Vacon nxs руководство по программированию

• Page 1
  Operating Guide VACON® NXS/NXP Air-cooled Wall-mounted and Standalone…

• Page 3: Table Of Contents

  Accessories for FR10–FR11 Standalone Storing the Product Lifting the Product Using the Product Modified Label 5 Mounting the Unit Environmental Requirements 5.1.1 General Environmental Requirements 5.1.2 High Altitude Installation Cooling Requirements 5.2.1 General Cooling Requirements Danfoss A/S © 2020.02 AQ275638903263en-000301 / | 3…

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  Installing the AC drive in an IT System, FR4–FR6 6.6.2 Installing the AC Drive in an IT System, FR7 6.6.3 Installing the AC Drive in an IT System, FR8–FR11 7 Control Unit Control Unit Components 4 | Danfoss A/S © 2020.02 AQ275638903263en-000301 /…
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  Fault History Menu (M5) 8.6.2 Resetting the Fault History Using the System Menu (M6) 8.7.1 Finding the System Menu 8.7.2 System Menu Functions 8.7.3 Changing the Language 8.7.4 Changing the Application 8.7.5 Copy Parameters (S6.3) Danfoss A/S © 2020.02 AQ275638903263en-000301 / | 5…
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  Total Counters (S6.8.1) 8.7.9.3 Trip Counters (S6.8.2) 8.7.9.4 Resetting the Trip Counters 8.7.9.5 Software (S6.8.3) 8.7.9.6 Applications (S6.8.4) 8.7.9.7 Examining the Application Page 8.7.9.8 Hardware (S6.8.5) 8.7.9.9 Checking the Status of an Option Board 6 | Danfoss A/S © 2020.02 AQ275638903263en-000301 /…
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  Wall-mounted 12.2.2.1 Dimensions for FR4–FR6 12.2.2.2 Dimensions for FR7 12.2.2.3 Dimensions for FR8 12.2.2.4 Dimensions for FR9 12.2.3 Flange mounting 12.2.3.1 Dimensions for Flange Mounting, FR4–FR6 12.2.3.2 Dimensions for Flange Mounting, FR7–FR8 Danfoss A/S © 2020.02 AQ275638903263en-000301 / | 7…
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  Brake Chopper Ratings for Mains Voltage 208–240 V 12.9.3 Brake Chopper Ratings for Mains Voltage 380–500 V 12.9.4 Brake Chopper Ratings for Mains Voltage 525–690 V 12.9.5 Internal Brake Resistors, FR4–FR6 (380–500 V) 12.10 Faults and Alarms 8 | Danfoss A/S © 2020.02 AQ275638903263en-000301 /…

• Page 9: Introduction

  Do not dispose of equipment containing electrical components together with domestic waste. Collect it separately in accordance with local and currently valid legislation. 1.4 Type Approvals and Certifications The following list is a selection of possible type approvals and certifications for Danfoss drives: Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 9…

• Page 10: Start-Up Quick Guide

  Do at minimum these procedures during the installation and commissioning. If there are problems, speak to the local distributor. Vacon Ltd is not responsible for the use of the AC drives against the instructions. 10 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

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  Nominal speed of the motor • Nominal current of the motor • Motor cos phi 9. Obey the commissioning instructions, see 9.2 Commissioning the AC Drive. ® The VACON NXS/NXP AC drive is ready for operation. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 11…

• Page 12: Safety

  The control terminals can have a dangerous voltage also when the drive is disconnected from mains. A contact with this voltage can lead to injury. Make sure that there is no voltage in the control terminals before touching the control terminals. 12 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 13: Cautions And Notices

  DAMAGE TO THE AC DRIVE FROM INCORRECT SPARE PARTS Using spare parts that are not from the manufacturer can damage the drive. Do not use spare parts that are not from the manufacturer. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 13…

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  Before connecting the AC drive to the mains, make sure that the EMC level of the AC drive is correct for the mains. N O T I C E RADIO INTERFERENCE In a residential environment, this product can cause radio interference. Take supplementary mitigation measures. 14 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…
• Page 15
  N O T I C E VOLTAGE WITHSTAND TESTS Doing voltage withstand tests can damage the drive. Do not do voltage withstand tests on the AC drive. The manufacturer has already done the tests. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 15…

• Page 16: Product Overview

  Edition Remarks DPD00910I Added information about FR10 and FR11 Standalone drives throughout the manual. Minor corrections throughout the manual. 3.3 Package Label The package label gives detailed information about the delivery. 16 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 17: Description Of The Type Code

  0018131571 Cu st . Or d . No : Ma r k s: Danfoss Limited Made in Finland Danfoss A/S, 6430 Nordborg, Denmark A The batch ID B The order number of VACON ® C The type code D The serial number…

• Page 18
  The brake chopper: • 0 = No brake chopper • 1 = Internal brake chopper • 2 = Internal brake chopper and resistor, available for: 208–240 V (FR4–FR6) 380–500 V (FR4–FR6) 18 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 19: Enclosure Sizes

  The codes for nominal current and nominal mains voltage are part of the type code (see 3.4 Description of the Type Code) on the package label (see 3.3 Package Label). Use these values to find out the enclosure size of the AC drive from the table. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 19…

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  Table 3: Enclosure Sizes Nominal mains voltage Nominal current Enclosure size 2 (208–240 V) 0003 0004 0007 0008 0011 0012 0017 0025 0031 0048 0061 0075 0088 0114 0140 0170 0205 0261 0300 20 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…
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  5 (380–500 V) 0003 0004 0005 0007 0009 0012 0016 0022 0031 0038 0045 0061 0072 0087 0105 0140 0168 0205 0261 0300 0385 FR10 Standalone 0460 0520 0590 FR11 Standalone 0650 0730 Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 21…

• Page 22: Available Protection Ratings

  Table 4: Available Protection Ratings Mains voltage Enclosure size IP21 (UL Type 1) IP54 (UL Type 12) 208–240 V FR4–FR9 350–500 V FR4–FR9 350–500 V FR10 Standalone 350–500 V FR11 Standalone – 525–690 V FR4-FR9 22 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 23: Available Emc Classes

  Includes AC drives that have the nominal voltage of less than 1000 V. These AC IP21 (UL Type 1) drives are used in the 2nd environment only. and IP54 (UL Type 12) in 380–500 V FR10 and larger, 525– 690 V FR6 and larger Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 23…

• Page 24: Control Panel

  The control panel can be removed from the AC drive. The control panel is isolated from the input line potential. 3.8.2 Keypad ® The VACON keypad has 9 buttons with which to control the AC drive (and motor), set parameters, and monitor values. 24 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 25
  K The [reset] button. Use it to reset a fault. L The Browser button Up. Use it to scroll the main menu and the pages of different submenus and to increase a value. ® Illustration 2: Keypad Buttons for VACON Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 25…

• Page 26: Display

  L The Browser button Up. Use it to scroll the main menu and the pages of different submenus and to increase a value. ® Illustration 3: Keypad Buttons for VACON 3.8.3 Display The following figure describes the sections of the display. 26 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 27: Basic Menu Structure

  The data of the AC drive is in menus and submenus. The figure shows the basic menu structure of the AC drive. This menu structure is only an example and the contents and items can vary depending on the application in use. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 27…

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  Expander boards See Application Manual Parameters P3.1 Control place M3 Keypad control R3.2 Keypad reference P3.3 Direction (on keypad) P3.4 Stop button Illustration 5: Basic Menu Structure of the AC Drive 28 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 29: Receiving The Delivery

  6 Screws, M4x16, 3 pieces 7 The grounding clamps for grounding conductor (FR6/FI6), 2 8 The grounding screws M5x16 (FR6/FI6), 4 pieces pieces Illustration 6: Contents of the Accessories Bag for FR4–FR6/FI4–FI6 Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 29…

• Page 30: Accessories For Fr7/Fi7-Fr8/Fi8

  The cabinet door key is attached to the lifting rail at the top of the AC drive. Illustration 8: The Cabinet Door Key Location at Delivery 4.2 Storing the Product Context: If the product has to be stored before installing it, follow these instructions. 30 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 31: Lifting The Product

  We do not recommend a long storage time. 4.3 Lifting the Product Context: Lifting instructions depend on the weight of the AC drive. It can be necessary to use a lifting device to move the drive from its package. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 31…

• Page 32
  2. To lift the AC drives larger than FR7/FI7 out of the package, use a jib crane. >60° >60° 3. After lifting the drive, check for signs of damage on the drive. 32 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 33: Using The Product Modified Label

  1. Attach the label on the side of the AC drive to know where to find it. 2. If changes are made in the AC drive, write the change on the label. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 33…

• Page 34: Mounting The Unit

  When using fuses at high altitudes, the cooling effect of the fuse decreases as the density of the atmosphere decreases. When using fuses above 2000 meters, the continuous rating of the fuse: I = I *(1- (h-2000)/100*0.5/100) 34 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 35: Cooling Requirements

  If many AC drives are installed above each other, the necessary free space is C + D (see illustration 11). Make also sure that the outlet air from the lower drive goes to a different direction than the air intake of the top drive. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 35…

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  0003 2–0012 2 0003 5–0012 5 (0.79) (0.79) (3.94) (1.97) 0017 2–0031 2 0016 5–0031 5 (0.79) (0.79) (4.72) (2.36) 0048 2–0061 2 0038 5–0061 5 (1.18) (0.79) (6.30) (3.15) 0004 6-0034 6 36 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…
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  0038 5–0061 5 0004 6–0034 6 0075 2–0114 2 0072 5–0105 5 0041 6–0052 6 0140 2–0205 2 0140 5–0205 5 0062 6–0100 6 0261 2–0300 2 1000 0261 5–0300 5 0125 6–0208 6 Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 37…

• Page 38: Cooling Of Standalone Ac Drives (Fr10 To Fr11)

  The quantity of cooling air [m 0385 5–0520 5 2000 0261 6–0416 6 0590 5–0730 5 3000 1765 0460 6–0590 6 For more information on the power losses in all operating conditions, see http://ecosmart.danfoss.com/. 38 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 39: Installation Sequence

  4. Attach the AC drive with the screws and other components in the delivery. 5.3.2 Installation Sequence for Standalone AC Drives Context: Use these instructions to install the standalone AC drive. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 39…

• Page 40
  FR11). Some free space is also necessary for maintenance. 4. The enclosures have fixing holes. If needed, fix the AC Drive to the wall. 1 Fixing hole, Ø= 13 mm (0.51 in) 40 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 41: Electrical Installation

  All in One Application Manual) is used as an overload protection, select the cable to agree with the protection. If 3 or more cables are used in parallel for larger AC drives, use a separate overload protection for each cable. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 41…

• Page 42: Ul Standards On Cabling

  The maximum ambient temperature is +86 °F. • The maximum temperature of the cable surface is +158 °F. • Use only motor cables with a concentric copper shield. • The maximum number of parallel cables is 9. 42 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 43: Fuse Selection

  NXS/NXP AC drives have terminals for the DC supply and an optional external brake resistor. These terminals are identified with B–, B+/R+, and R–. The DC bus connection is made to terminals B– and B+ and the brake resistor connection to R+ and R–. Danfoss recommends shielded motor cable to be used for the brake resistor.

• Page 44: Emc-Compliant Installation

  A shielded cable with a compact low-impedance shield, for example an NKCABLES/ JAMAK, or an SAB/ÖZCuY-O cable. cable environment environment For the definitions of EMC protection levels, see IEC/EN 61800-3 + A1. 44 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 45: Installation In A Corner-Grounded Network

  Not using a grounding conductor can damage the drive. Make sure that the AC drive is always grounded with a grounding conductor that is connected to the grounding terminal that is identified with the PE symbol. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 45…

• Page 46
  N O T I C E VOLTAGE WITHSTAND TESTS Doing voltage withstand tests can damage the drive. Do not do voltage withstand tests on the AC drive. The manufacturer has already done the tests. 46 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 47: Get Access And Locate The Terminals

  Use a type B RCD or RCM device on the mains side of the drive. 6.4 Get Access and Locate the Terminals 6.4.1 Get Access and Locate the Terminals for FR4/FI4 Context: Follow these instructions to open the AC drive for installing the cables. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 47…

• Page 48
  1. Open the cover of the AC drive. 2. Remove the screws of the cable cover. Remove the cable cover. Do not open the cover of the power unit. 3. Locate the terminals. 48 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 49: Get Access And Locate The Terminals For Fr5

  C Motor terminals D Grounding terminals Illustration 17: FR4/FI4 Terminals 6.4.2 Get Access and Locate the Terminals for FR5 Context: Follow these instructions to open the AC drive for installing the cables. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 49…

• Page 50
  1. Open the cover of the AC drive. 2. Remove the screws of the cable cover. Remove the cable cover. Do not open the cover of the power unit. 3. Locate the terminals. 50 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 51: Get Access And Locate The Terminals For Fr6/Fi6

  C Motor terminals D Grounding terminals Illustration 18: FR5 Terminals 6.4.3 Get Access and Locate the Terminals for FR6/FI6 Context: Follow these instructions to open the AC drive for installing the cables. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 51…

• Page 52
  1. Open the cover of the AC drive. 2. Remove the screws of the cable cover. Remove the cable cover. Do not open the cover of the power unit. 3. Locate the terminals. 52 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 53: Get Access And Locate The Terminals For Fr7/Fi7

