Yaskawa ga700 руководство по эксплуатации pdf

Brand: YASKAWA
|
Category: DC Drives
|
Size: 83.05 MB

• Table of Contents

  3

• Preface and General Precautions

  13

  • Receiving

    14

    • Glossary

      14

    • About Registered Trademarks

      14

  • Using the Product Safely

    15

    • Supplemental Safety Information

      15

    • General Safety

      15

    • Warning Label Content and Location

      17

  • Warranty Information

    18

    • Warranty and Exclusion of Liability

      18

• 1 Receiving

  19

  • Section Safety

    20

  • Model Number and Nameplate Check

    21

    • Nameplate

      21

    • How to Read Model Numbers

      21

  • Features and Advantages of Control Methods

    26

• 2 Mechanical & Electrical Installation

  31

  • General Safety

    32

  • Installation Environment

    35

  • Installation Position and Distance

    36

  • Moving the Drive

    38

    • Using the Hanging Brackets to Move the Drive

      38

    • Instructions on Drive Suspension

      38

  • Drive Watt Loss

    40

  • Remove and Reattach the Keypad

    44

    • Remove the Keypad

      44

    • Reattach the Keypad

      44

  • Install the Keypad to a Control Panel or Another Device

    45

    • Operate the Keypad Apart from the Drive

      45

    • Connect the Keypad from a Remote Location

      45

  • Removing/Reattaching Covers

    50

    • Removing/Reattaching the Cover Using Procedure a

      50

    • Removing/Reattaching the Cover Using Procedure B

      51

  • Change the Drive Enclosure Type

    55

    • Attach the Protective Cover (Procedure A)

      55

    • Attach the Protective Cover (Procedure B)

      56

    • Attach the Protective Cover (Procedure C)

      58

    • Attach the Protective Cover (Procedure D)

      61

    • Attach the Protective Cover (Procedure E)

      63

    • Attach the Protective Cover (Procedure F)

      65

  • Installation Methods

    68

  • Electrical Installation

    73

    • Standard Connection Diagram

      73

  • Main Circuit Wiring

    76

    • Motor and Main Circuit Connections

      76

    • Configuration of Main Circuit Terminal Block

      76

    • Main Circuit Terminal Functions

      81

    • Wire Selection

      82

    • Main Circuit Terminal and Motor Wiring

      94

    • Protection of Main Circuit Terminals

      97

  • Main Circuit Terminal Block Wiring Procedure

    98

    • Wiring the Main Circuit Terminal Block Using Procedure a

      98

    • Wiring the Main Circuit Terminal Block Using Procedure B

      101

  • Control Circuit Wiring

    104

    • Control Circuit Connection Diagram

      104

    • Control Circuit Terminal Block Functions

      105

    • Control Circuit Terminal Configuration

      108

    • Wiring the Control Circuit Terminal

      110

    • Switches and Jumpers on the Terminal Board

      112

  • Control I/O Connections

    113

    • Pulse Train Output

      113

    • Set Sinking Mode/Sourcing Mode

      114

    • Set Input Signals for MFAI Terminals A1 to A3

      114

    • Set MFAI Terminal A3 to PTC Input

      115

    • Set Output Signals for MFAO Terminals FM, am

      115

    • Switch on Termination Resistor for Memobus/Modbus Communications

      116

  • Connect the Drive to a PC

    117

  • External Interlock

    118

  • Braking Resistor Installation

    119

    • Install a Braking Resistor: ERF-Type

      119

    • Install a Braking Resistor Unit: LKEB-Type

      119

    • Install a Braking Unit Connection: CDBR-Type

      120

    • Connect Braking Units in Parallel

      120

    • Dynamic Braking Option Overload Protection

      121

  • Drive Wiring Protection

    122

    • (Rcm/Rcd)

      122

    • Install a Residual Current Monitoring/Detection (RCM/RCD)

      122

  • Dynamic Braking Option, Motor Protection

    123

    • Install an Electromagnetic Contactor (MC) at the Input Side of the Drive

      123

    • Install a Thermal Overload Relay on the Drive Output

      123

  • Improve the Power Factor

    125

    • Connect an AC Reactor or a DC Reactor

      125

  • Prevent Switching Surge

    126

  • Decrease Noise

    127

    • Connect a Noise Filter to the Input Side (Primary Side)

      127

    • Connect a Noise Filter to the Output Side (Secondary Side)

