls the steering WARNING of the snowmobile. As the handlebar Test the throttle lever operation is rotated to right or left, the skis are each time before starting the en-…
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Page 40: Brake Lever
CONTROLS, INSTRUMENTS AND EQUIPMENT WARNING Test the throttle lever operation each time before starting the en- gine. The lever must return to its the rest position once released. Otherwise, do not start engine. Switching from Thumb to Finger Throttle Position mmo2015-008-100_a CAUTION It is highly recom- IF WANTED, CONTINUE TO ROTATE THE…
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Page 41: Parking Brake Lever
CONTROLS, INSTRUMENTS AND EQUIPMENT mmo2014-004-001_a mmo2009-005-006_a TYPICAL 1. Brake lever TYPICAL — ENGAGE MECHANISM 2. To apply brake Step 1: Apply and hold regular brake Step 2: Lock brake lever using parking brake lever 4) Parking Brake Lever Parking brake lever is located on the LH To Release Parking Brake side of handlebar.
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Page 42: Emergency Engine Stop Switch
To restart, be programmed by your authorized button must be at the ON position (up). Ski-Doo dealer to accept up to 8 differ- ent keys. We recommend the purchase of ad- ditional tether cords from your au- thorized Ski-Doo dealer.
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Page 43: Multifunction Switch
WARNING a comfortable temperature. If the switch has been used in an emergency caused by a suspected malfunction, the source of the mal- function should be determined and corrected before restarting engine. See an authorized Ski-Doo dealer for servicing. _______________…
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Page 44
CONTROLS, INSTRUMENTS AND EQUIPMENT Heated Grips Switch Heated Throttle Lever Switch mmo2014-004-002_b mmo2014-004-002_a TYPICAL TYPICAL 1. Heated throttle lever switch 1. Heated grip switch 2. Increase heat 2. Increase heat 3. Decrease heat 3. Decrease heat NOTE: The heating intensity is dis- The heating intensity is displayed via played via the multifunction display the multifunction display. -
Page 45: Gearshift Lever
CONTROLS, INSTRUMENTS AND EQUIPMENT 10) Tool Kit Mode/Set Button This button can be used instead of the A tool kit containing tools for basic two buttons on top of the analog/digital maintenance is supplied with the vehi- gauge to facilitate gauge adjustments. cle.
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Page 46: Gauge
CONTROLS, INSTRUMENTS AND EQUIPMENT Gauge Description mmo2009-004-014_a TYPICAL 1. Front bumper mmo2007-009-066_ab MULTIFUNCTION ANALOG/DIGITAL GAUGE 1. Speedometer 2. Tachometer 3. Multifunction digital display 4. Pilot lamps 5. Mode button 6. Set button 1) Speedometer Measures vehicle speed. mmo2009-004-013_a TYPICAL 1. Rear bumper NOTICE Do not use skis to pull or lift snowmobile.
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Page 47
CONTROLS, INSTRUMENTS AND EQUIPMENT WARNING Never adjust or set functions on the multifunction gauge while rid- ing the vehicle, you could lose con- trol. The multifunction display is used to: – Display the WELCOME message on power up – Display the KEY recognition mes- sage mmo2008-007-018 –… -
Page 48: Functions
CONTROLS, INSTRUMENTS AND EQUIPMENT PILOT LAMP(S) BEEPER MESSAGE DISPLAY DESCRIPTION — — High beam headlights are selected. Engine and/or injection oil need to warm-up before normal operation. The engine’s RPM is limited until desired — — WARM UP temperature is reached (up to 10 minutes when driving). Warm-up period may occur after a restart in very cold weather.
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Page 49
CONTROLS, INSTRUMENTS AND EQUIPMENT AVAILABLE INDICATIONS IN NUMERICAL DISPLAY EXPEDITION EXPEDITION EXPEDITION FUNCTIONS XTREME 600 HO E-TEC 600 HO E-TEC 800R E-TEC F) Clock G) Fuel level H) Altitude I) Heated grips heating intensity J) Heated throttle lever heating intensity K) Instant fuel consumption L) Total fuel consumption M) Message display… -
Page 50
CONTROLS, INSTRUMENTS AND EQUIPMENT AVAILABLE INDICATIONS IN NUMERICAL DISPLAY FUNCTIONS EXPEDITION LE 900 ACE EXPEDITION SE 900 ACE Indication by default A) Speedometer B) Engine RPM C) Odometer D) Trip meter “A” or “B” E) Trip hour meter F) Clock G) Fuel level H) Altitude N.A. -
Page 51
CONTROLS, INSTRUMENTS AND EQUIPMENT AVAILABLE INDICATIONS IN NUMERICAL DISPLAY EXPEDITION SE FUNCTIONS EXPEDITION LE 1200 4-TEC 1200 4-TEC Indication by default A) Speedometer B) Engine RPM C) Odometer D) Trip meter “A” or “B” E) Trip hour meter F) Clock G) Fuel level H) Altitude N.A. -
Page 52
CONTROLS, INSTRUMENTS AND EQUIPMENT A) Speedometer Press the MODE (M) button to confirm selection or wait 5 seconds. addition analog type speedometer, vehicle speed can also be displayed via the multifunction display. Vehicle speed can be displayed on dis- play 1 or display 2. mmo2007-009-066_o B) Tachometer (RPM) In addition of the analog type tachome-… -
Page 53
CONTROLS, INSTRUMENTS AND EQUIPMENT mmo2007-009-066_n mmo2007-009-066_p 1. RPM mode 1. Trip meter (TRIP A/TRIP B) mode Press the MODE (M) button to confirm Press and hold the SET (S) button to re- selection or wait 5 seconds. set. NOTE: On E-TEC and 900 ACE mod- els, resetting TRIP B mode will also reset TOTAL FUEL CONSUMPTION. -
Page 54: F) Clock
CONTROLS, INSTRUMENTS AND EQUIPMENT H) Altitude Displays vehicle approximate altitude above sea level calculated from the barometric pressure. NOTE: Altitude displayed is rounded off every 100 meters (gauge set in metric) or 200 feet (gauge set in impe- rial units). mmo2007-009-066_k To display vehicle altitude, proceed as follows.