  C Motor terminals D Grounding clamp Illustration 19: FR6/FI6 Terminals 6.4.4 Get Access and Locate the Terminals for FR7/FI7 Context: Follow these instructions to open the AC drive for installing the cables. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 53…

• Page 54
  1. Open the cover of the AC drive. 2. Remove the screws of the cable cover. Remove the cable cover. Do not open the cover of the power unit. 3. Locate the terminals. 54 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 55: Get Access And Locate The Terminals For Fr8/Fi8

  C Motor terminals D Grounding terminals Illustration 20: FR7/FI7 Terminals 6.4.5 Get Access and Locate the Terminals for FR8/FI8 Context: Follow these instructions to open the AC drive for installing the cables. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 55…

• Page 56
  1. Open the cover of the AC drive. 2. Open the power unit cover. 3. Find the DC terminals and Brake resistor terminals on top of the AC drive. B- B+ R+ R- 4. Locate the terminals. 56 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 57: Get Access And Locate The Terminals For Fr9

  B Motor terminals C Grounding terminals Illustration 21: FR8/FI8 Terminals 6.4.6 Get Access and Locate the Terminals for FR9 Context: Follow these instructions to open the AC drive for installing the cables. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 57…

• Page 58
  Operating Guide | VACON® NXS/NXP Air-cooled Procedure 1. Remove the cable cover. 2. Find the DC terminals and Brake resistor terminals on top of the AC drive. B- B+ R+ R- 3. Locate the terminals. 58 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 59: Get Access And Locate The Terminals For Fr10 Standalone

  B Motor terminals C Grounding terminals Illustration 22: FR9 Terminals 6.4.7 Get Access and Locate the Terminals for FR10 Standalone Context: Follow these instructions to open the AC drive for installing the cables. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 59…

• Page 60
  Electrical Installation Operating Guide | VACON® NXS/NXP Air-cooled Procedure 1. Open the cabinet door. 2. Remove the protective covers. 3. Locate the terminals. 60 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…
• Page 61
  Electrical Installation Operating Guide | VACON® NXS/NXP Air-cooled 1 Brake resistor and DC terminals 2 Control terminals 3 Motor terminals 4 Mains terminals 5 Grounding busbar Illustration 23: FR10 Standalone Terminals Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 61…

• Page 62: Get Access And Locate The Terminals For Fr11 Standalone

  Electrical Installation Operating Guide | VACON® NXS/NXP Air-cooled 6.4.8 Get Access and Locate the Terminals for FR11 Standalone Context: Follow these instructions to open the AC drive for installing the cables. 62 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 63
  Electrical Installation Operating Guide | VACON® NXS/NXP Air-cooled Procedure 1. Open the cabinet door. 2. Remove the protective covers. 3. Locate the terminals. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 63…
• Page 64
  1L1 1L2 1L3 1 Brake resistor and DC terminals 2 Control terminals 3 Motor terminals 4 Mains terminals 1 5 Grounding busbar 6 Mains terminals 2 Illustration 24: FR11 Standalone Terminals 64 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 65: Installing The Cables

  4 Mains terminals 5 Grounding busbar Illustration 25: FR11 Standalone Terminals, 0460–0502, 690 V 6.5 Installing the Cables Context: Use these instructions to find the installation instructions of the correct enclosure size. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 65…

• Page 66: Additional Instructions For Cable Installation

  6.5.2 Installing the Cables, FR4–FR6/FI4–FI6 Context: Follow these instructions to install the cables and cable accessories. For information on how to comply with the UL regulations in cable installation, see 6.1.2 UL Standards on Cabling. 66 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 67
  Open the covers according to instructions in 6.4.1 Get Access and Locate the Terminals for FR4/FI4, 6.4.2 Get Access and Locate the Terminals for FR5 6.4.3 Get Access and Locate the Terminals for FR6/FI6. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 67…
• Page 68
  4. Put the cables – the mains cable, the motor cable, and the optional brake cable – in the openings of the cable entry plate. Use the cable entry plate delivered in the accessories bag. 68 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…
• Page 69
  For FR4/FI4 and FR5: Two protective conductors are necessary to comply with the requirements of the standard IEC/EN 61800-5-1. See Grounding. • If a double grounding is necessary, use the grounding terminal below the drive. Use an M5 screw and tighten it to 2.0 Nm or 17.7 lb-in. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 69…

• Page 70: Installing The Cables, Fr7/Fi7

  8.7.8.2 Setting the Internal Brake Resistor Connection. Prerequisites: Make sure that the delivery contains all necessary components. For the installation, the contents of the accessories bag is needed, see 4.1 Checking the Delivery. 70 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 71
  Electrical Installation Operating Guide | VACON® NXS/NXP Air-cooled Open the covers according to instructions in 6.4.4 Get Access and Locate the Terminals for FR7/FI7. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 71…
• Page 72
  4. Put the cables – the mains cable, the motor cable, and the optional brake cable – in the openings of the cable entry plate. Use the cable entry plate delivered in the accessories bag. 72 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…
• Page 73
  7. Make sure to connect the grounding conductor to the motor and the terminals that are identified with the grounding symbol. • If a double grounding is necessary, use the grounding terminal below the drive. Use an M5 screw and tighten it to 2.0 Nm or 17.7 lb-in. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 73…
• Page 74
  9. Attach the grounding clamps for control cable with 3 pieces of M4x16 screws delivered in the accessories bag. Use these clamps to ground the control cables. Connect the control cables. 74 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 75: Installing The Cables, Fr8/Fi8

  For information on how to comply with the UL regulations in cable installations, see 6.1.2 UL Standards on Cabling. ® If it is necessary to connect an external brake resistor, see VACON Brake Resistor Manual. See also 8.7.8.2 Setting the Internal Brake Resistor Connection. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 75…

• Page 76
  Make sure that the delivery contains all necessary components. For the installation, the contents of the accessories bag is needed, see 4.1 Checking the Delivery. Open the covers according to instructions in 6.4.5 Get Access and Locate the Terminals for FR8/FI8. 76 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…
• Page 77
  With the protection rating IP54 (UL Type 12), the connection between the grommet and the cable must be tight. Pull the first bit of the cable out of the grommet until it stays straight. • If it is not possible, make the connection tight with some insulation tape or a cable tie. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 77…
• Page 78
  Screws. Make sure that the control cables or the cables of the AC drive are not caught between the frame and the cable cover. Additional tightening torques: • motor cable entry plate: 2.4 Nm • control cable entry plate: 0.8 Nm • DC cover: 2.4 Nm 78 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 79: Installing The Cables, Fr9

  If it is necessary to connect an external brake resistor, see VACON Brake Resistor Manual. See also 8.7.8.2 Setting the Internal Brake Resistor Connection. Prerequisites: Make sure that the delivery contains all necessary components. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 79…

• Page 80
  Electrical Installation Operating Guide | VACON® NXS/NXP Air-cooled Open the covers according to instructions in 6.4.6 Get Access and Locate the Terminals for FR9. 80 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…
• Page 81
  With the protection rating IP54 (UL Type 12), the connection between the grommet and the cable must be tight. Pull the first bit of the cable out of the grommet until it stays straight. • If this is not possible, make the connection tight with some insulation tape or a cable tie. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 81…
• Page 82
  6. Attach the grounding clamps for control cable on the grounding level with M4x16 screws. Use the clamps delivered in the accessories bag. Use the clamps to ground the control cables. Connect the control cables. 82 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 83: Installing The Cables, Fr10 Standalone

  If it is necessary to connect an external brake resistor, see VACON Brake Resistor Manual. See also 8.7.8.2 Setting the Internal Brake Resistor Connection. Prerequisites: Make sure that the delivery contains all necessary components. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 83…

• Page 84
  Electrical Installation Operating Guide | VACON® NXS/NXP Air-cooled Open the covers according to instructions in 6.4.7 Get Access and Locate the Terminals for FR10 Standalone. 84 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…
• Page 85
  3. To make a 360° connection with the grounding clamp for cable shield, expose the shield of motor cables. 4. Connect the cables. See the correct tightening torques in 12.6 Tightening Torques of the Terminals. A Connect the mains and motor cables. Use busbar to make the connection. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 85…
• Page 86
  B Connect the control cables. 1 Control unit 2 Cable routing 3 Grounding 4 Cable entry C Attach the grounding conductor of each cable to a grounding terminal with a grounding clamp for grounding conductor. 86 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…
• Page 87
  Electrical Installation Operating Guide | VACON® NXS/NXP Air-cooled 1 Motor cables 2 PE/Grounding 3 Mains cables 4 360° Grounding Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 87…

• Page 88: Installing The Cables, Fr11 Standalone

  8.7.8.2 Setting the Internal Brake Resistor Connection. Prerequisites: Make sure that the delivery contains all necessary components. Open the covers according to instructions in 6.4.8 Get Access and Locate the Terminals for FR11 Standalone. 88 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 89
  3. To make a 360° connection with the grounding clamp for cable shield, expose the shield of motor cables. 4. Connect the cables. See the correct tightening torques in 12.6 Tightening Torques of the Terminals. A Connect the mains and motor cables. Use the busbar to make the connection. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 89…
• Page 90
  Electrical Installation Operating Guide | VACON® NXS/NXP Air-cooled B Connect the control cables. 1 Control unit 2 Cable routing 90 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…
• Page 91
  C Attach the grounding conductor of each cable to a grounding terminal with a grounding clamp for grounding conductor. 1 Motor cables 2 PE/Grounding 3 Mains cables 4 360° grounding 5 Control cables Illustration 39: FR11 Standalone Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 91…
• Page 92
  Operating Guide | VACON® NXS/NXP Air-cooled 1 Motor cables 2 PE/Grounding 3 Mains cables 4 360° grounding 5 Control cables Illustration 40: FR11 Standalone, 0460–0502, 690 V 5. Attach the cable clamp. 92 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 93: Installation In An It System

  The EMC level requirements for the AC drive depend on the installation environment. An incorrect EMC level can damage the drive. Before connecting the AC drive to the mains, make sure that the EMC level of the AC drive is correct for the mains. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 93…

• Page 94
  Open the cover of the AC drive and remove the cable cover as instructed in 6.4.1 Get Access and Locate the Terminals for FR4/FI4, 6.4.2 Get Access and Locate the Terminals for FR5 6.4.3 Get Access and Locate the Terminals for FR6/FI6. 94 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…
• Page 95
  Electrical Installation Operating Guide | VACON® NXS/NXP Air-cooled Procedure 1. Remove the EMC screw(s). Illustration 41: Illustration 42: Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 95…
• Page 96
  There is a sticker next to the terminals to remind to remove the jumper X10-1 if the AC drive requires this. If there is no sticker, move to step 4. 3. Remove the jumper X10-1. 96 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 97: Installing The Ac Drive In An It System, Fr7

  Use these instructions to change the EMC protection of the AC drive to level C4. Prerequisites: Open the cover and the cable cover of the AC drive as instructed in 6.4.4 Get Access and Locate the Terminals for FR7/FI7. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 97…

• Page 98
  Operating Guide | VACON® NXS/NXP Air-cooled Procedure 1. Open the power unit cover of the AC drive. 2. Remove the EMC screws. 3. Remove the screw and replace with a plastic screw M4. 98 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…
• Page 99
  Electrical Installation Operating Guide | VACON® NXS/NXP Air-cooled 4. Cut the leads of the 3 capacitors. 5. Remove the screw and the capacitor assembly. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 99…

• Page 100: Installing The Ac Drive In An It System, Fr8-Fr11

  EMC level of FR7 back to C2. 6.6.3 Installing the AC Drive in an IT System, FR8–FR11 ® ® Only a VACON service person can change the EMC protection class of VACON NXS/NXP, FR8–FR11. 100 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 101: Control Unit

  The OPTA1 basic board has 20 control terminals, and the relay board has 6 or 7. The standard connections of the control unit and the descriptions of signals are shown in 7.3.2 Control Terminals on OPTA1. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 101…

• Page 102: Control Voltage (+24 V/Ext +24 V)

  The control unit I/O ground is not isolated from the chassis ground/protective earth. In the installation, consider the potential differences between the grounding points. We recommend using galvanic isolation in the I/O and 24 V circuitry. 102 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 103: Control Unit Cabling

  The figure shows the basic description of the terminals of the I/O board. For more information, see 7.3.2.2 Jumper Selections on the ® OPTA1 Basic Board. For more information on control terminals, see VACON All in One Application manual. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 103…

• Page 104
  The maximum load on the +24 V/EXT+24 V output per board is 150 mA. If there is a +24 V/EXT+24 V output on the board, it is locally short circuit protected. If one of the +24 V/ EXT+24 V outputs short circuits, the others remain powered because of the local protection. 104 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 105: Digital Input Signal Inversions

  B Negative logic (0 V is the active signal) = the input is active when the switch is closed. when the switch is closed. Set the jumper X3 to the position ‘CMA/CMB isolated from ground’. Illustration 48: Positive/Negative Logic Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 105…

• Page 106: Jumper Selections On The Opta1 Basic Board

  On the A1 basic board, there are 4 jumper blocks: X1, X2, X3, and X6. Each jumper block contains 8 pins and 2 jumpers. See the possible jumper selections in illustration A B C D A B C D A B C D Illustration 49: Jumper Blocks on OPTA1 106 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 107: Control Terminals On Opta2 And Opta3

  CMB and CMA internally connected together, A B C D isolated from GND = Factory default AO1 mode: Voltage output; 0…10V Illustration 50: Jumper Selections for OPTA1 7.3.3 Control Terminals on OPTA2 and OPTA3 Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 107…