      127

  • Protect the Drive During Failures

    129

    • Factory-Recommended Branch Circuit Protection

      129

  • Wiring Checklist

    133

  • Motor Application Precautions

    135

    • Precautions for Existing Standard Motors

      135

    • Precautions for PM Motors

      136

    • Precautions for Specialized Motors

      136

      • Notes on the Power Transmission Mechanism

        137

• 3 Startup Procedure and Test Run

  139

  • Safety Precautions

    140

  • Component Names and Functions

    141

    • LCD Display

      143

    • Indicator Leds and Drive Status

      144

    • Keypad Mode and Menu Displays

      145

  • LED Status Ring

    147

  • Start-Up Procedures

    149

    • Flowchart A: Connect and Run the Motor with Minimum Setting Changes

      149

    • Sub-Chart A-1: Induction Motor Auto-Tuning and Test Run Procedure

      150

    • Sub-Chart A-2: PM Motor Auto-Tuning and Test Run Procedure

      150

    • Subchart A-3: EZ Open Loop Vector Control Test Run Procedure

      152

  • Items to Check before Starting up the Drive

    153

    • Check before Energizing the Drive

      153

    • Check after Energizing the Drive

      153

    • Make the Initial Settings

      154

  • Keypad Operation

    155

    • Use the HOME Screen

      155

    • Show the Standard Monitor

      156

    • Set Custom Monitors

      157

    • Show Custom Monitors

      157

    • Set the Monitors to Show as a Bar Graph

      158

    • Show Monitors as Bar Graphs

      159

    • Set the Monitors to Show as Analog Gauges

      160

    • Display Monitors as an Analog Gauge

      161

    • Set Monitoring Items to be Shown as a Trend Plot

      162

    • Show Monitor Items as a Trend Plot

      165

    • Change Parameter Settings

      166

    • Examine User Custom Parameters

      168

    • Save a Backup of Parameters

      169

    • Write Backed-Up Parameters to the Drive

      170

    • Verify Keypad Parameters and Drive Parameters

      171

    • Delete Parameters Backed up to the Keypad

      172

    • Check Modified Parameters

      173

    • Restore Modified Parameters to Defaults

      174

    • Show Fault History

      176

    • Auto-Tuning the Drive

      176

    • Set the Keypad Language Display

      179

    • Set the Date and Time

      179

    • Set Parameters Using the Setup Wizard

      181

    • Disable the Initial Setup Screen

      183

    • Start Data Logging

      183

    • Set Data to Log

      184

    • Set Backlight to Automatically Turn off

      186

    • Show Information about the Drive

      188

    • Write Automatically Backed-Up Parameters to the Drive

      189

  • Automatic Parameter Settings Optimized for Specific Applications

    190

    • Presets)

      190

    • Automatic Parameter Settings Optimized for Specific Applications (Application Presets)

      190

  • Auto-Tuning

    192

    • Auto-Tuning for Induction Motors

      192

    • Auto-Tuning for PM Motors

      193

    • EZ Tuning

      196

    • Control Tuning

      197

    • Precautions before Auto-Tuning

      199

  • Test Run

    202

    • Load Test Run

      202

    • Do a No-Load Test Run

      202

    • Actual-Load Test Run

      202

    • Do an Actual-Load Test Run

      203

  • Fine Tuning During Test Runs (Adjust the Control Function)

    204

    • V/F Control and Closed Loop V/F Control

      204

    • Open Loop Vector Control Method

      205

    • Closed Loop Vector Control Method

      208

    • Advanced Open Loop Vector Control Method

      209

    • Fine-Tuning Open Loop Vector Control for PM Motors

      211

    • Advanced Open Loop Vector Control Method for PM

      212

    • Closed Loop Vector Control Method for PM

      213

    • EZ Open Loop Vector Control Method

      214

  • Test Run Checklist

    215

• 4 Standards Compliance

  219

  • General Safety

    220

  • European Standards

    222

    • EU Declaration of Conformity

      223

    • CE Low Voltage Directive Compliance

      228

    • EMC Directive

      245

  • UL Standards

    256

    • Area of Use

      256

    • Wire the Main Circuit Terminal Block

      256

    • Low Voltage Wiring for Control Circuit Terminals

      276

    • Drive Motor Overload and Overheat Protection

      276

  • China Rohs Compliance

    282

    • Information on Hazardous Substances in this Product

      282

  • 对应中国Rohs指令

    283

    • 本产品中含有有害物质的信息

      283

  • Safe Disable Input

    284

    • Safe Disable Specifications

      284

    • Notes

      285

    • Using the Safe Disable Function

      285

• 5 Network Communications

  289

  • Safety Precautions

    290

  • Field Bus Network Support

    291

  • Memobus/Modbus Communications

    292

    • Configure Master/Slave

      292

    • Communication Specifications

      292

    • Communication with the PLC

      292

    • Memobus/Modbus Drive Operations

      294

    • Communications Timing

      294

    • Message Format

      295

    • Examples of Messages for Commands/Responses

      297

    • Enter Command

      302

    • Self-Diagnostics

      303

    • Communications Data Table

      303

    • Error Codes

      325

• 6 Troubleshooting

  327

  • General Safety

    328

  • Types of Faults, Minor Faults, Alarms, and Errors

    330

  • List of Fault, Minor Fault, Alarm, and Error Codes

    331

  • Faults

    337

  • Minor Faults/Alarms

    361

  • Parameter Setting Errors

    374

  • Auto-Tuning Errors

    381

  • Backup Function Operating Mode Display and Errors

    386

  • Diagnosing and Resetting Faults

    388

    • Fault and Power Loss Occur at the same Time

      388

    • Fault Occurs Without Power Loss

      388

    • Fault Reset

      388

  • Troubleshooting Without Fault Display

    389

    • The Parameter Settings will Not Change

      389

    • The Motor Does Not Rotate after Entering Run Command

      389

    • The Motor Rotates in the Opposite Direction from the Run Command

      390

    • The Motor Rotates in Only One Direction

      391

    • The Motor Is too Hot

      391

    • The Correct Auto-Tuning Mode Is Not Available

      391

    • The Motor Stalls During Acceleration or Accel/Decel Time Is too Long

      392

    • Command

      393

    • The Motor Speed Is Not Stable When Using a PM Motor

      393

    • There Is too Much Motor Oscillation and the Rotation Is Irregular

      393

    • Deceleration Takes Longer than Expected When Dynamic Braking Is Enabled

      394

    • The Load Falls When a Brake Is Applied

      394

    • Energized

      394

    • Residual Current Monitoring/Detection (RCM/RCD) Trips During Run

      395

    • Motor Rotation Causes Unexpected Audible Noise from Connected Machinery

      395

    • Motor Rotation Causes Oscillation or Hunting

      395

    • PID Output Fault

      395

    • The Starting Torque Is Not Sufficient

      396

    • The Motor Rotates after the Drive Output Is Shut off

      396

    • The Output Frequency Is Lower than the Frequency Reference

      396

    • The Motor Is Making an Audible Noise

      396

    • The Motor will Not Restart after a Loss of Power

      396

• 7 Periodic Inspection and Maintenance

  397

  • Section Safety

    398

  • Inspection

    400

    • Recommended Daily Inspection

      400

    • Recommended Periodic Inspection

      400

  • Maintenance

    403

  • Replace a Cooling Fan and Circulation Fan

    405

    • Cooling Fans and Circulation Fans by Drive Model

      405

    • Replace a Fan (Procedure A)