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Page 55: I) Heated Grips Heating
CONTROLS, INSTRUMENTS AND EQUIPMENT mmo2007-009-066_o I) Heated Grips Heating mmo2007-009-044_a Intensity HEATED THROTTLE LEVER Bar gauge that indicates heating inten- 1. Operating range sity. K) Instant Fuel Consumption NOTE: There are nine intensity set- tings. When released, display will re- Calculates vehicle average fuel con- turn to engine coolant temperature (if sumption while riding.
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Page 56: L) Total Fuel Consumption
CONTROLS, INSTRUMENTS AND EQUIPMENT Press the MODE (M) button to confirm TC appears when the mode is se- selection or wait 5 seconds. lected. mmo2008-003-021_a TYPICAL mmo2007-009-066_o Press the MODE (M) button to confirm L) Total Fuel Consumption selection or wait 5 seconds. Records vehicle average fuel con- sumption since it has been reset.
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Page 57: M) Message Display
CONTROLS, INSTRUMENTS AND EQUIPMENT P) E-TEC Engine Storage Mode Displays OIL when the storage mode procedure is initiated. Gauge Setup Clock Setting NOTE: This clock diplays in the 24-hour format only. mmo2007-009-066_w Press the SET (S) button to select clock M) Message Display mode.
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Page 58: Backrest (If Applicable)
CONTROLS, INSTRUMENTS AND EQUIPMENT Unit Selection (KM/H vs MPH) The units can be set in metric or impe- rials. Refer to an authorized Ski-Doo dealer. Language Selection The gauge display language can be changed. Refer to an authorized Ski-Doo dealer for language availability and setup the gauge to your prefer- ence.
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Page 59: Passengers Handholds (If Applicable)
CONTROLS, INSTRUMENTS AND EQUIPMENT mmo2009-004-018_a mmo2009-004-020 1. Seat hook HIGH 2. Slot 3. Push the passenger seat towards the driver’s seat and firmly push the rear portion down to lock the pas- senger seat in position. NOTE: A distinctive snap will be felt. Double check that the seat is secure by giving it a tug to confirm proper latch- ing.
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Page 60: Mountain Strap
CONTROLS, INSTRUMENTS AND EQUIPMENT NOTE: The decal can also be seen in IMPORTANT ON-PRODUCT LA- BELS subsection of this guide. 3. Screw the knob enough to obtain a suitable tension. 4. Lower knob to lock the handhold in place. 16) Mountain Strap Mountain strap provides a grip for the driver when side-hilling.
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Page 61: Passenger Heated Grip Switch (If Applicable)
CONTROLS, INSTRUMENTS AND EQUIPMENT WARNING All objects in rear rack must be properly latched. Do not carry any breakable objects. Excessive weight in rack may reduce steering ability. WARNING mmo2010-002-015_a Always readjust suspension ac- EXPEDITION SE cording to the load. The capacity 1.
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Page 62: Tilt Steering
1. Hairpin clip NOTE: On the other models, the steer- 2. Safety tab ing can be set to a desired fixed po- sition, see your Ski-Doo authorized 1. Remove the hairpin clip. dealer. 2. Align accessory attachment hole with the hitch hook.
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Page 63
CONTROLS, INSTRUMENTS AND EQUIPMENT mmo2010-002-008_a 1. Mounting plate mmo2010-002-006_a 2. Slots FRONT INSTALLATION 1. Front bumper 2. Pin 3. Lock pin using the hairpin clip. WARNING Never operate winch without the pin securely locked with the hair- pin clip. mmo2010-002-009_a INSIDE STORAGE COMPARTMENT Winch Installation at Rear 1. -
Page 64: Storage Box (Expedition Se Model)
CONTROLS, INSTRUMENTS AND EQUIPMENT Winch Operation Refer to the winch manufacturer man- uals. WARNING Always follow safety measures as per winch manufacturer manuals safety messages. 24) Storage Box mmo2011-006-013_a (Expedition SE Model) 1. Lock mechanism 2. Winch lower mounting plate 3.
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Page 65: Anchor Points
CONTROLS, INSTRUMENTS AND EQUIPMENT 26) Drive Belt Guard Drive Belt Guard Removal WARNING NEVER operate engine: – Without shields and belt guard securely installed. – With hood and/or side panels opened or removed. mmo2010-002-013_a NEVER attempt to make adjust- INSIDE THE STORAGE BOX 1.
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Page 66: Hood
CONTROLS, INSTRUMENTS AND EQUIPMENT 27) Hood Place belt guard front openings over tabs. WARNING Never operate engine with hood removed from vehicle. Hood Removal 1. Remove upper side panels as ex- plained below. 2. Unhook the rubber ties on both sides.
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Page 67: Upper Side Panels
CONTROLS, INSTRUMENTS AND EQUIPMENT 3. Hook the rubber ties. 2. Hook the panel top center tabs to the console. 28) Upper Side Panels WARNING Never operate engine with side panels opened or removed from vehicle. Upper Side Panel Removal 1. Unhook the rubber tie. mmo2011-006-100_a 1.