• Page 108
  • 5 V/10 mA TI1+ Thermistor input TI1- DigIN:B.1 *) *) Parameter reference on control panel and NCDrive. Illustration 51: Control Terminal Signals on Relay Boards OPTA2 and OPTA3 Illustration 52: OPTA2 108 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 109: Installation Of Option Boards

  The control connections are isolated from mains. The GND terminals are permanently connected to I/O ground. See illustration The digital inputs on the I/O board are galvanically isolated from the I/O ground (PELV). The relay outputs are also double-isolated from each other at 300 VAC (EN-50178). Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 109…

• Page 110
  Digital DIN6 input group B Control Power unit unit AO1+ Analogue AO2- output Digital output RI1/1 RO1/2 RO1/3 RO2/1 RO2/2 RO2/3 U V W TI1+ TI1- Illustration 54: Galvanic Isolation Barriers 110 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 111: Using The Control Panel

  Follow these instructions to monitor the actual values of the parameters and signals. The values cannot be changed in the Monitoring menu. To change the values of parameters, see 8.3.2 Selecting Values 8.3.3 Editing the Values Digit by Digit. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 111…

• Page 112: Monitored Values

  2. To go to the Monitoring menu from the main menu, push the Menu button Right. 3. To scroll through the menu, push the Browser buttons Up and Down. 8.2.1 Monitored Values The monitored values have the indication V#.#. The values update each 0.3 s. 112 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 113: Using The Parameter Menu (M2)

  ® See VACON All in One Application Manual for more monitored values. 8.3 Using the Parameter Menu (M2) 8.3.1 Finding the Parameter Context: Use these instructions to find the parameter to edit. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 113…

• Page 114: Selecting Values

  Use these instructions to edit the text values on the control panel. The basic application package «All in One+» includes 7 applications with different sets of parameters. For more information, see ® VACON All in One Application Manual. 114 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 115: Editing The Values Digit By Digit

  Use these instructions to edit the numerical values on the control panel. The basic application package «All in One+» includes 7 applications with different sets of parameters. For more information, see ® VACON All in One Application Manual. Prerequisites: Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 115…

• Page 116: Using The Keypad Control Menu

  8.4.1 Finding the Keypad Control Menu Context: In the Keypad control menu, the following functions are available: selecting the control mode, editing the frequency reference, and changing the direction of the motor. 116 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 117: Keypad Control Parameters M3

  3 control modes are available to control the AC drive. For each control place, a different symbol shows on the display: The control mode The symbol I/O terminals I/O term Keypad (control panel) Keypad Fieldbus Bus/Comm Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 117…

• Page 118: Keypad Reference

  The keypad direction submenu shows the rotation direction of the motor. In this submenu, also the rotation direction can be changed. For more information on how to control the motor with the control panel, see 3.8.2 Keypad 9.2 Commissioning the AC Drive. 118 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 119: Disabling The Stop Motor Function

  Control NOT ACTIVE shows. In some applications this error message is not shown. The keypad is selected as the control mode and the current frequency reference and direction is copied to the control panel. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 119…

• Page 120: Copying The Frequency Reference Set To The Control Panel

  For more information on the fault types and how to reset faults, see 11.1 General Information on Fault Tracing 11.2 Resetting a Fault. For the fault codes, possible causes and information on how to correct the fault, see the Faults and Alarms section. 120 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 121: Examining The Fault Time Data Record

  The fault time data record shows some important data that was valid at the time of the fault. This helps to find the cause of the fault. If real time is set on the AC drive, the data items T1 and T2 show as in column Real Time Data Record. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 121…

• Page 122: Using The Fault History Menu (M5)

  The newest fault has the indication H5.1, the second newest H5.2, and so on. If there are 30 faults in the history, the next fault that shows removes the oldest one (H5.30) from the history. See the different fault codes in the Faults and Alarms section. 122 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 123: Resetting The Fault History

  S1 S11 8.7.2 System Menu Functions Table 14: System Menu Functions Code Function Unit Default Cust Description S6.1 Language selection – – – English The selection is different in all the language packages Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 123…

• Page 124
  S6.5.1 Password – – – Not used 0 = Not used P6.5.2 Parameter lock – – – Change Ena- Change Enabled bled Change Disabled S6.5.3 Start-up wizard – – – – 124 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…
• Page 125
  Clear operating time counter – – – – – S6.8.3 Software info – – – – – S6.8.3.1 Software package – – – – – S6.8.3.2 System software version – – – – – Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 125…

• Page 126: Changing The Language

  The application can be changed in the Application selection page (S6.2). When the application is changed, all parameters are reset. ® For more information on the Application Package, see VACON NX All in One Application Manual. 126 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 127: Copy Parameters (S6.3)

  — Select Load set 2 to download the values in set 2 as the actual values. 5. To accept the selection, push the [enter] button. 6. Wait until OK shows on the display. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 127…

• Page 128: Uploading Parameters To Control Panel (Up To Keypad, S6.3.2)

  When the application is changed, the parameters in the parameter settings on page S6.3.1 are deleted. To copy parameters from one application to a different application, first upload them to the control panel. 128 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 129: Comparing The Parameters

  5. To go to the edit mode, push the Menu button Right. The actual value starts to blink. 6. To change the actual value, use the Browser buttons, or change the value digit by digit with the Menu button Right. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 129…

• Page 130: Security

  Set a password to protect the application selection menu. N O T I C E Keep the password in a safe location! The password cannot be changed if a valid password is not available. 130 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 131: Entering A Password

  Use the Parameter lock function to prevent changes to the parameters. If the parameter lock is active, the text locked shows on the display when trying to edit a parameter value. N O T I C E This function does not prevent unauthorized changes of parameter values. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 131…

• Page 132: Start-Up Wizard (P6.5.3)

  Use Multimonitoring to monitor up to 3 actual values at the same time (see 8.2 Using the Monitoring Menu (M1) and the chapter Monitored values in the Application Manual of your application). 132 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 133: Keypad Settings

  5. To edit the third level page number, push the Menu button Right. Change the number of the third level page with the Browser buttons. 6. To accept the new default page value, push the [enter] button. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 133…

• Page 134: Default Page In The Operating Menu (P6.6.2)

  Fan control • HMI acknowledge timeout, HMI ACK timeout • HMI retry • Sine filter • Pre-charge mode. Prerequisites: Use a password to go the Hardware settings submenu, see 8.7.6.2 Passwords. 134 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 135: Setting The Internal Brake Resistor Connection

  If the IGBT temperature is below 30 °C (86 °F), the fan stops. As the default temperature at power-up is 25 °C (77 °F), the fan does not start immediately. For instructions, see 8.7.8.4 Changing the Fan Control Settings. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 135…

• Page 136: Changing The Fan Control Settings

  2. To go to the edit mode, push the Menu button Right. 3. To change the acknowledgement time, use the Browser buttons. 4. To accept the change, push the [enter] button. 136 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 137: Changing The Number Of Retries To Receive Hmi Acknowledgement (P6.7.4)

  The Power On time counter (days and hours) always counts, when the AC power is on. The counter does not count when control unit runs on +24 V only. Table 15: Total Counters Page Counter Example C6.8.1.1. MWh counter Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 137…

• Page 138: Trip Counters (S6.8.2)

  6. The display shows again Not reset. 8.7.9.5 Software (S6.8.3) The Software information page includes information on the AC drive software. Page Content 6.8.3.1 Software package 6.8.3.2 System software version 6.8.3.3 Firmware interface 6.8.3.4 System load 138 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 139: Applications (S6.8.4)

  The Expander boards pages give information about the basic and option boards connected to the control board. See 7.1 Control Unit Components for more information on the boards. For more information on the parameters of the option boards, see 8.8.1 Expander Board Menu. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 139…

• Page 140: Debug Menu (S6.8.7)

  1 = 0–20 mA 2 = 4–20 mA 3 = 0–10 V 4 = 2–10 V 8.8.2 Examining the Connected Option Boards Context: Use these instructions to examine the connected option boards. 140 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 141: Finding The Option Board Parameters

  8.3.2 Selecting Values 8.3.3 Editing the Values Digit by Digit. 8.9 Further Control Panel Functions ® The VACON NX control panel has more application-related functions. See VACON NX Application Package for more information. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 141…

• Page 142: Commissioning

  The control terminals can have a dangerous voltage also when the drive is disconnected from mains. A contact with this voltage can lead to injury. Make sure that there is no voltage in the control terminals before touching the control terminals. 142 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 143: Commissioning The Ac Drive

  9.2 Commissioning the AC Drive Context: Follow these instructions to commission the AC drive. Prerequisites: Read the safety instructions in 2.1 Danger and Warnings 9.1 Safety Checks before Starting the Commissioning and obey them. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 143…

• Page 144: Measuring The Cable And Motor Insulation

  The insulation checks of the motor, see 9.3.3 Insulation Checks of the Motor 9.3.1 Insulation Checks of the Motor Cable Context: Use these instructions to check the insulation of the motor cable. 144 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 145: Insulation Checks Of The Mains Cable

  5. Connect the motor cables to the motor. 6. Do the final insulation check on the drive side. Put all phases together and measure to the ground. 7. Connect the motor cables to the drive. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 145…

• Page 146: Checks After Commissioning

  Test A: Controls from the control terminals • Test B: Control from the control panel 9.4.2.1 Test A: Controls from the Control Terminals Context: Do this RUN test when the control mode is I/O terminals. 146 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 147: Test B: Control From The Keypad

  The automatic motor identification calculates or measures the necessary motor ® parameters for the best possible motor and speed control. For more information on the Identification Run, see VACON All in One Application Manual, parameter ID631. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 147…

• Page 148: Maintenance

  The correct course of action is to ensure that the insulation layer of the capacitor is ‘reformed’ by the application of a limited current using a DC supply. Current limiting ensures that the heat generated within the capacitor is kept at a sufficiently low level to prevent any damage. 148 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 149
  If the AC drive or spare capacitors are intended to be stocked, discharge the capacitors before storage. Use a measuring device to make sure that there is no voltage. If in doubt, contact your Danfoss Drives® representative. Case 1: AC drive which has been non-operational or stocked for over 2 years.

• Page 150: Fault Tracing

  Active Faults list, and the Fault History. 11.2 Resetting a Fault Context: The fault stays active until it is reset. Reset the fault using these instructions. 150 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 151: Creating Service Info File

  NCDrive PC tool is installed on the computer. To install it, go to our website http://drives.danfoss.com/ downloads/portal/ Procedure ® 1. Open the VACON NCDrive. 2. Go to File and select Service Info..The service information file opens. 3. Save the service info file on the computer. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 151…

• Page 152: Specifications

  12.2.3.1 Dimensions for Flange Mounting, FR4–FR6 • 12.2.3.2 Dimensions for Flange Mounting, FR7–FR8 • 12.2.3.3 Dimensions for Flange Mounting, FR9 For Standalone AC drives, see: • 12.2.4.1 Dimensions for FR10–FR11 Standalone 152 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 153: Wall-Mounted

  Drive type Ø • 0003 2–0012 2 • 0003 5–0012 5 (5.04) (3.94) (12.87) (12.32) (11.5) (7.48) (0.27) • 0017 2–0031 2 • 0016 5–0031 5 (5.67) (3.94) (16.5) (15.98) (15.39) (8.43) (0.27) Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 153…

• Page 154
  0038 5– • +QGLC: 29 1.30) 1.30) 0061 5 • +QGLC: 3 x (1.14) • +QGLC: 3 x 28.3 (3 x 37 (3 x • 0004 6– 1.11) 1.46) 0034 6 154 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 155: Dimensions For Fr7

  Table 22: Dimensions in mm (in inch) of the VACON NXS/NXP AC Drive, FR7 Drive type Ø • 0075 2–0114 2 • 0072 5–0105 5 (9.33) (7.48) (24.80) (24.17) (23.27) (10.12) (0.35) • 0041 6–0052 6 Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 155…

• Page 156
  3 x 28.3 3 x 50.3 • 0072 5–0105 5 (1.42) (3 x 1.98) (0.83) (3 x 1.11) (1.42) (3 x 1.98) • 0041 6–0052 6 Same as maximum cable thickness 156 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 157: Dimensions For Fr8

  12.2.2.3 Dimensions for FR8 Ø ® Illustration 63: Dimensions of the VACON NXS/NXP AC Drive, FR8 ® Illustration 64: Dimensions of the VACON NXS/NXP AC Drive, FR8 with DC Connection Extension Box Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 157…

• Page 158
  Same as maximum cable thickness. NOTE! Cable clamps have 40 mm internal diameter. The clamps are used for 360 degree grounding of the shield. Exposing the cable shield decreases outer diameter of the cable so the recommended 3×185+95 mm MCCMK motor cables fit in the clamp. 158 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 159: Dimensions For Fr9

  Table 26: Dimensions in mm (in inch) of the VACON NXS/NXP AC Drive, FR9, part 1 Drive type • 0261 2–0300 2 • 0261 5–0300 5 (18.9) (15.75) (15.74) (0.35) (2.13) (14.25) (13.39) (11.22) • 0125 6–0208 6 Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 159…

• Page 160
  Brake resistor terminal box (H6) not included. For FR8 and FR9 when brake chopper or an additional DC connection is selected in type code, the total height of the AC drive is increased by 203 mm (7.99 inch). E3Ø B- B+ R+ R- E2Ø E1Ø ® Illustration 68: Dimensions of the Mounting Holes for VACON NXS/NXP AC Drive, FR9 160 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 161: Flange Mounting