      405

    • Replace a Fan (Procedure B)

      407

    • Replace a Fan (Procedure C)

      410

    • Replace a Fan (Procedure D)

      412

    • Replace a Fan (Procedure E)

      414

    • Replace Fans (Procedure F)

      417

    • Replace Fans (Procedure G)

      423

  • Replace the Drive

    431

    • About the Control Circuit Terminal Block

      431

  • Replace the Keypad Battery

    437

  • Storage Guidelines

    438

• 8 Disposal

  439

  • Section Safety

    440

  • Disposal Instructions

    441

• 9 Specifications

  443

  • Safety Precautions

    444

  • Drive Duty Modes

    445

  • Model Specifications (200 V Class)

    446

  • Model Specifications (400 V Class)

    449

  • Drive Specifications

    456

  • Drive Derating

    460

    • Carrier Frequency Settings and Rated Current Values

      460

    • Altitude Derating

      464

  • Drive Exterior and Mounting Dimensions

    465

    • Drive Models and Exterior/Mounting Dimensions

      465

    • Open Chassis Type (IP20)

      466

    • Enclosed Wall-Mounted Type (UL Type 1)

      476

  • Knock-Out Hole Dimensions (UL Type 1)

    485

    • Models and Dimensions of Knock-Out Hole

      485

  • Peripheral Devices and Options

    490

• 10 Parameter List

  495

  • Section Safety

    496

  • How to Read the Parameter List

    497

    • Icons and Terms that Identify Parameters and Control Modes

      497

  • Parameter Groups

    498

  • A: Initialization Parameters

    500

    • A1: Initialization

      500

    • A2: User Parameters

      501

  • B: Application

    502

    • B1: Operation Mode Selection

      502

    • B2: DC Injection Braking and Short Circuit Braking

      503

    • B3: Speed Search

      504

    • B4: Timer Function

      506

    • B5: PID Control

      507

    • B6: Dwell Function

      510

    • B7: Droop Control

      511

    • B8: Energy Saving

      511

    • B9: Zero Servo

      512

  • C: Tuning

    513

    • C1: Accel & Decel Time

      513

    • C2: S-Curve Characteristics

      514

    • C3: Slip Compensation

      514

    • C4: Torque Compensation

      515

    • C5: Automatic Speed Regulator Automatic Speed Regulator)

      516

    • C6: Duty & Carrier Frequency

      518

  • D: Reference Settings

    519

    • D1: Frequency Reference

      519

    • D2: Reference Limits

      521

    • D3: Jump Frequency

      521

    • D4: Frequency Reference Hold and Up/Down 2 Function

      522

    • D5: Torque Control

      523

    • D6: Field Weakening and Field Forcing

      523

    • D7: Offset Frequency

      524

  • E: Motor Parameters

    525

    • E1: V/F Pattern for Motor 1

      525

    • E2: Motor Parameters

      526

    • E3: V/F Pattern for Motor 2

      527

    • E4: Motor 2 Parameters

      528

    • E5: PM Motor Settings

      529

    • E9: Motor Setting

      530

  • F: Options

    531

    • F1: PG Option Setup (Encoder)

      531

    • F2: Analog Input Option

      533

    • F3: Digital Input Option

      534

    • F4: Analog Monitor Option

      535

    • F5: Digital Output Option

      536

    • F6: Communication Options

      536

    • F7: Ethernet Options

      541

  • 10.10 H: Terminal Functions

    546

    • H1: Digital Inputs

      546

    • H2: Digital Outputs

      552

    • H3: Analog Inputs

      560

    • H4: Analog Outputs

      563

    • H5: Modbus Communication

      564

    • H6: Pulse Train Input/Output

      566

    • H7: Virtual Inputs/Outputs

      566

  • 10.11 L: Protection Functions

    568

    • L1: Motor Protection

      568

    • L2: Power Loss Ride through

      569

    • L3: Stall Prevention

      570

    • L4: Speed Detection

      572

    • L5: Fault Restart

      573

    • L6: Torque Detection

      573

    • L7: Torque Limit

      574

    • L8: Hardware Protection

      575

    • L9: Drive Protection 2

      578

  • 10.12 N: Special Adjustment

    579

    • N1: Hunting Prevention

      579

    • N2: Spdfeedbackdetectcontrol(Afr)Tun

      580

    • N3: High Slip Braking (HSB)

      580

    • N4: Observer

      581

    • N5: Feed Forward Control

      582

    • N6: Online Tuning

      582

    • N7: EZ Drive

      582

    • N8: PM Motor Control Tuning

      583

  • 10.13 O: Keypad-Related Settings

    586

    • O1: Keypad Display

      586

    • O2: Keypad Operation

      588

    • O3: Copy Function

      589

    • O4: Maintenance Monitors

      590

    • O5: Log Function

      591

  • 10.14 Q: Driveworksez Parameters

    593

    • Q1-01 to Q8-40: Reserved for Driveworksez

      593

  • R: DWEZ Connection 1-20

    594

    • R1-01 to R1-40: Driveworksez Connection Parameters 1 to 20 (Upper / Lower)