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Page 68
CONTROLS, INSTRUMENTS AND EQUIPMENT 2. Insert the lower section of side panel over the aluminium chassis and the aluminium tab into the panel slot. mmo2009-004-044_a 1. Rubber tie 3. Turn the clip 1/4 turn counterclock- wise to unlock. mmo2009-004-047_a 1. Lower section 2. -
Page 69: Eco/Standard/Sport Mode Switch (900 Ace And 1200 4-Tec)
CONTROLS, INSTRUMENTS AND EQUIPMENT 30) ECO/Standard/Sport Mode Switch (900 ACE and 1200 4-TEC) The Mode switch is located on the LH side of fuel tank. mmo2015-008-002_a TYPICAL — LH SIDE OF FUEL TANK 1. Mode switch It is used to activate or deactivate Eco/Standard/Sport modes.
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Page 70: Fuel And Oil
FUEL AND OIL Fuel Requirements MINIMUM FUEL ENGINE OCTANE TYPE NOTICE Always use fresh gaso- RATING line. Gasoline will oxidize; the re- 1200 87 AKI sult is loss of octane, volatile com- 4-TEC (RON+MON)/2 pounds, and the production of gum 900 ACE 92 RON and varnish deposits which can…
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Page 71: Fueling Procedure
FUEL AND OIL Fueling Procedure Recommended Oil Unscrew to fill up tank then fully 600 HO E-TEC and 800R E-TEC tighten. RECOMMENDED ENGINE INJECTION OIL WARNING 600 HO XPS SYNTHETIC – Always stop engine before refu- E-TEC 2-STROKE OIL eling. Open cap slowly. 800R (P/N 293 600 132) –…
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Page 72: Injection Oil Level Verification
FUEL AND OIL Injection Oil Level Verification The injection oil reservoir is located CON- behind the RH side panel. See TROLS, INSTRUMENTS AND EQUIP- MENT for opening procedure. Always maintain a sufficient amount of recommended injection oil in the injec- tion oil reservoir.
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Page 73: Break-In Period
A break-in period of 10 operating hours or 500 km (300 mi) is required for the vehicle. After the break-in period, the vehicle should be inspected by an authorized Ski-Doo dealer, repair shop, or person MAIN- of your own choosing. Refer to TENANCE section.
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Page 74: Operating Modes (900 Ace And 1200 4-Tec)
OPERATING MODES (900 ACE AND 1200 4-TEC) To increase power, press the switch WARNING upwards. To decrease power, press Whenever changing operating the switch downwards. mode, make sure to maintain situ- ational awareness while riding. ECO Mode (Fuel Economy Mode) When ECO mode is selected (fuel economy mode), vehicle torque and speed are limited whereby an optimal…
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Page 75: Learning Key Modes
40 km/h (25 MPH) 70 km/h (43 MPH). Refer to your authorized Ski-Doo dealer to modify this setting. There are 3 levels available for the learning key mode. Changing Learning Key Settings To change learning key setting, carry…
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Page 76: Operating Instructions
OPERATING INSTRUCTIONS Engine Starting Procedure Starting Using an Emergency Starter Rope Procedure The engine can be started with the 1. Apply parking brake. emergency starter rope supplied with the tool kit. Proceed as follows: 2. Recheck throttle lever operation. 1. Remove belt guard. 3.
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Page 77: Vehicle Warm-Up
OPERATING INSTRUCTIONS WARNING When starting the snowmobile in an emergency situation, using drive pulley, do not reinstall the belt guard and return slowly to have snowmobile repaired. Vehicle Warm-Up Before every ride, vehicle has to be mmo2008-005-009 warmed up as follows: 4.
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Page 78: Gearbox Operation
OPERATING INSTRUCTIONS WARNING WARNING Make sure tether cord cap is re- The reverse speed is not limited. moved before standing in front the Always proceed with caution as vehicle, getting close to the track fast reverse could result in loss of or rear suspension components.
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Page 79: Towing Another Snowmobile
OPERATING INSTRUCTIONS WARNING Never tow an accessory with a rope. Always use a rigid tow bar. Using a rope would result in a col- lision between the object and the snowmobile and possibly in a tip over in case of a rapid deceleration or on a downward slope.
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Page 80: Tune Your Ride
TUNE YOUR RIDE Following are guidelines to fine-tune WARNING suspension. Suspension adjustment could af- fect vehicle handling. Always take Rear Suspension time to familiarize yourself with Adjustments (SC-5U) the vehicle’s behavior after any suspension adjustment have been made. Snowmobile handling and comfort de- pend upon suspension adjustments.
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Page 81
TUNE YOUR RIDE ACTION RESULT Lighter ski pressure under acceleration Increasing stopper More center spring straps travel length More bump absorption capability Heavier ski pressure under acceleration Decreasing stopper Less center spring travel straps length Less bump absorption capability NOTE: Stopper strap could be set to position 1, 2, 3, 4 and 5. -
Page 82
TUNE YOUR RIDE mmo2015-007-103_b STOPPER STRAP POSITION 3 (3RD HOLE) 1. Free holes 2. 3rd hole from end 3. Towards rear 4. Tip of strap touching strap axis 5. Two holes left open between screw head and nut 6. Towards front NOTE: Decreasing the stopper strap mmo2015-007-101_b length may reduce comfort. -
Page 83
NOTE: If the specification is unattain- Lighter steering able with the original springs, see an Better performance and authorized Ski-Doo dealer for other handling in deep snow available springs. NOTICE increase spring Refer to the following to determine if preload, always turn the left side preload is correct. -
Page 84
TUNE YOUR RIDE mmo2007-009-006_a TYPICAL — LH SIDE 1. Adjust spring preload mmo2014-004-002_b TYPICAL 1. Heated throttle lever switch 2. Increase pressure 3. Decrease pressure 4. The desired set point appears on the display. To confirm, press the MODE (M) button or wait 5 sec- mmo2007-009-007_a onds. -
Page 85
TUNE YOUR RIDE High speed compression damping ACTION RESULT controls how the shock absorber re- Lighter steering acts to a high suspension velocity (quick compression strokes, in most More bump absorption cases when riding at higher speeds). capability Increasing RESULT ON BIG Better deep snow starts preload ACTION… -
Page 86: Front Suspension Adjustment
TUNE YOUR RIDE Rear Suspension Extension Spring RESULT SETTING Suspension extension spring preload has an effect on the reverse capability Locks the suspension and track ground contact. extension in line with the To adjust spring preload, turn the ad- suspension rails justment cam.