  MCCMK motor cables fit in the clamp. 12.2.3 Flange mounting 12.2.3.1 Dimensions for Flange Mounting, FR4–FR6 Ø IP21 IP54 ® Illustration 69: Dimensions of the VACON NXS/NXP AC Drive with Flange, FR4–FR6 Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 161…

• Page 162
  0017 2–0031 2 – – 0016 5–0031 5 (5.31) (4.72) (–) (16.14) (16.54) (–) (0.20) (0.26) 0048 2–0061 2 0038 5–0061 5 (7.28) (6.69) (6.18) (21.22) (21.61) (0.27) (0.20) (0.26) 0004 6–0034 6 162 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 163: Dimensions For Flange Mounting, Fr7-Fr8

  0075 2–0114 2 0072 5–0105 5 (9.33) (6.89) (10.63) (9.96) (10.12) (4.29) (0.26) 0041 6–0052 6 0140 2–0205 2 – 0140 5–0205 5 (11.38) (–) (13.98) (12.99) (13.54) (4.33) (0.35) 0062 6–0100 6 Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 163…

• Page 164
  Table 33: Dimensions in mm (in inch) of the Opening and Drive Outline with Flange, FR7 Drive type Ø 0075 2–0114 2 188.5 188.5 34.5 0072 5–0105 5 (9.17) (6.89) (9.96) (24.4) (7.42) (7.42) (1.36) (1.26) (0.28) (0.28) 0041 6–0052 6 164 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…
• Page 165
  Table 34: Dimensions in mm (in inch) of the Opening and Drive Outline with Flange, FR8 Drive type Ø 0140 2–0205 2 0140 5–0205 5 (11.85) (12.99) (31.89) (32.76) (10.43) (10.16) (1.30) (0.35) 0062 6–0100 6 Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 165…

• Page 166: Dimensions For Flange Mounting, Fr9

  Table 35: Dimensions in mm (in inch) of the VACON NXS/NXP AC Drive, FR9, Part 1 Drive type Ø 0261 2–0300 2 0261 5–0300 5 (20.87) (20.08) (19.09) (7.87) (0.22) (14.25) (13.39) (4.29) (0.83) 0125 6–0208 6 166 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 167: Standalone

  0261 5–0300 5 (51.65) (45.28) (16.54) (3.94) (1.38) (0.35) (0.08) 0125 6–0208 6 12.2.4 Standalone 12.2.4.1 Dimensions for FR10–FR11 Standalone ® Illustration 75: Dimensions of the VACON NXS/NXP AC Drive, FR10 and FR11 Standalone Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 167…

• Page 168
  0261 6–0416 6 (23.43) (11.46) (5.16) (79.45) (74.8) (56.5) (20.16) (84.21) (23.70) • 0590 5–0730 5 2018 1900 1435 2139 • 0460 6–0590 6 (31.26) (15.35) (9.06) (79.45) (74.80) (56.5) (20.16) (84.21) (23.70) 168 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…
• Page 169
  Same as maximum cable thickness. NOTE! Cable clamps have 40 mm internal diameter. The clamps are used for 360 degree grounding of the shield. Exposing the cable shield decreases outer diameter of the cable so the recommended 3×185+95 mm MCCMK motor cables fit in the clamp. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 169…

• Page 170: Cable And Fuse Sizes

  12.3.6 Cable and Fuse Sizes for 380–500 V, FR10 to FR11 Standalone • 12.3.8 Cable and Fuse Sizes for 525–690 V, FR10 to FR11 For AC Drives in North America, see: 170 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 171
  6–50 Al 0075 2 3*25+16 2.5–50 Cu 6–70 0072 5 6–50 Al 0088 2 3*35+16 2.5–50 Cu 6–70 0087 5 6–50 Al 0114 2 3*50+25 2.5–50 Cu 6–70 0105 5 6–50 Al Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 171…

• Page 172: Cable And Fuse Sizes For 208-240 V And 380-500 V, Fr4 To Fr9, North America

  18 AWG — 8 AWG 18 AWG — 8 AWG 0022 5 0031 2 3*8 AWG + 8 AWG 18 AWG — 8 AWG 18 AWG — 8 AWG 0031 5 172 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 173
  3/0 AWG — 350 kcmil Cu/Al 10 AWG — 3/0 AWG 0300 5 Uses a correction factor 0.7 Use cables with a +90 °C (194 °F) heat resistance to comply with the UL standards. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 173…

• Page 174: Cable And Fuse Sizes For 525-690 V, Fr6 To Fr9

  6–50 Al 0062 6–0080 6 62–80 3*25+16 25–95 Cu/Al 6–95 0100 6 3*35+16 0125 6–0144 6 125–144 3*95+50 95–185 Cu/Al 6–95 0170 6 0208 6 3*150+70 Uses a correction factor 0.7 174 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 175: Cable And Fuse Sizes For 525-690 V (Ul Rating 600 V), Fr6 To Fr9, North America

  3/0 AWG — 350 kcmil Cu/Al 10 AWG — 3/0 AWG Uses a correction factor 0.7. Use cables with a +90 °C (194 °F) heat resistance to comply with the UL standards. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 175…

• Page 176: Cable And Fuse Sizes For 380-500 V, Fr10 To Fr11 Standalone

  Al: 2*(3*350 kcmil Al + 1/0 AWG Cu) 0460 5 600 (3 pcs) Cu: 2*(3*300 kcmil + 2/0 AWG) Even/Odd Even/Odd 0520 5 700 (3 pcs) Cu: 2*(3*350 kcmil + 3/0 AWG) Even/Odd Even/Odd 176 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 177: Cable And Fuse Sizes For 525-690 V, Fr10 To Fr11

  Cu: 2*(3*150+70) Even/Odd Even/Odd Al: 2*(3*240Al+72Cu) 0502 6 630 (3 pcs) Cu: 2*(3*185+95) Even/Odd Even/Odd Al: 4x(3×95+29) 0590 6 315 (6 pcs) Cu: 2*(3*240+120) Even Even/Odd Al: 4*(3*120Al+41Cu) Uses a correction factor 0.7 Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 177…

• Page 178: Cable And Fuse Sizes For 525-690 V (Ul Rating 600 V), Fr10 To Fr11, North America

  Use cables with a +90 °C (194 °F) heat resistance to comply with the UL standards. Uses a correction factor 0.7 12.4 Cable Stripping Lengths illustration 79 for parts of cables to be stripped and check the corresponding stripping length in the table. 178 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 179
  0.98 4.72 0.98 4.72 FR8, 0140 0.91 9.45 0.91 9.45 0.91 9.45 0.91 9.45 FR8, 0168–0205 1.10 9.45 1.10 9.45 1.10 9.45 1.10 9.45 1.10 11.61 1.10 11.61 1.10 11.61 1.10 11.61 Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 179…

• Page 180: Tightening Torques For Cover Screws

  0038 5–0061 5 0004 6–0034 6 0075 2–0114 2 88.5 0072 5–0105 5 0041 6–0052 6 0168 2–0205 2 0168 5–0205 5 0261 2–0300 2 0261 5–0300 5 0125 6–0208 6 180 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 181: Power Ratings

  ) is required for 1 minute every 10 minutes, the remaining 9 minutes must be approximately 92% of I or less. This is to make sure that the output current is not more than I during the duty cycle. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 181…

• Page 182: Power Ratings For Mains Voltage 208-240

  61.0 67.1 48.0 72.0 96.0 15.0 11.0 0075 75.0 83.0 61.0 92.0 122.0 22.0 15.0 0088 88.0 97.0 75.0 113.0 150.0 22.0 22.0 0114 114.0 125.0 88.0 132.0 176.0 30.0 22.0 182 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 183: Power Ratings For Mains Voltage 208-240 V, North America

  25.0 37.5 50.0 0048 52.8 31.0 46.5 62.0 0061 61.0 67.1 48.0 72.0 96.0 0075 75.0 83.0 61.0 92.0 122.0 0088 88.0 97.0 75.0 113.0 150.0 0114 114.0 125.0 88.0 132.0 176.0 Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 183…

• Page 184: Power Ratings For Mains Voltage 380-500

  40°C [kW] 50°C [kW] 0003 0.75 0004 0005 0007 11.2 0009 11.4 15.2 0012 13.2 13.5 0016 17.6 0022 25.3 0031 0038 18.5 0045 49.5 18.5 0061 0072 0087 0105 184 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 185: Power Ratings For Mains Voltage 380-500 V, North America

  10% over‐ 50% over‐ I [A] I [A] load load 104°F [hp] 122°F [hp] 0003 0004 0005 0007 11.2 0009 11.4 15.2 0012 13.2 13.5 0016 17.6 0022 25.3 0031 Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 185…

• Page 186
  0650 1180 0730 1300 The currents in given ambient temperatures are achieved only when the switching frequency is the same or smaller than the factory default. 12.7.1 Overload Capability 480 V 186 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 187: Power Ratings For Mains Voltage 525-690 V (Ul Rating 600 V)

  502.0 753.0 1004.0 560.0 500.0 The currents in given ambient temperatures are achieved only when the switching frequency is the same or smaller than the factory default. 12.7.1 Overload Capability 690 V Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 187…

• Page 188: Power Ratings For Mains Voltage 525-690 V (Ul Rating 600 V), North America

  649.0 502.0 753.0 1004.0 The currents in given ambient temperatures are achieved only when the switching frequency is the same or smaller than the factory default. 12.7.1 Overload Capability 575 V 188 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 189: Vacon® Nxp Technical Data

  IS for 2 s each 20 s. After 2 s the current controller reduces the current to 150% I Output frequency ® 0–320 Hz (standard VACON NXP and NXS); 7200 Hz (special NXP with special software) Frequency resolution ® ® 0.01 Hz (VACON NXS); Application-dependent (VACON NXP) Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 189…

• Page 190
  Analog input Resolution 0.01 Hz Panel reference Field weakening point 8–320 Hz Acceleration time 0.1–3000 s Deceleration time 0.1–3000 s Brake power DC brake: 30% * TN (without the brake option) 190 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…
• Page 191
  208–240 V) up to 3000 m (see 6.2.1 Installation in a Corner-grounded Network) ** Corner-grounded network is permitted for FR9–FR11 (Main voltage 380–500 V) up to 2000 m (see 6.2.1 Installation in a Corner-grounded Network) Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 191…
• Page 192
  The sound pressure depends on the cooling fan speed, which is con- in dB(A) trolled in accordance with the drive temperature. FR4: 44 FR5: 49 FR6–FR7: 57 FR8: 58 FR9–FR11: 76 192 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…
• Page 193
  Digital outputs Open collector output, 50 mA/48 V Relay outputs 2 programmable change-over relay outputs Switching capacity (resistive): 24 VDC/8 A, 250 VAC/8 A, 125 VDC/0.4 A Min.switching load: 5 V/10 mA Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 193…

• Page 194: Brake Chopper Ratings

  12.9.3 Brake Chopper Ratings for Mains Voltage 380–500 V • 12.9.4 Brake Chopper Ratings for Mains Voltage 525–690 V • 12.9.5 Internal Brake Resistors, FR4–FR6 (380–500 V) ® For more information, see VACON NX Brake Resistors User Manual. 194 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 195: Brake Chopper Ratings For Mains Voltage 208-240

  55.0 0261 75.0 0300 90.0 When using recommended resistor types. Peak power capability of the brake chopper can be calculated with DC-link voltage (Udc) and brake resistor resistance Rb by Udc /Rb. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 195…

• Page 196: Brake Chopper Ratings For Mains Voltage 380-500

  0650 450.0 0730 500.0 When using recommended resistor types. Peak power capability of the brake chopper can be calculated with DC-link voltage (Udc) and brake resistor resistance Rb by Udc /Rb; 196 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 197: Brake Chopper Ratings For Mains Voltage 525-690

  The enclosure sizes FR4, FR5, and FR6 (380–500 V) can be equipped with an internal brake resistor as a factory option. The brake resistors are designed for a 2 s full torque braking from nominal motor speed to zero or a 1 s full power braking every minute. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 197…

• Page 198: Faults And Alarms

  There is too high a current in the motor cable. Its cause can be 1 of the following: • a sudden heavy load increase • a short circuit in the motor cables • the motor is not the correct type 198 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…