      594

  • 10.16 T: Motor Tuning

    595

    • T0: Tuning Mode Selection

      595

    • T1: Inductionmotor Auto-Tuning

      595

    • T2: PM Motor Auto-Tuning

      596

    • T3: ASR and Inertia Tuning

      597

      • T4: EZ Tuning

        598

    • 10.17 U: Monitors

      599

      • U1: Operation Status Monitors

        599

      • U2: Fault Trace

        601

      • U3: Fault History

        604

      • U4: Maintenance Monitors

        605

      • U5: PID Monitors

        609

      • U6: Operation Status Monitors

        610

      • U8: Driveworksez Monitors

        613

    • Parameters that Change from the Default Settings with A1-02

      614

      • Selection

        614

      • Parameters that Change from the Default Settings with A1-02 [Control Method Selection]

        614

    • 10.19 E3-01 [Motor 2 Control Mode] Dependent Parameters

      620

    • Parameters Changed by E1-03 [V/F Pattern Selection]

      621

    • 10.21 Defaults by Drive Model and Duty Rating ND/HD

      623

      • Class

        623

      • Class

        633

    • 10.22 Parameters Changed by PM Motor Code Selection

      647

      • Yaskawa SMRA Series SPM Motors

        647

      • Yaskawa SSR1 Series IPM Motors (Derated Torque)

        648

      • Yaskawa SST4 Series IPM Motors (Constant Torque)

        660

• 11 Parameter Details

  673

  • Safety Precautions

    674

  • A: Initialization Parameters

    675

    • A1: Initialization

      675

    • A2: User Parameters

      696

  • B: Application

    697

    • B1: Operation Mode Selection

      697

    • B2: DC Injection Braking and Short Circuit Braking

      710

    • B3: Speed Search

      713

    • B4: Timer Function

      721

    • B5: PID Control

      723

    • B6: Dwell Function

      740

    • B7: Droop Control

      741

    • B8: Energy Saving

      742

    • B9: Zero Servo

      747

  • C: Tuning

    749

    • C1: Accel & Decel Time

      749

    • C2: S-Curve Characteristics

      754

    • C3: Slip Compensation

      755

    • C4: Torque Compensation

      759

    • C5: Auto Speed Regulator (ASR)

      762

    • C6: Duty & Carrier Frequency

      771

  • D: References

    775

    • D1: Frequency Reference

      775

    • D2: Reference Limits

      781

    • D3: Jump Frequency

      782

    • D4: Frequency Ref Up/Down & Hold

      784

    • D5: Torque Control

      790

    • D6: Field Weakening /Forcing

      795

    • D7: Offset Frequency

      796

  • E: Motor Parameters

    798

    • E1: V/F Pattern for Motor 1

      798

    • E2: Motor Parameters

      806

    • E3: V/F Pattern for Motor 2

      809

    • E4: Motor 2 Parameters

      811

    • E5: PM Motor Settings

      814

    • E9: Motor Setting

      817

  • F: Options

    820

    • F1: Encoder Option Setup

      820

    • F2: Analog Input Option

      827

    • F3: Digital Input Option

      829

    • F4: Analog Monitor Option

      834

    • F5: Digital Output Option

      836

    • F6, F7: Communication Options

      839

  • H: Terminal Functions

    862

    • H1: Digital Inputs

      862

    • Multi-Function Digital Input Setting Values

      866

    • H2: Multi-Function Digital Output

      886

    • H2 MFDO Parameters

      889

    • MFDO Setting Value

      896

    • H3: Analog Inputs

      911

    • H3: MFAI Parameters

      913

    • Multi-Function Analog Input Terminal Settings

      918

    • H4: Analog Outputs

      924

    • H5: Memobus/Modbus Communication

      927

    • H6: Pulse Train Input/Output

      931

    • H7: Virtual Multi-Function I/O

      934

  • L: Protection Functions

    939

    • L1: Motor Protection

      939

    • L2: Power Loss Ride through

      945

    • L3: Stall Prevention

      955

    • L4: Speed Detection

      965

    • L5: Fault Restart

      967

    • L6: Torque Detection

      969

    • L7: Torque Limit

      974

    • L8: Drive Protection

      977

    • L9: Drive Protection 2

      986

  • 11.10 N: Special Adjustment

    987

    • N1: Hunting Prevention

      987

    • N2: Auto Freq Regulator (AFR)