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Page 87
TUNE YOUR RIDE WARNING Always adjust both front springs to same position. REFERENCE TABLE HANDLING WHAT TO DO Good: steering No adjustment comfortable to turn required Adjusted too soft, Bad: steering too increase spring easy to turn preload Adjusted too hard, Bad: steering too decrease spring hard to turn… -
Page 88: Vehicle Behavior Related To Suspension Adjustment
TUNE YOUR RIDE Vehicle Behavior Related to Suspension Adjustment PROBLEM CORRECTIVE MEASURES Check ski alignment and camber angle adjustment. See an authorized Ski-Doo dealer. Reduce ski ground pressure. Front suspension wandering – Reduce front suspension spring preload. – Increase center spring preload.
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Page 89: Vehicle Transportation
VEHICLE TRANSPORTATION Make sure that oil reservoir and fuel tank caps are properly installed. Tilt bed trailers can easily be equipped with a winch mechanism to afford maximum safety in loading. Simple as it may seem, never drive your snow- mobile onto a tilt bed trailer or any other kind of trailer or vehicle.
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Page 90
VEHICLE TRANSPORTATION This page is intentionally blank ______________… -
Page 91: Maintenance
MAINTENANCE _______________…
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Page 92: First Inspection
FIRST INSPECTION This vehicle should be serviced by an authorized Ski-Doo dealer, repair shop, or per- son of your own choosing. The first inspection is very important and must not be neglected. NOTE: The first inspection is at the expense of the vehicle owner.
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Page 93
FIRST INSPECTION FIRST INSPECTION (600 HO E-TEC AND 800R E-TEC) AFTER THE FIRST 500 KM (300 MI) OR 10 HOURS OF OPERATION, WHICHEVER COMES FIRST Inspect engine motor mounts Inspect exhaust system and check for leaks Tighten exhaust manifold screws to specified torque Check coolant level Inspect fuel lines and connections Inspect throttle cable… -
Page 94
FIRST INSPECTION FIRST INSPECTION (1200 4-TEC) AFTER THE FIRST 500 KM (300 MI) OR 10 HOURS OF OPERATION, WHICHEVER COMES FIRST Inspect engine seals and gaskets for leaks Inspect exhaust system and check for leaks Check coolant level Inspect fuel lines and connections Inspect throttle cable Inspect drive belt Visually inspect drive pulley… -
Page 95
FIRST INSPECTION FIRST INSPECTION (900 ACE) AFTER THE FIRST 500 KM (300 MI) OR 10 HOURS OF OPERATION, WHICHEVER COMES FIRST Inspect engine seals and gaskets for leaks Inspect exhaust system and check for leaks Inspect all heat shields Check coolant level Inspect fuel lines and connections Inspect drive belt Visually inspect drive pulley… -
Page 96: Maintenance Schedule
These instructions do not require components or service by BRP or authorized Ski-Doo dealers. Although an autho- rized Ski-Doo dealer has an in-depth technical knowledge and tools to service the Ski-Doo snowmobile, the emission-related warranty is not conditioned on the use of an authorized Ski-Doo dealer or any other establishment with which BRP has a commercial relationship.
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Page 97
MAINTENANCE SCHEDULE EVERY 3 000 KM (2,000 MI) OR 1 YEAR (WHICHEVER COMES FIRST) Inspect front suspension Inspect rear suspension (including stopper straps and slider shoes) Lubricate rear and front suspension. Lubricate whenever the vehicle is used in wet conditions (rain, puddles) EVERY 6 000 KM (4,000 MI) OR 2 YEARS (WHICHEVER COMES FIRST) Inspect fuel pump strainer and replace if necessary… -
Page 98
MAINTENANCE SCHEDULE EVERY 3 000 KM (2,000 MI) OR 1 YEAR (WHICHEVER COMES FIRST) Inspect brake hose, pads and disk Inspect steering mechanism Inspect front suspension Inspect rear suspension (including stopper strap and slider shoes) Lubricate rear and front suspension (lubricate whenever the vehicle is used in wet conditions (rain, puddles) EVERY 6 000 KM (4,000 MI) OR 2 YEARS (WHICHEVER COMES FIRST) -
Page 99
MAINTENANCE SCHEDULE EVERY 3 000 KM (2,000 MI) OR 1 YEAR (WHICHEVER COMES FIRST) Inspect heat shields Replace drive pulley O-rings Visually inspect and clean drive pulley Tighten drive pulley retaining screw to specified torque Clean driven pulley Check driven pulley preload Adjust and align track Inspect brake hose, pads and disk Inspect steering mechanism… -
Page 100
MAINTENANCE SCHEDULE EVERY 5 YEARS Replace engine coolant 900 ACE Models EVERY 1 500 KM (1,000 MI) Models with gearbox: Check oil level EVERY 3 000 KM (2,000 MI) OR 1 YEAR (WHICHEVER COMES FIRST) Inspect heat shields Replace drive pulley O-rings Visually inspect and clean drive pulley Tighten drive pulley retaining screw to specified torque Clean driven pulley… -
Page 101
MAINTENANCE SCHEDULE EVERY 10 000 KM (6,000 MI) OR 3 YEARS (WHICHEVER COMES FIRST) Replace spark plugs EVERY 20 000 KM (12,500 MI) Check valve clearance and adjust if necessary EVERY 5 YEARS Replace engine coolant _______________… -
Page 102: Maintenance Procedures
1. Prefilter to be refilled, refer to an authorized To remove prefilter, simply pull it out. Ski-Doo dealer, repair shop, or person of your own choosing. To install prefilter, push it back in place making sure it is properly secured.
