Тохатсу 18 мануал по ремонту

Brand: TOHATSU
|
Category: Outboard Motor
|
Size: 2.3 MB

• Contents

  2

• Specifications

  3

• Precautions During Work

  8

• Service Data

  9

• Service Data and Maintenance Standards Chart

  10

• Thermostat Switching Test

  14

• Periodic Inspection Chart

  16

• Table of Sealants, Adhesives, Lubricating Oils and Usage Locations

  17

• Table of Tightening Torques

  20

• Tools and Instruments Required for Disassembly, Maintenance and Repair

  21

• How to Use Special Tools

  22

• Flywheel Magneto Tool

  22

• Piston Pin Tool

  22

• Spring Pin Tool

  23

• Needle Roller Bearing Tool

  23

• Needle Roller Bearing in Propeller Shaft Housing

  24

• Needle Roller Bearing of Gear Case

  25

• Socket and Wrench for Bevel Gear B Nut

  26

• Clutch Pin Snap Tool

  26

• Backlash Measuring Tool

  27

• Bevel Gear a Bearing Puller

  28

• Power Unit

  29

• Removal of Power Unit

  30

• Removal of Accessories/Starter Motor

  32

• Removal of Recoil Starter

  33

• Removal of Flywheel Magneto

  34

• Removal of Carburetor/CD Unit and Ignition Coil/Thermostat

  35

• Cylinder and Crank Case Assembly

  36

• Piston and Crank Shaft

  37

• Engine Disassembly

  38

• Removal of Cylinder Head/Exhaust Cover and Engine Anode

  38

• Removial of Inlet Manifold and Reed Valve

  39

• Removal of Crank Case and Crankshaft

  39

• Removal of Piston

  40

• Engine Assembly

  42

• Installing the Piston

  42

• Installing the Crank Shaft and Crank Case

  42

• Engine Assembly Procedure

  43

• Installation of Reed Valve and Inlet Manifold

  44

• Installation of Exhaust Cover and Engine Anode

  44

• Installation of Cylinder Head

  44

• Throttle Mechanism and Bar Handle Exploded View

  45

• Installation and Adjustment of Accessories

  46

• Installation of Flywheel Magneto/Fuel Lines

  46

• Adjustment of Throttle Mechanism

  47

• Procedure for Adjusting Ignition Timing When Opening the Throttle Fully

  47

• Procedure for Adjusting Ignition Timing When the Throttle Is Fully Closed

  48

• Adjusting Sliding Motion of the Advancer Arm

  48

• Adjusting Opening of Throttle Toward the Reverse Side

  48

• Inspecting Starter Locking Cam

  49

• Standards for Engine Oil and O-Ring

  49

• Installation of Starter Motor

  49

• Recoil Starter and Starter Lock Exploded View

  50

• Recoil Starter Disassembly

  51

• Recoil Starter Assembly

  52

• Applying Initial Load on the Starter Spring

  53

• Checking the Force Acting on the Ratchet

  53

• Lower Unit

  54

• Drive Shaft Housing and Gear Case Exploded View

  55

• Disassembly of Gear Case

  56

• Removal of Gear Case

  56

• Disassembly of Water Pump Case

  56

• Removal of Propeller

  57

• Disassembly of Propeller Shaft and Clutch

  57

• Removal of Clutch Cam and Cam Rod

  58

• Removal of Bevel Gear and Drive Shaft

  58

• Gear Case Assembly

  60

• Installation of Bevel Gear and Drive Shaft

  60

• Installation of Clutch Cam and Cam Rod

  60

• Backlash Adjustment between Bevel Gears a and B

  61

• Assembly of Water Pump Case

  62

• Assembly of Propeller Shaft and Clutch

  63

• Propeller Installation

  64

• Installation of Gear Case

  64

• Standards for Oil Seals and O Rings for Gear Case

  64

• Disassembly of Lower Motor Cover and Drive Shaft Housing

  65

• Removal of Lower Motor Cover

  65

• Removal of Exhaust Pipe and Water Pipe

  65

• Bracket and Reverse Lock (Type I) Exploded View

  66

• Bracket and Reverse Lock (Type II) Exploded View

  67

• Disassembly of Stern Bracket/Swiveling Bracket

  68

• Disassembly of Drive Shaft Housing

  69

• Drive Shaft Housing and Mounting Bracket

  70

• Assembly of Lower Motor Cover and Drive Shaft Housing

  70

• Assembly of Drive Shaft Housing

  70

• Installation of Exhaust Pipe and Water Pipe

  71

• Installation of Lower Motor Cover/Choke Lever