• Page 199
  12.10.5 Fault 2 — Overvoltage, Subcode S1 — Hardware trip Cause The DC-link voltage is higher than the limits. • Too short a deceleration time • High overvoltage spikes in the supply • Start/Stop sequence too fast Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 199…
• Page 200
  Do a check of the motor cables and the motor. 12.10.8 Fault 5 — Charging switch Cause The charging switch is open, when the START command is given. • Operation malfunction • Defective component 200 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…
• Page 201
  Reset the fault and start the drive again. • If the fault shows again, ask instructions from the local distributor. 12.10.12 Fault 8 — System fault, Subcode S4 — ASIC trip Cause • operation malfunction • defective component Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 201…
• Page 202
  12.10.16 Fault 8 — System fault, Subcode S8 — No power to driver card Cause • operation malfunction • defective component Troubleshooting • Reset the fault and start the drive again. • If the fault shows again, ask instructions from the local distributor. 202 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…
• Page 203
  • defective component Troubleshooting • Reset the fault and start the drive again. • If the fault shows again, ask instructions from the local distributor. • Check the cables and connections. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 203…
• Page 204
  OPTAF board EEPROM error (checksum, not answering and so on). Troubleshooting Change the OPTAF board. 12.10.25 Fault 8 — System fault, Subcode S34 — OPTAF: Voltage problem Cause OPTAF supply voltage hardware problem detected. 204 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…
• Page 205
  12.10.29 Fault 8 — System fault, Subcode S38 — OPTAF: Test pulse is not detected in STO channel 1 Cause Single hardware problem detected in Safe Disable inputs. Troubleshooting • Change the OPTAF board. • Change the control board. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 205…
• Page 206
  Change the OPTAF board. 12.10.34 Fault 8 — System fault, Subcode S43 — OPTAF: Test pulse high is not detected on thermistor Cause Single hardware problem detected in the thermistor input. 206 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…
• Page 207
  Cause ® OPTAF board mounted in old VACON NXP control board, which is not equipped with the Safe Disable function. Troubleshooting Change the control board to VB00561 revision H or newer. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 207…
• Page 208
  Fault in application. Troubleshooting Ask instructions from the local distributor. 12.10.43 Fault 9 — Undervoltage, Subcode S1 — DC-link too low during run Cause The DC-link voltage is lower than the limits. 208 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…
• Page 209
  If there is a temporary supply voltage break, reset the fault and start the drive again. • Do a check of the supply voltage. If the supply voltage is sufficient, there is an internal fault. • Ask instructions from the local distributor. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 209…
• Page 210
  The measurement of current tells that there is no current in 1 motor phase. It is possible to set different responses in the application for this fault. See parameter group Protections. Troubleshooting Do a check of the motor cable and the motor. 210 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…
• Page 211
  Heat sink temperature is over 90 °C (194 °F). Overtemperature alarm is issued when the heat sink temperature goes over 85 °C (185 °F). In 525–690 V, FR6: Heat sink temperature is over 77 ºC (170.6 °F). Overtemperature alarm is issued when the heat sink temperature goes over 72 ºC (161.6 °F). Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 211…
• Page 212
  Make sure that the switching frequency is not too high in relation to the ambient temperature and the motor load. • For FR10-FR11 Standalone: check door filters, and clean or replace if needed. 212 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…
• Page 213
  12.10.59 Fault 18 — Unbalance, Subcode S1 — Current unbalance Cause Unbalance between power modules in paralleled power units. This fault is type A fault (Alarm). Troubleshooting If the fault occurs again, ask instructions from the local distributor. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 213…
• Page 214
  12.10.63 Fault 22 — Parameter fault, Subcode S2 — Firmware interface variable check sum error Cause Parameter save fault. • Operation malfunction • defective component Troubleshooting If the fault occurs again, ask instructions from the local distributor. 214 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…
• Page 215
  If the fault occurs again, ask instructions from the local distributor. 12.10.67 Fault 22 — Parameter fault, Subcode S6 — Application-defined power-down, variable checksum Cause Parameter save fault. • Operation malfunction • defective component Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 215…
• Page 216
  12.10.71 Fault 25 — Microprocessor watchdog fault, Subcode S1 — CPU watchdog timer Cause • operation malfunction • defective component Troubleshooting • Reset the fault and start the drive again. • If the fault shows again, ask instructions from the local distributor. 216 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…
• Page 217
  Remove Run request. 12.10.76 Fault 29 — Thermistor fault, Subcode S1 — Thermistor input activated on OPTAF board Cause The thermistor input of option board has detected increase of the motor temperature. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 217…
• Page 218
  Check the motor frame size. • Make an identification run. 12.10.80 Fault 32 — Fan cooling Cause Cooling fan of the AC drive does not start, when ON command is given. 218 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…
• Page 219
  12.10.85 Fault 38 — Device added (same type), Subcode S1 — Control board Cause The option board was added. The same option board has been used in the same slot before. The parameters are available in the drive. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 219…
• Page 220
  12.10.89 Fault 40 — Device unknown, Subcode S3 — StarCoupler is not compatible with the control board Cause An unknown or mismatching device was connected (the power unit or option board). Troubleshooting Ask instructions from the local distributor. 220 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…
• Page 221
  Ask instructions from the local distributor. 12.10.94 Fault 41 — IGBT temperature, Subcode S1 — Calculated IGBT temperature too high Cause IGBT Inverter Bridge overtemperature protection has detected too high a short-term overload current. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 221…
• Page 222
  Make an identification run. 12.10.98 Fault 41 — IGBT temperature, Subcode S6 — BCU: Current momentarily too high Cause IGBT Inverter Bridge overtemperature protection has detected too high a short-term overload current. 222 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…
• Page 223
  Brake resistor overtemperature protection has detected too heavy braking. Troubleshooting • Reset unit. • Set the deceleration time longer. • Dimensioning of the brake chopper is not correct. • Use external brake resistor. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 223…
• Page 224
  If the pulses are not correct, the encoder/cabling is faulty. 12.10.105 Fault 43 — Encoder fault, Subcode S2 — Encoder 1 channel B is missing Cause Problem detected in encoder signals. Encoder channel B is missing. 224 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…
• Page 225
  12.10.108 Fault 43 — Encoder fault, Subcode S5 — Encoder board missing Cause The encoder board is missing. Troubleshooting • Do a check of the encoder board. • Do a check of the terminals. • Do a check of the board connections. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 225…
• Page 226
  12.10.112 Fault 43 — Encoder fault, Subcode S9 — Missed Start Angle Cause Encoder zero positioning identification run has not been made. The encoder start angle is missing. Troubleshooting Make encoder identification run. 226 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…
• Page 227
  12.10.116 Fault 43 — Encoder fault, Subcode S13 — Encoder angle supervision fault Cause The estimated shaft position error (estimated angle — encoder angle) is more than 90° electrical. See variable EstimatedAngleError. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 227…
• Page 228
  If power unit was changed, set AC drive parameters again. 12.10.119 Fault 45 — Device added (different type), Subcode S1 — Control board Cause Option board of different type added. Troubleshooting • Reset. • Set the power unit parameters again. 228 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…
• Page 229
  12.10.123 Fault 52 — Keypad communication fault Cause ® The connection between the control panel (or VACON NCDrive) and the drive is defective. Troubleshooting Do a check of the control panel connection and the control panel cable. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 229…
• Page 230
  This fault is type A fault (Alarm). Troubleshooting • Run command was removed before completion of identification run. • The motor is not connected to the AC drive. • There is load on motor shaft. 230 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…
• Page 231
  Motor speed is unequal to reference. Troubleshooting • Do a check of the encoder connection. • PMS motor has exceeded the pull-out torque. 12.10.132 Fault 62 — Run disable Cause Run enable signal is low. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 231…
• Page 232
  12.10.136 Fault 70 — Active filter fault Cause Fault triggered by digital input (see param. P2.2.7.33). It is possible to set different responses in the application for this fault. See parameter group Protections. 232 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…
• Page 233
  12.10.137 Fault 74 — Follower fault Cause When using normal Master Follower function this fault code is given if one or more follower drives trips to fault. Troubleshooting Correct the fault cause on follower and reset fault. Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 233…
• Page 234
  171, 174, 176, 177 Cooling Fuse sizes, North America 172, 175, 176, 178 Cooling space 35, 38 Copy parameters Copying frequency reference set Corner-grounded network Galvanic isolation barriers Covers, tightening torques Grounding principle 234 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…
• Page 235
  Start-up test Start-up wizard Stop motor function Maintenance Storage Menu structure Surveillance Monitored values System feedback Monitoring menu System info menu Motor overload protection System menu Motor status System menu functions Multimonitoring items Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 235…
• Page 236
  Terminals, FR6/FI6 Terminals, FR7/FI7 Terminals, FR8/FI8 Terminals, FR9 Terminals, tightening torques Timeout time Total counters Trip counters Type code UL certification UL requirements, cables Up to keypad Vibration and shock Weight 236 | Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910…
• Page 237
  Operating Guide | VACON® NXS/NXP Air-cooled Danfoss A/S © 2020.02 AQ275638903263en-000301 / DPD00910| 237…
• Page 238
  Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies.

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• Page 1: Appendix

  ® ac drives user manual wall-mounted drives standalone drives…

• Page 3: About This Manual

  This manual is copyright of Vacon Plc. All Rights Reserved. The User Manual gives you the necessary information about the installation, commissioning and operation of Vacon NX AC drives. We recommend that you read carefully these instructions before the first power-up of the AC drive.

• Page 4: Start-Up Quick Guide

  9. Obey the commissioning instructions, see Chapter 8 Commissioning and additional instructions. 10. The Vacon NXS or NXP AC drive is ready for operation. Vacon Plc is not responsible if you use the AC drives against the instructions. TEL. +358 (0)201 2121 · FAX +358 (0)201 212 205…

• Page 5: Table Of Contents

  Dimensions for standalone 4.4.1 Standalone (FR10 and FR11) Cooling 4.5.1 Cooling of FR4 to FR9 4.5.2 Cooling of standalone AC drives (FR10 to FR11) 5 Power cabling Cable connections UL standards on cabling 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…

• Page 6
  VACON · 6 TABLE OF CONTENTS Cable dimensioning and selection 5.3.1 Cable and fuse sizes for 208-240 V and 380-500 V, FR4 to FR9 5.3.2 Cable and fuse sizes for 500-690 V, FR6 to FR9 5.3.3 Cable and fuse sizes for 380-500 V, FR10 to FR11 5.3.4…
• Page 7
  Environment definitions in product standard IEC/EN 61800-3 + A1 10 Fault tracing 10.1 Resetting a fault 10.2 Fault codes 11 Appendix 1 11.1 Power losses for 380-500 V 11.2 Power losses of 500-690 V 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…

• Page 8: Approvals

  VACON · 8 APPROVALS APPROVALS Here are the approvals that have been granted to this Vacon AC drive. 1. EC Declaration of conformity Find the EC Declaration of Conformity on the next pages. • 2. UL approval cULus approval file number E171278.

• Page 9
  Directive and the relevant standards. In Vaasa, 7 of October, 2014 Vesa Laisi President The year the CE marking was affixed: 2003 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…
• Page 10
  FIN-65381 Vaasa Finland hereby declare that the product Product name: Vacon NXS/P Frequency converter Model designation: Vacon NXS/P 0003 5..to 1030 5..has been designed and manufactured in accordance with the following standards: Safety: EN 61800-5-1:2007 EN 60204-1:2006+A1:2009 (as relevant)
• Page 11
  Directive and the relevant standards. In Vaasa, 7 of October, 2014 Vesa Laisi President The year the CE marking was affixed: 2003 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…

• Page 12: Safety

  VACON · 12 SAFETY SAFETY THE SAFETY SYMBOLS USED IN THE MANUAL This manual contains warnings and cautions, which are identified with safety symbols. The warnings and cautions give important information on how to prevent injury and damage to the equipment or your system.

• Page 13: Caution

  61800-5-1). See chapter 2.4 Grounding and earth fault protection. CAUTION! Do not use spare parts that are not from the manufacturer. Using other spare parts can cause damage to the drive. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…

• Page 14: Grounding And Earth Fault Protection

  VACON · 14 SAFETY CAUTION! Do not touch the components on the circuit boards. Static voltage can cause damage to these components. CAUTION! Make sure that the EMC level of the AC drive is correct for your mains. See chapter 8.5 Installation in an IT system.

• Page 15: Electro-Magnetic Compatibility (Emc)

  (RCD) device, or a residual current-operated monitoring (RCM) device to give protection against a direct or an indirect contact. Use a type B RCD or RCM device on the mains side of the drive. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…

• Page 16
  REMARQUE Vous pouvez télécharger les versions anglaise et française des manuels produit contenant l’en- semble des informations de sécurité, avertissements et mises en garde applicables sur le site www.vacon.com/ downloads. TEL. +358 (0)201 2121 · FAX +358 (0)201 212 205…

• Page 17: Receiving The Delivery

  To make sure that the delivery is correct, compare your order data to the data on the package label. If the delivery does not agree with your order, speak to the vendor immediately. Fig. 1: The package label of Vacon AC drives A. The order number of Vacon F. The nominal output current B.

• Page 18: Type Designation Code

  RECEIVING THE DELIVERY TYPE DESIGNATION CODE The type designation code of Vacon is made of standard codes and optional codes. Each part of the type designation code agrees to the data in your order. The code can have this format,…

• Page 19
  1000 V T = obeys the standard IEC/EN 61800-3 + A1 when used in IT networks N = No EMC emission protection. An external EMC filter is necessary. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…
• Page 20
  VACON · 20 RECEIVING THE DELIVERY Table 3: The description of the parts in the type designation code Code Description The brake chopper: 0 = No brake chopper 1 = Internal brake chopper 2 = Internal brake chopper and resistor…

• Page 21: Storage

  Weight, UL Type 1 / Type 12 [lb.] 11.0 17.9 18.5 40.8 35.0 77.2 58.0 FR10 FR11 * 1036 *) FR11, the product types 0460 and 0502: 400 kg (882 lb.) 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…

• Page 22: Accessories

  VACON · 22 RECEIVING THE DELIVERY ACCESSORIES After you open the package and lift the drive out, make sure that you received all the accessories. The content of the accessories bag is different for the different frames and protection classes.

