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• Page 1
  OWNER’S MANUAL XJ6 ABS MOTORCYCLE Read this manual carefully before oper- ating this vehicle. XJ6N XJ6NA B61-28199-E1…
• Page 2
  EAU69471 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. YAMAHA MOTOR ELECTRONICS CO., LTD. 1450-6, Mori, Mori-machi, Shuchi-gun, Shizuoka-ken, 437-0292 Japan DECLARATION of CONFORMITY Product: IMMOBILIZER Model: 5VS-00 Supplied by…
• Page 3
  EAU10103 Welcome to the Yamaha world of motorcycling! As the owner of the XJ6N / XJ6NA, you are benefiting from Yamaha’s vast expe- rience and newest technology regarding the design and manufacture of high- quality products, which have earned Yamaha a reputation for dependability.

• Page 4: Important Manual Information

  *Product and specifications are subject to change without notice. EAU10201 XJ6N / XJ6NA OWNER’S MANUAL ©2015 by Yamaha Motor Co., Ltd. 1st edition, August 2015 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd.

• Page 5: Table Of Contents

  Table of contents Safety information ……1-1 Periodic maintenance and adjustment ……..6-1 Description ……..2-1 Owner’s tool kit……. 6-2 Left view ……….2-1 Periodic maintenance chart for the Right view……..2-2 emission control system….6-3 Controls and instruments….2-3 General maintenance and lubrication chart……6-4 Instrument and control functions..3-1 Removing and installing the Immobilizer system ……3-1…

• Page 6
  Table of contents Battery ………. 6-33 Replacing the fuses…… 6-34 Replacing the headlight bulb..6-36 Replacing the auxiliary light bulb ……….. 6-38 Replacing the brake/tail light bulb ……….. 6-39 Replacing a turn signal light bulb ……….. 6-39 Replacing the license plate light bulb ………..

• Page 7: Safety Information

  Safety information EAU1028B an accident or equipment damage. See page 4-1 for a list of pre-operation checks. Be a Responsible Owner  This motorcycle is designed to As the vehicle’s owner, you are re- carry the operator and a passen- sponsible for the safe and proper oper- ger.

• Page 8
  Safety information  Many accidents involve inexperi- • The passenger should always enced operators. In fact, many op- hold onto the operator, the seat erators who have been involved in strap or grab bar, if equipped, accidents do not even have a cur- with both hands and keep both rent motorcycle license.
• Page 9
  Safety information Avoid Carbon Monoxide Poisoning extra care when riding a motorcycle All engine exhaust contains carbon that has added cargo or accessories. monoxide, a deadly gas. Breathing Here, along with the information about carbon monoxide can cause head- accessories below, are some general aches, dizziness, drowsiness, nausea, guidelines to follow if loading cargo to confusion, and eventually death.
• Page 10
  Genuine does not in any way reduce Yamaha accessories, which are avail- ground clearance or cornering able only from a Yamaha dealer, have clearance, limit suspension travel, been designed, tested, and approved steering travel or control opera- by Yamaha for use on your vehicle.

• Page 11: Specifications

  Safety information operator and may limit control torcycle, such as the frame or up- ability, therefore, such accesso- per front fork triple clamp (and not, ries are not recommended. for example, to rubber-mounted  Use caution when adding electri- handlebars or turn signals, or cal accessories.

• Page 12: Description

  Description EAU63371 Left view 1. Air filter element (page 6-16) 2. Idle adjusting screw (page 6-17) 3. Seat lock (page 3-18) 4. Fuses (page 6-34) 5. Owner’s tool kit (page 6-2) 6. Storage compartment (page 3-20) 7. Shift pedal (page 3-12) 8.

• Page 13: Right View

  Description EAU63391 Right view 1. Helmet holder (page 3-19) 2. Battery (page 6-33) 3. Rear brake fluid reservoir (page 6-25) 4. Engine oil filler cap (page 6-9) 5. Fuel tank cap (page 3-15) 6. Radiator cap (page 6-12) 7. Coolant reservoir (page 6-12) 8.

• Page 14: Controls And Instruments

  Description EAU63401 Controls and instruments 1. Clutch lever (page 3-12) 2. Left handlebar switches (page 3-10) 3. Main switch/steering lock (page 3-2) 4. Multi-function meter unit (page 3-6) 5. Front brake fluid reservoir (page 6-25) 6. Right handlebar switches (page 3-10) 7.

• Page 15: Instrument And Control Functions

   Do not grind any key or alter its cess, take the vehicle along with all shape. three keys to a Yamaha dealer to have  Do not disassemble the plastic them re-registered. Do not use the key part of any key.

• Page 16: Main Switch/Steering Lock

  Instrument and control functions  Keep the standard keys as well EAU10474 Main switch/steering lock as keys of other immobilizer systems away from this vehi- cle’s code re-registering key.  Keep other immobilizer system keys away from the main switch as they may cause signal inter- ference.

• Page 17
  Instrument and control functions To unlock the steering EWA10062 WARNING Never turn the key to “OFF” or “LOCK” while the vehicle is moving. Otherwise the electrical systems will be switched off, which may result in loss of control or an accident. EAU10687 LOCK The steering is locked and all electrical…

• Page 18: Indicator Lights And Warning Lights

  “ON”, or if the warning light remains on after confirming that the oil level is correct (see page 6-9), have a Yamaha dealer check the vehicle. 1. Turn signal indicator light “ ”…

• Page 19
  ” The ABS may not work correctly. If any This warning light comes on or flashes of the above occurs, have a Yamaha if a problem is detected in the electrical dealer check the system as soon as circuit monitoring the engine. If this oc- possible.

• Page 20: Multi-Function Meter Unit

  “ON”, making any setting changes to the or if the indicator light remains on, have multi-function meter unit. Changing a Yamaha dealer check the electrical settings while riding can distract the circuit. operator and increase the risk of an The self-diagnosis device also detects accident.

• Page 21
  Instrument and control functions Clock  The key must be turned to “ON” before you can use the “SELECT” and “RESET” buttons.  For the UK: To switch the speed- ometer and odometer/tripmeter displays between kilometers and miles, press the “SELECT” button for one second.
• Page 22
  “ ” 0.70 Imp.gal), the left segment of the will flash repeatedly. If this occurs, fuel meter will start flashing, and the have a Yamaha dealer check the elec- odometer display will automatically trical circuit. change to the fuel reserve tripmeter mode “F-TRIP”…
• Page 23
  Yamaha dealer check the vehicle. goes down. If the temperature does The self-diagnosis device also detects not go down, stop the engine. (See problems in the immobilizer system page 6-46.)

• Page 24: Handlebar Switches

  ” key and both standard keys to a 4. Horn switch “ ” 5. Hazard switch “ ” Yamaha dealer and have the stan- dard keys re-registered. Right ECA11591 NOTICE If the display indicates an error co- de, the vehicle should be checked as soon as possible in order to avoid engine damage.

• Page 25
  Instrument and control functions The hazard lights are used in case of an EAU12461 Turn signal switch “ ” emergency or to warn other drivers To signal a right-hand turn, push this when your vehicle is stopped where it switch to “ ”.