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Page 103: Injection Oil (600 Ho E-Tec And 800R E-Tec)
MAINTENANCE PROCEDURES Recommended Engine Coolant WARNING Always use ethylene-glycol antifreeze Do not overfill. Reinstall cap and containing corrosion inhibitors specifi- fully tighten. Wipe off any oil cally for internal combustion aluminum spills. Oil is highly flammable engines. when heated. Cooling system must be filled with LONG LIFE ANTIFREEZE (P/N 219 Engine Oil 702 685) or with distilled water and an-…
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Page 104
MAINTENANCE PROCEDURES MAX. MIN. mmo2009-005-027_a mmo2014-004-011_a 1. Oil level between MIN. and MAX. LH SIDE OF VEHICLE 1. Oil tank dipstick CAUTION Engine oil can be 4. From underneath the vehicle, ac- very hot. cess the drain plug: WARNING 4.1 Remove one access cover re- taining screw and loosen the Wipe off any oil spills. -
Page 105
MAINTENANCE PROCEDURES mmr2011-070-004_a 1. Sealing washer 2. Oil drain plug mmo2014-004-012_b 10. Install drain plugs and tighten to PIVOT THE ACCESS COVER 1. Retaining screws the specified torque. 5. Clean drain plug area. DRAIN PLUGS TIGHTENING TORQUE 6. Place a drain pan under the bottom 20 N•m ±… -
Page 106: Engine Oil Filter (900 Ace)
MAINTENANCE PROCEDURES NOTICE Engine oil and oil filter must be replaced at the same time. 1. Place vehicle on a level surface. 2. Remove the LH side panel. 3. Remove the drive belt guard. Re- CONTROLS, INSTRUMENTS fer to AND EQUIPMENT section.
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Page 107: Oil Filter (1200 4-Tec)
MAINTENANCE PROCEDURES 3. Remove: – Oil filter cover screws – Oil filter cover with O-ring – Oil filter. mmr2011-070-009_a 1. Lubricate with engine oil 4. Install the oil filter cover. 5. Tighten oil filter cover screws to the specified torque. OIL FILTER COVER TIGHTENING TORQUE mmr2011-070-007_a…
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Page 108: Exhaust System
2. Install a NEW O-ring on oil filter Spark plugs inspection or replacement cover. may be performed by an authorized Ski-Doo dealer, repair shop, or person 3. Lubricate filter seal and cover O-ring of your own choosing. Spark plugs in- with engine oil.
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Page 109: Brake Fluid
MAINTENANCE PROCEDURES 4. Loosen the three screws retaining the engine stopper to the engine support just enough to allow a verti- cal play (1/2 to one turn). mmo2010-009-002_a 1. Rubber stop block 2. Bump 3. Feeler gauge 7. Tighten screws to the specified torque, following the illustrated se- quence.
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Page 110: Gearbox Oil
MAINTENANCE PROCEDURES Gearbox Oil WARNING Use only DOT 4 brake fluid from a Recommended Gearbox Oil sealed container. To avoid serious damage to the braking system, do RECOMMENDED GEARBOX OIL not use fluids other than the rec- XPS SYNTHETIC GEAR OIL (75W ommended one, nor mix different 140) (P/N 293 600 140) fluids for topping up.
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Page 111: Drive Belt
Contact an au- PULLEY EXPANDER ON PLASTIC ADJUSTER thorized Ski-Doo dealer. Spare Drive Belt 5. Open the driven pulley by screwing the tool in. A spare drive belt can be stored in the storage box.
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Page 112
MAINTENANCE PROCEDURES DRIVE 2. Slip the belt over the drive pulley, 3. Remove belt guard, refer to BELT GUARD REMOVAL then over the driven pulley. 4. Loosen the clamping bolt. NOTICE Do not force or use tools to pry the belt into place, as this could cut or break the cords in the belt. -
Page 113
MAINTENANCE PROCEDURES CLAMPING BOLT TIGHTENING TORQUE 5.5 N•m ± 0.5 N•m (49 lbf•in ± 4 lbf•in) mmo2011-003-011_a ALUMINUM ADJUSTER HUB 1. Suspension adjustment tool mmo2011-003-010_b 1. Clamping bolt DRIVE 7. Install belt guard, refer to BELT GUARD INSTALLATION SIDE 8. Close side panel, refer to PANELS CONTROLS, INSTRU- mmo2010-003-012_a… -
Page 114: Drive Pulley
MAINTENANCE PROCEDURES Drive Pulley Drive Pulley Adjustment All drive pulleys are factory calibrated for sea level operation. 900 ACE and 1200 4-TEC Models Not adjustable. E-TEC Models Drive pulley on 600 HO E-TEC are fully A33D19A adjustable. TYPICAL 1. Notch WARNING There are 6 positions numbered 1 to 6.