• Page 23
  VACON · 23 Open the cover of the AC drive. Remove the cable cover. See the locations of: 1. the grounding terminals (FR4/FR5) 2. the grounding clamps for grounding conductor (FR6) 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…

• Page 24: Fr7-Fr8 Cable Accessories

  VACON · 24 RECEIVING THE DELIVERY Attach again the cable cover. Attach the grounding clamps for control cable with 3 pieces of M4x16 screws. NOTE! The location of the grounding bar in FR6 is different from the picture. Put the rubber grommets in the openings.

• Page 25
  Open the cover of the AC drive. Attach the grounding clamps for control cable on the grounding level with M4x16 screws: 1. FR7 standard 2. FR7 profibus 3. FR8 standard 4. FR8 profibus 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…
• Page 26
  VACON · 26 RECEIVING THE DELIVERY Put the rubber grommets in the openings: 1. FR7 IP21 (UL Type 1) 2. FR7 IP54 (UL Type 12) 3. FR8 See also step 5 in 3.5.1.1 Installing the accessories for how to put the grommets correctly.

• Page 27: Product Modified» Label

  To make sure that the waste is recycled correctly, send the waste to a recycling centre. You can also send the waste back to the manufacturer. Obey the local and other applicable regulations. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…

• Page 28: Mounting

  Make sure that there is sufficiently free space around the AC drive for cooling, see 4.5 Cooling. Also make sure that the mounting surface is sufficiently flat. For the dimensions of the wall-mounted and flange-mounted Vacon NX AC drives, see the chapters below.

• Page 29: Dimensions For Wall Mounting

  MOUNTING VACON · 29 DIMENSIONS FOR WALL MOUNTING 4.2.1 WALL MOUNTING OF FR4-FR6 Ø E1Ø E2Ø* Ø Fig. 4: Dimensions of the NXS and NXP AC drive, FR4-FR6 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…

• Page 30: Wall Mounting Of Fr7

  VACON · 30 MOUNTING Table 5: Dimensions in mm (in inch) of the NXS and NXP AC drive, FR4-FR6 Drive type Ø E1Ø E2Ø* 0004 2-0012 2 3 x 28.3 0003 5-0012 5 (5.04) (3.94) (12.87) (12.32) (11.5) (7.48) (0.27) (3 x 1.11)

• Page 31: Wall Mounting Of Fr8

  MOUNTING VACON · 31 Table 6: Dimensions in mm (in inch) of the NXS and NXP AC drive, FR7 Drive type Ø E1Ø 0075 2-0114 2 3 x 50.3 0072 5-0105 5 (9.33) (7.48) (24.80) (24.17) (23.27) (10.12) (0.35) (3 x 1.98) 0041 6-0052 6 4.2.3…

• Page 32: Wall Mounting Of Fr9

  WALL MOUNTING OF FR9 Ø E1Ø Fig. 7: Dimensions of the NXS and NXP AC drive, FR9 Table 8: Dimensions in mm (in inch) of the NXS and NXP AC drive, FR9, part 1 Drive type 0261 2-0300 2 0261 5-0300 5 (18.9)

• Page 33: Dimensions For Flange Mounting

  FLANGE MOUNTING OF FR4 TO FR6 Ø Fig. 8: Dimensions of the NXS and NXP AC drive with flange, FR4-FR6 Table 10: Dimensions in mm (in inch) of the NXS and NXP AC drive with flange, FR4-FR6 Drive type Ø…

• Page 34
  VACON · 34 MOUNTING Ø Fig. 9: The dimensions of the opening and drive outline with flange, FR4 to FR6 Table 11: The dimensions in mm (in inch) of the opening and drive outline with flange, FR4 to Drive type Ø…

• Page 35: Flange Mounting Of Fr7 And Fr8

  FLANGE MOUNTING OF FR7 AND FR8 Ø Fig. 10: Dimensions of the NXS and NXP AC drive with flange, FR7 and FR8 Table 12: Dimensions in mm (in inch) of the NXS and NXP AC drive with flange, FR7 and FR8, part 1 Drive type Ø…

• Page 36
  VACON · 36 MOUNTING Table 13: Dimensions in mm (in inch) of the NXS and NXP AC drive, FR7 and FR8, part 2 Drive type 0075 2-0114 2 188.5 188.5 0072 5-0105 5 (25.67) (24.88) (24.80) (7.42) (7.42) (0.91) (0.79)
• Page 37
  Table 15: The dimensions in mm (in inch) of the opening and drive outline with flange, FR8 Drive type Ø 0140 2-0205 2 0140 5-0205 5 (11.85) (12.99) (31.89) (32.76) (10.43) (10.16) (1.30) (0.35) 0062 6-0100 6 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…

• Page 38: Flange Mounting Of Fr9

  Ø Fig. 13: Dimensions of the NXS and NXP AC drive, F9 A. Top B. Opening Table 16: Dimensions in mm (in inch) of the NXS and NXP AC drive, FR9, part 1 Drive type Ø 0261 2-0300 2 0261 5-0300 5 (20.87)

• Page 39: Dimensions For Standalone

  MOUNTING VACON · 39 Table 17: Dimensions in mm (in inch) of the NXS and NXP AC drive, FR9, part 2 Drive type 0261 2-0300 2 1312 1150 0261 5-0300 5 (51.65) (45.28) (16.54) (3.94) (1.38) (0.35) (0.08) 0125 6-0208 6 DIMENSIONS FOR STANDALONE 4.4.1…

• Page 40: Cooling

  VACON · 40 MOUNTING COOLING The AC drive produces heat in operation. The fan moves air and decreases the temperature of the drive. Make sure that there is sufficiently free space around the drive. Some free space is also necessary for maintenance.

• Page 41
  * = To change the fan with the motor cables connected, the necessary clearance on the 2 sides of the drive is 150 mm (5.91 inch). ** = The minimum clearance to change the fan. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…
• Page 42
  VACON · 42 MOUNTING Table 20: The necessary quantity of cooling air Drive type The quantity of cooling The quantity of cooling air [m air [CFM] 0003 2-0012 2 41.2 0003 5-0012 5 0017 2-0031 2 0016 5-0031 5 0004 6-0013 6…

• Page 43: Cooling Of Standalone Ac Drives (Fr10 To Fr11)

  0385 5-0520 5 2600 1530 0261 6-0416 6 0590 5-0730 5 3900 2295 0460 6-0590 6 For more information on the power losses based on the switching frequency, see Chapter 11 Appendix 1. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…

• Page 44: Power Cabling

  Chapter 5.3 Cable dimensioning and selection shows the minimum dimensions of the Cu- cables and the related fuse sizes. If the motor temperature protection of the drive (see Vacon All in One Application Manual) is used as an overload protection, select the cable to agree with the protection. If 3 or more…

• Page 45
  A. The PE conductor and the shield C. The shield B. The PE conductors In all the frames, to obey the EMC standards, use the default values of the switching frequencies. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…

• Page 46: Ul Standards On Cabling

  VACON · 46 POWER CABLING If you installed a safety switch, make sure that the EMC protection continues from the start of the cables until their ends. UL STANDARDS ON CABLING To obey the UL (Underwriters Laboratories) regulations, use a UL-approved copper wire with a minimum heat resistance of 60 or 75 °C (140 or 167 °F).

• Page 47: Cable And Fuse Sizes For 208-240 V And 380-500 V, Fr4 To Fr9

  POWER CABLING VACON · 47 5.3.1 CABLE AND FUSE SIZES FOR 208-240 V AND 380-500 V, FR4 TO FR9 Table 24: The cable and fuse sizes for Vacon NXS and NXP ® Terminal cable size Mains, motor Fuse and brake…

• Page 48
  VACON · 48 POWER CABLING Table 24: The cable and fuse sizes for Vacon NXS and NXP ® Terminal cable size Mains, motor Fuse and brake Frame Type Mains cable Grounding (gG/gL) [A] resistor cable terminal terminal Cu [mm 0140 2 3*70+35 25–95 Cu/Al…
• Page 49
  POWER CABLING VACON · 49 Table 25: The cable and fuse sizes for Vacon NXS and NXP, North America ® Terminal cable size Mains, Motor and Fuse Frame Type brake resistor Class(T/J) Mains cable Grounding cable Cu [AWG] terminal [AWG] terminal [AWG] 0003 2—0008 2…
• Page 50
  VACON · 50 POWER CABLING Table 25: The cable and fuse sizes for Vacon NXS and NXP, North America ® Terminal cable size Mains, Motor and Fuse Frame Type brake resistor Class(T/J) Mains cable Grounding cable Cu [AWG] terminal [AWG]…

• Page 51: Cable And Fuse Sizes For 500-690 V, Fr6 To Fr9

  POWER CABLING VACON · 51 5.3.2 CABLE AND FUSE SIZES FOR 500-690 V, FR6 TO FR9 Table 26: The cable and fuse sizes for Vacon NXS and NXP ® Mains, Terminal cable size motor and Fuse brake Frame Type Mains cable…

• Page 52
  VACON · 52 POWER CABLING Table 27: The cable and fuse sizes for Vacon NXS and NXP, North America ® Terminal cable size Mains, Motor and Fuse Frame Type brake resistor Class(T/J) Mains cable Grounding cable Cu [AWG] terminal [AWG]…

• Page 53: Cable And Fuse Sizes For 380-500 V, Fr10 To Fr11

  POWER CABLING VACON · 53 5.3.3 CABLE AND FUSE SIZES FOR 380-500 V, FR10 TO FR11 Table 28: The cable and fuse sizes for Vacon NXS and NXP ® Number of Number of Fuse Mains, motor and brake Frame Type…

• Page 54
  VACON · 54 POWER CABLING Table 29: The cable and fuse sizes for Vacon NXS and NXP, North America ® Number of Number of Mains, Motor and brake resistor Frame Type Fuse Class(T/J) supply motor cable Cu [AWG] cables cables…

• Page 55: Cable And Fuse Sizes For 500-690 V, Fr10 To Fr11

  POWER CABLING VACON · 55 5.3.4 CABLE AND FUSE SIZES FOR 500-690 V, FR10 TO FR11 Table 30: The cable and fuse sizes for Vacon NXS and NXP ® Number of Number of Fuse Mains, motor and brake Frame Type…

• Page 56: Understanding The Power Unit Topology

  VACON · 56 POWER CABLING Table 31: The cable and fuse sizes for Vacon NXS and NXP, North America ® Number of Number of Mains, Motor and brake resistor Frame Type Fuse Class(T/J) supply motor cable Cu [AWG] cables cables…

• Page 57: Brake Resistor Cables

  * The FR11 types 0460 6 and 0502 6 have single input terminal. BRAKE RESISTOR CABLES Vacon NXS and NXP AC drives have terminals for the DC supply and an optional external ® brake resistor. These terminals are identified with B–, B+/R+ and R–. The DC bus connection is made to terminals B–…

• Page 58: Preparing For The Cable Installation

  VACON · 58 POWER CABLING PREPARING FOR THE CABLE INSTALLATION Before you start, make sure that none of the components of the AC drive is live. Read • carefully the warnings in Chapter 2 Safety. Make sure that the motor cables are sufficiently far from other cables.

• Page 59
  If it is necessary to connect an external brake resistor, see Brake Resistor Manual. See also Chapter 7.9.7.1 Internal brake resistor connection (P6.7.1). Strip the motor cable, the mains cable, and the brake resistor cable. Grounding conductor MAINS MOTOR 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…
• Page 60
  VACON · 60 POWER CABLING Open the cover of the AC drive. FR5-FR7 Remove the screws of the cable cover. Remove the cable cover. Do not open the cover of the power unit. TEL. +358 (0)201 2121 · FAX +358 (0)201 212 205…
• Page 61
  Use a cable gland as an alternative to the grommet in types where this is necessary. A. The mains cable B. The brake cable C. The motor cable Remove the grounding clamps for grounding conductor. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…
• Page 62
  VACON · 62 POWER CABLING Put the cable entry plate with the cables into the groove on the frame of the drive. TEL. +358 (0)201 2121 · FAX +358 (0)201 212 205…
• Page 63
  Attach the grounding conductor of each cable to a grounding terminal with a grounding clamp for grounding conductor. c) See the correct tightening torques in Table 35. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…

• Page 64: Frames Fr8 To Fr9

  VACON · 64 POWER CABLING Make sure that the grounding conductor is connected to the motor and also to the terminals that are identified with a) For FR4 and FR5: Two protective conductors are necessary to obey the requirements of the standard IEC/EN 61800-5-1.

• Page 65
  If you want to connect an external brake resistor, see Brake Resistor Manual. See also Chapter 7.9.7.1 Internal brake resistor connection (P6.7.1). Strip the motor cable, the mains cable, and the brake resistor cable. Grounding conductor MAINS MOTOR 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…
• Page 66
  VACON · 66 POWER CABLING FR8 only: Open the cover of the AC drive. FR8 only: Open the power unit cover. FR9 only: Remove the cable cover. TEL. +358 (0)201 2121 · FAX +358 (0)201 212 205…
• Page 67
  If the grommets fold in when you put the cable, pull the cable back to make the grommets straight. NOTE! Use a cable gland as an alternative to the grommet in types where this is necessary. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…
• Page 68
  VACON · 68 POWER CABLING Attach the grommet and the cable until the frame of the drive goes into the groove of the grommet. a) With the enclosure class IP54 (UL Type 12), the connection between the grommet and the cable must be tight.