      989

    • N3: High Slip Braking (HSB) and Overexcitation Braking

      990

    • N4: Adv Open Loop Vector Tune

      993

    • N5: Feed Forward Control

      997

    • N6: Online Tuning

      999

    • N7: EZ Drive

      1000

    • N8: PM Motor Control Tuning

      1001

  • 11.11 O: Keypad-Related Settings

    1010

    • O1: Keypad Display Selection

      1010

    • O2: Keypad Operation

      1017

    • O3: Copy Function

      1021

    • O4: Maintenance Mon Settings

      1023

    • O5: Log Function

      1026

  • 11.12 T: Auto-Tuning

    1032

    • T0: Tuning Mode Selection

      1032

    • T1: Inductionmotor Auto-Tuning

      1032

    • T2: PM Motor Auto-Tuning

      1035

    • T3: ASR and Inertia Tuning

      1038

    • T4: EZ Tuning

      1039

Brand: YASKAWA
|
Category: Controller
|
Size: 29.23 MB

• Table of Contents

  3

• Preface and General Precautions

  13

  • Receiving

    14

    • About Terms and Abbreviations in this Document

      14

    • About Registered Trademarks

      14

    • I.1 Receiving

      14

  • Using the Product Safely

    15

    • Supplemental Safety Information

      15

    • Safety Precautions

      15

    • Warning Label Content and Locations

      17

  • Warranty Information

    18

    • Warranty Period

      18

    • Warranty Scope

      18

    • Warranty and Exclusion of Liability

      18

    • I.3 Warranty Information

      18

• 1 Receiving

  19

  • Section Safety

    20

  • Receiving

    21

    • Nameplate

      21

    • How to Read Model Numbers

      21

• 2 Mechanical & Electrical Installation

  25

  • Safety Precautions

    26

  • Installation Environment

    29

  • Installation Orientation and Spacing

    30

  • Transport

    32

    • Using the Hanging Brackets to Move the Drive

      32

  • Drive Watt Loss

    33

  • Remove or Install the Keypad

    36

    • Remove the Keypad

      36

    • Reattach the Keypad

      36

  • Install the Keypad on the Control Panel or Other Devices

    37

    • Operate the Keypad Apart from the Drive

      37

    • Install Keypad Apart from Drive

      37

  • Removing/Reattaching the Cover

    42

    • Removing/Reattaching the Cover Using Procedure a

      42

  • Change the Drive’s Enclosure Type

    44

    • Attach the Protective Cover (Procedure A)

      44

  • Installation Procedure

    46

  • Electrical Installation

    50

    • Standard Connection Diagram

      50

  • Main Circuit Wiring

    53

    • Configuration of Main Circuit Terminal Block

      53

    • Main Circuit Terminal Functions

      54

    • Main Circuit Wire Gauges and Tightening Torques

      55

    • Main Circuit Terminal and Motor Wiring

      64

    • Protection of Main Circuit Terminals

      67

  • Wiring Procedure for the Main Circuit Terminal Block

    68

    • Wiring the Main Circuit Terminal Block Using Procedure a

      68

  • Control Circuit Wiring

    71

    • Control Circuit Connection Diagram

      71

    • Control Circuit Terminal Block Functions

      72

    • Control Circuit Terminal Configuration

      75

    • Wiring the Control Circuit Terminal

      77

    • Switches and Jumpers on the Terminal Board

      78

  • Control I/O Connections

    80

    • Pulse Train Output

      80

    • Setting Sink Mode/Source Mode

      81

    • Selection of Input Signals for Terminals A1 to A3 of Multi-Function Analog Input

      81

    • Select Input Signal for Terminal A3 of Multi-Function Analog Input

      82

    • Output

      82

    • Switch on Termination Resistor for Memobus/Modbus Communications

      83

  • External Interlock

    84

  • Install Braking Resistor

    85

    • Installing a Braking Resistor: ERF Type

      85

    • Installing a Braking Resistor Unit : LKEB Type

      85

    • Installing a Braking Unit Connection: CDBR Type

      86

    • Connect Braking Units in Parallel

      86

    • Dynamic Braking Option Overload Protection

      87

  • Protect Drive Wiring

    88

    • (Elcb)

      88

    • Installing a Ground Fault Circuit Interrupter

      88

  • Dynamic Braking Option, Motor Protection

    89

    • Installing an Electromagnetic Contactor (MC) at Input Side of Drive

      89

    • Installing a Thermal Overload Relay on the Drive Output

      89

  • Improving the Power Factor

    91

    • Connecting an AC Reactor or DC Reactor

      91

  • Preventing the Passage of Switching Surge

    92

  • Reducing Noise

    93

    • Connecting a Noise Filter to Input Side (Primary Side)

      93

    • Connecting a Noise Filter to (Secondary Side)

      93

  • Protect Drive at Failure

    95

    • Factory Recommended Branch Circuit Protection

      95

  • Wiring Checklist

    99

  • Motor Application Precautions

    101

    • Use with Existing Standard Motors

      101

    • Use with PM Motors

      102

    • Precautions Concerning Use of Specialized Motors

      102

    • Notes on Power Transmission Mechanism

      103

• 3 Initial Setup Trialrun

  105

  • Safety Precautions

    106

  • Keypad

    107

    • LCD Display

      109

    • LED Indications of the Keypad

      110

  • Keypad Modes and Menus

    111

  • LED Status Ring

    113

  • Start-Up Procedures

    115

    • Flowchart a (Connect Motor and Run It with Minimal Setting Changes)

      115

    • Sub-Chart A1 (Induction Motor Auto-Tuning and Test Run Procedure)

      116

    • Sub-Chart A-2 (PM Motor Auto-Tuning and Test Run Procedure)

      117

    • Subchart A-3 (EZ Open Loop Vector Control Test Run Procedure)