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Page 115: Track
Snowmobiles Equipped with speed. Traction Enhancing Products See your Ski-Doo dealer to main- If your snowmobile is equipped with tain or service the drive pulley. Im- a BRP approved studded track, PRO- proper servicing or maintenance…
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Page 116
MAINTENANCE PROCEDURES On approved studded tracks, replace 2. Lift rear of vehicle and support it off broken or damaged studs immediately. the ground. If your track shows signs of deteriora- tion, it must be replaced immediately. CAUTION Use proper lifting When in doubt, ask your dealer. -
Page 117
1. RH adjustment screw 5. If correct tension is unattainable, Track Tension Adjustment Ski-Doo contact authorized 1. Remove the tether cord cap from dealer. engine cut-off switch. 6. Retighten retaining bolts. -
Page 118
MAINTENANCE PROCEDURES If off center, perform alignment as fol- TIGHTENING TORQUE lows: 48 N•m ± 6 N•m (35 lbf•ft ± 4 lbf•ft) WARNING 7. Check track alignment as described Remove the tether cord cap from below. engine cut-off switch before per- forming any maintenance or ad- Track Alignment justment, unless otherwise spec-… -
Page 119: Suspension
If necessary, contact an autho- the slider shoes. Extensive riding on rized Ski-Doo dealer. ice or sanded snow, will create exces- sive heat build-up and cause prema- Skis ture slider shoe wear.
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Page 120: Lights
If fuse has burnt out, source of mal- function should be determined mmo2009-004-037_a and corrected before restarting. 1. Fuse box See an authorized Ski-Doo dealer Close upholstery by pushing the strip for servicing. back in the aluminium extrusion. Fuse Location…
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Page 121
MAINTENANCE PROCEDURES mmo2007-009-063_a mmo2007-009-061_a Step 1: Push both sides 1. Locking tab Step 2: Pull to release 2. Gently pull on multifunction gauge 1. Retaining clip and set aside. 5. Pull bulb and replace. Properly rein- stall parts. mmo2007-009-062_a mmo2007-009-064_a 3. -
Page 122
MAINTENANCE PROCEDURES Taillight Bulb Replacement 1. Carefully pull taillight assembly by both ends at the same time. mmo2009-004-050_a NOTICE Plastic retaining pins may break if taillight assembly is forced sideways. Avoid sideways movement when pulling taillight out. 2. Remove lamp socket from taillight assembly. -
Page 123: Vehicle Care
VEHICLE CARE Post-Operation Care Wax painted portion of the vehicle for better protection. Remove snow and ice from rear sus- pension, track, front suspension, NOTE: Apply wax on glossy finish steering mechanism and skis. only. WARNING Make sure tether cord cap is away from engine cut-off switch before standing in front the vehicle, get- ting close to the track or rear sus-…
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Page 124: Storage
STORAGE During summer, or when a snowmo- system offers a built-in engine storage bile is not in use for more than three lubrication function (summerization) months, proper storage is necessary. that can be initiated by the operator. To engage procedure, do the following: STORAGE 1.
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Page 125
STORAGE NOTE: The gauge will display OIL when the storage procedure is initi- ated. 7. When gauge displays OIL, release button and wait for the lubrication function to end. mmr2009-004-004 Do not touch anything during engine lu- brication cycle. The engine lubrication function takes approximately 1 minute. -
Page 126: Preseason Preparation
PRESEASON PREPARATION PRESEASON PREPARATION (600 HO E-TEC AND 800R E-TEC) Inspect engine rubber mounts Check exhaust system condition and check for leaks Check coolant density Inspect crankshaft PTO seal Inspect fuel lines and connections Clean and inspect throttle body Inspect throttle cable Inspect drive belt (adjust at every drive belt replacement) Clean and visually inspect drive pulley Clean and inspect driven pulley…
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Page 127
PRESEASON PREPARATION PRESEASON PREPARATION (1200 4-TEC AND 900 ACE) Inspect, adjust and align track Change gearbox oil Check brake fluid level Inspect brake hose, pads and disk Inspect steering mechanism Inspect skis and runners Inspect front suspension Inspect rear suspension (including stopper straps and slider shoes) Charge battery Adjust headlight beam aiming ______________… -
Page 128
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Page 129: Technical Information
TECHNICAL INFORMATION ______________…
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Page 130: Vehicle Identification
These numbers are required by the mmo2007-002-006_a authorized Ski-Doo dealer to complete 800R E-TEC ENGINE warranty claims properly. We strongly 1. Engine identification number recommend that you take note of all…
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Page 131
VEHICLE IDENTIFICATION mmo2009-005-039_a 1200 4-TEC ENGINE 1. Engine serial number mmo2014-004-007_a 900 ACE ENGINE 1. Engine identification number ______________… -
Page 132: Ec-Declaration Of Conformity
The EC-Declaration of Conformity does not appear in this version of the Operator’s Guide. Please refer to the printed version that was delivered with your vehicle. ddd2009-001…
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Page 133: Epa Certified Engines
For more detailed informa- When performing service on a certi- tion on this subject, you may contact fied Ski-Doo snowmobiles that carry the following locations: an emissions control information label, adjustments must be kept within pub- Mail: lished factory specifications.