• Page 26: Clutch Lever

  Instrument and control functions EAU12822 EAU12872 Clutch lever Shift pedal 1. Clutch lever 1. Shift pedal The clutch lever is located on the left The shift pedal is located on the left side of the handlebar. To disengage side of the motorcycle and is used in the clutch, pull the lever toward the combination with the clutch lever when handlebar grip.

• Page 27: Brake Lever

  Instrument and control functions EAU26825 EAU12944 Brake lever Brake pedal The brake lever is located on the right side of the handlebar. To apply the front brake, pull the lever toward the throttle grip. 1. Brake pedal The brake pedal is located on the right side of the motorcycle.

• Page 28: Abs (For Abs Models)

   This ABS has a test mode which EAU51802 ABS (for ABS models) allows the owner to experience The Yamaha ABS (Anti-lock Brake the pulsation at the brake lever or System) features a dual electronic con- brake pedal when the ABS is op- trol system, which acts on the front and erating.

• Page 29: Fuel Tank Cap

  Instrument and control functions EAU13075 EAU13222 Fuel tank cap Fuel Make sure there is sufficient gasoline in the tank. EWA10882 WARNING Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions.

• Page 30
  Your Yamaha engine has been de- signed to use regular unleaded gaso- line with a research octane number of 3-16…

• Page 31: Fuel Tank Breather Hose And Overflow Hose

  Instrument and control functions EAU55512 EAU13434 Fuel tank breather hose and Catalytic converter overflow hose This model is equipped with a catalytic converter in the exhaust system. EWA10863 WARNING The exhaust system is hot after op- eration. To prevent a fire hazard or burns: …

• Page 32: Seat

  Instrument and control functions EAU32981 Seat Make sure that the seat is properly se- cured before riding. To remove the seat 1. Insert the key into the seat lock, and then turn it counterclockwise. 1. Seat lock 2. Unlock. 2. While holding the key in that posi- tion, lift the rear of the seat up, and then pull the seat off.

• Page 33: Helmet Holder

  Instrument and control functions 3. Place the helmet on the right side EAU46752 Helmet holder of the vehicle, and then install the seat. WARNING! Never ride with a helmet attached to the helmet holder, since the helmet may hit objects, causing loss of control and possibly an accident.

• Page 34: Storage Compartment

  Storage compartment Handlebar position The handlebar can be adjusted to one of two positions to suit the rider’s pref- erence. Have a Yamaha dealer adjust the position of the handlebar. 1. Storage compartment The storage compartment is located under the seat. (See page 3-18.) When storing the Owner’s Manual or…

• Page 35: Adjusting The Shock Absorber Assembly

   Do not dispose of a damaged or worn-out shock absorber as- sembly yourself. Take the shock absorber assembly to a Yamaha dealer for any service. 1. Extension bar 2. Special wrench 3. Spring preload adjusting ring 4.

• Page 36: Sidestand

  Therefore, check this system regularly and have a Yamaha dealer repair it if it does not function properly. 3-22…

• Page 37
  Does the engine start? The neutral switch may not be working correctly. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.

• Page 38: For Your Safety — Pre-Operation Checks

  Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points:…

• Page 39
  • Tighten if necessary. Instruments, lights, • Check operation. — signals and switches • Correct if necessary. • Check operation of ignition circuit cut-off system. Sidestand switch • If system is not working correctly, have Yamaha dealer 3-22 check vehicle.

• Page 40: Operation And Important Riding Points

  This model is equipped with: there is a control or function you do not  a lean angle sensor to stop the en- understand, ask your Yamaha dealer. gine in case of a turnover. In this EWA10272 case, the display will indicate error…

• Page 41: Starting The Engine

  The neutral indi- the clutch lever pulled and the cator light should come on. If not, sidestand up. ask a Yamaha dealer to check the See page 3-22 for more informa- electrical circuit. tion. 3. Start the engine by pushing the 1.

• Page 42: Shifting

  Operation and important riding points EAU16673 and drive train, which are not Shifting designed withstand shock of forced shifting. 1. Shift pedal 2. Neutral position Shifting gears lets you control the amount of engine power available for starting off, accelerating, climbing hills, etc.

• Page 43: Tips For Reducing Fuel Consumption

  The vehicle can now be operated nor- mally. ECA10311 NOTICE  Keep the engine speed out of the tachometer red zone.  If any engine trouble should oc- cur during the engine break-in period, immediately have a Yamaha dealer check the vehi- cle.

• Page 44: Parking

  Operation and important riding points EAU17214 Parking When parking, stop the engine, and then remove the key from the main switch. EWA10312 WARNING  Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them and be burned.

• Page 45: Periodic Maintenance And Adjustment

  If you are not familiar with vehicle ser- vice, have a Yamaha dealer perform service. EWA15123 WARNING Turn off the engine when performing…

• Page 46: Owner’s Tool Kit

  If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.

• Page 47: Periodic Maintenance Chart For The Emission Control System

   From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi).  Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. EAU63321…

• Page 48: General Maintenance And Lubrication Chart

  Periodic maintenance and adjustment EAU64031 General maintenance and lubrication chart ODOMETER CHECK OR READINGS MAINTENANCE JOB ITEM X 1000 km X 1000 mi √ Air filter element • Replace. • Check operation. √ √ √ √ √ Clutch • Adjust. •…

• Page 49
  Periodic maintenance and adjustment ODOMETER CHECK OR READINGS MAINTENANCE JOB ITEM X 1000 km X 1000 mi • Make sure that all nuts, bolts √ √ √ √ √ 13 * Chassis fasteners and screws are properly tight- ened. Brake lever pivot √…
• Page 50
  Periodic maintenance and adjustment ODOMETER CHECK OR READINGS MAINTENANCE JOB ITEM X 1000 km X 1000 mi Lights, signals and • Check operation. √ √ √ √ √ √ 28 * • Adjust headlight beam. switches EAU18681  Air filter •…

• Page 51: Removing And Installing The Cowling And Panels

  Periodic maintenance and adjustment To install the cowling EAU18724 Removing and installing the Place the cowling in the original posi- cowling and panels tion, and then install the bolts. The cowling and panels shown need to be removed to perform some of the EAU56070 maintenance jobs described in this chapter.

• Page 52: Checking The Spark Plugs

  The spark plugs are important engine components, which should checked periodically, preferably by a Yamaha dealer. Since heat and depos- its will cause any spark plug to slowly erode, they should be removed and checked in accordance with the peri- odic maintenance and lubrication 1.

• Page 53: Engine Oil And Oil Filter Cartridge

  Periodic maintenance and adjustment EAU46723 Engine oil and oil filter car- tridge The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter car- tridge replaced at the intervals speci- fied in the periodic maintenance and lubrication chart.

• Page 54
  An oil filter wrench is available at a gasket to drain the oil from the Yamaha dealer. crankcase. 6. Apply a thin coat of clean engine oil to the O-ring of the new oil filter cartridge.
• Page 55
  Periodic maintenance and adjustment 9. Refill with the specified amount of the recommended engine oil, and then install and tighten the oil filler cap. Recommended engine oil: See page 8-1. Oil quantity: Oil change: 2.50 L (2.64 US qt, 2.20 Imp.qt) With oil filter removal: 1.