      119

  • Items to Check before Starting up Drive

    120

    • Check before Powering up Drive

      120

    • Check after Powering up Drive

      120

    • Perform the Initial Settings

      121

  • Keypad Operation

    122

    • Use the HOME Screen

      122

    • Show the Monitor

      123

    • Set Monitoring Favorites

      124

    • Show Monitoring Favorites

      124

    • Set Monitor to be Displayed as Bar Graph

      125

    • Display Monitor as Bar Graph

      126

    • Set Monitor to be Displayed as Analog Meter

      127

    • Show Monitor as Analog Meter

      128

    • Change Parameter Setting Values

      129

    • Checking Commonly Used Parameters

      130

    • Saving a Backup of Parameters

      131

    • Writing Backed-Up Parameters to the Drive

      132

    • Verify Keypad Parameters and Drive Parameters

      133

    • Checking Modified Parameters

      134

    • Restoring Default Settings for Modified Parameters

      136

    • Display Fault History

      137

    • Perform Auto-Tuning

      138

    • Select Language of Display for Keypad

      140

    • Set the Date and Time

      141

    • Use Setup Wizard to Set Parameters

      143

    • Disable the Start-Up Screen

      144

    • Start Data Logging

      145

    • Set Data to Log

      146

    • Set Backlight to be Automatically off

      148

    • Display the Drive Information

      149

  • Automatic Parameter Settings Optimized for Specific Applications

    151

  • Auto-Tuning

    153

    • Auto-Tuning for Induction Motors

      153

    • Auto-Tuning for PM Motors

      154

    • EZ Tuning

      156

    • ASR and Inertia Tuning

      157

    • Precautions to Note before Auto-Tuning

      158

  • Test Run

    161

    • No-Load Test Run

      161

    • Perform a No-Load Test Run

      161

    • Actual-Load Test Run

      161

    • Perform an Actual-Load Test Run

      162

  • Fine Tuning During Test Runs (Adjustment of Control Functionality)

    163

    • V/F Control and Closed Loop V/F Control

      163

    • Open Loop Vector Control Method

      164

    • Closed Loop Vector Control Method

      167

    • Advanced Open Loop Vector Control Method

      168

    • Open Loop Vector Control Method for PM

      169

    • Advanced Open Loop Vector Control Method for PM

      171

    • Closed Loop Vector Control Method for PM

      171

      • EZ Open Loop Vector Control Method

        172

    • Test Run Checklist

      173

• 4 Standards Compliance

  177

  • Safety Precautions

    178

  • European Standards

    180

    • CE Low Voltage Directive Compliance

      180

    • EMC Directive

      195

  • UL Standards

    203

    • Area of Use

      203

    • Main Circuit Terminal Wiring

      203

    • Low Voltage Wiring for Control Circuit Terminals

      217

    • Drive Motor Overload and Overheat Protection

      218

  • Safe Disable Input

    224

    • Specification

      224

    • Notes

      225

    • Using the Safe Disable Function

      225

• 5 Network Communications

  229

  • Safety Precautions

    230

  • Field Bus Network Support

    231

  • Memobus/Modbus Communications

    232

    • Configure Master/Slave

      232

    • Communication Specifications

      232

    • Communication with PLC

      232

    • Drive Operations by Memobus/Modbus

      234

    • Communications Timing

      234

    • Message Format

      235

    • Examples of Messages for Commands/Responses

      237

    • Enter Command

      238

    • Self-Diagnostics

      239

    • Communications Data Table

      240

    • Error Code

      261

• 6 Troubleshooting

  263

  • Safety Precautions

    264

  • Types of Faults, Minor Faults, Alarms, and Errors

    266

  • List of Fault, Minor Fault, Alarm, and Error Codes

    267

  • Fault

    273

  • Minor Faults/Alarms

    296

  • Parameter Setting Errors

    309

  • Auto-Tuning Errors

    315

  • Backup Function Operating Mode Display and Errors

    320

  • Diagnosing and Resetting Faults

    322

    • Fault Occurs Simultaneously with Power Loss

      322

    • If the Drive Still Has Power after a Fault Occurs

      322

    • Fault Reset

      322

  • Troubleshooting Without Fault Display

    323

    • Cannot Change Parameter Settings

      323

    • Motor Does Not Rotate after Entering Run Command

      323

    • Motor Rotates in the Opposite Direction from the Run Command

      325

    • Motor Rotates in One Direction Only

      325

    • Motor Is too Hot

      325

    • Drive Does Not Allow Selection of the Desired Auto-Tuning Mode

      326

    • Motor Stalls During Acceleration or Accel/Decel Time Is too Long

      326

    • Drive Frequency Reference Differs from the Controller Frequency Reference

      327

    • Command

      327

    • Unstable Motor Speed When Using PM Motor

      327

    • Excessive Motor Oscillation and Erratic Rotation

      328

    • Deceleration Takes Longer than Expected with Dynamic Braking Enabled

      328

    • Load Falls When Brake Is Applied

      328

    • Noise from Drive or Motor Cables When the Drive Is Powered on

      329

    • Earth Leakage Circuit Breaker (ELCB) Trips During Run

      329

    • Unexpected Noise from Connected Machinery Occurs When Motor Rotates

      329

    • Oscillation or Hunting Occurs When Motor Rotates

      329

    • PID Output Fault

      330

    • Insufficient Starting Torque

      330

    • Motor Rotates after the Drive Output Is Shut off

      330

    • Output Frequency Is Not as High as Frequency Reference

      330

    • Sound from Motor

      331

    • Motor Does Not Restart after Power Loss

      331

• 7 Periodic Inspection & Maintenance

  333

  • Section Safety

    334

  • Inspection

    336

    • Recommended Daily Inspection

      336

    • Recommended Periodic Inspection

      336

  • Maintenance

    339

  • Replace a Cooling Fan and Circulation Fan

    342

    • Number of Cooling Fans and Circulation Fans Used

      342

    • Replace a Fan (Procedure A)

      342

    • Replace a Fan (Procedure B)

      344

    • Replace a Fan (Procedure C)