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Page 134: Specifications
SPECIFICATIONS SYSTEM MODELS ENGINE 600 HO E-TEC Engine type Rotax ® 593, liquid cooled w/Reed valve, 3D-RAVE Cylinders Displacement 594.4 cm³ (36.27 in³) Bore 72 mm (2.83 in) Stroke 73 mm (2.87 in) Maximum horsepower RPM 8100 RPM Fuel injection system E-TEC direct injection Exhaust system Single tuned pipe, baffle muffler…
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Page 135
SPECIFICATIONS SYSTEM MODELS ENGINE (cont’d) 800R E-TEC Ethyl glycol/water mix (50% coolant, 50% LONG LIFE ANTIFREEZE distilled water). Use Coolant (P/N 219 702 685) or coolant specifically designed for aluminum engines Recommended fuel type Premium unleaded Minimum octane rating 95 (Fuel which may contain up to 10% ethanol) Fuel tank capacity 45 L (11.9 U.S. -
Page 136
SPECIFICATIONS SYSTEM MODELS ENGINE (cont’d) 900 ACE Displacement 899 cm³ (54.9 in³) Bore 74 mm (2.9 in) Stroke 69.7 mm (2.74 in) Maximum horsepower RPM 7250 RPM Exhaust system Single front pipe, baffle muffler XPS 4-STROKE SYNTHETIC OIL (ALL CLIMATE) (P/N 293 600 112) Engine oil or SAE 0W 40 API SM synthetic oil… -
Page 137
SPECIFICATIONS SYSTEM MODELS DRIVE SYSTEM (cont’d) Expedition LE 31.8 mm (1.25 in) Expedition SE Track profile height Expedition 44.4 mm (1.75 in) Xtreme Deflection 40 mm to 50 mm (1.575 in to 1.969 in) Track tension Force 7.3 kg (16 lb) Equal distance between edges of track Track alignment guides and slider shoes… -
Page 138
SPECIFICATIONS SYSTEM MODELS ELECTRICAL SYSTEM 600 HO E-TEC Magneto output 12V/1200 W Headlights bulb HI/LOW beam 2 x 60/55 Watts (H-4) Taillight bulb P 21/5 W NGK PZFR6F Type or equivalent Spark plug 0.75 mm ± 0.05 mm (.03 in ± .002 in) (Not adjustable) F 1: Battery 30 A… -
Page 139
SPECIFICATIONS SYSTEM MODELS ELECTRICAL SYSTEM 1200 4-TEC Magneto output 12V/490 W Headlights bulb HI/LOW beam 2 x 60/55 Watts (H-4) Taillight bulb 2 x P 21/5 W NGK CR8EKB Type or equivalent Spark plug Not adjustable F 1: HIC/CDI F 2: Fuel pump 10 A F 3: HIC F 4: HIC… -
Page 140
SPECIFICATIONS SYSTEM MODELS ELECTRICAL SYSTEM 900 ACE Lightning system output 650 Watts @ 6000 RPM Headlights bulb HI/LOW beam 2 x 60/55 Watts (H-4) Taillight bulb 2.6 W / 139m W LED Type NGK-MR7Bi-8 or equivalent Spark Plug 0.8 mm (.031 in) F1 : Battery 30 A F2 : Relay / Start button… -
Page 141
SPECIFICATIONS SYSTEM MODELS WEIGHT AND DIMENSIONS Expedition LE 600 HO E-TEC 278 kg (613 lb) Expedition SE 600 HO E-TEC 298 kg (657 lb) Expedition Xtreme 284 kg (626 lb) 800R E-TEC Dry weight Expedition LE 1200 4-TEC 301 kg (664 lb) Expedition SE 1200 4-TEC 322 kg (710 lb) Expedition LE 900 ACE… -
Page 142
SPECIFICATIONS This page is intentionally blank ______________… -
Page 143: Troubleshooting
TROUBLESHOOTING ______________…
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Page 144: Troubleshooting Guidelines
– Install a tether cord cap with the D.E.S.S. key for which this snowmobile was programmed. 2. ECM does not recognize the D.E.S.S. key (900 ACE and 1200 4–TEC). – Refer to an authorized Ski-Doo dealer. ENGINE OVERHEATS 1. Insufficient snow or hard packed snow.
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Page 145
9. RAVE valves problem (E-TEC). – Seek service from an authorized Ski-Doo dealer, repair shop, or person of your own choosing for maintenance, repair, or replacement. Please refer to the US EPA EMISSIONS-RELATED WARRANTY contained herein for information about warranty claims. -
Page 146
1. Engine management system has detected a sensor problem. – Press and hold the Start button in order to move vehicle. Seek service from an authorized Ski-Doo dealer, repair shop, or person of your own choos- ing for maintenance, repair, or replacement. Please refer to the US EPA EMISSIONS-RELATED WARRANTY contained herein for information about warranty claims. -
Page 147: Monitoring System
MONITORING SYSTEM Pilot Lamps, Messages and Beeper Codes Gauge pilot lamp(s) will inform you if an anomaly occurs or to inform you of a particular condition. mmo2008-003-024_a TYPICAL — PILOT LAMPS Pilot lamp can flash alone or in combi- nation with another lamp. On the multifunction analog/digital gauge, the display is used as a comple- ment of the pilot lamps to give you a…
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Page 148
. If coolant level is correct 4 short and overheating persists, contact an beeps authorized Ski-Doo dealer. Do not run the every 30 engine if condition persists. seconds Reduce speed or stop engine. Let engine cool down and restart. If overheating… -
Page 149: How To Read Fault Codes
— SHUTDOWN repeating switch and contact an authorized Ski-Doo rapidly dealer, repair shop, or person of your own choosing. Communication problem between ECM and gauge. Stop engine, remove tether —…
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Page 150
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Page 151: Warranty
WARRANTY ______________…
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Page 152: Brp Limited Warranty Usa And Canada: 2016 Ski-Doo
Except if otherwise specified, all genuine Ski-Doo parts and accessories, installed by an authorized BRP dealer (as hereinafter defined) at the time of delivery of the 2016 Ski-Doo snowmobile, carry the same warranty as that of the snowmobile. 2) LIMITATIONS OF LIABILITY…
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Page 153
This warranty coverage is available only if each of the following conditions has been fulfilled: – The 2016 Ski-Doo snowmobile must be purchased as new and unused by its first owner from a BRP dealer authorized to distribute Ski-Doo snowmobiles in the country in which the sale occurred (“BRP dealer”);… -
Page 154
BRP’s obligations under this warranty are limited to, at its sole discretion, repairing parts found defective under normal use, maintenance and service, or replacing such parts with new genuine Ski-Doo parts without charge for parts and labor , at any authorized BRP dealer during the warranty coverage period under the conditions described herein. -
Page 155
9) CONSUMER ASSISTANCE In the event of a controversy or a dispute in connection with this limited warranty, BRP suggests that you try to resolve the issue at the dealership level. We recom- mend discussing the issue with the authorized dealer’s service manager or owner. If the issue has not yet been resolved, please submit your complaint in writing or call the appropriate number below: In Canada… -
Page 156: Us Epa Emission-Related Warranty
BRP. For all emission-related warranty claims, BRP is limiting the diagnosis and repair of emission-related parts to the authorized Ski-Doo dealers, unless for emergency re- pairs as required by item 2 of the following list.