• Page 56: Coolant

  Yamaha dealer check and lubrication chart. the vehicle. 11. Turn the engine off, wait a few mi-…

• Page 57
  [EWA10382] be protected against frost and corrosion. If water has been added to the coolant, have a Yamaha dealer check the anti- freeze content of the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced.
• Page 58
  Periodic maintenance and adjustment 1. Radiator cap 1. Bolt 2. Radiator cap retaining bolt 2. Coolant reservoir cover 3. Radiator cap retainer 3. Coolant reservoir 5. Remove the coolant reservoir 7. Drain the coolant from the coolant breather hose from the guide, and reservoir by turning it upside then remove the coolant reservoir down.
• Page 59
  14. Install the coolant reservoir cap. the vehicle for coolant leakage. If 15. Start the engine, let it idle for sev- coolant is leaking, have a Yamaha eral minutes, and then turn it off. dealer check the cooling system. 16. Remove the radiator cap to check 20.

• Page 60: Replacing The Air Filter Element

  If any hose is damaged, have a Yamaha dealer replace the hose before 1. Air filter case cover 2. Screw 4. Pull the air filter element out.

• Page 61: Adjusting The Engine Idling Speed

  1. Original position (paint mark) 8. Install the fuel tank bolts. 9. Install the seat. 1. Idle adjusting screw Engine idling speed: 1250–1350 r/min If the specified idling speed cannot be obtained as described above, have a Yamaha dealer make the adjustment. 6-17…

• Page 62: Checking The Throttle Grip Free Play

  Measure the throttle grip free play as and/or engine noise. To prevent this shown. from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. 1. Throttle grip free play Throttle grip free play: 3.0–5.0 mm (0.12–0.20 in)

• Page 63: Tires

  The tires must be checked before each ride. If the center tread depth reaches the specified limit, if the tire has a nail or glass fragments in it, or if the side- wall is cracked, have a Yamaha dealer replace the tire immediately. 6-19…

• Page 64
  EWA10472 their suitability for further use. WARNING EWA10902  Have a Yamaha dealer replace WARNING excessively worn tires. Besides  The front and rear tires should being illegal, operating the vehi- be of the same make and de-…

• Page 65: Cast Wheels

  160/60 ZR17M/C (69W) ride. If any damage is found, have Manufacturer/model: BRIDGESTONE/BT021R a Yamaha dealer replace the DUNLOP/SPORTMAX- wheel. Do not attempt even the ROADSMART smallest repair to the wheel. A de- FRONT and REAR:…

• Page 66: Adjusting The Clutch Lever Free Play

  Periodic maintenance and adjustment EAU46731 Adjusting the clutch lever free play 1. Locknut 2. Clutch lever free play adjusting nut 4. Tighten the locknut. 1. Clutch lever free play adjusting bolt 2. Clutch lever free play The clutch lever free play should mea- sure 10.0–15.0 mm (0.39–0.59 in) as shown.

• Page 67: Checking The Brake Lever Free Play

  2. Rear brake light switch adjusting nut brake lever end. If there is free play, The brake light, which is activated by have a Yamaha dealer inspect the the brake pedal and brake lever, brake system. should come on just before braking…

• Page 68: Checking The Front And Rear Brake Pads

  1. Brake pad wear indicator groove indicator groove almost appears, have Each front brake pad is provided with a a Yamaha dealer replace the brake wear indicator groove, which allows pads as a set. you to check the brake pad wear with- out having to disassemble the brake.

• Page 69: Checking The Brake Fluid Level

  Specified brake fluid: brake system for leakage. If the brake DOT 4 fluid level goes down suddenly, have a Yamaha dealer check the cause before EWA16011 further riding. WARNING Improper maintenance can result in loss of braking ability.

• Page 70: Changing The Brake Fluid

  Periodic maintenance and adjustment EAU22733 EAU22762 Changing the brake fluid Drive chain slack Have a Yamaha dealer change the The drive chain slack should be brake fluid at the intervals specified in checked before each ride and adjusted the periodic maintenance and lubrica- if necessary.

• Page 71
  Periodic maintenance and adjustment 2. To tighten the drive chain, turn the drive chain slack adjusting nut at each end of the swingarm in direc- tion (a). To loosen the drive chain, turn the adjusting nut at each end of the swingarm in direction (b), and then push the rear wheel for- ward.

• Page 72: Cleaning And Lubricating The Drive Chain

  If a cable is wet areas. Service the drive chain as damaged or does not move smoothly, follows. have a Yamaha dealer check or re- place it. WARNING! Damage to the ECA10584 NOTICE outer housing of cables may result…

• Page 73: Checking And Lubricating The Throttle Grip And Cable

  In pedals should be checked before each addition, the cable should be lubricat- ride, and the pedal pivots should be lu- ed by a Yamaha dealer at the intervals bricated if necessary. specified in the periodic maintenance Brake pedal chart.

• Page 74: Checking And Lubricating The Brake And Clutch Levers

  EWA10732 Clutch lever WARNING If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. Otherwise, the sidestand could contact the ground and distract the operator, re- sulting in a possible loss of control.

• Page 75: Lubricating The Swingarm Pivots

  1. Place the vehicle on a level surfa- The swingarm pivots must be lubricat- ce and hold it in an upright posi- ed by a Yamaha dealer at the intervals tion. WARNING! To avoid injury, specified in the periodic maintenance securely support the vehicle so and lubrication chart.

• Page 76: Checking The Steering

  If any free smoothly, have a Yamaha dealer play can be felt, have a Yamaha check the wheel bearings. dealer check or repair the steer- ing.

• Page 77: Battery

  CHILDREN. 1. Battery To charge the battery 2. Negative battery lead (black) Have a Yamaha dealer charge the bat- 3. Positive battery lead (red) tery as soon as possible if it seems to have discharged. Keep in mind that the The battery is located under the seat.

• Page 78: Replacing The Fuses

  Periodic maintenance and adjustment 3. Fully charge the battery before EAU47174 Replacing the fuses installation. NOTICE: When in- The main fuse and the fuse boxes, stalling the battery, be sure the which contain the fuses for the individ- key is turned to “OFF”, then ual circuits, are located under the seat.

• Page 79
  4. ABS motor fuse 4. If the fuse immediately blows 5. Spare fuse 6. Headlight fuse again, have a Yamaha dealer 7. Ignition fuse check the electrical system. 8. Signaling system fuse 9. Backup fuse (for clock and immobilizer sys- tem) 10.Fuel injection system fuse…

• Page 80: Replacing The Headlight Bulb

  Periodic maintenance and adjustment EAU46813 Replacing the headlight bulb This model is equipped with a halogen bulb headlight. If the headlight bulb burns out, replace it as follows. ECA10651 NOTICE Take care not to damage the follow- ing parts:  Headlight bulb 1.

• Page 81
  Periodic maintenance and adjustment 6. Place a new headlight bulb into position, and then secure it with the bulb holder. 7. Install the headlight bulb cover, and then connect the coupler. 8. Fit the projection on the headlight unit into the grommet in the head- light stay, and then install the headlight unit by installing the bolts.

• Page 82: Replacing The Auxiliary Light Bulb

  6-36.) 2. Remove the auxiliary light coupler (together with the socket and bulb) by turning the coupler coun- 11. Have a Yamaha dealer adjust the terclockwise. headlight beam if necessary. 1. Auxiliary light coupler 3. Remove the burnt-out bulb by pulling it out.