      346

  • Replace the Drive

    349

    • About the Control Circuit Terminal Block

      349

  • Replace the Keypad Battery

    353

  • Storage Guidelines

    355

• 8 Disposal

  357

  • Section Safety

    358

  • Disposal Instructions

    359

• 9 Specifications

  361

  • Safety Precautions

    362

  • Heavy Duty and Normal Duty Ratings

    363

  • Model Specifications (200 V Class)

    364

  • Model Specifications (400 V Class)

    367

  • Drive Specifications

    371

  • Drive Derating

    375

    • Carrier Frequency Settings and Rated Current Value

      375

    • Altitude Derating

      378

  • Drive Exterior and Mounting Dimensions

    379

    • Open Chassis Type (IP20)

      379

    • Enclosed Wall-Mounted Type (UL Type 1)

      381

  • Knock-Out Hole Dimensions (UL Type 1)

    385

  • Peripheral Devices and Options

    386

• 10 Parameter List

  391

  • Section Safety

    392

  • How to Read the Parameter List

    393

    • Icons and Terms Used to Represent Control Modes

      393

  • Parameter Groups

    394

  • A: Initialization Parameters

    398

    • A1: Initialization

      398

    • A2: User Parameters

      399

  • B: Application

    400

    • B1: Operation Mode Selection

      400

    • B2: DC Injection Braking and Short Circuit Braking

      401

    • B3: Speed Search

      402

    • B4: Timer Function

      404

    • B5: PID Control

      405

    • B6: Dwell Function

      408

    • B7: Droop Control

      409

    • B8: Energy Saving

      409

    • B9: Zero Servo

      410

  • C: Tuning

    411

    • C1: Accel and Decel Times

      411

    • C2: S-Curve Characteristics

      411

    • C3: Slip Compensation

      412

    • C4: Torque Compensation

      413

    • C5: Automatic Speed Regulator Automatic Speed Regulator)

      414

    • C6: Carrier Frequency

      416

  • D: Reference Settings

    417

    • D1: Frequency Reference

      417

    • D2: Reference Limits

      419

    • D3: Jump Frequency

      419

    • D4: Frequency Reference Hold and Up/Down 2 Function

      420

    • D5: Torque Control

      421

    • D6: Field Weak & Field Force

      421

    • D7: Offset Frequency

      422

  • E: Motor Parameters

    423

    • E1: V/F Pattern for Motor 1

      423

    • E2: Motor Parameters

      424

    • E3: V/F Pattern for Motor 2

      425

    • E4: Motor 2 Parameters

      426

    • E5: PM Motor Settings

      427

    • E9: Motor Setting

      427

  • F: Options

    429

    • F1: PG Speed Control Card (Encoder)

      429

    • F2: Analog Input Option

      431

    • F3: Digital Input Option

      432

    • F4: Analog Monitor Option

      433

    • F5: Digital Output Option

      434

    • F6: Communication Option and Ethernet Option

      435

    • F7: Communication Option and Ethernet Option

      439

  • 10.10 H: Terminal Functions

    444

    • H1: Multi-Function Digital Inputs

      444

    • H2: Multi-Function Digital Output

      450

    • H3: Multi-Function Analog Inputs

      458

    • H4: Analog Outputs

      461

    • H5: Memobus/Modbus Communication

      462

    • H6: Pulse Train Input/Output

      463

    • H7: Virtual Multi-Function I/O

      464

  • 10.11 L: Protection Function

    466

    • L1: Motor Protection

      466

    • L2: Momentary Power Loss Ride-Thru

      467

    • L3: Stall Prevention

      468

    • L4: Speed Detection

      470

    • L5: Fault Restart

      471

    • L6: Torque Detection

      471

    • L7: Torque Limit

      472

    • L8: Hardware Protection

      473

    • L9: Drive Protection 2

      476

    • 10.12 N: Special Adjustment

      477

      • N1: Hunting Prevention

        477

      • N2: Spdfeedbackdetectcontrol(Afr)Tun

        478

      • N3: High Slip Braking (HSB)

        478

      • N4: Observer

        479

      • N5: Feed Forward Control

        480

      • N6: Online Tuning

        480

      • N7: EZ Drive

        480

      • N8: PM Motor Control Tuning

        481

    • 10.13 O: Keypad-Related Settings

      484

      • O1: Keypad Display Selection

        484

      • O2: Keypad Operation

        486

      • O3: Copy Function

        487

      • O4: Maintenance Mon Settings

        487

      • O5: Log Function

        488

    • 10.14 Q: Driveworksez Parameters

      490

      • Q1-01 to Q8-40: Reserved for Driveworksez

        490

    • R: DWEZ Connection 1-20

      491

      • R1-01 to R1-40: Driveworksez Connection Parameters 1 to 20 (Upper / Lower)

        491

    • 10.16 T: Motor Tuning

      492

      • T0: Tuning Mode Selection

        492

      • T1: Induction Motor Auto-Tuning

        492

      • T2: PM Motor Auto-Tuning

        493

      • T3: ASR and Inertia Tuning

        494

      • T4: EZ Tuning

        494

    • 10.17 U: Monitors

      496

      • U1: Operation Status Monitor

        496

      • U2: Fault Trace

        498

      • U3: Fault History

        501

      • U4: Maintenance Monitors

        502

      • U5: PID Monitors

        506

      • U6: Operation Status Monitors

        507

      • U8: Driveworksez Monitors

        510

    • 10.18 A1-02 [Motor 1 Control Mode] Dependent Parameters

      511

    • 10.19 E3-01 [Motor 2 Control Mode] Dependent Parameters

      517

    • Parameters Changed by E1-03 [V/F Pattern Selection]