• Page 69: Frames Fr10-Fr11

  0261 2-0300 2 0261 5-0300 5 0125 6-0208 6 5.7.3 FRAMES FR10-FR11 For more information on how to install the cables for frames FR10 and larger, see Vacon NXP Enclosed Drives User Manual. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…

• Page 70: Control Unit

  The type code shows the I/O boards that are installed at the factory. For more information on the option boards, see Vacon NX option board manual. It is possible to use the drive with an external power source with these properties: +24 VDC ±10%, minimum 1000 mA.

• Page 71: Control Unit Cabling

  Here you see the basic description of the terminals of the I/O board and the relay board. For more information, see 6.2.2.2 Jumper selections on the OPTA1 basic board. For more information on control terminals, see All-in-One Application manual. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…

• Page 72
  VACON · 72 CONTROL UNIT Reference potentiometer, Standard I/O board 1-10kΩ Terminal Signal Description +10V Reference voltage Maximum current 10 mA Selection V/mA with jumper block X1 (*) Analogue input, AI1+ 0…+10 V (Ri = 200 kΩ) voltage or current (-10V…+10V Joystick ctrl, sel.
• Page 73
  = the input is active when the switch is the input is active when the switch is closed. closed. You must set the jumper X3 to the position ‘CMA/CMB isolated from ground’. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…
• Page 74
  VACON · 74 CONTROL UNIT 6.2.2.2 Jumper selections on the OPTA1 basic board You can change the functions of the AC drive to make them better agree with your requirements. To do this, change some positions for the jumpers on the OPTA1 board. The positions of the jumpers set the signal type of analogue and digital inputs.

• Page 75: Installation Of Option Boards

  If you change the AI/AO signal contents, also change the related board parameter in menu M7. INSTALLATION OF OPTION BOARDS For information on how to install the option boards, see the option board manual or NX I/O Boards User Manual. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…

• Page 76: Galvanic Isolation Barriers

  VACON · 76 CONTROL UNIT GALVANIC ISOLATION BARRIERS The control connections are isolated from mains. The GND terminals are permanently connected to I/O ground. See Fig. 27 The galvanic isolation barriers. The digital inputs on the I/O board are galvanically isolated from the I/O ground. The relay outputs are also double-isolated from each other at 300VAC (EN-50178).

• Page 77: Control Panel

  You can remove the control panel from the AC drive. The control panel is isolated from the input line potential. CONTROL KEYPAD The Vacon control keypad has 9 buttons with which you can control the AC drive (and motor), set parameters and monitor values. ready run fault…

• Page 78: Display

  VACON · 78 CONTROL PANEL L. The Browser button Up. Use it to scroll the main menu and the pages of different submenus and to increase a value. DISPLAY The drive status indicators (A-G) gives you information about the status of the motor and the AC drive.

• Page 79: Navigation On The Control Panel

  Fig. 30: The navigation items on the control panel A. The location on the menu C. The number of items that are available B. The description (name of the page) or the item value. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…

• Page 80
  VACON · 80 CONTROL PANEL Fig. 31: The basic menu structure of the AC drive TEL. +358 (0)201 2121 · FAX +358 (0)201 212 205…

• Page 81: Using The Monitoring Menu (M1)

  See Chapter 7.9.5.4 Multimonitoring items items (P6.5.4). * If the AC drive only has +24V supply (for control board power-up), this value is not reliable. See All-in-One Application Manual for more monitoring values. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…

• Page 82: Using The Parameter Menu (M2)

  VACON · 82 CONTROL PANEL To find the Monitoring menu, scroll down in the READY Main menu until the location indication M1 shows on the first line of the display. Keypad Monitor V1V14 To go to the Monitoring menu from the Main menu, push the Menu button Right.

• Page 83: Editing The Text Values

  To go to the Edit mode, push the Menu button READY Right. The parameter value starts to blink. Keypad Min Frequency 13.95 Hz Set the new value with the Browser buttons Up and Down. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…

• Page 84: Editing The Numerical Values

  VACON · 84 CONTROL PANEL To accept the change, push the Enter button. The READY value stops to blink and the new value shows in the value field. P2.1.1 Keypad NOTE! Min Frequency The value does not change if you do not 14.45 Hz…

• Page 85: Using The Keypad Control Menu (M3)

  You can use 3 control places to control the AC drive. For each control place, a different symbol shows on the display: Table 42: The symbols for the control place The control place The symbol I/O terminals I/O term Keypad (panel) Keypad Fieldbus Bus/Comm 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…

• Page 86: The Keypad Reference Submenu (P3.2)

  VACON · 86 CONTROL PANEL CHANGING THE CONTROL PLACE In the Keypad control menu (M3), find the Control STOP READY Place with Menu buttons Up and Down. I/O term Control Place I/O Terminal To go to the edit mode, push the Menu button Right.

• Page 87: Changing The Rotation Direction

  Keep the STOP button pushed down for 3 • seconds when the motor is stopped. The keypad is selected as the control place and the current frequency reference and direction is copied to the keypad. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…

• Page 88: Using The Active Faults Menu (M4)

  VACON · 88 CONTROL PANEL COPYING THE FREQUENCY REFERENCE SET FROM I/O OR FIELDBUS TO THE CONTROL PANEL Keep the Enter button pushed down for 3 seconds. USING THE ACTIVE FAULTS MENU (M4) The Active faults menu shows a list of active faults. When there are no active faults, the menu is empty.

• Page 89
  THE REAL TIME RECORD If real time is set on the AC drive, the data items T1 and T2 show as follows: Description Type Counted operation days yyyy-mm-dd Counted operation hours hh:mm:ss,sss 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…

• Page 90: Using The Fault History Menu (M5)

  VACON · 90 CONTROL PANEL EXAMINING THE FAULT TIME DATA RECORD Find the fault in Active faults menu or Fault history READY menu. I/O term 11 Output phase T1T16 Push the Menu button Right. STOP FAULT I/O term Operation days Scroll the data T.1-T.13 with the Browser buttons.

• Page 91: Resetting The Fault History Menu

  Main menu until the location indication M6 shows on the first line of the display. I/O term System Menu 2 To go to the System menu from the Main menu, push the Menu button Right. S1S11 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…

• Page 92
  VACON · 92 CONTROL PANEL Table 44: System menu functions Code Function Unit Default Cust Description Language selec- The selection is different in S6.1 English tion all the language packages Basic application Standard application Basic Local/Remote control appl. Application selec- S6.2…
• Page 93
  HMI acknowledg. P6.7.3 5000 timeout HMI number of P6.7.4 retries Connec- Not connected P6.7.5 Sine filter Connected System informa- S6.8 tion S6.8.1 Total counters C6.8.1.1 MWh counter Power On day C6.8.1.2 counte 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…
• Page 94
  VACON · 94 CONTROL PANEL Table 44: System menu functions Code Function Unit Default Cust Description Power On hours hh:mm: C6.8.1.3 counter S6.8.2 Trip counters T6.8.2.1 MWh counter Clear MWh trip T6.8.2.2 counter Operating days T6.8.2.3 trip counter Operating hours hh:mm: T6.8.2.4…

• Page 95: Changing The Language

  I/O term language you selected. Langue Francais 7.9.2 CHANGING THE APPLICATION In the Application selection page (S6.2), you can change the application. When you change the application, all parameters are reset. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…

• Page 96: Copy Parameters (S6.3)

  • was last used in the keypad, select No with the Browser buttons. For more information on the Application Package, see Vacon NX Application Manual. 7.9.3 COPY PARAMETERS (S6.3) Use this function to copy parameters from one AC drive to a different AC drive or to save parameter sets in the internal memory of the AC drive.

• Page 97
  Select Load set 2 to download the values in set • 2 as the actual values. Select the function with the Browser buttons. To accept the selection, push the Enter button. READY I/O term Parameter sets Wait… 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…
• Page 98
  VACON · 98 CONTROL PANEL Wait until ‘OK’ shows on the display. READY I/O term Parameter sets UPLOADING PARAMETERS TO KEYPAD (UP TO KEYPAD, S6.3.2) Use this function to upload all parameter groups to the control panel when the AC drive is stopped.

• Page 99: Comparing The Parameters

  You can compare the actual values to Set 1, Set 2, Factory Settings and Keypad Set. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…

• Page 100
  VACON · 100 CONTROL PANEL In the Copy parameters (S6.3) subpage, find the READY Comparing parameters submenu with the Browser buttons. I/O term ParamComparison C1C3 Push the Menu button Right. The actual parameter values are first compared to READY those of the customised parameter Set 1. If no I/O term differences are found, ‘0’ shows on the bottom line.

• Page 101: Security

  I/O term Password You have 2 options to set a password: with the READY Browser buttons or by digits. The password can be a number between 1 and 65535. I/O term Password 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…

• Page 102
  VACON · 102 CONTROL PANEL Push the Browser buttons Up and Down to find • a number. Push the Menu button Right. A second ‘0’ • shows on the display. 1. Push the Browser buttons to set digit on the right.
• Page 103
  • Table 45: Using a Startup Wizard Action Button Accepting a value Enter button Scrolling for options Browser buttons Up and Down Changing a value Browser buttons Up and Down 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…
• Page 104
  VACON · 104 CONTROL PANEL ACTIVATING/DEACTIVATING THE STARTUP WIZARD In the System menu (M6), find the page P6.5.3. READY I/O term Startup wizard To go to the edit mode, push the Menu button Right. READY I/O term Startup wizard To activate the Startup wizard, select Yes with •…

• Page 105: Keypad Settings

  Timeout time (see below) or after you set the panel on. If the Default Page value is 0, the function is not activated. When the Default page is not used, the control panel shows the page that was last showed on the display. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…

• Page 106
  VACON · 106 CONTROL PANEL CHANGING THE DEFAULT PAGE In the Keypad settings submenu, find the Default READY page subpage (P6.6.1) with the Browser buttons. I/O term Default page To go to the edit mode, push the Menu button Right.

• Page 107: Hardware Settings

  65535 minutes or ‘Forever’. For the value setting procedure, see Chapter 7.9.6.3 Timeout time (P6.6.3). 7.9.7 HARDWARE SETTINGS NOTE! Use a password to go the Hardware settings submenu (see Chapter 7.9.5.1 Password (S6.5.1)). Keep the password in a safe location! 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…

• Page 108
  VACON · 108 CONTROL PANEL 1 To find the Hardware settings submenu, READY scroll down in the System menu until the location indication S6.7 shows on the first I/O term line of the display. HW settings 2 To go to the Hardware settings submenu P1P4…
• Page 109
  As the default temperature at power-up is 25 °C (77 °F), the fan does not start immediately. CHANGING THE FAN CONTROL SETTING In the Hardware settings submenu, find the Fan READY control settings (6.7.2) with the Browser buttons. I/O term Fan control Continuous 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…
• Page 110
  VACON · 110 CONTROL PANEL To go to the edit mode, push the Menu button Right. READY The used value starts to blink. I/O term Fan control Continuous To select the fan mode, use the Browser buttons. READY I/O term…
• Page 111
  If you have a sine filter in your AC drive, to put it into operation set this parameter to Connected. 7.9.7.6 Pre-charge mode (P6.7.6) If you have an FI9 or a larger inverter unit, select ‘Ext.ChSwitch’ to control an external charge switch. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…

• Page 112: System Info

  VACON · 112 CONTROL PANEL 7.9.8 SYSTEM INFO The System info submenu (S6.8) contains information on the hardware, software and operation of the AC drive. 1 To find the System info submenu, scroll down in the System menu until the location indication S6.8 shows on the first line of the…

• Page 113
  To select Reset, push Browser buttons Up and STOP READY Down. I/O term Clr Optime cntr Reset To accept the selection, push the Enter button. STOP READY I/O term Clr Optime cntr Reset 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…
• Page 114
  VACON · 114 CONTROL PANEL The display shows again Not reset. STOP READY I/O term Clr Optime cntr Not reset 7.9.8.3 Software (S6.8.3) The Software information page includes information on the AC drive software. Table 48: Software information pages Page Content 6.8.3.1…
• Page 115
  Application id ASFIFF01 To see the different pages, use the Browser buttons. READY I/O term Version 2.01 7.9.8.5 Hardware (S6.8.5) The Hardware information page includes information on the AC drive hardware. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…
• Page 116
  VACON · 116 CONTROL PANEL Table 50: Hardware information pages Page Content 6.8.5.1 Power unit type code 6.8.5.2 Nominal voltage of the unit 6.8.5.3 Brake chopper 6.8.5.4 Brake resistor 6.8.5.5 Serial number 7.9.8.6 Expander boards (S6.8.6) In the Expander boards pages you find information about the basic and option boards connected to the control board (see Chapter 6 Control unit).

• Page 117: Using The Expander Board Menu (M7)

  USING THE EXPANDER BOARD MENU (M7) In the Expander board menu you can see which expander boards are connected to the control board • find and edit the expander board parameters. • 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…

• Page 118: Examining The Connected Expander Boards

  VACON · 118 CONTROL PANEL Table 51: Expander board parameters (board OPTA1) Code Parameter Default Cust Selections 1 = 0-20 mA 2 = 4-20 mA P7.1.1.1 AI1 mode 3 = 0-10 V 4 = 2-10 V 5 = –10…+10 V P7.1.1.2…

• Page 119: Finding The Expander Board Parameters

  To scroll to the Parameters use the Browser buttons Up and Down. READY I/O term Parameters P1P4 To examine the list of parameters, push the Menu button Right. READY I/O term Slave address 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…

• Page 120: Further Keypad Functions

  Chapter 7.5 Using the Parameter menu I/O term (M2). Slave address 7.11 FURTHER KEYPAD FUNCTIONS The Vacon NX control keypad has more application related functions. See Vacon NX Application Package for more information. TEL. +358 (0)201 2121 · FAX +358 (0)201 212 205…

• Page 121: Commissioning And Additional Instructions

  The connections of the AC drive are live when the drive is connected to mains. WARNING! Do not touch the side of the AC drive FR8 with hands when it operates. The surface is hot. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…

• Page 122: Commissioning Of The Drive

  STOP position. Make sure that you can start the motor safely. • Set the parameters of group 1 (see Vacon All-in-One Application Manual) to agree with • the requirements of your application. To find the necessary values for the parameters, see the motor nameplate.