• Page 83: Replacing The Brake/Tail Light Bulb

  Periodic maintenance and adjustment EAU70880 EAU24205 Replacing the brake/tail light Replacing a turn signal light bulb bulb 1. Remove the seat. (See page 3-18.) 1. Remove the turn signal light lens 2. Remove the brake/tail light bulb by removing the screw. socket (together with the bulb) by turning it counterclockwise.

• Page 84: Replacing The License Plate Light Bulb

  Periodic maintenance and adjustment EAU24314 EAU24351 Replacing the license plate Supporting the motorcycle light bulb Since this model is not equipped with a centerstand, follow these precautions 1. Remove the license plate light unit when removing the front and rear by removing the screws.

• Page 85: Front Wheel (For Non-Abs Models)

  Front wheel (for non-ABS brake pads will be forced shut. models) [ECA11052] EWA14841 WARNING For the ABS model, have a Yamaha dealer remove and install the wheel. EAU56270 To remove the front wheel EWA10822 WARNING 1. Brake caliper 2.

• Page 86: Rear Wheel (For Non-Abs Models)

  Front wheel axle pinch bolt: WARNING 19 Nm (1.9 m·kgf, 14 ft·lbf) Brake caliper bolt: For the ABS model, have a Yamaha 40 Nm (4.0 m·kgf, 29 ft·lbf) dealer remove and install the wheel. 6. Push down hard on the handlebar…

• Page 87
  Periodic maintenance and adjustment 7. Remove the wheel. NOTICE: Do not apply the brake after the wheel and brake disc have been removed, otherwise the brake pads will be forced shut. [ECA11073] To install the rear wheel 1. Install the wheel and the brake cal- iper bracket by inserting the wheel axle from the right side.

• Page 88: Troubleshooting

  The following troubleshooting charts represent quick and easy procedures for checking these vital systems your- self. However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.

• Page 89: Troubleshooting Charts

  Check the vehicle. compression. 4. Compression The engine does not start. There is compression. Have a Yamaha dealer check the vehicle. Operate the electric starter. There is no Have a Yamaha dealer check the vehicle. compression. 6-45…

• Page 90
  Start the engine. If the engine overheats again, The coolant level is have a Yamaha dealer check and repair the cooling system. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.

• Page 91: Motorcycle Care And Storage

  Rust and corrosion can develop matte colored finished parts. Be even if high-quality components are sure to consult a Yamaha dealer for used. A rusty exhaust pipe may go un- advice on what products to use be- noticed on a car, however, it detracts fore cleaning the vehicle.

• Page 92
  Motorcycle care and storage fected area any longer than in- scratching. Some cleaning structed. Also, thoroughly rinse compounds for plastic may the area off with water, immedi- leave scratches on the wind- ately dry it, and then apply a cor- shield.
• Page 93
   Consult a Yamaha dealer for ad- 4. To prevent corrosion, it is recom- vice on what products to use. mended to apply a corrosion pro- …

• Page 94: Storage

  Motorcycle care and storage der head so that the electrodes EAU26183 Storage are grounded. (This will limit sparking during the next step.) Short-term d. Turn the engine over several Always store your motorcycle in a cool, times with the starter. (This will dry place and, if necessary, protect it coat the cylinder walls with oil.) against dust with a porous cover.

• Page 95
  Motorcycle care and storage Make any necessary repairs before storing the motorcycle.

• Page 96: Specifications

  Specifications Dimensions: Engine oil quantity: Oil change: Overall length: 2.50 L (2.64 US qt, 2.20 Imp.qt) 2120 mm (83.5 in) With oil filter removal: Overall width: 2.80 L (2.96 US qt, 2.46 Imp.qt) 770 mm (30.3 in) Coolant quantity: Overall height: 1085 mm (42.7 in) Coolant reservoir (up to the maximum level Seat height:…

• Page 97
  Specifications 2nd: 90 kg (198 lb) load — maximum load: 1.947 (37/19) Front: 3rd: 250 kPa (2.50 kgf/cm², 36 psi) 1.556 (28/18) Rear: 4th: 290 kPa (2.90 kgf/cm², 42 psi) 1.333 (32/24) Front wheel: 5th: Wheel type: 1.190 (25/21) Cast wheel 6th: Rim size: 1.083 (26/24)
• Page 98
  Specifications Battery: Radiator fan motor fuse: 20.0 A Model: Fuel injection system fuse: GT12B-4 10.0 A Voltage, capacity: ABS control unit fuse: 12 V, 10.0 Ah (10 HR) 7.5 A (XJ6NA) Headlight: ABS motor fuse: Bulb type: 30.0 A (XJ6NA) Halogen bulb Bulb wattage ×…

• Page 99: Consumer Information

  Yamaha dealer. area. VEHICLE IDENTIFICATION NUMBER: EAU26442 Engine serial number…

• Page 100
  Consumer information space provided. This information will be needed when ordering spare parts from a Yamaha dealer.

• Page 101: Index

  Index Handlebar switches ……3-10 Hazard switch ……..3-11 ABS (for ABS models) ……3-14 Headlight bulb, replacing…… 6-36 ABS warning light (for ABS models)..3-5 Helmet holder ……..3-19 Air filter element, replacing….6-16 High beam indicator light……3-4 Auxiliary light bulb, replacing ….

• Page 102
  Index Throttle grip free play, checking …6-18 Tires …………6-19 Tool kit …………6-2 Troubleshooting……..6-44 Troubleshooting charts……6-45 Turn signal indicator light …….3-4 Turn signal light bulb, replacing….6-39 Turn signal switch ………3-11 Valve clearance……..6-18 Vehicle identification number ….9-1 Wheel bearings, checking…..6-32 Wheel, front (for non-ABS models) ..6-41 Wheel, rear (for non-ABS models) ..6-42 Wheels ……….6-21 10-2…
• Page 104
  Original instructions PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2015.10-0.3×1 CR…

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6. Owner’s manual

2009

• Page 1
  Read this manual carefully before operating this vehicle. OWNER’S MANUAL XJ6F XJ6FA 1CW-28199-E0…
• Page 2
  Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. DECLARATION of CONFORMITY Company: YAMAHA MOTOR ELECTRONICS CO., LTD. Address: 1450-6, Mori, Mori-Machi, Shuchi-gun, Shizuoka-Ken, 437-0292 Japan Hereby declare that the product:…
• Page 3
  Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your XJ6F/XJ6FA. The Owner’s Manual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself and others from trouble and injury.

• Page 4: Important Manual Information

  IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

• Page 5
  IMPORTANT MANUAL INFORMATION EAU10200 XJ6F/XJ6FA OWNER’S MANUAL ©2009 by Yamaha Motor Co., Ltd. 1st edition, August 2009 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.