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Page 157
Components Covered The emission-related warranty covers all components whose failure would in- crease an engine’s emissions of any regulated pollutant, including the following listed components: 1. For exhaust emissions, emission-related components include any engine parts related to the following systems: –… -
Page 158
Limited Applicability As a certifying manufacturer, BRP may deny emission-related warranty claims for failures that have been caused by the owner’s or operator’s improper main- tenance or use, by accidents for which the manufacturer has no responsibility, or by acts of God. For example, an emission-related warranty claim need not be honored for failures that have been directly caused by the operator’s abuse of the engine/equipment or the operator’s use of the engine/equipment in a manner for which it was not designed and are not attributable to the manufacturer in any way. -
Page 159: Brp International Limited Warranty: 2016 Ski-Doo
All genuine Ski-Doo parts and accessories, installed by an authorized Ski-Doo Distributor/Dealer at the time of delivery of the 2016 Ski-Doo snowmobile, carry the same warranty as that of the snowmobile.
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Page 160
Ski-Doo Distributor/Dealer; – Damage caused by abuse, abnormal use, neglect, racing or operation of the product on surfaces other than snow, or operation of the product in a manner inconsistent with the recommended operation described in the Operator’s… -
Page 161
This warranty coverage is available only if each of the following conditions has been fulfilled: – The 2016 Ski-Doo snowmobile must be purchased as new and unused by its first owner from a Ski-Doo Distributor/Dealer authorized to distribute Ski-Doo snowmobiles in the country in which the sale occurred;… -
Page 162
1. In the event of a controversy or a dispute in connection with this limited war- ranty, BRP suggests that you try to resolve the issue at the Ski-Doo Distributor/ Dealer level. We recommend discussing the issue with the authorized Ski-Doo Distributor/Dealer’s service manager or owner. -
Page 163: Brp Limited Warranty For The European And The Commonwealth Of The Independent States (Cis) Areas And Turkey: 2016 Ski-Doo Snowmobiles
All genuine Ski-Doo parts and accessories, installed by an authorized Ski-Doo Distributor/Dealer (at the time of delivery of the 2016 Ski-Doo snowmobile, carry the same warranty as that of the snowmobile. This limited warranty will become null and void if: (1) the snowmobile was used for racing or any other competitive activity, at any point, even by a previous owner;…
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Page 164
This warranty coverage is available only if each of the following conditions has been fulfilled: – The 2016 Ski-Doo snowmobile must be purchased as new and unused by its first owner from a Ski-Doo Distributor/Dealer authorized to distribute Ski-Doo products in the country in which the sale occurred;… -
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– The product must have undergone proper registration by an authorized Ski-Doo Distributor/Dealer; – The 2016 Ski-Doo snowmobile must be purchased within the EEA by an EEA resident, in the CIS for residents of the countries comprised in such area and in Turkey for residents of Turkey;… -
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1. In the event of a controversy or a dispute in connection with this limited war- ranty, BRP suggests that you try to resolve the issue at the Ski-Doo Distributor/ Dealer level. We recommend discussing the issue with the authorized Ski-Doo Distributor/Dealer’s service manager or owner. -
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ADDITIONAL TERMS AND CONDITIONS FOR FRANCE ONLY The following terms and conditions are applicable to products sold in France only: The seller shall deliver goods that are complying with the contract and shall be responsible for defects existing upon delivery. The seller shall also be responsible for defects resulting from packaging, assembling instructions or the installation when it is its responsibility per the contract or if accomplished under its responsibility. -
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Page 169: Customer Information
CUSTOMER INFORMATION ______________…
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Page 170: Privacy Information
PRIVACY INFORMATION BRP wishes to inform you that your coordinates will be used for safety and war- ranty related purposes. Furthermore, BRP and its affiliates may use its customer list to distribute marketing and promotional information about BRP and related products.
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Page 171: Change Of Address/Ownership
It is the owner’s responsibility to notify BRP. STOLEN UNITS: If your personal snowmobile is stolen, you should notify BRP or an authorized Ski-Doo dealer. We will ask you to provide your name, address, phone number, the vehicle identification number and the date it was stolen.
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CHANGE OF ADDRESS/OWNERSHIP NOTES ______________… -
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619 900 670 619 900 670 OPERATOR’S GUIDE, EXPEDITION SERIES / ENGLISH OPERATOR’S GUIDE, EXPEDITION SERIES / ENGLISH GUIDE DU CONDUCTEUR, SÉRIE EXPEDITION / ANGLAIS GUIDE DU CONDUCTEUR, SÉRIE EXPEDITION / ANGLAIS FAIT EN / MADE IN FINLAND FAIT AU / MADE IN CANADA U/M:P.C.
Gearshift Lever .