• Page 123: The Run Test Without The Motor

  Make sure that the other workers near you know that you do the tests. • Do the Run test A or B, see Chapter 8.3.2 The Run test without the motor. • 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…

• Page 124: Measuring The Cable And Motor Insulation

  C4. If your drive has the EMC protection level C2, it is necessary to change it to C4. To do this, remove the EMC jumpers. For equivalents of EMC levels in Vacon AC drives, see 9.3 The compliance with the product standard IEC/EN 61800-3 + A1.

• Page 125: Frame Fr7

  8.5.2 FRAME FR7 Change the EMC protection of the AC drive to level C4. Open the cover of the AC drive. Open the cable cover of the AC drive. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…

• Page 126
  VACON · 126 COMMISSIONING AND ADDITIONAL INSTRUCTIONS Open the power unit cover of the AC drive. Remove the EMC screws. Remove the screw and replace with a plastic screw Cut the leads of the 3 capacitors. TEL. +358 (0)201 2121 · FAX +358 (0)201 212 205…

• Page 127: Frames Fr8 — Fr11

  Only an authorized Vacon service person can change the EMC level of FR7 back to 8.5.3 FRAMES FR8 — FR11 Only a Vacon service person can change the EMC protection class of Vacon NXS or NXP, FR8- FR11. MAINTENANCE In normal conditions, Vacon NX AC drives are maintenance-free. To make sure that the drive operates correctly and has a long life, we recommend that you do regular maintenance.

• Page 128: Capacitor Reforming

  VACON · 128 COMMISSIONING AND ADDITIONAL INSTRUCTIONS Table 52: The maintenance intervals and tasks Maintenance interval Maintenance task Whenever necessary Clean the heat sink. Regularly Do a check of the tightening torques of the terminals. Reform the capacitors (see Chapter 8.6.1 Capacitor…

• Page 129: Technical Data For Nxs And Nxp

  VACON · 129 TECHNICAL DATA FOR NXS AND NXP AC DRIVE POWER RATINGS 9.1.1 MAINS VOLTAGE 208-240 V All sizes are available as IP21 (UL Type 1) or IP54 (UL Type 12). 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…

• Page 130
  75.0 *) Only available for NXP range NOTE! The currents in given ambient temperatures (in 9.2 Vacon® NXS and NXP — technical data) are achieved only when the switching frequency is the same or smaller than the factory default. TEL. +358 (0)201 2121 · FAX +358 (0)201 212 205…

• Page 131: Mains Voltage 380-500 V

  TECHNICAL DATA FOR NXS AND NXP VACON · 131 9.1.2 MAINS VOLTAGE 380-500 V All sizes are available as IP21 (UL Type 1). The sizes FR4 to FR10 are also available as IP54 (UL Type 12). 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…

• Page 132
  VACON · 132 TECHNICAL DATA FOR NXS AND NXP Table 54: The power ratings of Vacon NX AC drive in mains voltage 380-500V, 50/60 Hz, 3~ ® Frame Drive Loadability Motor shaft power type Low * High * 380 V mains…

• Page 133: Mains Voltage 500-690 V

  500.0 450.0 NOTE! The currents in given ambient temperatures (in 9.2 Vacon® NXS and NXP — technical data) are achieved only when the switching frequency is the same or smaller than the factory default. The currents for FR10 to FR11 are valid at an ambient temperature of 40°C (104 °F) (except for 0520 5: currents are valid at an ambient temperature of 35°C (95 °F)).

• Page 134
  VACON · 134 TECHNICAL DATA FOR NXS AND NXP Table 55: The power ratings of Vacon NX AC drive in mains voltage 500-690 V, 50/60 Hz, 3~ ® Frame Drive Loadability Motor shaft power type High 690 V mains 575 V mains…

• Page 135: Overload Capability

  560.0 500.0 NOTE! The currents in given ambient temperatures (in 9.2 Vacon® NXS and NXP — technical data) are achieved only when the switching frequency is the same or smaller than the factory default. The currents for FR10 to FR11 are valid at an ambient temperature of 40°C (104 °F) (except for 0416 6 and 0590 6: currents are valid at an ambient temperature of 35°C (95 °F)).

• Page 136: Brake Resistor Ratings

  VACON · 136 TECHNICAL DATA FOR NXS AND NXP H*150% H*150% 1 min 9 min Fig. 33: High overload For more information, refer to the standard IEC61800-2 (IEC:1998). 9.1.5 BRAKE RESISTOR RATINGS For more information, see NX Brake Resistors User Manual.

• Page 137
  TECHNICAL DATA FOR NXS AND NXP VACON · 137 Table 56: Brake resistor ratings for Vacon NX AC drives , mains voltage 208-240V Mains voltage 208-240 V, 50/60 Hz, 3~ Drive type Max. brake current [A] Resistance [Ω] 0003 0004…
• Page 138
  VACON · 138 TECHNICAL DATA FOR NXS AND NXP Table 57: Brake resistor ratings for Vacon NX AC drives, mains voltage 380-500V Mains voltage 380-500 V, 50/60 Hz, 3~ Drive type Max. brake current [A] Resistance [Ω] 0003 0004 0005…
• Page 139
  TECHNICAL DATA FOR NXS AND NXP VACON · 139 Table 58: Brake resistor ratings for Vacon NX AC drives, mains voltage 500-690V Mains voltage 500-690 V, 50/60 Hz, 3~ Drive type Max. brake current [A] Resistance [Ω] 0004 0005 0007…

• Page 140: Vacon ® Nxs And Nxp — Technical Data

  2 s each 20 s. After 2 s the current controller makes it go down to 150% I Output frequency 0-320 Hz (standard NXP and NXS); 7200 Hz (special NXP with special software) Frequency resolution 0.01 Hz (NXS); Application dependent (NXP)

• Page 141
  Resolution 0.01 Hz Analogue input Panel reference Field weakening point 8-320 Hz Acceleration time 0.1-3000 s Deceleration time 0.1-3000 s Braking torque DC brake: 30% * T (without the brake option) 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…
• Page 142
  VACON · 142 TECHNICAL DATA FOR NXS AND NXP Table 59: The technical data of the Vacon NXS and NXP AC drive ® Technical item or function Technical data Ambient operating tem- FR4-FR9 perature current: -10°C (-14 °F) (no frost)…+40 °C (104 °F) current: -10°C (-14 °F) (no frost)…+50 °C (122 °F)
• Page 143
  FR8: 58 FR9-FR11: 76 IEC/EN 61800-5-1, CE, cUL, RCM. (See the nameplate Safety standards and cer- of the drive for more approvals.) IEC 60664-1 and tifications UL840 in overvoltage category III. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…
• Page 144
  VACON · 144 TECHNICAL DATA FOR NXS AND NXP Table 59: The technical data of the Vacon NXS and NXP AC drive ® Technical item or function Technical data Analogue input voltage 0…+10 V, R = 200 kΩ, (–10 V…+10 V joystick control) Resolution 0.1%, accuracy ±1%…

• Page 145: The Compliance With The Product Standard Iec/En 61800-3 + A1

  UL regulations. THE COMPLIANCE WITH THE PRODUCT STANDARD IEC/EN 61800-3 + A1 The product standard IEC/EN 61800-3 + A1 has 5 categories. The Vacon AC drives are divided into 5 classes that have equivalents in the standard.

• Page 146
  VACON · 146 TECHNICAL DATA FOR NXS AND NXP Table 60: The equivalents of the product standard IEC/EN 61800-3 + A1 in Vacon classes EMC category in the product EMC class in Note standard IEC/EN 61800-3 + A1 Vacon AC drives Obeys the standard when used in IT networks No EMC emission protection.

• Page 147: Environment Definitions In Product Standard Iec/En 61800-3 + A1

  If the AC drives are used with other supplies, they do not obey the EMC requirements. To change the EMC protection category of your Vacon NX AC drive from C2 or C3 to C4, see the instructions in Chapter 8.5 Installation in an IT system.

• Page 148: Fault Tracing

  VACON · 148 FAULT TRACING FAULT TRACING When the control diagnostics of the AC drive find an unusual condition in the operation of the drive, the drive shows this information: This information shows on the display (see 7.7 Using the Active faults menu (M4)): •…

• Page 149
  Push the Reset button on the keypad for 2 • seconds. Use a reset signal from the I/O terminal or • fieldbus. The display goes back to the same state it was before the fault. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…

• Page 150: Fault Codes

  VACON · 150 FAULT TRACING 10.2 FAULT CODES Fault Subcode in Fault Possible cause How to correct the fault code T.14 Overcurrent S1 = Hard- There is too high a current Do a check of the loading. ware trip (>4*I H) in the motor cable.

• Page 151
  • power unit Ask instructions from the distribu- a defective input fuse • tor near to you. the external charge • S3 = switch is not closed Undervolt- age control supervision 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…
• Page 152
  VACON · 152 FAULT TRACING Fault Subcode in Fault Possible cause How to correct the fault code T.14 10 * Input line supervi- The input line phase is Do a check of the supply voltage, sion missing. the fuses and supply cable.
• Page 153
  The drive starts to use the you have used before in the old parameter settings. same slot. The parameters are available in the drive. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…
• Page 154
  VACON · 154 FAULT TRACING Fault Subcode in Fault Possible cause How to correct the fault code T.14 38 ** Device added The option board was added. Reset the fault. The device is ready (same type) You have used the same for use.
• Page 155
  AC drive. There is load on motor shaft. 58 * Brake Actual status of the brake is Do a check of the mechanical brake different from the control state and connections. signal. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…
• Page 156
  VACON · 156 FAULT TRACING Fault Subcode in Fault Possible cause How to correct the fault code T.14 Follower commu- SystemBus or CAN commu- Do a check of the option board nication nication is broken between parameters. Master and Follower.

• Page 157: Power Losses For 380-500 V

  NX0004 400V NX0005 500V NX0005 400V NX0007 500V NX0007 400V NX0009 500V NX0009 400V NX0012 500V NX0012 400V Fig. 34: Power loss as function of switching frequency; NXS or NXP 0003-0012 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…

• Page 158
  0.20 0.10 0.00 Switching frequency (kHz) NX0016 500V NX0016 400V NX0023 400V NX0023 500V NX0031 400V NX0031 500V Fig. 35: Power loss as function of switching frequency; NXS or NXP 0016-0031 2.00 1.80 1.60 1.40 1.20 1.00 0.80 0.60 0.40 0.20…
• Page 159
  1.00 0.50 0.00 Switching frequency (kHz) NX0072 500V NX0072 400V NX0087 500V NX0087 400V NX0105 500V NX0105 400V Fig. 37: Power loss as function of switching frequency; NXS or NXP 0072-0105 4.00 3.50 3.00 2.50 2.00 1.50 1.00 0.50 0.00…
• Page 160
  5.00 4.00 3.00 2.00 1.00 0.00 Switching frequency (kHz) NX0261 500V NX0261 400V NX0300 500V NX0300 400V Fig. 39: Power loss as function of switching frequency; NXS or NXP 0261-0300 10.00 9.00 8.00 7.00 6.00 5.00 4.00 3.00 2.00 1.00 0.00…
• Page 161
  4.00 2.00 0.00 Switching frequency (kHz) NX0590 500V NX0590 400V NX0650 500V NX0650 400V NX0730 400V NX0730 500V Fig. 41: Power loss as function of switching frequency; NXS or NXP 0590-0730 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM…

• Page 162: Power Losses Of 500-690 V

  Switching frequency (kHz) NX0004 690V NX0018 690V NX0007 690V NX0022 690V NX00010 690V NX0027 690V NX0013 690V NX0034 690V Fig. 42: Power loss as function of switching frequency; NXS or NXP 0004-0034 1.40 1.20 1.00 0.80 0.60 0.40 0.20 0.00…

• Page 163
  3.00 2.50 2.00 1.50 1.00 0.50 0.00 Switching frequency (kHz) NX0062 690V NX0100 690V NX0080 690V Fig. 44: Power loss as function of switching frequency; NXS or NXP 0062-0100 5.00 4.50 4.00 3.50 3.00 2.50 2.00 1.50 1.00 0.50 0.00…
• Page 164
  8.00 6.00 4.00 2.00 0.00 Switching frequency (kHz) NX0261 690V NX0385 690V NX0325 690V NX0416 690V Fig. 46: Power loss as function of switching frequency; NXS or NXP 0261-0416 16.00 14.00 12.00 10.00 8.00 6.00 4.00 2.00 0.00 Switching frequency (kHz)
• Page 165
  Document ID: Vacon Ltd Member of the Danfoss Group Rev. D1 Runsorintie 7 65380 Vaasa Sales code: DOC-INSNXS/NXP+DLUK Finland…