• Page 6: Table Of Contents

  FUNCTIONS ……..3-1 OPERATION AND IMPORTANT play ……….. 6-22 Immobilizer system ……3-1 RIDING POINTS……… 5-1 Brake light switches (XJ6F) ..6-23 Main switch/steering lock ….3-2 Starting the engine ……5-1 Brake light switches (XJ6FA)..6-23 Indicator and warning lights ….3-4 Shifting ……….. 5-2 Checking the front and rear brake Multi-function meter unit ….3-8…

• Page 7
  ………..6-36 Replacing a turn signal light bulb ………..6-37 Replacing the license plate light bulb ………..6-37 Auxiliary light bulb ……6-38 Front wheel (XJ6F) ……6-38 Rear wheel (XJ6F) ……6-40 Troubleshooting ……6-42 Troubleshooting charts ….6-43 MOTORCYCLE CARE AND STORAGE ……….7-1 Matte color caution ……7-1 Care ……….7-1…

• Page 8: Safety Information

  SAFETY INFORMATION EAU10283 Safe Riding • Ride where other motorists can Perform the pre-operation checks each see you. Avoid riding in another time you use the vehicle to make sure it motorist’s blind spot. Be a Responsible Owner is in safe operating condition. Failure to Many accidents involve inexperi- As the vehicle’s owner, you are respon- inspect or maintain the vehicle properly…

• Page 9
  SAFETY INFORMATION due to excessive speed or under- This motorcycle is designed for on- A passenger should also observe cornering (insufficient lean angle road use only. It is not suitable for the above precautions. for the speed). off-road use. • Always obey the speed limit and Avoid Carbon Monoxide Poisoning never travel faster than warrant- Protective apparel…
• Page 10
  Yamaha accessories, which are avail- Shifting weights can create a sud- accessories to your motorcycle. Use able only from a Yamaha dealer, have den imbalance. Make sure that ac- extra care when riding a motorcycle been designed, tested, and approved cessories and cargo are securely that has added cargo or accessories.

• Page 11: Specifications

  SAFETY INFORMATION modifications not specifically recom- clearance or cornering clearance, tor and may limit control ability, mended by Yamaha, even if sold and limit suspension travel, steering therefore, such accessories are installed by a Yamaha dealer. travel or control operation, or ob- not recommended.

• Page 12: Description

  DESCRIPTION EAU10410 Left view 1. Air filter element (page 6-17) 9. Engine oil filter cartridge (page 6-11) 2. Idle adjusting screw (page 6-18) 10.Engine oil drain bolt (page 6-11) 3. Seat lock (page 3-18) 4. Main fuse (page 6-33) 5. Fuse box (page 6-33) 6.

• Page 13: Right View

  DESCRIPTION EAU10420 Right view 1. Helmet holder (page 3-19) 9. Brake pedal (page 3-14) 2. Battery (page 6-32) 10.Rear brake light switch (page 6-23) 3. Rear brake fluid reservoir (page 6-24) 11.Shock absorber assembly spring preload adjusting ring (page 3-21) 4.

• Page 14: Controls And Instruments

  DESCRIPTION EAU10430 Controls and instruments 1. Clutch lever (page 3-13) 2. Left handlebar switches (page 3-12) 3. Main switch/steering lock (page 3-2) 4. Multi-function meter unit (page 3-8) 5. Front brake fluid reservoir (page 6-24) 6. Right handlebar switches (page 3-12) 7.

• Page 15: Instrument And Control Functions

  Do not expose any key to exces- a Yamaha dealer to have them re-reg- sively high temperatures. istered. Do not use the key with the red Do not place any key close to bow for driving.

• Page 16: Main Switch/Steering Lock

  INSTRUMENT AND CONTROL FUNCTIONS Keep other immobilizer system EAU10472 EAU38530 Main switch/steering lock keys away from the main switch All electrical circuits are supplied with as they may cause signal inter- power; the meter lighting, taillight, li- ference. cense plate light and auxiliary light come on, and the engine can be start- ed.

• Page 17
  INSTRUMENT AND CONTROL FUNCTIONS EAU10683 To unlock the steering ECA11020 LOCK NOTICE The steering is locked, and all electrical Do not use the parking position for systems are off. The key can be re- an extended length of time, other- moved.

• Page 18: Indicator And Warning Lights

  The oil level warning 3 4 5 high beam of the headlight is switched light will flash ten times, then go off for 2.5 seconds. If this occurs, have a Yamaha dealer check the EAU11254 Oil level warning light “ ” vehicle.

• Page 19
  INSTRUMENT AND CONTROL FUNCTIONS For radiator-fan-equipped vehi- cles, the radiator fan(s) automati- cally switch on or off according to the coolant temperature in the ra- diator. If the engine overheats, see page 6-43 for further instructions.
• Page 20
  INSTRUMENT AND CONTROL FUNCTIONS Coolant Display Conditions What to do temperature Under 39 °C Message “Lo” is displayed. OK. Go ahead with riding. (Under 103 °F) 40–116 °C Temperature is displayed. OK. Go ahead with riding. (104–242 °F) Stop the vehicle and allow it to idle until 117–134 °C Temperature display flashes.
• Page 21
  If this oc- circuit. tem reverts to conventional braking. curs, have a Yamaha dealer check the Therefore, be careful not to cause When the key is turned to “OFF” and 30 self-diagnosis system. (See page 3-10…

• Page 22: Multi-Function Meter Unit

  INSTRUMENT AND CONTROL FUNCTIONS EAU46763 multi-function meter unit Tachometer Multi-function meter unit equipped with the following: a speedometer a tachometer an odometer two tripmeters (which show the distance traveled since they were last set to zero) a fuel reserve tripmeter (which shows the distance traveled since the left segment of the fuel meter 1.

• Page 23: Fuel Meter

  INSTRUMENT AND CONTROL FUNCTIONS Clock 5. Push the “RESET” button to set mode “F-TRIP” and start counting the the minutes. distance traveled from that point. In that 6. Push the “SELECT” button and case, push the “SELECT” button to then release it to start the clock. switch the display between the various tripmeter and odometer modes in the Odometer and tripmeter modes…

• Page 24
  3 NOTICE If a problem is detected in any of those seconds. If this occurs, have a Yamaha circuits, the engine trouble warning light Do not continue to operate the en- dealer check the electrical circuit.

• Page 25: Anti-Theft Alarm (Optional)

  This model can be equipped with an If the display indicates an error this could be caused by transponder in- optional anti-theft alarm by a Yamaha code, the vehicle should be checked terference. If this error code appears, dealer. Contact a Yamaha dealer for as soon as possible in order to avoid try the following.

• Page 26: Handlebar Switches

  INSTRUMENT AND CONTROL FUNCTIONS EAU12348 Right position. To cancel the turn signal Handlebar switches lights, push the switch in after it has re- turned to the center position. Left EAU12500 Horn switch “ ” Press this switch to sound the horn. EAU12660 Engine stop switch “…

• Page 27: Clutch Lever

  INSTRUMENT AND CONTROL FUNCTIONS EAU12733 EAU12820 EAU12870 Hazard switch “ ” Clutch lever Shift pedal With the key in the “ON” or “ ” posi- tion, use this switch to turn on the haz- ard lights (simultaneous flashing of all turn signal lights).

• Page 28: Brake Lever

  Brake lever Brake pedal ABS (for ABS models) The brake lever is located at the right The Yamaha ABS (Anti-lock Brake handlebar grip. To apply the front System) features a dual electronic con- brake, pull the lever toward the handle- trol system, which acts on the front and bar grip.

• Page 29: Fuel Tank Cap

  Open the fuel tank cap lock cover, in- required, so please consult your sert the key into the lock, and then turn Yamaha dealer when performing it 1/4 turn clockwise. The lock will be re- this test. leased and the fuel tank cap can be ECA16120 opened.