  72

• Assembly of Gear Shift Lever

  72

• Shift Lever Adjustments

  73

• Installation of Motor Cover

  74

• Disassembly of Steeging System, Hanle and Bracket

  74

• Removal of Steering Shaft Assembly

  74

• Disassembly of Steering System

  74

• Removal of Steering Handle

  75

• Assembly of Steering System, Handle and Bracket

  76

• Assembly of Stern Bracket

  76

• Adjustment of Reverse Lock

  76

• Installation of Steering Handle

  77

• Assembling the Steering System

  77

• Carburetor

  78

• Carburetor — Exploded View/Outline of Operation

  79

• Pilot System: Flow of Fuel Mixture During Start and Idling/Slow Operation

  79

• Main System: Flow of Fuel Mixture for Operations above Medium Speed

  79

• Float System

  80

• Carburetor — Inspections

  80

• Inlet (Carburetor with Reed Valve/Fuel Pump) Exploded View

  81

• Electrical System

  82

• Flywheel Magneto and CD Unit Exploded View

  83

• CD Magneto Construction and Maintenance

  83

• Flywheel Inspection and Maintenance

  83

• Coil Plate and Coils

  83

• CD Unit — Inspection and Maintenance

  84

• To Test CD Unit/Test Check Table

  85

• Ignition Coils Inspection and Judgement

  86

• Stop Switch Inspection and Maintenance

  86

• Inspection of Connecting Wires and Contacts

  86

• Precautions in Handling the CD Magneto

  86

• Electrical Starter Exploded View

  87

• Precautions During Electrical System Tests and Trials

  88

• Electric Cicruit (EP Type) Diagram

  88

• Electric Cicruit (EF Type) Diagram

  89

• Inspection of Parts Related to Electric Starter

  90

• Inspection after Mounting or Repair of Starter Motor Accessories

  90

• Starter Motor Periodic Inspection Chart

  90

• Starter Motor Inspection and Maintenance

  91

• Checking the Starter Solenoid

  91

• Complete Check of Rectifier

  92

• Main Switch (EP, Ef)/Neutral Switch Checks

  93

• Remote Control

  94

• Engine Side Mounting Kit for Remote Control Exploded View

  95

• Installation of Remote Control Cables

  96

• Control Box Installation (Driver’s Side)

  97

• Installation of Remote Control Cables at Engine

  97

• Remote Control Installed Illustration

  98

• Inspections, Adjustments and Trials

  99

• Testing Tank and Dynamometer

  100

• Conditions and Precautions for Testing Tank

  100

• Adjustments and Operational Checks of Outboard Motor

  100

• Inspections and Adjustments after Final Assembly

  101

• Troubleshooting

  102

Brand: TOHATSU
|
Category: Outboard Motor
|
Size: 1.98 MB

• Table of Contents

  5

• General Safety Information

  8

• Specifications

  10

• Names of Parts

  13

• Installation

  16

  • Mounting the Outboard Motor on Boat

    16

  • Installing the Remote Control Devices

    18

  • Installing the Battery

    21

• Pre-Operating Preparations

  23

  • Recommended Gasoline Types

    23

  • Recommended Engine Oil

    25

  • Break-In

    27

• Engine Operation

  28

  • Starting

    28

  • Warming up the Engine

    32

  • Forward and Reverse

    33

  • Stopping

    35

  • Trim Angle

    36

  • Tilt Up, Tilt down and Shallow Water Operation

    37

• Removing and Carrying the Outboard Motor

  40

  • Removing the Outboard Motor

    40

  • Carrying the Outboard Motor

    40

  • Storing the Outboard Motor

    40

• Trailering

  41

• Adjustment

  42

  • Steering Friction

    42

  • Remote Control Lever Load

    42

  • Trim Tab Adjustment

    43

• Inspection and Maintenance

  44

  • Daily Inspection

    45

  • Periodic Inspection

    49

  • Off-Season Storage

    52

  • Pre-Season Check

    53

  • Motor Submerged in Water

    54

  • Cold Weather Precautions

    54

  • Checking after Striking Underwater Object

    55

• Troubleshooting

  56

• Tool Kit and Spare Parts

  58

• Optional Accessories

  59

• Propeller Table

  60