      518

    • 10.21 Defaults by Drive Model and Duty Rating ND/HD

      520

      • 200 V Class

        520

      • 400 V Class

        530

    • 10.22 Parameters Changed by PM Motor Code Selection

      543

      • Yaskawa SMRA Series SPM Motors

        543

      • Yaskawa SSR1 Series IPM Motors (Derated Torque)

        544

      • Yaskawa SST4 Series IPM Motors (Constant Torque)

        556

• 11 Parameter Details

  569

  • Safety Precautions

    570

  • A: Initialization Parameters

    571

  • A1: Initialization

    571

  • A2: User Parameters

    590

  • B: Application

    592

    • B1: Operation Mode Selection

      592

    • B2: DC Injection Braking and Short Circuit Braking

      604

    • B3: Speed Search

      607

    • B4: Timer Function

      616

    • B5: PID Control

      618

    • B6: Dwell Function

      634

    • B7: Droop Control

      635

    • B8: Energy Saving

      637

    • B9: Zero Servo

      641

  • C: Tuning

    643

    • C1: Accel and Decel Times

      643

    • C2: S-Curve Characteristics

      647

    • C3: Slip Compensation

      648

    • C4: Torque Compensation

      652

    • C5: Automatic Speed Regulator (ASR)

      654

    • C6: Carrier Frequency

      664

  • D: Reference Settings

    668

    • D1: Frequency Reference

      668

    • D2: Reference Limits

      674

    • D3: Jump Frequency

      675

    • D4: Frequency Reference Hold and Up/Down 2 Function

      677

    • D5: Torque Control

      681

    • D6: Field Weakening and Field Forcing

      687

    • D7: Offset Frequency

      688

  • E: Motor Parameters

    689

    • E1: V/F Pattern for Motor 1

      689

    • E2: Motor Parameters

      697

    • E3: V/F Pattern for Motor 2

      700

    • E4: Motor 2 Parameters

      702

    • E5: PM Motor Settings

      705

    • E9: Motor Setting

      708

  • F: Options

    711

    • F1: PG Speed Control Card Encoder

      711

    • F2: Analog Input Option

      718

    • F3: Digital Input Option

      720

    • F4: Analog Monitor Option

      724

    • F5: Digital Output Option

      727

    • F6, F7: Communication Options

      730

  • H: Terminal Functions

    752

    • H1: Multi-Function Digital Input

      752

    • Multi-Function Digital Input Setting Values

      756

    • H2: Multi-Function Digital Output

      776

    • H2 MFDO Parameters

      779

    • MFDO Setting Value

      785

    • H3: Multi-Function Analog in

      800

    • H3: MFAI Parameters

      802

    • Multi-Function Analog Input Terminal Settings

      807

    • H4: Analog Outputs

      813

    • H5: Memobus/Modbus Communication

      816

    • H6: Pulse Train Input/Output

      820

    • H7: Virtual Multi-Function I/O

      823

  • L: Protection Function

    827

    • L1: Motor Protection

      827

    • L2: Momentary Power Loss Ride-Thru

      833

      • L3: Stall Prevention

        843

      • L4: Speed Detection

        853

      • L5: Auto Restart

        854

      • L6: Detection of Overtorque/Undertorque

        856

      • L7: Torque Limit

        861

      • L8: Drive Protection

        864

      • L9: Drive Protection 2

        873

    • 11.10 N: Special Adjustment

      874

      • N1: Hunting Prevention Function

        874

      • N2: Speed Feedback Detection Control (AFR) Tuning

        876

      • N3: High Slip Braking (HSB) and Overexcitation Braking

        877

      • N4: Adv Vect Tune

        881

      • N5: Feed Forward Control

        884

      • N6: Online Tuning

        886

      • N7: EZ Drive

        887

      • N8: PM Motor Control Tuning

        888

    • 11.11 O: Keypad-Related Settings

      897

      • O1: Keypad Display Selection

        897

      • O2: Keypad Operation

        903

      • O3: Copy Function

        906

      • O4: Maintenance Mon Settings

        907

      • O5: Log Function

        910

    • 11.12 T: Auto-Tuning

      916

      • T0: Tuning Mode Selection

        916

      • T1: Inductionmotor Auto-Tuning

        916

      • T2: PM Motor Auto-Tuning

        919

      • T3: ASR and Inertia Tuning

        922

      • T4: EZ Tuning

        922

Brand: YASKAWA
|
Category: Controller
|
Size: 7.05 MB

• General Information

  2

• Qualifications for the Intended User

  2

• Explanation of Signal Words

  2

• General Safety Instructions

  2

• Intended Use

  4

• Warranty and Exclusion of Liability

  4

• Moving the Drive

  4

• Keypad Mode and Menu Displays

  8

• LED Status Ring

  10

• Start-Up Procedure

  11

• Mechanical Installation

  12

• Installation Position and Distance

  12

• Single Drive Installation

  12

• Installation Environment

  13

• Removing the Covers

  14

• Remove the Front Cover

  14

• Remove the Terminal Cover

  15

• Electrical Installation

  18

• Standard Connection Diagram

  18

• Drive Start-Up

  22

• Setup Wizard

  22

• Auto Tuning

  23

• Change Parameter Settings

  24

• Drive Duty Modes

  26

• Drive Parameters

  26

• Faults and Alarms

  29

• Fault Reset Procedure

  29

• Disposal Instructions

  31