• Page 30: Fuel

  INSTRUMENT AND CONTROL FUNCTIONS EAU13221 Fuel The fuel tank cap cannot be closed un- Make sure there is sufficient gasoline in less the key is in the lock. In addition, the tank. the key cannot be removed if the cap is EWA10881 WARNING not properly closed and locked.

• Page 31: Fuel Tank Breather/Overflow Hose

  Make sure that the end of the fuel tank breather/overflow hose is not Your Yamaha engine has been de- blocked, and clean it if necessary. signed to use regular unleaded gaso- line with a research octane number of 91 or higher.

• Page 32: Catalytic Converter

  INSTRUMENT AND CONTROL FUNCTIONS EAU13433 ECA10701 EAU32980 Catalytic converter Seat NOTICE This model is equipped with a catalytic Use only unleaded gasoline. The use converter in the exhaust system. To remove the seat of leaded gasoline will cause unre- 1. Insert the key into the seat lock, EWA10862 pairable damage to the catalytic WARNING…

• Page 33: Helmet Holder

  INSTRUMENT AND CONTROL FUNCTIONS EAU46750 Helmet holder 1. Projection 1. Helmet 2. Seat holder 2. Helmet holding cable 1. Helmet holder 3. Helmet holder 2. Push the rear of the seat down to 2. Owner’s tool kit 3. Place the helmet on the right side lock it in place.

• Page 34: Storage Compartment

  Do not exceed the load limit of 3 kg (7 lb) for the storage com- partment. Do not exceed the maximum load of XJ6F 185 kg (408 lb) XJ6FA 180 kg (397 lb) for the ve- hicle. When storing the Owner’s Manual or…

• Page 35: Rear View Mirrors

  INSTRUMENT AND CONTROL FUNCTIONS EAU47260 EAU47000 Rear view mirrors Adjusting the shock absorber The rear view mirrors of this vehicle can assembly be folded forward for parking in narrow This shock absorber assembly is spaces. Fold the mirrors back to their equipped with a spring preload adjust- original position before riding.

• Page 36: Sidestand

  INSTRUMENT AND CONTROL FUNCTIONS Do not tamper with or attempt to EAU15303 below and have a Yamaha dealer re- Sidestand open the cylinder assembly. pair it if it does not function proper- The sidestand is located on the left side Do not subject the shock ab- of the frame.

• Page 37: Ignition Circuit Cut-Off System

  INSTRUMENT AND CONTROL FUNCTIONS EAU44902 Ignition circuit cut-off system The ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions. It prevents starting when the trans- mission is in gear and the side- stand is up, but the clutch lever is not pulled.

• Page 38
  ”. stand during this inspection. • 3. Turn the key on. If a malfunction is noted, have a Yamaha 4. Shift the transmission into the neutral position. dealer check the system before riding. 5. Push the start switch. Does the engine start? With the engine still running: The neutral switch may not be working correctly.

• Page 39: For Your Safety — Pre-Operation Checks

  • If necessary, add recommended coolant to specified level. 6-14 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary.

• Page 40
  • Make sure that operation is smooth. • Check cable free play. Throttle grip 6-19, 6-28 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 6-28 •…
• Page 41
  • Tighten if necessary. Instruments, lights, signals • Check operation. — and switches • Correct if necessary. • Check operation of ignition circuit cut-off system. Sidestand switch 3-22 • If system is not working correctly, have Yamaha dealer check vehicle.

• Page 42: Operation And Important Riding Points

  Yamaha dealer. The transmission is in the neutral gine in case of a turnover. In this position.

• Page 43: Shifting

  (See page 5-2.) The quate lubrication may damage neutral indicator light should come the transmission. 1. Shift pedal on. If not, ask a Yamaha dealer to 2. Neutral position Always use the clutch while check the electrical circuit. changing gears to avoid damag- Shifting gears lets you control the 3.

• Page 44: Tips For Reducing Fuel Consumption

  Yamaha dealer check the vehi- to the correct operating clearances. Turn the engine off instead of let- cle.

• Page 45: Parking

  OPERATION AND IMPORTANT RIDING POINTS EAU17213 Parking When parking, stop the engine, and then remove the key from the main switch. EWA10311 WARNING Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them and be burned.

• Page 46: Periodic Maintenance And Adjustment

  If If you do not have the tools or experi- you are not familiar with vehicle ser- ence required for a particular job, have vice, have a Yamaha dealer perform a Yamaha dealer perform it for you. service.

• Page 47: Periodic Maintenance Chart For The Emission Control System

  From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi). Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.

• Page 48: General Maintenance And Lubrication Chart

  PERIODIC MAINTENANCE AND ADJUSTMENT EAU1770C General maintenance and lubrication chart ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) √ Air filter element •…

• Page 49
  PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) • Check chain slack, alignment and condition. Every 1000 km (600 mi) and after washing the motorcycle, riding in the rain or Drive chain •…
• Page 50
  PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) • Change. √ √ √ √ √ √…
• Page 51
  PERIODIC MAINTENANCE AND ADJUSTMENT Hydraulic brake service • Regularly check and, if necessary, correct the brake fluid level. • Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid. • Replace the brake hoses every four years and if cracked or damaged.

• Page 52: Removing And Installing Cowlings And Panels

  PERIODIC MAINTENANCE AND ADJUSTMENT EAU18712 EAU46740 Removing and installing cowl- Cowling A ings and panels To remove the cowling The cowlings and panels shown need Remove the bolts, and then take the to be removed to perform some of the cowling off.

• Page 53
  PERIODIC MAINTENANCE AND ADJUSTMENT 2. Remove the quick fastener and the bolts, and then take the cowl- ing off. 1. Turn signal light lead 3. Install cowling A. 2. Guide 3. Turn signal light lead coupler EAU46770 Panel A 1. Cowling B To install the cowling 2.
• Page 54
  PERIODIC MAINTENANCE AND ADJUSTMENT 1. Panel A 1. Panel B 3. Pull the panel backward to remove 2. Bolt 2. Quick fastener 3. Quick fastener 3. Bolt 2. Slide the panel backward, and To install the panel then lift up the rear of the panel Place the panel in the original position, slightly.

• Page 55: Checking The Spark Plugs

  Do not attempt to diagnose wipe off any grime from the spark plug such problems yourself. Instead, have threads. a Yamaha dealer check the vehicle. If a spark plug shows signs of electrode Tightening torque: Spark plug: erosion and excessive carbon or other 12.5 Nm (1.25 m·kgf, 9.0 ft·lbf)

• Page 56: Engine Oil And Oil Filter Cartridge

  PERIODIC MAINTENANCE AND ADJUSTMENT EAU46721 Engine oil and oil filter car- If a torque wrench is not available when tridge installing a spark plug, a good estimate The engine oil level should be checked of the correct torque is 1/4–1/2 turn before each ride.

• Page 57
  An oil filter wrench is available at a en the oil filler cap. Yamaha dealer. To change the engine oil (with or 6. Apply a thin coat of clean engine oil to the O-ring of the new oil filter without oil filter cartridge replace- cartridge.
• Page 58
  8. Install the engine oil drain bolt and In order to prevent clutch slip- off and have a Yamaha dealer check its new gasket, and then tighten page (since the engine oil also the vehicle.

• Page 59: Coolant

  PERIODIC MAINTENANCE AND ADJUSTMENT EAU20070 Coolant The coolant level should be checked before each ride. In addition, the cool- ant must be changed at the intervals specified in the periodic maintenance and lubrication chart. EAU47330 To check the coolant level 1.

• Page 60
  EAU47321 To change the coolant water has been added to the 1. Place the vehicle on a level sur- coolant, have a Yamaha dealer face and let the engine cool if nec- check the antifreeze content of essary. the coolant as soon as possible, 2.
• Page 61
  16. Remove the radiator cap to check the vehicle for coolant leakage. If Coolant drain bolt: the coolant level in the radiator. If coolant is leaking, have a Yamaha 10 Nm (1.0 m·kgf, 7.2 ft·lbf) necessary, add sufficient coolant dealer check the cooling system.

• Page 62: Replacing The Air Filter Element

  1. Bolt are not pinched. If any hose is 1. Air filter element 4. Remove the air filter case cover by damaged, have a Yamaha dealer 2. Air intake manifold removing the screws. NOTICE: replace the hose before starting When removing the air filter…

• Page 63: Adjusting The Engine Idling Speed

  If the specified idling speed cannot be follows at the intervals specified in the obtained as described above, have a periodic maintenance and lubrication Yamaha dealer make the adjustment. chart. The engine should be warm before making this adjustment. Check the engine idling speed and, if necessary, adjust it to specification by turning the idle adjusting screw.

• Page 64: Checking The Throttle Cable Free Play

  To prevent this cle, note the following points regarding from occurring, the valve clearance the specified tires. must be adjusted by a Yamaha dealer at the intervals specified in the periodic Tire air pressure maintenance and lubrication chart.

• Page 65
  Rear: cle with excessively worn tires 250 kPa (2.50 kgf/cm², 36 psi) decreases riding stability and XJ6F 90–185 kg (198–408 lb) can lead to loss of control. XJ6FA 90–180 kg (198–397 lb): Front: The replacement of all wheel 250 kPa (2.50 kgf/cm², 36 psi)
• Page 66
  This motorcycle is fitted with super- ed below have been approved for this high-speed tires. Note the following model by Yamaha Motor Co., Ltd. points in order to make the most ef- ficient use of these tires. Use only the specified replace- ment tires.

• Page 67: Cast Wheels

  If any damage is 2. Remove cowlings A and B. (See found, have a Yamaha dealer re- page 6-7.) place the wheel. Do not attempt 3. Loosen the locknut further down even the smallest repair to the the clutch cable.

• Page 68: Brake Light Switches (Xj6F)

  The brake light, which is activated by the brake pedal and brake lever, should come on just before braking takes ef- fect. If necessary, have a Yamaha deal- er adjust the brake light switches. 1. Locknut (clutch cable) 2. Clutch lever free play adjusting nut (clutch cable) 1.

• Page 69: Checking The Front And Rear Brake Pads

  EAU39371 Checking the front and rear Checking the brake fluid level peared, have a Yamaha dealer replace brake pads the brake pads as a set. Front brake The front and rear brake pads must be…

• Page 70: Changing The Brake Fluid

  Changing the brake fluid is above the minimum level mark and ter the brake fluid reservoir when Have a Yamaha dealer change the replenish if necessary. A low brake fluid refilling. Water will significantly brake fluid at the intervals specified in…

• Page 71: Drive Chain Slack

  PERIODIC MAINTENANCE AND ADJUSTMENT EAU22760 Drive chain slack: Drive chain slack 45.0–55.0 mm (1.77–2.17 in) Using the alignment marks on each The drive chain slack should be side of the swingarm, make sure that checked before each ride and adjusted 5.

• Page 72: Cleaning And Lubricating The Drive Chain

  PERIODIC MAINTENANCE AND ADJUSTMENT EAU23025 may contain substances that Cleaning and lubricating the could damage O-rings. drive chain [ECA11111] The drive chain must be cleaned and lubricated at the intervals specified in the periodic maintenance and lubrica- tion chart, otherwise it will quickly wear out, especially when riding in dusty or wet areas.

• Page 73: Checking And Lubricating The Cables

  Yamaha dealer at the intervals speci- ed if necessary. If a cable is damaged fied in the periodic maintenance chart.

• Page 74: Checking And Lubricating The Brake And Clutch Levers

  PERIODIC MAINTENANCE AND ADJUSTMENT EAU23142 Recommended lubricant: Recommended lubricants: Checking and lubricating the Lithium-soap-based grease Brake lever: brake and clutch levers Silicone grease Clutch lever: Brake lever Lithium-soap-based grease Clutch lever The operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lu- bricated if necessary.

• Page 75: Checking And Lubricating The Centerstand And Sidestand

  The operation of the centerstand and The swingarm pivots must be lubricat- sidestand should be checked before ed by a Yamaha dealer at the intervals each ride, and the pivots and metal-to- specified in the periodic maintenance metal contact surfaces should be lubri- and lubrication chart.

• Page 76: Checking The Front Fork

  2. Hold the lower ends of the front fork does not operate smoothly, tion. WARNING! To avoid injury, fork legs and try to move them for- have a Yamaha dealer check or re- securely support the vehicle so ward and backward. If any free pair it.

• Page 77: Checking The Wheel Bearings

  EWA10760 WARNING To charge the battery Electrolyte is poisonous and Have a Yamaha dealer charge the bat- dangerous since it contains sul- tery as soon as possible if it seems to furic acid, which causes severe have discharged. Keep in mind that the burns.

• Page 78: Replacing The Fuses

  XJ6F you do not have access to a con- stant-voltage battery charger, have a Yamaha dealer charge your battery. To store the battery 1. If the vehicle will not be used for more than one month, remove the battery, fully charge it, and then place it in a cool, dry place.

• Page 79
  PERIODIC MAINTENANCE AND ADJUSTMENT XJ6F XJ6FA XJ6FA 1. Taillight fuse 1. Starter relay cover 1. Taillight fuse 2. Spare fuse 2. Main fuse 2. ABS control unit fuse 3. Headlight fuse 3. Spare main fuse 3. ABS solenoid fuse 4. Ignition fuse 4.

• Page 80: Replacing The Headlight Bulb

  4. If the fuse immediately blows EAU47410 Replacing the headlight bulb avoid causing extensive dam- again, have a Yamaha dealer This model is equipped with a quartz age to the electrical system and check the electrical system. bulb headlight. If the headlight bulb possibly a fire.

• Page 81: Replacing The Tail/Brake Light Bulb

  5. Install the headlight bulb cover, 3. Remove the burnt-out bulb by pull- and then connect the coupler. ing it out. 6. Install the cowlings. 7. Have a Yamaha dealer adjust the headlight beam if necessary. 1. Headlight bulb cover 2. Headlight coupler 6-36…

• Page 82: Replacing A Turn Signal Light Bulb

  PERIODIC MAINTENANCE AND ADJUSTMENT EAU24204 EAU24313 Replacing a turn signal light Replacing the license plate bulb light bulb 1. Remove the turn signal light lens 1. Remove the license plate light unit by removing the screw. by removing the screws. 1.

• Page 83: Auxiliary Light Bulb

  PERIODIC MAINTENANCE AND ADJUSTMENT EAU39020 EAU44790 Auxiliary light bulb Front wheel (XJ6F) EWA14840 WARNING For the ABS model, have a Yamaha dealer remove and install the wheel. EAU42641 To remove the front wheel EWA10821 WARNING 1. License plate light bulb socket 2.

• Page 84
  PERIODIC MAINTENANCE AND ADJUSTMENT 4. Take the motorcycle off the center- stand so that the front wheel is on the ground, and then put the side- stand down. 5. Tighten the wheel axle, the front wheel axle pinch bolt and the brake caliper bolts to the specified torques.

• Page 85: Rear Wheel (Xj6F)

  The drive chain does not need to be EWA14840 WARNING disassembled in order to remove and install the rear wheel. For the ABS model, have a Yamaha dealer remove and install the wheel. 6. While supporting the brake caliper and slightly lifting the wheel, pull EAU32874 the wheel axle out.

• Page 86
  PERIODIC MAINTENANCE AND ADJUSTMENT 7. Remove the wheel. NOTICE: Do Tightening torques: not apply the brake after the Axle nut: wheel has been removed to- 90 Nm (9.0 m·kgf, 65 ft·lbf) Locknut: gether with the brake disc, oth- 16 Nm (1.6 m·kgf, 11 ft·lbf) erwise the brake pads will be forced shut.

• Page 87: Troubleshooting

  The following troubleshooting charts represent quick and easy procedures for checking these vital systems your- self. However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.

• Page 88: Troubleshooting Charts

  Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.

• Page 89
  Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.

• Page 90: Motorcycle Care And Storage

  Rust and corrosion can develop matte colored finished parts. Be Cleaning even if high-quality components are sure to consult a Yamaha dealer for ECA10772 advice on what products to use be- used. A rusty exhaust pipe may go un- NOTICE fore cleaning the vehicle.

• Page 91
  MOTORCYCLE CARE AND STORAGE off any detergent residue using Test the product on a small hid- plenty of water, as it is harmful den part of the windshield to Salt sprayed on roads in the winter may to plastic parts. make sure that it does not leave remain well into spring.

• Page 92: Storage

  WARNING To prevent corrosion, avoid Contaminants on the brakes or tires Consult a Yamaha dealer for ad- damp cellars, stables (because can cause loss of control. vice on what products to use. of the presence of ammonia)

• Page 93
  MOTORCYCLE CARE AND STORAGE 3. Perform the following steps to pro- 4. Lubricate all control cables and the tect the cylinders, piston rings, etc. pivoting points of all levers and from corrosion. pedals as well as of the side- a. Remove the spark plug caps stand/centerstand.

• Page 94: Specifications

  NGK/CR9E –20 –10 0 10 20 30 40 50 ˚C With oil and fuel: Spark plug gap: XJ6F 215 kg (474 lb) 0.7–0.8 mm (0.028–0.031 in) Recommended engine oil grade: XJ6FA 220 kg (485 lb) Clutch: API service SG type or higher, JASO…

• Page 95
  Wheel type: 37/19 (1.947) Loading: Cast wheel 3rd: Maximum load: Rim size: 28/18 (1.556) XJ6F 185 kg (408 lb) 17M/C x MT4.50 4th: XJ6FA 180 kg (397 lb) Front brake: 32/24 (1.333) (Total weight of rider, passenger, cargo and Type:…
• Page 96
  SPECIFICATIONS Wheel travel: Oil level warning light: Backup fuse: 130.0 mm (5.12 in) 7.5 A Electrical system: Turn signal indicator light: Ignition system: Coolant temperature warning light: TCI (digital) Charging system: Engine trouble warning light: AC magneto Battery: ABS warning light: Model: XJ6FA LED GT12B-4…

• Page 97: Consumer Information

  Record the vehicle identification num- ber and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. VEHICLE IDENTIFICATION NUMBER: 1. Vehicle identification number 1.

• Page 98
  Rear view mirrors ……..3-21 Brake fluid level, checking ….6-24 Fuses, replacing ……..6-33 Brake lever……….3-14 Safety information ……..1-1 Brake light switches (XJ6F) ….6-23 Handlebar position, adjusting ….3-20 Seat…………3-18 Brake light switches (XJ6FA) ….6-23 Handlebar switches ……3-12 Shifting …………5-2…
• Page 99
  Troubleshooting charts ……6-43 Turn signal indicator light……3-4 Turn signal light bulb, replacing…. 6-37 Turn signal switch……… 3-12 Valve clearance ……..6-19 Vehicle identification number….9-1 Wheel bearings, checking ….6-32 Wheel (front) (XJ6F) ……6-38 Wheel (rear) (XJ6F)……6-40 Wheels……….6-22…
• Page 102
  YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2009.09-0.4×1 CR…

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Компания: YAMAHA MOTOR ELECTRONICS CO., LTD.

АДРЕС: 1450,6, Mori, Mori,Machi, Shuchi,gun, Shizuoka,Ken, 437,0292 Japan

Настоящим заявляем, что продукт:

Тип оборудования: ИММОБИЛАЙЗЕР

Тип,обозначение:5SL,00

соответствует следующим нормам или документам:

Директива R&TTE (1999/S/EC)

EN300 330,2 v1.1.1(2001,6), EN60950,1(2001)

Директива по двух, и трёхколёсным моторизованным транспортным средствам (97/24/EC: Глава 8, EMC)

Место издания: Shizuoka, Japan

Дата издания: 1 августа 2002 года

Редакции документа

1Изменение контактного лица и интегрированного типа назначения. 9 июня 2005

ОПИСАНИЕ

Вид слева

1 2 3 4,5 6 7

2

3.Замок седла (стр. 3-18)

4.Главный предохранитель (стр. 6-33)

5.Блок предохранителей (стр. 6-33)

6.Прилагаемый комплект инструментов (стр. 6-1)

7.Багажное отделение (стр. 3-20)

8.Рычаг переключения передач (стр. 3-13)

ОПИСАНИЕ

Вид справа

2

4.Пробка маслоналивной горловины (стр. 6-10)

5.Пробка радиатора (стр. 6-13)

6.Расширительный бачок системы охлаждения (стр. 6-13)

7.Болт отверстия для слива охлаждающей жидкости (стр. 6-15)

8.Щуп указателя уровня моторного масла (стр. 6-10)

ОПИСАНИЕ

Вид справа

2

1.Рычаг сцепления (стр. 3-13)

2.Переключатели левой рукоятки (стр. 3-12)

3.Замок зажигания/блокиратор руля (стр. 3-2)

4.Многофункциональная приборная панель (стр. 3-8)

5.Бачок тормозной жидкости переднего тормоза (стр. 6-24)

6.Переключатели правой рукоятки (стр. 3-12)

7.Рукоятка привода дроссельной заслонки (стр. 6-19)

8.Рычаг тормоза (стр. 3-14)

РАБОТА ОРГАНОВ УПРАВЛЕНИЯ И ПРИБОРОВ

ПОЛЕЗНЫЕ ПОДСКАЗКИ

•Вентилятор системы охлаждения (на моделях оснащенных вентилятьрами) включается и выключается автоматически в зависимости от температуры охлаждающей жидкости в радиаторе.

•В случае перегрева двигателя см. рекомендации на стр. 6-43.

3

РАБОТА ОРГАНОВ УПРАВЛЕНИЯ И ПРИБОРОВ

3